CCSK-ELE-SPC-006 - R0 - MCC Panels

CALIBRE CHEMICALS PLANT, SAYKHA
Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

Doc Title: RFQ FOR MV MCC PANELS Rev: R0
OWNER CALIBRE CHEMICALS PRIVATE LIMITED

DETAILED ENGINEERING CONSULTANT TAKVIKSH ENGINEERING PRIVATE LIMITED
PROJECT CALIBRE CHEMICALS PLANT, SAYKHA
DOCUMENT
ISSUED FOR CATEGORY APPROVAL CODES
(USE TICK MARK)
[CODE 1] APPROVED
INFORMATION No Comments.
REVIEW A
[CODE 2] APPROVED FOR MANUFACTURING/
APPROVAL FABRICATION WITH COMMENTS AS MARKED
ENQUIRY Work may proceed subject to compliance with and incorporation of comments.
R
ORDER [CODE 3] NOT APPROVED/RESUBMIT
Work may proceed.
CONSTRUCTION
VOID [CODE 4] RETAINED FOR INFORMATION
I Revise and Resubmit.
OWNER Approval
Date ( DD-MM-YY)
Signature
Code
R0 ISSUED FOR ENQUIRY 21-11-2023 AN PJ JVS
REV DESCRIPTION DATE PREPARED CHECKED APPROVED


CONTENTS
1.0 INTENT OF THIS DOCUMENT ....................................................................................................................................... 4

2.0 ADDRESS ..................................................................................................................................................................... 4
3.0 DEFINITIONS ............................................................................................................................................................... 4
4.0 COMMUNICATION ...................................................................................................................................................... 5
5.0 INTRODUCTION ........................................................................................................................................................... 5
6.0 SERVICE CONDITION ................................................................................................................................................... 5
7.0 SCOPE ......................................................................................................................................................................... 6
8.0 CODES AND STANDARDS: ............................................................................................................................................ 6
9.0 GENERAL REQUIREMENTS ........................................................................................................................................... 8
10.0 SITE CONDITIONS ........................................................................................................................................................ 8
11.0 DESIGN AND FABRICATION REQUIREMENTS ............................................................................................................... 8
12.0 SPECIFIC REQUIREMENTS OF AIR CIRCUIT BREAKERS PANELS ....................................................................................14
13.0 SPECIFIC REQUIREMENTS OF NON-AIR CIRCUIT BREAKER FEEDERS ............................................................................17
14.0 SWITCHGEAR MODULES.............................................................................................................................................19
15.0 SWITCHBOARD COMPONENTS ...................................................................................................................................20
16.0 INSPECTION, TESTING AND ACCEPTANCE ...................................................................................................................26
17.0 PACKING AND DESPATCH ...........................................................................................................................................27
18.0 RFQ FOR MV MCC PANELS .........................................................................................................................................28

Abbreviations:
ACB Air circuit breaker
BIS Bureau of Indian Standard.
CT Current transformer
CRCA Cold rolled cold annealed
LED Light emitting diode
MCC Motor control center
MCCB Moulded case circuit breaker
NO Normally open contact
NC Normally open contact
PCC Power control center
PMCC Power cum motor control center
PT Potential transformer
PVC Poly vinyl chloride
SWG Standard wire gauge


1.0 INTENT OF THIS DOCUMENT

a) This document is intended to cover the design, engineering, manufacturing, shop fabrication, assembly, pre-
assembly, test & inspection at manufacturer work, packing, shipment, erection, commissioning &
performance testing intended units or systems at site of Calibre Chemicals Private Limited, Gujarat.
b) The equipment & services furnished shall meet all the requirement of this document and reference
mentioned in this document. In case of any conflict/contradiction among various part of the specification
the same shall be referred to the client/DEC for clarification whose decision shall be final & biding.
c) It is not intent to specify completely herein all aspects of design & construction of equipment. Nevertheless,
the equipment shall conform in all aspects of high standards of engineering, design and workmanship and
shall be capable of performing in continuous commercial operation in a manner acceptable to purchaser
who will interpret the meaning of specification, drawings, and shall have right to reject or accept any work
or material which in his assessment is not complete to meet the requirement of this document or applicable
national & international standards mentioned elsewhere in this document.
d) If any provision of this document departs from “SUPPLIER’S” usual construction practices, sufficiently to
materially increase the cost of equipment without (in suppliers opinion) providing a corresponding increase
in quality or if the SUPPLIER consider that his usual construction would provide better quality, the supplier
shall call this to attention of the PURCHASER by submitting an alternative bid. However, in any case a base
bid shall be submitted based on the equipment & services as specified.
e) Whenever material or item is specified or described by name of brand, manufacturer or trademark, the
specific item shall be understood as establishing type, function, and quality desired. Other manufacturer
product may also be considered provided sufficient information is furnished to enable PURCHASER to
determine that the product is equivalent to those named mentioned.
2.0 ADDRESS
Site Location:
Calibre Chemicals Pvt Ltd.
Plot No. C-378, 379 & 380
GIDC Saykha Industrial Estate,
Opp. Kansai Nerolac Paints Limited
Tal. Vagra, Dist. Bharuch
3.0 DEFINITIONS
Client Calibre Chemicals Pvt Ltd. (CCPL)
Design Engineering Consultant: Takviksh Engineering Pvt Ltd
CONSULTANT / DEC: (TEPL)
PMC Project Management Company- CBRE
OEM Original Equipment Manufacturer

Manufacturer or Dealer, Distributor, Channel Partner of OEM

Bidder / Supplier / Vendor who is offering for the item/s specified in this document
VTS Vendor / OEM / Bidder to specify
Site / Plant Calibre Chemicals Saykha, Phase-1 Plant
RO Reverse osmosis treated water for TDS removal
SW Soft water, treated for hardness removal
4.0 COMMUNICATION
All technical communications and clarifications shall be carried out with
Mr. J. V. Shah MR Jitendra kadam
TakViksh Engineering Pvt Limited, Calibre Chemicals Pvt Ltd
TF-6, Earth ICON, New VIP Road, 903, GIDC Sarigam, Via Bhilad,
Vadodara-390019 Dist: Valsad, Gujarat – 396155
Mobile: +91 75678 70010 Mobile: + 91 9898098297
Email: [email protected] Email: [email protected]
5.0 INTRODUCTION
Calibre Chemicals Private Limited which will be henceforth referred to as “Client” is intended to expand their
production at their Sykha (Gujarat) Facility. To meet various process and utility requirement, client wants to set
up a distinct Soft water and RO water treatment units at above site. The unit within battery limit shall be well
equipped to perform at desired demand and quality levels with all required accessories, instruments, and
controls.
The scope shall design, manufacture, shop assembly, FAT, supply, site unloading, storage, installation, assembly,
mechanical, first charge of consumables, electricals and instrument provisions and Hookups within battery limits
and externals, commissioning and performance trials and handover the assets with all required documents to
client. Job completion certificate should be obtained from client as a Project Completion Certificate and warranty
/ guarantee period commencement.
Power and Water supply shall be given at one point to the unit. Product and wastewater lines shall be routed to
specific locations from battery limit through piping by client.
Process and personal safeties should be the key ascent of the facility.
6.0 SERVICE CONDITION
(i) Climatic condition:
(ii) Maximum Altitude above sea level less than 1000M
(iii) Service conditions


(a) Maximum ambient air temperature (C0) 50

(b) Average daily air temperature. (C0) 35
(c) Maximum yearly air temperature (C0) 50
(d) Minimum ambient air temperature (C0) 3.5
(iii) Maximum relative humidity (%) 95
(iv) Average annual rainfall (mm) 1000
(v) Maximum wind pressure kg/m2 150
7.0 SCOPE
7.1 THIS SPECIFICATION COVERS THE REQUIREMENTS OF DESIGN, MANUFACTURE, TESTING,

PACKING AND SUPPLY OF FIXED I DRAW OUT TYPE MEDIUM VOLTAGE SWITCHBOARDS.
8.0 CODES AND STANDARDS:
8.1 THE EQUIPMENT SHALL COMPLY WITH THE REQUIREMENTS OF LATEST REVISION OF
FOLLOWING STANDARDS ISSUED BY BIS UNLESS OTHER WISE SPECIFIED.
IS : 5 Colours for ready mixed paints and enamels
IS : 772 AC Electricity Meters
IS : 1248 Direct acting electrical indicating instruments
IS: 2705 Current transformers
IS: 2824 Method for dctcrmining the comparative tracking index of solid insulating materials under
moist conditions
IS: 3156 Voltage transformers
IS : 3231 Elcctrical relays for power systems protection.
IS: 3618 Phosphate treatment of iron and steel for protection against corrosion.
IS: 5082 Material data for aluminium bus bars.
IS: 5578 Guide for marking of insulated conductor.


IS: 6005 Code of practice of Phosphating of iron and steel.
IS: 8623 Factory built assemblies of switchgear and control gear for voltages upto and including
1000 V AC and 1200 V DC.Part -II particular requirements for busbar trunking systems
(bus ways).
IS : 11353 Guide for uniform system marking and identification of conductors and apparatus
terminals.
IS : 13703 Low voltage fuses.
IS: 13947 LV Switchgear and control gear
8.2 IN CASE OF IMPORTED EQUIPMENTS, STANDARDS OF THE COUNTRY OF ORIGIN SHALL BE

APPLICABLE IF THESE STANDARDS ARE EQUIVALENT OR STRINGENT THAN THE APPLICABLE INDIAN
STANDARDS.
8.3 THE EQUIPMENT SHALL ALSO CONFORM TO THE PROVISIONS OF INDIAN ELECTRICITY
RULES AND OTHER STATUTORY REGULATIONS CURRENTLY IN FORCE IN THE COUNTRY.
8.4 IN CASE INDIAN STANDARDS ARE NOT AVAILABLE FOR ANY EQUIPMENT, STANDARDS
ISSUED BY IEC/BS / VDEI IEEEI NEMA OR EQUIVALENT AGENCY SHALL BE APPLICABLE.
8.5 IN CASE OF ANY CONTRADICTION BETWEEN VARIOUS REFERRED STANDARDS /

SPECIFICATIONS / DATA SHEET AND STATUTORY REGULATIONS THE FOLLOWING ORDER OF PRIORITY
SHALL GOVERN:
-Statutory regulations
-Data sheets
-Job specifications
-This specification
-Codes and standards


9.0 GENERAL REQUIREMENTS
9.1 THE OFFERED EQUIPMENT SHALL BE BRAND NEW WITH STATE OF ART TECHNOLOGY AND
PROVEN FIELD TRACK RECORD. NO PROTOTYPE EQUIPMENT SHALL BE OFFERED.
9.2 VENDOR SHALL ENSURE AVAILABILITY OF SPARE PARTS AND MAINTENANCE SUPPORT
SERVICES FOR THE OFFERED EQUIPMENT AT LEAST FOR 15 YEARS FROM THE DATE OF SUPPLY.
9.3 VENDOR SHALL GIVE A NOTICE OF AT LEAST ONE YEAR TO THE END USER OF EQUIPMENT
AND PMC BEFORE PHASING OUT THE PRODUCT/SPARES TO ENABLE THE END USER FOR PLACEMENT
OF ORDER FOR SPARES AND SERVICES.
10.0 SITE CONDITIONS
10.1 THE SWITCHBOARDS SHALL BE SUITABLE FOR INSTALLATION AND SATISFACTORY

OPERATION IN A PRESSURISED SUBSTATION OR IN SUBSTATION WITH RESTRICTED NATURAL AIR
VENTILATION IN A TROPICAL, HUMID AND CORROSIVE ATMOSPHERE.
10.2 THE SWITCHBOARDS SHALL BE DESIGNED TO OPERATE UNDER SPECIFIED SITE

CONDITIONS. IF NOT SPECIFICALLY MENTIONED A DESIGN AMBIENT TEMPERATURE OF 40° C AND
ALTITUDE NOT EXCEEDING 1000 METRES ABOVE MEAN SEA LEVEL SHALL BE CONSIDERED.
All the equipment described in this specification is intcnded for continuous duty at the Specified ratings under
the specified ambient conditions.
11.0 DESIGN AND FABRICATION REQUIREMENTS
11.1 MEDIUM VOLTAGE SWITCHBOARD SHALL BE METAL ENCLOSED FULLY DRAWOUT/FIXED,

FREE STANDING, FLOOR MOUNTING, COMPARTMENTALISED, MODULAR TYPE SUITABLE FOR
INDOOR INSTALLATION.
11.2 THE SWITCHBOARD ENCLOSURE SHALL BE DUST AND VERMIN PROOF AND SHALL PROVIDE
A DEGREE OF PROTECTION NOT LESS THAN IP-42.
11.3 THE SWITCHBOARD SHALL BE ASSEMBLED OUT OF VERTICAL PANELS OF UNIFORM HEIGHT
IN SINGLE LINE UP.

11.4 IT SHALL BE POSSIBLE TO EXTEND THE SWITCHBOARDS, IN EITHER DIRECTION AT A LATER

DATE. ENDS OF BUS BARS SHALL BE SUITABLY DRILLED FOR THIS PURPOSE. PANELS AT EXTREME ENDS
SHALL HAVE OPENINGS, WHICH SHALL BE COVERED WITH PLATES SCREWED TO THE PANEL. DETAILS
OF DRILLED HOLES IN BUS BAR AND OPENINGS IN THE PANELS, PROVIDED FOR FUTURE EXTENSION
SHALL BE CLEARLY SHOWN IN THE VENDOR DRAWINGS.
11.5 THE SWITCHBOARD SHALL BE DESIGNED TO ENSURE MAXIMUM SAFETY DURING

OPERATION, INSPECTION, CONNECTION OF CABLES, RELOCATION OF OUTGOING CIRCUITS AND
MAINTENANCE, WITH THE BUS BAR SYSTEM ENERGISED AND WITHOUT TAKING ANY SPECIAL
PRECAUTIONS.
11.6 ADEQUATE MEANS SHALL BE PROVIDED TO PREVENT SHORTING OF POWER AND/OR

CONTROL TERMINALS DUE TO ACCIDENTAL DROPPING OF MAINTENANCE TOOLS ETC. INSIDE THE
SWITCHBOARD. CHECKING AND REMOVAL OF COMPONENTS SHALL BE POSSIBLE WITHOUT
DISTURBING ADJACENT EQUIPMENT.
11.7 ALL IDENTICAL EQUIPMENT AND CORRESPONDING PARTS SHALL BE FULLY

INTERCHANGEABLE.
11.8 THE FRAME, OF INDIVIDUAL VERTICAL PANELS SHALL BE FABRICATED USING PRESSED AND
COLD ROLLED SHEET STEEL. THE SHEET STEEL USED FOR PANEL SHALL BE OF MINIMUM 2MM
(14SWG) CRCA EXCEPT THAT THE DOORS AND COVERS MAY BE MADE OF 1.6MM (16SWG) CRCA.
WHEREVER REQUIRED, STIFFENERS SHALL BE PROVIDED TO INCREASE STIFFNESS OFLARGE SIZE
DOORS AND COVERS.
11.9 THE SWITCHBOARD SHALL BE PROVIDED WITH INTEGRAL BASE FRAME FOR EACH
VERTICAL PANEL. THE SWITCHBOARD INTEGRAL BASE FRAME SHALL BE SUITABLE FOR TACK
WELDING.
11.10 ALL OPENINGS, COVERS AND DOORS SHALL BE PROVIDED WITH NEOPRENE GASKETS.
REMOVABLE BLANKING PLATES SHALL BE PROVIDED TO COVER THE OPENINGS IN THE EVENT OF
WITHDRAWING THE FEEDER MODULES. NUMBER OF BLANKING PLATES SHALL BE 10% OF EACH
MODULE SIZE WITH A MINIMUM OF ONE NUMBER.

11.11 ALL HARDWARE SHALL BE CORROSION RESISTANT. ALL JOINTS AND CONNECTIONS OF THE
PANEL MEMBERS SHALL BE MADE BY ZINC PASSIVATED CADMIUM PLATED HIGH QUALITY STEEL
BOLTS, NUTS AND WASHERS.
11.12 SUITABLE REMOVABLE TYPE EYEBOLTS SHALL BE PROVIDED FOR THE LIFTING OF THE
PANEL/SHIPPING SECTION. THESE BOLTS, WHEN REMOVED SHALL NOT LEAVE ANY OPENING IN THE
PANELS.
11.13 NON-MAGNETIC CABLE GLAND PLATES SHALL BE PROVIDED FOR TERMINATION OF SINGLE
CORE CABLES.
11.14 THE SWITCHBOARD SHALL BE FORMED USING DISTINCT VERTICAL PANELS EACH
COMPRISING OF FOLLOWING COMPARTMENTS.
11.14.1 A metal enclosed horizontal bus bar compartment running at top unless otherwise specified.
11.14.2 Individual feeder modules in multitier mode.
11.14.3 Vertical bus bars serving all feeder modules in the vertical panel.
11.14.4 Cable termination compartment.
11.14.5 Perforated sheet steel/insulating material enclosed horizontal auxiliary bus bars for control,
interlock, indication and metering wiring running horizontally.
11.15 METAL SHEETS SHALL BE PROVIDED BETWEEN TWO ADJACENT VERTICAL PANELS
RUNNING UP TO FULL USEFUL HEIGHT OF THE SWITCHBOARD.
11.16 MCC SHALL BE OF SINGLE/DOUBLE FRONT EXECUTION AS SPECIFIED IN DATA SHEET/JOB

SPECIFICATION. HOWEVER CIRCUIT BREAKER PANELS AND FIXED TYPE SWITCHBOARD SHALL BE IN
SINGLE FRONT EXECUTION ONLY.
11.17 MOTOR STARTER AND SWITCH FUSE MODULES SHALL NOT BE ACCOMMODATED AT
FRONT AND REAR OF ACB INCOMER AND BUS COUPLER PANEL.
11.18 ALL METERING AND PROTECTION EQUIPMENT ASSOCIATED WITH A PARTICULAR CIRCUIT
AS SPECIFIED IN DATA SHEET SHALL BE HOUSED IN SEPARATE AND INDEPENDENT COMPARTMENT

EARMARKED FOR THAT PARTICULAR CIRCUIT AND IN THE FIXED PORTION OF THE VERTICAL PANEL
IN CASE OF BREAKER PANELS.
11.19 ALL AUXILIARY DEVICES FOR CONTROL, RESET, INDICATION, MEASUREMENT AND
PROTECTION SUCH AS PUSH BUTTONS, CONTROL AND SELECTOR SWITCHES, INDICATING LAMPS,
MEASURING INSTRUMENTS AND PROTECTIVE RELAYS SHALL BE MOUNTED ON THE FRONT SIDE OF
THE RESPECTIVE COMPARTMENT. THE DESIGN SHALL BE SUCH THAT ALL POWER ON/OFF OR START!
STOP AND RELAY RESET OPERATIONS SHALL BE PERFORMED WITHOUT OPENING THE PANEL DOOR.
11.20 SPACE HEATERS
The switchboard panels shall be provided with space heaters to prevent moisture condensation. The space
heater shall be located in the bottom part of each panel and shall be supplied from 240 V AC auxiliary bus for
space heater. The space heater shall be provided with a thermostat having adjustable setting and double pole
miniature circuit breaker.
11.21 AUXILIARY BUS BARS
Auxiliary bus bars each of minimum size 18-mm2 coppers shall be provided for following applications. Exact
number of bus bars shall depend on various control, metering and auxiliary power distribution requirement.
11.21.1 Panel space heater supply and motor space heater supply.
11.21.2 Control supply for breaker tripping, closing and indication circuits.
11.21.3 Control supply for breaker spring charging motors, motor starter control and indication circuit.
11.21.4 AC potential supply for energy meters, voltage operated relays etc.
11.21.5 Tee-off connectors shall be used for distributing auxiliary supply to each vertical panel. Rubber
grommets shall be used for all wire entries to make the entries dust and vermin proof.
11.21.6 Provision to hook up of external DC control supply to be provided either in bus PT panel or bus
coupler panel.

11.22 BUS BAR
11.22.1 Bus bars shall be of high conductivity electrolytic aluminium /copper supported on insulators made
of non-hygroscopic, non-inflammable material with tracking index equal to or more than that defined in Indian
standards.
11.22.2 All bus bars shall be insulated with heat shrunk PVC sleeves of 1100 V grade. Red, yellow and blue
colour shall be used for phase bus bars and black colour shall be used for neutral bus bars. Removable type
shrouds shall be provided for joints.
11.22.3 Minimum clearance between live parts, between live parts/neutral to earth shall be 19 mm.
However clearances between terminals at components shall be as per applicable individual standards for
components.
11.22.4 Interconnections between the main bus bars and individual units shall be made by using aluminium
bus bars of adequate rating. These interconnections of the vertical bus bars shalI be in separate compartment
and fully shrouded.
11.22.5 Vertical bus bars for circuit breaker panels shall be sized depending upon the rating and number of
breakers per vertical panel. However Vertical bus bars of all other panels shall be of uniform cross section. Size
of vertical bus bars shall not be less than 500 mm2 Aluminium per phase or equivalent copper for panels rated
above 25kA.
11.23 WIRING AND TERMINALS
11.23.1 Inside the cubic les, the wiring for control, signalling, protection and instrument circuits shall be
done with BIS approved, PVC insulated, Dame retardant type, copper conductor wire. The insulation grade
shall be 660 V. The wiring shall preferably be enclosed in plastic channels or neatly bunched together.
11.23.2 PVC insulated copper conductor of cross section 1.5 mm2 may normally be used provided the
control fuse rating is 10 amps or less. For 16 amps control fuse circuit 2.5 mm2 copper conductor shall be used.
Each wire shall be terminated at a separate terminal. C.T. Circuit wiring.shall be done with 2.5mm 2 Copper
conductor.
11.23.3 Shorting links/suitable-shorting arrangement for shorting CT secondary shall be provided.
11.23.4 Each wire shall be identified at both ends by PVC ferrules.


11.23.5 Inter panels wiring within each shipping section shall be switchboard vendor's responsibility. For
wiring between shipping sections, vendor shall provide terminal blocks on adjoining shipping sections and
supply suitable jumpering wires. Interpanel wiring shall be taken thorough PVC sleeves or rubber grommets.
11.23.6 A minimum of 10% spare terminals shall be provided on each terminal block.
11.23.7 Conductors shall be terminated with adequately sized compression-type lugs for connection to
equipment terminals and strips. Stranded conductors shall be soldered at the ends before connections are
made to the terminals. Sufficient terminals shall be provided on each terminal block to ensure that not more
than one outgoing wire is connected per terminal.
11.23.8 Terminal strips shall preferably be separated from power circuits by metal barriers or enclosures.
All spare contacts of auxiliary relays, timers, etc shall be wired up to the terminals.
11.24 EARTHING
11.24.1 All panels shall be connected to a tinned copper earth bus bar running throughout the length of the
switchboard.
11.24.2 The minimum earth bus size shall be 30x6 mm2 copper for fault level up to 31.5kA and 50x6 mm2
copper for fault level above 31.5kA.
11.24.3 A11 doors and movable parts shall be earthed using flexible copper connections to the fixed frame
of the switchboard. Provision shall be made to connect the earthing bus bar to the plant-earthing grid at two
ends.
11.24.4 All non-current carrying metallic parts of the mounted equipment shall be earthed. Minimum 4
nos,10 mm diameter bolts with nuts shall be provided on the earth bus for termination of fourth core of cable
per vertical panel.
11.25 NAME PLATE
11.25.1 A nameplate with the switchboard designation shall be fixed at the top of the central panel. A
separate nameplate giving details for each feeder compartment of all panels shall be provided.
11.25.2 The nameplates for feeder compartments shall be in two parts. One part shall have necessary
details pertaining to the compartments number of vertical panel of the switchboards. The other parts shall be
removable and shall contain all details regarding the feeder number for drives/equipment controlled by the
particular module as per approved single line diagram.

11.25.3 Blank nameplates shall be provided for all spare and vacant modules.
11.25.4 Nameplate or polyester adhesive stickers shall be provided for each equipment mounted inside the
switchboard. Special warning plates shall be provided on removable covers or doors giving access to cable
terminals and bus bars.
11.25.5 Special warning labels shall be provided inside the switchboards also, wherever considered
necessary. Identification tags shall be provided inside the panels matching with those shown on the circuit
diagram.
11.25.6 Engraved nameplates shall preferably be of 3-ply (Black-White Black) lamicoid sheets or anodised
aluminium. However back engraved Perspex sheet nameplates may also be acceptable. Nameplates shall be
fastened by screws and not by adhesives.
11.26 PAINTING
11.26.1 All metal surfaces shall be thoroughly cleaned and degreased to remove mill scale, rust, grease and
dirt. Fabricated structures shall be pickled and then rinsed to remove any trace of acid. The under surface shall
be prepared by applying a coat of phosphate paint and coat of yellow zinc chromate primer. The under surface
shall be made free from all imperfections before undertaking the finishing coat.
11.26.2 After preparation of the under surface, the switchboard shall be spray painted with two coats of
epoxy based final paint or shall be powder coated.
11.26.3 Colour shade of final paint shall be 631 as per IS:5 unless otherwise specified. -.
11.26.4 The finished panels shall be dried in stoving ovens in dust free atmosphere. Panel finish shall be
free from imperfections like pinholes, orange peels, runoff paint etc. Vendor shall supply final paint (1 litre per
switchboard) in non-returnable container for final touch up at site.
11.26.5 All unpainted steel parts shall be cadmium plated or suitably treated to prevent rust fonnation. If
these parts are moving elements then they shall be greased
12.0 SPECIFIC REQUIREMENTS OF AIR CIRCUIT BREAKERS PANELS
12.1 THE BREAKER PANELS SHALL HAVE DISTINCT BUS BAR, BREAKER AND CABLE
COMPARTMENTS.

12.2 THE DESIGN OF EACH COMPARTMENT SHALL BE SUCH AS TO PREVENT MOVEMENT OF

VENNIN FROM A PARTICULAR COMPARTMENT TO ANY OTHER COMPARTMENT OF THE PANEL WHEN
THE BREAKER IS WITHDRAWN AND COMPARTMENT DOOR IS CLOSED.
12.3 BLANKING PLATES SHALL BE PROVIDED FOR EACH CIRCUIT BREAKER COMPARTMENTS,
WHICH WOULD BE USED AFTER INSTALLATION, TO COVER THE OPENINGS IN THE EVENT OF TAKING
OUT THE BREAKER OUTSIDE THE COMPARTMENT.
12.4 IN ORDER TO MINIMISE ACCIDENTAL ACCESS AND AVOID ACCIDENTS DUE TO FALLING
TOOLS, ALL THE OUTGOING LINKS SHALL BE SHROUDED.
12.5 OUTGOING AIR CIRCUIT BREAKER CAN BE MOUNTED IN A MAXIMUM OF TWO-TIER

EXECUTION WHILE THE INCOMING/BUS COUPLER AIR CIRCUIT BREAKER SHALL BE IN SINGLE TIER
EXECUTION ONLY.
12.6 CABLE COMPARTMENT
12.6.1 Separate compartment totally enclosed from all sides shall be provided for cable termination, on
the rear side. Access to cables shall be from the rear side after opening the cabling compartment door.
12.6.2 The incoming / outgoing cable termination shall be staggered for each circuit and barriers of sheet
steel or insulating material shall be provided between termination of two circuits such that maintenance on
one circuit could be carried out while the other circuit is live. Suitable clamping arrangements shall be provided
for cables and cable termination. Tenninal blocks shall not be used for supporting the cables.
12.6.3 The incoming supply for PCC/PMCC panels shall be through top entry bus ducts or through
Top/bottom entry cables unless specified otherwise. The outgoing cables shall have Top/bottom entry unless
specified otherwise.
12.6.4 The cable terminations shall be suitably sized for receiving specified number of cables per
termination and provision shall be made for terminating each outgoing cable with a separate bolted
connection. In case the total number of cables entering a particular panel cannot be accommodated in the
cabling compartment of the panels an extension panel of full height shall be added to the cabling compartment
for accommodating extra cables.

12.7 CIRCUIT BREAKER COMPARTMENT
12.7.1 The circuit breaker compartment shall be fully draw out. Suitable guides shall be provided to
facilitate easy withdrawal of the circuit breaker.
12.7.2 The current transformers for the ammeter/protection circuits shall be mounted on the fixed portion
of the compartment. However, current transformers associated with built-in releases may be mounted on the
breaker trolley.
12.7.3 All terminals except wiping/sliding type control terminals shall be shrouded with plastic covers to
prevent accidental contact. For direct termination - clip on shrouded type terminals shall be provided.
12.7.4 There shall be three positions for the draw out trolley viz:"Service" position - In this position both
power and control circuits shall be connected. This shall be the normal operating position of the circuit
breaker."Test"position - The power contacts shall be disconnected in this position but the control connections
shall not be disturbed, it shall be possible ~o close and trip the breakers in this position."Drawout " Position -
both power and control circuits shall be disconnected in this position and breaker removed from the cubicle.
12.7.5 The circuit breaker shall be lockable in "service" and "test" positions. Saferyshutters shall be
provided when the breaker is in withdrawn/drawout position.
12.7.6 The earth connection must remain connected in "Test" position; Earthing of the unit shall be done
with a "pin" or with scrapping earth connections.
12.7.7 The earth connection shall make before the main power / control contacts make and break after
the power/control contacts are disconnected. Earthing connection through a plug and socket connection shan
not be acceptable
12.8 INTERLOCKS
Following interlocks shall be provided:
12.8.1 Compartment doors shall be interlocked against opening when breaker is in closed condition.
However, it shall be possible to defeat this interlock for inspection purposes.
12.8.2 It shall not be possible to push "in" a drawn out circuit breaker in closed condition or withdraw a
circuit breaker in closed condition.

13.0 SPECIFIC REQUIREMENTS OF NON-AIR CIRCUIT BREAKER FEEDERS
13.1 THE DESIGN OF DRAWOUT FEEDER MODULES SHALL NOT CHANGE FOR SINGLE FRONT OR
DOUBLE FRONT EXECUTION. SEPARATE VERTICAL BUS BARS SHALL BE PROVIDED FOR EACH FRONT
SIDE MODULES.
13.2 ALL IDENTICAL FEEDER MODULES SHALL BE INTERCHANGEABLE.
13.3 EACH VERTICAL PANEL SHALL HAVE A SEPARATE CABLE ALLEY. THE WIDTH OF THIS CABLE
ALLEY SHALL BE SUFFICIENT TO ACCOMMODATE ALL THE CABLES AND SHALL HAVE FREE ACCESS FOR
CABLE TERMINATIONS AND IN ANY CASE SHALL NOT BE LESS THAN 200MM MINIMUM. CABLE ALLEYS
SHALL BE PROVIDED WITH SUITABLE DOORS.
13.4 SHEET STEEL BARRIERS SHALL BE PROVIDED BETWEEN INDIVIDUAL COMPARTMENTS AND
CABLE ALLEY. THIS BARRIER SHALL BE PROVIDED WITH OPENING FOR POWER AND CONTROL
CONNECTIONS AND IT SHALL BE POSSIBLE TO SAFELY CARRYOUT MAINTENANCE WORK ON CABLE
CONNECTIONS TO ANYONE CIRCUIT IN THE CABLE ALLEY WITH THE BUSBARS AND THE ADJACENT
CIRCUITS LIVE.
13.5 MAINTENANCE AND CONNECTION OF CABLES TO ANY MODULES SHALL BE POSSIBLE

WITHOUT HAVING TO TAKE OUT THE MODULES FROM ITS POSITION FROM THE PANEL.
13.6 THE OUTGOING FEEDER TROLLEYS FOR DRAWOUT TYPE SWITCHBOARD SHALL BE FULLY
DRAWOUT AND SHALL HAVE THE FOLLOWING FEATURES.
13.6.1 It shall be possible to withdraw the trolley without having to unbolt or unscrew any power and
control connections to the equipment mounted on the withdrawable trolley.
13.6.2 Both power and control connections shall be drawout type. All line and bus PTs shall be in drawout
execution only. However, outgoing modules having size more than half of the useful vertical height of the
panel may be in mixed combination of drawout /fixed type.
13.6.3 Control supply transformer modules with burden higher than 2.5KVA may be in fixed execution.
13.6.4 The trolley withdrawal shall be by means of crank and screw arrangement. Alternatively movement
on guided rollers may also be acceptable. Plug in operation shall be independent of manual force.

13.6.5 For drawout type feeders of size equal to or greater than half the useful vertical height of panel,
positive clamping arrangement shall be provided on the top portion of the trolley in addition to clamping
arrangement at the bottom, to ensure all round positive pressure on the power drawout contacts once the
trolley is plugged in.
13.6.6 Power drawout contacts shall preferably be located towards the bottom portion of each trolley.
The trolley shall be lockable in fully plugged in position and devicei;shall be provided to ensure positive
plugging in. In test position, power contacts shall be totally isolated and a device shall be provided for
indication of test position.
13.7 THE INCOMER AND BUS TIE FEEDERS WITH LOAD BREAK SWITCHES RATED 800A AND
ABOVE MAY BE IN FIXED EXECUTION
13.8 VARIOUS COMPARTMENT SIZES IN A VERTICAL PANEL SHALL BE MULTIPLES OF A BASIC

DIMENSION. HOWEVER, THE MINIMUM MODULE SIZE FOR SWITCH FUSE FEEDER AND MOTOR
STARTOR/CONTACTOR FEEDER SHALL NOT BE LESS THAN THAT DEFINED IN DATA SHEET/JOB
SPECIFICATION. VERTICAL BUS BARS SHALL BE PRE-DRILLED AT REGULAR INTERVALS FOR COMPLETE
FLEXIBILITY FOR CHANGES IN SIZE OF MODULES.
13.9 ALL SWITCH DRIVES OTHER THAN ROTARY CONTROL SWITCHES, SHALL BE LOCKABLE IN
BOTH 'ON' AND 'OFF' POSITIONS.
13.10 THE SWITCHES/MOULDED CASE CIRCUIT BREAKERS /MCB SHALL BE INTERLOCKED WITH
THE COMPARTMENT DOOR TO PREVENT OPENING OF THE DOOR WHEN THE SWITCH! MOULDED
CASE CIRCUIT BREAKER IS IN 'ON' POSITION AND TO PREVENT SWITCHING ON WHEN THE DOOR IS
OPEN. A DEFEAT MECHANISM FOR THIS INTERLOCK SHALL ALSO BE PROVIDED.
13.11 THE MAXIMUM HEIGHT OF THE OPERATING HANDLE AND SWITCHES SHALL NOT EXCEED
1900 MM AND THE MINIMUM HEIGHT NOT BELOW 300 MM.
13.12 UNUSED MODULES IN THE PANEL SHALL BE FULLY EQUIPPED WITH HINGED DOOR, POWER
AND CONTROL TERMINALS FOR STARTER MODULES AND CRADLE FOR FUTURE USE.

14.0 SWITCHGEAR MODULES
14.1 SWITCHBOARD SHALL BE COMPLETELY LINED UP IN ONE STRAIGHT ROW WITH THE TYPE
AND QUANTITIES OF FEEDERS AS DEFINED IN SWITCHBOARD DATA SHEET. GENERALLY, THE FEEDERS
OF THREE MAIN CATEGORIES ARE IDENTIFIED AS CIRCUIT BREAKER, MOTOR STARTERS AND SWITCH
FUSE.
14.2 STARTER MODULES REQUIRED FOR MOTOR CONTROL SHALL BE OF FOLLOWING TYPES
AND INTERNAL CONTROL WIRING OF ALL STARTER MODULES OF EACH TYPE SHALL BE IDENTICAL FOR
ALL RATINGS.
14.2.1 FYNR Full voltage non -reversing starter with minimum 18 control terminals.
14.2.2 FVR Full voltage reversing starter with minimum 24 control terminals.
14.2.3 FVNR -HD Full voltage non -reversing heavy duty starter with long starting time such as for
compressors and fans etc. with minimum 18 control terminals.
14.3 SWITCH FUSE /CONTACTOR FEEDER MODULES SHALL BE OF FOLLOWING TYPES AND
INTERNAL CONTROL WIRING OF ALL MODULES OF EACH TYPE SHALL BE IDENTICAL FOR ALL RATINGS.
14.3.1 SFU Switch fuse modules with no control terminals.
14.3.2 SFUC Switch fuse contactor modules with 18 control terminals.
14.4 TYPE OF MODULES FOR FIXED TYPE SWITCHBOARD SHALL BE SIMILAR TO ABOVE
SPECIFIED DRAWOUT MODULES EXCEPT THAT THE MODULES SHALL BE OF FIXED TYPE.
14.5 MINIMUM 2000 VA CONTROL TRANSFORMER SHALL BE PROVIDED FOR EACH BUS
SECTION OF THE PMCC/MCC SWITCHBOARD HAVING CONTACTOR CONTROL FEEDERS AND EACH
TRANSFORMER SHALL BE SIZED FOR THE ENTIRE SWITCHBOARD. FOR SWITCHBOARD HAVING TWO
BUS SECTIONS AND COUPLED BY BUS TIE SHALL HAVE MANUAL CHANGEOVER SWITCH FOR THE
CONTROL TRANSFORMERS.
14.6 TO FACILITATE SITE MODIFICATION DUE TO CHANGES IN MOTOR KW RATINGS AND TO

MINIMISE SPARES INVENTORY, OVERLOAD RELAYS AND POWER FUSE LINKS SHALL MEET THE
FOLLOWING REQUIREMENTS.

14.6.1 All bimetal overload relays shall be separately mounted type with connecting links rated for the
maximum rating of the contactor in a starter module.
14.6.2 Bimetal overload relays of various current ranges required for motors likely to be connected to a
contactor must be identical in dimension for inter-changeability. In case offered relays are with different
dimension for any particular starter module, special mounting plate suitable for mounting different relays shall
be provided in all the modules of that size.
14.7 HEAVY DUTY STARTERS SHALL BE PROVIDED WITH SATURABLE TYPE CURRENT
TRANSFORMER OPERATED OVERLOAD RELAYS ONLY, WHICH SHALL BE SUITABLE FOR MOTOR
STARTING TIME OF 15-60 SECONDS.
14.8 ALL CONTACTOR CONTROLLED STARTER FEEDERS SHALL MEET THE REQUIREMENTS OF
TYPE-2 CO-ORDINATION AS PER IS: 13947
15.0 SWITCHBOARD COMPONENTS
15.1 CIRCUIT BREAKERS
15.1.1 Circuit breakers shall be air break, 3 pole and drawout type. However Circuit breaker for generator
incomer shall be with four poles unless specified otherwise.
15.1.2 The circuit breakers shall be provided with mechanically operated emergency tripping device. This
device shall be available on the front of the panel. Mechanically operated 'closing' device shall be provided for
all breakers. However mechanical closing shall be inhibited for all breakers in service position
15.1.3 The circuit breakers shall be provided with minimum 4 NO + 4 NC contacts, wired and available for
purchaser's use.
15.1.4 Circuit breakers Open and closed positions; Service and test locations and spring charged condition
shall also be indicated mechanically in addition to electrical indications.
15.1.5 Unless otherwise specified, all circuit breakers in the switchboard shall be provided with electrical
power operating mechanism. Wherever circuit breakers are provided in place of Isolators, Breaker can be
manually operated type.
15.1.6 Operating Mechanism


a. Electric power operating mechanism shall be motor wound spring charged stored energy type. However,
manual-operating mechanism may be of the spring charging stored energy type or the spring assisted type.
For circuit breakers with electrical power operating mechanism, provision shall also be made for manual spring
charging. Closing time of circuit breakers with manual operating mechanism shall be independent of the speed
of the operating handle.
b All stored energy operating mechanism shall be equipped with following features. Failure of springs,
vibrations or shocks shall not cause unintended operation of breaker or prevent intended tripping operation.
Closing of circuit breakers shall be prevented unless the spring is fully charged.
c. All electrical power operating mechanisms shall be suitable for remote operation and shall be equipped with
following features.
-Provided with universal motor operable on AC or DC control supplies.
-Provided with emergency manual charging facility. The motor shall be automatically, decoupled
(mechanically) once the manual-charging handle is inserted.
-Closing operation of circuit breaker shall automatically initiate charging of the spring for the next closing
operation without waiting for tripping of circuit breaker.
-Closing operation shall be completed once the closing impulse is given and the first device in the control
scheme has responded even though the control switch / Push Button is released provided no counter trip
impulse is present.
15.1.7 Circuit breaker trip and closing coils in case of electrically operated breakers and trip coil in case of
mechanically operated breakers and circuit breaker indication shall be suitable for satisfactory operation on a
control supply system indicated in data sheets/job specification.
15.1.8 Circuit breakers shall be provided with anti-pumping and trip free feature.
15.1.9 Circuit breakers shall be provided with operation counters.
15.1.10 Releases are not required to be provided with breakers where relays are used. However breaker
having AC control supply voltage shall be provided with under voltage release unless specified other wise.

15.2 FUSES
15.2.1 Fuses shall be non-deteriorating HRC cartridge link type.
15.2.2 Power fuses shall be pressure fitted type and shall preferably have ribs on the contact blades to
ensure good line contact.
15.2.3 It shall be possible to handle fuses during off load conditions with full voltage available on the
terminals. Wherever required fuse pullers shall be provided. The fuse base shall be so located in the modules
to permit insertion of fuse pullers and removal of fuse links without any problem.
15.3 CONTACTORS
15.3.1 The contactors shall be air break type, equipped with three main contacts and minimum 1NO+ 1NC
auxiliary contacts. The main contacts of a particular contactor for motor startor module shall have AC-3 or AC4
ratings as specified in data sheet
15.3.2 Unless specified otherwise, the coil of the contactor shall be suitable for operation on 240 V, 1
Phase, AC supply and shall work satisfactorily between 65 to 110% of the rated value.
15.4 THERMAL OVERLOAD RELAY
15.4.1 Bimetal relays shall be provided for protecting the motor from thermal overload.
15.4.2 Bimetal relays shall be manually reset type with the reset push button brought out on the front of
the panel. The reset push button shall be capable of being operated without opening the compartment door.
15.4.3 Bimetal relays shall be positive acting ambient temperature compensated type with adjustable
setting range.
15.4.4 Bimetal relays shall have built-in single phasing prevention feature, which operate even with 50%
rated current at the time of single phasing.
15.5 MOULDED CASE CIRCUIT BREAKERS
15.5.1 MCCBs shall be provided with spring assisted quick make/break manually operated trip free
mechanism. Wherever specified, MCCB shall be suitable for remote tripping operation and the tripping device
shall be suitable for the specified control supply voltage.

15.5.2 MCCBs shall be provided tripping device with inverse time characteristic for over load protection
and instantaneous characteristics for short circuit protection and MCCB rated above 125A shall preferably
have adjustable settings.
15.5.3 'ON' and 'OFF' position of the operating handle of MCCB shall be displayed and the operating handle
shall be mounted on the door of the compartment housing MCCB.
15.5.4 Each MCCB shall be provided with minimum 1 NO + 1 NC auxiliary contact and 1NO contact for
tripping indication/alarm for purchaser's use.
15.5.5 MCCBs shall be provided with solenoid/ Motorised closing mechanism to make them suitable for
remote closing operation if specified. The closing solenoid/motor shall be suitable for specified control supply
voltage.
15.5.6 MCCB's as part of motor starter module shall be current limiting type and type tested for type-2
coordination as per IS; 13947.
15.6 RELAYS
15.6.1 Type of relay shall be numerical, static or electromagnetic typc as specified in the data sheet /job
specification.
15.6.2 All electromagnetic protective relays shall be back connected, of drawout type, suitable for flush
mounting, and fitted with dust-tight covers. Alternatively, "plug-in" type relays will also be acceptable.
Auxiliary relays are acceptable in fixed execution.
15.6.3 Each protective relay shall be provided with minimum 2 nos. potential free contacts of required
configuration. .
15.6.4 Each tripping relay shall be lockout type with hand reset coil cut-off contact. The tripping relay shall
be suitable for satisfactory operation from 50 % to 110 % of the specified control supply voltage.
15.6.5 Protective relays shall be preferably mounted on the front side and upper part the panel and
mounting of relays on the lower portion shall be avoided.
15.7 INSTRUMENT TRANSFORMERS (CTS/PTS)
15.7.1 Current transfonners shall generally confonn to IS : 2705 and any special requirement with respect
to Numerical relay shall be taken care by the vendor.

15.7.2 For general guidance the vendor shall note that the protective current transfonners shall have an
accuracy class "5P” and an accuracy limit factor greater than" 10 ". However CTs for restricted earth fault shall
be of class "PS ". Vendor shall co-ordinate the knee point voltage, magnetising current for PS class CTs to avoid
saturation and mismatching of CTs provided at other end by other vendor.
15.7.3 Current transformers for instruments shall have an accuracy class 1.0 and accuracy limit factor less
than 5.0. However accuracy class of 3.0 is acceptable for CT's meant for remote ammeters.
15.7.4 The current transformers in breaker feeders shall be capable of with standing the applicable peak
momentary short circuit and the symmetrical short circuit current for 1.0 second.
15.7.5 The voltage transformers shall be cast resin type transformers and PT shall generally conform to IS
: 3156. PT shall be provided with HRC fuses on primary side and Miniature circuit breakers with auxiliary
contact on the secondary side.
15.8 MEASURING INSTRUMENTS
15.8.1 All measuring instruments shall be of 96 x 96 mm and 72 x 72 mm square pattern, flush mounting
type for incomer and outgoing feeders respectively in the switchboard.
15.8.2 All auxiliary equipment such as shunts transducers, CT's PT's etc. as required shall be included in
the supply of the switchboard.
15.8.3 All AC ammeters and voltmeters shall be of moving iron type with accuracy class of 1.5 as per
IS:1248.Ammeters for motor feeders shall have a non-linear compressed scale at the end to indicate motor
starting current and red mark for the full load current.
15.8.4 The kW/kWH meters shall be suitable to measure unbalanced loads on 3 phases 4-wire system.
Test terminal block shall be provided for kWH meters. The accuracy class of kW/kWH meters shall be a
minimum of 2.5.
15.8.5 Digital meters shall be provided if specified in job specification/data sheets. All digital meter shall
be high reliable, accurate, compact and self powered. Digital meter data shall be saved in case of power failure.
Field programming from front of the meter shall be possible and shall be RS232/485 port in case specified in
the job specification/data sheet.

15.9 CONTROL SWITCHES

15.9.1 All control switches shall be rotary type, having a cam operated contact mechanism. Switch shall
have pistol grip handles for circuit breaker control and knob type handle for other applications.
15.9.2 Ammeter selector switches shall have make before break feature on its contacts. The selector
switch shall generally have 4 positions for reading 3 phase currents and fourth position for off. The voltmeter
selector switch shall also have 4 positions. Three positions shall be used to measure phaseto-phase voltage
and fourth shall be OFF position.
15.10 PUSH BUTTONS:

Push button colours shall be as follows:
Stop /open/emergency Red
Start/close Green
Reset/test Yellow / Black /white
15.11 INDICATIONS
15.11.1 Clustered LED type indicating light with mlmmum 8mm diameter size shall be provided for
indications.
15.11.2 Breaker positions (Close, Open, spring-charged, test position, service position) electrical
indications, with colors as given below, shall also be provided:
Breaker 'Close' Red lamp
Breaker' Open' Green lamp
Breaker auto-trip Amber Jamp
Trip circuit healthy White lamp
Spring charging Blue lamp
15.11.3 Outgoing feeder (Close, Open, trip) electrical indications, with colors as given below, shall also be
provided:

'Close' Red lamp
'Open' Green lamp
Trip' Amber lamp
15.12 AUXILIARY RELAYS/CONTACTORS

Auxiliary relays/contactors shall generally be used for interlocking and multiplying contacts. Auxiliary contact
shall be capable of carrying the maximum anticipated current.
15.13 TIMERS
For re-acceleration duty, timers unless otherwise stated, shall be pneumatic type and shall have adjustable
time setting of 0-60 seconds. Alternatively static timer may be considered. The time settings, where specified,
shall be accurately set before despatch of the switchboard. Timer provided for control of capacitor feeder shall
have minimum setting of 0-5 minutes.
15.14 MINIATURE CIRCUIT BREAKER

MCB shall provide high mechanical and electrical life, reliable protection of circuits against overload and short
circuit and shall have minimum breaking capacity of 9KA unless otherwise specified. Positive ON/OFF
indication shall be provided. Earth leakage circuit breaker shall have earth sensitivities range 30mA to 300mA
unless otherwise specified.
16.0 INSPECTION, TESTING AND ACCEPTANCE
16.1 DURING FABRICATION, SWITCHGEAR SHALL BE SUBJECT TO INSPECTION BY PMC/OWNER

OR BY AN AGENCY AUTHORISED BY THE OWNER. MANUFACTURER SHALL FURNISH ALL NECESSARY
INFORMATION CONCERNING THE SUPPLY TO OWNERS INSPECTORS.
16.2 ALL ROUTINE AND ACCEPTANCE TESTS SHALL BE CARRIED OUT AT MANUFACTURER'S
WORK UNDER HIS CARE AND EXPENSE.
16.3 TYPE TESTS, IF SPECIFIED SHALL BE PERFORMED. SHORT CIRCUIT TEST SHALL BE
PERFORMED AT CPRI OR EQUIVALENT APPROVED TESTING AGENCY AND HEAT RUN TEST MAY BE
PERFORMED AT MANUFACTURER'S WORKS. HEAT RUN TEST SHALL BE PERFORMED AT LEAST ON
ONE INCOMER AND TWO OUTGOING VERTICAL PANELS OF THE ORDERED SWITCHBOARD.

16.4 TYPE AND SHOP TESTS SHALL BE WITNESSED BY AN INSPECTOR OF OWNER OR OF AN

AGENCY AUTHORISED BY THE OWNER. PRIOR NOTICE OF MINIMUM 4 WEEKS SHALL BE GIVEN TO
THE INSPECTOR FOR WITNESSING THE TESTS.
16.5 ACCEPTANCE TESTS

Acceptance tests shall be as follows:
16.5.1 Insulation resistance of the main and auxiliary circuits shall be checked before and after power
frequency voltage withstand test.
16.5.2 Operation check shall be carried out for every control function Interlocks as per the schematic
diagrams by manually simulating fault conditions and operation of control switch’s/relays etc.
16.5.3 For equipment bought from other sub-suppliers, certified test reports of tests carried out at the
manufacturers works shall be submitted. Normally all routine tests as specified in the relevant standards shall
be conducted by the sub-supplier at his works.
16.5.4 Interchange ability of similar modules shall be checked on a random basis. This may be done on one
module of each size.
16.5.5 A general visual check shall be carried out. This shall cover measurement of overall dimension,
location, number and type of devices, location and connection of terminals etc,
16.5.6 Manual and electrical operation of Circuit Breakers. I Relays shall be checked under the worst
conditions of auxiliary supply voltage.
16.5.7 Dry insulation test with power frequency voltage shall be conducted for the main and auxiliary
circuits.
17.0 PACKING AND DESPATCH
All the equipment shall be divided into several shipping sections for protection and ease of handling during
transportation .The equipment shall be properly packed for selected mode of transportation i.e. by ship/rail
or trailer. The panels shall be wrapped in polyethylene sheets before being placed in wooden crates /cases to
prevent damage to the finish. Crates/cases shall have skid bottoms for handling. Special precaution notations
such as Fragile, This side up, center of gravity, weight,Owner's particulars, Purchase number etc. shall be
clearly marked on the package together with other details as per purchase order. The equipment may be

stored outdoors for long periods before installation. The packing should be suitable for outdoor storage in
areas with heavy rains and high ambient temperature unless otherwise agreed.
18.0 RFQ FOR MV MCC PANELS
Sr No Description Unit Qty Remarks
MV SWITCHGEAR
1. 415 V MV Switchgear (KP-PCC-12) No. 1

415V, 1000 Amps, 50 Hz, 65 kA, 3Ph-4 Wire, Aluminium Bus bar
with Incomer & Outgoing details as shown in the SLD (CCSK-ELE-
DWG-005)

DWG-006)

DWG-007)

DWG-008)

DWG-009)
6. 415 V MV Switchgear (AP-PCC-22) No. 1

DWG-010)

7. 415 V MV Switchgear (AP-PCC-23) No. 1

DWG-011)
8. 415 V MAIN LIGHTING DISTRIBUTION BOARD (DB-53) No. 1

with Incomer, change over switch & Outgoing details as shown in
the SLD (CCSK-ELE-DWG-012)
Attachments:
1. CCSK-ELE-DWG-005_R0
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TAKVIKSH ENGINEERING PVT. LIMITED
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DESCRIPTION :
A SINGLE LINE DIAGRAM FOR 415V SWITCHGEAR (KP-PCC-12) A
SCALE DOC. STATUS DOCUMENT NO REV.

NTS IFA CCSK-ELE-DWG-005 0
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DESCRIPTION :
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SINGLE LINE DIAGRAM FOR 415V SWITCHGEAR FOR KP-PCC-13

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1 2 3 4 5 6 7 8 9 10 11 12
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LEGEND :-
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DESCRIPTION :
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SINGLE LINE DIAGRAM FOR 415V SWITCHGEAR FOR AP-PCC-22

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1 2 3 4 5 6 7 8 9 10 11 12
HOLDS:
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LEGEND :-
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DESCRIPTION :
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LEGEND :-
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DESCRIPTION :
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1 2 3 4 5 6 7 8 9 10 11 12

CCSK-ELE-SPC-006 - R0 - MCC Panels

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CALIBRE CHEMICALS PLANT, SAYKHA

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

OWNER CALIBRE CHEMICALS PRIVATE LIMITED

R0 ISSUED FOR ENQUIRY 21-11-2023 AN PJ JVS

REV DESCRIPTION DATE PREPARED CHECKED APPROVED

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

1.0 INTENT OF THIS DOCUMENT ....................................................................................................................................... 4

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

ACB Air circuit breaker

BIS Bureau of Indian Standard.

CRCA Cold rolled cold annealed

LED Light emitting diode

MCC Motor control center

MCCB Moulded case circuit breaker

NO Normally open contact

NC Normally open contact

PCC Power control center

PMCC Power cum motor control center

PVC Poly vinyl chloride

SWG Standard wire gauge

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

1.0 INTENT OF THIS DOCUMENT

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

Manufacturer or Dealer, Distributor, Channel Partner of OEM

6.0 SERVICE CONDITION

(i) Climatic condition:

(ii) Maximum Altitude above sea level less than 1000M

(iii) Service conditions

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

(a) Maximum ambient air temperature (C0) 50

7.1 THIS SPECIFICATION COVERS THE REQUIREMENTS OF DESIGN, MANUFACTURE, TESTING,

8.0 CODES AND STANDARDS:

IS : 5 Colours for ready mixed paints and enamels

IS : 772 AC Electricity Meters

IS : 1248 Direct acting electrical indicating instruments

IS: 2705 Current transformers

IS: 3156 Voltage transformers

IS : 3231 Elcctrical relays for power systems protection.

IS: 5082 Material data for aluminium bus bars.

IS: 5578 Guide for marking of insulated conductor.

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

IS: 6005 Code of practice of Phosphating of iron and steel.

IS : 13703 Low voltage fuses.

IS: 13947 LV Switchgear and control gear

8.2 IN CASE OF IMPORTED EQUIPMENTS, STANDARDS OF THE COUNTRY OF ORIGIN SHALL BE

8.5 IN CASE OF ANY CONTRADICTION BETWEEN VARIOUS REFERRED STANDARDS /

-Codes and standards

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

9.0 GENERAL REQUIREMENTS

10.0 SITE CONDITIONS

10.1 THE SWITCHBOARDS SHALL BE SUITABLE FOR INSTALLATION AND SATISFACTORY

10.2 THE SWITCHBOARDS SHALL BE DESIGNED TO OPERATE UNDER SPECIFIED SITE

11.0 DESIGN AND FABRICATION REQUIREMENTS

11.1 MEDIUM VOLTAGE SWITCHBOARD SHALL BE METAL ENCLOSED FULLY DRAWOUT/FIXED,

Doc No: CCSK-ELE-RFQ-006 Date: 21-11-2023

11.4 IT SHALL BE POSSIBLE TO EXTEND THE SWITCHBOARDS, IN EITHER DIRECTION AT A LATER

11.5 THE SWITCHBOARD SHALL BE DESIGNED TO ENSURE MAXIMUM SAFETY DURING

11.6 ADEQUATE MEANS SHALL BE PROVIDED TO PREVENT SHORTING OF POWER AND/OR