Warrior 2400 Illustrated Parts Catalog Rev 4

WARRI
OR2400
I
ll
ust
rat
edPar
tsCat
alog
Fr
om Ser
ialNo:PI
D00126CDGC54948
I
ssueDat
e 22-
OCT-
2012
Revi
si
onNo: 4
PARTS BOOK INTRODUCTION
COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without
written prior consent of TEREX®. This manual complete or in part must not be loaned to a third party.
Powerscreen is a registered trademark for portable screening plant manufactured by TEREX®.
SPARE PARTS – CONTENTS
1. GENERAL INFORMATION………………….………...…...............………………………….............................
2. SPARE PARTS ORDERING PROCEDURE……………………….................……………………....................
3. SPARE PARTS ORDER FORM………………………………...……………….................................................
4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................
5. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................
6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................
7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................
8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................
9. MACHINE NAVIGATION.........................................……………………………................................................
10. TYPES OF SCREEN MEDIA ............................................…...………….………….....................................
11. SPEEDHARPS.............................……..…………………........................................................
12. MESH SPECS.............................……..…………………..............................................................................
13. PAINT CODES..............................................…………………………...........................................................
POWERSCREEN®
200 COALISLAND ROAD, DUNGANNON, CO.TYRONE N.IRELAND, BT71 4DR
TEL: +44(0)2887 718500
747231 or [email protected] (SALES)
- [email protected] (TECHNICAL)
- 740701 (HELPDESK)
POWERSCREEN PARTS DEPARTMENT

TEREX (GB) LTD
32 FARLOUGH ROAD, DUNGANNON, CO.TYRONE N.IRELAND, BT71 4DT
Email: [email protected] - Website www.powerscreen.com
TEREX® reserves the right to change specification without prior notice.

1. GENERAL INFORMATION
• When purchasing Spareparts customers should in their own interest, always use genuine Terex parts.
• Spare parts must comply with the technical requirements specified by the manufacturer.
• Only spare parts from the original equipment manufacturers can be relied to do so.
• Spares parts that have not been supplied by Terex cannot be relied upon for correct material, dimensions
or finish.
• Terex cannot therefore be responsible for any damage arising from use of any such parts and the
Guarantee will be invalid.
2. SPARE PARTS ORDERING PROCEDURE
Ordering Procedure
To ensure delivery of your parts, when ordering please quote:
• Machine Serial Number
• Figure Number and Item Number
• Part Number
• Part Description
• Quantity Required
EXAMPLE:
If you wanted to order 1 Conveyor Tracking Roller, place your order in the following fashion:
Machine Serial Number -

Figure Number – 02-08
Item Number - 27
Part Number - 06663100
Part Description - GEARBOX
Quantity required - 1
This information will enable us to supply the correct parts with the minimum of delay.
NOTE:
Orders for spare parts must be sent to your local dealer.
To find out whom your local dealer is please log on to www.powerscreen.com and use the Dealer Search
function.
3. SPARE PARTS ORDERING FORM

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER (SCREENER)
CHIEFTAIN 1700
2012
29400 KG
PID00129CDGC65315
PID00129CDGC65315
PID 00129 C DG C 6 5315
Powerscreen Model
Check Digit
Month Code
Plant Code
Year Code Sequence Number
SERIAL NUMBER PLATE

CAN BE FOUND HERE OR ON THE
OPPOSITE SIDE OF THIS MACHINE
5. PARTS SUPPORT - GOOD PRACTISE ADVICE
Be aware there are enquires where the parts should not be supplied without firstly obtaining the Machine
Serial Number and checking the record card. The main components to consider are:
HYDRAULIC PUMPS
Pumps vary depending on the options fitted to your machine. This is why the pumps are generally not part-
coded in the parts book.
TRACK PARTS
Terex have 3-4 Track suppliers. Each track type is illustrated in the part book. It is important to select the
parts from the correct supplier. See Section 6 Where to find your Track Identification Plate.
ENGINE PARTS
The engine fitted to your machine can vary due to the customer preference (i.e. Deutz, CAT). Alternatively
it can differ due to machine options fitted (some options require a higher spec engine) or simply a change
over time as suppliers update engines to meet emission regulations. It is therefore important to obtain the
engine serial number to order parts. This information can be obtained from the engine plate, or from the
machine record. See Section 7 Where to find your Engine Serial Plate.
ELECTRICS
Control Panels, PC Boards, Hetronic Remotes - these items are serial number dependant and will have
ther serial numbers located on the part. See Section 8 Finding the Software Version of your PDM and PLC.
6. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE
It is necessary when ordering any track spare parts, that all numbers relating to the tracks are quoted along
with your machine serial number..
The identification plate is located on the outside face of each left and right hand track. On some occasions
the Serial Number can be found stamped in the skid plate or track frame. Below is the current range of
tracks fitted to our machines.
Track Frame Skid Plate
Identification Plate Locations
Strickland Tracks Terex Tracks
Terex / Trackline Tracks

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE
It is necessary when ordering any engine spare parts, that all numbers relating to the engine are quoted
along with your machine serial number..
Depending on the engine fitted, the serial plate can be found either on the left / right side of the engine and
in some cases on top. The spares department need all of these numbers in order to determine the
components that were included with the engine. This permits accurate identification of replacement part
numbers.
Above
Right Hand Side Left Hand Side
Caterpillar
Deutz
Scania
8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC
It is necessary when ordering a new PLC or PDM that you note all numbers relating to them, please quote
these numbers along with your machine serial number.
When you turn on the screen take note of the details from the bottom of the start up page. The identification
sticker which displays the software version is located on the outside of each the PLC and PDM.
PDM Sticker PLC Sticker

Location Location
9. MACHINE NAVIGATION
The following will help you determine your location in relation to your machine.
Please note that the Feed End is always the Back of your machine.
Screener Right Hand Side
Feed End
Front Back
Discharge
End
Left Hand Side

10. TYPES OF SCREEN MEDIA
Available in a wide range of sizes – For details please contact us.
Woven Screens Elongated Screens
Slow/Fast Screen Hardox Punch Plate
Finger Screens Bofar Bars
Ball Decks Speed Harps

10. TYPES OF SCREEN MEDIA CONTINUED
Polyurathane Modular Panels Rubber Screen Mats

11. SPEEDHARPS
To order speedharp use the following mesh part number configuration system:
SH - Speedharp
AA – Speedharp code (see table on next page for full list of speedharp codes)
BB – Speedharp aperture e.g. 3mm is 03
CCC – Wire diameter e.g. 1mm is 100, 0.66mm is 066
DD – Wire type e.g. PW is Plain Wire, SS is Stainless Steel wire
PP – Plastic Profile
If in doubt contact us for correct part number

12. MESH SPECS
To order screen mesh use the following mesh part number configuration system:
MXXYYYYZZZ
M - Mesh
XX - Mesh Code e.g. M29 is a Trommel 830 (see table below for full list of machine codes)
YYYY - Mesh aperture e.g. 100mm is 1000, 50mm is 0500
ZZZ - Wire diameter e.g. 12.5mm is 125, 4mm is 040
If in doubt contact us for correct part number

13. PAINT CODES
Powerscreen Green - RAL 5021 (RGB 26/122/99)

Table of Contents
Figure Description Page

01-01 CHASSIS 1
01-01 CHASSIS BREAKDOWN (TIER 3) & (TIER 4) 7
01-01-A CHASSIS BOLT-ON SIDE CONVEYOR PIN MOUNT (TIER 4) 9
01-01-B BOLT ON SCREEN SUBFRAME MOUNT (TIER 4) 11
01-01-C HYDRAULIC JACKING LEGS (TIER 4) 13
01-01-D WARRIOR JACKUP SCREEN HYDRAULIC RAM (TIER 4) 15
01-01-E CONTROL VALVE E WITH HOSES (TIER 4) 17
01-01-F TOOL BOX (TIER 4) 19
01-01-G FEEDER TRAVEL RESTS (TIER 4) 21
01-01-H CV114 VALVE BLOCK WITH HOSES H (TIER 4) 23
01-01-I FINES SIDE CONV FEEDBOOT CHUTE (TIER 4) 25
01-01-J DIESEL TANK (TIER 4) 27
01-01-K CV115 VALVE BLOCK K (TIER 4) 29
01-01-L TWO WAY SPLIT CHUTE (TIER 4) 31
01-01-M BEACON AND E-STOP (TIER 4) 33
02-01 FEED CONVEYOR 35
02-02 BELT FEEDER 39
02-05 APRON HD FEED CONVEYOR 43
02-06 APRON HD FEEDER 47
03-01 TAIL CONVEYOR (COMPLETE) 51
03-02 TAIL CONVEYOR (TAIL) 55
03-03 TAIL CONVEYOR (HEAD) 59
04-01 SIDE CONVEYOR (LOWER) 63
04-02 SIDE CONVEYOR (UPPER) 67
04-03 SIDE CONVEYOR (COMPLETE) 71
05-01-A COLLECTION CONVEYOR 75
05-01-B COLLECTION DRIVE FROM SERIAL PID00126CDGC54948 79
06-01 SCREENBOX SUBFRAME & WALKWAY 83
06-02 SCREENBOX DRIVE ASSEMBLY 87
06-03 SCREENBOX 91
06-04 SCREENBOX, TOP DECK OPTIONS 95
06-05 SCREENBOX, BOTTOM DECK OPTIONS 97
07-01 DEUTZ CANOPY (TIER III) 99
07-02 HYDRAULIC TANK (TIER III) 103

07-03 VALVE BANK (TIER III) 105
07-04 DEUTZ 2012 6 CYLINDER (TIER III) 109
07-05 DUAL POWER OPTION 113
07-06 CAT CANOPY (TIER III) 117
07-07 CAT 6.6 ENGINE + FILTERS (TIER 3) 121
07-08 DONALDSON FILTER (TIER 3 & TIER 4) 123
07-13 NEW POWERUNIT CANOPY CAT 6.6 (TIER 3) 125
07-14 POWER UNIT CANOPY LAYOUT (TIER 4) 129
07-14-A REAR HANGING RUBBER (TIER 4) A 131
07-14-B POWER UNIT CANOPY (TIER 4) B 133
07-14-C POWER UNIT CANOPY (TIER 4) C 135
07-14-D.1 VALVE BANK (TIER 4) 137
07-14-D.2 VALVE BANK LEVERS BREAKDOWN (TIER 4) 139
07-14-D.3 FLOW CONTROL VALVES BREAKDOWN (TIER 4) 141
07-14-D.4 CONTROL VALVE BREAKDOWN (TIER 4) 143
07-14-D.5 CONTROL VALVOIL SD14 (TIER 4) 145
07-14-D.6 SD1811/93/111L CONT VALVE (TIER 4) 147
07-14-D.7 CONTROL VALVE WALVOIL SDM140 (TIER 4) 149
07-14-E HYDRAULIC TANK (TIER 4) 151
07-14-F CANOPY DOOR LHS (TIER 4) 155
07-14-G TWIN SPEED TRACK SOLENOIDS AND CARRIER (TIER 4) 157
07-14-H POWER UNIT CANOPY ROOF (TIER 4) H 159
07-14-I POWER UNIT BATTARY (TIER 4) 161
07-16 CAT 7.1 ENGINE COMPONENTS (TIER 4) 163
07-17 QUAD PUMP & MOUNTING BRACKET BREAK DOWN (TIER 4) 167
07-18 PRESSURE RELIEF VALVE BREAK DOWN (TIER 4) 169
07-19 SIDE PUMP AND MOUNTING BRACKET BREAK DOWN (TIER 4) 171
07-20 CAT 7.1 ENGINE WITH FILTERS (TIER 4) 173
08-01 ROLL IN BOGIE 175
09-01 HOSE KITS 179
10-01 HYDRAULIC DIAGRAM, SHEET 1 OF 4 181
11-01 ELECTRICAL SCHEMATIC, SHEET 1 OF 9 189

11-04 ELECTRICAL SCHEMATIC, SHEET 4A OF 9 195
11-05 ELECTRICAL SCHEMATIC, SHEET 4B OF 9 197
11-11 TIER 4 ELECTRICAL CONTROL PANEL INTERNALS 207
12-01 RECOMMENDED ELECTRICAL SPARES 209
13-01 RECOMMENDED MECHANICAL SPARES 213

NAME: CHASSIS MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01 REV: E
Page 1
ILLUSTRATION:
Item Part No Rev Description Qty
1 12620100 5 CHASSIS 1
2 12620105 3 CHASSIS REAR SECTION 1
3 12620130 0 FIFTH WHEEL 1

ROLL-IN-BOGIE OPTION ONLY
4 12520154 0 DIESEL TANK BREATHER 1
5 12520221 0 STL DL385S-SXT20 LHS TRACK COMPLETE 1
6 12520220 0 STL DL385S-SXT20 RHS TRACK COMPLETE 1
7 12620156 0 JACKING LEG INNER 2

S/N PID00126CDGA30417 FORWARD
8 12660189 0 JACKING LEG RAM 2
9 12590148 1 BATTERY BOX 1
10 12590149 0 BATTERY BOX LID 1
11 12620112 0 SIDE CONVEYOR TRANSPORT STAY 2
12 12620113 0 SIDE CONVEYOR TRANSPORT STAY 2

15 12620146 0 JACKING LEG OUTER 2
16 12620111 1 TWO WAY SPLIT TAIL CONV MOUNT RH 1

TWO WAY SPLIT OPTION ONLY
17 12620110 1 TWO WAY SPLIT TAIL CONV MOUNT LH 1
18 12620124 0 BRAKE CONNECTION MOUNTING 1
19 12620116 1 TOOL BOX LID 1
20 12630708 1 FEEDBOOT EXTENSION 1
22 12620114 0 BOLT-ON-TRACK STIFFINER BRK 2
23 12620122 0 DEFLECTOR PLATE 1
24 12620150 1 JACKING RAM COVER 2

25 12620136 1 DIESEL TANK MOUNT 1
26 17020153 0 DIESEL TANK STRAP 2
27 17020152 0 DIESEL TANK STRAP RUBBER 2
28 17020151 3 DIESEL TANK 1
29 12620118 0 4 AXLE BOGIE EXTENSION 1

Page 2
ILLUSTRATION:
30 17090285 0 DIESEL FILLER DUST COVER RUBBER 1
31 02211163 0 LOCKABLE DIESEL CAP 1
32 05690195 0 LEVEL GAUGE 1
33 12620107 0 BOLT ON SCREEN SUBFRAME SUPPORT 2
34 12260132 0 WARRIOR JACKUP SCREEN RAM 2
35 12620115 1 BEACON MOUNTING STAND 1
36 06690361 1 BEACON 1
37 12650266 0 TOP DECK CHUTE MTG BRACKET LH 1
38 12650267 0 2WS TOP DECK CHUTE 1
39 12650265 0 TOP DECK CHUTE MTG BRACKET RH 1
40 12620120 1 BOLT ON BRACKET 2
41 12620132 0 COVER 1
42 06590276 0 EMERGENCY STOP COMPLETE 2
43 12620147 0 JACKING LEG CAP 2

44 12280100 0 PIN 2
45 12260164 0 CONTROL VALVE(4 BANK Supersedes 05760110 2

23/02/04 (Non Interchangeable)
46 60501027 0 BATTERY 12VDC 1000CCA 110AH 2
47 12620152 0 PIN 2
48 19630223 0 PIN 2
QTY OF 1 ON TWO WAY SPLIT OPTION
49 12630707 0 CHASSIS BOLT-ON SIDE CONV PIN MOUNT 2
QTY OF 1 ON TWO WAY SPLIT OPTION
50 02011133 0 SLOTTED HINGE EYE 2
51 12620119 1 CHASSIS BULKHEAD (TAILCONVEYOR) 1

53 03260392 0 PLASTIC BODY 20
54 01800184 0 HOSE CLAMP 25
55 03260389 0 CLAMP 2
56 05160250 0 ADAPTOR 2
57 02280109 0 ADAPTOR 2
58 02060202 0 ADAPTOR 3
59 02060442 0 ADAPTOR 5
Page 3
ILLUSTRATION:
60 02060262 0 ADAPTOR 4
61 02060231 0 ADAPTOR 26
62 15860103 0 ADAPTOR 3/4X3/4X3/4 MMF TEE 2
63 02060231 0 ADAPTOR 12
64 12620121 0 1" PIN 2
65 12280102 0 PIN 2
66 12620152 0 PIN 2
67 12260167 0 ADAPTOR 2
68 12520129 0 STEPS AND PLATFORM 1
69 12320113 0 TAIL CONVEYOR PIVOT SUPPORT 2
70 12430357 0 42MM DOUBLE CLAMP PLASTIC BODY 1

APRON FEEDER OPTION ONLY
71 12620133 0 HOSE GUIDE BRACKET 1
72 12550553 0 SCREENBOX THROW ADJUSTMENT SPANNER 1
73 12550416 0 H6203 GEAR ALIGNMENT BAR 2
74 12620127 0 1" PIN 2

BELT FEEDER OPTION ONLY
75 12480203 0 1"-1/2 PIN 2
76 12620109 0 TRAVEL REST (LH) 1
77 12620108 0 TRAVEL REST (RH) 1
78 12620135 2 STIFFENER, LH 1
79 12620134 2 STIFFENER, RH 1
80 12620123 0 COUNTER WEIGHT 1
81 17090284 0 DIESEL TANK FILLER DUST COVER 1
82 12620125 0 SOCKET MOUNT 2
83 06930889 0 DUST SURPRESSION PUMP/MOTOR ASSY 1

DUST SUPRESSION OPTION ONLY
84 12620137 0 PUMP MOUNT PLATE 1
85 12620138 0 MANIFOLD MOUNT PLATE 1
86 22020349 0 XH500 DUST SUPPRESSION MANIFOLD 1
87 02060203 0 ADAPTOR 6
88 06650675 0 BALL VALVE 3
89 05060157 0 ADAPTOR 3
90 02060216 0 DOWTY SEAL 3
Page 4
ILLUSTRATION:
91 12620151 0 FUEL GUAGE 1

92 12620154 1 VALVE BANK GUARD 1
93 03220115 0 FLOW CONTROL VALVE 1
94 B1380802401400S 0 FASTENER M24 2

95 N1320802400000Z 0 LOCKNUT 2
96 W1005802400000Z 0 WASHER 8
[Figure End]
Page 5
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 6
NAME: CHASSIS BREAKDOWN (TIER 3) & (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01 REV: F
E
M
C
D
L
F
G
J
K
I
H
Page 7
NAME: CHASSIS BREAKDOWN (TIER 3) & (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01 REV: F

01-01-A
[Figure End]
Page 8
NAME: CHASSIS BOLT-ON SIDE CONVEYOR PIN MOUNT (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-A REV: A
3
4
Page 9
NAME: CHASSIS BOLT-ON SIDE CONVEYOR PIN MOUNT (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
2 01910225 0 WASHER 1
3 19630223 0 PIN 1
4 02020151 0 R-CLIP 1
[Figure End]
Page 10
NAME: BOLT ON SCREEN SUBFRAME MOUNT (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-B REV: A
1
5
3
4
Page 11
NAME: BOLT ON SCREEN SUBFRAME MOUNT (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12620111 1 TWO WAY SPLIT TAIL CONV MOUNT RH 1
2 12620107 0 BOLT ON SCREEN SUBFRAME SUPPORT 2
3 M20_WASHER 0 M20_WASHER 8
4 00020060 0 BOLT M20 8
5 12620110 1 TWO WAY SPLIT TAIL CONV MOUNT LH 1
[Figure End]
Page 12
NAME: HYDRAULIC JACKING LEGS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-C REV: A
2
1
DETAIL A
3
4
13
5
8
6
DETAIL B
DETAIL A
11
10
DETAIL B
12
Page 13
NAME: HYDRAULIC JACKING LEGS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 00030250 0 BOLT HEX 4
2 00030006 0 WASHER 8
3 02060215 0 DOWTY SEAL 8
4 12260141 0 ADAPTOR 8
5 00030002 0 LOCKNUT 4
6 12620147 0 JACKING LEG CAP 4
8 12620146 0 JACKING LEG OUTER 2
10 00030002 0 LOCKNUT 4
11 00030006 0 WASHER 8
12 M30X240 0 BOLT HEX 4
[Figure End]
Page 14
NAME: WARRIOR JACKUP SCREEN HYDRAULIC RAM (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-D REV: A
4
3
1
5
12
11
6
8
10
Page 15
NAME: WARRIOR JACKUP SCREEN HYDRAULIC RAM (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-D REV: A
2 09900415 0 SEAL KIT 1
3 W1005802400000Z 0 WASHER 4
4 S3300802401600Z 0 FASTENER 2
5 02060218 0 DOWTY SEAL 8
6 12660144 0 4 BANK CV TO RH SCREEN JACK RAM EXTEND PORT 2
7 N1222802400000Z 0 LOCKNUT 2
8 12430357 0 42MM DOUBLE CLAMP PLASTIC BODY 20
9 12430358 0 42MM DOUBLE CLAMP TOP PLATE 10
10 S3300800800350Z 0 FASTENER 10
[Figure End]
Page 16
NAME: CONTROL VALVE E WITH HOSES (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-E REV: A
5
4
6
3
2
21
7
1
20
11
10
19
13 12
14
18
17
15
16
Page 17
NAME: CONTROL VALVE E WITH HOSES (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 02010758 0 C/VALVE HANDLE 45DEG 4
2 65500533 0 10266-4S CONTROL VALVE BRACKET 4

4 12660156 0 4 BANK CV TO SIDE CONV UPR FOLD RAM RETRACT 1

BH
5 12660154 0 4 BNK CV TO SIDE CONV LWR FOLD RAM RETRACT 1

BH
6 12660152 0 4 BANK CV TO SIDE CONV ANGLE RAM RETRACT TEE 1
7 12660147 0 4 BANK CV TO LH SCREEN JACK RAM RETRACT PORT 1
8 12660155 0 4 BANK CV TO SIDE CONV UPR FOLD RAM EXTEND 1

BH
9 12660993 0 4 BANK CV TANK TEE TO RETURN MANIFOLD 1
11 12660129 1 4 BANK CV TANK TEE TO 4 BANK CV TANK TEE 1
12 12660153 0 4 BANK CV TO SIDE CONV LWR FOLD RAM EXTEND 1

BH
13 12660151 0 4 BANK CV TO SIDE CONV ANGLE RAM EXTEND TEE 1
14 12660146 0 4 BANK CV TO LH SCREEN JACK RAM EXTEND PORT 1
15 12660118 1 4 BANK CV CO TO 4 BANK CV 1
16 12260167 0 ADAPTOR 1
17 02060215 0 DOWTY SEAL 2
18 02060218 0 DOWTY SEAL 9
19 02060442 0 ADAPTOR 3
20 12660992 0 POWERUNIT BH TO 4 BANK CV 1
21 12260174 0 SEAL KIT Supersedes 05760119 23/02/04 (Non 1

Interchangeable)
SEAL KIT FOR 12260164
[Figure End]
Page 18
NAME: TOOL BOX (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-F REV: A
3
DETAIL A
4
2
5
10
9
8
6
7
DETAIL A
Page 19
NAME: TOOL BOX (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12.10.0008 0 FLAG HINGE- FEMALE 2
2 12_10_0005 0 LEFT HAND HINGE P226/001/HA 2
3 S3300802000550Z 0 FASTENER 2
4 W1005802000000Z 0 WASHER 2
5 12550553 0 SCREENBOX THROW ADJUSTMENT SPANNER 1
6 000.14.02 0 TOOLBOX 1
7 N1220801200000Z 0 LOCKNUT 4
8 000.14.02.05 0 000_14_02_05 1
9 W1005801200000Z 0 WASHER 8
10 S3300801200400Z 0 FASTENER 4
[Figure End]
Page 20
NAME: FEEDER TRAVEL RESTS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-G REV: A
3
2
1
4
5
Page 21
NAME: FEEDER TRAVEL RESTS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 00016050 0 BOLT M16 4
2 00016006 0 WASHER 8
3 12620108 0 TRAVEL REST (RH) 1
4 00016002 0 LOCKNUT 4
5 12620109 0 TRAVEL REST (LH) 1
[Figure End]
Page 22
NAME: CV114 VALVE BLOCK WITH HOSES H (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-H REV: A
5
4
6
3
2
21
7
1
20
11
10
19
13 12
14
18
17
15
16
Page 23
NAME: CV114 VALVE BLOCK WITH HOSES H (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:

4 12660141 2 4 BANK CV TO RH FRONT JACKING LEG RETRACT 1

PRT
5 12660143 2 4 BANK CV TO LH FRONT JACKING LEG RETRACT 1

PORT
6 12660139 2 4 BANK CV TO LH REAR JACKING LEG RETRACT 1

PORT
7 12660137 2 4 BANK CV TO RH REAR JACKING LEG RETRACT 1

PORT
8 12660140 2 4 BANK CV TO RH FRONT JACKING LEG EXTEND 1

PORT
9 12660129 1 4 BANK CV TANK TEE TO 4 BANK CV TANK TEE 1
11 12660128 1 5 BANK CV TANK TO 4 BANK CV TANK TEE 1
12 12660142 2 4 BANK CV TO LH FRONT JACKING LEG EXTEND 1

PORT
13 12660138 2 4 BANK CV TO LH REAR JACKING LEG EXTEND PORT 1
14 12660136 2 4 BANK CV TO RH REAR JACKING LEG EXTEND PORT 1
16 12260167 0 ADAPTOR 1
17 02060215 0 DOWTY SEAL 1
18 02060218 0 DOWTY SEAL 9
19 02060442 0 ADAPTOR 1

Interchangeable)
SEAL KIT 12260164
[Figure End]
Page 24
NAME: FINES SIDE CONV FEEDBOOT CHUTE (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-I REV: A
2
5
3
9
8
10
4
7
Page 25
NAME: FINES SIDE CONV FEEDBOOT CHUTE (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12010131 0 CLAMP 9
2 00012002 0 LOCKNUT 9
5 00012040 0 BOLT M12 9
6 00012006 0 WASHER 9
7 12620123 0 COUNTER WEIGHT 1
8 12620122 0 DEFLECTOR PLATE 1
9 00000057 0 BOLT M16 5
10 00016002 0 LOCKNUT 5
[Figure End]
Page 26
NAME: DIESEL TANK (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-J REV: A
5
DETAIL A
9
8
10
7
DETAIL A
Page 27
NAME: DIESEL TANK (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-J REV: A
1 12620151 0 FUEL GUAGE 1
2 17090285 0 DIESEL FILLER DUST COVER RUBBER 1
3 02210163 0 DIESEL TANK CAP 1
4 17090284 0 DIESEL TANK FILLER DUST COVER 1
5 17020151 3 DIESEL TANK 1
6 02060218 0 DOWTY SEAL 1
7 12520154 0 DIESEL TANK BREATHER 1
8 17020153 0 DIESEL TANK STRAP 2
9 17020152 0 DIESEL TANK STRAP RUBBER 2
10 12620136 1 DIESEL TANK MOUNT 1
[Figure End]
Page 28
NAME: CV115 VALVE BLOCK K (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-K REV: A
5
3
1
6
7
8
9
10
17
14
13
18
11
12
15
16
Page 29
NAME: CV115 VALVE BLOCK K (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-K REV: A

3 02060218 0 DOWTY SEAL 1
4 02060442 0 ADAPTOR 1
6 12660222 1 CHASSIS C/V A2 - TEE 1
7 12660228 0 CHASSIS C/V A3 - TEE (SIDE CONV RAM1 RET) 1
8 12660230 0 CHASSIS C/V A4 - BULKHEAD (RAM 2 RET) 1
9 12660232 0 CHASSIS C/V A5 - BULKHEAD (RAM3 EXTEND) 1
10 12660231 0 CHASSIS C/V B5 - BULKHEAD (RAM3 EXTEND) 1
11 02060231 0 ADAPTOR 10
12 02060218 0 DOWTY SEAL 10
13 12660229 0 CHASSIS C/V B4 - BULKHEAD (RAM 2 EXT) 1
14 12660227 0 CHASSIS C/V B3 - TEE (SIDE CONV RAM1 EXT) 1
15 12660128 1 5 BANK CV TANK TO 4 BANK CV TANK TEE 1
16 02060202 0 ADAPTOR 1

Interchangeable)
[Figure End]
Page 30
NAME: TWO WAY SPLIT CHUTE (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-L REV: A
2
1
3
6
Page 31
NAME: TWO WAY SPLIT CHUTE (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-L REV: A
1 12650267 0 2WS TOP DECK CHUTE 1
2 12650265 0 TOP DECK CHUTE MTG BRACKET RH 1
3 00000150 0 M24X80 SETSCW8.8ZP 2
4 W1005802400000Z 0 WASHER 4
5 00024002 0 LOCKNUT 2
6 12650266 0 TOP DECK CHUTE MTG BRACKET LH 1
[Figure End]
Page 32
NAME: BEACON AND E-STOP (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-M REV: A
1
4
Page 33
NAME: BEACON AND E-STOP (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 01-01-M REV: A
1 12620154 1 VALVE BANK GUARD 1
3 12620115 1 BEACON MOUNTING STAND 1
4 06690361 1 BEACON 1
[Figure End]
Page 34
NAME: FEED CONVEYOR MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 02-01 REV: B
Page 35
ILLUSTRATION:
1 12630500 2 BELT FEEDER CONVEYOR FRAME 1
2 12630525 1 BELT GEARBOX BEARING MTG RH 1

GEARBOX DRIVE OPTION ONLY
3 12630526 1 BELT GEARBOX BEARING MTG LH 1
4 12630521 1 BELT FEEDER TAIL DRUM MTG ANGLE 2
5 01800184 0 HOSE CLAMP 7
6 12630517 0 CONV DRUM BEARING ADJUSTER SHOE 2
7 02420116 0 ADJUSTER ROD 2
8 12630516 0 BELT FEEDER TAIL DRUM SPACER 2
9 12630503 0 TAIL DRUM 1
10 12630504 0 TAIL DRUM SHAFT 1
11 12230291 1 MTG BRACKET 6
12 12230294 0 SIDE DOOR MEDIUM 2
13 12630513 0 CONVEYOR SIDE GUARD 2
15 12230293 0 SIDE DOOR SMALL 2
17 12230292 2 REAR SIDE DOOR 2
18 12030186 2 FEEDER TAIL DRUM SCRAPER PLATE 1
19 12630512 0 FEEDER TAIL DRUM SCRAPER MTG 1
20 12270476 0 DISC RETURN ROLLER GUARD 2
21 12630522 0 PLOUGH RUBBER 2
22 12630506 0 FEEDER BELT CLEANER FRAME 1
23 12230264 0 BELT CLEANER 1
24 12230265 0 BELT CLEANER STRAP 1
25 12630510 0 FEEDER BELT 1
26 12630505 0 FEEDER DRIVE DRUM 1

27 12030194 0 805W GEARBOX 2
28 12560106 0 OMS 80 SHORT DANFOSS MOTOR 1
UPTO SERIAL NO. PID00126ADGC24336 ECO11847
28 T119133 0 HYDRAULIC MOTOR 1
FROM SERIAL NO. PID00126ADGC24337 ECO11847
Page 36
ILLUSTRATION:
28 T123741 0 ZHENJIANG BMSY SERIES SEAL KIT SPEC DOC 1

FROM SERIAL NO. PID00126ADGC24337 ECO11847
29 02050432 0 TAPERLOCK 2
30 09230195 0 GUIDE ROLLER 4
31 2421-0015SN 0 75MMID P-BEARING 2
32 12230260 0 DISC RETURN ROLLER 2
33 09150125 0 TENSIONER (ROSTA) 2
34 12230239 0 IMPACT ROLLER 4
35 01940145 0 1240MM IMPACT BAR 24
36 12130508 0 IMPACT BAR 12
37 12260140 0 ADAPTOR 6
38 12010131 0 CLAMP 6
39 12630588 0 DIRECT DRIVE MTG LH 1

DIRECT DRIVE OPTION ONLY
40 12630587 0 DIRECT DRIVE MTG RH 1
41 12530655 0 DIRECT DRIVE SHAFT SLEEVE 2
42 02050446 0 TAPERLOCK 2
43 12630590 0 FEEDER DRIVE DRUM (D.D.) 1
44 12630589 0 DIRECT DRIVE SHAFT 1
45 08010121 0 HYDRAULIC MOTOR 2
46 12270130 1 BELT FEEDER UNDERGUARD 1
47 12270131 1 BELT FEEDER UNDERGUARD RH 1
48 T123741 0 ZHENJIANG BMSY SERIES SEAL KIT SPEC DOC 1

FROM SERIAL NO. PID00126ADGC24337 ECO11847- (NOT SHOWN IN
ILLUSTRATION)
[Figure End]
Page 37
Page 38
NAME: BELT FEEDER MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 02-02 REV: D
Page 39
ILLUSTRATION:
1 12630905 0 LH HOPPER SIDE LOWER 1
2 12630906 0 RH HOPPER SIDE LOWER 1
3 12630558 2 RH HOPPER SIDE UPPER 1
4 12630559 2 LH HOPPER SIDE UPPER 1
5 12630572 1 HOPPER SIDE EXTENSION LH 1
6 12630573 1 HOPPER SIDE EXTENSION RH 1
7 12630564 0 HOPPER REAR WALL LOWER 1
8 12630568 0 HOPPER BACK UPPER 1
9 12630567 1 HOPPER REAR DOOR MOUNTING 1
10 12630518 0 ACCESS PLATE 1
11 12630579 0 FEEDER SLIDE MOUNT 1
12 12630571 0 HOPPER SIDE PIVOT ARM LOWER 2
13 12630570 1 HOPPER SIDE PIVOT ARM UPPER 2
14 12630523 0 FEEDER RAM MOUNT LH 1
15 12630519 0 FEEDER SUPPORT FRAME 1
16 12630555 0 BELT FEEDER HOPPER OUTLET LH 1
17 12630556 0 BELT FEEDER HOPPER OUTLET RH 1
18 12630561 1 BELT FEEDER HOPPER OUTLET CLAMP RH 1
19 12630560 1 BELT FEEDER HOPPER OUTLET CLAMP LH 1
20 12630557 1 FEEDER OUTLET RUBBER 2
21 12630903 0 SKIRTING GUARD LH FRONT 1
22 12630904 0 SKIRTING GUARD LH FRONT 1
23 12630569 0 FEEDER SKIRTING RUBBER STRAP 6
24 12630552 0 FEEDER SIDE RUBBER 2
25 12630565 0 FEEDER REAR RUBBER 1
26 12630566 1 FEEDER REAR RUBBER CLAMP 1
27 12080101 0 SCREEN ANGLE PIN 2
28 AX872_90_06 0 BOTTOM STRUT PIN 2
29 12630577 0 STRUT PIVOT PIN 2
Page 40
ILLUSTRATION:
30 AX872_90_03 0 STRUT CYLINDER RAM PIN 2
31 AX872_90_02 0 TOP STRUT PIN 2
32 12480203 0 1"-1/2 PIN 2
33 12630530 0 1" X 250MM PIN 8
34 12230525 0 ADJUSTER 2
35 12880101 0 FEEDER PIVOT PIN 2
36 22030153 0 WEDGE 2
37 12630582 0 HOPPER SHIM 4
38 12630583 0 HOPPER SHIM FACE PLATE 2
39 12660100 0 FEEDER HOPPER SIDE RAM 2
40 03260392 0 PLASTIC BODY 4
41 02060231 0 ADAPTOR 8
42 12010131 0 CLAMP 8
43 12660101 0 FEEDER REAR HOPPER DOOR RAM 1
44 06660200 0 RAM 2
45 12630520 0 FEEDER SEALING RUBBER 2
46 12260145 0 ADAPTOR TEE M/F/M 1/4 1
47 12630524 0 FEEDER RAM MOUNT RH 1
48 12630584 1 DOOR MOUNT, LH 1

ADJUSTABLE FEEDER DOOR OPTION ONLY
49 12630585 1 DOOR MOUNT,RH 1
50 12630586 0 ADJUSTABLE DOOR 1
51 12630595 0 FLATBAR WEIGHT - FEDDER HANGING RUBBER 2
52 12630594 0 RUBBER APRON 1
53 12330281 2 FEEDER UNDER TRAY HEAVY DUTY 1
54 12630902 0 SKIRTING GUARD LH REAR 1
55 12630901 0 SKIRTING GUARD LH REAR 1
56 12830505 0 FEEDER SLIDE CLAMP 2
57 12_47_0008 0 FEED CONVR SILDER PAD 4
[Figure End]
Page 41
Page 42
NAME: APRON HD FEED CONVEYOR MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 43
ILLUSTRATION:
2 12630676 0 DRIVE SPROCKET GUARD LH 1
3 12630675 0 DRIVE SPROCKET GUARD RH 1
4 12630656 0 CROSS MEMBER FRAME ANCHOR 1
5 12630646 0 DUAL SUPPORT CROSS MEMBER 1
6 12630656 0 CROSS MEMBER FRAME ANCHOR 1
7 10160185 0 155 X 24 MM PIN - 2 HOLE 2
8 12280109 0 PIN 8
9 02020151 0 R-CLIP 14
10 12230135 0 SUPPORT WHEEL 8
11 12230901 0 SHAFT 1
12 12230224 0 CLAMPING ELEMENT 4
13 12230219 0 SPROCKET 2
14 12630907 0 FLANGE BEARING ADJUSTER SHOE 2

REPLACES 12230115
14 12630907 0 FLANGE BEARING ADJUSTER SHOE 2
REPLACES 12230115
15 12231119 0 BEARING Supersedes 12230119 22/09/03 3
(Interchangeable)
16 00030002 0 LOCKNUT 2
17 12230153 0 APRON FEEDER ADJUSTER BUSH 2
18 12230154 0 DISC SPRING 44
19 00030250 0 BOLT HEX 2
20 12230116 0 APRON FEEDER BEARING SHOE 4
21 12630687 0 IDLER NIP GUARD LH 1
22 12630688 0 IDLER NIP GUARD RH 1
23 12230111 0 APRON FEEDER DOOR 10
24 12230915 0 FEEDER REAR PLATE MTG LH 1
25 12230118 0 CONVEYOR BACK GUARD 1
26 12230914 0 FEEDER REAR PLATE MTG RH 1
27 12230130 0 APRON FEEDER ROLLER 30
Page 44
ILLUSTRATION:
29 12230912 0 APRON FEEDER COUPLING COVER 1
30 12230123 0 GEARBOX 1
31 12230911 0 GEARBOX MTG BRACKET 1
32 12230913 0 APRON FEEDER COUPLING COVER 1
33 12630611 0 MOTOR COVER - W2400 APRON FEEDER 1
34 12230902 0 DRIVE SHAFT 1
35 12230218 0 SPROCKET 2
36 12530103 0 APRON FEEDER CHAIN EXTENDED 138
37 12630691 0 APRON SHOE 69

REPLACES 12630651
[Figure End]
Page 45
Page 46
NAME: APRON HD FEEDER MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 47
ILLUSTRATION:
1 12630640 0 APRON FEEDER MOUNTING FRAME 1
2 12630594 0 RUBBER APRON 1
3 12630595 0 FLATBAR WEIGHT - FEDDER HANGING RUBBER 2
4 12630604 0 APRON FEEDER SUPPORT OUTER LH 2
5 12630603 0 FEEDER SUPPORT FRAME INNER ARM 2
6 09550175 0 RAM 2
7 12280100 0 PIN 2
8 12630612 0 12630612 2
9 12630678 0 RAM SECURING BRACKET 2
10 12660255 0 APRON FEEDER HD SLIDE RAM 2
11 12330281 0 FEEDER UNDER TRAY HEAVY DUTY 1
12 10160186 0 1" X 133MM LONG PIN C/W WASHER 2
13 12880101 0 FEEDER PIVOT PIN 2
14 12630609 0 FRAME COVER RH SIDE- APRON FEEDER 1
15 12630610 0 FRAME COVER LH SIDE - APRON FEEDER 1
16 12630674 0 APRON RAM MOUNT RH 1
17 06560302 0 RAM 2
18 12630682 0 HOPPER CLAMP 8
19 12630659 0 APRON HOPPER LOWER RH 1
20 12630661 0 APRON HOPPER UPPER RH 1
21 12630663 0 APRON HOPPER EXTENSION RH 1
22 12260120 0 RAM 1
23 12630664 0 HOPPER BACK MOUNTING 1
24 12630666 0 APRON HOPPER BACK UPPER 1
25 12630665 0 APRON HOPPER LOWER BACK 1
26 12630618 0 APRON HOPPER REAR RUBBER 1
27 12630617 0 APRON HOPPER REAR CLAMP 1
28 12630613 0 SKIRTING CLAMP 1
29 12630673 0 APRON RAM MOUNT LH 1
Page 48
ILLUSTRATION:
31 12630630 0 FEEDER WEAR PLATE 2
32 12630632 0 APRON WEAR PLATE 1
34 12630633 0 APRON WEAR PLATE 1
35 12630658 0 APRON HOPPER LOWER LH 1
36 12630660 0 APRON HOPPER UPPER LH 1
37 12630662 0 APRON HOPPER EXTENSION LH 1
38 12630670 0 APRON HOPPER OUTLET LH 1
39 12630671 0 APRON HOPPER OUTLET RH 1
40 12630685 0 APRON SEALING RUBBER 2
41 12011131 0 RUBBER CLAMP (80MM) 6
42 12630636 0 APRON SCRAPER FRAME 1
44 12630689 0 APRON SCRAPER 1
45 12630692 0 SCRAPER CLAMP 1
46 12580103 0 FEEDER FIXING PIN 2
47 12630635 0 SLIDING RAM UPPER BRACKET 2
[Figure End]
Page 49
Page 50
NAME: TAIL CONVEYOR (COMPLETE) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 51
ILLUSTRATION:
1 12630231 0 WING PLATE, 3WS (RH) 1

12630231 ON 3WS OPTION / 12630236 ON 2WS OPTION
2 12630230 0 WING PLATE, 3WS (LH) 1
12630230 ON 3WS OPTION / 12630235 ON 2WS OPTION
3 12630240 0 TAIL CONV FOLD LINKAGE 2
S/N PID00126C8CD00002 FORWARD
4 12630239 0 TAIL CONV FOLD LINKAGE 2
5 15560210 0 RAM 2
6 12630295 1 SLIDING BLOCK 2
7 18050428 0 PIN 2
8 12630538 2 38MM x 85MM PIN 2
9 12630246 0 60MM O.D. x 40MM I.D. BOSS 4
10 12630225 0 TAIL SUPPORT ARM OUTER 2
11 12630226 1 TAIL SUPPORT ARM INNER 2
12 09460300 0 RAM 2
13 15980102 0 PIN 2
14 02420150 0 AIR BREATHER 4
15 02060218 0 DOWTY SEAL 12

QTY. OF 12 ON 3WS / QTY. OF 8 ON 2WS
16 01460133 0 RAM 2
17 12010131 0 CLAMP 9
ADDITIONAL QTY. OF 59 REQ'D FOR DUST SUPRESSION OPTION
18 15980106 0 PIN 2
19 12630430 0 SIDE CONV RUBBER MOUNTING ANGLE 1
20 12630431 0 MID-FINES SIDE CONV SEALING RUBBER 1
21 12630268 0 TAIL CONV TRANSPORT STAY 2
22 12630220 0 TAIL CONVEYOR BELT (CHEVRON) 1

12630220 FOR CHEVRON BELT OPTION / 12630224 FOR PLAIN BELT OPTION
23 12630238 0 SPACER 2
3WS OPTION ONLY
24 02060231 0 ADAPTOR 12
QTY. OF 12 ON 3WS / QTY. OF 8 ON 2WS
25 12630269 0 TAIL CONVEYOR CANVAS HOOP 4
26 12630280 0 CHUTE MOUNT 2
27 12630281 0 12630281 2
28 12630715 0 DUST CHUTE FRAME 1
Page 52
ILLUSTRATION:
30 12630732 0 HEAD DRUM GUARD R.H. 1

31 12630733 0 HEAD DRUM GUARD L.H. 1
32 12630279 0 CHUTE FRONT 1
33 12630278 0 CHUTE REAR 1
34 12630276 0 SPRAYBAR MOUNT 1
35 12630277 0 SPRAYBAR 1
36 12630270 0 CANVAS COVER TUBES 5
37 12630271 0 CANVAS COVER 1
38 15860102 0 ADAPTOR 1/2" X 3/4" MF SWIVEL SMALL NUT 1
39 12230238 0 U BOLT 2
40 06610416 0 JETS 4
41 02060149 0 ADAPTOR 1
42 06630884 0 J BOLT 8
[Figure End]
Page 53
Page 54
NAME: TAIL CONVEYOR (TAIL) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 55
ILLUSTRATION:
1 12630200 3 TAIL CONVEYOR LOWER SECTION 1600MM WIDE 1
2 12630233 0 BEARING ADJUSTER SHOE 2
4 12630209 0 TAIL CONVEYOR V PLOUGH 1
5 12630227 0 RUBBER - PLOUGH SCRAPER 1
6 12330550 0 TAIL CONVEYOR V PLOUGH CLAMP 2
7 12630228 0 DRUM SCRAPER 1
8 01940145 0 1240MM IMPACT BAR 9
9 12630466 0 SPIRAL ROLLER 1

10 12630214 1 CONV DRUM ADJUSTER END CAP 2
11 12010131 0 CLAMP 9
12 12630234 0 ADJUSTER ROD 2
13 12630243 0 TAIL CONVEYOR REAR SIDE GUARD LH 1

14 12630242 0 TAIL CONVEYOR REAR SIDE GUARD RH 1
15 09230195 0 GUIDE ROLLER 2
S/N 126M00004 FORWARD
16 12630241 0 TAIL DRUM REAR GUARD 1
17 12630208 0 REAR GUARD RUBBER 1
18 12630205 2 TAIL CONVEYOR LOWER SKIRTING LH 1
19 12630206 2 TAIL CONVEYOR LOWER SKIRTING RH 1
20 12630207 0 SKIRTING RUBBER REAR 2
21 12230537 0 GALVANISED CLAMP 8
23 12630215 0 GUARD (LONG) - TAIL CONV. LOWER 2
24 12630229 1 GUARD (SHORT) - TAIL CONV. LOWER 2
25 12630245 0 TAIL CONVEYOR LOWER SKIRTING SUPPORT ANG 1

26 12630216 0 TAIL CONVEYOR REAR RUBBER 1
27 12230996 0 12MM IMPACT SLIP 1240MM LONG 9
28 02020607 0 SIDE ROLLER RH 3
29 02020606 0 SIDE ROLLER LH 3
Page 56
ILLUSTRATION:
30 12230981 3 SIDE IMPACT SLIP MTG SHALLOW 4
32 12230991 0 TAIL CONV CENTRE ROLLER BRACKET RH 4
33 06530102 0 ROLLER 2
34 12260140 0 ADAPTOR 6
35 12630213 1 RETURN ROLLER GUARD 1

36 12630710 0 TWISTED IMPACT PLATE (LH) 1
37 12630711 0 TWISTED IMPACT PLATE (RH) 1
38 12630211 0 TAIL DRUM 1
39 12260145 0 ADAPTOR TEE M/F/M 1/4 2
40 12660105 0 ADAPTOR TEE M/M/F 1/4 1
[Figure End]
Page 57
Page 58
NAME: TAIL CONVEYOR (HEAD) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 59
ILLUSTRATION:
1 12630250 3 TROUGHED TAIL CONV UPPER SECTION 1
2 12630254 1 HEADDRUM MOUNTING PLATE RH 1
3 2421-2010SN 0 75MM FLANGE BEARING 2
4 12630252 0 DRIVE DRUM 1
5 02050446 0 TAPERLOCK 2
6 12630253 0 DRIVE DRUM SHAFT 1

SINGLE DRIVE OPTION ONLY
7 12630256 0 DRUM END SPACER 2
8 12630265 0 DRIVE SHAFT 2

TWIN DRIVE OPTION ONLY
9 02020163 0 TAPERLOCK 1
10 12630255 1 HEADDRUM MOUNTING PLATE LH 1
11 17630401 0 RM25 RIGID COUPLING 1
12 02220220 0 TAPERLOCK 2
QTY. OF 2 FOR TWIN DRIVE OPT. / QTY. OF 1 FOR SINGLE DRIVE OPT.
17 12630258 2 TAIL CONVEYOR UPPER SKIRTING 1
18 12630259 2 TAIL CONVEYOR UPPER SKIRTING 1
19 12630262 0 TAIL CONVEYOR FLASHING 2
24 12230991 0 TAIL CONV CENTRE ROLLER BRACKET RH 4
25 06530102 0 ROLLER 2
27 12630261 1 SIDE IMPACT SLIP MTG SHALLOW 2
28 02280109 0 ADAPTOR 4
Page 60
ILLUSTRATION:

31 12630232 0 TAIL CONVEYOR BELT SUPPORT 1
32 02060215 0 DOWTY SEAL 4

QTY. OF 4 FOR TWIN DRIVE OPT. / QTY OF 2. FOR SINGLE DRIVE OPT.
33 02060202 0 ADAPTOR 4
34 17630266 0 MOTOR TORQUE ARM 1
35 12630267 0 COUPLING GUARD 1
36 L840_BEATER 0 L840_BEATER 2
CHEVRON BELT OPTION ONLY
37 12630292 0 BEATER ROLLER CENTRE BRACKET 1
38 12630293 0 GUARD RH - BEATER ROLLER 1
39 12630294 0 GUARD LH - BEATER ROLLER 1
40 12630290 0 SCRAPER - HEADDRUM 1
PLAIN BELT OPTION ONLY
42 12630291 0 SCRAPER STRAP 1
43 12230206 0 ROSTA BRACKET 2
44 07230866 0 BELT CLEANER 1
46 12160140 0 ADAPTOR TEE 2
47 09230195 0 GUIDE ROLLER 2
[Figure End]
Page 61
Page 62
NAME: SIDE CONVEYOR (LOWER) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 63
ILLUSTRATION:
1 12630400 4 SIDE CONVEYOR LOWER SECTION 1
2 12630420 6 SIDE CONVEYOR LOWER MIDDLE SECTION 1
3 12630702 2 SIDE CONVEYOR FEEDBOOT 1

12630419 ON MID-FINEES CONVEYOR / 12630701 ON FINES CONVEYOR
5 12630425 0 SIDE GUARD 1
6 12630426 0 SIDE GUARD 1
7 12630418 1 FINES SIDE CONV TAIL DRUM REAR GUARD 1
8 12630706 1 FINES SIDE CONV MOUNT 1
9 12230410 4 TAILDRUM SCRAPER 1
10 12230412 0 BELT CLEANER 1
11 12230413 0 STRAP 2
12 12230411 0 TAILDRUM SCRAPER PLATE 1
13 12630422 0 PLOUGH 1
14 12630423 1 PLOUGH SCRAPER 2

PLAIN BELT OPTION ONLY / 12630477 ON CHEVRON BELT OPTION
16 12630416 0 PADDLE RUBBER 2
17 12630417 0 SIDE PADDLE 1
18 12630415 0 SIDE PADDLE 1
19 12630428 0 SIDE CONV FEEDBOOT SEALING RUBBER 1

NOT REQUIRED ON FINES CONVEYOR
20 12630427 0 SIDE GUARD 1
21 12630427 0 SIDE GUARD 1
22 12630703 1 RUBBER SKIRTING 2
23 12630704 0 CLAMP 2
24 12630412 0 CLAMP 2
27 15530816 0 TAIL DRUM SHAFT 1
28 15530815 1 TAIL DRUM 1
29 12630404 0 SIDE IMPACT SLIP MTG 1
Page 64
ILLUSTRATION:
30 12630403 0 SIDE IMPACT SLIP MTG 1
32 01940145 0 1240MM IMPACT BAR 4
33 12630401 0 ROLLER MOUNTING BRACKET 1
34 12630402 0 ROLLER MOUNTING BRACKET 1
35 05420143 0 ROLLER 1
36 06930243 0 ADJUSTER ROD 2
37 09830421 1 BEARING ADJUSTER 2
38 12230705 0 SIDE CONV ROLLER MTG BRACKET 1
39 12230706 0 SIDE CONV ROLLER MTG BRACKET 1
40 05420143 0 ROLLER 1

PLAIN BELT OPTION ONLY / 05120116 ON CHEVRON BELT OPTION
42 06930471 0 SIDE ROLLER 1
43 12630472 0 CENTRE ROLLER 3

45 12010131 0 CLAMP 18
46 13030110 0 SIDE ROLLER 2
47 13030111 0 SIDE ROLLER 2
48 02020211 0 TAPERLOCK 2
49 12230449 0 TAIL DRUM SPACER 2
50 05720190 0 HOSE CLAMP 3
51 03260392 0 PLASTIC BODY 2
52 01800184 0 HOSE CLAMP 4
53 12660105 0 ADAPTOR TEE M/M/F 1/4 3
54 12260140 0 ADAPTOR 12
55 02280109 0 ADAPTOR 2
56 01800174 0 ADAPTOR 2
57 12630432 0 FEEDBOOT SPILLAGE RUBBER 1
58 09900405 0 TNP2" 3 BEARING 2
59 12630465 0 FEEDBOOT COVER RUBBER 2
60 12010130 0 CLAMP 4
Page 65
NAME: SIDE CONVEYOR (UPPER) MACHINE: WARRIOR 2400
ILLUSTRATION:
61 12630473 0 GUARD 2
[Figure End]
Page 66
ILLUSTRATION:
Page 67
ILLUSTRATION:
1 12630440 5 SIDE CONVEYOR UPPER MIDDLE SECTION 1
2 12630450 4 SIDE CONVEYOR HEAD SECTION 1
3 12630451 2 SIDE CONVEYOR HEADDRUM MTG PLATE RH 1

4 12630452 2 SIDE CONVEYOR HEADDRUM MTG PLATE LH 1
5 17630266 0 MOTOR TORQUE ARM 1
7 12630455 0 HEADDRUM GUARD 1

9 12230458 0 BEATER ROLLER MTG ANGLE 2
ON CHEVRON BELT OPTION ONLY
10 03260392 0 PLASTIC BODY 9
11 12130458 0 SCRAPER CLAMP 1

ON PLAIN BELT OPTION ONLY
12 12130459 0 BELT CLEANER 1
13 06630261 0 SCRAPER BRACKET LH 1
14 06630260 0 SCRAPER BRACKET RH 1
15 12230468 0 SCRAPER FRAME 1
16 06550177 0 PIN 1
17 02030635 0 RIGGING SCREW 1
18 12230754 0 HEAD SECT ADJ BRACKET 1
19 12230403 0 DRIVE DRUM SHAFT 1
20 12230417 0 DRIVE DRUM 1
21 12230408 0 DRIVE DRUM COLLAR 2

(Interchangeable)
23 03210294 0 ADAPTOR 2
24 17630401 0 RM25 RIGID COUPLING 1
25 02020211 0 TAPERLOCK 3
26 02220220 0 TAPERLOCK 1
27 09421255 0 BEATER ROLLER 1

Page 68
ILLUSTRATION:
29 02060203 0 ADAPTOR 2
30 12260140 0 ADAPTOR 4
31 12660105 0 ADAPTOR TEE M/M/F 1/4 2

37 06930470 0 SIDE ROLLER 1
38 06930471 0 SIDE ROLLER 1
41 05720190 0 HOSE CLAMP 6
43 12270272 0 SIDE CONV HEAD DRUM GUARD MTG ANGLE 2

FROM S/N 126M00004 FORWARD
44 12230442 0 FINES CONVEYOR HOOP 2
ON MID FINES CONVEYOR ONLY FOR BELT FEEDER OPTION / ON BOTH SIDE
CONVEYORS FOR APRON FEEDER OPTION
45 06930139 0 TENSIONER 2
46 12630463 0 BEATER ROLLER GUARD 1

47 12630464 0 BEATER ROLLER GUARD 1
[Figure End]
Page 69
Page 70
NAME: SIDE CONVEYOR (COMPLETE) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 71
ILLUSTRATION:
1 12630705 4 FINES SIDE CONVEYOR MOUNT 1

2 12630103 0 SIDE CONVEYOR SUPPORT INNER 2
3 12630102 0 SIDE CONVEYOR SUPPORT ARM 2

ON DUST SUPRESSION OPTION ONLY
5 12630721 1 SPRAYBAR MOUNT 1
7 12630720 0 SPRAYBAR 1
8 12630713 0 CANVAS COVER TUBES 4
ON DUST SUPRESSION ONLY
9 12630714 0 CANVAS COVER 1
10 12630717 0 CHUTE SUPPORT 1
11 12630722 0 CHUTE MOUNT 1
12 12630712 0 DUST HOOP 6
13 12630724 1 CHUTE FRONT 1
14 12630723 1 CHUTE REAR 1
15 12010131 0 CLAMP 26
16 06630884 0 J BOLT 8
17 06610416 0 JETS 3
18 12230238 0 U BOLT 2
19 12630459 0 SIDE CONV TRANSPORT HOOK 2
20 02080155 0 5" PLATED PIN 2

21 12630461 0 IMP1"DIA X 114MM LONG PIN 4
22 12480201 0 PIN STD 38.1 RANGE 85-125 4

23 12620127 0 1" PIN 2
24 12620126 0 PIN 2
26 12480200 1 12480200 2
27 12620121 0 1" PIN 2
28 12280108 0 PIN 2
29 12630405 0 CONVEYOR BELT (PLAIN) 1

12630405 FOR PLAIN BELT CONVEYOR / 12630429 FOR CHEVRON BELT
Page 72
ILLUSTRATION:
CONVEYOR
30 02060231 0 ADAPTOR 12
31 12260125 0 RAISE/LOWER RAM 2

33 15860102 0 ADAPTOR 1/2" X 3/4" MF SWIVEL SMALL NUT 1
34 02060149 0 ADAPTOR 1
35 12630728 0 RUBBER EXT. MOUNT L.H. 1
36 12630727 0 SIDE CONV. HEAD DRUM GUARD TOP 1
38 12630729 0 CHUTE BEATER ROLLER OPT. INSERT 2
[Figure End]
Page 73
Page 74
NAME: COLLECTION CONVEYOR MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 05-01-A REV: B
Page 75
ILLUSTRATION:
1 12630300 3 COLLECTION CONVEYOR FRAME 1

2 02020609 0 RH SIDE ROLLER 19
3 02020608 0 LH SIDE ROLLER 19
4 05120115 0 ROLLER 38

6 12630330 0 COLLECTION CONVEYOR BELT 1
7 12630301 0 COLLECTION CONV SKIRTING RH 1
8 12630302 0 COLLECTION CONV SKIRTING LH 1
9 12630325 1 COLLECTION CONV SKIRTING RH 1
10 12630326 1 COLLECTION CONV SKIRTING LH 1
11 12630305 0 COLLECTION CONV SKIRTING RUBBER 2
12 07220158 0 GALVANISED CLAMP PLA 4
13 12630306 0 COLLECTION CONV REAR SKIRTING 1
14 12630307 0 REAR SKIRTING RUBBER 1
15 12630308 0 COLLECTION CONV SKIRTING GUARD 6
23 12630333 0 DISC RETURN ROLLER GUARD 2

24 12530240 0 DUAL SCRAPER BEARING MOUNTING STAND RH 1
25 12630320 1 COLLECTION CONV HEAD DRUM MOUNT LH 1

26 12630303 0 DRIVE DRUM 1
27 02050446 0 TAPERLOCK 2
28 12630304 0 SHAFT 1
Page 76
ILLUSTRATION:
30 05120159 0 BEARING Superseded by 05121159 22/09/03 1

(Interchangeable)
31 12530265 1 BELT SCRAPER FRAME 1
32 06630277 0 STRAP 1
33 12630323 0 HEAD DRUM RUBBER SCRAPER 1
34 12530268 0 SCRAPER ADJUSTER BOLT 4
36 15680052 0 SPRING 4
37 12630327 0 SECONDARY SCRAPER FRAME 1
38 12230264 0 BELT CLEANER 1
39 12230265 0 BELT CLEANER STRAP 1
40 12530203 0 DRIVEDRUM BRETBY GUARD 1
42 02060202 0 ADAPTOR 2
43 12530220 0 TAIL DRUM 1
44 03210165 0 TAPERLOCK 2
45 12530221 0 TAILDRUM SHAFT 1
46 12530222 0 TAILDRUM SPACER 2
47 12010131 0 CLAMP 15

(Interchangeable)
49 06630191 0 ADJUSTER SHOE 2
50 02420116 0 ADJUSTER ROD 2
51 12630313 1 COLLECTION CONV TAIL DRUM GUARD RH 1

52 12630315 2 COLLECTION CONV TAIL DRUM REAR GUARD 1
53 12630314 1 COLLECTION CONV TAIL DRUM GUARD LH 1
54 12630316 0 PLOUGH MOUNTING FRAME 1
55 12630317 0 TAIL DRUM SCRAPER 1
56 12630318 0 COLLECTION CONV PLOUGH SCRAPER 1
[Figure End]
Page 77
NAME: COLLECTION DRIVE FROM SERIAL PID00126CDGC54948 MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 78
ILLUSTRATION:
8
7
3
7
4
A
6
3
1
B
10
18
20
9
17
11
16
15
A
12
21
14
13
13
22
23
19
7
6
14
16
17
13
12
24
30
25
26
23
21
32
29
27
B 25
26
28
A
31
Page 79
ILLUSTRATION:
1 03210294 0 ADAPTOR 2
BOTH DRIVE AND NON-DRIVE SIDE
2 12660301 1 GREASE LINE 1
NON-DRIVE SIDE
2 12660304 0 REMOTE GREASE POINT TO HEAD DRUM DRIVE SIDE 1
DRIVE SIDE
3 00030006 0 WASHER 2
4 12630338 0 TORQUE ARM 1
5 02020151 0 R-CLIP 2
6 00016002 0 LOCKNUT 4
7 00016006 0 WASHER 8
8 02020678 0 BOLT M16 4
9 W1005501200000Z 0 WASHER 1
11 B1300801200500Z 0 FASTENER 1
12 12530268 0 SCRAPER ADJUSTER BOLT 4
13 07250119 0 HARDENED WASHER 6
14 00020002 0 LOCKNUT 4
15 00020001 0 NUT 4
16 W1005502000000Z 0 M20 WASHER FORM C ZC BS 4320 4
17 15680052 0 SPRING 4
18 20530319 0 MSF3" FLANGE BEARING UNIT 1

DRIVE SIDE
19 00016070 0 BOLT M16 1
20 12630336 0 COLLECTION CONV HEAD DRUM MOUNT LH 1
21 02050446 0 TAPERLOCK 2
22 12630334 0 DRIVEDRUM SHAFT 1
23 12150234 0 1/2 X 3/4 X 1 - 3/4 ROUND END KEY 2
25 02060216 0 DOWTY SEAL 2
26 02060203 0 ADAPTOR 2
27 12660982 0 COLL CONV MOTOR TO RETURN MANIFOLD 1
28 12660981 0 POWERUNIT BH TO COLL CONV MOTOR 1
Page 80
ILLUSTRATION:
29 02220224 0 SEAL KIT 1
30 12630339 0 DRIVE DRUM 1

(Interchangeable)
NON-DRIVE SIDE
32 12530240 1 DUAL SCRAPER BEARING MOUNTING STAND RH 1
[Figure End]
Page 81
Page 82
NAME: SCREENBOX SUBFRAME & WALKWAY MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 83
ILLUSTRATION:
1 12650200 5 SCREENBOX SUBFRAME 1

2 12650108 0 SNUBBER BLOCK 4
3 12650322 0 RH WALKWAY 1
4 12650321 0 LH WALKWAY 1
5 12650240 0 WALKWAY HINGE BEAM RH 2
6 12650232 0 WALKWAY HINGE BEAM LH 2
7 12650282 0 RH WALKWAY SIDE 1
8 12650279 0 LH WALKWAY SIDE 1
9 12650325 0 SIDE WALKWAY HANDRAIL RH 1
10 12650326 0 SIDE WALKWAY HANDRAIL LH 1
11 12950189 0 WALKWAY DOOR LH 2
12 12650323 0 WALKWAY DOOR RH 1
13 12650324 0 WALKWAY DOOR LH 1
14 12650234 2 WALKWAY LADDER 2
15 12650235 0 LADDER STAY 2
16 12650172 0 OIL COOLER COVER 1
17 05790218 0 OIL COOLER 1
18 17060121 0 FLOW REG & RELIEF 1
19 12650220 1 SCREENBOX SUBFRAME SIDE RUBBER 2
20 02060276 0 TEE ADAPTOR 1
21 01800156 0 ADAPTOR 2
22 02060206 0 ADAPTOR 2
23 12010131 0 CLAMP 58
24 06650348 0 BOLT-ON WALKWAY HINGE 10
25 12650221 1 SCREENBOX SUBFRAME REAR RUBBER 1
26 12280105 0 PIN 2
27 12650245 0 38.1 X 220MM PIN WITH 11MM HOLE 2
28 12650246 0 1" PIN 205 LONG 2
29 10120018 0 BOSS 2
Page 84
ILLUSTRATION:
30 12650201 1 SCREEN STAY 2
31 12510134 0 SNUBBER RUBBER 8
32 12510175 0 SNUBBER CUP & ALLTHREAD 8
33 12510137 0 SNUBBER HOUSING DOUBLE 4
34 12510138 0 PLATE - SNUBBER 4
35 12650319 0 WALKWAY HINGE BEAM RH 1
36 12650320 0 WALKWAY HINGE BEAM LH 1
37 12_11_0013 0 SPRING 2
38 12660350 0 THERMOSTAT (50 DEGREE SWITCH) 1
[Figure End]
Page 85
Page 86
NAME: SCREENBOX DRIVE ASSEMBLY MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 87
ILLUSTRATION:
1 12510120 0 DISC - GEAR WEIGHT 3
2 12510123 0 DISC - IMPULSE 3
3 12510187 0 BEARING - ROLLER 6
4 12510122 0 WEIGHT - OUTSIDE 6
5 12510121 0 WEIGHT - INSIDE 6
6 12510213 0 CAPSCREW 24
7 12510135 0 STRAP - PLUG RETAINING 6
8 12510185 0 DOWEL PIN 3/4" X 3" 12
9 12510207 0 CAPSCREW - 1/2"nc x 3/4" 12
10 12510141 0 GEAR - SPUR 3

FOR COMPLETE GEAR SET, REF 12510142
11 12510206 0 CAPSCREW - 5/8NC x 1-3/4 LK 3
12 12510108 0 TAB - GEAR RETAINING 3
13 12510113 0 KEY BOLT 5/8 NF 3
14 12510107 0 WASHER - NO WELD LOCK 6
15 12510188 0 LOCKWASHER 6
16 12510186 0 LOCKNUT 6
17 12510118 0 HUB - GEAR SIDE 3
18 12510119 0 HUB - IMPULSE SIDE 3
19 12510208 0 CAPSCREW 3-8"NC X 1" LOCK 72
20 12510124 0 LOCKING ASSEMBLY 6
21 12510116 0 SHAFT - DRIVE 1
22 12510117 0 SHAFT - TIMING 2
23 12510205 0 CAPSCREW 3/8" X 3/4" 6
24 12510177 0 WASHER - 3/8 COPPER FLAT 6
25 12510112 0 WASHER - OIL SEAL HSG - REF 031262670000 1
26 12510166 0 HOUSING - OIL SEAL 1
27 12510195 0 SET SCREW 1/4 INCH NF X 3-8 LK 4
28 12510189 0 NIPPLE - GREASE 1
29 12510126 0 BARRIER RING 1
Page 88
ILLUSTRATION:
30 12510176 0 OIL SEAL - LABYRINTH 1
31 12550118 0 SCREEN PIPE GUARDS 3
32 12510257 0 WASHER 1'' HARDENED 32
33 12510214 0 CAPSCREW - 3/4" NF x 4" 96
34 12510114 0 SPINDLE - BEARING 6
35 12510109 0 TUBE - SHAFT 3
36 12510136 0 WEIGHT - PLUG (INSTALLED IN SHAFT) 18
37 12850172 0 PULLEY SPB 505 3G PARALLEL BORE 1
38 12550158 0 CLAMPING ELEMENT 1
39 12850157 0 SPB 2410 V BELT 3
40 05130241 0 TAPERLOCK 1
41 03510224 0 PULLEY 1
42 12550155 0 MOTOR MOUNTING BRACKET 1
43 12550161 0 MOTOR MOUNTING SHOE 2
44 12550156 0 MOTOR MOUNTING STAND 1
45 17060132 0 PARKER 93CC BENT AXIS MOTOR 1
46 00000352 0 SOCKET CSK 4
47 17060136 0 FLANGE CODE 62 SAE 1" WITH 7/16"-14X50MM 2
48 02060206 0 ADAPTOR 2
49 12650111 0 SCREEN COUNTERWEIGHT 8
50 12510100 0 O-RING 6
51 12510210 0 HEX NUT - LOCKING 18
52 12510201 0 CAPSCREW 18
53 12510217 0 WASHER 3/4 96
54 12510212 0 HEX NUT 96
55 12510258 0 O RING 32
56 12510259 0 WASHER 3/4" HARDENED FLAT 16
[Figure End]
Page 89
Page 90
NAME: SCREENBOX MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 91
ILLUSTRATION:
1 12650100 6 SCREENBOX 1
2 12650275 0 SCREENBOX EXT PLATE RH 1

12650275 ON BELT FEEDER OPTION / 12650277 ON APRON FEEDER OPTION
3 12650276 0 SCREENBOX EXT PLATE LH 1
4 12650183 0 IMPULSE SIDE CASE COVER 1
5 12650180 0 GEAR SIDE CASE COVER 1
6 12650189 2 SCREEN BELT DRIVE GUARD 1
7 12550414 1 SCREEN BOX TIMING COVER 1
8 12550413 1 INSPECTION PANEL COVERPLATE 5
9 12550152 0 SCREEN PULLEY GUARD ACCESS PLATE 1
10 12650109 1 SCREENBOX SIDE RUBBER 2

11 12650223 1 SCREEN SIDE RUBBER STRAP 10
12 12650110 0 SCREENBOX REAR RUBBER 1
13 12650149 1 SCREENBOX BTM DISCHARGE LIP RUBBER 1
14 12650148 0 SCREEN FEED-IN SEALING RUBBER 1
15 12650134 4 SCREENSIDE EXTENTION MTG BRACKET 4
16 12650178 0 SCREEN FOLDING CHAIN HANGER 1

ON SCREEN CHAIN BLANKET OPTION ONLY
17 12650176 0 SCREEN CHAIN HANGER SUPPORT SIDE LH 1
18 12650177 0 SCREEN CHAIN HANGER SUPPORT SIDE RH 1
19 12650208 0 WEAR PLATE 1
20 12650207 0 WEAR PLATE 1
21 12650171 0 COUNTER WEIGHTS 4
22 12650106 0 TRANSPORT BRACKET 4
23 12650212 0 WEAR PLATE 1
24 12650211 0 WEAR PLATE 1
25 12650210 3 WEAR PLATE 2
26 12650209 3 WEAR PLATE 2
27 12650150 0 SCREENBOX BTM LIP SIDE RUBBER 2
28 12650151 0 SCREEN LIP SIDE RUBBER STRAP 2
29 12510104 0 SPRING - RUBBER 8
Page 92
ILLUSTRATION:
30 12010131 0 CLAMP 84
31 12650338 0 SCREEN TOP DECK CHAIN 16

32 12650222 1 SCREEN SIDE RUBBER STRAP 1
33 12510196 0 COUPLING 1-1/2" X 3/4" RE 2
34 12510194 0 BUSHING - 1/4 x 3/4 2
35 12510190 0 BREATHER 1/4"WATER SHIELD 2
[Figure End]
Page 93
Page 94
NAME: SCREENBOX, TOP DECK OPTIONS MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 95
NAME: SCREENBOX, TOP DECK OPTIONS MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12650203 0 TOP DECK BOFOR 150MM 3

REFERENCE ONLY (APERTURE REQUIRED)
2 12650196 1 BOFOR DECK SIDE PLATE RH 3
BOFOR OPTION ONLY
3 12650198 1 BOFOR DECK SIDE PLATE LH 3
BOFOR OPTION ONLY
4 12650292 0 TOP DECK FINGER FRAME COMPLETE, 75MM 3
5 12150251 0 FINGER ASSY 189
6 12510148 0 DRAWPLATE - STANDARD 10
MESH & PUNCH PLATE OPTIONS ONLY
7 12550170 0 SCREEN MESH 5
8 12550185 0 SCREENBOX PUNCH PLATE 5
9 12650218 0 BOFOR MOUNTING PLATE 6
BOFOR OPTION ONLY
10 12510260 0 CEDARAPIDS CAMBER RUBBER 25
MESH & PUNCH PLATE OPTION ONLY
11 12510103 0 CARR BOLT - 5/8"NC X 4-1/2" 40
12 12510101 0 HEX NUT 5/8"NC HEAVY 40
13 12510216 0 WASHER - 5/8" HARDEN FLAT 40
14 12650158 0 5/8" SPHERICAL WASHER 40
15 12650238 0 TOP DECK MSEH FRAME 1
16 B1380802002200Z 0 M20 BOLT 30
17 B1380802000600Z 0 FASTENER 30
BOFOR OPTION ONLY
18 N1322802000000Z 0 LOCKNUT 30
ADDITIONAL 30 REQ'D FOR BOFOR OPTION ONLY
19 W1073302000000S 0 WASHER 60
ADDITIONAL 30 REQ'D FOR BOFOR OPTION ONLY
[Figure End]
Page 96
NAME: SCREENBOX, BOTTOM DECK OPTIONS MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 06-05 REV: C
Page 97
NAME: SCREENBOX, BOTTOM DECK OPTIONS MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12550170 0 SCREEN MESH 5

2 12550185 0 SCREENBOX PUNCH PLATE 5
3 12510148 0 DRAWPLATE - STANDARD 10
4 12510103 0 CARR BOLT - 5/8"NC X 4-1/2" 40
5 12510101 0 HEX NUT 5/8"NC HEAVY 40
6 12510216 0 WASHER - 5/8" HARDEN FLAT 40
7 12650158 0 5/8" SPHERICAL WASHER 40
8 12650297 1 BOTTOM DECK FINGER FRAME 20
FINGER OPTION ONLY
9 12650300 0 BOTTOM DECK FINGER (APPERATURE < 75MM) 720
REFERENCE ONLY. APERTURE REQUIRED
10 12650156 1 BOTTOM DECK FINGER FRAME PACKER 5
11 12010131 0 CLAMP 70
BALL DECK OPTION ONLY
12 12650197 0 BALL DECK MESH PANEL 5
13 12550129 0 BALL DECK BALL 150
[Figure End]
Page 98
NAME: DEUTZ CANOPY (TIER III) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 99
ILLUSTRATION:
1 13590435 8 ENGINE BASE FRAME 1
2 13590405 21 POWERUNIT CANOPY 1
3 12590250 1 POWERUNIT CANOPY BOLT IN LID 1
4 15590115 0 RADIATOR COVER PLATE 1
5 12690111 1 PUNIT FRONT ACCESS PANEL 1
6 12690330 0 CANOPY EXTENSION 1

7 12690100 2 ENGINE MOUNTING FRAME TCD 2012 L06 1
8 12590269 0 DEUTZ TDC 2012 L6 AIRBOX TIER 3 1
9 13590450 0 POWERUNIT HYD TANK COVER 1
10 12590273 0 DEUTZ TDC 2012 L6 AIRBOX EXTENSION TIER 3 1
11 12590260 1 POWERUNIT LH SIDE - REAR DOOR 1
12 12590397 0 POWERUNIT LH SIDE - FRONT DOOR 1
13 12590264 0 POWERUNIT LH SIDE - FRONT BLANKING PLATE 1
14 12590263 0 POWERUNIT LH SIDE - REAR BLANKING PLATE 1
15 12590290 0 PRE-CLEANER MTG 1
16 12590267 1 POWERUNIT RH SIDE - REAR DOOR 1
17 12590395 0 DOOR TOP DEFLECTOR CTRL SIDE 1

OPPOSITE SIDE PART REF. 12590393
18 12590396 0 DOOR TOP DEFLECTOR CTRL SIDE BTM 1
OPPOSITE SIDE PART REF. 12590394
19 12590398 1 POWERUNIT RH SIDE - FRONT DOOR 1
20 13590499 1 POWERUNIT DOOR STAY 1
21 12590266 1 POWERUNIT RH SIDE - DOOR POST 1
22 12990304 0 CONTROL PANEL MTG BRK 1
23 17090145 0 PRESSURE RETURN LINE MANIFOLD 1
24 12590141 0 QUICK RELEASE MOUNTING 1
25 12690110 0 TWO SPEED TRACKS MTG PLATE 1
26 12590257 1 EXHAUST MIDDLE PIECE 4" 1
27 12590253 0 EXHAUST SILENCER 4" BORE 1
28 12590255 0 EXHAUST CONNETOR 4" 1
29 12590254 0 H00-1281 EXHAUST EJECTOR 4" 1
Page 100
ILLUSTRATION:
30 12590256 0 EXHAUST TAIL PIECE 4" 1
31 12590272 0 CANOPY LID PIPE CONNETION TO EXHAUST 1

EJECTOR
FROM HOSE KIT REF. 12590291
32 01800275 0 SOLENOID BLOCK COMPLETE 2
33 17090152 0 AIR PRE-CLEANER 1
34 05160250 0 ADAPTOR 2
35 02280109 0 ADAPTOR 19
36 02060244 0 ADAPTOR 2
37 02060266 0 ADAPTOR 11
38 02060206 0 ADAPTOR 1
39 02060203 0 ADAPTOR 4
40 02060217 0 DOWTY SEAL 1
41 02060216 0 DOWTY SEAL 6
43 06790420 0 SIREN 1
44 12290176 0 DOOR HANDLE 2
45 12690123 0 FEEDER UNDERTRAY GUIDE (P/UNIT) 1
46 05060150 0 CHECK VALVE 2
[Figure End]
Page 101
Page 102
NAME: HYDRAULIC TANK (TIER III) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 103
NAME: HYDRAULIC TANK (TIER III) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 13590445 1 HYDRAULIC TANK 1

FROM S/N 126M00004
2 12290183 0 GASKET 1
3 06590133 0 HYDRAULIC TANK LID 1
4 02012116 0 LOCKABLE FILLER CAP 1
5 03260228 0 FILTER UNIT 2
6 02010518 0 LEVEL GAUGE 1
7 12290156 0 OIL LEVEL SWITCH 1
8 06760105 0 SUCTION ELEMENT 1
10 06760106 0 ADAPTOR 1
11 06760107 0 ADAPTOR 1
12 03260146 0 ADAPTOR 3
13 03260145 0 ADAPTOR 8
14 01800162 0 ADAPTOR 1
15 02060256 0 ADAPTOR 1
16 02060207 0 ADAPTOR 1
17 02060203 0 ADAPTOR 5
18 02060442 0 ADAPTOR 3
19 02060206 0 ADAPTOR 1
20 06760108 0 DOWTY SEAL 1
21 03260144 0 DOWTY SEAL 5
22 02060217 0 DOWTY SEAL 2
23 02060216 0 DOWTY SEAL 11
24 01190115 0 BALL VALVE 5
25 03260141 0 ADAPTOR 1
26 17090140 0 LOWER MANIFOLD 1
[Figure End]
Page 104
NAME: VALVE BANK (TIER III) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 105
ILLUSTRATION:
1 12590135 3 CONTROL PLATE 1
2 12590110 2 VALVE MOUNTING PLATE 1

ITEM REF. 001
3 12590110 2 VALVE MOUNTING PLATE 1
ITEM REF. 002
4 12090363 0 CONTROL VALVE 3

9 12290155 0 BATTERY ISOLATOR SWITCH 1

DEUTZ CANOPY LOCATION SHOWN. ON CAT CANOPY, MOUNT USING
BRACKET REF 12590183
10 17090165 0 3/4" TEST POINT VALVE 4
11 02060206 0 ADAPTOR 4
12 02060203 0 ADAPTOR 18
13 02060202 0 ADAPTOR 3
14 02060256 0 ADAPTOR 1
15 02060285 0 ADAPTOR 2
16 02060202 0 ADAPTOR 2
17 02060231 0 ADAPTOR 8
18 02060217 0 DOWTY SEAL 6
19 02060216 0 DOWTY SEAL 25
20 02060218 0 DOWTY SEAL 13
21 03260110 0 BSP 1" F/F/F SW TEE ADAPTOR 1
23 12660680 0 SOLENOID VALVE 1
24 02060204 0 ADAPTOR 3
25 60541009 0 PRESSURE SENSOR DUAL SWITCH 0-250BAR IFM 1

PK8731
26 02060373 0 TEE ADAPTOR 1
27 02060296 0 ADAPTOR 1
Page 106
ILLUSTRATION:
28 13260150 0 NORMALLY OPEN SOLENOID VALVE S612NH126WTSM 1

FROM S/N 12600003
29 06690945_001 0 CONVEYOR START DELAY SENSOR MTG BRK 1
FROM S/N 12600003
[Figure End]
Page 107
Page 108
NAME: DEUTZ 2012 6 CYLINDER (TIER III) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 109
ILLUSTRATION:
1 17090250 0 DEUTZ TCD 2012 L06 2V (TIER 3) 1
2 06690685 0 WATER TRAP MOUNTING BRACKET 1
3 17090130 0 HAND THROTTLE BRACKET 1
4 12590274 1 AIR FILTER HEAT SHIELD 1

FROM S/N 126M00004 FORWARD
5 12590251 0 EXHAUST HEAT SHIELD 1
6 06690992 0 DEUTZ TCD2012L06/TCD2013L04 FUEL PREFILTER 1

(0450-4439)
FROM ENG SERIAL 10913553
6 06690993 0 DEUTZ TCD2012L06/TCD2013L04 FUEL PREFILTER 1

CARTRIDGE (0450-4438)
FROM ENG SERIAL 10913553
6 17090255 0 WATER TRAP 1

UP TO ENG SERIAL 10913553
7 12490598 0 DEUTZ QUAD PUMP MTG BRK 63/63/33/33 1
8 12460145 0 PUMP 63/63/33/33 1
9 05790367 0 MOUNTING PLATE 1
10 05790366 0 LONG HUB 1
11 05790365 0 FLANGE PLATE 1
12 17060131 0 PUMP TANDEM 1
13 12590252 0 AIR INDUCTION HOSE DEUTZ TCD 2012 L6 1
14 05790455 0 AIR FILTER COMPLETE 1

COMPLETE AIR CLEANER INCLUDING MEDIA
15 05790456 0 FILTER RETAINER 1
16 05790457 0 DUST EJECTOR 1
17 05790466 0 SAFETY ELEMENT 1
18 05790461 0 AIR FILTER ELEMENT 1
19 05790251 0 EXHAUST BELLOW 1
20 12590258 0 EXHAUST FIRST PIECE 4" 1
21 12590259 0 EXHAUST CONNECTION 4" 1
22 03260146 0 ADAPTOR 4
23 02060204 0 ADAPTOR 3
24 02060206 0 ADAPTOR 1
25 02060203 0 ADAPTOR 4
Page 110
ILLUSTRATION:
26 06760111 0 PUMP ADAPTOR 2

KIT ITEM
27 03260144 0 DOWTY SEAL 4
28 02060217 0 DOWTY SEAL 2
29 02060216 0 DOWTY SEAL 7
30 03260252 0 PUMP ADAPTOR 2
31 17660109 0 90° FLANGE 1
32 03260253 0 PUMP ADAPTOR 3
33 02250316 0 CAP HEAD SCREW 4
34 02440162 0 SPRING WASHER 4
35 02060229 0 O-RING 1
36 02060227 0 SCREW 16
38 05190136 0 O-RING 4
39 03260316 0 PRESSUR RELIEF VALVE 1
40 17090165 0 3/4" TEST POINT VALVE 1
41 17090257 0 FUEL FILTER 2
42 06590206 0 OIL FILTER 1

NOT SHOWN IN FIGURE
43 17090258 0 DEUTZ TCD2012L06 FAN BELT - 0425 4511 1
NOT SHOWN IN FIGURE
[Figure End]
Page 111
Page 112
NAME: DUAL POWER OPTION MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 07-05 REV: A
Page 113
ILLUSTRATION:
1 12690316 0 MOTOR MOUNT 1
2 12690322 0 COVER PLATE 1
3 12690323 0 COVER PLATE 1
5 12690328 0 HINGE POST 1
6 12690329 0 CONTROL PANEL HINGE 1
7 12690325 0 HOSE PROTECTOR 1
8 12690324 0 SPILLAGE CHUTE 1
9 12690320 1 MOUNT BRACKET 2
10 12690318 0 ELECTRIC MOTOR 1

FOR IE2 MOTORS
10 60557011 0 75KW 3 PHASE 415V/50HZ OR 480V/60HZ 4 POLE 1
MOTOR IE3 (280 S/M FRAME, FOOT MOUNT)
FOR IE3 MOTORS
11 60557010 0 55KW 3 PHASE 415V/50HZ OR 480V/60HZ 4 POLE 1

MOTOR IE3 (250 S/M FRAME, FOOT MOUNT)
FOR IE3 MOTORS
11 12690317 0 ELECTRIC MOTOR 1

FOR IE2 MOTORS
12 12690319 0 BELL HOUSING 1
BELL HOUSING ANF COUPLING KIT
13 12690319 0 BELL HOUSING 1
BELL HOUSING ANF COUPLING KIT
14 12460141 1 PUMP XIA 46/46/32.3/32.3 1
FOR IE3 MOTORS
14 12460145 0 PUMP 63/63/33/33 1
FOR IE2 MOTORS
15 12460141 0 PUMP XIA 46/46/32.3/32.3 1
16 12690315 0 SUCTION MANIFOLD 1
17 17050643 0 CHECK VALVE 4
18 02060443 0 ADAPTOR 2
19 02060279 0 TEE ADAPTOR 2
20 02660102 0 ADAPTOR 3
21 03260146 0 ADAPTOR 12
22 02060206 0 ADAPTOR 4
23 06760108 0 DOWTY SEAL 3
24 03260144 0 DOWTY SEAL 12
Page 114
ILLUSTRATION:
25 02060217 0 DOWTY SEAL 4
26 02060216 0 DOWTY SEAL 4
27 03260253 0 PUMP ADAPTOR 3
28 03260252 0 PUMP ADAPTOR 2
29 06760111 0 PUMP ADAPTOR 2

REFER TO KIT REF. 06760111
30 06980110 0 PIN 1
31 05190136 0 O-RING 3
32 02060229 0 O-RING 2
33 06760111 0 PUMP ADAPTOR 1

REFER TO KIT REF. 06760111
34 22020180 0 ANTI VIBRATION MOUNT 2
35 22020179 0 ANTI VIBRATION MOUNT 4
36 02060203 0 ADAPTOR 8
37 02060204 0 ADAPTOR 2
[Figure End]
Page 115
Page 116
NAME: CAT CANOPY (TIER III) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 117
ILLUSTRATION:
2 01920293 0 EXHAUST BELLOW 2
3 05790365 0 FLANGE PLATE 1
4 05790366 0 LONG HUB 1
5 06690969 0 BLANKING PLT FOR ACCESS TO BALL VALVE 1
7 12290424 0 70MM EXHAUST CLAMP 7
8 12460145 0 PUMP 63/63/33/33 1
9 12590138 0 CAT STAGE 3 POWERUNIT CANOPY BOLT IN LID 1
10 12590139 2 AIR INTAKE BOX CAT 6.6 STAGE 3 1
11 12590159 1 EXHAUST EJECTOR 1
12 12590161 0 STAGE 3 CAT 6.6 EXHAUST 2ND SECTION 1
13 12590162 0 EXHAUST FIRST SECTION STAGE 3 CAT 6.6 1
14 12590164 0 T3 6CYL CAT EXHAUST ELBOW 1

SEE FIG 07-08 FOR INTERNAL PARTS
16 12590264 0 POWERUNIT LH SIDE - FRONT BLANKING PLATE 1
17 12590266 1 POWERUNIT RH SIDE - DOOR POST 1
18 12590267 1 POWERUNIT RH SIDE - REAR DOOR 1
19 12590293 0 CAT QUAD PUMP MTG BRK 63/63/33/33 1
20 12590393 0 DOOR TOP DEFLECTOR NON-CTRL SIDE 1
21 12590394 0 DOOT TOP DEFLECTOR NON-CTRL SIDE BTM 1
22 12590395 0 DOOR TOP DEFLECTOR CTRL SIDE 1
23 12590396 0 DOOR TOP DEFLECTOR CTRL SIDE BTM 1
24 12590397 0 POWERUNIT LH SIDE - FRONT DOOR 1
25 12590398 1 POWERUNIT RH SIDE - FRONT DOOR 1
26 12660900 0 SCAVENGE LINE HOSE KIT 1
27 12690110 0 TWO SPEED TRACKS MTG PLATE 1
28 12690112 0 AIR FILTER INCLOSURE 1
29 12690113 0 POWERUNIT DOOR 1
Page 118
ILLUSTRATION:
30 12690114 0 INDUCTION LINE 1
31 12690115 0 INDUCTION CLAMP 1
32 12690116 0 AIR FILTER INCLOSURE DOOR 1
33 12690117 0 POWERUNIT BLANKING PLATE 1
34 12690118 0 POWERUNIT REAR ENCLOSURE 0
35 12690119 0 FEEDER UNDERTRAY GUIDE 1
36 12690121_CSA 1 WR2400 RETURN LINE MANIFOLD CSA 1
37 12690330 0 CANOPY EXTENSION 1
38 12890223 0 SCAVENGE LINE ADAPTOR 1
40 13590405 21 POWERUNIT CANOPY 1
41 13590412 1 13590412 1
42 13590421 0 EXHAUST SILENCER 1
43 13590422 0 EXHAUST TAIL PIPE 1
44 13590435 8 ENGINE BASE FRAME 1
45 13590450 0 POWERUNIT HYD TANK COVER 1
47 15590115 0 RADIATOR COVER PLATE 1
48 13590480A 0 AIR BOX OUTLET 1
49 JUBILEE_CLIP_35-5 0 2
50 TORQUE_CLAMP 0 CONSTANT TORQUE CLAMP 2
51 TORQUE_CLAMP 0 CONSTANT TORQUE CLAMP 1
52 17690116 0 AIR FILTER, SAFETY 1
53 17690119 0 AIR FILTER, MAIN 1
[Figure End]
Page 119
Page 120
NAME: CAT 6.6 ENGINE + FILTERS (TIER 3) MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 121
NAME: CAT 6.6 ENGINE + FILTERS (TIER 3) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12490368 2 CH2100 P-UNIT CAT4.4 FUEL FILTER MTG BRK 1
2 CAT_C66_BLOCK 0 CAT_C66_BLOCK 1
3 17690114 0 OIL FILTER 1
4 CAT_C66_RADIATOR 0 CAT_C66_RADIATOR 1
5 17690113 0 WATER TRAP 1
6 12890232 0 FUEL FILTER 1
[Figure End]
Page 122
NAME: DONALDSON FILTER (TIER 3 & TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
2
3
Page 123
NAME: DONALDSON FILTER (TIER 3 & TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 17690116 0 AIR FILTER, SAFETY 1

THIS A ILLUSTRATED REPRESENTATION DESIGN MAY VARY
2 17690119 0 AIR FILTER, MAIN 1
THIS A ILLUSTRATED REPRESENTATION DESIGN MAY VARY
[Figure End]
Page 124
35 50 43
34 36 44 2
42
37 1
FIGURE: 07-13
41
ILLUSTRATION:
3
DETAIL E 39
DETAIL F
40 45 DETAIL A 4
38
DETAIL H 46
51 47
23 28 DETAIL G
22 DETAIL B DETAIL E 32 5
33
NAME: NEW POWERUNIT CANOPY CAT 6.6 (TIER 3)
29
DETAIL D 7
30
2
27 6 DETAIL G
25 31
21 8
26 DETAIL H
20 18
24 10
17 19
DETAIL D
DETAIL C
DETAIL C DETAIL B
15
13 DETAIL A
14 9
49 12
48
DETAIL F
REV:
16 11
DETAIL B
Page 125
A
MACHINE: WARRIOR 2400
NAME: NEW POWERUNIT CANOPY CAT 6.6 (TIER 3) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 00012002 0 LOCKNUT 15
2 00012006 0 WASHER 46
4 00012035 0 BOLT M12 31
5 12590558 1 RUBBER CLAMPING STRIP 1
6 12590557 1 REAR HANGING RUBBER 1
7 12590503 1 UPPER FRONT BLANKING PLATE 1
8 12590502 1 LOWER FRONT BLANKING PLATE 1
9 12590516 0 POWERUNIT DOOR RH SIDE (ADJUSTABLE) 1
10 12290179 0 POWERUNIT DOOR HANDLE (FA PARKES) 3
12 12590507 0 DOOR SUPPORT BEAM 1
13 12590501 1 QUAD PUMP COVER 1
14 12590500 1 CAT C7.1 POWERUNIT BASE FRAME 1
16 60545002 0 SIREN RED DB SOUNDER 1
18 12590530 0 HYDRAULIC TANK SUPPORT RUBBER 1
19 12590561 1 TRACK SOLENOID CARRRIER PLATE 1

FULL BREAKDOWN IN FIG 07-15
20 12990288 0 BATTERY PAD 2
21 03210237 0 BATTERY 2
22 12590555 0 BATTERY CLAMPING RUBBER 2
23 12590554 0 BATTERY STRAP 2
24 12590545 1 LOWER RADIATOR COVER 1
26 12220155 0 STORAGE BOX 2
27 12590517 1 POWERUNIT DOOR LH SIDE (ADJUSTABLE) 1
29 12590592 0 UPPER RADIATOR COVER 1
Page 126
NAME: NEW POWERUNIT CANOPY CAT 6.6 (TIER 3) MACHINE: WARRIOR 2400
ILLUSTRATION:
30 12590504 1 BATTERY COVER 1
31 12590518 1 POWERUNIT HYDRAULIC TANK COVER 1
32 12590505 1 POWERUNIT ROOF PANEL 1
33 12590556 1 FRONT HANGING RUBBER 1
34 12.86.3029 0 VISE ACTION COMP. LATCH 1
35 00006025 0 BOLT M06 16
36 12590541 1 RADIATOR COVER ASSEMBLY LID 1
37 00006006 0 WASHER 32
38 00006002 0 LOCKNUT 8
41 12690362 0 FEEDER UNDERTRAY GUIDE (CAT C7.1 TIER 4I) 1
42 12590159 1 EXHAUST EJECTOR 1
43 13590421 0 EXHAUST SILENCER 1
44 12590580 0 EXHAUST BEND 1
45 12590576 0 ENGINE UPPER COVER TIER 3 1
46 12590543 0 CAT FUEL COOLER 1
47 00024001 0 NUT 2
48 M16_LIFTIN_EYE-SCREW 0 M16 LIFTING EYE - SCREW 5
49 12590563 0 SHORT RUBBER CLAMPING STRIP 2
50 13590422 0 EXHAUST TAIL PIPE 1
51 12890222 0 SCAVENGE LINE CHECK VALVE 1
[Figure End]
Page 127
Page 128
NAME: POWER UNIT CANOPY LAYOUT (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
C
B
D
I
G
H
E
F
Page 129
NAME: POWER UNIT CANOPY LAYOUT (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
[Figure End]
Page 130
NAME: REAR HANGING RUBBER (TIER 4) A MACHINE: WARRIOR 2400
ILLUSTRATION:
1
DETAIL A
3
2
4
DETAIL A
Page 131
NAME: REAR HANGING RUBBER (TIER 4) A MACHINE: WARRIOR 2400
ILLUSTRATION:
1 00012006 0 WASHER 4
2 00012035 0 BOLT M12 4
3 12590557 1 REAR HANGING RUBBER 1
4 12590503 1 UPPER FRONT BLANKING PLATE 1
5 12590502 1 LOWER FRONT BLANKING PLATE 1
[Figure End]
Page 132
NAME: POWER UNIT CANOPY (TIER 4) B MACHINE: WARRIOR 2400
ILLUSTRATION:
5
3
6
7
4
8
B
A
2
B
1
20
10
C
A
19
18
15
14
16
11
C
12
13
17
Page 133
NAME: POWER UNIT CANOPY (TIER 4) B MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12660680 0 SOLENOID VALVE 1
2 02060217 0 DOWTY SEAL 3
3 02060206 0 ADAPTOR 3
4 03260110 0 BSP 1" F/F/F SW TEE ADAPTOR 1
5 02280109 0 ADAPTOR 11
6 12260140 0 ADAPTOR 10
7 05160250 0 ADAPTOR 2
8 12590501 1 QUAD PUMP COVER 1
9 12590500 2 CAT C7.1 POWERUNIT BASE FRAME 1
11 17610106 0 CE MARKED SERIAL PLATE 1
12 12590519 2 HYDRAULIC TANK FILTER GUARD 1
13 06790420 0 SIREN 1
15 00024070 0 M24X70 SETSCRW8.8ZP 4
16 W1005802400000Z 0 WASHER 8
17 00024002 0 LOCKNUT 4
18 12590530 0 HYDRAULIC TANK SUPPORT RUBBER 1
[Figure End]
Page 134
NAME: POWER UNIT CANOPY (TIER 4) C MACHINE: WARRIOR 2400
ILLUSTRATION:
1
2
A
4
3
6
5
A
7
8
9
B
3
1
Page 135
NAME: POWER UNIT CANOPY (TIER 4) C MACHINE: WARRIOR 2400
ILLUSTRATION:
1 00012035 0 BOLT M12 10
3 00012002 0 LOCKNUT 10
4 00012006 0 WASHER 20
[Figure End]
Page 136
NAME: VALVE BANK (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 07-14-D.1 REV: A
DETAIL A
3
DETAIL A
4
DETAIL C
16
17
18
10
14
15
13
DETAIL B
12
DETAIL B
5
11
DETAIL C
7
8
6
1
DETAIL B
2
Page 137
NAME: VALVE BANK (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 00012006 0 WASHER 6
2 00012030 0 BOLT M12 6
3 12590527 1 POWERUNIT CONTROL PANEL PLATE COVER 1

SEE 07-14-D.3 FOR BREAKDOWN
5 12590526 1 POWERUNIT CONTROL PANEL PLATE 1
6 00008025 0 BOLT M08 3
7 00008006 0 WASHER 24

THE BREAK DOWN OF THIS IS ON FIG 07-14-D.5

COMPLETE VALVE BREAK DOWN IS IN FIG 07-14-D.7
12 00016040 0 BOLT M16 2
13 00016006 0 WASHER 2
14 12590600 0 CONTROL PANEL MOUNTING BRACKET 1
15 60545004 0 LED POWERUNIT LAMP 1
16 60552308 0 CAT 7.1 T4 CONTROL PANEL KIT 1

INTERNALS SEE TIER 4 ELECTRICAL CONTROL PANEL INTERNAL SECTION
SEE 07-14-D.3 FOR BREAKDOWN
[Figure End]
Page 138
NAME: VALVE BANK LEVERS BREAKDOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
2
1
DETAIL A
3
19
20
18
16
17
15
13
11
14
12
5
4
2
10
21
DETAIL A
20
2
2
Page 139
NAME: VALVE BANK LEVERS BREAKDOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 01920376 0 ADAPTOR 2
2 02060203 0 ADAPTOR 21
QUANTITY FOR FULL VAVLVE BANK ASSEMBLY

BELT FEEDER OPTION

APRON FEEDER OPTION THE BREAK
DOWN OF THIS IS ON FIG 07-14-D.4
5 00008002 0 LOCKNUT 11
6 00008006 0 WASHER 24
7 17090165 1 TEE TEST POINT PORT 4
8 17090166 0 1/8" TEST POINT VALVE 6

PK8731
10 02060373 1 TEE ADAPTOR 1
12 13260150 0 NORMALLY OPEN SOLENOID VALVE S612NH126WTSM 1
13 05060157 0 ADAPTOR 1
14 M8X80 0 M8X80 9
15 22060116 0 3/4" BSPP M/M EXTENDED BULKHEAD ADAPTER C/W 3

NUT
16 60541010 0 PROXIMITY SWITCH INDUCTIVE M12 RANGE 4MM 1
17 12590529 0 DELAY SUPPORT BRACKET 1
20 02060216 0 DOWTY SEAL 29
21 02060296 0 ADAPTOR 1
[Figure End]
Page 140
NAME: FLOW CONTROL VALVES BREAKDOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
3
1
4
5
6
11
8
10
Page 141
NAME: FLOW CONTROL VALVES BREAKDOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 02060203 0 ADAPTOR 21
QUANTITY IS ON FULL VALVE BANK ASSEMBLY
2 02060216 0 DOWTY SEAL 29
QUANTITY IS ON FULL VALVE BANK ASSEMBLY
3 00000236 0 BOLT M06 4
4 00006006 0 WASHER 8
5 6790162 0 FLOW CONTROL VALVE MOUNTING SPACER 4
8 00008002 0 LOCKNUT 11
9 00008006 0 WASHER 24
10 00008070 0 BOLT M08 2
[Figure End]
Page 142
NAME: CONTROL VALVE BREAKDOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
16
6
3
1
5
4
7
8
12
15
9
11
14
10
13
Page 143
NAME: CONTROL VALVE BREAKDOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12660949 0 MIDS CV (CARRYOVER) TO AUXILLARY CV (P) 1
2 01920376 0 ADAPTOR 1
3 02060202 0 ADAPTOR 3
4 02060215 0 DOWTY SEAL 11
5 12260141 0 ADAPTOR 10
6 12660951 0 AUX CV HOPPER LH (RETRACT) TO PUNIT BULKHEAD 1

(2)
7 12660952 0 AUXILLARY CV115 (T) TO RETURN LINE MANIFOLD 1
8 12260167 0 ADAPTOR 1
9 02060215 0 DOWTY SEAL 4

QUANTITY FOR THIS ASSEMBLY ONLY
10 12660950 0 AUXILLARY CV115 (CARRYOVER) TO PUNIT 1
BULKHEAD
11 M8X12_C/HEAD SOC_SET 0 M8X12 CONE HEAD SOCKET SCREW 4
12 00008006 0 WASHER 4
13 12660229 0 CHASSIS C/V B4 - BULKHEAD (RAM 2 EXT) 5

QUANITY FOR MACHINE WITH APRON FEEDER OTHERWISE 4
QUANITY FOR MACHINE WITH APRON FEEDER OTHERWISE 4
15 12690363 0 WR 2400 CONTROL VALVE ASSEMBLY - BELT FEEDER 1
FOR BELT FEEDER MACHINE
MACHINE WITH APRON FEEDER

Interchangeable)
SEAL KIT FOR 12260165 +12690363
[Figure End]
Page 144
NAME: CONTROL VALVOIL SD14 (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
5
4
3
6
2
13
1
12
11
8
10
14
9
Page 145
NAME: CONTROL VALVOIL SD14 (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 02060373 1 TEE ADAPTOR 1
2 02060216 0 DOWTY SEAL 4
3 17090166 0 1/8" TEST POINT VALVE 1
5 12660915 0 QUAD PUMP TO COLLECTION CONVEYOR CV (P) 1
6 12660925 0 COLLECTION CV (B) TO PUNIT BULKHEAD 1
7 12660948 0 COLLECTION CV (B) TO TRACK SOLENOID (P1) 1
8 12660929 0 COLLECTION CV (T) TO RETURN LINE MANIFOLD 1
9 65500265 0 BENT HANDLE FOR VALVE SDM140 12090365 3

PK8731
12 02060296 0 ADAPTOR 1
13 65501124 0 5GD05111001 SEAL KIT SD14/1 VALVE 1

14 02060203 0 ADAPTOR 4
[Figure End]
Page 146
NAME: SD1811/93/111L CONT VALVE (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
3
9
2
1
5
4
11
10
8
6
7
Page 147
NAME: SD1811/93/111L CONT VALVE (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 17090166 0 1/8" TEST POINT VALVE 1
2 12490312 0 1" TEST POINT 1
3 12660914 0 QUAD PUMP TO SCREEN CV (P) 1
4 12660923 0 SCREEN CV (B) TO PUNIT BULKHEAD 1
5 12660922 0 SCREEN CV (T) TO RETUN LINE MANIFOLD 1
6 02060206 0 ADAPTOR 1
7 02060217 0 DOWTY SEAL 1
9 65500124 0 SD18/1 SEAL KIT FOR VALVE 01800149 1

10 02060216 0 DOWTY SEAL 4
11 02060204 0 ADAPTOR 2
[Figure End]
Page 148
NAME: CONTROL VALVE WALVOIL SDM140 (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
6
5
4
3
7
2
1
8
9
10
11
16
14
12
15
13
Page 149
NAME: CONTROL VALVE WALVOIL SDM140 (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 17090166 0 1/8" TEST POINT VALVE 1
3 12660918 0 TANDEM SIDE PUMP TO OVERS CV (P) 1
4 02060215 0 DOWTY SEAL 2
5 22060116 0 3/4" BSPP M/M EXTENDED BULKHEAD ADAPTER C/W 1

NUT
6 12660928 0 MIDS CV SOLENOID TO OVERS FLOW CONTROL 1

VALVE (P)
7 12660919 0 OVERS C/V (T) TO TANK MANIFOLD 1
8 12660936 0 MIDS CV (B) TO TRACK SOLENOID (P2) 1
9 02060202 0 ADAPTOR 2
10 02060203 0 ADAPTOR 3
11 02060216 0 DOWTY SEAL 3
12 01920376 0 ADAPTOR 1
13 12660949 0 MIDS CV (CARRYOVER) TO AUXILLARY CV (P) 1
15 12090362 0 CONTROL VALVE HANDLE 1
16 65500102 0 SEAL KIT FOR CONTROL VALVE SDM140 1
[Figure End]
Page 150
NAME: HYDRAULIC TANK (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
34
30
31
3
29
2
B
26
1
27
28
A
25
33
D
24
32
5
B
36
C
23
24
E
23
21
11
D
22
10
35
20
F
G
19
9
14
17
8
18
E
13
F
G
7
6
16
12
Page 151
ILLUSTRATION:
1 10.21.3411 0 RETURN LINE FILTER 2
2 02060212 0 DOWTY SEAL 2
3 03260357 0 ADAPTOR 2
4 12590520 1 COMMON HYDRAULIC TANK 1
5 03260153 0 ADAPTOR 2
6 10.16.0050 0 1" LOW PRESSURE BALL VALVE 1
7 02060217 0 DOWTY SEAL 3
8 02060206 0 ADAPTOR 1
9 02060207 0 ADAPTOR 1
10 02110424 0 ADAPTOR 3
11 06760108 0 DOWTY SEAL 3
12 03260146 0 ADAPTOR 3
13 01190115 0 BALL VALVE 3
14 01800162 0 ADAPTOR 3
15 03260144 0 DOWTY SEAL 4
16 06760106 0 ADAPTOR 1
17 01190116 0 BALL VALVE 1
18 12490317 0 ADAPTOR 1
19 03260144 0 DOWTY SEAL 4
20 12590524 0 TANK LID RUBBER GASKET 1
21 12590523 1 HYDRAULIC TANK LID 1
22 12590589 0 2" & 1.5" SUCTION FILTER FABRICATED SPANNER 1
23 00012006 0 WASHER 17
24 00012002 0 LOCKNUT 17
25 00008045 0 BOLT M08 8
26 00008002 0 LOCKNUT 8
27 00008006 0 WASHER 8
28 00004001 0 NUT 6
29 02012116 0 LOCKABLE FILLER CAP 1
Page 152
ILLUSTRATION:
30 00004006 0 WASHER 12
31 00004025 0 SETSCREW 6
32 00012035 0 BOLT M12 16
33 02010518 0 LEVEL GAUGE 1
34 10.21.3413 0 FILTER ELEMENT FOR 10.21.3411 2

QUANTITY 4 FOR DUAL POWER
[Figure End]
Page 153
Page 154
NAME: CANOPY DOOR LHS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1
16
11
A
2
3
4
B
13
14
10
9
12
17
7
B
A
8
15
Page 155
NAME: CANOPY DOOR LHS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12590545 2 LOWER RADIATOR COVER 1
3 12220155 0 STORAGE BOX 2
4 12590517 1 POWERUNIT DOOR LH SIDE (ADJUSTABLE) 1
5 12590592 1 UPPER RADIATOR COVER 1
6 12.86.3029 0 VISE ACTION COMP. LATCH 1
7 00006025 0 BOLT M06 4
8 12590541 1 RADIATOR COVER ASSEMBLY LID 1
9 00006006 0 WASHER 8
10 00006002 0 LOCKNUT 4
11 00024001 0 NUT 2
13 00012006 0 WASHER 8
14 00012002 0 LOCKNUT 4
15 00012035 0 BOLT M12 4
[Figure End]
Page 156
NAME: TWIN SPEED TRACK SOLENOIDS AND CARRIER (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
3
1
2
5
13
6
11
12
4
10
7
8
Page 157
NAME: TWIN SPEED TRACK SOLENOIDS AND CARRIER (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 05060150 0 CHECK VALVE 2
2 02060203 0 ADAPTOR 6
3 17660120 1 3/4" X 3/4" 90 DEG M/F SWEPT BEND 3
4 65500475 0 617470 SOLENOID FOR 01800275 2
5 02280109 0 ADAPTOR 19
7 12590561 1 TRACK SOLENOID CARRRIER PLATE 16
8 02060216 0 DOWTY SEAL 1
10 01800276 0 SOLENOID BLOCK 2
11 02060217 0 DOWTY SEAL 4
12 02060206 0 ADAPTOR 5
13 12490311 0 ADAPTOR 2
[Figure End]
Page 158
NAME: POWER UNIT CANOPY ROOF (TIER 4) H MACHINE: WARRIOR 2400
ILLUSTRATION:
2
10
3
8
7
9
4
11
A
12
5
6
Page 159
NAME: POWER UNIT CANOPY ROOF (TIER 4) H MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12590591 0 EXHAUST ACCESS COVER 1
2 12590590 1 ENGINE UPPER COVER 1
4 12590556_OPP 1 FRONT HANGING RUBBER- REVERSE FOLD 1
6 12590505 1 POWERUNIT ROOF PANEL 1
8 12690362 0 FEEDER UNDERTRAY GUIDE (CAT C7.1 TIER 4I) 1
9 12590595 0 EXHAUST MAIN STRAIGHT 1
10 12590593 0 ACCESS PANEL 1
11 12590563 0 SHORT RUBBER CLAMPING STRIP 2
[Figure End]
Page 160
NAME: POWER UNIT BATTARY (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
3
2
1
Page 161
NAME: POWER UNIT BATTARY (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12590504 1 BATTERY COVER 1
2 12590554 0 BATTERY STRAP 2
3 03210237 0 BATTERY 2
4 12590555 0 BATTERY CLAMPING RUBBER 2
[Figure End]
Page 162
35 34
26
3 1
FIGURE: 07-16
36
ILLUSTRATION:
DETAIL D
33
DETAIL A
31
32
29
24 30
23 27 2
NAME: CAT 7.1 ENGINE COMPONENTS (TIER 4)
25 22
DETAIL A
DETAIL D 4
14
28
DETAIL E
19 18 17
16
15 5
6
13 7
DETAIL C 10
8
18
37
DETAIL B
DETAIL C
1
12
9
21 DETAIL B
DETAIL E 19 11
REV:
20
Page 163
A
NAME: CAT 7.1 ENGINE COMPONENTS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 W1005801200000Z 0 WASHER 38
2 S3300801200400Z 0 FASTENER 12
3 S3300801200300Z 0 FASTENER 6
4 12590509 0 T4 CAT 7.1 AIR INDUCTION PIPE FOR QUAD PUMP 1

FOR BREAK DOWN SEE FIG 07-08
6 05790365 0 FLANGE PLATE 1

9 12460145 0 PUMP 63/63/33/33 1
11 S3300801000300Z 0 FASTENER 8
12 W1005501000000Z 0 M10 WASHER FORM C 8
13 S3300801200500Z 0 FASTENER 4
14 12590544 0 CAT 7.1 LIFTING EYE 4
15 00016150 0 M16X150 SETSCW8.8ZP 2
15 S3300801601500Z 0 FASTENER 2
16 12590552 0 SUPPORT BRACKET STAY 1
17 12590551 0 SUCTION PIPE SUPPORT BRACKET 1
18 W1005501600000Z 0 M16 WASHER FORM C ZC BS 4320 28
19 n1322901600000z 0 NYLOC NUT 14
20 S3300801000250Z 0 FASTENER 4
21 W1005801000000Z 0 WASHER 18
22 12590538 0 CAT 7.1 T4 EXTENDED DIPSTICK PIPE 1
23 12590535 0 CAT C7.1 SIDE PUMP BASE MTG BRACKET 1

24 17060131 0 PUMP TANDEM 1
FOR BREAK DOWN SEE FIF 07-19
25 12590603 0 CAT 7.1 REMOTE FUEL FILTER 1
26 CAT7_1_53042_151KW 1 CAT 7.1 151KW 1
27 CAT7_1_338 0 CAT7_1_338 1
28 12890223 0 SCAVENGE LINE ADAPTOR 1
Page 164
NAME: CAT 7.1 ENGINE COMPONENTS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
29 12590549 0 EXHAUST BEND 5" TO 4" 1
30 12590548 0 EXHAUST BEND 1
31 12590562 0 EXHAUST BELLOW 101.6MM X 250MM 1
32 12590255 0 EXHAUST CONNETOR 4" 1
33 12590254 0 H00-1281 EXHAUST EJECTOR 4" 1
34 12890222 0 SCAVENGE LINE CHECK VALVE 1
35 12990732 0 1/2" BSPP Y FEMALE TEE 1
36 12590570 0 OIL DRAIN VALVE 1
37 S3300801600550Z 0 FASTENER 8
[Figure End]
Page 165
Page 166
NAME: QUAD PUMP & MOUNTING BRACKET BREAK DOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
18
2
3
15
4
5
10
6
11
7
17
12
16
19
13
14
Page 167
NAME: QUAD PUMP & MOUNTING BRACKET BREAK DOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:

2 N1220801200000Z 0 LOCKNUT 12
3 12460145 0 PUMP 63/63/33/33 1
4 12590532 0 QUAD PUMP MTG BRK 1
5 W1005801200000Z 0 WASHER 1
QUANTITY FOR FULL ENGINE
6 S3300801200400Z 0 FASTENER 12
7 03260146 0 ADAPTOR 3
CHECK WITH SPARES TEAM BEFORE ORDERING
7 02660102 0 ADAPTOR 1
7 02060206 0 ADAPTOR 1
7 02060203 0 ADAPTOR 4
7 02060204 0 ADAPTOR 3
8 03260144 0 DOWTY SEAL 4
9 03260253 0 PUMP ADAPTOR 5
10 05190136 0 O-RING 1
11 S3300801000350Z 0 FASTENER 15
12 W1013301000000Z 0 WASHER 23
13 W1005801000000Z 0 WASHER 18
14 12590534 0 QUAD PUMP ENG MTG BRK 1
15 12590533 0 QUAD PUMP CENTRE MTG BRK 1
16 02060227 0 SCREW 28
18 06760111 0 PUMP ADAPTOR 2
19 65500104 0 SEAL KIT FOR DB PUMP 6690296 4

[Figure End]
Page 168
NAME: PRESSURE RELIEF VALVE BREAK DOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
FIGURE: 07-18
1 REV: A
5
6
4
2
3
Page 169
NAME: PRESSURE RELIEF VALVE BREAK DOWN (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 02060204 0 ADAPTOR 3
3 17090166 0 1/8" TEST POINT VALVE 1
5 03260153 0 ADAPTOR 1
6 02060216 0 DOWTY SEAL 3
[Figure End]
Page 170
NAME: SIDE PUMP AND MOUNTING BRACKET BREAK DOWN (TIER MACHINE: WARRIOR 2400
4)
ILLUSTRATION:
19
2
5
4
12
6
11
17
16
7
9
14
18
8
15
13
10
Page 171
NAME: SIDE PUMP AND MOUNTING BRACKET BREAK DOWN (TIER MACHINE: WARRIOR 2400
4)
ILLUSTRATION:
1 S3300801200350Z 0 FASTENER 4
2 W1005801200000Z 0 WASHER 38
QUANTITY FOR FULL ENGINE 14 FOR THIS FIGURE
3 12590537 0 CAT C7.1 SIDE PUMP MTG BRACKET 1
4 12590536 0 CAT C7.1 SIDE PUMP MIDDLE MTG BRACKET 1
5 12590535 0 CAT C7.1 SIDE PUMP BASE MTG BRACKET 1
6 W1005801000000Z 0 WASHER 18
7 S3300801000350Z 0 FASTENER 15
8 02060203 0 ADAPTOR 4
9 02060216 0 DOWTY SEAL 7

10 17060131 0 PUMP TANDEM 1
11 W1013301000000Z 0 WASHER 23
12 W1005300800000Z 0 WASHER 4
13 17660109 0 90° FLANGE 1
15 02060227 0 SCREW 4
16 03260146 0 ADAPTOR 1
17 N1220801200000Z 0 LOCKNUT 7
QUANTITY FOR ENGINE IS 12
18 03260144 0 DOWTY SEAL 1
QUANTITY FOR THIS FIGURE ONLY
[Figure End]
Page 172
NAME: CAT 7.1 ENGINE WITH FILTERS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
3
1
4
DETAIL A
10
5
6
8
9
15
12
7
11
14
DETAIL A
13
Page 173
NAME: CAT 7.1 ENGINE WITH FILTERS (TIER 4) MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12590500_CSA 1 COMPLETE CAT 7.1 151KW ENGINE 1

FOR FULL BREAKDOWN 07-08
3 65502438 0 BREATHER FILTER 1
4 17690114 0 OIL FILTER 1
5 65502441 0 FUEL STRAINER 1
6 65502439 0 12V T4 FUEL LIFT PUMP 1
6 65502440 0 24V T4 FUEL LIFT PUMP 1

(OPTION)
8 65502407 0 FUEL FILTER 1
9 65502435 0 CRANKCASE BREATHER PIPE 1
9 65502436 0 CRANKCASE BREATHER PIPE 1
10 65502452 0 CAT T4 C7.1 RADIATOR 1

RADIATOR
11 65502453 0 CAT T4 ENGINE RADIATOR CAP 1
12 65502456 0 CAT T4 C7.1 FAN BELT 1
13 65502408 0 FUEL FILTER 1
14 65502409 0 FUEL FILTER ELEMENT 2

THIS ELEMENT IS FOR 65502407 & 65502408
15 65502406 0 WATER TRAP ELEMENT 1
15 65502406 0 WATER TRAP ELEMENT 1

ELEMENT FOR 65502404
[Figure End]
Page 174
NAME: ROLL IN BOGIE MACHINE: WARRIOR 2400
ILLUSTRATION: CHASSIS
Page 175
1 01800025 0 AXLE 3
2 07010150 0 OBSELETE - SEE 17810102 6
3 06520202 0 U-BOLT (COMP) 12
4 06620312 0 HANDBRAKE CROSS BEAM 2
5 05010240 0 AIR BRAKE CHAMBER 6
6 06520200 0 U - BOLT TOP PLATE 6
7 06520204 0 WASHER 24
8 06520203 0 NUT 24
9 01420300 0 WHEEL (ASSEMBLY) 12
10 01420301 0 WHEEL NUTS 60
11 12020207 0 ROLL-IN-BOGIE TOWING FRAME 1
12 00039002 0 LOCKNUT 2
13 00039006 0 WASHER 2
14 00039180 0 BOLT M39 2
15 06521222 0 AIR TANK 2
16 17020120 0 ROLLIN BOGIE HANDBRAKE 1
17 06520207 0 PULLEY 4
Single Groove
18 06922560 0 MUDGUARD MTG. ARM 12
19 00008002 0 LOCKNUT 48
20 00008006 0 WASHER 96
21 06922247 0 MUDGUARD MOUNTING RUBBER 24
22 06922251 0 MUDGUARD MOUNTING U-BOLT 24
23 06720225 0 PLASTIC MUDGUARD 6
24 06520191 0 ADJUSTABLE TORQUE ARM 3
25 03520195 0 EQUALISER PIN 4
26 06520196 0 BUSH 8
27 06520301 0 LEAF SPRING 6
28 06520183 0 SPRING CENTRE MTG BRACKET 4
29 06520187 0 SPRING SEAT 6
Page 176
30 06660266 0 RIGID TORQUE ARM 3
31 06520193 0 PIN 12
32 06520192 0 BUSH 24
33 00024006 0 WASHER 12
34 00024002 0 LOCKNUT 12
35 06580184 0 EQUALISER 4
36 06520194 0 SLIPPER BOLT 10
37 00024006 0 WASHER 4
38 00024002 0 LOCKNUT 4
39 12021205 0 ROLL IN BOGIE ABS 1
40 12020208 0 RETRACT TWISTLOCK 2
41 06520181 0 SPRING FRONT MTG BRACKET 2
42 06520182 0 SPRING REAR MTG BRACKET 2
43 12020209 0 ROLL-IN-BOGIE SAFETY CHAIN 2
[Figure End]
Page 177
Page 178
NAME: HOSE KITS MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 179
NAME: HOSE KITS MACHINE: WARRIOR 2400
ILLUSTRATION:
1 12660102 5 CHASSIS BASE HOSE KIT 1
2 12660220 3 CHASSIS 3 WAY SPLIT ADD ON HOSE KIT 1

3 WAY SPLIT OPTION ONLY
3 12660190 0 CHASSIS DUST SUPRESSION ADD ON HOSE KIT 1
4 12660200 2 TAIL CONVEYOR BASE HOSE KIT 1
5 12660260 0 TAIL CONVEYOR SINGLE DRIVE ADD ON HOSE KIT 1

6 12660239 0 TAIL CONVEYOR TWIN DRIVE ADD ON HOSE KIT 1
7 12660250 0 TAIL CONVEYOR DUST SUPRESSION ADD ON HOSE 1
KIT
8 12660300 0 COLLECTION CONVEYOR HOSE KIT 1
9 12660400 3 SIDE CONVEYOR BASE HOSE KIT 2
10 12660450 0 SIDE CONVEYOR DUST SUPRESSION ADD ON HOSE 2

KIT
11 12660452 0 SIDE CONVEYOR BLEED LINE ADD ON HOSE KIT 1

AUX. MOTOR ADDITIONS ONLY
12 12660500 1 BELT FEED CONVEYOR HOSE KIT 1
13 12660104 2 BELT FEEDER HOSE KIT 1
14 12660520 0 APRON FEEDER HOSE KIT 1
15 12660600 4 POWERUNIT DEUTZ 2012L06 HOSE KIT 1
DEUTZ 2012L06 DRIVE ONLY
16 12660660 0 POWERUNIT DEUTZ 2012L06 DIESEL LINE HOSE KIT 1
17 12660681 1 POWERUNIT APRON FEEDER ADD ON HOSE KIT 1

18 12660700 3 POWERUNIT DEUTZ 2012L06 DUAL POWER HOSE KIT 1
DEUTZ 2012L06 DUAL POWER OPTION ONLY
19 12660895 1 WARRIOR 2400 CAT C6.6 DIESEL LINE KIT 1
[Figure End]
Page 180
NAME: HYDRAULIC DIAGRAM, SHEET 1 OF 4 MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 181
ILLUSTRATION:
[Figure End]
Page 182
ILLUSTRATION:
Page 183
ILLUSTRATION:
[Figure End]
Page 184
ILLUSTRATION:
Page 185
ILLUSTRATION:
[Figure End]
Page 186
ILLUSTRATION:
Page 187
ILLUSTRATION:
[Figure End]
Page 188
NAME: ELECTRICAL SCHEMATIC, SHEET 1 OF 9 MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 189
ILLUSTRATION:
[Figure End]
Page 190
ILLUSTRATION:
Page 191
ILLUSTRATION:
[Figure End]
Page 192
ILLUSTRATION:
Page 193
ILLUSTRATION:
[Figure End]
Page 194
NAME: ELECTRICAL SCHEMATIC, SHEET 4A OF 9 MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 195
NAME: ELECTRICAL SCHEMATIC, SHEET 4A OF 9 MACHINE: WARRIOR 2400
ILLUSTRATION:
[Figure End]
Page 196
NAME: ELECTRICAL SCHEMATIC, SHEET 4B OF 9 MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 197
NAME: ELECTRICAL SCHEMATIC, SHEET 4B OF 9 MACHINE: WARRIOR 2400
ILLUSTRATION:
[Figure End]
Page 198
ILLUSTRATION:
Page 199
ILLUSTRATION:
[Figure End]
Page 200
ILLUSTRATION:
Page 201
ILLUSTRATION:
[Figure End]
Page 202
ILLUSTRATION:
Page 203
ILLUSTRATION:
[Figure End]
Page 204
ILLUSTRATION:
Page 205
ILLUSTRATION:
[Figure End]
Page 206
FIGURE: 11-11
ILLUSTRATION:
1 2 3 4 5 6 7
16
LED
30
86 85
3 4 3 4 3 4 3 4 3 4
85
12V
30
RELAY
K4
0-727-16
40A
-X 144
DU R IT E
5 6 5 6 5 6 5 6 5 6
86
15
87
87 87a
7 8 7 8 7 8 7 8 7 8 -X12 7-X 13 3 -X13 2-X13 1-X13 0 -X 13 7 -X 134
30
86 85
85
12V
1 1 1 1 1 1 1 N2
RELAY
0-72 7-16
30
40A
K6 17
D U R IT E
VBBs 1
86
15
-X 14 5
K7 K8 K9 K10 K11 F1 F2 F3 F4 F5 F7 F8 GND 2
NAME: TIER 4 ELECTRICAL CONTROL PANEL INTERNALS
87
CAN2_H 3
87 87a
CAN2_L 4
30
-X 14 2 -X 14 1 -X14 0 -X13 9 -X13 8
86 85
85
E
12V
A B C D F P/N1
RELAY
K5 1 1
1
18
0-72 7-16
A
C
15
30
1 VBBs 1 B VBBs 1 VBBs
40A
1 2 1 2 1 2 1 2 1 2 VBBs 1
86
DU R IT E
2 2
-X14 6
2 2 D GND 2 E GND 2 F GND
VBB1 2
3 3 3 3
3 3
VBB2 3
87
4 D GND
A GND B GND 4 C GND 4 4 E GND 4 F GND
87 87a
4
GND 4
5 5
A
GND 5 B GND 5 C GND 5
5
CAN1_H 5
6 6 6 D GND
6 6 E GND 6 F GND
CAN1_L 6
7 7 7 7 7
7
RELAY
K3
25A 12V
0-72 7-13
A 8 D GND
8 VBBs 8 B VBBs 8 C VBBs 8 E GND 8 F GND
D U R IT E
-X 14 7
14
87 86 85 30
85 86 3087a 87
12 11 10 9 8
19
13
REV:
Page 207
A
NAME: TIER 4 ELECTRICAL CONTROL PANEL INTERNALS MACHINE: WARRIOR 2400
ILLUSTRATION:
1 60511011 0 FUSE AUTOMOTIVE 10A 1
8 60519056 0 RELAY 12VDC 8-PIN 8A 1

K11
9 60519056 0 RELAY 12VDC 8-PIN 8A 1
K10
10 60519056 0 RELAY 12VDC 8-PIN 8A 1
K9
11 60519056 0 RELAY 12VDC 8-PIN 8A 1
K8
12 60519056 0 RELAY 12VDC 8-PIN 8A 1
K7
13 60519016 0 RELAY 12VDC MICRO 4 PIN 1
K3
14 60519018 0 RELAY BASE MICRO 1
15 60519015 0 RELAY BRACKET 5-WAY 3
16 60519042 0 RELAY 12VDC 40A 1

K4
17 60519042 0 RELAY 12VDC 40A 1
K6
18 60519042 0 RELAY 12VDC 40A 1
K5
19 60505109 0 AUTO FUSE HOLDER 7
BASE FOR FUSES
[Figure End]
Page 208
NAME: RECOMMENDED ELECTRICAL SPARES MACHINE: WARRIOR 2400
ILLUSTRATION: ELECTRICAL SPARES
Page 209
1 60501025 0 UMBILICAL CONTROL KIT 1
2 60501042 0 REMOTE CONTROL TRACKING SYSTEM FOR 1

SCREENER
REMOTE CONTROL OPTION ONLY
3 60541002 0 HYDRAULIC OIL LEVEL SENSOR 1

PK8731
5 60541010 0 PROXIMITY SWITCH INDUCTIVE M12 RANGE 4MM 1
6 60552020 0 8 WAY CHASSIS BOX KIT 1
7 60552031 0 BATTERY ISOLATOR KIT 1
8 60552040 0 5 WAY ESTOP SPIDER KIT 1
9 60552050 0 ESTOP KIT 1500MM LENGTH 1
12 60552065 0 ESTOP AND SIREN KIT 3200MM LENGTH 1
13 60552095 0 BEACON KIT C/W 100MM OF CABLE 1
14 60552072 0 BEACON KIT C/W 16800MM OF CABLE 1
15 60552075 0 HOL LINK KIT 1
16 60552076 0 DOGLEAD CONNECTION KIT C/W 3.5M CABLE 1
17 60552080 0 WR2400 DEUTZ 2012 PANEL AND LOOM KIT 1
18 60552081 0 WR2400 DEUTZ 2012 BATTERY LEAD KIT 1
19 60519055 0 RELAY 12VDC 70A 1
20 60519042 0 RELAY 12VDC 40A 2
21 60519015 0 RELAY BRACKET 5-WAY 3
22 60519056 0 RELAY 12VDC 8-PIN 8A 7
23 60519057 0 RELAY BASE 8-PIN 7
24 60519036 0 RELAY 12VDC 6
25 60505109 0 AUTO FUSE HOLDER 10
Page 210
31 60536081 0 TERMINAL 4MM DOUBLE DECK 8
32 60515019 0 DIESEL STARTER SWITCH 1
33 60515002 0 CONTACT BLOCK HOLDER 3
34 60515003 0 N/O CONTACT 4
35 60530019 0 CONDUIT LOCKRING 25MM 1
36 60530020 0 RUBBER SEAL 25MM 1
37 60530021 0 CONDUIT 25MM END 25MM THREAD 1
38 60515030 0 3 POSITION SELECTOR SWITCH MAINTAINED 1
39 60515004 0 N/C CONTACT 1
40 60515010 0 PUSH BUTTON RED ILLUMINATED 1
41 60515031 0 12VDC INCAD LAMP HOLDER 1
42 60515032 0 12VDC INCAD LAMP 1
43 60515014 0 2 POSITION SELECTOR SWITCH MAINTAINED 1
44 60505110 0 BRIDGE 10WAY 1
45 60536086 0 TERMINAL END STOP 1
46 60536085 0 TERMINAL BLANK END 4MM DOUBLE 1
47 60526020 0 POWERSCREEN MCU200 MACHINE CONTROL UNIT 1
48 60501071 0 ELECTRONIC ENGINE + FEEDER CONTROL PANEL 1

DECAL
[Figure End]
Page 211
Page 212
NAME: RECOMMENDED MECHANICAL SPARES MACHINE: WARRIOR 2400
ILLUSTRATION:
Page 213
ILLUSTRATION:
1 17090255 0 WATER TRAP 1
2 05790461 0 AIR FILTER ELEMENT 1
3 05790466 0 SAFETY ELEMENT 1
4 17090257 0 FUEL FILTER 2
5 06590206 0 OIL FILTER 1
6 03260232 0 FILTER ELEMENT 2
9 12460145 0 PUMP 63/63/33/33 1
10 17090258 0 DEUTZ TCD2012L06 FAN BELT - 0425 4511 1
11 12230120 0 FLANGE BEARING 4

12 12230951 0 WR1400 NEW APRON FEEDER SHOE 2
13 12230952 0 APRON FEEDER SHOE RIBBED 2
14 12230264 0 BELT CLEANER 1
17 12630552 0 FEEDER SIDE RUBBER 2
18 12630565 0 FEEDER REAR RUBBER 1
19 12630557 1 FEEDER OUTLET RUBBER 2
20 12630520 0 FEEDER SEALING RUBBER 2
21 12630522 0 PLOUGH RUBBER 2
23 2421-2010SN 0 75MM FLANGE BEARING 2
25 12630431 0 MID-FINES SIDE CONV SEALING RUBBER 1
26 12630227 0 RUBBER - PLOUGH SCRAPER 1
27 12630216 0 TAIL CONVEYOR REAR RUBBER 1
29 12630207 0 SKIRTING RUBBER REAR 2
Page 214
ILLUSTRATION:
30 07230866 0 BELT CLEANER 1

31 12130459 0 BELT CLEANER 1
32 09900405 0 TNP2" 3 BEARING 2

(Interchangeable)
35 12630432 0 FEEDBOOT SPILLAGE RUBBER 1
38 12230412 0 BELT CLEANER 1

(Interchangeable)

(Interchangeable)
43 12630305 0 COLLECTION CONV SKIRTING RUBBER 2
44 12630307 0 REAR SKIRTING RUBBER 1
45 12630323 0 HEAD DRUM RUBBER SCRAPER 1
46 12230264 0 BELT CLEANER 1
48 12510176 0 OIL SEAL - LABYRINTH 1
49 12850157 0 SPB 2410 V BELT 3
50 12510134 0 SNUBBER RUBBER 4
51 12650149 1 SCREENBOX BTM DISCHARGE LIP RUBBER 1
52 12650150 0 SCREENBOX BTM LIP SIDE RUBBER 2
53 12650110 0 SCREENBOX REAR RUBBER 1
54 12650221 1 SCREENBOX SUBFRAME REAR RUBBER 1
55 12650148 0 SCREEN FEED-IN SEALING RUBBER 1
56 12650220 1 SCREENBOX SUBFRAME SIDE RUBBER 2
57 12650109 1 SCREENBOX SIDE RUBBER 2
Page 215
ILLUSTRATION:
61 13030110 0 SIDE ROLLER 1
62 13030111 0 SIDE ROLLER 1
67 06930470 0 SIDE ROLLER 1
68 06930471 0 SIDE ROLLER 1
71 02020609 0 RH SIDE ROLLER 1
72 02020608 0 LH SIDE ROLLER 1
73 05120115 0 ROLLER 1
[Figure End]
www.powerscreen.com
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Tel: +44 (0) 28 8771 8500, Fax: +44 (0) 28 8774 7231, E-mail: [email protected]
Printed in the UK

Warrior 2400 Illustrated Parts Catalog Rev 4

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Warrior 2400 Illustrated Parts Catalog Rev 4

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WARRI

SPARE PARTS – CONTENTS

2. SPARE PARTS ORDERING PROCEDURE……………………….................……………………....................

3. SPARE PARTS ORDER FORM………………………………...……………….................................................

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................

5. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................

6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................

10. TYPES OF SCREEN MEDIA ............................................…...………….………….....................................

12. MESH SPECS.............................……..…………………..............................................................................

13. PAINT CODES..............................................…………………………...........................................................

POWERSCREEN PARTS DEPARTMENT

TEREX® reserves the right to change specification without prior notice.

2. SPARE PARTS ORDERING PROCEDURE

Machine Serial Number -

3. SPARE PARTS ORDERING FORM

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER (SCREENER)

PID 00129 C DG C 6 5315

Year Code Sequence Number

SERIAL NUMBER PLATE

5. PARTS SUPPORT - GOOD PRACTISE ADVICE

6. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE

Identification Plate Locations

Strickland Tracks Terex Tracks

Terex / Trackline Tracks

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE

Right Hand Side Left Hand Side

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC

PDM Sticker PLC Sticker

Screener Right Hand Side

Left Hand Side

10. TYPES OF SCREEN MEDIA

Available in a wide range of sizes – For details please contact us.

Woven Screens Elongated Screens

Slow/Fast Screen Hardox Punch Plate

Finger Screens Bofar Bars

Ball Decks Speed Harps

10. TYPES OF SCREEN MEDIA CONTINUED

Polyurathane Modular Panels Rubber Screen Mats

BB – Speedharp aperture e.g. 3mm is 03

CCC – Wire diameter e.g. 1mm is 100, 0.66mm is 066

DD – Wire type e.g. PW is Plain Wire, SS is Stainless Steel wire

If in doubt contact us for correct part number

12. MESH SPECS

YYYY - Mesh aperture e.g. 100mm is 1000, 50mm is 0500

ZZZ - Wire diameter e.g. 12.5mm is 125, 4mm is 040

If in doubt contact us for correct part number

13. PAINT CODES

Powerscreen Green - RAL 5021 (RGB 26/122/99)

Figure Description Page

01-01 CHASSIS BREAKDOWN (TIER 3) & (TIER 4) 7

01-01-A CHASSIS BOLT-ON SIDE CONVEYOR PIN MOUNT (TIER 4) 9

01-01-B BOLT ON SCREEN SUBFRAME MOUNT (TIER 4) 11

01-01-C HYDRAULIC JACKING LEGS (TIER 4) 13

01-01-D WARRIOR JACKUP SCREEN HYDRAULIC RAM (TIER 4) 15

01-01-E CONTROL VALVE E WITH HOSES (TIER 4) 17

01-01-F TOOL BOX (TIER 4) 19

01-01-G FEEDER TRAVEL RESTS (TIER 4) 21

01-01-H CV114 VALVE BLOCK WITH HOSES H (TIER 4) 23