Axial Piston Variable Pump (A) A10VSO Series 31 Americas: RE-A 92711/04.2017, Bosch Rexroth AG
Axial Piston Variable Pump (A) A10VSO Series 31 Americas: RE-A 92711/04.2017, Bosch Rexroth AG
Axial Piston Variable Pump (A) A10VSO Series 31 Americas: RE-A 92711/04.2017, Bosch Rexroth AG
(A)A10VSO Series 31
RE-A 92711
Edition: 04.2017
Americas Replaces: 04.2012
Features Contents
▶▶ Variable pump with axial piston rotary group in swash- Type code 2
plate design for hydrostatic drives in open circuit. Hydraulic fluids 4
▶▶ The flow is proportional to the drive speed and displace- Working pressure range 6
ment. Technical data, standard unit 7
▶▶ The flow can be infinitely varied by adjusting the swash- Technical data, high-speed version 8
plate angle. Technical data, HF hydraulic fluids, maximum rotational
▶▶ 2 drain ports speed 9
▶▶ Excellent suction performance DG – Two-point control, direct operated 12
▶▶ Low noise level DR – Pressure controller 13
▶▶ Long service life DRG – Pressure controller, remote controlled 14
▶▶ Favorable power/weight ratio DFR/DFR1 – Pressure flow controller 15
▶▶ Versatile controller range DFLR – Pressure, flow and power control 17
▶▶ Short control time ED – Electrohydraulic pressure control 18
▶▶ The through drive is suitable for adding gear pumps and ER – Electrohydraulic pressure control 19
axial piston pumps up to the same size, i.e., 100% Dimensions, size 18 to 140 20
through drive. Dimensions, through drive 38
▶▶ Suitable for operation with mineral oil and HF hydraulic Overview of mounting options 42
fluids Combination pumps (A)A10VSO + (A)A10VSO 43
Connector for solenoids 44
Installation instructions 45
Project planning notes 48
Safety instructions 48
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13
A10VS O / 31 – V
Operating mode
03 Pump, open circuit O
Size (NG)
04 Geometric displacement, (see table of values on pages 6 and 7) 18 28 45 71 88 100 140
Control device
05 Two-point control, direct operated ● ● ● ● ● ● ● DG
Pressure controller hydraulic ● ● ● ● ● ● ● DR
with flow controller hydraulic X-T open ● ● ● ● ● ● ● DFR
X-T plugged with flushing function ● ● ● ● ● ● ● DFR1
X-T plugged without flushing function ● ● ● ● ● ● ● DRSC
with pressure cut-off hydraulic remote controlled ● ● ● ● ● ● ● DRG
electrical negative control U = 12 V ● ● ● ● ● ● ● ED71
U = 24 V ● ● ● ● ● ● ● ED72
electrical positive control U = 12 V ● ● ● ● ● ● ● ER71
U = 24 V ● ● ● ● ● ● ● ER72
Pressure,flow and power controller – ● ● ● ● ● ● DFLR
Series
06 Series 3, index 1 31
Direction of rotation
07 Viewed on drive shaft clockwise R
counter-clockwise L
Sealing material
08 FKM (fluoroelastomer) V
NBR (nitrile rubber) only if using HFA, HFB and HFC hydraulic fluids (position 01; order code “E”) P
Drive shaft
09 Splined shaft standard shaft ● ● ● ● ● ● ● S
ANSI B92.1a similar to shaft “S” however for higher input torque ● ● ● ● ● – – R
reduced diameter, not for through drive ● – – – – ● – U
Parallel keyed shaft ISO 3019-1 permissible through-drive torque (see page 10) ● ● ● ● ● ● ● K
Working port
11 SAE flange port UNC fastening at side, opposite ● ● ● – – ● ● 62
thread – – – ● ● – – 92
01 02 03 04 05 06 07 08 09 10 11 12 13
A10VS O / 31 – V
13 Without connector (without solenoid, with hydraulic control only, without code) ● ● ● ● ● ● ●
HIRSCHMANN connector – without suppressor diode ● ● ● ● ● ● ● H
Notice
▶▶ Note the project planning notes on page 48.
▶▶ In addition to the type code, please specify the
relevant technical data when placing your order.
Hydraulic fluids
The (A)A10VSO variable pump is designed for operation Notes on selection of hydraulic fluid
with HLP mineral oil according to DIN 51524-2. The hydraulic fluid should be selected so that the operating
Application instructions and requirements for hydraulic viscosity in the operating temperature range is within the
fluids should be taken from the following data sheets optimum range (νopt see selection diagram).
before the start project planning:
▶▶ 90220: Hydraulic fluids based on mineral oils and Notice
related hydrocarbons ▶▶ The axial piston unit is suitable for operation with water-
▶▶ 90221: Environmentally acceptable hydraulic fluids containing HF hydraulic fluid. See version “E”
▶▶ 90222: Fire-resistant, water-free hydraulic fluids
(HFDR/HFDU) (for permissible technical data,
see data sheet 90225)
▶▶ 90223: Fire-resistant, water-containing hydraulic fluids
(HFAE, HFAS, HFB, HFC) for version “E” see also data
sheet 90225.
▶▶ 90225: Restricted technical data only for operation with
fire-resistant, water-free and water-containing hydraulic
fluids (HFDR, HFDU, HFA, HFB, HFC)- technical data
▼▼ Selection diagram
[mm2/s] [SUS]
Maximum permissible viscosity
1600 7400
for cold start 1000 4600
Warm-up phase
600 3000
400 2000
200 1000
VG 68
VG 46
VG
VG 32
VG 2
10
2
100 500
Viscosity v
Continuous 60 300
operation
40 200
36 170
νopt
20 100
16 74
10 60
Minimum permissible viscosity
7 50
for short-term operation
-40 -25 -10 0 10 30 50 70 90 115 [°C]
Minimum permissible viscosity for cold start -40 -13 14 32 50 86 122 158 194 240 [°F]
Temperature θ [ °C]
1) Corresponds e.g. for VG 46 to a temperature range of +39.2 °F 3) If the temperature at extreme operating parameters cannot
(+4 °C) to +185 °F (+85 °C) (see selection diagram) be adhered to, please contact us.
2) Version EA10VSO...-P (if operating with HFA, HFB and HFC
hydraulic fluids
Bosch Rexroth AG, RE-A 92711/04.2017
Axial piston variable pump | A10VSO Series 31 5
Hydraulic fluids
Maximum pressure pS max 145 psi (10 bar) For higher inlet pressure, please consult us
absolute
Leakage pressure at port L, L1
Maximum pressure pL max 30 psi (2 bar) Maximum 7.5 psi (0.5 bar) higher than inlet pressure at port S, but not higher
absolute1) than pL max. A case drain line to the reservoir is required.
24 (1.6)
t2 [psi (bar)]
Single operating periodt1 tn
Standard version
1.1
Nominal pressure pnom
abs
17 (1.2)
Pressure p
Inlet pressure pS
High speed version
1.0 15 (1.0)
13 (0.9)
0.9 12 (0.8)
Minimum pressure (high-pressure side)
0.7 0.8 0.9 1.0
Displacement Vg/ Vg max
Time t
During continuous operation in overspeed over nnom,
Total operating period = t1 + t2 + ... + tn a reduction in operational service life is to be expected
due to cavitation erosion.
Technical data, high-speed version (external dimensions are the same as the standard version)
Notice
▶▶ Theoretical values, without efficiency and tolerances;
values rounded
▶▶ Operation above the maximum values or below the
minimum values may result in a loss of function, a
reduced service life or in the destruction of the axial
piston unit. Bosch Rexroth recommends checking the
load by means of test or calculation / simulation and
comparison with the permissible values.
a/2 a/2
a
Maximum axial force ± Fax max lbf 157 225 337 540 540 899 1079
Fax +
–
(N) (700) (1000) (1500) (2400) (2400) (4000) (4800)
Notice
▶▶ The values given are maximum values and do not apply
to continuous operation. For drives with radial loading
(pinion, V-belt drives) please contact us!
▼▼ Distribution of torques
T1 T2
TE
TD
The variable pump can be set to a minimum swivel angle by ▼▼ Circuit diagram
120
100
50
DR – Pressure controller
The pressure controller limits the maximum pressure at the ▼▼ Circuit diagram, sizes 18 to 100
▼▼ Characteristic curve
L1 S
max
Hysteresis/pressure rise Δp
4100 (280)
Working pressure pB [psi (bar)]
290 (20)
Controller data
and θfluid = 122 °F (50 °C). Hysteresis and Δp [psi maximum 45 (3)
repeatability (bar)]
Control fluid [gpm maximum approx. 0.8 (3)
consumption (l/min)]
For the remote controlled pressure controller, the LS pres- ▼▼ Circuit diagram DRG nominal size 18 to 100
4100 (280)
1
Working pressure pB [psi (bar)]
Notice
▶▶ There is no valve for maximum internal pressure set-
Stand by 2)
and θfluid = 122 °F (50 °C). Hysteresis and Δp [psi maximum 45 (3)
repeatability (bar)]
1) In order to prevent damage to the pump and the system, Control fluid [gpm maximum approx. 1.2 (4.5)
the permissible setting range must not be exceeded. consumption (l/min)]
The range of possible settings at the valve is higher. DR and DRG
2) Zero stroke pressure from pressure setting ∆p on controller (2)
Bosch Rexroth AG, RE-A 92711/04.2017
Axial piston variable pump | A10VSO Series 31 15
DFR/DFR1/DRSC – Pressure flow controller
In addition to the pressure controller function (see ▼▼ Circuit diagram DFR size 18 to 100
page 13), a variable orifice (e.g. directional valve) is used With DFR1 plugged
▼▼ Characteristic curve
max
4100 (280)
Hysteresis/pressure rise Δp
S
Working pressure pB [psi (bar)]
L1
2
1
Stand by 2)
qV max B
1
The metering orifice (control block) and the line is not
Flow qV [l/min]
NG 18 28 45 71 88 100 140
Flow deviation Δqv max [gpm (l/min)] 0.20 0.30 0.50 0.70 0.90 1.10 1.60
(0.9) (1.0) (1.8) (2.8) (3.4) (4.0) (6.0)
Hysteresis and repeatability Δp [psi (bar)] maximum 60 (4)
Control fluid consumption [gpm (l/min)] maximum approx. 0.8 to 1.2 (3 to 4.5) (DFR)
maximum approx. 0.8 (3) (DFR1/DRSC)
Pressure controller equipped like DR, see page 13. ▼▼ Circuit diagram, sizes 28 to 100
4350 (300)
4000 (280) Maximum
power curve
3600 (250)
Working pressure pB [psi (bar)]
2900 (200)
2200 (150)
1450 (100)
Maximum
power curve L1 S
725 (50)
0
▼▼ Circuit diagram, size 140
∆qV 1
(see table on
page 16)
L
B
Torque T [Nm]
0 100
Flow qV [%]
L1 S
Please contact us regarding beginning of control
at < 725 psi (50 bar)
When ordering please state the power characteristics to be 1 The metering orifice (control block) and the line is not
set at the factory in plain text, e.g. 27 HP (20 kW) at included in the scope of delivery.
1500 rpm.
Controller data
For technical data of pressure controller DR see page 13.
For technical data of flow controller FR see page 16.
Control fluid consumption approx. 1.5 gpm (5.5 l/min) max.
The ED valve is set to a certain pressure by a specified ▼▼ Influence of the pressure setting on standby
(maximally energized)
variable solenoid current.
With changes on the consumer (load pressure), this causes 500 (34)
an increase or decrease in the pump swivel angle (flow) in 465 (32)
order to maintain the electrically set pressure level. 435 (30)
As the solenoid current signal drops towards zero, the 320 (22)
pressure cut-off (secure fail safe function in case of power 260 (18)
failure, e.g. for fan speed control). The swivel time charac- 230 (16)
200 (14)
teristic of the ED control was optimized for the use as a fan
2050 2300 2600 2900 3200 3500 3800 4100
drive system. (140) (160) (180) (200) (220) (240) (260) (280)
When ordering, specify the type of application in plain text. Maximum pressure setting [psi (bar)]
4000 (280)
Working pressure [psi (bar)]
ED deactivation of
control
Maximum ad-
justable con-
2050 (140)
trol pressure
4000 (280)
Hysteresis/pressure rise
Δp max < 60 psi (4 bar)
Setting range
L1 S
(deenergized)
4350 (300)
Working pressure [psi (bar)]
4000 (280) L1 S
3600 (250)
Dimensions, size 18
▼▼ Port plate 62
Valve mounting for counter-
V
clockwise rotation
1)
3.27 (83)
max.4.33 (110)
(1
1.57(40)
X
43
Flange L L
0.
ISO 3019-1
45°
X
45°
2.48 (63)
(Ø82.55 - 0.054)
6)
3.250
DIA 3.248
(6
0
60
2.
2.48 (63)
2.52 (64)
2.72 (69)
0.45 (11.5) 4.19 (106.4)
1.69(43) L1 5.98 (152)
S
5.71 (145) 4.29 (109)
7.68 (195) 4.96 (126)
Detail V Detail W
0.87 (22.2)
B S
2.06 (52.4)
0.98 (ø25)
(47.6)
1.87
0.79 (ø20)
1.03
(26.2)
▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 5/8 in (SAE J744)
S ‒ 11T 16/32DP 1)
R ‒ 11T 16/32DP 1)2)
U ‒ 9T 16/32DP1)
1.18 (30)
0.55
0.55
1/4-20UNC-2B3) 4)
(14) 0.94
1/4-20UNC-2B3) 4)
Centering5)
R 0,12 × 0.26
Usable 0.83 (R 3.15 × 6.7)
0.83 spline length (21) DIN 332 0.62
(21) 1.50 (38) (15.8)
1.50 (38) 1.25
(31.8)
1.30 (33)
Key width
0.098 1.13 0.19 (4.76)
(2.5) (28.6)
(21.1)
0.83
Centering5)
R 0.12 × 0.26 1.61(41)
DIN 332
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Depending on the application, momentary pressure peaks can occur.
flat root, side fit, tolerance class 5 Keep this in mind when selecting measuring devices and fittings.
2) Splines according to ANSI B92.1a, spline runout is a deviation 7) The countersink can be deeper than as specified in the standard.
from standard. 8) Depending on the installation position, L or L1 must be connected
3) Thread according to ASME B1.1 (also see installation instructions starting on page 45).
4) For notes on tightening torques, see the instruction manual 9) O = Must be connected (plugged when delivered)
5) Coupling axially secured, e.g. with a clamp coupling or radially X = Plugged (in normal operation)
mounted clamping screw
X
X
4.76 (121)1)
5.08 (129)1) Valve mounting for counter- Valve mounting for counter-
clockwise rotation clockwise rotation
5.51 (140)
max. 4.33 (110)
X
1.57 (40)
X
4.29 (109)
4.96 (126)2)
4.96 (126)
1) To flange surface
2) ER7.: 6.34 inch (161 mm) if using an intermediate plate pressure
controller
Dimensions, size 28
▼▼ Port plate 62
Valve mounting for
V
5.47 (139) counter-clockwise 4)
B (7
rotation
)
0.37 (9.5) 3.54 (90) 91
14
2.
(ø
0.25 (6.3) L X L
1.57 (40)
55
0.
ISO 3019-1
IA
D
45°
45°
3.15 (80)
X
(ø101.6 -0.054)
DIA 4.0000
3.9979
0
6.
85
(Ø
2.91 (74)
3.15 (80)
17
4)
0.55 (14)
S 5.75 (146)
1.57 (40) L1
6.46 (164)
6.46 (164)
3.29 (83.5) 4.68 (119)
7.64 (194)
5.35 (136)
8.11 (206)
Detail V Detail W
0.87 (22.2)
(ø20)
S
2.31 (58.7)
1.26 (ø32)
B
1.87 (47.6)
DIA 0.79
1.19 (30.2)
▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 13T 16/32DP 1)
R ‒ 13T 16/32DP 1)2)
K ‒ 22–1
1.31 (33.3)
1.30 (33.1)
)
1.13 (28.6)
-0.02
0.63 0.63 0.63 (16)
1/4-20UNC-2B3) 4)
3)4)
(16) (16)
0.20 0.098 Key width 0.25
1/4-20UNC-2B
0.20
(5) (5) (2.5) (6.35)
0.98 (25)
0.8742
Usable 0.98
0.99 spline length (25)
(25.1) 1.61 (41) 1.63 (41.3)
1.61 (41)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 7) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation (also see installation instructions starting on page 45).
from standard. 8) O = Must be connected (plugged when delivered)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) For notes on tightening torques, see the instruction manual
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.
▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller
1.57 (40)
counter-clockwise rotation
max. 4.33
(110)
X
G 1/4 in
(25+0.4)
0.12 (3)
L
1.00
0.98
X
1.57 (40)
max. 4.33
(110)
max. 4.33
(110)
X
X
5.35 (136) 4.68 (119)
5.35 (136)
Port plate 62
5.12 (130)1)
5.33 (135.5)2)
1) To flange surface
2) ER7.: 6.71 inch (170.5 mm) if using an intermediate plate pressure
controller
Dimensions, size 45
▼▼ Port plate 62
Valve mounting for
V
counter-clockwise rotation
0.37 (9.5) 6.02 (153)
3)
)
14
3.78 (96)
(8
0.25 (6.3)
(ø
27
X
55
L
3.
0.
L
D
ISO 3019-1
3.54 (90)
45° 45°
X
(ø101.6 -0.054)
DIA 4.0000
3.9979
0
3.17 (80.5)
3.54 (90)
0.56 (14.3) L1
DIA 5.75 (ø146)
1.77 (45)
DIA 7.25 (ø184)
7.24 (184)
8.62 (219) 3.68 (93.5) 5.08 (129)
8.82 (224) 5.75 (146)
Detail V Detail W
1.03 (26.2)
B
S
2.75 (69.9)
(52.4)
1.57
(40)
2.06
0.98 (25)
1.41 (35.7)
▼▼ Splined shaft 1 in (SAE J744) ▼▼ Splined shaft 1 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 15T 16/32DP 1)
R ‒ 15T 16/32DP 1)2)
K ‒ 25–1
1.50 (38.1)
1.50 (38) 1.37 (34.9)
1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)
1/4-20UNC-2B3)4)
(16) (16) 0.09 Key width 0.25
0.20 (5) 0.20 (5) (2.2) (6.35)
0.9988 – 0.03
Usable 1.16 0.20
spline length (29.5) (5)
1.18 (30) 1.81 (45.9)
1.81 (45.9)
1.81 (45.9)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 7) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation (also see installation instructions starting on page 45).
from standard. 8) O = Must be connected (plugged when delivered)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) For notes on tightening torques, see the instruction manual
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.
▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller
1.57 (40)
4.41 (112)
X
)
X
+0.4
(25
0.12 (3)
G 1/4 in
1.00
0.98
4.31 (109.5)
5.10 (129)
4.61 (117)
5.75 (146)
max. 4.33
(110)
1.57 (40)
X
X
5.08 (129)
5.75 (146)
5.75 (146)
Port plate 62
5.75 (146)1)
Valve mounting for
counter-clockwise rotation
5.51 (140)
5.73 (145.5)2)
1) To flange surface
2) ER7.: 7.11 in (180.5 mm) if using an intermediate plate pressure con-
troller
▼▼ Port plate 92
Valve mounting for counter-
clockwise rotation
0.50 (12.7) 7.13 (181) V
(ø )
)
1 98
18
07 6 (
0.24 (6) 4.53 (115) L
IA 8
D 3.
Flange X
4.09 (104)
45°
L 45°
X
DIA 5.0000
4.9975
(ø127 -0.063 )
0
3.62 (92)
0.71 (18) 4.09 (104)
L1 7.13 (181)
2.09 (53)
8.27 (210)
8.54 (217)
4.23 (107.5) 5.63 (143)
10.12 (257)
6.30 (160)
Detail V Detail W
1.03 (26.2)
S
DIA 0.98 (ø25) B
2.06 (52.4) 1.69 (42.9)
▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 14T 12/24DP 1)
R ‒ 14T 12/24DP 1)2)
K ‒ 32–1
1.87 (47.5)
0 )
1.63 (41.3)
5/16-18UNC-2B3) 4)
0.75
5/16-18UNC-2B3) 4)
5/16-18UNC-2B3)4)
0.75 (19) (19)
(19) 0.24 0.12 Key width 0.31
0.24 (6) (3) (7.94)
(6)
Usable 0.24
1.50 (38)
1.56 (6)
spline length 2.18 (55.4)
(39.5) 2.18 (55.4)
2.18 (55.4)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 7) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation (also see installation instructions starting on page 45).
from standard. 8) O = Must be connected (plugged when delivered)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) For notes on tightening torques, see the instruction manual
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.
▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller
4.88 (124)
(ø25+0.4)
G 1/4in
X
0.12 (3)
1.57 (40)
L
1.00
DIA 0.98
X
4.86 (123.5)
5.63 (143)
5.16 (131)
6.30 (160)
(110)
max. 4.33
L
1.57 (40)
L
X
X
6.30 (160) 5.63 (143)
6.30 (160)
Port plate 92
6.81 (173)1)
Valve mounting for
counter-clockwise rotation
5.51 (140)
L
X
6.30 (160)2)
1) To flange surface
2) ER7.: 7.68 in (195 mm) if using an intermediate plate pressure control-
ler
▼▼ Port plate 62
)
06
X
(1
Flange
17
1.57 (40)
ISO 3019-1
4.
max. 4.33
(110)
3.94 (100)
L 45°
X
0.69 (17.5)
)
5.98 (152)
4.9975
DIA 5.0000
(ø127 -0.063
0
3.74 (95)
3.94 (100)
0.79 (20)
L1 7.09 (180)
3.74 (95)
8.27 (210)
10.83 (275)
4.65 (118) 5.84 (148.4)
12.48 (317)
6.50 (165)
12.95 (329)
Detail V Detail W
B
3.50 (88.9)
(66.7)
2.63
2.36
(60)
1.26 (32)
S
1.25 (31.8) 2.00
(50.8)
▼▼ Splined shaft 1 1/2 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 17T 12/24DP 1)
U ‒ 14T 12/24DP 1)2)
K ‒ 38–1
(ø38.1 -0.03
1.87
7/16-14UNC-2B3) 4)
2.05 (52.1)
7/16-14UNC-2B3)4)
1.10
0
(28) (47.5)
0.37 0.06 Key width 0.37
(9.5) (1.5) (9.52)
DIA 1.77
(ø45)
0.24 (6)
0.75 (19) 0.37
(9)
1.72 1.37 1.10
(43.5) (35) (28)
2.44 (61.9)
2.44 (61.9) 2.18 (55.4)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 7) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation (also see installation instructions starting on page 45).
from standard. 8) O = Must be connected (plugged when delivered)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) For notes on tightening torques, see the instruction manual
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.
▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller
(ø25+0.4)
5.08 (129)
X
1.57 (40)
0.12 (3)
G 1/4in
DIA 1.00
0.98
5.06 (128.5) 6.50 (165)
5.35 (136)
9.80 (249)1)
Valve mounting for Valve mounting for
counter-clockwise rotation X counter-clockwise rotation
X
X
1.57 (40)
max. 4.33 (110)
max. 4.33 (110)
Port plate 62
6.50 (165)2)
1) To flange surface
2) ER7.: 7.87 in (200 mm) if using an intermediate plate pressure control-
ler
DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation, mounting flange D and C
▼▼ Port plate 62
Mounting flange D
Valve mounting for
counter-clockwise rotation
0.50 (12.7) 8.74 (222)
V 0.81
0.25 (6.4) 6.81 (173) X (20.6)
Flange L X L
1.06 (26)
ISO 3019-1
45°
4.96 (126)
4.33 (110)
L
2.22 (56.4)
6.36 (161.6)
(ø152.4 -0.063 )
7.87 (200)
DIA 6.0000
5.9975
18 7
)
(1 4.6
.5
0
4.25 (108)
4.41 (112)
0.83 (21) L1 4.33 (110) 6.36 (161.6)
3.07 (78) 7.87 (200)
10.83 (275) 5.16 (131) 7.20 (183)
13.27 (337) 8.23 (209)
S
3.50 (88.9)
1.26 (32)
2.48 (63)
(66.7)
2.63
B
1.25 (31.8)
2.00
▼▼ Port plate 62 (50.8)
Mounting flange C
ISO 3019-1
4.96 (126)
4.33 (110) 4.33 (110)
45°
)
0.69 (17.5)
.5
DIA 5.0000
4.9975
5.98 (152)
8
)
11
(ø127 -0.063
(
0
67
4.
4.41 (112)
4.25 (108)
▼▼ Splined shaft 1 3/4 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 13T 8/16DP 1)
K ‒ 44–1
2.64 (67)
2.64 (67)
2.56 (65)
1/2-13UNC-2B2)3)
(32)
0.39 0.06 Key width 0.44
(10) (1.5) (11.11)
1.94 (49.3)
1.7488
0.39
(10)
1.26
2.09 (32)
(53) 2.95 (75)
2.95 (75)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Thread according to ASME B1.1 (also see installation instructions starting on page 45).
3) For notes on tightening torques, see the instruction manual 7) O = Must be connected (plugged when delivered)
4) Depending on the application, momentary pressure peaks can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.
▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller
Port plate 62; mounting flange D Port plate 62; mounting flange D
0.10 (2.6)
1.10 (28)
L L
X
4.41 (112)
4.25 (108)
2.20 (56)
6.02 (153) 7.20 (183)
MH
6.22 (158) 8.23 (209)
Port plate 62; mounting flange D Port plate 62; mounting flange D
4.96 (126)
L
L
2.20 (56)
6.69 (170)
5.67 (144)
6.69 (170)
7.05 (179)2)
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
82-2 (A) , , 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
● = Available – = Not available
▼▼ 82-2 ▼▼ 82-2
Section A-B
Section A-B
A3 A3
A2 0.39
A 45°
A 45° (10)
9 9
–0.001
–0.001
DIA 3.25 +0.002
–0.02 )
4.1 .5)
(ø82.55 +0.05
(ø82.55 +0.05
1 06 0 6
(ø (ø1
A4 A4
B 0.39 B A2
A1 (to mounting flange) (10)
A1 (to mounting flange)
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
101-2 (A) , , 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
● = Available – = Not available
▼▼ 101-2 ▼▼ 101-2
(ø101.6 –0.02 )
(ø101.6 –0.02 )
5
+0.05
5.7 ) 5
+0.05
46 5.7 )
ø 1 46
( (ø1
Omitted
A4 A4
for NG 28
A2
A2
B A1 (to mounting flange) B
A1 (to mounting flange)
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.
3) Continuous
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
127-2 (C) , 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
● = Available – = Not available
▼▼ 127-2 ▼▼ 127-2
7.12
5.0020
5.0008
)
7.12
)
DIA 81)
5.0020
5.0008
DIA 81)
–0.02
+0.05
–0.02
+0.05
( ø 1 (ø 1
(ø127
(ø127
DIA
DIA
A4 A4
B A2
B
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Continuous
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
152-4 (A) 1 3/4 in 13T 8/16DP – – – – – – ● K17
▼▼ 152-4
Section A-B
A3
0.51
A (13)
(ø152.4 –0.02 )
6.36 (161.6)
+0.07
6.0027
DIA 6.0008
A4
B A2
6.36 (161.6)
A1 (to mounting flange)
K17 NG A1 A2 A3 A42)
(SAE J744 44-4 (D))
140 13.78 0.43 3.04 M16×2;3)
(350) (11) (77.3)
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Continuous
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.
dynamic mass acceleration of maximum 10 g (= 98.1 m/s ) 2 l1, l2, l3 Distance from center of gravity [in (mm)]
HIRSCHMANN DIN EN 175 301-803-A /ISO 4400 Bosch Rexroth material number: R902602623
without bidirectional suppressor diode H Device plug on the solenoid
according to DIN 43650
There is the following type of protection with the installed
mating connector:
▶▶ IP65 (DIN/EN 60529)
(2)
(1)
DIA 1.46
Notice
ø37
Electronic controls
Control Electronics Further
information
Electric amplifier VT 20001) analog 29904
Electrical amplifier VT 11029 analog 29741
modules VT 110301)
Valve amplifiers for VT-VSPA1-11) analog 30111
proportional pressure VT-VSPA1K-11)
valves
Installation instructions
heated, return flow from being drawn directly back into the ht min SB
h min
suction line.
L1
S
Key, see page 47.
41) L L1
F
ht min SB
h min
L
1) Because complete air bleeding and filling are not possible in this
L1
position, the pump should be air bled and filled in a horizontal
position before installation.
ht min
SB under the
S hydraulic
L1 S
L1 fluid level
hs max
min
h
ht min SB
h min
101) Via the Automatically
highest via the open
available port L, L1 due
61) L1 L1
port L1 to the position
F
hES min SB under the
ht min
hydraulic
L L1
L1 L fluid level
S
S
hs max min
h
ht min SB
11 Via the Automatically
h min
highest via the open
available port L or L1 due
7 L1 L1
F port L1 to the position
L1 S
L1 S under the
ht min
hydraulic
fluid level
L
SB
L
min
hs max
h
ht min SB
h min 121) Via the Automatically
highest via the open
available port L or L1 due
81) L L
port L to the position
F S under the
ht min
S
hydraulic
L1 fluid level
L L SB
L1
min
hs max
h
ht min SB
h min
1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
Key, see page 47. position before installation.
Key
F Filling / air bleeding
S Suction port
L; L1 Drain port
SB Baffle (baffle plate)
ht min Minimum required immersion depth (7.87 in (200 mm))
hmin Minimum required distance to the reservoir bottom
(3.94 in (100 mm))
hES min Minimum necessary height required to protect the axial
piston unit from draining (0.98 in (25 mm))
hS max Maximum permissible suction height (31.5 in (800 mm))
Notice
Port F is part of the external piping and must be provided
on the customer side to make filling and air bleeding
easier.
▶▶ The (A)A10VSO axial piston variable pump is designed ▶▶ Pressure controllers are not protection against overpres-
to be used in open circuit. sure. A pressure relief valve is to be provided for the
▶▶ The project planning, installation and commissioning hydraulic system.
of the axial piston unit requires the involvement of ▶▶ Working ports:
qualified skilled personnel. –– The ports and fastening threads are designed for the
▶▶ Before using the axial piston unit, please read the corre- specified maximum pressure. The machine or system
sponding instruction manual completely and thoroughly. manufacturer must ensure that the connecting ele-
If necessary, this can be requested from Bosch Rexroth. ments and lines correspond to the specified application
▶▶ Before finalizing your design, please request a binding conditions (pressure, flow, hydraulic fluid, temperature)
installation drawing. with the necessary safety factors.
▶▶ The specified data and notes contained herein must –– The working ports and function ports are only
be observed. intended to accommodate hydraulic lines.
▶▶ Depending on the operating conditions of the axial
piston unit (working pressure, fluid temperature), Safety instructions
the characteristic curve may shift.
▶▶ Preservation: Our axial piston units are supplied as ▶▶ During and shortly after operation, there is a risk of
standard with preservative protection for a maximum of getting burnt on the axial piston unit and especially on
12 months. If longer preservative protection is required the solenoids. Take the appropriate safety measures
(maximum 24 months), please specify this in plain text (e.g. by wearing protective clothing).
when placing your order. The preservation periods ▶▶ Moving parts in control equipment (e.g. valve spools)
apply under optimal storage conditions, details of can, under certain circumstances, get stuck in position
which can be found in the data sheet 90312 or in the as a result of contamination (e.g. impure hydraulic fluid,
instruction manual. abrasion, or residual dirt from components). As a result,
▶▶ Not all versions of the product are approved for use the hydraulic fluid flow and the build-up of torque in the
in a safety function according to ISO 13849. Please axial piston unit can no longer respond correctly to the
consult the responsible contact person at Bosch operator’s specifications. Even the use of various filter
Rexroth if you require reliability parameters (e.g. MTTFd) elements (external or internal flow filtration) will not
for functional safety. rule out a fault but merely reduce the risk. The machine/
▶▶ Depending on the type of control used, electromagnetic system manufacturer must test whether remedial mea-
effects can be produced when using solenoids. When a sures are needed on the machine for the application
direct current is applied, solenoids do not cause electro- concerned in order to bring the driven consumer into
magnetic interference nor is their operation impaired by a safe position (e.g. safe stop) and ensure any measures
electromagnetic interference. are properly implemented.
Other behavior can result when a modulated direct
current (e.g. PWM signal) is applied. Potential electro-
magnetic interference for persons (e.g. persons with
a pacemaker) and other components must be tested
by the machine manufacturer.
Bosch Rexroth Corporation Bosch Rexroth Corporation © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal,
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8 Southchase Court Bethlehem, PA 18017-2131, USA applications for industrial property rights. The data specified within only
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USA Facsimile (610) 694-8467 or suitability for a certain application can be derived from our information.
Telephone (864) 967-2777 www.boschrexroth-us.com The information given does not release the user from the obligation of own
Facsimile (864) 967-8900 judgment and verification. It must be remembered that our products are
www.boschrexroth-us.com subject to a natural process of wear and aging.