Graco Manual 2
Graco Manual 2
Graco Manual 2
Displacement Pump
308798Z
EN
For professional use only.
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parts - Pump 240917 . . . . . . . . . . . . . . . . . . . . . . . 17
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Parts - Pump 240800 . . . . . . . . . . . . . . . . . . . . . . . 18
Pump Packings . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Parts - Pump 239923, 243344 . . . . . . . . . . . . . . . . 15 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 20
Parts - Pump 240291, 243345 . . . . . . . . . . . . . . . . 16
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation
point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these
symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard
symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Use equipment only for its intended purpose. Call your distributor for information.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that
injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with
any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
2 308798Z
Warnings
WARNING
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other
reproductive harm. Wash hands after handling.
308798Z 3
Service
Service
c. Clear hose or tip obstruction. NOTE: Remove and clean sleeve when repacking pump.
4 308798Z
Service
ti7566a ti7571a
ti7569a
233
215
214
212
227
ti7570e
213
ti23115a
308798Z 5
Service
Not used on
COMPONENT RUPTURE HAZARD 239923,
To reduce the risk of serious injury from pressurized 243344 &
fluid, do not clean or wipe the piston valve threads. 243345
Cleaning the piston valve threads could destroy the
special sealing patch and cause the piston valve to
come loose during operation.
217
218 219
204 208 ti7574d
ti3940b
6 308798Z
Service
2. Install ball (206) in piston rod. If thread sealant is 5. Install seal (201) into packing nut (202). Install
applied to piston valve threads, make sure that none throat adjustment spacer onto packing nut. Loosely
gets on ball. install packing nut into cylinder.
201
202
206
228
ti7581a
NOTICE
Do not slide piston assembly into top of sleeve as this
may damage piston packing.
ti7576a
204
ti7573f
308798Z 7
Service
8. Grease top inch or two of piston rod that will go 11. Install intake valve on cylinder. If a wrench is used
through the cylinder throat packings. torque as follows:
Models Torque
239923 67 +/- 5 ft-lb
240291 & 240800 80 +/- 5 ft-lb
240917 150 +/- 5 ft-lb
ti7579a
12. Torque seal and packing nut (202) down onto throat
nut spacer (228) to 100 +/- 10 in-lb.
233
215
214
212
227 ti7568a
213
ti23115a
8 308798Z
Notes
Notes
308798Z 9
Notes
233
1. Perform Pressure Relief Procedure, page 4.
214
212
227
213
ti4258c ti23115a
ti7746a
ti4258a
26
ti7572a
26 ti4258b
ti4258b
10 308798Z
Notes
8. Remove packing nut (202). 12. Remove pin and piston rod from cylinder.
202
ti4258h
ti7726a 13. Soak all leather packings in SAE 30W oil for 1 hour
minimum prior to assembly. Stack male gland (204).
9. Invert piston rod and insert into cylinder to force out
Alternately stack UHMWPE (203) and leather (223)
throat packings.
packings (note orientation). Install female gland
(224). Install seal (201) and packing nut (202) and
throat adjustment spacer (228).
Not used on
239923,
224 243344 &
243345
201
203 223 202
228
ti4258e
228
202
204
10. Insert piston rod into cylinder with pin hole up and
piston valve down. Insert pin into piston rod and
crank shaft.
ti7573c
ti3939a
ti4258g
ti4258g
308798Z 11
Notes
15. Soak all leather packings in SAE 30W oil for 1 hour 17. Grease piston packings.
minimum prior to assembly. Stack male gland (219)
on piston rod. Alternately stack UHMWPE (208) and
leather (218) packings (note orientation) on piston
rod. Install female gland (217). Install backup washer
(216) and u-cup (209) (note orientation) on piston
valve (210). The special sealing patch on piston
valve threads is good for four repackings. Use thread
sealant on piston valve threads after four repackings.
219
217
ti7578c
Not used on
239923, 209 NOTICE
216
243344 & Do not slide piston assembly into top of sleeve as this
216
229
243345 may damage piston packing.
206
18. Slide piston assembly into bottom of sleeve. Make
210
sure u-cup is not rolled over or damaged.
218 208
ti3941a
206
ti7579a
ti7575b
ti7575b
12 308798Z
Notes
20. Grease o-ring (221) and place on sleeve. Slide 23. Reassemble intake valve with new o-ring (227),
sleeve/piston rod assembly into bottom of cylinder. seat (212) and ball (204). Seat may be flipped over
Replace o-ring (207) if desired. NOTE: O-ring (207) and used on other side. Clean seat thoroughly.
is not required for safe pump operation.
233
215
204
214
212
227
207
221
ti4258j
ti23115a
ti4258k
26
26
ti4258n
ti4258m
308798Z 13
Pump Packings
Pump Packings
222
201
Pump 240291 & 240917
202
228
224
203 V-Max™UHWMPE,blue
223
Leather
204
205
221
Pump 240291 & 240917
220
206
207
219
218 208
Leather
217
216 V-Max™UHWMPE,blue
210
229
221
214
215
213
212
230
227
14 308798Z
Parts - Pump 239923, 243344
308798Z 15
Parts - Pump 240291, 243345
16 308798Z
Parts - Pump 240917
308798Z 17
Parts - Pump 240800
18 308798Z
Technical Data
Technical Data
U.S. Metric
Maximum Working Pressure 3600 psi 250 bar, 24.8 MPa
Fluid Inlet Size
239923 & 240291 3/4 npt(f) 3/4 npt(f)
240917 &240800 1 npt(f) 1 npt(f)
Fluid Outlet Size
239923 1/4 npt(f) 1/4 npt(f)
240291, 240217 & 240800 3/8 npt(f) 3/8 npt(f)
stainless steel, PTFE, leather, polyurethane, zinc-plated carbon steel,
Wetted Parts tungsten carbide, chrome plating, acetal, polyethylene
308798Z 19
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 333028