Graco Mark V Pump
Graco Mark V Pump
Graco Mark V Pump
333028E
Displacement Pump EN
ti23116a
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Parts - Pump 16Y598, 16X428 . . . . . . . . . . . . . . . . 15
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Parts - Pump 16Y706, 16X429, 16Y601 . . . . . . . . . 16
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 4 Parts - Pump 16X423, 16X425 . . . . . . . . . . . . . . . . 17
Pump Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cleaning and Inspecting Parts . . . . . . . . . . . . . . 4 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 20
Repair When Pump is Separated From Sprayer . 5
Repair When Pump is On Sprayer . . . . . . . . . . . 9
Pump Packings . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 333028E
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation
point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these
symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard
symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Use equipment only for its intended purpose. Call your distributor for information.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event
that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks
with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
333028E 3
Service
Service
Pressure Relief Procedure Pump Repair Kits
Follow the Pressure Relief Procedure whenever
Pump Repair Kit
you see this symbol.
16Y598 248212
16Y706 248213
16X423 249123
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from 16X425 249123 (Stainless steel
pressurized fluid, such as skin injection, splashing check balls);
fluid and moving parts, follow the Pressure Relief 16X431 (Ceramic check
Procedure when you stop spraying and before balls)
cleaning, checking, or servicing the equipment. 16X428 287285 (Stainless steel
check balls);
1. Engage trigger lock. 24V063 (Ceramic check
balls)
2. Turn ON/OFF switch to OFF.
16X429 248213 (Stainless steel
3. Unplug power cord. check balls);
249189 (Ceramaic check
4. Disengage trigger lock. Hold metal part of gun balls)
against grounded metal pail and trigger gun into pail 16Y601 24M830
to relieve pressure.
Repair When Pump is Separated 4. Tap piston rod out of cylinder with a hammer or flip
over and tap piston rod out against a bench.
From Sprayer NOTE: Sleeve may come out of cylinder with piston rod.
228
ti7571a
ti7566a
ti7569a
233
213
ti23115a
333028E 5
Service
6. Unscrew piston valve from piston rod. Clean and Assembling the Pump
inspect parts. The piston has a special thread lock-
ing/sealing patch. Do not remove the patch. The 1. Soak all leather packings in SAE 30W oil for 1 hour
patch allows four disassembly/assembly procedures minimum prior to assembly. Stack male gland (204)
before it is necessary to apply thread sealant to the on piston rod. Alternately stack UHMWPE (208) and
threads. leather (218) packings (note orientation) on piston
rod. Install female gland (217). Install piston wiper
(216) (note orientation) and backup washer (229) on
piston valve, threads are good for four repackings.
Use thread sealant on piston valve threads after
four repackings.
Not
used on
16Y598, 210
16X428
229
ti7576a
216
ti3940b 206
Not
used on
16Y598,
16X428
ti7575a
ti7573b
6 333028E
Service
ti7578c
NOTICE
Do not slide piston assembly into top of sleeve as this
may damage piston packing.
7. Slide piston assembly into bottom of sleeve.
ti7576a
Not ti7577a
224
used on
16Y598, 8. Grease top inch or two of piston rod that will go
203 223 16X428 through the cylinder throat packings.
204
ti7573f
201
ti7579a
202
228
ti7581a
333028E 7
Service
9. Grease o-rings (221) and place on sleeve. Slide 11. Reassemble intake valve with new o-ring (227),
sleeve/piston rod assembly into bottom of cylinder. seat (212) and ball (214). Seat may be flipped over
Replace o-ring (207) if desired. and used on other side. Clean seat thoroughly.
NOTE: O-ring (207) is not required for safe pump opera-
tion. NOTE: Spring (233) only used on 16Y601, 16X423, and
16X425.
233
215
214
207
221
212
ti7582a
227
10. Mark IV and Mark VII models: Install o-ring (231)
on sleeve spacer (230) and install sleeve spacer on
sleeve.
213
ti23115a
Models Torque
231 16Y598, 16X428 67 ± 5 ft-lb (90.8 ± 6.8 N•m)
ti7340a 16Y706, 16X429, 80 ± 5 ft-lb (108.5 ± 6.8 N•m)
16Y601
16X423, 16X425 200 ± 15 ft-lb (271.2 ± 20.3 N•m)
ti7569a
8 333028E
Service
228
ti4258c
ti4258a
26
333028E 9
Service
4. Push out pin (29). 7. Invert piston rod and sleeve and pound on hard sur-
29 face until piston rod comes out of sleeve.
Mark IV and Mark VII models: Remove sleeve
spacer from sleeve.
26 ti4258b
233
202
215
214
212 ti7726a
227 9. Invert piston rod and insert into cylinder to force out
throat packings.
213
ti23115a
ti4258e
ti7746a
10 333028E
Service
10. Insert piston rod into cylinder with pin hole up and 13. Soak all leather packings in SAE 30W oil for 1 hour
piston valve down. Insert pin into piston rod and minimum prior to assembly. Stack male gland (204).
crank shaft. Alternately stack UHMWPE (203) and leather (223)
packings (note orientation). Install female gland
(224). Install seal (201) and packing nut (202) and
o-ring (228).
Not used on
ti4258f
16Y598,
224 16X428
11. Remove piston valve from piston rod with a wrench.
201
203 223
228
202
204
ti7573c
ti4258g
14. Remove packings and glands from piston rod.
12. Remove pin and piston rod from cylinder. Not used on
16Y598,
16X428,
ti4258h
ti3939a
333028E 11
Service
15. Soak all leather packings in SAE 30W oil for one hour 17. Grease piston packings.
minimum prior to assembly. Stack male gland (219)
on piston rod. Alternately stack UHMWPE (208)and
leather (218) packings (note orientation) on piston
rod. Install female gland (217). Install piston wiper
(216) and backup washer (229) (note orientation) on
piston valve (210). The special sealing patch on pis-
ton valve threads is good for four repackings. Use
thread sealant on piston valve threads after four
repackings.
219 ti7578c
217
Not NOTICE
used on 216 Do not slide piston assembly into top of sleeve as this
16Y598, may damage piston packing.
16X428 229
Models Torque
16Y598, 16X428 27 ± 3 ft-lb (36.6 ± 4.1 N•m)
16Y706, 16Y601,
55 ± 3 ft-lb (74.6 ± 4.1 N•m)
16X429
ti7341a
16X423, 16X425 100 ± 5 ft-lb (136 ± 7 N•m)
206
ti7579a
ti7575b
12 333028E
Service
20. Grease o-ring (221) and place on sleeve. Slide 22. Push up retaining spring (26) with screwdriver.
sleeve/piston rod assembly into bottom of cylinder.
Replace o-ring (207) if desired.
NOTE: O-ring (207) is not required for safe pump opera-
tion.
ti4258k
26
233
215
202
214
212
228
227
ti7726b
213
ti23115a
333028E 13
Service
202
228
224
203 V-Max™
223
Leather UHWMPE,
205
204 blue
221
ti4258n
220
206
207
219
218 208
Leather
217
216 V-Max™
210
229 UHWMPE,
221
214
blue
215
213
212
230
227
14 333028E
Parts - Pump 16Y598, 16X428
230
(Not an O-ring groove)
ti23114
333028E 15
Parts - Pump 16Y706, 16X429, 16Y601
16 333028E
Parts - Pump 16X423, 16X425
* These parts are also included in Repair Kit 249123 (SST balls), ti23113a
which may be purchased separately.
333028E 17
Technical Data
Technical Data
U.S. Metric
Maximum Working Pressure 3300 psi 227 bar, 22.7 MPa
Fluid Inlet Size 1-5/16-12 un(m) 1-5/16-12 un(m)
Fluid Outlet Size
16Y598, 16X428, 16Y706,
3/8 npt(f) 3/8 npt(f)
16X433, 16Y601, 16429
16X425 1/2 npt(f) 1/2 npt(f)
stainless steel, PTFE, leather, nylon, zinc-plated carbon steel, tungsten
Wetted Parts
carbide, chrome plating, fluoroelastomer, acetal, polyethylene
18 333028E
Notes
Notes
333028E 19
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 333028