Re92004 PDF

Axial piston variable pump
A4VG Series 40
RE 92004
Edition: 02.2017
Replaces: 07.2016
▶▶ High-pressure pump for applications in a closed circuit

up to 500 bar
▶▶ Size 110...280
▶▶ Nominal pressure 450 bar
▶▶ Maximum pressure 500 bar
▶▶ Closed circuit
Features Contents
▶▶ High power density owing to a very high pressure level Type code 2
▶▶ Integrated auxiliary pump for boost and pilot oil supply Hydraulic fluid 6
Hydraulic fluid 6
▶▶ Flow direction changes smoothly when the swashplate
Working pressure range 7
is moved through the neutral position Technical data 9
▶▶ High-pressure relief valves with integrated boost HP – Proportional control, hydr., pilot-pressure related 12
function HW – Proportional control, hydr., mechanical servo 13
HT – Hydraulic control, direct operated 15
▶▶ With adjustable pressure cut-off as standard DA – Automatic control, speed related 16
▶▶ Boost-pressure relief valve EP – Proportional control, electric 19
▶▶ Through drive for mounting of further pumps up to same EZ – Two-point control, electric 20
EV – Electric control, direct operated 21
nominal size
ET – Electric control, direct operated 22
▶▶ High total efficiency Dimensions, size 110 to 280 23
▶▶ Large variety of controls Dimensions, through drive 50
▶▶ Swashplate design Overview of mounting options 53
Combination pumps A4VG + A4VG 54
High-pressure relief valves 55
Pressure cut-off 56
Bypass function 56
Neutral valve 57
Mechanical stroke limiter 58
Stroking chamber pressure port X3 and X4 59
Filtration in the boost pump suction line 60
Filtration in the boost pump pressure line 60
External boost pressure supply 62
Dimensions with mounted filter 63
Swivel angle sensor 64
Connector for solenoids 65
Pressure Sensor 66
Speed sensor 66
Installation dimensions for coupling assembly 67
Installation instructions 68
Project planning notes 71
Safety instructions 72
RE 92004/02.2017, Bosch Rexroth AG

2 A4VG Series 40 | Axial piston variable pump
Type code
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23
A4V G / 40 M N A 0 −
Axial piston unit

01 Swashplate design, variable, nominal pressure 450 bar, maximum pressure 500 bar A4V
Operating mode
02 Pump, closed circuit G
Size (NG)
03 Geometric displacement, see “Technical data” on page 9 110 125 145 175 210 280
Control device 110 125 145 175 210 280

04 Proportional control, pilot-pressure related p = 6 to 18 bar − ○ ○ ○ ○ ○ HP1
hydraulic mechanical servo, hexagon shaft − ● ● ● ● ● HW2
with lever, free position with neutral position switch − ● ● ● ● ● HW8
Hydraulic control, direct operated − ● ● ● ● ● HT1
Automatic control, speed related U = 12 V ● ● ● ● ● ● DA1
U = 24 V ● ● ● ● ● ● DA2
Proportional control, U = 12 V ● ● ● ● ● ● EP1
electric U = 24 V ● ● ● ● ● ● EP2
with manual override and spring return U = 12 V ● ● ● ● ● ● EP3
U = 24 V ● ● ● ● ● ● EP4
Two-point control, electric U = 12 V ● ● ● ● ● ● EZ1
U = 24 V ● ● ● ● ● ● EZ2
Electric control, direct operated, 4/3-way directional valve, U = 12 V ● ● ● ● ○ ○ EV1
one pressure reducing valve (DRE) U = 24 V ● ● ● ● ○ ○ EV2
Electric control, direct operated, two pressure reducing valves (DRE) U = 12 V ● ● ● ● ○ ○ ET5
U = 24 V ● ● ● ● ○ ○ ET6
Pressure cut-off
05 Without pressure cut-off without bypass 0
with bypass C
Pressure cut-off, with bypass (not for HT) Fixed setting, hydraulic, mechanical D
Connector for solenoids1)

06 Without connector (only for purely hydraulic control) 0
DEUTSCH molded connector, 2-pin – without suppressor diode P
Swivel angle sensor

07 Without swivel angle sensor 0
Electric swivel angle sensor (DWS20-1, 3-pin)2) R
● = Available ○ = On request – = Not available = Preferred program
1) Connectors for other electric components may deviate.

2) Please contact us if the swivel angle sensor is used for control
Bosch Rexroth AG, RE 92004/02.2017

Axial piston variable pump | A4VG Series 40 3
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23
A4V G / 40 M N A 0 −
Additional function
08 Without additional function 0
Mechanical stroke limiter, externally adjustable M
Stroking chamber pressure port X3, X4 T
Mechanical stroke limiter and stroking chamber pressure port X3, X4 B
Neutral valve U = 12 V3) N
and mechanical stroke limiter, externally adjustable P
and ports X3, X4 for stroking chamber pressure R
and mechanical stroke limiter and ports X3, X4 S
Neutral valve U = 24 V3) U
and mechanical stroke limiter, externally adjustable V
and ports X3, X4 for stroking chamber pressure W
and mechanical stroke limiter and ports X3, X4 Y
DA control valve HP HW HT DA EP EZ EV
09 Without DA control valve ● ● ● ‒ ● ● ● 0
DA control valve, fixed setting ● ● ● ● ● ‒ ‒ 1
DA control valve, mechanically adjustable with direction of actuation, clockwise ● ● ● ● ● ‒ ‒ 2
position lever direction of actuation, counter-clockwise ● ● ● ● ● ‒ ‒ 3
DA control valve, fixed setting and brake inch valve based on mineral oil
‒ ‒ ‒ ● ‒ ‒ ‒ 5
mounted, control with brake fluid
DA control valve, fixed setting, ports for pilot control device ● ● ● ● ● ‒ ‒ 6
Series
10 Series 4, index 0 40
Configuration of port and fastening threads

11 Metric, ISO 6149 with O-ring seal M
Direction of rotation
12 Viewed on drive shaft clockwise R
counter-clockwise L
Sealing material
13 NBR (nitrile rubber), shaft seal in FKM (fluoroelastomer) N
Mounting flange 110 125 145 175 210 280

14 SAE J744 127-2/4 ● ● – – – – C6
152-2/4 ● ● ● ● – – D6
165-4 ○ – – ● ● ● E4
Drive shaft 110 125 145 175 210 280

15 Splined shaft 1 3/8 in 21T 16/32DP ● – – – – – V8
ANSI B92.1a–1976 1 3/4 in 13T 8/16DP ● ● ● ● – – T1
2 in 15T 8/16DP ● ● ● – ● ● T2
2 1/4 in 17T 8/16DP – – ● ● ● ● T3
Splined shaft DIN 5480 W40×2×18×9 ● – – – – – Z9
W45×2×21×9 ● ● ● ● ● – A1
W50×2×24×9 – – ● ● – – A2
W55×2×26×9 – – – – ● ● A3

3) Cannot be combined with EV or brake inch valve

Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23
A4V G / 40 M N A 0 −
Working port
16 SAE working port A and B, on left side (45° left) 1
SAE working port A and B, on right side (45° right) 4)
2
Boost pump and rotary group configuration 110 125 145 175 210 280
17 Standard rotary group boost pump integrated, standard internal gear pump ● ● ● ● ● ● F
boost pump integrated, large internal gear pump ● – ● ● ● – B
without boost pump ● ● ● ● ● ● U
High-speed rotary group boost pump integrated, standard internal gear pump ● – ● ● – – V
without boost pump ● – ● ● – – W
Through drive5) 110 125 145 175 210 280

18 Without through drive ● ● ● ● ● ● 0000
Flange SAE J744 Hub for splined shaft6)
Diameter Mounting7) Code Diameter Code
82-2 (A) A1 5/8 in 9T 16/32DP S2 ● – ● ● – ○ A1S2
A1 3/4 in 11T 16/32DP S3 ● – ● ● ● ● A1S3
A2 5/8 in 9T 16/32DP S2 ● ● ● ● ○ ● A2S2
A2 3/4 in 11T 16/32DP S3 ● – ● ● ● ● A2S3
101-2 (B) B1 7/8 in 13T 16/32DP S4 ● ● ● ● ● ● B1S4
B1 1 in 15T 16/32DP S5 ● – ● ● ● ● B1S5
B2 7/8 in 13T 16/32DP S4 ● ● ● ● ● ● B2S4
B2 1 in 15T 16/32DP S5 ● – ● ● ○ ○ B2S5
B5 7/8 in 13T 16/32DP S4 ● – ● ○ ○ ○ B5S4
B5 1 in 15T 16/32DP S5 ○ – ● ○ ● ● B5S5
101-4 (B) B4 7/8 in 13T 16/32DP S4 ○ – ● ○ ● ○ B4S4
B4 1 in 15T 16/32DP S5 ● – ● ○ ○ ○ B4S5
127-2 (C) C1 1 in 15T 16/32DP S5 – – ○ – – – C1S5
C1 1 1/4 in 14T 12/24DP S7 ● – ● ○ ○ ○ C1S7
C2 1 1/4 in 14T 12/24DP S7 ● ● ● ● ● ● C2S7
C2 1 3/8 in 21T 16/32DP V8 ○ – ● ● – – C2V8
C2 1 3/4 in 13T 8/16DP T1 – – ● ● – – C2T1
C5 1 1/4 in 14T 12/24DP S7 ● – ● ○ ○ ○ C5S7
127-4 (C) C4 1 1/4 in 14T 12/24DP S7 ● – ● ● ○ ● C4S7
C4 1 3/8 in 21T 16/32DP V8 ● ● – – – – C4V8
152-4 (D) D4 1 3/4 in 13T 8/16DP T1 – – ● ● ● ● D4T1
165-4 (E) E4 1 3/4 in 13T 8/16DP T1 – – – ● ● – E4T1
2 in 15T 8/16DP T2 – – – – ● ● E4T2
4) Only possible without attachment filter. 6) Hub for splined shaft according to ANSI B92.1a-1976 (drive shaft
5) Specifications for version with integrated boost pump, please con- allocation according to SAE J744)
tact us for version without boost pump 7) Mounting hole pattern viewed on through drive

Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23
A4V G / 40 M N A 0 −
High-pressure relief valve
19 High-pressure relief valve, direct operated, fixed setting, with low-pressure relief valve, fixed setting A
Filtration boost circuit/external boost pressure supply

20 Filtration in the boost pump suction line S
Filtration in the boost pump pressure line
D
Ports for external boost circuit filtration (Fe and Fa)
Attachment filter with cold start valve8) F
Attachment filter with cold start valve and electric contamination indicator – DEUTSCH connector
8)
B
External boost pressure supply (on version without integrated boost pump) E
Pressure sensor 110 125 145 175 210 280

21 Without pressure sensor ● ● ● ● ● ● 0
High-pressure at measuring port MA and MB9) ● ● ○ ○ ○ ○ 4
Other sensors
22 Without sensor 0
Speed sensor DSM, DSA10) V
Standard / special version

23 Standard version 0
Standard version with installation variants, e.g. T ports against standard open or closed Y
Special version S
Notice
▶▶ Note the project planning notes on page 71!
▶▶ In addition to the type code, please specify the rel-
evant technical data when placing your order.
8) Only available for working ports located on left 10) Specify

type code of sensor acc. to data sheet (DSM - 95132,
9) Specify type code of sensor acc. to data sheet (PR4 - 95156) DSA 95133) separately and observe the requirements on the elec-
separately and observe the requirements on the electronics tronics

Hydraulic fluid
Hydraulic fluid
The axial piston unit is designed for operation with HLP Notes on selection of hydraulic fluid
mineral oil according to DIN 51524. The hydraulic fluid should be selected so that the operating
Application instructions and requirements for hydraulic viscosity in the operating temperature range is within the
fluid selection, behavior during operation as well as dis- optimum range (νopt see selection diagram).
posal and environmental protection should be taken from
the following data sheets before the start of project plan-
ning:
▶▶ 90220: Hydraulic fluids based on mineral oils and related
hydrocarbons
▶▶ 90221: Environmentally acceptable hydraulic fluids
▶▶ 90222: Fire-resistant, water-free hydraulic fluids
(HFDR/HFDU)
▶▶ 90225: Limited technical data for operation with water-
free and water-containing fire-resistant hydraulic fluids
▶▶ (HFDR, HFDU, HFAE, HFAS, HFB, HFC)
Viscosity and temperature of hydraulic fluids

Viscosity Shaft seal Temperature3) Comment
Cold start νmax ≤ 1600 mm²/s NBR2) θSt ≥ −40 °C t ≤ 3 min, without load (p ≤ 50 bar), n ≤ 1000 rpm
FKM θSt ≥ −25 °C Permissible temperature difference between axial piston unit
and hydraulic fluid in the system maximum 25 K
Warm-up phase ν = 1600 … 400 mm²/s t ≤ 15 min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
Continuous ν = 400 … 10 mm²/s 1) NBR 2)
θ ≤ +85 °C measured at port T
operation FKM θ ≤ +110 °C
νopt = 36 … 16 mm²/s Range of optimum operating viscosity and efficiency
Short-term νmin = 10 … 7 mm²/s NBR2) θ ≤ +85 °C t ≤ 3 min, p ≤ 0.3 × pnom , measured at port T
operation FKM θ ≤ +110 °C
▼▼ Selection diagram
Maximum permissible viscosity for cold start
1600
Warm-up phase 1000
600
400
200
VG 68
VG 46
VG
VG 32
VG 2
Viscosity ν [mm2/s]
10
2
100
0
Continuous operation 60
40
36
νopt
20
16
10
Minimum permissible viscosity for short-term
7
operation
−40 −25 −10 0 10 30 40 50 70 90 115
Temperature θ [°C]
1) Corresponds e.g. for VG 46 to a temperature range of +4 °C to 2) Special version, please contact us

+85 °C (see selection diagram) 3) If the temperature at extreme operating parameters cannot be ad-
hered to, please contact us.

Working pressure range
Filtration of the hydraulic fluid

Finer filtration improves the cleanliness level of the hydrau-
lic fluid, which increases the service life of the axial piston
unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406.
Depending on the system and the application, for the A4VG
we recommend: Filter elements β20 ≥ 100.
At very high hydraulic fluid temperatures (90 °C to maximum
110 °C, measured at port T), a cleanliness level of at least
19/17/14 according to ISO 4406 is necessary.
Working pressure range
Pressure at working port A or B Definition

Nominal pressure pnom 450 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 500 bar The maximum pressure corresponds to the maximum working pressure
Single operating period 10 s within the single operating period. The sum of the single operating
periods must not exceed the total operating period.
Total operating period 300 h
Minimum pressure (high-pressure 25 bar Minimum pressure at the high-pressure side (A or B) which is required
side) to prevent damage to the axial piston unit.
Minimum pressure (low-pressure side) 10 bar above case pressure Minimum pressure at the low-pressure side (A or B) which is required
to prevent damage to the axial piston unit.
Boost pressure setting must be higher depending on system.
Rate of pressure change RA max 9000 bar/s Maximum permissible speed of pressure build-up and reduction during
a pressure change across the entire pressure range.
Boost pump
Nominal pressure pSp nom 25 bar
Maximum pressure pSp max 40 bar
Pressure at suction port S (inlet)
Continuous pS min ≥0.8 bar absolute ν ≤ 30 mm2/s
Short-term, at a cold start ≥0.5 bar absolute t < 3 min
Maximum pressure pS max ≤5 bar absolute
Control pressure
Required control pressure pSt min Required control pressure pSt to ensure the function of the control.
at n = 2000 rpm The required control pressure is depending on the rotational speed
Controls HP, HW, EP 20 bar above case pressure and working pressure.
Controls HT, DA, EV, EZ, ET 25 bar above case pressure

Case pressure at port T
Maximum differential pressure ∆pT max See the diagram Permissible differential pressure at the shaft seal (case to ambient pres-
sure)
Pressure peak pT peak 10 bar t < 0.1 s

Hydraulic fluid
▼▼ Rate of pressure change RA max Notice

▶▶ Working pressure range valid when using hydraulic
pnom
fluids based on mineral oils. Please contact us for
∆t values for other hydraulic fluids.
Pressure p
▶▶ In addition to the hydraulic fluid and the temperature,

the service life of the shaft seal is influenced by the
∆p
rotational speed of the axial piston unit and the case
pressure.
▶▶ The service life of the shaft seal decreases with
increasing frequency of pressure peaks and increasing
Time t mean differential pressure.
▶▶ The case pressure must be greater than the ambient
▼▼ Pressure definition
pressure.
t2
Single operating period t1 tn
Maximum pressure pmax
Nominal pressure pnom
Pressure p
Minimum pressure (high-pressure side)
Time t
Total operating period = t1 + t2 + ... + tn
▼▼ Maximum differential pressure at the shaft seal
5
Differential pressure Δp [bar]
NG110, 125
2
NG210 NG145
1
NG280 NG175
0
1000 2000 3000 4000 5000
Rotational speed n [min-1] [inch]
[mm]

Technical data
Technical data
Size NG 110 125 145 175 210 280

Displacement, geometric, per revolution
variable pump (at p = 20 bar) Vg max cm3 110.4 125 145.3 175.4 210.6 280.3
standard boost pump (at p = 20 bar) Vg Sp cm 3
24.5 31 32 39 46 60
large boost pump (at p = 20 bar)1) Vg Sp cm3 31 − 39 47 60 −
Torque 2)
at Vg max and Δp = 430 bar T Nm 756 856 994 1200 1441 1918
Δp = 100 bar T Nm 176 200 231 279 335 446
Rotary stiffness of drive shaft V8 c kNm/rad 173 − − − − −
T1 c kNm/rad 214 193 248 266 − −
T2 c kNm/rad 246 219 293 − 394 411
T3 c kNm/rad − − 340 374 483 510
Z9 c kNm/rad 219 − − − − −
A1 c kNm/rad 251 222 300 326 407 −
A2 c kNm/rad − − 326 357 − −
A3 c kNm/rad − − − − 516 546
Moment of inertia for rotary group JTW kgm2 0.0218 0.0232 0.0330 0.0570 0.0632 0.0975
Maximum angular acceleration3) α rad/s² 14500 13000 12000 10000 8000 5000
Case volume V l 2.5 2.3 3.3 3.1 4.9 5.4
Weight (without through drive) approx. m kg 88 84 106 115 152 160
Standard rotary group
Rotational maximum at Vg max nnom S rpm 3150 3000 2850 2650 2500 2400
speed4) at Δp ≥ 40 bar (t < 15 s) nmax 40 rpm 3350 3150 3000 2800 2650 2550
minimum nmin rpm 500 500 500 500 500 500
Flow at nnom and Vg max qv l/min 348 375 414 465 527 673
Power 2)
at nnom, Vg max and Δp = 430 bar P kW 249 269 297 333 377 482
High-speed rotary group
Rotational maximum at Vg max nnom H rpm 3400 − 3050 3000 − −
speed4) at Δp ≥ 40 bar (t < 15 s) nmax 40 rpm 3600 − 3200 3100 − −
minimum nmin rpm 500 − 500 500 − −
Flow at nnom and Vg max qv l/min 375 − 443 526 − −
Power2) at nnom, Vg max and Δp = 430 bar P kW 269 − 318 377 − −
Notice
▶▶ Theoretical values, without efficiency and tolerances;
values rounded
▶▶ Operation above the maximum values or below the
minimum values may result in a loss of function, a 1) The version with a large internal gear pump can result in maximum
reduced service life or in the destruction of the axial rotational speed limitations. Please contact us.
2) Without boost pump
piston unit. Bosch Rexroth recommend testing the
3) The data are valid for values between the minimum required and
loads by means of experiment or calculation/simula- maximum permissible rotational speed.
tion and comparison with the permissible values. Valid for external excitation (e.g. diesel engine 2 to 8 times rotary
frequency, cardan shaft twice the rotary frequency).
The limit value is only valid for a single pump.
The load capacity of the connecting parts must be considered.
4) The values are applicable:
–– for the optimum viscosity range from nopt = 36 to 16 mm²/s
–– for hydraulic fluid based on mineral oils (for HF hydraulic fluids,
observe the technical data in 90225)

Dimensions [mm]
Technical data
Permissible radial and axial forces of the drive shafts
▼▼ Splined shaft ANSI B92.1a
Size NG 110 110 110 125 125 145 145

Drive shaft in 1 3/8 1 3/4 2 1 3/4 2 1 3/4 2
Maximum radial Fq Fq max N 9524 7483 6548 6500 5800 9241 8086
force at distance a a mm 24 33.5 40 33.5 40 33.5 40
(from shaft collar)
a
Maximum axial + Fax max N 6305 6305 6305 6411 6411 6763 6763
Fax ±
force − Fax max N 4095 4095 4095 3989 3989 4437 4437
Size NG 145 175 175 210 210 280 280

Drive shaft in 2 1/4 1 3/4 2 1/4 2 2 1/4 2 2 1/4
force at distance a a mm 40 33.5 40 40 40 40 40
(from shaft collar)
a
Fax ±
force − Fax max N 4437 4748 4748 5040 5040 5150 5150
▼▼ Splined shaft DIN 5480
Size NG 110 110 125 145 145 175 175

Drive shaft W40 W45 W45 W45 W50 W45 W50
force at distance a a mm 22.5 25 25 25 27.5 25 27.5
(from shaft collar)
a
Fax ±
force − Fax max N 4095 4095 3989 4437 4437 4748 4748
Size NG 210 210 280

Drive shaft W45 W55 W55
Maximum radial Fq Fq max N 13500 12500 14500
force at distance a a mm 25 29 29
(from shaft collar)
a
Maximum axial + Fax max N 7760 7760 8450

Fax ±
force − Fax max N 5040 5040 5150
Determining the operating characteristics Key

Vg × n × ηv Vg Displacement per revolution [cm3]
Flow qv = [l/min]
1000 Δp Differential pressure [bar]
Vg × Δp n Rotational speed [rpm]

Torque T = [Nm] ηv Volumetric efficiency
20 × π × ηhm
ηhm Hydraulic-mechanical efficiency
2 π × T × n qv × Δp
Power P = = [kW] ηt Total efficiency (ηt = ηv × ηhm)
60000 600 × ηt
Notice
▶▶ The axial and radial forces generally influence the
service life of the bearings.
▶▶ Special requirements apply in the case of belt drive
and cardan shaft. Please contact us.

Technical data
Permissible input and through-drive torques

Size NG 110 125 145 175 210 280
Torque at Vg max and Δp = 430 bar 1)
T Nm 756 856 994 1200 1441 1918
Maximum input torque at drive shaft2)
ANSI B92.1a–1976 V8 1 3/8 in TE max Nm 970 – – – – –
T1 1 3/4 in TE max Nm 1640 1640 1640 1640 – –
T2 2 in TE max Nm 2670 2670 2670 – 2670 2670
T3 2 1/4 in TE max Nm – – 4070 4070 4070 4070
DIN 5480 Z9 W40 TE max Nm On − – – – –
request
A1 W45 TE max Nm 2190 2190 2190 2190 2190 −
A2 W50 TE max Nm – – 3140 3140 − −
A3 W55 TE max Nm – – – – 4350 4350
Maximum through-drive torque TD max Nm 934 1110 1110 1760 2641 2641
▼▼ Distribution of torques
T1 T2
TE
1st pump 2nd pump
T3
TD
Torque at 1st pump T1

Torque at 2nd pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
Through-drive torque TD = T2 + T3
TD < TD max
1) Efficiency not considered

2) For drive shafts free of radial force

HP – Proportional control, hydraulic, pilot-pressure related
HP – Proportional control, hydraulic, pilot-pressure related
The output flow of the pump is infinitely variable between Standard version
0 and 100%, proportional to the difference in pilot pressure R Y1 Y2

applied to the two pilot pressure ports (Y1 and Y2).
The pilot signal, coming from an external source, is a pres-
sure signal. Flow is negligible, as the pilot signal acts only
X1 X2
on the control spool of the control valve.
This control spool then directs control oil into and out of T1 MH PS YST MB B
the stroking cylinder to adjust pump displacement as

required.
A feedback lever connected to the stroking piston maintains
the pump flow for any given pilot signal within the control
range.
If the pump is also equipped with a DA control valve

(see page 16), automotive operation is possible for
travel drives.
T2 G S MA A
pSt [bar]
18
16 X1 X2
14 X1 MB, MA Y1
12 B, A
10
8 B
6 MB
4 MA
2
A
0
1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0
Vg 2 Vg
4 X2 Y2
Vg max Vg max
6
8
10
12 Correlation of direction of rotation, control and flow direction
14 Direction of rotation clockwise counter-
16
clockwise
18
pSt [bar] Pilot signal Y1 Y2 Y1 Y2
▶▶ Vg = Displacement at pSt Control pressure X1 X2 X1 X2
Vg max = Displacement at pSt = 18 bar Flow direction B to A A to B A to B B to A
▶▶ Pilot signal pSt = 6 to 18 bar (at port Y1, Y2) Working pressure MA MB MB MA
▶▶ Start of control at 6 bar
▶▶ End of control at 18 bar (maximum displacement Vg max)
Notice
In the neutral position, the HP control module must be
vented to reservoir via the external pilot control device.

HW – Proportional control, hydraulic, mechanical servo
The output flow of the pump is infinitely variable between Option: Neutral position switch
0 and 100%, proportional to the swivel angle of the control The switch contact in the neutral position switch is closed
lever. when the control lever on the HW control module is in its
A feedback lever connected to the stroking piston maintains neutral position. The switch opens when the control lever
the pump flow for any given position of the control lever. is moved out of the central position in either direction.
Thus, the neutral position switch provides a monitoring
If the pump is also equipped with a DA control valve function for drive units that require the pump to be in the
(see page 16), automotive operation is possible for neutral position during certain operating conditions
travel drives. (e.g. starting diesel engines).
β [°]
40
35 Technical data
30 Load capacity 20 A (continuous), without switching operations
25
20 Switching capacity 15 A / 32 V (resistive load)
15 4 A / 32 V (inductive load)
10
5 Connector version DEUTSCH DT04-2P-EP04
0 (mating connector, see page 65)
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 V
5 g
Vg max 10 Vg max
15 ▼▼ Standard version
20
25 R
30
35
a b
40
β [°]
X1 X2
Swivel angle β at the control lever for pump displacement
T1 MH PS YST MB B
change:
▶▶ Start of control at β = ±3°
▶▶ End of control at β (maximum displacement Vg max)
at ±32°
▶▶ Rotational limit β of the control lever (internal) ±38°
The maximum required torque at the lever is 170 Ncm. To
prevent damage to the HW control module, a positive
mechanical stop of 36.5°±1 must be provided for the
HW control lever on the customer side.
Notice
T2 G S MA A
▶▶ Spring centering enables the pump, depending on
pressure and speed, to move automatically to the
neutral position (Vg = 0) as soon as there is no longer ▼▼ Version with neutral position switch
any torque on the control lever of the HW control
module. R
▶▶ If necessary, the position of the lever can be changed. b

a
The procedure is defined in the instruction manual.
▶▶ On delivery, the position of the lever may differ from X1 X2
that shown in the drawing.

X1 X2
X1 MB, MA B, A
b
B
MB
MA
a A
X2
Correlation of direction of rotation, control and flow direction

Direction of rotation clockwise counter-
clockwise
Lever direction a b a b
Control pressure X1 X2 X1 X2
Flow direction B to A A to B A to B B to A
Working pressure MA MB MB MA

HT – Hydraulic control, direct operated
HT – Hydraulic control, direct operated
With the direct operated hydraulic control, the output flow

of the pump is controlled by a hydraulic control pressure, X1 X2
X1 MB, MA
applied directly to the stroking piston through either
port X1 or X2. B
B, A MB
Flow direction is determined by which control pressure
MA
port is pressurized (refer to table below).
Pump displacement is infinitely variable and proportional to A
the applied control pressure, but is also influenced by
YHT X2
system pressure and pump drive speed.
In order to use the optional built-in pressure cut-off, port
YHT must be used as the control pressure source for the Correlation of direction of rotation, control and flow direction
selected control module. See page 56 for a functional Direction of rotation clockwise counter-clockwise
description of the pressure cut-off. Control pressure X1 X2 X1 X2
Maximum permissible control pressure: 40 bar Flow direction B to A A to B A to B B to A
Use of the HT control requires a review of the engine and Working pressure MA MB MB MA
vehicle parameters to ensure that the pump is set up cor-
rectly. We recommend that all HT applications be reviewed
by a Bosch Rexroth application engineer.

(see page 16), automotive operation is possible for
travel drives.
▼▼ Circuit diagram
R YHT
X1 X2
T1 MH PS YST MB B
T2 G S MA A

DA – Automatic control, speed related
The DA closed loop control is an engine speed-dependent Notice

system for travel drives. The built-in DA control valve gener- ▶▶ Our Sales department will provide you detailed infor-
ates a pilot pressure that is proportional to pump (engine) mation. Use our computer program to work out the
drive speed. This pilot pressure is directed to the stroking input design that meets your needs. All DA applica-
cylinder of the pump by an electromagnetically actuated tions must be approved by a Bosch Rexroth applica-
4/3-way directional valve. The pump displacement is infi- tion engineer.
nitely variable in each flow direction and is influenced by ▶▶ DA closed loop control is only suitable for certain
both pump drive speed and system pressure. The flow types of travel drive systems and requires review of
direction (e.g. machine moving forward or backward) is the engine and vehicle parameters to ensure that the
determined by either solenoid a or b being activated. pump is used correctly and that machine operation is
Increasing the pump drive speed generates a higher pilot safe and efficient. We recommend that all DA applica-
pressure from the DA control valve, with a subsequent tions be reviewed by a Bosch Rexroth application
increase in pump flow. engineer.
Depending on the selected pump operating characteristics,
increasing system pressure (e.g. machine load) causes the
pump to swivel back towards a smaller displacement. An Technical data, solenoid DA1 DA2
overload protection for the engine (against stalling) is Voltage 12 V (±20%) 24 V (±20%)
achieved by combining this pressure-dependent reduction Neutral position Vg = 0 de-energized de-energized
in pump stroke with a reduction in pilot pressure as the Position Vg max Current Current
switched on switched on
engine speed drops.
Nominal resistance (at 20 °C) 5.5 Ω 21.7 Ω
Any additional power requirement, e.g. for hydraulic func-
Nominal power 26.2 W 26.5 W
tions from attachments, could cause the engine speed to
Minimum active current required 1.32 A 0.67 A
drop further. This will cause a further reduction in pilot
Duty cycle 100% 100%
pressure and thus of the pump displacement. Automatic
Type of protection: see connector version page 65
power distribution and full exploitation of the available
power are achieved in this way, both for the travel drive and
for the implement hydraulics, with priority given to the
X1 X2
implement hydraulics. Solenoid a
X1 MB, MA
Various override options are available for DA control func-
tion to allow controlled operation of the implement hydrau- B
B, A MB
lics with high rpm at reduced travel speed.
The DA control valve can also be used in pumps with HP, MA
HW, HT, DA and EP control modules to protect the combus- A
tion engine against overload.
Solenoid b X2

Direction of rotation clockwise counter-clockwise
Actuation of solenoid a b a b
Control pressure X2 X1 X2 X1
Flow direction A to B B to A B to A A to B
Working pressure MB MA MA MB

DA..1 − DA control valve, fixed setting DA..2, DA..3 − DA control valve, mechanically adjustable
Pilot pressure is generated in relation to drive speed. with position lever
Pilot pressure is generated in relation to drive speed.
▼▼ Circuit diagram Any reduction of pilot pressure possible, independently of
R drive speed, through mechanical actuation of the position
lever (inch function).
a b The maximum permissible actuation torque at the position
lever is Tmax = 4 Nm.
X1 X2
Maximum angle of rotation 70°, lever position: any.
T1 MH PS YST MB B
DA..2
Direction of actuation of the position lever: clockwise
DA..3
Direction of actuation of the position lever:
counter-clockwise
R
T2 G S MA A
a b
X1 X2
T1 MH PS YST MB B
T2 G S MA A

DA..5 − DA control valve, fixed setting and brake inch DA..6 − DA control valve, fixed setting, ports for pilot
valve mounted control device as inch valve
Only for pumps with DA control module. Any reduction of the pilot pressure possible, independent
Version with pressure reducing valve. of the drive speed is achieved by the mechanical actuation
Permits reduction of the pilot pressure, independently of of the pilot control device.
the drive speed via hydraulic control (port Z). The pilot control device is installed separately from the
Control at port Z by means of brake fluid based on min- pump (for example in the driver’s cabin) and connected to
eral oil. the pump by two hydraulic control lines via ports PS and YST.
Maximum permissible pilot pressure at port Z: 80 bar A suitable pilot control device must be ordered separately
and is not included in the scope of delivery.
R
Z R
X2
a b
a b
X1 X2
X1
YST
T1 MH PS MB B
T1 MH PS YST MB B
T2 G S MA A
T2 G S MA A

EP – Proportional control, electric
The output flow of the pump is infinitely variable between Various BODAS controllers with application software and
0 and 100%, proportional to the electrical current supplied amplifiers are available for controlling the proportional
to solenoid a or b. solenoids.
The electrical energy is converted into a force acting on the Further information can also be found on the Internet at
control spool. www.boschrexroth.com/mobile-electronics
This control spool then directs control oil into and out of
the stroking cylinder to adjust pump displacement as ▼▼ Circuit diagram
required. R
A feedback lever connected to the stroking piston maintains
a b
the pump flow for any given current within the control
range.
X1 X2
(see page 16), automotive operation is possible for T1 MH PS YST MB B
travel drives.
I [mA] (Solenoid a)
1200 EP1, 3
1000
800
600 EP2, 4
400
200
0
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 V
g
Vg max 200 Vg max

400 T2 G S MA A
EP2, 4 600
800
1000 X1 X2
EP1, 3 1200 Solenoid a
X1 MB, MA
I [mA] (Solenoid b)
B
B, A
MB
Notice MA
The proportional solenoids in version EP1/EP2 do not
A
have manual override. Proportional solenoids with manual
X2
override and spring return are available on request Solenoid b
(version EP3/EP4).

Technical data, solenoid EP1, 3 EP2, 4
Voltage 12 V (±20%) 24 V (±20%)
Actuation of sole- a b a b
Control current noid
Start of control at Vg = 0 400 mA 200 mA Control pressure X1 X2 X1 X2
End of control at Vg max 1200 mA 600 mA Flow direction B to A A to B A to B B to A
Current limit 1.54 A 0.77 A Working pressure MA MB MB MA
Dither
Frequency 100 Hz 100 Hz
minimum oscillation range 1)
240 mA 120 mA
1) Minimum required oscillation range of the control current ΔIp-p
(peak to peak) within the respective control range (start of control
to end of control)

EZ – Two-point control, electric
EZ – Two-point control, electric
By actuating either switching solenoid a or b, internal Correlation of direction of rotation, control and flow direction
control pressure is applied directly to the stroking piston Direction of rotation clockwise counter-clockwise
and the pump swivels to maximum displacement. The EZ Actuation of solenoid a b a b
control enables pump flow to be switched between Vg = 0 Control pressure X2 X1 X2 X1
and Vg max. Flow direction A to B B to A B to A A to B
Flow direction is determined by which solenoid is energized. Working pressure MB MA MA MB
Technical data, solenoid EZ1 EZ2

Voltage 12 V (±20%) 24 V (±20%) X1 X2
Solenoid a
Neutral position Vg = 0 de-energized de-energized X1 MB, MA
Position Vg max Current Current
B, A B
MB
MA
A
Duty cycle 100% 100% Solenoid b X2
a b
X1 X2
T1 MH PS YST MB B
T2 G S MA A

EV – Electric control, direct operated
EV – Electric control, direct operated
With the direct operated electric control (EV), the output ▼▼ Circuit diagram
flow of the pump is infinitely variable between 0 and 100%, R
controlled by the control pressure of the pressure reducing

X2
valve. This control pressure level is proportional to the
electric current, applied to the solenoid of the pressure
a bb
reducing valve. This control pressure is then connected
directly to the stroking cylinder of the pump by energizing X1
either switching solenoid a or b on the EV control module,
T1 MH PS YST MB B
which determines the direction of the pump flow.
The resulting pump displacement at a certain control pres-
sure is also influenced by pump drive speed and working
pressure.
Technical data, pressure reducing valve EV1 EV2

Voltage 12 V 24 V
Current limit 1.54 A 0.77 A
Dither T2 G S MA A
minimum oscillation range1) 240 mA 120 mA
Various BODAS controllers with application software and Actuation of sole- a b a b
amplifiers are available for controlling the proportional noid
solenoids. Control pressure X2 X1 X2 X1
Further information can also be found on the Internet at Flow direction A to B B to A B to A A to B
www.boschrexroth.com/mobile-electronics Working pressure MB MA MA MB
Technical data, solenoid EV1 EV2 Pressure reducing valve

Voltage 12 V (±20%) 24 V (±20%) X2
X1
Neutral position Vg = 0 de-energized de-energized
Solenoid a X1 MB, MA
Nominal resistance (at 20 °C) 5.5 Ω 21.7 Ω B, A B
MB
MA
Duty cycle 100% 100% A
Solenoid b X2

to end of control)

ET – Electric control, direct operated
ET – Electric control, direct operated
The output flow of the pump is infinitely variable between Correlation of direction of rotation, control and flow direction
0 and 100%. Depending on the preselected current I at Direction of rotation clockwise counter-clockwise
solenoids a and b of the pressure reducing valves, the Actuation of sole- a b a b
stroking cylinder of the pump is proportionally supplied noid
with control pressure. The pump displacement that arises Control pressure X1 X2 X1 X2
at a certain control current is dependent on the speed and (in X3, X4 optional) X3 X4 X3 X4
working pressure of the pump. A different flow direction is Flow direction B to A A to B A to B B to A
associated with each pressure reducing valve. Maximum Working pressure MA MB MB MA
permissible control pressure: 40 bar.
Technical data, solenoid ET5 ET6
Z
Voltage 12 V (±20%) 24 V (±20%) Solenoid a
Current limit 1.54 A 0.77 A X1 MB,MA B, A
Dither
minimum oscillation range1) 240 mA 120 mA
X2 Solenoid b
View Z
▼▼ Circuit diagram MA
Solenoid b A
R
a b
B
MB
X1 X2 X1,X2
T1 MH PS YST MB B
T2 G S MA A

to end of control)

Dimensions [mm]
Dimensions, size 110

SAE working ports A and B, on left side 45° (viewed on drive shaft)1)
131.5 max. 156.5
258.4 91(T2) 123.5 (T1)
20
12.7
T1 X1 R X2
PS MH
30.5(T1)
T1
182.4
186.4
45(PS)
150
25.12)
ø152.4 -0.063
161.6
0
132
15(YST)
98(S)
21
116.3
18(G)
max.
Flange D6 T2
SAE J744
127.5 (T1) G S YST
21
X
164.22) 161.6
200.5 (YST, G) 228.6

205.1(PS)
258.5(S)
318.33)
MB
X1 B, A B
109.2
(B, A)
S
5(S)
85.5
95
83
R
(PS,YST, G)
85.5
109.2
74
83
123.5
MH
A MA T2
173.5 X2 PS, YST, G 144.5
Detail view of mounting
252.7
flange C6 (optional)
15 (4-hole)
18 (2-hole)
12.7
Detail X
ø127 -0.063
27.8
0
25
Flange C6 57.2
SAE J744
1) For SAE working ports A and B, 45° right (viewed on drive shaft), 3) Valid for standard boost pump,
the complete case and thus the dimensions are mirrored. overall length without boost pump and with large boost pump, see
2) Center of gravity through drive, page 50

Dimensions [mm]
▼▼ Splined shaft ANSI B92.1a–1976 ▼▼ Splined shaft ANSI B92.1a

V8 ‒ 1 3/8 in 21T 16/32DP1) T1 ‒ 1 3/4 in 13T 8/16DP1)
67
5/8-11UNC-2B2)
48
7/16-14UNC-2B2)
28 36
9.5 12
ø101
ø101
ø55
ø55
40 55
56 75

T2 ‒ 2 in 15T 8/16DP1)
80
5/8-11UNC-2B2)
36
11.4
ø101
ø55
66
88
▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft DIN 5480

Z9 ‒ W40×2×18×9 A1 ‒ W45×2×21×9
45 50
36 36
M16 × 23)
M16 × 23)
12 12
ø55
ø55
ø101
ø101
37 42
55 60
1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 2) Thread according to ASME B1.1
root, side fit, tolerance class 5 3) Center bore according to DIN 332 (thread according to DIN 13)

Dimensions [mm]
Ports Standard Size pmax [bar]4) State10)

A, B Working port SAEJ5185) 1 in 500 O
Fastening thread DIN 13 M12 × 1.75; 17 deep
S Suction port ISO 61498) M42 × 2; 19.5 deep 5 O6)
T1 Drain port ISO 6149 8)
M33 × 2; 19 deep 3 O7)
T2 Drain port ISO 61498) M33 × 2; 19 deep 3 X7)
R Air bleed port ISO 6149 8)
M14 × 1.5; 11.5 deep 3 X
X1, X2 Control pressure port (upstream of orifice) ISO 61498) M14 × 1.5; 11.5 deep 40 X
X1, X2 Control pressure port (upstream of orifice, HT ISO 61498) M14 × 1.5; 11.5 deep 40 O
only)
X3, X49 ) Stroking chamber pressure port ISO 61498) M14 × 1.5; 11.5 deep 40 X
G Boost pressure port inlet ISO 61498) M22 × 1.5; 15.5 deep 40 X
PS Pilot pressure port inlet ISO 61498) M18 × 1.5; 14.5 deep 40 X
PS Pilot pressure port inlet (DA..6 only) ISO 6149 8)
M18 × 1.5; 14.5 deep 40 O
YST Pilot pressure port outlet ISO 61498) M14 × 1.5; 11.5 deep 40 X
YST Pilot pressure port outlet (DA..6 only) ISO 6149 8)
M14 × 1.5; 11.5 deep 40 O
YHT Pilot pressure port outlet ISO 61498) M14 × 1.5; 11.5 deep 40 O
MA, MB Measuring port pressure A, B ISO 61498) M14 × 1.5; 11.5 deep 500 X
MH Measuring port, high pressure ISO 6149 8)
M14 × 1.5; 11.5 deep 500 X
Y1, Y2 Pilot pressure port (pilot signal HP only) ISO 61498) M14 × 1.5; 11.5 deep 40 O
Z Pilot pressure port (inch signal DA..5 only) ISO 6149 8)
M10 × 1; 8 deep 80 O
4) Depending on the application, momentary pressure peaks can oc- 7) Depending on installation position, T1 or T2 must be connected
cur. Keep this in mind when selecting measuring devices and fit- (see also installation instructions on page 68).
tings. 8) The countersink can be deeper than as specified in the standard.
5) Only dimensions according to SAE J518, metric fastening thread is 9) Optional, see page 59
a deviation from the standard. 10) O = Must be connected (plugged when delivered)
6) Plugged for external boost pressure supply. X = Plugged (in normal operation)

Dimensions [mm]
▼▼ EV – E
lectric control, direct operated, 4/3-way directional
▼▼ EZ – Two-point control, electric valve, one DRE
260.4
119.4
260.4
230
150
150
X1
100.4 100.4
100.4
82.5
100.4
79
93
173.5 X2
▼▼ ET – Electric control, direct operated, two DRE
258.4
151.5
109.2
109.2
DA control valve
▼▼ DA..1 – fixed setting ▼▼ DA..5 – fixed setting and inch valve mounted
261
261 260.4
260.4 119.4
230
150
150
5
5
max. 81.5
X1
100.4
100.4
R
100.4
100.4
110.5
max. 183.5
max. 183.5
79
X2
132.9 Z
173.5

Dimensions [mm]

131.5 max. 156.5

258.4 91(T2) 123.5(T1)
20
12.7
T1 X1 R X2
PS MH
30.5(T1)
T1
182.4
45(PS)
186.4
150
25.12)
ø152.4 -0.063
161.6
0
132
15(YST)
98(S)
21
116.3
Flange D6 18(G) T2
SAE J744
127.5(T1) G S YST
21
164.2 2) X 161.6
200.5 (YST, G) 228.6

205.1(PS)
258.5(S)
323.33)
MB
X1 B, A B
109.2
(B, A)
S
5(S)
85.5
95
83
R
(PS,YST, G)
85.5
109.2
74
83
123.5
MH
A MA T2
173.5 X2 PS, YST, G 144.5
Detail view of mounting 252.7
flange C6 (optional)
15 (4-hole)
18 (2-hole)
12.7
Detail X
ø127 -0.063
27.8
0
25
Flange C6 57.2
SAE J744
the complete case and thus the dimensions are mirrored. overall length without boost pump see through drive, page 50
2) Center of gravity

Dimensions [mm]
▼▼ Splined shaft ANSI B92.1a ▼▼ Splined shaft ANSI B92.1a

T1 ‒ 1 3/4 in 13T 8/16DP1) T2 ‒ 2 in 15T 8/16DP1)
67 80
5/8-11UNC-2B2)
5/8-11UNC-2B2)
36 36
12 11.4
ø101
ø101
ø55
ø55
55 66
75 88

A1 ‒ W45×2×21×9
50
36
M16 × 23)
12
ø55
ø101
42
60

Dimensions [mm]

A, B Working port SAEJ5185) 1 in 500 O
S Suction port ISO 61498) M42 × 2; 19.5 deep 5 O6)
M33 × 2; 19 deep 3 O7)
T2 Drain port ISO 61498) M33 × 2; 19 deep 3 X7)
M14 × 1.5; 11.5 deep 3 X
X1, X2 Control pressure port (upstream of orifice, HT only) ISO 61498) M14 × 1.5; 11.5 deep 40 O
X3, X4 9)
Stroking chamber pressure port ISO 6149 8)
M14 × 1.5; 11.5 deep 40 X
PS Pilot pressure port inlet ISO 6149 8)
M18 × 1.5; 14.5 deep 40 X
PS Pilot pressure port inlet (DA..6 only) ISO 61498) M18 × 1.5; 14.5 deep 40 O
M14 × 1.5; 11.5 deep 40 O
MA, MB Measuring port pressure A, B ISO 6149 8)
M14 × 1.5; 11.5 deep 500 X
MH Measuring port, high pressure ISO 61498) M14 × 1.5; 11.5 deep 500 X
M10 × 1; 8 deep 80 O
4) Depending on the application, momentary pressure peaks can 7) Depending on installation position, T1 or T2 must be connected
occur. Keep this in mind when selecting measuring devices and (see also installation instructions on page 68).
fittings. 8) The countersink can be deeper than as specified in the standard.

Dimensions [mm]
▼▼ HP – P
roportional control, hydraulic,
pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
221.7 63 9
50
27
8
150
ø8
197.8
Y1
Version with
neutral position
41.2
switch, HW8
36.
b
5°±1°
20
41.2
. 5 ° ±1°
68
a
36
Y2
▼▼ HT – Hydraulic control, direct operated ▼▼ EZ – Two-point control, electric
260.4
182.4
150
X1
83
40
100.4
83
173.5 X2 YHT 100.4

186.5
▼▼ EV – E
valve, one DRE ▼▼ ET – Electric control, direct operated, two DRE
260.4
119.4
258.4
230
151.5
150
)
1
X1
109.2
100.4 100.4
82.5
109.2
79
93
173.5 X2

Dimensions [mm]
DA control valve
▼▼ DA..1 – fixed setting
261
260.4
150
5
100.4100.4
max. 183.5

Dimensions [mm]

145.5 164.5
100(T2) 136.4(T1)
263.6 1.02)
20
T1 X1 R X2
12.7
PS MH
207.4
203.4
T1
50(PS)
31(T1)
28.92)
170
-0.063
21
161.6
0
ø152.4
108(S)
20(YST)
18(G)
131.9
Flange D6 T2
21
SAE J744
120.2 (T1) G S YST 161.6
173.9 2) X 228.6
211.2(G, YST, PS) max. 156.5
281.2(S)
344.23)
MB
X1 B, A B
S
109.2
(B, A)
88.5
102
5(S)
98
R
(PS,YST, G)
88.5
109.2
74
136.4
98
MH
A MA T2
178.7 X2 PS, YST, G 136.2
277.2
Detail X
31.8
32
66.7
1) For SAE working ports A and B, 45° right (viewed on drive shaft), 3) Valid without boost pump and for standard boost pump,
the complete case and thus the dimensions are mirrored. overall length with large boost pump, see through drive, page 50

Dimensions [mm]

T1 ‒ 1 3/4 in 13T 8/16DP1) T2 ‒ 2 in 15T 8/16DP1)
67
5/8-11UNC-2B2)
80
5/8-11UNC-2B2)
36 36
12 12
ø111
ø111
ø60
ø60
55 66
75 88

T3 ‒ 2 1/4 in 17T 8/16DP1)
80
2)
3/4-10UNC-2B
42
15
ø111
ø60
66
88

A1 ‒ W45×2×21×9 A2 ‒ W50×2×24×9
50 55
36 36
M16 × 23)
M16 × 23)
12 12
ø111
ø60
ø60
ø111
42 44
60 65

Dimensions [mm]

A, B Working port SAEJ5185) 1 1/4 in 500 O
Fastening thread DIN 13 M14 × 2; 19 deep
S Suction port ISO 61498) M48 × 2; 22 deep 5 O6)
M42 × 2; 19.5 deep 3 O7)
T2 Drain port ISO 61498) M42 × 2; 19.5 deep 3 X7)
M14 × 1.5; 11.5 deep 3 X
X3, X4 9)
M14 × 1.5; 11.5 deep 40 X
M18 × 1.5; 14.5 deep 40 X
M14 × 1.5; 11.5 deep 40 O
M14 × 1.5; 11.5 deep 500 X
M10 × 1; 8 deep 80 O

Dimensions [mm]
▼▼ HP – P
226.9 63 9
50
27
8
170
ø8
218.7
Version with neu-
Y1
tral position
switch, HW8
41.2
36.
b
5°±1°
20
68
° ±1°
41.2
.5
a
36
Y2
265.6
203.4
170
X1
98
40
100.4 100.4
98
178.7 X2 YHT
193.7
▼▼ EV – E
265.6
124.6 263.6
251.1
171.5
170
X1
109.2
100.4 100.4
82.5
109.2
79
93
X2
178.7

Dimensions [mm]
DA control valve
279.2
279.2 265.6
265.6 124.6
252.8
170
170
10
10
max. 81.5
X1
100.4 100.4
100.4 100.4
110.5
79
max. 187.2
max. 187.2
X2
138.1 Z
178.7

Dimensions [mm]

145.5 164.5
100(T2) 136.4(T1)
283.4 2.02)
20 X1 R X2
T1
15.9
PS MH
207.4
203.4
50(PS)
31(T1)
170
26.72)
T1
-0.063
224.5
0
ø165.1
108(S)
20(YST)
18(G)
138.1
Flange E4 T2
SAE J744
21
140(T1) G S YST 224.5
X
177.32) max. 156.5
231(G, YST, PS)
301(S)
367.33)
MB
X1 B, A B
(B, A)
109.2
S
102
5(S)
88.5
98
R
(PS,YST, G)
88.5
109.2
74
98
136.4
MH
A MA T2 156
198.5 X2 PS, YST, G
297
Detail view of mounting
flange D6 (optional)
20
12.7
Detail X
-0.063
0
ø152.4
32
31.8
66.7
Flange D6
SAE J744
the complete case and thus the dimensions are mirrored. overall length without boost pump and with large boost pump, see
2) Center of gravity through drive, page 50

Dimensions [mm]

T1 ‒ 1 3/4 in 13T 8/16DP1) T3 ‒ 2 1/4 in 17T 8/16DP1)
67 80
5/8-11UNC-2B2)
3/4-10UNC-2B2)
36 42
12 15
ø111
ø111
ø60
ø60
55 66
75 88

A1 ‒ W45×2×21×9 A2 ‒ W50×2×24×9
50 55
36 36
M16 × 23)
M16 × 23)
12 12
ø111
ø60
ø60
ø111
42 44
60 65

Dimensions [mm]

S Suction port ISO 61498) M48 × 2; 22 deep 5 O6)
M42 × 2; 19.5 deep 3 O7)
T2 Drain port ISO 61498) M42 × 2; 19.5 deep 3 X7)
M14 × 1.5; 11.5 deep 3 X
X3, X4 9)
M14 × 1.5; 11.5 deep 40 X
M18 × 1.5; 14.5 deep 40 X
M14 × 1.5; 11.5 deep 40 O
M14 × 1.5; 11.5 deep 500 X
M10 × 1; 8 deep 80 O

Dimensions [mm]
▼▼ HP – P
246.7 63 9
50
27
8
ø8
170
217.8
Y1
Version with
neutral position
41.2
switch, HW8
36.
b
5°±1°
20
41.2
. 5 ° ±1°
68
36
a
Y2
285.4
203.4
170
X1
98
40
100.4
98
100.4
198.5 X2 YHT
213.5
▼▼ EV – E
285.4
144.4 283.4
251.1
171.5
170
X1
100.4
109.2
82.5
100.4
109.2
79
93
X2
198.5

Dimensions [mm]
DA control valve
299
299 285.4
285.4 Z
253.1
170
170
10
10
max. 81.5
X1
100.4
100.4
max. 187.2
100.4
max. 187.2
110.5
100.4
79
X2
157.9 Z
198.5

Dimensions [mm]

170 186.5
113(T2) 153.4(T1)
304.9 22)
22 T1 X1 R X2
15.9
PS MH
52 (PS)
235.4
35 (T1)
239.4
199.5
T1
2)
31
ø165.1 -0.063
224.5
0
122(S)
20(YST)
152.2
15(G)
Flange E4 T2
SAE J744
21
146(T1) G S YSt 224.5
X
189 2) max. 171.5
Y
239(G, YST)
247(PS)
324(S)
387.63)
MB
X1 B, A B
112.5
(PS,YST, G) (B, A)
109.2
S
111
106
86.5
109.2
112.5
106
153.4
MH
A MA T2
210 X2 YST, G PS 167
308
Detail X Detail Y
(Port A, B) (Port S)
36.5
35.7
38 38
79.4 69.9
1) For SAE working ports A and B, 45° right (viewed on drive shaft), 3) Valid without boost pump and for standard boost pump,
the complete case and thus the dimensions are mirrored. overall length with large boost pump, see through drive, page 50

Dimensions [mm]

T2 ‒ 2 in 15T 8/16DP1) T3 ‒ 2 1/4 in 17T 8/16DP1)
80 80
3/4-10UNC-2B2)
5/8-11UNC-2B2) 36 42
12 15
ø121
ø121
ø65
66 ø65 66
88 88

A1 ‒ W45×2×21×9 A3 ‒ W55×2×26×9
50 58
36 42
M20 × 23)
M16 × 23)
12 15
ø65
ø121
ø65
ø121
42 47
60 68

Dimensions [mm]

S Suction port SAEJ5185) 1 1/2 in 5 O6)
T1 Drain port ISO 61498) M42 × 2; 19.5 deep 3 O7)
M42 × 2; 19.5 deep 3 X7)
R Air bleed port ISO 61498) M14 × 1.5; 11.5 deep 3 X
X1, X2 Control pressure port (upstream of orifice) ISO 6149 8)
M14 × 1.5; 11.5 deep 40 X
X3, X4 9)
M14 × 1.5; 11.5 deep 40 X
PS Pilot pressure port inlet ISO 61498) M18 × 1.5; 14.5 deep 40 X
PS Pilot pressure port inlet (DA..6 only) ISO 6149 8)
M18 × 1.5; 14.5 deep 40 O
M14 × 1.5; 11.5 deep 40 O
MA, MB Measuring port pressure A, B ISO 61498) M14 × 1.5; 11.5 deep 500 X
MH Measuring port, high pressure ISO 6149 8)
M14 × 1.5; 11.5 deep 500 X
M10 × 1; 8 deep 80 O

Dimensions [mm]
▼▼ HP – P
63 9
266.2 50
27
8
ø8
199.5
247.3
Y1
Version with
neutral position
41.2
switch, HW8
36.
b
5°±1°
20
41.2
. 5 ° ±1°
68
a
36
Y2
▼▼ EZ – Two-point control, electric
304.9
199.5
100.4 100.4
DA control valve
▼▼ DA..1 – fixed setting
304.9
199.5
10
100.4 100.4
max. 196.7
322

Dimensions [mm]

170 186.5
113(T2) 153.4(T1)
323.7 12)
22 X1 R X2
15.9
T1
PS MH
239.4
235.4
52(PS)
199.5
35(T1)
322)
T1
-0.063
224.5
0
ø165.1
122(S)
20(YST)
15(G)
152.2
Flange E4 T2
SAE J744
21
166.9 (T1) G S YST X 224.5
215 2)
max. 171.5
Y
259.9 (G, YST)
267.9 (PS)
344.9 (S)
412.63)
MB
X1 B, A B
S
(B, A)
112.5
109.2
111
106
R
(PS,YST,G)
86.5
112.5
109.2
106
153.4
MH
230.9 X2 YST, G PS A MA T2 187.9

328.9
Detail X Detail Y
(Port A, B) (port S)
35.7
36.5
38 38
79.4 69.9
the complete case and thus the dimensions are mirrored. overall length without boost pump see through drive, page 50

Dimensions [mm]

T2 ‒ 2 in 15T 8/16DP1) T3 ‒ 2 1/4 in 17T 8/16DP1)
80 80
5/8-11UNC-2B2)
3/4-10UNC-2B2)
36 42
12 15
ø121
ø121
ø65
ø65
66 66
88 88

A3 ‒ W55×2×26×9
58
42
M20 × 23)
15
ø65
ø121
47
68

Dimensions [mm]

S Suction port fastening thread SAEJ5185) 1 1/2 in 5 O6)
DIN 13 M12 × 1.75; 20 deep
T1 Drain port ISO 61498) M42 × 2; 19.5 deep 3 O7)
M42 × 2; 19.5 deep 3 X7)
R Air bleed port ISO 61498) M14 × 1.5; 11.5 deep 3 X
X3, X4 9)
M14 × 1.5; 11.5 deep 40 X
M18 × 1.5; 14.5 deep 40 X
M14 × 1.5; 11.5 deep 40 O
M14 × 1.5; 11.5 deep 500 X
M10 × 1; 8 deep 80 O

Dimensions [mm]
▼▼ HP – P
63 9
287.1 50
27
8
ø8
199.5
247.3
Y1
Version with
neutral position
41.2
switch, HW8
36.
b
5°±1°
20
41.2
. 5 ° ±1°
68
a
36
Y2
▼▼ EZ – Two-point control, electric
325.7
199.5
100.4 100.4

Dimensions [mm]
Dimensions, through drive
Flange SAE J7441) Hub for splined shaft2)

Diameter Mounting 3)
Code Diameter Code 110 125 145 175 210 280
Without through drive ● ● ● ● ● ● 0000
82-2 (A) A1 5/8 in 9T 16/32DP S2 ● – ● ● – ○ A1S2
A1 3/4 in 11T 16/32DP S3 ● – ● ● ● ● A1S3
A2 5/8 in 9T 16/32DP S2 ● ● ● ● ○ ● A2S2
A2 3/4 in 11T 16/32DP S3 ● – ● ● ● ● A2S3
▼▼ Without through drive, without boost pump, with standard boost pump or with large boost pump
NG M0 M1 M2
110 314.3 318.3 322.3
125 314.3 323.3 –
145 344.2 344.2 347.5
175 363.8 367.3 370.1
210 387.6 387.6 392.7
280 407.3 412.6 –
M0 − without boost pump

M1 − with standard boost pump
M2 − with large boost pump
▼▼ 82-2
NG M1 M2 M3 M4 M5 M65)
M6 110 324.3 328.3 9 9.4 34.6 M10 × 1.5;
O-Ring4)
125 328.3 − 9 10 35 13 deep
145 346.2 349.5 9 9.3 34.7

175 369.3 372.1 9 9.1 33.4
210 389.6 394.7 9 7.3 33
280 415.6 − 9.7 9.4 34.1
+0.010
ø82.55+0.035
M3
A1 106.4 M4
A2
M5
(to mounting flange)
1) The through-drive shaft is only supplied with the fastening thread

corresponding to the ordering code designation.
2) Involute spline according to ANSI B92.1a, 30° pressure angle, flat
root, side fit, tolerance class 5
3) Mounting hole pattern viewed on through drive with control at top
4) O-ring included in the scope of delivery
5) Thread according to DIN 13

Dimensions [mm]

Diameter Mounting3) Code Diameter Code 110 125 145 175 210 280
101-2 (B) B1 7/8 in 13T 16/32DP S4 ● ● ● ● ● ● B1S4
B1 1 in 15T 16/32DP S5 ● – ● ● ● ● B1S5
B2 7/8 in 13T 16/32DP S4 ● ● ● ● ● ● B2S4
B2 1 in 15T 16/32DP S5 ● – ● ● ○ ○ B2S5
B5 7/8 in 13T 16/32DP S4 ● – ● ○ ○ ○ B5S4
B5 1 in 15T 16/32DP S5 ○ – ● ○ ● ● B5S5
101-4 (B) B4 7/8 in 13T 16/32DP S4 ○ – ● ○ ● ○ B4S4
B4 1 in 15T 16/32DP S5 ● – ● ○ ○ ○ B4S5
▼▼ 101-2, 101-4
NG M1 M2 M3 M4 M5 M65)
M6 110 327.3 331.3 9 9.4 34.6 M12 × 1.75;
O-Ring 4)
125 331.1 − 10 11 48 16 deep
145 349.2 352.5 9 9.3 34.7

+0.010
ø101.6+0.035
175 372.3 375.1 9 9.1 33.4

89
210 392.6 397.7 On request M12 × 1.75;

280 418.6 − On request 13 deep
B4
B4 89 M3
B1 146 M4
B2
B5 M5

corresponding to the ordering code designation.

Dimensions [mm]

127-2 (C) C1 1 in 15T 16/32DP S5 – – ○ – – – C1S5
C1 1 1/4 in 14T 12/24DP S7 ● – ● ○ ○ ○ C1S7
C2 1 1/4 in 14T 12/24DP S7 ● ● ● ● ● ● C2S7
C2 1 3/8 in 21T 16/32DP V8 ○ – ● ● – – C2V8
C2 1 3/4 in 13T 8/16DP T1 – – ● ● – – C2T1
C5 1 1/4 in 14T 12/24DP S7 ● – ● ○ ○ ○ C5S7
127-4 (C) C4 1 1/4 in 14T 12/24DP S7 ● – ● ● ○ ● C4S7
C4 1 3/8 in 21T 16/32DP V8 ● ● – – – – C4V8
152-4 (D) D4 1 3/4 in 13T 8/16DP T1 – – ● ● ● ● D4T1
▼▼ 127-2, 127-2/4
NG M1 M2 M3 M4 M5 M65) M75)
C4 114.5
M7 2-hole 4-hole
O-Ring4) 110 333.3 337.3 14 16.9 58.2 M16 × 2; M12 × 1.75;

M6
21 deep 19 deep
125 On request
145
+0.035
355.2 358.5 14 16.3 69.6 M16 × 2; M12 × 1.75;

ø127+0.010
114.5
175 378.3 381.1 14 16.3 62.7 21 deep 19 deep
210 403.7 408.8 27 14.2 56.4

280 424.6 – 27 14.4 58.6
M3
C4
M4
C1 181 M5
C2
C5
▼▼ 152-4
NG M1 M2 M3 M4 M5 M65)
O-Ring4)
145 356.2 359.5 14 10 74.4 M20 × 2.5;
M6
175 379.3 382.1 14 17.8 76.3 22 deep
+0.010
ø152.4+0.035
210 411.6 416.7 26 14.3 78.8

161.6
280 432.5 – 26 14.5 84

D4
161.6 D4 M3
M4
M5
M1 − with standard boost pump 1) The through-drive shaft is only supplied with the fastening thread
M2 − with large boost pump corresponding to the ordering code designation.


165-4 (E) E4 1 3/4 in 13T 8/16DP T1 – – – ● ● – E4T1
2 in 15T 8/16DP T2 – – – – ● ● E4T2
▼▼ 165-4
O-Ring4) NG M1 M2 M3 M4 M5 M65)
175 381 383.8 17 19.4 77.9 M20 × 2.5;
22 deep
210 407.3 412.4 On request M20 × 2.5;
+0.010
ø165.1+0.035
27 deep
224.5
280 447.3 – On request M20 × 2.5;

22 deep

M3
M6 corresponding to the ordering code designation.
224.5 M4 2) Involute spline according to ANSI B92.1a, 30° pressure angle, flat
M5 root, side fit, tolerance class 5
M1 − with standard boost pump 3) Mounting hole pattern viewed on through drive with control at top
M2 − with large boost pump 4) O-ring included in the scope of delivery
(to mounting flange) 5) Thread according to DIN 13
Overview of mounting options
Through drive6) Mounting option − 2nd pump

Flange Hub for Code A4VG/40 A4VG/32 A10VG A10VO/3x A10V(S)O/5x A11VO/1 External
splined NG (shaft) NG (shaft) NG (shaft) NG (shaft) NG (shaft) NG (shaft) gear pump7)
shaft
82-2 (A) 5/8 in A_S2 ‒ ‒ ‒ 18 (U) 10, 18 (U) ‒ AZPF
NG4 to 22
3/4 in A_S3 ‒ ‒ ‒ 18 (S) 10, 18 (S) ‒
101-2 (B) 7/8 in B_S4 ‒ ‒ 18 (S) 28 (S) 28 (S) ‒ AZPN
45 (U) 45 (U) NG20 to 36
AZPG
NG32 to 50
1 in B_S5 ‒ 28 (S) 28, 45 (S) 45 (S) 45 (S) 40 (S) ‒
60, 63, 72 (U)
101-4 (B) 7/8 in B4S4 ‒ ‒ ‒ ‒ ‒ ‒
1 in B4S5 ‒ ‒ ‒ ‒ ‒ ‒
127-2 (C) 1 in C1S5 ‒ 40 (U) ‒ 71 (U) ‒ ‒ ‒
1 1/4 in C_S7 ‒ 40, 56, 71 (S) 63 (S) 71 (S) 85, 100 (U) 40 (S) ‒
100 (U)
1 3/8 in C2V8 110 (V8) 56, 71 (T) 63 (T) ‒ ‒ 40 (T)
1 3/4 in C2T1 110, 125 (T1) ‒ ‒ ‒ ‒ ‒
127-4 (C) 1 1/4 in C4S7 ‒ ‒ ‒ ‒ 60, 63, 72 (S) ‒
85, 100 (U)
1 3/8 in C4V8 110 (V8) ‒ ‒ ‒ ‒ ‒
152-4 (D) 1 3/4 in D4T1 110, 125, 90, 125 (S) ‒ 140, 180 (S) ‒ 95, 130, ‒
145, 175 (T1) 145 (S)
165-4 (E) 1 3/4 in E4T1 175 (T1) 180 (S) ‒ ‒ ‒ 190, 260 (S) ‒
2 in E4T2 210, 280 (T2) ‒ ‒ ‒ ‒ 190 (T)
6) Availability of the individual sizes, see type code on page 4.

Notice
7) Bosch Rexroth recommends special versions of the gear pumps.
The mounting options listed only apply for drive shaft versions Please contact us.
with undercut. Please contact us for drive shafts without undercut.

Dimensions [mm]
Combination pumps A4VG + A4VG
Combination pumps A4VG + A4VG
Total length A1) with standard mounting flange

A4VG A4VG 2. Pump2)
1st pump NG110 NG125 NG145 NG175 NG210 NG280
NG110 652.6 ‒ ‒
NG125 On request On request ‒ ‒
NG145 674.5 On request 700.4 ‒ ‒
NG175 697.6 On request 723.5 748.3 ‒ ‒
NG210 729.9 On request 755.8 On request 807.9 ‒
NG280 755.9 On request 781.8 On request On request On request
By using combination pumps, it is possible to have inde- Notice

pendent circuits without the need for splitter gearboxes. The combination pump type code is shown in shortened
When ordering combination pumps, the type designations form in the order confirmation.
of the 1st and 2nd pumps must be linked by a “+”.
Order example:
A4VG145EP1DP000/40MRNC6S71FC2S7AS00-0 +
A4VG110EP1DP000/40MRNC2S71F0000AS00-0
A tandem pump, with two pumps of equal size, is permis-
sible without additional supports, assuming that the
A4VG A4VG
dynamic acceleration does not exceed maximum
(1st pump) (2nd pump)
10 g (= 98.1 m/s ). 2
We recommend using the 4-hole mounting flanges.

For combination pumps consisting of more than two A
pumps, the mounting flange must be rated for the permis-
sible moment of inertia, please contact us.
1) Overall length is valid for standard mounting flange and integrated

boost pump.
2) 2nd pump without through drive and with boost pump,
F0000/V0000

High-pressure relief valves
High-pressure relief valves
The two high-pressure relief valves protect the hydrostatic High-pressure relief valve without pressure cut-off
transmission (pump and motor) from overloading. They
limit the maximum pressure in the respective high-pressure ▼▼ Example
line and serve simultaneously as boost valves. Working Boost Differential

High-pressure relief valves are not working valves and are pressure pressure pressure
only suitable for pressure peaks or high rates of pressure pA,B pSp ∆pHD
change. 450 bar ‒ 20 bar = 430 bar
Setting ranges ▼▼ Setting diagram

High-pressure relief valve Differential pressure setting pmax
A and B ∆pHD
≥ 30 bar
Preferred values 400 bar
410 bar Safety
ΔpHD HD valve setting

Differential pressure
Working pressure pA, B
420 bar
430 bar
at port A, B
drive design
440 bar
Δp
450 bar
pSp
460 bar
470 bar
pSp
Optional values 300 bar Boost pressure
320 bar qv1 qv max

(п = 1000 rpm) (n = nmax)
340 bar
360 bar
380 bar High-pressure relief valve with pressure cut-off
Settings on high-pressure relief valve A and B ▼▼ Example

Differential pressure setting ΔpHD = ... bar
Working Boost Safety Differential
Cracking pressure of the HD valve (at qV 1) pmax = ... bar
pressure pressure pressure
(pmax = ΔpHD + pSp)
pA,B pSp ∆pHD
▶▶ The valve settings are made at n = 1000 rpm and at 450 bar ‒ 20 bar + 30 bar = 400 bar
Vg max (qv 1). There may be deviations in the cracking
pressures with other operating parameters. ▼▼ Setting diagram
▶▶ When ordering, state differential pressure setting in
pmax
plain text.
≥ 30 bar
▼▼ Circuit diagram Safety

ΔpHD HD valve setting
Setting value
Differential pressure
R YHT pressure cut-off

Working pressure pA, B
X1 X2
drive design
at port A, B
T1 MH PS YST MB B
Δp
pSp
pSp
Boost
High-pressure relief valves pressure qv1 qv max
(п = 1000 rpm) (n = nmax)
T2 G S MA A

Pressure cut-off
Pressure cut-off Bypass function
The pressure cut-off is a pressure control which, after A connection between the two high-pressure channels
reaching the set pressure, adjusts the displacement of the A and B can be established using the bypass valve
pump back to Vg min. (e.g. for machine towing).
This valve prevents the operation of the high-pressure relief
valves when accelerating or decelerating. Towing speed
The high-pressure relief valves protect against the pressure The maximum towing speed is dependent on the gear ratio
peaks which occur during fast swiveling of the swashplate in the vehicle and must be calculated by the vehicle manu-
and limit the maximum pressure in the system. facturer. The corresponding flow of qV = 30 l/min may not
The setting range of the pressure cut-off may be anywhere be exceeded.
within the entire working pressure range. However, it must
be set 30 bar lower than the setting value of the high-pres- Towing distance
sure relief valves (see setting diagram, page 55). The vehicle may only be towed out of the immediate danger
Please state the setting value of the pressure cut-off in zone.
plain text when ordering.
▼▼ Circuit diagram with pressure cut-off

Example: electric control, EP_D
Bypass
a b
Pressure cut-off
X1 X2
T1 MH PS YST MB B
T2 G S MA A

Dimensions [mm]
Neutral valve
Neutral valve
Actuation of the switching solenoid enables pilot pressure Dimensions

through-flow into the control device of the pump. The pump
N1
can be swiveled out. When the solenoid is de-energized, N2
this connection is interrupted and simultaneously the two
stroking chambers are connected to each other and
relieved to the pump housing. This ensures the pump is
N3
torque-free.
The return swivel times can be specifically and precisely
adapted to the respective customer application. A second
capability for deactivation and therefore making the pump
N4 X1 R
torque-free is therefore realized when the neutral valve is
used in safety-critical applications.
N5
N6
Technical data
Voltage 12 V (±20%) 24 V (±20%)
N8
N7
Neutral position Vg = 0 de-energized de-energized
N9 X2
NG 110 125 145 175 210 280
N1 198.4 198.4 203.6 223.4 237.9 258.8
N2 100.7 100.7 105.9 125.7 140.2 161.1
N3 229.8 229.8 250.5 250.5 283 283
N4 173.5 173.5 178.7 198.5 210 230.9
R N5 102.5 102.5 102.5 102.5 102.5 102.5
N6 83 83 98 98 112.5 112.5
X2 N7 96.5 96.5 96.5 96.5 96.5 96.5
N8 79 79 79 79 79 79
a b
N9 172.5 172.5 177.7 197.5 212 232.9
X1
T1 MH PS YST MB B
T2 G S MA A

Dimensions [mm]
Mechanical stroke limiter
Mechanical stroke limiter
The mechanical stroke limiter is an auxiliary function allow- ▼▼ Circuit diagram
ing the maximum displacement of the pump to be step- R

lessly reduced, regardless of the control module used. Mechanical stroke limiter
a b
By means of two threaded pins, the stroke of the stroking
piston and thus the maximum swivel angle of the pump can
X1 X2
be limited.
T1 MH PS YST MB B
Dimensions
M1
M2
T2 G S MA A
M3
M3
NG M1 M2 M3
110 153.6 27.7 157.3
125 153.6 27.7 157.3
145 155 33.8 170.1
175 174.8 33.8 170.1
210 183.9 38.1 199.6
280 204.7 38.1 199.6

Dimensions [mm]
Stroking chamber pressure port X3 and X4
Stroking chamber pressure port X3 and X4
Dimensions ▼▼ Circuit diagram

R
T1
a b
T2
X1 X2
X3 X4
T1 MH PS YST MB B
X3
T3
T3
X4
NG T1 T2 T3 T2 G S MA A
110 161.8 21.8 128
125 161.8 21.8 128
145 164.9 26.4 142
175 184.7 26.4 142
210 195.7 30.6 166
280 216.6 30.6 166
Ports Standard1) Size pmax [bar]2) State3)

X3, X4 Stroking chamber pressure port ISO 6149 M14 × 1.5; 11.5 deep 40 X
1) The countersink can be deeper than as specified in the standard.

2) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.
3) X = Plugged (in normal operation)

Filtration in the boost pump suction line
Filtration in the boost pump suction line Filtration in the boost pump pressure line
Version S Version D
Filter version Suction filter without bypass Ports for external boost circuit filtration
Recommendation With contamination indicator Ports
Recommended flow resistance at filter element Boost pressure inlet Port Fa
At ν = 30 mm /s, n = nmax
2
Δp ≤ 0.1 bar Boost pressure outlet Port Fe
At ν = 1000 mm2/s, n = nmax Δp ≤ 0.3 bar Filter version Boost pressure filter without bypass
Pressure at suction port S Recommendation With contamination indicator
Continuous pS min (ν ≤ 30 mm2/s) ≥ 0.8 bar absolute Filter arrangement Separate in the pressure line (inline filter)
Short-term, at a cold start ≥ 0.5 bar absolute Permissible flow resistance at filter element1)
(t < 3 min) At ν = 30 mm2/s Δp ≤ 1 bar
Maximum pressure pS max ≤ 5 bar absolute For cold start Δp ≤ 3 bar
Use of version S is preferred.
Notice
The suction filter is not included in the scope of delivery.
▶▶ Filters with a bypass not recommended, (exception
▼▼ Circuit diagram HT, see below). Please contact us for applications with
a bypass.
R YHT
X1 ▶▶ On versions with HT control (with pilot pressure not
X2
from a boost circuit), a filter with a bypass and with a
T1 MH PS YST MB B contamination indicator must be used.
The boost pressure filter is not included in the scope of
delivery.
a b
X1 X2
T2 G S MA A
T1 MH PS YST Fa Fe MB B
T2 G S MA A
1) Valid for entire speed range nmin – nmax

Dimensions [mm]
Filtration in the boost pump pressure line
Version F1) Version B1)

Attachment filter with cold start valve Attachment filter with cold start valve and electric con-
Filter version Attachment filter without bypass tamination indicator
Recommendation Version with contamination Filtration similar to version F, however with additional
indicator, see B electric contamination indicator.
(differential pressure Δp = 5 bar)
Technical data
Filter grade (absolute) 20 μm
Display type electrical
Filter material Glass fiber
Connector version DEUTSCH DT04-2P-EP04
Pressure rating 100 bar (mating connector, see page 65)
Filter arrangement Mounted on pump Differential pressure Δp = 5 bar
(switching pressure)
The attachment filter is equipped with a cold start valve
Maximum switching capacity 12 V DC 24 W
and thereby protects the pump from damage. The valve
24 V DC 48 W
opens at flow resistance of Δp ≥ 6 bar.
Type of protection IP67 DIN EN 60529
▼▼ Filter characteristics
Differential pressure/flow characteristics to ISO 3968 ▼▼ Circuit diagram
(valid for clean filter element).
R
100
1000 mm2/s 1 2
30 mm2/s a b
NG175 X1
Differential pressure Δp [bar]
X2
NG145
10 T1 MH PS YST MB B
NG110, 125 NG210, 280
NG145
NG175
1
NG110, 125 NG210, 280
0.1
10 50 100 200
Flow [l/min] T2 G S MA A
a b
X1 X2
T1 MH PS YST MB B
1) If using the filter versions F and B, make sure that a hydraulic fluid
with a minimum electrical conductance of 300 pS/m is used.
T2 G S MA A
Please contact us if this value cannot be observed.

External boost pressure supply
External boost pressure supply
Version E
This variant should be used in versions without integrated
boost pump (U).
Port S is plugged.
The boost pressure supply comes from port G.
The filter should be installed separately at port G before
the boost pressure supply.
To ensure the functional reliability, maintain the required
cleanliness level for the boost fluid fed in at port G
(see page 7).
a b
X1 X2
T1 MH PS YST Fa MB B
T2 G MA A

Dimensions [mm]
Dimensions with mounted filter
Dimensions with mounted filter
▼▼ Version D
Ports for external boost circuit filtration NG F1 F2 F3 F4 F5 F6 F7 Fa, Fe1)
110 76.5 229.5 22 121 264.5 37 14 M33 × 2;
125 76.5 229.5 22 121 264.5 37 14 19 deep
Accord-
Fa 145 37.2 239.5 22 131 288.2 37 14
ing to
175 57 239.5 22 131 308 37 14 ISO6149
F6
210 69 266.5 22 146.3 325 43 10

280 89.9 266.5 22 146.3 345.9 43 10
F7
Fe
F5
F4
▼▼ Version F
Attachment filter without contamination indicator
F1 Detail A
rotated through 90°
A
F3
F2
▼▼ Version B
Attachment filter with cold start valve and electric contami-
nation indicator
Detail A rotated
F1
through 90°
F2
1) The countersink can be deeper than as specified in the standard.

Dimensions [mm]
Swivel angle sensor
Swivel angle sensor
The swivel angle sensor is used to detect the swivel angle Dimensions
of axial piston units and thus the displacement using a
A
Hall-effect based sensor IC. The determined measurement
value is converted into an analog signal.
Please contact us if the swivel angle sensor is used for
control.
B
Characteristics
Supply voltage Ub 10 to 30 V DC
Y
Output voltage Ua 1 V 2.5 V 4 V
(Vg max) (Vg 0) (Vg max)
Reverse polarity protection Short-circuit resistant
C
EMC resistance Details on request
Operating temperature range -40 °C to +115 °C
Vibration resistance 10 g / 5 to 2000 Hz
sinusoidal vibration EN 60068-2-6
Shock resistance: 25 g
continuous shock IEC 68-2-29
Salt spray resistance (DIN 50 021-SS) 96 h Detail Y
Type of protection with installed IP67 – DIN EN 60529 Connector DT04-3P-EP04
mating connector IP69K – DIN 40050-9
Housing material Plastic
Supply voltage Ub Ground

Output voltage Output voltage Ua
Direction of Flow Working Output voltage

rotation1) direction pressure at Vg 0 NG A B C
Clockwise B to A MA >2.5 V 110 51.5 148.8 37
A to B MB <2.5 V 125 51.5 148.8 37
Counter- A to B MB >2.5 V 145 53.1 160.8 37
clockwise B to A MA <2.5 V 175 64.4 160.8 37
210 69 173.8 37
▼▼ Circuit diagram 280 75.1 173.8 37
Electric swivel angle sensor

R
Mating connector DEUTSCH DT06-3S-EP04
a b Consisting of DT designation
1 housing DT06-3S-EP04
X1 X2 1 wedge W3S
2 sockets 0462-201-16141
T1 α
U MH PS YST MB B
The mating connector is not included in the scope of
delivery. This can be supplied by Bosch Rexroth on request
(material number R902603524).
Notice
It is not possible to retrofit existing units with a swivel
angle sensor.
T2 G S MA A 1) For flow direction, see controls

Connector for solenoids
Connector for solenoids
DEUTSCH DT04-2P-EP04
Molded, 2-pin, without bidirectional suppressor diode
(standard).
The following type of protection ensues with an installed
mating connector:
▶▶ IP67 (DIN EN 60529) and
▶▶ IP69K (DIN 40050-9)
▼▼ Switching symbol
▼▼ Mating connector DEUTSCH DT06-2S-EP04
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
The mating connector is not included in the scope of deliv-

ery. This can be supplied by Bosch Rexroth on request
(material number R902601804).
Notice
▶▶ If necessary, you can change the position of the
connector by turning the solenoid.
▶▶ The procedure is defined in the instruction manual.

Dimensions [mm]
Pressure Sensor
Pressure Sensor Speed sensor
The pressure on the working ports A and B can be recorded With the speed sensor DSA/DSM mounted, a signal propor-
using the mounted PR4 pressure sensors (version M; 0 to tional to pump speed can be generated. The DSA/DSM
600 bar) in MA and MB. Type code, technical data, dimen- sensor measures the speed and direction of rotation. Type
sions and details on the connector, plus safety instructions code, technical data, dimensions and details on the con-
about the sensor can be found in the relevant data sheet nector, plus safety instructions about the sensor can be
95156. found in the relevant data sheet 95133 – DSA or
95132 – DSM. The sensor is mounted on the port provided
Notice for this purpose with a mounting bolt.
Due to the working pressure range of A4VG series 40 with
a nominal pressure of 450 bar and a maximum pressure Dimensions
of 500 bar, only version M is approved. A1
A2
NG 110 125 145 175 210 280
A1 161.5 161.5 181.2 201.0 190 210.9
A2 5.5 5.5 5.5 5.5 5.5 5.5
Number of teeth 53 On request 58 61 64 71

Dimensions [mm]
Installation dimensions for coupling assembly
Installation dimensions for coupling assembly
To ensure that rotating components (coupling hub) and DIN splined shaft (spline according to DIN 5480)
fixed components (housing, snap ring) do not come into Splined shaft Z or A
contact with each other, the installation conditions The outer diameter of the coupling hub must be smaller
described here must be observed. This depends on the than the case diameter d3 in the area near the drive shaft
pump size and the splined shaft. collar (dimension x2 – x4).
x2
SAE splined shaft (spline according to ANSI B92.1a)
Coupling hub x1
Splined shaft V or T
The outer diameter of the coupling hub must be smaller
than the inner diameter of the snap ring (dimension d2) in
the area near the drive shaft collar (dimension x2 – x3).
x2
Coupling hub x1
ød1
ød4
ød3
ød2
x4
ød1
ød4
ød2
ød3
x3
NG Mounting ød1 ød2 min ød3 ød4 x1 x2 x3 x4

flange
0 +0.9
110 127-2/4 55 74.4 101±0.1 127 −0,063 4.0 12.7–0.5 8 −0.6 10 +0.9
−0.6
0 +0.9
152-2/4 55 74.4 101±0.1 152.4 −0,063 6.0 12.7–0.5 8 −0.6 10 +0.9
−0.6
0 +0.9
125 127-2/4 55 74.4 101±0.1 127 −0,063 4.0 12.7–0.5 8 −0.6 10 +0.9
−0.6
0 +0.9
152-2/4 55 74.4 101±0.1 152.4 −0,063 6.0 12.7–0.5 8 −0.6 10 +0.9
−0.6
0 +0.9
145 152-2/4 60 84.4 111±0.1 152.4 −0,063 7.4 12.7–0.5 8 −0.6 10 +0.9
−0.6
0 +0.9
175 152-2/4 60 84.4 111±0.1 152.4 −0,063 7.0 12.7–0.5 8 −0.6 10 +0.9
−0.6
0 +0.9
165-4 60 84.4 111±0.1 165.1 −0,063 7.0 15.9–0.5 8 −0.6 10 +0.9
−0.6
0 +0.9
210 165-4 65 94.4 121±0.1 165.1 −0,063 5.5 15.9–0.5 8 −0.6 10 +0.9
−0.6
0 +0.9
280 165-4 65 94.4 121±0.1 165.1 −0,063 7.0 15.9–0.5 8 −0.6 10 +0.9
−0.6

Dimensions [mm]
Installation instructions
General Notice
The axial piston unit must be filled with hydraulic fluid and ▶▶ If filling the stroking chambers via X1 to X4 is not
air bled during commissioning and operation. This must possible in the final installation position, then this
also be observed following a longer standstill as the axial must take place before installation, e.g. in installation
piston unit may empty via the hydraulic lines. position 2.
Particularly in the installation position “drive shaft ▶▶ To prevent unexpected actuation and damage, the
upwards”, filling and air bleeding must be carried out com- stroking chambers must be air bled via the ports X1,
pletely as there is, for example, a danger of dry running. X2, or X3, X4 depending on the installation position.
The leakage in the housing area must be directed to the ▶▶ In certain installation positions, an influence on the
reservoir via the highest drain port (T1, T2). control or closed loop control can be expected. Grav-
For combination pumps, the leakage must be drained off at ity, dead weight and case pressure can cause minor
each pump. shifts in control characteristic curves and changes in
If a shared drain line is used for several units, make sure response time.
that the respective case pressure is not exceeded. The
shared drain line must be dimensioned to ensure that the Below-reservoir installation (standard)
maximum permissible case pressure of all connected units Below-reservoir installation means that the axial piston unit
is not exceeded in any operating conditions, specifically on is installed outside of the reservoir and below the minimum
cold start. If this is not possible, separate drain lines must fluid level of the reservoir.
be laid if necessary.
Installation Air bleeding Air bleeding Filling
To achieve favorable noise values, decouple all connecting position the housing the stroking
lines using elastic elements and avoid above-reservoir chamber
installation. 1 R X1, X2 S + T1 + X1 + X2
Under all operating conditions, the suction line and drain
SB
line must flow into the reservoir below the minimum fluid
ht min
level. The permissible suction height hS results from the
overall loss of pressure. However, it must not be higher hmin
than hS max = 800 mm.

R X2, X1
The suction pressure at port S must also not fall below the T1
minimum value of 0.8 bar absolute during operation
(cold start 0.5 bar absolute).
Installation position S
See the following examples 1 to 12.
Further installation positions are available upon request. 2 − − S + T2
Recommended installation position: 1 and 2. SB
ht min
hmin
S T2

Installation Air bleeding Air bleeding Filling Above-reservoir installation

position the housing the stroking Above-reservoir installation means that the axial piston
chamber unit is installed above the minimum fluid level of the
3 − X1, X2 S + T2 + X1 + X2 reservoir.
SB Observe the maximum permissible suction height
hS max = 800 mm.
ht min
Recommendation for installation position 10 (drive shaft
hmin
upward): A check valve in the drain line (cracking pressure
X2, X1
0.5 bar) can prevent the housing area from draining.
S
Installation Air bleeding Air bleeding the Filling
T2 position the housing stroking chamber
7 F2 + R X1, X2 F1 + F2 + X1 + X2
F1 X2, X1
R
4 R1 X3, X4 S + T1 + X3 + X4
SB F2
ht min
hmin T1 S
T1 hS max SB
ht min
R1
hmin
8 F2 (S) + F1 (T2) − F2 (S) + F1 (T2)
S X4, X3
F1
5 − X3 S + T2 + X3
F2
T2
SB S
ht min
hmin
T2 X3
SB
hS max
S ht min
hmin
T1
9 F2 (S) + F1 (T2) X1, X2 F2 (S) + F1 (T2)
6 − X4 S + T1 + X4 + X1 + X2
SB X2, X1 F2
S
ht min
F1
hmin
X4 T1 T2 hS max
SB
S ht min
hmin
T2

Installation Air bleeding Air bleeding the Filling Key

position the housing stroking chamber F1, F2 Filling / air bleeding
10 F2 + R1 X3, X4 F1 + F2 + X3 + X4 R Air bleed port
F1 R1 Air bleed port (special version)

T1 S Suction port
F2 T1, T2 Drain port
R1
X1, X2 Control pressure port
X3, X4 Stroking chamber pressure port
0.5 bar
SB Baffle (baffle plate)

S X4, X3
hS max ht min Minimum required immersion depth (200 mm)
SB
hmin Minimum required distance to reservoir bottom (100 mm)
ht min
hS max Maximum permissible suction height (800 mm)
hmin
11 F2 (S) + F1 (T2) X3 F2 (S) + F1 (T2) + X3
Notice
F1 Ports F1 and F2 are part of the external piping and must
T2 X3 be provided on the customer side to make filling and air
F2 bleeding easier.
S
hS max SB
T1
ht min
hmin
12 F2 (S) + F1 (T1) X4 F2 (S) + F1 (T1) + X4
F1
X4 T1
F2 S
SB hS max T2
ht min
hmin

Project planning notes
Project planning notes
▶▶ The pump A4VG is designed to be used in closed circuit. ▶▶ Working ports:

▶▶ The project planning, installation and commissioning of –– The ports and fastening threads are designed for the
the axial piston unit requires the involvement of quali- specified maximum pressure. The machine or system
fied skilled personnel. manufacturer must ensure that the connecting ele-
▶▶ Before using the axial piston unit, please read the ments and lines correspond to the specified applica-
corresponding instruction manual completely and tion conditions (pressure, flow, hydraulic fluid, tem-
thoroughly. If necessary, these can be requested from perature) with the necessary safety factors.
Bosch Rexroth. –– The working ports and function ports are only
▶▶ Before finalizing your design, please request a binding intended to accommodate hydraulic lines.
installation drawing.
▶▶ The specified data and notes contained herein must be
observed.
▶▶ Depending on the operating conditions of the axial
piston unit (working pressure, fluid temperature),
the characteristic curve may shift.
▶▶ Preservation: Our axial piston units are supplied as
standard with preservative protection for a maximum of
12 months. If longer preservative protection is required
(maximum 24 months), please specify this in plain text
when placing your order. The preservation periods apply
under optimal storage conditions, details of which can
be found in the data sheet 90312 or the instruction
manual.
▶▶ Not all versions of the product are approved for use in a
safety function according to ISO 13849. Please consult
the responsible contact person at Bosch Rexroth if you
require reliability parameters (e.g. MTTFD) for functional
safety.
▶▶ Depending on the type of control used, electromagnetic
effects can be produced when using solenoids. When a
direct current is applied, solenoids do not cause electro-
magnetic interference nor is their operation impaired by
electromagnetic interference.
Other behavior can result when a modulated direct
current (e.g. PWM signal) is applied. Potential electro-
magnetic interference for persons (e.g. persons with a
pacemaker) and other components must be tested by
the machine manufacturer.
▶▶ The pressure cut-off is not a safeguard against pressure
overload. Be sure to add a pressure relief valve to the
hydraulic system.
▶▶ Please note the details regarding the tightening torques
of port threads and other threaded joints in the instruc-
tion manual.

Safety instructions
Safety instructions
▶▶ During and shortly after operation, there is a risk of

getting burnt on the axial piston unit and especially on
the solenoids. Take appropriate safety measures (e.g. by
wearing protective clothing).
▶▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances get stuck in position
as a result of contamination (e.g. impure hydraulic fluid,
abrasion, or residual dirt from components). As a result,
the hydraulic fluid flow and the build-up of torque in the
axial piston unit can no longer respond correctly to the
operator's specifications. Even the use of various filter
elements (external or internal flow filtration) will not
rule out a fault but merely reduce the risk. The machine/
system manufacturer must test whether remedial mea-
sures are needed on the machine for the application
concerned in order to set the consumer being driven to
a safe position (e.g. safe stop) and if necessary to
ensure it is properly implemented.
▶▶ Moving parts in high-pressure relief valves may in certain
circumstances become stuck in an undefined position
due to contamination (e.g. impure hydraulic fluid). This
can result in restriction or loss of the load holding func-
tion in lifting winches.
The machine/system manufacturer must check whether
additional measures are required on the machine for the
relevant application in order to keep the load in a safe
position and ensure they are properly implemented.
Bosch Rexroth AG © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal,
Mobile Applications exploitation, reproduction, editing, distribution, as well as in the event of
Glockeraustraße 4 applications for industrial property rights. The data specified within only
89275 Elchingen, Germany serves to describe the product. No statements concerning a certain condition
Tel. +49 7308 82-0 or suitability for a certain application can be derived from our information.
[email protected] The information given does not release the user from the obligation of own
www.boschrexroth.com judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.

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What are the main features and specifications of the axial piston unit?

What are the main features and specifications of the axial piston unit?

What control options are available for the axial piston unit?

What control options are available for the axial piston unit?

Axial piston variable pump

▶▶ High-pressure pump for applications in a closed circuit

 RE 92004/02.2017, Bosch Rexroth AG

Axial piston unit

Control device 110 125 145 175 210 280

Connector for solenoids1)

Swivel angle sensor

● = Available ○ = On request – = Not available = Preferred program

1) Connectors for other electric components may deviate.

Bosch Rexroth AG, RE 92004/02.2017

Configuration of port and fastening threads

Mounting flange 110 125 145 175 210 280

Drive shaft 110 125 145 175 210 280

● = Available ○ = On request – = Not available = Preferred program

 RE 92004/02.2017, Bosch Rexroth AG

Through drive5) 110 125 145 175 210 280

● = Available ○ = On request – = Not available = Preferred program

Bosch Rexroth AG, RE 92004/02.2017

Filtration boost circuit/external boost pressure supply

Pressure sensor 110 125 145 175 210 280

Standard / special version

● = Available ○ = On request – = Not available = Preferred program

8) Only available for working ports located on left 10) Specify

 RE 92004/02.2017, Bosch Rexroth AG

Viscosity and temperature of hydraulic fluids

1) Corresponds e.g. for VG 46 to a temperature range of +4 °C to 2) Special version, please contact us

Bosch Rexroth AG, RE 92004/02.2017

Filtration of the hydraulic fluid

Working pressure range

Pressure at working port A or B Definition

Controls HT, DA, EV, EZ, ET 25 bar above case pressure

 RE 92004/02.2017, Bosch Rexroth AG

▼▼ Rate of pressure change RA max Notice

▶▶ In addition to the hydraulic fluid and the temperature,

Minimum pressure (high-pressure side)

Total operating period = t1 + t2 + ... + tn

▼▼ Maximum differential pressure at the shaft seal

Bosch Rexroth AG, RE 92004/02.2017

Size NG 110 125 145 175 210 280

 RE 92004/02.2017, Bosch Rexroth AG

Permissible radial and axial forces of the drive shafts

▼▼ Splined shaft ANSI B92.1a

Size NG 110 110 110 125 125 145 145

Size NG 145 175 175 210 210 280 280

▼▼ Splined shaft DIN 5480

Size NG 110 110 125 145 145 175 175

Size NG 210 210 280

Maximum axial + Fax max N 7760 7760 8450

Determining the operating characteristics Key

Vg × Δp n Rotational speed [rpm]

Bosch Rexroth AG, RE 92004/02.2017

Permissible input and through-drive torques

Torque at 1st pump T1

1) Efficiency not considered

 RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG

RE 92004/02.2017, Bosch Rexroth AG