Axial Piston Variable Pump A4VG Series 32: Europe
Axial Piston Variable Pump A4VG Series 32: Europe
Axial Piston Variable Pump A4VG Series 32: Europe
Replaces: 2021-08-11
Features Contents
▶ Integrated auxiliary pump for boost and pilot oil supply Type code 2
▶ Flow direction changes when the swashplate is moved Hydraulic fluids 6
through the neutral position Working pressure range 8
Technical data 10
▶ High-pressure relief valves with integrated boost
HD – Proportional control, hydr., pilot-pressure related13
function HW – Proportional control, hydr., mechanical servo 15
▶ With adjustable pressure cut-off as standard DA – Automatic control, speed related 17
▶ Boost-pressure relief valve DG – Hydraulic control, direct operated 20
▶ Through drive for mounting of further pumps up to EP – Proportional control, electric 21
EZ – Two-point control, electric 23
same size
ET – Electric control, direct operated 24
▶ Large variety of controls Dimensions, size 28 28
▶ Swashplate design Dimensions, size 40 34
Dimensions, size 56 40
Dimensions, size 71 46
Dimensions, size 90 52
Dimensions, size 125 57
Dimensions, through drive 64
Overview of mounting options 74
Combination pumps A4VG + A4VG 75
High-pressure relief valves 76
Pressure cut-off 77
Mechanical stroke limiter 78
Stroking chamber pressure port X3 and X4 79
Measuring ports MA, MB, MH 80
Filtration/External boost pressure supply 81
Connector for solenoids 86
Rotary inch valve 87
Installation dimensions for coupling assembly 88
Installation instructions 89
Project planning notes 92
Safety instructions 93
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G / 32 ‒ N
Operating mode
02 Pump, closed circuit G
Size (NG)
03 Geometric displacement, see "Technical data" on page 10 28 40 56 71 90 125
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G / 32 ‒ N
DA control valve HD HW DG DA EP EZ ET
09 Without DA control valve ● ● ● ‒ ● ● ● 1
DA control valve, fixed setting ● ● ● ● ● ‒ ‒ 2
DA control valve, mechanically adjustable, direction of actuation, clockwise ● ● ● ● ● ‒ ‒ 3R
with position lever direction of actuation,
● ● ● ● ● ‒ ‒ 3L
counter-clockwise
DA control valve, fixed setting, ports for pilot control device ● ● ‒ ● ● ‒ ‒ 7
DA control valve, fixed setting and hydraulic inch valve mounted,
‒ ‒ ‒ ● ‒ ‒ ‒ 8
control with hydraulic fluid, mineral oil-based
Series
10 Series 3, index 2 32
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G / 32 ‒ N
10) The swivel angle sensor is used to detect the swivel angle and
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G / 32 ‒ N
Connector for solenoids 11)
28 40 56 71 90 125
21 Without connector (without code), only with purely hydraulic controls ● ● ● ● ● ●
DEUTSCH connector without suppressor diode ● ● ● ● ● ● P
molded, 2-pin with suppressor diode (only for EZ and DA) ● ● ● ● ● ● Q
Standard/special version
22 Standard version without code
Special version -S
Notice
▶ Note the project planning notes on page 92!
▶ In addition to the type code, please specify the
relevant technical data when placing your order.
▶ Please note that not all type code combinations are
available although the individual functions are marked
as being available.
Hydraulic fluids
The axial piston unit is designed for operation with Selection of hydraulic fluid
HLP mineral oil according to DIN 51524. Bosch Rexroth evaluates hydraulic fluids on the basis of
Application instructions and requirements for hydraulic the Fluid Rating according to the technical
fluid selection, behavior during operation as well as data sheet 90235.
disposal and environmental protection should be taken Hydraulic fluids with positive evaluation in the Fluid
from the following data sheets before the start of project Rating are provided in the following technical data sheet:
planning: ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
▶ 90220: Hydraulic fluids based on mineral oils and hydraulic components (pumps and motors)
related hydrocarbons
▶ 90221: Environmentally acceptable hydraulic fluids Selection of hydraulic fluid shall make sure that the
▶ 90222: Fire-resistant, water-free hydraulic fluids operating viscosity in the operating temperature range is
(HFDR/HFDU) within the optimum range (νopt; see selection diagram).
▶ 90225: Limited technical data for operation with
water-free and water-containing fire-resistant hydraulic
fluids (HFDR, HFDU, HFAE, HFAS, HFB, HFC).
Notice
The maximum circuit temperature of +115 °C must not
be exceeded at the working ports A and B complying
with the permissible viscosity.
▼ Selection diagram
VG 68
VG 46
VG
VG 32
VG 2
Viscosity ν [mm2/s]
10
2
100
0
Permissible operating range 60
40
36
νopt
20
16
10
Minimum permissible viscosity for short-term operation
7
−40 −25 −10 0 10 30 40 50 70 90 115
Temperature ϑ [°C]
▼ Maximum pressure pmax up to 450 bar and total operating ▼ Pressure definition
period
Total operating t2
Single operating period t1 tn
period
Maximum pressure pmax
450 Nominal pressure pnom
Maximum pressure
400
Pressure p [bar]
Pressure p
300 h
300
Nominal pressure
200
0
100 Time t
Swivel angle а [%]
Notice
▼ Rate of pressure change RA max ▶ Working pressure range applies when using hydraulic
fluids based on mineral oils. Please contact us for
pnom values for other hydraulic fluids.
∆t ▶ In addition to the hydraulic fluid and the temperature,
the service life of the shaft seal is influenced by the
Pressure p
5
Differential pressure Δp [bar]
3
NG28
NG125 NG40
2
NG90 NG56
NG71
1
0
1000 2000 3000 4000 5000
Rotational speed n [rpm]
Technical data
Size NG 28 40 56 71 90 125
Geometric displacement, per revolution
variable pump Vg max cm3 28 40 56 71 90 125
boost pump (at p = 20 bar) Vg Sp cm3 6.1 8.6 11.6 19.6 19.6 28.3
Rotational speed1) maximum at Vg max and Δp = 0 bar nnom rpm 4250 4000 3600 3300 3050 2850
limited maximum2) nmax1 rpm 4500 4200 3900 3600 3300 3250
intermittent maximum3) nmax2 rpm 5000 5000 4500 4100 3800 3450
minimum nmin rpm 500 500 500 500 500 500
Flow at nnom and Vg max qv l/min 119 160 202 234 275 356
Power4) at nnom, Vg max and Δp = 400 bar P kW 79 107 134 156 183 238
Torque4) with Vg max and Δp = 400 bar M Nm 178 255 357 452 573 796
Δp = 100 bar M Nm 45 64 89 113 143 199
Rotary stiffness of drive shaft S c kNm/rad 31.4 69 80.8 98.8 158.1 218.3
T c kNm/rad – – 95 120.9 – 252.1
A c kNm/rad – 79.6 95.8 142.4 176.8 256.5
Z c kNm/rad 32.8 67.5 78.8 122.8 137 223.7
U c kNm/rad – 50.8 – – 107.6 –
Moment of inertia of the rotary group JTW kgm 2
0.0022 0.0038 0.0066 0.0097 0.0149 0.0232
Maximum angular acceleration5) α rad/s² 38000 30000 24000 21000 18000 14000
Case volume V l 0.9 1.1 1.5 1.3 1.5 2.1
Weight (without through drive) approx. 6) m kg 29 31 38 50 60 80
1) The values are applicable: 5) The data are valid for values between the minimum required and
– for the optimum viscosity range from νopt = 36 to 16 mm²/s maximum permissible rotational speed.
– for hydraulic fluid based on mineral oils (for HF hydraulic Valid for external excitation (e.g. diesel engine 2 to 8 times rotary
fluids, observe the technical data in 90225) frequency; cardan shaft twice the rotary frequency).
2) Valid at half corner power (e.g. at Vg max and pnom/2) The limit value is only valid for a single pump.
3) Valid at ∆p = 70 to 150 bar or ∆p < 300 bar and t < 0.1 s The load capacity of the connection parts must be considered.
4) Without boost pump 6) Weight may vary by equipment.
Size NG 28 40 40 56 56 71 71
Drive shaft W25 W30 W35 W30 W35 W35 W40
Maximum radial force Fq Fq max N 3030 3608 3092 5051 4329 5489 4803
at distance a
a mm 17.5 17.5 20 17.5 20 20 22.5
(to the shaft collar)
a
Maximum axial force + Fax max N 1557 2120 2120 2910 2910 4242 4242
Fax +
–
− Fax max N 417 880 880 1490 1490 2758 2758
Size NG 28 40 40 56 56 71 71
Drive shaft in 1 1 1 1/4 1 1/4 1 3/8 1 1/4 1 3/8
Maximum radial force Fq Fq max N 2983 4261 3409 4772 4338 6050 5500
at distance a a mm 19 19 24 24 24 24 24
(to the shaft collar)
a
Maximum axial force + Fax max N 1557 2120 2120 2910 2910 4242 4242
Fax +
–
− Fax max N 417 880 880 1490 1490 2758 2758
Notice
▶ The axial and radial loading generally influence the
bearing service life.
▶ Special requirements apply in the case of belt drive
and cardan shaft. Please contact us.
▼ Distribution of torques
M1 M2
ME
1st pump 2nd pump
M3
MD
Size 28 … 125
Start of control (Vg 0) pSt bar 6
End of control (Vg max) pSt bar 18
Maximum required pilot oil volume qv St bar 0.5
X1 X2 G MH S MA A
Key
Vg Displacement
Vg 0 Displacement in neutral position
Vg max Maximum displacement
pSt Pilot pressure signal at port Y1, Y2
qv St Maximum required pilot oil volume at port Y1, Y2
A
MA
A
View Z
Counter- X1 Y1 Z MA X1 Y1
Counter-
clockwise
clockwise
B
Clockwise Clockwise
X2 Y2 MB X2 Y2
Vg max 10 Vg max neutral position. The switch opens when the control lever
15
is moved out of the central position in either direction.
20
25 Thus, the neutral position switch provides a monitoring
30 function for drive units that require the control lever at the
35
40 HW control module to be in the neutral position during
β [°] certain operating conditions (e.g. starting diesel engine).
Start of control (Vg 0) β ±3° ±3° Load capacity 20 A (continuous), without switching op-
erations
End of control (Vg max) β ±32° ±34.5°
Switching capacity 15 A / 32 V (resistive load)
Rotational limiter control lever β ±38° ±38°
(internal) 4 A / 32 V (inductive load)
Connector version DEUTSCH DT04-2P-EP04
The maximum required torque at the control lever is
(mating connector, see page 86)
170 Ncm. To prevent damage to the HW control module,
a positive mechanical stop of 36.5°±1 must be provided
▼ Circuit diagram, standard version1)
for the HW control lever on the customer side.
Key
Vg Displacement
R T1 T2 PS Fa Fa1 Fe FS MB B
Vg 0 Displacement in neutral position
Vg max Maximum displacement
β Swivel angle at the control lever
X1 X2 G MH S MA A
▼ Circuit diagram, version with DA control valve and neutral position switch1)
R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
B MB
A
MA
A
View Z
X1 Z MA X1
Counter- Counter-
clockwise clockwise
ccw ccw
cw cw
Clockwise Clockwise
X2 MB X2
Neutral position switch Neutral position switch
Increasing the pump drive speed generates a higher pilot Position Vg max current current
switched on switched on
pressure from the DA control valve, with a subsequent
Nominal resistance (at 20 °C) 5.5 Ω 21.7 Ω
increase in pump flow.
Nominal power 26.2 W 26.5 W
Depending on the selected operating characteristics of the
Minimum required active current 1.32 A 0.67 A
pump, increasing the system pressure (i.e. machine load)
Duty cycle 100% 100%
causes the pump to swivel back towards a smaller
Type of protection: see connector version page 86
displacement. An overload protection for the engine
(against stalling) is achieved by combining this
▼ Position of ports (example)
pressure-dependent reduction in pump stroke with a
reduction in pilot pressure as the engine speed drops. Port plate 10 Port plate 02
Any additional power requirement, e.g. for hydraulic (Size 28) (Size 40 to 125)
functions from attachments, could cause the engine B
rotational speed to drop further. This will cause a further B
MB
reduction in pilot pressure and thus of the pump
displacement. Automatic power distribution and full A
MA
exploitation of the available power are achieved in this
A
way, both for the travel drive and for the implement Switching solenoid a Z View Z Switching solenoid a
hydraulics, with priority given to the implement hydraulics. X1 MA X1
Various override options are available for DA control Counter- Counter- B
clockwise clockwise
function to allow controlled operation of the implement
hydraulics with high rotational speeds at reduced travel
speed. Clockwise Clockwise
DA..2 − DA control valve, fixed setting DA..3 − DA control valve, mechanically adjustable with
Pilot pressure is generated in relation to drive speed. position lever
Pilot pressure is generated in relation to drive speed.
▼ Circuit diagram DA control valve, fixed setting, DA1D2/ Any reduction of pilot pressure possible, independently of
DA2D21)
drive speed, through mechanical actuation of the position
lever (inch function).
b a The maximum permissible actuation torque at the position
R T1 T2 PS Fa Fa1 Fe FS MB B lever is Mmax = 4 Nm.
In the standard version, the position lever is oriented
towards the control module, see dimension.
The maximum angle of rotation is 70°.
DA..3R
Direction of actuation of the position lever: clockwise
DA..3L
X1 X2 G MH S MA A Direction of actuation of the position lever: counter-
clockwise
b a
R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
DA..7 − DA control valve, fixed setting, ports for pilot DA..8 − DA control valve, fixed setting and hydraulic inch
control device as inch valve valve mounted
Any reduction of the pilot pressure possible, independent Only for pumps with DA control module
of the drive speed is achieved by the mechanical actuation ▶ Version with throttle valve size 28, 40, 56, 71
of the pilot control device. ▶ Version with pressure reducing valve size 90, 125
The pilot control device is installed separately from the Permits reduction of the pilot pressure, independently of
pump (for example in the driver’s cabin) and connected to the drive speed, hydraulically controlled (port Z).
the pump by two hydraulic control lines via ports PS and The hydraulic inch valve at port Z is controlled with
Y. mineral oil-based hydraulic fluid.
A suitable pilot control device must be ordered separately Maximum permissible pilot pressure at port Z: 80 bar
and is not included in the scope of delivery.
Notice: Rotary inch valves, see page 87. ▼ Circuit diagram DA1D8/DA2D8 with throttle valve1)
b a
R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
b a
R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
With the direct operated hydraulic control (DG), the ▼ Circuit diagram, standard version1)
cut-off. R T1 T2 PS Fa Fa1 Fe FS MB B
Maximum permissible control pressure: 40 bar
Use of the DG control requires a review of the engine and
vehicle parameters to ensure that the pump is set up
correctly. We recommend that all DG applications be
reviewed by a Bosch Rexroth application engineer.
If the pump is also equipped with a DA control valve
(see page 17), automotive operation is possible for
travel drives.
X1 X2 G MH S MA A
The output flow of the pump is infinitely variable in the Technical data, EP3 EP4
range between 0 to 100%, proportional to the electrical proportional solenoid
current supplied to solenoid. The flow is reversible, Voltage 12 V (±20%) 24 V (±20%)
depending on solenoid side a or b. The magnetic force Control current
acts as a setpoint value on the control spool. It then Start of control at Vg = 0 400 mA 200 mA
directs control oil into and out of the stroking cylinder to End of control at Vg max 1200 mA 600 mA
adjust pump displacement according to the setpoint value. Current limit 1.54 A 0.77 A
The mechanical feedback lever connected to the stroking Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
piston closes the control circuit via a force comparison Dither
with the magnetic force. In this case, the pump swivel Frequency 100 Hz 100 Hz
angle is adjusted proportionally to the control current. Minimum oscillation range 1)
240 mA 120 mA
If the pump is also equipped with a DA control valve (see Duty cycle 100% 100%
page 17), automotive operation is possible for travel Type of protection: see connector version page 86
drives.
Various BODAS controllers with application software and
I [mA] (Solenoid a) amplifiers are available for controlling the proportional
solenoids.
1200 EP3
1000 Further information can also be found on the Internet at
800 www.boschrexroth.com/mobile-electronics
600 EP4
400
200 ▼ Circuit diagram, standard version2)
0
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 V
g
I [mA] (Solenoid b)
Notice
The proportional solenoids do not have manual override.
Proportional solenoids with manual override and spring
return are available on request. X1 X2 G MH S MA A
a b
R T1 T2 3) 3) PS Fa Fa1 Fe FS MB B
B MB
A
MA
A
Proportional solenoid a View Z Proportional solenoid a
X1 Z MA X1
Counter- Counter-
clockwise clockwise B
Clockwise Clockwise
X2 MB X2
Proportional solenoid b Proportional solenoid b
A
MA
A
Switching solenoid a View Z Switching solenoid a
X1 Z MA X1
Counter- Counter- B
clockwise clockwise
Clockwise Clockwise
X2 MB X2
Switching solenoid b Switching solenoid b
R T1 T2 PS Fa Fa1 Fe FS p U B
The output flow of the pump is infinitely variable in the MB
range between 0 and 100 %. Depending on the prese-
lected current I at solenoids a and b of the pressure
reducing valves, the stroking cylinder of the pump is pro-
portionally supplied with control pressure. The two con-
trol pressures X1 and X2 can be controlled independently.
The pump displacement that arises at acertain control
current is dependent on the rotational speed and working MA
pressure of the pump. A different flow direction is associ- X1 X2 G S p A
U
ated with each pressure reducing valve.
Maximum permissible control pressure at port PS: 40 bar. Pressure sensor PR4
MA
X1 X2 G S p A
U
▼ Position of ports
A MA
MA (PR4)
A (PR4)
Pressure reducing valve a Ansicht Z Pressure reducing valve a Pressure reducing valve a
Z
X1 MA (PR4) X1 X1
Counter- Counter- B Counter-
clockwise clockwise clockwise B
X2 X2 X2
MB (PR4)
Pressure reducing valve b Pressure reducing valve b Pressure reducing valve b
ET3/ET4 und ET7/ET8 – two pressure reducing valves ▼ Circuit diagram ET3/4, standard version4)
The output flow of the pump is infinitely variable in the
range between 0 and 100 %. Depending on the a b
preselected current I at solenoids a and b of the pressure
reducing valves, the stroking cylinder of the pump is R T1 T2 PS Fa Fa1 Fe FS MB B
proportionally supplied with control pressure. The two
control pressures X1 and X2 can be controlled
independently. The pump displacement that arises at
acertain control current is dependent on the rotational
speed and working pressure of the pump. A different flow
direction is associated with each pressure reducing valve.
Maximum permissible control pressure at port PS: 40 bar.
X1 X2 G MH S MA A
Technical data, pressure reducing ET31) ET41) ET72) ET82)
valve
On-board voltage in the vehicle 12 V 24 V 12 V 24 V
▼ Circuit diagram ET7/8, standard version
Permissible voltage U 9.6 … 28.8 V 9.6 … 28.8 V
Current limit 1.8 A 1.45 A
Nominal resistance (at 20 °C) 2.4 Ω 4.05 Ω
Dither a b
R T1 T2 PS Fa Fa1 Fe FS MB B
Frequency 100 Hz 100 Hz
Minimum oscillation range3) 360 mA 250 mA
Duty cycle 100% 100%
Type of protection: see connector version page 86
X1 X2 G MH S MA A
A
MA
Pressure reducing valve a A
View Z Pressure reducing valve a
Z
X1 MA X1
Counter- Counter- B
clockwise clockwise
Clockwise Clockwise
X2 MB X2
Pressure reducing valve b Pressure reducing valve b
Port plate 02
(Size 125)
B
MB
MA
A
Pressure reducing valve a
X1
Counter-
clockwise
B
Clockwise
X2
Pressure reducing valve b
Dimensions, size 28
24
Detail W
Port plate
max. 134
<5
Center of gravity
Notice
Option: SAE working port A and B, same side left, suc-
tion port S top (13): Port plate 10 rotated through 180°,
installation drawing on request
35
3/8-16UNC-2B3)
M10 × 1.51) 22 38
7.5 22
7.5
⌀35
⌀72
⌀35
⌀72
29 30
45 46
▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo
63 9
102.3 50
27 ø8
max. 134
8
98.6
142
Version with
Y1 neutral position
switch, HWDL
38.7
36.
cc
w
5°±1°
20
. 5 ° ±1°
38.7
147
cw
36
Y2
113.4
139.1 139.1
102.4 102.4
max. 134
max. 134
98.6
99.6
107.7
100.4
107.7
100.4
▼ DG – Hydraulic control, direct operated ▼ ET3/ET4 – Electronic control, direct operated, two FTDRE
149.9
111.5 X1, X2 126.9
PS 106.4
max. 134
124.5
129.5
67
99.6
X1
M B, M A
105.5
60
60
68
105.5
70.6 X2 PS
149.9
126.9
106.4
129.5
99.6
Pressure sensors PR4
126.8
105.5
105.5
DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever
139.1
102.4
139.1
max. 134
102.4
99.6
max. 134
99.6
175.4 W
Detail W
175.4 W Detail W
187.7
159.2
23
100.4
max. 157
23
100.4
50
73
86
100.4
70
8
°
70
9
100.4
20
Direction of Direction of actuation
actuation "counter-clockwise" (3L)
"clockwise" (3R)
▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted
138.9 125.3 Z
111.5
102.3 PS
119.6 (Z)
135.6
119.6 (Y)
99.6
67
175.4 W
W Detail W
175.4
Detail W
110.4
max. 157
Y
max. 157
100.4
23
100.4
23
59
100.4
100.4
91.3 Z
Dimensions, size 40
Pressure cut-off
HD valve:
With bypass
Without bypass
Mechanical
neutral position
adjustment
ø127-0.063
0
20
max. 134
<5
M8 × 1.25; 11 deep
DIN 13
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03), port plate (02) rotated
through 180°, installation drawing on request
35 40
M12 × 1.751)
M10 × 1.51)
22 28
7.5 9.5
⌀40
⌀40
⌀80
⌀80
27 32
45 50
3)
7/16-14UNC-2B
38
3/8-16UNC-2B
48
28 22
9.5 7.5
⌀40
⌀40
⌀80
⌀80
40 30
56 46
is a deviation from the standard. Ports designed for straight stud ends according to EN ISO 6149-2
6) Plugged for external boost pressure supply. 12) O = Must be connected (plugged on delivery)
▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo
63 9
50
100.3 27 ø8
8
max. 134
142
98.6
Version with
Y1 neutral position
38.7
cc
switch, HWDL
w
36.
5°±1°
20
. 5 ° ±1°
38.7
147
36
cw
Y2
111.4
137.1 137.1
100.3 100.3
max. 134
max. 134
99.6
98.6
107.7
100.4
100.4
107.7
▼ DG – Hydraulic control, direct operated ▼ ET3/ET4 – Electronic control, direct operated, two FTDRE
129
99.6
67
X1
105.5
59
59
68
105.5
69.6 X2 PS
MB , MA
148
125
MB
(PR4)
129
99.6
105.5
105.5
126.8
DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever
181.7 Direction of
137.1 20 actuation
137.1
100.3 ø8 "clockwise" (3R)
100.3
° 70
70 °
max. 134
max. 134
122.1
99.6
98.6
23
63
50
27
Direction of
23
100.4
actuation
100.4
"Counter-
clockwise"
(3L)
100.4
100.4
max. 159
max. 187.7
159.2
8
181.7
181.7
▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted
137.1
125(PS) 123.3 Z
100.3 Y PS
119.6 (Z)
135.6
max. 134
119.5(Y)
23
99.6
23
67
100.4
100.4
59
100.4
Y
100.4
max. 159
max. 159
89.3 Z
108.9 181.7
181.7
Dimensions, size 56
Pressure cut-off
HD valve:
With bypass (Fe)
Without bypass
Mechanical
neutral position
adjustment
(PS)
(B)
ø127-0.063
0
20
(A)
83
Port plate
max. 136
(T1)
<5
(PS)
M8 × 1.25; 11 deep
DIN 13
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03), port plate (02) rotated through
180°, installation drawing on request
143.5
142
113.5
82(S)
76(PS)
G
20
64.5
ø127-0.063
W
0
82(Fe,Fa)
54.5
4(G)
18
83
113.5
143.5
(T2)
S A
ø19
75(T1)
93
50.8
R
37.5 37.5
<5
72(PS)
50.8
108.5
94.5
max. 136
ø19
B
30
X2 PS M A, M B G
23.8
Center of gravity
35 40
M12 × 1.751)
M10 × 1.51)
22 28
7.5 9.5
⌀40
⌀40
⌀68
⌀68
27 32
45 50
7/16-14UNC-2B3)
48 48
28 28
9.5 9.5
⌀40
⌀40
⌀68
⌀68
40 40
56 56
4) Depending on the application, momentary pressure peaks can 8) The countersink can be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to
fittings. EN ISO 9974-2 type E
5) Only dimensions according to SAE J518, metric fastening thread 9) Optional, see page 79
is a deviation from the standard. 10) The diameter of the countersink deviates from the standard.
6) Plugged for external boost pressure supply. (For details, see page 82, dimensions of the countersinks)
7) Depending on installation position, T1 or T2 must be connected 11) O = Must be connected (plugged on delivery)
(see also installation instructions on page 89). X = Plugged (in normal operation)
▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo
63 9
109.2 50
8
27 ø8
111.1
154.6
Version with
Y1 neutral position
cc
38.7
switch, HWDL
w
36.
5°±1
20
°
5 ° ±1°
38.7
147
36.
cw
Y2
120.3
146 146
109.3 109.3
112.1
111.1
107.7
100.4
100.4
107.7
129.5 X1, X2
PS
137
76
X1
73.5
73.5
72
77.5 X2 PS
DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever
197.4
Direction of
146 146 20
actuation
109.3 109.3 ø8
"clockwise" (3R)
° 70
70 °
9
24.5
112.1
112.1
63
50
27
24.5
Direction of
100.4 actuation
100.4
"Counter-
clockwise"
(3L)
100.4
max. 151.5
100.4
max. 182
153.5
8
197.4
197.4
▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted
146
129.5(PS) 132.2
Z
109.3 Y PS
132.1(Z)
132.1(Y)
148.1
24.5
112.1
24.5
76
100.4
100.4
Y max. 151.5
59
100.4
max. 151.5
100.4
98.2 Z
117.9 197.4
197.4
Dimensions, size 71
115.5 118.5
Pressure cut-off
100.1(Fe)
HD valve
12.7 157.3 PS X1 R X2
Mechanical With bypass
neutral position
adjustment
Fa B
MB
152.5
128.5
65(G) 77(PS)
84 (B)
80.5
T1 Fe
ø127-0.063
53
18
W
114.5
0
84 (A)
15
53
80.5
92
128.5
14.4
15 T2 G S MA A
S
Flange SAE J744 135 114.5 T2
127-2/4 (C) 152.5(T1,T2) Boost-pressure relief valve 84(S) 83 (T2)
214 (G) HD valve 181
237 (S) With bypass 213
293.6 max. 154
240 Detail W
71.3 X1 T1 27.8 Fa Port plate
max. 134
Fa1
83 (T1)
Fe
31 31
76
R
<5
8
57.2
80 (PS)
FS
25
MH
M8 × 1.25; 10 deep
DIN 13
X2 PS M B; M A
233 239
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request
(Fe,Fa)
Fe Fa
MB
(T1)
152.5
128.5
77(PS)
80.5
15
18
53
ø127-0.063
114.5
0
65(G)
80.5(S)
53
92
128.5
(T2)
14.4
G
Flange SAE J744 T2 G S MA S
127-2/4 (C) 15 114.5
T2
Boost-pressure
135 83(T2)
relief valve
152.5(T1,T2) 181
214(G) HD valve 105.5(G)
231(S) With bypass 213
293.6 max. 154
Detail W
241(A, B) 27.8
Port plate
X 1 T1 M H A, B
max. 134
Fe B
102(A,B)
83(T1)
57.2
Fa
13
R
45
<5
ø25
80(PS)
45
57.2
24
ø25
A
X2 P S M A, M B
226(Fa) 27.8
241(Fe)
Center of gravity
Notice
Option: SAE working port A and B, same side right,
suction port S top (13), installation drawing on request
M12 × 1.751) 40 45
28 36
M16 × 21)
9.5 12
⌀45
⌀45
⌀81
⌀81
32 37
50 55
7/16-14UNC-2B3)
48 48
28 28
9.5 9.5
⌀45
⌀45
⌀81
⌀81
40 40
56 56
4) Depending on the application, momentary pressure peaks can 8) The countersink can be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to
fittings. EN ISO 9974-2 type E
5) Only dimensions according to SAE J518, metric fastening thread 9) Optional, see page 79
is a deviation from the standard. 10) The diameter of the countersink deviates from the standard.
6) Plugged for external boost pressure supply. (For details, see page 82, dimensions of the countersinks)
7) Depending on installation position, T1 or T2 must be connected 11) O = Must be connected (plugged on delivery)
(see also installation instructions on page 89). X = Plugged (in normal operation)
▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo
63 9
152.4 50
8
27 ø8
122.5
165.9
Y1 Version with
cc
38.7
neutral position
36
w
switch, HWDL
.5°
20
±1°
. 5 ° ±1°
38.7
36
147
cw
Y2
163.5
189.3 189.3
152.6 152.6
123.5
122.5
107.7
100.4
100.4
107.7
157.3 X1, X2
PS
147.5
77
X1
79
80
79
121.8 X2 PS
DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever
215.5 Direction of
189.3 20 actuation
189.3 152.6 "clockwise" (3R)
152.6 70
° ø8 °
70
123.5
9
11
123.5
63
50
27
11
100.4 Direction of
actuation
100.4
"Counter-
clockwise"
100.4
max. 160
(3L)
100.4
max. 198.5
170
215.5
8
215.5
▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted
189.3 175.4
157.3
Z
152.6 Y PS
143.5 (Z)
159.5
143.5(Y)
11
123.5
11
77
100.4
100.4
Y
59
100.4
100.4
max. 160
max. 160
160.5 141.4 Z
215.5 215.5
Dimensions, size 90
Pressure cut-off
HD valve
Mechanical With bypass
neutral
position
adjustment
ø152.4-0.063
0
20
max. 137.5
Detail W
Port plate
max. 147
Fa1
Fe
<5
FS
M8 × 1.25; 10 deep
MH
DIN 13
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request
40 50
M12 × 1.751)
28 36
M16 × 21)
9.5 12
⌀50
⌀50
⌀81
⌀81
32 42
50 60
3)
5/8-11UNC-2B3)
7/16-14UNC-2B
67 48
36 28
12 9.5
⌀50
⌀50
⌀81
⌀81
55 40
75 56
4) Depending on the application, momentary pressure peaks can 8) The countersink can be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to
fittings. EN ISO 9974-2 type E
5) Only dimensions according to SAE J518, metric fastening thread 9) Optional, see page 79
is a deviation from the standard. 10) The diameter of the countersink deviates from the standard.
6) Plugged for external boost pressure supply. (For details, see page 82, dimensions of the countersinks)
7) Depending on installation position, T1 or T2 must be connected 11) O = Must be connected (plugged on delivery)
(see also installation instructions on page 89). X = Plugged (in normal operation)
▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo
63 9
167.2 50
27
ø8
8
179
140.6
191.9
Y1 Version with
neutral position
switch, HWDL
36.
ccw
50 50
5°±1°
20
5°
cw
3 6.
Y2
147
180.7
203.9 207.8
167.2 170.7
179
140.6
143.5
118.5
107
118.5
107
158.5
X1, X2
PS
173.5
79
X1
75
77
75
130.7 X2 PS
DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever
237.5 Direction of
207.4 207.8 20 actuation
170.7 170.7 "clockwise" (3R)
° ø8
70
70
°
143.5
9
143.5
14
63
50
27
14
Direction of
actuation
107
107
"Counter-
clockwise"
(3L)
max. 153.5
107
107
max. 184
155.5
8
237.5
237.5
▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted
113.5 (Z)
180.2
143.5
180.2
122.5
14
79
14
48.5(Y)
107
107
(Z)
max. 153.5
66.5
107
max.153.5
107
201.7 Y Z
237.5
237.5
Pressure cut-off
(Fe)
HD valve
Mechanical
With bypass
neutral
position
adjustment
(B)
(PS)
ø152.4-0.063
0
30
(A)
(G)
Flange SAE J744 160
152-2/4 (D) (T1,T2) Boost-pressure
(G) (S) (T2)
relief valve
(S)
HD valve
With bypass max. 157.3
Detail W
Port plate
max. 154.2
(T1)
<5
(PS)
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request
137 137
12.7 184.5 Pressure cut-off
X1 R X2
Mechanical HD valve
P S T1
neutral With bypass
position
(Fe)
adjustment MB
191
148.6
91(PS)
30
98
ø152.4-0.063
21
75
MA W
161.6
0
(G) 52
103(S)
T2
75
107
148.6
(T2)
21
Flange SAE J744 T2 G M H S S
152-2/4 (D) 20 MH 114.5
160 Boost-pressure 94(T2)
184.5(T1,T2) relief valve 228.6
239.4(G) HD valve 266.6
262.9(S) With bypass max. 158.5
326.4
Detail W
max. 154.2
B
104(A,B)
94(T1)
66.7
Fe
12
R
<5
58
ø32
90(PS)
58
66.7
A
ø32
X2 P S G M B, M A
31.8
Center of gravity
Notice
Option: SAE working port A and B, same side right,
suction port S top (13), installation drawing on request
45 50
M16 × 21) 36 36
M16 × 21)
12 12
⌀55
⌀55
⌀91
⌀91
37 42
55 60
5/8-11UNC-2B3)
5/8-11UNC-2B3)
67 80
36 36
12 12
⌀55
⌀55
⌀91
⌀91
55 66
75 88
4) Depending on the application, momentary pressure peaks can 9) Optional, see page 79
occur. Keep this in mind when selecting measuring devices and 10) The diameter of the countersink deviates from the standard.
fittings. (For details, see page 82, dimensions of the countersinks)
5) Only dimensions according to SAE J518, metric fastening thread is a 11) The countersink may be deeper than specified in the standard.
deviation from the standard. Ports designed for straight stud ends according to EN ISO 6149-2
6) Plugged for external boost pressure supply. 12) O = Must be connected (plugged on delivery)
▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo
63 9
180 50
27
⌀8
8
191.5
204.4
153.1
Version with
Y1
neutral position
switch, HWDL
36.
ccw
20
5°±1°
50 50
. 5 ° ±1°
cw
36
147
Y2
193.5
216.7 220.2
180 183.5
191.5
153.1
156
118.5
107
118.5
107
▼ DG – Hydraulic control, direct operated ▼ ET7/ET8 – Electronic control, direct operated, two DRE5
198
158
91
X1
128.5
96
90
96
max.158.5
128.5
143.5 X2 PS MB , MA
221.3 MB
179.5 (PR4)
198
158
128.5
max.158.5
128.5
152.3
DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever
266.9 Direction of
220.2 220.2 20 actuation
183.5 "clockwise" (3R)
183.5
° ø8
70
70
°
9
156
156
17
63
17 50
27
Direction of
actuation
107
107
"Counter-
clockwise"
max. 160
(3L)
107
max. 192.5
8 107
162.5
266.9
266.9
▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted
184.5(PS)
183.5 PS Y 198.5(Z)
183.5 Z
192.7
156
193
135
126(Z)
17
91
17
48.5(Y)
107
66.5(Z)
107
max. 160
107
max. 160
107
214.5 Y
Z
266.9
▼ N00 (without boost pump, without through drive) / F00 (with boost pump, without through drive)
NG A1 (N00) A1 (F00)
N00 − without boost pump F00 − with boost pump
28 213.9 223.4
40 220.2 235.7
56 239.4 256.4
71 279.1 293.6
90 287 301
125 320.9 326.4
A1 A1
▼ F015), sizes 28 to 71 (with boost pump) ▼ K015), sizes 28 to 71 (without boost pump)
Flange SAE J744: 82-2 (A) Flange SAE J744: 82-2 (A)
Hub for splined shaft: 5/8 in 9T 16/32DP1) Hub for splined shaft: 5/8 in 9T 16/32DP1)
⌀17.5
+0.01
⌀82.55 +0.05
+0.01
⌀82.55 +0.05
106.4
106.4
A3 A3
A4 A4
106.4 A5 106.4 A5
A1 (to mounting flange) A1 (to mounting flange)
NG A1 A2 A3 A4 A5 NG A1 A2 A3 A4 A5
28 227.9 7.5 8.2 15.2 33.9 28 227.9 7.5 7.5 − 33.2
40 239.7 9 10 17 46 40 234.2 7.5 8.5 − 34.5
56 261.4 10 11 18 38.3 56 254.9 7.5 9 − 30.3
71 297.6 9 10 17 47.8 71 297.6 9 10 17.2 47.8
▼ F014), size 90 (with boost pump) ▼ K014), size 90 (without boost pump)
Flange SAE J744: 82-2 (A) Flange SAE J744: 82-2 (A)
Hub for splined shaft: 5/8 in 9T 16/32DP1) Hub for splined shaft: 5/8 in 9T 16/32DP1)
O-ring4) O-ring4)
+0.01
⌀82.55 +0.05
+0.05
⌀82.55 +0.01
106.4
106.4
9 9
106.4 34 106.4 34
304 (to mounting flange) 304 (to mounting flange)
▼ F014), size 125 (with boost pump) ▼ K014), size 125 (without boost pump)
Flange SAE J744: 82-2 (A) Flange SAE J744: 82-2 (A)
Hub for splined shaft: 5/8 in 9T 16/32DP1) Hub for splined shaft: 5/8 in 9T 16/32DP1)
O-ring4) O-ring4)
+0.01
⌀82.55 +0.05
+0.01
⌀82.55 +0.05
106.4
106.4
10.8 10.8
O-ring4)
⌀20.7
+0.01
⌀82.55 +0.05
106.4
A3
A4
106.4 A5
A1 (to mounting flange)
NG A1 A2 A3 A4 A5
40 239.7 9 10 17 38
56 261.4 10 11 18 39
71 297.6 9 10 17 50
▼ F02, sizes 28 to 56 (with boost pump) ▼ K02, sizes 28 to 56 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 7/8 in 13T 16/32DP1) Hub for splined shaft: 7/8 in 13T 16/32DP1)
+0.05
⌀101.6 +0.01
⌀A6
⌀24
⌀101.6
A3 A3
146 A4 146 A4
x1.75; 19 DEEP/tief
174 A5 174 A5
A1 (to mounting flange) A1 (to mounting flange)
NG A1 A2 A3 A4 A5 ⌀A6 NG A1 A2 A3 A4 A5
28 230.4 9.7 10.7 16.2 42.3 24 28 230.4 8 9.7 13.5 38.4
40 240.7 9.7 11 16 42.6 24 40 240.7 8 9.7 13 38.4
56 262.4 11 12 18.5 48.4 25 56 262.4 11 12 20.5 43.4
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 4) O-ring included in the scope of delivery
flat root, side fit, tolerance class 5 5) Please state in plain text whether the 2-hole horizontal or the
2) Thread according to DIN 13 2-hole vertical version is used.
3) Design according to VDI 2230 with μ = 0.1 for screw quality 8.8
according to ISO 898-1
▼ F024), size 71 (with boost pump) ▼ K024), size 71 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 7/8 in 13T 16/32DP1) Hub for splined shaft: 7/8 in 13T 16/32DP1)
O-ring4) O-ring4)
⌀24
+0.05
+0.01
+0.05
+0.01
146
146
⌀101.6
⌀101.6
12.6 9.8
15.6 12
146 43.7 146 40.4
300.6 (to mounting flange) 300.6 (to mounting flange)
▼ F024), size 90 (with boost pump) ▼ K024), size 90 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 7/8 in 13T 16/32DP1) Hub for splined shaft: 7/8 in 13T 16/32DP1)
O-ring4) O-ring4)
⌀24
⌀24
+0.01
+0.05
+0.01
+0.05
146
146
⌀101.6
⌀101.6
11 11
16.1 15
146 45 146 39
305 (to mounting flange) 305 (to mounting flange)
▼ F024), size 125 (with boost pump) ▼ K024), size 125 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 7/8 in 13T 16/32DP1) Hub for splined shaft: 7/8 in 13T 16/32DP1)
O-ring4) O-ring4)
⌀24
⌀24
+0.05
+0.01
+0.01
+0.05
146
146
⌀101.6
⌀101.6
10.9 11
15.9 14
146 42.9 146 39.4
330.9 (to mounting flange) 330.9 (to mounting flange)
▼ F04, sizes 28 to 56 (with boost pump) ▼ K04, sizes 28 to 56 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)
+0.01
+0.01
+0.05
⌀101.6
⌀101.6
⌀A6
⌀A6
A3 A3
146 A4 146 A4
174 A5 174 A5
A1 (to mounting flange) A1(to mounting flange)
▼ F044), size 71 (with boost pump) ▼ K044), size 71 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)
O-ring4) O-ring4)
⌀27
⌀27
+0.01
+0.05
+0.01
+0.05
146
⌀101.6
146
⌀101.6
13 12
15.5 17
146 56.2 146 53
300.6 (to mounting flange) 300.6 (to mounting flange)
▼ F044), size 90 (with boost pump) ▼ K044), size 90 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)
O-ring4) O-ring4)
⌀27
⌀27
+0.01
+0.05
+0.01
+0.05
146
146
⌀101.6
⌀101.6
10 11
15 15.9
146 51 146 51
305 (to mounting flange) 305 (to mounting flange)
▼ F044), size 125 (with boost pump) ▼ K044), size 125 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)
O-ring4) O-ring4)
⌀27
⌀27
+0.01
+0.05
+0.01
+0.05
146
⌀101.6
146
⌀101.6
11 10.8
15.4 16.3
146 45.9 146 46.8
330.9 (to mounting flange) 330.9 (to mounting flange)
▼ F09, size 40 (with boost pump) ▼ K09, size 40 (without boost pump)
Flange SAE J744: 127-2 (C) Flange SAE J744: 127-2 (C)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)
+0.01
+0.05
+0.05
⌀27
⌀27
⌀127
15 14 ⌀127
181 20.5 181 18.9
213 55.2 213 56
244.7 (to mounting flange) 244.7 (to mounting flange)
▼ F074), size 56 (with boost pump) ▼ K074), size 56 (without boost pump)
Flange SAE J744: 127-2 (C) Flange SAE J744: 127-2 (C)
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)
⌀32.7
+0.01
+0.01
+0.05
+0.05
⌀127
⌀127
14 10.8
181 17.5 181 17.3
213 53.2 213 51.8
266.4 (to mounting flange) 266.4 (to mounting flange)
▼ F07, size 71 (with boost pump) ▼ K07, size 71 (without boost pump)
Flange SAE J744: 127-2 (C) Flange SAE J744: 127-2 (C)
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)
⌀33.6
+0.01
+0.05
+0.01
+0.05
⌀127
⌀127
15.6 17.5
181 18.6 181 20.5
213 56.8 213 58.2
303.6 (to mounting flange) 303.6 (to mounting flange)
▼ F074), size 90 (with boost pump) ▼ K074), size 90 (without boost pump)
Flange SAE J744: 127-2/4 (C) Flange SAE J744: 127-2/4 (C)
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)
⌀33.5
+0.01
+0.05
+0.01
+0.05
114.5
114.5
181
181
⌀127
⌀127
14 14
114.5 16.5 114.5 17.4
181 59.4 181 52.4
309 (to mounting flange) 309 (to mounting flange)
▼ F074), size 125 (with boost pump) ▼ K074), size 125 (without boost pump)
Flange SAE J744: 127-2/4 (C) Flange SAE J744: 127-2/4 (C)
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)
⌀33.5
+0.01
+0.05
+0.01
+0.05
114.5
114.5
181
181
⌀127
16 14 ⌀127
114.5 18.5 114.5 20.3
181 60.1 181 52.5
335.9 (to mounting flange) 335.9 (to mounting flange)
▼ F734), size 90 (with boost pump) ▼ K734), size 90 (without boost pump)
Flange SAE J744: 152-2/4 (D) Flange SAE J744: 152-2/4 (D)
Hub for splined shaft: W35 2×16×9g according to DIN 5480 Hub for splined shaft: W35 2×16×9g according to DIN 5480
+0.01
+0.05
+0.01
+0.05
161.6
161.6
⌀152.4
200
200
⌀152.4
161.6 13 161.6
228.6 14 228.6 14
266.6 48.5 266.6 47.1
309 (to mounting flange) 309 (to mounting flange)
▼ F694), size 125 (with boost pump) ▼ K694), size 125 (without boost pump)
Flange SAE J744: 152-2/4 (D) Flange SAE J744: 152-2/4 (D)
Hub for splined shaft: 1 3/4 in 13T 8/16DP1) Hub for splined shaft: 1 3/4 in 13T 8/16DP1)
+0.01
+0.05
0
+0.01
+0.05
⌀38.23
161.6
161.6
⌀152.4
200
200
⌀152.4
161.6 18 161.6
228.6 19 228.6 20.2
266.6 58.8 266.6 73.2
343.9 (to mounting flange) 343.9 (to mounting flange)
Notice
The mounting options listed only apply for drive shaft
versions with undercut. Please contact us for drive shafts
without undercut.
Total length A
A4VG A4VG 2nd pump1)
1st pump NG28 NG40 NG56 NG71 NG90 NG125
NG28 453.8 ‒ ‒ ‒ ‒ ‒
NG40 464.1 480.4 ‒ ‒ ‒ ‒
NG56 485.8 502.1 522.8 ‒ ‒ ‒
NG71 524.0 539.3 560.0 597.2 ‒ ‒
NG90 528.4 544.7 565.4 602.6 610.0 ‒
NG125 554.3 571.6 592.3 629.5 644.9 670.3
1) 2nd pump without through drive and with boost pump, F00
The two high-pressure relief valves protect the hydrostatic Settings on high-pressure relief valve A and B
gear (pump and motor) from overloading. They limit the Differential pressure setting ΔpHD = ... bar
maximum pressure in the respective high-pressure line and Test pressure of the HD valve (at qV 1) pmax = ... bar
serve simultaneously as boost valves. (pmax = ΔpHD + pSp)
The high-pressure relief valves are exclusively intended to
The valve settings are made at n = 1000 rpm and at Vg max
protect the system from high-pressure peaks until the
(qv 1). There may be deviations with other operating
control dynamics of the pressure cut-off ensure the
parameters.
intended maximum working pressure.
▶ When ordering, state the differential pressure setting
A hydraulic-mechanical or electronic pressure cut-off must
∆pHD in the plain text.
be provided for permanent high pressure limitation.
▼ Circuit diagram1)
Setting ranges
High-pressure relief valves
High-pressure relief valve, Differential pressure setting
direct operated (NG28 to 56) ∆pHD a b
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
Setting range valve 3, 5 420 bar
∆pHD 250 to 420 bar 400 bar
(see type code)
360 bar
340 bar
320 bar
300 bar
270 bar
250 bar
Setting range valve 4, 6 250 bar
X1 X2 G MH S MA A
∆pHD 100 to 250 bar 230 bar
(see type code)
200 bar
150 bar
Example: Δp drive design = 370 bar (pA, B – pSp)
100 bar
Max. working ‒ Boost + Safety = Differential
High-pressure relief valve, Differential pressure setting pressure pA,B pressure pSp pressure ∆pHD
pilot operated (NG71 to 125) ∆pHD 390 bar ‒ 20 bar + 30 bar = 400 bar
Setting range valve 1 420 bar
∆pHD 100 to 420 bar
▶ Test pressure of the HD valve (at qV1):
400 bar
(see type code) pmax = 420 bar (pmax = ΔpHD + pSp)
360 bar
340 bar ▼ Setting diagram
320 bar
pmax
300 bar ≥ 30 bar
270 bar
250 bar Safety
Set pressure3)
Differential pressure ΔpHD
HD valve setting
200 bar
Δp drive design
150 bar
100 bar
at port A, B
pSp
boost
pSp
Dimensions
X1 X2 G MH S MA A
M2
M4
M3
M1
M1
[mm]
NG M1 max. M2 M3 M4
28 125.5 40.1 24 −
40 125.5 38.1 24 −
56 141.5 44 25.5 −
71 151 86.3 − 28.5
90 155 95.7 31.5 −
125 177.5 104.5 − 35.5
T2
a b
T4
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
T3
X3
T1
X1 X 3 X4 X2 G MH S MA A
[mm]
T1
X4
NG T1 T2 T3 T4
28 92 40.1 − 24
40 92 38.1 − 24
56 104.5 44 − 25
71 113.5 86.3 28 −
90 111.5 95.7 − 30
125 136 104.5 34 −
Working port (port plate) based on DIN 3852 Working port (port plate) based on ISO 6149
The measuring ports MA, MB and MH are designed based The measuring ports MA, MB and are designed based on
on DIN 3852 and designed for straight stud ends according ISO 6149 and designed for straight stud ends according to
to EN ISO 9974-2 type E. The countersink may, however, EN ISO 6149-2. The countersink may, however, be deeper
be deeper than specified in the standard. than specified in the standard.
▼ Porting pattern (example port plate 02) ▼ Porting pattern (example port plate 22)
B
MB
MB
(PR4)
MA
MA
(PR4)
MH A
▼ Countersink of the measuring ports MA, MB and MH ▼ Countersink of the measuring ports MA, MB
⌀26 ⌀26
max.
max.
2.7
2.7
Version S
Filter version Suction filter
Recommendation With contamination indicator,
with bypass
Recommended flow resistance at filter element
At ν = 30 mm2/s, n = nmax Δp = 0.1 bar
At ν = 1000 mm2/s, n = nmax Δp = 0.3 bar
Pressure at suction port S
Continuous pS min (ν ≤ 30 mm2/s) ≥0.8 bar absolute
Short-term, at a cold start (t < 3 ≥ 0.5 bar absolute
min)
Maximum pressure pS max ≤ 5 bar absolute
▼ Circuit diagram1)
a b
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
⌀D1
Boost pressure inlet Port Fa
Fe
Boost pressure outlet Port Fe
Filter version Boost pressure filter
Recommendation With contamination indicator,
⌀D2
with cold start valve3)
⌀D3
Filter arrangement Separate in the pressure line (inline filter) FS
The boost pressure filter is not included in the scope
of delivery.
NG ⌀D1 ⌀D2 ⌀D3
Notice 40 24 +0.130
−0 24 +0.130
−0 24 +0.130
−0
from a boost circuit), a filter must be used that fulfills 125 40 +0.160
−0 40 +0.160
−0 40 +0.160
−0
▼ Circuit diagram1)
a b
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
Notice
The pressure drop at the filter is viscosity- and ▼ Dimensions
F3
Differential pressure/flow behavior according to ISO 3968
(valid for non-contaminated filter element). A
100
F7
F6
1000 mm2/s
30 mm2/s
F5
F4
Differential pressure Δp [bar]
NG40 … 56 NG125
10
NG F1 F2 F3 F4 F5 F6 F7
NG71… 90 40 201.7 47.7 160 175 135 0 42
NG125
56 218.4 64.4 163 178 138 0 42
NG71 … 90
0.1
10 50 100 200
Flow [l/min]
a b
▼ Circuit diagram
R T1 T2 2) 2) PS Fa MB B
1 2
P
a b
R T1 T2 2) 2) PS Fa MB B
X1 X2 G MH S MA A
▼ Dimensions
F1
F2 Detail A
rotated by 90° X1 X2 G MH S MA A
▼ Dimensions
F3
F1 Detail A
A
F7
F2 rotated by 90°
F6
F5
F3
F4
A
NG F1 F2 F3 F4 F5 F6 F7
F7
F6
Version E
This variation should be used in versions without inte-
grated boost pump (N and/or K).
Port S is plugged.
The boost pressure supply comes from port Fa.
The filter should be installed separately on port Fa before
the boost pressure supply.
To ensure the functional reliability, maintain the required
cleanliness level for the boost fluid fed in at port Fa
(see page 7).
▼ Circuit diagram1)
a b
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
DEUTSCH DT04-2P-EP04
▶ P: Molded, 2-pin, without bidirectional suppressor
diode (standard).
▶ Q: Molded, 2-pin, with bidirectional suppressor diode
(only for switching solenoids on control module
EZ and DA)
The following type of protection ensues with the installed
mating connector:
▶ IP67 (DIN/EN 60529) and
▶ IP69K (DIN 40050-9)
The protection circuit with bidirectional suppressor diode
is needed to limit overvoltages. Overvoltages are caused
by switching off the current with switches, relay contacts
or by diskonnecting the mating connector while voltage is
applied.
▼ Switching symbol
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
Notice
▶ If necessary, you can change the position of the
connector by turning the solenoid.
▶ The procedure is defined in the instruction manual.
The rotary inch valve allows for any reduction of pilot Dimensions
pressure, independently of drive speed, through
72
mechanical actuation of the control lever. The control
63
lever is equipped with an internal rotational limiter ±90° 1 2 50
(drawing item 1 and 2). 27
8
The valve is arranged separately from the pump and is
connected to the pump by a hydraulic control line via port
ø8
PS (maximum line length: approx. 2 m).
The rotary inch valve must be ordered separately.
36
30
NG Material Direction of actuation Throttle cross-
14
number of the control lever section ⌀
28, 40, R902048734 Clockwise 4.6 ø18
4
56, 71, 90 R902048735 Counter-clockwise
4.6
8
M8 × 30; DIN 912
24.5 Tightening torque 25 Nm
R902070172 Clockwise 2.7
R902066994 Counter-clockwise 2.7 2 clockwise
125 R902048740 Clockwise 4.7
2(X)
R902048741 Counter-clockwise 4.7 X
52
32
Notice
16
24.5
X1 X2 G MH S MA A
To ensure that rotating components (coupling hub) and DIN splined shaft (spline according to DIN 5480)
fixed components (housing, retaining ring) do not come Splined shaft Z or A
into contact with each other, the installation conditions The outer diameter of the coupling hub must be smaller
described here must be observed. This depends on the than the case diameter d3 in the area near the drive shaft
pump size and the splined shaft. collar (dimension x2 – x4).
Observe diameter of relief on sizes 28 and 40.
SAE splined shaft (spline according to ANSI B92.1a)
x2
Splined shaft S and/or T
7 (NG28 and 40 only)
The outer diameter of the coupling hub must be smaller Coupling hub x1
than the inner diameter of the retaining ring (dimension
d2) in the area near the drive shaft collar
(dimension x2 – x3).
Observe diameter of relief on sizes 28 and 40.
only)
only)
x2
(NG 28)
(NG 40)
⌀d2 min
7 (NG28 and 40 only)
⌀72 (NG28
⌀80 (NG40
x1
⌀d1
⌀d3
Coupling hub
⌀d4
x4
⌀72 (NG28 only)
⌀80 (NG40 only)
⌀d2 min
⌀d1
⌀d4
⌀d3
x3
NG ⌀d1 SAE splined ⌀d1 DIN splined ⌀d2 min ⌀d3 ⌀d4 x1 x2 x3 x4
shaft shaft
28 33.5 32.1 43.4 55±0.1 101.6 0 3.3+0.2 9.5−0.5 8+
0.9 10 +0.9
−0.054 −0.6 −0.6
40 38.5 37.1 51.4 63±0.1 127 0 4.3+0.2 12.7−0.5 8+
0.9 10 +0.9
−0.063 −0.6 −0.6
56 38.5 37.1 54.4 68±0.1 127 0 7.0+0.2 12.7−0.5 8+
0.9 10 +0.9
−0.063 −0.6 −0.6
71 43.5 42.1 66.5 81±0.1 127 0 7.0+0.2 12.7−0.5 8+
0.9 10 +0.9
−0.063 −0.6 −0.6
90 48.5 47.1 66.5 81±0.1 152.4 0 6.8+0.2 12.7−0.5 8+
0.9 10 +0.9
−0.063 −0.6 −0.6
125 53.5 52.1 76.3 91±0.1 152.4 0 7.0+0.2 12.7−0.5 8+
0.9 10 +0.9
−0.063 −0.6 −0.6
Installation instructions
level. The permissible suction height hS results from the R Air bleed port
total pressure loss; it must not, however, be higher than R1 Air bleed port (special version)
The suction pressure at port S must also not fall below the G Boost pressure port inlet
minimum value of 0.8 bar absolute during operation T1, T2 Drain port
When designing the reservoir, ensure that there is adequate ht min Minimum required immersion depth 7.87 in (200 mm)
distance between the suction line and the drain line. hmin Minimum required distance to reservoir bottom 3.94 in
(100 mm)
We recommend using a baffle (baffle plate) between
hS max Maximum permissible suction height 31.5 in (800 mm)
suction line and drain line. A baffle improves the air
separation ability as it gives the hydraulic fluid more time
for desorption. Apart from that, this prevents the heated
return flow from being drawn directly back into the suction
line. The suction port must be supplied with air-free,
calmed and cooled hydraulic fluid.
SB SB
ht min
ht min
R hmin
T1 hmin R1
R
Filling unit T2
Filling unit T1
G
M M
T2 G S S
SB SB
ht min ht min
hmin hmin
Filling unit T1 S
S G T2
M
Filling unit
T1
T2 G M
SB SB
ht min ht min
hmin hmin
S Filling unit G T2
T1 M
G M
T2
Filling unit
S T1
R R1
R
T2 T1 Filling unit
Filling unit T1
G
0.5 bar
M
M
T2 G S S
hS max SB SB hS max
ht min ht min
hmin
hmin
T1
T2 hS max SB
SB hS max
M G
ht min ht min
hmin Filling unit hmin
T1 T2 hS max
SB SB hS max S T1
ht min ht min
hmin hmin
▶ The pump is designed to be used in a closed circuit. ▶ With dynamic power flow (change of pumps to
▶ The project planning, installation and commissioning of operation as a motor) a maximum of 95% Vg max is
the axial piston unit requires the involvement of skilled permissible. We recommend configuring the software
personnel. accordingly.
▶ Before using the axial piston unit, please read the ▶ Please note that a hydraulic system is an oscillating
corresponding instruction manual completely and system. This can lead, for example, to the stimulation
thoroughly. If necessary, this can be requested from the natural frequency within the hydraulic system
Bosch Rexroth. during operation at constant rotational speed over a
▶ Before finalizing your design, please request a binding long period of time. The stimulator frequency of the
installation drawing. pump is 9 times the rotational speed frequency.
▶ The specified data and notes contained herein must be This can be prevented, for example, with suitably
observed. designed hydraulic lines.
▶ Depending on the operating conditions of the axial ▶ Please note the details regarding the tightening torques
piston unit (working pressure, fluid temperature), of port threads and other threaded joints in the
the characteristic curve may shift. instruction manual.
▶ Preservation: Our axial piston units are supplied as ▶ The ports and fastening threads are designed for the
standard with preservation protection for a maximum pmax permissible pressures of the respective ports,
of 12 months. If longer preservation protection is see the connection tables. The machine or system
required (maximum 24 months), please specify this in manufacturer must ensure that the connecting elements
plain text when placing your order. The preservation and lines correspond to the specified application
periods apply under optimal storage conditions, details conditions (pressure, flow, hydraulic fluid,
of which can be found in the data sheet 90312 or the temperature) with the necessary safety factors.
instruction manual. ▶ The service ports and function ports are only intended
▶ Not all versions of the product are approved for use in to accommodate hydraulic lines.
a safety function according to ISO 13849. Please
consult the responsible contact person at Bosch
Rexroth if you require reliability parameters
(e.g. MTTFD) for functional safety.
▶ Depending on the type of control used, electromagnetic
effects can be produced when using solenoids.
Applying a direct voltage signal (DC) to solenoids does
not create electromagnetic interference (EMI) nor is the
solenoid affected by EMI. Electromagnetic interference
(EMI) potential exists when operating and controlling
a solenoid with a modulated direct voltage signal
(e.g. PWM signal) Appropriate testing and measures
should be taken by the machine manufacturer to ensure
other components or operators (e.g. with pacemaker)
are not affected by this potential.
▶ Pressure cut-off (hydraulic or electronic) is not a suf-
ficient safeguard against pressure overload. Therefore,
a pressure relief valve must be added to the hydraulic
system (integrated in the pump or external in the sys-
tem).Observe the technical limits of the pressure relief
valves here.
Safety instructions
Bosch Rexroth AG © Bosch Rexroth AG 1994. All rights reserved, also regarding any disposal,
Glockeraustraße 2 exploitation, reproduction, editing, distribution, as well as in the event of
89275 Elchingen applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain condition
Tel. +49 7308 82-0 or suitability for a certain application can be derived from our information.
[email protected] The information given does not release the user from the obligation of own
www.boschrexroth.com judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.