Pin Bush - Unique Transmission

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Unique PB Pin Bush Couplings

For Compensating misalignment,shock & vibration

Spacer Coupling

***Unique PB Pin Bush Couplings are used in General


Engineering applications for reliable power transmission
under normal shaft misalignments.
*** Couplings dampen shocks and vibrations
*** Progressively increasing stiffness characteristics of
special shaped buffers ensure control of vibration amplitude
for protection of equipment.
*** Couplings can take considerable overloads.
*** Standard range has hubs of Cast Iron
*** For special applications couplings with forged steel hubs
available. Brake Drum Coupling
*** Also available couplings with Brake Drum
Couplings with spacer.

Special barrel shapeed buffers provide superior torsional


resilience.
Deformation of barelled buffer with increasing loads

Light Normal Shock

Unique Transmission (India) Pvt Ltd.


Head Off 10/ID Lal Bazar Street ,Calcutta 700001
Tel No - 91-33- 2200366,24 Fax -91-33- 2206593
Email - [email protected] ; [email protected]
Branch Office - 35/36 Nehru Place N.Delhi , Tel 91-11-6422983
Unique PB Flexible Pin Bush Coupling in standard design
With Cast Iron Hubs

SIZES 96 TO 400 SIZES 450 ONWARDS

SIZE NO OF RATING MAX MAX BORE D E F L G


PINS TORQUE HP/100 SPEED d1 d2 DIA
NM RPM RPM DIA DIA
MM MM MM MM MM MM MM
96 8 125 1.75 7200 28 30 96 44 50 35 4
112 10 250 3.5 6100 38 42 112 62 68 45 4
125 8 400 5.6 5500 40 48 125 65 75 50 4
140 10 520 7.3 4900 48 55 140 76 88 55 4
160 9 750 10.5 4500 55 60 160 85 95 60 4
180 10 1050 14.7 3800 65 70 180 102 112 70 4
200 12 1450 20.3 3400 75 80 200 120 128 80 4
225 11 2400 33.7 3000 85 90 225 134 144 90 7
250 12 3000 42.1 2700 95 105 250 154 164 100 7
285 11 4900 68.8 2400 105 110 285 166 176 110 7
320 12 6000 84 2100 120 125 320 190 195 125 7
360 11 10000 140 1900 130 135 360 205 210 140 10
400 10 14000 196 1700 135 145 400 218 230 160 10
450 12 21000 295 1500 160 160 450 255 255 180 6
500 14 27500 385 1350 180 180 500 290 290 200 6
560 10 33100 465 1200 200 200 560 320 320 220 6
630A 12 46000 645 1050 160 160 630 300 300 240 6
630B 12 46000 645 1050 220 220 630 355 355 240 6
710A 12 80000 1122 950 180 180 710 350 350 290 7
710B 12 80000 1122 950 240 240 710 400 400 290 7
800A 14 110000 1543 850 220 220 800 420 420 290 7
800B 14 110000 1543 850 260 260 800 460 460 290 7
800C 14 110000 1543 850 290 290 800 490 490 290 7
900A 16 190000 2666 750 250 250 900 470 470 340 7
900B 16 190000 2666 750 300 300 900 515 515 340 7
900C 16 190000 2666 750 340 340 900 560 560 340 7
1000A 18 250000 3508 675 275 275 1000 480 480 400 10
1000B 18 250000 3508 675 320 320 1000 530 530 400 10
1000C 18 250000 3508 675 380 380 1000 590 590 400 10
1100A 16 320000 4490 615 300 300 1100 540 540 440 10
1100B 16 320000 4490 615 350 350 1100 595 595 440 10
1100C 16 320000 4490 615 400 400 1100 650 650 440 10
1200A 18 400000 5613 560 300 300 1200 570 570 480 10
1200B 18 400000 5613 560 375 375 1200 640 640 480 10
1200C 18 400000 5613 560 450 450 1200 720 720 480 10

Note : Standard Connstruction with Cast Iron Hubs


Larger Bore capacities can be offered with steel hubs / hubs of special design
Higher speeds with steel hubs can be offered on request

Unique Transmission ( India) Pvt. Ltd. PAGE 2/4


Head Off 10/1D Lalbazar Street ,Calcutta 700001:Fax;91-33-2206593 :Phone :2200366,2480231,2480433 CAT PB/3/98
Branch Off 35-36 Nehru Place ,2nd Floor ,N.Delhi -110019: Phone - 91-11-6422983 FAX 6472188
Selection Procedure Unique Pin Bush Coupling

Step 1- Tentatively select coupling considering driving & driven shaft dia
Step 2- Determine required HP/100 RPM rating as follows :
Required HP/100 rpm = P*100*SF/N
Where P is primemover Power in HP , SF is service factor
N is operating RPM
Step 3 – if selected coupling by step 1 has HP/100 RPM > required HP/100 rpm , selection is
OK . Otherwise select higher size coupling with adequate HP/100 rpm rating.
Step 4 – finally check operating rpm is less than maximum permissible rpm.

Service Factors
Duty Type of Prime Mover
Load Driven Equipment Motor/ Hydraulic Recipro-
turbine cating
engine
Uniform Centrifugal Pumps - uniform load 1.0 1.25 1.50
Conveyors-uniform load , Fans &
Blowers- light duty, Exciters ,
Generators- uniform load , Mixers-liquid
Light Centrifugal pimps – pulsating loads 1.50 1.75 2.0
Shock Generators- pulsating load, kilns
Grinders , Hydraulic Pumps , Line
Shafting , Machine tools , Textile
Machinery
Medium Rec. Air Compressors- multi cylinder 2.0 2.25 2.5
Shock Ball & Rod Mills , Cranes , Elevators ,
Hoists , Punch Press, REC Pumps ,
Shears ,Deck Machinery , Welding
Generator
Heavy Air Compressor – 1 cylinder , Dredges 2.5 2.75 3.0
Shock ,Drilling rigs , Mine Machinery , Rolling
Mill Drive , Rubber Mixer
Extreme Ore Crushers , Vibrating Conveyors , 3.0 3.5 4.0
Shock Bar stock Shear

Couplings can accept infrequent 3 times rated nominal torque for short duration such as
starting. Starting torque need not be considered for selection for normal application.
However where starting/ stopping is very frequent appropriate service factor should be
considered depending on fogures of torque peaks.
For speeds less than 100 RPM , Service factors may be reduced – Consult Unique

Unique Transmission (India) Pvt Ltd


Page 3
Unique PB Flexible Pin Bush Coupling in special design
With Steel Hubs

SIZES 96 TO 400 SIZES 450 ONWARDS

SIZE NO OF RATING MAX MAX BORE D E F L G


PINS TORQUE HP/100 SPEED d1 d2 DIA
NM RPM RPM DIA DIA
MM MM MM MM MM MM MM
96 8 125 1.75 7800 30 35 96 44 50 35 4
112 10 250 3.5 7200 43 48 112 62 68 45 4
125 8 400 5.6 6600 45 50 125 65 75 50 4
140 10 520 7.3 6000 53 60 140 76 88 55 4
160 9 750 10.5 5300 60 65 160 85 95 60 4
180 10 1050 14.7 4900 70 75 180 102 112 70 4
200 12 1450 20.3 4600 85 90 200 120 128 80 4
225 11 2400 33.7 4400 90 100 225 134 144 90 7
250 12 3000 42.1 4200 105 115 250 154 164 100 7
285 11 4900 68.6 3900 115 120 285 166 176 110 7
320 12 6000 84 3500 130 135 320 190 195 125 7
360 11 10000 140 3100 145 150 360 205 210 140 10
400 10 14000 196 2800 150 160 400 218 230 160 10
450 12 21000 295 2500 180 180 450 255 255 180 6
500 14 27500 385 2200 200 200 500 290 290 200 6
560 10 33100 465 2000 225 225 560 320 320 220 6
630A 12 46000 645 1800 200 200 630 300 300 240 6
630B 12 46000 645 1800 250 250 630 355 355 240 6
710A 12 80000 1122 1600 240 240 710 350 350 290 7
710B 12 80000 1122 1600 280 280 710 400 400 290 7
800A 14 110000 1543 1400 280 280 800 420 420 290 7
800B 14 110000 1543 1400 320 320 800 460 460 290 7
800C 14 110000 1543 1400 340 340 800 490 490 290 7
900A 16 190000 2666 1240 315 315 900 470 470 340 7
900B 16 190000 2666 1240 360 360 900 515 515 340 7
900C 16 190000 2666 1240 390 390 900 560 560 340 7
1000A 18 250000 3508 1110 310 310 1000 480 480 400 10
1000B 18 250000 3508 1110 360 360 1000 530 530 400 10
1000C 18 250000 3508 1110 410 410 1000 590 590 400 10
1100A 16 320000 4490 1000 370 370 1100 540 540 440 10
1100B 16 320000 4490 1000 400 400 1100 595 595 440 10
1100C 16 320000 4490 1000 450 450 1100 650 650 440 10
1200A 18 400000 5613 915 390 390 1200 570 570 480 10
1200B 18 400000 5613 915 440 440 1200 640 640 480 10
1200C 18 400000 5613 915 500 500 1200 720 720 480 10

Unique Transmission ( India) Pvt. Ltd. PAGE 4/4


Head Off 10/1D Lalbazar Street ,Calcutta 700001:Fax;91-33-2206593 :Phone :2200366,2480231,2480433 CAT PB/3/98
Branch Off 35-36 Nehru Place ,2nd Floor ,N.Delhi -110019: Phone - 91-11-6422983 FAX 6472188
Unique PB Pin Bush Coupling

Engineering Data

Size Weight Inertia Max Misalignment


MR^2 Axial Radial Angular
Kg Kg.m^2 + - + - Degree

96 1.5 0.002 2 0.3 1


112 2.5 0.003 2 0.3 1
125 3.5 0.006 2 0.4 1
140 4.7 0.010 2 0.4 1
160 6.8 0.020 2 0.5 1
180 9.7 0.034 2 0.5 1
200 14 0.057 3 0.5 1
225 20 0.11 3 0.6 1
250 27 0.18 3 0.6 1
285 40 0.36 3 0.7 1
320 53 0.59 4 0.7 1
360 76 0.96 4 0.9 1
400 113 2.0 2 1.1 1
450 157 3.5 2 1.1 0.5
500 212 5.6 2 1.1 0.4
560 304 10.6 2 1.5 0.3
630A 394 15.9 2 1.5 0.3
630B 402 17.3 2 1.5 0.3
710A 647 33.5 2 1.8 0.3
710B 649 35.5 2 1.8 0.3
800A 850 55.8 2 1.8 0.3
800B 866 58.6 2 1.8 0.3
800C 876 61.2 2 1.8 0.3
900A 1224 100.9 2 1.8 0.3
900B 1236 106.1 2 1.8 0.3
900C 1266 112.9 2 1.8 0.3
1000A 1518 151.6 3 1.8 0.3
1000B 1566 159.8 3 1.8 0.3
1000C 1600 171.4 3 1.8 0.3
1100A 2135 258.6 3 1.8 0.3
1100B 2195 272.2 3 1.8 0.3
1100C 2253 289.2 3 1.8 0.3
1200A 2664 369.1 3 1.8 0.3
1200B 2730 392.3 3 1.8 0.3
1200C 2830 428.7 3 1.8 3

Weights and Inertia are at max Bore.


The figures of misalignment are maximum values. It is advisable to align shafts
as accurately as practical for long life of bushes.
Unique Transmission (India) Pvt Ltd
Unique Transmission India Pvt Ltd.
Installation & Maintenance of Unique PB PINBUSH Couplings.
1-General - Correct Installation of Unique PB Pin Bush Couplings goes a long way in ensuring
satisfactory performance.The following instructions should be followed. Flexible Element ( Rubber
Bush) is made of rubber reinforced and gives flexibility in all directions. Normally only Rubber
bushes & Pins may require replacement . Rubber Bush must be protected against dripping oil and
against radiation of heat.The bush is fit for ambient temperatures -30 deg C to 60 deg C .The
coupling is supplied duly assembled.
2.Installation –
1.All components should be cleaned thoroughly .Particular attention should be paid to removal of
any protective coating in the bore of hubs. The hubs should be bored true to outer dia and
accurately as per shaft sizes.
2-. Fit Hubs . Do not hammer in hubs – if necessary hubs may be heated in Oil upto temperature
200 deg C. Hubs should be normally fitted flush with shaft ends. However shaft can can remain
inside hubs provided enough length is covered by hubs.
3. The shaft with hubs duly mounted must be aligned properly , care being taken that gap between
hubs is within the limits stated in catalogue.
5. Check the parallel alignment and angular alignment by dial gauge To achieve required alignment
, necessary shifting/shimming under the equipment may be done .
It is recommended that TIR ( Total indicator reading) & gap between hubs be within these limits.
Size Parallel Angular Gap Size Parallel Angular Gap
TIR max TIR max between TIR max TIR max between
mm mm hubs ,mm mm mm hubs mm
PB96 0.075 0.10 4+ - 2 PB320 0.175 0.25 7+ - 3
PB112 0.075 0.10 4+ - 2 PB360 0.225 0.30 10+ - 4
PB125 0.100 0.15 4+ - 2 PB400 0.250 0.30 10+ - 4
PB140 0.100 0.15 4+ - 2 PB450 0.250 0.35 6+ - 2
PB160 0.125 0.20 4+ - 2 PB500 0.250 0.40 6+ - 2
PB180 0.125 0.20 4+ - 2 PB560 0.30 0.50 6+ - 2
PB200 0.125 0.20 4+ - 2 PB630 0.30 0.55 6+ - 2
PB225 0.150 0.25 7+ - 3 PB710 0.30 0.60 7+ - 2
PB800
PB250 0.150 0.25 7+ - 3 PB900 0.35 0.70 7+ - 2
PB285 0.175 0.25 7+ - 3 >= 0.35 0.80 10+ - 3
PB1000
6. Fit Pins & Bushes & tighten nuts to recommended tightening torque.
7.The coupling should be shielded according to safety regulations.These shields/Guards should be
made from wire mesh or perforated sheet if it is not in contradiction with other & prevailing
requirements in order to ensure adequate ventilation of coupling.
8. It is advisable to recheck alignment and Nut tightness after few hours of initial operation.
Retighten the bolts if necessary.
3. MAINTENANCE- Check Rubber bushes for wear & tear. If worn out/ loose , replace the same.
Replace pins if necessary .

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