Sanyo - SAP-CRV243GJH - SAP-KCRV243-303 Service Manual

TECHNICAL & SERVICE MANUAL
SAP-KCRV243GJH
SAP-KCRV243GJ
SAP-KCRV303GJH
SAP-KCRV303GJ Power Source:240V 50Hz
DC INVERTER SPLIT AIR CONDITIONER

Wall Mounted Type Indoor Unit
SAP-KRV243GJH
SAP-KRV243GJ
SAP-KRV303GJH
SAP-KRV303GJ
Outdoor unit
IMPORTANT
SAP-CRV243GJH These air conditioners employ
SAP-CRV243GJ new refrigerant R410A.
SAP-CRV303GJH Pay special attention when
SAP-CRV303GJ servicing the unit.
Important! When Transporting
Please Read Before Starting Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your
This air conditioning system meets strict safety and knees when lifting to reduce strain on your back.Sharp
operating standards. As the installer or service person, edges or thin aluminum fins on the air conditioner can
it is an important part of your job to install or service the cut your fingers.
system so it operates safely and efficiently.
When Installing…
For safe installation and trouble-free operation, you …In a Ceiling or Wall
must: Make sure the ceiling / wall is strong enough to hold the
Carefully read this instruction booklet before unit’s weight. It may be necessary to construct a strong
beginning. wood or metal frame to provide added support.
Follow each installation or repair step exactly as …In a Room
shown. Properly insulate any tubing run inside a room to
Observe all local, state, and national electrical codes. prevent “sweating” that can cause dripping and water
Pay close attention to all warning and caution notices damage to walls and floors.
given in this manual.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to
provide a solid, level foundation for the outdoor unit.
This symbol refers to a hazard or
This prevents water damage and abnormal vibration.
unsafe practice which can result
WARNING
in severe personal injury or …In an Area with High Winds
death. Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
This symbol refers to a hazard or …In a Snowy Area (for Heat Pump-type Systems)
unsafe practice which can result
CAUTION Install the outdoor unit on a raised platform that is
in personal injury or product or
higher than drifting snow. Provide snow vents.
property damage.
When Connecting Refrigerant Tubing
If Necessary, Get Help • Use the flare method for connecting tubing.
These instructions are all you need for most installation • Apply refrigerant lubricant to the matching surfaces
sites and maintenance conditions. If you require help of the flare and union tubes before connecting them,
for a special problem, contact our sales / service outlet then tighten the nut with a torque wrench for a leak-
or your certified dealer for additional instructions. free connection.
In Case of Improper Installation • Check carefully for leaks before starting the test run.
The manufacturer shall in no way be responsible for When Servicing
improper installation or maintenance service, including
failure to follow the instructions in this document. • Turn the power off at the main power box (mains)
before opening the unit to check or repair electrical
Special Precautions parts and wiring.
• Keep your fingers and clothing away from any
WARNING When Wiring moving parts.
• Clean up the site after you finish, remembering to
ELECTRICAL SHOCK CAN CAUSE
check that no metal scraps or bits of wiring have
SEVERE PERSONAL INJURY OR
been left inside the unit being serviced.
DEATH. ONLY A QUALIFIED,
EXPERIENCED ELECTRICIAN SHOULD Others
ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and CAUTION
tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this • Ventilate any enclosed areas when installing or
system. Carefully refer to the wiring diagram and testing the refrigeration system. Escaped refrigerant
these instructions when wiring. Improper connections gas, on contact with fire or heat, can produce
and inadequate grounding can cause accidental dangerously toxic gas.
injury or death. • Confirm upon completing installation that no
• Ground the unit following local electrical codes. refrigerant gas is leaking. If escaped gas comes in
• Connect all wiring tightly. Loose wiring may cause contact with a stove, gas water heater, electric room
overheating at connection points and a possible fire heater or other heat source, it can produce
hazard. dangerously toxic gas.
• Do not install only a single indoor unit.
i
Table of Contents
Page
1. OPERATING RANGE 1
2. SPECIFICATIONS 2
2-1. Unit Specifications
2-2. Major Component Specifications
2-3. Other Component Specifications
3. DIMENSIONAL DATA 11
4. REFRIGERANT FLOW DIAGRAM 16
5. PERFORMANCE DATA 17
5-1. Air Throw Distance Chart
6. ELECTRICAL DATA 21
6-1. Electrical Characteristics
7. INSTALLATION INSTRUCTIONS 25
8. UNIT DISPLAY AND OPERATION SELECTOR 47
9. REMOTE CONTROL UNIT 48
9-1. Using The Remote Control Unit
9-2. Operation With The Remote Control Unit
9-3. Special Remarks
9-4. Setting The Timer
9-5. Setting The 1-Hour OFF Timer
9-6. Setting The High Power Operation
9-7. Adjusting The Airflow Direction
10. OPERATION WITHOUT THE REMOTE CONTROL UNIT 65

11. CARE AND CLEANING 65
12. FUNCTIONS 68
12-1. Operation Functions
12-2. Protective Functions
13. TROUBLESHOOTING 70
14. PART LIST 75
ii
1. OPERATING RANGE
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.

Maximum 32˚C D.B./ 23˚C W.B. 43˚C D.B.
Cooling
Minimum 19˚C D.B./ 14˚C W.B. 19˚C D.B.
Maximum 27˚C D.B. 24˚C D.B./ 18˚C D.B.
Heating
Minimum 16˚C D.B. - /-15˚C W.B.
1
2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit SAP-KRV243GJH
Type Wall mounted type indoor unit
Power Source 240V~50Hz
Voltage rating 240V
Performance Cooling Heating
Capacity kW 0.6-7.9 0.8-9.6
Air circulation (Hi) L/S 305 325
Moisture removal (High) Liters/h 4.0 -
Electrical Rating Cooling Heating
Available voltage range V 216~264

Running amperes A 8.5 12.7
Power input W 1950 2920
Features
Controls/Temperature control Microprocessor / I.C. thermostat
Control unit Wireless remote control unit
Timer ON/OFF 24 hours & Daily program, 1- hour OFF
Fan speeds 3 and Auto
Airflow direction (Indoor) Horizontal Manual
Vertical Auto
Air filter Washable, Anti-Mold
Operation sound Hi/Lo dB-A 47/38
Refrigerant tubing connections Flare type
Refrigerant Narrow tube mm(in.) 6.35(1/4)
tube diameter Wide tube mm(in.) 12.7(1/2)
Refrigerant R410A
Refrigerant tube kit Optional
Dimensions & Weight

Unit dimensions Height mm 330
Width mm 1,140
Depth mm 228
Net Weight Kg 18
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
2
Indoor Unit SAP-KRV243GJ
Voltage rating 240V
Performance Cooling
Capacity kW 0.6-7.9
Air circulation (Hi) L/S 305
Moisture removal (High) Liters/h 4.0
Electrical Rating Cooling
Running amperes A 8.5
Power input W 1950
Features
Vertical Auto
Refrigerant R410A
Dimensions & Weight

Width mm 1,140
Depth mm 228
Net Weight Kg 18
3
Voltage rating 240V
Performance Cooling Heating
Capacity kW 1.2-9.3 1.7-10.4
Air circulation (Hi) L/S 305 325
Moisture removal (High) Liters/h 4.5 *
Electrical Rating Cooling Heating

Running amperes A 11.3 12.4
Power input W 2650 2920
Features
Vertical Auto
Refrigerant R410A
Dimensions & Weight

Width mm 1,140
Depth mm 228
Net Weight kg 18
4
Voltage rating 240V
Performance Cooling
Capacity kW 1.2-9.3
Air circulation (Hi) L/S 305
Moisture removal (High) Liters/h 4.5
Electrical Rating Cooling
Running amperes A 11.3
Power input W 2650
Features
Vertical Auto
Refrigerant R410A
Dimensions & Weight

Width mm 1,140
Depth mm 228
Net Weight kg 18
5
2-2. Major Component Specifications
Control PCB
Part No. POW-KMRV243GJ
Controls Microprocessor
Control circuit fuse 2.50V 3.15A
Remote Control Unit RCS-3MVHPS4E
Fan & Fan Motor

Type Fan/Fan motor Cross-flow /AC motor
Q'ty...Dia. and length mm 1... D100
Fan motor model...Q'ty KFG4X-31B6P-S...1
No. of poles...rpm (220V, High) 4...1269
Nominal output W 30
Coil resistance (Ambient temp. 20˚C) Ω BRN-WHT: 161.2 ORG-YEL: 26.9

WHT-VLT : 11.6 YEL-BLK : 22.8
VLT-ORG : 68.7 BLK-PNK : 115.2
Safety devices Type Thermal protector
Operating temp. Open ˚C 130*8
Close ˚C 79*15
Run capacitor µF 1.5
VAC 480
Flap Motor and Louver Motor

Type Stepping motor
Model MP24GA2...2
Rating DC 12V
Coil resistance (Ambient temp. 20˚C) Ω Each terminal (1-2, 1-3, 1-4, 1-5): 400*7%
Heat Exchanger Coil

Coil Aluminum plate fin/Copper tube
Rows 2
Fin pitch mm 1.3
Face area m2 0.214

6
Control PCB
Remote Control Unit RCS-3MVPS4E
Fan & Fan Motor

Nominal output W 30

Close ˚C 79*15
VAC 480

Type Stepping motor
Model MP24GA2...2
Rating DC 12V
Heat Exchanger Coil

Rows 2
Fin pitch mm 1.3
Face area m2 0.214

7
Control PCB
Remote Control Unit RCS-3MVHPS4E
Fan & Fan Motor

Nominal output W 30

Close ˚C 79*15
VAC 480

Type Stepping motor
Model MP24GA2...2
Rating DC 12V
Heat Exchanger Coil

Rows 2
Fin pitch mm 1.3
Face area m2 0.214

8
Control PCB
Remote Control Unit RCS-3MVPS4E
Fan & Fan Motor

Nominal output W 30

Close ˚C 79*15
VAC 480

Type Stepping motor
Model MP24GA2...2
Rating DC 12V
Heat Exchanger Coil

Rows 2
Fin pitch mm 1.3
Face area m2 0.214

9
2-3. Other Component Specifications
SAP-KRV243GJ
SAP-KRV303GJH
SAP-KRV303GJ
Indoor air temp sensor Indoor heat exchanger sensor

10
200
9
180
8
160
Resistance (Ω)
Resistance (Ω)
7
140
6
120
5
100
4
80
3
60
2 40
1 20
10 15 20 25 30 35 40 0
0 10 20 30 40 50 60 70 80 90
Temperature (˚C)
Temperature (˚C)
Humidity sensor
1000
100
Resistance (Ω)
25˚C
10
1
30 35 40 45 50 55 60 65 70 75 80 85 90
Relative humidity (%)
10
3. DIMENSIONAL DATA
1,140
330
228
Remote control unit
182
48
48
61 23
174 135
15
Center of tubing
hole(2 places) Narrow tube ø6.35(1/4")
110
78
Wide tube ø12.7(1/2")
Drain hose ø18 65 14.3
unit: mm
11
1,140
330
228
Remote control unit
182
48
48
61 23
174 135
15
Center of tubing
110
78
unit: mm
12
Indoor Unit SPA-KRV303GJH
1,140
330
228
Remote control unit
182
48
48
61 23
174 135
15
Center of tubing
110
78
unit: mm
13
1,140
330
228
Remote control unit
182
48
48
61 23
174 135
15
Center of tubing
110
78
unit: mm
14
Outer Dimensions of Outdoor Unit
CRV243GJ/GJH
660 110
13 13
10
340
380
405
13 13
15
940
Service valve on narrow
tube side
(Outer diameter Ø 6.35)
Service valve on wide
86
246
166
730
tube side
18
CRV303GJ/GJH
660 110
13 13
10
340
380
405
13 13
15
A
940
256
176
416
336
880
Service valve on narrow tube side

25
Service valve on wide tube side

15
4. REFRIGERANT FLOW DIAGRAM
SAP-KRV303GJH
Cooling
Heating
Indoor unit
ø12.7 (KRV243GJH)
ø15.88 (KRV303GJH)
EC
Indoor heat
exchanger
ø6.35

SAP-KRV303GJ
Cooling
Indoor unit
ø12.7 (KRV243GJ)
ø15.88 (KRV303GJ)
EC
Indoor heat
exchanger
ø6.35
16
5. PERFORMANCE DATA
5-1. Air Throw Distance Chart
Cooling
Room air temp. : 27˚C

Fan speed : High
Horizontal distance (m)

1 2 3 4 5 6 7 8 9
Axis air velocity (m/s)
Vertical distance(m)
4
: Flap angle 0˚ , : Axis air velocity 0˚
: Flap angle 30˚, : Axis air velocity 30˚
Heating

Fan speed : High

1 2 3 4 5 6 7 8 9
4
17

Fan speed : High
1 2 3 4 5 6 7 8 9 10

1
4
18
Cooling

Fan speed : High

1 2 3 4 5 6 7 8 9
4
Heating

Fan speed : High

1 2 3 4 5 6 7 8 9
4
19

Fan speed : High
1 2 3 4 5 6 7 8 9 10

1
4
20
6. ELECTRICAL DATA
6-1. Electrical Characteristics
To avoid electrical shock hazard, be
Indoor Unit SAP-KRV243GJH WARNING sure to disconnect power before
checking, servicing andlor cleaning
any electrical parts.
Fan motor
From Outdoor Unit

BLK 1
WHT 2
FM
GRN/YEL
WHT 4
ORG
WHT
GRY
BRN
PNK
BLK
YEL
VLT
Terminal
Plate
Connector
1 3 5
8 7 6 5 4 3 2 1 (WHT) 1 3 5
8 7 6 5 4 3 2 1
Capacitor
SUP
PNK 5P(BLK)
BRN Trans-P 1 1 WHT
Power transformer
3P(WHT) 3 3 WHT P
GRY W FM
WHT W HH
VLT W H
ORG W M
Trans-S 1 1 BRN S
YEL W L 2P(WHT) 2 2 BRN
BLK W LL
Connector 1 1
Lamp.1
(WHT) (WHT) (WHT) 5P(WHT) 2 2
1 1 WHT 1 1 3 3 WHT 1 1
IND lamp assy

2 2 BLU 2 2 GRY 2 2
FLP 3 3 BLU 3 3 Flap 1 1 1 WHT 3 3
4 4 BLU 4 4 5P (WHT) 2 2 GRY 4 4
5 5 BLU 5 5 Lamp.2 3 3 GRY 5 5
5P(WHT) 4 4 GRY 6 6
Flap motor (Upper) 5 5 GRY 7 7
Connector Controller
(WHT) (GRN) (BLK)
1 1 1 1 Room thermistor
WHT
2 2 BLU 2 2 1 1 BLK
3 3 3 3 Flap 2 Room/Coil 2 2 BLK
FLP BLU
4 4 BLU 4 4 5P (BLK) 4P (WHT) 3 3 BLK
5 5 BLU 5 5 4 4 BLK
Flap motor (Lower) Coil thermistor
BLK 1 1 Humidity sensor

2 2 HUM 1 1 BLK
3 3 R.IN
2P (Red) 2 2 BLK
4 4 5P (BLK)
5 5
21
WARNING sure to disconnect power before
Fan motor
From Outdoor Unit

BLK 1
WHT 2
FM
GRN/YEL
WHT 4
ORG
WHT
GRY
BRN
PNK
BLK
YEL
VLT
Terminal
Plate
Connector
1 3 5
8 7 6 5 4 3 2 1 (WHT) 1 3 5
8 7 6 5 4 3 2 1
Capacitor
SUP
PNK 5P(BLK)
BRN Trans-P 1 1 WHT
Power transformer
3P(WHT) 3 3 WHT P
GRY W FM
WHT W HH
VLT W H
ORG W M
Trans-S 1 1 BRN S
BLK W LL
Connector 1 1
Lamp.1
1 1 WHT 1 1 3 3 WHT 1 1
IND lamp assy

2 2 BLU 2 2 GRY 2 2
FLP 3 3 BLU 3 3 Flap 1 1 1 WHT 3 3
4 4 BLU 4 4 5P (WHT) 2 2 GRY 4 4
5 5 BLU 5 5 Lamp.2 3 3 GRY 5 5
5P(WHT) 4 4 GRY 6 6
(WHT) (GRN) (BLK)
WHT
2 2 BLU 2 2 1 1 BLK
FLP BLU
4 4 BLU 4 4 5P (BLK) 4P (WHT) 3 3 BLK
5 5 BLU 5 5 4 4 BLK

2 2 HUM 1 1 BLK
3 3 R.IN
2P (Red) 2 2 BLK
4 4 5P (BLK)
5 5
22
Fan motor
From Outdoor Unit

BLK 1
WHT 2
FM
GRN/YEL
WHT 4
ORG
WHT
GRY
BRN
PNK
BLK
YEL
VLT
Terminal
Plate
Connector
1 3 5
8 7 6 5 4 3 2 1 (WHT) 1 3 5
8 7 6 5 4 3 2 1
Capacitor
SUP
PNK 5P(BLK)
BRN Trans-P 1 1 WHT
Power transformer
3P(WHT) 3 3 WHT P
GRY W FM
WHT W HH
VLT W H
ORG W M
Trans-S 1 1 BRN S
BLK W LL
Connector 1 1
Lamp.1
1 1 WHT 1 1 3 3 WHT 1 1
IND lamp assy

2 2 BLU 2 2 GRY 2 2
FLP 3 3 BLU 3 3 Flap 1 1 1 WHT 3 3
4 4 BLU 4 4 5P (WHT) 2 2 GRY 4 4
5 5 BLU 5 5 Lamp.2 3 3 GRY 5 5
5P(WHT) 4 4 GRY 6 6
(WHT) (GRN) (BLK)
WHT
2 2 BLU 2 2 1 1 BLK
FLP BLU
4 4 BLU 4 4 5P (BLK) 4P (WHT) 3 3 BLK
5 5 BLU 5 5 4 4 BLK

2 2 HUM 1 1 BLK
3 3 R.IN
2P (Red) 2 2 BLK
4 4 5P (BLK)
5 5
23
Fan motor
From Outdoor Unit

BLK 1
WHT 2
FM
GRN/YEL
WHT 4
ORG
WHT
GRY
BRN
PNK
BLK
YEL
VLT
Terminal
Plate
Connector
1 3 5
8 7 6 5 4 3 2 1 (WHT) 1 3 5
8 7 6 5 4 3 2 1
Capacitor
SUP
PNK 5P(BLK)
BRN Trans-P 1 1 WHT
Power transformer
3P(WHT) 3 3 WHT P
GRY W FM
WHT W HH
VLT W H
ORG W M
Trans-S 1 1 BRN S
BLK W LL
Connector 1 1
Lamp.1
1 1 WHT 1 1 3 3 WHT 1 1
IND lamp assy

2 2 BLU 2 2 GRY 2 2
FLP 3 3 BLU 3 3 Flap 1 1 1 WHT 3 3
4 4 BLU 4 4 5P (WHT) 2 2 GRY 4 4
5 5 BLU 5 5 Lamp.2 3 3 GRY 5 5
5P(WHT) 4 4 GRY 6 6
(WHT) (GRN) (BLK)
WHT
2 2 BLU 2 2 1 1 BLK
FLP BLU
4 4 BLU 4 4 5P (BLK) 4P (WHT) 3 3 BLK
5 5 BLU 5 5 4 4 BLK

2 2 HUM 1 1 BLK
3 3 R.IN
2P (Red) 2 2 BLK
4 4 5P (BLK)
5 5
24
7. INSTALLATION INSTRUCTIONS
7-1-1. Tools Required for Installation (not supplied)
1. Standard screwdriver 10. Drill

2. Phillips head screwdriver 11. Tube cutter
3. Knife or wire stripper 12. Tube flaring tool
4. Tape measure 13. Torque wrench
5. Carpenter ’s level 14. Adjustable wrench
6. Sabre saw or key hole saw 15. Reamer (for deburring)
7. Hacksaw 16. Vacuum pump (For R410A)
8. Core bits 17. Manifold valve
9. Hammer
7-1-2. Optional Copper Tubing Kit
Copper tubing for connecting the outdoor unit to the

indoor unit is available in kits which contain the narrow
and wide tubing, fittings and insulation. Consult your
nearest sales outlet or A/C workshop.
7-1-3. Type of Copper Tube and Insulation Material
If you wish to purchase these materials separately

from a local source, you will need:
(1) Deoxidized annealed copper tube for refrigerant

tubing as detailed in Table 1.
Cut each tube to the appropriate lengths +30 cm
to 40 cm to dampen vibration between units.
Table 1
Narrow Tube Wide Tube
Model
Outer Dia. Thickness Outer Dia. Thickness
SAP-KRV243 6.35 mm 0.8 mm 12.7 mm 1.0 mm
SAP-KRV303 6.35 mm 0.8 mm 15.88 mm 1.0 mm
(2) Foamed polyethylene insulation for the specified

copper tubes as required to precise length of tub-
ing. Wall thickness of the insulation should be not
less than 8 mm.
(3) Use insulated copper wire for field wiring.

Wire size varies with the total length of wiring.
Refer to 7-5. Wiring Instructions for details.
CAUTION Check local electrical codes
and regulations before
obtaining wire. Also, check
any specified instructions or
limitations.
25
7-1-4. Additional Materials Required for Installation
(1) Refrigeration (armored) tape

Indoor unit
(2) Insulated staples or clamps for connecting wire
(See local codes)
(3) Putty
(4) Refrigeration lubricant
(5) Clamps or saddles to secure refrigerant tubing
7-2. Installation Site Selection

Drain hose
7-2-1. Indoor Unit
Outside drainage
To prevent abnormal heat genera-
WARNING tion and the possibility of fire, do Fig. 1a
not place obstacles, enclosures
and grilles in front of or sur-
rounding the air conditioner in a
way that may block air flow.
AVOID: 15 cm min.
15cm 15cm
direct sunlight. min. min.
nearby heat sources that may affect performance of the

unit.
Front View
areas where leakage of flammable gas may be expected.
places where large amounts of oil mist exist. Fig. 1b
DO:
select an appropriate position from which every corner of

the room can be uniformly cooled. (High on a wall is best)
OUTDOOR
select a location that will hold the weight of the unit. UNIT
select a location where tubing and drain hose have the
shortest run to the outside. (Fig 1a) INDOOR H1
UNIT
allow room for operation and maintenance as well as
Fig. 2a
unrestricted air flow around the unit. (Fig 1b)
install the inter-unit cable more than 1 meter away
from any antenna or power lines or connecting wires
used for television, radio, telephone, security
system, or intercom. Electrical noise from any of INDOOR
UNIT
these sources may affect operation.
OUTDOOR H2
install the unit within the maximum elevation difference UNIT
(H1, H2) above or below the outdoor unit and within the
maximum allowable tubing length from the outdoor unit Fig. 2b
to the door unit as detailed in table2 and Fig2a and Fig2b.
Table 2 NOTE
Max. Allowable Tubing Limit of Elevation This outdoor unit requires no refrigerant
Model Length Difference (H1, H2)
charge up to the maximum limit for the
(m) (m)
maximum allowable tubing length of 7.5m
243 30 7.5 (243, 303). Therefore, the refrigerant
303 30 7.5 needs to be added on-site.
26
7-2. Connecting indoor unit and outdoor unit
outdoor unit indoor unit

ø6.35
CRV 243GJH KRV 243GJH
ø12.7
ø6.35
CRV 243GJ KRV 243GJ
ø12.7
ø6.35
CRV 303GJH KRV 303GJH
ø15.88
ø6.35
CRV 303GJ KRV 303GJ
ø15.88
27
7-2-2. Outdoor Unit
AVOID: NO Exhaust fan

heat sources, exhaust fans, etc. (Fig. 4)
Hot air
damp, humid or uneven locations.
Heat source
DO:
Outdoor unit
choose a place as cool as possible.
choose a place that is well ventilated.
allow enough room around the unit for air intake/
exhaust and possible maintenance. (Fig. 5a)
provide a solid base (level concrete pad, concrete Fig. 4
block, 15*40 cm beams or equal), a minimum of

15 cm above ground level to reduce humidity and Obstacle above
protect the unit against possible water damage and
decreased service life. (Fig. 5a)
Air discharge
install cushion rubber under unit's feet to reduce 2m
Air intake Min. 20 cm Valve 2m
vibration and noise. (Fig. 5b) side
use lug bolts or equal to bolt down unit, reducing Min.
25 cm
Obstacle
vibration and noise. Min. Air discharge Min.
select a location where the operating noise and air 10 cm
50 cm
blowing from the outdoor unit will not disturb neigh-
bors.
select a location where the clearance indicated by Ground
Min. 20 cm
in the installation diagram is ensured for the Air intake
front, rear, left, and right of the main unit.
install so that the unit is level.
select a location that can fully support the weight of Anchor bolts
(4 pcs.)
the outdoor unit, and that will not magnify operating
noise or vibration.
(Fasten in place with the anchor bolts (M10).) Min. 15 cm
Air intake
provide a base using concrete or similar material,
and ensure proper drainage.
Concrete
select a location where there is no danger of or equal
flammable gas leakage.
in snowy or rainy regions, be sure to construct a
roof to keep off the snow and rain, and inhibit freez- cm
Ab t 15
ou
t4 Abou
ing and condensation. 0c
m
select a location that is at least 3 meters away from
any antennas used for television, radio transceiver, Fig. 5a
or other equipment.
for purposes of future service and repair, select a
location where the inspection panel can be removed.
select a location where the drain port will not be
obstructed.
Install the inter-unit cable more than 1 meter away Cushion rubber
from any antenna or power lines or connecting wires
used for television, radio, telephone, security system,
or intercom. Electrical noise from any of these Fig. 5b
sources may affect operation.
28
7-2-3. Diagram of Outdoor Unit Installation
CRV243
The dimensions indicated by in the figure below

are spaces that are required in order to maintain
performance. Install in a location where the dimensions 0
20
indicated by are ensured, and where 2 or more er
Ov
faces of the unit are unobstructed. In principle,the top
direction should be unobstructed.
Power breaker
Inspection panel Indoor unit
Cable fastener Service space
Over 10
Over 250
Using the tubing panel and covers

(1) Place covers over positions that
Ensure 150 mm
tubes do not pass trough.
of space if a
(2) Adjust the tube positions and
drain hose is to
be used. Tubing attach the tubing panel.
panel
Ground wire
(not provided)
0
50
v er Base(not provided) Fastened with anchor
Tubing panel
O
(concrete or similar bolts(not provided)
material) (M10, 4 locations)
Unit: mm
Fig. 7
CRV303
Cable fastener
Power breaker
Indoor unit
Service space
Over 10
Over 250
Unit: mm
Ensure 150 mm
of space if a
drain hose is to
be used.
Tubing
0 panel
50
v er
O
Base(not provided)
(concrete or similar
material) Ground wire
(not provided)
Inspection panel
Fasten with anchor bolts

(not provided)
(3/8" or M10, 4 locations)
Fig. 7
29
7-3. Installation Process
7-3-1.Embedding the Tubing and Wiring
Do not connect tubes to locations that are embedded.
Be sure to bind refrigerant tubing and inter-unit
cables together with vinyl tape.
The power cable must be obtained on-site.
(ø2.0: Less than 15 m /ø2.6: Less than 20 m /
ø3.5: Less than 26 m)
Be sure to apply the provided labels to both ends of
the inter-unit cables to prevent miswiring.
Securely seal the end of embedded tubing with vinyl
tape in order to prevent dirt or moisture entry.
In order to prevent insulation breakdown and
ground faults, do not allow the wire ends to contact
rainwater, or be subject to dew condensation.
7-3-2. Installing Outdoor Unit
(1) Select a location for installing the outdoor unit.

(Refer to 7-2-2. Outdoor Unit.)
(2) The connection valves are stored inside the unit.
Remove the inspection panel and remove the
cable fasteners. (To remove the inspection panel,
remove the 3 screws, then push the panel down
and pull it toward you.)
(Refer to 7-2-4. Diagram of Outdoor Unit Installation.)
(3) Remove the tubing panel in order to attach covers
as needed, according to the number of indoor units.
(Refer to 7-2-4. Diagram of Outdoor Unit Installation.)
Table 3
Be sure to prepare special R410A-type tubes (wall thickness Model Narrow Tube Wide Tube
0.8 mm except Ø12.7 tube. and ø15.88 tube for Ø 12.7 tube
KRV243 Ø6.35 mm (1/4") Ø12.7 mm (1/2")
and ø15.88 tube, wall thickness should be 1.0 mm) as shown
KRV303 Ø6.35 mm (1/4") Ø15.88 mm (5/8")
in the table at right.
7-3-3. Use of the Flaring Method
Many conventional split system air conditioners employ the Deburring

flaring method to connect refrigerant tubes which run After
Before
between indoor and outdoor units. In this method, the copper
tubes are flared at each end and connected with flare nuts.
7-3-4. Flaring Procedure with a Flare Tool

For creating the flare, use the special R410A flare tool. The
previous (R22) flare tool may also be used. (Fig. 10)
(1) Cut the copper tube to the required length with a tube
cutter. It is recommended to cut approx. 30- 50 cm
longer than the tubing length you estimate.
(2) Remove burrs at the end of the copper tube with a tube
reamer or file. This process is important and should be
done carefully to make a good flare. (Fig. 8) Fig. 8
30
NOTE
When reaming, hold the tube end downward and be Copper

sure that no copper scraps fall into the tube. (Fig. 9) tubing
(3) Remove the flare nut from the unit and be sure to
mount it on the copper tube.
Reamer
(4) Make a flare at the end of copper tube with a flare
tool.*(Fig. 11)
(*Use“RIGID” or equivalent.)
Fig. 9
NOTE
If the special R410A If the previous flare tool
A good flare should have the following characteristics: flare tool is used: (clutch-type) is used:
inside surface is glossy and smooth.

edge is smooth. 1.2 mm
tapered sides are of uniform length. 0-0.5 mm
Adjust so that the amount of tube
protrusion is as shown in the figure.
Fig. 10
7-3-5. Caution before Connecting Tubes Tightly
a) Be sure to apply a sealing cap or water-proof tape

to prevent dust or water from getting into the
tubes before they are used. Flare nut
Copper
b) Be sure to apply refrigerant lubricant to the tubing
matching surfaces of the flare and union before
connecting them together. This is effective for
reducing gas leaks. (Fig. 12) Flare tool
c) For proper connection, align the union tube and flare Fig. 11
tube straight with each other, then screw in the flare
nut lightly at first to obtain a smooth match. (Fig. 13)
7-3-6. Tubing Connections Apply refrigerant

lubricant here and here
a) Temporary connection:
Screw in 3- 5 rotations by hand. (Fig.14) Fig. 12
b) To fasten the flare nuts, apply specified torque as:
Table 4
Tube Dia. Tightening Torque
6.35 mm 18 N.m (180kgf.cm) Union Flare nut
12.7 mm 55 N.m (550kgf.cm) Fig. 13
15.88 mm 82 N.m (820kgf.cm)
Service valve on Service valve on

narrow tube side narrow tube side
Service valve on
Service valve on wide tube side
wide tube side
Fig. 14a CRV243 CRV303

Fig. 14b
31
CAUTION Be sure to match refrigerant
tubing and electric wiring Torque wrench
between indoor and outdoor
units. For more details, refer to
“Tubing Check Control” in the Spanner
Indoor unit
Technical & Service Manual.
Outdoor unit
7-3-7. Insulation of Refrigerant Tubing
Fig. 15
IMPORTANT
To prevent heat loss and wet floors due to dripping of

condensation, both tubes must be well insulated
with a proper insulation material. The thickness of
the insulation should be a minimum 8 mm. (Fig. 17) Insulation
Fig. 16
CAUTION After a tube has been insulated,

never try to bend it into a narrow Insulation
curve, as this may cause the
tube to break or crack. Thickness:
Min. min. 8 mm
8 mm
7-3-8. Taping the Tubes
(1) At this time, the 2 refrigerant tubes (and electrical Fig. 17

wire if local codes permit) should be taped togeth-
er with armoring tape. The drain hose may also be
included and taped together as 1 bundle with the
tubing.
(2) Wrap the armoring tape from the bottom of the
outdoor unit to the top of the tubing where it
Clamp
enters the wall. As you wrap the tubing, overlap
half of each previous tape turn. (Fig. 18a) Insulated tubes
(3) Clamp the tubing bundle to the wall, using 1 clamp
approx. every 120 cm.
Fig. 18a
NOTE
Do not wind the armoring tape too tightly since this will
Apply putty here
decrease the heat insulation effect. Also be sure the
condensation drain hose splits away from the bundle
and drips clear of the unit and the tubing.
7-3-9. Finishing the Installation

After finishing insulating and taping over the tubing, Tubing
use sealing putty to seal off the hole in the wall to pre-
Fig. 18b
vent rain and draft from entering. (Fig. 18b)
32
7-3-10. Refrigerant Operation System
When the air conditioner is turned ON, the compressor starts to work. The compressor absorbs low-temperature and
low-pressure refrigerant from the evaporator; the refrigerant is then compressed into high-temperature and high-
pressure refrigerant gas and goes into the condenser (COMPRESSION). This high-temperature and high-pressure
refrigerant gas is condensed into liquid refrigerant; during the CONDENSING process, heat is released to the out-
doors through the condenser.
High-pressure and high-temperature liquid refrigerant goes into the capillary tube to reduce the pressure and to
lower the temperature (PRESSURE REDUCTION). The low-pressure liquid refrigerant passed through the capillary
tube is sent to the evaporator for evaporation. In this EVAPORATION process, heat in the room is absorbed. This
cycle is repeated until the room temperature is lowered to the target level.
During the heating cycle, the direction of refrigerant flow is reversed by a 4-way valve. As a result, the condenser
draws heat from the outdoor air and the evaporator supplies hot air to the room.
Refrigerant Tubing System Diagram
Unit: mm
When cooling
When heating
When defrosting
Four-way valve Service valve on
wide tube side
ø1 2 . 7 (243 type)
Muffler ø1 5 . 88 (303 type)
Solenoid valve
for hot gas bypass
Muffler
Outdoor Indoor unit
heat Main
exchanger accumulator
Sub-
Compressor accumulator
Electric
expansion Service
valve valve on
narrow tube
Electric expansion
valve 6.35
Modulator
Strainer
KCRV243GJH
KCRV303GJH
Fig. 19a Unit: mm
When cooling
Service valve on
wide tube side
ø1 2 . 7 (243 type)
ø1 5 . 88 (303 type)
Muffler
Outdoor Muffler
heat Indoor unit
exchanger Main accumulator
Sub-accumulator
Compressor
Electric
Receiver tank expansion
valve Servicevalve on
narrow tube
Electric expansion
valve
6.35
Strainer
KCRV243GJ
KCRV303GJ Fig. 19b
33
7-4. Air Purging
Manifold gauge
Air and moisture remaining in the refrigerant system (special for R410A)
Service valve Low-
have undesirable effects as indicated below. There- on narrow High-pressure valve
tube side pressure
valve
fore, they must be purged completely. Vacuum pump
Leave the adapter
Lo Hi (for preventing
pressure in the system rises Service valve open.
valve on reverse flow)
operating current rises wide tube Open (special for
side
R410A)
cooling efficiency drops
moisture in the air may freeze and block capillary Vacuum
pump
tubing Charging hose
(special for R410A)
water may lead to corrosion of parts in the refriger- Hex wrench
ant system (nominal size 4 mm, not provided)
With push-pin
CRV243
Fig. 20a
Air Purging with a Vacuum Pump
(for Test Run)
In order to protect the earth’s environment, be sure to
use a vacuum pump to perform the air purge.
(Never perform an air purge by using the refrigerant
Service
gas cylinder or other external gas, or by using the gas valve on Manifold gauge
narrow (special for R410A)
inside the outdoor unit.)
Low-pressure High-pressure valve
valve Vacuum pump
Service adapter
CAUTION In order to prevent charging valve on Leave the Lo Hi (for preventing
wide tube reverse flow)
errors with A/C that uses R410A, side
valve open.
(special for
Open R410A)
the screw diameter at the service
valve charging port has been
Vacuum
changed. When recharging or pump
Hex wrench Charging hose
performing other servicing, use (nominal size 4 mm, (special for R410A)
the special charging hose and With push-pin not provided)
manifold gauge. CRV303 Fig. 20b
(1) Check that each tube (both narrow and wide Screw diameter: 1/2 (243 type)
5/8 (303 type)
tubes) between the indoor and outdoor units have Stopper Cap tightening torque:
been properly connected and all wiring for the test 20-25 N-m
Spindle
run has been completed. Note that both narrow (200-250 kgf-cm)
and wide tube service valves on the outdoor unit (Tighten by hand, then
use a wrench to turn.)
are kept closed at this stage. UNF 20 threads
(2) Using an adjustable wrench or box wrench,
Valve core
remove the valve caps from the service valve on
both narrow and wide tubes.
(3) Connect a vacuum pump and a manifold valve
(with pressure gauges) to the service port on the Cap nut tightening torque:
wide tube service valve. (Fig. 20). 7-11 N-m
(70-110 kgf-cm)
(Tighten by hand, then use a
wrench to turn approximately 30 ˚.)
CAUTION Before using the vacuum pump

adapter, read the vacuum pump <Structure of service valve on wide tube side>
adapter manual, and use the Fig. 21
adapter correctly.
When using a hex wrench to open the spindle, an
Be sure to use a manifold valve for extremely small amount of refrigerant may leak.
CAUTION
air purging. If it is not available, This does not indicate a problem.
use a stop valve for this purpose. Use a hex wrench of a type to which force can be
The “Hi” knob of the manifold
easily applied.
valve must always be kept closed.
34
(11) Replace the flare nut on the wide tube service
port and fasten the flare nut securely with an
adjustable wrench or box wrench. Next, mount
the valve cap and tighten it with a torque wrench
(the cap needs to be tightened with the torque of
200 kg-cm). This process is very important to pre-
vent gas from leaking from the system.
(12) Test run the air conditioner . (See page 20.)

(13) While the air conditioner is running, apply liquid
soap to check for any gas leaks around the ser-
vice valves or caps.
(14) If there is no leakage, stop the air conditioner.

(15) Wipe off the soap on the tubing.
This completes air purging with a vacuum pump and
the air conditioner is ready for actual operation.
Pump Down
In order to protect the earth’s environment, be sure to perform pump-down to recover refrigerant
gas without releasing it into the atmosphere.
When relocating or disposing of the A/C, request

this service from the dealer where the unit was pur- Forced cooling operation
chased, or from an appropriate agent. Perform (The following explanation uses a wall-mounted unit
pump-down as described below. as the example. Refer to each indoor unit's Installation
Instruction for details)
What is pump-down?
1. Turn the operation knob to
Pump-down refers to recovering the refrigerant gas
The ON position.
from the refrigerant cycle at the outdoor unit. This
work must be performed during cooling operation. 2. Use the remote control to
The refrigerant gas cannot be recovered during start cooling operation.
heating operation. DEMO.
TEST
During winter, or if the temperature sensor prevents 3. Turn the operation knob
cooling operation, perform*forced cooling operation.” from the ON position to the
ON TEST RUN position.
OFF
Pump-down procedure
* The operation knob differs to
(1) Fully close the spindles at the valves on the narrow some degree depending on
tube side of tubes of the indoor unit. the model.
Fig. 22
(Refer to Fig. 23.)
(2) Connect the manifold gauge to the charging port at

Narrow tube side
the valve on the wide tube side of the tube. Purge
the air from the charging hose. (Refer to Fig. 24.)
Close
Charging port
Fig. 23
35
(3) Perform cooling operation or forced cooling
operation. Wide tube side
When the pressure at the low-pressure side is
0.15– 0.2 MPa (0.5– 1 kg/cm2G), fully close the
spindles at the valves on the wide tube of the
indoor unit, and immediately stop operation.
(Refer to Fig. 24.)
In the winter, the outdoor unit may stop after 5 -
10 minutes of operation. This is in order to protect Manifold gauge
the indoor unit heat exchanger from freezing and
does not indicate a problem. Fig. 24
(4) Disconnect the manifold gauge and the inter-unit

tubes, and attach the caps and flare nuts. At this
point, pump-down is completed. (If the caps and
flare nuts are not reattached, there is the danger
After disconnecting
of gas leakage.) (Refer to Fig. 25.) Cap
the inter-unit tubes,
attach the flare nuts
If pump-down is not possible
with flare bonnets.
If the A/C cannot be operated because of a malfunc-
tion or other cause, use a refrigerant recovery device
to recover the refrigerant. Fig. 25
7-5. Wiring Instructions
7-5-1. General Precautions on Wiring
(1) Before wiring, confirm the rated voltage of the unit

as shown on its nameplate, then carry out the
wiring closely following the wiring diagram.
(2) Provide a power outlet to be used exclusively for

each unit, with a power supply disconnect and cir-
cuit breaker for overcurrent protection provided in
the exclusive line.
(3) To prevent possible hazard due to insulation fail-

ure, the unit must be grounded.
(4) Each wiring connection must be done tightly and in

accordance with the wiring system diagram. Wrong
wiring may cause the unit to misoperate or become
damaged.
(5) Do not allow wiring to touch the refrigerant tubing,

compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can

be very dangerous. The manufacturer will accept
no responsibility for any damage or misoperation
that occurs as a result of such unauthorized
changes.
36
7-5-2. Recommended Wire Length and Diameter
Regulations on wiring diameter differ from locality to locality.

For field wiring requirements, please refer to your local elec-
trical codes. Carefully observe these regulations when carry-
ing out the installation.
Table 6 shows maximum wire lengths for control line and
power line and fuse or circuit capacity.
NOTE
Refer to the wiring system diagram (Fig. 26) for the

meaning of “A” and “B” in Table 6.
Table 6
Cross-sectional Max. Control Line Length Max. Power Line Length Fuse
Area (mm2) (A) (B) or
1.0 2.0 2.6 3.5 Circuit Capacity
Model
CRV243 34 m 15 m 20 m 26 m 20 A
CRV303 34 m 15 m 20 m 26 m 30 A
To avoid the risk of electric

WARNING WARNING shock, each air conditioner
unit must be grounded.
Be sure to comply with local codes on running
the wire from the indoor unit to the outdoor unit
(size of wire and wiring method, etc.). Be sure to connect the
CAUTION
Each wire must be firmly connected. power supply line to the
No wire should be allowed to touch refrigerant outdoor unit as shown in
tubing, the compressor, or any moving part. the wiring diagram. The
Be sure to connect power wires correctly match- indoor unit draws its power
ing up nmubers on terminals of the outdoor unit. from the outdoor unit.
7-5-3. Wiring System Diagram
indoor unit with CRV243 indoor unit with CRV303 Outdoor Unit
Outdoor Unit CRV303
CRV243 Terminal plate (4P)
Indoor Unit
(A) Terminal plate (4P)
(A)
Terminal plate (3P)
Indoor Unit
Terminal plate (3P)
(B) Grounding line

Grounding line Power supply
Power supply Single-phase AC 240 V
(B)
Single-phase AC 240 V
Fig. 26a Fig. 26b
37
7-5-4. Electric Wiring Diagram
Electric Wiring Diagram for indoor unit KRV243GJH

KRV243GJ
KRV303GJH
KRV303GJ
XXXX Electric Wring Diagram

Fan motor
BLK 1
From Outdoor Unit

CM WHT 2
GRN/YEL
FM
RED 4
ORG
WHT
GRY
BRN
PNK
BLK
YEL
Terminal
YLT
plate
Connector 1 3 5
8 7 6 5 4 3 2 1
(WHT) 1 3 5
8 7 6 5 4 3 2 1
SUP
Capacitor
PNK 5P(BLK)
BRN Trans P 1 1 WHT

3P(WHT) 3 3 WHT P
GRY W
Power transformer
FM
WHT W
HH
VLT W
H
ORG W
M S
Trans S 1 1 BRN
YEL W
L 2P(WHT) 2 2 BRN
BLK W
LL
Connector 1 1
(WHT) (WHT) Lamp.1 2 2
5P(WHT) 3 3 WHT 1 1
1 1 WHT 1 1
GRY 2 2
IND lamp assy

2 2 BLU 2 2
1 1 WHT 3 3
FLP 3 3 BLU 3 3 Flap 1
5P(WHT) 2 2 GRY 4 4
4 4 BLU 4 4
5 5 5 5 3 3 GRY 5 5
BLU Lamp.2
5P(WHT) 4 4 GRY 6 6
(WHT)(GRN) (BLK)
1 1 WHT 1 1 Room thermistor
2 2 BLU 2 2 1 1 BLK
Room/Coil 2 2 BLK
FLP 3 3
4 4
BLU
BLU
3 3
4 4
Flap 2
5P(BLK) 4P(WHT) 3 3 BLK
5 5 BLU 5 5 4 4 BLK
Coil thermistor
Flap motor (Lower)
2 2 HUM 1 1 BLK
3 3 R.IN 2P(Red) 2 2 BLK
4 4 5P(BLK)
5 5
38
ELECTRIC WIRING DIAGRAM
TERMINAL BASE (3P) DSK-2-3005-002-00-0
1 SYMBOLS DESCRIPTION
CAUTION
Electric Shock
INDOOR AC240V RE1 RE2
BD BRIDGE DIODE
UNIT
CH CRANKCASE HEATER
1 2 4 EARTH CM CM COMPRESSOR MOTOR
WHT
GRN/YEL C0 COMPRESSOR MOTOR
TERMINAL D DIODE
1 2 3 1 2 DEF DEFROST VALVE
BASE (4P) FC1
FC1*2 FERRITE CORE
WHT
WHT
FM0 FAN MOTOR
HS HEAT SINK
RED
WHT
HS BLU
MMV MAIN MOTOR OPERATED VALVE
BLK
WHT
MECHANICAL VALVE
GRN/YEL
MVC
RE1 RE2 RE1*2 REACTOR
BLK
D 4-WAY VALVE
U V W RV
TR TRANSISTOR
WHT
TH1 THERMISTOR (HEAT EXCHANGER)
GRN/YEL TR TH2 THERMISTOR (OUTDOOR TEMP)
TH3 THERMISTOR (COMPRESSOR TEMP)
TH4 THERMISTOR (INDOOR NARROW PIPE)
HIC PCB TH5 THERMISTOR (INDOOR WIDE PIPE)
CONNECTOR
w w BD
FILTER PCB TERMINAL
Electric Wiring Diagram for outdoor unit (CRV243GJH)
L1 L2 w BOARD-IN-WIRE
HIC+ w YEL HIC+ (WHT) (WHT) (WHT) TERMINAL BASE
39
AC200-L2 DC280- (WHT) (WHT) (WHT) CN01 CN02 CN03 CH SOLDERED TERMINAL
HIC- w GRY HIC-
Fig.28
G1 G2 AC200-L1 DC280+ PRY CT PAM HIC1 HIC2 HIC3
W W WW WW 1 2 1 3 1 2 4 5 6 7 FC2 1 2 3 4 5 6 7 8 9 10 1 2 4 5 7 8 10 11 1 2
GRN/YEL
GRN/YEL
BLK
WHT
RED
BLK
WHT
BLK
WHT
BLK
WHT
BLK
BLK
BLK
BLK
BLK
BLU
WHT
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
1 3 5 7 9 1 3 5 1 3 1 2 1 3 1 2 4 5 6 7 1 2 3 4 5 6 7 8 9 10 1 2 4 5 7 8 10 11 1 2 1 3
SI AC200 DC280 PRY CT PAM HIC1 HIC2 HIC3 HEATER
CN35 CN29 CN01 CN21 CN08 CN23 CONTROL PCB CN34 CN30 CN18 CN02
(WHT) (RED) (WHT) (RED) (WHT) (WHT) (WHT) (WHT) (WHT) (YEL)
(WHT) (WHT) (WHT) (BLU) (RED) (BLK) (WHT) (BLK) (BLU)

CN16 CN09 CN36 CN39 CN06 CN05 CN13 CN19 CN20
will occur if work is performed while the lamps are lit.

MC01 MC02 FM0 TH FM0 MMV MVC RV DEF COIL/GAIKI COMP CTH
1 3 1 3 5 7 1 2 3 4 5 6 1 2 3 4 5 6 1 3 1 3 1 2 3 4 1 2 1 2 3 4
GRY
GRY
Before replacing PCBs, turn off the power and check that all
lamps on the PCB are off before starting work. Electric shock
YEL
GRY
GRY
PNK
BRN
WHT
WHT
YEL
ORG
BLU
BRN
RED
WHT
YEL
ORG
BLU
BRN
RED
BLU
BLU
BLU
BLU
YEL
YEL
BLK
BLK
BLK
BLK
YEL
YEL
YEL
YEL
C0
GRN/YEL
FM0 MMV MVC RV DEF
TH1 TH2 TH3 TH4 TH5

1ø SYMBOLS DESCRIPTION
CAUTION
Electric Shock
BD BRIDGE DIODE
UNIT C
CM COMPRESSOR MOTOR
1 2 4 EARTH CM C0 COMPRESSOR MOTOR
WHT
GRN/YEL D DIODE
TERMINAL FC1*2 FERRITE CORE
1 2 3 1 2 FM0 FAN MOTOR
BASE (4P) FC1
HS HEAT SINK
WHT
WHT
MVC MECHANICAL VALVE
RED
WHT
HS BLU
RE1*2 REACTOR
BLK
WHT
TRANSISTOR
GRN/YEL
TR
RE1 RE2 TH1 THERMISTOR (HEAT EXCHANGER)
BLK
D THERMISTOR (OUTDOOR TEMP)
U V W TH2
WHT
GRN/YEL TR TH5 THERMISTOR (INDOOR WIDE PIPE)
CONNECTOR
TERMINAL
HIC PCB w BOARD-IN-WIRE
TERMINAL BASE
w w
Electric Wiring Diagram for outdoor unit (CRV243GJ)
FILTER PCB BD SOLDERED TERMINAL

L1 L2
HIC+ w YEL HIC+ (WHT) (WHT) (WHT)
40
AC200-L2 DC280- (WHT) (WHT) (WHT) CN01 CN02 CN03
HIC- w GRY HIC-
Fig.28
W W WW WW 1 2 1 3 1 2 4 5 6 7 FC2 1 2 3 4 5 6 7 8 9 10 1 2 4 5 7 8 10 11 1 2
GRN/YEL
GRN/YEL
BLK
WHT
RED
BLK
WHT
BLK
WHT
BLK
WHT
BLK
BLK
BLK
BLK
BLK
BLU
WHT
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
1 3 5 7 9 1 3 5 1 3 1 2 1 3 1 2 4 5 6 7 1 2 3 4 5 6 7 8 9 10 1 2 4 5 7 8 10 11 1 2
SI AC200 DC280 PRY CT PAM HIC1 HIC2 HIC3
CN35 CN29 CN01 CN21 CN08 CN23 CONTROL PCB CN34 CN30 CN18
(WHT) (RED) (WHT) (RED) (WHT) (WHT) (WHT) (WHT) (WHT)
(WHT) (WHT) (WHT) (BLU) (WHT) (BLK) (BLU)

CN16 CN09 CN36 CN39 CN13 CN19 CN20

MC01MC02 FM0 TH FM0 MMV MVC COIL/GAIKI COMP CTH
1 3 1 3 5 7 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 1 2 3 4
GRY
GRY
YEL
GRY
GRY
PNK
BRN
WHT
WHT
YEL
ORG
BLU
BRN
RED
WHT
YEL
ORG
BLU
BRN
RED
YEL
YEL
BLK
BLK
BLK
BLK
YEL
YEL
YEL
YEL
C0
GRN/YEL
FM0 MMV MVC
TH1 TH2 TH3 TH4 TH5

CAUTION
Electric Shock
BD BRIDGE DIODE
UNIT
CH CRANKCASE HEATER
1 2 4 EARTH CM CM COMPRESSOR MOTOR
WHT
GRN/YEL C0 OPERATION CONDENSER
TERMINAL D DIODE
1 2 3 1 2 DEF DEFROST VALVE
BASE (4P) FC1
FC1*2 FERRITE CORE
WHT
WHT
FM0 FAN MOTOR
HS HEAT SINK
RED
WHT
HS BLU
BLK
WHT
MECHANICAL VALVE
GRN/YEL
MVD
RE1 RE2 RE1*2 REACTOR
BLK
D 4-WAY VALVE
U V W RV
TR TRANSISTOR
WHT
TH1 THERMISTOR (HEAT EXCHANGER)
GRN/YEL TR TH2 THERMISTOR (OUTDOOR TEMP)
HIC PCB TH5 THERMISTOR (INDOOR WIDE PIPE)
CONNECTOR
w w BD
FILTER PCB TERMINAL
Electric Wiring Diagram for outdoor unit (CRV303GJH)
L1 L2 w BOARD-IN-WIRE
HIC+ w YEL HIC+ (WHT) (WHT) (WHT) TERMINAL BASE
41
AC200-L2 DC280- (WHT) (WHT) (WHT) CN01 CN02 CN03 CH SOLDERED TERMINAL
AC200-L1 HIC- w GRY HIC-
Fig.28
G1 G2 DC280+ PRY CT PAM HIC1 HIC2 HIC3
W W WW WW 1 2 1 3 1 2 4 5 6 7 FC2 1 2 3 4 5 6 7 8 9 10 1 2 4 5 7 8 10 11 1 2
GRN/YEL
GRN/YEL
BLK
WHT
RED
BLK
WHT
BLK
WHT
BLK
WHT
BLK
BLK
BLK
BLK
BLK
YEL
WHT
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
1 3 5 7 9 1 3 5 1 3 1 2 1 3 1 2 4 5 6 7 1 2 3 4 5 6 7 8 9 10 1 2 4 5 7 8 10 11 1 2 1 3 1 3
SI AC200 DC280 PRY CT PAM HIC1 HIC2 HIC3 49C HEATER
CN35 CN29 CN01 CN21 CN08 CN23 CONTROL PCB CN34 CN30 CN18 CN31 CN02
(WHT) (RED) (WHT) (RED) (WHT) (WHT) (WHT) (WHT) (WHT) (BLU) (YEL)
(WHT) (WHT) (WHT) (YEL) (RED) (BLK) (WHT) (BLK) (YEL)

CN16 CN09 CN36 CN40 CN06 CN05 CN13 CN19 CN25

MC01 MC02 FM0 TH FM0 MMV MVD RV DEF COIL/GAIKI COMP DTH
1 3 1 3 5 7 1 2 3 4 5 6 1 2 3 4 5 6 1 3 1 3 1 2 3 4 1 2 1 2 3 4
GRY
GRY
YEL
GRY
GRY
PNK
BRN
WHT
WHT
YEL
ORG
BLU
BRN
RED
WHT
YEL
ORG
BLU
BRN
RED
BLU
BLU
BLU
BLU
YEL
YEL
BLK
BLK
BLK
BLK
YEL
YEL
YEL
YEL
C0
GRN/YEL
FM0 MMV MVD RV DEF
TH1 TH2 TH3 TH4 TH5

CAUTION
Electric Shock
BD BRIDGE DIODE
UNIT
CM COMPRESSOR MOTOR
1 2 4 EARTH CM C0 OPERATION CONDENSER
WHT
GRN/YEL D DIODE
TERMINAL FC1*2 FERRITE CORE
1 2 3 1 2 FM0 FAN MOTOR
BASE (4P)
HS HEAT SINK
WHT
WHT
MVD MECHANICAL VALVE
RED
WHT
HS BLU
RE1*2 REACTOR
BLK
WHT
TRANSISTOR
GRN/YEL
TR
RE1 RE2 TH1 THERMISTOR (HEAT EXCHANGER)
BLK
D THERMISTOR (OUTDOOR TEMP)
U V W TH2
WHT
GRN/YEL TR TH5 THERMISTOR (INDOOR WIDE PIPE)
CONNECTOR
TERMINAL
HIC PCB w BOARD-IN-WIRE
TERMINAL BASE
w w
Electric Wiring Diagram for outdoor unit (CRV303GJ)
FILTER PCB BD SOLDERED TERMINAL

L1 L2
HIC+ w YEL HIC+ (WHT) (WHT) (WHT)
42
(WHT) CN01 CN02 CN03
AC200-L2 DC280- (WHT) (WHT) HIC- w GRY HIC-
Fig.28
W W WW WW 1 2 1 3 1 2 4 5 6 7 FC2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 7 8 10 11 1 2
GRN/YEL
GRN/YEL
BLK
WHT
RED
BLK
WHT
BLK
WHT
BLK
WHT
BLK
BLK
BLK
BLK
BLK
YEL
WHT
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
1 3 5 7 9 1 3 5 1 3 1 2 1 3 1 2 4 5 6 7 1 2 3 4 5 6 7 8 9 10 1 2 3 4 7 8 10 11 1 2 1 3
SI AC200 DC280 PRY CT PAM HIC1 HIC2 HIC3 49C
CN35 CN29 CN01 CN21 CN08 CN23 CONTROL PCB CN34 CN30 CN18 CN31
(WHT) (RED) (WHT) (RED) (WHT) (WHT) (WHT) (WHT) (WHT) (BLU)
(WHT) (WHT) (WHT) (YEL) (WHT) (BLK) (YEL)

MC02 CN16 CN09 CN36 CN40 CN13 CN19 CN25

MC01 FM0 TH FM0 MMV MVD COIL/GAIKI COMP DTH
1 3 1 3 5 7 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 1 2 3 4
GRY
GRY
YEL
GRY
GRY
PNK
BRN
WHT
WHT
YEL
ORG
BLU
BRN
RED
WHT
YEL
ORG
BLU
BRN
RED
YEL
YEL
BLK
BLK
BLK
BLK
YEL
YEL
YEL
YEL
C0
GRN/YEL
FM0 MMV MVD
TH1 TH2 TH3 TH4 TH5

7-5-5. How to Connect Wiring to the Terminal
WARNING Loose wiring may cause the

STRIP 7 mm (ACTUAL
terminal to overheat or result SIZE)
SIZE
in unit malfunction. A fire
hazard may also exist.
Fig. 29
Therefore, be sure all wiring
is tightly connected.
When connecting each power wire to the correspond-
Strip 25 mm
Solid wire
ing terminal, follow the instructions below and fasten
Loop
the wire securely tight with the fixing screw of the ter-
minal plate.
a) For Indoor Unit
(1) Cut the wire end with a cutting pliers, then strip Insulation
the insulation to expose the wire about 7 mm. See Fig. 30a
the label (Fig. 29) near the terminal plate.
(2) Using a screwdriver, loosen the terminal screw on

the terminal plate. Stranded wire
Strip 10 mm
(3) Insert the wire and tighten the terminal screw
Ring
completely using a screwdriver. connector
b) For Outdoor Unit
For solid core wiring (or F-cable)

Fig. 30b
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the solid wire about 25 mm.
(Fig. 30a)
Twist wire ends
(2) Using a screwdriver, remove the terminal screw(s)
on the terminal plate.
(3) Using the pliers, bend the solid wire to form a loop
suitable for the terminal screw.
(4) Shape the loop wire properly, place it on the termi-

nal plate and fix it securely with the removed ter- Fig. 31a
minal screw using a screwdriver.
For stranded wiring

Special
(1) Cut the wire end with a cutting pliers, then strip washer Screw
the insulation to expose the stranded wiring about
10 mm and tightly twist the wire ends. (Figs. 30b Screw and
Ring connector special washer
and 31a)
Terminal plate
Wire
Ring
(2) Using a screwdriver, remove the terminal screw(s) connector
on the terminal plate.
(3) Using a ring connector fastener or pliers, securely Wire

clamp each stripped wire end with a ring connec-
tor. (Fig. 30b) Fig. 31b
(4) Place the ring connector wire, and replace and

tighten the removed terminal screw using a
screwdriver. (Fig. 31b)
43
7-5-6. Wiring Instructions for the Outdoor Unit
CAUTION
Be sure to correctly align inter-unit cables.
Outdoor unit
Attach the label 1 2
1 2 3 Terminal board
1234
BKW R
Power:
Single-phase,
240 V
Power switch
(not provided)
Ground
Fasten the Power cable (not provided)
cable with cable (ø2.0 mm: Less than 15 m)
fasteners. (ø2.6 mm: Less than 20 m)
(ø3.5 mm: Less than 26 m)
Be sure to perform grounding.

Attach a ground wire to either the
outdoor unit or indoor unit.
If there is a grounding terminal
Indoor unit inside the room, use the grounding
screw inside the indoor unit.
Terminal board
12 4
Inter-unit cables Be sure to apply the provided labels to both
BKW R ø1.0 (not provided)
ends of the inter-unit cables to prevent mis-
wiring. The units will not function if the wiring
connections are incorrect.
Fig. 32
Use a dedicated A/C circuit for power.

To make connections to the outdoor unit, remove the
inspection panel and tubing panel.
Do not bring the inter-unit cables or power cable into
contact with tubing or service valves.
Use outdoor unit cable fasteners and fasten the inter-
unit cables at the location where the cables are double-
sheathed.
Arrange the wiring so that the inter-unit cables are con-
tained in the inspection panel and tubing panel, as
shown in Fig. 32.
44
7-6. Test Run
Performing a test run
Refer to the test run procedures in the indoor unit
installation manual.
Perform the test run.
If the room temperature is 15˚C or below, it may not
be possible to check for tubing errors with cooling
operation. If this occurs, perform heating operation
and check that warm air is discharged from indoor unit.
If there is cold air mixed in with the warm air, check the
tubing connections again.
Checking tubing and wiring
Perform the test run and check that operation is nor-

mal.
CAUTION
Stop operation immediately if there is an error in

tubing or wiring. Turn the power (breaker) to OFF,
and check whether the inter-unit cables are con-
nected incorrectly. Correct the connections.
If there is an error in tubing, pump-down must be

performed. Be sure to perform pump-down. After
making corrections, again purge the air from the
tubes.
45
7-7. Installation Check Sheet
The strength of the installation location is sufficient
to support the A/C weight.
The indoor and outdoor units are installed level and

vertically.
The power and voltage are as specified.
Inter-unit cables are securely fastened to the termi-

nal board.
Inter-unit cables are securely fixed.
The power cord and inter-unit cables are not con-

nected anywhere along their paths.
The ground wire is securely connected.
An air purge of the refrigerant circuit has been con-

ducted.
A leak test of the tubing connections has been per-

formed.
Thermal insulation has been applied to the tubing

connections.
Drain connections are secure and water drains

properly.
Putty has been used to close the hole in the wall.
All service valves are fully open.
Remote controller signals are being positively

received.
46
8. Unit Display and Operation Selector
KRV 243
KRV 303
INDOOR UNIT
DEMO.
TEST
ON
OFF
Operation selector
TIMER OPERATION
lamp lamp
TIMER OPERATION
IMPORTANT
Avoid using radio equipment such as mobile phone near

(within 1 m) the remote control receiver. Some radio
equipment may cause malfunction of the unit.
If the trouble happens, disconnect power and restart the
air conditioner after a few minutes.
REMOTE CONTROL This section picks up infrared signals from the remote control unit (transmitter).
receiver
Operation selector This position is for operating the air conditioner with the wireless remote control unit.
ON position Set the selector normally in this position.
OFF position Switch the selector to the OFF position if you are not going to use the air conditioner
for a new days or longer.
The OFF position does not disconnect the power. Use the main power switch
WARNING
to turn off power completely.
TEST position This position is used only when servicing the air conditioner.
Do not set at the TEST position for normal operation.

CAUTION
DEMO position This position is used only when setting address of the remote control unit.
OPERATION lamp This lamp lights when the system is in the continuous AUTO (red, orange or
green), HEAT (red), DRY (orange) and COOL (green) mode.
TIMER lamp This lamp lights when the system is being controlled by the timer.
SERVICE Lamp When a fault occurs in the air conditioner, this lamp turns on or flashes in
combination with the other two lamps to indicate the type of fault.
47
9. Remote Control Unit
Displayed when setting temperature in
automatic operation
Displayed when
A transmitting data
NORMAL
Displayed when indoor
unit sensor is in use
Displayed when setting

temperature
Displayed when setting
1HR. AM
timer PM
A A
Symbols
(1) Operation mode

(5) ECONOMY
AUTO A (6) High power operation
HEAT
(7) Flap indication
DOUBLE SENSOR DRY Auto. flap indication A

COOL Flap angle indication
(2) Confirmation of Sweep indication

transmission
(3) Set temperature (8) Fan speed

16-30 *
When set to 28 *
Current temperature
Automatic operation A
indication
HIGH
(4) Timer
ON Timer MEDIUM
OFF Timer LOW
1-hour OFF Timer
48
Remote Control Unit (Continued)
AIR CONDITIONER
A
Sensor Transmitter NORMAL
1HR. AM
PM
A A
HIGH
POWER ON.I/OFF.O
1HR.
TEMP.
AIR CONDITIONER
A
NORMAL
(Cover closed)
1HR. AM
PM
A A
Display
HIGH
POWER ON.I/OFF.O
HIGH POWER button ON/OFF operation button
1HR.
1 HR. TIMER button
TEMP. Temperature setting buttons (TEMP.)
ECONOMY button
OFF TIME setting button

ON OFF ECONOMY MODE
ON TIME setting button MODE selector button
FLAP FAN SPEED
Return button FAN SPEED selector button
SET CANCEL
Advance button A/C FLAP button
CLOCK SENSOR
SET button BATTERIES
CANCEL button **** **** A
CLOCK button A/C SENSOR button
ADDRESS switch
Battery compartment (Pull off the
cover to expose the batteries.)
ACL button Model No.: RCS-3MVHPS4E
NOTE The illustration above pictures the remote control unit after the cover has been lowered
and removed.
Transmitter When you press the buttons on the remote control unit, the mark appers in the
display to transmit the setting changes to the receiver in the air conditioner.
Sensor A temperature sensor inside the remote control unit senses the room temperature.
Display Information on the operating conditions is displayed while the remote control unit is
switched on. If the unit is turned off, only the mode that was set previously is still
displayed.
HIGH POWER button : When you press this button, the current operation mode is set to the HIGH
POWER mode, and the unit is operated in this mode for 15 minutes.
ON / OFF operation button This button is for turning the air conditioner on and off.
1 HR.TIMER button 1HR. : When you press this button, regardless of whether the unit is operating or
(1-HOUR OFF TIMER) stopping, the unit operates for one hour and then shuts down.
Press the button to increase the set temperature.

Temperature setting
Press the button to reduce the set temperature.
buttons (TEMP.)
For details, see Automatic operation and Manual operation.
49
Remote Control Unit (continued)
ON TIME / OFF TIME No display : The timer does not operate.

setting buttons : The air conditioner stops at the set time.
: The air conditioner starts at the set time.
: The air conditioner stops and starts, or starts and stops, at the set
times every day. For details, see "Setting the Timer".
ECONOMY button For details, see "ECONOMY Mode". When you press this button in the HEAT, DRY
or COOL mode, the mark appears in the display, and the remote control unit
will automatically adjust the set temperature to save energy.
MODE selector button Use this button to select AUTO, HEAT, DRY or COOL mode.
(AUTO) A :When this setting is selected, the air conditioner calculates the difference
between the outdoor temperature and the room temperature and automatically
switches to the "COOL", "DRY" or "HEAT" mode as appropriate.
(HEAT) : The air conditioner makes the room warmer.
(DRY) : The air conditioner reduces the humidity in the room.
(COOL) : The air conditioner makes the room cooler.
FLAP button Press this button either to select the setting of the airflow direction to the auto. flap
in each mode or one of the six possible positions manually or to select the sweep
function which moves the flap up and down automatically.
A : Auto flap setting: If selected in a heating operation, the flap is set to position
(3) in the following chart. If selected in a cooling or dry operation, the flap is
set at position (7) in the following chart.
: The airflow direction can be set manually. (six positions)
: The flap moves up and down automatically.
NOTE When you press the FLAP button, the air flow direction will be changed one by one
as follows.
(1) (2) (3) (4) (5) (6) (7) (8)
A
Swing
FAN SPEED selector button A : The air conditioner automatically decides the fan speeds.
: High fan speed
: Medium fan speed
: Low fan speed
ACL button (ALL CLEAR) Puts the remote control unit into pre-operation status. Always press this button after
replacing the batteries.
50
Remote Control Unit (continued)
ADDRESS switch Change the address switch to prevent mixing of signals from remote control units
when two Sanyo air conditioners are installed next to each other. Normally, the
address switch is set to A. When switching the adress, take the steps listed below.
Contact your dealer where you made the purchase if 3 or more Sanyo air conditioners
are to be operated.
* Break off the address switching tabs on the remote control unit, and set the
address switch to B.
* Insert batteries into the remote control unit, press the ACL button, and attach
the cover.
* Open the intake grille of the indoor unit, and set the operation knob to the DEMO
position.
* Press the ON / OFF operation button on the remote control unit, and check
that a receiving tone (beep) is heard from the indoor unit.
* Set the operation selector to the ON position, and close the intake grille.
* Operate the remote control unit, and check that a receiving tone (beep) is heard
from the indoor unit.
Normally, the tabs on the remote control unit should not be bent.
A / C SENSOR button When you press this button (use a small-tipped object such as a ballpoint pen), the
mark will appear at the display. And the room temperature is detected by the
sensor which is built into the indoor unit and the air conditioner is controlled accordingly.
NOTE If the remote control is located near a heat source, such as a space heater or in direct
sunlight, press the A / C SENSOR button to switch to the sensor on the indoor unit.
NOTE The remote control unit sends the temperature signal to the air conditioner regularly at five minute intervals. If the
signal from the remote control unit stops for more than ten minutes due to the loss of the remote control unit or other
trouble, the air conditioner will switch to the temperature sensor which is built into the indoor unit and control the
room temperature. In these cases, the temperature around the remote control unit may differ from the temperature
detected at the air conditioner's position.
51
9-1. Using the Remote Control Unit
How to Install Batteries
1. Slide the cover in the direction indicated by the arrow and remove it.
2. Install two AAA alkaline batteries. Make sure the batteries point in the direction
Marked in the battery compartment.
3. Use a thin object such as the tip of a pen to press the ACL button.
ACL button
Cover
NOTE The batteries last about six months, depending on how much you use the remote
control unit.Replace the batteries when the remote control unit's display fails
to indicate, or when the remote control cannot be used to change the air
conditioner's settings.
Use two fresh leak-proof type-AAA alkaline batteries.
In replacing batteries, follow the instructions as mentioned in the sub-section
"How to Install Batteries".
If you do not use the remote control unit more than 1 month, take out the batteries.
How to Use the Remote When using the remote control unit, always point the unit's transmitter head directly at
Control Unit the air conditioner's receiver.
Air conditioner
(Indoor unit)
Receiver
Remote control (Transmitter head)

unit
52
9-2. Operation with the Remote Control Unit
1. Automatic Operation
AIR CONDITIONER
PM
A A
HIGH
POWER ON.I/OFF.O
STEP 2
1HR.
TEMP. STEP 3
ON OFF ECONOMY MODE

STEP 1
STEP1 Press the MODE selector button and select A (AUTO).
STEP2 Press the ON / OFF button and switch the air conditioner ON.
STEP3 Press the temperature setting buttons (TEMP.).
The air conditioner starts operating after automatically selecting the type of operation-whether heating,
drying (dehumidifying) or cooling-that suits the conditions in the room, and automatically adjusting the
temperature, fan speed and airflow direction.

Standard temperature settings during automatic operation
Type of operation Standard temperature setting
Heating 24*
Drying 20* to 26* range
(The exact temperature depends on the prevailing temperature
when the unit starts operating.)
Cooling 27*
Each time one of the temperature setting buttons (TEMP.) is pressed, the temperature is changed by 1**
A
NORMAL The temperature can be changed from +4*(higher) to -4* (lower)
from the standard temperature setting.
PM (The upper limit during cooling is 30*.)
A A
53
As shown in the figure below, the automatic selection of the operating modes is determined
by the indoor temperature and outside air temperature.
Temperature setting
Indoor temperature
(standard)
Approx. Approx. Approx.
15* 22* 27*
temperatuure Approx. Cooling 27*

22* operation
Outside air
Approx.
20* 20* to 26*
Drying operation
Approx.
18* 24*
Heating operation
When multiple indoor units are used and units in other rooms are already operating, they will be set to
the same type of operation as the operating indoor units.
The temperature, airflow direction and fan speed are set automatically but the airflow direction and
fan speed can be changed to suit your individual preference. It will take a few seconds for the fan speed
to be switched.
2. Manual Operation
AIR CONDITIONER
PM
HIGH
POWER ON.I/OFF.O
STEP 2
1HR.
TEMP. STEP 3
ON OFF ECONOMY MODE

STEP 1
FLAP FAN SPEED
STEP 4
SET CANCEL STEP 5
NOTE Check that the circuit breaker on the power panel is turned on and that the operation
selector of the indoor unit is in the ON position.
54
STEP 1 Press the MODE selector button and select the desired mode.
For heating operation *
For dehumidifying operation *
For cooling operation *
STEP 2 To start the air conditioner, press the ON/ OFF operation button.
STEP 3 Press the temperature setting buttons to change the temperature

setting to the desired temperature.
Adjustable temperature range:
30 * max.
16 * min.
NOTE Room temperature control works to ensure that the temperature

stabilizes within a range of *2 * of the temperature setting. For
this reason, the value displayed on the remote control unit may differ
from the actual temperature setting. Before the temperature stabilizes,
this difference may exceed the *2 * range.
The operating lamp of the indoor unit lights in one of the colors
shown below.
Heating Red
Operating lamp Drying Orange
Cooling Green
STEP 4 Set the FAN SPEED selector button to the setting you want.
(Refer to "Adjusting the Airflow Direction" on page 23.)
STEP 5 Presss the FLAP button and set the airflow direction as desired.
(Refer to "Adjusting the Airflow Direction" on page 23.)
To stop the air conditioner, press the ON / OFF operation button again.
After the cooling or drying operation has stopped, the indoor fan runs for about 30
seconds to dry out the inside of the air conditioner. (The operating lamps remain off.)
The flap closes after the fan has stopped.
If the room temperature rises above the temperature setting during a drying operation,
the unit performs similar operation to cooling, and when the room temperature approaches
the temperature setting, it performs the humidity-priority drying operation.
The drying operation does not serve to raise the room temperature. (When the outside
air temperature is low or when the heat quantity inside the room is low, the room
temperature will not rise.)
A change made to the temperature setting remains stored in the memory even after
operation has stopped.
If the temperature setting is lowered during a drying operation so that the unit has
switched to a cooling operation, the outdoor unit shuts down for 3 minutes. (This happens
only when one indoor unit is used.)
When the unit is running in the drying operation mode while the temperature setting
is higher than the room temperature, the humidity may not be reduced. In a case like
this, select a temperature setting which is lower than the current room temperature,
and perform the drying operation.
NOTE This appliance has a built-in 3-minute time delay circuit to ensure reliable operation. When
the operation button is pressed, the compressor will start running within three minutes.
In the event of power failure, the unit will stop.
55
3. Adjusting the Fan Speed
A. Automatic Simply set the FAN SPEED selector button to the the A position.
B.Manual If you want to adjust fan speed manually during operation, just set the FAN SPEED
selector button as desired. [ , , or ]
4. ECONOMY Mode
PM
HIGH
POWER ON.I/OFF.O
1HR.
TEMP.
ON OFF ECONOMY MODE
FLAP FAN SPEED
SET CANCEL
A/C
CLOCK SENSOR
BATTERIES
The ECONOMY Mode is used for saving energy.

Press the ECONOMY button while the air conditioner is operating.
The mark appears in the display.
To cancel the ECONOMY function, press the ECONOMY button again.
56
A. In Cooling and DRY Mode:
( and ) When the ECONOMY mode is selected, the air conditioner automatically raises the
temperature setting 1* when 60 minutes have passed after the selection was made.
This enables you to save energy without sacrificing comfort. This function is convenient
when gentle cooling is needed.
Setting temperaturet
Room temperaturet
1*
Time
B. In Heating Mode:
( ) When the ECONOMY mode is selected, the air conditioner automatically lowers the
temperature setting 3* when 60 minutes have passed after the selection was made,
and then another 4* after another 2 hours have passed, regardless of the indoor
temperature when ECONOMY was selected. This enables you to save energy without
sacrificing comfort. This function is convenient when gentle heating is needed.
Setting temperaturet Room temperaturet
3*
4*
Time
NOTE The temperature does not shift in the Auto mode during ECONOMY mode.
57
9-3. Special Remarks
Power failure In the event of power failure, the unit will stop. When the power is resumed, the unit
during operation will restart automatically after five minutes.
Clicking Sound
Clicking sound is heard In heating or cooling operation, any plastic parts may expand or shrink due to a sudden
from the air conditioner temperature change. In this event, a clicking sound may occur. This is normal, and
the sound will soon disappear.
Remote Control Unit The remote control unit sends the setting condition to the air conditioner regularly at
five minute intervals.
58
9-4. Setting the Timer
HIGH
POWER ON.I/OFF.O
1HR.
TEMP.
ON OFF ECONOMY MODE
FLAP FAN SPEED
SET CANCEL
A/C
CLOCK SENSOR
BATTERIES
**** **** A
1. How to set the present time (Example) To set to 10:30 pm.
Operation Indication
A
1. Press the CLOCK button three times. The time indication alone blinks.
The time can be set in 1-minute
2. Press the Advance, Return ( , ) increments. Holding down the button
PM
button until PM 10:30 is displayed. advances the time rapidly in 10-minute
A A
increments.
This completes the setting of the current
A 3. Press the CLOCK button again. time.
PM
A A
2. How to set the OFF time (Example) To stop the air conditioner at 11:00 am.
A 1. Press the OFF TIME setting button The timer indication blinks and
once. present OFF time is shown.
The time can be set in 10-minute
AM 2. Press the Advance, Return ( , ) increments. Holding down the button
A A
button until AM 11:00 is advances the time rapidly in 10-minute
displayed. increments.
The timer indication stops blinking
A
and the present time is displayed.
3. Press the SET button.
AM
A A
59
NOTE The timer can be programmed while the unit is operating or while it is stopped.
A timer program is canceled after the timer has operated. So the timer should be set
every time programming operation is to be performed.
The airflow direction, fan speed and temperature setting can be changed after a timer
program has been set even when the unit is stopped. Even when operation is stopped
during an ON timer program, the unit will start operating when the set time is reached
provided that the program is not canceled.
As a safeguard to prevent you forgetting to turn off the air conditioner, the unit's operation
will be stopped if the remote control unit has not been operated for at least 25 hours
after the ON timer starts.
When the ON timer is used, the temperature setting may not be reached by the set
time depending on the size and conditions in the room.
To cancel a timer program Press the CANCEL button.

When either an ON or OFF timer is to be canceled, press the button corresponding to
the timer whose program is to be canceled, and then press the CANCEL button.
3. How to set the ON time (Example) To start operation at 7:10 am.
Operation Indication
A
1. Press the ON TIME setting button once. The timer indication blinks and
present ON time is shown.
AM 2. Press the Advance, Return ( , ) The time can be set in 10-minute
button until AM 7:10 is displayed. increments. Holding down the button
A A
advances the time rapidly in 10-minute
increments.
A 3. Press the SET button. The timer indication stops blinking
and the present time is displayed.
AM
A A
NOTE ON timer (comfort programming)

The unit starts operating automatically to attempt to change the temperature to the desired
level by the set time. (The unit operates at the low fan speed from up to 60 minutes prior
to the set time.)
OFF timer
The unit stops operating at the set time.
60
4. How to set DAILY ON / OFF (Example) to start operation at 7:10 am. and stop the air conditioner at 11:00 am.
REPEAT timer
Present 7:10 am. 11:00 am.

A time ON OFF
PM
A A
OFF Operation Indication

A time
1. Set the timer ON / OFF times as shown The present time 10:30 pm. and
in 2-1, 2, 3 and 3-1, 2, 3. are displayed.
AM
A A
NOTE The ON / OFF combination timer uses the current time as the reference,
ON
A time and it is activated starting from whichever set time comes first.
With the ON/ OFF combination timer, the settings are repeated every day.
You can check the timer ON/ OFF times after you have set them by pressing
AM
the ONTIME and OFFTIME setting buttons.
A A
Daily
A ON/OFF
PM
A A
61
9-5. Setting the 1-Hour OFFTimer
1. 1-Hour OFFTimer This function causes the unit to operate for one hour and then stop, regardless
of whether the unit is on or off when this button is pressed.
1HR The 1HR. indicator in the display indicates that this function is operating.
HIGH
Setting the 1-Hour OFFTimer
POWER ON.I/OFF.O Regardless of whether the unit is operating or stopped, press the 1 HR. TIMER
button. 1HR. appears in the display.
1HR.
Cancelling the 1-Hour OFFTimer:

TEMP.
Press the ON / OFF operation button to turn the unit off, wait for the unit to stop operating,
and then press the ON / OFF operation button again. The 1-Hour Timer function is now
cancelled and the unit operates normally.
NOTE If, while the 1-Hour Timer function is operating, the 1 HR. TIMER button is pressed once
to cancel the function and then again, the unit continues to operate for one hour from
that point in time and then stops.
2. Operation together The 1 Hour OFF Timer setting is given priority over the DAILY ON / OFF REPEAT
with the DAILY ON / setting.
OFF REPEAT Timer It is not possible to use the OFFTimer and 1-Hour OFFTimer together. Whichever
function is set last takes precedence. If the 1 HR. TIMER button is pressed while the
TIMER OFF function operates, the OFF Timer is cancelled and the unit will stop operating
one hour later.
9-6. Setting the HIGH POWER Operation
1. HIGH POWER Operation This function causes the unit to operate at HIGH POWER in the present mode of operation
for 15 minutes when this button is pressed while the unit is on. The indicator on the
display indicates that this function is operating.
Canceling the HIGH POWER operation

HIGH POWER operation is canceled by pressing the ON / OFF operation button, HIGH
HIGH POWER button (when it is pressed again) or MODE selector button, when the OFF time
POWER ON.I/OFF.O
or HIGH POWER time setting is reached or when the ECONOMY mode operation is
1HR. performed. The 15-minute timer is also cleared.
TEMP.
2. Operation together with It is not possible to use the HIGH POWER operation and ECONOMY mode operation
the ECONOMY mode together. Whichever function is set last takes precedence.
If the HIGH POWER button is pressed while the ECONOMY mode is operating, the
ECONOMY mode operation is cancelled and the unit will change to the HIGH POWER
operation.
62
NOTE
Concerning HIGH POWER During a heating operation

operations The room is heated for 15 minutes by warm air which has a slightly higher temperature
than usual.
When the HIGH POWER button is pressed during a defrosting operation, the unit enters
the HIGH POWER operating mode upon completion of the defrosting operation.
When operating one During a cooling operation

indoor unit The room is cooled down for 15 minutes by cooling at a slightly lower temperature than
usual, and the fan speed is set to the highest fan speed setting.
During a drying operation

If the room temperature is higher than the temperature setting, the room is cooled down
for 15 minutes by cooling at slightly lower temperature than usual, and if it is close to
the temperature setting, the drying operation is performed, and the fan speed is set
to the highest fan speed setting.
When operating multiple During a cooling or drying operation

indoor units The room is cooled down for 15 minutes by cooling at a slightly lower temperature than
usual, and the fan speed is set to the highest fan speed setting.
When the unit is used continuously for 15 minutes, the temperature setting has been
reached during a cooling or heating operation or the humidity setting has been reached
during a drying operation (which is only when one indoor unit is operated), operation
will continue for the next 5 minutes at a reduced power level, after which the regular
operation is restored.
If the setting is not reached in either case, regular operation is restored immediately.
After HIGH POWER operation has finished or when a HIGH POWER operation has
been canceled on the way and then reinstated, regular operation is performed for about
5 minutes to protect the unit, and then the HIGH POWER operation is performed.
During HIGH POWER operations, the room temperature may not coincide with the
temperature setting.
NOTE:Tips for Energy Saving
Do not Block the air intake and outlet of the unit. If they are obstructed, the unit will not
work well, and may be damaged.
Let direct sunlight into the room. Use sunshades, blinds or curtains. If the walls and
ceiling of the room are warmed by the sun, it will take longer to cool the room.
Do Always try to keep the air filter clean. (Refer to "Care and Cleaning".)
A clogged filter will impair the performance of the unit.
To prevent conditioned air from escaping, keep windows, doors and any other openings
closed.
63
9-7. Adjusting the Airflow Direction
1. Horizontal The horizontal airflow can be adjusted by moving the vertical vanes with your hands to
the left or right.
When the humidity is high, the vertical vanes should be in the front position during
CAUTION
the cooling or dehumidifying operation. If the vertical vanes are positioned all of
the way to the right or left, condensation may begin to form around the air vent
and drip down.
2. Vertical The vertical airflow can be adjusted by moving the flap with the remote control unit. Do
not move the flap with your hands. Confirm that the remote control unit has been turned
on. Use the FLAP button to set either the sweep function or one of the six airflow direction
settings.
*
HIGH
POWER ON.I/OFF.O
SWEEP *
*
1HR. COOL *
and * *
DRY
TEMP.
SWEEP
ON OFF ECONOMY MODE
HEAT
FLAP FAN SPEED
A. Sweep function B. Setting the airflow manually
The flap starts moving up and down to deliver air Referring to the above illustration, use the FLAP
over the sweep range. button to set the airflow direction within the range
used during the heating, cooling, or dehumidifying
operation.
NOTE The flap automatically closes when the unit is off.

During the heating operation, the fan speed will be very low and the flap will be in the
horizontal position (position*) until the air being blown out of the unit begins to warm.
Once the air warms up, the flap position and fan speed change to the settings specified
with the remote control.
Use the FLAP button on the remote control to adjust the position of the flap. If you move
CAUTION
the flap by hand, the factual flap position and the flap position on the remote control
may no longer match. If this should happen, shut off the unit, wait for the flap to close,
and then turn on the unit again; the flap position will now be normal again.
Do not have the flap pointed down during cooling and drying operation. Condensation
may begin to form around the air vent and drip down.
64
10. Operation without the Remote Control Unit
INDOOR UNIT If you have lost the remote control unit or it has trouble, follow the steps below.
1. When the air conditioner is not running If you want to turn on the air conditioner,
DEMO.
TEST switch the operation selector to the OFF position, and then to the ON position.
ON
OFF NOTE The set temperature and fan speed are automatically set at the last selection
before stopping.
Operation 2. When the air conditioner is running If you want to turn off the air conditioner,
selector
switch the operation selector to the OFF position.
11. Care and Cleaning
WARNING 1. For safety, be sure to turn the air conditioner off and also to disconnect
the power before cleaning.
2. Do not pour water on the indoor unit to clean it. This will damage the internal
components and cause an electric shock hazard.
Casing and Grille Clean the casing and grille of the indoor unit with a vacuum cleaner brush, or wipe them
(Indoor Unit) with a clean, soft cloth.
If these parts are stained, use a clean cloth moistened with a mild liquid detergent. When
cleaning the grille, be careful not to force the vanes out of place.
CAUTION 1. Never use solvents, or harsh chemicals when cleaning the indoor unit. Do
not wipe the plastic casing using very hot water.
2. Some metal edges and the fins are sharp and may cause injury if handled
improperly; be especially careful when you clean these parts.
3. The internal coil and other components of the outdoor unit must be cleaned
every year. Consult your dealer or service center.
65
Care and Cleaning (continued)
Anti-Mold Filter The anti-mold filter behind the air intake grille should be checked and cleaned at least
once every two weeks.
How to remove the 1. Grasp both ends of

anti-mold filter the air intake grille Air intake grille
and pull it out and up.
2. Push the anti-mold

filter up slightly, and
then pull it down.
Anti-mold filter
Cleaning Use a vacuum cleaner to remove light dust. If there is sticky dust on the filter, wash the
filter in lukewarm, soapy water, rinse it in clean water, and dry it.
Air intake grille

How to replace the 1. With the "FRONT" mark facing you,
anti-mold filter slide the anti-mold filter up into the
unit and then lower the handle into
the groove on the unit.
2. After installing the anti-mold filter, press

the locations marked by the arrows
( ) and close the air intake grille.
Anti-mold
filter
Insert into the groove on the unit.
66
Care and cleaning (continued)
Air Cleaning Filter The air cleaning filter removes dust and dirt from the air, and reduces odors and smoke
from tobacco.
This air cleaning filter cannot remove harmful gases or vapors nor ventilate air in
WARNING
the room. You must open doors or windows frequently when you use gas or oil
heating appliances. Otherwise there is a risk of suffocation in extreme cases.
How to install the air The air cleaning filter needs to be installed behind the anti-mold filter.
cleaning filter 1. Remove the anti-mold filter.
2. Install the air cleaning filter Air
cleaning
in the position shown in the filter
figure.
3. Reinstall the anti-mold filter.
NOTE In general, the filter should be replaced once every three months.
Dirty air clean filters cannot be washed and reused. Purchase a replacement filter at
your local dealer.
Cleaning the main unit and Wipe clean using a soft, dry cloth.
remote control unit To remove stubborn dirt, moisten a cloth in warm water no hotter than 40*, wring
thoroughly, and then wipe.
The air intake grille can be removed in order to wash it with water.
Removing and remounting With the air intake grille open all the way, grip both arms with your hands and pull toward
the air intake grille you to remove.
To remount, hold the air intake grille roughly horizontal and push it in until the arm shafts
fit into the indentations in the main unit, then fit the grille into place.
Air intake grille
Arm
When using a footstool or the like, be careful not to let it tip over.
CAUTION
Washing the grille Clean the grille gently using a soft sponge, or the like. Then wipe away any remaining
with water moisture.
Neutral detergent may be used to remove stubborn dirt. Then rinse thoroughly with
water and wipe away any remaining moisture.
67
12. FUNCTIONS
12-1. Operation Functions
Functions of the main unit controller SENSOR DRY
*OFF : Used to stop the unit when the remote During automatic operation, the system adjusts the
(Self-diagnostics) controller is unavailable. room temperauture and fan speed according to the
Used when service inspection is conditions in the room, in order to maintain a
performed. comfortable room environment.
*ON : During normal operation: Starts SENSOR DRY operation
operation from the remote controller. Dry operation is as shown in the figure below.
Emergency operation: When the
Load
remote Controller is unavailable,
moving this switch from the OFF COOL zone
position to the ON position starts A zone
automatic operation.
*TEST : Used when operating performance are B zone
checked. Conditions are monitored at all times

Used when pump-down is carried out. when the room temperature is below 15˚C.
(Operates at the rated frequency. At
this time, the main unit lamp flashes, DRY A
and the remote controller signal The compressor operation frequency varies depending on
cannot be received.) the relative humidity.
*DEMO : This function is for shop displays. The indoor fan operates with 1/f fluctuation.
Ordinarily it is not used.
Used during servicing. DRY B
The compressor operates at a low operating frequency.
The indoor fan operates with 1/f fluctuation.
Automatic operation
Monitor
Operating mode selection Monitoring operation takes place when the room
When automatic operation is selected, the indoor and temperature is below 15˚C.
outdoor temperature sensors function, and either HEAT, When the monitoring range is entered, the compressor
DRY, or COOL mode operation is selected automatically. stops, and the indoor fan operates at LL.
Indoor temperature Set

temperature
(Approx.)15˚C 22˚C 27˚C (standard)
Outdoor air temperature
(Approx.) COOL 27˚C In order to further improve inverter performance,

22˚C mode control is switched between PWM control at low
Temperature
DRY at which operation speeds, and PAM control at high operation
mode operation
20˚C starts speeds, making the most effective use of power.
HEAT (Range:
mode 20-26˚C)
18˚C
(only cool type unit 24˚C
without this mode)
Desired-temperature memory
The set temperature in the program can be changed
as desired within the range of ±4˚C. This temperature
can then be stored. During automatic operation, press
the temperature setting buttons to change the
temperature.
68
HIGH POWER Lamp colors
Raises the power but remains in the same operating mode. Operation lamp
This function is set with the HIGH POWER button on the HEAT operation: Red
remote controller.
DRY operation : Orange
(It is set regardless of the temperature and fan speed
settings.) COOL operation: Green
TIMER lamp : Green
HIGH POWER operation from the remote controller
The unit operates at maximum output for 15 minutes.
regardless of the desired temperature.
ON timer operation
The fan speed is 1 step above "High."
Frequency Operation starts when the time set for the ON timer is
MAX reached. When a time is set, the TIMER lamp illuminates.
The below comfort timer programming is performed.
A comfort time is calculated from the set temperature and
the room temperature, either 60 minutes prior or 30
0 Time
minutes prior to the set ON timer time, and operation is
15min. 5min.
started in advance of the set ON time. (The indoor fan
Start End speed is "Medium.")
NOTE
[COOL]
When HIGH POWER operation ends, the unit operates at
Indoor temperature-Set temperature = Temperature
low Hz for 5 minutes, regardless of the thermostat OFF
conditions. difference
When in DRY mode, operation is in the cooling zone. [HEAT]
When in HEAT mode, defrosting dose not occur during Set temperature-Indoor temperature = Temperature
HIGH POWER operation.(only cool type unit without this difference
mode) Temperature difference(˚C) Advance start time (min.)
If HIGH POWER is set while defrosting is in progress,
12<Temperature difference 60
HIGH POWER operation begins after defrosting ends. (it
is not appropriate for only cool type unit) 6 < Temperature difference 30
HIGH POWER operation cannot be set from the remote
controller when the unit is stopped. NOTE
HIGH POWER operation and ECONOMY operation
This function does not operate if the ON timer standby
cannot be used at the same time. The function set last
time is less than 30 minutes.
takes priority.
ECONOMY OFF timer operation
When ECONOMY operation is set, the temperature and Operation stops when the time set for the OFF timer is
fan speed settings will be adjusted automatically to allow reached.
comfortable sleep. When a time is set, the TIMER lamp illuminates.
When ECONOMY operation is set " mark" appears on
the remote controller.
COOL and DRY modes Timer backup

The indoor unit fan speed is automatically lowered
for quiet operation. If the indoor unit is unable to receive the timer time-end
The temperature setting is raised by 1˚C one hour signal when the ON or OFF time is reached, then timer
after ECONOMY operation is set. time-end occurs according to the indoor unit backup timer
within approximately 26 minutes.
HEAT mode
The indoor unit and outdoor unit fan speeds are Operation stops if there are no operator controls for 25
automatically lowered for quiet operation. hours or longer after unit operation switched from OFF to
The temperature setting is lowered by 3˚C one hour ON by use of ON timer operation.
after ECONOMY operation is set.
In addition, the temperature setting is lowered by
4˚C after two hours have passed.
(only cool type unit without this mode.)
69
13. TROUBLESHOOTING
Precautions before performing inspection or repair
After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.
High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical
charge (charging voltage DC 280V) even after the power is turned OFF, and some time is required for the charge to
dissipate. Be careful not to touch any electrified parts before the controller LED (red) turns OFF.
If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However,
allow at least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.
After inspecition or repair is completed, be sure to move the operation switch to the DEMO position, turn the power
ON, and erase the diagnostics contents.
Method of self-diagnostics DEMO

TEST
If the indoor unit operation lamp is flashing every 0.5 seconds, follow the
procedure below to perform detailed trouble diagnostics.
ON
NOTE
OFF
1: If the operation lamp flashes every 0.5 seconds immediately when the power is
turned ON, there is an external ROM (OTP data) failure on the indoor circuit Operation selector
board or ROM socket insertion problem, or the ROM has not been installed. Ordinarily, this switch should
be in the ON position.
2: The failure mode is stored in memory even when the power is not ON. Follow The OFF, TEST, and DEMO
positions are used for
the procedure below to perform diagnostics.
inspection.
PROCEDURE
* Turn the power switch ON.

* Move the operation selcetor on the main unit to OFF (self-diagnostics).
* If there is a sensor failure or a protective function has activated, self-diagnostics lamps 1, 2, and 3 will illuminate in the
following pattern: 5 seconds flashing (illuminated) + 2 seconds OFF. (Buzzer sounds once while lamps are OFF)
Note: If there is no trouble, then self-diagnostics lamps 1, 2, and 3 do not illuminate, and the buzzer does not sound.
* Diagnostics is completed when the buzzer sounds 3 beeps.
* After inspection or repair is completed, be sure to move the operation selector to the DEMO position, turn the power
ON, and erase the diagnostics contents. Then move the selector to the OFF position and check that the diagnostics
contents have been erased before using the unit.
70
Details of Self-Diagnostics
When the operation selector on the indoor unit is moved from the ON or TEST position to the OFF (Self-diagnostics)
position, the indicator lamps on the indoor unit will flash (or remain ON) for 5 seconds and then turn OFF for 2 seconds
(buzzer sounds once) to indicate the presence of a sensor failure or the activation of a protective function.
Self-diagnostics is completed when the buzzer sounds 3 beeps.
If there is no trouble, the lamps do not flash (illuminate). Also note that the corresponding parts listed below may not be
present in some models.
Indication on indoor unit ...OFF ...Flashing ...ON
Timer Operation
Code Diagnostics item Diagnostics contents
S01 Room temperature sensor failure

* Sensor open circuit or short circuit
* Contact failure at connector or open circuit at teminal
S02 Indoor heat exchanger sensor failure crimping location (short-circuit detection only for the
humidity sensor)
* Indoor/outdoor circuit board failure
S03 Humidity sensor failure
Compressor temperature sensor failure

S04 SH sensor failure * Sensor open circuit or short circuit
Outdoor heat exchanger sensor failure * Contact failure at connector or opern circuit at terminal
S05
Outdoor narrow tubing sensor failure
crimping location
Outdoor air temperature sensor failure * Outdoor circuit board failure
S06
Outdoor wide tubing sensor failure
S07 Outdoor electrical current sensor failure Outdoor circuit board failure
Indoor/outdoor communications failure *Miswiring *AC power failure *Blown fuse

E01
(serial communications) *Power relay failure *Indoor or outdoor circuit board failure
*HIC or power Tr failure *Outdoor fan does not turn

HIC circuit failure *Instantaneous power outage *Service valve not opened
E02 *Outdoor fan blocked *Continuous overload operation
Power Tr circuit failure
*Compressor failure *Outdoor circuit board failure
E03 Outdoor unit external ROM failure *External ROM data failure *Outdoor circuit board failure
Peak current cut-off *Instantaneous power outage *HIC or power Tr failure

E04 *Outdoor circuit board failure
PAM circuit failure *Outdoor circuit board failure
E05 Active circuit failure *Outdoor power supply voltage failure
Compressor discharge overheat *Electric expansion valve failure *Capillaries blocked *No gas *Continuous
E06 prevention overload operation *Outdoor fan does not turn *Outdoor circuit board failure
*Fan motor failure *Contact failure at connector
E07 Indoor fan operating failure
*Indoor circuit board failure
4-way valve switching failure
E08 *4-way valve failure *Outdoor circuit board failure
Indoor zero-cross failure
E09 No-refrigerant protection *Service valve not opened *No refrigerant
E10 DC compressor drive circuit failure *Open phase *Outdoor circuit board failure
E11 Outdoor AC fan operating failure *Fan motor failure *Contact failure at connector
*Outdoor circuit board failure
Outdoor system communications failure *Miswiring *Blown fuse *Power relay failure
Outdoor high-voltage SW, OLR operation
E12 *Open phase *Outdoor circuit board failure
Outdoor power supply open phase,
outdoor col freezing *Compressor failure
*Indoor fan system failure *No refrigerant

E13 Freeze-prevention operation
*Low-temperature operation
Other: Timer lamp flashes (3-second intervals).

NOTE: If the operation lamp continues to flash (orange) even when the indoor unit operation selector has been moved
to the OFF position, an indoor unit external ROM failure has occurred. (E14)
After inspection or repair is completed, be sure to move the operation selector to the DEMO position, turn the
power ON, and erase the diagnostics contents.
71
OUTDOOR UNIT LED INDICATION
LED LAMP INDICATION

LED LANPS LIGHT AND SHOW THE PROTECTIVE OPERATION
IN THE OUTDOOR UNIT AND THE TROUBLES CAUGHT BY

SENSOR AS SHOWN BELOW TABLE.
: ON : OFF
ERROR DISPLAY
DETAIL
0 1 2 3 4 5
SENSER FOR COMPRESSOR DISCHARGE TEMP
SENSER FOR HEAT EXCHANGER TEMP
SENSOR FOR BRANCH PIPE (NARROW TUBE)
OUTDOOR TEMP SENSOR
SENSOR FOR BRANCH PIPE (WIDE TUBE)
CURRENT SENSOR
HIC CIRCUIT TROUBLE (CURRENT. TEMP)
OTP DATA TROUBLE
CURRENT PEAK OUT
CURRENT CONTROL TROUBLE
ACTIVE CIRCUIT TROUBLE
COMPRESSOR DISCHARGE TEMP RISE
ZERO-CROSS TROUBLE
DC COMPRESOR ROTATION TROUBLE
DEFECTIVE PHASE OF 3ø 200V
ACTUATION OF COMP INTERNAL THERMOSTAT
ACTUATION OF HIGH PRESSURE SWITCH
MIS-WIRING. MIS-PIPING
ACTUATION OF FREEZE-PROTECTION SWITCH
RESET-COUNT OVER
72
If the self-diagnostics function fails to operate
No indicators illuminate and the

Check the indoor unit.
indoor fan does not turn.
Check the power voltage.
Blown
Is the fuse blown?
Normal Replace the circuit

Replace the controller. board or the fuse.
<Checking the indoor and outdoor units>

Checking the indoor unit
No. Control Check items (unit operation)
1 Set operation selector of indoor unit to The rated voltage must be present between inter-unit cables 1 and 2.
DEMO and start operation using the remote Connect a 5kΩresisto between inter-unit cables 2 and 3. When the
controller. voltage at both ends is measured, approximately 12-15 V DC must
be output and the needle must fluctuate once every 8 seconds.
In addition, insert an LED jig and check that the LED flickers once
every 8 seconds.
If there are no problems with the above, then check the outdoor unit.
Checking the outdoor unit
No. Control Check items (unit operation)
1 Apply the rated voltage between outdoor The control panel LED (red) must illuminate.
unit terminals 1 and 2.
2 Short-circuit the outdoor unit COM terminal The compressor and fan motor must turn ON.
to the T-RUN terminal.
If there are no problems with the above, then check the indoor unit.
TEST/T-RUN terminals
Using the TEST/T-RUN terminals
T-RUN : Test run (compressor and fan motor turn ON.)
TEST/MV : Compresses time to 1/60th (accelerates
operation by 60 times faster than normal).
Fully opens the electric expansion valve.
TEST/MV T-RUN COM
Checking the serial communications

*Control 1 *Control 2
Initial self- short-circiut terminals 2 and 3 on short-circiut terminals 2 and 3 on Probable location of malfunction
diagnostics the indoor unit 3P terminal block. the indoor unit 3P terminal block.
No change Indoor unit circuit board failure
Change: (1) and (3) illuminate, Change: (1) and (3) illuminate,
(1) illuminate Outdoor unit circuit board failure
and (2) flashes. and (2) flashes.
Change: (1) and (3) illuminate, Failure (open circuit, contact failure, etc.)
Change: (1) illuminates
and (3) flashes. in the inter-unit cable
(1) and (3) illuminate,
Indoor unit circuit board failure
and (2) flashes.
Turn the power OFF before performing short circuiting work.

During the self-diagnostics check, the check results are the first indication when the operation switch is moved to OFF
while the indicators are flashing after power ON *DEMO (5 seconds) *ON.
So that the check can be made quickly, indicators flash at first communication after power ON.
Before performing the above checks, perform DEMO operation, and check that AC 220V is output terminals 1 and 2.
If it is not output, there is a failure related to the indoor unit power.
73
<Noise malfunction and electromagnetic interference>
An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external
noise, and is likely to cause electromagnetic interference with nearby wireless devices.
A noise filter is installed for ordinary use, preventing these problems. However, depending on the installation conditions, these
effects may still occur. Please pay attention to the points listed below.
Noise malfunction
This refers to the application of high-frequency noise to the signal wires, resulting in abnormal signal pulses and malfunction.
Locations most susceptible to noise Trouble Correction
1. Locations near broadcast stations Either of the following trouble may occur. (The fundamental concept is to make the
where there are strong 1. The unit may stop suddenly during system less susceptible to noise.)
electromagnetic waves operation. -Insulate for noise or
2. Locations near amateur radio (short 2. Indicator lamps may flicker. distance from the noise source.-
wave) stations 1. Use shielded wires.
3. Locations near electronic sewing 2. Move unit away from the noise source.
machines and arc-welding machines
Electromagnetic interference
This refers to the noise generated by high-speed switching of the microcomputer and compressor. This noise radiates through
space and returns to electric wiring, affecting any wireless devices (televisions, radios, etc.) located nearby.
Locations most susceptible to noise Trouble Correction
1. A television or radio is located near 1. Noise appears in the television 1. Select a separte power source.
the A/C and A/C wiring. picture, or the picture is distorted. 2. Keep the A/C and A/C wiring at least 1
2. The antenna cable for a television or 2. Static occurs in the radio sound. meter away from wireless devices and
radio is located close to the A/C and antenna cables.
A/C wiring. 3. Change the wireless device's antenna
3. Locations where television and radio to a high-sensitivity antenna.
signals are weak. 4. Change the antenna cable to a BS
coaxial cable.
5. Use a noise filter (for the wireless
device.)
6. Use a signal booster.
74
Dalian SANYO Air Conditioner Co.,Ltd.

Sanyo - SAP-CRV243GJH - SAP-KCRV243-303 Service Manual

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TECHNICAL & SERVICE MANUAL

DC INVERTER SPLIT AIR CONDITIONER

4. REFRIGERANT FLOW DIAGRAM 16

10. OPERATION WITHOUT THE REMOTE CONTROL UNIT 65

14. PART LIST 75

Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.

Type Wall mounted type indoor unit

Power Source 240V~50Hz

Voltage rating 240V

Performance Cooling Heating

Capacity kW 0.6-7.9 0.8-9.6

Air circulation (Hi) L/S 305 325

Moisture removal (High) Liters/h 4.0 -

Electrical Rating Cooling Heating

Available voltage range V 216~264

Power input W 1950 2920

Control unit Wireless remote control unit

Timer ON/OFF 24 hours & Daily program, 1- hour OFF

Fan speeds 3 and Auto

Airflow direction (Indoor) Horizontal Manual

Air filter Washable, Anti-Mold

Operation sound Hi/Lo dB-A 47/38

Refrigerant tubing connections Flare type

Refrigerant Narrow tube mm(in.) 6.35(1/4)

tube diameter Wide tube mm(in.) 12.7(1/2)

Refrigerant tube kit Optional

Dimensions & Weight

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Type Wall mounted type indoor unit

Power Source 240V~50Hz

Voltage rating 240V

Air circulation (Hi) L/S 305

Moisture removal (High) Liters/h 4.0

Electrical Rating Cooling

Available voltage range V 216~264

Running amperes A 8.5

Power input W 1950

Control unit Wireless remote control unit

Timer ON/OFF 24 hours & Daily program, 1- hour OFF

Fan speeds 3 and Auto

Airflow direction (Indoor) Horizontal Manual

Air filter Washable, Anti-Mold

Operation sound Hi/Lo dB-A 47/38

Refrigerant tubing connections Flare type

Refrigerant Narrow tube mm(in.) 6.35(1/4)

tube diameter Wide tube mm(in.) 12.7(1/2)

Refrigerant tube kit Optional

Dimensions & Weight

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Type Wall mounted type indoor unit

Power Source 240V~50Hz

Voltage rating 240V

Performance Cooling Heating

Capacity kW 1.2-9.3 1.7-10.4

Air circulation (Hi) L/S 305 325

Moisture removal (High) Liters/h 4.5 *

Electrical Rating Cooling Heating

Available voltage range V 216~264

Power input W 2650 2920