JOHN DEERE WATERLOO

STANDARD
APPROVED FOR SUPPLIER DISTRIBUTION
RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-

A. SCOPE:

To provide a standard covering general line and tube formats. All standards listed are for
reference only. See particular standards for details.

B. FORMAT:

Pro/E: Add tables to a standard format. Tables are _bend_table.tbl

Components of the model (not tracked for service) will be named:

RE123456.asm
RE123456_mis1.prt
RE123456_mis2.prt

C. DETERMINING END ONE:

Listed in order of priority:

End one should be the end that mounts to the tractor first. (Usually this end will
have a special flange or fitting.)
or if no priority
The longest straight length.

D. MATERIAL:

Material, tube OD and Wall will be called out in the table.

E. PAINTING OR PLATING:

If required, will be included in the table, example as follows:

Coat per RES10526 Category B

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 1 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-
F. DATUM SELECTION:

If sealing surface is functional:

The primary datum (Datum A) should be the sealing surface of the fitting or the tube
face that mounts to the tractor first. The secondary datum (Datum B) should be the
straight length of the tube closest to the sealing surface. (See Figure 1.)
The tertiary datum (Datum C) is specified as a datum target point on the line and
should be dimensioned from datum A and B with basic dimensions. (See Figure 3.)
The tertiary point is used to stop rotation of the line. If the clamping area of the tube
is functional:
If a section of tube is to be used for clamping, the straight length associated with the
clamping area of the line will become your tertiary datum.
If no clamped area exists, select a point towards the end of the line.

FIGURE 1

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 2 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-

If the sealing surface of the fitting or tube face is too small to provide good
repeatability for inspection, the primary and secondary datums may need to be
reversed. If the primary datum becomes the straight length of the tube, then a
perpendicularity feature control frame must be added to the sealing surface or tube
face. (See Figure 2.)

FIGURE 2

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 3 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-

G. POSITION AND PROFILE:

Add a posit ion not e per ASME Y1 4 .5 M t o all st raight lengt hs except t he lengt h
specif ied as a dat um ( See Figure 3 ) .

A value f or t he posit ional t olerance is specif ied in t he Posit ional Tolerances Chart
( See Figure 5 ) may be used, but act ual part requirement s should be considered.

If a t ight er t olerance, t han what is recommend, is desired, t hen only t hose st raight
lengt hs where clearance problems are f oreseen should be given a smaller t olerance
band.

Since one st raight lengt h is t o become a dat um, t he number of st raight lengt hs
specif ied should be one less t han t he t ot al.

FIGURE 3

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 4 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-
See figure 4 for datum selection when specifying a flange on end one. A tertiary datum is
not required.

FIGURE 4

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 5 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-
H. GENERAL NOTES:

All notes are on the line formats. Remove any notes that are not appropriate.

1. UNLESS OTHERWISE SPECIFIED LINES PER RES10524

(Note must stay.)

2. ALL NODE POINT COORDINATES ARE BASIC

(Note must stay.)

3. FLAT FACE O-RING SEAL COMPONENTS MUST CONFORM TO JDS 38

(Note stays if applicable.)

4. BRAZE FITTING PER DTW 1239

(Note stays if applicable.)

5. OPTIONAL FORMED TUBE CONNECTION PER SAE J1453

(Note stays, if applicable.)

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES 1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 6 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-

I. CLEANLINESS NOTE:

The cleanliness note will appear in the table.

CLEANLINESS PER JDS-G169 CLASS X.X

TOTAL INTERNAL AREA = X.XXX m2
MAXIMUM ALLOWABLE CONTAMINANT = X.X mg
ABSOLUTE MAXIMUM PARTICLE SIZE = 0.8 mm

For Waterloo Works:

Class 6.4 Hydraulic systems

Class 6.6 Fuel systems

For Engine Works:

Class 6 Air System

Class 6.4 Oil or Fuel System after filter

Class 7 Water System or Fuel/Oil System before filter

J. EXPERIMENTAL BOX:

The following information should appear in the Experimental box in the top left-hand corner.
For Pro/E drawings, add the Experimental box to the Markup. This information will be
removed when drawing is promoted to DESIGN COMPL.

WORKING PRESSURE XXXX bar

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES 1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 7 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-
K. SPECIFYING FITTINGS:

Fitting part numbers will show in the table.

Dash numbers can be used in place of the part numbers.

L. DIMENSIONS REQUIRED ON DRAWING:

Add a Reference Crowflite Length. (See Table)

Add a Reference Total Length of unbent line. (See Table)

M. COORDINATES AXIS and DRAWING LAYOUT:

Show an X, Y, and Z axis for each view. Preferably near the number one end.

The line must be drawn so that at least one section of the tube is true, preferably the first
end.

N. DIAMETRICAL FLATTENING:

Maximum diametrical flattening 20% with bends free of kinks or wrinkles

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES 1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 8 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-

N. REFERENCES:

DTW 782 Section 25 Tube Requirements Including Fittings

ISO 8434-3 Metallic Tube Connections for Fluid Power and

General Use; O-ring Face Seal Fittings

JDS 38 Face Seal Fittings

JDS G-169 Cleanliness Classification for Parts, Assemblies and

Fluids

JDM A28 Fluid Line Tubing

RES10526 Coatings for Tubing

RWS 1330.01 Appearance Standard

SAE J1453 Fitting O-ring Face Seal

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 9 of 1 0
239594RE 2010-12-13 RE
 JOHN DEERE WATERLOO
STANDARD

RES10524

LINE AND TUBE FORMATS

-NOT FOR NEW DESIGN, USE RES331216-

Posit ional Tolerances

Diameter
inch mm Blank
Length
mm
0.1875 4.76 0-924 925-1188 1189-1452 1453-1716 1717-1980 1981-2244 2245-2508 2509-2772
0.2500 6.35 0-885 886-1138 1139-1391 1392-1644 1645-1897 1898-2150 2151-2403 2404-2656
0.3125 7.94 0-906 907-1165 1166-1424 1425-1683 1684-1942 1943-2201 2202-2460 2461-2719
0.3750 9.53 0-955 956-1228 1229-1501 1502-1774 1775-2047 2048-2320 2321-2593 2594-2866
0.5000 12.70 0-1099 1100-1413 1414-1727 1728-2041 2042-2355 2356-2669 2670-2983 2984-3297
0.6250 15.88 0-1274 1275-1638 1639-2002 2003-2366 2367-2730 2731-3094 3095-3458 3459-3822
0.7500 19.05 0-1463 1464-1881 1882-2299 2300-2717 2718-3135 3136-3553 3554-3971 3972-4389
0.8750 22.23 0-1659 1660-2133 2134-2607 2608-3081 3082-3555 3556-4029 4030-4503 4504-4977
1.0000 25.40 0-1862 1863-2394 2395-2926 2927-3458 3459-3990 3991-4522 4523-5054 5055-5586
1.1250 28.58 0-2068 2069-2659 2660-3250 3251-3841 3842-4432 4433-5023 5024-5614 5615-6205
1.2500 31.75 0-2278 2279-2929 2930-3580 3581-4231 4232-4882 4883-5533 5534-6184 6185-6835
1.5000 38.10 0-2698 2699-3469 3470-4240 4241-5011 5012-5782 5783-6553 6554-7324 7325-8095

Position
Tolerance
6 8 10 12 14 16 18 20

FIGURE 5

Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No.
RES1 0 5 2 4
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Term. Code Ver.
2 7 9 0 -0 0 RE1 0
Dec. No. Dec. No. Dec. No. Dec. No. Dec. No. Date Dsgn Cnt rl Page 1 0 of
10
239594RE 2010-12-13 RE