Pressure Vessels Bearings and Clutches Solution Manual

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PRIME REVIEW ONLINE

MECHANICAL ENGINEERING REVIEW


MACHINE DESIGN &SHOP THEORY &PRACTICE
PRIME'S SUPPLEMENTARY ENHANCERS (PRESSURE VESSELS, BEARINGS&CLUTCHES)

PRESSURE VESSELS S=PD


6 0 ksi = P(10in)
BEARINGS &CLUTCHES 4te,
PSE MODULE 26.1 P 4.2 ksi =
4200psi
Ans. A
I. Compute the longitudinal stress in a water pipe, which is 8 inches in
diameter and 0.25 inches thick if it is carrying a fluid at a pressure of 6. A 60-inch diameter steel pipe, 3/8 inch thick, carries water under a
200 psi? pressure head of 55 feet. Determine the hoop stress in the steel.
A. 1,800 psi C. 1,400 psi A. 1904 psi C. 1705 psi

B. 1.600 psi D. 1,200 psi B. 2014 psi D. 1504 psi

Seletion Solution

pD (200 psi )8in)= 1600 psi S where:p =yh


S 41 4(0.25 in)
Ans. B .602.4bt/tssn(60in) 1906.67 psi
2(3/8 in)144in/n*)
2. A storage tank of air, 36 inches in diameter, is to withstand an intemal
pressure 200 of factor of 4 based on Su. The stel has
psi with design
a s.A
the strength equivalent of cI020 annealed and the welded joints
should have a relative strength (efficiency) of 90%. Compute Si given 7. A thin hollow sphere ofradius 10" and thickness 0.1" is subjected to an
that for annealed C1020 steel the value of Su is 57 ksi. internal pressure of 100 psig. The maximum normal stress on an element
A. 15,400 psi C. 12,400 psi of the sphere is
B. 14,250 psi D. 12,340 psi A. 5,000 psi C. 10,000 psi

Solulion :
STrL
UTEFO B.7.070 psi D. 14,140 psi

Solution

S=14. 25 ksi = 14250 psi S- pD_(10psig)(2)(10 in)


4t 4(0.1in)
Ans. B S 5000 psi

Ans.
3. A cylindrical tank with I0 inches inside diameter contain oxygen gas at
2500 psi. Calculate the required wall thickness in millimeter under stress
8. Athin walled pressurized vessel consists ofa right circular cylinder with
of 28000 psi.
flat ends. Midway between the ends the stress is greatest in what
A. 10.54 C. 10.24
direction?
B. I1.34 D. 12.44
A. Longitudinal
B. Radial

S 30HdH0OHdC
d
Soluion :
C.Circumferential
D.At an angle of 45 to the longitudinal and circumferential
I pD-2500psi)(10in),25.4 mm
direction
2s 2(28000 psi) lin
t= 11.34 mm Solukon

4.
Ans. B CEBU
Compute the safe wall thickness of a 76.2 cm diameter steel tank. The From the two formulas above,
tank is subjected to 7.33 MPa pressure and the steel material has yield
stress of 215.4 MPa.The factor of safety to use is 3.
Se>SL
A. I h inches C. 4.09 cm Ans. C
B. 3.89 cm D. 3.69 cm
9. The undersea research vehicle Alvin has a spherical pressure hull 1 m
Solahon
in radius and shell thickness of 30 mm. The pressure hull is steel
having a yield point of 700 MPa. Compute the depth of submergence
that would set up the yield point stress in the spherical shell. Give: Sea
Sy pD
N 21
2154Mpa_(7.33 MPa)(76.2cm) Water specific weight is 10.07 kN/m*,
A. 5040 mn C. 4170 m
3 21
t 3.89 cm B. 1240 m D. 1470 m

Ans. B
Solokion ;

5. Determine the bursting steam pressure of a steel shell with diameter of


10 inches and made of 4 thick steel plate. The joint efficiency is at 70% S PO where p= dh
and the tenstle strength is 60 ksi.
A. 4200 psi C. 4320 psi
B. 1005 psi D. 4500 psi kPa)0.07A3 (h)(2)lm)
700 MPa 1000
MPa 4(30 mm)(Im/1000 mm)
Solition:
h 4170.80 m

AnsC
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10. A bearing sustains a load of 4,450 N. The shaft diameter is 100 m.,
the coefficient of friction is 0.01, and the shaft speed is 400 pm. Find So.
the horsepower lost in the bearing.
A. 93.2 WV C. 34.5 WV (746 420 W
0.0437 hpho4202
B. 85.4 W D. 23.5 W Ihp

Selulien
251.75nn1n )
ba2752°C
PIN

Factor where T=F Solving for operating temperature:

450N (0.01)(400 rpm)


P-
9.549x10 )(1 kw/1000 W) 2ns:c-70 o=169 °F
P 93.2W

Ans. A Ans. E
11. A S0 mm diameter shaft supported by two sleeve bearings caries a 14. A cone clutch has an angle of 100 and coefficient of friction of 0.42.
load of 13.3 kN. The shaft rotates at 150 rpm. If the coefficient of Find the axial force required if the capacity of the clutch is 7 kW at
sliding is 0.10, how much power is lost in friction? 500 rpm. The mean diameter of the active conical section is 300 mm.
A. 543.2 W C. 534.4 WV A. 368.5N C. 324.4 N
B. 522.3 W D. 345.4 W B. 435.6 N D. 327.5 N

Solakon i
Sola-hon

TN where, T= am
P TN
or where T=
WINST7
TUTEFO Factor sine

Factor (042(Fa)(300 mm) (500 rpm)


7 kw- 2(sin10)
P
0.1013.3N x10o*mm (150 rpm) 9.549 x10
h= 368.5N
(9.549 x10° (1EW/1000W)
Ans. A
P = 522.3w
15. How much torque can a conet transmit if the angle of conical

Ans. B elements is 10 degrees, the mean diameter of the conical clutch


sections is 200 mm., and an axial force of S50N is applied? Assume
that the coefficient of friction between the clutch elements is 0.45.
12. A 36 mm shaft uses a sleeve bearing that sustains a load of 4,000 N. If A. 142.53 N-m C. 154.34 N-m
the allowable bearing pressure is 1.3 MPa, find the length of the B. 132.54 N-m D. 124.53 N-m
bearing and the LD ratio.
A. 2.37 .454 Solution i
B. 1.34 D. 3.12

Selutien : Tam

S3HOHd
Sing

4000 N T=-0.45(550 N)(200 mm/2)


1.3 MPa =
L(36 mm) (sin 10)(1000 mm/m)
T= 142.53 N-m
L 85.5 mm
Ans. A
Then,

D
L85.32.374
36
CEP 16. A disc clutch has 6 pairs of contacting friction surfaces. The frictional
radius is 2 in. and the coefficient of friction is 0.30. An axial force of
100 Ibs. acts on the clutch. The shaft speed is 400 rpm. How much
Ans. A horsepower can the clutch transmit?
13. A light duty sleeve bearing operates in still air at air temperature of 70 A. 5.28 Hp C. 3.28 Hp
F and sustains a load of 350 Ibs. A shaft rotates at 600 rpm. The B. 2.28 Hp D. 1.58 Hp
coefficient of friction is 0.015 between shaft and bearing. The shaft
diameter is 1.75 in. and the bearing length is 2.50 in. Find the probable
operating temperature of the bearing8.
A. 143.45 deg F C. 134.54 deg. F Selutien
B. 171.7 deg. F D. 125.74 deg F
TN
P:Factor here: T- 1 m )
Salution i

P-0.3J(100 bs)(2in)(6)(400 rpm)


=TuN 63025
where: Qg=#WV and V 60 P 2.28 hp
Also:0 =Cal-) Ans.R
600
Solving for Qg 9g =(0.015)(3501bs )(7){.75in)PS
17. Calculate the bearing pressure on a sleeve bearing that is subjected to a
g= 288.63n-lt lhp
Og=288.63-2i550 f-lb/s) = 0.0437 hp radial load of 450 lb with diameter of 1.5 in and a length of 2 inches.
Note: the wall thickness is 3/16 in.
Equating A. 100 psi C. 200 psi
0.0437 hp= C(2.5 in)(1.75 in)(,a) B. 170 psi D. 350 psi
W
where: C= 420 -(still air)
m-°C
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Soletion F55001b
aLD (225 in )
F F
PR=1100 psi
P LD 2)
450Ib Ans. A
P- =200 psi
22. The large diameter and face of the disc clutch are 255 mm and 25 mm.
(2 in)15-2(K)in) respectively. The helical compression spring used to engage the clutch
has 9 active coils of 10 mm steel wire. The outer coil diameter is 80
AnsC mm. The free length of the spring is 185 mm. When in place with the
18. A cone clutch has cone elements at an angle of 10. The clutch clutch engaged, its length is 130 mm. Assuming 10 pairs of contact
transmits 20 hp at a speed of 1000 rpm. The mean diameter of the surfaces and the motor runs at 1200 rpm and coeficient of friction as
conical friction sections is 16 in. and the coeficient of friction is O03. 0.15, find the power in kW that the clutch can transmit. Let the spring
Find the axial force nceded to engage the clutch. modulus G = 80 GPa.
A. 246.57 Ibs C. 324.54 lbs A. 28.7 kW C. 40.2 kW
B. 324.25 lbs D. 453.45 Ibs B. 36.6 kW D. 39 kW

Seletion Solution :

P=N Solving for the axial force:


Factor
Solving for T. 6 where C=Dm_Do- dw 80-10 7
dw dw 10
Gdw
20hp T(1000 rpm)T=1260.5 Ib-in
63025
Solving now for Fa 185-130mm- s(,)0 (95)
80x 10 mPa(10 mm)
FaDm/2)-1260.5 in-ib =sinl10
sine
0.3(E)(16in/2) F=1687.9 N

For worn clutch


F-91.21b: Maxaxialforce=F 91.2
tant) tanl0
UTEFO dotd255+(255-50) 115mm
4
MaxF= 246.37 Ib
Thus,
Ans. A of FfmN)
TN
P;Factor 9.549 x 10
19. A 1-in. horizontal shaft rotates at 500 rpm in a sleeve-type bearing.
The coefficient of friction is 0.15. Calculate the horsepowerlost in the P
(10)(0.15)(1687.9N)(115 mm)(1200 rpm)
bearing if the reaction between the shaft and the bearing is 800 Ibs. 9.549 x 10
A. 0.4759 Hp C.0.1432 Hp P 36.59 kW
B. 0.5437 Hp D. 0.4342 Hp
Ans. B
Solution 23. The main bearing of a one cylinder steam engine are 15.2 cm diameter
and 28 cm long and support a load of 9702 lb. The bearing are well
ventilated and are heavy in construction. The coefficient of friction in
TN
P FactorWhere T =f bearing is 0.017 and crank-shaft rotates at 450 rpm. Bearing diametral
clearance is 0.152 mm. Compute the friction loss in kW per bearing.
C. 1.545 kW
P
(0.15)(8001b)(li)(500rpm) = 0.476 hp A. 1.762 kW
B. 1.313 kw D. 2.340 kW
63025lD_
Selokon :
min-h

Ans. A TN Where T = I F D

20. Calculate the interface pressure for a solid shaft and collar assembly Factor
with both parts steel where radial interface of 0.0005 in., interface Sub.values and equating.
radius (R =5 cm), radius outside (ro = 8 cm) and modulus of clasticity
(E 207 Gpa). (0.217)(97021b/2)m0.454 9.81N (450 mm)
A. 12.6 Mpa C. 13.5 Mpa
B. 11.7 Mpa D. 10.54 Mpa 9.549% 10
P 1.315kW
Solution
Ans.B
24. A disk clutch having an outside diameter of 32 cm and an inside
liameter of 12.7 cm is connected to an engine that tums at 750 rpm. The
coefficient of friction is 0.6 while the pressure between the friction
207x 10'MPa (001 mm) surfaces is 2 kg/cm>. Compute the Force on the clutch pedal necessary
12.614 MPa to disengage the clutch disc from the engine.
2(50 mm) A. 1355.142 kg C. 1435.45 kg
B. 2354.132 kg D. 2134.34 kg
Ans. A
Selution
21. A 2.5" diameter by 2 in. long journal bearing is to carry a 5500-lb load
at 3600 rpm using SAE 40 lube oil at 200° F through a single hole at 25
FP a 3 - )
psi. Compute the bearing pressure.
A. 1100 psi
B. 900 psi
C. 1000 psi
D. 950 psi
F-gm ((320)-(12.7/2m)"
Sellion Ans.4
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25. A disk clutch having an outside diamcter of 32 cm and an inside 29. Determine the thickness of a steel air receiver with 30 in. diameter and
12.7 cm is connected to an engine that turns at 750 rpm. The pressure load of 120 psi, design stress of 8000 psi.
diameterof
coelicient of friction is 0.6 while the pressure between the friction A 1/4 in. C. 5/8 in.
B. 3/8 in. D. 1/2 1n. 800 psi
surfaces is 2 kg/cm*. Determine the power transmitted by the engine.
A. 80.54 kW C. 45.75 kW
Solution:
B. 74.35 kW D. 82.45 kW

30 in.
Seletion i S = 120 psi

8001=20%30)

Using new unworn clutch: 2t

t = 0.225 =4 in (standard thickness)


cm=11.87cm

Fromno.24 F=1355.14 kg
Ans A
P TN_(0.6)(1355.14ke)(9.81N/Ae)(11.87cm)(10mm/cm)(750)
Factor 9.549 x 100 30. A spherical tank with 10 inches inside diameter contains oxygen gas at
P 74.36 kW 2,500 psi. Calculate the required wall thickness in (mm) under stress of
28,000 psi.
Ans.E A.7.34 mn C. 5.66 mm
B.4.44 mim D. 3.54 mm
26. A plate clutch has a single pair of mating friction surfaces 12" O.D by 9"
LD. The coefficient of friction is 120 psi. Find the torque using uniform
wear. Note: f=0,25. Soulion
A. 6679.8 in-lb C. 5798.7 in-lb 2500 psi
B. 7846.1 in-lb D. 7829.6 in-lb

Solulien :
NST/TZTEFOR 1
T-D+ d) F= normal force 2500(10)
28,000 4t
F T(D d) -z 12-9)s089.381bs 0.223 in. = 5.66 mm

Ans.C
(5089 38X0.25) 12+9) 6679.8 in-lb
=

31. A spherical shell of 1.8 mof outsidediameter and 1.725 m inside at a pressure
of 104 MPa. Compute the stress in the shell.
Ans A A. 124.8 Mpa C. 119.6 Mpa
B.96.48 Mpa D. 88.46 Mpa
27. A plate clutch has a single pair of mating friction surfaces 12" O.D by 9
I.D. The coefficient of friction is 120 psi. Find the torque using uniform
Sdten:
pressure. Note: f = 0.25.
C. 5798.7 in-lb Solving for the wall thickness,
A. 6679.8 in-lb
B. 7846.1 in-lb D. 7829.6 in-lb D - d ) 8 - 1.725)=00375m

HOHd
Selulion : Solving for thestres
S=Pd104(1725) =1196 MPa
4t 4(00375)
F (D-d)= 122 -P)= 5937.6lbs
AnsC
FfD - d')_(5937.6X025 12' - 9)
T 32. Pressurized water at 1.37 Mpa is stored in a steel cylindrical tank 1.4 meters
3(D -d) 3(122 -9) in diameter. If the allowable tangential stress is 8.5 Mpa. compute the
T 7846.12 in-lb required wall thickness of the tank.
A.123.6 mm C. 130.5 mm
Ans.E B.112.9 nm D. 135.I mm

28. Determine the thickness of a steel air receiver with 30 in. diameter and Sokulioni
pressure load of 120 psi, design stress of 8000 psi.
A. 1/4 in. C. 5/8 in. Solving for the wall thickness: based on thick-walled cylinder
B. 3/8in. D. 1/2 in. 800psi
Seluion

S
30 in. =(1400 8.5+1.37 123.59 mm
2t 120 psi 2 Vs.5 137
8000 = 120(30) -

2t check: 0.07 > thick-walled


0.225 = 4 in (standard thickness) 59
400 0.07

0.088 >0.07
Ans A hence: the cylinder is a thick-walled
Ans A
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33. The shell plates of a boiler 4.5 m diameter are 42 mm thick and he tensile 37. The cylinder head of a 10 in. x 18 in. freon compressor is
strength of the material is 495 MN/m. The efficiency of the longitudinal attached by 10 stud bolts made of SAE grade 5. The cylinder
seams is 85% and that of the circumferential seams 85 %. Find the working pressure is 200 psi. What is the force on each bolt?
pressure allowing a factor of safety of 5.
A. 1571 1bf C. 1234 lbf
A. 2.66 MPa C. 1.57 MPa
B. 1.66 MPa D. 3.14 MPa B. 1359 Ibf D. 2341 Ibf
Saltion:
Seleto
The force on the cylinder head (F):
Solving for the working pressure

Pd
P(4500)
2tn

495
F-200 10)in2-15.7081b
2(42X0 85) 5
P 1.5708 MPa The extemal force on each bolt:

Ans. C 15,708 10=1571 1b


F
10
34. A cylindrical vessel measuring (2ft x 5ft) holds a gas at 3000 psi, using
stainless steel OQT 12000 determine the thickness of the plate with a
design factor of 1.4 yield. Assume efficiency of welded joint as 85%.
Ans A
Note: For. S, of 0QT, Sy = 130000 psi.
38. A storage tank for air, 36 inches in diameter, is to withstand an internal
A. 0.549 in C.0.455 in pressure of 200 psi with a design factor of 4 based on Sa. The steel has the
B. 1.2 in D. 0.3 in strength equivalent to C1020 annealed and the welded joints should have a
relative strength (efficiency) of 90%. If Su for annealed CI020 steel is 57 ksi,
Soleton What is the stress on a diametral section? Note: t=9/32 in
Solving for the thickness

Sy PD
NINSTI7
UTEFO 7,240 psi
A. 5,400 psi C. 6,400 psi
D. 1,640 psi

F.S

14
21(e)
130000 3000(2X 12)
2(tX0.85)
MEC
Solu-on
PD (200 psi 36 in.) = 6,400 psi
t0456 in say 0.549 in. 4 (9/32)

Ans A
Ans C
35. A tank storage for air, 36 inches in diameter, is to withstand an internal
pressure of 200 psi with a design factor of 4 based on Su. The steel has
39, Determine the axial force developed between the discs for a one plate
the strength equivalent to I020 annealed and the welded joints should
clutch assuming that both sides of the plate deliver torque. The clutch
have a relative strength (efficiency) of 90%. If Su för annealed C1020
inside and outside diameters are 20 in and 24 inches respectively.
steel is 57 ksi, compute the suitable plate thickness.
Asssume uniform wear and the coef of friction for the clutch material is
A. 7/64 in. C. 5/32 in.
0.35 with the maximum permissible pressure of 20 psi.
B. 9/32 in. D. 7/64 in.
A. 3454.7 Ib C. 4249.7 lb
Sdhoni B. 2513,7 lb D. 1435.8 b

S
PD

21(¢)
PD

2S, (c)
Note. S, =
N
S34HO0HHdHd CEBU Ans B
Saluskan

2n (10)(20)(12 10) =2513.27 Ib

(200psi 36 In. =0.28 =9/32 40. A brass condenser tube 1.0 in. in diameter and 4 ft long has a wall
thickness of 0.065 in. What is the collapsing pressure? Assume an
2(14,250)X0.90)
apparent factor of safety of 10.
Ans B A. 359.1 psi
B. 35,910 psi
C. 3.591 psi
D. 35.91 psi

36. A storage lank for air, 36 inches in diameter, is to withstand an internal


pressure of 200 psi with a design factor of 4 based on Su. The steel has the Solukon:
strength equivalent to Cl020 annealed and the welded joints should have a
relative strength (efficiency) of 90%. If Su for annealed C1020 steel is 57
ksi, What is St? P-93,365- 2474 93,365 (0.065) -2474
A. 25,400 psi C. 42,500 psi
B. 12,510 psi D. 14,250 psi P= 3,59 Ipsi
Ans
Seltien:
41. What is the bursting steam pressure of a hemispherical steel shell with
diameter of 100 inches and made of 0.0635-m thick steel plate, if the joint
-Su 57,000 psi efficiency is 70 % and the tensile strength is 60 000 psi?
=
14,250 ps A. 3.450 ksi C. 4.200 ksi
F.S. B. 1.750 ksi D. 5.040 ksi
Ans.
Solukon
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A
46. A steel air receiver is a cylinder of 5 f diameter with the pressure load of 180
PD psi and design stress (maximum) equal to 9500 psi. This vessel is to be
4t(¢,) provided with a 1.5 in. diameter drain valve installed at the bottom of the
vessel and safety pressure relief valve installed either at the topmost or at the
)(0.70)
405,()254(60.000Ib/in
side with pop-out rating of 200 psi. The lap welding tensile strength is 65 ksi
with assumed100% weld-joint efficiency. Compute the bursting pressure of
D 100 in the receiver.
P 4200 psi = 42 ksi A. 1231.5 psi C. 1432.5 psi
B. 2123.5 psi D. 1324.7 psi
Ans C Selutons

42. A newly design electric motor has 0.75 in shaft supporting a load of 200
Tb. The bearing pressure is to be kept at 175 psi. Calculate the L/D ratio. 9500 80X5 x 12)
A. 2.03 in. C. 1.75 in. 21
B. 1.52 in. D. 2.34 in. t=0.5684 in

Solulion: 5 x 12)
65000
F 200 Ib 2(0.5684)
L = 1.52 in
PD 175 Ib/in' (0.75 in. Pair 1231.53 psi

L52=203 Ans A
D 0.75
47. An engine developing 40 hp at 1250 rpm is fitted witha cone clutch buit
AnsA into the fywheel. The cone has a face angle of 12.5 degrees and a
maximum diameter of 14 in. The coefficient of friction is 0.2. The normal
pressure on the clutch face is not to excecd 12 psi. Determine the face
width required.
43. Determine the frictional torque delivered between dises for a one plate A. 2 i C. 4 in
clutch assuming that both sides of the plate deliver torque. The clutch D. 5 in.
B 3 in.
inside and outside diameters are 20 in and 24 inches respectively.
Asssume unifom wear and the coef of friction for the clutch material is
FO
0.35 with the maximum permissible pressure of 20 psi.
A. 1612.7 ft-lb C. 2039.7 ft-lb
B. 1778.3 ft-lb D. 1203.5 ft-lb T-27P Rw
where

Selation: 63000(40)
1250
-2015in-Ib
T uP (-)
=r(0.35)(10)(20)(12 - 10) = 9676 in-lb R.
R+rR+R- wSinl2) =R - 0 1082w
Since both side of the plate transmit the torque then: then,

in-lb =1612.7 t-lb 2015 2x(0.2X 12X7- 0.1082w)*w


Te2(9676 in-lb) = 19,352
W 3 in

Ans A Ans B
48. A multiple-disk clutch, composed of three plates with a small diameter of 150
44. With the present water interuptions prevailing in a certain locality, you have mm and large diameter of 200 mm, is designed to transmit 100 kW at 3000
been asked to design an upright cylindrical water tank that is 6 meters in rpm at a coeflicient of friction of 0.5. Compute the spring force needed to
diameter and 6 meters high, vented, and to be filled completely with water. engage thee clutch.
Compute the minimum thickness of the tank plate considering that the stress A. 1245 N C. 3421 N
is limited to 10 Mpa. B. 4312 N D. 3638 NN

B.
5.431mm
4.41 mmn
C. 7.43 mm
D. 3.32 mm CEB P 2TN T= 30P 30(100))
Soletion 60 TN (3000)
T 0.3183 kNxm = 318.3 Nxm
PD >where. P = yh= 9.81(6) = 58.86 kPa
T=fxF xr.* N,
21
> note:
r
Subst
40x 10 (58
86)(6) N
442 x l0 m= 4,42 mm T 4(318,300) =3,637.71 N
Ans B (D+d)* N 05(200+150)(2)
45. Compute the thickness of a steel air receiver with 30 inches diameter if the
Ans. D
design stress is 8000 psi with a pressure load of 120 psi. 49. A ruck develops 33.5 hp at 1000 rpm. The clutch used to transmit the
A. 3/4 in. C. % in aforementioned power is a single plate clutch with two pairs of contact
B. 1/4 in. D. 1/16 iin surfaces. If the coefficient of friction is to be 0.40 and the mean diameter of
Selulien: the disk if to be 190 mm, and the average normal stress on the clutch lining
is 120 kPa, compute the inside diameter.
A. 234 mm C. 120 mm
S 21 B. 147 mnm D. I10 mm
8000 2 0 ( 3 0 ) Selio
21
(- 0.225 in = 1/4 inch

Ans. B
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53. A heavy duty well-constructed bearing has a good ventilation and is
A P -0026
120 m operating at a certain temperature. The load on the bearing is 1000lb,
coef. of friction is 0.02, and the shaft rotates 250 rpm. The bearing
0026 (D-#') diameter is 1.5 inches and its length is 2.5 inches. Calculale operating
temperature of the bearing if the ambient temperature is 85°F. Note: for
D- d= 00331 > (1) the given condition, k = 31.

d D+d-0.190
2
A. 140.5°F
B. 179.4°F
C. 120.5°F
D. 165.4°F
D+d=0.38 (2)
Seluken
subst: (2) to(1):
D-(0.38-D)'=0.0331
D =0234m =234 mm FV (002)(1000) = 5236 -lbr
Ans A LD (1.5)(2.5) min-in

523.6 85+ 33)


31
50. The utility vehicle production company in Laguna considered to use in
one of its designs a multi-disc clutch consisting of 9 steel discs and 8 I 179.4°F

bronze discs with effective outside and inside diameter of 220 mm and
160 mm respectively. Given that the shaft turns at 1500rpm and an axial
Ans B
force of 600 Newtons is applied, calculate the horsepower capacity,
54. A newly design electric motor has 0.75 in shaft supporting a load of 200
knowing that the coefficient of fricion is 0.25.
1b. The bearing pressure is to be kept at 175 psi. Compute the suitable
A. 48.4 hp C. 42.4 hP
B. 45.6 hp length of the bearing.
D. 37.8 hP
A. 2.03 in. C. 1.75 in.
B. 1.52 in. D. 2.34 in.
Sdudion

2 (110)-(so) Selutiens

]10-(8 -009578), 200 Ib


PD 175 1b/in (0.75 in.)
= 1.52 in.

T torque n fF, , =[(2)8)](025)(0600)(0.095789)=0,2299kN


Ans B
Power 27TN = 27 (0.2299) =36.113 kw=48 4 HP
55. Determine the axial force develaped between the discs for a one plate
clutch assuming that both sides of the plate deliver torque. The clutch
Ans A inside and outside diameters are 20 in and 24 inches respectively.
Asssume unifom pressure and the coef of friction for the clutch material
is 0.35 with the maximium permissible pressure of 20 psi.
51. A 1 diameter shaft is supported by two sleeve bearings. The total load
A. 3454 1b C. 4249 lb
on the two bearings is 2800 pounds. Find the hp lost in friction if the D. 1435 lb
B. 2765 b
cefficient of friction is 0.I and the shaft rotates 200 rpm
A. 0.78 hp C. 1.5 hp
B. 0.39 hp D. 1.25 hp
Seletien
Seludion:
FP-

S 3HOHd
Fan cach hear 28001400
2
Ibs r(20) (12-10) = 2765lb
f uN= (0.1X1400) = 140 lbs

DNI(175)(200)=
12
91.63 fUmin
2
Ans B
FV(140IbX91 63 fUmin)- 0,39 hp 56 It is a low cost bearing used world wide for automobile or low
HPr 33000 33000 -Ib/min-hp
Total frictional Hp loss = 2(0.39) - 0.78 hp CEB horsepowermotor applications. It is made of thin coating of over flat
metal strip
A. babbitt C. cadmium brass
Ans A B. lead D.thin

52. A heavy duty well-constructed bearing has a good ventilation on an


temperalure of 140F, Ambient temperature 85°F. Calculate
=
Ans A
operaling
the tolal heat radiating çapacity given that the inside diameter is 1.5
inches and L= 2.5 inches. Note: for the given condition k = 31. 57. To avoid scoring in the bearing surface and the shaft due to
contamination/absorption of the fine dirt in the bearing during
A. 1.204 Btu/min C. 0.4514 Btu/min
operation/lubrication the bearing material to apply should have good
B. 3.203 Btu/min D. 0.8971 Btu/min
properties.

Solukons A. anti-scoring C. resistance conformability


Since no mentioned load and k is given, so use empirical formula. B. corrosion resistance D. embeddability

Q-1+33 Empirical Formula(Pederson)


Ans. D
O 40-85+ 33) =249 806 -lb 58. What is the approximate length-to-diameter ratio of hydrodynamic
31 min-in bearings 2
Q 249.806 x(1.5 inX2.5 in) A. C. 4
778 ft-1b
min-1n.
B. 3 D. 2
Q 1.204 BTU/min. > heat radiating capacity
Ans. A
Ans A
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59. If a sleeve bearing has an outside diameter of 38.1 mm and a length of 65. A single plate clutch consists of only one pair of contacting surfaces. It
508 mm, the wall thickness is 3/16 inch. The bearing is subjected to a is used for an engine which devclops a maximum torque of 120 N-m.
radial load of 500 kg. What is the bearing pressure, in psi? Assume the factor safety of 1.5 to account for slippage at full engine
A. 504 psi C. 890 psi torque. The permissible intensity of pressure is 350 kPa and the
B. 490 psi D. 548 psi coefficient of friction is 0.35. Assume uniform wear theory, calculate
the innerdiameter ofthe friction lining. Note: d/D =0.577.
Sdetiomi A. 213.55 mm C. 145.45 mm
B. 312.22 mm D. 123.22 mm

A-LD-54254 2in Selelion:

A
(2 205)
2 25
-
490 psi T (4)
15(120 10 ) Z055)(035)d_d
x =

l0.577
Ans B
d=12322 mm
60. Compute the power transmitted by a shaft that is rotating at 1l20 rpm and
Ans. D
is subject toa force of 120 lb along the axis. It actually caries a multiple
disc-clutch with the following specifications: 12 stecl and 10 brass discs
with outer and inner diameters of 10 in. and 8 in. repsectively. The coef
of friction is 0.25. 66. rotational
Given thespeed
horsepower factor of ka 0.9 +0.00IN where N is the
=

(in rpm), calculate the horsepower deliveredby a plate


A. 56 hp hp
B. 54 hp
C.
D. 80
clutch that operatates at a speed of 175 rpm and delivers 75 hp if it runs
at 750 rpm.
A. 227 hp C. 320 hp
B. 195 hp D. 278 hp
Saltion
hp nPN

63000 3 TUTEF(m
hp, N
(0 25)(22-1)(120)(120)
63000
[2/s-4 TITUT
hp k, N
75)(750) = 195

Ans B o90001750)) (175)


61. Which of the following considers the 200 series of bearing? Ans B
A. heavy C. medium
B. light D. all of these 67. Compute the power transmitted by a shaft that is rotating at 110 rpm and
is subject to a force of 120 Ib along the axis. It actually caries a multiple
Ans. B disc-clutch with the following specifications: 12 steel and 10 brass discs
with outerand inner diameters of 10 in. and 8 in. repsectively. The coef
62. Which of the following considers the 300 series of bearing? of friction is 0.30.
A. 50 hp 70 hp
A. heavy C. medium C
B. light D. all of these B. 60 hp D. S0 bp

Ans C
Solukens
63. A tank 28" in diameter and 14' high is filled with water. The total
pressure on the bottom of the tank is: hp
A. 3741 1bs C. 2573 Ibs
B. 4257 Ibs D. 3000 Ibs.
CEBU (03)(22-1)(120)(10)2
63000
Ans A
Ans B

64. Determine the frictional torque delivered between discs for a one plate
68. Which of the following is not a type of ball bearing?
clutch assuming that both sides of the plate deliver torque. The clutch
shallow groove ball bearing
inside and outside diameters are 20 in and 24 inches respectively.
B. ling-slot ball bearing
Asssumeunifom pressure and the coef of friction for the clutch material C. self-aligning ball bearing
is 0.35 with the maximum permissible pressure of 20 psi. D. deep-groove ball bearing
A. 1612.7 ft-lb C. 2039.7 fi-lb
B. 1778.3 ft-lb D. 1203.5 ft-lb
Ans. A
Selution
69. A conclusion repeatedly verified by experiment is that the smoother
T uP -) surface
A. has the greater load capacity of the bearing
r (0.35)(20)(123 - 10) = 10,673 in-lb B. has the lesser capacity of the bearing
C. has constant load
Since both side of the plate transmit the torque then: D. none of these

T2(10,673 in-lb) = 21,346 in-lb = 1778 3 ft-lb


Ans. A
Ans.
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70. A double-bottom tank is 18' wide, 24long and 4' deep. It is filled with Sololiont
fresh water. The total capacity in tons is:
, m,k =20(0.75 =0.1125 kg-m
A. 50 .55
B. 48 D. 45
= m,k 35(0.125 =0,5469 kg-m
27 (2000)
Ans B 209.44 rad/s , =0 (rest))
60
71. A single plate clutch is desinged to transmit 10 kW power at 2000 rpm.
The cquivalent mass and raidus of gyration of the input shaft are 20kg
and 75 mm; respectivcly. The equivalent mass and radius of gyration of
the output shaft are 35 kg and 125 mm; respectively. Calculate the clutch
torque. (209.44 0) (0.1125)(0.5469)- 204645 J
A. 34.5 N-m C. 54.3 N-m
B. 47.7 N-m
2(0.1125+0.5469)
D. 40.43 N-m
Ans. C
Selution
10 x 10
2N 2z (2000/ 60) 47.746 N-m
T
77. Calculate the thrust load that a 6215 ball bearing can camy 900 rpm if
the required rating life is 10,000 hours. The basic load rating as given
Ans B for this type of bearing is 11,400 Ib.
A. 1560 Ib C. 1290 1b
72. The most known lubricants being utilized in whatever category of load B. 1400 Ib D. 1090 Ib
and speed are oil, air. grease and dry lubricants like
A. Bronze C. Graphite Seluken:
B Lead D. Silicon
10 67(C)
Ans C
10,000 =6,66711400
73. What are the two principal parts ofa Joumal Bearing? 900 P
P 1399.94 = 1400 Ib
A. bearing and joumal
B. shaft and babbit
clearance and fitted Ans.
D. shaft and cylinder
78. An automobile plate clutch consists of two pairs of contacting surfaces
with an asbestos fiction lining. The torque transmitting capacity of the
Ans A clutch is 550 N-m. The coefficient of friction is 0.25 and the permissible
intensily of pressure is 0.5 Mpa. Due to space limititions, the outer
74. A type of roller bearing in which the balls are assembled by the
diameter of the friction disk is fixed as 250 mm. Using uniform wear
eccentric displacement of the inner ring.
theory, calculate the inner diameter of the friction disk.
A. shallow groove ball bearing
A. 120 mm C. 174 mm
B. filling-slot ball bearing
B. 180 mm D. 204 mm
C. self-aligning ball bearing
D. deep-groove ball bearing
Selelion:

Ans D rEd(D-#)
8A

75. A single plate clutch is desinged to transmit 10 kW power at 2000 rpm.


275x 10(025)(0.5)d(2s0* -)
The equivalent mass and raidus of gyration oftheinput shaft are 20 kg
and 75 mm; respectively. The equivalent mass and radius of gyration of d 174 mm
the output shaft are 35 kg and 125 mm; respectively. Calculate time to
bring the output shaft to rated speed from rest.
RU As
A. 041 s C. 0.38 s 79. Find the tangential friction force per unit length for a very lightly loaded
B. 0.75 s D. 0.54 s 360° joumal bearing 4 inches in diameter and 6 inches long. Radial
clearance c is 0.002 in., speed is 900 rpm. SAE oil is used at 175°F
Sdulion: where the viscosity is 1.03 x 10° reyns.
P 10x 10 A. 1.22 lb/in C. 2.12 Ib/in
T2N 27 (2000 /60) 47.746 N-m B. 3.24 Ibin D.0.74 Ib/in

, m,k = 20(0.75) =0.1125 kg-m Selekion:

, = m,k, = 35(0.125) =0.5469 kg-m

2 (2000)
2r >Petrof's Law
209.44 rad/s o =
0 (rest)
60 where j = 1 03 x 10 Ib-sec/in

.-()4s(0-209.44 (01125)(0.5469)_041s V (4)(900) = 188.5 in/sec


,+1,)T (0.1125+0.5469) (47.746) 50

Ans A E 27(uV) 27(103 x10 )(1885)2)_..22 1b/in


0002
76. A single plafe clutch is desinged to transmit 10 kW power at 2000 rpm.
The equivalent mass and raidus of gyration of the input shaft are 20 kg
and 75 mm; respectively. The equivalent mass and radius of gyration of
the output shaft are 35 kg and 125 mm: respectively. Calculate the heat
Ans A
generated during clutching operation.
A. 1025.56 J C. 2046.45 J
B. 4052.54J D. 3045.67 J
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80. An automobile plate clutch consists of two pairs of contacting surfaces
with an asbestos fiction lining. The torque transmitting capacity of the L10
16,667
N
(C
P)
clutch is 550 N-m. The coefficient of friction is 0.25 and the permissible
intensity of pressure is 0.5 Mpa. Due to space limititions, the outer where.
diameter of the friction disk is fixed as 250 mm. Using uniform wear P XF, YF,
theory.calculate the spring force required to keep the clutch in engaged
position.
C. 11.5 kN
056 2224 NO1591mo0
A. 10.3 kN
B. 12.4 kN D. 9.45 kN = 89193 892lb
Slution 16662 60 =7300 hrs
L10120892
F (D-d) Ans A
F (05)(174)(250 - 174)
F 10,386. 11 N = 103kN 86. To hold to minimum, the axial direction of deflection/movement,a
eparate thrust bearing or pre-loaded bearing capable of absorbing
Ans A considerable load is required. The type of bearing to use is a
bearing.
81. What is the usual factor of safety for a pressure vessel? A. deep grove ball C. double row angular contract
A. 4 C. 1.5 B. tapered roller bearing D. wide type self-aligning
B. 3 D.5
Ans. C
Ans D
87. It is a low cost bearing used world wide for automobile or low
82. Stecl balls for ball bearings are manufactured by .
A. cold heading C. casting8 horsepower motor applications. It is made of thin coating of over flat
B. rolling D. turning
TUTEFOA.babbitt
NST/T
PTE
metal s p.

B . "lead
C. cadmium brass
D. thin
Ans A
Ans. A
83. The purpose of these parts in application are to have better bearings to 88. Special bearing used with high deflection.
seal the guard against marring, etc. A. Babbitt C.Ball
A. bearing journal C. metallic seal B. Roller D. Self aligning
B. Washer D. shaft seal
Ans.I
Ans B
89. A kind of braking systems such that if the band wraps partly around the
brake drum, and the braking action is obtained by pulling the band tight
84. Find the friction horsepower for a very lighly loaded 360 journal into the wheel.
bearing 4 inches in diameter and 6 inches long. Radial clearance c is A. block brake C. clutch
0.002 in. speed is 900 rpm. SAE oil is used at 175°F where theviscosity
is 1.03 x l0 reyns.
B.bandbrake D. centrifugal brake

A. 0.209 hp C.0.107 hp Ans. B


B. 0.309 hP D. 0.045 hp

Selalion:

27 Petroff's Law
OHd CEBU
90. Which of the following clutches that has a disadvantage of heavier
otating masses.
AMultiple disc
Disc clute
clutch C. Cone clutch
D. Twin Clutching
where: = 1.03 x 10 lb-sec/in
Ans
Vr(400.
60
188.5 in./sec
F 2 (uVv) 2r(1.03 10 J(88.)).| 22 1b/in
x 91. What friction devices that are used to connect shafts?
A. clutches C. spring
0002
T F xr = (122 lb/in)(6 in)(2 in) = I14.64 in-lb B brakes D. holders

P IN
14.64(900=o209 hp Ans A
63,025(63,025) 92. What is the function clutch in the machine tool?
A. alignment of drive
B. lowering of drive
Ans A C. to insure that two shafts line up at high speed
D. to connect shaft so that the driven shaft will rotate with the
85. Bearing 6210 is used to carry a radial load of 2.224 kN and a thrust or
driving shaft and to disconnect them at all.
axial load of 1.779 kN at a constant inner-ring speed of 720 pm.What
is the bearing life can be expected? Note: the basic load rating of this Ans D
type of bearing is given to be 6070 lb, the application radial and thrust
factors are 0.5 and 1.53 respectively. 93. Clutch slippage while clutch is engaged is especially noticeable:
A. 7300 hrs C. 8200 hrs A. during idling C. a low speed
B. 6400 hrs D. 5400 hrs B. during acceleration D. during braking

Selulion Ans B
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MECHANICAL ENGINEERING REVIEW
94. Piston compression rings are made of what material?
A. steel C. bronze
B. aluminum D. cast iron

Ans C
95. The function of clutch in the machine tools i s
A. lowering the drive
B. alignment of drive shaft
C. to disconnect or connect at will the drive
D. to insure that two shafts line up at high speed

Ans C
96. Which of the following pairs is fomed if shaft is revolving in a bearing?
A. lower pair C. tuming pair
B. sliding pair D. cylindrical pair

Ans A
97. A
cylindrical tank with
10 in.insidediameter
contains oxygen gas at
psi. Calculate the required wall thickness in (mm) under stress of 28,00
2500
psi.
A. 11.44 mm C. 11.34 mm
B. 10.6 m m -
D. 10.3 mm

Ans C
98. The operating temperature of oil films in the bearing must approximately:
FOR ME
MMEECHCAHNA
A. 140°F to 150°F EW INS
B. 140°F to 160°F
C. 120°F to 190°F
D. 120°F to 190°F

Ans B
99. A centrifugal clutch consists of four shoes each having a mass of 1.5 kg.
In the engaged position, the radius and the center of gravity of each shoe
is 110 mm. while the inner radius of the drum is 140 mm. The coefficient
of friction is 0.3. The preload in spring is
the adjustedinsuch
a way
the spring force at the beginning of engagement is 700 N, 1f the running
that m
speed is 1440 rpm, calculate the speed at which the engagement begins?
A. 554 rpm C. 791 rpm
B.622 pm D. 65 rpm

SalatoH

of(1 10) ONIH


OHd
P= moT
- 700= )
1000 1000
o - 65 13 rad/s = 621.98 rpm

Ans B CEBU
100. A single plate clutch consísts of only one pair of contacting surfaces. It
is used for an engine which develops a maximum torque of 120 N-m.
Assume the factor safety of 1.5 to account for slippage at full enginc
torque. The permissible intensity of pressure is 350 kPa and the
coefficient of friction is 0.35. Assume unifom wear theory, calculate
the outer diameter of the friction lining. Note: d/D = 0.577.
A. 213.55 mm C. 145.45 mm
B. 312.22 mm D. 123.22 mm

Slution:

T -d)
1s/20 x10 ) =(035)(035)(0.571D)[D - (0 571D
D 213 55 mm

Ans A
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