PU Broadcast - Driveways

Application Methodology
Driveways
PU Coatings - Broadcast Finish
Construction
SIKA INDIA PVT.LTD.

Srinivasam Towers,
No.3155, 3rd Floor, HAL 2nd Stage
Indranagar, Bangalore - 560 038.
e-mail – [email protected]
www.sika.in
Company Profile
Sika AG - Company Profile
Sika AG, located in Baar,
Switzerland, is a globally
active company supplying
the specialty chemicals
markets. It is a leader in
processing materials used in
sealing, bonding, damping,
Construction
reinforcing and protecting
load-bearing structures in
construction (buildings and
infrastructure construction)
and in industry (vehicle,
building component and
equipment production).
Sika’s product lines

feature high-quality concrete
admixtures, specialty
mortars, sealants and
adhesives, damping and
reinforcing materials,
structural strengthening
systems, industrial flooring
and membranes.
Subsidiaries in more than
101 countries worldwide and
approximately 19,500
employees link customers
directly to Sika and
guarantee the success of all
of its business relationships.
With this business structure
Sika generates annual sales
of CHF 8.11 billion.
Visit our website at
www.sika.com
Sika Facts and Figures The Sika brand stands for innovative products, quality and
service. To achieve its goal of market leadership or a strong
number two in all its target markets, Sika continuously
 on five continents opens up and leverages market potential.
 in over 101 countries The Sika image together with the Sika logo and 575
 around 200 production additional Sika trademarks such as Sikaflex®, Sika®
facilities ViscoCrete®, or SikaBond® create essential market
 around 19500 advantages for the company.
employees
 Sales volume: CHF 8.11
billion in 2019
Research and
Development
 20 centres for Research

and Development
 85 new patents in 2018
 Over 900 employees in
R&D worldwide )
Driveways with Broadcast Finish
EXISTING FLOOR CONDITION

The floor is a new floor. All cracks to be opened up and sealed with epoxy mortar / Putty.
Any loose patches / Dents/ Potholes to be removed and repaired with epoxy mortar / Putty
FLOOR REQUIREMENTS
- Seamless
Construction
- Crack free
- Very fast turnaround time
- Impact resistant
- Adhesion to concrete / Monolithic structure
- Abrasion resistant
- High compressive strength
- Slip resistant
- Impervious to liquids / oil
- Durability
- Flexibility
RECOMMENDED SYSTEM
System – Broadcast Epoxy car park

Product
coatings
Polydeck BC ( Comp A+B) Primer
Polydeck BC ( Comp A+B + C) Base coat
Quartz sand sand for broadcasting
Polydeck SF Seal coat
TOPPING :
Polydeck SF is a solvent free two components system, based on polyurethane resin.

Polydeck SF combines superior chemical and abrasion resistance with excellent
adhesion, colour retention and weatherability.
The salient features of Polydeck SF are as below:
 Specially designed for car park system

 Easy cleaning and low maintenance.
 Protects against moisture penetration.
 Exceptional resistance to chemicals and cleaning solvents.
 Non-Slip finish can be tailored to requirements.
 Flexible, can be used over wood and steel
 Impermeable to water and oil.
 Excellent resistance to oil, petrol and diesel.
APPLICATION METHODOLOGY
Moisture content
The Moisture content of concrete is checked with a Sika Tramex moisture meter.
Moisture content of the surface should be less than 4%.
If the moisture content is more than 4% then a moisture barrier underlay to be used.
Surface Preparation
The long term durability of Sika Epoxy Floor Topping is dependent upon the adhesive bond
Construction
achieved between the flooring material and substrate. It is most important that the existing
epoxy substrate is correctly prepared prior to application.
 All cracks to be opened up and sealed with epoxy mortar / Putty

 Any loose patches to be removed and repaired with epoxy mortar / Putty
 Filling up of pot holes, dents on the surface with epoxy mortar / Putty
 Grinding filled joints, slurry accumulated areas
 The surface must be prepared by Diamond grinding, connected with a dust collector to
minimize dust generation.
Application of Primer Polydeck BC (Comp A+B)
Mixing of Primer
Prior to mixing, stir part A mechanically. When all of part B has been added to part A,
mix continuously for 2 minutes until a uniform mix has been achieved. Over mixing
must be avoided to minimize air entrainment.
Polydeck BC (Comp A+ B) must be thoroughly mixed using a low speed electric stirrer
(300 - 400 rpm) or other suitable equipment.
Application of Primer
Make sure that a continuous, pore free coat covers the substrate. If necessary, apply
two priming coats. Apply Polydeck BC (Comp A+ B) by brush, roller or squeegee.
Preferred application is by using a squeegee and then back rolling crosswise.
Application of Basecoat Polydeck BC
Mixing of Polydeck BC:

Pack components are pre-weighed for optimum performance. Never split packs.
Empty contents of Base into a mixing container and pre-mix to assure the suspension
of solids. Add Curing Agent and continue to mix to a uniform consistency for 1-2
minutes. Add the quantity of aggregates supplied and mix for 1-2 minutes.
Mix with slow speed drill and helical spinner head for 2 minutes. Avoid high speed
mixing that will entrain air into the mix.
Application of Polydeck BC:

Pour the mixed material on the primed surface and spread it to required thickness,
using a serrated trowel. Polydeck BC is applied using notch trowels / Flat trowel. After
the application surface is levelled using Flat trowel / Spike roller and finished smooth
Sand Broadcasting
After the application of base coat of Polydeck BC, Sand of size 0.4 to 0.7mm is
broadcast at 2 Kg / Sqm and after drying of the sand broadcasted base coat, excess
sand is removed using a vacuum cleaner and cleaned. Later second coat is applied as a
seal coat on the broadcasted surface
Application of Seal coat Polydeck SF
Mixing of Polydeck SF:

Prior to mixing, stir part A mechanically. When all of part B has been added to part A, mix
continuously for 2 minutes until a uniform mix has been achieved. To ensure thorough
Construction
mixing pour materials into another container and mix again to achieve a consistent mix.
Over mixing must be avoided to minimize air entrainment. Polydeck SF must be
thoroughly mixed using a low speed stirrer (300 - 400 rpm) or other suitable equipment.
Application of Polydeck SF:

Polydeck SF as coating, can be applied by short-piled roller (crosswise). If two coats are
applied the second coat is applied after the first coat has completely dried. Coats can be
applied by squeegee and then back-rolled (crosswise) with a short-piled roller.
Application Sequence
Surface preparation + Sealing of cracks + Dents + Potholes + Diamond Grinding

Primer coat of Polydeck BC (Comp A + B)
Base coat - Polydeck BC (Comp A + B +C)
Sand Broadcasting
Seal coat – Polydeck SF
Material consumptions
The given material consumption are only average
At site the consumptions can be less or more depending on the concrete surface
Average Consumption
Product Layer - Kg / Sqm
Polydeck BC (Comp A + B) Primer 0.3
Polydeck BC (Comp A + B +C) Base coat 0.8
Sand (0.4 to 0.7mm) Broadcast 2
Polydeck SF Seal coat 0.6

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Application Methodology

SIKA INDIA PVT.LTD.

Sika’s product lines

 20 centres for Research

EXISTING FLOOR CONDITION

System – Broadcast Epoxy car park

Polydeck BC ( Comp A+B + C) Base coat

Quartz sand sand for broadcasting

Polydeck SF Seal coat

Polydeck SF is a solvent free two components system, based on polyurethane resin.

The salient features of Polydeck SF are as below:

 Specially designed for car park system

 All cracks to be opened up and sealed with epoxy mortar / Putty

Application of Primer Polydeck BC (Comp A+B)

Application of Basecoat Polydeck BC

Mixing of Polydeck BC:

Application of Polydeck BC:

Application of Seal coat Polydeck SF

Mixing of Polydeck SF:

Application of Polydeck SF:

Surface preparation + Sealing of cracks + Dents + Potholes + Diamond Grinding

The given material consumption are only average

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