Mechanical slurry seal

SLURRY SEAL

H3 Design

Mechanical slurry seal

For over seven years Metso have been successfully The seals are of complete “ready to fit” cartridge
supplying mechanical slurry seals to various type and are completly interchangeable with any
industry segments. Metso standard shaft sealing arrangement.
While the unique designs utilised have provided The cartridge seal is a pre-adjusted “slide on unit”
excellent and require no further settings.
results in all light to medium slurry applications, the
growing demand for advanced and reliable sealing
solutions on even the heaviest of slurry
applications, has resulted in the development of
the improved H3 design of single and double
mechanical seals.

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Features The dual balanced design can operate with Options

pressurised barrier liquids, either higher or Material options include metallic compo-
A new flexible fixing of the seal face and
lower than the slurry pressure, while it’s nents in Duplex SS or Titanium and elasto-
unique locking pin allow the seal to tole-rate
unique hydraulic arrangement also allows mers such as Chloroprene or Kalrez™.
both vibration and excessive shaft deflection.
the seal to operate under vacuum condi- For extremely corrosive and abrasive
Static and rotating seal parts exposed to tions. slurries applications a full range of special
slurry have been geometrically harmo-nised
Seals are supplied with metal parts in AISI coatings are also available.
to minimize turbulence and
316, springs in HASTELLOY™, O-rings in All Metso Slurry Seals can be supplied to an
secondary flow streams, thus reducing wear
Viton™ and seal faces in a unique Silicon ATEX approved design, ensuring
in heavy slurry applications.
Carbide compound. suitability for use in hazardous areas.
Patented design with the springs located on Accessories
the atmospheric side, protected from both Various flow control devices and barrier liq-
slurry and barrier liquid, eliminates hang-up uid systems
problems or clogging of the springs. The including pressurised thermo siphon tanks
design also accepts axial movements of up are available upon request.
to ± 9 mm, enabling operators to take
advantage of the Metso adjustment features
without resetting the assembly.

Shaft deflection - Horizontal pin New H3 seal face design

Unique locking pin design, enables the two stationary sealing rings Static and rotating seal parts exposed to slurry have been
to effectively compensate for shaft deflection. geometrically harmonised having the same outer diameter.
Due to wide tolerances in the locking pin groove, the vertical This prevents build up of turbulence and secondary flow streams
contact faces of the holder rings may move relatively to each other which may cause wear in heavy slurry applications with abrasive
allowing moderate shaft deflection without building up forces over particles.
the seal faces.
Axial movement of seal
The seal also allows axial movement of ± 9 mm, enabling
operators to take advantage of the Metso impeller
adjustment features without resetting the seal.

Axial movement

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The BA-H3 seal - features

The double mechanical cartridge seal type BA-H3 is a seal for the toughest slurry applications.
The basic principle of a double mechanical seal is that a sealing liquid inside the seal is provided.
This liquid lubricates and cools the seal faces. The lubricating function becomes more efficient when the
sealing liquid is kept at a higher pressure than the slurry in the seal chamber.

Patented* design with all ½” connections to sealing The integrated seal

springs placed on the liquid piping on all seal plate and shaft sleeve
atmospheric side. sizes. are ready to fit into
The springs are therefore Metso Orion series of
protected both from the slurry slurry pumps.
and the barrier fluid.
This solution provides no hang-
up problems or clogging of the
springs. The standard springs
are supplied in HASTELLOY TM

Horizontal locking pins

allows axial movement and All the sealing faces in
moderate shaft deflection. high tech Silicon Carbide.
Suitable for pH value 1-14.
The H3 design minimizes
turbulence and secondary
flow streams.

O-ring between the impeller and

Special designed gasket the sleeve fixed in a dove tail
protects the O-ring and O-ring groove.
groove from abrasive slurry.

* Patent number: 9000919-2

All O-rings in VITONTM , other materials available on request.

Applications
The BA-H3 double mechanical seal with high pressure sealing liquid will always be the safest sealing solution for total heavy slurry applica-
tions. Whenever dealing with small abrasive particles (early process stages), a double seal will always provide for reliability and longer service
life.
The BA-H3 double mechanical seal is also the natural choice when pumping most hazardous liquids.

Repair kits available for convenient repair of seal on site or in local Metso’s workshop

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The BF-H3 seal - features

The single mechanical cartridge seal type BF is recommended for lighter slurry applications.
There are two main versions of the BF-H3 slurry seal.
In the first, (ZF-Zero Flush) the seal is run without sealing water/flushing liquid. In this case the slurry itself
lubricates and cools the seal faces. In the second version the interior of the seal is flushed with low
pressure sealing liquid. In this case the secondary seal is a normal radial lip seal.

The technical features and dimensions on the product

side, are exactly the same as in the BA-H3 type seal.
Details specific to the BF-H3 are shown below.
The integrated seal plate
and shaft sleeve are
ready to fit into Metso
Orion series of slurry
½” connections to sealing liquid piping on all seal sizes. pumps.

Special transport device (to be

removed before start up).

No secondary seal
in the ZF-Zero Flush seal
version.

All the sealing faces in

Radial lip seal as secondary seal
high tech Silicon
when low pressure
Carbide. Suitable for pH
sealing liquid is used.
value 1-14.
The H3 design mini-miz-
es turbulence and sec-
ondary flow streams.

Robust spring in Stainless

Steel allows ± 12 mm axial
movement of the seal.
O-ring between the impeller and
the sleeve fixed in a dove tail
Special designed gasket protects groove.
the O-ring and O-ring groove from
abrasive slurry.

Applications
The BF-H3 type seal is a robust mechanical seal recommended for light slurry applications. The seal is not recommended in
applications with high quantities of small abrasive particles (critical size 1-5 microns). Particles of these sizes will penetrate the gap between
the seal faces causing wear and leakage. For these types of applications, the double mechanical seal type BA-H3 with high pressure sealing
liquid should be installed.

Repair kits available for convenient repair of seal on site or in local Metso’s workshop

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Technical characteristics
Technical data Material selection

BA-H3 Double Seals Seal Faces

Temperature: Maximum 110°C* Sintered Silicon Carbide - resistant to pH 1-14
Max. pump pressure: 40 bar
Elastomers
Speed: ≤3000 rpm
Elastomers standard (FPM) maximum 110°C.*
BF-H3 Single Seals
Temperature: Maximum 110°C* Springs
Max. pump pressure: 30 bar HastelloyTM
Speed: ≤3000 rpm Metal Parts (Standard)
AISI 316/329 EN 1.4436 / 1.4460

Recommended Quench / Barrier Liquid Flow




 Use this table calculate actual

 flush water quantity required


 

















  
            
 
      

rpm Factor rpm Factor

Solid particles: max 10 mg/l 700 0,2 2 450 0,7
Particle size: 10 - 50 µm
1 150 0,3 2 800 0,8
Critical particle size: 2-5 µm (to be avoided)
Permanganate value: max 30 (free from humus) 1 400 0,4 3 150 0,9
Ferro content: max 1 mg/l
1 750 0,5 3 500 1,0
Hardness value: max 10° dH
Minimum flushing rate: 0,5 l/min 2 100 0,6
Max. quench/barrier liquid temp.: 110°C l/min x rpm factor = total flushing rate

Elastomers
*O-ring materials in Ethylene-Propylene (EPDM) and Perflouric elastomer (KalrezTM) are available on request for high temperature and/or
slurries with aggressive chemical content.

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Options Construction materials selection guide

Materials
Slurry
Due to the wide range of different slurry abrasiveness
applications, Metso offers the slurry seal in AISI 318L+ Coating AISI 318L + Coating Titanium Nitride
different materials available on request. Extreme EN 1.4462 + Coating EN 1.4462 + Coating TiN
Depending on the slurry itself and the gen-
eral environmental conditions on site, an Standard
optimal solution should be developed. Normal AISI 318L Titanium
AISI 316 / 329
The various materials are also available with EN 1.4462 Ti
EN 1.4436 / 1.4460
different coatings in order to increase wear
protection. None / Low High Extreme Slurry
corrosiveness

BA-H3 and BF-H3 with thermo siphon

and internal pumping device
The BA-H3 mechanical seal may be combined with a special Thermo Siphon based sealing liquid system. The system consists of a 12-litre Stain-
less Steel tank, pressure tested for 16 bar. A limited amount of sealing liquid in the tank siphons or circulates due to the temperature difference
of the sealing liquid inside the seal and in the tank, thus providing lubrication and cooling. To induce more liquid to circulate and hence increase
the cooling effect, the seal is equipped with a pumping ring inside the seal. In this way the sealing liquid reaches a flow of approximately 2 litres/
min at 1850 rpm.
Wherever seal water quality is poor, or indeed non existent, the Thermo Siphon system with internal pumping device provides an ideal solution.

Principle sketch of seal interior with pumping device

Heated water from seal

Pump shaft

Cooled water from tank

Seal sleeve with pump ring

ATEX approved seals for Hazardous areas

Metso also offer the mechanical seals, BA-H3 and BF-H3, in classified models for hazardous areas according to ATEX Directive 94/9/EC.
Depending on the zone for explosive atmosphere there are different combinations of safety systems.

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• Metso Minerals (Sweden) AB
Norrängsgatan 2, SE-733 38 Sala, Sweden, Phone: +46 224 374 00, Fax: +46 224 169 69
• Metso Minerals Industries Inc.
621 South Sierra Madre, Suite #100, Colorado Springs, CO 80903, USA, Phone: +1 719 471 3443, Fax: +1 719 471 4469
• Metso Minerals Industries Inc.
P.O. Box 96, Birmingham, AL 35201, USA, Phone: +1 205 599 6600, Fax: +1 205 599 6623
• Metso Minerals (South Africa) (Pty) Ltd.
Private Bag X2006, Isando, Johannesburg,1600, South Africa, Phone: +27 11 961 4000, Fax: +27 11 397 2050
• Metso Minerals (Australia) Ltd.
Level 2, 1110 Hay Street, West Perth, WA 6005, Australia, Phone: +61 8 9420 5555, Fax: +61 8 9320 2500
• Metso Minerals (India) Pvt Ltd
1th floor, DLF Building No. 10, Tower A, DLF Cyber City, Phase - III, Gurgaon - 122 002, India, Phone: +91 124 235 1541, Fax: +91 124 235 1601
• Metso Perú S.A.
Calle 5 Nro. 144, Urb. Industrial Vulcano, Ate, Lima 03, Peru, Phone: +51 1 313 4366, Fax: +51 1 349 0913
• Metso Minerals (Chile) S.A.
Av. Los Conquistadores 2758, - Piso 3, Providencia, Santiago, Chile, Phone: +56 2 370 2000, Fax: +56 2 370 2039
• Metso Brasil Indústria e Comércio Ltda.
Av. Independência, 2500 Éden, 18087-101 Sorocaba-SP - Brazil, Phone: +55 15 2102 1300

www.metso.com
E-mail: [email protected]
Pumps information at
www.metso.com/pumps

Metso Corporation, Fabianinkatu 9 A, P.O. Box 1220, FI-00101 Helsinki, Finland, tel. +358 20 484 100, fax +358 20 484 101, www.metso.com
Subject to alteration without prior notice Brochure No. 1018-01-10-MBL/Sala-English © 2010 Metso Minerals Printed in Sweden