ZXLD1370
ZXLD1370
ZXLD1370
Diodes Incorporated
ZXLD1370
60V HIGH ACCURACY BUCK/BOOST/BUCK-BOOST
LED DRIVER-CONTROLLER WITH AEC-Q100
The ZXLD1370 uses two pins for fault diagnosis. A flag output
highlights a fault, while the multi-level status pin gives further
information on the exact fault.
Features
• 0.5% Typical Output Current Accuracy
• 6V to 60V Operating Voltage Range
• LED Driver Supports Buck, Boost and Buck-Boost
Configurations
• Wide Dynamic Range Dimming
• 20:1 DC Dimming
• 1000:1 Dimming Range at 500Hz
• Up to 1MHz Switching
• High Temperature Control of LED Current Using TADJ
• Available in Automotive Grade with AEC-Q100 and TS16949
Certification
• Available in “Green” Molding Compound (No Br, Sb) with Lead
Free Finish/ RoHS Compliant
Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2)
Halogen and Antimony Free. “Green” Device (Note 3)
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.
2. See http://www.diodes.com for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and
<1000ppm antimony compounds.
ZXLD1370
Buck-Boost Diagram Utilizing Thermistor and TADJ Curve Showing LED Current vs. TLED
ZXLD1370
Pin Descriptions
Type
Pin Name Pin Function
(Note 4)
Adjust input (for dc output current control).
Connect to REF to set 100% output current.
ADJ 1 I Drive with dc voltage (125mV<VADJ< 2.5V) to adjust output current from 10% to 200% of set value.
The ADJ pin has an internal clamp that limits the internal node to less than 3V. This provides some
failsafe should they get overdriven.
REF 2 O Internal 1.25V reference voltage output.
Temperature Adjust input for LED thermal current control.
Connect thermistor/resistor network to this pin to reduce output current above a preset temperature
TADJ 3 I
threshold.
Connect to REF to disable thermal compensation function. (See section on thermal control.)
Shaping capacitor for feedback control loop.
SHP 4 I/O
Connect 100pF ±20% capacitor from this pin to ground to provide loop compensation.
Operation status output (analog output)
Pin is at 4.5V (nominal) during normal operation.
STATUS 5 O Pin switches to a lower voltage to indicate specific operation warnings or fault conditions. (See section
on STATUS output.)
Status pin voltage is low during shutdown mode.
SGND 6 P Signal ground (Connect to 0V)
PGND 7 P Power ground - Connect to 0V and pin 8 to maximize copper area
Not Connected internally – recommend connection to pin 7, (PGND), to maximize PCB copper for
N/C 8 -
thermal dissipation
Not Connected internally – recommend connection pin 10 (GATE) to permit wide copper trace to gate
N/C 9
of MOSFET
GATE 10 O Gate drive output to external NMOS transistor – connect to pin 9
Auxiliary positive supply to internal switch gate driver.
Connect to VIN, or auxiliary supply from 6V to 15V supply to reduce internal power dissipation (Refer
VAUX 11 P
to application section for more details)
Decouple to ground with capacitor close to device (refer to Applications section)
Input supply to device (6V to 60V).
VIN 12 P
Decouple to ground with capacitor close to device (refer to Applications section)
Current monitor input. Connect current sense resistor between this pin and VIN
ISM 13 I
The nominal voltage across the resistor is 225mV
Flag open drain output.
FLAG 14 O Pin is high impedance during normal operation
Pin switches low to indicate a fault, or warning condition
Digital PWM output current control.
Pin driven either by open Drain or push-pull 3.3V or 5V logic levels.
PWM 15 I Drive with frequency higher than 100Hz to gate output ‘on’ and ‘off’ during dimming control.
The device enters standby mode when PWM pin is driven with logic low level for more than 15ms
nominal (Refer to application section for more details)
Gain setting input.
Used to set the device in Buck mode or Boost, Buck-boost modes
Connect to ADJ in Buck mode operation
GI 16 I
For Boost and Buck-boost modes, connect to resistive divider from ADJ to SGND. This defines the ratio
of switch current to LED current (see application section). The GI pin has an internal clamp that limits
the internal node to less than 3V. This provides some failsafe should they get overdriven
EP PAD P Exposed paddle. Connect to 0V plane for electrical and thermal management
Note: 4. Type refers to whether or not pin is an Input, Output, Input/Output or power supply pin.
ZXLD1370
ZXLD1370
ZXLD1370
Electrical Characteristics (Note 5) (VIN = VAUX =12V, TA = +25°C, unless otherwise specified.)
ZXLD1370
Electrical Characteristics (cont.) (VIN = VAUX =12V, TA = +25°C, unless otherwise specified.)
ZXLD1370
Typical Characteristics
3 1.252
1.2515
2.5
2
1.2505
1.5 1.25
1.2495
1
1.249
0.5
1.2485
0 1.248
6 12 18 24 30 36 42 48 54 60 -40 -25 -10 5 20 35 50 65 80 95 110 125
SUPPLY VOLTAGE (V) JUNCTION TEMPERATURE (°C)
Figure 1 Supply Current vs. Supply Voltage Figure 2 VREF vs. Temperature
100% 1500
1250
LED CURRENT DIMMING FACTOR
80%
LED CURRENT (mA)
1000
60%
750
40%
500
20%
250
0% 0
0 250 500 750 1000 1250 0 10 20 30 40 50 60 70 80 90 100
TADJ PIN VOLTAGE (mV) PWM DUTY CYCLE (%)
Figure 3 LED Current vs. TADJ Voltage Figure 4 ILED vs. PWM Duty Cycle
ZXLD1370
500 250
300
200 400
TA = 25°C
150 VAUX = VIN = 24V
250 150 100 8LEDs 200
L = 33µH
50 GI = 0.23
RS = 300mΩ
0 0 0 0
0 0.5 1 1.5 2 2.5 0 1 0.51.5 2 2.5
ADJ VOLTAGE (V) ADJ VOLTAGE
Figure 5 Buck LED Current, Switching Frequency vs. VADJ Figure 6 Buck-Boost LED Current, Switching Frequency vs. VADJ
450
ILED 60%
400 400
DUTY
350 50%
Switching
300 Frequency 300
40%
250
200 200 30%
TA = 25°C
150 VAUX = VIN = 12V 20%
12 LEDs
100 L = 33µH 100
RS = 300mΩ 10%
50
0 0 0%
0
0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 6 12 18 24 30 36 42 48 54 60
ADJ VOLTAGE INPUT VOLTAGE (V)
Figure 7 Boost LED Current, Switching Frequency vs. VADJ Figure 8 Duty Cycle vs. Input Voltage
ZXLD1370
1.490
TA = 25°C
VAUX = VIN
LED CURRENT (A)
1.480
1.470
1.460
1.450
1.440
1.430
6.5 11 15.5 20 24.529 33.5 38 42.5 47 51.5 56 60.5
INPUT VOLTAGE (V)
Figure 9 Load Current vs. Input Voltage & Number of LED
1000
1 LED 3 LEDs 5 LEDs 7 LEDs 9 LEDs 11 LEDs 13 LEDs 15 LEDs
900
SWITCHING FREQUENCY (kHz)
800 TA = 25°C
VAUX = VIN
700
600
500
400
300
200
100
0
6.5 11 15.5 20 24.5 29 33.5 38 42.5 47 51.5 56 60.5
INPUT VOLTAGE (V)
Figure 10 Frequency vs. Input Voltage & Number of LED
100
95
90
EFFICIENCY (%)
85
80
75
TA = 25°C
VAUX = VIN
70
65
60
6.5 11 15.5 20 24.5 29 33.5 38 42.5 47 51.5 56 60.5
INPUT VOLTAGE (V)
Figure 11 Efficiency vs. Input & Number of LED
ZXLD1370
0.735
TA = 25°C
LED CURRENT (A)
VAUX = VIN
0.730
0.725
0.720
0.715
6.5 11 15.5 20 24.529 33.5 38 42.5 47 51.5 56 60.5
INPUT VOLTAGE (V)
Figure 12 ILED vs. Input & Number of LED
1000
2 LEDs 3 LEDs 5 LEDs 7 LEDs 9 LEDs 11 LEDs 13 LEDs 15 LEDs
900
SWITCHING FREQUENCY (kHz)
T A = 25°C
800
VAUX = VIN
700
600
500
400
300
200
100
0
6.5 11 15.5 20 24.5 29 33.5 38 42.5 47 51.5 56 60.5
INPUT VOLTAGE (V)
Figure 13 Frequency ZXLD1370 - Buck Mode - L47µH
100
95
90
EFFICIENCY (%)
85
80
TA = 25°C
VAUX = VIN
75
70
2 LEDs 3 LEDs 5 LEDs 7 LEDs 9 LEDs 11 LEDs 13 LEDs 15 LEDs
65
60
6.5 11 15.5 20 24.5 29 33.5 38 42.5 47 51.5 56 60.5
INPUT VOLTAGE (V)
Figure 14 Efficiency vs. Input Voltage & Number of LED
ZXLD1370
0.350
TA = 25°C
0.300
VAUX = VIN
LED CURRENT (A)
0.250
0.200
0.150
0.100
0.050
3 LEDs 4 LEDs 6 LEDs 8 LEDs 10 LEDs 12 LEDs 14 LEDs 16 LEDs
0.000
6.5 10 13.5 17 20.5 24 27.5 31 34.5 38 41.5 45 48.5
INPUT VOLTAGE (V)
Figure 15 ILED vs. Input Voltage & Number of LED
500
3 LEDs 4 LEDs 6 LEDs 8 LEDs 10 LEDs 12 LEDs 14 LEDs 16 LEDs
450
SWITCHING FREQUENCY (kHz)
TA = 25°C
400 VAUX = VIN
350
300
250
200
150
100
3 LEDs 4 LEDs 6 LEDs 8 LEDs 10 LEDs 12 LEDs 14 LEDs 16 LEDs
95
90
EFFICIENCY (%)
85
80
75
TA = 25°C
70 VAUX = VIN
65
60
6.5 10 13.5 17 20.5 24 27.5 31 34.5 38 41.5 45 48.5
INPUT VOLTAGE (V)
Figure 17 Efficiency vs. Input Voltage & Number of LED
ZXLD1370
0.360
LED CURRENT (A)
0.355
0.350
0.345
0.340
0.335
0.330
6.5 8 9.5 11 12.5 14 15.5 17
INPUT VOLTAGE (V)
Figure 18 LED Current vs. Input Voltage & Number of LED
800
3 LEDs 4 LEDs 5 LEDs 6 LEDs 7 LEDs 8 LEDs
700
SWITCHING FREQUENCY (kHz)
600
500
400
300
200
100
0
6.5 8 9.5 11 12.5 14 15.5 17
INPUT VOLTAGE (V)
Figure 19 Switching Frequency vs. Input Voltage & Number of LED
100
3 LEDs 4 LEDs 5 LEDs 6 LEDs 7 LEDs 8 LEDs
95
90
EFFICIENCY (%)
85
80
75
70
65
60
6.5 8 9.5 11 12.5 14 15.5 17
INPUT VOLTAGE (V)
Figure 20 Efficiency vs. Input Voltage & Number of LED
ZXLD1370
Application Information
The ZXLD1370 is a high accuracy hysteretic inductive buck/boost/buck-boost controller designed to be used with an external NMOS switch for
current-driving single or multiple series-connected LEDs. The device can be configured to operate in buck, boost, or buck-boost modes by
suitable configuration of the external components as shown in the schematics shown in the device operation description.
Device Description
a) Buck mode – the most simple buck circuit is shown in Figure 21
Control of the LED current buck mode is achieved by sensing the coil
current in the sense resistor Rs, connected between the two inputs of a
current monitor within the control loop block. An output from the control
loop drives the input of a comparator which drives the gate of the
external NMOS switch transistor Q1 via the internal Gate Driver. When
the switch is on, the drain voltage of Q1 is near zero. Current flows from
VIN, via Rs, LED, coil and switch to ground. This current ramps up until
an upper threshold value is reached (see Figure 22). At this point
GATE goes low, the switch is turned off and the drain voltage increases
to VIN plus the forward voltage, VF, of the schottky diode D1. Current
flows via RS, LED, coil and D1 back to VIN. When the coil current has
ramped down to a lower threshold value, GATE goes high, the switch is
turned on again and the cycle of events repeats, resulting in continuous
oscillation. The feedback loop adjusts the NMOS switch duty cycle to
stabilize the LED current in response to changes in external conditions,
including input voltage and load voltage.
Figure 21 Buck Configuration
The average current in the sense resistor, LED and coil is equal to the
average of the maximum and minimum threshold currents. The ripple
current (hysteresis) is equal to the difference between the thresholds.
The control loop maintains the average LED current at the set level by
adjusting the switch duty cycle continuously to force the average sense
resistor current to the value demanded by the voltage on the ADJ pin.
This minimizes variation in output current with changes in operating
conditions.
The control loop also regulates the switching frequency by varying the
level of hysteresis. The hysteresis has a defined minimum (typ 5%) and
a maximum (typ 30%). The frequency may deviate from nominal in
some conditions. This depends upon the desired LED current, the coil
inductance and the voltages at the input and the load. Loop
compensation is achieved by a single external capacitor C2, connected
between SHP and SGND.
The control loop sets the duty cycle so that the sense voltage is
⎛ V ADJ ⎞
V SENSE = 0.218⎜⎜ ⎟⎟
⎝ VREF ⎠
Therefore,
⎛ 0.218 ⎞⎛ V ADJ ⎞
ILED = ⎜⎜ ⎟⎜
⎟⎜
⎟⎟ (Buck mode) Equation 1
⎝ RS ⎠⎝ VREF ⎠
⎛ 0.218 ⎞⎛ V ADJ ⎞
ILED = ⎜⎜ ⎟⎜
⎟⎜
⎟⎟ (Buck mode)
⎝ RS ⎠⎝ VREF ⎠ Figure 22 Operating Waveforms (Buck Mode)
ZXLD1370
Current flows via Rs, coil, D1 and LED back to VIN (Buck-boost mode), or
GND (Boost mode). When the coil current has ramped down to a lower
threshold value, GATE goes high, the switch is turned on again and the
Figure 23 Boost and Buck-Boost Configuration
cycle of events repeats, resulting in continuous oscillation. The feeback
loop adjusts the NMOS switch duty cycle to stabilize the LED current in
response to changes in external conditions, including input voltage and load
voltage. Loop compensation is achieved by a single external capacitor C2,
connected between SHP and SGND. Note that in reality, a load capacitor
COUT is used, so that the LED current waveform shown is smoothed.
The average current in the sense resistor and coil, IRS, is equal to the
average of the maximum and minimum threshold currents and the ripple
current (hysteresis) is equal to the difference between the thresholds.
The average current in the LED, ILED, is always less than IRS. The feedback
control loop adjusts the switch duty cycle, D, to achieve a set point at the
sense resistor. This controls IRS. During the interval tOFF, the coil current
flows through D1 and the LED load. During tON, the coil current flows
through Q1, not the LEDs. Therefore the set point is modified by D using a
gating function to control ILED indirectly. In order to compensate internally
for the effect of the gating function, a control factor, GI_ADJ is used.
GI_ADJ is set by a pair of external resistors, RGI1 and RGI2. (Figure 23.)
This allows the sense voltage to be adjusted to an optimum level for power
efficiency without significant error in the LED controlled current.
⎛ RGI1 ⎞
GI _ ADJ = ⎜ ⎟
⎝ RGI1 + RGI2 ⎠
Equation 2 (Boost and Buck-boost modes)
The control loop sets the duty cycle so that the sense resistor current is
IRS equals the coil current. The coil is connected only to the switch and the Figure 24 Operating Waveforms
(Boost and Buck-boost modes)
schottky diode. The schottky diode passes the LED current.
ZXLD1370
⎛ 0.225 ⎞ ⎛ ⎞
ILED = IRS (1 − D) = ⎜⎜ ⎟GI _ ADJ⎜ V ADJ ⎟ (Boost and Buck-Boost) Equation 4
⎟ ⎜ ⎟
⎝ RS ⎠ ⎝ VREF ⎠
This shows that the LED current depends on the ADJ pin voltage, the reference voltage and 3 resistor values (RS, RGI1 and RGI2). It is
independent of the input and output voltages.
⎛ 0.225 ⎞
ILED = ⎜⎜ ⎟GI _ ADJ
⎟ (Boost and Buck-Boost)
⎝ RS ⎠
Considering power dissipation and accuracy, it is useful to know how the mean sense voltage varies with input voltage and other parameters.
⎛ GI _ ADJ ⎞⎛ V ADJ ⎞
VRS = IRS = 0.225⎜ ⎟⎜⎜ ⎟⎟ (Boost and Buck-Boost) Equation 5
⎝ 1 − D ⎠⎝ VREF ⎠
This shows that the sense voltage varies with duty cycle in Boost and Buck-Boost configurations.
Some components depend upon the switching frequency and the duty cycle. The switching frequency is regulated by the ZXLD1370 to a large
extent, depending upon conditions. This is discussed in a later paragraph dealing with coil selection.
V OUT
DBUCK ≈ for Buck
VIN
V OUT − VIN
DBOOST ≈ for Boost Equation 6
V OUT
V OUT
DBB ≈ for Buck-Boost
V OUT + VIN
Because D must always be a positive number less than 1, these equations show that
This allows us to select the topology for the required voltage range.
ZXLD1370
where VF = schottky diode forward voltage, estimated for the expected coil current, ICOIL
VDSON = MOSFET drain source voltage in the ON condition (dependent on RDSON and drain current = ICOIL)
RCOIL = DC winding resistance of L1
The additional terms are relatively small, so the exact equations will only make a significant difference at lower operating voltages at the input
and output, i.e. low input voltage or a small number of LEDs connected in series. The estimates of VF and VDSON depend on the coil current.
The mean coil current, ICOIL depends upon the topology and upon the mean terminal currents as follows:
ILED is the target LED current and is already known. IIN will be calculated with some accuracy later, but can be estimated now from the electrical
power efficiency. If the expected efficiency is roughly 90%, the output power POUT is 90% of the input power, PIN, and the coil current is
estimated as follows.
where N is the number of LEDs connected in series, and VLED is the forward voltage drop of a single LED at ILED.
ILED N VLED
So IIN ≈ Equation 9
0.9 VIN
Equation 9 can now be used to find ICOIL in Equation 8, which can then be used to estimate the small terms in Equation 7. This completes the
calculation of Duty Cycle and the selection of Buck, Boost or Buck-boost topology.
An initial estimate of duty cycle is required before we can choose a coil. In Equation 7, the following approximations are recommended:
VF = 0.5V
IIN(RS+RCOIL) = 0.5V
IOUT(RS+RCOIL) = 0.5V
VDSON = 0.1V
(IIN+IOUT)(RS+RCOIL) = 1.1V
V OUT + 1
DBUCK ≈ for Buck
VIN + 0.4
V − VIN + 1
DBOOST ≈ OUT for Boost Equation 7a
V OUT + 0.4
V OUT + 1.6
DBB ≈ for Buck-boost
V OUT + VIN + 0.4
ZXLD1370
The ADJ pin may be connected directly to the internal 1.25V reference (VREF) to define the nominal 100% LED current. The ADJ pin can also be
driven with an external dc voltage between 125mV and 2.5V to adjust the LED current proportionally between 10% and 200% of the nominal
value.
For a divider ratio GI_ADJ greater than 0.65V, the ZXLD1370 operates in Buck mode when VADJ = 1.25V. If GI_ADJ is less than 0.65V (typical),
the device operates in Boost or buck-Boost mode, according to the load connection. This 0.65V threshold varies in proportion to VADJ, i.e., the
Buck mode threshold voltage is 0.65 VADJ /1.25V.
ADJ and GI are high impedance inputs within their normal operating voltage ranges. An internal 2.6V clamp protects the device against
excessive input voltage and limits the maximum output current to approximately 4% above the maximum current set by VREF if the maximum
input voltage is exceeded.
Buck Topology
In Buck mode, GI is connected to ADJ as in Figure 25. The LED current depends only
upon RS, VADJ and VREF. From Equation 1 above,
⎛ 0.218 ⎞⎛ V ADJ ⎞
RSBUCK = ⎜⎜ ⎟⎟⎜⎜ ⎟⎟ Equation 10
⎝ ILED ⎠⎝ VREF ⎠
⎛ 0.218 ⎞
RSBUCK = ⎜⎜ ⎟⎟
⎝ ILED ⎠
⎛ 0.225 ⎞ ⎛ ⎞
RSBOOSTBB = ⎜⎜ ⎟⎟GI _ ADJ⎜⎜ V ADJ ⎟⎟ Equation 11
I
⎝ LED ⎠ V
⎝ REF ⎠
⎛ 0.225 ⎞
RSBOOSTBB = ⎜⎜ ⎟⎟GI _ ADJ
⎝ ILED ⎠
⎛ RGI1 ⎞
GI _ ADJ = ⎜ ⎟
⎝ RGI1 + RGI2 ⎠ Figure 26 Setting LED Current in Boost
and Buck-Boost Configuration
Note that from considerations of ZXLD1370 input bias current, the recommended limits for RGI1 are:
ZXLD1370
The additional degree of freedom allows us to select GI_ADJ within limits but this may affect overall performance a little. As mentioned above,
the working voltage range at the GI pin is restricted. The permitted range of GI_ADJ in Boost or Buck-boost configuration is
Note that if GI_ADJ is made larger, these equations show that RS is increased and VRS is increased. Therefore, for the same coil current, the
dissipation in RS is increased. So, in some cases, it is better to minimize GI_ADJ. However, consider Equation 5. If ADJ is connected to REF,
this becomes
⎛ GI _ ADJ ⎞
VRS = 0.225⎜ ⎟
⎝ 1− D ⎠
This shows that VRS becomes smaller than 225mV if GI_ADJ < 1 - D. If also D is small, VRS can become too small. For example if D = 0.2, and
GI_ADJ is the minimum value of 0.2, then VRS becomes 0.225* 0.2 / 0.8 = 56.25 mV. This will increase the LED current error due to small
offsets in the system, such as mV drop in the copper printed wiring circuit, or offset uncertainty in the ZXLD1370. If now, GI_ADJ is increased to
0.4 or 0.5, VRS is increased to a value greater than 100mV. This will give small enough ILED error for most practical purposes. Satisfactory
operation will be obtained if VRS is more than about 80mV. This means GI_ADJ should be greater than (1-DMIN) * 80/225 = (1- DMIN) * 0.355.
There is also a maximum limit on VRS which gives a maximum limit for GI_ADJ. If VRS exceeds approximately 300mV, or 133% of 225mV, the
STATUS output may indicate an over-current condition. This will happen for larger DMAX.
Therefore, together with the requirement of Equation 13, the recommended range for GI_ADJ is
This value has been used for the “Automatic” setting of the web Calculator. If 1-DMAX is less than 0.2, then GI_ADJ is set to 0.2. If 1- DMAX is
greater than 0.5 then GI_ADJ is set to 0.5.
Once GI_ADJ has been selected, a value of RGI1 can be selected from Equation 12.
Then RGI2 is calculated as follows, rearranging Equation 2:
⎛ 1 − GI _ ADJ ⎞
RGI2 = RGI1⎜⎜ ⎟⎟ Equation 17
⎝ GI _ ADJ ⎠
For example to drive 12 LEDS at a current of 350mA from a 12V supply requires Boost configuration. Each LED has a forward voltage of 3.2V
at 350mA, so Vout = 3.2*12 = 38.4V. From Equation 6, the duty cycle is approximately
⎛ 1 − 0.3125 ⎞
RGI2 = 33 x⎜ ⎟ = 72.6kΩ
⎝ 0.3125 ⎠
Let us choose the preferred value RGI2 = 75kΩ. Now GI_ADJ is adjusted to the new value, using Equation 2.
⎛ RGI1 ⎞ 33k
GI _ ADJ = ⎜ ⎟= = 0.305
⎝ RGI1 + RGI2 ⎠ 33k + 75k
ZXLD1370
⎛ 0.225 ⎞ ⎛ ⎞ 0.225
RSBOOSTBB = ⎜⎜ ⎟⎟ xGI _ ADJx⎜⎜ V ADJ ⎟⎟ = x0.305 = 0.196Ω
⎝ ILED ⎠ ⎝ VREF ⎠ 0.35
A preferred value of RSBoostBB = 0.2Ω will give the desired LED current with an error of 2% due to the preferred value selection.
Table 1 shows typical resistor values used to determine the GI_ADJ ratio with E24 series resistors
Table 1
GI ratio RGI1 RG2
0.2 30kΩ 120kΩ
0.25 33kΩ 100kΩ
0.3 39kΩ 91kΩ
0.35 30kΩ 56kΩ
0.4 100kΩ 150kΩ
0.45 51kΩ 62kΩ
0.5 30kΩ 30kΩ
For larger input voltage variation, or when the choice of coil inductance is not optimum, the switching frequency may depart from the regulated
value, but the regulation of LED current remains successful. If desired, the frequency can to some extent be increased by using a smaller
inductor, or decreased using a larger inductor. The web Calculator will evaluate the frequency across the input voltage range and the effect of
this upon power efficiency and junction temperatures.
Determination of the input voltage range for which the frequency is regulated may be required. This calculation is very involved, and is not given
here. However the performance in this respect can be evaluated within the web Calculator for the chosen inductance.
The inductance is given as follows in terms of peak-to-peak ripple current in the coil, ΔIL and the MOSFET on time, tON.
Therefore In order to calculate L1, we need to find IIN, tON, and ΔIL. The effects of the resistances are small and will be estimated.
ZXLD1370
D
tON = Equation 19
f
As the regulated frequency is known, and we have already found D from Equation 7 or the approximation Equation 7b, this allows calculation of
tON.
The ZXLD1370 sets the ripple current, ΔIL is monitored by the ZXLD1370 which sets this to be between nominally 10% and 30% of the mean coil
current, ICOIL, which is found from Equation 8. The device adjusts the ripple current within this range in order to regulate the switching frequency.
We therefore need to use a value of 20% of ICOIL to find an inductance which is optimized for the input voltage range. The range of ripple current
control is also modulated by other circuit parameters as follows.
⎧⎪ ⎛ V ADJ ⎞ ⎫⎪ 1 − D
ΔILMAX = ⎨0.03 + 0.12⎜⎜ ⎟⎟ ⎬ ICOIL
⎪⎩ ⎝ VREF ⎠ ⎪⎭ GI _ ADJ
⎧⎪ ⎛ V ADJ ⎞⎫⎪ 1 − D
ΔILMIN = ⎨0.01 + 0.04⎜⎜ ⎟⎬
⎟ ICOIL Equation 20
⎪⎩ ⎝ VREF ⎠⎪⎭ GI _ ADJ
⎧⎪ ⎛ V ADJ ⎞⎪⎫ 1 − D
ΔILMID = ⎨0.02 + 0.08⎜⎜ ⎟⎬
⎟ ICOIL
⎪⎩ ⎝ VREF ⎠⎪⎭ GI _ ADJ
1− D
ΔILMAX = 0.15 ICOIL
GI _ ADJ
1− D
ΔILMIN = 0.05 ICOIL Equation 20a
GI _ ADJ
1− D
ΔILMID = 0.1 ICOIL
GI _ ADJ
where ΔILMID is the value we must use in Equation 18. We have now established the inductance value.
The chosen coil should have a saturation current higher than the peak sensed current. This saturation current is the DC current for which the
inductance has decreased by 10% compared to the low current value.
Assuming ±10% ripple current, we can find this peak current from Equation 8, adjusted for ripple current:
The mean current rating is also a factor, but normally the saturation current is the limiting factor.
ZXLD1370
P = PRESISTIVE + PSWITCHING
Buck Mode
IMOSFET−MAX = DMAX x ILED
Buck Mode
IMOSFET − RMS = ILED D
D
IMOSFET − RMS = x ILED
1− D
ZXLD1370
Matching the MOSFET with the controller is primarily based on the rise and fall time of the gate voltage. The best rise/fall time in the application
is based on many requirements, such as EMI (conducted and radiated), switching losses, lead/circuit inductance, switching frequency, etc. How
fast a MOSFET can be turned on and off is related to how fast the gate capacitance of the MOSFET can be charged and discharged. The
relationship between C (and the relative total gate charge Qg), turn-on/turn-off time and the MOSFET driver current rating can be written as:
dV ⋅ C Qg
dt = =
I I
where
dt = turn-on/turn-off time
dV = gate voltage
C = gate capacitance = Qg/V
I = drive current – constant current source (for the given voltage value)
Here the constant current source” I ” usually is approximated with the peak drive current at a given driver input voltage.
(Example 1)
Using the DMN6068 MOSFET (VDS(MAX) = 60V, ID(MAX) = 8.5A):
Qg 10.3nC
dt = = = 35ns
IPEAK 300mA
Assuming that cumulatively the rise time and fall time can account for a maximum of 10% of the period, the maximum frequency allowed in this
condition is:
This frequency is well above the max frequency the device can handle, therefore the DNM6068 can be used with the ZXLD1370 in the whole
spectrum of frequencies recommended for the device (from 300kHz to 1MHz).
(Example 2)
This frequency is within the recommended frequency range the device can handle, therefore the ZXMN6A09K is recommended to be used with
the ZXLD1370 for frequencies from 300kHz to 500kHz).
The recommended total gate charge for the MOSFET used in conjunction with the ZXLD1370 is less than 30nC.
ZXLD1370
Finally, the ZXLD1370 junction temperature can be estimated using the following equations:
IQTOT ≈ IQ + f • QG
Where the total quiescent current IQTOT consists of the static supply current (IQ) and the current required to charge and discharge the gate of the
power MOSFET. Moreover the part of thermal resistance between case and ambient depends on the PCB characteristics.
2.5
2
Power dissipation (mW)
1.5
0.5
0
-40 -25 -10 5 20 35 50 65 80 95 110 125
Ambient temperature (°C)
Figure 27 Power Derating Curve for ZXLD1370 Mounted on Test Board According to JESD51
ZXLD1370
It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum
output load current. In particular, it is recommended to have a voltage rating at least 15% higher than the maximum transistor voltage to ensure
safe operation during the ringing of the switch node and a current rating at least 10% higher than the average diode current. The power rating is
verified by calculating the power loss through the diode.
The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the Drain of the
external MOSFET. If a silicon diode is used, care should be taken to ensure that the total voltage appearing on the Drain of the external
MOSFET, including supply ripple, does not exceed the specified maximum value.
*A suitable Schottky diode would be PDS3100 (Diodes Inc).
Output Capacitor
An output capacitor may be required to limit interference or for specific EMC purposes. For boost and buck-boost regulators, the output
capacitor provides energy to the load when the freewheeling diode is reverse biased during the first switching subinterval. An output capacitor in
a buck topology will simply reduce the LED current ripple below the inductor current ripple. In other words, this capacitor changes the current
waveform through the LED(s) from a triangular ramp to a more sinusoidal version without altering the mean current value.
In all cases, the output capacitor is chosen to provide a desired current ripple of the LED current (usually recommended to be less than 40% of
the average LED current).
Buck:
ΔIL − PP
C OUTPUT =
8 x fSW x rLED x ΔILED − PP
where:
• ΔIL-PP is the ripple of the inductor current, usually ± 20% of the average sensed current
• ΔILED-PP is the ripple of the LED current, it should be <40% of the LEDs average current
• fsw is the switching frequency (From graphs and calculator)
• rLED is the dynamic resistance of the LEDs string (n times the dynamic resistance of the single LED from the
datasheet of the LED manufacturer).
The output capacitor should be chosen to account for derating due to temperature and operating voltage. It must also have the necessary RMS
current rating. The minimum RMS current for the output capacitor is calculated as follows:
Buck
ILED − PP
ICOUTPUT − RMS =
12
Ceramic capacitors with X7R dielectric are the best choice due to their high ripple current rating, long lifetime, and performance over the voltage
and temperature ranges.
ZXLD1370
Buck
D x(1 − D)x ILED
CIN = Use D = 0.5 as worst case
fSW x ΔVIN − PP
Boost
ΔIL − PP
CIN =
8 x fSW x ΔVIN − PP
Buck-Boost
D x ILED
C IN = Use D = DMAX as worst case
fSW x Δ VIN − PP
The minimum RMS current for the output capacitor is calculated as follows:
Buck
ICIN − RMS = ILED x Dx (1 − D ) use D = 0.5 as worst case
Boost
IL − PP
ICIN − RMS =
12
Buck-Boost
D
ICIN − RMS = ILED x Use D = DMAX as worst case
(1 − D)
ZXLD1370
Typically, for a PWM frequency of 1kHz, the error on the current linearity is lower than 5%; in particular the accuracy is better than 1% for PWM
from 5% to 100%. This is shown in the graph below:
1500.00 10%
9%
1250.00
8%
7%
LED current [mA]
1000.00
6%
750.00 5%
Error
4%
500.00
3%
2%
250.00
1%
0.00 0%
0 10 20 30 40 50 60 70 80 90 100
PWM
Figure 28 LED Current Linearity and Accuracy with PWM Dimming at 1kHz
For a PWM frequency of 100Hz, the error on the current linearity is lower than 2.5%; it becomes negligible for PWM greater than 5%. This is
shown in the graph below:
1500.00 10%
9%
1250.00
8%
7%
LED current [mA]
1000.00
6%
750.00 5%
Error
4%
500.00
3%
2%
250.00
1%
0.00 0%
0 10 20 30 40 50 60 70 80 90 100
PWM
Figure 29 LED Current Linearity and Accuracy with PWM Dimming at 100Hz
The PWM pin is designed to be driven by both 3.3V and 5V logic levels. It can be driven also by an open drain/collector transistor. In this case
the designer can either use the internal pull-up network or an external pull-up network in order to speed-up PWM transitions, as shown in the
Boost/ Buck-Boost section.
ZXLD1370
0V
< 10 ms
0V
2µs
Figure 31 PWM Dimming from MCU Figure 32 PWM Dimming Minimum and Maximum Pulse
LED current can be adjusted digitally, by applying a low frequency PWM logic signal to the PWM pin to turn the controller on and off. This
will produce an average output current proportional to the duty cycle of the control signal. During PWM operation, the device remains
powered up and only the output switch is gated by the control signal.
The PWM signal can achieve very high LED current resolution. In fact, dimming down from 100% to 0.1% at 500Hz, a minimum pulse width
of 2µs can be achieved resulting in very high resolution and accuracy. While the maximum recommended pulse is for the PWM signal is
10ms (equivalent to 100Hz) See Figure 32.
The PWM pin can be used to put the device into standby. Taking
the PWM pin low (<0.4V) for more than 25ms (typically 15ms) the
device will enter its standby state and most of the internal circuitry
is switched off and residual quiescent current will be typically 90µA.
In particular, the Status pin will go down to GND while the FLAG
and REF pins will stay at their nominal values.
When the device restarts from standby mode, a “start-up” time must be allowed for before the device resume full LED current regulation.
ZXLD1370
The Thermal Control feature can be disabled by connecting TADJ directly to REF.
⎛1 1 ⎞
B⎜ − ⎟
⎜T T ⎟
⎝ R ⎠
RT = RR e
Where
RR is the thermistor resistance at the reference temperature, TR
TR is the reference temperature, in Kelvin, normally 273 + 25 = 298K (+25°C)
B is the “beta” value of the thermistor.
For example,
1) Temperature threshold Tthreshold = 273 + 70 = 343K (+70°C)
2) TH1 = 10kΩ at +25°C and B = 3900 Æ RT = 1.8kΩ @ +70°C
3) Rth = RT at Tthreshold = 1.8kΩ
Over-Temperature Shutdown
The ZXLD1370 incorporates an over-temperature shutdown circuit to protect against damage caused by excessive die temperature. A warning
signal is generated on the STATUS output when die temperature exceeds +125°C nominal and the output is disabled when die temperature
exceeds +150°C nominal. Normal operation resumes when the device cools back down to +125°C.
ZXLD1370
Conditions monitored, the method of detection and the nominal STATUS output voltage are given in the following table:
Table 2
Severity Monitored
Warning/Fault Condition FLAG Nominal STATUS Voltage
(Note 17) Parameters
Normal operation H 4.5
1 VAUX<5.6V L 4.5
Supply under-voltage
2 VIN<5.6V L 3.6
Output current out of regulation VSHP outside normal voltage
2 L 3.6
(Note 18) range
Driver stalled with switch ‘on’, or ‘off’
2 tON, or tOFF>100µs L 3.6
(Note 19)
Device temperature above maximum
3 TJ>+125°C L 1.8
recommended operating value
Sense resistor current IRS above
4 VSENSE>0.32V L 0.9
specified maximum
Notes: 17. Severity 1 denotes lowest severity.
18. This warning will be indicated if the output power demand is higher than the available input power; the loop may not be able to maintain regulation.
19. This warning will be indicated if the gate pin stays at the same level for greater than 100µs (e.g. the output transistor cannot pass enough current
to reach the upper switching threshold).
FLAG VOLTAGE
VREF
0V
4.5V
Normal VAUX
Operations UVLO
3.6V
- VIN UVLO
- STALL
STATUS VOLTAGE
- OUT of REG
2.7V
1.8V
Over
Temperature
0.9V
Over
Current
0A
0 1 2 3 4
SEVERITY
In the event of more than one fault/warning condition occurring, the higher severity condition will take precedence. E.g. ‘Excessive coil current’
and ‘Out of regulation’ occurring together will produce an output of 0.9V on the STATUS pin.
If VADJ>1.7V, VSENSE may be greater than the excess coil current threshold in normal operation and an error will be reported. Hence, STATUS
and FLAG are only guaranteed for VADJ<=VREF.
ZXLD1370
FLAG
both during the first power on of the device or after the PWM
0V
signal is kept low for more than 15ms, initiating the standby
state of the device. O ut of
STATUS
r e g u la t io n
fault conditions.
Coil current
0A
100us
Figure 37 Bootstrap Circuit for Boost and Buck-Boost Low Voltage Operations
The resistor R2 can be used to limit the current in the bootstrap circuit in order to reduce the impact of the circuit itself on the LED accuracy. The
impact on the LED current is usually a decrease of maximum 5% compared to the nominal current value set by the sense resistor.
The Zener diode D3 is used to limit the voltage on the VAUX pin to less than 60V.
Due to the increased number of components and the loss of current accuracy, the bootstrap circuit is recommended only when the system has to
operate continuously in conditions of low input voltage (between 6 and 8V) and high load current. Other circumstances such as low input voltage
at low load current, or transient low input voltage at high current should be evaluated keeping account of the external MOSFET power
dissipation.
ZXLD1370
The zener voltage is determined according to: Vz = VLEDMAX +10% where VLEDMAX is maximum LED chain voltage.
If the LEDA voltage exceeds VZ the gate of MOSFET Q2 will rise turning Q2 on. This will pull the PWM pin low and switch off Q1 until the voltage
on the drain of Q1 falls below VZ. If the voltage at LEDA remains above VZ for longer than 20ms then the ZXLD1370 will enter into a shutdown
state.
Care should be taken such that the maximum gate voltage of the Q2 MOSFET is not exceeded.
ZXLD1370
SHP Pin
VIN / VAUX
Decoupling
ZXLD1370
Application Examples
Example 1: 2.8A Buck LED Driver
In this application example, the ZXLD1370 is connected as a buck LED driver. The schematic and parts list are shown below. The LED driver is
able to deliver 2.8A of LED current with an input voltage range of 8V to 24V. In order to achieve high efficiency at high LED current, a Super
Barrier Rectifier (SBR) with a low forward voltage is used as the free wheeling rectifier.
This LED driver is suitable for applications which require high LED current such as LED projector, automatic LED lighting etc.
ZXLD1370
90%
2500
80%
70%
2000
Efficiency (%)
50%
1500
40%
20% 2 LED
10% 500
0%
10 12 14 16 18 20 22 24 0
10 12 14 16 18 20 22 24
Input Voltage (V)
Input Voltage (V)
Figure 41 Efficiency Figure 42 Line Regulation
The overall high efficiency of 92%+ makes it ideal for applications such as solar LED street lighting and general LED illuminations.
ZXLD1370
LED Current
50% 250
40% 200
30% 150
20% 100
10% 50
0% 0
16 18 20 22 24 26 28 30 32 16 18 20 22 24 26 28 30 32
Since the Buck-boost LED driver handles an input voltage range from below and above the total LED voltage, the versatile input voltage range
make it ideal for automotive lighting applications.
ZXLD1370
80% 700
70% 600
60%
500
LED Current
Efficiency
50%
400
40%
300
30%
200
20%
10% 100
0% 0
7 8 9 10 11 12 13 14 15 16 17 18 19 20 7 8 9 10 11 12 13 14 15 16 17 18 19 20
ZXLD1370
Ordering Information
Part Reel
Part Number Packaging Status Tape Width Reel Size
Marking Quantity
ZXLD1370EST16TC TSSOP-16EP Active ZXLD 2500 16mm 13”
1370
ZXLD1370QESTTC TSSOP-16EP Active YYWW 2500 16mm 13”
Where YY is last two digits of year and WW is two digit week number
D X TSSOP-16EP
e Dim Min Max Typ
A - 1.20 -
A1 0.025 0.100 -
A2 0.80 1.05 0.90
b 0.19 0.30 -
c 0.09 0.20 -
E1 E Y D 4.90 5.10 5.00
E 6.20 6.60 6.40
E1 4.30 4.50 4.40
e 0.65 BSC
PIN 1 L 0.45 0.75 0.60
ID MARK
L1 1.0 REF
L2 0.65 BSC
0.25
X - - 2.997
A2 Gauge Plane Y - - 2.997
θ1 0° 8° -
All Dimensions in mm
A
b θ1
Seating Plane
A1 L
DETAIL
L1
X2
Value
Y (16x) Dimensions
(in mm)
C 0.650
X 0.450
X1 3.290
Y3 Y1 Y2 X2 5.000
X1 Y 1.450
Y1 3.290
Y2 4.450
Y3 7.350
C
X (16x)
ZXLD1370
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