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Axial Piston Variable Pump A4VG Series 32: Europe

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RE-E 92003/2023-10-30

Replaces: 2021-08-11

Axial piston variable pump


A4VG series 32
Europe
▶ High-pressure pump for applications in closed circuits
▶ Size 28 to 125
▶ Nominal pressure 400 bar
▶ Maximum pressure 450 bar

Features Contents
▶ Integrated auxiliary pump for boost and pilot oil supply Type code 2
▶ Flow direction changes when the swashplate is moved Hydraulic fluids 6
through the neutral position Working pressure range 8
Technical data 10
▶ High-pressure relief valves with integrated boost
HD – Proportional control, hydr., pilot-pressure related13
function HW – Proportional control, hydr., mechanical servo 15
▶ With adjustable pressure cut-off as standard DA – Automatic control, speed related 17
▶ Boost-pressure relief valve DG – Hydraulic control, direct operated 20
▶ Through drive for mounting of further pumps up to EP – Proportional control, electric 21
EZ – Two-point control, electric 23
same size
ET – Electric control, direct operated 24
▶ Large variety of controls Dimensions, size 28 28
▶ Swashplate design Dimensions, size 40 34
Dimensions, size 56 40
Dimensions, size 71 46
Dimensions, size 90 52
Dimensions, size 125 57
Dimensions, through drive 64
Overview of mounting options 74
Combination pumps A4VG + A4VG 75
High-pressure relief valves 76
Pressure cut-off 77
Mechanical stroke limiter 78
Stroking chamber pressure port X3 and X4 79
Measuring ports MA, MB, MH 80
Filtration/External boost pressure supply 81
Connector for solenoids 86
Rotary inch valve 87
Installation dimensions for coupling assembly 88
Installation instructions 89
Project planning notes 92
Safety instructions 93

 RE-E 92003/2023-10-30, Bosch Rexroth AG


2 A4VG series 32 | Axial piston variable pump
Type code

Type code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G / 32 ‒ N

Axial piston unit


01 Swashplate design, variable, nominal pressure 400 bar, maximum pressure 450 bar A4V

Operating mode
02 Pump, closed circuit G

Size (NG)
03 Geometric displacement, see "Technical data" on page 10 28 40 56 71 90 125

Control device 28 40 56 71 90 125


04 Proportional pilot-pressure related, with inlet filtration in P1) ● ● ● ● ● ● HD3
control hydraulic mechanical servo ● ● ● ● ● ● HW
Automatic control, speed related U = 12 V ● ● ● ● ● ● DA1
U = 24 V ● ● ● ● ● ● DA2
Hydraulic control, direct operated ● ● ● ● ● ● DG
Proportional with proportional solenoid U = 12 V ● ● ● ● ● ● EP3
control electric with inlet filtration in P1) U = 24 V ● ● ● ● ● ● EP4
Two-point control, with switching solenoid U = 12 V ● ● ● ● ● ● EZ1
electric U = 24 V ● ● ● ● ● ● EZ2
Electronic control direct operated by two pressure reducing valves; U = 12 V ● ● ‒ ‒ ‒ ● ETA
prepared for BODAS software2) U = 24 V ● ● ‒ ‒ ‒ ● ETB
direct operated by two pressure reducing valves (FTDRE) U = 12 V ● ● ‒ ‒ ‒ ‒ ET3
U = 24 V ● ● ‒ ‒ ‒ ‒ ET4
direct operated by two pressure reducing valves (DRE5) U = 12 V ‒ ‒ ‒ ‒ ‒ ● ET7
U = 24 V ‒ ‒ ‒ ‒ ‒ ● ET8

Pressure cut-off 28 40 56 71 90 125


05 Without pressure cut-off (without code) 3)
● ● ‒ ‒ ‒ ●
Pressure cut-off ● ● ● ● ● ● D

Neutral position switch 28 40 56 71 90 125


06 Without neutral position switch (without code) ● ● ● ● ● ●
Neutral position switch (only for HW control) ● ● ● ● ● ● L

Mechanical stroke limiter 28 40 56 71 90 125


07 Without mechanical stroke limiter (without code) ● ● ● ● ● ●
Mechanical stroke limiter, externally adjustable ● ● ● ● ● ● M

Stroking chamber pressure port 28 40 56 71 90 125


08 Without stroking chamber pressure port X3, X4 (without code) ● ● ● ● ● ●
Stroking chamber pressure port X3, X4 ● ● ● ● ● ● T

● = Available ○ = On request – = Not available = Preferred program

1) Sizes 28 to 71 are designed with inlet filtration in P and X1/X2


2) The ETA/ETB control is only permissible in combination with port
plate 22 or 30, see position 15 "Port thread: Metric with O-ring
seal following ISO 6149".
3) Version not available for all port plate variants, please contact us.

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 3
 Type code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G / 32 ‒ N
DA control valve HD HW DG DA EP EZ ET
09 Without DA control valve ● ● ● ‒ ● ● ● 1
DA control valve, fixed setting ● ● ● ● ● ‒ ‒ 2
DA control valve, mechanically adjustable, direction of actuation, clockwise ● ● ● ● ● ‒ ‒ 3R
with position lever direction of actuation,
● ● ● ● ● ‒ ‒ 3L
counter-clockwise
DA control valve, fixed setting, ports for pilot control device ● ● ‒ ● ● ‒ ‒ 7
DA control valve, fixed setting and hydraulic inch valve mounted,
‒ ‒ ‒ ● ‒ ‒ ‒ 8
control with hydraulic fluid, mineral oil-based

Series
10 Series 3, index 2 32

Direction of rotation 28 40 56 71 90 125


11 Viewed on drive shaft clockwise ● ● ● ● ● ● R
counter-clockwise ● ● ● ● ● ● L

Sealing material 28 40 56 71 90 125


12 NBR (nitrile rubber), shaft seal made of FKM (fluorocarbon rubber) ● ● ● ● ● ● N

Drive shaft 28 40 56 71 90 125


13 Splined shaft for single pump ● ● ● ● ● ● Z
DIN 5480 for combination pump – 1st pump –4) ● ● ● ● ● A
Splined shaft for single pump ● ● ● ● ● ● S
ANSI B92.1a for combination pump – 1st pump –5) –5) ● ● –5) ● T
only for combination pump – 2nd pump – ● – – ● – U

Mounting flange 28 40 56 71 90 125


14 SAE J744 2-hole ● ● ● – – – C
4-hole – – – – – – D
2+4-hole – – – ● ● ● F

Working port (port plate)


15 Port thread: Metric with profile sealing ring seal based on DIN 3852
Fastening thread at the SAE working port and through drive: Metric according to DIN 13 28 40 56 71 90 125
SAE working port A and B, top and bottom suction port S bottom – ● ● ● ● ● 02
SAE working port A and B, top and bottom suction port S at top – ● ● ○ ○ ○ 03
SAE working port A and B, same side right6) suction port S bottom ● – – – – –
10
SAE working port A and B, same side left6) suction port S bottom – – – ● ○ ●
SAE working port A and B, same side right6) suction port S at top – – – ○ ○ ○
13
SAE working port A and B, same side left 6)
suction port S at top ● – ● – – –
Port thread: Metric with O-ring seal based on ISO 6149
Fastening thread at the SAE working port and through drive: Metric according to DIN 13 28 40 56 71 90 125
SAE working port A and B, top and bottom suction port S bottom – ● – – – ● 22
SAE working port A and B, same side right 6)
suction port S bottom ● – – – – – 30

● = Available ○ = On request – = Not available = Preferred program

4) Standard for combination pump – 1st pump: Shaft Z


5) Standard for combination pump – 1st pump: Shaft S
6) Only possible without attachment filter

 RE-E 92003/2023-10-30, Bosch Rexroth AG


4 A4VG series 32 | Axial piston variable pump
Type code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G / 32 ‒ N

Boost pump 28 40 56 71 90 125


16 Without integrated boost pump without through drive ● ● ● ● ● ● N
with through drive ● ● ● ● ● ● K
Integrated boost pump with and without through drive ● ● ● ● ● ● F

Through drive7) 28 40 56 71 90 125


17 Without through drive, only for version N and F (position 16) ● ● ● ● ● ● 00
Flange SAE J744 Hub for splined shaft
82-2 (A) 5/8 in 9T 16/32DP8) ● ● ● ● ● ● 01
3/4 in 11T 16/32DP8) – ● ● ● – – 52
101-2 (B) 7/8 in 13T 16/32DP8) ● ● ● ● ● ● 02
1 in 15T 16/32DP8) ● ● ● ● ● ● 04
127-2 (C) 1 in 15T 16/32DP8) – ● – – – – 09
127-2 (C) 1 1/4 in 14T 12/24DP 8)
– – ● ● – –
07
127-2/4 (C) – – – – ● ●
152-2/4 (D) W35 2×30×16×9g9) – – – – ● – 73
1 3/4 in 13T 8/16DP8) – – – – – ● 69

High-pressure relief valve Setting range ∆pHD 28 40 56 71 90 125


18 High-pressure relief valve, pilot operated 100 … 420 bar with bypass – – – ● ● ● 1
High-pressure relief valve 250 … 420 bar without bypass ● ● ● – – – 3
direct operated, fixed setting with bypass ● ● ● – – – 5
100 … 250 bar without bypass ● ● ● – – – 4
with bypass ● ● ● – – – 6

Filtration boost circuit/external boost pressure supply 28 40 56 71 90 125


19 Filtration in the boost pump suction line ● ● ● ● ● ● S
Filtration in the boost pump pressure line
● ● ● ● ● ● D
Ports for external boost circuit filtration (Fe and Fa)
Attachment filter with cold start valve – ● ● ● ● ● F
Attachment filter with cold start valve and visual contamination indicator – ● ● ● ● ● P
Attachment filter with cold start valve and electric contamination indicator,
– ● ● ● ● ● B
function normally open
External boost pressure supply (version without integrated boost pump – N00, K...) ● ● ● ● ● ● E

Swivel angle sensor 28 40 56 71 90 125


20 Without swivel angle sensor (without code) ● ● ● ● ● ●
Electric swivel angle sensor mounted 10)
○ ○ ○ ○ ○ ○ R

● = Available ○ = On request – = Not available = Preferred program

7) Specifications for version with integrated boost pump, please


contact us for version without boost pump
8) Hub for splined shaft according to ANSI B92.1a

(Splined shaft in accordance with SAE J744)


9) Hub for splined shaft according to DIN 5480

10) The swivel angle sensor is used to detect the swivel angle and

thus the displacement. For available options regarding the swivel


angle detection, please contact us.

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 5
 Type code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G / 32 ‒ N
Connector for solenoids 11)
28 40 56 71 90 125
21 Without connector (without code), only with purely hydraulic controls ● ● ● ● ● ●
DEUTSCH connector without suppressor diode ● ● ● ● ● ● P
molded, 2-pin with suppressor diode (only for EZ and DA) ● ● ● ● ● ● Q

Standard/special version
22 Standard version without code
Special version -S

● = Available ○ = On request – = Not available = Preferred program

Notice
▶ Note the project planning notes on page 92!
▶ In addition to the type code, please specify the
relevant technical data when placing your order.
▶ Please note that not all type code combinations are
available although the individual functions are marked
as being available.

11) Connector specifications refers to control device, connectors for


other electric components may deviate

 RE-E 92003/2023-10-30, Bosch Rexroth AG


6 A4VG series 32 | Axial piston variable pump
Hydraulic fluids

Hydraulic fluids

The axial piston unit is designed for operation with Selection of hydraulic fluid
HLP mineral oil according to DIN 51524. Bosch Rexroth evaluates hydraulic fluids on the basis of
Application instructions and requirements for hydraulic the Fluid Rating according to the technical
fluid selection, behavior during operation as well as data sheet 90235.
disposal and environmental protection should be taken Hydraulic fluids with positive evaluation in the Fluid
from the following data sheets before the start of project Rating are provided in the following technical data sheet:
planning: ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
▶ 90220: Hydraulic fluids based on mineral oils and hydraulic components (pumps and motors)
related hydrocarbons
▶ 90221: Environmentally acceptable hydraulic fluids Selection of hydraulic fluid shall make sure that the
▶ 90222: Fire-resistant, water-free hydraulic fluids operating viscosity in the operating temperature range is
(HFDR/HFDU) within the optimum range (νopt; see selection diagram).
▶ 90225: Limited technical data for operation with
water-free and water-containing fire-resistant hydraulic
fluids (HFDR, HFDU, HFAE, HFAS, HFB, HFC).

Viscosity and temperature of hydraulic fluids


Viscosity Shaft seal Temperature3) Remarks
Cold start νmax ≤ 1600 mm²/s NBR 2)
ϑSt ≥ −40 °C t ≤ 3 min, without load (p ≤ 50 bar), n ≤ 1000 rpm
FKM ϑSt ≥ −25 °C Permissible temperature difference between axial piston unit
and hydraulic fluid in the system maximum 25 K
Warm-up phase ν = 1600 … 400 mm²/s t ≤ 15min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
Permissible ν = 400 … 10 mm²/s1) NBR2) ϑ ≤ +85 °C Measured at port T
operating range FKM ϑ ≤ +110 °C
νopt = 36 … 16 mm²/s Optimal operating viscosity and efficiency range
Short-term νmin = 10 … 7 mm²/s NBR2) ϑ ≤ +85 °C t ≤ 3 min, p ≤ 0.3 × pnom , measured at port T
operation FKM ϑ ≤ +110 °C

Notice
The maximum circuit temperature of +115 °C must not
be exceeded at the working ports A and B complying
with the permissible viscosity.

1) This corresponds, for example on the VG 46, to a temperature


range of +4 °C to +85 °C (see selection diagram)
2) Special version, please contact us
3) If the temperature at extreme operating parameters cannot be
adhered to, please contact us.

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 7
 Hydraulic fluids

▼ Selection diagram

Maximum permissible viscosity on cold start


1600
Warm-up phase 1000
600
400
200

VG 68
VG 46
VG

VG 32
VG 2
Viscosity ν [mm2/s]

10
2
100

0
Permissible operating range 60
40
36
νopt
20
16

10
Minimum permissible viscosity for short-term operation
7
−40 −25 −10 0 10 30 40 50 70 90 115
Temperature ϑ [°C]

Filtration of the hydraulic fluid


Finer filtration improves the cleanliness level of the
hydraulic fluid, which increases the service life of the axial
piston unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406.
At a hydraulic fluid viscosity of less than 10 mm²/s
(e.g. due to high temperatures during short-term
operation), a cleanliness level of at least 19/17/14
according to ISO 4406 is required.
For example, a viscosity of 10 mm²/s corresponds to the
following temperatures with the following media:
▶ HLP 32 a temperature of 73 °C
▶ HLP 46 a temperature of 85 °C

 RE-E 92003/2023-10-30, Bosch Rexroth AG


8 A4VG series 32 | Axial piston variable pump
Working pressure range

Working pressure range

Pressure at working port A or B Definition


Nominal pressure pnom 400 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 450 bar The maximum pressure corresponds to the maximum working pressure within
Maximum single operating period 10 s a single operating period. The sum of single operating periods must not ex-
ceed the total operating period.
Total operating period 300 h
Minimum pressure (low-pressure side) 10 bar above Minimum pressure on the low-pressure side (A or B) required to prevent
case pressure damage to the axial piston unit.
Boost pressure setting must be higher depending on system.
Rate of pressure change RA max 9000 bar/s Maximum permissible speed of pressure build-up and reduction during
a pressure change across the entire pressure range.
Boost pump
Nominal pressure pSp nom 25 bar
Maximum pressure pSp max 40 bar
Pressure at suction port S (inlet)
Continuous pS min ≥0.8 bar absolute ν ≤ 30 mm2/s
Short-term, at a cold start ≥0.5 bar absolute t < 3 min
Maximum pressure pS max ≤5 bar absolute
Control pressure
Minimum control pressure pSt min Required control pressure pSt, to ensure the function of the control.
at n = 2000 rpm The required control pressure is dependent on rotational speed, working
Controls EP, HD, HW 20 bar above pressure and the spring assembly of the stroking piston.
case pressure
Controls DA, DG, EZ, ET 25 bar above
case pressure
Case pressure at port T
Continuous differential pressure ∆pT cont 2 bar Maximum, averaged differential pressure at the shaft seal (case to ambient
pressure)
Maximum differential pressure ∆pT max see diagram on Permissible differential pressure at the shaft seal (case to ambient pressure)
page 9
Pressure peaks pT peak 10 bar t < 0.1 s, maximum 1000 pressure peaks permissible

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 9
 Working pressure range

▼ Maximum pressure pmax up to 450 bar and total operating ▼ Pressure definition
period
Total operating t2
Single operating period t1 tn
period
Maximum pressure pmax
450 Nominal pressure pnom
Maximum pressure
400
Pressure p [bar]

Pressure p
300 h
300

Nominal pressure
200

100 Minimum pressure

0
100 Time t
Swivel angle а [%]

Notice
▼ Rate of pressure change RA max ▶ Working pressure range applies when using hydraulic
fluids based on mineral oils. Please contact us for
pnom values for other hydraulic fluids.
∆t ▶ In addition to the hydraulic fluid and the temperature,
the service life of the shaft seal is influenced by the
Pressure p

rotational speed of the axial piston unit and the case


∆p pressure.
▶ The service life of the shaft seal decreases with
increasing frequency of pressure peaks and increasing
mean differential pressure.
Time t ▶ The case pressure must be greater than the external
pressure (ambient pressure) at the shaft seal.
Total operating period = t1 + t2 + ... + tn

▼ Maximum differential pressure at the shaft seal

5
Differential pressure Δp [bar]

3
NG28
NG125 NG40
2
NG90 NG56
NG71
1

0
1000 2000 3000 4000 5000
Rotational speed n [rpm]

 RE-E 92003/2023-10-30, Bosch Rexroth AG


10 A4VG series 32 | Axial piston variable pump
Technical data

Technical data

Size NG 28 40 56 71 90 125
Geometric displacement, per revolution
variable pump Vg max cm3 28 40 56 71 90 125
boost pump (at p = 20 bar) Vg Sp cm3 6.1 8.6 11.6 19.6 19.6 28.3
Rotational speed1) maximum at Vg max and Δp = 0 bar nnom rpm 4250 4000 3600 3300 3050 2850
limited maximum2) nmax1 rpm 4500 4200 3900 3600 3300 3250
intermittent maximum3) nmax2 rpm 5000 5000 4500 4100 3800 3450
minimum nmin rpm 500 500 500 500 500 500
Flow at nnom and Vg max qv l/min 119 160 202 234 275 356
Power4) at nnom, Vg max and Δp = 400 bar P kW 79 107 134 156 183 238
Torque4) with Vg max and Δp = 400 bar M Nm 178 255 357 452 573 796
Δp = 100 bar M Nm 45 64 89 113 143 199
Rotary stiffness of drive shaft S c kNm/rad 31.4 69 80.8 98.8 158.1 218.3
T c kNm/rad – – 95 120.9 – 252.1
A c kNm/rad – 79.6 95.8 142.4 176.8 256.5
Z c kNm/rad 32.8 67.5 78.8 122.8 137 223.7
U c kNm/rad – 50.8 – – 107.6 –
Moment of inertia of the rotary group JTW kgm 2
0.0022 0.0038 0.0066 0.0097 0.0149 0.0232
Maximum angular acceleration5) α rad/s² 38000 30000 24000 21000 18000 14000
Case volume V l 0.9 1.1 1.5 1.3 1.5 2.1
Weight (without through drive) approx. 6) m kg 29 31 38 50 60 80

Notice Determination of the operating characteristics


▶ Theoretical values, without efficiency and tolerances; Vg × n × ηv
Flow qv = [l/min]
values rounded 1000
▶ Operation above the maximum values or below Vg × Δp
Torque M = [Nm]
the minimum values may result in a loss of function, 20 × π × ηhm
a reduced service life or in the destruction of the axial 2π×M×n qv × Δp
Power P = = [kW]
piston unit. Bosch Rexroth recommends testing the 60000 600 × ηt
loads by means of experiment or calculation /
Key
simulation and comparison with the permissible
Vg Displacement per revolution [cm3]
values.
Δp Differential pressure [bar]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv × ηhm)

1) The values are applicable: 5) The data are valid for values between the minimum required and
– for the optimum viscosity range from νopt = 36 to 16 mm²/s maximum permissible rotational speed.
– for hydraulic fluid based on mineral oils (for HF hydraulic Valid for external excitation (e.g. diesel engine 2 to 8 times rotary
fluids, observe the technical data in 90225) frequency; cardan shaft twice the rotary frequency).
2) Valid at half corner power (e.g. at Vg max and pnom/2) The limit value is only valid for a single pump.
3) Valid at ∆p = 70 to 150 bar or ∆p < 300 bar and t < 0.1 s The load capacity of the connection parts must be considered.
4) Without boost pump 6) Weight may vary by equipment.

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 11
 Technical data

Permissible radial and axial loading of the drive shaft

▼ Splined shaft DIN 5480

Size NG 28 40 40 56 56 71 71
Drive shaft W25 W30 W35 W30 W35 W35 W40
Maximum radial force Fq Fq max N 3030 3608 3092 5051 4329 5489 4803
at distance a
a mm 17.5 17.5 20 17.5 20 20 22.5
(to the shaft collar)
a

Maximum axial force + Fax max N 1557 2120 2120 2910 2910 4242 4242
Fax +

− Fax max N 417 880 880 1490 1490 2758 2758

Size NG 90 90 125 125


Drive shaft W35 W45 W40 W45
Maximum radial force Fq Fq max N 6957 5411 8455 7516
at distance a a mm 20 25 22.5 25
(to the shaft collar)
a

Maximum axial force + Fax max N 4330 4330 6053 6053


Fax +

− Fax max N 2670 2670 3547 3547

▼ Splined shaft ANSI B92.1a

Size NG 28 40 40 56 56 71 71
Drive shaft in 1 1 1 1/4 1 1/4 1 3/8 1 1/4 1 3/8
Maximum radial force Fq Fq max N 2983 4261 3409 4772 4338 6050 5500
at distance a a mm 19 19 24 24 24 24 24
(to the shaft collar)
a

Maximum axial force + Fax max N 1557 2120 2120 2910 2910 4242 4242
Fax +

− Fax max N 417 880 880 1490 1490 2758 2758

Size NG 90 90 125 125


Drive shaft in 1 1/4 1 3/4 1 3/4 2
Maximum radial force Fq Fq max N 7670 5478 7609 6658
at distance a a mm 24 33.5 33.5 40
(to the shaft collar)
a

Maximum axial force + Fax max N 4330 4330 6053 6053


Fax +

− Fax max N 2670 2670 3547 3547

Notice
▶ The axial and radial loading generally influence the
bearing service life.
▶ Special requirements apply in the case of belt drive
and cardan shaft. Please contact us.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


12 A4VG series 32 | Axial piston variable pump
Technical data

Permissible input and through-drive torques


Size NG 28 40 56 71 90 125
Torque at Vg max and Δp = 400 bar1) M Nm 178 255 357 452 573 796
Max. input torque on drive shaft2)
DIN 5480 Z ME max Nm 352 522 522 912 912 1460
W25 W30 W30 W35 W35 W40
A ME max Nm – 912 912 1460 2190 2190
W35 W35 W40 W45 W45
ANSI B92.1a (SAE J744) S ME max Nm 314 602 602 602 1640 1640
in 1 1 1/4 1 1/4 1 1/4 1 3/4 1 3/4
T ME max Nm – – 970 970 – 2670
in – – 1 3/8 1 3/8 – 2
U3) ME max Nm – 314 – – 602 –
in – 1 – – 1 1/4 –
Maximum through-drive torque 4)
MD max Nm 231 314 521 660 822 1110

▼ Distribution of torques

M1 M2

ME
1st pump 2nd pump
M3

MD

Torque at 1st pump M1


Torque at 2nd pump M2
Torque at 3rd Pump M3
Input torque ME = M1 + M2 + M3
ME < ME max
Through-drive torque MD = M2 + M3
MD < MD max

1) Efficiency not considered


2) For drive shafts free of radial force
3) Shaft "U" is only permissible as a drive shaft for the 2nd pump in
a combination pump of the same size.
4) Note maximum input torque for shaft S!

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 13
 HD – Proportional control, hydraulic, pilot-pressure related

HD – Proportional control, hydraulic, pilot-pressure related

The output flow of the pump is infinitely variable Notice


between 0 and 100%, proportional to the difference in For exact neutral position, the pilot pressures Y1 and Y2
pilot pressure applied to the two pilot signal ports must be completely unloaded via the external control
(Y1 and Y2). The flow is reversible, depending on pilot valve or the control pressure difference Y1-Y2 must be
pressure side Y1 and Y2. The pilot pressure or the pilot compensated.
pressure difference acts as a setpoint force on the control
spool. It then directs control oil into and out of the
▼ Circuit diagram, standard version1)
stroking cylinder to adjust pump displacement according
Y1 Y2
to the setpoint value. The mechanical feedback lever
connected to the stroking piston closes the control circuit
via a force comparison with the hydraulic setpoint force. In 2) 2)
R T1 T2 PS Fa Fa1 Fe FS MB B
this case, the pump swivel angle is adjusted proportionally
to the current difference in pilot pressure.
If the pump is also equipped with a DA control valve
(see page 17), automotive operation is possible for
travel drives.
pSt [bar]
18
16
14
12
10
X1 X2 G MH S MA A
8
6
4
2
▼ Circuit diagram, version with DA control valve1)
0
1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0
Vg 2 Vg Y1 Y2
Vg max 4 Vg max
6
8
10 R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
12
14
16
18
pSt [bar]

Size 28 … 125
Start of control (Vg 0) pSt bar 6
End of control (Vg max) pSt bar 18
Maximum required pilot oil volume qv St bar 0.5
X1 X2 G MH S MA A
Key
Vg Displacement
Vg 0 Displacement in neutral position
Vg max Maximum displacement
pSt Pilot pressure signal at port Y1, Y2
qv St Maximum required pilot oil volume at port Y1, Y2

1) Size 28 without port Fa1 and FS


2) Only sizes 28 to 71 are designed with inlet filtration in X1/X2

 RE-E 92003/2023-10-30, Bosch Rexroth AG


14 A4VG series 32 | Axial piston variable pump
HD – Proportional control, hydraulic, pilot-pressure related

Correlation of direction of rotation, control and flow direction


Direction of rotation Clockwise Counter-clockwise
Size 28 … 56 71 … 125 28 … 56 71 … 125
Pilot signal Y1 Y2 Y1 Y2 Y1 Y2 Y1 Y2
Control pressure X1 X2 X1 X2 X1 X2 X1 X2
Port plate Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
02 and 10 Working pressure MB MA MA MB MA MB MB MA
Port plate Flow direction B to A A to B A to B B to A A to B B to A B to A A to B
03 and 13 Working pressure MA MB MB MA MB MA MA MB

▼ Position of ports (example)

Port plate 10 Port plate 02


(Size 28) (Size 40 to 125)
B
MB
B

A
MA
A
View Z
Counter- X1 Y1 Z MA X1 Y1
Counter-
clockwise
clockwise
B

Clockwise Clockwise

X2 Y2 MB X2 Y2

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 15
 HW – Proportional control, hydraulic, mechanical servo

HW – Proportional control, hydraulic, mechanical servo

The output flow of the pump is infinitely variable between Notice


0 and 100%, proportional to the swivel angle of the con- ▶ Spring-centering enables the pump, depending on
trol lever. pressure and rotational speed, to move automatically
A feedback lever connected to the stroking piston main- to the neutral position (Vg = 0) as soon as there is no
tains the pump flow for any given position of the control longer any torque on the control lever of the HW
lever. control module.
If the pump is also equipped with a DA control valve ▶ As standard delivery, the control lever is oriented
(see page 17), automotive operation is possible for toward the through drive (see dimensions).
travel drives. ▶ If necessary, the position of the lever can be changed.
β [°] The procedure is defined in the instruction manual.
40
35 NG90,125 ▶ On delivery, the position of the control lever can
30 deviate from the installation drawing.
25
20
15
10 Option: Neutral position switch
NG28, 40, 56, 71
5 The switch contact in the neutral position switch is closed
0
Vg 1.0 0.8 0.6 0.4 0.2 5 0 0.2 0.4 0.6 0.8 1.0 V when the control lever on the HW control module is in its
g

Vg max 10 Vg max neutral position. The switch opens when the control lever
15
is moved out of the central position in either direction.
20
25 Thus, the neutral position switch provides a monitoring
30 function for drive units that require the control lever at the
35
40 HW control module to be in the neutral position during
β [°] certain operating conditions (e.g. starting diesel engine).

Size 28 … 71 90 … 125 Technical data

Start of control (Vg 0) β ±3° ±3° Load capacity 20 A (continuous), without switching op-
erations
End of control (Vg max) β ±32° ±34.5°
Switching capacity 15 A / 32 V (resistive load)
Rotational limiter control lever β ±38° ±38°
(internal) 4 A / 32 V (inductive load)
Connector version DEUTSCH DT04-2P-EP04
The maximum required torque at the control lever is
(mating connector, see page 86)
170 Ncm. To prevent damage to the HW control module,
a positive mechanical stop of 36.5°±1 must be provided
▼ Circuit diagram, standard version1)
for the HW control lever on the customer side.
Key
Vg Displacement
R T1 T2 PS Fa Fa1 Fe FS MB B
Vg 0 Displacement in neutral position
Vg max Maximum displacement
β Swivel angle at the control lever

X1 X2 G MH S MA A

1) Size 28 without port Fa1 and FS

 RE-E 92003/2023-10-30, Bosch Rexroth AG


16 A4VG series 32 | Axial piston variable pump
HW – Proportional control, hydraulic, mechanical servo

▼ Circuit diagram, version with DA control valve and neutral position switch1)

R T1 T2 PS Fa Fa1 Fe FS MB B

X1 X2 G MH S MA A

Correlation of direction of rotation, control and flow direction


Direction of rotation Clockwise Counter-clockwise
Size 28 … 56 71 … 125 28 … 56 71 … 125
Lever direction2) ccw cw ccw cw ccw cw ccw cw
Control pressure X2 X1 X2 X1 X2 X1 X2 X1
Port plate Flow direction B to A A to B A to B B to A A to B B to A B to A A to B
02 and 10 Working pressure MA MB MB MA MB MA MA MB
Port plate Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
03 and 13 Working pressure MB MA MA MB MA MB MB MA

▼ Position of ports (example)

Port plate 10 Port plate 02


(Size 28) (Size 40 to 125)
B

B MB

A
MA
A
View Z
X1 Z MA X1
Counter- Counter-
clockwise clockwise
ccw ccw

cw cw
Clockwise Clockwise

X2 MB X2
Neutral position switch Neutral position switch

1) Size 28 without port Fa1 and FS


2) ccw = counter-clockwise,
cw = clockwise

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 17
 DA – Automatic control, speed related

DA – Automatic control, speed related

The DA closed loop control is an engine speed-dependent Notice


system for travel drives. The built-in DA control valve DA closed loop control is only suitable for certain types
generates a pilot pressure that is proportional to pump of travel drive systems and requires review of the motor
drive speed (of the motor). This pilot pressure is directed and vehicle parameters to ensure that the pump is used
to the stroking cylinder of the pump by an correctly and that machine operation is safe and
electromagnetically actuated 4/3-way directional valve. efficient. We recommend that all DA applications be
The pump displacement is infinitely variable in each flow reviewed by a Bosch Rexroth application engineer.
direction and is influenced by both pump drive speed and
system pressure. The flow direction (i.e. machine moving Technical data, switching solenoid DA1 DA2

forward or backward) is determined by either solenoid Voltage 12 V (±20%) 24 V (±20%)

a or b being activated. Neutral position Vg = 0 de-energized de-energized

Increasing the pump drive speed generates a higher pilot Position Vg max current current
switched on switched on
pressure from the DA control valve, with a subsequent
Nominal resistance (at 20 °C) 5.5 Ω 21.7 Ω
increase in pump flow.
Nominal power 26.2 W 26.5 W
Depending on the selected operating characteristics of the
Minimum required active current 1.32 A 0.67 A
pump, increasing the system pressure (i.e. machine load)
Duty cycle 100% 100%
causes the pump to swivel back towards a smaller
Type of protection: see connector version page 86
displacement. An overload protection for the engine
(against stalling) is achieved by combining this
▼ Position of ports (example)
pressure-dependent reduction in pump stroke with a
reduction in pilot pressure as the engine speed drops. Port plate 10 Port plate 02
Any additional power requirement, e.g. for hydraulic (Size 28) (Size 40 to 125)
functions from attachments, could cause the engine B
rotational speed to drop further. This will cause a further B
MB
reduction in pilot pressure and thus of the pump
displacement. Automatic power distribution and full A
MA
exploitation of the available power are achieved in this
A
way, both for the travel drive and for the implement Switching solenoid a Z View Z Switching solenoid a
hydraulics, with priority given to the implement hydraulics. X1 MA X1
Various override options are available for DA control Counter- Counter- B
clockwise clockwise
function to allow controlled operation of the implement
hydraulics with high rotational speeds at reduced travel
speed. Clockwise Clockwise

The DA control valve can also be used in pumps with EP,


X2 MB X2
DG, HW and HD control modules to protect the Switching solenoid b Switching solenoid b
combustion engine against overload.
Correlation of direction of rotation, control and flow direction
Direction of rotation Clockwise Counter-clockwise
Size 28 … 56 71 … 125 28 … 56 71 … 125
Actuation of switching solenoid a b a b a b a b
Control pressure X2 X1 X2 X1 X2 X1 X2 X1
Port plate Flow direction B to A A to B A to B B to A A to B B to A B to A A to B
02 and 10 Working pressure MA MB MB MA MB MA MA MB
Port plate Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
03 and 13 Working pressure MB MA MA MB MA MB MB MA

 RE-E 92003/2023-10-30, Bosch Rexroth AG


18 A4VG series 32 | Axial piston variable pump
DA – Automatic control, speed related

DA..2 − DA control valve, fixed setting DA..3 − DA control valve, mechanically adjustable with
Pilot pressure is generated in relation to drive speed. position lever
Pilot pressure is generated in relation to drive speed.
▼ Circuit diagram DA control valve, fixed setting, DA1D2/ Any reduction of pilot pressure possible, independently of
DA2D21)
drive speed, through mechanical actuation of the position
lever (inch function).
b a The maximum permissible actuation torque at the position
R T1 T2 PS Fa Fa1 Fe FS MB B lever is Mmax = 4 Nm.
In the standard version, the position lever is oriented
towards the control module, see dimension.
The maximum angle of rotation is 70°.

DA..3R
Direction of actuation of the position lever: clockwise

DA..3L
X1 X2 G MH S MA A Direction of actuation of the position lever: counter-
clockwise

▼ Circuit diagram DA1D3/DA2D31)

b a
R T1 T2 PS Fa Fa1 Fe FS MB B

X1 X2 G MH S MA A

1) Size 28 without port Fa1 and FS

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 19
 DA – Automatic control, speed related

DA..7 − DA control valve, fixed setting, ports for pilot DA..8 − DA control valve, fixed setting and hydraulic inch
control device as inch valve valve mounted
Any reduction of the pilot pressure possible, independent Only for pumps with DA control module
of the drive speed is achieved by the mechanical actuation ▶ Version with throttle valve size 28, 40, 56, 71
of the pilot control device. ▶ Version with pressure reducing valve size 90, 125
The pilot control device is installed separately from the Permits reduction of the pilot pressure, independently of
pump (for example in the driver’s cabin) and connected to the drive speed, hydraulically controlled (port Z).
the pump by two hydraulic control lines via ports PS and The hydraulic inch valve at port Z is controlled with
Y. mineral oil-based hydraulic fluid.
A suitable pilot control device must be ordered separately Maximum permissible pilot pressure at port Z: 80 bar
and is not included in the scope of delivery.
Notice: Rotary inch valves, see page 87. ▼ Circuit diagram DA1D8/DA2D8 with throttle valve1)

▼ Circuit diagram DA1D7/DA2D71) Z


Pilot control device
(not included in the scope of delivery)
b a
R T1 T2 PS Fa Fa1 Fe FS MB B
Y

b a
R T1 T2 PS Fa Fa1 Fe FS MB B

X1 X2 G MH S MA A

▼ Circuit diagram DA1D8/DA2D8 with pressure reducing valve1)


X1 X2 G MH S MA A
Z

b a
R T1 T2 PS Fa Fa1 Fe FS MB B

X1 X2 G MH S MA A

1) Size 28 without port Fa1 and FS

 RE-E 92003/2023-10-30, Bosch Rexroth AG


20 A4VG series 32 | Axial piston variable pump
DG – Hydraulic control, direct operated

DG – Hydraulic control, direct operated

With the direct operated hydraulic control (DG), the ▼ Circuit diagram, standard version1)

output flow of the pump is controlled by a hydraulic R T1 T2 PS Fa Fa1 Fe FS MB B


control pressure, applied directly to the stroking piston
through either port X1 or X2.
Flow direction is determined by which control pressure
port is pressurized.
Pump displacement is infinitely variable and proportional
to the applied control pressure, but is also influenced by
system pressure and pump drive speed.
In order to use the optional built-in pressure cut-off, port
PS must be used for the selected control module as X1 X2 G MH S MA A
source of the control pressure X1 and X2 generated on the
customer side.
See page 77 for a functional description of the pressure ▼ Circuit diagram, version with DA control valve1)

cut-off. R T1 T2 PS Fa Fa1 Fe FS MB B
Maximum permissible control pressure: 40 bar
Use of the DG control requires a review of the engine and
vehicle parameters to ensure that the pump is set up
correctly. We recommend that all DG applications be
reviewed by a Bosch Rexroth application engineer.
If the pump is also equipped with a DA control valve
(see page 17), automotive operation is possible for
travel drives.
X1 X2 G MH S MA A

Correlation of direction of rotation, control and flow direction


Direction of rotation Clockwise Counter-clockwise
Size 28 … 56 71 … 125 28 … 56 71 … 125
Control pressure X1 X2 X1 X2 X1 X2 X1 X2
Port plate Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
02 and 10 Working pressure MB MA MA MB MA MB MB MA
Port plate Flow direction B to A A to B A to B B to A A to B B to A B to A A to B
03 and 13 Working pressure MA MB MB MA MB MA MA MB

1) Size 28 without port Fa1 and FS

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 21
 EP – Proportional control, electric

EP – Proportional control, electric

The output flow of the pump is infinitely variable in the Technical data, EP3 EP4
range between 0 to 100%, proportional to the electrical proportional solenoid
current supplied to solenoid. The flow is reversible, Voltage 12 V (±20%) 24 V (±20%)
depending on solenoid side a or b. The magnetic force Control current
acts as a setpoint value on the control spool. It then Start of control at Vg = 0 400 mA 200 mA
directs control oil into and out of the stroking cylinder to End of control at Vg max 1200 mA 600 mA
adjust pump displacement according to the setpoint value. Current limit 1.54 A 0.77 A
The mechanical feedback lever connected to the stroking Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
piston closes the control circuit via a force comparison Dither
with the magnetic force. In this case, the pump swivel Frequency 100 Hz 100 Hz
angle is adjusted proportionally to the control current. Minimum oscillation range 1)
240 mA 120 mA
If the pump is also equipped with a DA control valve (see Duty cycle 100% 100%
page 17), automotive operation is possible for travel Type of protection: see connector version page 86
drives.
Various BODAS controllers with application software and
I [mA] (Solenoid a) amplifiers are available for controlling the proportional
solenoids.
1200 EP3
1000 Further information can also be found on the Internet at
800 www.boschrexroth.com/mobile-electronics
600 EP4
400
200 ▼ Circuit diagram, standard version2)
0
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 V
g

Vg max 200 Vg max a b


400
R T1 T2 3) 3) PS Fa Fa1 Fe FS MB B
EP4 600
800
1000
EP3 1200

I [mA] (Solenoid b)

Notice
The proportional solenoids do not have manual override.
Proportional solenoids with manual override and spring
return are available on request. X1 X2 G MH S MA A

▼ Circuit diagram, version with DA control valve2)

a b
R T1 T2 3) 3) PS Fa Fa1 Fe FS MB B

1) Minimum required oscillation range of the control current ΔIp-p


(peak to peak) within the respective control range (start of
control to end of control)
2) Size 28 without port Fa1 and FS
X1 X2 G MH S MA A
3) Only sizes 28 to 71 are designed with inlet filtration in X1/X2

 RE-E 92003/2023-10-30, Bosch Rexroth AG


22 A4VG series 32 | Axial piston variable pump
EP – Proportional control, electric

Correlation of direction of rotation, control and flow direction


Direction of rotation Clockwise Counter-clockwise
Size 1)
28 … 56 71 … 125 28 … 56 71 … 125
Actuation of proportional solenoid a b a b a b a b
Control pressure X1 X2 X1 X2 X1 X2 X1 X2
Port plate Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
02 and 10 Working pressure MB MA MA MB MA MB MB MA
Port plate Flow direction B to A A to B A to B B to A A to B B to A B to A A to B
03 and 13 Working pressure MA MB MB MA MB MA MA MB

▼ Position of ports (example)

Port plate 10 Port plate 02


(Size 28) (Size 40 to 125)

B MB

A
MA
A
Proportional solenoid a View Z Proportional solenoid a
X1 Z MA X1
Counter- Counter-
clockwise clockwise B

Clockwise Clockwise

X2 MB X2
Proportional solenoid b Proportional solenoid b

1) Available port plates per size, see type code position 15

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 23
 EZ – Two-point control, electric

EZ – Two-point control, electric

By actuating either switching solenoid a or b, internal ▼ Circuit diagram, standard version1)

control pressure is applied directly to the stroking piston


and the pump swivels to maximum displacement. b a
The EZ control enables pump flow to be switched between R T1 T2 PS Fa Fa1 Fe FS MB B
Vg = 0 and Vg max.
Flow direction is determined by which solenoid is
energized.

Technical data, switching EZ1 EZ2


solenoid
Voltage 12 V (±20%) 24 V (±20%)
Neutral position Vg = 0 de-energized de-energized
X1 X2 G MH S MA A
Position Vg max current current
switched on switched on
Nominal resistance (at 20 °C) 5.5 Ω 21.7 Ω
Nominal power 26.2 W 26.5 W
Minimum required active current 1.32 A 0.67 A
Duty cycle 100% 100%
Type of protection: see connector version page 86

Correlation of direction of rotation, control and flow direction


Direction of rotation Clockwise Counter-clockwise
Size 28 … 56 71 … 125 28 … 56 71 … 125
Actuation of switching solenoid a b a b a b a b
Control pressure X2 X1 X2 X1 X2 X1 X2 X1
Port plate Flow direction B to A A to B A to B B to A A to B B to A B to A A to B
02 and 10 Working pressure MA MB MB MA MB MA MA MB
Port plate Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
03 and 13 Working pressure MB MA MA MB MA MB MB MA

▼ Position of ports (example)

Port plate 10 Port plate 02


(Size 28) (Size 40 to 125)
B
MB
B

A
MA
A
Switching solenoid a View Z Switching solenoid a
X1 Z MA X1
Counter- Counter- B
clockwise clockwise

Clockwise Clockwise

X2 MB X2
Switching solenoid b Switching solenoid b

1) Size 28 without port Fa1 and FS

 RE-E 92003/2023-10-30, Bosch Rexroth AG


24 A4VG series 32 | Axial piston variable pump
ET – electronic control, direct-operated

ET – electronic control, direct-operated

ETA/ETB – two pressure reducing valves, prepared for Notice


BODAS Software All control-relevant data are already stored in the
The ETA/ETB control is optimized for electronic drives and software.
is intended to be used together with the BODAS software.
Here, all relevant configuration options have already been
▼ Circuit diagram ETA/ETB, sizes 28 and 404)
predefined and ensure an optimal interaction of pump and
software thanks to the standardization. The pump function
is largely determined by the software used. a b
Pressure sensor PR4

R T1 T2 PS Fa Fa1 Fe FS p U B
The output flow of the pump is infinitely variable in the MB
range between 0 and 100 %. Depending on the prese-
lected current I at solenoids a and b of the pressure
reducing valves, the stroking cylinder of the pump is pro-
portionally supplied with control pressure. The two con-
trol pressures X1 and X2 can be controlled independently.
The pump displacement that arises at acertain control
current is dependent on the rotational speed and working MA
pressure of the pump. A different flow direction is associ- X1 X2 G S p A
U
ated with each pressure reducing valve.
Maximum permissible control pressure at port PS: 40 bar. Pressure sensor PR4

▼ Circuit diagram ETA/ETB, size 125


Technical data, pressure reducing ETA1) ETB1) ETA2) ETB2)
valve NG28, 40 NG125
On-board voltage in the vehicle 12 V 24 V 12 V 24 V
Pressure sensor PR4
Permissible voltage U 9.6 … 28.8 V 9.6 … 28.8 V
a b
R T1 T2 PS Fa Fa1 Fe FS p U B
Current limit 1.8 A 1.45 A
MB
Nominal resistance (at 20 °C) 2.4 Ω 4.05 Ω
Dither
Frequency 100 Hz 100 Hz
minimum oscillation range3) 360 mA 250 mA
Duty cycle 100 % 100 %
Type of protection: see connector version page 86

MA

X1 X2 G S p A
U

Pressure sensor PR4

1) For further information on the pressure reducing valve, see data


sheet 58032.
Notice: The leakage flow and the control flow differ from the
parameter in data sheet 58032.
2) For further information on the pressure reducing valve, see data
sheet 64659.
Notice: The leakage flow and the control flow differ from the
parameter in data sheet 64659.
3) Minimum required oscillation range of the control current ΔIp-p
(peak to peak) within the respective control range (start of
control to end of control)
4) Size 28 without port Fa1 and FS

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 25
 ET – electronic control, direct-operated

Correlation of direction of rotation, control and flow direction


Direction of rotation Clockwise Counter-clockwise
Size 28 … 40 125 28 … 40 125
Actuation of pressure reducing valve a b a b a b a b
Control pressure X1 X2 X1 X2 X1 X2 X1 X2
Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
Working pressure MB MA MA MB MA MB MB MA

▼ Position of ports

Port plate 30 Port plate 22 Port plate 22


(Size 28) (Size 40) (Size 125)
B
MB MB
B (PR4) (PR4)

A MA
MA (PR4)
A (PR4)
Pressure reducing valve a Ansicht Z Pressure reducing valve a Pressure reducing valve a
Z
X1 MA (PR4) X1 X1
Counter- Counter- B Counter-
clockwise clockwise clockwise B

Clockwise Clockwise Clockwise

X2 X2 X2
MB (PR4)
Pressure reducing valve b Pressure reducing valve b Pressure reducing valve b

 RE-E 92003/2023-10-30, Bosch Rexroth AG


26 A4VG series 32 | Axial piston variable pump Dimensions [mm]
ET – electronic control, direct-operated

ET3/ET4 und ET7/ET8 – two pressure reducing valves ▼ Circuit diagram ET3/4, standard version4)
The output flow of the pump is infinitely variable in the
range between 0 and 100 %. Depending on the a b
preselected current I at solenoids a and b of the pressure
reducing valves, the stroking cylinder of the pump is R T1 T2 PS Fa Fa1 Fe FS MB B
proportionally supplied with control pressure. The two
control pressures X1 and X2 can be controlled
independently. The pump displacement that arises at
acertain control current is dependent on the rotational
speed and working pressure of the pump. A different flow
direction is associated with each pressure reducing valve.
Maximum permissible control pressure at port PS: 40 bar.

X1 X2 G MH S MA A
Technical data, pressure reducing ET31) ET41) ET72) ET82)
valve
On-board voltage in the vehicle 12 V 24 V 12 V 24 V
▼ Circuit diagram ET7/8, standard version
Permissible voltage U 9.6 … 28.8 V 9.6 … 28.8 V
Current limit 1.8 A 1.45 A
Nominal resistance (at 20 °C) 2.4 Ω 4.05 Ω
Dither a b
R T1 T2 PS Fa Fa1 Fe FS MB B
Frequency 100 Hz 100 Hz
Minimum oscillation range3) 360 mA 250 mA
Duty cycle 100% 100%
Type of protection: see connector version page 86

X1 X2 G MH S MA A

1) For further information on the pressure reducing valve, see data


sheet 58032.
Notice: The leakage flow and the control flow differ from the
parameter in data sheet 58032.
2) For further information on the pressure reducing valve, see data
sheet 64659.
Notice: The leakage flow and the control flow differ from the
parameter in data sheet 64659.
3) Minimum required oscillation range of the control current ΔIp-p
(peak to peak) within the respective control range (start of
control to end of control)
4) Size 28 without port Fa1 and FS

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 27
 ET – electronic control, direct-operated

Correlation of direction of rotation, control and flow direction


Direction of rotation Clockwise Counter-clockwise
Size1) 28 … 40 125 28 … 40 125
Actuation of pressure reducing valve a b a b a b a b
Control pressure X1 X2 X1 X2 X1 X2 X1 X2
Port plate Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
02 and 10 Working pressure MB MA MA MB MA MB MB MA
Port plate Flow direction B to A A to B A to B B to A A to B B to A B to A A to B
03 and 13 Working pressure MA MB MB MA MB MA MA MB

▼ ET3/4 Position of ports (example)

Port plate 10 Port plate 02


(Size 28) (Size 40)
B
MB
B

A
MA
Pressure reducing valve a A
View Z Pressure reducing valve a
Z
X1 MA X1
Counter- Counter- B
clockwise clockwise

Clockwise Clockwise

X2 MB X2
Pressure reducing valve b Pressure reducing valve b

▼ ET7/8 Position of ports

Port plate 02
(Size 125)
B
MB

MA
A
Pressure reducing valve a
X1
Counter-
clockwise
B

Clockwise

X2
Pressure reducing valve b

1) Depending on the size, different/not all port plates are available,


see type code position 15

 RE-E 92003/2023-10-30, Bosch Rexroth AG


28 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 28

Dimensions, size 28

Version without control module


Standard: SAE working port A and B, same side right, suction port S bottom (10)

Mechanical neutral position adjustment


Pressure cut-off
HD valve:
With bypass
Without bypass
ø101.6-0.054
0

24

Flange SAE J744


101-2 (B) HD valve:
105 Without bypass
With bypass

Detail W

Port plate

max. 134
<5

Boost-pressure relief valve

Center of gravity

Notice
Option: SAE working port A and B, same side left, suc-
tion port S top (13): Port plate 10 rotated through 180°,
installation drawing on request

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 29
 Dimensions, size 28

▼ Splined shaft DIN 5480 ▼ Splined shaft ANSI B92.1a


Z ‒ W25×1.25×18×9g S ‒ 1 in 15T 16/32DP2)

35

3/8-16UNC-2B3)
M10 × 1.51) 22 38

7.5 22
7.5

⌀35
⌀72

⌀35
⌀72
29 30
45 46

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Involute spline according to ANSI B92.1a, 30° pressure angle, flat
root, side fit, tolerance class 5
3) Thread according to ASME B1.1

 RE-E 92003/2023-10-30, Bosch Rexroth AG


30 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 28

▼ Connection table for port plate 10 and 13

Ports Standard Size pmax [bar]4) State11)


A, B Working port SAEJ5185) 3/4 in 450 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port DIN 38528) M33 × 2; 18 deep 5 O6)
T1 Drain port DIN 3852 8)
M22 × 1.5; 14 deep 3 O7)
T2 Drain port DIN 38528) M22 × 1.5; 14 deep 3 X7)
R Air bleed port DIN 3852 8)
M12 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) DIN 38528) M12 × 1.5; 12 deep 40 X
X1, X2 Control pressure port (upstream of orifice, DG only) DIN 3852 8)
M12 × 1.5; 12 deep 40 O
X3, X49) Stroking chamber pressure port DIN 38528) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet DIN 38528) M12 × 1.5; 12 deep 40 X
PS Pilot pressure port DIN 3852 8)
M14 × 1.5; 12 deep 40 X
PS Pilot pressure port (DA..7 only) DIN 38528) M14 × 1.5; 12 deep 40 O
Y Pilot pressure port outlet (only DA..7) DIN 3852 8)
M14 × 1.5; 12 deep 40 O
MA, MB Measuring port pressure A, B DIN 38528) M12 × 1.5; 12 deep 450 X
MH Measuring port, high pressure DIN 38528)) M12 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet DIN 3852 8)
M18 × 1.5; 12 deep 40 X
Fe Boost pressure port outlet DIN 38528) M18 × 1.5; 12 deep 40 X
Y1, Y2 Pilot pressure port (pilot signal HD only) DIN 3852 8)
M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 38528) M10 × 1; 8 deep 80 X

▼ Connection table for port plate 30

Ports Standard Size pmax [bar]4) State11)


A, B Working port SAEJ5185) 3/4 in 450 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port ISO 614910) M33 × 2; 19 deep 5 O6)
T1 Drain port ISO 6149 10)
M22 × 1.5; 14 deep 3 O7)
T2 Drain port ISO 614910) M22 × 1.5; 14 deep 3 X7)
R Air bleed port ISO 6149 10)
M12 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) ISO 614910) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet ISO 6149 10)
M14 × 1.5; 11.5 deep 40 X
PS Pilot pressure port ISO 614910) M14 × 1.5; 12 deep 40 X
MA, MB Measuring port pressure A, B ISO 614910) M14 × 1.5; 11.5 deep 450 X
Fa Boost pressure port inlet ISO 6149 10)
M18 × 1.5; 14.5 deep 40 X
Fe Boost pressure port outlet ISO 614910) M18 × 1.5; 14.5 deep 40 X

4) Depending on the application, momentary pressure peaks


can occur. Keep this in mind when selecting measuring devices
and fittings.
5) Only dimensions according to SAE J518, metric fastening thread

is a deviation from the standard.


6) Plugged for external boost pressure supply.

7) Depending on installation position, T1 or T2 must be connected

(see also installation instructions on page 89).


8) The countersink may be deeper than specified in the standard.

Ports designed for straight stud ends according to


EN ISO 9974-2 type E
9) Optional, see page 79

10) The countersink may be deeper than specified in the standard.

Ports designed for straight stud ends according to EN ISO 6149-2


11) O = Must be connected (plugged on delivery)

X = Plugged (observe installation instructions)

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 31
 Dimensions, size 28

▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo

63 9
102.3 50
27 ø8

max. 134

8
98.6

142
Version with
Y1 neutral position
switch, HWDL

38.7

36.
cc
w

5°±1°
20
. 5 ° ±1°
38.7

147
cw
36
Y2
113.4

▼ EP – Proportional control, electric ▼ EZ – Two-point control, electric

139.1 139.1
102.4 102.4
max. 134

max. 134
98.6

99.6
107.7

100.4
107.7

100.4

▼ DG – Hydraulic control, direct operated ▼ ET3/ET4 – Electronic control, direct operated, two FTDRE

149.9
111.5 X1, X2 126.9
PS 106.4
max. 134
124.5

129.5
67

99.6

X1
M B, M A
105.5
60
60

68

105.5

70.6 X2 PS

 RE-E 92003/2023-10-30, Bosch Rexroth AG


32 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 28

▼ ETA/ETB – Electronic control, direct operated,


prepared for BODAS software

149.9
126.9
106.4

129.5
99.6
Pressure sensors PR4

126.8
105.5
105.5

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 33
 Dimensions, size 28

DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever

139.1
102.4

139.1

max. 134
102.4

99.6
max. 134
99.6
175.4 W
Detail W

175.4 W Detail W

187.7
159.2

23
100.4
max. 157

23
100.4

50
73
86
100.4

70

8
°
70

9
100.4

20
Direction of Direction of actuation
actuation "counter-clockwise" (3L)
"clockwise" (3R)

▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted

138.9 125.3 Z
111.5
102.3 PS
119.6 (Z)

135.6
119.6 (Y)
99.6
67

175.4 W
W Detail W
175.4
Detail W
110.4
max. 157

Y
max. 157

100.4

23
100.4

23

59
100.4
100.4

91.3 Z

 RE-E 92003/2023-10-30, Bosch Rexroth AG


34 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 40

Dimensions, size 40

Version without control module


Standard: SAE working port A and B top and bottom, suction port S bottom (02)

Pressure cut-off
HD valve:
With bypass
Without bypass
Mechanical
neutral position
adjustment
ø127-0.063
0

20

Flange SAE J744


127-2 (C) 112 HD valve:
Without bypass
With bypass

Boost-pressure relief valve


Detail W
Port plate

max. 134
<5

M8 × 1.25; 11 deep
DIN 13

Center of gravity

Notice
Option: SAE working port A and B top and bottom,
suction port S top (03), port plate (02) rotated
through 180°, installation drawing on request

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 35
 Dimensions, size 40

▼ Splined shaft DIN 5480 ▼ Splined shaft DIN 5480


Z ‒ W30×2×14×9g A ‒ W35×2×16×9g

35 40

M12 × 1.751)
M10 × 1.51)
22 28
7.5 9.5

⌀40

⌀40
⌀80

⌀80
27 32
45 50

▼ Splined shaft ANSI B92.1a ▼ Splined shaft ANSI B92.1a


S ‒ 1 1/4 in 14T 12/24DP 2)
U ‒ 1 in 15T 16/32DP2)
3)

3)
7/16-14UNC-2B

38

3/8-16UNC-2B
48
28 22
9.5 7.5

⌀40
⌀40

⌀80
⌀80

40 30
56 46

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Involute spline according to ANSI B92.1a, 30° pressure angle,
flat root, side fit, tolerance class 5
3) Thread according to ASME B1.1

 RE-E 92003/2023-10-30, Bosch Rexroth AG


36 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 40

▼ Connection table for port plate 02 and 03

Ports Standard Size pmax [bar]4) State12)


A, B Working port SAEJ518 5)
3/4 in 450 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port DIN 38528) M33 × 2; 18 deep 5 O6)
T1 Drain port DIN 38528) M22 × 1.5; 14 deep 3 O7)
T2 Drain port DIN 3852 8)
M22 × 1.5; 14 deep 3 X7)
R Air bleed port DIN 3852 8)
M12 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) DIN 38528) M12 × 1.5; 12 deep 40 X
X1, X2 Control pressure port (upstream of orifice, DG only) DIN 3852 8)
M12 × 1.5; 12 deep 40 O
X3, X49) Stroking chamber pressure port DIN 38528) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet DIN 3852 8)
M12 × 1.5; 12 deep 40 X
PS Pilot pressure port DIN 38528) M14 × 1.5; 12 deep 40 X
PS Pilot pressure port (DA..7 only) DIN 38528) M14 × 1.5; 12 deep 40 O
Y Pilot pressure port outlet (only DA..7) DIN 3852 8)
M14 × 1.5; 12 deep 40 O
MA , M B Measuring port pressure A, B DIN 38528) M12 × 1.5; 12 deep 450 X
MH Measuring port, high pressure DIN 3852 8)
M12 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet DIN 38528) M18 × 1.5; 12 deep 40 X
Fa110) Boost pressure port inlet (attachment filter) DIN 38528) M18 × 1.5; 12 deep 40 X
Fe 10)
Boost pressure port outlet DIN 3852 8)
M18 × 1.5; 12 deep 40 X
FS10) Line from filter to suction port (cold start) DIN 38528) M18 × 1.5; 12 deep 40 X
Y1, Y2 Pilot pressure port (pilot signal HD only) DIN 3852 8)
M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 38528) M10 × 1; 8 deep 80 X

▼ Connection table for port plate 22

Ports Standard Size pmax [bar]4) State12)


A, B Working port SAEJ518 5)
3/4 in 450 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port ISO 614911) M33 × 2; 19 deep 5 O6)
T1 Drain port ISO 6149 11)
M22 × 1.5; 14 deep 3 O7)
T2 Drain port ISO 614911) M22 × 1.5; 14 deep 3 X7)
R Air bleed port ISO 6149 11)
M12 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) ISO 614911) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet ISO 6149 11)
M14 × 1.5; 11.5 tief 40 X
PS Pilot pressure port ISO 614911) M14 × 1.5; 12 deep 40 X
MA , M B Measuring port pressure A, B ISO 6149 11)
M14 × 1.5; 11.5 deep 450 X
Fa Boost pressure port inlet ISO 614911) M18 × 1.5; 14.5 deep 40 X
Fa110) Boost pressure port inlet (attachment filter) DIN 38528) M18 × 1.5; 12 deep 40 X
Fe 10)
Boost pressure port outlet DIN 3852 8)
M18 × 1.5; 12 deep 40 X
FS10) Line from filter to suction port (cold start) DIN 38528) M18 × 1.5; 12 deep 40 X

4) Depending on the application, momentary pressure peaks 9) Optional, see page 79


can occur. Keep this in mind when selecting measuring devices and 10) The diameter of the countersink deviates from the standard.
fittings. (For details, see page 82, dimensions of the countersinks)
5) Only dimensions according to SAE J518, metric fastening thread 11) The countersink may be deeper than specified in the standard.

is a deviation from the standard. Ports designed for straight stud ends according to EN ISO 6149-2
6) Plugged for external boost pressure supply. 12) O = Must be connected (plugged on delivery)

7) Depending on installation position, T1 or T2 must be connected X = Plugged (in normal operation)


(see also installation instructions on page 89).
8) The countersink may be deeper than specified in the standard.
Ports designed for straight stud ends according to
EN ISO 9974-2 type E

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 37
 Dimensions, size 40

▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo

63 9
50
100.3 27 ø8

8
max. 134

142
98.6
Version with
Y1 neutral position

38.7

cc
switch, HWDL

w
36.
5°±1°
20
. 5 ° ±1°
38.7

147
36
cw
Y2
111.4

▼ EP – Proportional control, electric ▼ EZ – Two-point control, electric

137.1 137.1
100.3 100.3
max. 134

max. 134
99.6
98.6
107.7

100.4
100.4
107.7

▼ DG – Hydraulic control, direct operated ▼ ET3/ET4 – Electronic control, direct operated, two FTDRE

125 X1, X2 148


125
PS
MB
max. 134
124.5

129
99.6
67

X1
105.5
59
59

68

105.5

69.6 X2 PS
MB , MA

 RE-E 92003/2023-10-30, Bosch Rexroth AG


38 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 40

▼ ETA/ETB – Electronic control, direct operated,


prepared for BODAS software

148
125
MB
(PR4)

129
99.6
105.5
105.5
126.8

Pressure sensors PR4

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 39
 Dimensions, size 40

DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever

181.7 Direction of
137.1 20 actuation
137.1
100.3 ø8 "clockwise" (3R)
100.3
° 70
70 °

max. 134

max. 134
122.1
99.6

98.6
23

63
50
27
Direction of

23
100.4

actuation

100.4
"Counter-
clockwise"
(3L)
100.4

100.4
max. 159

max. 187.7
159.2
8
181.7
181.7

▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted

137.1
125(PS) 123.3 Z
100.3 Y PS
119.6 (Z)

135.6
max. 134
119.5(Y)

23
99.6
23
67

100.4
100.4

59
100.4

Y
100.4

max. 159
max. 159

89.3 Z
108.9 181.7
181.7

 RE-E 92003/2023-10-30, Bosch Rexroth AG


40 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 56

Dimensions, size 56

Version without control module


Standard: SAE working port A and B top and bottom, suction port S bottom (02)

Pressure cut-off
HD valve:
With bypass (Fe)
Without bypass
Mechanical
neutral position
adjustment

(PS)

(B)
ø127-0.063
0

20

(A)
83

Flange SAE J744 106


127-2 (C) HD valve: (S) (T2)
(S) Without bypass
(G) With bypass

Boost-pressure relief valve


Detail W

Port plate

max. 136
(T1)
<5

(PS)

M8 × 1.25; 11 deep
DIN 13

Center of gravity

Notice
Option: SAE working port A and B top and bottom,
suction port S top (03), port plate (02) rotated through
180°, installation drawing on request

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 41
 Dimensions, size 56

Version without control module


Option: SAE working port A and B, same side left, suction port S top (13)

Boost-pressure relief valve


12.7 129.5 HD valve: 106 106
Mechanical With bypass
T1 PS Without bypass X1 R X2
neutral position
adjustment
MH S
MA
(T1)

143.5

142
113.5

82(S)
76(PS)
G
20
64.5
ø127-0.063

W
0

82(Fe,Fa)
54.5

4(G)

18
83

113.5
143.5
(T2)

Flange SAE J744 F a, F e T2


127-2 (C)
T2 MB Fe Fa
23
106 HD valve: 19.5 19.5
109.5(T1,T2) Without bypass 75(T2)
200.9(Fa,Fe) With bypass 181
218.9(G) 213
256.4 Pressure cut-off
Detail W
205.4(A, B) 23.8
197.4(S)
Port plate
X 1 T1 MH A, B

S A

ø19
75(T1)

93

50.8
R

37.5 37.5
<5
72(PS)

50.8
108.5
94.5

max. 136
ø19
B

30
X2 PS M A, M B G
23.8
Center of gravity

 RE-E 92003/2023-10-30, Bosch Rexroth AG


42 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 56

▼ Splined shaft DIN 5480 ▼ Splined shaft DIN 5480


Z ‒ W30×2×14×9g A ‒ W35×2×16×9g

35 40

M12 × 1.751)
M10 × 1.51)
22 28
7.5 9.5

⌀40

⌀40
⌀68

⌀68
27 32
45 50

▼ Splined shaft ANSI B92.1a ▼ Splined shaft ANSI B92.1a


S ‒ 1 1/4 in 14T 12/24DP 2)
T ‒ 1 3/8 in 21T 16/32DP2)
7/16-14UNC-2B3)

7/16-14UNC-2B3)
48 48
28 28
9.5 9.5
⌀40

⌀40
⌀68

⌀68

40 40
56 56

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Involute spline according to ANSI B92.1a, 30° pressure angle,
flat root, side fit, tolerance class 5
3) Thread according to ASME B1.1

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 43
 Dimensions, size 56

Ports Standard Size pmax [bar]4) State11)


A, B Working port SAEJ5185) 3/4 in 450 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port DIN 38528) M33 × 2; 18 deep 5 O6)
T1 Drain port DIN 3852 8)
M22 × 1.5; 14 deep 3 O7)
T2 Drain port DIN 38528) M22 × 1.5; 14 deep 3 X7)
R Air bleed port DIN 3852 8)
M12 × 1.5; 12 deep 3 X
X 1, X 2 Control pressure port (upstream of orifice) DIN 38528) M12 × 1.5; 12 deep 40 X
X 1, X 2 Control pressure port (upstream of orifice, DG only) DIN 3852 8)
M12 × 1.5; 12 deep 40 O
X3, X49) Stroking chamber pressure port DIN 38528) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet Working port A/B top and bottom DIN 38528) M14 × 1.5; 12 deep 40 X
Working port A/B lateral DIN 3852 8)
M12 × 1.5; 12 deep 40 X
PS Pilot pressure port DIN 38528) M14 × 1.5; 12 deep 40 X
PS Pilot pressure port (DA..7 only) DIN 3852 8)
M14 × 1.5; 12 deep 40 O
Y Pilot pressure port outlet (only DA..7) DIN 38528) M14 × 1.5; 12 deep 40 O
MA , MB Measuring port pressure A, B DIN 38528) M12 × 1.5; 12 deep 450 X
MH Measuring port, high pressure DIN 3852 8)
M12 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet DIN 38528) M18 × 1.5; 12 deep 40 X
Fa1 10)
Boost pressure port inlet (attachment filter) DIN 3852 8)
M18 × 1.5; 12 deep 40 X
Fe10) Boost pressure port outlet DIN 38528) M18 × 1.5; 12 deep 40 X
FS10) Line from filter to suction port (cold start) DIN 38528) M18 × 1.5; 12 deep 40 X
Y1 , Y2 Pilot pressure port (pilot signal HD only) DIN 3852 8)
M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 38528) M10 × 1; 8 deep 80 X

4) Depending on the application, momentary pressure peaks can 8) The countersink can be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to
fittings. EN ISO 9974-2 type E
5) Only dimensions according to SAE J518, metric fastening thread 9) Optional, see page 79

is a deviation from the standard. 10) The diameter of the countersink deviates from the standard.

6) Plugged for external boost pressure supply. (For details, see page 82, dimensions of the countersinks)
7) Depending on installation position, T1 or T2 must be connected 11) O = Must be connected (plugged on delivery)

(see also installation instructions on page 89). X = Plugged (in normal operation)

 RE-E 92003/2023-10-30, Bosch Rexroth AG


44 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 56

▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo

63 9
109.2 50

8
27 ø8

111.1

154.6
Version with
Y1 neutral position

cc
38.7
switch, HWDL

w
36.
5°±1
20
°
5 ° ±1°
38.7

147
36.
cw
Y2
120.3

▼ EP – Proportional control, electric ▼ EZ – Two-point control, electric

146 146
109.3 109.3

112.1
111.1
107.7

100.4
100.4
107.7

▼ DG – Hydraulic control, direct operated

129.5 X1, X2

PS
137
76

X1
73.5
73.5

72

77.5 X2 PS

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 45
 Dimensions, size 56

DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever

197.4
Direction of
146 146 20
actuation
109.3 109.3 ø8
"clockwise" (3R)
° 70
70 °

9
24.5
112.1

112.1
63
50
27
24.5
Direction of
100.4 actuation

100.4
"Counter-
clockwise"
(3L)
100.4
max. 151.5

100.4

max. 182
153.5
8
197.4
197.4

▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted
146
129.5(PS) 132.2
Z
109.3 Y PS
132.1(Z)
132.1(Y)

148.1
24.5
112.1
24.5
76

100.4
100.4

Y max. 151.5
59
100.4
max. 151.5
100.4

98.2 Z
117.9 197.4
197.4

 RE-E 92003/2023-10-30, Bosch Rexroth AG


46 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 71

Dimensions, size 71

Version without control module


Standard: SAE working port A and B top and bottom, suction port S bottom (02)

115.5 118.5
Pressure cut-off
100.1(Fe)
HD valve
12.7 157.3 PS X1 R X2
Mechanical With bypass
neutral position
adjustment
Fa B
MB

152.5
128.5
65(G) 77(PS)

84 (B)
80.5
T1 Fe
ø127-0.063

53

18
W

114.5
0

84 (A)
15

53

80.5
92

128.5

14.4
15 T2 G S MA A
S
Flange SAE J744 135 114.5 T2
127-2/4 (C) 152.5(T1,T2) Boost-pressure relief valve 84(S) 83 (T2)
214 (G) HD valve 181
237 (S) With bypass 213
293.6 max. 154

240 Detail W
71.3 X1 T1 27.8 Fa Port plate

max. 134
Fa1
83 (T1)

Fe
31 31
76

R
<5

8
57.2
80 (PS)

FS
25

MH
M8 × 1.25; 10 deep
DIN 13
X2 PS M B; M A
233 239

Center of gravity

Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 47
 Dimensions, size 71

Version without control module


Standard: SAE working port A and B, same side left, suction port S bottom (10)

12.7 157.3 Pressure cut-off 115.5 118.5


Mechanical HD valve X1 R X2
T1 PS
neutral position With bypass
adjustment

(Fe,Fa)
Fe Fa
MB
(T1)

152.5
128.5
77(PS)

80.5
15

18
53
ø127-0.063

114.5
0

65(G)
80.5(S)
53
92

128.5
(T2)

14.4
G
Flange SAE J744 T2 G S MA S
127-2/4 (C) 15 114.5
T2
Boost-pressure
135 83(T2)
relief valve
152.5(T1,T2) 181
214(G) HD valve 105.5(G)
231(S) With bypass 213
293.6 max. 154

Detail W

241(A, B) 27.8
Port plate
X 1 T1 M H A, B

max. 134
Fe B
102(A,B)
83(T1)

57.2
Fa
13

R
45
<5

ø25
80(PS)

45

57.2
24

ø25
A

X2 P S M A, M B
226(Fa) 27.8
241(Fe)
Center of gravity

Notice
Option: SAE working port A and B, same side right,
suction port S top (13), installation drawing on request

 RE-E 92003/2023-10-30, Bosch Rexroth AG


48 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 71

▼ Splined shaft DIN 5480 ▼ Splined shaft DIN 5480


Z ‒ W35×2×16×9g A ‒ W40×2×18×9g

M12 × 1.751) 40 45
28 36

M16 × 21)
9.5 12

⌀45

⌀45
⌀81

⌀81
32 37
50 55

▼ Splined shaft ANSI B92.1a ▼ Splined shaft ANSI B92.1a


S ‒ 1 1/4 in 14T 12/24DP 2)
T ‒ 1 3/8 in 21T 16/32DP2)
7/16-14UNC-2B3)

7/16-14UNC-2B3)
48 48
28 28
9.5 9.5

⌀45
⌀45
⌀81

⌀81

40 40
56 56

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Involute spline according to ANSI B92.1a, 30° pressure angle, flat
root, side fit, tolerance class 5
3) Thread according to ASME B1.1

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 49
 Dimensions, size 71

Ports Standard Size pmax [bar]4) State11)


A, B Working port SAEJ5185) 1 in 450 O
Fastening thread DIN 13 M12 × 1.75; 17 deep
S Suction port DIN 38528) M42 × 2; 20 deep 5 O6)
T1 Drain port DIN 3852 8)
M26 × 1.5; 16 deep 3 O7)
T2 Drain port DIN 38528) M26 × 1.5; 16 deep 3 X7)
R Air bleed port DIN 3852 8)
M12 × 1.5; 12 deep 3 X
X 1, X 2 Control pressure port (upstream of orifice) DIN 38528) M12 × 1.5; 12 deep 40 X
X 1, X 2 Control pressure port (upstream of orifice, DG only) DIN 3852 8)
M12 × 1.5; 12 deep 40 O
X3, X49) Stroking chamber pressure port DIN 38528) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet DIN 38528) M18 × 1.5; 12 deep 40 X
PS Pilot pressure port DIN 3852 8)
M14 × 1.5; 12 deep 40 X
PS Pilot pressure port (DA..7 only) DIN 38528) M14 × 1.5; 12 deep 40 O
Y Pilot pressure port outlet (only DA..7) DIN 3852 8)
M14 × 1.5; 12 deep 40 O
MA , MB Measuring port pressure A, B DIN 38528) M12 × 1.5; 12 deep 450 X
MH Measuring port, high pressure DIN 38528) M12 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet DIN 3852 8)
M26 × 1.5; 16 deep 40 X
Fa110) Boost pressure port inlet (attachment filter) DIN 38528) M22 × 1.5; 14 deep 40 X
Fe 10)
Boost pressure port outlet DIN 3852 8)
M22 × 1.5; 14 deep 40 X
FS10) Line from filter to suction port (cold start) DIN 38528) M22 × 1.5; 14 deep 40 X
Y1 , Y2 Pilot pressure port (pilot signal HD only) DIN 38528) M14 × 1.5; 8 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 3852 8)
M10 × 1; 12 deep 80 X

4) Depending on the application, momentary pressure peaks can 8) The countersink can be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to
fittings. EN ISO 9974-2 type E
5) Only dimensions according to SAE J518, metric fastening thread 9) Optional, see page 79

is a deviation from the standard. 10) The diameter of the countersink deviates from the standard.

6) Plugged for external boost pressure supply. (For details, see page 82, dimensions of the countersinks)
7) Depending on installation position, T1 or T2 must be connected 11) O = Must be connected (plugged on delivery)

(see also installation instructions on page 89). X = Plugged (in normal operation)

 RE-E 92003/2023-10-30, Bosch Rexroth AG


50 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 71

▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo

63 9
152.4 50

8
27 ø8

122.5

165.9
Y1 Version with

cc
38.7
neutral position

36
w
switch, HWDL

.5°
20

±1°
. 5 ° ±1°
38.7

36

147
cw
Y2
163.5

▼ EP – Proportional control, electric ▼ EZ – Two-point control, electric

189.3 189.3
152.6 152.6

123.5
122.5
107.7

100.4
100.4
107.7

▼ DG – Hydraulic control, direct operated

157.3 X1, X2
PS
147.5
77

X1
79

80
79

121.8 X2 PS

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 51
 Dimensions, size 71

DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever

215.5 Direction of
189.3 20 actuation
189.3 152.6 "clockwise" (3R)
152.6 70
° ø8 °
70

123.5

9
11

123.5
63
50
27
11
100.4 Direction of
actuation

100.4
"Counter-
clockwise"
100.4
max. 160

(3L)

100.4

max. 198.5
170
215.5

8
215.5

▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted

189.3 175.4
157.3
Z
152.6 Y PS
143.5 (Z)

159.5
143.5(Y)

11
123.5
11
77

100.4
100.4

Y
59
100.4

100.4
max. 160

max. 160

160.5 141.4 Z
215.5 215.5

 RE-E 92003/2023-10-30, Bosch Rexroth AG


52 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 90

Dimensions, size 90

Version without control module


Standard: SAE working port A and B top and bottom, suction port S bottom (02)

Pressure cut-off
HD valve
Mechanical With bypass
neutral
position
adjustment
ø152.4-0.063
0

20

Flange SAE J744 145


152-2/4 (D)
Boost pressure valve
HD valve
With bypass

max. 137.5

Detail W

Port plate

max. 147
Fa1
Fe
<5

FS

M8 × 1.25; 10 deep
MH
DIN 13

Center of gravity

Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 53
 Dimensions, size 90

▼ Splined shaft DIN 5480 ▼ Splined shaft DIN 5480


Z ‒ W35×2×16×9g A ‒ W45×2×21×9g

40 50
M12 × 1.751)
28 36

M16 × 21)
9.5 12

⌀50

⌀50
⌀81

⌀81
32 42
50 60

▼ Splined shaft ANSI B92.1a ▼ Splined shaft ANSI B92.1a


S ‒ 1 3/4 in 13T 8/16DP 2)
U ‒ 1 1/4 in 14T 12/24DP2)

3)
5/8-11UNC-2B3)

7/16-14UNC-2B
67 48
36 28
12 9.5
⌀50

⌀50
⌀81

⌀81

55 40
75 56

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Involute spline according to ANSI B92.1a, 30° pressure angle,
flat root, side fit, tolerance class 5
3) Thread according to ASME B1.1

 RE-E 92003/2023-10-30, Bosch Rexroth AG


54 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 90

Ports Standard Size pmax [bar]4) State11)


A, B Working port SAEJ5185) 1 in 450 O
Fastening thread DIN 13 M12 × 1.75; 17 deep
S Suction port DIN 38528) M42 × 2; 20 deep 5 O6)
T1 Drain port DIN 3852 8)
M26 × 1.5; 16 deep 3 O7)
T2 Drain port DIN 38528) M26 × 1.5; 16 deep 3 X7)
R Air bleed port DIN 3852 8)
M16 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) DIN 38528) M16 × 1.5; 12 deep 40 X
X1, X2 Control pressure port (upstream of orifice, DG only) DIN 3852 8)
M16 × 1.5; 12 deep 40 O
X3, X49) Stroking chamber pressure port DIN 38528) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet DIN 38528) M18 × 1.5; 12 deep 40 X
PS Pilot pressure port DIN 3852 8)
M18 × 1.5; 12 deep 40 X
PS Pilot pressure port (DA..7 only) DIN 38528) M18 × 1.5; 12 deep 40 O
Y Pilot pressure port outlet (only DA..7) DIN 3852 8)
M18 × 1.5; 12 deep 40 O
MA, MB Measuring port pressure A, B DIN 38528) M12 × 1.5; 12 deep 450 X
MH Measuring port, high pressure DIN 38528) M12 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet DIN 3852 8)
M26 × 1.5; 16 deep 40 X
Fa110) Boost pressure port inlet (attachment filter) DIN 38528) M22 × 1.5; 14 deep 40 X
Fe 10)
Boost pressure port outlet DIN 3852 8)
M22 × 1.5; 14 deep 40 X
FS10) Line from filter to suction port (cold start) DIN 38528) M22 × 1.5; 14 deep 40 X
Y1, Y2 Pilot pressure port (pilot signal HD only) DIN 38528) M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 3852 8)
M10 × 1; 8 deep 80 X

4) Depending on the application, momentary pressure peaks can 8) The countersink can be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to
fittings. EN ISO 9974-2 type E
5) Only dimensions according to SAE J518, metric fastening thread 9) Optional, see page 79

is a deviation from the standard. 10) The diameter of the countersink deviates from the standard.

6) Plugged for external boost pressure supply. (For details, see page 82, dimensions of the countersinks)
7) Depending on installation position, T1 or T2 must be connected 11) O = Must be connected (plugged on delivery)

(see also installation instructions on page 89). X = Plugged (in normal operation)

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 55
 Dimensions, size 90

▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo

63 9
167.2 50
27

ø8

8
179
140.6

191.9
Y1 Version with
neutral position
switch, HWDL

36.
ccw
50 50

5°±1°
20


cw
3 6.
Y2

147
180.7

▼ EP – Proportional control, electric ▼ EZ – Two-point control, electric

203.9 207.8
167.2 170.7
179
140.6

143.5
118.5

107
118.5

107

▼ DG – Hydraulic control, direct operated

158.5
X1, X2

PS
173.5
79

X1
75

77
75

130.7 X2 PS

 RE-E 92003/2023-10-30, Bosch Rexroth AG


56 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 90

DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever

237.5 Direction of
207.4 207.8 20 actuation
170.7 170.7 "clockwise" (3R)
° ø8
70
70
°

143.5

9
143.5
14

63
50
27
14
Direction of
actuation
107

107
"Counter-
clockwise"
(3L)
max. 153.5
107

107

max. 184
155.5
8
237.5
237.5

▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted

170.7 (Z) 185.7


158.5 PS Y 170.7 Z

113.5 (Z)
180.2
143.5

180.2
122.5
14
79

14
48.5(Y)
107

107
(Z)
max. 153.5

66.5
107

max.153.5
107

201.7 Y Z
237.5
237.5

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 57
 Dimensions, size 125

Dimensions, size 125

Version without control module


Standard: SAE working port A and B top and bottom, suction port S bottom (02)

Pressure cut-off
(Fe)
HD valve
Mechanical
With bypass
neutral
position
adjustment

(B)
(PS)
ø152.4-0.063
0

30

(A)
(G)
Flange SAE J744 160
152-2/4 (D) (T1,T2) Boost-pressure
(G) (S) (T2)
relief valve
(S)
HD valve
With bypass max. 157.3

Detail W
Port plate

max. 154.2
(T1)
<5

(PS)

M10 × 1.5; 12.5 deep


DIN 13

Center of gravity

Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request

 RE-E 92003/2023-10-30, Bosch Rexroth AG


58 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 125

Version without control module


Standard: SAE working port A and B, same side left, suction port S bottom (10)

137 137
12.7 184.5 Pressure cut-off
X1 R X2
Mechanical HD valve
P S T1
neutral With bypass
position

(Fe)
adjustment MB

191
148.6
91(PS)
30

98
ø152.4-0.063

21
75

MA W

161.6
0

(G) 52
103(S)
T2
75
107

148.6
(T2)

21
Flange SAE J744 T2 G M H S S
152-2/4 (D) 20 MH 114.5
160 Boost-pressure 94(T2)
184.5(T1,T2) relief valve 228.6
239.4(G) HD valve 266.6
262.9(S) With bypass max. 158.5
326.4
Detail W

273.4(B, A, Fe) Port plate 31.8


95.5
X 1 T1 B, A

max. 154.2
B
104(A,B)
94(T1)

66.7
Fe
12

R
<5

58

ø32
90(PS)

58

66.7
A
ø32

X2 P S G M B, M A
31.8
Center of gravity

Notice
Option: SAE working port A and B, same side right,
suction port S top (13), installation drawing on request

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 59
 Dimensions, size 125

▼ Splined shaft DIN 5480 ▼ Splined shaft DIN 5480


Z ‒ W40×2×18×9g A ‒ W45×2×21×9g

45 50
M16 × 21) 36 36

M16 × 21)
12 12

⌀55

⌀55
⌀91

⌀91
37 42
55 60

▼ Splined shaft ANSI B92.1a ▼ Splined shaft ANSI B92.1a


S ‒ 1 3/4 in 13T 8/16DP 2)
T ‒ 2 in 15T 8/16DP2)

5/8-11UNC-2B3)
5/8-11UNC-2B3)

67 80

36 36
12 12

⌀55
⌀55

⌀91
⌀91

55 66
75 88

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Involute spline according to ANSI B92.1a, 30° pressure angle, flat
root, side fit, tolerance class 5
3) Thread according to ASME B1.1

 RE-E 92003/2023-10-30, Bosch Rexroth AG


60 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 125

▼ Connection table for port plate 02, 03, 10 and 13

Ports Standard Size pmax [bar]4) State12)


A, B Working port SAEJ5185) 1 1/4 in 450 O
Fastening thread DIN 13 M14 × 2; 19 deep
S Suction port DIN 38528) M48 × 2; 22 deep 5 O6)
T1 Drain port DIN 3852 8)
M33 × 2; 18 deep 3 O7)
T2 Drain port DIN 38528) M33 × 2; 18 deep 3 X7)
R Air bleed port DIN 3852 8)
M16 × 1.5; 12 deep 3 X
X1 , X 2 Control pressure port (upstream of orifice) DIN 38528) M16 × 1.5; 12 deep 40 X
X1 , X 2 Control pressure port (upstream of orifice, DG only) DIN 3852 8)
M16 × 1.5; 12 deep 40 O
X3, X49) Stroking chamber pressure port DIN 38528) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet DIN 38528) M22 × 1.5; 14 deep 40 X
PS Pilot pressure port DIN 3852 8)
M18 × 1.5; 12 deep 40 X
PS Pilot pressure port (DA..7 only) DIN 38528) M18 × 1.5; 12 deep 40 O
Y Pilot pressure port outlet (only DA..7) DIN 3852 8)
M18 × 1.5; 12 deep 40 O
MA, MB Measuring port pressure A, B DIN 38528) M12 × 1.5; 12 deep 450 X
MH Measuring port, high pressure DIN 38528) M12 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet DIN 3852 8)
M33 × 2; 18 deep 40 X
Fa110) Boost pressure port inlet (attachment filter) DIN 38528) M33 × 2; 18 deep 40 X
Fe 10)
Boost pressure port outlet DIN 3852 8)
M33 × 2; 18 deep 40 X
FS10) Line from filter to suction port (cold start) DIN 38528) M33 × 2; 18 deep 40 X
Y 1 , Y2 Pilot pressure port (pilot signal HD only) DIN 38528) M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 3852 8)
M10 × 1; 8 deep 80 X

▼ Connection table for port plate 22

Ports Standard Size pmax [bar]4) State12)


A, B Working port SAEJ5185) 1 1/4 in 450 O
Fastening thread DIN 13 M14 × 2; 19 deep
S Suction port ISO 614911) M48 × 2; 22 deep 5 O6)
T1 Drain port ISO 6149 11)
M33 × 2; 19 deep 3 O7)
T2 Drain port ISO 614911) M33 × 2; 19 deep 3 X7)
R Air bleed port ISO 6149 11)
M14 × 1.5; 11.5 deep 3 X
X1 , X 2 Control pressure port (upstream of orifice) ISO 614911) M14 × 1.5; 11.5 deep 40 X
G Boost pressure port inlet ISO 614911) M22 × 1.5; 15.5 deep 40 X
PS Pilot pressure port ISO 6149 11)
M18 × 1.5; 14.5 deep 40 X
MA, MB Measuring port pressure A, B ISO 614911) M14 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet ISO 6149 11)
M33 × 2; 19 deep 40 X
Fa110) Boost pressure port inlet (attachment filter) DIN 38528) M33 × 2; 18 deep 40 X
Fe10) Boost pressure port outlet DIN 38528) M33 × 2; 18 deep 40 X
FS 10)
Line from filter to suction port (cold start) DIN 3852 8)
M33 × 2; 18 deep 40 X

4) Depending on the application, momentary pressure peaks can 9) Optional, see page 79
occur. Keep this in mind when selecting measuring devices and 10) The diameter of the countersink deviates from the standard.
fittings. (For details, see page 82, dimensions of the countersinks)
5) Only dimensions according to SAE J518, metric fastening thread is a 11) The countersink may be deeper than specified in the standard.

deviation from the standard. Ports designed for straight stud ends according to EN ISO 6149-2
6) Plugged for external boost pressure supply. 12) O = Must be connected (plugged on delivery)

7) Depending on installation position, T1 or T2 must be connected X = Plugged (in normal operation)


(see also installation instructions on page 89).
8) The countersink can be deeper than specified in the standard.
Ports designed for straight stud ends according to EN ISO 9974-2
type E

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 61
 Dimensions, size 125

▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo

63 9
180 50
27

⌀8

8
191.5

204.4
153.1
Version with
Y1
neutral position
switch, HWDL

36.
ccw
20

5°±1°
50 50

. 5 ° ±1°
cw
36

147
Y2
193.5

▼ EP – Proportional control, electric ▼ EZ – Two-point control, electric

216.7 220.2
180 183.5
191.5
153.1

156
118.5

107
118.5

107

▼ DG – Hydraulic control, direct operated ▼ ET7/ET8 – Electronic control, direct operated, two DRE5

184.5 X1, X2 221.3


179.5
PS
MB
186

198
158
91

X1
128.5
96

90
96

max.158.5
128.5

143.5 X2 PS MB , MA

 RE-E 92003/2023-10-30, Bosch Rexroth AG


62 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, size 125

▼ ETA/ETB – Electronic control, direct operated,


prepared for BODAS software

221.3 MB
179.5 (PR4)

198
158
128.5

max.158.5
128.5
152.3

Pressure sensors PR4

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 63
 Dimensions, size 125

DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever

266.9 Direction of
220.2 220.2 20 actuation
183.5 "clockwise" (3R)
183.5
° ø8
70
70
°

9
156

156
17

63
17 50
27
Direction of
actuation
107

107
"Counter-
clockwise"
max. 160

(3L)
107

max. 192.5
8 107
162.5
266.9
266.9

▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted

184.5(PS)
183.5 PS Y 198.5(Z)
183.5 Z
192.7
156

193
135

126(Z)
17
91

17
48.5(Y)
107

66.5(Z)
107
max. 160
107

max. 160
107

214.5 Y
Z
266.9

 RE-E 92003/2023-10-30, Bosch Rexroth AG


64 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, through drive

Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


Without through drive ● ● ● ● ● ● 00
82-2 (A) 5/8 in 9T 16/32DP 1)
● ● ● ● ● ● 01

▼ N00 (without boost pump, without through drive) / F00 (with boost pump, without through drive)

NG A1 (N00) A1 (F00)
N00 − without boost pump F00 − with boost pump
28 213.9 223.4
40 220.2 235.7
56 239.4 256.4
71 279.1 293.6
90 287 301
125 320.9 326.4

A1 A1

▼ F015), sizes 28 to 71 (with boost pump) ▼ K015), sizes 28 to 71 (without boost pump)
Flange SAE J744: 82-2 (A) Flange SAE J744: 82-2 (A)
Hub for splined shaft: 5/8 in 9T 16/32DP1) Hub for splined shaft: 5/8 in 9T 16/32DP1)

4 × M10 × 1.5; 15 deep2)3) A2 4 × M10 × 1.5; 15 deep2)3)) A2


O-ring 4)
O-ring4)
⌀17.5

⌀17.5
+0.01
⌀82.55 +0.05

+0.01
⌀82.55 +0.05
106.4

106.4

A3 A3
A4 A4
106.4 A5 106.4 A5
A1 (to mounting flange) A1 (to mounting flange)

NG A1 A2 A3 A4 A5 NG A1 A2 A3 A4 A5
28 227.9 7.5 8.2 15.2 33.9 28 227.9 7.5 7.5 − 33.2
40 239.7 9 10 17 46 40 234.2 7.5 8.5 − 34.5
56 261.4 10 11 18 38.3 56 254.9 7.5 9 − 30.3
71 297.6 9 10 17 47.8 71 297.6 9 10 17.2 47.8

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 65
 Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


82-2 (A) 5/8 in 9T 16/32DP 1)
● ● ● ● ● ● 01

▼ F014), size 90 (with boost pump) ▼ K014), size 90 (without boost pump)
Flange SAE J744: 82-2 (A) Flange SAE J744: 82-2 (A)
Hub for splined shaft: 5/8 in 9T 16/32DP1) Hub for splined shaft: 5/8 in 9T 16/32DP1)

4 × M10 × 1.5; 15 deep2)3) 8 4 × M10 × 1.5; 15 deep2)3) 8

O-ring4) O-ring4)

+0.01
⌀82.55 +0.05

+0.05
⌀82.55 +0.01
106.4

106.4
9 9

106.4 34 106.4 34
304 (to mounting flange) 304 (to mounting flange)

▼ F014), size 125 (with boost pump) ▼ K014), size 125 (without boost pump)
Flange SAE J744: 82-2 (A) Flange SAE J744: 82-2 (A)
Hub for splined shaft: 5/8 in 9T 16/32DP1) Hub for splined shaft: 5/8 in 9T 16/32DP1)

4 × M10 × 1.5; 15 deep2)3) 9 4 × M10 × 1.5; 15 deep2)3)

O-ring4) O-ring4)

+0.01
⌀82.55 +0.05
+0.01
⌀82.55 +0.05

106.4
106.4

10.8 10.8

106.4 35.8 106.4 35


330.9 (to mounting flange) 330.9 (to mounting flange)

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


66 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


82-2 (A) 3/4 in 11T 16/32DP 1)
– ● ● ● – – 52
101-2 (B) 7/8 in 13T 16/32DP1) ● ● ● ● ● ● 02

▼ F524), sizes 40 to 71 (with boost pump)


Flange SAE J744: 82-2 (A)
Hub for splined shaft: 3/4 in 11T 16/32DP1)

4 × M10 × 1.5; 15 deep2)3) A2

O-ring4)

⌀20.7
+0.01
⌀82.55 +0.05
106.4

A3
A4
106.4 A5
A1 (to mounting flange)

NG A1 A2 A3 A4 A5
40 239.7 9 10 17 38
56 261.4 10 11 18 39
71 297.6 9 10 17 50

▼ F02, sizes 28 to 56 (with boost pump) ▼ K02, sizes 28 to 56 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 7/8 in 13T 16/32DP1) Hub for splined shaft: 7/8 in 13T 16/32DP1)

2 × M12 × 1.75; 19 deep2)3) A2 2 × M12 × 1.75; 19 deep2)3) A2


O-ring 4)
O-ring4)
+0.05
+0.01

+0.05
⌀101.6 +0.01
⌀A6

⌀24
⌀101.6

A3 A3
146 A4 146 A4
x1.75; 19 DEEP/tief

174 A5 174 A5
A1 (to mounting flange) A1 (to mounting flange)

NG A1 A2 A3 A4 A5 ⌀A6 NG A1 A2 A3 A4 A5
28 230.4 9.7 10.7 16.2 42.3 24 28 230.4 8 9.7 13.5 38.4
40 240.7 9.7 11 16 42.6 24 40 240.7 8 9.7 13 38.4
56 262.4 11 12 18.5 48.4 25 56 262.4 11 12 20.5 43.4
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 4) O-ring included in the scope of delivery
flat root, side fit, tolerance class 5 5) Please state in plain text whether the 2-hole horizontal or the
2) Thread according to DIN 13 2-hole vertical version is used.
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 67
 Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


101-2 (B) 7/8 in 13T 16/32DP 1)
● ● ● ● ● ● 02

▼ F024), size 71 (with boost pump) ▼ K024), size 71 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 7/8 in 13T 16/32DP1) Hub for splined shaft: 7/8 in 13T 16/32DP1)

8 × M12 × 1.75; 21 deep2)3) 9.8 8 × M12 × 1.75; 21 deep2)3) 9

O-ring4) O-ring4)

⌀24
+0.05
+0.01

+0.05
+0.01
146

146
⌀101.6

⌀101.6
12.6 9.8
15.6 12
146 43.7 146 40.4
300.6 (to mounting flange) 300.6 (to mounting flange)

▼ F024), size 90 (with boost pump) ▼ K024), size 90 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 7/8 in 13T 16/32DP1) Hub for splined shaft: 7/8 in 13T 16/32DP1)

4 × M12 × 1.75; 18 deep2)3) 10.1 4 × M12 × 1.75; 18 deep2)3) 8

O-ring4) O-ring4)

⌀24
⌀24
+0.01
+0.05

+0.01
+0.05
146

146
⌀101.6

⌀101.6
11 11
16.1 15
146 45 146 39
305 (to mounting flange) 305 (to mounting flange)

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


68 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


101-2 (B) 7/8 in 13T 16/32DP 1)
● ● ● ● ● ● 02
1 in 15T 16/32DP1) ● ● ● ● ● ● 04

▼ F024), size 125 (with boost pump) ▼ K024), size 125 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 7/8 in 13T 16/32DP1) Hub for splined shaft: 7/8 in 13T 16/32DP1)

8 × M12 × 1.75; 21 deep2)3) 10 8 × M12 × 1.75; 21 deep2)3) 8

O-ring4) O-ring4)

⌀24
⌀24

+0.05
+0.01
+0.01
+0.05

146
146

⌀101.6
⌀101.6

10.9 11
15.9 14
146 42.9 146 39.4
330.9 (to mounting flange) 330.9 (to mounting flange)

▼ F04, sizes 28 to 56 (with boost pump) ▼ K04, sizes 28 to 56 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)

2 × M12 × 1.75; 19 deep2)3) A2 A2


O-ring 4) O-ring4)
A7
+0.05

+0.01
+0.01

+0.05
⌀101.6

⌀101.6
⌀A6

⌀A6
A3 A3
146 A4 146 A4
174 A5 174 A5
A1 (to mounting flange) A1(to mounting flange)

NG A1 A2 A3 A4 A5 ⌀A6 NG A1 A2 A3 A4 A5 ⌀A6 A72)3)


28 230.4 9.7 10.7 14.7 42.4 27 28 230.4 − 10.7 16.2 42.4 − M12 × 1.75; 19 deep
40 240.7 9.7 11 16.5 51.6 27 40 240.7 9.7 11 18.5 51.6 27 M12 × 1.75; 18.7 deep
56 262.4 11 12 18 49.1 27 56 262.4 − 9 17.5 61.7 27 M12 × 1.75; 19 deep

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 69
 Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


101-2 (B) 1 in 15T 16/32DP 1)
● ● ● ● ● ● 04

▼ F044), size 71 (with boost pump) ▼ K044), size 71 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)

8 × M12 × 1.75; 21 deep2)3) 9.8 8 × M12 × 1.75; 21 deep2)3) 9.8

O-ring4) O-ring4)

⌀27
⌀27

+0.01
+0.05
+0.01
+0.05
146

⌀101.6
146
⌀101.6
13 12
15.5 17
146 56.2 146 53
300.6 (to mounting flange) 300.6 (to mounting flange)

▼ F044), size 90 (with boost pump) ▼ K044), size 90 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)

4 × M12 × 1.75; 18 deep2)3) 9 4 × M12 × 1.75; 18 deep2)3) 9.9

O-ring4) O-ring4)

⌀27
⌀27
+0.01
+0.05

+0.01
+0.05
146

146
⌀101.6

⌀101.6
10 11
15 15.9
146 51 146 51
305 (to mounting flange) 305 (to mounting flange)

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


70 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


101-2 (B) 1 in 15T 16/32DP 1)
● ● ● ● ● ● 04
127-2 (C) 1 in 15T 16/32DP1) – ● – – – – 09

▼ F044), size 125 (with boost pump) ▼ K044), size 125 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)

8 × M12 × 1.75; 18 deep2)3) 10.9 8 × M12 × 1.75; 18 deep2)3) 11

O-ring4) O-ring4)

⌀27
⌀27

+0.01
+0.05
+0.01
+0.05

146

⌀101.6
146

⌀101.6

11 10.8

15.4 16.3
146 45.9 146 46.8
330.9 (to mounting flange) 330.9 (to mounting flange)

▼ F09, size 40 (with boost pump) ▼ K09, size 40 (without boost pump)
Flange SAE J744: 127-2 (C) Flange SAE J744: 127-2 (C)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)

2 × M16 × 2; 20 deep2)3) 14 2 × M16 × 2; 20 deep2)3) 11.4


O-ring4) O-ring4)
+0.01

+0.01
+0.05

+0.05
⌀27

⌀27
⌀127

15 14 ⌀127
181 20.5 181 18.9
213 55.2 213 56
244.7 (to mounting flange) 244.7 (to mounting flange)

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 71
 Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


127-2 (C) 1 1/4 in 14T 12/24DP 1)
– – ● ● – –
07
127-2/4 (C) – – – – ● ●

▼ F074), size 56 (with boost pump) ▼ K074), size 56 (without boost pump)
Flange SAE J744: 127-2 (C) Flange SAE J744: 127-2 (C)
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)

2 × M16 × 2; 20 deep2)3) 14 2 × M16 × 2; 20 deep2)3) 14


O-ring 4)
O-ring4)

⌀32.7
+0.01

+0.01
+0.05

+0.05
⌀127

⌀127
14 10.8
181 17.5 181 17.3
213 53.2 213 51.8
266.4 (to mounting flange) 266.4 (to mounting flange)

▼ F07, size 71 (with boost pump) ▼ K07, size 71 (without boost pump)
Flange SAE J744: 127-2 (C) Flange SAE J744: 127-2 (C)
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)

2 × M16 × 2; 24 deep2)3) 15 2 × M16 × 2; 24 deep2)3) 13.5


O-ring4) O-ring4)

⌀33.6
+0.01
+0.05

+0.01
+0.05
⌀127

⌀127
15.6 17.5
181 18.6 181 20.5
213 56.8 213 58.2
303.6 (to mounting flange) 303.6 (to mounting flange)

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


72 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


127-2 (C) 1 1/4 in 14T 12/24DP 1)
– – ● ● – –
07
127-2/4 (C) – – – – ● ●

▼ F074), size 90 (with boost pump) ▼ K074), size 90 (without boost pump)
Flange SAE J744: 127-2/4 (C) Flange SAE J744: 127-2/4 (C)
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)

4 × M12 × 1.75; 18 deep2)3) 4 × M16 × 2; 13 4 × M12 × 1.75; 18 deep2)3) 4 × M16 × 2; 9.9


20 deep2)3) 20 deep2)3)
O-ring4) O-ring4)

⌀33.5
+0.01
+0.05
+0.01
+0.05
114.5

114.5
181

181

⌀127
⌀127

14 14
114.5 16.5 114.5 17.4
181 59.4 181 52.4
309 (to mounting flange) 309 (to mounting flange)

▼ F074), size 125 (with boost pump) ▼ K074), size 125 (without boost pump)
Flange SAE J744: 127-2/4 (C) Flange SAE J744: 127-2/4 (C)
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)

4 × M12 × 1.75; 18 deep2)3) 4 × M16 × 2; 14 4 × M12 × 1.75; 18 deep2)3) 4 × M16 × 2; 16.8


24 deep2)3) 24 deep2)3)
O-ring4) O-ring4)
⌀33.5

⌀33.5
+0.01
+0.05

+0.01
+0.05
114.5

114.5
181

181
⌀127

16 14 ⌀127
114.5 18.5 114.5 20.3
181 60.1 181 52.5
335.9 (to mounting flange) 335.9 (to mounting flange)

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 4-hole, the 2-hole horizontal
or the 2-hole vertical version is used.

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 73
 Dimensions, through drive

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code


152-2/4 (D) W35 2×16×9g (according to DIN 5480) – – – – ● – 73
1 3/4 in 13T 8/16DP1) – – – – – ● 69

▼ F734), size 90 (with boost pump) ▼ K734), size 90 (without boost pump)
Flange SAE J744: 152-2/4 (D) Flange SAE J744: 152-2/4 (D)
Hub for splined shaft: W35 2×16×9g according to DIN 5480 Hub for splined shaft: W35 2×16×9g according to DIN 5480

6 × M20 × 2.5; 20 deep2)3) 12 6 × M20 × 2.5; 20 deep2)3) 12.8


O-ring4) O-ring4)

+0.01
+0.05

+0.01
+0.05
161.6

161.6
⌀152.4
200

200

⌀152.4
161.6 13 161.6
228.6 14 228.6 14
266.6 48.5 266.6 47.1
309 (to mounting flange) 309 (to mounting flange)

▼ F694), size 125 (with boost pump) ▼ K694), size 125 (without boost pump)
Flange SAE J744: 152-2/4 (D) Flange SAE J744: 152-2/4 (D)
Hub for splined shaft: 1 3/4 in 13T 8/16DP1) Hub for splined shaft: 1 3/4 in 13T 8/16DP1)

6 × M20 × 2.5; 20 deep2)3) 14 6 × M20 × 2.5; 20 deep2)3) 14


O-ring4) O-ring4)
+0.13

+0.01
+0.05
0

+0.01
+0.05
⌀38.23
161.6

161.6

⌀152.4
200

200
⌀152.4

161.6 18 161.6
228.6 19 228.6 20.2
266.6 58.8 266.6 73.2
343.9 (to mounting flange) 343.9 (to mounting flange)

1) Involute spline according to ANSI B92.1a, 30° pressure angle,


flat root, side fit, tolerance class 5
2) Thread according to DIN 13
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole, the 4-hole or
the 4+2-hole vertical version is used.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


74 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Overview of mounting options

Overview of mounting options

Through drive1) Mounting options – 2nd pump


Flange Hub for Code A4VG/32 A4VG/35 A10VG/10 External gear pump2)
splined NG (shaft) NG (shaft) NG (shaft)
shaft
82-2 (A) 5/8 in F/K01 ‒ ‒ ‒ AZPF, AZPS NG4 … 28, AZPW NG5 … 22
3/4 in F52 ‒ ‒ ‒ AZPF NG4 … 28
101-2 (B) 7/8 in F/K02 ‒ ‒ 18 (S) AZPN-11 NG20 … 25, AZPG-22 NG28 … 100
1 in F/K04 28 (S) ‒ 28 (S) ‒
45 (S)
127-2 (C)3) 1 in F/K09 40 (U) ‒ ‒ ‒
1 1/4 in F/K07 40, 56, 71 (S) 56, 71, 90 (S7) 63 (S) ‒

127-4 (C)3) 1 in F/K09 ‒ ‒ ‒


1 1/4 in F/K07 71 (S) 71, 90 (S7) ‒ ‒
152-2 (D) W35 F/K73 90 (Z) ‒ ‒ ‒
1 3/4 in F/K69 90, 125 (S) ‒ ‒ ‒
152-4 (D) W35 F/K73 90 (Z) ‒ ‒ ‒
1 3/4 in F/K69 90, 125 (S) ‒ ‒ ‒

Through drive1) Mounting options – 2nd pump


Flange Hub for Code A10V(S)O/31 A10VO/32 A10V(S)O/5x A11VO/1x A1VO/10
splined NG (shaft) NG (shaft) NG (shaft) NG (shaft)
shaft
82-2 (A) 5/8 in F/K01 18 (U) ‒ 10, 18 (U) ‒ ‒
3/4 in F52 18 (S) ‒ 10, 18 (S) ‒ 18, 28 (S3)
101-2 (B) 7/8 in F/K02 28 (S) 45 (U) 28 (S) ‒ 18, 28, 35 (S4)
45 (U) 45 (U)
1 in F/K04 45 (S) 45 (S) 45 (S) 40 (S) 35 (S5)
60, 63, 72 (U)

127-2 (C) 1 in F/K09 71, 88 (U) 71 (U) ‒ ‒ ‒


1 1/4 in F/K07 71, 88 (S) 71 (S) 85, 100 (U) ‒ ‒
100 (U) 100 (U)

127-4 (C)3) 1 in F/K09 ‒ 45 (S) 60, 63, 72 (U) ‒ ‒


71 (U)
1 1/4 in F/K07 ‒ 71 (S) 60, 63, 72 (S) 60 (S) ‒
85, 100 (U)
152-2 (D) W35 F/K73 ‒ ‒ ‒ ‒ ‒
1 3/4 in F/K69 ‒ ‒ ‒ ‒ ‒
152-4 (D) W35 F/K73 ‒ ‒ ‒ ‒ ‒
1 3/4 in F/K69 140 (S) 140, 180 (S) ‒ 95, 130, 145 (S) ‒

Notice
The mounting options listed only apply for drive shaft
versions with undercut. Please contact us for drive shafts
without undercut.

1) Availability of the individual sizes, see type code on page 2.


2) Bosch Rexroth recommends special versions of the gear pumps.
Please contact us.
3) A10VO/5X with 4-hole flange attachable only to A4VG NG90 to
125

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 75
 Combination pumps A4VG + A4VG

Combination pumps A4VG + A4VG

Total length A
A4VG A4VG 2nd pump1)
1st pump NG28 NG40 NG56 NG71 NG90 NG125
NG28 453.8 ‒ ‒ ‒ ‒ ‒
NG40 464.1 480.4 ‒ ‒ ‒ ‒
NG56 485.8 502.1 522.8 ‒ ‒ ‒
NG71 524.0 539.3 560.0 597.2 ‒ ‒
NG90 528.4 544.7 565.4 602.6 610.0 ‒
NG125 554.3 571.6 592.3 629.5 644.9 670.3

By using combination pumps, it is possible to have


independent circuits without the need for splitter
gearboxes.
When ordering combination pumps the type designations
for the 1st and the 2nd pump must be linked by a "+". A4VG A4VG
(1st pump) (2st pump)
Order example:
A4VG56EP3D1/32R-NAC02F073SP + A4VG56EP3D1/32R-
NSC02F003SP
A tandem pump, with two pumps of equal size, is A
permissible without additional supports, assuming that the
dynamic mass acceleration does not exceed maximum 10 g
Notice
(= 98.1 m/s2).
▶ The combination pump type code is shown in
From size 71 upward, we recommend using the 4-hole
shortened form in the order confirmation.
mounting flange.
▶ The permissible through-drive torques are to be
For combination pumps consisting of more than two
observed (see page 12).
pumps, the mounting flange must be rated for the
permissible moment of inertia, please contact us.

1) 2nd pump without through drive and with boost pump, F00

 RE-E 92003/2023-10-30, Bosch Rexroth AG


76 A4VG series 32 | Axial piston variable pump
High-pressure relief valves

High-pressure relief valves

The two high-pressure relief valves protect the hydrostatic Settings on high-pressure relief valve A and B
gear (pump and motor) from overloading. They limit the Differential pressure setting ΔpHD = ... bar
maximum pressure in the respective high-pressure line and Test pressure of the HD valve (at qV 1) pmax = ... bar
serve simultaneously as boost valves. (pmax = ΔpHD + pSp)
The high-pressure relief valves are exclusively intended to
The valve settings are made at n = 1000 rpm and at Vg max
protect the system from high-pressure peaks until the
(qv 1). There may be deviations with other operating
control dynamics of the pressure cut-off ensure the
parameters.
intended maximum working pressure.
▶ When ordering, state the differential pressure setting
A hydraulic-mechanical or electronic pressure cut-off must
∆pHD in the plain text.
be provided for permanent high pressure limitation.
▼ Circuit diagram1)
Setting ranges
High-pressure relief valves
High-pressure relief valve, Differential pressure setting
direct operated (NG28 to 56) ∆pHD a b
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
Setting range valve 3, 5 420 bar
∆pHD 250 to 420 bar 400 bar
(see type code)
360 bar
340 bar
320 bar
300 bar
270 bar
250 bar
Setting range valve 4, 6 250 bar
X1 X2 G MH S MA A
∆pHD 100 to 250 bar 230 bar
(see type code)
200 bar
150 bar
Example: Δp drive design = 370 bar (pA, B – pSp)
100 bar
Max. working ‒ Boost + Safety = Differential
High-pressure relief valve, Differential pressure setting pressure pA,B pressure pSp pressure ∆pHD
pilot operated (NG71 to 125) ∆pHD 390 bar ‒ 20 bar + 30 bar = 400 bar
Setting range valve 1 420 bar
∆pHD 100 to 420 bar
▶ Test pressure of the HD valve (at qV1):
400 bar
(see type code) pmax = 420 bar (pmax = ΔpHD + pSp)
360 bar
340 bar ▼ Setting diagram
320 bar
pmax
300 bar ≥ 30 bar
270 bar
250 bar Safety
Set pressure3)
Differential pressure ΔpHD

Test pressure HD valve pmax

230 bar Pressure cut-off


Max. working pressure pA, B

HD valve setting

200 bar
Δp drive design

150 bar
100 bar
at port A, B

pSp

boost
pSp

1) Size 28 without port Fa1 and FS pressure


2) Only sizes 28 to 71 are designed with inlet filtration in X1/X2 qv1 qv max
3) Not applicable for version without pressure cut-off. (n = 1000 rpm) (n = nmax)

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 77
 Pressure cut-off

Key Pressure cut-off


HD valve High-pressure relief valve
Test pressure The factory-set pressure value set at qV1 The pressure cut-off is a pressure control which, after
HD valve pmax reaching the set pressure, adjusts the displacement of the
Differential Test pressure HD valve (abs.) minus the boost pump back to Vg min.
pressure HD pressure setting
This valve limits the permanent maximum working
valve ΔpHD
pressure by reducing the control pressure and thus
Maximum The total design of the hydrostatic drive is based
working on the maximum working pressure pA, B.
prevents the high-pressure relief valves from responding.
pressure pA, B It is composed of the feed pressure setting and The control dynamics of the pressure cut-off by control
the Δp drive design. pressure reduction depends on the selected control
Δp Drive design Differential pressure value determining the device, rotational speed and operating point of the pump.
available torque at the hydraulic motor (pA, B – pSp).
The system must be designed in such a way that the
Boost pressure Boost pressure setting of the
control dynamics of the pressure cut-off are sufficient to
pSp boost-pressure relief valve
avoid overloading of the high-pressure relief valves.
Safety Required distance between maximum working
pressure and test pressure of the high-pressure
The setting range of the pressure cut-off may be anywhere
relief valve to prevent constant response of the within the entire working pressure range. However, it must
high-pressure relief valves at maximum working be set 30 bar lower than the setting value of the high-pres-
pressure.
sure relief valves (see setting diagram, page 76).
Notice The function of the pressure cut-off in combination with a
Upon response of the high-pressure relief valve, DG control is described on page 20.
the permissible temperature and viscosity must be Please state the setting value of the pressure cut-off in
complied with. plain text when ordering.

▼ Circuit diagram with pressure cut-off


Bypass function Example: Two-point control, electric, EZ1D/EZ2D
A connection between the two high-pressure passages A
and B can be established using the bypass function Pressure cut-off
b a
(e.g. for machine towing). R T1 T2 PS Fa Fa1 Fe FS MB B
▶ Towing speed
The maximum towing speed depends on the gear ratio
in the vehicle and must be calculated by the vehicle
manufacturer. The corresponding flow of qv = 30 l/min
may not be exceeded.
▶ Towing distance
Only tow the vehicle out of the immediate danger zone.
For further information on the bypass function,
see the instruction manual. X1 X2 G MH S MA A
Notice
The bypass function and the pilot operated high-pressure
relief valves (size 71 to 125) are not illustrated in the
circuit diagrams.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


78 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Mechanical stroke limiter

Mechanical stroke limiter

The mechanical stroke limiter is an auxiliary function ▼ Circuit diagram1)

allowing the maximum displacement of the pump to be


steplessly reduced, regardless of the control module used. Mechanical stroke limiter
a b
By means of two threaded pins, the stroke of the stroking R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
piston and thus the maximum swivel angle of the pump
can be limited.
Notice
Threaded pins are mounted from the inside (screw-out
protection) and can no longer be removed from the
outside.

Dimensions
X1 X2 G MH S MA A
M2
M4
M3
M1
M1

[mm]

NG M1 max. M2 M3 M4
28 125.5 40.1 24 −
40 125.5 38.1 24 −
56 141.5 44 25.5 −
71 151 86.3 − 28.5
90 155 95.7 31.5 −
125 177.5 104.5 − 35.5

1) Size 28 without port Fa1 and FS


2) Only sizes 28 to 71 are designed with inlet filtration in X1/X2

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 79
 Stroking chamber pressure port X3 and X4

Stroking chamber pressure port X3 and X4

Dimensions ▼ Circuit diagram1)

T2
a b
T4

R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
T3

X3
T1

X1 X 3 X4 X2 G MH S MA A
[mm]
T1

X4

NG T1 T2 T3 T4
28 92 40.1 − 24
40 92 38.1 − 24
56 104.5 44 − 25
71 113.5 86.3 28 −
90 111.5 95.7 − 30
125 136 104.5 34 −

Ports Standard3) Size pmax [bar]4) State5)


X3 , X 4 Stroking chamber pressure port DIN 3852 M12 × 1.5; 12 deep 40 X

1) Size 28 without port Fa1 and FS


2) Only sizes 28 to 71 are designed with inlet filtration in X1/X2
3) The countersink can be deeper than specified in the standard.
Ports designed for straight stud ends according to
EN ISO 9974-2 type E.
4) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.
5) X = Plugged (in normal operation)

 RE-E 92003/2023-10-30, Bosch Rexroth AG


80 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Measuring ports MA, MB, MH

Measuring ports MA, MB, MH

Working port (port plate) based on DIN 3852 Working port (port plate) based on ISO 6149
The measuring ports MA, MB and MH are designed based The measuring ports MA, MB and are designed based on
on DIN 3852 and designed for straight stud ends according ISO 6149 and designed for straight stud ends according to
to EN ISO 9974-2 type E. The countersink may, however, EN ISO 6149-2. The countersink may, however, be deeper
be deeper than specified in the standard. than specified in the standard.

▼ Porting pattern (example port plate 02) ▼ Porting pattern (example port plate 22)

B
MB
MB
(PR4)

MA
MA
(PR4)
MH A

▼ Countersink of the measuring ports MA, MB and MH ▼ Countersink of the measuring ports MA, MB

⌀26 ⌀26

M12×1.5; M14 × 1.5;

max.
max.

2.7
2.7

12 deep 11.5 tief

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 81
 Filtration in the boost pump suction line

Filtration in the boost pump suction line

Version S
Filter version Suction filter
Recommendation With contamination indicator,
with bypass
Recommended flow resistance at filter element
At ν = 30 mm2/s, n = nmax Δp = 0.1 bar
At ν = 1000 mm2/s, n = nmax Δp = 0.3 bar
Pressure at suction port S
Continuous pS min (ν ≤ 30 mm2/s) ≥0.8 bar absolute
Short-term, at a cold start (t < 3 ≥ 0.5 bar absolute
min)
Maximum pressure pS max ≤ 5 bar absolute

Use of version S is preferred.


The suction filter is not included in the scope of delivery.

▼ Circuit diagram1)

a b
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B

X1 X2 G MH S MA A

1) Size 28 without port Fa1 and FS


2) Only sizes 28 to 71 are designed with inlet filtration in X1/X2

 RE-E 92003/2023-10-30, Bosch Rexroth AG


82 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Filtration in the boost pump pressure line

Filtration in the boost pump pressure line

Version D ▼ Dimensions of the countersinks Fe, Fa1, FS

Ports for external boost circuit filtration


Ports Fa1

⌀D1
Boost pressure inlet Port Fa
Fe
Boost pressure outlet Port Fe
Filter version Boost pressure filter
Recommendation With contamination indicator,

⌀D2
with cold start valve3)

⌀D3
Filter arrangement Separate in the pressure line (inline filter) FS
The boost pressure filter is not included in the scope
of delivery.
NG ⌀D1 ⌀D2 ⌀D3

Notice 40 24 +0.130
−0 24 +0.130
−0 24 +0.130
−0

▶ Filters with a bypass are not recommended. 56 24 +0.130


−0 24 +0.130
−0 24 +0.130
−0

Please contact us for applications with a bypass. 71 27.5 +0.130


−0 27.5 +0.130
−0 27.5 +0.130
−0

▶ On versions with DG control (with pilot pressure not 90 27.5 +0.130


−0 27.5 +0.130
−0 27.5 +0.130
−0

from a boost circuit), a filter must be used that fulfills 125 40 +0.160
−0 40 +0.160
−0 40 +0.160
−0

the requirements with regard to filtration of the


hydraulic fluid (see page 7).
▶ The pressure drop at the filter is viscosity- and
contamination-dependent. Note the maximum
permissible pressure of the boost pump in
combination with the set feed pressure.

▼ Circuit diagram1)

a b
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B

X1 X2 G MH S MA A

1) Size 28 without port Fa1 and FS


2) Only sizes 28 to 71 are designed with inlet filtration in X1/X2
3) Sizes 40 to 125, external piping of cold start valve via port FS
required

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 83
 Filtration in the boost pump pressure line

Version F1) ▼ Circuit diagram


Attachment filter with cold start valve
Filter version Attachment filter a b
Recommendation Version with contamination R T1 T2 2) 2) PS Fa MB B
indicator, see P, B
(differential pressure Δp = 5 bar)
Filter grade (absolute) 20 μm
Filter material Glass fiber
Pressure rating 100 bar
Filter arrangement Mounted on pump

The attachment filter is equipped with a cold start valve


and thereby protects the pump from damage. The valve
opens at flow resistance of Δp ≥ 6 bar. X1 X2 G MH S MA A

Notice
The pressure drop at the filter is viscosity- and ▼ Dimensions

contamination-dependent. Note the maximum F1


permissible pressure of the boost pump in combination F2 Detail A
with the set feed pressure. rotated by 90°

▼ Filter characteristic curve

F3
Differential pressure/flow behavior according to ISO 3968
(valid for non-contaminated filter element). A
100

F7
F6
1000 mm2/s
30 mm2/s
F5
F4
Differential pressure Δp [bar]

NG40 … 56 NG125
10
NG F1 F2 F3 F4 F5 F6 F7
NG71… 90 40 201.7 47.7 160 175 135 0 42
NG125
56 218.4 64.4 163 178 138 0 42

NG40 … 56 71 239 46.5 185 203.5 155 16 29


1
90 248.5 56 179 197.5 149 0 45
125 235.9 59.4 201 219.5 171 0 53

NG71 … 90

0.1
10 50 100 200
Flow [l/min]

1) To protect the filter element against electrostatic charge buildup,


the hydraulic fluid must have a minimum conductivity of
300 pS/m on versions with attachment filter F, P and B. Please
contact us if this value cannot be observed.
2) Only sizes 40 to 71 are designed with inlet filtration in X1/X2

 RE-E 92003/2023-10-30, Bosch Rexroth AG


84 A4VG series 32 | Axial piston variable pump
Filtration in the boost pump pressure line

Version P1) Version B1)


Attachment filter with cold start valve and visual Attachment filter with cold start valve and electric
contamination indicator contamination indicator
Filtration similar to version F, however with additional Filtration similar to version F, however with additional
visual contamination indicator. electric contamination indicator.
Technical data Technical data
Display type Green/red window Display type Electric
Differential pressure Δp = 5 bar Connector version DEUTSCH DT04-2P-EP04
(switching pressure) (mating connector, see page 86)
Differential pressure (switching Δp = 5 bar
pressure)
▼ Circuit diagram
Maximum switching capacity 12 V DC 24 W
24 V DC 48 W
Type of protection IP67 DIN/EN 60529

a b
▼ Circuit diagram
R T1 T2 2) 2) PS Fa MB B
1 2
P

a b
R T1 T2 2) 2) PS Fa MB B

X1 X2 G MH S MA A

▼ Dimensions

F1
F2 Detail A
rotated by 90° X1 X2 G MH S MA A

▼ Dimensions
F3

F1 Detail A
A
F7

F2 rotated by 90°
F6

F5
F3

F4
A
NG F1 F2 F3 F4 F5 F6 F7
F7
F6

40 201.7 47.7 160 175 135 0 78.5


56 218.4 64.4 163 178 138 0 78.5 F5
71 239 46.5 185 203.5 155 16 65.5 F4

90 248.5 56 179 197.5 149 0 81.5


125 235.9 59.4 201 219.5 171 0 89.5 NG F1 F2 F3 F4 F5 F6 F7
40 201.7 47.7 160 175 135 0 42
1) To protect the filter element against electrostatic charge buildup, 56 218.4 64.4 163 178 138 0 42
the hydraulic fluid must have a minimum conductivity of
71 239 46.5 185 203.5 155 16 29
300 pS/m on versions with attachment filter F, P and B. Please
contact us if this value cannot be observed. 90 248.5 56 179 197.5 149 0 45
2) Only sizes 40 to 71 are designed with inlet filtration in X1/X2 125 235.9 59.4 201 219.5 171 0 53

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 85
 External boost pressure supply

External boost pressure supply

Version E
This variation should be used in versions without inte-
grated boost pump (N and/or K).
Port S is plugged.
The boost pressure supply comes from port Fa.
The filter should be installed separately on port Fa before
the boost pressure supply.
To ensure the functional reliability, maintain the required
cleanliness level for the boost fluid fed in at port Fa
(see page 7).

▼ Circuit diagram1)

a b
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B

X1 X2 G MH S MA A

1) Size 28 without port Fa1 and FS


2) Only sizes 28 to 71 are designed with inlet filtration in X1/X2

 RE-E 92003/2023-10-30, Bosch Rexroth AG


86 A4VG series 32 | Axial piston variable pump
Connector for solenoids

Connector for solenoids

DEUTSCH DT04-2P-EP04
▶ P: Molded, 2-pin, without bidirectional suppressor
diode (standard).
▶ Q: Molded, 2-pin, with bidirectional suppressor diode
(only for switching solenoids on control module
EZ and DA)
The following type of protection ensues with the installed
mating connector:
▶ IP67 (DIN/EN 60529) and
▶ IP69K (DIN 40050-9)
The protection circuit with bidirectional suppressor diode
is needed to limit overvoltages. Overvoltages are caused
by switching off the current with switches, relay contacts
or by diskonnecting the mating connector while voltage is
applied.

▼ Switching symbol

Without bidirectional suppressor With bidirectional suppressor


diode diode

▼ Mating connector DEUTSCH DT06-2S-EP04

Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141

The mating connector is not included in the scope of


delivery. This can be supplied by Bosch Rexroth on
request (material number R902601804).

Notice
▶ If necessary, you can change the position of the
connector by turning the solenoid.
▶ The procedure is defined in the instruction manual.

Bosch Rexroth AG, RE-E 92003/2023-10-30


Dimensions [mm] Axial piston variable pump | A4VG series 32 87
 Rotary inch valve

Rotary inch valve

The rotary inch valve allows for any reduction of pilot Dimensions
pressure, independently of drive speed, through
72
mechanical actuation of the control lever. The control
63
lever is equipped with an internal rotational limiter ±90° 1 2 50
(drawing item 1 and 2). 27

8
The valve is arranged separately from the pump and is
connected to the pump by a hydraulic control line via port
ø8
PS (maximum line length: approx. 2 m).
The rotary inch valve must be ordered separately.

36
30
NG Material Direction of actuation Throttle cross-

14
number of the control lever section ⌀
28, 40, R902048734 Clockwise 4.6 ø18

4
56, 71, 90 R902048735 Counter-clockwise
4.6

8
M8 × 30; DIN 912
24.5 Tightening torque 25 Nm
R902070172 Clockwise 2.7
R902066994 Counter-clockwise 2.7 2 clockwise
125 R902048740 Clockwise 4.7

2(X)
R902048741 Counter-clockwise 4.7 X
52

32
Notice
16
24.5

The rotary inch valve can be used regardless of the 1


counter-clockwise
control module. If necessary, the position of the control
T max. angle of rotation 85°
lever can be changed. 16 2(T)
32
▼ Circuit diagram 52
Hydraulic control, speed related
DA with separately attached rotary inch valve Notice
X Rotary inch valve To prevent damage to the rotary inch valve, a positive
b a mechanical stop of ±85° must be provided for the con-
R T1 T2 PS T Fa Fa1 Fe FS MB B trol lever on the customer side.

Ports Standard1) Size pmax State3)


[bar]2)
X Pilot pressure DIN 3852 M14 x 1.5; 40 O
port 12 deep
T Drain port DIN 3852 M14 x 1.5; 3 O
12 deep

X1 X2 G MH S MA A

1) The countersink may be deeper than specified in the standard.


Ports designed for straight stud ends according to
EN ISO 9974-2 type E.
2) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.
3) O = Must be connected (plugged on delivery)

 RE-E 92003/2023-10-30, Bosch Rexroth AG


88 A4VG series 32 | Axial piston variable pump Dimensions [mm]
Installation dimensions for coupling assembly

Installation dimensions for coupling assembly

To ensure that rotating components (coupling hub) and DIN splined shaft (spline according to DIN 5480)
fixed components (housing, retaining ring) do not come Splined shaft Z or A
into contact with each other, the installation conditions The outer diameter of the coupling hub must be smaller
described here must be observed. This depends on the than the case diameter d3 in the area near the drive shaft
pump size and the splined shaft. collar (dimension x2 – x4).
Observe diameter of relief on sizes 28 and 40.
SAE splined shaft (spline according to ANSI B92.1a)
x2
Splined shaft S and/or T
7 (NG28 and 40 only)
The outer diameter of the coupling hub must be smaller Coupling hub x1
than the inner diameter of the retaining ring (dimension
d2) in the area near the drive shaft collar
(dimension x2 – x3).
Observe diameter of relief on sizes 28 and 40.

only)
only)
x2

(NG 28)
(NG 40)

⌀d2 min
7 (NG28 and 40 only)

⌀72 (NG28
⌀80 (NG40
x1

⌀d1
⌀d3
Coupling hub

⌀d4
x4
⌀72 (NG28 only)
⌀80 (NG40 only)

⌀d2 min

⌀d1
⌀d4

⌀d3

x3

NG ⌀d1 SAE splined ⌀d1 DIN splined ⌀d2 min ⌀d3 ⌀d4 x1 x2 x3 x4
shaft shaft
28 33.5 32.1 43.4 55±0.1 101.6 0 3.3+0.2 9.5−0.5 8+
 0.9 10 +0.9
−0.054 −0.6 −0.6
40 38.5 37.1 51.4 63±0.1 127 0 4.3+0.2 12.7−0.5 8+
 0.9 10 +0.9
−0.063 −0.6 −0.6
56 38.5 37.1 54.4 68±0.1 127 0 7.0+0.2 12.7−0.5 8+
 0.9 10 +0.9
−0.063 −0.6 −0.6
71 43.5 42.1 66.5 81±0.1 127 0 7.0+0.2 12.7−0.5 8+
 0.9 10 +0.9
−0.063 −0.6 −0.6
90 48.5 47.1 66.5 81±0.1 152.4 0 6.8+0.2 12.7−0.5 8+
 0.9 10 +0.9
−0.063 −0.6 −0.6
125 53.5 52.1 76.3 91±0.1 152.4 0 7.0+0.2 12.7−0.5 8+
 0.9 10 +0.9
−0.063 −0.6 −0.6

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 89
 Installation instructions

Installation instructions

General Installation position


The axial piston unit must be filled with hydraulic fluid and See the following examples 1 to 12.
air bled during commissioning and operation. This must Further installation positions are available upon request.
also be observed following a longer standstill as the axial Recommended installation position: 1 and 2.
piston unit may empty via the hydraulic lines.
Particularly in the installation position "drive shaft Notice
upwards", filling and air bleeding must be carried out ▶ Size 71 to 125
completely as there is, for example, a danger of dry running. With the "drive shaft upwards" installation position,
The leakage in the housing area must be directed to the an R1 port is necessary (special version).
reservoir via the highest drain port (T1, T2). For combination ▶ For optimum function and dynamics of the axial
pumps, the leakage must be drained off at each single piston unit, a complete filling of the two stroking
pump. chambers X1 and X2 with hydraulic fluid is required.
If a shared drain line is used for several units, make sure By swiveling the swashplate several times during
that the respective case pressure in each unit is not commissioning, this can usually be be ensured. In
exceeded. The shared drain line must be dimensioned to case of unfavorable installation positions, air
ensure that the maximum permissible case pressure of all bleeding of the stroking chambers may take some
connected units is not exceeded in any operating condition, time, so we recommend filling the stroking chambers
particularly at cold start. If this is not possible, separate via ports X1 and X2 before installation.
drain lines must be laid. ▶ In certain installation positions, an influence on the
To prevent the transmission of structure-borne noise, adjustment or control can be expected. Gravity, dead
use elastic elements to decouple all connecting lines from weight and case pressure can cause minor
all vibration-capable components (e.g. reservoir, frame characteristic shifts and changes in response time.
parts).
Under all operating conditions, the suction line and drain
line must flow into the reservoir below the minimum fluid Key

level. The permissible suction height hS results from the R Air bleed port

total pressure loss; it must not, however, be higher than R1 Air bleed port (special version)

hS max = 800 mm. S Suction port

The suction pressure at port S must also not fall below the G Boost pressure port inlet

minimum value of 0.8 bar absolute during operation T1, T2 Drain port

(cold start 0.5 bar absolute). SB Baffle (baffle plate)

When designing the reservoir, ensure that there is adequate ht min Minimum required immersion depth 7.87 in (200 mm)

distance between the suction line and the drain line. hmin Minimum required distance to reservoir bottom 3.94 in
(100 mm)
We recommend using a baffle (baffle plate) between
hS max Maximum permissible suction height 31.5 in (800 mm)
suction line and drain line. A baffle improves the air
separation ability as it gives the hydraulic fluid more time
for desorption. Apart from that, this prevents the heated
return flow from being drawn directly back into the suction
line. The suction port must be supplied with air-free,
calmed and cooled hydraulic fluid.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


90 A4VG series 32 | Axial piston variable pump
Installation instructions

Below-reservoir installation (standard)


Below-reservoir installation means that the axial piston
unit is installed outside of the reservoir below the
minimum fluid level of the reservoir.

▼ Installation position 1 ▼ Installation position 4

Air bleed Filling Air bleed Filling


R G1), S R1 G1), S

SB SB
ht min
ht min
R hmin
T1 hmin R1
R
Filling unit T2
Filling unit T1
G
M M
T2 G S S

▼ Installation position 2 ▼ Installation position 5

Air bleed Filling Air bleed Filling


T2 G ,S
1)
T1 G1), S

SB SB
ht min ht min
hmin hmin
Filling unit T1 S
S G T2

M
Filling unit
T1

T2 G M

▼ Installation position 3 ▼ Installation position 6

Air bleed Filling Air bleed Filling


T2 G1), S T2 G1), S

SB SB
ht min ht min
hmin hmin
S Filling unit G T2
T1 M
G M
T2
Filling unit

S T1

1) Recommendation: Filling with filling unit.


When filling without filling unit, the pump must be filled
at the highest drain port.

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 91
 Installation instructions

Above-reservoir installation Recommendation for installation position 10


Above-reservoir installation means that the axial piston (drive shaft upward): A check valve in the drain line
unit is installed above the minimum fluid level of the (cracking pressure 7.5 psi (0.5 bar)) can prevent the
reservoir. housing area from draining.
Observe the maximum permissible suction height
hS max = 31.50 in (800 mm).

▼ Installation position 7 ▼ Installation position 10

Air bleed Filling Air bleed Filling


R G1), S R1 G1), S

R R1
R
T2 T1 Filling unit
Filling unit T1
G

0.5 bar
M
M
T2 G S S
hS max SB SB hS max
ht min ht min
hmin
hmin

▼ Installation position 8 ▼ Installation position 11

Air bleed Filling Air bleed Filling


T2 G1), S T1 G1), S
Filling unit T1 S
S G T2

T1

T2 hS max SB
SB hS max
M G
ht min ht min
hmin Filling unit hmin

▼ Installation position 9 ▼ Installation position 12

Air bleed Filling Air bleed Filling


T2 G1), S T2 G1), S

Filling unit S Filling unit G T2


M
G
M

T1 T2 hS max

SB SB hS max S T1

ht min ht min
hmin hmin

1) Recommendation: Filling with filling unit.


When filling without filling unit, the pump must be filled
at the highest drain port.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


92 A4VG series 32 | Axial piston variable pump
Project planning notes

Project planning notes

▶ The pump is designed to be used in a closed circuit. ▶ With dynamic power flow (change of pumps to
▶ The project planning, installation and commissioning of operation as a motor) a maximum of 95% Vg max is
the axial piston unit requires the involvement of skilled permissible. We recommend configuring the software
personnel. accordingly.
▶ Before using the axial piston unit, please read the ▶ Please note that a hydraulic system is an oscillating
corresponding instruction manual completely and system. This can lead, for example, to the stimulation
thoroughly. If necessary, this can be requested from the natural frequency within the hydraulic system
Bosch Rexroth. during operation at constant rotational speed over a
▶ Before finalizing your design, please request a binding long period of time. The stimulator frequency of the
installation drawing. pump is 9 times the rotational speed frequency.
▶ The specified data and notes contained herein must be This can be prevented, for example, with suitably
observed. designed hydraulic lines.
▶ Depending on the operating conditions of the axial ▶ Please note the details regarding the tightening torques
piston unit (working pressure, fluid temperature), of port threads and other threaded joints in the
the characteristic curve may shift. instruction manual.
▶ Preservation: Our axial piston units are supplied as ▶ The ports and fastening threads are designed for the
standard with preservation protection for a maximum pmax permissible pressures of the respective ports,
of 12 months. If longer preservation protection is see the connection tables. The machine or system
required (maximum 24 months), please specify this in manufacturer must ensure that the connecting elements
plain text when placing your order. The preservation and lines correspond to the specified application
periods apply under optimal storage conditions, details conditions (pressure, flow, hydraulic fluid,
of which can be found in the data sheet 90312 or the temperature) with the necessary safety factors.
instruction manual. ▶ The service ports and function ports are only intended
▶ Not all versions of the product are approved for use in to accommodate hydraulic lines.
a safety function according to ISO 13849. Please
consult the responsible contact person at Bosch
Rexroth if you require reliability parameters
(e.g. MTTFD) for functional safety.
▶ Depending on the type of control used, electromagnetic
effects can be produced when using solenoids.
Applying a direct voltage signal (DC) to solenoids does
not create electromagnetic interference (EMI) nor is the
solenoid affected by EMI. Electromagnetic interference
(EMI) potential exists when operating and controlling
a solenoid with a modulated direct voltage signal
(e.g. PWM signal) Appropriate testing and measures
should be taken by the machine manufacturer to ensure
other components or operators (e.g. with pacemaker)
are not affected by this potential.
▶ Pressure cut-off (hydraulic or electronic) is not a suf-
ficient safeguard against pressure overload. Therefore,
a pressure relief valve must be added to the hydraulic
system (integrated in the pump or external in the sys-
tem).Observe the technical limits of the pressure relief
valves here.

Bosch Rexroth AG, RE-E 92003/2023-10-30


 Axial piston variable pump | A4VG series 32 93
 Safety instructions

Safety instructions

▶ During and shortly after operation, there is a risk of


burns on the axial piston unit and especially on the
solenoids. Take the appropriate safety measures (e.g.
by wearing protective clothing).
▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances, get stuck in position
as a result of contamination (e.g. contaminated
hydraulic fluid, abrasion, or residual dirt from
components). As a result, the hydraulic fluid flow and
the build-up of torque in the axial piston unit can no
longer respond correctly to the operator’s
specifications. Even the use of various filter elements
(external or internal flow filtration) will not rule out
a fault but merely reduce the risk.
The machine/system manufacturer should test whether
additional measures are required on the machine for
the relevant application in order to bring the driven
consumer into a safe position (e.g., safe stop) and
make sure any measures are properly implemented.
▶ Moving parts in high-pressure relief valves may in
certain circumstances become stuck in an undefined
position due to contamination (e.g. impure hydraulic
fluid). This can result in restriction or loss of load-
holding functions in lifting winches.
The machine/system manufacturer must check whether
additional measures are required on the machine for
the relevant application in order to keep the load in
a safe position and ensure they are properly
implemented.

 RE-E 92003/2023-10-30, Bosch Rexroth AG


94 A4VG series 32 | Axial piston variable pump

Bosch Rexroth AG © Bosch Rexroth AG 1994. All rights reserved, also regarding any disposal,
Glockeraustraße 2 exploitation, reproduction, editing, distribution, as well as in the event of
89275 Elchingen applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain condition
Tel. +49 7308 82-0 or suitability for a certain application can be derived from our information.
[email protected] The information given does not release the user from the obligation of own
www.boschrexroth.com judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.

Bosch Rexroth AG, RE-E 92003/2023-10-30

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