Bladder Type Accumulator
Bladder Type Accumulator
Bladder Type Accumulator
RA 50175
Edition: 10.2017
Model HAB Replaces: 01.2017
▶▶ Component series 7X
▶▶ Nominal volume 1 quart to 15 gallons
▶▶ Maximum operating pressure 6000 PSI
Features Contents
▶▶ Hydraulic accumulator according to ASME Section VIII Ordering code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
pressure vessel code or CRN/TSSA certification. Preferred models HAB-7X. . . . . . . . . . . . . . . . . . . . . . . . 3
▶▶ Bladder material for different applications Function, sectional drawing. . . . . . . . . . . . . . . . . . . . . . 4
Application, mode of operation. . . . . . . . . . . . . . . . . . . 5
Use: Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
▶▶ Energy storage in systems with intermittent operation Sizing calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
▶▶ Energy reserve for emergencies Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . 10
▶▶ Compensation for leakage losses Accessories for BSPP fluid ports. . . . . . . . . . . . . . . . . 15
▶▶ Impact and vibration damping Accessories for SAE fluid ports . . . . . . . . . . . . . . . . . . 16
▶▶ Compensation of flow in the case of changes in pressure Clamps and brackets . . . . . . . . . . . . . . . . . . . . . . . . . . 17
and temperature Pressure monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Filling and test device. . . . . . . . . . . . . . . . . . . . . . . . . . 21
For complete details on HAB-6X design for applications Installation & operating instructions . . . . . . . . . . . . . . 22
requiring CE certification, refer to data sheet RE 50171. Spare parts information. . . . . . . . . . . . . . . . . . . . . . . . 22
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
HAB – – 7X / 0 – 1 1 –
04 Component series 7X 7X
Pre-charge pressure 1)
05 0 bar 0
01 02 03 04 05 06 07 08 09 10 11 12 13
HAB – – 7X / 0 F – 1 1 –
Bladder material
09 Nitrile (Buna) N
Hydrin - Eco E
Fluoro-Elastomer (Viton®) Note: Viton® is a trademark of DuPont F
Butyl I
Cold weather nitrile T
Tank material
10 Steel 1
Certification (acceptance)
13 ASME certification ASME
CRN 2) (Canadian Registration No.) certification CRN
Order example: 1) Default supply is a ~25 psi or less pre-charge to keep bladder
HAB10-207-7X/0S09G-2N111-ASME inflated during shipment or storage. Customer specific pre-
charges are possible, please consult factory.
2) Not available on all configurations
Standard ASME models When the fluid is pressed into the accumulator, the gas in
Accumulator Nameplate Label Used for Top Repairable
Fluids are hardly compressible, whereas gases feature high the bladder is compressed and hence the pressure in-
compressibility. The operating principle of all gas-loaded 2.5 ...The
creases. 15gas
Gallon Accumulators
volume reduces and on the fluid side, the
hydraulic accumulators is based on this difference. fluid can flow
3000psi into the 4000psi
(207bar) accumulator. As soon as the pressure
(275bar)
Hydraulic accumulators basically consist of a fluid and a gas on the fluid side falls below the gas
5000psi (345bar) 6000psi(414bar) pressure, the accumu-
section with a gas-tight separating element. The fluid sec- lator is emptied.
tion is connected to the hydraulic circuit. Fluid port assembly (3) is provided in the oil port of the
When a certain amount of pressurized gas is pressurized to bladder-type accumulator and closes when the pressure on
a higher fluid pressure, the gas volume decreases as the the gas side is higher than on the fluid side. This prevents
fluid pressure rises. draining of the bladder into the oil channel and thus the
When the fluid pressure falls, the fluid is pressed back into bladder from being destroyed.
the hydraulic system through expansion of the gas until the
7871 7871
pressure is again balanced.
FD: 888 FD:
MNR: R123456789 MNR:
SIZE: 50 Gallon MAWP: 5000 psi (345 bar) SIZE: Gallon MAWP:
Bladder-type accumulator
HAB50-345-7X/1U09GT-7N111-ASME
Bladder-type accumulators consist of a seamless cylindrical
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY. WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING 1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
pressure vessel (1) made of high-tensile steel.
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
The accumulator is subdivided into a gas and a fluid side by
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
DO NOT USE OXYGEN OR AIR. DO NOT USE OXYGEN OR AIR.
an elastic bladder (2) mounted in the interior of the vessel.
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION. 4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.
ASSEMBLED IN USA
The bladder is charged with nitrogen to the specified gas ASSEMBLED IN USA
Model Code 5
2
1 Vessel 1 Vessel
2
2 Bladder 2 Bladder
3 Fluid port assembly 3 Fluid port assembly
4 Gas valve 4 Gas valve
3
5 Nameplate* 5 Nameplate*
3
( ps AR G
Hydraulic accumulators are hydrostatic units, which can
R ,D Y W
O A
M AW i ) GE
N.
A NL
P
S
O
5
GE
O F E N R OM R E S S UR E B E F OR M.
N T E R IA L
C C U P R E S S UR E B E F O
U
T H IT R O HY DR A UL IC S Y S T E
M
U
S E O 9 . 9 9 R A IR .
S S UR E
A
M
4
RY 9
WE
BER
XY GE N O
IG H T
( lb s )
OR .
UR E
load load
MUL A T
% P UR
FA F
8
CT
NU E O
3
E A GE N
P
VO
DA
T
E
L Y A G F L IC
LU
ME MA
L E T IN R A U
9 ( ga
l) 2
V0 V1 V2
C YD
H
E p0 p1 p2
S
TYP A S NE
E LE N E 1
R E IS C O R B
LY E M
R ex r ot h D
OW S
S L IS A S
D
A S S E MBL E D IN US A
unload unload
10 11 12
1 Warning 1
2 Volume
3 Type code
4 Date of production (month/year)
5 QR code
6 Warning 2
7 Maximum allowable working pressure (MAWP)
8 Weight
9 Material number
10 Symbol for bladder-type accumulator volume
11 Reference to operating instructions
12 Rexroth company identifier
Symbol
Technical data
(For applications outside these parameters, please consult us!)
General
Weight See tables beginning on page 10
Design Bladder-type accumulator
Type of mounting With clamping collars and console
Line connection Screw-in thread or flange connections
Hydraulic
Bottom repairable, 3000/4000 PSI Nominal volume Vnom GAL 1 QT 1G 2.5 G 5G 10 G 15 G
Effective gas volume Veff l 1.0 3.4 9.3 18.8 35.3 53.7
Maximum operating pressure pmax PSI 4000 4000 4000 4000 4000 4000
Bottom repairable, 5000/6000 PSI Nominal volume Vnom GAL 2.5 G 5G 10 G 15 G
Effective gas volume Veff l 9.3 18.8 35.3 53.7
Maximum operating pressure pmax PSI 6000 6000 6000 6000
Top repairable, 3000/4000 PSI Nominal volume Vnom GAL 2.5 G 5G 10 G 15 G
Effective gas volume Veff l 9.3 18.8 35.3 53.7
Maximum operating pressure pmax PSI 4000 4000 4000 4000
Top repairable, 5000/6000 PSI Nominal volume Vnom GAL 2.5 G 5G 10 G 15 G
Effective gas volume Veff l 9.3 18.8 35.3 53.7
Maximum operating pressure pmax PSI 6000 6000 6000 6000
Hydraulic fluid Mineral oils to DIN 51524, HFC to ISO 12922, other
fluids compatible with bladder compounds listed.
Operating temperature range 1) Nitrile, Buna-n (NBR) °F 5 ... 200
Hydrin epichlorohydrin (ECO) –26 ... 200
Viton® fluroelastomer (FKM) –4 ... 200
Butyl (IIR) 5 ... 200
Cold weather nitrile (HNBR) –50 ... 158
Flow output
(Standard SAE fluid port, max flow Nominal volume GAL 1 QT 1G 2.5 G 5G 10 G 15 G
rate dependant on fluid viscosity
Maximum flow rate GPM 79 119 238 238 238 238
and accumulator orientation)
Mounting position
Bosch Rexroth bladder accumulators in the 1Qt to 15 gallon design can be installed in either vertical or non-vertical orientations.
When mounted vertically or at an angle, the fluid port must be at the bottom of the installation. Installation recommendations change based
on application types as follows:
Energy storage Vertical installation is preferred. Non-vertical installations can result in
performance reduction.
Pulsation dampening Any installation from vertical to horizontal.
Leakage compensation Any installation from vertical to horizontal.
Volume and pressure Any installation from vertical to horizontal.
Please consult factory if further review of your specific application type is needed.
Pneumatic
Charging gas Nitrogen gas with typical purity 99.99%
Pre-charge ratio limitation Maximum ratio of system pressure to pre-charge pressure, 4:1
Sizing calculations
The majority of applications use accumulators to store p0 = Gas pre-charge pressure at room temperature
energy for intermittent duty cycles or to provide a source of and with liquid chamber drained
emergency power. In either case, the problem is determin- p1 = Minimum operating pressure
ing the optimum size and precharge of the accumulator. p2 = Maximum operating pressure
Oil volumes
The gas volumes V0 …V2 correspond to the pressures p0 … b) For adiabatic change of state of gases, the following
p2. Here, V0 is the rated volume of the accumulator. formula applies:
The available oil volume ∆ V corresponds to the difference
between the oil volume V1 and V2. p0 • Vno = p1 • Vn1 = p2 • Vn2 (4.2)
∆ V = V2 – V1 (3) n = relationship of the specific heats of the gas (adiabatic
component); n = 1.4 for nitrogen. The equation for adiabatic
The variable gas volume for a given pressure difference is change of state is used when the change in the gas volume
determined according to the following equations: takes place so rapidly that the temperature of the nitrogen
a) For isothermal change of state of gases, the following also changes.
equation applies:
In most cases the changes of state tend to follow the adia-
batic rather than the isothermal laws. It is often the case
p0 • Vo = p1 • V1 = p2 • V2 (4.1)
that the charge takes place isothermally and the discharge
adiabatically. Considering the equations (1) and (2), ∆V is
The isothermal equation is used when the change in the
about 50 to 70% of the rated accumulator volume. The follow-
gas volume takes place so slowly that there is sufficient
ing formula can act as a guideline for sizing accumulators:
time for the complete exchange of heat to take place
between the nitrogen and its surroundings. The result is a V0 = 1.5 ... 3x ∆ V (5)
constant temperature.
Sizing calculations
Adiabatic Isothermal
P2 =
20 0 ba
0.9 0.9 r
P2 P2
=2 =3
00 00
Ka
Ki
bar ba
0.8 0.8 P r
2 =
P2 40
=3 0
ba
P 00 r
0.7 2 = ba 0.7
40 r
0
ba
r
0.6 0.6
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
P1/P2 P1/P2
oil volume
∆
Sizing calculations
800 450
2250 1500 50
150
G)
AVAILABLE VOLUME (CUBIC INCHES)
400
SI
2000 700
(P
E
1250 40
350
UR
1750 125
600
SS
RE
1500 1000 300
P
500 100
00
00
0
00
0
30
0
GE
20
0
40
80
0
40
60
30
14
20
60
14
10
250
10
CH 0
1250
AR
2
400
750 75
1000 200
20
RE
300
P
150
AS
750 500 50
P0 G
200
500 100
10
250 25
250 100 50
1000
1400
2000
3000
4000
5000
6000
15 10 5 2.5 1 1/4
100
140
200
300
400
600
20
40
60
80
NOMINAL ACCUMULATOR
SIZE VO IN GALLONS
OPERATING PRESSURES P₁ and P₂ (PSIG)
800 450
2250 1500 50
)
IG
150
AVAILABLE VOLUME (CUBIC INCHES)
PS
700 400
2000
E(
1250
R
350 125 40
SU
1750 600
ES
300
PR
1500 1000
500 100
0
0
0
GE
0
0
0
40
30
0
0
80
200
140
100
HAR 0
0
60
40
10
30
20
60
2
14
1250 250
400
750 75
REC
1000 200
20
300
AS P
200
500 100
10
250 25
250 100 50
1000
1400
2000
3000
4000
5000
6000
100
140
200
300
400
600
15 10 5 2.5 1 1/4
20
40
60
80
NOMINAL ACCUMULATOR
SIZE VO IN GALLONS
OPERATING PRESSURES P₁ and P₂ (PSIG)
ENCH FLATS
Nominal Max. allowable Overall Shell Fluid port Bleeder port Wrench Approx.
size working pressure length A flats J weight
Length B ØC Conn. D ØE Length F Conn. G Location H
psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
1.38
3000 (207) 1-1/4" NPT 1/4" NPT
1 Gallon 16.81 11.26 6.61 2.28 2.68 (35) 2.13 35.3
or
(4 liter) (427) (286) (168) (58) (68) 1.28 (54) (16)
4000 (276) #16 SAE #6 SAE
(33.5)
Dimensions, 2.5 to 15 gallon accumulators, 3000/4000 psi, HAB–7X ASME, bottom repairable
[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types
GAS VALVE
ØC
N2 1/4"-18 #6 SAE
NPT THD (9/16"-18 UNF)
p = bar
0
B
A
Ø2”
2"-11.5 NPT THD
N2 2" SAE SPLIT FLANGE 1/4"-18 #6 SAE(1
CODE 61 NPT THD (9/16"-18 UNF
p bar NOT PERMISSIBLE
BLEEDER PORT 0
=
Nominal Max. allowable Overall Shell Fluid port Bleeder plug Wrench Approx.
LUID PORT size working pressure length A
Length B ØC Conn. D ØE Length F Conn. G Loc. H
flats J weight
ONNECTION psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
D”
22.6 2" SAE 2.81 4.15
3000 (207) —
(574) Flange (71.4) (105.5)
2.5 Gallon 15.63 9.01 2"-11.5 NPT 1/4"-18 NPT 2.76 83.8
3000 (207) 2.28
(10 liter) 22.52 (397) (229) 3.00 4.07 (70) (38)
or #24 SAE #6 SAE (58)
(572) (76) (103.5)
4000 (276)
G2-ISO 228 —
34.88 2" SAE 2.81 4.15
3000 (207) —
(886) Flange (71.4) (105.5)
5 Gallon 27.91 9.01 2.76 134.5
3000 (207) 2"-11.5 NPT 1/4"-18 NPT 2.28
(20 liter) 34.80 (709) (229) 3.00 4.07 (70) (61)
or #24 SAE #6 SAE (58)
(884) (76) (103.5)
4000 (276) G2-ISO 228 —
55.98 2" SAE 2.81 4.15
3000 (207) —
(1422) Flange (71.4) (105.5)
10 Gallon 49.02 9.01 2"-11.5 NPT 1/4"-18 NPT 2.76 222.7
3000 (207) 2.28
(35 liter) 55.91 (1245) (229) 3.00 4.07 (70) (101)
or #24 SAE #6 SAE (58)
(1420) (76) (103.5)
4000 (276) G2-ISO 228 —
79.02 2" SAE 2.81 4.15
3000 (207) —
(2007) Flange (71.4) (105.5)
15 Gallon 72.05 9.01 2.76 321.9
3000 (207) 2"-11.5 NPT 1/4"-18 NPT 2.28
(57 liter) 78.94 (1830) (229) 3.00 4.07 (70) (146)
or #24 SAE #6 SAE (58)
(2005) (76) (103.5)
4000 (276) G2-ISO 228 —
GAS VALVE
ØC
Dimensions, 2.5 to 15 gallon accumulators, 3000/4000 psi, HAB–7X ASME, top repairable
[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types
GAS VALVE
ØC
MNR:
FD:
7871
1/4"-18 #6 SAE
NPT THD (9/16"-18 UNF)
SIZE: Gallon MAWP:
ASSEMBLED IN USA
N2 B
A
p = bar
0
Ø2” 2"-11.5 NPT THD
1/4"-18 #6 SA
2" SAE SPLIT FLANGE (1-
7871
FD:
MNR:
CODE 61
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
NOT PERMISSIBLE
DO NOT USE OXYGEN OR AIR.
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.
BLEEDER PORT
ASSEMBLED IN USA
Nominal Max. allowable Overall Shell Fluid port Bleeder plug Wrench Approx.
D PORT size working pressure length A flats J weight
Length B ØC Conn. D ØE Length F Conn. G Loc. H
NECTION psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
21.61 2" SAE 2.81 4.15
3000 (207) —
(549) Flange (71.4) (105.5)
2.5 Gallon 15.51 9.01 2"-11.5 NPT 1/4"-18 NPT 2.76 88.2
3000 (207) 2.28
(10 liter) 21.54 (394) (229) 3.00 4.07 (70) (40)
or #24 SAE #6 SAE (58)
(547) (76) (103.5)
4000 (276)
G2-ISO 228 —
33.62 2" SAE 2.81 4.15
3000 (207) —
(854) Flange (71.4) (105.5)
5 Gallon 27.52 9.01 2.76 138.9
3000 (207) 2"-11.5 NPT 1/4"-18 NPT 2.28
(20 liter) 33.54 (699) (229) 3.00 4.07 (70) (63)
or #24 SAE #6 SAE (58)
(852) (76) (103.5)
4000 (276) G2-ISO 228 —
54.33 2" SAE 2.81 4.15
3000 (207) —
(1380) Flange (71.4) (105.5)
10 Gallon 48.23 9.01 2"-11.5 NPT 1/4"-18 NPT 2.76 224.9
3000 (207) 2.28
(35 liter) 54.25 (1225) (229) 3.00 4.07 (70) (102)
or #24 SAE #6 SAE (58)
(1378) (76) (103.5)
4000 (276) G2-ISO 228 —
78.07 2" SAE 2.81 4.15
3000 (207) —
(1983) Flange (71.4) (105.5)
15 Gallon 71.97 9.01 2.76 326.3
3000 (207) 2"-11.5 NPT 1/4"-18 NPT 2.28
(57 liter) 77.99 (1828) (229) 3.00 4.07 (70) (148)
or #24 SAE #6 SAE (58)
(1981) (76) (103.5)
4000 (276) G2-ISO 228 —
GAS VALVE ØC
Dimensions, 2.5 to 15 gallon accumulators, 5000/6000 psi, HAB–7X ASME, bottom repairable
[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types
Dimensions, 2.5 to 15 gallon accumulators, 5000/6000 psi, HAB–7X ASME, top repairable
[dimensions in inches (mm)]
Fluid Port and Bleeder Port Connections with Thread Types
GAS VALVE
MNR:
SIZE:
ØC Gallon MAWP:
FD:
7871
1/4"-18 #6 SAE
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
(9/16"-18 UNF)
DO NOT USE OXYGEN OR AIR.
NPT THD
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.
ASSEMBLED IN USA
N2 B
A
p = bar
0
MNR:
FD:
7871
2"-11.5 NPT THD #24 SAE G2
BLEEDER PORT
SIZE: Gallon MAWP:
(1-7/8"-12 UN THD)
1/4"-18 #6 SAE
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.
CONNECTION
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
(9/16"-18 UNF)
DO NOT USE OXYGEN OR AIR.
NPT THD
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.
ASSEMBLED IN USA
“G” N2 BF
H A
p = bar
0
1/4"-18 #6 SAE FLUID PORT
NPT THD (9/16"-18
ØE UNF)CONNECTION
WRENCH “D”
A FLATS “J” 2"-11.5 NPT THD #24 SAE G
BLEEDER PORT (1-7/8"-12 UN THD)
CONNECTION
“G” Ø1-1/2"
F
H THD
2"-11.5 NPT #24 SAE G2 - ISO 228 THD 1-1/2" SAE SPLIT FLANGE
(1-7/8"-12 UN THD) CODE 62
FLUID PORT
Notes:
ØE CONNECTION
WRENCH “D” 1. All dimensions are nominal
FLATS “J” 2. Tolerance on overall length "A" is ± 1/2" (±12.7 mm)
D PORT
Nominal Max. allowable Overall Shell Fluid port Bleeder plug Wrench Approx.
NECTION size working pressure length A flats J weight
Length B ØC Conn. D ØE Length F Conn. G Loc. H
psi (bar) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
2"-11.5 NPT 1/4"-18 NPT 2.28
22.17 3.00 (58)
5000 (345) #24 SAE 3.82 (97) #6 SAE
2.5 Gallon (563) 16.26 9.65 (76) 2.76 132.3
or G2-ISO 228
(10 liter) (413) (245) (70) (60)
6000 (414) –
23.35 1-1/2" SAE 2.50 5.00
(593) Flange (63.5) (127)
2"-11.5 NPT 1/4"-18 NPT 2.28
34.17 3.00 (58)
5000 (345) #24 SAE 3.82 (97) #6 SAE
5 Gallon (868) 28.27 9.65 (76) 2.76 207.3
or G2-ISO 228
(20 liter) (718) (245) (70) (94)
6000 (414) –
35.35 1-1/2" SAE 2.50 5.00
(898) Flange (63.5) (127)
2"-11.5 NPT 1/4"-18 NPT 2.28
54.92 3.00 (58)
5000 (345) #24 SAE 3.82 (97) #6 SAE
10 Gallon (1395) 49.02 9.65 (76) 2.76 332.9
or G2-ISO 228
(35 liter) (1245) (245) (70) (151)
6000 (414) –
56.1 1-1/2" SAE 2.50 5.00
(1425) Flange (63.5) (127)
2"-11.5 NPT 1/4"-18 NPT 2.28
77.91 3.00 (58)
5000 (345) #24 SAE 3.82 (97) #6 SAE
15 Gallon (1979) 72.01 9.65 (76) 2.76 474
or G2-ISO 228
(57 liter) (1829) (245) (70) (215)
6000 (414) –
79.09 1-1/2" SAE 2.50 5.00
(2009) Flange (63.5) (127)
Adapters and flanges (rated pressure 350 bar) The M33 threaded adapters on this page are designed to
be used with ABZSS model safety blocks 3) and are not
D compatible with VAW model safety blocks.
Seal
H1
D
2.5 [0.10]
Seal
H1
H2
H2
29.7 x 2.8
19 [0.75]
M33 x 2 Ø18
[1.17 x 0.11]
[Ø0.71] Ø105 [Ø4.13]
Ø39.9 [Ø1.57]
100 [ 3.94] 56.5 x 5.33
[2.22 x 0.21]
Figure A
S Figure B
Ordering code
Short code Accumulator adapter Part number Accumulator adapter Part number
FKM NBR 2)
S10 S10V/G3/4–M33 x 2 R900545254 S10 M/G3/4–M33 x 2 R900862699
S12 S12V/G1 1/4–M33 x 2 R900545255 S12 M/G1 1/4–M33 x 2 R900862700
S13 S13V/G2–M33 x 2 R900545256 S13 M/G2–M33 x 2 R900862701
S307 S307V/G1 1/4–DN32 1) R900085303 S307 M/G1 1/4–DN32 1) R900067050
S309 S309V/G2–DN32 1) R900545858 S309M/G2–DN32 1)
R900862702
1) 4 off ISO 4762–M16 x 45–10.9 hexagon socket head cap screws are included in the scope of supply.
2) Special version
3) Further details on the Rexroth ABZSS safety block can be found in datasheet RE 50131. Additional adapter options for ABZSS 08 size
safety blocks are possible, consult factory.
H1
2.5 [0.10]
H2 Seal
H1
H2
29.7 x 2.8
19 [0.75]
M33 x 2 Ø18
[1.17 x 0.11]
Ø39.9 [Ø1.57] Ø0.71 Ø105 [Ø4.13]
S 100 [ 3.94] 37.7 x 3.53
Figure A Figure B [1.48 x 0.14]
Ordering code
Short code Accumulator adapter Part number Accumulator adapter Part number
FKM NBR 2)
Features:
▶▶ Allows secure yet easy installation of accumulator in ▶▶ Rubber cushioning on straps help prevent noises from
vertical position. being transmitted through metal to metal contact.
▶▶ Clamps can be bolted or welded to support structure. ▶▶ Mounting bracket available for support of vertical
mounting of large sizes.
Accumulator size
Accessory Part number 1
1 gal 2.5 gal 5 gal 10 gal 15 gal
quart
Clamp 110–120 1531316021 1
Clamp 160–170 1531316022 2
Clamp 224–230 1531316005 1 1 2 2
1 Mounting bracket 1531334008 1 1 1 1
Rubber back-up ring 1530221042 1 1 1 1
3
2
1 Clamp
2 Mounting bracket
3 Rubber back-up ring
Mounting bracket, Part no. 1531334008 Rubber back-up ring, Part no. 1530221042
1.38”
(35)
2.95”
(75)
(100)
3.94”
Ø 6.69” (Ø 170)
Mounting clamps
Type F1 Type F2
M
M
C
C
H
H
B
A A
S
K
B
L 0.51 (13)
0.35” (9)
E
E
0.35 L
(9)
12.2
(310)
M12x70/100 DIN 933
Ø 7.87 (200)
+ M12 DIN 924
Ø 6.69 (170)
Ø 6.26 (159)
45°
9.8
(250) 1.57
R0.11 (3) (40)
3.93
5.3+0.1 0.11 (3) (100)
(133.5+3)
11.8 1.57
0.11 (3) (40)
(300)
9.84 (250)
0.51 (13)
1.18
7.87 (200)
(30)
Accumulator size
Accessory Part number
2.5 gal 5 gal 10 gal 15 gal
Clamp R901435475 1 1 2 2
Mounting bracket R978060354 1 1 1 1
Pressure monitoring
4.5±0.16
2 0.305-32 UNS
charging connection
(8V1 Threads)
4.5±0.16 1/2-20 UNF-3B Port
2 0.305-32 UNS
charging connection
(8V1 Threads)
1/2-20 UNF-3B Port
5.8±0.16
4.0 4
4.4
1/4” NPT Port
4
1
1/4” NPT Port
1/2-20 UNF-3A
1.25 3
Slot
HEX
1
1 Gauge block (top), 304SS
2 MS gas valve, 6500 PSI 1/2-20 UNF-3A
3 3 6.5K MS gas valve O-ring Slot
4 5000 PSI pressure gauge
3
5
4
1/8"
9 NPT
0.960-14 NGO
1/4" NPT 1/8" NPT
0-305-32 UNS
10 (8V1 Threads)
A 7
1/4" NPT 8
Detail A
11 12
1/4" NPT 6 2
13
6 2
*R978060697 kit is supplied with two pressure gauges, 3000 PSI and 5000 PSI.
Please use the appropriate gauge depending on pre-charge pressure.
Charge kit is supplied with a CGA-580 gas bottle connection which is rated up to 3000 psi. If high pressure nitrogen
bottles will be used, a CGA-680 connection is required which is rated for 3001–5500 psi. The CGA-680 gland kit is part
number R987453906. In this kit are CGA-680 gland and gland nuts to connect to the high pressure nitrogen bottle.
For complete information about HAB-7X installation and operation, please see RA 50175-B/07.2016.
For additional spare parts information for the HAB-7X accumulator, please see RA 50175-S to be published in 2017.
Notes
Notes
Bosch Rexroth Corp. © All rights reserved Bosch Rexroth Corp. This document, as well as the data,
Hydraulics specifications and other information set forth in it, are the exclusive property
of Bosch Rexroth Corp. It may not be reproduced or given to third parties
2315 City Line Road
with its consent.
Bethlehem, PA 18017 The data specified above only serve to describe the product. No statements
U.S.A. concerning a certain condition or suitability for a certain application can be
Telephone (610) 694-8300 derived from our information. The information given does not release the user
Facsimile (610) 694-8467 from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
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