Scribd Logo
Upload

Welcome to Scribd!

  • 32 views

    Eg5010 0 1

    Uploaded by

    Victor Sanchez
    This service bulletin provides instructions for handling cases with diagnostic trouble codes P0420/P0430 for various Toyota models, including Yaris, RAV4, Avensis Verso, Previa, and Tarago. Modifications have been made to the engine ECU software and catalyst coatings. The document describes the production improvements, lists the new part numbers, and provides a field fix procedure that involves replacing exhaust components, inspecting and potentially replacing the catalytic converter, and upgrading the ECU software using a provided CD-ROM.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Eg5010 0 1

    Uploaded by

    Victor Sanchez
    32 views4 pages
    This service bulletin provides instructions for handling cases with diagnostic trouble codes P0420/P0430 for various Toyota models, including Yaris, RAV4, Avensis Verso, Previa, and Tarago. Modifications have been made to the engine ECU software and catalyst coatings. The document describes the production improvements, lists the new part numbers, and provides a field fix procedure that involves replacing exhaust components, inspecting and potentially replacing the catalytic converter, and upgrading the ECU software using a provided CD-ROM.

    Original Title

    EG5010_0_1

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This service bulletin provides instructions for handling cases with diagnostic trouble codes P0420/P0430 for various Toyota models, including Yaris, RAV4, Avensis Verso, Previa, and Tarago. Modifications have been made to the engine ECU software and catalyst coatings. The document describes the production improvements, lists the new part numbers, and provides a field fix procedure that involves replacing exhaust components, inspecting and potentially replacing the catalytic converter, and upgrading the ECU software using a provided CD-ROM.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    32 views4 pages

    Eg5010 0 1

    Uploaded by

    Victor Sanchez
    This service bulletin provides instructions for handling cases with diagnostic trouble codes P0420/P0430 for various Toyota models, including Yaris, RAV4, Avensis Verso, Previa, and Tarago. Modifications have been made to the engine ECU software and catalyst coatings. The document describes the production improvements, lists the new part numbers, and provides a field fix procedure that involves replacing exhaust components, inspecting and potentially replacing the catalytic converter, and upgrading the ECU software using a provided CD-ROM.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Section : Engine

    Ref. No. : EG-5010

    Service Bulletin Date :


    Page :
    May.,2005
    1 of 4

    Area Application : Europe


    Model Name : YARIS, TOYOTA RAV4, AVENSIS VERSO, PICNIC, PREVIA,
    TARAGO
    Model Code : ALL

    Subject : Handling of DTC "P0420/P0430" Case by Models


    This service bulletin is to inform you on how to handle "DTC P0420 / P0430" cases for Yaris, Previa /
    Tarago, RAV4, Avensis Verso / Picnic.
    DESCRIPTION OF PHENOMENON
    • Engine MIL ON.
    • Code P0420 or P0430 in the engine ECU.
    • No influence on driveability or engine performance.
    PRODUCTION IMPROVEMENT
    Yaris:
    Modified Engine ECU software
    RAV4:
    Modified Engine ECU software and modified catalyst coating
    Avensis Verso:
    Modified Engine ECU software and modified catalyst coating
    Previa:
    Modified Engine ECU software and modified catalyst coating
    Part No. Information :
    * Prev. Part No New Part No. Part Name Model Qty
    (Model Code)
    (I) 89661-0D014 89661-0D015 Engine Control Yaris 1
    (I) 89661-0D024 89661-0D025 Computer (SCP10) 1
    (I) 89661-0D210 89661-0D211 1
    (I) 89661-0D220 89661-0D221 1
    (I) 89661-0D070 89661-0D071 Yaris 1
    (SCP12)
    (I) 89661-0D080 89661-0D081 1
    (I) 89661-0D090 89661-0D091 1
    (I) 25051-28040 25051-28041 Exhaust Manifold RAV4 1
    Converter Sub- (ACA20 / ACA21)
    assembly
    (I) - 09991-60504 CD-ROM for 1
    reprogramming
    (I) 89661-44261 89661-44262 Engine Control Avensis Verso 1
    (I) 89661-44271 89661-44272 Computer (ACM20) 1
    25051-28040 25051-28041 Exhaust Manifold 1
    Converter Sub-
    assembly

    OVERSEAS CUSTOMER
    SERVICE TECHNICAL DIV.
    Ref. No. : EG-5010

    Service Bulletin Page : 2 of 4

    * Prev. Part No New Part No. Part Name Model Qty


    (Model Code)
    (I) 25051-28010 25051-28011 Exhaust Manifold Previa 1
    Converter Sub- (ACR30)
    assembly
    - - 09991-60504 CD-ROM for 1
    reprogramming

    * : INTERCHANGABILITY CODE
    Prev. Part New Part PP NP PP NP PP NP

    I (I) NI (NI) S Interchangeable as a set


    Prev. Vehicle New Vehicle PV NV PV NV PV NV

    Production Effective :
    Frame No. Production Date
    SCP10-A327037 June, 2004
    SCP12-A135318 September, 2004
    ACA20-0040480
    ACA21-0196299 September, 2002
    ACA21-6074222
    ACM20-5009839 December, 2002
    ACR30-0226099 April, 2003

    OVERSEAS CUSTOMER
    SERVICE TECHNICAL DIV.
    Ref. No. : EG-5010

    Service Bulletin Page : 3 of 4

    FIELD FIX PROCEDURE


    Depending on the model (model code), perform the field fix procedure(s) shown:
    Model (Model Code) Frame Number Production Date Field Fix
    Yaris All frame numbers up to SCP10- From earliest production date to 2, 4
    (SCP10) A327037 June, 2004
    Yaris All frame numbers up to SCP12- From earliest production date to 2, 4
    (SCP12) A135318 Sept, 2004
    RAV4 All frame numbers up to ACA20- From earliest production date to 1, 3
    (ACA20) 0040480 Sept, 2002
    ACA20-0040480 to ACM20- Sept, 2002 to Aug, 2003 1
    5009839
    RAV4 All frame numbers up to ACA21- From earliest production date to 1, 3
    (ACA21) 0196299 Sept, 2002
    ACA21-0196299 to ACA21- Sept, 2002 to Aug, 2003 1
    0263347
    All frame numbers up to ACA21- From earliest production date to 1, 3
    6074222 Sept, 2002
    ACA21-6074222 to ACA21- Sept, 2002 to Aug, 2003 1
    6098308
    Avensis Verso All frame numbers up to ACM20- From earliest production date to 1, 4
    (ACM20) 5009839 Dec, 2002
    ACM20-5009839 to ACM20- Dec, 2002 to Oct, 2003 1
    5017264
    Previa All frame numbers up to ACR30- From earliest production date to 1, 3
    (ACR30) 0149677 Jan, 2002
    ACR30-0149677 to ACR30- Jan, 2002 to Apr, 2003 1
    0226099

    1. Replace the exhaust manifold converter sub-assembly according to the Part No. Information
    table

    OVERSEAS CUSTOMER
    SERVICE TECHNICAL DIV.
    Ref. No. : EG-5010

    Service Bulletin Page : 4 of 4

    2. Inspect Catalytic Converter efficiency by measuring O2 sensor signals, and replace


    converter if necessary
    (a) Refer to the oxygen sensor output signal waveforms below.

    Waveform of Heated Oxygen Waveform of Heated Oxygen


    Sensor (before Catalyst) Sensor (after Catalyst)
    Normal Catalyst

    Waveform of Heated Oxygen Waveform of Heated Oxygen


    Sensor (before Catalyst) Sensor (after Catalyst)
    Deteriorated Catalyst

    A116481E01

    HINT:
    • In case of normal operating catalyst, the output signal of the rear heated oxygen sensor
    shows very slow activity.
    • If the catalyst has deteriorated, the output signal of the rear heated oxygen sensors
    becomes very similar to that of front heated oxygen sensor.
    • If, based on the sensor signals, you judge catalyst is not working properly, replace catalyst
    and not the O2 sensors.
    3. Upgrade ECU software
    (a) PREVIA ECU upgrade is available only on CD-ROM.
    (b) RAV4 ECU upgrade is available on CD-ROM or with upgrade files available from your
    distributor.
    HINT:
    Detailed procedures for reprogramming ECU's for this issue are available in TSB:
    EG-2003 (Previa) and EG-2004 (RAV4)
    NOTICE:
    • If your diagnosis program card is version 10.0 or later → use CUW 5.0 Version
    • If your diagnosis program card is version 9.0 or 9.1 → use CUW 4.1 Version
    4. Replace Engine ECU

    OVERSEAS CUSTOMER
    SERVICE TECHNICAL DIV.

    You might also like