Keystone K-Lok: High Performance Butterfly Valves Series 36 and 37
Keystone K-Lok: High Performance Butterfly Valves Series 36 and 37
Keystone K-Lok: High Performance Butterfly Valves Series 36 and 37
Series 36 and 37
Principles of operation
Double offset disc/shaft Adjustable shaft packaging (polymer seated Two-piece shaft vs. one-piece shaft
K-LOKs unique two-piece shaft and double- valves) K-LOKs disc geometry maximizes flow
offset disc/shaft design allows for high cycling The K-LOKs unique shaft packing is capacity by increasing the available flow
and creates a lower disc profile with increased composed of 3 rings of braided PTFE area through the valve. This increase in disc
capacity and a rangeability of 33:1. rope between one PTFE V-ring at the top efficiency results in a higher valve Cv.
In addition to increasing the flow area across and bottom. The packing operates on an
the disc, this design minimizes wear points interference fit with the body and therefore
between seat and disc. will seal in pressure and vacuum. Many other
The first offset is achieved by locating the shafts manufacturers designs will require special Competitor K-LOK
downstream of the center-line of the seat. This packing for vacuum services. one-piece shaft two-piece shaft
allows for a totally unobstructed 360 sealing This packing is easily field adjustable without
surface. the need to remove actuation due to its unique
The second offset locates the shafts off-center inverted packing adjustment bolts. Another
of the vertical axis of the seat. important feature is the use of a rocker shaped
The combination of these two offsets creates a packing gland bridge that compensates for
camming effect as the disc swings into and out uneven tightening of the packing gland bolts
of the seat. The disc lifts quickly out of the seat eliminating packing leaks due to uneven
in the first few degrees of travel and does not packing compression.
contact the seat again until it is nearly closed.
There are no wear points between the seat and Blow-out resistant shaft (BOR)
Aspect ratio = open area disc area
disc, while operating torques are reduced and The Keystone K-LOK high performance
seat life is extended. butterfly valve contains a blow-out resistant
shaft as a standard. This is achieved by
machining a groove in the shaft that allows
a snap ring to lock into the shaft groove. Standards and specifications applicable for K-LOK
The packing gland follower is provided with ASME B16.34 Steel valves
an undercut on its lower surface which B31.3 Chemical plant and petroleum
encapsulates the locked in snap ring. This refinery piping
design provides positive retention of the shaft in B16.5 Steel pipe flanges and flange
Double offset the unlikely event of a shaft breakage. fittings
MSS SP-6 Standard finishes for pipe flanges
SP-25 Standard marking systems for
valves
SP-55 Quality standard for steel casting
SP-61 Pressure testing of steel valves
SP-68 High pressure offset disc butterfly
valves
API 609 Butterfly valves (most models)
607 Fire-test for soft seated
quarterturn valves
Packing
First offset gland bridge 598 Valve inspection and test, upon
request
NSF/ANSI Potable water, upon request
Standard 61
PED/CE European directive, upon request
BOR
Packing
gland
Packing
adjustment
Shaft
Second offset packaging
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
Seat design seat wear and shaft torque. When the disc
closes, it provides circumferential stiffness and
The K-LOK seat is a true interference seat assures the required disc/seat seals tight in
design and unlike most other manufactures both vacuum and pressure.
does not rely on line pressure to assist Elastomer seats are molded around a stack
in sealing. All seats seal drop-tight bi- of V-shaped steel rings that provide the same
directionally at low and high pressure as well stability, support and flexure as the wire
as vacuum. Given the interference seat design windings in polymer seats.
the K-LOK will also operate in dirty services
where most pressure assist valves fail. Seat replacement
Polymer (PTFE, RTFE and UHMWPE) seats
incorporate a unique design consisting of a All seats for the Keystone K-LOK are easily
stainless steel braided wire winding, enclosed field replaceable. Simply remove seat retainer
in a U-shape envelope to provide seating energy ring, rotate disc to fully closed position and
and memory. This wire winding allows axial replace seat assembly and gasket. Dis-
flexibility in both directions of flow. The winding assembly of the disc and shaft is not required.
also allows radial flexibility when the disc is not Seat retaining ring gaskets are not used with
fully closed, reducing seat/disc interference, elastomer seats.
Seat
backing
ring
Seat wire
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
Seat tightness
All polymer seated valves are factory tested for bi-directional drop tight shut-off at 10% above the rated pressure. This exceeds the ANSI FCI 70-2
standard which establishes a service of six leakage classes for control valves as per below:
ANSI/FCI 70-2 control valve seat leakage, tolerances, and test specifications
ANSI B16.104-1976 Maximum leakage Test medium Pressure and temperature
Class VI Nominal port diameter (DN) Bubbles per minute[3] ml. per minute Air or nitrogen Service P or 3.4 bar differential, whichever is lower,
50 3 0.45 at10C to 52C
65 4 0.60
80 6 0.90
100 11 1.70
150 27 4.00
200 45 6.75
Class V 5 x 10-12 m3/sec/bar differential/mm port dia. Water Service P at 10C to 52C
Class IV 0.01% valve capacity at full travel Air or water Service P or 3.4 bar differential, whichever is lower,
at10C to 52C
Notes
1. K-LOK polymer and elastomer seats meet or exceeds ANSI Class VI shut-off.
2. K-LOK metal seats and fire-safe seats (post fire exposure) meet or exceeds ANSI Class IV shut-off.
3. Using the ANSI/FCI specified calibrated measuring device.
Reference ANSI/FCI 70-2 for further information.
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
Materials of construction 1
13
11
9
9
Wafer style 22
8
10
23
9
26
8
25
27 8 1
28
3
15
6
16
7
2
21
22
8
23 8
5 17
18
4 19
24 20
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
E
B
G H D A Q2 Q1
Upper shaft/keyway C
DN 200 to DN 600
Top plate view
* E.N.P. discs require larger upper shaft connection diameters on DN 150 and DN 250 valve sizes for UHMWPE seat trims.
N/A = not applicable
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
E
B
G H D A Q1
Q2
Upper shaft/keyway C
DN 200 to DN 600
* E.N.P. discs require larger upper shaft connection diameters on DN 150 and DN 250 valve sizes for UHMWPE seat trims.
N/A = not applicable
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
G H D
A Q2 Q1
Upper shaft/keyway
DN 200 to DN 600
C
Series 36F, ASME Class 150, Double Flanged style, dimensions (mm)
Size
(DN) A B C D E F G H Q1 Q2 T RF
80 127 168 126 105 114 32 N/A 15.88 54 N/A 19.1 2
100 157 191 133 105 127 32 N/A 19.05 82 N/A 24.0 2
150 216 222 161 154 140 32 19.05 22.23 133 N/A 25.5 2
150* 216 222 161 154 140 32 N/A 22.23 133 N/A 25.5 2
200 270 257 211 154 152 51 N/A 28.58 179 N/A 28.5 2
250 324 289 244 154 165 51 28.58 34.93 232 79 30.0 2
250* 324 289 244 154 165 76 N/A 34.93 232 79 30.0 2
300 381 330 269 208 178 76 34.93 38.10 277 123 31.5 2
350 413 337 301 208 190 76 N/A 41.28 303 152 35.0 2
400 470 368 330 208 216 76 41.28 44.45 348 159 36.5 2
450 533 406 349 208 222 103 N/A 47.63 394 271 39.5 2
500 584 443 386 209 229 110 N/A 57.15 440 333 43.0 2
600 692 500 446 209 267 108 57.15 63.50 528 399 47.5 2
Series 36F, ASME, Class 150, Double Flanged style, dimensions (mm) (Continued)
Top plate drilling Flange drilling data
Size DD or Keyway Number Diameter of Diameter of Diameter of bolts Act.
(DN) (mm) (inch) PCD No. holes Holes dia. ofbolts bolt holes bolt circle (imperial) code
80 11.11 7/16 83 4 11 4 19.1 152 -11UNC BAC
100 12.70 83 4 11 8 19.1 191 -11UNC BAD
150 12.70 127 4 14 8 22.2 241 -10UNC CAD
150* 15.88 127 4 14 8 22.2 241 -10UNC CAE
200 6.35 x 6.35 x 41 x x 1 127 4 14 8 22.2 298 -10UNC CAF
250 6.35 x 6.35 x 41 x x 1 127 4 14 12 25.4 362 -9UNC CAF
250* 7.94 x 7.94 x 67 5/16 x 5/16 x 2 127 4 14 12 25.4 362 -9UNC CAG
300 7.94 x 7.94 x 67 x 5/16 x 2
5/16 165 4 21 12 25.4 432 -9UNC DAG
350 9.53 x 9.53 x 67 x x 2 165 4 21 12 28.6 476 1-8UNC DAH
400 9.53 x 9.53 x 67 x x 2 165 4 21 16 28.6 540 1-8UNC DAH
450 12.70 x 9.53 x 105 x x 4 165 4 21 16 31.8 578 1-8UN DAJ
500 12.70 x 9.53 x 102 xx4 165 4 21 20 31.8 635 1-8UN DAK
600 12.70 x 9.53 x 102 xx4 165 4 21 20 34.9 749 1-8UN DAK
* E.N.P. discs require larger upper shaft connection diameters on DN 150 and DN 250 valve sizes for UHMWPE seat trims.
N/A = not applicable
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
G H D
A Q2 Q1
Upper shaft/keyway
DN 200 to DN 600
C
Series 37F, ASME, Class 300, Double Flanged style, dimensions (mm)
Size
(DN) A B C D E F G H Q1 Q2 T RF
80 127 168 118 105 114 32 N/A 15.88 54 N/A 28.4 2
100 157 191 148 105 127 32 N/A 19.05 80 N/A 31.5 2
150 216 222 181 154 140 32 N/A 22.23 132 N/A 36.5 2
200 270 257 211 154 152 51 N/A 28.58 170 N/A 41.0 2
250 324 289 244 154 165 76 N/A 34.93 223 79 47.5 2
300 381 330 282 208 178 76 34.93 38.10 269 162 51.0 2
350 413 365 321 208 190 108 N/A 47.63 300 184 54.0 2
400 470 408 352 208 216 105 N/A 57.15 345 211 57.0 2
450 533 432 382 208 222 107 N/A 63.50 392 292 60.5 2
500 584 513 415 191 229 165 N/A 69.85 437 352 63.5 2
600 692 594 485 241 267 173 N/A 88.90 525 422 70.0 2
Series 37F, ASME, Class 300, Double Flanged style, dimensions (mm) (Continued)
Top plate drilling Flange drilling data
Size DD or Keyway Number Diameter of Diameter of Diameter of bolts Act.
(DN) (mm) (inch) PCD No. holes Holes dia. ofbolts bolt holes bolt circle (imperial) code
80 11.11 7/16 83 4 11 8 22.2 168 -10UNC BAC
100 12.70 83 4 11 8 22.2 200 -10UNC BAD
150 15.88 127 4 14 12 22.2 270 -10UNC CAE
200 6.35 x 6.35 x 41 x x 1 127 4 14 12 25.4 330 -9UNC CAF
250 7.94 x 7.94 x 67 5/16 x 5/16 x 2 127 4 14 16 28.6 387 1-8UNC CAG
300 7.94 x 7.94 x 67 5/16 x 5/16 x 2 165 4 21 16 31.8 451 1-8UN DAG
350 12.70 x 9.53 x 105 x x 4 165 4 21 20 31.8 514 1-8UN DAJ
400 12.70 x 9.53 x 102 xx4 165 4 21 20 34.9 572 1-8UN DAK
450 15.88 X 15.88 X 102 x x 4 165 4 21 24 34.9 629 1-8UN DBA
500 15.88 x 15.88 x 162 x x 6 203 4 21 24 34.9 686 1-8UN LAX
600 22.23 x 22.23 x 144 x x 511/16 248 4 27 24 41.3 813 1-8UN MAY
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
Notes
1. Surrounding air temperature is assumed to be 21C. For every degree over 38C of the surrounding air,
deduct 2 degrees from the maximum temperature ranges shown under the Pipeline fluid temperature
column. (Example: 52C external temperature reduces maximum temperature values under the Pipeline
fluid temperature column to 163, 210, 265, 315, etc.)
2. Valves may be insulated or uninsulated.
3. Brackets may be open rectangular tubes or the standard closed Keystone tubular shaft extensions.
4. All actuators have a maximum service temperature (outside atmosphere). These temperature limitations
apply regardless of K-LOK extension lengths.
Vacuum rating
The combination of interference fit seats and bi-directional packing makes the K-LOK especially
well suited for vacuum service.
Standard K-LOK high performance valves are rated to an absolute pressure of 1.016 x 10-3 mm Hg.
Higher vacuum applications are available.
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
Seating and un-seating torques are a function of the size of the valve and the shutoff pressure of
the system.
Specific torque ratings can be found in the seating/un-seating chart at the intersection of the size
row and the shutoff pressure column.
Torques listed are for PTFE and RTFE seated valves. For different seat materials, specific
multipliers are to be used as stated.
All torques listed are for normal service conditions (i.e. operating frequency is a minimum of
once per month; disc corrosion is expected to be mild or minor, the media is a clean gas, liquid or
steam, and is non-abrasive) and chemical effects upon the seat are minor.
* CAE and CAG mounting codes apply for shaft mounting of UHMWPE seats.
Notes
1. Torques are applicable only to PTFE and RTFE seats in noncorrosive or non-abrasive services such as water.
2. For other seat materials, select the torque applicable for the maximum differential pressure and multiply by
the following factor:
EPDM/NBR/Fluoroelastomer (FKM): x 1.4
UHMWPE (clean service): x 1.3
3. For corrosive, abrasive or other services than water, multiply by the following factor:
High solids slurry: x 1.5
Dry gas: x 2.0
Dry powders: x 2.7
Liquids other than water: x 1.2
Lubricating fluids: x 0.8
For services that combine unfriendly conditions such as extreme temperatures and high solids, or corrosive
with high temperatures, contact your sales representative.
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
55 55
48 Carbon 48 Carbon
steel steel
ASME 300 ASME 300
41 41
35 35
316 SS 316 SS
ASME 300 ASME 300
Pressure (bar)
Pressure (bar)
28 28
Carbon Carbon
steel steel
ASME 150 ASME 150
21 21
316 SS 316 SS
ASME 150 ASME 150
14 14
Fluoroelastomer
FKM
7 7
UHMWPE
EPDM
PTFE
NBR
RTFE
0 0
-40 38 93 150 205 260 -40 38 93 150 205 260
Temperature (C) Temperature (C)
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Keystone K-LOK High Performance Butterfly Valves
Series 36 and 37
Selection guide
Example 36 0 M100 C S S 1 T S G DA O P
Series
36 150 ASME
37 300 ASME
Style
0 Wafer
2 Lug[1]
F Double flanged[1]
Size (DN)
M050 M100 M200 M350 M500
M065 M125 M250 M400 M600
M080 M150 M300 M450
Body
C Carbon steel
S Stainless steel
Disc
S 316 stainless steel
Shaft
S 17-4 PH stainless steel
Seat material
1 RTFE/SS
Packing material
T PTFE
Bearings
S 316 SS/TFE
Body gasket
G Graphite
Flange drilling
A1 ASME drilling
D2 DIN PN 10
D3 DIN PN 16
D5 DIN PN 25
DA Multi drilled DIN PN 10/16
DB Multi drilled DIN PN 10/16/25
Actuation
O Bare shaft
Note
P PED/CE
Note
1. All lug and double flange valves have bolted seat retainers for full rated bi-directional dead end service.
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