Axial Piston Variable Pump (A) A10VSO Series 31 Americas: RE-A 92711/04.2017, Bosch Rexroth AG

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Axial piston variable pump

(A)A10VSO Series 31
RE-A 92711
Edition: 04.2017
Americas Replaces: 04.2012

▶▶ All-purpose medium pressure pump


▶▶ Sizes 18 to 140
▶▶ Nominal pressure 4100 psi (280 bar)
▶▶ Maximum pressure 5100 psi (350 bar)
▶▶ Open circuit

Features Contents
▶▶ Variable pump with axial piston rotary group in swash- Type code 2
plate design for hydrostatic drives in open circuit. Hydraulic fluids 4
▶▶ The flow is proportional to the drive speed and displace- Working pressure range 6
ment. Technical data, standard unit 7
▶▶ The flow can be infinitely varied by adjusting the swash- Technical data, high-speed version 8
plate angle. Technical data, HF hydraulic fluids, maximum rotational
▶▶ 2 drain ports speed 9
▶▶ Excellent suction performance DG – Two-point control, direct operated 12
▶▶ Low noise level DR – Pressure controller 13
▶▶ Long service life DRG – Pressure controller, remote controlled 14
▶▶ Favorable power/weight ratio DFR/DFR1 – Pressure flow controller 15
▶▶ Versatile controller range DFLR – Pressure, flow and power control 17
▶▶ Short control time ED – Electrohydraulic pressure control 18
▶▶ The through drive is suitable for adding gear pumps and ER – Electrohydraulic pressure control 19
axial piston pumps up to the same size, i.e., 100% Dimensions, size 18 to 140 20
through drive. Dimensions, through drive 38
▶▶ Suitable for operation with mineral oil and HF hydraulic Overview of mounting options 42
fluids Combination pumps (A)A10VSO + (A)A10VSO 43
Connector for solenoids 44
Installation instructions 45
Project planning notes 48
Safety instructions 48

 RE-A 92711/04.2017, Bosch Rexroth AG


2 A10VSO Series 31 | Axial piston variable pump
Type code

Type code

01 02 03 04 05 06 07 08 09 10 11 12 13
A10VS O / 31 – V

Version 18 28 45 71 88 100 140


01 Standard version (without code) ● ● ● ● ● ● ●
HFA, HFB, HFC hydraulic fluid (except for Skydrol) ● ● ● ● ● ● ● E
High-speed version (external dimensions are not affected by this option). – – ● ● – ● ● H

Axial piston unit


02 Swashplate design, variable, nominal pressure 4100 psi (280 bar), maximum pressure ● – – – – – – A10VS
5100 psi (350 bar) – ● ● ● ● ● ● AA10VS

Operating mode
03 Pump, open circuit O

Size (NG)
04 Geometric displacement, (see table of values on pages 6 and 7) 18 28 45 71 88 100 140

Control device
05 Two-point control, direct operated ● ● ● ● ● ● ● DG
Pressure controller hydraulic ● ● ● ● ● ● ● DR
with flow controller hydraulic X-T open ● ● ● ● ● ● ● DFR
X-T plugged with flushing function ● ● ● ● ● ● ● DFR1
X-T plugged without flushing function ● ● ● ● ● ● ● DRSC
with pressure cut-off hydraulic remote controlled ● ● ● ● ● ● ● DRG
electrical negative control U = 12 V ● ● ● ● ● ● ● ED71
U = 24 V ● ● ● ● ● ● ● ED72
electrical positive control U = 12 V ● ● ● ● ● ● ● ER71
U = 24 V ● ● ● ● ● ● ● ER72
Pressure,flow and power controller – ● ● ● ● ● ● DFLR

Series
06 Series 3, index 1 31

Direction of rotation
07 Viewed on drive shaft clockwise R
counter-clockwise L

Sealing material
08 FKM (fluoroelastomer) V
NBR (nitrile rubber) only if using HFA, HFB and HFC hydraulic fluids (position 01; order code “E”) P

Drive shaft
09 Splined shaft standard shaft ● ● ● ● ● ● ● S
ANSI B92.1a similar to shaft “S” however for higher input torque ● ● ● ● ● – – R
reduced diameter, not for through drive ● – – – – ● – U
Parallel keyed shaft ISO 3019-1 permissible through-drive torque (see page 10) ● ● ● ● ● ● ● K

Mounting flange 18 28 45 71 88 100 140


10 ISO 3019-1 2-hole ● ● ● ● ● ● ● C
4-hole – – – – – – ● D

Working port
11 SAE flange port UNC fastening at side, opposite ● ● ● – – ● ● 62
thread – – – ● ● – – 92

Bosch Rexroth AG, RE-A 92711/04.2017


 Axial piston variable pump | A10VSO Series 31 3
 Type code

01 02 03 04 05 06 07 08 09 10 11 12 13
A10VS O / 31 – V

Through drive (for mounting options, see page 42)


12 Flange ISO 3019-1 Hub for splined shaft1)
Diameter Diameter 18 28 45 71 88 100 140
without through drive ● ● ● ● ● ● ● N00
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
101-2 (B) 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
127-2 (C) 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
152-4 (D) 1 3/4 in 13T 8/16DP – – – – – – ● K17

Connectors for solenoids 2)

13 Without connector (without solenoid, with hydraulic control only, without code) ● ● ● ● ● ● ●
HIRSCHMANN connector – without suppressor diode ● ● ● ● ● ● ● H

● = Available ○ = On request – = Not available

Notice
▶▶ Note the project planning notes on page 48.
▶▶ In addition to the type code, please specify the
relevant technical data when placing your order.

1) Hub for splined shaft according to ANSI B92.1a


2) Connectors for other electric components can deviate.

 RE-A 92711/04.2017, Bosch Rexroth AG


4 A10VSO Series 31 | Axial piston variable pump
Hydraulic fluids

Hydraulic fluids

The (A)A10VSO variable pump is designed for operation Notes on selection of hydraulic fluid
with HLP mineral oil according to DIN 51524-2. The hydraulic fluid should be selected so that the operating
Application instructions and requirements for hydraulic viscosity in the operating temperature range is within the
fluids should be taken from the following data sheets optimum range (νopt see selection diagram).
before the start project planning:
▶▶ 90220: Hydraulic fluids based on mineral oils and Notice
related hydrocarbons ▶▶ The axial piston unit is suitable for operation with water-
▶▶ 90221: Environmentally acceptable hydraulic fluids containing HF hydraulic fluid. See version “E”
▶▶ 90222: Fire-resistant, water-free hydraulic fluids
(HFDR/HFDU) (for permissible technical data,
see data sheet 90225)
▶▶ 90223: Fire-resistant, water-containing hydraulic fluids
(HFAE, HFAS, HFB, HFC) for version “E” see also data
sheet 90225.
▶▶ 90225: Restricted technical data only for operation with
fire-resistant, water-free and water-containing hydraulic
fluids (HFDR, HFDU, HFA, HFB, HFC)- technical data

Viscosity and temperature of hydraulic fluids


Viscosity Shaft seal Temperature3) Comment
Cold start νmax ≤ 7400 SUS NBR2) θSt ≥ −40 °F (−40 °C) t ≤ 3 min, without load (p ≤ 725 psi (50 bar)), n ≤ 1000 min-1
(1600 mm²/s) FKM θSt ≥ -13 °F (-25 °C) Permissible temperature difference between axial piston unit
and hydraulic fluid in the system maximum 45 °F (25 K)
Warm-up phase ν = 7400 to 1850 SUS t ≤ 15 min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
(1600 to 400 mm²/s)
Continuous ν = 1850 to 60 SUS NBR2) θ = +185 °F (+85 °C) measured at port L, L1
operation (400 to 10 mm²/s)1) FKM θ = +230 °F (+110 °C)
νopt = 170 to 74 SUS Range of optimum operating viscosity and efficiency
(36 to 16 mm²/s)
Short-term νmin = 60 to 50 SUS NBR2) θ = +185 °F (+85 °C) t ≤ 3 min, p ≤ 0.3 × pnom , measured at port L, L1
operation (10 to 7 mm²/s) FKM θ = +230 °F (+110 °C)

▼▼ Selection diagram
[mm2/s] [SUS]
Maximum permissible viscosity
1600 7400
for cold start 1000 4600
Warm-up phase
600 3000
400 2000

200 1000
VG 68
VG 46
VG

VG 32
VG 2

10
2

100 500
Viscosity v

Continuous 60 300
operation
40 200
36 170
νopt
20 100
16 74

10 60
Minimum permissible viscosity
7 50
for short-term operation
-40 -25 -10 0 10 30 50 70 90 115 [°C]
Minimum permissible viscosity for cold start -40 -13 14 32 50 86 122 158 194 240 [°F]
Temperature θ [ °C]
1) Corresponds e.g. for VG 46 to a temperature range of +39.2 °F 3) If the temperature at extreme operating parameters cannot
(+4 °C) to +185 °F (+85 °C) (see selection diagram) be adhered to, please contact us.
2) Version EA10VSO...-P (if operating with HFA, HFB and HFC

hydraulic fluids
Bosch Rexroth AG, RE-A 92711/04.2017
 Axial piston variable pump | A10VSO Series 31 5
 Hydraulic fluids

Filtration of the hydraulic fluid


Finer filtration improves the cleanliness level of the hydraulic
fluid, which increases the service life of the axial piston unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406.
At very high hydraulic fluid temperatures (maximum 230 °F
(110 °C), measured at port  L, L1), at least a cleanliness
level of 19/17/14 according to ISO 4406 is necessary.
Please contact us if the above classes cannot be observed.

 RE-A 92711/04.2017, Bosch Rexroth AG


6 A10VSO Series 31 | Axial piston variable pump
Working pressure range

Working pressure range

Pressure at working port B Definition


Nominal pressure pnom 4100 psi (280 bar) The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 5100 psi (350 bar) The maximum pressure corresponds to the maximum working pressure within the
Single operating period 2 ms single operating period. The sum of the single operating periods must not exceed
the total operating period.
Total operating period 300 h
Minimum pressure pB abs 145 psi (10 bar)1) Minimum pressure on the high-pressure side (B) which is required in order to
(high-pressure side) prevent damage to the axial piston unit.
Rate of pressure change RA max 232060 psi/s Maximum permissible speed of pressure build-up and reduction during a pres-
(16000 bar/s) sure change across the entire pressure range.
Pressure at suction port S (inlet)
Minimum pressure Standard 12 psi (0.8 bar) Minimum pressure at suction port S (inlet) that is required in order to avoid dam-
pS min absolute age to the axial piston unit. The minimum pressure depends on the rotational
speed and displacement of the axial piston unit.

Maximum pressure pS max 145 psi (10 bar) For higher inlet pressure, please consult us
absolute
Leakage pressure at port L, L1
Maximum pressure pL max 30 psi (2 bar) Maximum 7.5 psi (0.5 bar) higher than inlet pressure at port S, but not higher
absolute1) than pL max. A case drain line to the reservoir is required.

▼▼ Rate of pressure change RA max


Notice
pnom Working pressure range valid when using hydraulic fluids
based on mineral oils. Please contact us for values for
∆t
other hydraulic fluids.
Pressure p

∆p Minimum permissible inlet pressure at suction port S with


speed increase
In order to avoid damage to the pump (cavitation), a mini-
mum inlet pressure must be guaranteed at suction port S.
The minimum inlet pressure level depends on the rotational
Time t
speed and the displacement of the variable pump.

▼▼ Pressure definition 1.2

24 (1.6)
t2 [psi (bar)]
Single operating periodt1 tn
Standard version

Maximum pressure pmax 20 (1.4)


Rotational speed n/nnom

1.1
Nominal pressure pnom
abs

17 (1.2)
Pressure p

Inlet pressure pS
High speed version

1.0 15 (1.0)

13 (0.9)

0.9 12 (0.8)
Minimum pressure (high-pressure side)
0.7 0.8 0.9 1.0
Displacement Vg/ Vg max
Time t
During continuous operation in overspeed over nnom,
Total operating period = t1 + t2 + ... + tn a reduction in operational service life is to be expected
due to cavitation erosion.

1) Other values on request

Bosch Rexroth AG, RE-A 92711/04.2017


 Axial piston variable pump | A10VSO Series 31 7
 Technical data, standard unit

Technical data, standard unit

Size NG 18 28 45 71 88 100 140


Displacement, geometric, per revolution Vg max in3
1.10 1.71 2.75 4.33 5.37 6.10 8.54
(cm3) (18) (28) (45) (71) (88) (100) (140)
Rotational speed at Vg max nnom rpm 3300 3000 2600 2200 2100 2000 1800
maximum1) at Vg <Vg max2) nmax perm rpm 3900 3600 3100 2600 2500 2400 2100
Flow at nnom and Vg max qv max gpm 15.6 22 30.9 41.2 48.9 52.8 67
(l/min) (59) (84) (117) (156) (185) (200) (252)
at nE= 1800 rpm qvE max gpm 8.5 13.3 21.4 33.8 41.8 47.6 67
and Vg max (l/min) (32) (50) (81) (128) (158) (180) (252)
Power at nnom, Vg max P max HP 38 52 74 98 115 125 156
(kW) (28) (39) (55) (73) (86) (93) (118)
at Δp = 4100 psi at nE= 1800 rpm PE max HP 19 31 50 79 99 111 156
(280 bar) and Vg max (kW) (15) (24) (38) (69) (74) (84) (118)
Torque Δp = 4100 psi (280 bar) T max lb-ft 59 92 148 233 289 328 460
(Nm) (80) (125) (200) (316) (392) (445) (623)
at Vg max and Δp = 1450 psi (100 bar) T lb-ft 22 33 53 83 103 117 164
(Nm) (30) (45) (72) (113) (140) (159) (223)
Rotary stiffness S c lb-ft/rad 8177 16460 27659 53019 53019 89350 124970
of drive shaft (Nm/rad) (11087) (22317) (37500) (71884) (71884) (121142) (169437)
R c lb-ft/rad 10953 19442 30258 56457 56457 – –
(Nm/rad) (14850) (26360) (41025) (76545) (76545) – –
U c lb-ft/rad 5967 – – – – 67187 –
(Nm/rad) (8090) – – – – (91093) –
K c lb-ft/rad 9839 19316 32382 60562 60562 99794 138961
(Nm/rad) (13340) (26189) (43905) (82112) (82112) (135303) (188406)
Moment of inertia for rotary group JTW lbs-ft2 0.022 0.040 0.078 0.197 0.197 0.396 0.574
(kgm2) (0.00093) (0.0017) (0.0033) (0.0083) (0.0083) (0.0167) (0.0242)
Case volume V gal 0.106 0.185 0.264 0.420 0.420 0.580 0.790
(l) (0.4) (0.7) (1.0) (1.6) (1.6) (2.2) (3.0)
Weight without through drive (approx.) m lbs 28 40 52 78 78 109 144
(kg) (12.9) (18) (23.5) (35.2) (35.2) (49.5) (65.4)
Weight with through drive (approx.) lbs 30 43 55 84 84 122 164
(kg) (13.8) (19.3) (25.1) (38) (38) (55.4) (74.4)

Notes see page 8

1) The values are applicable:


‒ At absolute pressure pabs = 15 psi (1 bar) at suction port S
‒ For the optimal viscosity range of νopt = 170 to 80 SUS
(36 to 16 mm2/s)
‒ For hydraulic fluid based on mineral oils
2) For a speed increase up to nmax perm, please observe the diagram on
page 6.

 RE-A 92711/04.2017, Bosch Rexroth AG


8 A10VSO Series 31 | Axial piston variable pump
Technical data, high-speed version (external dimensions are the same as the standard version)

Technical data, high-speed version (external dimensions are the same as the standard version)

Size NG 45 71 100 140


Displacement, geometric, per revolution Vg max in3
2.75 4.33 6.10 8.54
(cm3) (45) (71) (100) (140)
Rotational speed maxi- at Vg max nnom rpm 3000 2550 2300 2050
mum1) at Vg <Vg max2) nmax perm rpm 3300 2800 2500 2200
Flow at nnom and Vg max qv max gmp 35.7 47 60.8 75.8
(l/min) (135) (178) (230) (287)
Power at nnom, Vg max and Δp = P max HP 84 111 143 180
and Δp = 4100 psi (280 bar) (kW) (63) (83) (107) (134)
Torque at Vg max and Δp = 4100 psi (280 bar) T max lb-ft 148 233 328 460
(Nm) (200) (316) (445) (623)
Δp = 1450 psi (100 bar) T lb-ft 53 83 117 164
(Nm) (72) (113) (159) (223)
Rotary stiffness of drive S c lb-ft/rad 27659 53019 89350 125044
shaft (Nm/rad) (37500) (71884) (121142) (169537)
R c lb-ft/rad 30258 56457 – –
(Nm/rad) (41025) (76545) – –
U c lb-ft/rad – – 67187 –
(Nm/rad) – – (91093) –
K c lb-ft/rad 32270 60352 99448 144680
(Nm/rad) (43905) (82112) (135303) (188406)
Moment of inertia for rotary group JTW lb-ft2 0.078 0.197 0.396 0.574
(kgm ) 2)
(0.0033) (0.0083) (0.0167) (0.0242)
Case volume V gal 0.264 0.420 0.580 0.790
(l) (1.0) (1.6) (2.2) (3.0)
Weight without through drive (approx.) m lbs 52 78 109 144
(kg) (23.5) (35.2) (49.5) (65.4)
Weight with through drive (approx.) lbs 55 84 122 164
(kg) (25.1) (38) (55.4) (74.4)

Notice
▶▶ Theoretical values, without efficiency and tolerances;
values rounded
▶▶ Operation above the maximum values or below the
minimum values may result in a loss of function, a
reduced service life or in the destruction of the axial
piston unit. Bosch Rexroth recommends checking the
load by means of test or calculation / simulation and
comparison with the permissible values.

1) The values are applicable:


‒ At absolute pressure pabs = 1 bar at suction port S
‒ For the optimal viscosity range of νopt = 36 to 16 mm2/s
‒ For hydraulic fluid based on mineral oils
2) For a speed increase up to nmax perm, please observe the diagram
on page 6.

Bosch Rexroth AG, RE-A 92711/04.2017


 Axial piston variable pump | A10VSO Series 31 9
 Technical data, HF hydraulic fluids, maximum rotational speed

Determining the characteristics


Vg × n × ηv
Flow qv = [gpm (l/min)]
231 (1000)
Vg × Δp
Torque T = [lb-ft (Nm)]
24 (20) × π × ηmh
2π×T×n qv × Δp
Power P = = [HP (kW)]
33000 (60000) 1714 (600) × ηt
Key
Vg Displacement per revolution [in3 (cm3)]
Δp Differential pressure [psi (bar)]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv × ηhm)

Technical data, HF hydraulic fluids, maximum rotational speed

Hydraulic fluid1) E-version Size psi (bar) NG 18 28 45 71 88 100 140


HFA at nominal pressure pN 2030 (140)
nnom rpm 2450 2250 1950 1650 1550 1500 1350
at maximum pressure pmax 2350 (160)
HFB at nominal pressure pN 2030 (140)
nnom rpm 2650 2400 2100 1760 1650 1600 1450
at maximum pressure pmax 2350 (160)
HFC at nominal pressure pN 2540 (175)
nnom rpm 2650 2400 2100 1760 1650 1600 1450
at maximum pressure pmax 2900 (210)
Technical data, HFD hydraulic fluids
HFDR, HFDU polyalkylene at nominal pressure pN 4100 (280)
2650 2400 2100 1760 1650 1600 1450
glycol nnom rpm
HFDU polyol ester at nominal pressure pN 4100 (280) 3300 3000 2600 2200 2100 2000 1800

1) For further information on HF hydraulic fluids, please see data


sheets 90223 and 90225

 RE-A 92711/04.2017, Bosch Rexroth AG


10 A10VSO Series 31 | Axial piston variable pump
Technical data, HF hydraulic fluids, maximum rotational speed

Permissible radial and axial forces of the drive shafts


Size NG 18 28 45 71 88 100 140
Fq
Maximum radial force at a/2 Fq max lbf 79 270 337 427 427 517 629
(N) (350) (1200) (1500) (1900) (1900) (2300) (2800)

a/2 a/2
a

Maximum axial force ± Fax max lbf 157 225 337 540 540 899 1079
Fax +

(N) (700) (1000) (1500) (2400) (2400) (4000) (4800)

Notice
▶▶ The values given are maximum values and do not apply
to continuous operation. For drives with radial loading
(pinion, V-belt drives) please contact us!

Permissible input and through-drive torques


Size 18 28 45 71 88 100 140
Torque at Vg max and Δp = 4100 psi (280 bar) 1)
T max lb-ft 59 92 148 232 289 328 460
(Nm) (80) (125) (200) (316) (392) (445) (623)
Maximum input torque at drive shaft 2)

S TE max lb-ft 91 145 235 462 462 814 1195


(Nm) (124) (198) (319) (626) (626) (1104) (1620)
DIA in 3/4 7/8 1 1 1/4 1 1/4 1 1/2 1 3/4
R TE max lb-ft 118 184 295 475 475 – –
(Nm) (160) (250) (400) (644) (644) – –
DIA in 3/4 7/8 1 1 1/4 1 1/4 – –
U TE max lb-ft 43 – – – – 438 –
(Nm) (59) – – – – (595) –
DIA in 5/8 – – – – 1 1/4 –
K TE max lb-ft 77 107 156 319 319 553 875
(Nm) (104) (145) (212) (433) (433) (750) (1186)
DIA in 0.7500 0.8750 1.0000 1.2500 1.2500 1.5000 1.7500
(mm) (19.5) (22.225) (25.4) (31.75) (31.75) (38.1) (44.45)
Maximum through-drive torque
S TD max lb-ft 80 118 235 363 363 573 934
(Nm) (108) (160) (319) (492) (492) (778) (1266)
R TD max lb-ft 89 130 269 404 404 – –
(Nm) (120) (176) (365) (548) (548) – –
U TD max lb-ft 43 – – – – 438 –
(Nm) (59) – – – – (595) –
K TD max lb-ft 77 107 156 319 319 553 875
(Nm) (104) (145) (212) (433) (433) (750) (1186)

1) Efficiency not considered


2) For drive shafts with no radial force

Bosch Rexroth AG, RE-A 92711/04.2017


 Axial piston variable pump | A10VSO Series 31 11
 Technical data, HF hydraulic fluids, maximum rotational speed

▼▼ Distribution of torques

T1 T2

TE

1st pump 2nd pump T3

TD

Torque at 1st pump T1


Torque at 2nd pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
Through-drive torque TD = T2 + T3
TD < TD max

 RE-A 92711/04.2017, Bosch Rexroth AG


12 A10VSO Series 31 | Axial piston variable pump
DG – Two-point control, direct operated

DG – Two-point control, direct operated

The variable pump can be set to a minimum swivel angle by ▼▼ Circuit diagram

connecting an external switching pressure to port X.


This will supply control fluid directly to the stroking piston; MH1) X
a minimum control pressure of pst ≥ 725 psi (50 bar) is
required.
The variable pump can only be switched between Vg max L B
or Vg min.
Please note that the required control pressure at port X is
directly dependent on the actual working pressure pB in
port B. (See control pressure characteristic curve).
The maximum permissible switching pressure is
4100 psi (280 bar).

Switching pressure pst in X = 0 psi (0 bar) Vg max


Switching pressure pst in X ≥ 725 psi (50 bar) Vg min

▼▼ Switching pressure characteristic curve


L1 S
Rec. control pressure pst [psi (bar)]

120
100

50

0 50 100 150 200 250 280


working pressure pB [psi (bar)]

1) Only size 140

Bosch Rexroth AG, RE-A 92711/04.2017


 Axial piston variable pump | A10VSO Series 31 13
 DR – Pressure controller

DR – Pressure controller

The pressure controller limits the maximum pressure at the ▼▼ Circuit diagram, sizes 18 to 100

pump outlet within the control range of the variable pump.


The variable pump only supplies as much hydraulic fluid as
is required by the consumers. If the working pressure L B
exceeds the pressure command value at the pressure valve,
the pump will regulate to a smaller displacement to reduce
the control differential.

▶▶ Initial position in depressurized state: Vg max.


▶▶ Setting range1) for infinitely variable
290 to 4100 psi (20 to 280 bar) pressure control.
Standard is 4100 psi (280 bar).

▼▼ Characteristic curve

L1 S
max
Hysteresis/pressure rise Δp

4100 (280)
Working pressure pB [psi (bar)]

▼▼ Circuit diagram, size 140

290 (20)
Controller data

qv min qv max NG 18 28 45 71 88 100 140


Flow qV Pressure Δp [psi 60 60 87 115 130 145 175
Characteristic curve valid at n1 = 1500 rpm increase (bar)] (4) (4) (6) (8) (9) (10) (12)

and θfluid = 122 °F (50 °C). Hysteresis and Δp [psi maximum 45 (3)
repeatability (bar)]
Control fluid [gpm maximum approx. 0.8 (3)
consumption (l/min)]

1) In order to prevent damage to the pump and the system,


the permissible setting range must not be exceeded.
The range of possible settings at the valve is higher.

 RE-A 92711/04.2017, Bosch Rexroth AG


14 A10VSO Series 31 | Axial piston variable pump
DRG – Pressure controller, remote controlled

DRG – Pressure controller, remote controlled

For the remote controlled pressure controller, the LS pres- ▼▼ Circuit diagram DRG nominal size 18 to 100

sure limitation is performed using a separately arranged 1


pressure relief valve. Therefore any pressure control value
under the pressure set on the pressure controller can be
regulated. Pressure controller DR see page 11. X
A pressure relief valve is externally piped up to port X for
remote control. This relief valve is not included in the scope 2
of delivery of the DRG control.
When there is differential pressure of 290 psi (20 bar) Δp
(standard setting), the quantity of control fluid at the port 3
is X approx. 0.4 gpm (1.5 l/min). If a different setting
L B
(range 145 to 320 psi (10 to 22 bar)) is required, please
state in plain text.
As a separate pressure relief valve (1) we recommend:
▶▶ a direct operated, hydraulic or electric proportional one,
suitable for the control fluid mentioned above.
The max. length of piping should not exceed 6.6 ft (2 m).
▶▶ Basic position in depressurized state:Vg max.
▶▶ Setting range1) for pressure control 290 to 4100 psi
(20 to 280 bar) (3).
Standard is 4100 psi (280 bar).
▶▶ Setting range for differential pressure 145 to 320 psi
(10 to 22 bar) (2). Standard is 290 psi (20 bar).
L1 S
Unloading port X to the reservoir results in a zero stroke
(standby) pressure which is approx. 15 to 30 psi 1 The separate pressure relief valve and the line are not
(1 to 2 bar) higher than the defined differential pressure included in the scope of delivery.
∆p, however system influences are not taken into account. 2 Remote controlled pressure cut-off (G).
3 Pressure controller (DR)
▼▼ Characteristic curve DRG
▼▼ Circuit diagram, size 140
Hysteresis/repeatability

4100 (280)
1
Working pressure pB [psi (bar)]

Notice
▶▶ There is no valve for maximum internal pressure set-
Stand by 2)

ting for size 140 DRG


qv min Flow qV qv max Controller data DRG

Characteristic curve valid at n1 = 1500 rpm NG 18 28 45 71 88 100 140

and θfluid = 122 °F (50 °C). Hysteresis and Δp [psi maximum 45 (3)
repeatability (bar)]
1) In order to prevent damage to the pump and the system, Control fluid [gpm maximum approx. 1.2 (4.5)
the permissible setting range must not be exceeded. consumption (l/min)]
The range of possible settings at the valve is higher. DR and DRG
2) Zero stroke pressure from pressure setting ∆p on controller (2)
Bosch Rexroth AG, RE-A 92711/04.2017
 Axial piston variable pump | A10VSO Series 31 15
 DFR/DFR1/DRSC – Pressure flow controller

DFR/DFR1/DRSC – Pressure flow controller

In addition to the pressure controller function (see ▼▼ Circuit diagram DFR size 18 to 100

page 13), a variable orifice (e.g. directional valve) is used With DFR1 plugged

to adjust the differential pressure upstream and down- X


stream of the orifice. This is used to control the pump flow.
2
The pump flow is equal to the actual hydraulic fluid quantity
1
required by the consumer. With all controller combinations,
the Vg reduction has priority.
3
▶▶ Basic position in depressurized state:Vg max.
▶▶ Setting range1) to 4100 psi (280 bar).
L
▶▶ For pressure controller data see page 13 B
Notice
▶▶ The DFR1 version has no unloading between X and the
reservoir. Unloading the LS-pilot line must be possible
in the valve system. Because of the flushing function of
the flow controller in the DFR1 control valve, sufficient
unloading of the X-line must also be provided.

▼▼ Characteristic curve
max

4100 (280)
Hysteresis/pressure rise Δp

S
Working pressure pB [psi (bar)]

L1

▼▼ Circuit diagram, size 140

With DFR1 plugged

2
1
Stand by 2)

qv min Flow qV qv max


3

▼▼ Characteristic curve at variable rotational speed


Hysteresis / pressure increase ΔqVmax

qV max B

1 
The metering orifice (control block) and the line is not
Flow qV [l/min]

included in the scope of delivery.


2 Pressure and flow controller (FR).
3 Pressure controller (DR)

qV min For further information see page 16


n0 nmax
Rotational speed n
1) In order to prevent damage to the pump and the system,
Characteristic curve valid at n1 = 1500 rpm the permissible setting range must not be exceeded.
and θfluid = 122 °F (50 °C). The range of possible settings at the valve is higher.
2) Zero stroke pressure from pressure setting ∆p on controller (2)

 RE-A 92711/04.2017, Bosch Rexroth AG


16 A10VSO Series 31 | Axial piston variable pump
DFR/DFR1/DRSC – Pressure flow controller

Differential pressure ∆p:


▶▶ Standard setting: 200 psi (14 bar)
If another setting is required, please state in plain text.
▶▶ Setting range: 200 to 320 psi (14 bar to 22 bar)
Relieving the load on port X to the reservoir results
in a zero stroke (“standby”) pressure which lies
about 15 to 30 psi (1 to 2 bar)
higher than the defined differential pressure Δp,
however, system influences are not taken into account.
Controller data
DR pressure controller data see page 13.
Maximum flow deviation measured at drive speed
n = 1500 rpm.

NG 18 28 45 71 88 100 140
Flow deviation Δqv max [gpm (l/min)] 0.20 0.30 0.50 0.70 0.90 1.10 1.60
(0.9) (1.0) (1.8) (2.8) (3.4) (4.0) (6.0)
Hysteresis and repeatability Δp [psi (bar)] maximum 60 (4)
Control fluid consumption [gpm (l/min)] maximum approx. 0.8 to 1.2 (3 to 4.5) (DFR)
maximum approx. 0.8 (3) (DFR1/DRSC)

Bosch Rexroth AG, RE-A 92711/04.2017


 Axial piston variable pump | A10VSO Series 31 17
 DFLR – Pressure, flow and power control

DFLR – Pressure, flow and power control

Pressure controller equipped like DR, see page 13. ▼▼ Circuit diagram, sizes 28 to 100

Equipment of the flow controller like DFR1, see page 15


X
In order to achieve a constant drive torque with varying
working pressures, the swivel angle and with it the output
flow from the axial piston pump is varied so that the prod- 1
uct of flow and pressure remains constant.
Flow control is possible below the power control curve.

▼▼ Characteristic curve and torque characteristic L B

4350 (300)
4000 (280) Maximum
power curve
3600 (250)
Working pressure pB [psi (bar)]

2900 (200)

2200 (150)

1450 (100)
Maximum
power curve L1 S
725 (50)

0
▼▼ Circuit diagram, size 140

∆qV 1
(see table on
page 16)

L
B
Torque T [Nm]

0 100

Flow qV [%]

L1 S
Please contact us regarding beginning of control
at < 725 psi (50 bar)
When ordering please state the power characteristics to be 1 The metering orifice (control block) and the line is not
set at the factory in plain text, e.g. 27 HP (20 kW) at included in the scope of delivery.
1500 rpm.
Controller data
For technical data of pressure controller DR see page 13.
For technical data of flow controller FR see page 16.
Control fluid consumption approx. 1.5 gpm (5.5 l/min) max.

 RE-A 92711/04.2017, Bosch Rexroth AG


18 A10VSO Series 31 | Axial piston variable pump
ED – Electrohydraulic pressure control

ED – Electrohydraulic pressure control

The ED valve is set to a certain pressure by a specified ▼▼ Influence of the pressure setting on standby
(maximally energized)
variable solenoid current.
With changes on the consumer (load pressure), this causes 500 (34)
an increase or decrease in the pump swivel angle (flow) in 465 (32)
order to maintain the electrically set pressure level. 435 (30)

Standby [psi (bar)]


The pump thus only delivers as much hydraulic fluid as the 405 (28)
consumers can take. The desired pressure level can be set 375 (26)

steplessly by varying the solenoid current. 350 (24)

As the solenoid current signal drops towards zero, the 320 (22)

pressure will be limited to pmax by an adjustable hydraulic 290 (20)

pressure cut-off (secure fail safe function in case of power 260 (18)

failure, e.g. for fan speed control). The swivel time charac- 230 (16)
200 (14)
teristic of the ED control was optimized for the use as a fan
2050 2300 2600 2900 3200 3500 3800 4100
drive system. (140) (160) (180) (200) (220) (240) (260) (280)
When ordering, specify the type of application in plain text. Maximum pressure setting [psi (bar)]

▼▼ Static current-pressure characteristic curve ED ▼▼ Circuit diagram ED71/ED72


(negative characteristic curve measured with pump in zero stroke) X

4000 (280)
Working pressure [psi (bar)]

ED deactivation of
control

Maximum ad-
justable con-
2050 (140)
trol pressure

Minimum adjustable control pressure


0 L B
0 Current I/Imax 1

▶▶ Hysteresis static current-pressure characteristic


curve < 45 psi (3 bar).

▼▼ Flow-pressure characteristic curve


Maximum working pressure P [psi (bar)]

4000 (280)
Hysteresis/pressure rise
Δp max < 60 psi (4 bar)
Setting range

L1 S
(deenergized)

Technical data, solenoid ED71 ED72


Voltage 12 V (±20%) 24 V (±20%)
Control current
2050 (140) Start of control at p max 0 mA 0 mA
Start of control at p min 1200 mA 600 mA
qv min Flow qV qv max
Current limit 1.54 A 0.77 A
Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
Characteristic curve valid at n1 = 1500 rpm Dither frequency 100 to 100 to
and θfluid = 122 °F (50 °C). 200 Hz 200 Hz
Control fluid consumption: 0.8 to 1.2 gpm (3 to 4.5 l/min). Duty cycle 100% 100%
For standby standard setting, see diagram on right, other Electronic controls and type of protection, see page 44
values on request. Operating temperature range at valve -4 °F to +239 °F
(-20 °C to +115 °C)
Bosch Rexroth AG, RE-A 92711/04.2017
 Axial piston variable pump | A10VSO Series 31 19
 ER – Electrohydraulic pressure control

ER – Electrohydraulic pressure control

The ER valve is set to a certain pressure by a specified ▶▶ Circuit diagram


X
variable solenoid current.
When changing the consumer (load pressure), this causes
an increase or decrease in the pump swivel angle (flow) in
order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.
If the solenoid current goes to zero, the pressure is limited
L B
to pmin (standby) by the adjustable, hydraulic pressure
cut-off.

Observe project planning note.

▼▼ Current-pressure characteristic curve


(positive characteristic curve measured with pump in zero stroke)

4350 (300)
Working pressure [psi (bar)]

4000 (280) L1 S
3600 (250)

Maximum ad- Technical data, solenoid ER71 ER72


2200 (150) justable con-
trol pressure Voltage 12 V (±20%) 24 V (±20%)
Control current
Minimum
725 (50) adjustable Start of control at p min 100 mA 50 mA
control pressure
200 (14) End of control at p max 1200 mA 600 mA
0
0 Current I/Imax 1 Current limit 1.54 A 0.77 A
Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
Hysteresis static < 45 psi (3 bar).
Dither frequency 100 to 100 to
200 Hz 200 Hz
▼▼ Flow-pressure characteristic curve
Duty cycle 100% 100%
Maximum working pressure P [psi (bar)]

Electronic controls and type of protection, see page 44


Hysteresis/pressure rise

4000 (280) Operating temperature range at valve -4 °F to +239 °F


Δp max < 60 psi (4 bar)

(-20 °C to +115 °C)


(deenergized)
Setting range

Project planning note!


Excessive current levels (I > 1200 mA at 12 V or I > 600 mA
at 24 V) to the ER solenoid can result in undesired pres-
2050 (140) sure increases which can lead to pump or system damage.
Therefore:
qv min qv max ▶▶ Use Imax current limiter solenoids.
▶▶ An intermediate plate pressure controller can be used
Flow qV
to protect the pump in the event of overflow.
Characteristic curve valid at n1 = 1500 rpm An accessory kit with intermediate plate pressure
and θfluid = 122 °F (50 °C). controller can be ordered from Bosch Rexroth under
▶▶ Control fluid consumption: 0.8 to 1.2 gpm (3 to 4.5 l/min). part number R902490825.
▶▶ Standby standard setting 200 psi (14 bar). Other values
on request.
▶▶ Influence of pressure setting on stand by ± 30 psi
(2 bar).

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
20 A10VSO Series 31 | Axial piston variable pump
Dimensions, size 18

Dimensions, size 18

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

▼▼ Port plate 62
Valve mounting for counter-
V
clockwise rotation

0.25 (6.3) 5.08 (129) B

1)
3.27 (83)

max.4.33 (110)
(1

1.57(40)
X

43
Flange L L

0.
ISO 3019-1
45°

X
45°

2.48 (63)
(Ø82.55 - 0.054)

6)
3.250
DIA 3.248

(6
0

60
2.
2.48 (63)

2.52 (64)
2.72 (69)
0.45 (11.5) 4.19 (106.4)
1.69(43) L1 5.98 (152)
S
5.71 (145) 4.29 (109)
7.68 (195) 4.96 (126)

Detail V Detail W
0.87 (22.2)
B S
2.06 (52.4)
0.98 (ø25)
(47.6)
1.87
0.79 (ø20)

1.03
(26.2)

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 21
 Dimensions, size 18

▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 5/8 in (SAE J744)
S ‒ 11T 16/32DP 1)
R ‒ 11T 16/32DP 1)2)
U ‒ 9T 16/32DP1)

1.18 (30)
0.55
0.55

1/4-20UNC-2B3) 4)
(14) 0.94
1/4-20UNC-2B3) 4)

0.20 (14) 0.20 (23.8)


(5) (5)

Centering5)
R 0,12 × 0.26
Usable 0.83 (R 3.15 × 6.7)
0.83 spline length (21) DIN 332 0.62
(21) 1.50 (38) (15.8)
1.50 (38) 1.25
(31.8)

▼▼ Parallel keyed shaft, ISO 3019-1


K ‒ 19–1
(ø19.05 – 00.02 )
0.7500
DIA 0.7492

1.30 (33)
Key width
0.098 1.13 0.19 (4.76)
(2.5) (28.6)
(21.1)
0.83

Centering5)
R 0.12 × 0.26 1.61(41)
DIN 332

Ports Standard Size4) pmax abs [psi (bar)]6) State9)


B Working port (standard pressure series) SAE J518 3/4 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.79 (20) deep
S Suction port (standard pressure series) SAE J518 1 in 145 (10) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.79 (20) deep
L Drain port ISO 119267) 9/16-18 UNF-2B; 0.47 (12) deep 30 (2) O8)
L1 Drain port ISO 11926 7)
9/16-18 UNF-2B; 0.47 (12) deep 30 (2) X8)
X Pilot pressure ISO 11926 7/16-20 UNC-2B; 0.47 (12) deep 5100 (350) O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 0.47 (12) deep 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Depending on the application, momentary pressure peaks can occur.
flat root, side fit, tolerance class 5 Keep this in mind when selecting measuring devices and fittings.
2) Splines according to ANSI B92.1a, spline runout is a deviation 7) The countersink can be deeper than as specified in the standard.
from standard. 8) Depending on the installation position, L or L1 must be connected
3) Thread according to ASME B1.1 (also see installation instructions starting on page 45).
4) For notes on tightening torques, see the instruction manual 9) O = Must be connected (plugged when delivered)
5) Coupling axially secured, e.g. with a clamp coupling or radially X = Plugged (in normal operation)
mounted clamping screw

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
22 A10VSO Series 31 | Axial piston variable pump
Dimensions, size 18

▼▼ DG – Two-point control, direct operated ▼▼ DR – Pressure controller

Port plate 62 Port plate 62

Valve mounting for counter- Valve mounting for counter-


5.83 (148)1)
clockwise rotation

max. 4.33 (110)


clockwise rotation

X
X

0.98 (25 +0.4)


0.12 (3)
G 1/4 in
DIA 1.00
0.47 (12) 4.96 (126)
3.50 (89)
3.82 (97)

▼▼ DRG – Pressure controller, remote controlled ▼▼ ED7.,ER7. – Electro-hydraulic pressure control

Port plate 62 Port plate 62

4.76 (121)1)

5.08 (129)1) Valve mounting for counter- Valve mounting for counter-
clockwise rotation clockwise rotation

5.51 (140)
max. 4.33 (110)

X
1.57 (40)
X

4.29 (109)
4.96 (126)2)
4.96 (126)

1) To flange surface
2) ER7.: 6.34 inch (161 mm) if using an intermediate plate pressure
controller

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 23
 Dimensions, size 28

Dimensions, size 28

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

▼▼ Port plate 62
Valve mounting for
V
5.47 (139) counter-clockwise 4)
B (7
rotation

)
0.37 (9.5) 3.54 (90) 91

14
2.


0.25 (6.3) L X L

max. 4.33 (110)


Flange

1.57 (40)
55
0.
ISO 3019-1

IA
D
45°
45°

3.15 (80)

X
(ø101.6 -0.054)
DIA 4.0000
3.9979
0

6.
85

2.91 (74)
3.15 (80)
17
4)

0.55 (14)
S 5.75 (146)
1.57 (40) L1
6.46 (164)
6.46 (164)
3.29 (83.5) 4.68 (119)
7.64 (194)
5.35 (136)
8.11 (206)

Detail V Detail W
0.87 (22.2)
(ø20)

S
2.31 (58.7)
1.26 (ø32)

B
1.87 (47.6)
DIA 0.79

1.19 (30.2)

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
24 A10VSO Series 31 | Axial piston variable pump
Dimensions, size 28

▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 13T 16/32DP 1)
R ‒ 13T 16/32DP 1)2)
K ‒ 22–1

1.31 (33.3)
1.30 (33.1)

)
1.13 (28.6)

-0.02
0.63 0.63 0.63 (16)
1/4-20UNC-2B3) 4)

DIA 0.8750 (ø22.225


1/4-20UNC-2B3) 4)

3)4)
(16) (16)
0.20 0.098 Key width 0.25

1/4-20UNC-2B
0.20
(5) (5) (2.5) (6.35)

0.98 (25)

0.8742
Usable 0.98
0.99 spline length (25)
(25.1) 1.61 (41) 1.63 (41.3)
1.61 (41)

Ports Standard Size4) pmax abs [psi (bar)]5) State8)


B Working port (standard pressure series) SAE J518 3/4 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.79 (20) deep
S Suction port (standard pressure series) SAE J518 1 1/4 in 145 (10) O
Fastening thread ASME B1.1 7/16-14 UNC-2B; 0.94 (24) deep
L Drain port ISO 119266) 3/4-16 UNF-2B; 0.47 (12) deep 30 (2) O7)
L1 Drain port ISO 11926 6)
3/4-16 UNF-2B; 0.47 (12) deep 30 (2) X7)
X Pilot pressure ISO 11926 7/16-20 UNC-2B; 0.47 (12) deep 5100 (350) O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 0.47 (12) deep 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 7) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation (also see installation instructions starting on page 45).
from standard. 8) O = Must be connected (plugged when delivered)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) For notes on tightening torques, see the instruction manual
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 25
 Dimensions, size 28

▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller

Port plate 62 Port plate 62

Valve mounting for


7.80 (198)1)
counter-clockwise rotation
6.55 (158)1) Valve mounting for

1.57 (40)
counter-clockwise rotation

max. 4.33
(110)
X

G 1/4 in
(25+0.4)
0.12 (3)
L

1.00
0.98
X

3.92 (99.5) 4.68 (119)


4.21 (107) 5.35 (136)

▼▼ DR – Pressure controller ▼▼ DRG – Pressure controller, remote controlled

Port plate 62 Port plate 62

Valve mounting for 5.47 Valve mounting for


(139)1)
counter-clockwise rotation counter-clockwise rotation

1.57 (40)
max. 4.33
(110)

max. 4.33
(110)
X

X
5.35 (136) 4.68 (119)
5.35 (136)

▼▼ ED7., ER7. – Electrohydraulic pressure control

Port plate 62

5.12 (130)1)

Valve mounting for


counter-clockwise rotation
5.51 (140)
X

5.33 (135.5)2)

1) To flange surface
2) ER7.: 6.71 inch (170.5 mm) if using an intermediate plate pressure
controller

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
26 A10VSO Series 31 | Axial piston variable pump
Dimensions, size 45

Dimensions, size 45

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

▼▼ Port plate 62
Valve mounting for
V
counter-clockwise rotation
0.37 (9.5) 6.02 (153)

3)

)
14
3.78 (96)

(8
0.25 (6.3)


27
X

55
L

3.
0.
L

max. 4.33 (110)


IA
1.57 (40)
Flange

D
ISO 3019-1

3.54 (90)
45° 45°

X
(ø101.6 -0.054)
DIA 4.0000
3.9979
0

3.17 (80.5)
3.54 (90)
0.56 (14.3) L1
DIA 5.75 (ø146)
1.77 (45)
DIA 7.25 (ø184)
7.24 (184)
8.62 (219) 3.68 (93.5) 5.08 (129)
8.82 (224) 5.75 (146)

Detail V Detail W

1.03 (26.2)
B
S
2.75 (69.9)
(52.4)

1.57
(40)
2.06
0.98 (25)

1.41 (35.7)

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 27
 Dimensions, size 45

▼▼ Splined shaft 1 in (SAE J744) ▼▼ Splined shaft 1 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 15T 16/32DP 1)
R ‒ 15T 16/32DP 1)2)
K ‒ 25–1

1.50 (38.1)
1.50 (38) 1.37 (34.9)

0.63 0.63 0.63 (16)

1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3)4)
(16) (16) 0.09 Key width 0.25
0.20 (5) 0.20 (5) (2.2) (6.35)

DIA 1.0000 (ø25.4 0 )


1.11 (28.2)

0.9988 – 0.03
Usable 1.16 0.20
spline length (29.5) (5)
1.18 (30) 1.81 (45.9)
1.81 (45.9)
1.81 (45.9)

Ports Standard Size4) pmax abs [psi (bar)]5) State8)


B Working port (standard pressure series) SAE J518 1 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.71 (18) deep
S Suction port (standard pressure series) SAE J518 1 1/2 in 145 (10) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 0.87 (22) deep
L Drain port ISO 119266) 7/8 14 UNF-2B; 0.55 (14) deep 30 (2) O7)
L1 Drain port ISO 119266) 7/8 14 UNF-2B; 0.55 (14) deep 30 (2) X7)
X Pilot pressure ISO 11926 7/16-20 UNC-2B; 0.47 (12) deep 5100 (350) O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 7) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation (also see installation instructions starting on page 45).
from standard. 8) O = Must be connected (plugged when delivered)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) For notes on tightening torques, see the instruction manual
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
28 A10VSO Series 31 | Axial piston variable pump
Dimensions, size 45

▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller

Port plate 62 Port plate 62

Valve mounting for


Valve mounting for 8.39 (213)1)
6.81 (173)1) counter-clockwise rotation
counter-clockwise rotation

1.57 (40)
4.41 (112)
X

)
X

+0.4
(25
0.12 (3)
G 1/4 in
1.00
0.98
4.31 (109.5)
5.10 (129)
4.61 (117)
5.75 (146)

▼▼ DR – Pressure controller ▼▼ DRG – Pressure controller, remote controlled

Port plate 62 Port plate 62

Valve mounting for Valve mounting for


counter-clockwise rotation 6.02 (153)1)
counter-clockwise rotation
X
max. 4.33
(110)

max. 4.33
(110)
1.57 (40)
X
X

5.08 (129)
5.75 (146)
5.75 (146)

▼▼ ED7., ER7. – Electrohydraulic pressure control

Port plate 62

5.75 (146)1)
Valve mounting for
counter-clockwise rotation
5.51 (140)

5.73 (145.5)2)

1) To flange surface
2) ER7.: 7.11 in (180.5 mm) if using an intermediate plate pressure con-
troller

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 29
 Dimensions sizes 71 and 88

Dimensions sizes 71 and 88

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

▼▼ Port plate 92
Valve mounting for counter-
clockwise rotation
0.50 (12.7) 7.13 (181) V

(ø )
)
1 98
18
07 6 (
0.24 (6) 4.53 (115) L

IA 8
D 3.
Flange X

max. 4.33 (110)


1.57 (40)
ISO 3019-1

4.09 (104)
45°
L 45°

X
DIA 5.0000
4.9975
(ø127 -0.063 )
0

3.62 (92)
0.71 (18) 4.09 (104)
L1 7.13 (181)
2.09 (53)
8.27 (210)
8.54 (217)
4.23 (107.5) 5.63 (143)
10.12 (257)
6.30 (160)

Detail V Detail W
1.03 (26.2)

DIA 1.97 (ø50)


3.06 (77.8)

S
DIA 0.98 (ø25) B
2.06 (52.4) 1.69 (42.9)

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
30 A10VSO Series 31 | Axial piston variable pump
Dimensions sizes 71 and 88

▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 14T 12/24DP 1)
R ‒ 14T 12/24DP 1)2)
K ‒ 32–1

1.87 (47.5)

0 )
1.63 (41.3)

1.39 (35.3) DIA 1.2500


1.2488
(ø31.75 -0.03
1.87 (47.5)
0.75

5/16-18UNC-2B3) 4)
0.75
5/16-18UNC-2B3) 4)

5/16-18UNC-2B3)4)
0.75 (19) (19)
(19) 0.24 0.12 Key width 0.31
0.24 (6) (3) (7.94)
(6)

Usable 0.24
1.50 (38)
1.56 (6)
spline length 2.18 (55.4)
(39.5) 2.18 (55.4)
2.18 (55.4)

Ports Standard Size4) pmax abs [psi (bar)]5) State8)


B Working port (standard pressure series) SAE J518 1 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.71 (18) deep
S Suction port (standard pressure series) SAE J518 2 in 145 (10) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 0.87 (22) deep
L Drain port ISO 119266) 7/8 14 UNF-2B; 0.55 (14) deep 30 (2) O7)
L1 Drain port ISO 11926 6)
7/8 14 UNF-2B; 0.55 (14) deep 30 (2) X7)
X Pilot pressure ISO 11926 7/16-20 UNC-2B; 0.45 (11.5) deep 5100 (350) O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 7) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation (also see installation instructions starting on page 45).
from standard. 8) O = Must be connected (plugged when delivered)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) For notes on tightening torques, see the instruction manual
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 31
 Dimensions sizes 71 and 88

▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller

Port plate 92 Port plate 92

9.53 (242)1) Valve mounting for


Valve mounting for
7.91 (201)1) counter-clockwise rotation
counter-clockwise rotation

4.88 (124)
(ø25+0.4)
G 1/4in
X

0.12 (3)

1.57 (40)
L

1.00
DIA 0.98
X

4.86 (123.5)
5.63 (143)
5.16 (131)
6.30 (160)

▼▼ DR – Pressure controller ▼▼ DRG – Pressure controller, remote controlled

Port plate 92 Port plate 92

Valve mounting for Valve mounting for


7.13 (181)1) counter-clockwise rotation
counter-clockwise rotation
X
max. 4.33
(110)

(110)
max. 4.33
L

1.57 (40)
L
X

X
6.30 (160) 5.63 (143)
6.30 (160)

▼▼ ED7., ER7. – Electrohydraulic pressure control

Port plate 92

6.81 (173)1)
Valve mounting for
counter-clockwise rotation
5.51 (140)

L
X

6.30 (160)2)

1) To flange surface
2) ER7.: 7.68 in (195 mm) if using an intermediate plate pressure control-
ler

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
32 A10VSO Series 31 | Axial piston variable pump
Dimensions, size 100

Dimensions, size 100

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

▼▼ Port plate 62

Valve mounting for


counter-clockwise rotation
0.50 (12.7) 9.80 (249)
V
0.24 (6) 6.89 (175)

)
06
X

(1
Flange

17

1.57 (40)
ISO 3019-1

4.

max. 4.33
(110)
3.94 (100)
L 45°

X
0.69 (17.5)
)

5.98 (152)
4.9975
DIA 5.0000
(ø127 -0.063
0

3.74 (95)
3.94 (100)
0.79 (20)
L1 7.09 (180)
3.74 (95)
8.27 (210)
10.83 (275)
4.65 (118) 5.84 (148.4)
12.48 (317)
6.50 (165)
12.95 (329)

Detail V Detail W

B
3.50 (88.9)
(66.7)
2.63

2.36
(60)
1.26 (32)

S
1.25 (31.8) 2.00
(50.8)

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 33
 Dimensions, size 100

▼▼ Splined shaft 1 1/2 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 17T 12/24DP 1)
U ‒ 14T 12/24DP 1)2)
K ‒ 38–1

2.13 (54) 2.13 (54)

1.66 (42.3) DIA 1.5000


1.4988
)
5/16-18UNC-2B3) 4)

(ø38.1 -0.03
1.87
7/16-14UNC-2B3) 4)

2.05 (52.1)

7/16-14UNC-2B3)4)
1.10

0
(28) (47.5)
0.37 0.06 Key width 0.37
(9.5) (1.5) (9.52)

DIA 1.77
(ø45)
0.24 (6)
0.75 (19) 0.37
(9)
1.72 1.37 1.10
(43.5) (35) (28)
2.44 (61.9)
2.44 (61.9) 2.18 (55.4)

Ports Standard Size4) pmax abs [psi (bar)]5) State8)


B Working port (high pressure series) SAE J518 1 1/4 in 5100 (350) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 0.75 (19) deep
S Suction port (standard pressure series) SAE J518 2 1/2 in 145 (10) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 1.06 (27) deep
L Drain port ISO 119266) 1 1/16 12 UNF-2B; 0.63 (16) deep 30 (2) O7)
L1 Drain port ISO 11926 6)
1 1/16 12 UNF-2B; 0.63 (16) deep 30 (2) X7)
X Pilot pressure ISO 11926 7/16-20 UNC-2B; 0.45 (11.5) deep 5100 (350) O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 0.47 (12) deep 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 7) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation (also see installation instructions starting on page 45).
from standard. 8) O = Must be connected (plugged when delivered)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) For notes on tightening torques, see the instruction manual
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
34 A10VSO Series 31 | Axial piston variable pump
Dimensions, size 100

▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller

Port plate 62 Port plate 62

Valve mounting for


counter-clockwise rotation
Valve mounting for 12.13 (308) 1)
5.83 (148)
10.55 (268)1)
counter-clockwise rotation

(ø25+0.4)

5.08 (129)
X

1.57 (40)
0.12 (3)
G 1/4in

DIA 1.00
0.98
5.06 (128.5) 6.50 (165)
5.35 (136)

▼▼ DR – Pressure controller ▼▼ DRG – Pressure controller, remote controlled

Port plate 62 Port plate 62

9.80 (249)1)
Valve mounting for Valve mounting for
counter-clockwise rotation X counter-clockwise rotation

X
X

1.57 (40)
max. 4.33 (110)
max. 4.33 (110)

6.50 (165) 5.83 (148)


6.50 (165)

▼▼ ED7., ER7. – Electrohydraulic pressure control

Port plate 62

9.49 (241)1) Valve mounting for


counter-clockwise rotation
5.51 (140)
X

6.50 (165)2)

1) To flange surface
2) ER7.: 7.87 in (200 mm) if using an intermediate plate pressure control-
ler

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 35
 Dimensions, size 140

Dimensions, size 140

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation, mounting flange D and C

▼▼ Port plate 62
Mounting flange D
Valve mounting for
counter-clockwise rotation
0.50 (12.7) 8.74 (222)
V 0.81
0.25 (6.4) 6.81 (173) X (20.6)
Flange L X L

1.06 (26)
ISO 3019-1
45°

4.96 (126)
4.33 (110)
L

2.22 (56.4)
6.36 (161.6)
(ø152.4 -0.063 )

7.87 (200)
DIA 6.0000
5.9975

18 7
)
(1 4.6
.5
0

4.25 (108)
4.41 (112)
0.83 (21) L1 4.33 (110) 6.36 (161.6)
3.07 (78) 7.87 (200)
10.83 (275) 5.16 (131) 7.20 (183)
13.27 (337) 8.23 (209)

S
3.50 (88.9)
1.26 (32)

2.48 (63)
(66.7)
2.63

B
1.25 (31.8)
2.00
▼▼ Port plate 62 (50.8)
Mounting flange C

0.50 (12.7) 9.78 (248.5)


0.24 (6) 7.83 (199) V
L X B
Flange Detail V Detail W
1.02 (26)
2.22 (56.4)

ISO 3019-1
4.96 (126)
4.33 (110) 4.33 (110)

45°
)
0.69 (17.5)

.5
DIA 5.0000
4.9975

5.98 (152)

8
)

11
(ø127 -0.063

(
0

67
4.
4.41 (112)
4.25 (108)

0.79 (20) 7.12 (181)


L1
4.09 (104) S 8.27 (210)
11.85 (301) 5.16 (131) 7.20 (183)
13.50 (343) 8.23 (209)

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
36 A10VSO Series 31 | Axial piston variable pump
Dimensions, size 140

▼▼ Splined shaft 1 3/4 in (SAE J744) ▼▼ Parallel keyed shaft, ISO 3019-1
S ‒ 13T 8/16DP 1)
K ‒ 44–1

2.64 (67)
2.64 (67)

DIA 1.7500 (ø44.45 0 )


-00.03
1.26
1/2-13UNC-2B2) 3)

2.56 (65)

1/2-13UNC-2B2)3)
(32)
0.39 0.06 Key width 0.44
(10) (1.5) (11.11)

1.94 (49.3)

1.7488
0.39
(10)
1.26
2.09 (32)
(53) 2.95 (75)
2.95 (75)

Ports Standard Size3) pmax abs [psi (bar)]4) State7)


B Working port (high pressure series) SAE J518 1 1/4 in 5100 (350) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 0.94 (24) deep
S Suction port (standard pressure series) SAE J518 2 1/2 in 145 (10) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 0.94 (24) deep
L Drain port ISO 119265) 1 1/16 12 UNF-2B; 0.71 (18) deep 30 (2) O6)
L1 Drain port ISO 119265) 1 1/16 12 UNF-2B; 0.71 (18) deep 30 (2) X6)
X Pilot pressure ISO 11926 9/16-18 UNF-2B; 0.51 (13) deep 5100 (350) O
X Pilot pressure with DG-control DIN ISO 228 M14 x 1.5; 0.47 (12) deep 5100 (350) O
MH High pressure measurement DIN 3852 M14 x 1.5; 0.47 (12) deep 5100 (350) X
(only with control DG)

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink can be deeper than as specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Thread according to ASME B1.1 (also see installation instructions starting on page 45).
3) For notes on tightening torques, see the instruction manual 7) O = Must be connected (plugged when delivered)
4) Depending on the application, momentary pressure peaks can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 37
 Dimensions, size 140

▼▼ DG – Two-point control, direct operated ▼▼ DFLR – Pressure, flow and power controller

Port plate 62; mounting flange D Port plate 62; mounting flange D

Valve mounting for


Valve mounting for 12.36 (314)1) counter-clockwise rotation
10.55 (268)1) counter-clockwise rotation

4.25 (108) 5.49 (139.5)


X

0.10 (2.6)
1.10 (28)
L L
X

4.41 (112)
4.25 (108)

2.20 (56)
6.02 (153) 7.20 (183)
MH
6.22 (158) 8.23 (209)

▼▼ DR – Pressure controller ▼▼ DRG – Pressure controller, remote controlled

Port plate 62; mounting flange D Port plate 62; mounting flange D

Valve mounting for


Valve mounting for 12.36 (314)1) counter-clockwise rotation
counter-clockwise rotation 8.74 (222)1)3) X
1.02 (26)
4.96 (126)

4.96 (126)
L
L

2.20 (56)
6.69 (170)
5.67 (144)
6.69 (170)

▼▼ ED7., ER7. – Electrohydraulic pressure control

Port plate 62; mounting flange D

9.49 (241)1) Valve mounting for


counter-clockwise rotation
5.08 (129)

7.05 (179)2)

1) To flange surface 3) For counter-clockwise rotation


2) ER7.: 8.43 in (214 mm) if using an intermediate plate pressure con-
troller

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
38 A10VSO Series 31 | Axial piston variable pump
Dimensions, through drive

Dimensions, through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
82-2 (A) , , 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
● = Available – = Not available

▼▼ 82-2 ▼▼ 82-2

Section A-B
Section A-B
A3 A3
A2 0.39
A 45°
A 45° (10)

9 9
–0.001

–0.001
DIA 3.25 +0.002

DIA 3.25 +0.002


4.1 .5)
–0.02 )

–0.02 )
4.1 .5)
(ø82.55 +0.05

(ø82.55 +0.05
1 06 0 6
(ø (ø1

A4 A4

B 0.39 B A2
A1 (to mounting flange) (10)
A1 (to mounting flange)

K01 NG A1 A2 A3 A42) K52 NG A1 A2 A3 A42)


(SAE J744 16-4 (A)) (SAE J744 19-4 (A-B))
18 7.17 0.39 1.70 M10; 0.57 18 7.17 0.74 1.52 M10; 0.57
(182) (10) (43.3) (14.5) deep (182) (18.8) (38.7) (14.5) deep
28 8.03 0.39 1.33 M10; 0.63 28 8.03 0.74 1.52 M10; 0.63
(204) (10) (33.7) (16) deep (204) (18.8) (38.7) (16) deep
45 9.02 0.42 2.10 M10; 0.63 45 9.02 0.74 1.52 M10; 0.63
(229) (10.7) (53.4) (16) deep (229) (18.9) (38.7) (16) deep
71 10.50 0.46 2.41 M10; 0.79 71 10.50 0.84 1.63 M10; 0.79
(267) (11.8) (61.3) (20) deep (267) (21.3) (41.4) (20) deep
88 10.50 0.46 2.41 M10; 0.79 88 10.50 0.84 1.63 M10; 0.79
(267) (11.8) (61.3) (20) deep (267) (21.3) (41.4) (20) deep
100 13.30 0.41 2.56 M10; 0.63 100 13.30 0.75 1.53 M10; 0.63
(338) (10.5) (65) (16) deep (338) (19) (38.9) (16) deep
140 13.80 0.43 3.04 M10; 0.63 140 13.80 0.74 1.52 M10; 0.63
(350) (10.8) (77.3) (16) deep (350) (18.9) (38.6) (16) deep

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 39
 Dimensions, through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
101-2 (A) , , 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
● = Available – = Not available

▼▼ 101-2 ▼▼ 101-2

Section A-B Section A-B


A3 A3
A 0.39 A 0.39
45° (10) 45°
Omitted (10)
for NG 28

DIA 4.00 –0.001


+0.002

(ø101.6 –0.02 )

DIA 4.00 –0.001


+0.002

(ø101.6 –0.02 )
5
+0.05
5.7 ) 5

+0.05
46 5.7 )
ø 1 46
( (ø1

Omitted
A4 A4
for NG 28
A2
A2
B A1 (to mounting flange) B
A1 (to mounting flange)

K68 NG A1 A2 A3 A42) K04 NG A1 A2 A3 A42)


(SAE J744 22-4 (B)) (SAE J744 25-4 (B-B))
28 8.03 0.70 1.64 M12;3) 45 9.02 0.72 1.84 M12; 0.71
(204) (17.8) (41.7) (229) (18.4) (46.7) (18) deep
45 9.02 0.70 1.64 M12; 0.71 71 10.50 0.82 1.93 M12; 0.79
(229) (17.9) (41.7) (18) deep (267) (20.8) (49.1) (20) deep
71 10.50 0.80 1.76 M12; 0.79 88 10.50 0.82 1.93 M12; 0.79
(267) (20.3) (44.7) (20) deep (267) (20.8) (49.1) (20) deep
88 10.50 0.80 1.76 M12; 0.79 100 13.30 0.72 1.83 M12; 0.79
(267) (20.3) (44.7) (20) deep (338) (18.2) (46.6) (20) deep
100 13.30 0.71 1.65 M12; 0.79 140 13.80 0.72 1.81 M12; 0.79
(338) (18) (41.9) (20) deep (350) (18.3) (45.9) (20) deep
140 13.80 0.70 1.64 M12; 0.79
(350) (17.8) (41.6) (20) deep

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.
3) Continuous

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
40 A10VSO Series 31 | Axial piston variable pump
Dimensions, through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
127-2 (C) , 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
● = Available – = Not available

▼▼ 127-2 ▼▼ 127-2

Section A-B Section A-B


A3 A3
omitted for omitted for 0.51 0.51
45° 45°
size 71/88 size 71/88 (13) A (13)
A

7.12
5.0020
5.0008

)
7.12
)
DIA 81)

5.0020
5.0008
DIA 81)

–0.02
+0.05
–0.02

+0.05
( ø 1 (ø 1

(ø127
(ø127
DIA

DIA
A4 A4
B A2
B

A1 (to mounting flange) A2


A1 (to mounting flange)

K07 NG A1 A2 A3 A42) K24 NG A1 A2 A3 A42)


(SAE J744 32-4 (C)) (SAE J744 38-4 (C-C))
71 10.50 0.89 2.31 M16;3) 100 13.30 0.41 2.56 M16;3)
(267) (21.8) (58.6) (338) (10.5) (65)
88 10.50 0.89 2.31 M16;3) 140 13.80 0.31 2.88 M16; 1.26
(267) (21.8) (58.6) (350) (7.9) (73.3) (32) deep
100 13.30 0.77 2.22 M16;3)
(338) (19.5) (56.4)
140 13.80 0.76 2.21 M16; 0.94
(350) (19.3) (56.1) (24) deep

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Continuous
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 41
 Dimensions, through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
152-4 (A) 1 3/4 in 13T 8/16DP – – – – – – ● K17

● = Available – = Not available

▼▼ 152-4

Section A-B
A3
0.51
A (13)

(ø152.4 –0.02 )
6.36 (161.6)

+0.07
6.0027
DIA 6.0008

A4
B A2
6.36 (161.6)
A1 (to mounting flange)

K17 NG A1 A2 A3 A42)
(SAE J744 44-4 (D))
140 13.78 0.43 3.04 M16×2;3)
(350) (11) (77.3)

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Continuous
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.

 RE-A 92711/04.2017, Bosch Rexroth AG


42 A10VSO Series 31 | Axial piston variable pump
Overview of mounting options

Overview of mounting options

SAE – mounting flange


Through drive Mounting options – 2nd pump
Flange Hub for Code (A)A10VSO/31 A10V(S)O/5x Gear pump Through drive available
ISO 3019-1 splined shaft NG (shaft) NG (shaft) Design (NG) for size
82-2 (A) 5/8 in K01 18 (U) 10 (U) AZPF 18 to 140
18 (U)
3/4 in K52 18 (S, R) 10 (S) – 18 to 140
18 (S, R)
101-2 (B) 7/8 in K68 28 (S, R) 28 (S, R) AZPN/G 28 to 140
45 (U, W)1) 45 (U, W)1)
1 in K04 45 (S, R) 45 (S, R) PGH4 45 to 140
– 60, 63, 72 (U, W)2)
127-2 (C) 1 1/4 in K07 71 (S, R) 85 (U, W)3) – 71 to 140
88 (S, R) 100 (U,W)
100 (U, W)3)
1 1/2 in K24 100 (S) 85 (S) PGH5 100 to 140
100 (S)
152-4 (4-hole D) 1 3/4 in K17 140 (S) – – 140

1) Not for main pump NG28 with K68


2) Not for main pump NG45 with K04
3) Not for main pump NG71 and NG88 with K07

Bosch Rexroth AG, RE-A 92711/04.2017


Dimensions [in (mm)]
 Axial piston variable pump | A10VSO Series 31 43
 Combination pumps (A)A10VSO + (A)A10VSO

Combination pumps (A)A10VSO + (A)A10VSO

By using combination pumps, it is possible to have inde-


pendent circuits without the need for splitter gearboxes.
When ordering combination pumps, the type designations m1 m2 m3
of the 1st and 2nd pumps must be linked by a “+”.
Order example:
AA10VSO100DFR1/31R-VSC62K04+ l1
AA10VSO45DFR/31R-VSC62N00 l2
If no further pumps are to be mounted at the factory, the l3
simple type designation is sufficient.
It is permissible to use a combination of two single pumps
of the same nominal size (tandem pump) considering a m1, m2, m3 Weight of pump [lbs (kg)]

dynamic mass acceleration of maximum 10 g (= 98.1 m/s ) 2 l1, l2, l3 Distance from center of gravity [in (mm)]

without additional support brackets. 1


Tm = (m1 × l1 + m2 × l2 + m3 × l3) × [lb-ft (Nm)]
Each through drive is plugged with a non-pressure-resistant 12 (102)

cover. Before commissioning the units, they must therefore


be equipped with a pressure-resistant cover. Through drives
can also be ordered with pressure-resistant covers. Please
specify in plain text.
For combination pumps consisting of more than two pumps,
the mounting flange must be rated for the permissible mass
torque (please contact us).

Permissible mass moment of inertia


Size 18 28 45 71 88 100 140
static Tm lb-ft 369 649 1010 1593 1593 2213 33191) 22132)
(Nm) (500) (880) (1370) (2160) (2160) (3000) (4500) 1)
(3000)2)
dynamic at 10 g (98.1 m/s )
2
Tm lb-ft 37 65 101 159 159 221 3321)
2212)
(Nm) (50) (88) (137) (216) (216) (300) (450)1) (300)2)
Weight without through drive and (N00) m lbs 28 40 52 78 78 109 144
(kg) (12.9) (18) (23.5) (35.2) (35.2) (49.5) (65.4)
Weight with through drive and (K..) m lbs 30 43 55 84 84 122 164
(kg) (13.8) (19.3) (25.1) (38) (38) (55.4) (74.4)
Distance, center of gravity without through l1 in 3.62 3.94 4.45 5.00 5.00 6.34 6.26
drive (N00)
(mm) (92) (100) (113) (127) (127) (161) (159)
Distance, center of gravity with through l1 in 3.86 4.21 4.72 5.39 5.39 7.01 7.09
drive (K..)
(mm) (98) (107) (120) (137) (137) (178) (180)

1) 4-hole flange (D)


2) 2-hole flange (C)

 RE-A 92711/04.2017, Bosch Rexroth AG


Dimensions [in (mm)]
44 A10VSO Series 31 | Axial piston variable pump
Connector for solenoids

Connector for solenoids

HIRSCHMANN DIN EN 175 301-803-A /ISO 4400 Bosch Rexroth material number: R902602623
without bidirectional suppressor diode H Device plug on the solenoid
according to DIN 43650
There is the following type of protection with the installed
mating connector:
▶▶ IP65 (DIN/EN 60529)

Mounting bolt M3 Cable fitting M16x1.5


tightening torque: tightening torque:
MA = 0.37 lb-ft (0.5 Nm) MA = 1.11-184 lb- ft (1.5-2.5 Nm)
PE
A
1 2
2.57 (65.4)

(2)
(1)
DIA 1.46

Notice
ø37

▶▶ If necessary, you can change the position of the con-


nector by turning the solenoid.
0.20 (50)
▶▶ The procedure is defined in the instruction manual.
(2.70 68.5)

The seal ring in the cable fitting is suitable for lines


of diameter 0.18 in to 0.39 in (4.5 mm to 10 mm).
The mating connector is not included in the scope of delivery.
This can be supplied by Bosch Rexroth on request.

Electronic controls
Control Electronics Further
information
Electric amplifier VT 20001) analog 29904
Electrical amplifier VT 11029 analog 29741
modules VT 110301)
Valve amplifiers for VT-VSPA1-11) analog 30111
proportional pressure VT-VSPA1K-11)
valves

1) Only 24 V nominal voltage

Bosch Rexroth AG, RE-A 92711/04.2017


 Axial piston variable pump | A10VSO Series 31 45
 Installation instructions

Installation instructions

General Installation position


The axial piston unit must be filled with hydraulic fluid and See the following examples 1 to 12.
air bled during commissioning and operation. This must Further installation positions are available upon request.
also be observed following a longer standstill as the axial Recommended installation position: 1 and 3
piston unit may empty via the hydraulic lines.
Particularly with the “drive shaft up/down” installation Below-reservoir installation (standard)
position, filling and air bleeding must be carried out com- Below-reservoir installation means that the axial piston unit
pletely as there is, for example, a danger of dry running. is installed outside of the reservoir and below the minimum
The leakage in the housing area must be discharged to the fluid level of the reservoir.
reservoir via the highest available tank port (L, L1). Installation position Air bleed Filling
For combination pumps, the leakage must be drained off at 1 L L1
each pump.
F
If a shared drain line is used for several units, make sure
ht min SB
that the respective case pressure is not exceeded. The h min
shared drain line must be dimensioned to ensure that the
L
maximum permissible case pressure of all connected units
is not exceeded in any operational conditions, particularly
at cold start. If this is not possible, separate drain lines S
must be installed if necessary. L1

To achieve favorable noise values, decouple all connecting


21) L1 L
lines using elastic elements and avoid above-reservoir
installation. F
In all operating conditions, the suction lines and the drain ht min SB
lines must flow into the reservoir below the minimum fluid h min

level. The permissible suction height hS results from the


total pressure loss. However, it must not be higher than L
L1
hS max = 31.5 in (800 mm). The minimum suction pressure at S
port S must also not fall below 12 psi (0.8 bar) absolute
during operation and during cold start.
3 L1 L
When designing the reservoir, ensure adequate distance
between the suction line and the drain line. This prevents the F

heated, return flow from being drawn directly back into the ht min SB
h min
suction line.
L1
S
Key, see page 47.

41) L L1

F
ht min SB
h min

L
1) Because complete air bleeding and filling are not possible in this
L1
position, the pump should be air bled and filled in a horizontal
position before installation.

 RE-A 92711/04.2017, Bosch Rexroth AG


46 A10VSO Series 31 | Axial piston variable pump
Installation instructions

Above-reservoir installation Inside-reservoir installation


Above-reservoir installation means that the axial piston unit Inside-reservoir installation is when the axial piston unit is
is installed above the minimum fluid level of the reservoir. To installed in the reservoir below the minimum fluid level.
prevent the axial piston unit from draining in position 6, the The axial piston unit is completely below the hydraulic fluid.
height difference hES min must be at least 0.98 in (25 mm). If the minimum fluid level is equal to or below the upper
Observe the maximum permissible suction height edge of the pump, see chapter “Above-reservoir installation”.
hS max = 31.5 in (800 mm). Axial piston units with electrical components (e.g., electric
A check valve in the drain line is only permissible in individual control, sensors) may not be installed in a reservoir below
cases. Consult us for approval.. the fluid level.
Installation position Air bleed Filling Installation position Air bleed Filling
5 L L 9 Via the Automatically
F highest via the open
L available port L or L1 due
L
port L to the position

ht min
SB under the
S hydraulic
L1 S
L1 fluid level
hs max

min
h
ht min SB
h min
101) Via the Automatically
highest via the open
available port L, L1 due
61) L1 L1
port L1 to the position
F
hES min SB under the

ht min
hydraulic
L L1
L1 L fluid level
S
S
hs max min
h

ht min SB
11 Via the Automatically
h min
highest via the open
available port L or L1 due
7 L1 L1
F port L1 to the position
L1 S
L1 S under the
ht min

hydraulic
fluid level
L
SB
L
min

hs max
h

ht min SB
h min 121) Via the Automatically
highest via the open
available port L or L1 due
81) L L
port L to the position
F S under the
ht min

S
hydraulic
L1 fluid level
L L SB
L1
min

hs max
h

ht min SB
h min

1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
Key, see page 47. position before installation.

Bosch Rexroth AG, RE-A 92711/04.2017


 Axial piston variable pump | A10VSO Series 31 47
 Installation instructions

Key
F Filling / air bleeding
S Suction port
L; L1 Drain port
SB Baffle (baffle plate)
ht min Minimum required immersion depth (7.87 in (200 mm))
hmin Minimum required distance to the reservoir bottom
(3.94 in (100 mm))
hES min Minimum necessary height required to protect the axial
piston unit from draining (0.98 in (25 mm))
hS max Maximum permissible suction height (31.5 in (800 mm))

Notice
Port F is part of the external piping and must be provided
on the customer side to make filling and air bleeding
easier.

 RE-A 92711/04.2017, Bosch Rexroth AG



48 A10VSO Series 31 | Axial piston variable pump Axial piston variable pump | A10VSO Series 31
 Project planning notes

Project planning notes

▶▶ The (A)A10VSO axial piston variable pump is designed ▶▶ Pressure controllers are not protection against overpres-
to be used in open circuit. sure. A pressure relief valve is to be provided for the
▶▶ The project planning, installation and commissioning hydraulic system.
of the axial piston unit requires the involvement of ▶▶ Working ports:
qualified skilled personnel. –– The ports and fastening threads are designed for the
▶▶ Before using the axial piston unit, please read the corre- specified maximum pressure. The machine or system
sponding instruction manual completely and thoroughly. manufacturer must ensure that the connecting ele-
If necessary, this can be requested from Bosch Rexroth. ments and lines correspond to the specified application
▶▶ Before finalizing your design, please request a binding conditions (pressure, flow, hydraulic fluid, temperature)
installation drawing. with the necessary safety factors.
▶▶ The specified data and notes contained herein must –– The working ports and function ports are only
be observed. intended to accommodate hydraulic lines.
▶▶ Depending on the operating conditions of the axial
piston unit (working pressure, fluid temperature), Safety instructions
the characteristic curve may shift.
▶▶ Preservation: Our axial piston units are supplied as ▶▶ During and shortly after operation, there is a risk of
standard with preservative protection for a maximum of getting burnt on the axial piston unit and especially on
12 months. If longer preservative protection is required the solenoids. Take the appropriate safety measures
(maximum 24 months), please specify this in plain text (e.g. by wearing protective clothing).
when placing your order. The preservation periods ▶▶ Moving parts in control equipment (e.g. valve spools)
apply under optimal storage conditions, details of can, under certain circumstances, get stuck in position
which can be found in the data sheet 90312 or in the as a result of contamination (e.g. impure hydraulic fluid,
instruction manual. abrasion, or residual dirt from components). As a result,
▶▶ Not all versions of the product are approved for use the hydraulic fluid flow and the build-up of torque in the
in a safety function according to ISO 13849. Please axial piston unit can no longer respond correctly to the
consult the responsible contact person at Bosch operator’s specifications. Even the use of various filter
Rexroth if you require reliability parameters (e.g. MTTFd) elements (external or internal flow filtration) will not
for functional safety. rule out a fault but merely reduce the risk. The machine/
▶▶ Depending on the type of control used, electromagnetic system manufacturer must test whether remedial mea-
effects can be produced when using solenoids. When a sures are needed on the machine for the application
direct current is applied, solenoids do not cause electro- concerned in order to bring the driven consumer into
magnetic interference nor is their operation impaired by a safe position (e.g. safe stop) and ensure any measures
electromagnetic interference. are properly implemented.
Other behavior can result when a modulated direct
current (e.g. PWM signal) is applied. Potential electro-
magnetic interference for persons (e.g. persons with
a pacemaker) and other components must be tested
by the machine manufacturer.

Bosch Rexroth Corporation Bosch Rexroth Corporation © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal,
Mobile Applications 2315 City Line Road exploitation, reproduction, editing, distribution, as well as in the event of
8 Southchase Court Bethlehem, PA 18017-2131, USA applications for industrial property rights. The data specified within only
Fountain Inn, SC 29644-9018 Telephone (610) 694-8300 serves to describe the product. No statements concerning a certain condition
USA Facsimile (610) 694-8467 or suitability for a certain application can be derived from our information.
Telephone (864) 967-2777 www.boschrexroth-us.com The information given does not release the user from the obligation of own
Facsimile (864) 967-8900 judgment and verification. It must be remembered that our products are
www.boschrexroth-us.com subject to a natural process of wear and aging.

Bosch Rexroth AG, RE-A 92711/04.2017

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