Z Series cylindrical gear reducer

Cyclinder Gearbox Reducer

Summary: This product is cylindrical gear hard surface speed reducer as Chinese standard JB/T8853‐2001.It is widely
applied to the fields of metallurgy, mines, hoisting, transportation, cement, architecture, chemical, textile, printing and
dyeing, pharmaceutical, etc.
The suitable scope of speed reducer is as follows:
1.The rotation of high speed shaft should not be more than 1500rpm;
2.The circumferential velocity of gear transmission should not be more than 20,/sec;
3.The temperature of work environment should be ‐40‐45℃. If it below 0℃, before start, the lubricating oil should be
pre‐heated to above 0℃. This speed reducer can be run at clockwise and counterclockwise direction。
Characteristics
1.The gear is made of high strength low carbon alloy steel through carburization and quenching. The hardness of tooth
surface may reach to HRC58‐62. All gear adapts NC tooth grinding process, high in accuracy and good in contact
performance；
2.Highly transmission efficiency: single stage, more than 96.5%; double‐stage, more than 93%; three‐stage, more 90%;
3.Smooth and stable in run, low noise;
4.Compact, light, long life, high bearing capacity;.Easy to disassemble, inspect and assemble.
Type, specification of speed reducer and its expressed method
1. The type including: ZDY single‐stage cylindrical gear speed reducer, ZLY double‐stage cylindrical gear speed reducer, ZSY
three‐stage cylindrical gear speed reducer
2.Specification has: Single stage：80、100、125、160、200、250、280、315、355、400、450、500、560；
Two‐stage：112、125、140、160、180、200、224、250、280、315、355、400、450、 500、560、630、710；

Three‐stage：160、180、200、224、250、280、315、355、400、450、500、560、630、 710；

Four‐stage:180、200、225、250、280、320、360、450、500、560、630、710、800

3. Representation examples：
ZLY 280 — 11.2 — I JB/T8853-2001

Standard
Assemble typeI
For the nominal transmission 11.2
The low speed level centre spur is280mm
Two-stage cylindrical gear reducer drive

4.Only allow to single direction running for reducer with hold back.Regulation is face to input shaft, input shaft ‘s running as
“S” clockwise ,running as “N” counter‐clockwise

1
 3、The appearance, assembly and installation dimensions。

1、 ZDY Series
i=1.25～2.8 i=3.15～4.5 i=5～5.6
ZDY A B H≈ a
d1(m6) l1 L1 b1 t1 d1(m6) l1 L1 b1 t1 d1(m6) l1 L1 b1 t1
80 235 150 210 80 28 42 112 8 31 24 36 106 8 27 19 28 98 6 21.5
100 290 175 260 100 42 82 167 12 45 28 42 127 8 31 22 36 121 6 24.5
125 355 195 330 125 48 82 182 14 51.5 38 58 158 10 41 28 42 142 8 31
160 445 245 403 160 65 105 225 18 69 48 82 202 14 51.5 38 58 178 10 41
200 545 310 507 200 80 130 275 22 85 60 105 250 18 64 48 82 227 14 51.5
250 680 370 662 250 100 165 340 28 106 80 130 305 22 85 60 105 280 18 64
280 755 450 722 280 110 165 385 28 116 85 130 350 22 90 65 105 325 18 69
315 840 500 770 315 130 200 445 32 137 95 130 375 25 100 75 105 350 20 79.5
355 930 550 930 355 140 200 470 36 148 100 165 435 28 106 90 130 400 25 95
400 1040 605 982 400 150 200 485 36 158 110 165 450 28 116 95 130 415 25 100
450 1150 645 1090 450 160 240 545 40 169 120 165 470 32 127 100 165 470 28 106
500 1290 710 1270 500 180 240 580 45 190 130 200 540 32 137 120 165 505 32 127
560 1440 780 1360 560 200 280 660 45 210 150 200 580 36 158 130 200 580 32 137
Bolt hole Weigh
ZDY d2(m6) l2 L2 b2 t2 C m1 m2 m3 n1 n2 e1 e2 e3 h oilL
d3 n
80 32 58 128 10 35 18 180 — 120 40 60 67.5 81 101 100 12 14 0．9
100 48 82 167 14 51.5 22 225 — 140 52.5 72.5 85 102 122 125 15 4 35 1．6
125 55 82 182 16 59 25 290 — 160 65 100 97.5 119 155 160 15 76 3．2
160 70 105 225 20 74.5 32 355 — 200 73 122 118 141 190 200 18.5 4 115 6．5
200 90 130 275 25 95 40 425 — 255 80 145 140 169 235 250 24 4 228 12．5
250 110 165 340 28 116 50 550 275 305 110 190 175 214 295 315 28 6 400 23
280 130 200 420 32 137 50 620 310 380 120 220 187.5 228 328 355 28 540 36
315 140 200 445 36 148 63 700 350 420 137.5 247.5 207.5 254 364 400 35 6 800 45
355 150 200 470 36 158 63 770 385 470 142.5 272.5 222.5 269 397 450 35 1050 70
400 160 240 525 40 169 80 850 425 510 150 300 245 304 454 500 42 1640 90
450 170 240 545 40 179 80 950 475 550 165 335 265 331 501 560 42 6 2100 125
500 190 280 620 45 200 100 1080 540 610 190 390 295 418 618 630 42 3100 180
560 240 330 790 56 252 100 1200 600 680 205 435 325 432 662 710 48 6 3730 250

2
 ZDY Reducer powerP1
The nominal Specifications
ratioi input output 80 100 125 160 200 250 280 315 355 400 450 500 560
n1 n2 Input powerP1/kW
1500 1200 57 103 205 360 633 1121 — — — — — — —
1.25 1000 800 40 69 140 260 446 807 — — — — — — —
750 600 31 52 105 190 348 636 — — — — — — —
1500 1070 53 96 194 326 616 1109 — — — — — — —
1.4 1000 715 37 65 132 240 433 794 — — — — — — —
750 535 29 48 102 180 337 624 — — — — — — —
1500 940 49 92 180 310 587 1068 1473 1996 2766 — — — —
1.6 1000 625 34 63 125 217 410 760 1051 1430 1992 — — — —
750 470 27 50 98 168 319 595 824 1124 1569 — — — —
1500 835 45 87 173 290 557 1024 1411 1925 2663 — — — —
1.8 1000 555 31 62 120 206 389 726 1002 1372 1906 — — — —
750 415 24 48 95 160 302 567 784 1074 1497 — — — —
1500 750 39 80 158 278 526 970 1339 1827 2536 — — — —
2 1000 500 27 55 110 194 367 684 946 1296 1806 2547 3578 4793 —
750 375 21 43 85 150 284 534 738 1013 1414 1999 2821 3775 5169
1500 670 36 70 141 264 484 914 1236 1711 2377 — — — —
2.24 1000 445 25 49 98 183 337 645 874 1207 1683 2402 3397 4512 —
750 335 19 38 76 142 262 503 682 941 1314 1878 2667 3538 4833
1500 600 32 64 127 245 447 855 1154 1617 2264 — — — —
2.5 1000 400 22 45 88 170 311 601 812 1136 1596 2235 3185 4353 —
750 300 17 35 68 132 241 468 633 884 1243 1742 2492 3406 4645
1500 535 27 53 115 224 409 789 1063 1489 2068 — — — —
2.8 1000 360 19 37 80 155 284 552 746 1048 1456 2049 2945 4000 —
750 270 15 29 62 120 220 429 580 816 1134 1593 2296 3118 4232
1500 475 23 47 96 203 375 709 990 1359 1924 2658 3790 5036 6666
3.15 1000 315 16 33 67 140 260 496 695 952 1352 1817 2681 3607 4807
750 235 13 25 52 109 202 385 540 740 1052 1458 2084 2802 3747
1500 425 20 41 85 179 337 639 898 1210 1730 2410 3407 4460 6119
3.55 1000 280 14 28 59 124 234 446 628 845 1210 1694 2396 3196 4395
750 210 11 22 46 96 181 346 488 655 940 1312 1856 2483 3419
1500 375 17 34 69 155 300 570 774 1095 1555 2146 2981 3985 5651
4 1000 250 12 24 48 107 208 396 539 764 1088 1501 2090 2838 4033
750 187 9 18 37 83 161 307 418 590 844 1160 1618 2199 3128
1500 335 14 29 55 137 260 495 703 997 1367 1878 2619 3635 4912
4.5 1000 220 9.5 20 38 95 180 344 488 694 953 1311 1832 2582 3485
750 166 7 15 30 73 139 266 378 536 738 1015 1416 1997 2694
1500 300 11 25 48 121 229 451 608 864 1179 1680 2340 3149 4400
5 1000 200 8 17 33 84 159 313 422 599 820 1168 1629 2231 3125
750 150 6 13 26 65 123 242 326 462 633 900 1257 1724 2418
1500 270 10 20 40 109 211 389 531 779 1031 1564 2038 2791 3778
5.6 1000 180 7 14 27 75 146 270 368 540 716 1088 1417 1969 2670
750 134 5 11 21 59 113 208 285 416 554 838 1092 1519 2061
note：1. The construction standard pattern no i = 6.3, using i = 6.3, need special design of gears and bearing structure。
2. Space of gear circumference speed v>20m/s。

3
 2、ZLY Series

i=6.3～11.2 i=12.5～20
Specification A B H ≈ a d2(m6) ι2 L2 b2 t2
d1(m6) ι1 L1 b1 t1 d1(m6) ι1 L1 b1 t1
112 385 215 265 192 24 36 141 8 27 22 36 141 6 24.5 48 82 192 14 51.5
125 425 235 309 215 28 42 157 8 31 24 36 151 8 27 55 82 197 16 59
140 475 245 335 240 32 58 185 10 35 28 42 167 8 31 65 105 230 18 69
160 540 290 375 272 38 58 198 10 41 32 58 198 10 35 75 105 245 20 79.5
180 600 320 435 305 42 82 232 12 45 32 58 208 10 35 85 130 285 22 90
200 665 355 489 340 48 82 247 14 51.5 38 58 223 10 41 95 130 300 25 100
224 755 390 515 384 48 82 267 14 51.5 42 82 267 12 45 100 165 355 28 106
250 830 450 594 430 60 105 315 18 64 48 82 292 14 51.5 110 165 380 28 116
280 920 500 670 480 65 105 340 18 69 55 82 317 16 59 130 200 440 32 137
315 1030 570 780 539 75 105 365 20 79.5 60 105 365 18 64 140 200 470 36 148
355 1150 600 870 605 85 130 410 22 90 70 105 385 20 74.5 170 240 530 40 179
400 1280 690 968 680 90 130 440 25 95 80 130 440 22 85 180 240 560 45 190
450 1450 750 1065 765 100 165 515 28 106 85 130 480 22 90 220 280 640 50 231
i=6.3～12.5 i=14～20
500 1600 830 1190 855 110 165 555 28 116 95 130 520 25 100 240 330 730 56 252
560 1760 910 1320 960 120 165 575 32 127 110 165 575 28 116 280 380 820 63 292
630 1980 1010 1480 1080 140 200 660 36 148 120 165 625 32 127 300 380 870 70 314
710 2220 1110 1653 1210 160 240 740 40 169 140 200 700 36 148 340 450 990 80 355

Bolt hole Weight

ZLY C m1 m2 m3 n1 n2 e1 e2 e3 h oilL
d3 n kg
112 22 160 — 180 43 85 75.5 92 134 125 15 60 3
125 25 180 — 200 45 100 77.5 98 153 140 15 6 69 4．3
140 25 200 — 210 47.5 112.5 85 106 171 160 15 105 6
160 32 225 — 245 58 120 103 126 188 180 18.5 155 8．5
180 32 250 — 275 60 135 110 134 209 200 18.5 6 185 11．5
200 40 280 — 300 65 155 117.5 148 238 225 24 260 16．5
224 40 310 — 335 70.5 165.5 137.5 168 263 250 24 370 23
250 50 350 — 380 80 190 145 184 293 280 28 527 32
6
280 50 380 — 430 75 205 155 195 325 315 28 700 46
315 63 420 — 490 78 223 173 219 364 355 35 940 65

4
 355 63 475 — 520 92.5 252.5 192.5 238 398 400 35 6 1250 90
400 80 520 — 590 95 265 215 275 445 450 42 6 1750 125
450 80 — 400 650 117.5 317.5 242.5 305 505 500 42 8 2650 180
500 100 — 440 710 120 345 262.5 337 557 560 48 3400 250
560 100 — 490 790 120 390 265 354 624 630 48 4500 350
8
630 125 — 540 870 115 425 295 384 694 710 56 6800 350
710 125 — 610 950 140 480 335 440 780 800 56 8509 520

ZLY Reducer power

Speed
Specifications
ratio /r·min
i
input output 112 125 140 160 180 200 224 250 280 315 355 400 450 500 560 630 710
n1 n2 Input powerP1/kW
1500 240 37.4 54 73 114 157 221 305 424 578 791 1156 1650 2192 3132 4310 — —
6.3 1000 160 26.4 37.4 50 78 109 153 211 294 400 548 802 1146 1558 2181 3000 4347 6229
750 120 19.5 28.6 38.5 60 84 119 163 227 308 422 618 884 1213 1685 2320 3357 4884
1500 210 34 49 66 104 143 201 277 385 525 719 1051 1500 1993 2847 3817 — —
7.1 1000 140 24 34 45.5 71 99 139 192 267 364 498 729 1042 1416 1983 2731 3952 5663
750 106 17.7 26 35 54.5 76 108 148 206 280 384 562 804 1103 1532 2109 3052 4440
1500 185 32 43 61 94.5 130 181.5 250 347 469 678 932 1309 1869 2489 3520 — —
8 1000 125 21.5 29.5 42.4 64 93 126 173 241 325 470 646 908 1298 1730 2447 3398 5019
750 94 17 23 33 49 69 97 133 186 251 362 498 700 1000 1333 1887 2619 3881
1500 167 29 38.5 56 81 119 165.5 227 315 423 612 841 1182 1689 2248 3183 — —
9 1000 111 20 27 38.5 55 82.5 115 157 218 293 424 583 819 1172 1561 2210 3068 4537
750 83 15 20.5 30 42 64 88 121 168 226 327 449 631 903 1202 1703 2363 3502
1500 150 26 35 50 73 109 149 204 284 383 555 762 1070 1530 2038 2883 — —
10 1000 100 18 24 35 50 75 103 142 197 266 384 528 742 1061 1414 2001 2777 4112
750 75 14 18.5 26.6 38 58 80 109 152 204 296 407 571 817 1088 1541 2139 3172
1500 134 23 31.5 45 66 96 133 184 255 346 500 688 966 1381 1839 2604 — —
11.2 1000 89 16 22 31 45 67 92 127 177 240 347 477 669 957 1275 1806 2506 3711
750 67 12 17 24 35 51 71 98 136 185 267 367 516 737 982 1391 1930 2862
1500 120 21 28 40 59 83 116.5 165 229 311 450 618 869 1242 1654 2341 — —
12.5 1000 80 14 19.5 28 40 57 81 114 159 216 312 428 601 860 1146 1621 2251 3338
750 60 11 15 21 31 44 63 88 122 166 240 330 463 663 882 1249 1734 2573
1500 107 18.5 25 36 52.5 74 105 148 206 279 404 555 779 1115 1485 2162 2918 4318
14 1000 71 12.5 17.5 25 36 51 73 102 142 193 280 384 540 772 1028 1455 2020 2996
750 54 9.8 13 19 27.6 39 56 79 110 149 216 296 416 594 792 1120 1555 2310
1500 94 16 22 31 47.5 70.5 98 133 185 251 362 498 700 1000 1333 1887 2619 3879
16 1000 62 11 15 21.5 32 49 68 92 128 174 251 345 484 693 923 1306 1812 2690
750 47 8 11.5 17 25 38 53 71 99 134 193 266 373 533 711 1005 1395 2073
1500 83 14 19.5 28 42.5 60.5 86 115 161 225 326 448 629 899 1197 1697 2353 3487
18 1000 56 10 13.5 19.6 29 42 59.5 80 111 156 226 310 435 622 829 1175 1628 2417
750 42 7.5 10.5 15 22 32 46 61 86 120 174 239 335 479 638 905 1252 1861
1500 75 13 18 25.5 38 59 77 103 142 205 296 418 587 839 1120 1580 2200 3260
20 1000 50 9 12 18 26.5 41 53.5 72 95 142 205 279 392 560 746 1050 1460 2170
750 38 6.8 9.5 14 20 32 41 55 76 109 158 210 295 420 562 735 1120 1635
5
 ZSY Seriesreducer

H i=22.4～71 i=80～100
Specification A B a d2(m6) ι2 L2 b2 t2
≈ d1(m6) ι1 L1 b1 t1 d1(m6) ι1 L1 b1 t1
160 600 290 375 352 24 36 166 8 27 19 28 158 6 21.5 75 105 245 20 79.5
180 665 320 435 395 28 42 187 8 31 22 36 181 6 24.5 85 130 285 22 90
200 745 355 492 440 32 58 218 10 35 22 36 196 6 24.5 95 130 300 25 100
224 840 390 535 496 38 58 233 10 41 24 36 211 8 27 100 165 355 28 106
250 930 450 589 555 42* 82* 282 12 45 32 58 258 10 35 110 165 380 28 116
280 1025 500 662 620 48 82 307 14 51.5 38 58 283 10 41 130 200 440 32 137
315 1160 570 749 699 48 82 337 14 51.5 42 82 337 12 45 140 200 470 36 148
i＝22.4～35.5 i＝40～90
355 1280 600 870 785 60 105 380 18 64 48 82 357 14 51.5 170 240 530 40 179
400 1420 690 968 880 65 105 410 18 69 55 82 387 16 59 180 240 560 45 190
450 1610 750 1067 989 70 105 450 20 74.5 60 105 450 18 64 220 280 640 50 231
i＝22.4～45 i＝50～90
500 1790 830 1170 1105 80 130 515 22 85 65 105 490 18 69 240 330 730 56 252
560 2010 910 1320 1240 95 130 530 25 100 75 105 505 20 79.5 280 380 820 63 292
630 2260 1030 1480 1395 110 165 625 28 116 85 130 590 22 90 300 380 880 70 314
710 2540 1160 1655 1565 120 165 685 32 127 90 130 650 25 95 340 450 1010 80 355
note* When i=63 and i=71，Axis stretch size d1=32、l1=58。
Bolt hole
Specification C m1 m2 m3 n1 n2 e1 e2 e3 h Weight/kg oil/L
d3 n
160 32 510 170 245 38 120 83 107 188 180 18.5 170 10
180 32 570 190 275 37.5 137.5 85 109 209 200 18.5 8 205 14
200 40 630 210 300 40 150 97.5 128 238 225 24 285 19
224 40 705 235 335 43.5 165.5 110.5 141 263 250 24 395 26
250 50 810 270 380 60 195 120 158 293 280 28 540 36
8
280 50 855 285 430 35 200 120 160 325 315 28 750 53
315 63 960 320 490 40 221 143 189 364 355 35 1030 78
355 63 1080 360 520 42.5 252.5 143 188 398 400 35 1400 115
400 80 1200 400 590 45 275 155 215 445 450 42 8 1950 160
450 80 1350 450 650 48 313 178 240 505 500 42 2636 220
500 100 1500 500 710 59 336 200 277 557 560 48 3800 300
560 100 1680 560 790 70 370 235 324 624 630 48 5100 450
8
630 125 1890 630 890 72.5 422.5 255 344 694 710 56 7060 520
710 125 2130 710 1000 92.5 472.5 297.5 400 780 800 56 9205 820
6
 ZSY Reducer power
speed/r·min-1 Specifications
ratioi input output 160 180 200 224 250 280 315 355 400 450 500 560 630 710
n1 n2 Input powerP1/kW
1500 67 34 51 68 98 131 182 270 400 530 780 1065 1450 1865 —
22.4 1000 44 24 35 48 68 91 128 185 262 355 540 750 1025 1325 1905
750 33 18 27 37 52 70 97 135 215 275 415 580 800 1030 1485
1500 60 32 46 63 96 115 157 240 365 470 705 1020 1405 1865 —
25 1000 40 22 31 43 66 80 108 163 250 315 465 705 975 1325 1905
750 30 16 24 33 51 60 84 122 195 240 350 540 750 1030 1485
1500 54 29 42 59 86 113 142 220 325 425 625 945 1260 1800 —
28 1000 36 20 29 41 60 75 98 148 215 280 420 650 870 1245 1760
750 27 15 22 31 46 56 76 114 160 210 310 500 670 960 1355
1500 48 26 37 51 79 95 127 197 290 395 560 840 1140 1600 —
31.5 1000 32 17 26 35 55 63 86 132 195 270 370 585 790 1110 1565
750 24 14 20 27 42 49 65 100 145 200 280 450 605 855 1200
1500 42 23 34 47 70 88 117 178 275 350 510 755 1025 1450 —
35.5 1000 28 15 23 32 48 59 80 118 180 235 340 520 710 1000 1410
750 21 12 18 25 37 44 61 90 140 175 255 405 545 750 1090
1500 38 21 30 42 64 79 107 158 235 325 465 675 930 1300 —
40 1000 25 17 21 29 40 53 71 108 160 210 315 465 640 900 1315
750 19 11 16 22 31 41 55 80 125 155 235 360 495 680 1015
1500 33 17 24 34 46 70 96 142 215 280 410 615 850 1130 —
45 1000 22 12 16 24 32 47 64 95 145 185 280 425 590 770 1150
750 17 9 12 18 25 36 50 74 110 140 210 320 450 600 885
1500 30 15 22 32 46 63 85 128 195 245 360 540 750 1030 1490
50 1000 20 11 15 22 31 43 59 85 130 165 240 370 520 710 1030
750 15 8 12 17 24 32 43 65 95 125 180 290 400 550 795
1500 27 15 21 31 43 56 76 112 170 220 310 480 675 955 1340
56 1000 18 10 15 22 30 38 52 77 115 145 210 330 470 660 930
750 13.4 8 11 17 23 28 40 58 90 110 160 255 360 510 715
1500 24 12 17 23 37 45 61 102 145 195 280 425 605 860 1170
63 1000 16 8 12 16 25 30 42 70 100 130 190 290 420 600 810
750 12 6 9 12 20 23 32 52 75 100 140 225 325 460 620
1500 21 11 17 23 33 40 56 90 130 185 245 390 540 770 1045
71 1000 14 8 11 15 23 27 38 60 90 115 170 270 370 540 725
750 10.6 6 9 12 18 21 29 45 65 90 125 210 285 410 555
1500 18.8 9 13 18 26 36 51 80 115 155 225 340 470 675 960
80 1000 12.5 6 9 12 18 24 34 54 80 100 150 240 330 470 665
750 9.4 4 7 10 14 19 27 42 60 80 110 185 250 360 510
1500 16.7 8 12 18 25 33 46 74 105 140 200 305 395 590 765
90 1000 11.1 6 8 12 17 22 30 49 70 95 130 200 278 405 530
750 8.3 4 6 9 13 17 23 37 55 70 100 160 210 300 405
1500 15 8 11 16 24 30 43 60 — — — — — — —
100 1000 10 5 7 11 16 21 29 40 — — — — — — —
750 7.5 4 6 8 13 16 22 30 — — — — — — —
note：i=100 Space is simplified Series design，When need to supplement。

7
 ZFY Reducer power
speed/r·min-1 Specifications
ratioi input output 160 180 200 224 250 280 315 355 400 450 500 560 630 710
n1 n2 Input powerP1/kW
1500 67 34 51 68 98 131 182 270 400 530 780 1065 1450 1865 —
22.4 1000 44 24 35 48 68 91 128 185 262 355 540 750 1025 1325 1905
750 33 18 27 37 52 70 97 135 215 275 415 580 800 1030 1485
1500 60 32 46 63 96 115 157 240 365 470 705 1020 1405 1865 —
25 1000 40 22 31 43 66 80 108 163 250 315 465 705 975 1325 1905
750 30 16 24 33 51 60 84 122 195 240 350 540 750 1030 1485
1500 54 29 42 59 86 113 142 220 325 425 625 945 1260 1800 —
28 1000 36 20 29 41 60 75 98 148 215 280 420 650 870 1245 1760
750 27 15 22 31 46 56 76 114 160 210 310 500 670 960 1355
1500 48 26 37 51 79 95 127 197 290 395 560 840 1140 1600 —
31.5 1000 32 17 26 35 55 63 86 132 195 270 370 585 790 1110 1565
750 24 14 20 27 42 49 65 100 145 200 280 450 605 855 1200
1500 42 23 34 47 70 88 117 178 275 350 510 755 1025 1450 —
35.5 1000 28 15 23 32 48 59 80 118 180 235 340 520 710 1000 1410
750 21 12 18 25 37 44 61 90 140 175 255 405 545 750 1090
1500 38 21 30 42 64 79 107 158 235 325 465 675 930 1300 —
40 1000 25 17 21 29 40 53 71 108 160 210 315 465 640 900 1315
750 19 11 16 22 31 41 55 80 125 155 235 360 495 680 1015
1500 33 17 24 34 46 70 96 142 215 280 410 615 850 1130 —
45 1000 22 12 16 24 32 47 64 95 145 185 280 425 590 770 1150
750 17 9 12 18 25 36 50 74 110 140 210 320 450 600 885
1500 30 15 22 32 46 63 85 128 195 245 360 540 750 1030 1490
50 1000 20 11 15 22 31 43 59 85 130 165 240 370 520 710 1030
750 15 8 12 17 24 32 43 65 95 125 180 290 400 550 795
1500 27 15 21 31 43 56 76 112 170 220 310 480 675 955 1340
56 1000 18 10 15 22 30 38 52 77 115 145 210 330 470 660 930
750 13.4 8 11 17 23 28 40 58 90 110 160 255 360 510 715
1500 24 12 17 23 37 45 61 102 145 195 280 425 605 860 1170
63 1000 16 8 12 16 25 30 42 70 100 130 190 290 420 600 810
750 12 6 9 12 20 23 32 52 75 100 140 225 325 460 620
1500 21 11 17 23 33 40 56 90 130 185 245 390 540 770 1045
71 1000 14 8 11 15 23 27 38 60 90 115 170 270 370 540 725
750 10.6 6 9 12 18 21 29 45 65 90 125 210 285 410 555
1500 18.8 9 13 18 26 36 51 80 115 155 225 340 470 675 960
80 1000 12.5 6 9 12 18 24 34 54 80 100 150 240 330 470 665
750 9.4 4 7 10 14 19 27 42 60 80 110 185 250 360 510
1500 16.7 8 12 18 25 33 46 74 105 140 200 305 395 590 765
90 1000 11.1 6 8 12 17 22 30 49 70 95 130 200 278 405 530
750 8.3 4 6 9 13 17 23 37 55 70 100 160 210 300 405
1500 15 8 11 16 24 30 43 60 — — — — — — —
100 1000 10 5 7 11 16 21 29 40 — — — — — — —
750 7.5 4 6 8 13 16 22 30 — — — — — — —
note：i=100 Space is simplified Series design，When need to supplement。

7
 ZFY Series reducer

H i=22.4～71 i=80～100
Specification A B a d2(m6) ι2 L2 b2 t2
≈ d1(m6) ι1 L1 b1 t1 d1(m6) ι1 L1 b1 t1
160 600 290 375 352 24 36 166 8 27 19 28 158 6 21.5 75 105 245 20 79.5
180 665 320 435 395 28 42 187 8 31 22 36 181 6 24.5 85 130 285 22 90
200 745 355 492 440 32 58 218 10 35 22 36 196 6 24.5 95 130 300 25 100
224 840 390 535 496 38 58 233 10 41 24 36 211 8 27 100 165 355 28 106
250 930 450 589 555 42* 82* 282 12 45 32 58 258 10 35 110 165 380 28 116
280 1025 500 662 620 48 82 307 14 51.5 38 58 283 10 41 130 200 440 32 137
315 1160 570 749 699 48 82 337 14 51.5 42 82 337 12 45 140 200 470 36 148
i＝22.4～35.5 i＝40～90
355 1280 600 870 785 60 105 380 18 64 48 82 357 14 51.5 170 240 530 40 179
400 1420 690 968 880 65 105 410 18 69 55 82 387 16 59 180 240 560 45 190
450 1610 750 1067 989 70 105 450 20 74.5 60 105 450 18 64 220 280 640 50 231
i＝22.4～45 i＝50～90
500 1790 830 1170 1105 80 130 515 22 85 65 105 490 18 69 240 330 730 56 252
560 2010 910 1320 1240 95 130 530 25 100 75 105 505 20 79.5 280 380 820 63 292
630 2260 1030 1480 1395 110 165 625 28 116 85 130 590 22 90 300 380 880 70 314
710 2540 1160 1655 1565 120 165 685 32 127 90 130 650 25 95 340 450 1010 80 355
note* When i=63 and i=71，Axis stretch size d1=32、l1=58。
Bolt hole
Specification C m1 m2 m3 n1 n2 e1 e2 e3 h Weight/kg oil/L
d3 n
160 32 510 170 245 38 120 83 107 188 180 18.5 170 10
180 32 570 190 275 37.5 137.5 85 109 209 200 18.5 8 205 14
200 40 630 210 300 40 150 97.5 128 238 225 24 285 19
224 40 705 235 335 43.5 165.5 110.5 141 263 250 24 395 26
250 50 810 270 380 60 195 120 158 293 280 28 540 36
8
280 50 855 285 430 35 200 120 160 325 315 28 750 53
315 63 960 320 490 40 221 143 189 364 355 35 1030 78
355 63 1080 360 520 42.5 252.5 143 188 398 400 35 1400 115
400 80 1200 400 590 45 275 155 215 445 450 42 8 1950 160
450 80 1350 450 650 48 313 178 240 505 500 42 2636 220
500 100 1500 500 710 59 336 200 277 557 560 48 3800 300
560 100 1680 560 790 70 370 235 324 624 630 48 5100 450
8
630 125 1890 630 890 72.5 422.5 255 344 694 710 56 7060 520
710 125 2130 710 1000 92.5 472.5 297.5 400 780 800 56 9205 820
6
Lubrication&Cooling means
1. As usual it apply to oil bath and natural cooling.If you request cooling coil to cool or forced pump
lubrication ,please contact us.
When high speed grade’s circulate speed V<2.5m/s,OR environmental temperature during 35~50,choose
mid extreme pressure gear oil N320/VG320
When high speed grade’s circulate speed V<2.5m/s,OR apply to circular lubrication,choose mid extreme
pressure gear oil N220/VG220
2. For bearing, recommend splash oil lubrication and brand is same as for gear.
3. When last stage center distance (spec.a)》400,recommend forced lubrication,plz check appendix D.
4. ZDY,ZLY to be adviced to match the oil cooler,when ratio>40 for ZSY ,no cooler
Installation,usage and maintance
1. Plz insure the input shaft axis and output shaft axis of gearbox lies in the same one shaft with connected
part’s shaft axis.The error cannot above allowable value for coupling to be used.If you use triangle belt
as input drive,belt should reduce the unbalance quality through cutting manufacture.
2. Done with the installtion ,plz pure the lubrcication into the oil bath of housing ,oil surface should reach
the height of oil dipstick (between the upper limit line and floor level line).
3. Before it is driven, turn by hand to confirm if it is flexible without lock , then drive no load,term is 2
hours. If you find out noice, oil leakage, libriation ,plz eliminate it
4. The first use for gearbox, after driving 20 days, plz change the new oil.Should exam the quality of oil, plz
change it in time.And exam the height of oil surface, if it is lower than mid line of dispatch, need to be
supplied. As usual ,change the oil of gearbox which work for 8 hours every day every three month. Its
working time within 8 hours, oil can be changed for every 6 months
5. If you find out the oil ‘s temperature rise above 70 ℃ or oil’s temperature is above 100 ℃, quality of oil
is low down and has deviant noise . Plz stop and exam.
Selection for gearbox
P1 means nominal power,if actual input speed’s difference for reducer beyond 4% with someone
(1500,1000,750),please as actual input speed to convert :
Example
one set of belt form transmission machine’s speed reducer to be used to transport big goods, driven by
motor, input speed n1=1200r/min, ration i=4.5, load power P2= 380kw, every day it work for 24hours, Plz
choose a model.
Step 1 Check up by appendix A and get to: belt form transmission speed reducer’s load is medium
concussion, if reducer is broken it will lead to the whole production line is stop production, and check up
table 1,2 to get up: KA=1.5,SA=1.5,
P2m=P2xKAx SA=380x1.5x1.5=855kw
Request P2m≤P1
Step 2 n1=1200r/min near to 1000r/min, i=4.5, check up and get ZDY355,
i=4.5,n1=1000r/min,P1=953kw.When n1=1200r/min,to convert nominal power :
P1=953x1200/1000=1143.6kw ,P2m=855kw≤P1=1143.6kw,so ZDY355 is Ok.
Table 1 Working situation factor KA

Prime motor Working time KA

everyday(hour)
Light Mid Heavy
impulsive impulsive impulsive
load(U) load(M) load(H)
Motor/steam ~3 0.8 1 1.5
turbine/hydraulic ＞3~10 1 1.25 1.75
machinery ＞10 1.25 1.5 2
8
4‐6 set cyclinder ~3 1 1.25 1.75
engine ＞3~10 1.25 1.5 2.25
＞10 1.5 1.75 2.5
1‐3 set cyclinder ~3 1.25 1.5 2
engine ＞3~10 1.5 1.75 2.25
＞~10 1.75 2 2.5

Appendix A (Reducer gearbox Loading classification)

Name of machine Loading classification Name of machine Loading classification
Construction machine Textile lathe
Concrete batch plant M Feeding machine M
Winch machine M Loom M
Road Construction M Printing&drying M
machine lathe
Chemical Prepared bucket M
Mixer(hydraulic) U Rubber machine
Mixer(Semi‐hydraulic) M Calendar M
Centrifugal body(heavy) M Extruder H
Centrifugal body(light) U Banduary M
Cooling roller M Kneader H
Dry rooler M Roller mill H
Mixer M
(More reference data such as plastic machine,engineer,crane and so on, please contact us, we will supply
with it.)

Table 2 Safety factor SA

Result for General loss Serious loss Serious badly loss
reducer’s lose
Single machine Whole production personal injury,power
effectiveness
stop production line stop cut,crane is bad and
production so on
SA 1.1~1.3 1.3~1.5 1.5~1.7