m1 Stress, Strain
m1 Stress, Strain
m1 Stress, Strain
SIMPLE/DIRECT STRESS
Definition of Terms:
1. Stress – a total resistance that a material offers to an
applied load
- is force per unit area
2. Strength – the ability of a material to withstand load
without failure
3. Strain – is the amount by which a dimension of a body
changes when the body is subjected to a load, divided
by the original value of the dimension.
STRESS-STRAIN CURVE
where:
P - proportional limit
- is the point on the stress-strain curve at which it begins to deviate
from the straight-line relationship between stress and strain
E – elastic limit
- is the maximum stress to which a test specimen may be subjected
and still return to its original length upon release of the load
Y – yield point
- is the point on the stress-strain curve at which there is a sudden
increase in strain without a corresponding increase in stress
U – ultimate point
- is the maximum stress obtained on a stress-strain curve
B – breaking or rupture point
- is the stress which failure occurs
SAFE CONCEPT:
- there’s no failure or break
- the applied load (to the machine or component)
must not exceed its strength
1. Tension
A
D
F F
where: let,
2 St = induced tensile stress
A = 4 D for solid circular
F
A = 4 (D − D ) for solid circular
2
O i
2
= , KPa pr psi
A
A = bh for rectangular
Example:
A steel tie rod on bridge must be made to withstand a pull
of 5,000 lbs. Find the diameter of the rod assuming a
factor of 5 and ultimate stress of 64,000 psi?
from,
subs,
S
Sd = u
N Su 4(5000lb)
=
64,000 (12,800lb / in 2 )
=
D=? 5 = 0.92in
Sd = 12,800 psi
let,
Sd = S t
F
=
F = 5,000 lbs A
F
=
d2
4
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
Example:
A rectangular rod 2 in x 3 in in cross section is subjected to
100,000 lb of tension. What material should be selected to
carry the loading above?
F
from,
F 100,100lb
2 in
St = = 2inx3in
3 in
A
= 16,666.67 lb/in2 or psi
F = 100,000 lb
Example 3, con’t.:
Let, substituting,
S d = St Su = 16,666.67(4)
= 66,666.67 psi
If design is based on ultimate
strength, select steel material having ultimate
from, Su strength greater than 66,666.67
Sd = psi
N Su
from Table AT 7, p. 576, Machine
Su = Sd x NSu Design by Faires
from Table 1.1, p.20, Machine use, AISI C1010, cold drawn
Design by Faires
steel
for dead load and steel(ductile)
based on ultimate strength, (with Su = 67 ksi)
NSu = 3 – 4
use,
NSu = 4
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
2. Compression A
D
F F
where: let,
2
A = 4 D for solid circular Sc= induced F
compressive stress
= , KPa pr psi
A = 4 (D − D ) for solid circular
2
O i
2
A
A = bh for rectangular
Example:
Calculate the compressive stress of a sign board support with a
load of 2000 lb. A hollow cylinder is used with an outside
diameter of 6 inches and thickness of 0.75 inch.
F = 2,000 lb
from, from,
Do = Di + 2t Sc =
F
A
Di = Do – 2t
F
=
= 6 – 2 (0.75)
( Do − Di )
2 2
Di = 4.5 in 4
t= 0.75 in 2000lb
=
D = 6 in (6 2 − 4.52 )in 2
4
= 161.68 psi
Example:
Design the diameter of a circular rod to carry a compressive
load of 50,000 lb using C1045, as rolled steel.
F = 50,000 lb
from, Table AT 7, p.576, Machine Design by Faires
for C1045, as rolled
Su = 66 ksi
Sy = 59 ksi
D=? If design is based on yield strength,
from Table 1.1, p.20, MD by Faires
for dead load, steel material
NSy = 1.5 – 2
thus,
S yc 59,000 psi
Sd = =
N Sy 2
Sd = 29,500 psi
Example 6, con’t:
If design is based on ultimate strength,
let,
from Table 1.1, p.20, MD by Faires
Sc = Sd
F F for dead load, steel material
Sc = = NSu = 3 – 4
A D2
4 use, NSu = 4
then, Suc 96,000 psi
4F 4F Sd = =
D2 = D= N Su 4
S c or S c Sd = 24,000 psi
4(50,000lb)
D= let, Sc = Sd
lb
(29,000 2 ) = 1.469 in Sc =
F
=
F
in A D2
Note: Standardize dimensions to nearest 4
commercial size! D=
4 F 4(50,000)
=
S d (24,000)
from Chapter 1.22 Preferred
Sizes(Standard D = 1.6287 in
Fractions), p.32, MD by Faires ( note: standardized)
use, D= 1 ½ in use, D = 1 5/8 in
3. Bearing
where: let,
A = projected area Sb = induced bearing stress
A=DxL F
= A , KPa pr psi
Example:
A 2.5” diameter by 2” long journal bearing is to carry a 5500 lb.
Load at 3600 rpm using SAE 40 lube oil at 200 °F through a
single hole at 25 psi. compute the bearing pressure.
from, subs,
= 5500 lb F 5500lb
Sb = Sb =
A (2.5in)(2in)
= 2.5 in =
F S b = 1,100 psi
= 2.5 in
dxL
Example 8:
Two 30 mm thick plate is fastened by a bolt, 25 mm in diameter. If
the plate is subjected to 50 KN tension, find the bearing stress in
bolts.
from, subs,
50,000 N
F F = 50 KN F Sb =
Sb = (0.025m)(0.03m)
t = 30 mm
A Sb = 66,666,666.67 Pa
F
= or
dxt Sb = 66.67 MPa
d = 25 mm
4. Shearing
let,
Ss = induced shearing stress
where: F
A = area normal to the applied
= A , KPa pr psi
load
Example:
The ultimate shear strength of a 5/8 in. thick steel plate is 42,000
psi. What force is necessary to punch a 3/4 in diameter hole?
from, subs,
=?
F 3 5
F = (42,000lb)( )( in)( in)
S us = 4 8
A F = 61,850lb
5/8 in =
F = S us A
= ¾ in
F = dt
Example:
How many ¾ in. holes could be punched in one stroke in annealed steel
plate of AISI C1040 Sus = 58.5 ksi), 3/16 in thick, by a force of 60
tons.
from, subs,
S s = S us FT
= 60 tons n=
F F F
S us = = 2000lb
A dt 60tonsx
F = S usdt n= ton
lb 3 3 25,844lbs / holes
3/16 in = F = 58,500 ( )( in )( in)
= ¾ in in 2
4 16 n = 4.64holes
F = 25,844.51lbs / hole therefore,
n = 4holes
SIMPLE STRAIN
D
F F
Strain,
- is the amount by which a dimension of a body
changes when the body is subjected to a load
divided by the original value of the dimension.
,mm/mm or in/in or
=
L unitless
where:
E – Young’s Modulus
or Modulus of Elasticity
STRESS-STRAIN CURVE
but,
F
S=
A
and,
=
L
subs,
F
=E
A L
FL
=
AE
Shear Deformation
let,
s = shearing deformation
s = shearing strain
s
s =
L
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
Poisson’s Ratio
-is the ratio of lateral unit deformation to axial
unit deformation
let,
= poisson’s ratio also,
lateral strain
= =
E
−1
longitudin al strain 2G
y
=− or,
x
or E
G=
z 2(1 + )
=−
x
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
Thermal Stress
L
Lf
t
tf
let,
t = thermal elongation
t ∞ L (Δt) where:
or, α = coefficient of thermal expansion
t = α L (Δt) tf = final temperature
t = initial temperature
Lf = final length
L = initial length
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
also,
= strain or,
∞ Δt
= α Δt t
Sth = E
and, Lo
t
= L ( t f − t )
L =
L
From Hooke’s Law, Sth = E ( t f − t )
S∞
or S=E
subs,
Sth = E α Δt
Example:
A steel rod 10 m long, hanging vertically supports a tensile load
of 2000 KN. Neglecting the weight of the rod, determine the
required diameter if the stress is not to exceed 600 MPa and the
total elongation is not to exceed 5 mm. Use E = 200 GPa.
from, but, therefore,
F F
FL St = =
A d2 use,
AE
4
L = 10 m 2000 KN (10m) d = 65.15 mm
D=? 0.005 m =
2 N d=
4F
d (200 x109 2 ) St
4 m
d = 5.046 x10 −3 m 4(2000 KN )
d=
KN
or (600 x103 2 )
d = 5.05 mm m
F = 2000 KN d = 0.06515 m
or d = 65.15 mm
Example:
A rail having a coefficient of linear expansion of 11.6 x 10-6 m/m C
increases its length when heated from 25 C to 50 C.
Determine the strain.
from, subs,
t
= −6 m
L = 11.6 x10 (50 − 25)C
mC
but,
−4 m
t = L ( t f − t ) = 2.9 x10
m
then,
L ( t t − t )
t = 25 C tf = 50 C =
α = 11.6 x 10-6 m/m C
L
= ( t f − t )
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
Example:
A tensile stress of 100 MPa exists on a 2 cm diameter steel rod that is
fastened securely between two rigid walls. If the temperature is
increased by 30 C, what is the final stree in the rod?
then,
subs,
L net = − t
100 MPa
= = 4.7619 x 10 − 4 L − 3.51 x 10 − 4 L
L 210 x 103 MPa
Lf net = 1.2519 x 10 − 4 L
= 4.7619 x 10 − 4 let,
Sf = final stress
from, S=E = 4.7619 x 10 −4
L
Sf = E net
also,
t = Lt net
St = E =E
L
L
= 11.7 x 10 −6 L(30) 1.2519 x 10 − 4 L
St = (210 x10 6 KPa )
= t = 3.51 x 10 − 4 L
L
L E Sf = 26,289.9 KPa
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
Example:
A steel shaft having a diameter of 5 cm is subjected to an axial tensile
force of 1000 KN. Determine the diameter after the forc is applied.
Use a poisson’s ratio, = 0.28 and E = 210 x 106 KPa.
but, subs,
L L
D L = F
L L L =
Lf and, AE
Df F 100 KN
d L =
FL =
from, KN
lateral strain AE (0.05 m) 2 (210 x 10 6 2 )
= 4 m
longitudinal strain L F
= L = 2.4252 x 10 −3 m
L L AE
= L
d
D
D
=
L
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
Example 8, con’t:
then, but,
D = L D D − Df
D = =
= 0.28(2.4252 x 10 −3 ) D D
D = 6.7906 x 10 − 4 m D f = D − D .D
D f = 0.05 − 6.7906 x10 − 4 (0.05)
D f = 0.049966 m
or
D f = 4.9966 cm
5. Bending/Flexural/Normal Stress
F
c
N.A.
subs,
where:
= deflection
S=
from, L
= strain F
= /L =
and, A L
S = stress FL
S=E =
AE
D substituting, subs,
c= Do
2 M( )
Mc
I=
4 Sf = Sf = 2
D I let,
64 (D o4 − D i4 )
64 Di
D
M( ) B=
32MD o Do
= 2 Sf =
4 (D o4 − D i4 ) 32 M
D Sf =
64 or D 3o (1 − B 4 )
32 M 32MD o
Sf = Sf =
D 3 D
D o4 (1 − ( i ) 4 )
Do
Example:
A simply supported beam is 50 mm by 200 mm in cross-section and 4 m
long. If the fiber stress is not to exceed 25 MPa and the beam weight is
neglected, find the maximum mid-span concentrated load that the beam
can support if the 200 mm dimension is vertically oriented.
F
3FL
h = 200 mm Sb =
2bh 2
b = 50 mm Sb 2bh 2
F=
from, S = Mc and, 3L
b
I FL subs,
M=
but, 4 N
subs,
25 x 10 6 2
(2)(0.05m)(0.2m)2
h F= m
c= FL h 3( 4m)
2 ( )
Sb = 4 2
bh3 bh 3 F = 8,333.33 N
I=
12 12
Example:
A simple beam 54 in long with a load of 14 kips at the center is made of
cast steel, SAE 080. The cross-section is rectangular(h=3b). a)
Determine the dimension for N=3. b) Compute the maximum
deflection for these dimensions. c) What size maybe used if the
maximum deflection is not to exceed 0.13 in?
F=14 kips
use,
h Suf = 1.9Su (recommended)
b Suf = 1.9 (80)
from,
Suf = 152 ksi
Table AT 6, p.570 MD by Faires
for SAE 080
Su = 80 ksi from, Suf
Sd =
from headnote of this table N
Su = 1.9Su to 2Su 152,000 psi
Sd =
3
Sd = 50,666.67 psi
6. Torsion
where:
T
= angular deformation
TL let,
= , rad
JG Sst = torsional shearing stress
where:
Tc
T = maximum torque
Sst =
L = length of the shaft J
J = polar moment of inertia
- refer to Table AT 1, p.563 MD by Faires
G = modulus of rigidity
or modulus of elasticity in shear
or transverse modulus
machine design by rnavarro jr DEPARTMENT OF MECHANICAL ENGINEERING
Module 1 – Stress/Strain CIT - UNIVERSITY
D substituting, subs,
c= Do
2 T( )
Tc
J=
4 Sst = Sst = 2
D J let,
32 (D o4 − D i4 )
32 Di
D
T( ) B=
16TD o Do
= 2 Sst =
4 (D o4 − D i4 ) 16T
D Sst =
32 or D 3o (1 − B 4 )
16 T 16TD o
Sst = Sst =
D 3 D
D o4 (1 − ( i ) 4 )
Do
Example:
A shaft in torsion only is to transmit 2500 hp at 570 rpm with medium shock.
Its material is AISI 1137 steel, cold-drawn. a) What should be the
diameter of a solid shaft? b) If the shaft is hollow, Do = 2Di, what size is
required? c) What is the weight per foot of length of each of these
shafts? Which is lighter? By what percentage? d) Which shaft is more
rigid? Compute the torsional deflection of each for a length of 10 ft.
subs,
12 in
276,427 lb in x
ft
=
L
32
lb
(5 1/ 4)4 − (2 1/ 2)4 in4 (11.5 x10 6 2 )
in
180 o
= 0.004077 rad / ft x
L rad
= 0.2396 o / ft
L