Bladder Type Accumulator

Electric Drives Linear Motion and
and Controls Hydraulics Assembly Technologies Pneumatics Service
Bladder-type accumulators RA 51350/05.10 1/32
Model HAB
5000 psi pressure gauge
1/4" NPT male
Part number: R978048671
Component series 5X
Nominal capacity 1 quart to 15 gallons
Maximum operating pressure 5000 psi
Contents Features
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page – Hydraulic accumulator according to ASME Section VIII pres-

sure vessel code.
Ordering code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – Bladder material for different applications
General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Use:
Standard models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – Energy storing in systems with intermittent operation
Bladder specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – Energy reserve for emergencies
Sizing calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – Compensation for leakage losses
Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – Impact and vibration damping
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 – Compensation of flow in the case of changes in pressure
Installation & operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 and temperature
Safety notes & regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
For complete details on HAB-4X design, refer to data sheet

RE 50170.
2/32 Bosch Rexroth Corp. | Hydraulics HAB–5X | RA 51350/05.10
Ordering Code
HAB 10 – 207 – 5X /1 S07 G 6 N 1 1 1 –ASME

01 02 03 04 05 06 07 08 09 10 11 12 13
Accumulator
01 Model designation HAB
Nominal volume (L)
1.0 liter = (1 quart) 1
4.0 liter = (1 gallon) 4
10 liter = (2.5 gallon) 10
02 20 liter = (5 gallon) 20
35 liter = (10 gallon) 35
Maximum pressure
207 bar (3000 psi) –207
03
345 bar (5000 psi, 10, 20, 35 and 50 liter only) –345
Design series
04 5X design 5X
Pre-charge pressure
05 Nitrogen gas pre-charge pressure 1 bar (15 psi) standard precharge. (Consult factory for customer specific pre-charges) /1
Fluid port connection
G2 BSPP (10 to 50 liter sizes) G09
1" NPT (only 1 liter size) N05
1–1/4" NPT (only 4 liter size) N06
2" NPT (10 to 50 liter sizes) N08
06 1–1/2" SAE 4 bolt flange, code 62 (only on 5K, 10 to 50 liter sizes) S07
2" SAE 4 bolt flange, code 61 (only on 3K, 10 to 50 liter sizes) S09
1–5/8"-12UN (#20 SAE, only 4 liter size) U08
1–7/8"-12UN (#24 SAE, 10 to 50 liter sizes) U09
1–5/16"-12UN (#16 SAE, only 1 liter size) U14
Fluid port design
Bottom repairable threaded connection G
Top repairable threaded connection GT
07
Bottom repairable flanged connection F
Top repairable flanged connection FT
Gas valve connection
207 bar (3000 psi) 6
08
345 bar (5000 psi) 7
Seal material
Nitrile (Buna) N
09 Hydrin - Eco E
Fluoro-Elastomer (Viton®) Note: Viton® is a trademark of DuPont F
Shell Material
10 Steel 1
Inside shell surface
11 Plain steel 1
Inside fluid port surface
12 Plain steel 1
Certificate type
13 ASME certification ASME
RA 51350/05.10 | HAB–5X Hydraulics | Bosch Rexroth Corp. 3/32
General Information
1. Applications
Hydro-pneumatic accumulators can be used for the following
functions:
1. Store power for intermittent duty cycles thus economizing
pump drive power.
2. Provide energy or standby power
3. Compensate for leakage loss
4. Suspension in vehicles
5. Dampen pulsations and shocks of a periodic nature.
2. Principals of Opereration
Hydraulic accumulators are hydrostatic units, which can store a
certain amount of energy and make it available to the hydraulic
system when required.
4
4
5
2
2
1 Vessel 1 Vessel
2 Bladder 2 Bladder
3 Fluid port assy 3 Fluid port assy
4 Gas valve 4 Gas valve
5 Nameplate* 5 Nameplate*
* Top repairable accumulators don't have metallic nameplates.

TR units are identified by adhesive labels affixed to the vessel.
Standard ASME models
Fluids are hardly compressible, whereas gases feature high When the minimum operating pressure is reached, a small oil
compressibility. The operating principle of all gas-loaded hy- volume is to be maintained between the bladder and the fluid
draulic accumulators is based on this difference. volume (approx. 10 % of the nominal capacity of the hydraulic
Hydraulic accumulators basically consist of a fluid and a gas accumulator), in order that the bladder does not hit the valve
section with a gas-tight separating element. The fluid section is during every expansion process.
connected to the hydraulic circuit.
When a certain amount of pressurized gas is pressurized to An example accumulator nameplate is shown in the following
a higher fluid pressure, the gas volume decreases as the fluid figure:
pressure rises.
When the fluid pressure falls, the fluid is pressed back into the
hydraulic system through expansion of the gas until the pres-
sure is again balanced.
Bladder-type accumulators consist of a seamless cylindrical
pressure vessel (1) made of high-tensile steel.
The accumulator is subdivided into a gas and a fluid side by an
elastic bladder (2) mounted in the interior of the vessel.
The bladder is charged with nitrogen to the specified gas
charge pressure p0 by means of gas valve (4).
When the fluid is pressed into the accumulator, the gas in the
bladder is compressed and hence the pressure increases. The
gas volume reduces and on the fluid side, the fluid can flow
into the accumulator. As soon as the pressure on the fluid side
falls below the gas pressure, the accumulator is emptied.
Fluid port assembly (3) is provided in the oil port of the blad-
der-type accumulator and closes when the pressure on the gas
side is higher than on the fluid side. This prevents draining of
the bladder into the oil channel and thus the bladder from be-
ing destroyed.
Standard ASME models
Volume Size Material Number DCH Designation

1 Quart R978045718 HAB1-207-5X/1N05G-6N111-ASME
1 Quart R978045719 HAB1-207-5X/1U14G-6N111-ASME
1 Gallon R978045720 HAB4-207-5X/1N06G-6N111-ASME
1 Gallon R978045721 HAB4-207-5X/1U08G-6N111-ASME
2.5 Gallon R978045722 HAB10-207-5X/1N08G-6N111-ASME
2.5 Gallon R978045724 HAB10-207-5X/1U09G-6N111-ASME
2.5 Gallon R978045726 HAB10-207-5X/1S09F-6N111-ASME
5 Gallon R978045738 HAB20-207-5X/1S09F-6N111-ASME
Specifications
Function & performance data

Bottom Repairable, 3K Nominal volume (GAL) 1 QT 1G 2.5 G 5G 10 G 11 G 15 G
Effective gas volume (L) 1.2 3.8 9.8 19.7 37.0 41.5 56.4
Max operating pressure (PSI) 3000 3000 3000 3000 3000 3000 3000
Bottom Repairable, 5K Nominal volume (GAL) 2.5 G 5G 10 G 15 G
Effective gas volume (L) 9.4 18.8 35.2 49.2
Max operating pressure (PSI) 5000 5000 5000 5000
Top Repairable, 3K Nominal volume (GAL) 2.5 G 5G 10 G 11 G 15 G
Effective gas volume (L) 9.4 18.8 35.2 39.4 49.2
Max operating pressure (PSI) 3000 3000 3000 3000 3000
Top Repairable, 5K Nominal volume (GAL) 2.5 G 5G 10 G 15 G
Effective gas volume (L) 9.4 18.8 35.2 49.2
Max operating pressure (PSI) 5000 5000 5000 5000
Operating Temperature Range Nitrile, Buna-n (NBR) 5°F to 212°F
Hydrin epichlorohydrin (ECO) -26°F to 239°F
Viton® fluroelastomer (FKM) -4°F to 284°F
Flow Output
(Standard SAE fluid port, max flow Nominal volume (GAL) 1 QT 1G 2.5 G 5G 10 G 11 G 15 G
rate dependant on fluid viscosity Max flow rate (GPM) 30 80 160 160 160 160 160
and accumulator orientation
Pre-Charge Ratio Limitation Maximum ratio of system pressure to pre-charge pressure, 4:1
Installation Position Recommended vertical with gas side up, other positions may reduce accumulator
performance and bladder life
Fluid Mineral oils to DIN 51524, HFC to ISO 12922, other fluids compatible with bladder
compounds listed.
Gas Nitrogen gas with typical purity 99.99%
Note: Viton® is a trademark of DuPont

Sizing calculations
The majority of applications use accumulators to store energy The following relationships apply: the gas pre-charge pressure
for intermittent duty cycles or to provide a source of emergency is to be slightly lower than the minimum hydraulic pressure
power. In either case, the problem is determining the optimum so that the bladder does not continually contact the oil valve
size and precharge of the accumulator. (wear).
Accumulator sizing is based on the gas charge. The change
in gas volume and pressure determines the amount of liquid
p0 ≈ 0.9 • p1 (1)
that can be added or withdrawn. However, unlike mechani-
cal springs, compressing a gas tends to heat it, raising the
pressure above what would be expected from compression
The maximum hydraulic pressure is not to exceed 4 times the
alone. Expanding a gas tends to cool it, reducing the pressure
pre-charge pressure; otherwise, the elasticity of the bladder or
below that caused by expansion alone. Either of these effects
diaphragm will be adversely affected. Also, excessive changes
can substantially affect accumulator sizing. Expansion (or
in pressure result in considerable heating of the gas. Reducing
compression) of a gas resulting in a change of gas tempera-
the pressure differential between p1 and p2 increases bladder
ture produces adiabatic expansion. When an accumulator is
service life. On the other hand, it must be taken into account
discharged rapidly, there is not enough time for sufficient heat
that a lower pressure differential also reduces the utilization of
transfer through the accumulator walls and adiabatic expansion
available storage capacity.
occurs.
Bladder-type accumulators
If the expansion (or compression) occurs slowly, there is
sufficient time for heat to be added (or subtracted) by the
accumulator wall to maintain a constant gas temperature and
isothermal expansion occurs. The median of these two states
p2 ≤ 4 • p0 (2)
of expansion can be partially “adiabatic”.
When carrying out the calculations for an accumulator, the
following pressures are of primary importance:
p0 = Gas pre-charge pressure at room temperature
and with liquid chamber drained
p1 = Minimum operating pressure

p2 = Maximum operating pressure
Oil volumes
The gas volumes V0 …V2 correspond to the pressures p0 … b) For adiabatic change of state of gases, the following
p2. Here, V0 is the rated volume of the accumulator. formula applies:
The available oil volume ∆ V corresponds to the difference
between the oil volume V1 and V2.
p0 • Vno = p1 • Vn1 = p2 • Vn2 (4.2)

∆ V = V2 – V1 (3)
n = relationship of the specific heats of the gas (adiabatic
component); n = 1.4 for nitrogen. The equation for adiabatic
change of state is used when the change in the gas volume
The variable gas volume for a given pressure difference is
takes place so rapidly that the temperature of the nitrogen also
determined according to the following equations:
changes.
a) For isothermal change of state of gases, the following
In most cases the changes of state tend to follow the adiabatic
equation applies:
rather than the isothermal laws. It is often the case that the
charge takes place isothermally and the discharge adiabati-
cally. Considering the equations (1) and (2), ∆V is about 50 to
p0 • Vo = p1 • V1 = p2 • V2 (4.1)
70% of the rated accumulator volume. The following formula
can act as a guideline for sizing accumulators:
The isothermal equation is used when the change in the gas
volume takes place so slowly that there is sufficient time for the
V0 = 1.5 ... 3x ∆ V (5)
complete exchange of heat to take place between the nitrogen
and its surroundings. The result is a constant temperature.
Sizing calculations
Calculation diagrams Correction factors Ki and Ka

The formula (4.1) and (4.2) are converted into diagrams on The formula (4.1) and (4.2) apply to ideal gases only. In prac-
page 8 for graphic calculation purposes. Depending on the tice, at pressures above 200 bar (2900 psi), the behavior of
type of problem, the available oil volume, the accumulator size real gases deviates markedly from that of the ideal gases. This
or the pressures can be determined. makes it necessary to use correction factors. These are to be
taken from the following diagrams. The correction factors, with
which the ideal discharge volume ∆ V must be multiplied, are in
the range of 0.6 … 1.
Adiabatic Isothermal
∆ real = ∆ ideal • KA ∆ real = ∆ ideal • Ki

1.0 1.0
P2 =
200
b ar
0.9 0.9
P2 P2
=2 =3
00 00
Ka
Ki
bar bar
0.8 0.8 P
2 =
P2 40
= 0
30 ba
P 0b r
0.7 2 = ar 0.7
40
0
ba
r
0.6 0.6
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
P1/P2 P1/P2
Using the diagrams How to use the calculation diagrams

With the pre-charge pressure (p0) and the minimum and
maximum system pressures (p1 and p2) known, the available Gas pre-charge pressure
volume can be determined from the charts. Vertical lines are V (cu. in.)
drawn from p1 and p2 to intersect the appropriate pre-charge
curve. From the points of intersection, horizontal lines are then V2
drawn to the left axis. Here V1 and V2 can be determined for S2
the various sizes of accumulators. The difference between Available
0
p
oil volume
∆
these values is the available volume.

S
Similarly, pressures can be determined if the volume is known. V1 1
p (psi)
p
P P
1 2
Working pressure range
Sizing calculations
Pressure-Volume Curve, Adiabatic Relationship; Bladder Type Accumulator
800 450
2250 1500 50 )
G
150
AVAILABLE VOLUME (CUBIC INCHES)
SI
400
(P
2000 700
RE
1250 40
SU
350 125
1750 600
ES
PR
1500 1000 300
500 100
0
E
00
200
400
0
300
140
600
30
RG
140
40
80
100
100
60
20
250
E C 20
1250
HA
400
750 75
1000 200
300
20 PR
AS
750 500 150
50
P0 G
200
500 100
10
250 25
250 100 50
1000
1400
2000
3000
4000
5000
6000
100
140
200
300
400
600
20
40
60
80
14 10 5 2 1/2 1 1/4
NOMINAL ACCUMULATOR
SIZE VO IN GALLONS
OPERATING PRESSURES P1 and P2 (PSIG)
Pressure-Volume Curve, Isothermal Relationship; Bladder Type Accumulator
800 450
50
)
2250 1500
IG
150
PS
AVAILABLE VOLUME (CUBIC INCHES)
400
(
2000 700
RE
SU
1250 40
350 125
1750
ES
600
PR
1500 1000 300

GE
500 100
0
0
0
400
100
300
40
200
600
30
80
200
140
REC 20
100
140
60
HAR
1250 250
400
750 75
1000 200
20
AS P
300
750 500 150
50
P0 G
200
500 100
10
250 25
250 100 50
1000
1400
2000
3000
4000
5000
6000
100
140
200
300
400
600
20
40
60
80
14 10 5 2 1/2 1 1/4
NOMINAL ACCUMULATOR
SIZE VO IN GALLONS
OPERATING PRESSURES P1 and P2 (PSIG)
Unit dimensions, 1 quart and 1 gallon accumulators, HAB–5X ASME
Nominal Max allow Overall Shell Fluid Port Bleeder Port Wrench Approx
Size work pres Length A Length B ØC Con. D ØE Length F Con. G Loc. H Flats J Weight
1 Quart 3000 psi 11 1/2" 7–5/8" 4–1/2" 1" NPT 1–5/8" 2" 15/16" 1–1/2" 10 lbs
1/8" NPT
(1 Liter) (207 bar) (292 mm) (194 mm) (114 mm) #16 SAE (41 mm) (51 mm) (24 mm) (38 mm) (4.5 kg)
1–1/2"
1 1/4" NPT 1/4" NPT
1 Gallon 3000 psi 16 7/8" 11" 6–3/4" 2–3/8" 3–3/8" (38 mm) 2–1/4" 34 lbs
(4 Liter) (207 bar) (425 mm) (279 mm) (171 mm) (60 mm) (86 mm) 1–5/8" (57 mm) (15 kg)
#20 SAE #6 SAE
(38 mm)
Unit drawings, 1 quart and 1 gallon accumulators
GAS
VALVE
GAS
VALVE
Notes:
CAUTION
USE NITROGEN GAS ONLY 1. All dimensions are nominal
1. PRE-CHARGE UNIT TO DESIRED PRESSURE
BEFORE OPERATING. A
2. FOLLOW PRE-CHARGE INSTRUCTIONS ON THE
B
2. Tolerance on overall length "A"
NAMEPLATE.
3. DO NOT DISASSEMBLE WHILE UNDER PRESSURE.
BLEEDER PORT ØC is ± 1/2" ( ± 12.7 mm)

CAUTION
CONNECTION
USE NITROGEN GAS ONLY

BEFORE OPERATING. A
"G"
NAMEPLATE.
B
BLEEDER PORT ØC
CONNECTION F
"G" H
WRENCH FLATS F FLUID PORT

ØE CONNECTION
"J"H
"D"
WRENCH FLATS FLUID PORT

ØE CONNECTION
"J"
"D" #6 SAE
1/4"-18
NPT THD (9/16"-18 UNF)
1/8"-27 1/8"-27
NPT THD NPT THD
#6 SAE
1/4"-18
1"-11.5 NPT THD #16 SAE NPT THD 1-1/4"-11.5 NPT THD(9/16"-18 UNF) #20 SAE
1/8"-27 1/8"-27
NPT THD NPT THD (1-5/16"-12 UNF) (1-5/8"-12 UN)
1"-11.5 NPT THD #16 SAE 1-1/4"-11.5 NPT THD #20 SAE
(1-5/16"-12 UNF) (1-5/8"-12 UN)
1 Quart Fluid Ports 1 Gallon Fluid Ports
Fluid Port and Bleeder Port Connections with Thread Types

Unit dimensions, 2.5 to 15 gallon accumulators (3000 psi), HAB–5X ASME (Bottom Repairable)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
2.5 Gallon 3000 psi 21–3/8" 15–5/8" 9–1/16" #24 SAE (76 mm) 3 1/2" #6 SAE (44 mm) (73 mm) 80 lbs
(10 Liter) (207 bar) (543 mm) (397 mm) (230 mm) (89 mm) (36 kg)
2–13/16"
2" SAE Flange NA NA
(71 mm)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
5 Gallon 3000 psi 33–5/8" 27–7/8" 9–1/16" #24 SAE (76 mm) 3 1/2" #6 SAE (44 mm) (73 mm) 120 lbs
2–13/16"
2" SAE Flange NA NA
(71 mm)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
10 Gallon 3000 psi 54–3/4" 49" 9–1/16" #24 SAE (76 mm) 3 1/2" #6 SAE (44 mm) (73 mm) 220 lbs
2–13/16"
2" SAE Flange NA NA
(71 mm)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
2–13/16"
2" SAE Flange NA NA
(71 mm)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
15 Gallon 3000 psi 77–3/4" 72" 9–1/16" #24 SAE (76 mm) 3 1/2" #6 SAE (44 mm) (73 mm) 305 lbs
2–13/16"
2" SAE Flange NA NA
(71 mm)
Unit drawings, 2.5 to 15 gallon accumulators (Bottom Repairable, 3000 psi)
GAS
VALVE
CAUTION
USE NITROGEN GAS ONLY Notes:
1. All dimensions are nominal
BEFORE OPERATING.
NAMEPLATE.
B A
ØC is ± 1/2" ( ± 12.7 mm)
BLEEDER PORT
CONNECTION
"G"
F
H
FLUID PORT
WRENCH FLATS CONNECTION
"J" ØE
"D"
Fluid Port and Bleeder Port Connections
with Thread Types or Flange Types
1/4"-18 #6 SAE
Ø2"
2"-11.5 NPT THD #24 SAE
(1-7/8"-12 UN THD) 2" SAE SPLIT FLANGE
CODE 61 (3000 PSI)
Unit dimensions, 2.5 to 15 gallon accumulators (5000 psi), HAB–5X ASME (Bottom Repairable)
22–3/4" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

2.5 Gallon 5000 psi (578 mm) 16" 9–9/16" #24 SAE (76 mm) (89 mm) #6 SAE (44 mm) (73 mm) 120 lbs
(10 Liter) 345 bar 406 mm 243 mm (54 kg)
23–3/4" 2–1/2" 4–1/2"
1–1/2" SAE Flange NA NA
(603 mm) (64 mm) (114 mm)
35" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

5 Gallon 5000 psi (889 mm) 28–1/4" 9–9/16" #24 SAE (76 mm) (89 mm) #6 SAE (44 mm) (73 mm) 220 lbs
(20 Liter) 345 bar (718 mm) (243 mm) (100 kg)
36" 2–1/2" 4–1/2"
(914 mm) (64 mm) (114 mm)
55–3/4" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

10 Gallon 5000 psi (1416 mm) 49" 9–9/16" #24 SAE (76 mm) (89 mm) #6 SAE (44 mm) (73 mm) 335 lbs
(35 Liter) 345 bar (1245 mm) (243 mm) (152 kg)
56–3/4" 2–1/2" 4–1/2"
(1441 mm) (64 mm) (114 mm)
79–1/4" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

(50 Liter) 345 bar (1842 mm) (243 mm) (220 kg)
80–1/4" 2–1/2" 4–1/2"
(2038 mm) (64 mm) (114 mm)
Unit drawings, 2.5 to 15 gallon accumulators (Bottom Repairable, 5000 psi)
GAS
VALVE
CAUTION
USE NITROGEN GAS ONLY Notes:
BEFORE OPERATING.
NAMEPLATE.
B A
ØC is ± 1/2" ( ± 12.7 mm)
BLEEDER PORT
CONNECTION
"G"
F
H
FLUID PORT
WRENCH FLATS
ØE CONNECTION Fluid Port and Bleeder Port Connections
"J" "D" with Thread Types or Flange Types
1/4"-18 #6 SAE
2"-11.5 NPT THD #24 SAE

(1-7/8"-12 UN THD) Ø121 "
1-1/2" SAE SPLIT FLANGE

CODE 62 (5000 PSI)
Unit dimensions, 2.5 to 15 gallon accumulators (3000 psi), HAB–5X ASME (Top Repairable)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
2.5 Gallon 3000 psi 21" 15–1/2" 9–1/16" #24 SAE (76 mm) 3 1/2" #6 SAE (44 mm) (73 mm) 80 lbs
2–13/16"
2" SAE Flange NA NA
(71 mm)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
5 Gallon (76 mm) (44 mm) (73 mm)
3000 psi 33" 27–1/2" 9–1/16" #24 SAE 3 1/2" #6 SAE 120 lbs
(20 Liter)
(207 bar) (838 mm) (699 mm) (230 mm) (89 mm) (54 kg)
2–13/16"
2" SAE Flange NA NA
(71 mm)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
2–13/16"
2" SAE Flange NA NA
(71 mm)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
2–13/16"
2" SAE Flange NA NA
(71 mm)
2" NPT 3" 1/4" NPT 1–3/4" 2–7/8"
15 Gallon (76 mm) (44 mm) (73 mm)
3000 psi 77–1/2" 72" 9–1/16" #24 SAE 3 1/2" #6 SAE 305 lbs
(50 Liter)
(207 bar) (1969 mm) (1829 mm) (230 mm) (89 mm) (138 kg)
2–13/16"
2" SAE Flange NA NA
(71 mm)
Unit drawings, 2.5 to 15 gallon accumulators (Top Repairable, 3000 psi)
Notes:
GAS 1. All dimensions are nominal
VALVE
ØC
CAUTION is ± 1/2" ( ± 12.7 mm)

BEFORE OPERATING.
NAMEPLATE.
MNR: RXXXXXXXXX
A
SIZE: X.X Gallon
B
FD: XXX
BLEEDER PORT
CONNECTION
"G"
F
H
FLUID PORT
WRENCH FLATS
"J" ØE CONNECTION Fluid Port and Bleeder Port Connections
"D"
with Thread Types or Flange Types
1/4"-18 #6 SAE
Ø2"
2"-11.5 NPT THD #24 SAE
(1-7/8"-12 UN THD) 2" SAE SPLIT FLANGE
CODE 61 (3000 PSI)
Unit dimensions, 2.5 to 15 gallon accumulators (5000 psi), HAB–5X ASME (Top Repairable)
22–1/2" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

2.5 Gallon 5000 psi (572 mm) 16" 9–9/16" #24 SAE (76 mm) (89 mm) #6 SAE (44 mm) (73 mm) 120 lbs
(10 Liter) 345 bar 406 mm 243 mm (54 kg)
23–1/2" 2–1/2" 4–1/2"
(597 mm) (64 mm) (114 mm)
34–3/4" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

(20 Liter) 345 bar (718 mm) (243 mm) (100 kg)
35–3/4" 2–1/2" 4–1/2"
(908 mm) (64 mm) (114 mm)
55–1/2" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

10 Gallon 5000 psi (1410 mm) 49" 9–9/16" #24 SAE (76 mm) (89 mm) #6 SAE (44 mm) (73 mm) 335 lbs
(35 Liter) 345 bar (1245 mm) (243 mm) (152 kg)
56–1/2" 2–1/2" 4–1/2"
(1435 mm) (64 mm) (114 mm)
79" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

(50 Liter) 345 bar (1842 mm) (243 mm) (220 kg)
80" 2–1/2" 4–1/2"
(2032 mm) (64 mm) (114 mm)
Unit drawings, 2.5 to 15 gallon accumulators (Top Repairable, 5000 psi)
Notes:
GAS
VALVE 2. Tolerance on overall length "A"
ØC is ± 1/2" ( ± 12.7 mm)
CAUTION

BEFORE OPERATING.
NAMEPLATE.
MNR: RXXXXXXXXX
A
SIZE: X.X Gallon
B
FD: XXX
BLEEDER PORT
CONNECTION
"G"
F
H
FLUID PORT Fluid Port and Bleeder Port Connections

WRENCH FLATS
ØE CONNECTION
"J"
"D" with Thread Types or Flange Types
1/4"-18 #6 SAE
2"-11.5 NPT THD #24 SAE

(1-7/8"-12 UN THD) Ø121 "
1-1/2" SAE SPLIT FLANGE

CODE 62 (5000 PSI)
Accessories for HAB accumulators with BSPP fluid ports
Adapters and flanges (rated pressure 350 bar) For VAW brand safety blocks, refer to data sheet RE 50128.
For 0532 VA series relief valves, refer to data sheet RE 50128.

D
For accumulation discharge and unloading valves, refer to
catalog 9535233184.
Seal
H1
D
2.5 [0.10]
Seal
H2
H1
H2
29.7 x 2.8
19 [0.75]
M33 x 2 Ø18
[1.17 x 0.11]
[Ø0.71] Ø105 [Ø4.13]
Ø39.9 [Ø1.57]
100 [ 3.94] 56.5 x 5.33
S [2.22 x 0.21]
Figure A Figure B
Accumulator Accumulator Accum

safety block size adapter Figure S H1 H2 D Seal
2.5 Gallon
(10 Liter)
5 Gallon
(20 Liter)
ABZSS 10 10 Gallon 65A/F 43 20.5 48 x 3
S13 A G2 A
ABZSS 20 (35 Liter) (2.56" A/F) (1.69) (0.81) (1.89 x 0.12)
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
2.5 Gallon
(10 Liter)
5 Gallon
(20 Liter)
10 Gallon 43 30 48 x 3
ABZSS 30 S309 B – G2 A
(35 Liter) (1.69) (1.18) (1.89 x 0.12)
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
Ordering code
Accumulator Material number Accumulator Material number

Short code Adapter FKM Adapter NBR 2)
S13 S13V/G2–M33 x 2 R900545256 S13 M/G2–M33 x 2 R900862701
S309 S309V/G2–DN32 1) R900545858 S309M/G2–DN32 1) R900862702
1) 4 off ISO 4762–M16 x 45–10.9 hexagon socket head cap screws are included in the scope of supply.
2) Special version
The M33 threaded adapters on this page are designed to be used with ABZSS
model safety blocks and are not capatible with VAW model safety blocks.
Accessories for HAB accumulators with SAE fluid ports
ØD1
Seal D
ØD1
D
H1
2.5 [0.10]
Seal
H2
H1
H2
29.7 x 2.8 Ø18
19 [0.75]
M33 x 2
[1.17 x 0.11] Ø0.71 Ø105 [Ø4.13]
Ø39.9 [Ø1.57]
100 [ 3.94] 37.7 x 3.53
S [1.48 x 0.14]
Figure A Figure B
Accumulator Accumulator Accum

safety block size adapter Fig. S H1 H2 D ØD1 Seal
1 Quart 32 23.0 x 3.0
S60 1 1/16-12UN-2A
(1 Liter) (1.26) (0.91 x 0.12)
1 Gallon 48 38.0 x 3.0
S62 1 5/8-12UN-2A
(4 Liter) (1.89) (1.50 x 0.12)
2.5 Gallon
(10 Liter)
ABZSS 10 5 Gallon 65A/F 15.2 20.3
A
ABZSS 20 (20 Liter) (1.61" A/F) (0.60) (0.80)
10 Gallon 54 44.0 x 3.0
S63 1 7/8-12UN-2A
(35 Liter) (2.13) (1.73 x 0.12)
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
1 Gallon 15.2 33.8 48 38.0 x 3.0
S620 1 5/8-12UN-2A
(4 Liter) (0.60) (1.33) (1.89) (1.50 x 0.12)
2.5 Gallon
(10 Liter)
5 Gallon
(20 Liter)
ABZSS 30 B –
10 Gallon 15.2 33.8 54 44.0 x 3.0
S630 1 7/8-12UN-2A
(35 Liter) (0.60) (1.33) (2.13) (1.73 x 0.12)
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
The M33 threaded adapters on this page are designed to be used with ABZSS
Ordering code model safety blocks and are not capatible with VAW model safety blocks.
Accumulator Material number Accumulator Material number

Short code Adapter FKM Adapter NBR 2)
S60 S60V/1 1/16–12UN–M33 x 2 R900618788 S60M/ 1 1/16–12UN–M33 x 2 R900618799
S62 S62V/1 5/8–12UN–M33 x 2 R900618800 S60M/ 1 5/8–12UN–M33 x 2 R900618801
S63 S63V/ 1 7/8–12UN–M33 x 2 R900618803 S63M/ 1 7/8–12UN–M33 x 2 R900618804
S620 S620V/ 1 5/8–12UN–DN321) R900618813 S620M/ 1 5/8–12UN–DN321) R900618814
S630 S630V/ 1 7/8–12UN–DN321) R900618817 S630M/ 1 7/8–12UN–DN321) R900618815
1) 4 off ISO 4762–M16 x 45–10.9 hexagon socket head cap screws are included in the scope of supply.
2) Special version
Clamps and brackets
Features:
– Allows secure yet easy installation of accumulator in vertical – Rubber cushioning on straps help prevent noises from being
position. transmitted through metal to metal contact.
– Clamps can be bolted or welded to support structure. – Mounting bracket available for support of vertical mounting
of large sizes.
HAB–5X 3000 psi ASME
Important note: Mounting bracket and clamps shown on Please refer to page 19 for 345 bar (5000 psi) ASME mount-
page 17 and 18 are to be used with the following units: ing bracket and clamp.
207 bar (3000 psi) ASME units

Accumulator size
Accessory Material no. 5 gal 11 gal
1 quart 1 gal 2.5 gal 10 gal 15 gal
Clamp 110–120 1531316021 1
Clamp 160–170 1531316022 2
1 Clamp 224–230 1531316005 1 2 2
Mounting bracket 1531334008 1 1 1
Rubber back-up ring 1530221042 1 1 1
3
2 1 Clamp
2 Mounting bracket
3 Rubber back-up ring
Mounting bracket and rubber back-up ring

(only used on 2.5 gallon and larger units, 3000 psi ASME)
35
75
100
170
14
200 123
260 225
Mounting bracket Rubber back-up ring

Material no. 1531334008 Material no. 1530221042
HAB–5X 3000 psi ASME
Mounting clamps
Type F1 Type F2
M
Fry M
Fa
D
Frx
C
C
H
H
S
A S
K
B
B
L
L
9
E
9
E
Dimensions
Clamp type
A B C D E H K L M S Material no.
Clamp 110-120 F1 135 96 150 110-120 50 64-69 – 10 M8 3 1531316021
Clamp 160-170 F1 237 147 200 160-170 50 90-95 – 35 M8 4 1531316022
Clamp 224-230 F2 254 212 244 224-230 30 120-123 295 13 M12 3 1531316005
Mounting bracket and clamp, 345 bar (5000 psi) HAB–5X ASME
Ø 7.87
Ø 6.69
Ø 6.26
10.27
9.970 without rubber 55
5.10
VIEW A 5.10
.56±.03 Ø 9.0
13.00
1.5 1.0±.03
8.5 3.9
Ø .75±.03
1.7±.03
10.40
7.8±.03
10.2
Accumulator size
Accessory Material no.
2.5 gal 5 gal 10 gal 15 gal
Clamp R978041967 1 2 2 2
Mounting bracket R978041968 1 1 1 1
Note: Mounting bracket is supplied with a dampening insert.

Permanent gauge block assemblies
HAB–5X 3000 psi HAB–5X 5000 psi

Assembly Part Number: R978048584 Assembly Part Number: R978048583
1 1/8” HEX
(pressure gauge to be ordered separately)
Pressure gauge connection
1/4”-18 NPT.
(pressure gauge to be ordered separately)

Pressure gauge connection
1/4”-18 NPT.
3.9” 4.25”
1 1/8” HEX
3/8-24UNF-2A
1/2”-20UNF-3A
Pressure Gauge Part Numbers:
5000 psi pressure gauge

Important Note: 1/4" NPT male 1000
1500
2000
These assemblies can be used on both bottom and top repair- Part number: R978048671
500 2500
able accumulators ASME version only.
3000
2000 psi pressure gauge psi

1/4" NPT male
Charging and test kit for ASME units (gas valve types 6 and 7)

Rated to 5000 psi
Designed for use on both bottom and 1500
5
top repairable units. 1000 2000
500 2500
3000
7
psi
6
1/8" NPT Male

0.305-32UNF
8
4 1/4" NPT Male
9
3
FOR CGA-580 GASSES
(.960”-14x1/2” NGO-RH-EXT
Item # Description
10
1 Swivel connector
2 Hose
3 Gland
4 Nut
5* Gauge
6 Air chuck
7 Adaptor
8 Tank valve
9 Bleeder valve
10 Protective carrying case
11 Top repairable adaptor
* R978046091 kit is supplied with two pressure gauges, 2000

11. Top repairable adapter
5 psi and 5000 psi. Please use the appropriate gauge depend-
ing on pre-charge pressure.
7
Accumulator installation & operating instructions
General Improper installation may result in damage to the gas valve or

Hydraulic circuits incorporating accumulators may store fluid port assembly, accumulator shell, or seals. Exercise care
hydraulic oil under pressure depending on the function of the not to paint over rating nameplate or the warning label.
accumulator in the system. Therefore, the system may remain
pressurized after the pump is turned off. Checking the gas pre-charge pressure
CAUTION - Prior to performing any maintenance or system Bleed off hydraulic system pressure. After the accumulator has
modifications, bleed off any stored system pressure. been put in service, the precharge pressure should be checked
Completely release all hydraulic fluid pressure in a safe with an accumulator charging and testing device at least once
controlled manner using appropriate valving. Installation of an in the first week. If this check reveals no loss in pressure, the
automatic accumulator discharge valve in the hydraulic circuit precharge should be checked on the following schedule:
is recommended. 1st Check - 1 week
Accumulator repairs must be performed by trained hydraulic 2nd Check - 3 months
service personnel experienced in servicing accumulators. Con-
tact your local authorized distributor for application or repair 3rd Check - 1 year
assistance. 4th & Continued - yearly
Bladder accumulators
*DV6LGH
Bladder accumulators will ship from the factory with a primer
coating on the shell and with a rust preventative applied to

other surfaces. The exception to this policy would be if Bosch
Rexroth supplies a complete power unit assembly or accumula-
tor stand and the customer specifies a particular finish coating
on the entire unit.
It is the user's responsibility to provide sufficient corrosion pro-

tection corresponding to the ambient conditions that the accu-
mulator will be exposed to over the life time of the equipment. If
a finish coat is desired, it is strongly recommended to mask the
accumulator nameplate and all caution / warning labels prior to
painting. Nameplate information is required for warranty evalu-
ation and replacement purposes, therefore proper masking
should preserve the condition of the nameplate for future use!
Bladder type accumulators are generally delivered with a
nitrogen precharge pressure of approximately 25 psi (2 bar) for
shipping purposes unless a higher pressure is specified in the
accumulator model code. After installation and prior to initial
start-up, the precharge pressure must be set to the application
requirements, or machine manufacturer’s specifications.

Mounting & installation
Bladder type accumulators should be mounted in a vertical
position with the fluid port assembly at the bottom. Mounting
)OXLG6LGH
bladder type accumulators in other orientations may result in
reduced bladder life. Please consult the factory if other mount-
ing positions are necessary.
All accumulators must be rigidly installed using clamps and Fig.1 – Typical Bladder Accumulator Installation
support brackets specifically designed for accumulator mount- 1. Valve guard 6. Fluid port assy
ing. The fluid port assembly must not be used to support the
weight of the accumulator. 2. Valve cap 7. Bleed port
CAUTION – DO NOT use gas valve or fluid port assembly as 3. Gas valve core 8. Hydraulic line
lifting points. The accumulator shell must not be altered. DO 4. Gas valve body 9. Clamp
NOT weld or machine pressure vessel.
5. Name plate 10. Support bracket
Accumulator installation & operating instructions
If the gas precharge is low, investigate cause and correct. Once again the precharge pressure needs to be checked and
Possible causes of lost precharge pressure includes leaking or adjusted if necessary.
damaged gas valve, or damaged bladder.
Unscrew the charging and testing device and replace the valve
guard and cap (see Fig. 1, Item #1 & #2) A check for leaks
Testing pre-charge pressure with a soapy solution should follow. If a leak is found, it should
be repaired following recommended repair procedures. If the
Completely release accumulator hydraulic system pressure in a gas valve core is replaced, use only valve cores approved for
safe controlled manner. Install the charging and testing device accumulator service, NEVER USE AN AUTOMOTIVE TYPE
onto the gas valve. Measure the pre-charge pressure using the VALVE CORE.
gauge supplied in the charge kit.
Charging the accumulator

CAUTION - USE only dry 99.99% pure nitrogen for charging
accumulators. NEVER USE OXYGEN OR AIR, due to the risk
of explosion.
Close the drain valve on the charging and testing device and
connect the hose to the nitrogen bottle. 7R6\VWHP

Remove the valve guard and valve cap and screw the charging
and testing device onto the gas valve. More detail information
is provided in the instruction sheet furnished with the charging
and testing device. Open the gas shut-off valve on the nitrogen
bottle and allow the gas to flow slowly into the accumulator.
Close the shut-off valve frequently and check the value of the
precharge pressure on the gauge.
If the precharge pressure is too high, it may be reduced by
opening the drain valve and allowing some nitrogen to escape. Fig. 2 – Typical Circuit
Note: The precharge pressure will vary depending on the 1 Accumulator 3 Check valve
gas temperature. Once the desired precharge is reached, it
2 Bleed automatic 4 Pump
is necessary to wait 2 minutes until the gas temperature has
equalized. discharge valve 5 Oil pressure gauge
Intended use
Rexroth bladder type accumulators HAB..-5X are intended for Rexroth HAB..-5X bladder-type accumulators are not intended
the setup of hydraulic drive systems in the field of stationary for private use. They must not be used in potentially explosive
machine-building and plant construction. atmospheres in accordance with Directive 94/9/EC (ATEX).
In mobile applications or applications, in which acceleration
forces act on the bladder-type accumulator during operation
according to the intended purpose, the use is subject to ap-
proval by the responsible Bosch Rexroth product manager.
Please contact the technical sales organization.
Safety notes on hydraulic accumulators
Before commissioning and during operation of hydraulic accu- Warning

mulators, observe the regulations valid at the place of installa-
Never carry out any welding, soldering or mechanical work
tion.
on the accumulator vessel!
The operator is solely responsible for observing applicable
�
–Risk of explosion during welding and soldering!
regulations.
– Risk of bursting and loss of the operating permis-
sion in the case of mechanical working!
Documents included in the scope of supply must be properly
Never charge hydraulic accumulators with oxygen
kept; they are required by the surveyor for recurring inspec-
or air. Risk of explosion!
tions.
Before carrying out any work on hydraulic systems, depressur-
The operator should never attempt to adjust, loosen, or
ize the system and secure it against restarting!
remove the bleeder port plug (page 21, figure 1, item #7)
Improper mounting can lead to severe accidents!
without completely depressurizing the system. Installing
replacement bleeder plugs not approved or supplied from
Commissioning must exclusively be carried out by quali-
the manufacturer is strickly forbidden.
fied personnel.
Legal stipulations
Hydraulic accumulators are pressure vessels and are subject Special rules must be observed in the fields of shipbuilding,
to the national regulations and ordinances valid at the place of aircraft construction, mining, etc.
installation.
Safety equipment
The following safety equipment is recommended: x
1. Relief valve 7 3 6
2. Manual discharge valve
3. Pressure gauge
4. Gauge pressure connection
5. Isolation valve
A M2
Option:
6. Solenoid operated unloading valve M1
7. Thermal fuse plug
4
Many of these safety devices are combined in a compact 5

Bosch Rexroth safety and shut-off block (see RE 50131).
T
P
1 2
Spare parts for ASME design only (1 Quart & 1 Gallon, 3000 psi)
8
6
7
GAS VALVE DETAIL
10
1 11
12
3
16
14
SEAL KIT ITEMS 15

(FLUID SIDE) 13 9
Seal Kit Items Fluid Port Kit Items

Item Quantity Description Item Quantity Description
1 1 Bladder anti-extrusion ring 1 1 Bladder anti-extrusion ring
2 1 Metal back-up ring 2 1 Metal back-up ring
3 1 O-ring 3 1 O-ring
9 1 Fluid port
Bladder Kit Items 10 1 Poppet
Item Quantity Description 11 1 Poppet spring
1 1 Bladder anti-extrusion ring 12 1 Poppet piston
2 1 Metal back-up ring 13 1 Poppet locknut
3 1 O-ring 14 1 Spacer
4 1 Bladder with stem 15 1 Locknut
5 1 Gas valve core 16 1 Bleeder plug
6 1 Gas valve cap
For kit part numbers, see page 28.
7 1 Jam nut
8 1 Protective cap
Spare parts for ASME design only (2.5 to 15 gallon, 3000 & 5000 psi, bottom repairable)
}
13
9
12
8 8 6
9
7
6
11
7
10
GAS VALVE DETAIL GAS VALVE DETAIL
3000 psi 5000 psi
1 15
16
2
3
17
4
21
SEAL KIT ITEMS 19
(FLUID SIDE) 20
14
18
Seal Kit Items

Item Quantity Description
1 1 Bladder anti-extrusion ring
2 1 Metal back-up ring
3 1 O-ring
4 1 Rubber back-up ring
Bladder Kit Items Fluid Port Kit Items

Item Quantity Description Item Quantity Description
1 1 Bladder anti-extrusion ring 1 1 Bladder anti-extrusion ring
2 1 Metal back-up ring 2 1 Metal back-up ring
3 1 O-ring 3 1 O-ring
4 1 Rubber back-up ring 4 1 Rubber back-up ring
5 1 Bladder with stem 14 1 Fluid port
6 1 Gas valve adaptor 15 1 Poppet
7 1 Gas valve adaptor o-ring 16 1 Poppet spring
8 1 Gas valve core 17 1 Poppet piston
9 1 Gas valve cap 18 1 Poppet locknut
10 1 O-ring 19 1 Spacer
11 1 O-ring back-up 20 1 Locknut
12 1 Jam nut 21 1 Bleeder plug
13 1 Protective cap C. Item 21 is not included or used for fluid ports with
SAE 4–Bolt Split Flange connection.
A. Item 6 includes items 7, 8, and 9 for 5000 psi bladder kits.
B. Items 10 and 11 are only used for 5000 psi bladder kits. For kit part numbers, see page 28.
Spare parts for ASME design only (2.5 to 15 gallon, 3000 psi, top repairable)
11 18
10
20
4
8
9
3
6
1 7
SEAL KIT ITEMS

(GAS SIDE) GAS VALVE DETAIL
13
14
1
15
3
19
4 17
SEAL KIT ITEMS 18
(FLUID SIDE) 12
16
Seal Kit Items

3 1 O-ring
A. Seal Kit items can be used on Gas Side or Fluid Side.
Fluid Port Kit Items
Bladder Kit Items Item Quantity Description
Item Quantity Description 1 1 Bladder anti-extrusion ring
1 1 Bladder anti-extrusion ring 2 1 Metal back-up ring
2 1 Metal back-up ring 3 1 O-ring
3 1 O-ring 4 1 Rubber back-up ring
4 1 Rubber back-up ring 12 1 Fluid port
5 1 Bladder with stem 13 1 Poppet
6 1 Gas valve adaptor 14 1 Poppet spring
7 1 Gas valve adaptor o-ring 15 1 Poppet piston
8 1 Gas valve core 16 1 Poppet locknut
9 1 Gas valve cap 17 1 Spacer
10 1 Jam nut 18 1 Locknut
11 1 Protective cap 19 1 Bleeder plug
B. Seals for Fluid Side are not included in Bladder Kit. E. Item 19 is not included or used for fluid ports with
C. Order Seal Kit separately for Fluid Side Repair. SAE 4–Bolt Split Flange connection.
D. Items 18 (Locknut) & 20 (Spacer) are not included in any
parts kit and must be ordered separately for Gas Side. For kit part numbers, see page 28.
Spare parts for ASME design only (2.5 to 15 gallon, 5000 psi, top repairable)
10 17
9
19
6
4
8
3
7
1
SEAL KIT ITEMS

(GAS SIDE) GAS VALVE DETAIL
2.5 - 11 gallon - 5000 psi
12
13
1
GAS VALVE DETAIL

2
15 gallon - 5000 psi
14
3
18
4 16
SEAL KIT ITEMS 17

(FLUID SIDE) 11
15
Seal Kit Items

3 1 O-ring
Fluid Port Kit Items
A. Seal Kit items can be used on Gas Side or Fluid Side.
Bladder Kit Items 1 1 Bladder anti-extrusion ring
Item Quantity Description 2 1 Metal back-up ring
1 1 Bladder anti-extrusion ring 3 1 O-ring
2 1 Metal back-up ring 4 1 Rubber back-up ring
3 1 O-ring 11 1 Fluid port
4 1 Rubber back-up ring 12 1 Poppet
5 1 Bladder with stem 13 1 Poppet spring
6 1 Gas valve adaptor 14 1 Poppet piston
7 1 O-ring 15 1 Poppet locknut
8 1 Stem extension 16 1 Spacer
9 1 Jam nut 17 1 Locknut
10 1 Protective cap 18 1 Bleeder plug
B. Seals for Fluid Side are not included in Bladder Kit. F. Item 18 is not included or used for fluid ports with
C. Order Seal Kit separately for Fluid Side repair. SAE 4–Bolt Split Flange connection.
D. Items 7 & 8 are not required for 15 Gallon Bladder Kit. For kit part numbers, see page 28.
E. Items 17 (Locknut) & 19 (Spacer) are not included in any
parts kit and must be ordered separately for Gas Side.
Seal kits, bladder repair kits, and fluid port assemblies HAB–5X ASME Design
Seal Kits
Part Number Description
R978045056 Seal kit (1 quart)
R978045057 Seal kit (1 gallon)
R978045055 Seal kit (2.5 – 15 gallon)
Bladder Repair Kits

3000 psi bottom and top repairable bladder kits
R978046058 Bladder repair kit – Nitrile (1 quart)
R978904899 Bladder repair kit – Nitrile (1 gallon)
R978046059 Bladder repair kit – Nitrile (2.5 gallon)
5000 psi bottom repairable bladder kits
5000 psi top repairable bladder kits
Fluid Port Assemblies

Threaded fluid port assembly
R978046071 Fluid port assembly (1 quart) – NPT 1" - 11 1/2 NPT
R978040023 Fluid port assembly (1 quart) – SAE 1-5/16" - 12 SAE
R978046072 Fluid port assembly (1 gallon) – NPT 1-1/4" - 11 1/2 NPT
R978040024 Fluid port assembly (1 gallon) – SAE 1-5/8" - 12 SAE
R978046074 Fluid port assembly (2.5 gal –15 gal) – NPT - 3K 2" - 11 1/2 NPT
R978040022 Fluid port assembly (2.5 gal –15 gal) – SAE - 3K 1-7/8" - 12 SAE
R978046090 Fluid port assembly (2.5 gal –15 gal) – NPT - 5K 2" - 11 1/2 NPT
R978046092 Fluid port assembly (2.5 gal –15 gal) – SAE - 5K 1-7/8" - 12 SAE
Flanged fluid port assembly
R978040009 Fluid port assembly (2.5 gal –15 gal, 3000 psi) 2" code 61
R978046073 Fluid port assembly (2.5 gal –15 gal, 5000 psi) 1-1/2" code 62
Notes
Notes
Notes
Bosch Rexroth Corp. | Hydraulics HAB–5X | RA 51350/05.10
Bosch Rexroth Corp. © This document, as well as the data, specifications and other
Industrial Hydraulics information set forth in it, are the exclusive property of Bosch Rexroth
2315 City Line Road Corporation. Without their consent it may not be reproduced or given to
third parties.
Bethlehem, PA 18017-2131
USA The data specified above only serve to describe the product. No
Telephone (610) 694-8300 statements concerning a certain condition or suitability for a certain
application can be derived from our information. The information given
Facsimile (610) 694-8467
does not release the user from the obligation of own judgment and
www.boschrexroth-us.com
verification. It must be remembered that our products are subject to a
natural process of wear and aging.

Bladder Type Accumulator

Uploaded by

Copyright:

Available Formats

Bladder Type Accumulator

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Bladder Type Accumulator

Uploaded by

Copyright:

Available Formats

Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Bladder-type accumulators RA 51350/05.10 1/32

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page – Hydraulic accumulator according to ASME Section VIII pres-

For complete details on HAB-4X design, refer to data sheet

HAB 10 – 207 – 5X /1 S07 G 6 N 1 1 1 –ASME

* Top repairable accumulators don't have metallic nameplates.

Standard ASME models

Standard ASME models

Volume Size Material Number DCH Designation

Function & performance data

Note: Viton® is a trademark of DuPont

p1 = Minimum operating pressure

Calculation diagrams Correction factors Ki and Ka

∆ real = ∆ ideal • KA ∆ real = ∆ ideal • Ki

Using the diagrams How to use the calculation diagrams

these values is the available volume.

Pressure-Volume Curve, Adiabatic Relationship; Bladder Type Accumulator

Pressure-Volume Curve, Isothermal Relationship; Bladder Type Accumulator

1500 1000 300

Unit dimensions, 1 quart and 1 gallon accumulators, HAB–5X ASME

Unit drawings, 1 quart and 1 gallon accumulators

BLEEDER PORT ØC is ± 1/2" ( ± 12.7 mm)

1. PRE-CHARGE UNIT TO DESIRED PRESSURE

WRENCH FLATS F FLUID PORT

WRENCH FLATS FLUID PORT

1 Quart Fluid Ports 1 Gallon Fluid Ports

Fluid Port and Bleeder Port Connections with Thread Types

Unit drawings, 2.5 to 15 gallon accumulators (Bottom Repairable, 3000 psi)

22–3/4" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

35" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

55–3/4" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

79–1/4" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

Unit drawings, 2.5 to 15 gallon accumulators (Bottom Repairable, 5000 psi)

2"-11.5 NPT THD #24 SAE

1-1/2" SAE SPLIT FLANGE

Unit drawings, 2.5 to 15 gallon accumulators (Top Repairable, 3000 psi)

1. PRE-CHARGE UNIT TO DESIRED PRESSURE

22–1/2" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

34–3/4" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

55–1/2" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

79" 2"NPT 3" 3 1/2" 1/4" NPT 1–3/4" 2–7/8"

Unit drawings, 2.5 to 15 gallon accumulators (Top Repairable, 5000 psi)

1. PRE-CHARGE UNIT TO DESIRED PRESSURE

FLUID PORT Fluid Port and Bleeder Port Connections

2"-11.5 NPT THD #24 SAE

1-1/2" SAE SPLIT FLANGE

Accessories for HAB accumulators with BSPP fluid ports

For 0532 VA series relief valves, refer to data sheet RE 50128.

Accumulator Accumulator Accum

Accumulator Material number Accumulator Material number

Accessories for HAB accumulators with SAE fluid ports

Accumulator Accumulator Accum

Accumulator Material number Accumulator Material number

Clamps and brackets

HAB–5X 3000 psi ASME

Mounting bracket and rubber back-up ring

Mounting bracket Rubber back-up ring

HAB–5X 3000 psi ASME

Note: Mounting bracket is supplied with a dampening insert.