L-3/T-2/ME Date:08/12/2014: Section-A Four Three
L-3/T-2/ME Date:08/12/2014: Section-A Four Three
L-3/T-2/ME Date:08/12/2014: Section-A Four Three
"
,./
SECTION-A
There (lfe FOUR questions in this Section. Answer any THREE.
(c) With the help of suitable diagrams, describe the following: (12)
(i) Squeeze casting
(ii) Centrifugal casting
(d) What are the functions of a chill? Discuss the considerations that must be taken into
2. (a) Draw a single point turning tool and visualize its different rake angles, clearance
angles and cutting edge angles. Also state why those angles are provided. (12)
(b) Based on the relevant machining condition and type of material, deduce the following
expressIOn: (12)
, Pz= 2'ts So t cotp, where the notations indicate their usual meaning.
(c) SAE 133 cold rolled steel rod of 200 mm diameter is turned at a speed of 650 rpm,
feed of 0.25 mmlrev. and 6.00 mm depth of cut by a tool having rake angle 20° and
principal cutting edge angle 60°. It was noted that the magnitudes of the tangential
component and the axial component of the cutting force is 1000 N and 347 N
respectively and'the value of chip reduction coefficient is 1.732. Using Merchant's
mateqal and enumerate the advantages, limitations and applications of each. (10%)
Contd P12
=2=
IPE 331
Sketch the various types of weld joints and welds used in making a joint. (12)
(b) With the help of neat sketch, describe briefly the principles of operation of submersed
arc welding. For what types of applications might thermit welding be attractive? (12)
(c) With the help of suitable diagrams, describe the following: (12)'
4. (a) Why is it important to design the geometry of the gating system to control the rate of
metal flow from the pouring ladle into the mold cavity? Why is it important to provide a
machining. (12)
(c) What are some of the process variable that must be specified when setting up an arc
welding process? What are the differences between the seams produced by roll-spot
SECTION -B
There are FOUR questions in this Section. Answer any THREE.
machining operations in which generating and forming are combined to create shapes. (11)
(b) State the various methods for cutting tapers in a lathe. With the help of neat sketch,
describe the method of taper turning using 'taper turning attachment' in a lathe machine. (12)
(c) What are the different operations that can be performed on a lathe? Explain any five
in detail. (10)
(d) Describe the quick return motion mechanism of hydraulic shaper with sketches. Write
Contd P/3
"
=3=
IPE 331
6. (a) Briefly describe the parameters, which influence the performance of a grinding wheel. (15)
(b) Classify grinding operation based on the type of surface produced and describe each
the machining time required for making 15 holes. [Here, the drill point angle is 120°] (10)
(d) With neat sketches show the constructional features of a twist drill and label the.
7. (a) Briefly describe the principle parts and movements of a Column and Knee type
(b) Calculate the indexing requirement for 319 divisions on a milling machine equipped
with a differential indexing head. The available index plates are: (12)
(d) Briefly describe some shearing operations used in sheet metal cutting. (10%)
L-3rr-2/ME . Date: 06/0112015
BANGLADESH;.UNIVERSI:ry OF ENGINEERING AND TECHNOLOGY, DHAKA
L-3/T-2 B.Sc. Engin~ering Examinations 7012-2013
SECTION-A
There are FOUR questions in this Section. Answer any THREE.
valve stem diameter is 10 mm. Allow a diametral clearance of 1.25 mm between the stem
and the uncompressed spring to avoid interference. It is further specified that the free
length of the spring should be 70 nun and solid length should be less than 49 mm. The
factor of safety for the spring when closed solid should be more than 2.0. The spring
should have squared and ground ends for accurate load transfer. The specific weight of
Figure for Q I
I
. 1. Rubber ring 4. Valve spring •
2. Upper spring seat 5. Valve seal (intake valve)
3. Retainer 6. Lower spring seat
2. (a) A pressure-fed bearing has a journal diameter of 50.00 nun with a unilateral tolerance
of -0.05 mm. The bushing bore diameter is 50.084 mm with a unilateral tolerance of 0.1 0
mm. The length of the busing is 55 mm. Its central annular groove is 5 nun wide and is
fed by SAE 30 oil is 55°C at 200 kPa supply gauge pressure. The journal speed is 2880
rev/~in carrying a load of 10 kN. The sump can dissipate 300 watts per bearing if
necessary. For minimum radial clearances, perform a design assessment using Trumpler's
criteria. (25)
Contd P/2
=2=
ME 343
Contd ..• Q. No.2
(b) A full j oumal bearing with shaft diameter of 25 mm and bore diameter of 25.04 mm,
has l/d ratio of unity. The journal rotates at 1200 rev/min supporting a bushing load of
1.25 kN. The average viscosity of the oil is 50 mPa.s. Find the power loss, and the
percentage of side flow. (10)
3. (a) Two tapered roller bearings support a rotating outer outer hub around a stationary
shaft shown in Figure 3a. The device is to operate at 250 rev/min, 8 hours per day, 5 days
per week, for 5 years, before bearing replacement is necessary. The radial force carried
by the bearing on the left side is 12 kN and the radial force at.the right-side bearing is 25
kN. In addition, the outer hub applies a rightward force of 5 kN. Assuming bearings are
available with K = 1.5, find the required. radial rating for each bearing. The required
reliability is 90% on each bearing and application factor is 1.2. Use Timken data for
Weibull parameters if necessary. (20)
(b) An angular contact ball bearing with the inner.ring rotating is to be selected for an
application with a design life of 25 kh at a speed of 350 rev/min. The radial load is
3.5 kN and an application factor of 1.2 is required. The reliability goal is 0.90. Find the
multiple of rating life xp required, and the catalog rating CIOwith which to enter a bearing
table. Choose a 02-series bearing, and estimate the reliability in use. The Weibull
parameters are Xo = 0.02, (8-xo) = 4.439 and b = 1.483. (15)
4. (a) The brake shown in figure 4(a) has a coefficient of friction of 0.3, a face width of 50
mm and a limiting shoe lining pressure of 1 MPa. Find the limiting actuating force F and
the braking capacity. (25)
Contd P/3
ME 343
Contd .eo Q. No.4
(b) A plate clutch has a single pair of mating friction surface 250~mm OD by 175-mm ID.
The mean value of the coefficient of friction is 0.30, and the actuating force is 4 kN. Find
the maximum pressure and the torque capacity using the uniform-wear model. Also find
the maximum pressure and the torque capacity using the uniform-pressure model. (10)
SECTION -B
There are FOUR questions in this Section. Answer any THREE.
Assume reasonably any missing data. Symbols carry their usual meaning.
5. (a) (i) Why is involute profile used fo~ gear teeth? (10)
(ii) List two advantages of helical gears over spur gears from design point of view.
(ii,i) When is a worm gear set specially needed? What is its major drawback from
practical point of view?
(b) Following data are for a pair of spur gears:
t
~= 14.5°, m = 12 mm, Np = 25, mG = 3, W = 1 .kN, b = 4p. Calculate the separating
due to mild shock. ~ = 20° and average pitchradius = 75 mm. Calculate the radial and
6. An I8-tooth (~n = 20° FD) helical pinion with a right-hand helix angle of 30° runs at
H20 rpm and drivers a 72-teeth helical gear and transmits 75kW. Find safety factor
7. Directly connected to a 2.5 hp (l hp = 33000 ft-Ib/min) electric motor that runs at 1450
rpm, a double treated C.l. worm transmits power to a machine through a 50 teeth chilled-
air fan is attached on worm shaft, lateral area of case is twice the minimum lateral area
recommended by AGMA.
Calculate: f, fiG, efficiency of the drive~ safety factor according to AGMA equations and
safety factor according to Buckingham wear load. Also find temperature rise of the sump
oil.
Contd P/4
=4=.
ME 343
8. (a) A skip for a mine shaft weighs 1000 kg and lifts a load of 1250 kg from a depth of
(i) Specify sizes of 6 x 10 IPS regular lay rope and pulley. Also specify the sheave
material.
(ii) Find static and fatigue safety factors considering rope bending at the pulley, and
find the maximum static and dynamic elastic deflections of the rope.
(b) Smaller pulley (d = 200 mm) of a V-belt drive is connected to a 9 kW motor running
at 1450 rpm. Five B3000 belts are proposed with Ks = 1.4 and nd = 1.1 and driven pulley
Sub: ME 303 (can.vection, Boiling, Condensation and Mass Transfer) /j. .. 'A
A...~I)U ..
Full Marks: 210 Time: 3 Hours ~~~I ,
The figures in the margin indicate full marks. , •
Assume reasonable value for any missing data. The symbols have their usual meanings.
USE SEP ARA TE SCRIPTS FOR EACH SECTION
SECTION-A
There are FOUR questions in this Section. Answer any THREE.
The necessary chart, table, equations etc. have been attached.
1. (a) Air at 1 atm and 300 K flows across a 20-em-square plate at a free-stream velocity of
20 m/s. The last half of the plate is heated to a constant temperature of 350 K. Calculate
surface to result in an air temperature rise of 5°C? What average wall temperature would
3. (a) Derive the expression of heat transfer in a parallel-flow double-pipe heat exchanger
exchanger. (17)
4. (a) How is thennal resistance due to fouling in a heat exchanger accounted for? How do
t2 = 25°C on the tube side, with cold water entering the shell side at T I = 10°C at a rate
Il1c = 6 kg/so The overall heat transfer coefficient is UIn = 750 W/m2.0C. Calculate
(i) the heat transfer surface area, and (b) the outlet temperature of the coolant water. (20)
Contd P12
=2=
ME 303
SECTION -B
'There are FOUR questions in this Section. Answer any THREE.
(15)
6. (a) Describe the different flow regimes encountered in flow boiling in a tube with a neat
sketch. How does heat transfer coefficient vary along the tube? Discuss. (15)
(b) What do you mean by critical heat flux? Describe its physical meaning. Why is the
7. (a) A horizontal pipe 2 cm OD is at l30°C, calculate the heat transfer coefficient and rate
of heat transfer per meter length to the surrounding medium when the pipe is surrounded
between. (10)
T:l.
Contd P/3
~ A't. ~b
-
=3=
ME 303
8. (a) Surface of a mild steel component is generally hardened by packing the component in
a carbonaceous material in a furnace at high temperature for a predetermined time.
Consider such a component with uniform initial carbon concentration of 0.15 percent by
mass. The mild steel component is now.packed in a carbonaceous materiai and is placed
in a high temperature nace. The diffusion coefficient of carbon in steel at the furnace
temperature is 4.8 '10--4 m2/secand the equilibrium concentration of carbon in the iron
. erfaces determined from equilibrium data to be 1-2 percent by mass. Calculate
how long the component should be kept in the furnace for' the mass concentration of .
(b) In order to avoid over pressurization as well as maintain a pressure close to one
atmosphere, an industrial pipe line containing ammonia gas is vented to ambient air.
Venting is achieved by tapping the pipe line and inserting a 4mm diameter tube, which
extends upto 25 meter into the atmosphere. With the entire system operating at 20°C,
calculate: (14)
(i) the mass rate of contamination of the atmospheric air with ammonia in kg/hr
..
(ii) the mass rate of air diffused with ammonia in the pipe line inkg/hr
4 2
Assume the following: mass diffusivity of ammonia in air = 0.28 x 10- m /sec molecular
•.:
~-
(c) Discuss the relation sh = f (ReSc) where the symbols have their usual meanings .. (5)
Principles of ConVection 257
Heattransfer
Laminar; local Tw = canst, Rex < 5 x 105 Nux = 0.332 Re~/2Prl/3 (5-44)
0.6 < Pr < 50
Laminar, average ReL < 5 x 105, Tw = canst NUL = 2 NU,t=L = 0~664 Re~2 Pr1/3 (5-46)
LamiJiar; local . Tw;:::const,Rex < 5x 105 Nu;= 0.564(RexPt)1/3
Pc« 1(liquid meta]s)
Laminar, local Tw = const, starting at (5-43)
5
x =xo,R,ex < 5 x 10 ,
0.6 < Pr < 50
'<Tw ;:::const; " St.x Pr. 2/3 :::::0.0296 Re-O.2
. '.' . x (5-81)
5 7
5xl0 ;<Re<
.... , '..
. .. x . 10
Turbulent, local Tw = canst, Stx Pr2/3 = 0. 185(log Rex )-2.584 (5-82)
107 < Rex < 109
'turbulent;JocaI qiJi=const; Nux =1 :04 NUxTw=consl (5-87)
5x lOS <
Rex < 107
Laminar-turbulent, Tw = const,Rex < 107 StPRZ/3 = 0.037 ReL"°) - 871 ReL"1 (5-84)
average Recrit = 5 x 105 NUL =Prl/3(0.037 Re2.8 - 871) (5-85)
~tnitiar-tur~ulent,T;JJ== COf1st,Rex < 107 . NUL = 0.()36 Pr°.43(Reo.8 _ 9200)
• L
(MOO)
.. iJ.w
1/4 (5-86)
av~ra,ge "':liqulds;fL at Too
..... /kwat Tw.
Same as for low-speed flow with properties
Tw = const,.
High-speed flow evaluated at
q = hA(Tw - Taw)
T* = Too + 0.5(Tw - Too) + 0.22(Taw - Too)
r = (Taw - T(xJ/(To - Tcx;,)
= recovery factor
= Pr!/2 (laminar)
= Pr!/3 (turbulent)
0.62Rel/2PrI/3 [ ( Re )1/2]
NUm = 0.3 + [1 + (0.4/Pr)2/3]l/4 1+ 282,000 . ---'" Flow o.c.ross 0. 'hJ.he
',:,"
I
!
I.
r
'i
i"Ii8 1.5
1.0
o 10 20 30 40
x
D
Fig. Turbulent thermal entry Nusselt numb~rs for circular tubes with qw = constant.
Cold Water
T) = JOoC
T. IS:""id ,l,'
iJI""'''''''''''''~:
(m, C'l
mc = 6 kg/s
Tube n:Jid (mcpll = ('I . I~
! 100
I
Two shell passes
4,8, 12, etc., tube passes
'I = 7SoC
~
80
Water '~
"
mil = 5 kg/s '"
0.
60
T2 ''""
"'<::'"
U
m
=750 W/(m2 .0C)
'"
>
:;:: 40
u
~
'-
U.l
2 3 4 5
N =AUmlCmin
, . 24'3
. CHf,P!£R" .
Table 6.8 Summary offorced-convection relations (See text for property evaluation).
Subscripts: b = bulk temperature, f= film temperature, 00 = free stream temperature,
w = wall temperature
Geometry' Equation Restrictions Equation
,
number. (
i"
Tube flow NUd = 0.023 Re~.8Pr" Fully developed turbulent flow, (6-4a)
n = 0.4 for heating,
n = 0.3 for cooling,
0.6 < Pr < 100,
2500' < Red < 1.25 x 105
Tube flow NUd = 0.0214(Re~.8 - 100)Pr°.4 0.5 < Pr < 1.5, .(6-4b)
104< Red < 5 x 106
NUd = 0.012(Re~.87- 280)Pr°.4 L5 < Pr < 500, (6-4c)
3000 < Red < 106
Tube flow NUd = 0.027 Re~.8Prl/3 (
(d)
~
YO.14l
0;055
Fully developed turbulent flow (6-5)
I
t:
Tube flow, entrance NUd =0.036 Re3.8prl/3 L. . Turbulent flow (6-6)
region
L
See alsoFigures 6.5 and 6.6 10<-<400
d
Tube flow Petukov relation Fully developed turbulent flow, (6-7)
0.5 < Pr < 2000,
104 < Red < 5 x 106,
0< f,Lb < 40
f,Lw
r.
N d
14
Tube flow N.Ud = L
1.86 (Red Pr)I/3 (dY/3 ( :w Fully developed laminar flow, (6-10)
w
T = constant
d
Red Pr > 10
L
;.
Rough tubes St P 2/3
b rf = 8'f or Equation (6~7) Fully developed turbulent flow (6~12)
., Continued
' .•.• ,"11)"
. ,~.' .
. . .. ~ ",
?;/ ./'
. •.. ~ : !"..: \ .
.k
or ,h =6
3
80 that. '. h -[p(p - PI!)ghfllk ]l/4 (9-7)
1- 4p.x(T/1 - Till) .
... '.:.
zcL
. ~
or Ii = 0 ~43 [p (p',- p,Jghfllk}] 1/4
-
.' •......
-
,(9-10)
,
, • LUI<T/1 - Till)
More renned analyses of film condensation are presented in detail by
Rohsenow [37]. The most significant refinements take into account a
nonlinear temperature profile in .the film and modifications to the.energy
balance to .include additional energy to cool,.the. film. below the saturation
temperature. Both'eft'ect8 'can be handled by replacing h", with hJa" defined
by
hi, "" hf, + 0.68c(Tg - T..,) (9-11)
where c is the specific heat of the liquid. Otherwise, properties in Eq:s. (9-7)
and (9-10) should be evaluated' at the film temperature
T ~T,+Tw
/-2
With these substitutions Eq; (9~10)..may.be used. fQrvertical plates and
cylinders and fluids with Pr>O:5and'cTlk/g :s 1.0.
For laminar film condensation orihorizontal. tubes Nusselt obtained the
relation
150 . 2.3675 1.0099 1.0283 4.343 0.013735 0.05745 0.753 32 I 0 i 4.225 999.8 1.79 x 10- 3
I 0.566 13.25
200 1.7684 1.0061 1.3289 7.490 0.01809 0.10165 0.739 40 4.44 i 4.208 999.8 1.55 I 0.575 11.35 1.91 X 109
0.02227 0.15675 0.722 50 10 I 4.195 i 999.2 : 1.31 0.585 9.40 6.34 X 109
250 1.4128 1.0053 1.5990 11.31
60 15.56\ 4.186'. 998.6 i 1.12 0.595 7.88 1.08 X 10'0
300 . 1.1774 1.0057 1.8462
2.075
15.69
20.76
0.02624
0.03003
0.22160
0.2983
0.70g
0.697
70 21.11 I 4.179.; 997.4 I 9.8 x 10-4 0.604 6.78 1.46 X
1.91 X
1010
10'0
350 0.9980 1.0090 80 26.67 4.179 995.8 i 8.6 0.614 5.85
1.0140 2.286 25.90 0.03365 .0.3760 0.689 90 32.22 I 4.174 994.9 I 7.65 0.623 5.12 2.48 X 10'0
400 0.8826
450 0.7833 1.0207 . 2.484 31.71 0.03707 0.4222 0.683 100 37.78! 4.174 993.0 i 6.82 0.630 4.53 3.3 X 10'0
110 43.33: 4.174 990.6 i 6.16 0.637 4.04 4.19 X 10'0
500 0.7048
0.6423
1.0295
1.0392 .
.2.671
2.848
37.90
44.34
0.04038
0.04360
0.5564
0.6532
0.680
0.680
120
130
\1 48.89:
54.44.
4.174
4.179
988.8;.
985.7 ;
5.62
5.13
0.644
0.649
I 3.64
I 3.30
4.89 X
5.66 X
10'0
10'0
550 .\
600 0.5879 1.0551 3.018 51.34 0.04659 0.7512 0.680 140, 60 4.179. 983.3 . 4.71 I 0.654 I 3.01 6.48 X
7.62 X
10'0
10'0
1.0635 3.177 58.51 0.04953 0.8578 0.682 150 I' 65.55: 4.183 980.3 4.3 0.659 I 2.73
650 0.5430 8.84 X 10'0
0.9672 0.6S4 160 71.11 4.186. 977.3 4.01 0.665 2.53
3.332 66.25 0.05230
700 0.5030 1.0752 170 I' 76.67. 4.191 973.7 3.72 0.668 2.33 9.85 X 10'0
73.91 0.05509 1.0774 0.686
1 750 0.4709 1.0856 3.481 180 I 82.22: 4.195 970.2 3.47 0.673 2.16 1.09 X 10"
i 1.0978 3.625 82.29 0.05779 1.1951 0.689 190' 87.78. 4.199 966.7 3.27 0.675 2.03
800
850
0.4405
0.4149 1.1095 3.765 90.75 0.06028 1.3097 0.692 200 93.33 4.204 963.2 3.06 0.678 I 1.90
II 1300
1400
1500 ....
0.2707
0.2515
0.2355: '..
1.197
1.214
1.230
4.93
5.17
5.40
182.1
205.5
229.1
0.0837
0.0891
0.0946
2.583
2.920
3.262
0.705
0.705
0.705
450
500
550
600
232.2
260
287.7
315:6
4.585
4.731
5.0~4
5.703_
825.7
785.2
735.5
678.7
1.20
1.07
9.51 x 10-3
8.68 '----
0.646
0.616
I 0.85
i
I
0.83
L__~J~ _
0.705
I, 1600 0.2211
0.2082'
1.248
1.267
5.63
5.85
254.5
280.5
0.100
0.105
3.609
3.977 0.705 tAuapled from A. I. Brown and S. M. Marco. "Introduction to Heal Transfer." 3d ed., McGraw.HilI Book
I 1700 ..
i 0.704 Company. New York. 1958.
1800 0.1970 1.287 6.07 308.1 0.1Il 4.379
0,704
I II
i
;J900 .
2000
0.1858 .. . • 1.309
0.1762 1.338
6.29
6.50
338.5
369.0
0.117
0.124
4.8'11
5.260 0.702
0.1682 1..372 6.72 . 399.6 0.131 5.715 0.700
!I 210Q;
0.707
432.6 0.139 6.120
2200 0.1602 1.419 6.93
.
Ii
I
I
2300
2400
0.1538
0.1458
1.482
1.574
7.14
7.35
464.0
504.0
0.149
0.161
6.540
7.020 '
0.710
0.718
\; 0.1394 1.688 7.57 543.5 0.175 7.441 0.730
2500
i
t From Nat!' Bur. Stand, (U.S.) Cire. 564, 1955.
.•••• ~_,"";'".. .,.-:-~...".""_--.- __,_, ••:A_:" •..-:,., •.. -' .• , __ '_.,~ '_."_~'
L-3/T-2/ME Date: 16/0112015
BANGLADESH UNIVERSITY OF ENGINEERING AND TECHNOLOGY, DHAKA
L-3iT-2 B. Sc. Engineering Examinations 2012-2013
Sub: ME 323 (Fluid Mechanics II)
Full Marks: 210 Time: 3 Hours
Assume reasonable data if necessary. Symbols carry their usual meaning.
SECTION-A
There are FOUR questions in this Section. Answer any TRHEE.
The questions are of equal value.
Moody diagram is supplied.
1. (a) Explain hydraulic jump in reference to open channel. Derive the conditions for
maximum velocity and maximum discharge through a circular open channel.
(b) Water is flowing at the rate of 0.20 m3/s through a circular open channel of 0.7 m
diameter. Calculate the slope of the bed of the channel considering maximum velocity of
2. (a) Explai~ boundary layer thickness with diagram. Derive the expreSSIOns of
3. (a) Show that friction factor is 64/NRe for laminar flow through ,a smooth circular pipe.
Here, NRe is the Reynolds number based on diameter of the pipe.
(b) Mercury is flowing through a 5 m long and 5 mm diameter smooth tube at an average
of 3 mls. Calculate the head loss and the pressure drop. Absolute viscosity of mercury is
Contd P/2
=2=
ME 323
SECTION-B
There are FOUR questions in this Section. Answer any THREE.
The figures in the margin indicate full marks.
5. (a) Define Machimmber and classify the flow regimes based on this number: Mention at
Ta = 20 C). Frictional losses can be ignored here. Find the Mach number and velocity of
D
(c) Explain in brief the "Chocking Phenomena" in context of nozzle flows. (IS)
po ~ ~
• • • • • • • •
Supersonic air jet
/ 1 2* 3 4 5
-6
x
•
7. (a) Show that the strength of normal shock wave which occurs in the diverging section in
case of overexpanded nozzle flows can be expressed by the following relation (20)
LIp =~ (M\2 -1); where the symbols have their usual meaning.
p\ k+l
Contd P/3
=3=
ME 323
Contd ... Q. NO.7
(b) Consider a converging-diverging nozzle feeding air from a reservoir in which the
pressure is 400 kPa as shown in Fig. for Q. No. 7(b). At a particular off-design operation,
2
a normal shock wave appears with M( = 2.2. If the throat area is 20.3 cm . then
determine- (15)
(i) Secti~mal area of the nozzle where shock wave appears
(ii) Mach number and pressure downstream of the shock
.(iii) Percent loss of total pressure due to shock wave.
"
-
p= 400 kPa
shock
-.--
,
:, Me
I
,
I
(c) Sonic velocity in a assumed to be a function of gas density p, pressure p, and dynamic
\.
.'." ,
(
G
0.1
0.09
0.05 0.02
- 0.015 j
0.O4~ 0.01 ~
f" !
0.008 "'I~
Rcr.....• g~
III I I I I t-< 0.006 :a
c: f
. 0.03 .. - -_.~
• • •••• ~~~'T~" 0.004
.c.
~ •
~
G>
f
~ .~
J!! 0.025
0.002 ~
•
c:
.S!
11"
- 0::
...
U
.;::
0.001
0.02 .• LJ..J...L..--!..ii 10) 3 o.ooos
1 9 3 4 ~ 6 1 9 4 2 1\0' I 3 4 5 6'
0.0006
~O 10
-f-.- mm---l 0.015
~
0.0004
Riveted steel
Concrete
0.9.9.
93.l " .~
......-;;:
0.0002
Wood slave ',,- 0.18.0.9 •.•.•....
Casl iron
Galvanized iron
015
0.15
~
~""--~ -~ f.:: a.OOQl
0.000,05
Asphalted cast iron 0.12 001 Smoolh pipes ~
Commercial steel or . ~0.000,001
/1
wrought iron 0.046 0.009 ...,.....
1',"
-.LL0.OOO,OO5 r III I I
Drawn tubing 0.0015 0.008 '. . ~" '-L I I I 0.000,01
2ltos)
6
19 S 3 45619 2(10 ) 34 S67 9 2(1()') 34.5619.
10 . 6 10 107 . ios
Reynolds number R- ~D , consistent units
..1'
L-3/T-21ME Date: 15/12/2014
BANGLADESH UNIVERSITY OF ENGINEERING AND TECHNOLOGY, DHAKA
L-3/T-2 B.Sc. Engineering Examinations 2012-2013
Sub: IPE 381 (Measurement and Quality Control)
Full Marks: 210
. The figures in the margin indicate full marks.
Time: 3 Hours
~
. A'\
,,\\'\1\\
................. _--_ _---_
USE SEPARATE SCRIPTS FOR EACH SECTION
_ _-_ _.__ _ __ ._-_ _-__._-------_ __
_-_ _._ _ _ _ _- .._ " , , " -
SECTION-A
There are FOUR questions in this' Section. Answer any THREE.
1. (a) Define frequency distribution. What are the differences between frequency
distribution and cumulative frequency distribution? A data set consists of 145
observations that range from 56 to 490. What size class interval do you recommend? (8)
(b) How does probabilistic reasoning differ from statistical reasoning? In a game of
Yahtzee, where 5 dice are tossed simultaneously. Find the probability of getting 4 of a
kind. (2+5)
(c) A producer of a certain type of electronic component ships to suppliers in lots of
twenty. Suppose that 60% of all such lots contain no defective components, 30% contain' .
one defective component, and 10% contain two defective components. A lot is picked,
two components from the l6t are randomly selected and tested, and'neither is defective. (8)
(i) What is the probability that zero defective components exist in the lot?
(ii) What is the probability that one defective exists in the lot?
2. (a) What do you understand by probability distribution? From a box containing 4 black
balls and 2 green balls, 3 balls are drawn in succession, each ball being replaced in the
box before the next draw is made. Find the probability distribution for the number of
number of batteries is to test no more than 75 randomly selected batteries and to reject a
lot if a single battery fails. Suppose the probability of a failure is 0.001. (6+8)
(i) What is the probability that a lot is accepted?
(ii) What is the probability that a lot is rejected on the 20th test?
(iii) What is the probability that it is rejected in 10 or fewer trials?
(c) Write down the conditions for approximating normal distribution to binomial
distribution. Using approximation solve the following problem. A multiple-choice quiz
has 200 questions, each with 4 possible answers of which only 1 is correct. What is the
probability that sheer guesswork yields from 25 to 30 correct answers for the 80 of the
IPE 381
3. (a) List the advantages of acceptance sampling plan. (5)
(b) A company and its customer have agreed to follow a double sampling plan. The first
sample size nt = 40 and maximum allowable no. of nonconforming products for first
sample Ct = 2. For second sample, n2 = 80 and C2 = 4. Lot size for this sampling plan,
N = 3000. Calculate the probability of acceptance if company follows 2-sigma control
limit for the process and products' quality measures follow normal distribution. (18)
(c) Write short notes on the following topics. (12)
(i) Average Outgoing Quality
(ii) Centre, Limit theorem
(iii) Measures of central tendency
discuss some patterns that would be considered as indication of out of control. (10)
(c) A taxi company manager is trying to decide whether the use of radial tires instead of
regular belted tires improves fuel economy. Twelve ..cars were equipped with radial tires
and driven over a prescribed test course. Without changing driverl), ~he same cars were
then equipped with regular belted tires and driven once again over the test course.
The gasoline consumption, in kilometers per liter, was recorded as follows: (20) .
-- -_:~ .._-,:::;'~'~., --
Car
1
2
3
4
5
6
7
8
9
10
11
12
Can we conclude that cars equipped with radial tires give better fuel economy than those
equipped with belted tires? Assume the populations to be normally distributed.
SECTION-B
There are FOUR questions in this Section. Answer any THREE.
5. (a) What do you understand by type I error and type II error in test of hypothesis? A soft
drink machine at a steak house is regulated so that the amount of drink dispensed is
approximately normally distributed with a mean of 200 milliliters and a standard
IPE 381
The machine is checked periodically by taking a sample of 9 drinks and computing the
- -
average content. If x fa~ls in the interval 191 < x < 209, the machine is thought to be
operating satisfactory; otherwise, we conclude that f.I. #- 200 milliliters.
(i) Find the probability of committing a type I error when f.I. = 200 milliliters.
(ii) Find the probability of committing a type II error when f.I. = 215 milliliters.
(c) What is P-Value? Briefly discuss its significance with example. (7)
6. (a) What are the objectives of quality circle? State the steps the team member of QC
)
shaft and hole pair ofH7/ds as per IS specification. Given, 50 mm lies in diameter step of
30 and 50 mm and tolerance factor i (in microns) = 0.45 V D + O.OOID. Also consider
gauge maker's tolerance to be 10% and wear allowance to be 5% of the work tolerance. (20)
7. (a) Explain the various instruments used for linear measurements. (10)
(b) Describe the working principle of 'Autocollimator'. (9)
(c) Describe a method to measure the effective pitch diameter of a screw plug gauge.
Also explain how the errors in pitch and angle affect the virtual effective diameter. . (10)
8. (a) Write down the uses of non-destructive testing. Briefly describe the 'Ultrasonic
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Table A.3 Areas under the Normal Curve
oj z .00 .01 .02 .03 .04 .05 .06 .07 .08 .09
j 0.0003 0.0003 0.0002
.,l -3.4 0.0003 0.0003 0.0003 0.0003 0.0003 0,0003 0.0003
i
-3.3 0.0005 0.0005 0.0005 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0003
'jI ": -3.2 0.0007 0.0007 0.0006 0.0006 0.0006 0.0006 0.0006 0.0005 0.0005 0.0005
.E '. 0.0009 0.0009 0.0009 0.0008 0.0008 0.0008 0.0008 0.0007 0.0007
'~ -3.1 0.0010
,;~'
~~
... -3.0 0.0013 0.0013 0.0013 0.0012 0.0012 0.0011 0.0011 0.0011 0.0010 0.0010
.~:~ 0.0019 0.0018 0.0018 0.0017 0.0016 0.0016 0.0015 0.0015 0.0014 0.0014
-2.9
-2.8 0.0026 0.0025 0.0024 0.0023 0.0023 0.0022 0.0021 0.0021 0.0020 0.0019
-2.7 0.0035 0.0034 0.0033 0.0032 0.0031 0.0030 0.0029 0.0028 0.0027 0.0026
-2.6 0.0047 0.0045 0.0044 0..0043 0.0041 0.0040 0.0039 0.0038 0.0037 0.0036
0.0062 0.0060 0.00.59 0.0057 0.0055 0.0054 0.0052 0.0051 0.0049 0.0048
-2.5
~
0.0080 0.0078 0.0075 0.o.Q73 0.0071 0.0069 0.0068 0.00.66 0.0064' -
-2.4 0.0082
-2.3 0.0107- 0.0104 0.0102 0.0099 0.0096 0.0094 0.0091 0.0089 0.0087 0.0084
0.0139 0.0136 0.0132 0.0129 0.0125 0.0122 0..0119 0.0116 0.0113 0.0110.
-2.2
-2.1 0.0179 0.0174 0.0170 0.0166 0.0162 0.0158 0.0154 0.0150 0.0146 0.0143
0.0222 0.0217 0.0212 0.0207 0.0202 0.0197 0.0192 0.0188 0..0183
-2.0 0.0228 ,.
-1.9 0.0287 0..0281 0.0274 0..0268 0.0262 0.0256 0.0250 0.0244 0.0239 0.02~3
0.0359 0.0351 0.0344 0.0336 0.0329 0.0322 0.0314 0.0307 0.0301 0.0294
-1.8
-1.7 0,0446 0.0436 0.0427 0.0418 0.0409 0.0401 0.0392 0.0384 0.0375 0.0367
0,0548 0.0537 0.0526 0:0516 0.0505 0.0495 0.0485 0.0475 0.0465 0.0455
-1.6
-1.5 0.0668 0.0655 0.0643 0.0630 0.0.618 0.0606 0.0594 0.0582 ' 0.0571 0.0559
0.0793 0.0778 0.0764 0..0749 0.0735 0.0721 0.0708 0.0694 0.0681
-1.4 0.0808
0..0968 0.0951 0.0934 . 6.0918 0.0901 0.0885 0.0869 0.0853 0.0838 0.0823
-1.3 /'
-1.2 0.1151 0.i131 0.1112- 0.1093 0.1075 0.1056 0.10.38 0.1020 0..1003 0..0.985
0.1357 0.1335 0..1314 0..1292 " 0.1271 0.1251 0.1230 0.1210 0.1190 0.1170
-1.1
-1.0 0.1587 0.1562 0:1539 0.1515 0.1492 - 0.1469 0.1446 0.1423 0.1401 0.1379
0.1841 0.1814 0.1788 0.1762 0.1736 0.1711 0.1685 0.1660 0.1635 0.1611
-0.9
0.2119 0.2090 0.2061 0.2033 0.2005 0.1977 0.1949 0.1922 0.1894 0.1867
-0.8
0.2420 0.2389 0.2358 0.2327 0.2296 0.2266 0.2236 0.2206 0.2177 0.2148
-0.7
-0.6 0.2743 0..2709 0..2676 0.2643 0..2611 0.2578 0.2546 0.2514 0.2483 0.2451
-0.5 0.3085 0.3050 - 0.3015 0.2981 0.2946 : 0..2912 0.2877 0.2843 0.2810 0.2776
-0.4 0.3446 0.3409 0.3372 0.3336 0.3300 0.3264 0.3228 0.3192 0.3156 0.3121
-0.3 0.3821 0.3783 0.3745 0.3707 0.3669 0.3632 0.3594 ~0.3557 0.3520 0.3483
-0.2 0.4207 0.4168 0.4129 0.4090 0.4052 0.4013 0.3974 0.3936 0.3897 0.3859
-0.1 0.4602 0.4562 0.4522"- 0.4483 0.4443 0.4404 0.4364 0.4325 0.4286 0.4247
-0.0 0.5000 0.4960 0.4920 0.4880 0.4840. 0.4801 0.4761 0.4721 0.4681 0.4641
'...
Table A.4 Student t-Distribution Probability Table 737
I,
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,( 738 Appendix A
~/<'t.,...;) Statistical Tables and.Proofs
""/. .•.
.- Table A.4 (continued) Critical Values of the t-Distribution
~..'../".
a
v 0.02 0.015 0.01 0.0075 0.005 0.0025 0.0005
1 15.894 .21.205 31.821 42.433 63.656 127.321 636.578
2 4.849 5.643 , 6.965 8.073 9.925' 14.089 31.600
J ;
3 3.482 3.896 4.541 5.047 5.841 7.453 12.924
4. 2.999 3.298 3.747. 4.088 4.604 5.598 8.610
5 2.757 3.003 3.365 3.634 4.032 4.773 6.869
6 2.612 2.829 3.143 3.372 3.707 4.317
, 5.959
7 2.517 2.715 2.99~ 3.203 3.499 4.029 5,.408
8 2.449 2.634 2.896 3.085 3.355 3.833 5.041
9 2.398 2.574 2.821 2.998 3.250 3.690 4.781
10 2.359 2.527 2.764 2.932 3.169 3.581 4.587
11 2.328 2.491 2.718 ~ 2.879
3.106 3.497 4.'437
12 2.303 2.461 2.681 2.836 3.055 3.428 4.318
13. 2.282. 2.436 2.650 2.801 3.012 3.372
\
4.221
14 2.264 2.415 2.624 2.771 2.977 3.326 4.140
15 2.249 2.397 2.602 2.746 2.947 3.286 4.073
16 2.235 2.382 2.583 2.724 2.921 3.252 4.015
17 2.224 2.368 2.567 2.706 2.898 3.222 3.965
18 2.214 2.356 2.552' 2.689 2.878 3.197 3.922
19 2.205 2.346 2.539' 2.674 2.861 3.174 3.883
20 2.197 2.336 2.528 2.661 2:845 3.153 3.850
21 2.189 2.328 2.518 2.649 2.831 . 3.135 3.819
22 2.183 2.320 2.508 2.639 2.819 3.119 3.792
23 2.177 2.313 2.500 2.629 2.807 3.104 3.768
24 2.172 2.307 2.492 2.620 2.797 3.091 3.745
25 2.167 2.301 2.485 2.612 2.787 3.078 3.725
26 2.162 2.296 2.479 2.605 2.779 3.067 3.707
27 . 2.158 2.291 2.473 2.598 2.771 , 3.057 3..689
28 '2.154 2.286 2.467 . 2.592 2.763 3.047 -
3.674
29 2.150 2.282 2.462 2.586 2.756 3.038 3.660
30 . 2..147- 2.278 2.457 2.581 2.750 3.030 3.646
40 2.123 2.250 2.423 2.542 2.704 2.971 3.551
60 2.099 2.223 2.390 2.504 2.660 2.915 .3.460
120 2.076 2.196 2.~58 2.468 2.617 2.860 3.373
00 2.054 2.17.0 2.326 2.432 2.576 2.807 3.290