Bladder Type Accumulator

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Bladder-type accumulator

RA 50175
Edition: 10.2017
Model HAB Replaces: 01.2017

▶▶ Component series 7X
▶▶ Nominal volume 1 quart to 15 gallons
▶▶ Maximum operating pressure 6000 PSI

Features Contents
▶▶ Hydraulic accumulator according to ASME Section VIII Ordering code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
pressure vessel code or CRN/TSSA certification. Preferred models HAB-7X. . . . . . . . . . . . . . . . . . . . . . . . 3
▶▶ Bladder material for different applications Function, sectional drawing. . . . . . . . . . . . . . . . . . . . . . 4
Application, mode of operation. . . . . . . . . . . . . . . . . . . 5
Use: Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
▶▶ Energy storage in systems with intermittent operation Sizing calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
▶▶ Energy reserve for emergencies Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . 10
▶▶ Compensation for leakage losses Accessories for BSPP fluid ports. . . . . . . . . . . . . . . . . 15
▶▶ Impact and vibration damping Accessories for SAE fluid ports . . . . . . . . . . . . . . . . . . 16
▶▶ Compensation of flow in the case of changes in pressure Clamps and brackets . . . . . . . . . . . . . . . . . . . . . . . . . . 17
and temperature Pressure monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Filling and test device. . . . . . . . . . . . . . . . . . . . . . . . . . 21
For complete details on HAB-6X design for applications Installation & operating instructions . . . . . . . . . . . . . . 22
requiring CE certification, refer to data sheet RE 50171. Spare parts information. . . . . . . . . . . . . . . . . . . . . . . . 22

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


2 HAB | Bladder-type accumulator

Ordering code

01 02 03 04 05 06 07 08 09 10 11 12 13
HAB – – 7X / 0 – 1 1 –

01 Bladder-type accumulator HAB

Nominal volume (L)


02 1 liter = (1 quart) 1
4 liters = (1 gallon) 4
10 liters = (2.5 gallons) 10
20 liters = (5 gallons) 20
35 liters = (10 gallons) 35
57 liters = (15 gallons) 57

Maximum operating pressure


03 207 bar (3000 PSI) 207
275 bar (4000 PSI) 275
345 bar (5000 PSI, 10, 20, 35 and 57 liter only) 345
414 bar (6000 PSI, 10, 20, 35 and 57 liter only) 414

04 Component series 7X 7X

Pre-charge pressure 1)
05 0 bar 0

Port size for hydraulic fluid Nominal size (L)


06 1 4 10 20 35 57
G3/4 BSPP  – – – – – G05
G1 1/4 BSPP –  – – – – G07
G2 BSPP – –     G09
1" NPT  – – – – – N05
1–1/4" NPT –  – – – – N06
2" NPT – –     N08
1–1/2" SAE 4 bolt flange, code 62 (only 5000/6000 PSI) – –     S07
2" SAE 4 bolt flange, code 61 (only 3000 PSI) – –     S09
1–5/8"-12UN (#20 SAE) –  – – – – U08
1–7/8"-12UN (#24 SAE) – –     U09
1–5/16"-12UN (#16 SAE)  – – – – – U14

Type of mounting (fluid port design)


07 Bottom repairable threaded connection G
Top repairable threaded connection GT
Bottom repairable threaded connection, high flow HG
Bottom repairable flanged connection F
Top repairable flanged connection FT
Bottom repairable flanged connection, high flow HF

Gas valve connection


08 Rexroth gas valve version 6, used only on 207 and 275 bar designs (ISO 4570, type 8V1) 6
Rexroth gas valve version 7, used only on 345 and 414 bar designs 7

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 3

Ordering code (continued)

01 02 03 04 05 06 07 08 09 10 11 12 13
HAB – – 7X / 0 F – 1 1 –

Bladder material
09 Nitrile (Buna) N
Hydrin - Eco E
Fluoro-Elastomer (Viton®) Note: Viton® is a trademark of DuPont F
Butyl I
Cold weather nitrile T

Tank material
10 Steel 1

Inside tank material


11 Steel 1
Phenolic coating 3

Inside fluid port surface


12 Plain steel 1

Certification (acceptance)
13 ASME certification ASME
CRN 2) (Canadian Registration No.) certification CRN

Order example: 1) Default supply is a ~25 psi or less pre-charge to keep bladder
HAB10-207-7X/0S09G-2N111-ASME inflated during shipment or storage. Customer specific pre-
charges are possible, please consult factory.
2) Not available on all configurations

Preferred Models HAB-7X


Model Part number Program
HAB1-207-7X/0N05G-2N111-ASME R978059591 Standard
HAB1-207-7X/0U14G-2N111-ASME R978059592 GoTo
HAB4-207-7X/0N06G-2N111-ASME R978059593 Standard
HAB4-207-7X/0U08G-2N111-ASME R978059594 GoTo
HAB4-207-7X/0U08G-2N111-CRN R978059656 GoTo
HAB10-207-7X/0N08G-2N111-ASME R978059595 Standard
HAB10-207-7X/0U09G-2N111-ASME R978059597 GoTo
HAB10-207-7X/0S09F-2N111-ASME R978059599 Standard
HAB10-207-7X/0U09G-2N111-CRN R978059631 GoTo
HAB20-207-7X/0N08G-2N111-ASME R978059604 Standard
HAB20-207-7X/0U09G-2N111-ASME R978059605 GoTo
HAB20-207-7X/0S09F-2N111-ASME R978059607 Standard
HAB20-207-7X/0U09G-2N111-CRN R978059632 GoTo
HAB35-207-7X/0U09G-2N111-ASME R978059610 GoTo
HAB35-207-7X/0S09F-2N111-ASME R978059612 Standard
HAB35-207-7X/0U09G-2N111-CRN R978059633 GoTo
HAB57-207-7X/0U09G-2N111-ASME R978059616 GoTo
HAB57-207-7X/0S09F-2N111-ASME R978059618 Standard
HAB57-207-7X/0U09G-2N111-CRN R978059630 GoTo

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


4 HAB | Bladder-type accumulator

Function, sectional drawing

Standard ASME models When the fluid is pressed into the accumulator, the gas in
Accumulator Nameplate Label Used for Top Repairable
Fluids are hardly compressible, whereas gases feature high the bladder is compressed and hence the pressure in-
compressibility. The operating principle of all gas-loaded 2.5 ...The
creases. 15gas
Gallon Accumulators
volume reduces and on the fluid side, the
hydraulic accumulators is based on this difference. fluid can flow
3000psi into the 4000psi
(207bar) accumulator. As soon as the pressure
(275bar)
Hydraulic accumulators basically consist of a fluid and a gas on the fluid side falls below the gas
5000psi (345bar) 6000psi(414bar) pressure, the accumu-
section with a gas-tight separating element. The fluid sec- lator is emptied.
tion is connected to the hydraulic circuit. Fluid port assembly (3) is provided in the oil port of the
When a certain amount of pressurized gas is pressurized to bladder-type accumulator and closes when the pressure on
a higher fluid pressure, the gas volume decreases as the the gas side is higher than on the fluid side. This prevents
fluid pressure rises. draining of the bladder into the oil channel and thus the
When the fluid pressure falls, the fluid is pressed back into bladder from being destroyed.
the hydraulic system through expansion of the gas until the
7871 7871
pressure is again balanced.
FD: 888 FD:
MNR: R123456789 MNR:
SIZE: 50 Gallon MAWP: 5000 psi (345 bar) SIZE: Gallon MAWP:
Bladder-type accumulator
HAB50-345-7X/1U09GT-7N111-ASME
Bladder-type accumulators consist of a seamless cylindrical
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY. WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING 1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
pressure vessel (1) made of high-tensile steel.
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
The accumulator is subdivided into a gas and a fluid side by
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
DO NOT USE OXYGEN OR AIR. DO NOT USE OXYGEN OR AIR.
an elastic bladder (2) mounted in the interior of the vessel.
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION. 4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.
ASSEMBLED IN USA
The bladder is charged with nitrogen to the specified gas ASSEMBLED IN USA

charge pressure p0 by means of gas valve (4). Information printed at time


Information Printed at of
Time of Manufacture
manufacture:
4 – Material number (MNR)
Material Number (MNR)– Size
5 Size 4 – Date Code (FD)
– Maximum Allowable
Date Code (FD) Working Pressure (MAWP)
Maximum Allowable Working Pressure (MAWP)
– Model Code

Model Code 5

2
1 Vessel 1 Vessel
2
2 Bladder 2 Bladder
3 Fluid port assembly 3 Fluid port assembly
4 Gas valve 4 Gas valve
3
5 Nameplate* 5 Nameplate*
3

* Top repairable accumulators


don't have metallic nameplates.
TR units are identified by adhes-
ive labels affixed to the vessel.

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 5

Application, mode of operation

When the minimum operating pressure is reached, a small Applications


oil volume is to be maintained between the bladder and the Hydro-pneumatic accumulators can be used for the follow-
fluid volume (approx. 10 % of the nominal capacity of the ing functions:
hydraulic accumulator), in order that the bladder does not ▶▶ Store power for intermittent duty cycles thus econo-
hit the valve during every expansion process. mizing pump drive power.
▶▶ Provide energy or standby power
An example accumulator nameplate is shown in the follow- ▶▶ Compensate for leakage loss
ing figure: ▶▶ Suspension in vehicles
▶▶ Dampen pulsations and shocks of a periodic nature
6
BE
A DJ F O R
US E O 1
NIT T P 787
P R E R OG G A S E R A
CH EN P Mode of operation
T I E C H O NO IT H D

( ps AR G
Hydraulic accumulators are hydrostatic units, which can
R ,D Y W
O A

M AW i ) GE
N.

A NL

P
S
O

7 store a certain amount of energy and make it available to


R

5
GE

the hydraulic system when required.


RE
PRE
T

O F E N R OM R E S S UR E B E F OR M.
N T E R IA L

C C U P R E S S UR E B E F O
U

T H IT R O HY DR A UL IC S Y S T E
M
U
S E O 9 . 9 9 R A IR .
S S UR E

A
M

4
RY 9

WE
BER
XY GE N O

IG H T
( lb s )

OR .
UR E

load load
MUL A T
% P UR

FA F

8
CT
NU E O

3
E A GE N
P

VO
DA
T
E

L Y A G F L IC

LU
ME MA
L E T IN R A U

9 ( ga
l) 2
V0 V1 V2
C YD
H

E p0 p1 p2
S

TYP A S NE
E LE N E 1
R E IS C O R B
LY E M
R ex r ot h D
OW S
S L IS A S
D
A S S E MBL E D IN US A

unload unload
10 11 12

1 Warning 1
2 Volume
3 Type code
4 Date of production (month/year)
5 QR code
6 Warning 2
7 Maximum allowable working pressure (MAWP)
8 Weight
9 Material number
10 Symbol for bladder-type accumulator volume
11 Reference to operating instructions
12 Rexroth company identifier

Symbol

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


6 HAB | Bladder-type accumulator

Technical data
(For applications outside these parameters, please consult us!)

General
Weight See tables beginning on page 10
Design Bladder-type accumulator
Type of mounting With clamping collars and console
Line connection Screw-in thread or flange connections

Hydraulic
Bottom repairable, 3000/4000 PSI Nominal volume Vnom GAL 1 QT 1G 2.5 G 5G 10 G 15 G
Effective gas volume Veff l 1.0 3.4 9.3 18.8 35.3 53.7
Maximum operating pressure pmax PSI 4000 4000 4000 4000 4000 4000
Bottom repairable, 5000/6000 PSI Nominal volume Vnom GAL 2.5 G 5G 10 G 15 G
Effective gas volume Veff l 9.3 18.8 35.3 53.7
Maximum operating pressure pmax PSI 6000 6000 6000 6000
Top repairable, 3000/4000 PSI Nominal volume Vnom GAL 2.5 G 5G 10 G 15 G
Effective gas volume Veff l 9.3 18.8 35.3 53.7
Maximum operating pressure pmax PSI 4000 4000 4000 4000
Top repairable, 5000/6000 PSI Nominal volume Vnom GAL 2.5 G 5G 10 G 15 G
Effective gas volume Veff l 9.3 18.8 35.3 53.7
Maximum operating pressure pmax PSI 6000 6000 6000 6000
Hydraulic fluid Mineral oils to DIN 51524, HFC to ISO 12922, other
fluids compatible with bladder compounds listed.
Operating temperature range 1) Nitrile, Buna-n (NBR) °F 5 ... 200
Hydrin epichlorohydrin (ECO) –26 ... 200
Viton® fluroelastomer (FKM) –4 ... 200
Butyl (IIR) 5 ... 200
Cold weather nitrile (HNBR) –50 ... 158
Flow output
(Standard SAE fluid port, max flow Nominal volume GAL 1 QT 1G 2.5 G 5G 10 G 15 G
rate dependant on fluid viscosity
Maximum flow rate GPM 79 119 238 238 238 238
and accumulator orientation)

Mounting position
Bosch Rexroth bladder accumulators in the 1Qt to 15 gallon design can be installed in either vertical or non-vertical orientations.
When mounted vertically or at an angle, the fluid port must be at the bottom of the installation. Installation recommendations change based
on application types as follows:
Energy storage Vertical installation is preferred. Non-vertical installations can result in
performance reduction.
Pulsation dampening Any installation from vertical to horizontal.
Leakage compensation Any installation from vertical to horizontal.
Volume and pressure Any installation from vertical to horizontal.
Please consult factory if further review of your specific application type is needed.

Pneumatic
Charging gas Nitrogen gas with typical purity 99.99%
Pre-charge ratio limitation Maximum ratio of system pressure to pre-charge pressure, 4:1

1) This limit is based on shell strength calculations and not on


bladder material.

Note: Viton® is a trademark of DuPont

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 7

Sizing calculations

The majority of applications use accumulators to store p0 = Gas pre-charge pressure at room temperature
energy for intermittent duty cycles or to provide a source of and with liquid chamber drained
emergency power. In either case, the problem is determin- p1 = Minimum operating pressure
ing the optimum size and precharge of the accumulator. p2 = Maximum operating pressure

Accumulator sizing is based on the gas charge. The change


The following relationships apply: the gas pre-charge pres-
in gas volume and pressure determines the amount of
sure is to be slightly lower than the minimum hydraulic
liquid that can be added or withdrawn. However, unlike
pressure so that the bladder does not continually contact
mechanical springs, compressing a gas tends to heat it,
the oil valve (wear).
raising the pressure above what would be expected from
compression alone. Expanding a gas tends to cool it, reduc-
ing the pressure below that caused by expansion alone. p0 ≈ 0.9 • p1 (1)
Either of these effects can substantially affect accumulator
sizing. Expansion (or compression) of a gas resulting in a The maximum hydraulic pressure is not to exceed 4 times
change of gas temperature produces adiabatic expansion. the pre-charge pressure; otherwise, the elasticity of the
When an accumulator is discharged rapidly, there is not bladder or diaphragm will be adversely affected. Also, ex-
enough time for sufficient heat transfer through the accu- cessive changes in pressure result in considerable heating
mulator walls and adiabatic expansion occurs. of the gas. Reducing the pressure differential between p1
and p2 increases bladder service life. On the other hand, it
If the expansion (or compression) occurs slowly, there is
must be taken into account that a lower pressure differential
sufficient time for heat to be added (or subtracted) by the
also reduces the utilization of available storage capacity.
accumulator wall to maintain a constant gas temperature
Bladder-type accumulators
and isothermal expansion occurs. The median of these two
states of expansion can be partially “adiabatic”.
p2 ≤ 4 • p0 (2)
When carrying out the calculations for an accumulator, the
following pressures are of primary importance:

Oil volumes

The gas volumes V0 …V2 correspond to the pressures p0 … b) For adiabatic change of state of gases, the following
p2. Here, V0 is the rated volume of the accumulator. formula applies:
The available oil volume ∆ V corresponds to the difference
between the oil volume V1 and V2. p0 • Vno = p1 • Vn1 = p2 • Vn2 (4.2)

∆ V = V2 – V1 (3) n = relationship of the specific heats of the gas (adiabatic
component); n = 1.4 for nitrogen. The equation for adiabatic
The variable gas volume for a given pressure difference is change of state is used when the change in the gas volume
determined according to the following equations: takes place so rapidly that the temperature of the nitrogen
a) For isothermal change of state of gases, the following also changes.
equation applies:
In most cases the changes of state tend to follow the adia-

batic rather than the isothermal laws. It is often the case
p0 • Vo = p1 • V1 = p2 • V2 (4.1)
that the charge takes place isothermally and the discharge
adiabatically. Considering the equations (1) and (2), ∆V is
The isothermal equation is used when the change in the
about 50 to 70% of the rated accumulator volume. The follow-
gas volume takes place so slowly that there is sufficient
ing formula can act as a guideline for sizing accumulators:
time for the complete exchange of heat to take place
between the nitrogen and its surroundings. The result is a V0 = 1.5 ... 3x ∆ V (5)
constant temperature.

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


8 HAB | Bladder-type accumulator

Sizing calculations

Calculation diagrams Correction factors Ki and Ka


The formula (4.1) and (4.2) are converted into diagrams on The formula (4.1) and (4.2) apply to ideal gases only. In
page 9 for graphic calculation purposes. Depending on the practice, at pressures above 200 bar (2900 PSI), the behav-
type of problem, the available oil volume, the accumulator ior of real gases deviates markedly from that of the ideal
size or the pressures can be determined. gases. This makes it necessary to use correction factors.
These are to be taken from the following diagrams. The
correction factors, with which the ideal discharge volume
∆ V must be multiplied, are in the range of 0.6 … 1.

Adiabatic Isothermal

∆ real = ∆ ideal • KA ∆ real = ∆ ideal • Ki


1.0 1.0

P2 =
20 0 ba
0.9 0.9 r

P2 P2
=2 =3
00 00
Ka

Ki

bar ba
0.8 0.8 P r
2 =
P2 40
=3 0
ba
P 00 r
0.7 2 = ba 0.7
40 r
0
ba
r
0.6 0.6
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
P1/P2 P1/P2

Using the diagrams How to use the calculation diagrams


With the pre-charge pressure (p0) and the minimum and
maximum system pressures (p1 and p2) known, the avail- Gas pre-charge pressure
able volume can be determined from the charts. Vertical V (cu. in.)
lines are drawn from p1 and p2 to intersect the appropriate
V2
pre-charge curve. From the points of intersection, horizon- S2
tal lines are then drawn to the left axis. Here V1 and V2 can Available
0
p

oil volume

be determined for the various sizes of accumulators. The


S1
difference between these values is the available volume. V1
Similarly, pressures can be determined if the volume is p (psi)
p
known. P1 P2

Working pressure range

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 9

Sizing calculations

Pressure-Volume Curve, Adiabatic Relationship; Bladder Type Accumulator

800 450
2250 1500 50
150

G)
AVAILABLE VOLUME (CUBIC INCHES)

400

SI
2000 700

(P
E
1250 40
350

UR
1750 125
600

SS
RE
1500 1000 300

P
500 100

00

00
0

00
0
30

0
GE

20
0
40

80
0

40
60

30

14
20
60
14
10
250

10
CH 0
1250

AR
2
400
750 75
1000 200
20
RE
300
P

150
AS

750 500 50
P0 G

200
500 100
10
250 25
250 100 50

1000

1400

2000

3000

4000
5000
6000
15 10 5 2.5 1 1/4
100

140

200

300
400

600
20

40

60
80

NOMINAL ACCUMULATOR
SIZE VO IN GALLONS
OPERATING PRESSURES P₁ and P₂ (PSIG)

Pressure-Volume Curve, Isothermal Relationship; Bladder Type Accumulator

800 450
2250 1500 50
)
IG

150
AVAILABLE VOLUME (CUBIC INCHES)

PS

700 400
2000
E(

1250
R

350 125 40
SU

1750 600
ES

300
PR

1500 1000
500 100
0
0
0
GE

0
0

0
40

30
0

0
80

200
140
100
HAR 0

0
60

40
10

30
20

60
2

14

1250 250
400
750 75
REC

1000 200
20
300
AS P

750 500 150


50
P0 G

200
500 100
10
250 25
250 100 50
1000

1400

2000

3000

4000
5000
6000
100

140

200

300
400

600

15 10 5 2.5 1 1/4
20

40

60
80

NOMINAL ACCUMULATOR
SIZE VO IN GALLONS
OPERATING PRESSURES P₁ and P₂ (PSIG)

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


10 HAB | Bladder-type accumulator

Dimensions, 1 quart and 1N 2gallon accumulators, HAB–7X ASME


[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types
A B GAS VALVE p= bar
0 1 Quart Fluid Ports
1/4"-18
1/8"-27 1/8"-27 NPT THD
ØC NPT THD NPT THD

1"-11.5 NPT THD #16 SAE 1-1/4"-11.5 N


(1-5/16"-12 UN)

1 Gallon Fluid Ports


r
F WRENCH FLATS
N2
1/4"-18 #6 SAE
“J”
H
1/8"-27 1/8"-27 NPT THD (9/16"-18 UNF)
A B NPT THD p= NPT
bar THD
0
BLEEDER PORT FLUID PORT
ØE 1/4"-18 #6 SA
CONNECTION “G” CONNECTION “D” 1/8"-27 1/8"-27 NPT THD (9/16"-18
1"-11.5 NPT ØC
THD #16 SAE NPT THD 1-1/4"-11.5NPT
NPT THD
THD #20 SAE
(1-5/16"-12 UN) (1-5/8"-12 UN)
1"-11.5 NPT THD #16 SAE 1-1/4"-11.5 NPT THD
(1-5/16"-12 UN)

ENCH FLATS

F WRENCH FLATS Notes:


“J” 1. All dimensions are nominal
H
UID PORT 2. Tolerance on overall length "A" is ± 1/2" (±12.7 mm)
NNECTION “D”
BLEEDER PORT FLUID PORT
CONNECTION “G” ØE CONNECTION “D”

Nominal Max. allowable Overall Shell Fluid port Bleeder port Wrench Approx.
size working pressure length A flats J weight
Length B ØC Conn. D ØE Length F Conn. G Location H
psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)

3000 (207) 1" NPT


1 Quart 12.17 7.50 4.49 1.65 1.85 0.91 1.50 15.4
or 1/8" NPT
(1 liter) (309) (190.5) (114) (42) (47) (23) (38) (7)
4000 (276) #16 SAE

1.38
3000 (207) 1-1/4" NPT 1/4" NPT
1 Gallon 16.81 11.26 6.61 2.28 2.68 (35) 2.13 35.3
or
(4 liter) (427) (286) (168) (58) (68) 1.28 (54) (16)
4000 (276) #16 SAE #6 SAE
(33.5)

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 11
GAS VALVE
ØC

Dimensions, 2.5 to 15 gallon accumulators, 3000/4000 psi, HAB–7X ASME, bottom repairable
[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types
GAS VALVE
ØC
N2 1/4"-18 #6 SAE
NPT THD (9/16"-18 UNF)
p = bar
0
B
A

Ø2”
2"-11.5 NPT THD
N2 2" SAE SPLIT FLANGE 1/4"-18 #6 SAE(1
CODE 61 NPT THD (9/16"-18 UNF
p bar NOT PERMISSIBLE
BLEEDER PORT 0
=

B FOR 4,000 PSI


CONNECTION A
“G” F
H
1/4"-18 #6 SAE Ø2”
2"-11.5 NPT THD
NPT THD (9/16"-18 UNF) FLANGE
2" SAE SPLIT
ØE FLUID PORT CODE 61
B WRENCH CONNECTION NOT PERMISSIBLE
A BLEEDER PORT
FLATS “J” “D” FOR 4,000 PSI
CONNECTION
“G” Ø2” F
H 2"-11.5 NPT THD #24 SAE G2 - ISO 228 THD
2" SAE SPLIT FLANGE (1-7/8"-12 UN THD)
CODE 61
NOT PERMISSIBLEØE FLUID PORT
FOR 4,000 PSI CONNECTION Notes:
WRENCH
“D” 1. All dimensions are nominal
F FLATS “J”
2. Tolerance on overall length "A" is ± 1/2" (±12.7 mm)

Nominal Max. allowable Overall Shell Fluid port Bleeder plug Wrench Approx.
LUID PORT size working pressure length A
Length B ØC Conn. D ØE Length F Conn. G Loc. H
flats J weight
ONNECTION psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
D”
22.6 2" SAE 2.81 4.15
3000 (207) —
(574) Flange (71.4) (105.5)
2.5 Gallon 15.63 9.01 2"-11.5 NPT 1/4"-18 NPT 2.76 83.8
3000 (207) 2.28
(10 liter) 22.52 (397) (229) 3.00 4.07 (70) (38)
or #24 SAE #6 SAE (58)
(572) (76) (103.5)
4000 (276)
G2-ISO 228 —
34.88 2" SAE 2.81 4.15
3000 (207) —
(886) Flange (71.4) (105.5)
5 Gallon 27.91 9.01 2.76 134.5
3000 (207) 2"-11.5 NPT 1/4"-18 NPT 2.28
(20 liter) 34.80 (709) (229) 3.00 4.07 (70) (61)
or #24 SAE #6 SAE (58)
(884) (76) (103.5)
4000 (276) G2-ISO 228 —
55.98 2" SAE 2.81 4.15
3000 (207) —
(1422) Flange (71.4) (105.5)
10 Gallon 49.02 9.01 2"-11.5 NPT 1/4"-18 NPT 2.76 222.7
3000 (207) 2.28
(35 liter) 55.91 (1245) (229) 3.00 4.07 (70) (101)
or #24 SAE #6 SAE (58)
(1420) (76) (103.5)
4000 (276) G2-ISO 228 —
79.02 2" SAE 2.81 4.15
3000 (207) —
(2007) Flange (71.4) (105.5)
15 Gallon 72.05 9.01 2.76 321.9
3000 (207) 2"-11.5 NPT 1/4"-18 NPT 2.28
(57 liter) 78.94 (1830) (229) 3.00 4.07 (70) (146)
or #24 SAE #6 SAE (58)
(2005) (76) (103.5)
4000 (276) G2-ISO 228 —

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


12 HAB | Bladder-type accumulator

GAS VALVE
ØC

Dimensions, 2.5 to 15 gallon accumulators, 3000/4000 psi, HAB–7X ASME, top repairable
[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types

GAS VALVE
ØC
MNR:
FD:
7871
1/4"-18 #6 SAE
NPT THD (9/16"-18 UNF)
SIZE: Gallon MAWP:

WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.


1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
DO NOT USE OXYGEN OR AIR.
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.

ASSEMBLED IN USA

N2 B
A
p = bar
0
Ø2” 2"-11.5 NPT THD
1/4"-18 #6 SA
2" SAE SPLIT FLANGE (1-
7871

FD:
MNR:

NPT THD (9/16"-18


SIZE: Gallon MAWP:

CODE 61
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,

NOT PERMISSIBLE
DO NOT USE OXYGEN OR AIR.
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.

BLEEDER PORT
ASSEMBLED IN USA

N2 B FOR 4,000 PSI


CONNECTION
“G” A
p = bar F
0
H Ø2” 2"-11.5 NPT THD
1/4"-18 #6 SAE
NPT THD 2" SAE
(9/16"-18 SPLIT FLANGE
UNF)
ØE FLUID PORT CODE 61
CONNECTION NOT PERMISSIBLE
BLEEDER PORT
WRENCH “D” FOR 4,000 PSI
A CONNECTION
FLATS “J”
“G” Ø2”
F
2"-11.5 NPT THD #24 SAE G2 - ISO 228 THD
H
2" SAE SPLIT FLANGE (1-7/8"-12 UN THD)
CODE 61
NOT PERMISSIBLE ØE FLUID PORT
Notes:
FOR 4,000 PSI CONNECTION
WRENCH 1. All dimensions are nominal
“D”
FLATS “J” 2. Tolerance on overall length "A" is ± 1/2" (±12.7 mm)

Nominal Max. allowable Overall Shell Fluid port Bleeder plug Wrench Approx.
D PORT size working pressure length A flats J weight
Length B ØC Conn. D ØE Length F Conn. G Loc. H
NECTION psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
21.61 2" SAE 2.81 4.15
3000 (207) —
(549) Flange (71.4) (105.5)
2.5 Gallon 15.51 9.01 2"-11.5 NPT 1/4"-18 NPT 2.76 88.2
3000 (207) 2.28
(10 liter) 21.54 (394) (229) 3.00 4.07 (70) (40)
or #24 SAE #6 SAE (58)
(547) (76) (103.5)
4000 (276)
G2-ISO 228 —
33.62 2" SAE 2.81 4.15
3000 (207) —
(854) Flange (71.4) (105.5)
5 Gallon 27.52 9.01 2.76 138.9
3000 (207) 2"-11.5 NPT 1/4"-18 NPT 2.28
(20 liter) 33.54 (699) (229) 3.00 4.07 (70) (63)
or #24 SAE #6 SAE (58)
(852) (76) (103.5)
4000 (276) G2-ISO 228 —
54.33 2" SAE 2.81 4.15
3000 (207) —
(1380) Flange (71.4) (105.5)
10 Gallon 48.23 9.01 2"-11.5 NPT 1/4"-18 NPT 2.76 224.9
3000 (207) 2.28
(35 liter) 54.25 (1225) (229) 3.00 4.07 (70) (102)
or #24 SAE #6 SAE (58)
(1378) (76) (103.5)
4000 (276) G2-ISO 228 —
78.07 2" SAE 2.81 4.15
3000 (207) —
(1983) Flange (71.4) (105.5)
15 Gallon 71.97 9.01 2.76 326.3
3000 (207) 2"-11.5 NPT 1/4"-18 NPT 2.28
(57 liter) 77.99 (1828) (229) 3.00 4.07 (70) (148)
or #24 SAE #6 SAE (58)
(1981) (76) (103.5)
4000 (276) G2-ISO 228 —

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 13

GAS VALVE ØC

Dimensions, 2.5 to 15 gallon accumulators, 5000/6000 psi, HAB–7X ASME, bottom repairable
[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types

GAS VALVE ØC N2 1/4"-18 #6 SAE


NPT THD (9/16"-18 UNF)
p0= bar
B
A

2"-11.5 NPT THD #24 SAE


BLEEDER PORT N2 (1-7/8"-12 UN THD)
1/4"-18 #6 SAE
CONNECTION
NPT THD (9/16"-18 UNF)
“G” p0= bar
B F
H A

1/4"-18 FLUID PORT


#6 SAE
NPT THD WRENCH ØE CONNECTION
(9/16"-18 UNF)
FLATS “J” “D”
B 2"-11.5 NPT THD #24 SAE G
A
BLEEDER PORT (1-7/8"-12 UN THD)
CONNECTION
“G”
F Ø1-1/2"
H
2"-11.5 NPT THD #24 SAE G2 - ISO 228 THD 1-1/2" SAE SPLIT FLANGE
(1-7/8"-12 UN THD) CODE 62
FLUID PORT
WRENCH ØE CONNECTION Notes:
F “D”
FLATS “J” 1. All dimensions are nominal
2. Tolerance on overall length "A" is ± 1/2" (±12.7 mm)
LUID PORT
ONNECTIONNominal Max. allowable Overall Shell Fluid port Bleeder plug Wrench Approx.
D” size working pressure length A flats J weight
Length B ØC Conn. D ØE Length F Conn. G Loc. H
psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
2"-11.5 NPT 1/4"-18 NPT 2.28
22.87 3.00 3.80 (58)
5000 (345) #24 SAE #6 SAE
2.5 Gallon (581) 16.26 9.65 (76) (96.5) 2.76 127.9
or G2-ISO 228
(10 liter) (413) (245) (70) (58)
6000 (414) –
24.06 1-1/2" SAE 2.50 4.98
(611) Flange (63.5) (126.5)
2"-11.5 NPT 1/4"-18 NPT 2.28
34.88 3.00 3.80 (58)
5000 (345) #24 SAE #6 SAE
5 Gallon (886) 28.27 9.65 (76) (96.5) 2.76 209.4
or G2-ISO 228
(20 liter) (718) (245) (70) (95)
6000 (414) –
36.06 1-1/2" SAE 2.50 4.98
(916) Flange (63.5) (126.5)
2"-11.5 NPT 1/4"-18 NPT 2.28
55.63 3.00 3.80 (58)
5000 (345) #24 SAE #6 SAE
10 Gallon (1413) 49.02 9.65 (76) (96.5) 2.76 354.9
or G2-ISO 228
(35 liter) (1245) (245) (70) (161)
6000 (414) –
56.81 1-1/2" SAE 2.50 4.98
(1443) Flange (63.5) (126.5)
2"-11.5 NPT 1/4"-18 NPT 2.28
78.62 3.00 3.80 (58)
5000 (345) #24 SAE #6 SAE
15 Gallon (1997) 72.01 9.65 (76) (96.5) 2.76 515.9
or G2-ISO 228
(57 liter) (1829) (245) (70) (234)
6000 (414) –
79.86 1-1/2" SAE 2.50 4.98
(2027) Flange (63.5) (126.5)

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


14 HABVALVE
GAS | Bladder-type accumulator
ØC

Dimensions, 2.5 to 15 gallon accumulators, 5000/6000 psi, HAB–7X ASME, top repairable
[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types
GAS VALVE
MNR:
SIZE:
ØC Gallon MAWP:
FD:
7871

1/4"-18 #6 SAE
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,

(9/16"-18 UNF)
DO NOT USE OXYGEN OR AIR.

NPT THD
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.

ASSEMBLED IN USA

N2 B
A
p = bar
0

MNR:
FD:
7871
2"-11.5 NPT THD #24 SAE G2
BLEEDER PORT
SIZE: Gallon MAWP:

(1-7/8"-12 UN THD)
1/4"-18 #6 SAE
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.

CONNECTION
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,

(9/16"-18 UNF)
DO NOT USE OXYGEN OR AIR.

NPT THD
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.

ASSEMBLED IN USA

“G” N2 BF
H A
p = bar
0
1/4"-18 #6 SAE FLUID PORT
NPT THD (9/16"-18
ØE UNF)CONNECTION
WRENCH “D”
A FLATS “J” 2"-11.5 NPT THD #24 SAE G
BLEEDER PORT (1-7/8"-12 UN THD)
CONNECTION
“G” Ø1-1/2"
F
H THD
2"-11.5 NPT #24 SAE G2 - ISO 228 THD 1-1/2" SAE SPLIT FLANGE
(1-7/8"-12 UN THD) CODE 62
FLUID PORT
Notes:
ØE CONNECTION
WRENCH “D” 1. All dimensions are nominal
FLATS “J” 2. Tolerance on overall length "A" is ± 1/2" (±12.7 mm)
D PORT
Nominal Max. allowable Overall Shell Fluid port Bleeder plug Wrench Approx.
NECTION size working pressure length A flats J weight
Length B ØC Conn. D ØE Length F Conn. G Loc. H
psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
2"-11.5 NPT 1/4"-18 NPT 2.28
22.17 3.00 (58)
5000 (345) #24 SAE 3.82 (97) #6 SAE
2.5 Gallon (563) 16.26 9.65 (76) 2.76 132.3
or G2-ISO 228
(10 liter) (413) (245) (70) (60)
6000 (414) –
23.35 1-1/2" SAE 2.50 5.00
(593) Flange (63.5) (127)
2"-11.5 NPT 1/4"-18 NPT 2.28
34.17 3.00 (58)
5000 (345) #24 SAE 3.82 (97) #6 SAE
5 Gallon (868) 28.27 9.65 (76) 2.76 207.3
or G2-ISO 228
(20 liter) (718) (245) (70) (94)
6000 (414) –
35.35 1-1/2" SAE 2.50 5.00
(898) Flange (63.5) (127)
2"-11.5 NPT 1/4"-18 NPT 2.28
54.92 3.00 (58)
5000 (345) #24 SAE 3.82 (97) #6 SAE
10 Gallon (1395) 49.02 9.65 (76) 2.76 332.9
or G2-ISO 228
(35 liter) (1245) (245) (70) (151)
6000 (414) –
56.1 1-1/2" SAE 2.50 5.00
(1425) Flange (63.5) (127)
2"-11.5 NPT 1/4"-18 NPT 2.28
77.91 3.00 (58)
5000 (345) #24 SAE 3.82 (97) #6 SAE
15 Gallon (1979) 72.01 9.65 (76) 2.76 474
or G2-ISO 228
(57 liter) (1829) (245) (70) (215)
6000 (414) –
79.09 1-1/2" SAE 2.50 5.00
(2009) Flange (63.5) (127)

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 15

Accessories for HAB accumulators with BSPP fluid ports

Adapters and flanges (rated pressure 350 bar) The M33 threaded adapters on this page are designed to
be used with ABZSS model safety blocks 3) and are not
D compatible with VAW model safety blocks.

Seal

H1
D
2.5 [0.10]

Seal

H1
H2

H2
29.7 x 2.8
19 [0.75]

M33 x 2 Ø18
[1.17 x 0.11]
[Ø0.71] Ø105 [Ø4.13]
Ø39.9 [Ø1.57]
100 [ 3.94] 56.5 x 5.33
[2.22 x 0.21]
Figure A
S Figure B

Accumulator Accumulator Accumulator Figure S H1 H2 D Seal


safety block 3) size adapter
1 Quart SW41 28 15.5 18 x 2.5
S10 G3/4 A
(1 Liter) (1.61" A/F) (1.10) (0.61) (0.71 x 0.10)
1 Gallon SW46 37 16.5 30 x 3
S12 G1 1/4 A
(4 Liter) (1.81" A/F) (1.46) (0.65) (1.18x0.12)
2.5 Gallon
ABZSS 10 (10 Liter)
A
ABZSS 20 5 Gallon
(20 Liter) SW65 43 20.5 48 x 3
S13 G2 A
10 Gallon (2.55" A/F) (1.69) (0.81) (1.89 x 0.12)
(35 Liter)
15 Gallon
(57 Liter)
1 Gallon 37 30 30 x 3
S307 – G1 1/4 A
(4 Liter) (1.46) (1.18) (1.18x0.12)
2.5 Gallon
(10 Liter)
5 Gallon
ABZSS 30 B
(20 Liter) 43 30 48 x 3
S309 – G2 A
10 Gallon (1.69) (1.18) (1.89 x 0.12)
(35 Liter)
15 Gallon
(57 Liter)

Ordering code
Short code Accumulator adapter Part number Accumulator adapter Part number
FKM NBR 2)
S10 S10V/G3/4–M33 x 2 R900545254 S10 M/G3/4–M33 x 2 R900862699
S12 S12V/G1 1/4–M33 x 2 R900545255 S12 M/G1 1/4–M33 x 2 R900862700
S13 S13V/G2–M33 x 2 R900545256 S13 M/G2–M33 x 2 R900862701
S307 S307V/G1 1/4–DN32 1) R900085303 S307 M/G1 1/4–DN32 1) R900067050
S309 S309V/G2–DN32 1) R900545858 S309M/G2–DN32 1)
R900862702
1) 4 off ISO 4762–M16 x 45–10.9 hexagon socket head cap screws are included in the scope of supply.
2) Special version
3) Further details on the Rexroth ABZSS safety block can be found in datasheet RE 50131. Additional adapter options for ABZSS 08 size
safety blocks are possible, consult factory.

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


16 HAB | Bladder-type accumulator

Accessories for HAB accumulators with SAE fluid ports

The M33 threaded adapters on this page are designed to


be used with ABZSS model safety blocks 3) and are not
ØD1
Seal D compatible with VAW model safety blocks.
ØD1
D

H1
2.5 [0.10]

H2 Seal

H1
H2
29.7 x 2.8
19 [0.75]

M33 x 2 Ø18
[1.17 x 0.11]
Ø39.9 [Ø1.57] Ø0.71 Ø105 [Ø4.13]
S 100 [ 3.94] 37.7 x 3.53
Figure A Figure B [1.48 x 0.14]

Accumulator Accumulator Accum. Fig. S H1 H2 D ØD1 Seal


safety block 3) size adapter
1 Quart SW41 32 23.0 x 3.0
S60 1 1/16-12UN-2A
(1 Liter) (1.61" A/F) (1.26) (0.91 x 0.12)
1 Gallon 48 38.0 x 3.0
S62 1 5/8-12UN-2A
(4 Liter) (1.89) (1.50 x 0.12)
2.5 Gallon
ABZSS 10 (10 Liter) 15.2 20.3
A
ABZSS 20 5 Gallon SW65 (0.60) (0.80)
(20 Liter) (2.55" A/F) 54 44.0 x 3.0
S63 1 7/8-12UN-2A
10 Gallon (2.13) (1.73 x 0.12)
(35 Liter)
15 Gallon
(57 Liter)
1 Gallon 15.2 33.8 48 38.0 x 3.0
S620 1 5/8-12UN-2A
(4 Liter) (0.60) (1.33) (1.89) (1.50 x 0.12)
2.5 Gallon
(10 Liter)
5 Gallon
ABZSS 30 B –
(20 Liter) 15.2 33.8 54 44.0 x 3.0
S630 1 7/8-12UN-2A
10 Gallon (0.60) (1.33) (2.13) (1.73 x 0.12)
(35 Liter)
15 Gallon
(57 Liter)

Ordering code
Short code Accumulator adapter Part number Accumulator adapter Part number
FKM NBR 2)

S60 S60V/1 1/16–12UN–M33 x 2 R900618788 S60M/ 1 1/16–12UN–M33 x 2 R900618799


S62 S62V/1 5/8–12UN–M33 x 2 R900618800 S60M/ 1 5/8–12UN–M33 x 2 R900618801
S63 S63V/1 7/8–12UN–M33 x 2 R900618803 S63M/ 1 7/8–12UN–M33 x 2 R900618804
S620 S620V/1 5/8–12UN–DN32 1) R900618813 S620M/ 1 5/8–12UN–DN32 1) R900618814
S630 S630V/1 7/8–12UN–DN32 1) R900618817 S630M/ 1 7/8–12UN–DN32 1) R900618815
1) 4 off ISO 4762–M16 x 45–10.9 hexagon socket head cap screws are included in the scope of supply.
2) Special version
3) Further details on the Rexroth ABZSS safety block can be found in datasheet RE 50131.

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 17

Clamps and brackets

Features:
▶▶ Allows secure yet easy installation of accumulator in ▶▶ Rubber cushioning on straps help prevent noises from
vertical position. being transmitted through metal to metal contact.
▶▶ Clamps can be bolted or welded to support structure. ▶▶ Mounting bracket available for support of vertical
mounting of large sizes.

HAB–7X 3000/4000 PSI ASME/CRN


Important note: Mounting bracket and clamps shown on Please refer to page 19 for 345 bar (5000 PSI) and 414 bar
page 17 and 18 are to be used with the following units: (6000 PSI) ASME/CRN mounting bracket and clamp.
207 bar (3000 PSI) ASME/CRN units
275 bar (4000 PSI) ASME/CRN units

Accumulator size
Accessory Part number 1
1 gal 2.5 gal 5 gal 10 gal 15 gal
quart
Clamp 110–120 1531316021 1
Clamp 160–170 1531316022 2
Clamp 224–230 1531316005 1 1 2 2
1 Mounting bracket 1531334008 1 1 1 1
Rubber back-up ring 1530221042 1 1 1 1

3
2
1 Clamp
2 Mounting bracket
3 Rubber back-up ring

Mounting bracket and rubber back-up ring


(only used on 2.5 gallon and larger units, 3000/4000 PSI ASME/CRN)

Mounting bracket, Part no. 1531334008 Rubber back-up ring, Part no. 1530221042

1.38”
(35)
2.95”
(75)

(100)
3.94”

Ø 6.69” (Ø 170)

Ø 0.55” 4.84” (123)


7.87” (200)
(Ø 14)
10.24” (260) 8.86” (225)

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


18 HAB | Bladder-type accumulator

HAB–7X 3000/4000 PSI ASME/CRN

Mounting clamps

Type F1 Type F2

M
M

C
C

H
H

B
A A
S
K
B
L 0.51 (13)
0.35” (9)

E
E

0.35 L
(9)

Dimensions in inches (mm)


Clamp type Part number
A B C D E H K L M S
5.32 3.78 5.91 4.33-4.72 1.97 2.52-2.62 0.24 0.12
Clamp 1 Qt. F1 – M8 1531316021
(135) (96) (150) (110-120) (50) (64-69) (6) (3)
9.33 5.79 7.87 6.30-6.69 1.97 3.54-3.74 0.70 0.16
Clamp 1 Gal. F1 – M8 1531316022
(237) (147) (200) (160-170) (50) (90-95) (18) (4)
10.00 8.5 9.61 8.82-9.05 1.18 4.72-4.84 11.61 0.16 0.12
Clamp 2.5–15 Gal. F2 M12 1531316005
(254) (216) (244) (224-230) (30) (120-123) (295) (4) (3)

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 19

Mounting bracket and clamp, 5000/6000 PSI HAB–7X ASME/CRN

12.2
(310)
M12x70/100 DIN 933
Ø 7.87 (200)
+ M12 DIN 924
Ø 6.69 (170)
Ø 6.26 (159)
45°

9.8
(250) 1.57
R0.11 (3) (40)
3.93
5.3+0.1 0.11 (3) (100)
(133.5+3)

11.8 1.57
0.11 (3) (40)
(300)
9.84 (250)

0.51 (13)

1.18 1.38 10.24 (260)


(30) (35)
0.35 9.8+0.03
(9) (248+1)
1.57
(40) Ø 0.67 (17)

1.18
7.87 (200)
(30)

Accumulator size
Accessory Part number
2.5 gal 5 gal 10 gal 15 gal
Clamp R901435475 1 1 2 2
Mounting bracket R978060354 1 1 1 1

Note: Mounting bracket is supplied with a dampening insert.

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


20 HAB | Bladder-type accumulator

Pressure monitoring

Permanent gauge block assemblies


Part Number: R978060701
Assembly torque value to install gauge block on accumulator: 50 in-lbs
Supplied with 5000 PSI pressure gauge

4.5±0.16

2 0.305-32 UNS
charging connection
(8V1 Threads)
4.5±0.16 1/2-20 UNF-3B Port

2 0.305-32 UNS
charging connection
(8V1 Threads)
1/2-20 UNF-3B Port

5.8±0.16

4.0 4
4.4
1/4” NPT Port

4
1
1/4” NPT Port
1/2-20 UNF-3A
1.25 3
Slot
HEX
1
1 Gauge block (top), 304SS
2 MS gas valve, 6500 PSI 1/2-20 UNF-3A
3 3 6.5K MS gas valve O-ring Slot
4 5000 PSI pressure gauge

Pressure gauge part numbers:

3000 PSI pressure gauge


1/4" NPT male, bottom mount
Part number: R901283946

5000 PSI pressure gauge


1/4" NPT male, bottom mount
Part number: R901281084

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 21

Filling and test device

Charge kit for bladder-type accumulator (HAB-7X)


Part Number: R978060697
Assembly torque value to install air chuck (item 5) to the accumulator: 85 in-lbs
Designed for use on both bottom and top repairable units.
1/4" NPT
1 1/8" NPT
1/8"
NPT

3
5

4
1/8"
9 NPT

0.960-14 NGO 1/4" NPT


0-305-32 UNS
10 1 1/8" NPT 1/8" NPT 1/8" (8V1 Threads)
A
NPT
7
1/4" NPT 3
8
5
Detail A
4
1/8" 1
9 NPT

0.960-14 NGO
1/4" NPT 1/8" NPT
0-305-32 UNS
10 (8V1 Threads)
A 7
1/4" NPT 8
Detail A
11 12

1/4" NPT 6 2

13
6 2

1 3000 PSI gauge lower mount


2 Storage box
3 C & G manifold 3K and 5K
4 Swivel connector
5 Air chuck
6 Hose assembly – 5000 PSI, 10 ft
7 Tank valve
8 Bleeder valve
9 Gland nipple, CGA-580, 2-1/2" L
10 Gland nut, CGA-580, 0.960”-14 NGO, RH Male
11 5000 PSI gauge lower mount
12 Valve extension for top repairable units
13 Bosch Rexroth C & G label

*R978060697 kit is supplied with two pressure gauges, 3000 PSI and 5000 PSI.
Please use the appropriate gauge depending on pre-charge pressure.
Charge kit is supplied with a CGA-580 gas bottle connection which is rated up to 3000 psi. If high pressure nitrogen
bottles will be used, a CGA-680 connection is required which is rated for 3001–5500 psi. The CGA-680 gland kit is part
number R987453906. In this kit are CGA-680 gland and gland nuts to connect to the high pressure nitrogen bottle.

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


22 HAB | Bladder-type accumulator

Accumulator installation & operating instructions

For complete information about HAB-7X installation and operation, please see RA 50175-B/07.2016.

Additional spare parts information

For additional spare parts information for the HAB-7X accumulator, please see RA 50175-S to be published in 2017.

Bosch Rexroth Corp., RA 50175, edition: 10.2017


 Bladder-type accumulator | HAB 23

Notes

 RA 50175, edition: 10.2017, Bosch Rexroth Corp.


24 HAB | Bladder-type accumulator

Notes

Bosch Rexroth Corp. © All rights reserved Bosch Rexroth Corp. This document, as well as the data,
Hydraulics specifications and other information set forth in it, are the exclusive property
of Bosch Rexroth Corp. It may not be reproduced or given to third parties
2315 City Line Road
with its consent.
Bethlehem, PA 18017 The data specified above only serve to describe the product. No statements
U.S.A. concerning a certain condition or suitability for a certain application can be
Telephone (610) 694-8300 derived from our information. The information given does not release the user
Facsimile (610) 694-8467 from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
www.boschrexroth-us.com

Bosch Rexroth Corp., RA 50175, edition: 10.2017

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