Cs-C18bka Cu-C18bka
Cs-C18bka Cu-C18bka
Cs-C18bka Cu-C18bka
MAC0303007C3
CONTENTS
Page Page
1 Features 2 11 3-way Valve 37
2 Functions 3 12 Servicing Information 44
3 Product Specifications 6 13 Troubleshooting Guide 48
4 Dimensions 8 14 Technical Data 50
5 Refrigeration Cycle Diagram 10 15 Exploded View 51
6 Block Diagram 11 16 Replacement Parts List 52
7 Wiring Diagram 12 17 Exploded View 53
8 Operation Details 13 18 Replacement Parts List 54
9 Operating Instructions 22 19 Electronic Circuit Diagram 55
10 Installation Instructions 27
1 Features
• High Efficiency • Solar Refreshing Deodorizing Filter
− Remove unpleasant odour from the air
• Compact Design
• Quality Improvement
• Comfort Environment − Gas leakage protection
− 8 hours of sleep mode operation − Prevent compressor reverse cycle
− Air filter with function to reduce dust and smoke − Inner OLP to protect compressor
− Wider range of horizontal discharge air − Noise prevention during soft dry operation
− New Automatic air swing and manual adjusted by − Anti-dew Formation Control (Cooling & Soft Dry)
remote control for horizontal airflow. − Blue Coated Condenser
− High resistance to corrosion.
• Auto Restart
− Random auto restart after power failure for safety restart • Operation Improvement
operation
− Economy mode to reduce electrical power consumption
− Powerful mode to reach the desired room temperature
• Removable and Washable Front Panel quickly
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2 Functions
Remote Control
Self illuminating
button
OFF / ON I TEMP.
Operation OFF / ON Room Temperature Setting
Cooling, Soft Dry, Air Circulation Operation.
MODE • Temperature Setting (16°C to 30°C)
Operation Mode Selection
• AUTO Automatic Operation Mode Automatic Operation
• Operation with 2°C higher than
• COOL Cooling Operation Mode
• standard temperature.
DRY Soft Dry Operation Mode
• Operation with standard temperature.
• FAN Air Circulation Mode
• Operation with 2°C lower than
standard temperature.
FAN SPEED
Indoor Fan Speed Selection
ON-TIMER
• FAN Low Fan Speed OFF-TIMER
Timer Operation Selection
• FAN Medium Fan Speed
• FAN High Fan Speed • 24-hour, OFF / ON Real Timer Setting.
• AUTO Automatic Fan Speed
FAN
TIME
AIR SWING
Time / Timer Setting
Vertical Airflow Direction Control
• Hours and minutes setting.
• Vertical Automatic Airflow
SET
Direction Control and Manual CANCEL
Airflow Direction Control (5 Timer Operation Set / Cancel
stages of adjustment).
• ON Timer and OFF Timer setting and
• Horizontal Automatic Airflow
cancellation.
Direction Control and Manual
Airflow Direction Control (5
stages of adjustment). CLOCK
Clock Setting
POWERFUL • Current time setting.
Powerful Mode Operation OFF/ON
SLEEP
ECONOMY Sleep Mode Operation OFF / ON
Economy Mode Operation OFF/ON
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Indoor Unit
AUTO
OFF / ON
Automatic Operation Button Random Auto Restart Control
• Press for < 5s to operate Automatic • Operation is restarted randomly after
operation mode. power failure at previous setting mode.
(Used when the remote control cannot be used.)
• Press continuously for 5s or < 10s to Anti-Freezing Control
operate Test Run/Pump down. “Beep”
sound will be heard at the 5th second. • Anti-Freezing control for indoor heat
(Used when test running or servicing.) exchanger. (Cooling and Soft Dry)
• Press continuously for 10s and above to
omit or resume the remote control signal Sleep Mode Auto Control
receiving sound. “Beep, beep” sound will • Indoor Fan operates at Low speed.
be heard at the 10th second. • Operation stops after 8 hours.
Operation Indication Lamps (LED)
Indoor Fan Speed Control
• POWER (Green) ........ Lights up in operation,
• High, Medium and Low.
blinks in Automatic
• Automatic Fan Speed Mode
Operation Mode – Cooling : Fan rotates at Hi, Me and
judging. SLo speed. Deodorizing
• SLEEP (Orange) ........ Lights up in Sleep control is available.
Mode Operation. – Soft Dry: Fan rotates at Lo- speed.
• TIMER (Orange) ....... Lights up in Timer Deodorizing control
Setting. is available.
• POWERFUL (Orange) .. Lights up in Powerful
Mode Operation. Airflow Direction Control
• ECONOMY (Green) ..... Lights up in Economy
Mode Operation. • Automatic air swing and manual adjusted
by remote control for vertical and
Operation Mode horizontal airflow.
• Cooling, Soft Dry, Air Circulation and
Automatic Mode. Time Delay Safety Control
• Restarting is inhibited for appro. 3 minutes.
Powerful Operation
• Reaches the desired room temperature 7 Minutes Time Save Control
quickly.
• Cooling Operation only.
Economy Operation
Anti-Dew Formation Control
• To reduce electrical power consumption.
• Anti-Dew Formation Control for indoor
unit discharge area.
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Outdoor Unit
Overload Protector
• Inner protector.
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3 Product Specifications
Unit CS-C18BKA CU-C18BKA
INTAKE
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Note:
• Specifications are subject to change without notice for further improvement.
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4 Dimensions
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6 Block Diagram
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7 Wiring Diagram
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8 Operation Details
8.1. Cooling Mode Operation
Cooling in operation according to Remote Control setting.
• When the compressor is stopped by Remote Control, it restarts after 3 minutes when the Remote Control is turned ON.
• When the setting temperature is reached during cooling operation, the compressor stops and it will not start for 3 minutes.
• The compressor will start automatically if it has stopped for 7 minutes even if the room temperature is between the compressor
ON temperature and OFF temperature.
Anti-Freezing Control
• If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and
indoor heat exchanger is 2.5°C or less for 2 minutes, compressor will stop and restart automatically.
(Time Delay Safety Control is valid)
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When Automatic Fan Speed is selected at Remote Control during cooling operation.
• Fan speed rotates in the range of Hi to Me.
• Deodorizing Control.
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• The unit starts cooling operation until the room temperature reaches the setting temperature set on the Remote Control, and
then Soft Dry operation will start.
• During Soft Dry operation, the Indoor Fan will operate at Lo- speed.
• Once room temperature reaches below Soft Dry OFF temperature. Indoor Fan, Compressor and Outdoor Fan stop for 6
minutes.
• Once the compressor stops, it will not start for 3 minutes during Cooling operation.
Anti-Freezing Control
• Same as Anti-Freezing Control for Cooling Mode operation. (For Soft Dry region, 6 minutes waiting is valid during compressor
stops.)
• Same as Compressor Reverse Rotation Protection Control for Cooling Mode Operation. (For Soft Dry region, 6 minutes waiting
is valid during compressor stops.)
When Automatic Fan Speed is selected at Remote Control during Soft Dry operation.
• Fan speed off and on at Lo- speed.
• Deodorizing Control.
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• The mode judging temperature and standard setting temperature can be increased by 2°C, by open the circuit of JX1 at indoor
electronic controller.
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• If there is a power failure, operation will be automatically restarted after 3 to 4 minutes when the power is resumed.
It will start with previous operation mode and airflow direction.
• Restart time is decided randomly using 4 parameter:-
Intake air temperature, setting temperature, fan speed and Air Swing Blade position.
• Auto Restart Control is not available when Timer or Sleep Mode is set.
• This control can be omitted by open the circuit of JX2. (Refer Circuit Diagram)
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However, if the “Automatic Operation Button” has been pressed the Automatic operation will be activated.
If you do not require this operation, you may change it by using the remote control.
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9 Operating Instructions
SAFETY PRECAUTIONS
■ Installation Precautions ■ Operation Precautions
Before operating, please read the following
“Safety Precautions” carefully.
! Warning ! Warning
● To prevent personal injury, injury to others and This sign warns of death or serious injury.
property damage, the following instructions must be ● Do not install, remove and reinstall the unit by
followed. yourself. ● Do not share outlet.
Improper installation will cause leakage, electric ● Do not insert plug to operate the unit. Do not
● Incorrect operation due to failure to follow instructions shock or fire. Please engage an authorized dealer pull out plug to stop the unit.
will cause harm or damage, the seriousness of which or specialist for the installation work. ● Do not operate with wet hands.
is classified as follow: ● Do not damage or modify the power cord.
● Do not insert finger or other objects into the
indoor or outdoor units.
! Warning ! Caution ● Do not expose directly to cold air for a long
period.
This sign warns of death or serious injury.
● Plug in properly.
● This room air conditioner must be ● Use specified power cord.
earthed.
! Caution Improper grounding could cause
electric shock.
This sign warns of damage to property. ● Ensure that the drainage piping is OFF
connected properly.
Otherwise, water will leak out. ● If abnormal condition (burnt smell, etc.)
occurs, switch off and unplug the power
● The instructions to be followed are classified by the
supply.
following symbols:
● Do not install the unit in a
potentially explosive atmosphere.
Gas leak near the unit could cause
! Caution
fire. This sign warns of injury.
● Do not pull the cord to disconnect the plug.
● Do not wash the unit with water.
This symbol (with a white background) denotes an ● Do not use for other purposes such as
action that is PROHIBITED. preservation.
● Do not use any combustible equipment at
airflow direction.
● Do not sit or place anything on the outdoor
unit.
3
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7 6 5 4
1 Front Panel ● Remote Control Holder
1 Front Panel
2 Air Intake Vent
2 Air Filters
3 Power Supply Cord
3 Air Purifying Filter
4 Air Outlet Vent
1 2 3 456
4 ● Air Purifying Filter
3
ECONOMY POWERFUL POWER SLEEP TIMER
5
1 Auto Operation Button
(when the front panel is opened) 6
3 Powerful Mode Indicator – ORANGE 2 Ground Terminal (Catechin Air Purifying Filter)
(Inside cover)
4 Power Indicator – GREEN
3 Piping
5 Sleep Mode Indicator – ORANGE
4 Connecting Cable
6 Timer Mode Indicator – ORANGE
5 Drain Hose
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2 OF
AU
TO
OL
AU
TO DRY
FA
N
PO A
1 MO
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AU AIR
3 Powerful Mode Operation Button
EC
TO SW ON
IN OM
1 MA G
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ON NU SL
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OF 2
F FAN
SP
4 Room Temperature Setting Button CH
EC TIM
3
SE
EE
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2
K
RE
SE
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CA
(self-illuminating button)
T
AUT
UTO HEA
HEAT COOL DR
DRY FAN
AN CL
OCK NC
EL
AUTO 1.5
1.5 V
AUTO 5 Operation Mode Selection Button V
ON
OFF AUTO
FAN 6 Economy Mode Operation Button 1
TEMP
7 Vertical Airflow Direction Button
3 POWERFUL OFF/ON
! 8 ON-Timer Button
4 1 Slide down the remote control cover completely
5 MODE ECONOMY SLEEP
# 9 OFF-Timer Button
6
AIR SWING
$ 0 Reset Point
2 Insert the batteries
AUTO MANUAL FAN SPEED
7 $ (Press with fine-tipped object to clear the memory) – Be sure the direction is correct
1 2 3
8 ON SET
% – 12.00 at display - flashing
! OFF/ON Button • Set the current time (CLOCK) immediately to
9 OFF CANCEL
^ prevent battery exhaustion.
(self-illuminating button)
TIMER &
0 * @ Sleep Mode Operation Button ● About the batteries
CHECK RESET CLOCK
• Can be used for approximately one year.
( # Fan Speed Selection Button
● Observe the following when replacing the
$ Horizontal Airflow Direction Button batteries
• Replace with new batteries of the same type.
% Timer Set Button • Do not use rechargeable batteries (Ni-Cd).
● Remote Control Signal. • Remove the batteries if the unit is not going to be
• Make sure it is not obstructed. ^ Timer Cancellation Button used for a long period.
• Maximum distance : 10 m.
• Signal received sound. & Time-Setting Button
One short beep or one long beep.
* Clock Button
● Notes for Remote Control.
• Do not throw or drop. ( Remote Control Cover
• Do not get it wet.
• Certain type of fluorescent lamps may affect
signal reception. Consult your dealer.
AU
TO
HE
AT
Cooling Model Heat Pump Model
ON CO
2 1 2 OF
F
AU
OL
TO DRY
FA
AU
AU
TO N
COOL – 26°C ~ 28°C COOL – 26°C ~ 28°C
PO TE FA
WER AN TO
6 FUL MP
DRY – 1°C ~ 2°C DRY – 1°C ~ 2°C
3 MO
DE lower than the lower than the
3 5 AIR EC OF
room temperature
1 room temperature
ON F/O
SW N
IN OM
5 4 OF
ON
1
2
G Y
SL
EE
P
6
HEAT – 20°C ~ 24°C
F FAN
SP
4 • During AUTO Operation, press 3 to select:-
EE
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TIM SE
RE
SE
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CL
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1
OCK
EL
Connect the power supply cord to an independent
• Operation with 2°C higher than the standard
power supply temperature.
2 Open the front panel ■ To start the operation • Operation with the standard temperature.
• Press 1.
• POWER indicator (green) on the indoor unit will light • Operation with 2°C lower than the standard
3 Remove the air filters up. temperature.
AUTO HEAT COOL DRY FAN • To stop, press once more.
AUTO ● Standard Temperature
4 Fit the air purifying filters in place
■ Setting Mode
• Press 2 to select:- Cooling Model
5 Insert the air filters AUTO
FAN Standard
Indoor
temperature Operation temperature
6 Close the front panel Cooling Model
Cooling 25°C
AUTO – Automatic Operation 23°C Soft Dry 22°C
■ Remote Control COOL – Cooling Operation
– To set the current time DRY – Soft Dry Operation
• Once the Automatic Operation is selected, the indoor
FAN – Air Circulation Operation
AIR SWING temperature sensor operates automatically to select
FAN SPEED the desired operation mode with Cooling or Soft Dry.
1 2 3 • After the operation mode has been selected, the
ON SET Heat Pump Model mode does not change.
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■ Setting the Fan Speed ● Use this air conditioner under the following ● Operation Details
• Press 4 to select:- conditions:
FAN – Low Fan Speed COOL – Cooling Operation
FAN – Medium Fan Speed • To set the room temperature at your preference
FAN – High Fan Speed Cooling Model
AUTO cooling comfort.
FAN – Automatic Fan Speed Unit in °C
The speed of the indoor fan is adjusted AUTO – Automatic Operation
automatically according to the operation. DBT: Dry Bulb Temp Indoor Outdoor • Sense indoor temperature to select the optimum
The indoor fan stops occasionally during WBT: Wet Bulb Temp DBT WBT DBT WBT mode.
cooling operation. • Temperature is not displayed on the remote control
Maximum Temperature 32 23 43 26 during AUTO operation.
■ Setting the Vertical Airflow Direction
• Press 5 to select:- Minimum Temperature 16 11 16 11
DRY – Soft Dry Operation
• A very gentle Cooling Operation, prior to
AUTO dehumidification. It does not lower the room
temperature.
Heat Pump Model • During Soft Dry operation, the indoor fan operates at
Low fan speed.
Unit in °C
AUTO • For COOL/DRY operation.
Swing up/down automatically. Indoor Outdoor HEAT – Heating Operation
DBT: Dry Bulb Temp
WBT: Wet Bulb Temp (for Heat Pump Model only)
• For HEAT operation (For Heat Pump DBT WBT DBT WBT
AUTO • Heat is obtained from outdoor air to warm up the
Model only) room. When the outdoor ambient air temperature
Maximum Temperature-Cooling 32 23 43 26
When the discharge air temperature is
(Maximum Temperature-Heating) (30) (-) (24) (18) falls, the heating capacity of the unit might be
low such as at the start of the heating
operation, the air blows at horizontal reduced.
Minimum Temperature-Cooling 16 11 16 11 • Defrosting Operation
level. As the temperature rises, the hot
(Minimum Temperature-Heating) (16) (-) (-5) (-6) Depend on the outdoor temperature, the operation
air blows in a downwards direction.
occasionally stops to melt the frost on the outdoor
unit.
■ Setting the Horizontal Airflow Direction. ● Notes
• Press 6 to select:- FAN – Air Circulation Operation
• If the unit is not going to be used for an extended
period of time, turn off the main power supply. If it is (for Cooling Model only)
left at the ON position, approximately 2.5 W of • When the room temperature reaches the set
Indoor electricity will be used even if the indoor unit has been temperature, operation commences at Low airflow
Horizontal Unit turned off with the remote control. volume. It stops when the room temperature drops to
Airflow • If operation is stopped, then restart immediately, the 2°C below the set temperature.
Direction Remote AUTO
unit will resume operation only after 3 minutes. (It is useful when using a heater).
Control
AUTO
FAN
SETTING THE TIMER • When used together with the timer, the timer has a * Powerful mode indicator (orange) on the indoor
Ensure that the current time is correct before setting the priority. unit will light up.
timer. The timer cannot be set if the time display is * Powerful mode will operate for 15 minutes only.
flashing. Cooling Model • To cancel this operation, press once more.
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TROUBLESHOOTING
■ Normal Operation ■ Call the Dealer Immediately
Is it okay? This is the answer If the following conditions occur, turn off and unplug the
main power supply, and then call the dealer immediately.
• Air conditioner has been restarted, but does not • This is to protect the air conditioner. Wait until the air
operate for 3 minutes. conditioner begins to operate. • Abnormal noise is heard during operation.
• A sound like water flowing can be heard. • This is the sound of refrigerant flowing inside the air • Water or foreign material gets into the remote
conditioner.
control by mistake.
• It seems that fog is coming out from the air • Condensation occurs when the airflow from the air
conditioner. conditioner cools the room. • Water leak from the indoor unit.
• The room has a peculiar odour. • This may be a damp smell emitted by the wall, • Switches or buttons do not operate properly.
carpet, furniture or clothing in the room.
• During Automatic Fan Speed setting, • This is to remove smell emitted by the surroundings. • The circuit breaker switches off frequently.
indoor fan stops occasionally.
• Power supply cord and plug become unusually
• The outdoor unit emits water or steam. • In COOL/DRY operation, moisture in the air warm.
condenses into water on the cool surface of outdoor
unit piping that causes dripping.
• (For Heat Pump Model only) • This is to melt the frost which has accumulated on
Operation stops for about 12 minutes during the outdoor unit (defrosting operating). This will take
heating (The power indicator blinks). no longer than about 12 minutes. Water drips from
the outdoor unit. Wait until this operation ends. (the
power indicator will light up).
(Frost will accumulates on the outdoor unit when the
outdoor temperature is low and humidity is high.)
• (For Heat Pump Model only) • This is to prevent undesired cooling effect during
During heating operation, indoor fan may heating operation.
run at on and off conditions.
■ Abnormal Operation
Is it okay? Please check
• The air conditioner does not operate. • Has the circuit breaker been tripped?
• Has the power plug been removed from the wall
outlet?
• Is the timer being used correctly?
• Air conditioner produces loud noise during • Is the installation work slanted?
operation. • Is the front grille closed properly?
• The air conditioner does not cool or warm • Has the temperature been set incorrectly?
effectively. • Are the filters dirty?
• Are the intake or outlet vents of the outdoor unit
obstructed?
• Are all windows and doors closed?
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10 Installation Instructions
Required tools for Installation Works
1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter
2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench
18 N.m (1.8 kgf.m)
55 N.m (5.5 kgf.m)
65 N.m (6.5 kgf.m)
3. Electric drill, hole core drill 7. Reamer 11. Thermometer 15. Vacuum pump
(ø70 mm)
4. Hexagonal wrench (4 mm) 8. Knife 12. Megameter 16. Gauge manifold
This indication shows the possibility of causing injury or damage to properties only.
Symbol with background white denotes item that is PROHIBITED from doing.
• Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
electrical shock.
4. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6. Use the specified cable (2.5 mm 2) and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no
external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up at connection point of terminal, fire or electrical shock.
8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9. Do not damage or use unspecified power supply cord. Otherwise, it will cause fire or electrical shock.
10. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with
other electrical appliances. Otherwise, it will cause fire or electrical shock.
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1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect.
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
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Attached accessories
INDOOR UNIT
• There should not be any heat source or steam near the
unit.
• There should not be any obstacles blocking the air
circulation.
• A place where air circulation in the room is good.
• A place where drainage can be easily done.
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall,
ceiling, fence or other obstacles.
• Recommended installation height for indoor unit shall be
at least 2.3 m.
OUTDOOR UNIT
• If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
• There should not be any animal or plant which could be
affected by hot air discharged.
• Keep the spaces indicated by arrows from wall, ceiling,
fence or other obstacles.
• Do not place any obstacles which may cause a short
circuit of the discharged air.
• If piping length is over 7.5m, additional refrigerant • This illustration is for explanation purposes only.
should be added as shown in the table. The indoor unit will actually face a different way.
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The mounting wall is strong and solid enough to prevent it from Caution
the vibration. When the wall is hollow, please be sure to use the
sleeve for tube ass’y to prevent dangers caused by
mice biting the connecting cable.
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(This can be used for left rear piping & left bottom piping also.)
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• Secure the cable onto the control board with the holder
(clamper).
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WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.
1. Connect a charging hose with a push pin to the Low and High side of a charging set and the service port of the 3-way valve.
• Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump and vacuum pump adaptor.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to
-76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not
move after approximately five minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at torque of 18 N.m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
• Be sure to check for gas leakage.
CAUTION
• If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure:
• If the leak stops when the piping connections are tightened further, continue working from step 3.
• If the leak does not stop when the connections are retightened, repair the location of leak.
• Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause
frostbite.
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2) Air purging
The air remaining in the Refrigeration cycle which contains
moisture may cause malfunction on the Compressor.
1. To purge the air, push the pin on the Gas side 3-way
valve for three seconds with a Hexagonal wrench and
set it free for one minute.
• Repeat this for three times.
2. To balance the refrigerant, close the low pressure side
valve on the Manifold gauge and release refrigerant
from the piping through service port until the gauge
indicates 0.5 - 0.3 MPa.
3. Set both 3-way valves to open position with the
Hexagonal wrench for the unit operation.
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2. Connecting cable between indoor unit and outdoor unit • Pour a glass of water into the drain tray-styrofoam.
shall be approved polychloroprene sheathed 3 (C18BK, • Ensure that water flows out from drain hose of the indoor
C24BK, XC24BK, V18BK, V24BK, E1818K, E2418K) or 5 unit.
(A18BK, A24BK, W18BK, W24BK) × 2.5 mm2 flexible cord,
type designation 245 IEC 57 or heavier cord.
DISPOSAL OF OUTDOOR UNIT DRAIN WATER Has the heat insulation been carried out at flare nut
connection?
• If a drain elbow is used, the unit should be placed on a
stand which is taller than 3 cm. Is the connecting cable being fixed to terminal board firmly?
• If the unit is used in an area where temperature falls below Is the connecting cable being clamped firmly?
0°C for 2 or 3 days in succession, it is recommended not to
use a drain elbow, for the drain water freezes and the fan Is the drainage OK?
will not rotate. (Refer to “Check the drainage” section)
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11 3-way Valve
3-way Valve (Liquid Side) 3-way Valve (Gas Side)
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Procedure:
1. Recheck the piping connections. 8. Use torque wrench to tighten the service port cap to a
2. Open the valve caps and service port caps for both torque of 18 N.m.
3-way valves. 9. Set the both 3-way valves to the open position.
3. Connect the charging cylinder to the manifold gauge as 10. Mount the valve caps to the 3-way valves.
shown above. 11. Check for gas leakage.
4. Open the valve of the low pressure side of manifold • At this time, especially check for gas leakage from the
gauge counterclockwise for 10 seconds, and then close both 3-way valve’s caps, and from the service port caps.
it.
5. Check for gas leakage.
• Check the flare connections for gas leakage. Caution
6. Purge the air from the system. If gas leakage is discovered in step (3) above, take
the following measures:
• Open the Low pressure side valve of the manifold
a. Re-tighten the connecting portion with torque
gauge. wrenches.
• Press the service port pin with the hexagonal wrench to If the leakage ceases, continue the works from
purge the air for three seconds and then wait for one step (4).
minute. b. Locate and repair the leak. (Gas leak detector)
Repeat this three times or more. Repeat the works from step (1).
7. Balance the refrigerant in the pipings and the indoor
unit.
• Close the Low pressure side valve of the manifold
gauge.
• Press the service port pin with the hexagonal wrench to
release the refrigerant until the gauge indicates 0.1 to
0.3 MPa.
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Procedure:
1. Confirm that both the 3-way valves are set to the open 6. Operate the air conditioner at the cooling cycle and
position. stop it when the gauge indicates 0.1 MPa.
• Remove the valve caps and confirm that the valve caps • If the unit cannot be operated at the cooling (weather is
are in the raised position. rather cool), press the Pump Down switch on the Indoor
• Be sure to use a hexagonal wrench to operate the valve unit.
stems. • So that the unit can be operated.
2. Operate the unit for 10 to 15 minutes. 7. Immediately set the gas side (Low side) 3-way valve to
the close position.
3. Stop operation and wait for 3 minutes, then connect the • Do this quickly so that the gauge ends up indicating 0.1
manifold gauge to the service port of the 3-way valve as 0.3 MPa.
shown above.
• Connect the manifold gauge to the gas side service 8. Disconnect the manifold gauge, and mount both the
port. 3-way valve’s caps and the service port caps.
• Use torque wrench to tighten the service port nut to a
4. Air purging of the charge hose. torque of 18 N.m.
• Open the Low pressure side valve of manifold gauge • Be sure to check for gas leakage.
slightly to purge air from the charge hose.
5. Set the liquid side (High side) 3-way valve to the close
position.
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(Re-installation)
Procedure:
1. Remove the cap nut from 3-way valves. 5. Check for gas leakage.
• Remove the cap nut from 3-way valves after carefully • Check the flare connections for gas leakage.
checked whether the piping connection was properly
and certainly done.
6. Discharge the refrigerant.
• Close the valve on the gas cylinder and discharge the
2. Confirm that valve in both 3-way valves are set to the refrigerant until the gauge indicates 0.1 to 0.3 MPa.
CLOSE.
4. Air purging.
• Open the valve on the gas cylinder.
• Open the valve on the manifold gauge, discharge for
three seconds and wait for one minute. Repeat this
three times.
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Procedure:
1. Confirm that both the 3-way valves are set to the open
position.
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11.1.5. Evacuation
Procedure:
1. Connect the vacuum pump to the manifold gauge’s
centre hose.
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(After Evacuation)
Procedure:
1. Connect the charge hose to the gas charging cylinder. 4. Immediately disconnect the charge hose from the
• Connect the charge hose which you disconnected from 3-way valve’s service port.
the vacuum pump to the valve at the bottom of the • Stopping partway will allow the refrigerant to be
cylinder. discharged.
• If the system has been charged with liquid refrigerant
2. Purge the air from the charge hose. while operating the air conditioner, turn off the air
conditioner before disconnecting the hose.
• Open the valve at the bottom of the cylinder and press
the check valve on the charge set to purge the air. (Be
careful of the liquid refrigerant). The procedure is the 5. Mount the valve caps and the service port caps.
same if using a gas cylinder. • Use a torque wrench to tighten the service port nut.
• Be sure to check for gas leakage.
3. Open the valve (Low side) on the charge set and charge
the system with liquid refrigerant.
• If the system cannot be charged with the specified
amount of refrigerant, it can be charged with a little at a
time (approximately 150g each time) while operating the
air conditioner in the cooling cycle; however, one time is
not sufficient, wait approximately 1 minute and then
repeat the procedure. (pumping down-pin)
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12 Servicing Information
Caution:
• Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use
a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
• Pb free solder will tend to splash when heated too high (about 1100° F/600°C).
• Open the Intake Grille and remove the screw at the front
of the Front Grille. (Fig. 1).
• Remove the 3 caps and 3 screws at the bottom of the
Front Grille. (Fig. 1)
• Remove the Front Grille by releasing the 3 hooks at the
top of the Front Grille. (Fig. 1) Fig. 1
Fig. 2
Fig. 4
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12.2. Cross Flow Fan and Indoor Fan Motor Removal Procedures
Fig. 5
2. Pull out the Drain Hose from outlet to remove the Discharge
Grille. (Fig. 6)
Fig. 6
Fig. 7
Fig. 8
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Fig. 9
8. Push up the Evaporator and pull out the Cross Flow Fan
from shaft. By then, Fan Motor can be taken out. (Fig. 10).
Fig. 10
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When the batteries are inserted for the first time, or the
batteries are replaced, all the indications will blink and the
remote control might not work.
If this happen, remove the cover of the remote control and
you will find a resetting terminal, and by shorting it with a
minus screwdriver, it will return to normal.
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13 Troubleshooting Guide
13.1. Refrigeration cycle system
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of a compressor and a fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard
values for them are shown in the table on the right.
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13.1.1. Relationship between the condition of the air conditioner and pressure and
electric current
Cooling Mode
Condition of the air
conditoner Low Pressure High Pressure Electric current during operation
Inefficient compression
• Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.
• Electric current during operation becomes approximately 20% lower than the normal value.
Insufficient compressing of a compressor • The discharge tube of the compressor becomes abnormally hot (normally 70 to 90°C).
• The difference between high pressure and low pressure becomes almost zero.
• Electric current reaches a high level abnormally, and the value exceeds the limit of an
ammeter. In some cases, a breaker turns off.
Locked compressor
• The compressor has a humming sound.
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14 Technical Data
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15 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
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• All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
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17 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
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(Note)
• All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
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• CS-C18BKA / CU-C18BKA
TEST R54 1k
R48
10k c Q001
1 1 R55
2 2 1k b
BZ
BZ01
e
TO OUTDOOR
YELLOW
THERMOSTAT
H L
BLUE
WHT AC01
YELLOW
or YELLOW
(WHT)
BROWN
CAPACITOR
RY-PWR
ORANGE
BLUE
RED
BLUE
BLUE
R58
MOTOR C13
10k
RED
0.01µ
CAPACITOR
4
3 R59 1k
2
COMPRESSOR 1
C22 R68
YELLOW 0.01µ 10k
POWER SUPPLY
BLK AC02
(BLK)
R06
WHT AC03 24k
(WHT)
RECEIVER
(KR-3)
PH302C CN-RCV
8 IN+ VCC1 1 1
330Ω 2
7 IN- OUT 2 3
0.01µ
6 CO VCC2 3 6.3V
0.01µ 47µ
137k
—
+
5 GND FO 4
INDICATOR
1 8 26
(KR-10) RY-PWR
2 25 R08 R028
CN-DISP
Auto 3 24 43Ω/2W 43Ω/2W
10
(PH) 4 23
9
1 2 CN-DISP 5 22
8
1 7 6 21
D101 2 6
D102 7 20
3 5
D103 9
4 4
5 3
D104
6 2
D105
7 1
IC05
A52A20030R
5 4 3 2 1
CN-STM1
5 4 3 2 1 (ZH5)
VERTICAL
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1 2 3 4 5 6 7
CN-MAIN
R11 1k
C01 R34
0.01µ 10k
C17 + C14
47µ 0.1µ
25V
C02
0.01µ
C20 + C11
100µ 0.01µ
16V
R19 D06
R20 D07 R02 20k
R21 D08
R22 D09
R23 D10 R10 10k R47 C23
510Ω 0.1µ
R24 D11
R25 D12 R29 1k
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
C06 R42
P47/A07
P46/A06
P45/A05
P44/A04
P43/A03
P42/A02
P41/A01
P40/A00
P67
P66
P65
P64
P75
P74
P73
P72
1000p 20k
P71 (MB)
1 48
P50/A8
2 RY-PWR DRIVE SIGNAL STEPPING P70 47
P51/A9 MOTOR AUTO OPERATION
R13 430 TEST RUN
DRIVE P03/NTP3 46 R07 20k
3 SIGNAL
P52/A10 REMOTE CONTROL
R14 620 SOUND P02/NTP2
4 BUZZER 45
P53/A11 R08 C18 R01
R15 620 TIMER SHORTEN
DISPLAY P01/NTP1
5 44 5.1k 0.022µ 100Ω
P54/A12
R16 620 POWER CLOCK INPUT
6 P00/NTP0 43
P55/A13 R32 X01
R17 430
REMOTE-CONTROL Vcc 42 150k
7
P56/A14 COMMAND INPUT
IC01 X1 41
8 P57/A15
A52D0022GB15
OSC
X2 40
9 Vss
4.096 MHz
10 VDD IC 39
(47pF X 2) IC04
C03 + A52PST600DR
0.01µ 11 P30 XT1 38
1.6V
12 P31 XT2 37 R49
100k
Reset 36
13 P32 STEPPING RESET
MOTOR INTAKE AIR TEMP C21 + C12
14 DRIVE POWER AVd0 35 2.2µ 0.01µ
P33 SIGNAL PIPE TEMP
50V
AVref
15 AUTO RESTART GROUND 34
P34 + C07 C28
P22/SCX
P10/ANO
P17/AN7
P16/AN6
P15/AN5
P14/AN4
P13/AN3
P12/AN2
P11/AN1
1.00µ 0.01µ
P20/S1
P21/S0
16 33
P35 16V
Avss
VCC
P36
P23
P24
P25
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
R31
1k
R56
1k
1 8 26 JX1
2 25 R43 1k
3 24 5 D1 SK 4
R09 10k JX2
4 23 RX1
6 D6 CS 3
5 22 R57
6 21 20k 7 GND Vcc 2 JX4
7 20 C05
8 RS R/B 1 0.1µ
9 R41
IC02 24k JX3
A52BR9020F
R37
10k
R40
C04 R30 R33 C08 R38 10k
0.1µ 20k 15k 0.1µ 39k
C15
0.01µ
5 4 3 2 1 4 3 2 1
CN-STM2 (PH) CN-TH
REMOTE CONTROL NO.
5 4 3 2 1 (ZH5)
JX3 JX4 RX1
PIPE TEMP. SENSOR AIR TEMP. SENSOR 0 SHORT SHORT
(20k 3950) (15k 3950) 1 SHORT OPEN
HORIZONTAL 2 OPEN OPEN 10K
3 SHORT OPEN 10K
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CS-C18BKA CU-C18BKA
R020
T02
F001 R026 5 9 D101
CN001 R052 R016 R027
L001 C003 R105
11 4
Z001 C005 R031 10
10 C002 R051 R017 D
9 DB004
C004 + C007 G
8 L101
7 R050 S Q004 C012
6 R015 1
R013
ZD002 +C103
5 R048 R014
4 ZD003 R025
8
3 2
2 TH001 TH002 7
1
D007 R030 R046 C009 C010
6
(XH7-5)
ZD101
CN002 C008 C018 R057
R012
1 + R019
2 3
3 R003 L002 IC101
FAN MOTOR 4 ZD004 R021 I O
5 5V
6 R023 R053 C016 R033 C015
R018 C016
7 e
Q005
b c D045
Q003
PC001 b +
R114 1 4 c D006 C105
R002
ZD005 R008 D013 C011
R024 R034 R054 e
c
PC004
2 3 1 4 b
R116 IC001
PC002 R048 R047
4 1 e D014
R001 R032 C014 C017 R055 Q006 ZD006 ZD007
2 3
R004
feedback
3 2
R118 PC003
1 4
R115 R005
c D002
b
2 3
Q102 e R006
R117 D003
R007
(PH)
CN103
1
2
3
4
5
6
7 R028
e PC005
b R029 4 1
(PH)
CN101
c
1
2 3 2
3 R113
4 R009
5
e Q001
ZD001 R011
+C066 10k
PC006
4.7k b 4 1
R010 c
3 2
R112
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TIMER TABLE
Test Mode
Name Time (When test point Remarks
Short-circuited)
Sleep Mode Waiting 1 hr. 6 sec.
Sleep Mode Operation 8 hrs. 48 sec.
Real Timer 1 hr. 1 min.
10 min. 10 sec.
1 min. 1 sec.
Time Delay Safety Control 2 min. 58 sec. 0 sec.
Forced Operation 60 sec. 0 sec.
Time Save Control 7 min. 42 sec.
Anti-Freezing 4 min. 0 sec.
Auto Mode Judgement 20 sec. 0 sec.
Soft Dry OFF 6 min. 36 sec.
ON 10 min. 60 sec. Soft Dry: 10 min. operation
Cooling 40 sec. 4 sec.
70 sec. 7 sec.
Deodorizing Control 20 sec. 2 sec.
180 sec. 18 sec.
Soft Dry 40 sec. 4 sec.
360 sec. 36 sec.
Comp. Reverse Rotation Detection 5 min. 30 sec. Comp. ON 5 min. and above
2 min. 0 sec.
Comp./ Fan Motor Delay Timer 1.6 sec. 0 sec.
Powerful Mode Operation 15 min. 15 sec.
Random Auto Restart Control 0 ~ 62 sec. 0 ~ 6.2 sec.
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TOP VIEW
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BOTTOM VIEW