Edsg04-841 (1) - FTKS25-35 PDF

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EDSG 04 - 841

- Cooling Only D-Series

EDSG04-841

Split-System
Room Air Conditioners
D-Series
Cooling Only

1.
2.
3.
4.
5.

FTKS25DVM
FTKS35DVM

RKS25GVMG
RKS35GVMG

Features ..................................................................................................2
Power Supply ..........................................................................................8
Functions.................................................................................................9
Specifications ........................................................................................10
Dimensions ...........................................................................................11
5.1 Indoor Units ............................................................................................11
5.2 Outdoor Units .........................................................................................11

6. Wiring Diagrams....................................................................................12
6.1 Indoor Units ............................................................................................12
6.2 Outdoor Units .........................................................................................12

7. Piping Diagrams....................................................................................13
7.1 Indoor Units ............................................................................................13
7.2 Outdoor Units .........................................................................................14

8. Capacity Tables ....................................................................................15


8.1 Cooling only............................................................................................15
8.2 Capacity correction factor by the length of refrigerant piping
(Reference) ............................................................................................16

9. Operation Limit......................................................................................17
10.Sound Level ..........................................................................................18
10.1 Measuring Location ................................................................................18
10.2 Octave Band Level .................................................................................19

11.Electric Characteristics..........................................................................20
12.Installation Manual ................................................................................21
12.1 Indoor Units ............................................................................................21
12.2 Outdoor Units .........................................................................................30

13.Operation Manual..................................................................................38
14.Optional Accessories ............................................................................64
14.1 Option List ..............................................................................................64
14.2 Installation Manual .................................................................................65

Room Air Conditioners D-Series

Features

EDSG04-841

1. Features

Features
Features
< Indoor Unit >

Stylish Flat Design


Higher Energy Saving
High Grade DC Inverter Model
-DC Compressor (Reluctance DC Motor)
-DC Fan Motor (both Indoor and Outdoor Unit)

Quiet Sound Levels


< Outdoor Unit >

Comfortable Functions
Easy Maintenance
Wipe-clean Flat Panel
Removable Drain Pan

Pair/Multi Compatible Indoor Unit


05RAG01B- 7

Stylish Flat Design


New Stylish Flat Design
harmonizes with interiors
and the simple design does
not make you feel the
existence of A/C in your
room.

Sophisticated edge

Simple display

Straight line

05RAG01B- 8

Match with the Interior Design


Installation Example

05RAG01B- 9

Room Air Conditioners D-Series

EDSG04-841

Features

Energy Saving Technology


Swing Compressor
Large Energy Savings
Smooth rotation with little friction and refrigerant gas
compression with little loss, allowing high operation
efficiency

Low Vibrations and Low Noise


Smooth piston motion as if sliding along a groove,
resulting in low vibrations and low noise

High Durability
Few parts rubbing each other during operation,
achieving high performance and reliability

Reluctance DC Motor
Higher efficiency with 2 different torques
magnetic torque of ND magnet
and reluctance torque
Distinctive effect in energy-saving
running in low-frequency zone

Neodymium
magnet

Ferrite
magnet

05RAG01B- 15

Energy Saving Technology


DC Fan Motor
DC motor efficiency

A DC fan motor is
introduced for the first time
in this small class. The
motor features fine rotation
control and improved
energy consumption.

(comparison with a conventional AC motor)

Efficiency (%)

80

DC motor
Approx.

20%

60

increase
40 Approx.

AC motor

40%

20

increase

0
200

300

400

500

600

700

800

900 1000

Motor speed (rpm)

05RAG01B- 16

Energy Saving Functions


ECONO Mode
Decrease the Operating Current
The "ECONO mode" reduces the maximum operating current and power
consumption by approx. 30% during start up etc..
This mode is particularly convenient for energy-saving-oriented users. It
is also a major bonus for those whose breaking capacities do not allow the
use of multiple electrical devices and air conditioners.
It is easily activated from the wireless remote controller by pushing the
ECONO button.
Operation Image

05RAG01B- 21

Room Air Conditioners D-Series

Features

EDSG04-841

Energy Saving Functions


ECONO Mode
Notes
- When this function is ON, the maximum capacity is
also down. (Approx. 20%)
- In case of the multi system connection, the unit drops
maximum capacity to equal level with nominal
capacity in stead of current control.
- This function can only be set when the unit is running.
Pressing the operation stop button causes the
settings to be canceled.
- This function and "POWERFUL operation" cannot be
used at the same time. (Priority is given to POWERFUL
operation.)
05RAG01B- 22

Energy Saving Functions


INTELLIGENT EYE
= Sensing human presence utilizing infrared rays =

Coverage Area
within 7 m (Max)
INTELLIGENT
EYE Sensor

110
Max.
7m

90

05RAG01B- 23

Energy Saving Functions


INTELLIGENT EYE
= Just one push of the [SENSOR] button =

ON

CANCEL

Sensor

OFF
TIMER

05RAG01B- 24

Room Air Conditioners D-Series

EDSG04-841

Features

Energy Saving Functions


INTELLIGENT EYE
= Automatic shift up when sensing no human, intelligently saving energy =

Cooling

Temperature

Energy
Saving
operation

Absence 20min

Power consumption

Normal
operation

Saving
20%!

Back to
normal
operation
when
presence
detected

2C Shift up
Minimum frequency
(34Hz)

Normal
operation

Normal
operation

time

Energy saving
operation
activated

05RAG01B- 25

Airflow Control
6 Steps Airflow Rate
Selectable 6 steps airflow rate
(5 steps and Quiet) make fine
on-demand comfort.

Airflow Setting on the R/C


Indoor Unit Quiet Oper ation

Quiet Operation for Better Sleep

SL

L ML M MH H
Decrease sound level

A sound level step by step decreases


approximately 2 or 3 dB by choosing
smaller airflow setting.

05RAG01B- 27

Quiet Operation
Indoor Unit Quiet Operation
When airflow is set to Quiet through a remote controller,
the operation sound of the indoor unit is reduced by 3dB.
This is a convenient function while studying or sleeping.
Airflow setting button

Auto

Super
Low (SL)

Low
(L)

Middle
(M)

High
(H)

Indoor units fan


<Note>

If the unit operates in SL L or


mode with small air flow,
operating noise is reduced but
cooling / heating capacity is
reduced too.

M
L
SL
Quiet ON

05RAG01B- 28

Room Air Conditioners D-Series

Features

EDSG04-841

Quiet Operation
Outdoor Unit Quiet Operation
Outdoor Unit Quiet Operation button

When QUIET button is


selected, the outdoor units
operation sound reduces by
3dB.
In night time operation, the
unit can be operated with
less nuisance to the
neighborhood.

Lowering the revolution


speed of the
compressor and fan.

3dB down
05RAG01B- 31

Healthy and Clean


Mold Proof Function
After cooling or dry operation, some drain
water remains inside the indoor unit (on
the heat exchanger, the drain pan, etc...).
This moisture causes the generation of
mold.

The "Mold Proof Operation"


reduces the spread of mold,
and decreases nasty odors that
is caused by the mold.

Heat Exchanger

Drain Pan

05RAG01B- 34

Healthy and Clean


Mold Proof Function
Press and hold the "MOLD PROOF" button for 2
seconds in advance.
When the unit turned off after cooling or dry operation,
the unit starts fan
operation at a slow
speed* for
approximately 1 hour.
The fan operation
vaporizes the moisture
inside the unit.

Note) * : the fan rotation speed is slower than the


"Indoor Unit Quiet Operation".

05RAG01B- 35

Room Air Conditioners D-Series

EDSG04-841

Features

Healthy and Clean


Mold Proof Function
Notes
- This function is not designed to remove existing dust
or mold.
- This function is not available when the unit is turned
off using the off timer.
- During this function is operated,
the flaps open a little and
air
the air is blown upward slightly.
Flaps

05RAG01B- 36

Healthy and Clean


Titanium Apatite Photocatalytic
Air-Purifying Filter
It lasts for three years without replacement
if washed about once every six months.
Absorbs microscopic particles, decomposes odours and even deactivates
bacteria and viruses.

ABSORB

REMOVE

05RAG01B- 37

Healthy and Clean


Wipe-clean Flat Panel
Grille Type :
Remove and wash the grille
Current models are

New Flat Panel : Easy to clean without removing the panel


New models are
Also washable after
removing the panel.

05RAG01B- 38

Room Air Conditioners D-Series

Power Supply

EDSG04-841

2. Power Supply

Note:

Indoor Units

Outdoor Units

Power Supply

FTKS25DVM

RKS25GVMG

FTKS35DVM

RKS35GVMG

1, 220-240V, 50Hz
1, 220-230V, 60Hz

Power Supply Intake ; Outdoor Unit

Room Air Conditioners D-Series

EDSG04-841

Functions

Basic Function

Compressor

Comfortable
Airflow

Functions

Inverter (with Inverter Power Control)

Lifestyle
Convenience

Health & Clean

Functions

Air Purifying Filter

Photocatalytic Deodorizing Filter

PAM Control

Air Purifying Filter with Photocatalytic


Deodorizing Function

Oval Scroll Compressor

Swing Compressor

Titanium Apatite Photocatalytic


Air-Purifying Filter

Rotary Compressor

Mold Proof Air Filter

Reluctance DC Motor

Wipe-clean Flat Panel

Power-Airflow Flap

Washable Grille

Power-Airflow Dual Flaps

Mold Proof Operation

Power-Airflow Diffuser

Heating Dry Operation

Wide-Angle Louvers

Good-Sleep Cooling Operation

Vertical Auto-Swing (Up and Down)

24-Hour On/Off Timer

Horizontal Auto-Swing (Right and Left)

Night Set Mode

3-D Airflow

Auto-Restart (after Power Failure)

Comfort Airflow Mode

3-Step Airflow (H/P Only)

Operation Limit for Cooling (CDB)

10
~46

Operation Limit for Heating (CWB)

Comfort Control Auto Fan Speed

Operation

Category

FTKS25/35DVM
RKS25/35GVMG

Category

FTKS25/35DVM
RKS25/35GVMG

3. Functions

Timer
Worry Free
Reliability &
Durability

Self-Diagnosis (Digital, LED) Display

Wiring Error Check

Anticorrosion Treatment of Outdoor Heat


Exchanger

Multi-Split / Split Type Compatible Indoor


Unit

Indoor Unit Quiet Operation

Night Quiet Mode (Automatic)

Outdoor Unit Quiet Operation (Manual)

Flexibility

INTELLIGENT EYE

Flexible Voltage Correspondence

Quick Warming Function

High Ceiling Application

Hot-Start Function

Chargeless

Automatic Defrosting

Either Side Drain (Right or Left)

Automatic Operation

Power Selection

Programme Dry Function

Fan Only

New POWERFUL Operation (Non-Inverter)

Inverter POWERFUL Operation

Priority-Room Setting

Cooling / Heating Mode Lock

HOME LEAVE Operation

ECONO Mode

Indoor Unit On/Off Switch

Signal Reception Indicator

Temperature Display

Another Room Operation

Remote Control 5-Rooms Centralized Controller (Option)

Remote
Controller

10m

Remote Control Adaptor


(Normal Open-Pulse Contact)(Option)

Remote Control Adaptor


(Normal Open Contact)(Option)

DIII-NET Compatible (Adaptor)(Option)

Wireless

Wired

Note: { : Holding Functions


: No Functions

Room Air Conditioners D-Series

Specifications

EDSG04-841

4. Specifications
50Hz 220-230-240V / 60Hz 220-230V
Models

Indoor Units
Outdoor Units

Capacity
Rated (Min.~Max.)
Moisture Removal
Running Current (Rated)
Power Consumption
Rated (Min.~Max.)
Power Factor
COP
Rated (Min.~Max.)
Liquid
Piping
Connections Gas
Drain
Heat Insulation
Max. Interunit Piping Length
Max. Interunit Height Difference
Chargeless
Amount of Additional Charge of
Refrigerant
Indoor Units
Front Panel Color
Airflow Rate

m/min
(cfm)

Type
Motor Output
Speed
Air Direction Control
Air Filter
Running Current (Rated)
Power Consumption (Rated)
Power Factor
Temperature Control
Dimensions (HWD)
Packaged Dimensions (HWD)
Weight
Gross Weight
Operation
H/L/SL
Sound
Outdoor Units
Casing Color
Type
Compressor Model
Motor Output
Type
Refrigerant
Oil
Charge
Type
Refrigerant
Charge
Airflow Rate m/min
(cfm)
Type
Fan
Motor Output
Running Current (Rated)
Power Consumption (Rated)
Power Factor
Starting Current
Dimensions (HWD)
Packaged Dimensions (HWD)
Weight
Gross Weight
Operation
H/L
Sound
Drawing No.
Fan

Note:

FTKS25DVM
RKS25GVMG
2.5 (1.2~3.2)
8,500 (4,050~10,900)
2,150 (1,030~2,750)
1.2
4.0-3.9-3.7 / 4.0-3.9

kW
Btu/h
kcal/h
L/h
A
W

700 (295~1,050)

1,035 (300~1,400)

79.5-78.0-78.8 / 79.5-78.0

94.1-93.8-93.8 / 94.1-93.8

W/W

3.57 (4.07~3.05)

3.38 (4.67~2.86)

mm
mm
mm

6.4
9.5
18.0

6.4
9.5
18.0

m
m
m

Both Liquid and Gas Pipes


25
15
10

Both Liquid and Gas Pipes


25
15
10

g/m

H
M
L
SL
W
Steps

A
W
%
mm
mm
kg
kg

20

20

FTKS25DVM
White
8.7 (307)
6.7 (237)
4.7 (166)
3.9 (138)
Cross Flow Fan
40
5 Steps, Quiet, Auto
Right, Left, Horizontal, Downward
Removable / Washable / Mildew Proof
0.17-0.16-0.15 / 0.17-0.16
35-35-35 / 35-35
93.6-95.1-97.2 / 93.6-95.1
Microcomputer Control
283800195
265855340
9
12

FTKS35DVM
White
8.9 (314)
6.9 (242)
4.8 (169)
4.0 (141)
Cross Flow Fan
40
5 Steps, Quiet, Auto
Right, Left, Horizontal, Downward
Removable / Washable / Mildew Proof
0.19-0.18-0.17 / 0.19-0.18
40-40-40 / 40-40
95.7-96.6-98.0 / 95.7-96.6
Microcomputer Control
283800195
265855340
9
12

dBA

W
L
kg
H
L
W
A
W
%
A
mm
mm
kg
kg

37 / 25 / 22

39 / 26 / 23

RKS25GVMG
Ivory White
Hermetically Sealed Swing Type
1YC23NXD
600
FVC50K
0.375
R-410A
0.80
36.2 (1,278)
25.7 (907)
Propeller
50
3.83-3.74-3.55 / 3.83-3.74
665-665-665 / 665-665
78.9-77.3-78.1 / 78.9-77.3
4.0
550765285
589882363
32
37

RKS35GVMG
Ivory White
Hermetically Sealed Swing Type
1YC23NXD
600
FVC50K
0.375
R-410A
1
33.5 (1,183)
23.4 (826)
Propeller
50
4.81-4.62-4.43 / 4.81-4.62
995-995-995 / 995-995
94.0-93.6-93.6 / 94.0-93.6
5.0
550765285
589882363
34
40

dBA

46 / 43

47 / 44

3D060917

3D060918

The data are based on the conditions shown in the table below.

Cooling
Indoor ; 27CDB/19CWB
Outdoor ; 35CDB/24CWB

10

FTKS35DVM
RKS35GVMG
3.5 (1.4~4.0)
11,900 (4,750~13,650)
3,010 (1,200~3,440)
1.9
5.0-4.8-4.6 / 5.0-4.8

Piping Length

Conversion Formulae

7.5m

kcal/h=kW860
Btu/h=kW3414
cfm=m/min35.3

Room Air Conditioners D-Series

EDSG04-841

Dimensions

5. Dimensions
5.1

Indoor Units

THE MARK () SHOWS PIPING DIRECTION

AIR FLOW(INDOOR )
30MIN.

REAR

800
RIGHT

LEFT

( INCLUDING
MOUNTING PLATE )

50MIN.

50MIN.

197

(SPACEFOR
MAINTENANCE)

195

( SPACE FOR
PERFORMANCE)

FTKS25DVM, FTKS35DVM

(SPACE FOR
MAINTENANCE)

REQUIRED SPACE

SIGNAL RECEIVER
NAME PLATE
283

OPERATION LAMP
TIMER LAMP
INTELLIGENT EYE LAMP

TERMINAL BLOCK
WITH EARTH
TERMINAL

INTELLIGENT EYE SENSOR


BOTTOM

GAS PIPE 9.5Cut


(THE LENGTH OF PIPE OUTSIDE
THE UNIT:ABOUT390)

DRAIN HOSE
(CONNECTING PART
I. D. 14
LIQUID PIPE 6.4CuT
O. D.18
(THE LENGTH OF PIPE OUTSIDE THE HOSE LENGTH OF OUTSIDE
THE UNIT:ABOUT 340)
THE UNIT IS APPROX. 440)

INDOOR UNIT ON/OFF SWITCH


FRONT PANEL FIXED SCREWS
FLAPS
( INSIDE )

ROOM TEMP. THERMISTOR( INSIDE )

SIGNAL TRANSMITTER

49

17

711

13

800

BLADE ANGLE

18

58

UP/DOWN( AUTOMATIC )

163

110

60
50

WALL HOLE FOR EMBEDDED PIPING


65 HOLE

70

STANDARD LOCATIONS OF WALL HOLES

RIGHT/LEFT( MANUAL )

44.5

10

WIRELESS REMOTE CONTROLLER

283

44.5

FAN

COOLING, DRY

180

DAIKIN

WALL HOLE
65 HOLE

( ARC433B47 )
45

5.2

3D047958E

45

Outdoor Units

RKS25GVMG, RKS35GVMG

MINIMUM SPACE FOR AIR PASSAGE

105.5
150

100

50

50

50

100

50

300

13

490

29.5

311

WALL HEIGHT ON AIR OUTLET SIDE


=LESS THAN 1200

150

4 - HOLES FOR ANCHOR BOLTS


(M8 OR M10)

DRAIN OUTLET
(I.D 15.9 HOSE FOR CONNECTION)
574

HANDLE

BRAND NAME LABEL


12

765

63

OUTDOOR AIR THERMISTOR


MANUFACTURE'S
LABEL

LIQUID
STOP VALVE
(6.4CuT)

550

WIRING
INLET

SERVICE
PORT

INDICATION LABEL

196
IN CASE OF REMOVING
STOP VALVE COVER

165

105

285

22

GAS STOP VALVE


(9.5CuT)

3D059795A

Room Air Conditioners D-Series

11

Wiring Diagrams

EDSG04-841

6. Wiring Diagrams
6.1

Indoor Units

FTKS25DVM, FTKS35DVM

FIELD WIRING.
S27

PCB3

S26

PCB1

F1U

~
RECTIFIER

LED1

H1

3.15A

X1M

V1

H1P

H2

LED2
H2P
LED3
H3P

WHT

RED

GRN /

H3

TRANSMISSION
CIRCUIT

BLK

2
3

CAUTION
NOTE THAT OPERATION WILL
RESTART AUTOMATICALLY IF
THE MAIN POWER SUPPLY IS
TURNED OFF AND THEN BACK
ON AGAIN.

YLW

FG
S1W
7

S21

S1
RED

t
HA

R1T

WHT

S35

INTELLIGENT EYE
SENSOR

S28

S32

PCB2

S6

M
M1F

:
:
:
:
:
:
:
:
:
:
:

RED
ORG
YLW
PNK
BLU

S36

FG
F1U
H1P~H3P
M1F
M1S
PCB1~PCB4
R1T, R2T
S1~S38
S1W
X1M

BLU
BRN
ORG

PCB4

OUTDOOR

FRAME GROUND
FUSE
PILOT LAMP
FAN MOTOR
SWING MOTOR
PRINTED CIRCUIT BOARD
THERMISTOR.
CONNECTOR
OPERATION SWITCH
TERMINAL STRIP
PROTECTIVE EARTH

S29
R2T

WIRELESS
REMOTE
CONTROLLER

SIGNAL
RECEIVER

INDOOR

M
M1S

3D046453B

6.2

Outdoor Units

RKS25GVMG, RKS35GVMG
R12T

BRN

L1

BLK

HR1

V2

HN2

RED

GRN/YLW

GRN/YLW

HC3

GRY

HN3

BLU

DB2
~ +

~ _

C74

+
_

C94

+
_

FU2
3.15A

~ _

FU1

IC11

C75

3.15A

+
_

+
_ C95

PCB2

MRCW
S20

S90

S70
6

1 2 34

12

: CAPACITOR
: DIODE BRIDGE
: FUSE
: TRIAC
: INTELLIGENT POWER MODULE
: LIVE
: COIL
: REACTOR
: COMPRESSOR MOTOR
: FAN MOTOR
: MAGNETIC RELAY

WHT
ORG
BRN
BLU
RED

BLK
BLK
BLK
BLK
BLK
BLK

S30
5

S80
C74, C75
C94, C95, C100
DB1, DB2
FU1, FU2, FU3
IC11
IPM1
L
L1
L1R
M1C
M1F
MRCW, MRM10, MRM20

WHT
YLW
ORG
BLU
BRN
RED

outdoor

S40

S80

NOTE
1. REFER TO THE NAMEPLATE FOR THE POWER REQUIREMENTS.

_
W V U

V1

S10

IPM1

HC4

HR2 DB1
~ +

HL3
WHT
BLK
BLK
BLK
BLK
BLK
BLK

V3
E

ORG

ORG

S11

SA1

L
N

HL2

MRM10

HN1

WHT

L1R

RED

L 1
N 2
3

MRM20

BLU

1
2
3

PCB1

YLW

FU3
Z2C HL1 20A

X1M

YLW

HC1

GRY

HC2

BLK

FIELD WIRING.

BLK
BLK

C100

indoor

IN CASE OF
COOLING ONLY
TYPE
N
PCB1, PCB2
Q1L
R1T, R2T, R3T, R12T
S10, S11, S20
S30, S40, S70
S80, S90, S91
HC3, HC4, HL3, HN3

Y1R
M

Y1E

IN CASE OF
HEAT PUMP
TYPE

: NEUTRAL
: PRINTED CIRCUIT BOARD
: OVERLOAD PROTECTOR
: THERMISTOR

: CONNECTOR

1~

R1T R2T R3T


(OUTDOOR)
(DISCHARGE)
(CONDENSER)

SA1
V1, V2, V3
X1M
Y1E
Y1R
Z1C, Z2C

M1F

Q1L

: SURGE ARRESTER
: VARISTOR
: TERMINAL STRIP
: ELECTRONIC EXPANSION VALVE COIL
: REVERSING SOLENOIDE VALVE COIL
: FERRITE CORE
: PROTECTIVE EARTH

Z1C
N=2
U

M1C

3D046707L

Room Air Conditioners D-Series

EDSG04-841

Piping Diagrams

7. Piping Diagrams
7.1

Indoor Units

FTKS25DVM, FTKS35DVM

INDOOR UNIT
MAFFLER ASSY
HEAT EXCHANGER
7.0CuT

7.9CuT

6.4CuT

FIELD PIPING
(6.4CuT)

THERMISTOR
ON HEAT EXCH.

6.4CuT
6.4CuT

CROSS FLOW FAN

M
FAN MOTOR

FIELD PIPING
(9.5CuT)

9.5CuT

REFRIGERANT FLOW
COOLING

4D050757B

Room Air Conditioners D-Series

13

Piping Diagrams

7.2

EDSG04-841

Outdoor Units

RKS25GVMG

OUTDOOR UNIT
OUTDOOR TEMPERATURE
THERMISTOR

9.5CuT

7.0CuT HEAT EXCHANGER


7.0CuT

HEAT EXCHANGER
THERMISTOR

MUFFLER
WITH
FILTER

MOTOR OPERATED
VALVE

6.4CuT 6.4CuT
MUFFLER
WITH
FILTER

9.5CuT

PROPELLER FAN
9.5CuT

. 4.0ID. 2.0CuT

7.0CuT

7.9CuT

FOUR WAY
VALVE
NORMALLY : OFF

9.5CuT

6.4CuT

MUFFLER
WITH
FILTER

LIQUID STOP
VALVE

7.9CuT

MUFFLER
DISCHARGE PIPE
THERMISTOR

9.5CuT

9.5CuT

COMPRESSOR

GAS STOP
VALVE

MUFFLER

ACCUMULATOR

FIELD PIPING
(6.4CuT)

FIELD PIPING
(9.5CuT)
REFRIGERANT FLOW
COOLING

3D047317E

RKS35GVMG
OUTDOOR UNIT
OUTDOOR TEMPERATURE
THERMISTOR

9.5CuT

7.0CuT HEAT EXCHANGER


7.0CuT

4.8CuT MUFFLER
WITH
FILTER

MUFFLER
WITH
FILTER

PROPELLER FAN
9.5CuT

MOTOR OPERATED
VALVE
. 4.0ID. 2.0CuT

HEAT EXCHANGER
THERMISTOR
4.8CuT
6.4CuT 6.4CuT

9.5CuT

FOUR WAY
VALVE
NORMALLY : OFF

9.5CuT

7.9CuT

6.4CuT

MUFFLER
WITH
FILTER

LIQUID STOP
VALVE

7.9CuT

MUFFLER
DISCHARGE PIPE
THERMISTOR

9.5CuT
COMPRESSOR
ACCUMULATOR

9.5CuT
MUFFLER

GAS STOP
VALVE

FIELD PIPING
(6.4CuT)

FIELD PIPING
(9.5CuT)
REFRIGERANT FLOW
COOLING

3D047318F

14

Room Air Conditioners D-Series

EDSG04-841

Capacity Tables

8. Capacity Tables
8.1

Cooling only

FTKS25DVM + RKS25GVMG (50Hz 220-240V / 60Hz 220-230V)


AFR

8.7

BF

0.24

INDOOR

OUTDOOR TEMPERATURE(CDB)

EWB

EDB

20

25

TC

SHC

PI

TC

SHC

PI

TC

SHC

30
PI

TC

SHC

PI

TC

SHC

PI

TC

SHC

PI

14.0

20

2.56

1.93

0.54

2.44

1.87

0.59

2.33

1.82

0.64

2.28

1.79

0.66

2.21

1.76

0.69

2.10

1.70

0.74

16.0

22

2.68

1.90

0.54

2.56

1.84

0.59

2.44

1.79

0.64

2.40

1.77

0.66

2.33

1.74

0.70

2.21

1.69

0.75

18.0

25

2.79

1.99

0.54

2.68

1.94

0.59

2.56

1.89

0.65

2.51

1.87

0.67

2.44

1.84

0.70

2.33

1.80

0.75

19.0

27

2.85

2.11

0.54

2.73

2.06

0.60

2.62

2.01

0.65

2.57

1.99

0.67

2.50

1.96

0.70

2.38

1.92

0.75

22.0

30

3.02

2.03

0.55

2.91

1.99

0.60

2.79

1.95

0.65

2.74

1.93

0.67

2.67

1.91

0.70

2.56

1.86

0.76

24.0

32

3.14

1.98

0.55

3.02

1.94

0.60

2.90

1.90

0.66

2.86

1.89

0.68

2.79

1.86

0.71

2.67

1.83

0.76

Symbols

32

35

40

NOTE:

AFR

: Airflow rate

(m/min.)

BF

: Bypass factor

EWB

: Entering wet bulb temp.

(C)

EDB

: Entering dry bulb temp.

(C)

TC

: Total capacity

(kW)

SHC

: Sensible heat capacity

(kW)

PI

: Power input

(kW)

1. Ratings shown are net capacities which include a deduction for


indoor fan motor heat.
2.
shows nominal (rated) capacities and power input.
3. TC, PI and SHC must be calculated by interpolation using the
figures in the above tables.
(Figures out of the tables should not be used for calculation.)
4. About SHC which are not mentioned on the table, please
calculate them with around values in direct proportion.
5. Capacities are based on the following conditions.
Corresponding refrigerant piping length : 7.5m
Level difference : 0m
6. Airflow rate (AFR) and Bypass factor (BF) are tabulated above.
3D049932B

FTKS35DVM + RKS35GVMG (50Hz 220-240V / 60Hz 220-230V)


AFR

8.9

BF

0.24

INDOOR

OUTDOOR TEMPERATURE(CDB)

EWB

EDB

20

25

TC

SHC

PI

TC

SHC

PI

TC

SHC

PI

TC

SHC

PI

TC

SHC

PI

TC

SHC

PI

14.0

20

3.31

2.33

0.79

3.31

2.33

0.87

3.26

2.30

0.95

3.19

2.27

0.98

3.10

2.22

1.02

2.93

2.13

1.10

16.0

22

3.75

2.44

0.80

3.58

2.35

0.88

3.42

2.27

0.95

3.36

2.24

0.98

3.26

2.19

1.03

3.10

2.11

1.10

18.0

25

3.91

2.52

0.80

3.75

2.44

0.88

3.58

2.36

0.96

3.52

2.33

0.99

3.42

2.29

1.03

3.26

2.21

1.11

19.0

27

3.99

2.63

0.81

3.83

2.55

0.88

3.66

2.48

0.96

3.60

2.45

0.99

3.50

2.40

1.04

3.34

2.33

1.11

22.0

30

4.23

2.52

0.81

4.07

2.46

0.89

3.90

2.39

0.97

3.84

2.36

1.00

3.74

2.33

1.04

3.58

2.26

1.12

24.0

32

4.39

2.45

0.82

4.23

2.39

0.89

4.07

2.33

0.97

4.00

2.30

1.00

3.90

2.27

1.05

3.74

2.21

1.12

Symbols
AFR

: Airflow rate

BF

: Bypass factor

30

32

35

40

NOTE:
(m/min.)

EWB

: Entering wet bulb temp.

(C)

EDB

: Entering dry bulb temp.

(C)

TC

: Total capacity

(kW)

SHC

: Sensible heat capacity

(kW)

PI

: Power input

(kW)

1. Ratings shown are net capacities which include a deduction for


indoor fan motor heat.
2.
shows nominal (rated) capacities and power input.
3. TC, PI and SHC must be calculated by interpolation using the
figures in the above tables.
(Figures out of the tables should not be used for calculation.)
4. About SHC which are not mentioned on the table, please
calculate them with around values in direct proportion.
5. Capacities are based on the following conditions.
Corresponding refrigerant piping length :7.5m
Level difference : 0m
6. Airflow rate (AFR) and Bypass factor (BF) are tabulated above.
3D049933B

Room Air Conditioners D-Series

15

Capacity Tables

8.2

EDSG04-841

Capacity correction factor by the length of refrigerant piping (Reference)


The cooling and the heating capacity of the unit has to be corrected in accordance with the length of
refrigerant piping. (The distance between the indoor unit and the outdoor unit)
< line : cooling capacity>

R-410A (25/35 class)

Capacity correction factor

0.9

Range of the refrigerant


additional charge

0.8

10

15

20

25

Piping length (m)


(R7655)

Note:

16

The graph shows the factor when additional refrigerant of the proper quantity is charged.

Room Air Conditioners D-Series

EDSG04-841

Operation Limit

9. Operation Limit
RKS25GVMG, RKS35GVMG

50

40

30

20

Pull-down period

Continuous operation

Outdoor temp.( CDB)

46

10

10

14
20 23
Indoor temp.( CWB)

Notes:
The graph is based
on the following conditions.
Equivalent piping length
Level difference
Air flow rate

28 30

7.5m
0m
High
4D050467G

Room Air Conditioners D-Series

17

Sound Level

EDSG04-841

10. Sound Level


10.1 Measuring Location
Indoor Unit

Outdoor Unit

1m

0.8m

1m

(R4287)

(R4286)

Note:

1. Operation sound is measured in an anechoic chamber.


2. The data are based on the conditions shown in the table below.
Cooling
Indoor ; 27CDB/19CWB
Outdoor ; 35CDB/24CWB

18

Piping Length
5m

Room Air Conditioners D-Series

EDSG04-841

Sound Level

10.2 Octave Band Level


10.2.1 Indoor Units
FTKS25DVM

FTKS35DVM

70

OVER ALL ( dB )
50/60Hz
50/60Hz
SCALE 220-240/220-230V 220-240/220-230V
(H)
(L)

NC-60

60
NC-50

37

25

( B.G.N IS ALREADY RECTIFIED )

50

OPERATING CONDITIONS
NC-40

POWER SOURCE 220-240/220-230V 50/60Hz

40

JIS STANDARD
STANDARD EXTERNAL STATIC PRESSURE
50/60Hz 220-240/220-230V(H)

NC-30

30

50/60Hz 220-240/220-230V(L)
NC-20

20

APPROXIMATE
THRESHOLD HEARING
FOR CONTINUOUS
NOISE
63

125
250
500 1000 2000 4000
OCTAVE BAND CENTER FREQUENCY (Hz)

OCTAVE BAND SOUND PRESSURE LEVEL


dB(0dB=0.0002 bar)

OCTAVE BAND SOUND PRESSURE LEVEL


dB(0dB=0.0002 bar)

70

50/60Hz
50/60Hz
SCALE 220-240/220-230V 220-240/220-230V
(H)
(L)

60
NC-50

39

26

( B.G.N IS ALREADY RECTIFIED )

50

OPERATING CONDITIONS
NC-40

POWER SOURCE 220-240/220-230V 50/60Hz

40

JIS STANDARD
STANDARD EXTERNAL STATIC PRESSURE
50/60Hz 220-240/220-230V(H)

NC-30

30

50/60Hz 220-240/220-230V(L)
NC-20

20

4D048279B

8000

OVER ALL ( dB )
NC-60

APPROXIMATE
THRESHOLD HEARING
FOR CONTINUOUS
NOISE
63

125
250
500 1000 2000 4000
OCTAVE BAND CENTER FREQUENCY (Hz)

4D048814

8000

10.2.2 Outdoor Units


RKS25GVMG

RKS35GVMG

60
NC-50

SCALE

50/60Hz
220~240V(H)

46

( B.G.N IS ALREADY RECTIFIED )

50

OPERATING CONDITIONS
NC-40

POWER SOURCE

40

220~240V 50/60Hz

JIS STANDARD
NC-30

30
NC-20

20

70

OVER ALL ( dB )
NC-60

APPROXIMATE
THRESHOLD HEARING
FOR CONTINUOUS
NOISE
63

125
250
500 1000 2000 4000
OCTAVE BAND CENTER FREQUENCY (Hz)

Room Air Conditioners D-Series

8000

4D047727G

OCTAVE BAND SOUND PRESSURE LEVEL


dB(0dB=0.0002 bar)

OCTAVE BAND SOUND PRESSURE LEVEL


dB(0dB=0.0002 bar)

70

OVER ALL ( dB )
NC-60

60
NC-50

SCALE

50/60Hz
220~240V(H)

47

( B.G.N IS ALREADY RECTIFIED )

50

OPERATING CONDITIONS
NC-40

POWER SOURCE

40

220~240V 50/60Hz

JIS STANDARD
NC-30

30
NC-20

20

APPROXIMATE
THRESHOLD HEARING
FOR CONTINUOUS
NOISE
63

125
250
500 1000 2000 4000
OCTAVE BAND CENTER FREQUENCY (Hz)

8000

4D047728G

19

Electric Characteristics

EDSG04-841

11. Electric Characteristics


Representative Unit Combination
Indoor Unit

Outdoor Unit

Power Supply
Hz-Volts

Voltage Range

COMP
MCA

MFA

RHz

50-220
50-230
FTKS25DVM

RKS25GVMG

60-230

MAX. 50Hz 264V


MIN. 50Hz 198V

FTKS35DVM

RKS35GVMG

15

51

60-230

FLA

3.2

50

0.20

40

0.14

50

0.22

40

0.14

3.5

MAX. 60Hz 253V


MIN. 60Hz 198V

3.4
4.5

MAX. 50Hz 264V


MIN. 50Hz 198V

50-240
60-220

IFM

FLA

3.4
12

50-220
50-230

OFM
W

3.5

50-240
60-220

RLA

4.3
12

MAX. 60Hz 253V


MIN. 60Hz 198V

15

81

4.1
4.5
4.3

SYMBOLS:

NOTE:

MCA

1. RLA is based on the following conditions.


Indoor temp. 27CDB/19CWB
Outdoor temp. 35CDB.
2. Maximum allowable voltage variation between phases is 2%.
3. Select wire size based on the larger value of MCA.
4. Instead of fuse, use circuit breaker.
5. Be sure to install an earth leak detector. (One that can handle
higher harmonics.)
(This unit uses an inverter, which means that it must be used an
earth leak detector capable handling high harmonics in order to
prevent malfunctioning of the earth leak detector itself.)

: MIN. CIRCUIT AMPS (A)

MFA

: MAX. FUSE AMPS (A)

RLA

: RATED LOAD AMPS (A)

OFM

: OUTDOOR FAN MOTOR

IFM

: INDOOR FAN MOTOR

FLA

: FULL LOAD AMPS (A)

: FAN MOTOR RATED OUTPUT (W)

RHz

: RATED OPERATING FREQUENCY (Hz)


3D049941B
3D049942B

20

Room Air Conditioners D-Series

EDSG04-841

Installation Manual

12. Installation Manual


12.1 Indoor Units

Safety Precautions
Read these Safety Precautions carefully to ensure correct installation.
This manual classifies the precautions into WARNING and CAUTION.
Be sure to follow all the precautions below: they are all important for ensuring safety.
WARNING

Failure to follow any of WARNING is likely to result in such grave consequences as death or serious injury.

CAUTION

Failure to follow any of CAUTION may result in grave consequences in some cases.

The following safety symbols are used throughout this manual:


Be sure to observe this instruction.

Be sure to establish an earth connection.

Never attempt.

After completing installation, test the unit to check for installation errors. Give the user adequate instructions
concerning the use and cleaning of the unit according to the Operation Manual.

WARNING
Installation should be left to the dealer or another professional. Improper installation may cause water leakage, electrical shock, or fire.
Install the air conditioner according to the instructions given in this manual. Incomplete installation may cause water leakage, electrical shock, or fire.
Be sure to use the supplied or specified installation parts. Use of other parts may cause the unit to come to lose, water leakage, electrical shock, or fire.
Install the air conditioner on a solid base that can support the weight of the unit. An inadequate base or incomplete installation may cause injury in the event the unit falls off the base.
Electrical work should be carried out in accordance with the installation manual and the national electrical wiring
rules or code of practice. Insufficient capacity or incomplete electrical work may cause electrical shock or fire.
Be sure to use a dedicated power circuit. Never use a power supply shared by another appliance.
For wiring, use a cable length enough to cover the entire distance with no connection. Do not use an extension cord.
Do not put other loads on the power supply, use a dedicated power circuit. (Failure to do so may cause abnormal heat, electric shock or fire.)
The power supply wire class for the receptacle for the outdoor unit must be polychlorinated vinyl insulation or higher. (IEC60057: No. 245 wire)

Use the specified types of wires for electrical connections between the indoor and outdoor units. When installing
wiring for the outdoor unit, after cutting the wires for each connection point, a length of 3mm or longer is required.
Firmly clamp the interconnecting wires so their terminals receive no external stresses. Incomplete connections or clamping may cause terminal overheating or fire.

After connecting interconnecting and supply wiring be sure to shape the cables so that they do not put undue force on the electrical covers or panels.
Install covers over the wires. Incomplete cover installation may cause terminal overheating, electrical shock, or fire. When electrical appliances are connected in Y formation,
if the power supply is damaged in some way, to avoid danger the power supply must be replaced by the maker or by someone with an equivalent certification.

When installing or relocating the system, be sure to keep the refrigerant circuit free from substances other than the specified
refrigerant (R410A), such as air. (Any presence of air or other foreign substance in the refrigerant circuit causes an abnormal pressure rise or rupture, resulting in injury.)
The installation height from the floor must be over 1.8m.
If any refrigerant has leaked out during the installation work, ventilate the room.
(The refrigerant produces a toxic gas if exposed to flames.)

After all installation is complete, check to make sure that no refrigerant is leaking out.
(The refrigerant produces a toxic gas if exposed to flames.)

During pump-down, stop the compressor before removing the refrigerant piping. If the compressor is still running and the shut-off valve is open during
pump-down, air will be sucked in when the refrigerant piping is removed, causing abnormal pressure in the freezer cycle which will lead to breakage and even injury.

During installation, attach the refrigerant piping securely before running the compressor. If the compressor is not attached and the shut-off valve
is open during pump-down, air will be sucked in when the compressor is run, causing abnormal pressure in the freezer cycle which will lead to breakage and even injury.

Be sure to establish an earth. Do not earth the unit to a utility pipe, arrester, or telephone earth.
Incomplete earth may cause electrical shock, or fire. A high surge current from lightning or other sources may cause damage to the air conditioner.

Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in electric shocks, or fire.

CAUTION
Do not install the air conditioner in a place where there is danger of exposure to inflammable gas leakage.
If the gas leaks and builds up around the unit, it may catch fire.

Establish drain piping according to the instructions of this manual. Inadequate piping may cause flooding.
Tighten the flare nut according to the specified method such as with a torque wrench.
If the flare nut is tightened too hard, the flare nut may crack after a long time and cause refrigerant leakage.

Room Air Conditioners D-Series

21

Installation Manual

EDSG04-841

Accessories
A Mounting plate
B

Mounting platefixing screws


M4 25L

D Wireless remote controller

E Remote controller holder

J Insulation tape

Fixing screws for remote


F
controller holder M3 20L

K Operation manual

G AAA dry-cell batteries

L Installation manual

C Titanium Apatite

Photocatalytic
Air-Purifying Filter

Indoor unit fixing screws


M4 12L

Choosing an Installation Site


Before choosing the installation site, obtain user approval.

1.

Indoor unit.

1)
2)
3)
4)
5)
6)
7)

The indoor unit should be sited in a place where:


the restrictions on installation specified in the indoor unit installation drawings are met,
both air intake and exhaust have clear paths met,
the unit is not in the path of direct sunlight,
the unit is away from the source of heat or steam,
there is no source of machine oil vapour (this may shorten indoor unit life),
cool (warm) air is circulated throughout the room,
the unit is away from electronic ignition type fluorescent lamps (inverter or rapid start type) as they may shorten the
remote control range,
8) the unit is at least 1 metre away from any television or radio set (unit may cause interference with the picture or sound).
9) install at the recommended height (1.8m).

2.

Wireless remote controller.


1) Turn on all the fluorescent lamps in the room, if any, and find the site where remote control signals are properly
received by the indoor unit (within 7 metres).

Installation Tips
<When there is no work space because the unit is close to ceiling>

1. Removing and installing front panel.

Removal method

Caution

Hook fingers on the panel protrusions on the left and right of the main body,
and open until the panel stops. Slide the front panel sideways to disengage
the rotating shaft. Then pull the front
panel toward you to remove it.

1) Push up.

Be sure to wear protection gloves.

Place both hands under the center of the front


grille, and while pushing up, pull it toward you.

2) Pull toward you.

Installation method
1) Install the front grille and firmly engage the upper hooks (3 locations).
2) Install 2screws of the front grille.
3) Install the air filter and then mount the front panel.

Installation method
Push the
rotating shaft
of the front
panel into the
groove.

3. How to set the different


addresses.

2. Removing and installing front grille.

Removal method
1) Remove front panel to remove the air filter.
2) Remove the front grille.
3) In front of the
mark of the front grille,
there are 3 upper hooks. Lightly pull the
front grille toward you with one hand, and
push down on the hooks with the fingers of
your other hand.

mark area
(3 locations)

Upper hook

Lightly pull the front


grille toward you with
one hand, and push
down on the hooks with
the fingers of your other
hand. (3 locations)

Push
down.

Upper hook

Upper hook

ADDRESS

When two indoor units are


installed in one room, the
two wireless remote
controllers can be set for
different addresses.
1) In the same way as when
connecting to an HA
system, remove the metal
plate electrical wiring
cover.
2) Cut the address jumper
(JA) on the pindted circuit
board.
3) Cut the address jumper
(J4) in the remote control.

JA

Align the tabs of the front panel with the


grooves, and push all the way in. Then close
slowly. Push the center of the lower surface
of the panel firmly to engage the tabs.

JA ADDRESS
EXIST
CUT

1
2

J4

J4 ADDRESS
EXIST
CUT

22

1
2

Room Air Conditioners D-Series

EDSG04-841

Installation Manual

Indoor Unit Installation Drawings


How to attach the indoor unit.
Hook the claws of the bottom frame
to the mounting plate.
If the claws are difficult to hook,
remove the front grille.
How to remove the indoor unit.
Push up the marked area (at the
lower part of the front grille) to
release the claws. If it is difficult to Front grille
release, remove the front grille.

A Mounting plate

A Mounting
plate

Clip

Bottom frame

Mark (rear side)

The mounting plate


should be installed on a
wall which can support the
weight of the indoor unit.
B Mounting platefixing
screws M4 25L (6)

Caulk
pipe hole
gap
with putty.

30 mm or more from ceiling

Cut thermal insulation


pipe to an appropriate
length and wrap it with
tape, making sure that no
gap is left in the insulation
pipes cut line.

Front panel

50 mm or more from walls


(on both sides)

Wrap the insulation pipe with


the finishing tape from bottom
to top.
Intelligent-eye sensor

Air filters

C Titanium Apatite Photocatalytic


Air-Purifying Filter (2)
Titanium Apatite
Photocatalytic
Air-Purifying Filter

Service lid
Opening service lid
Service lid is opening/closing type.
Opening method
1) Remove the service lid screws.
2) Pull out the service lid diagonally
down in the direction of the arrow.
3) Pull down.

Air filter

Filter frame

Tab

D Wireless
remote controller

F Fixing screws for


remote controller
holder M3 20L (2)

Before screwing the remote


controller holder to the wall,
make sure that control
signals are properly
received by indoor unit.
E
Remote
controller holder

Intelligent-eye Sensor
Caution
1) Do not hit or violently push the intelligent-eye sensor. This can lead to damage and malfunction.
2) Do not place large objects near the sensor. Also keep heating units or humidifiers outside the
sensors detection area.

Room Air Conditioners D-Series

23

Installation Manual

EDSG04-841

Indoor Unit Installation


1.

Installing the mounting plate.


The mounting plate should be installed on a wall which can support the weight of the indoor unit.
1) Temporarily secure the mounting plate to the wall, make sure that the panel is completely level, and mark
the boring points on the wall.
2) Secure the mounting plate to the wall with screws.
Recommended mounting-plate retention spots and dimensions
450

Recommended
mounting - plate
retention spots
(6 spots in all)

100

400

(Bolt size : M10)

135

110
65
60

65
130
220

60

44.5

Use tape
measure
as shown.
Position the
end of a tape
measure at

131.5
44.5 87

283

47.5

46.5

(Bolt size : M10)

50.5

80

141.5

b Place a leveler
on raised tab.

110

50
800

Drain hose
position

Throughthe-wall
hole 65mm

Liquid pipe end Keep here the piece cut out


from the unit for piping
Gas pipe end

* The removed pipe port cover can be


kept in the mounting plate pocket.

Removed pipe
port cover

A Mounting plate

2.

Boring a wall hole and installing wall embedded pipe.


For walls containing metal frame or metal board, be sure to use a wall
embedded pipe and wall cover in the feed-through hole to prevent
possible heat, electrical shock, or fire.
Be sure to caulk the gaps around the pipes with caulking material to
prevent water leakage.
1) Bore a feed-through hole of 65 mm in the wall so it has a down slope
toward the outside.
2) Insert a wall pipe into the hole.
3) Insert a wall cover into wall pipe.
4) After completing refrigerant piping, wiring, and drain piping, caulk pipe
hole gap with putty.

24

Inside
Wall embedded pipe
(field supply)

Outside
Caulking

65

Wall hole cover


(field supply)
Wall embedded pipe
(field supply)

Room Air Conditioners D-Series

EDSG04-841

Installation Manual

Indoor Unit Installation


3.

Installing indoor unit.


3-1. Right-side, right-back, or right-bottom piping.
1) Attach the drain hose to the
underside of the refrigerant pipes
with an adhesive vinyl tape.
2) Wrap the refrigerant pipes and
Remove pipe port cover
drain hose together with an
here for right-side piping. Right-bottom
piping
insulation tape.
Remove pipe port cover
here for right-bottom piping.

3) Pass the drain hose and


refrigerant pipes through the wall
hole, then set the indoor unit on
the mounting plate hooks by
using the markings at the top of
the indoor unit as a guide.

Right-back piping
Bind coolant pipe
and drain hose
together with
insulating tape.

A Mounting plate

4) Open the front panel, then


Hang indoor units hook here.
open the service lid. (Refer to
Installation tips)
5) Pass the interconnecting
A Mounting plate
wires from the outdoor unit
When stripping the
ends of interconnecting
in advance, bind
Interconnecting
through the feed-through wall wires
right ends of wires with
wires
insulating tape.
hole and then through the
Wire guide
back of the indoor unit. Pull
them through the front side.
Bend the ends of tie wires upward for easier work in advance.
(If the interconnecting wire ends are to be stripped first, bundle
wire ends with adhesive tape.)
6) Press the bottom frame of the indoor unit with both hands to
set it on the mounting plate hooks. Make sure that the wires do
not catch on the edge of the indoor unit.

3-2. Left-side, left-back, or left bottom piping.


1) Attach the drain hose to the
underside of the refrigerant
pipes with adhesive vinyl
tape.

Remove pipe
port cover
here for leftside piping.

Remove pipe port cover here for left-bottom piping.

Left-side
piping
Left-back
piping

Left-bottom piping

2) Be sure to connect the drain


hose to the drain port in place
of a drain plug.

Room Air Conditioners D-Series

How to set drain plug


ap
No g

Do not apply lubricating


oil (refrigerant machine
oil) when inserting.
Application of causes
deterioration and drain
leakage of the plug.
Insert a hexagon wrench (4 mm)

25

Installation Manual

EDSG04-841

Indoor Unit Installation


3) Shape the refrigerant pipe along the pipe path marking on the
mounting plate.
4) Pass drain hose and refrigerant pipes through the wall hole,
then set the indoor unit on mounting plate hooks, using the
markings at the top of indoor unit as a guide.

Drain
hose

A Mounting plate

Caulk this hole


with putty or
caulking material.

Bind with plastic


tape.

Wrap insulating tape around the bent portion


of refrigerant pipe.
Overlap at least half the width of the tape
with each turn.

5) Pull in the interconnecting wires.


6) Connect the inter-unit piping.
7) Wrap the refrigerant pipes and drain hose together with insulation
tape as right figure, in case of setting the drain hose through the back
of the indoor unit.
8) While exercising care so that the
A
Mounting
Drain hose
plate
interconnecting wires do not catch
Refrigerant
indoor unit, press the bottom edge of
pipes
indoor unit with both hands until it is
firmly caught by the mounting plate
Bottom frame
hooks. Secure indoor unit to the
H M4 12L (2 point)
mounting plate with the screws (M4 12L).
3-3. Wall embedded piping.
Follow the instructions given under
Insert drain hose
to this depth so
it wont be pulled
out of drain pipe.

Left-side, left-back, or left bottom piping


1) Insert the drain hose to this
depth so it wont be pulled out
of the drain pipe.

4.

Inner wall

50 mm
or more

Outer wall

Drain hose
Vinyl chloride
drain pipe
(VP-30)

Wiring.
With a Multi indoor unit , install as described in the installation
manual supplied with the Multi outdoor unit.
1) Strip wire ends (15 mm).
Terminal block
Electrical component box
2) Match wire colours with
Shape wires so
terminal numbers on indoor
that the service
lid will fit securely.
and outdoor units terminal
blocks and firmly screw wires
Firmly secure wire retainer
so that wires sustain no
to the corresponding terminals.
Use the
external stress.
specified
3) Connect the earth wires to the
Wire retainer
wire type.
corresponding terminals.
4) Pull wires to make sure that they are securely latched up, then retain wires with wire retainer.
5) In case of connecting to an adapter system. Run the remote control
cable and attach the S21. (Refer to 5. When connecting to an HA
Firmly fix the wires with
system.)
the terminal screws.
Outdoor unit
6) Shape the wires so
When wire length exceeds
that the service lid
10 m, use 2.0-mm wires.
fits securely, then
Power
Safety
Indoor
close service lid.
Earth leakage
breaker
supply
unit
1 23

LN

1
2
3

15A

Firmly fix the wires with


the terminal screws.

H05VV

circuit breaker

50Hz 220V - 240V


60Hz 220V - 230V

Earth

Warning
1) Do not use tapped wires, stand wires, extensioncords, or starbust
connections, as they may cause overtheating, electrical shock,or fire.
2) Do not use locally purchased electrical parts inside the product. (Do not branch the power
for the drain pump, etc., from the terminal block.) Doing so may cause electric shock or fire.

26

Room Air Conditioners D-Series

EDSG04-841

Installation Manual

Indoor Unit Installation


5.

When connecting to an HA system.


1)
2)
3)
4)

Remove the front grille. (2 screws)


Remove the electrical wiring box. (1 screw)
Remove the metal plate electrical wiring cover. (3 tabs)
Attach the connection cord to the S21 connector and pull the
harness out through the notched part in the figure.
5) Replace the electrical wiring cover as it was, and pull the harness
around, as shown in the figure.
Tab

Notched part

Push
Slide

HA cord

HA connector
(S21)

Slide
3) Remove the metal
plate electrical
wiring cover.

6.

Screw
Pull
Tab

4) Attach the connection cord to


the S21 connector and pull the
harness out through the
notched part in the figure.

5) Replace the electrical


wiring cover as it was,
and pull the harness
around, as shown
in the figure.

Drain piping.
The drain hose should
be inclined downward.

1) Connect the drain hose, as described


right.

No trap is permitted.
Do not put the end
of the hose in water.

3) When drain hose requires extension,


obtain an extension hose commercially
available.
Be sure to thermally insulate the indoor
section of the extension hose.

Indoor unit
drain hose

18

2) Remove the air filters and pour some


water into the drain pan to check the water
flows smoothly.

Extension drain hose

Heat insulation tube


(Field supply)

18

4) When connecting a rigid polyvinyl chloride pipe (nominal diameter


13 mm) directly to the drain hose attached to the indoor unit as with
embedded piping work, use any commercially available drain
socket (nominal diameter 13 mm) as a joint.

Drain hose supplied with


the indoor unit

Room Air Conditioners D-Series

Commercially available drain


socket
(nominal diameter 13 mm)

Commercially available rigid


polyvinyl chloride pipe
(nominal diameter 13 mm)

27

Installation Manual

EDSG04-841

Refrigerant Piping Work


With a Multi indoor unit

1.

, install as described in the installation manual supplied with the Multi outdoor unit.

Flaring the pipe end.


1) Cut the pipe end with a pipe cutter.
2) Remove burrs with the cut surface facing downward
so that the chips do not enter the pipe.
3) Put the flare nut on the pipe.
4) Flare the pipe.
5) Check that the flaring is properly made.

(Cut exactly at
right angles.)

Remove burrs

Flaring
Set exactly at the position shown below.
A

Die

Flare tool for R410A

Conventional flare tool

Clutch-type

Clutch-type (Rigid-type) Wing-nut type (Imperial-type)

0 ~ 0.5 mm

1.0 ~ 1.5 mm

1.5 ~ 2.0 mm

Check
Flares inner
surface must
be flaw-free.

The pipe end must


be evenly flared in
a perfect circle.
Make sure that the
flare nut is fitted.

Warning
1) Do not use mineral oil on flared part.
2) Prevent mineral oil from getting into the system as this would reduce the lifetime of the units.
3) Never use piping which has been used for previous installations. Only use parts which are delivered with the unit.
4) Do never install a drier to this R410A unit in order to guarantee its lifetime.
5) The drying material may dissolve and damage the system.
6) Incomplete flaring may cause refrigerant gas leakage.

2.

Refrigerant piping.
CAUTION

1) Use the flare nut fixed to the main unit. (To prevent cracking of the flare nut by aged deterioration.)
2) To prevent gas leakage, apply refrigeration oil only to the inner surface of the flare. (Use refrigeration oil for R410A.)
3) Use torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage.
Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand. Then tighten them fully with the torque wrenches.
[Apply oil]
Do not apply refrigeration
oil to the outer surface.

[Tighten]
Apply refrigeration oil to the

Torque wrench

inner surface of the flare.

Flare nut tightening torque


Gas side
Liquid side
3/8 inch
1/4 inch
32.7-39.9N m
14.2-17.2N m
(333-407kgf cm)
(144-175kgf cm)

Flare nut
Spanner

Do not apply refrigeration oil to the flare


nut avoid tightening with over torque.

Piping union
Flare nut

2-1. Caution on piping handling.


1) Protect the open end of the pipe against dust and moisture.
Rain
2) All pipe bends should be as gentle as possible. Use a pipe
bender for bending.
(Bending radius should be 30 to 40 mm or larger.)
2-2. Selection of copper and heat insulation materials.
When using commercial copper pipes and fittings, observe the following:
1) Insulation material: Polyethylene foam
Heat transfer rate: 0.041 to 0.052 W/mK (0.035 to 0.045 kcal/(mh C))
Refrigerant gas pipes surface temperature reaches 110C max.
Choose heat insulation materials that will withstand this temperature.
2) Be sure to insulate both the gas and liquid piping and to provide
insulation dimensions as below.

If no flare cap is
available, cover
the flare mouth
with tape to keep
dirt or water out.

Inter-unit wiring
Gas pipe

Liquid pipe

Gas pipe
insulation

Liquid pipe
insulation
Finishing tape

Gas side

Liquid side

20/25/35 class

Gas pipe thermal insulation


20/25/35 class

O.D. 9.5mm

O.D. 6.4mm

Thickness 0.8mm

Thickness 0.8mm

Wall

Be sure to
place a cap.

Drain hose

Liquid pipe
thermal insulation
I.D. 8-10mm

I.D. 12-15mm
Thickness 10mm Min.

3) Use separate thermal insulation pipes for gas and liquid refrigerant pipes.

28

Room Air Conditioners D-Series

EDSG04-841

Installation Manual

Trial Operation and Testing


1.

Trial operation and testing.


1-1 Measure the supply voltage and make sure that it falls in the specified range.
1-2 Trial operation should be carried out in either cooling or heating mode.
For Heat pump

In cooling mode, select the lowest programmable temperature; in heating mode, select the highest
programmable temperature.
1) Trial operation may be disabled in either mode depending on the room temperature.
Use the remote control for trial operation as described below.
2) After trial operation is complete, set the temperature to a normal level (26C to 28C in cooling mode, 20C
to 24C in heating mode).
3) For protection, the system disables restart operation for 3 minutes after it is turned off.
For Cooling only

Select the lowest programmable temperature.


1) Trial operation in cooling mode may be disabled depending on the room temperature.
Use the remote control for trial operation as described below.
2) After trial operation is complete, set the temperature to a normal level (26C to 28C).
3) For protection, the system disables restart operation for 3 minutes after it is turned off.

1-3 Carry out the test operation in accordance with the operation manual to ensure that all functions and
parts, such as louver movement, are working properly.
The air conditioner requires a small amount of power in its standby mode. If the system is not to be used for
some time after installation, shut off the circuit breaker to eliminate unnecessary power consumption.

If the circuit breaker trips to shut off the power to the air conditioner, the system will restore the original
operation mode when the circuit breaker is opened again.

Trial operation from remote controller.


1) Press ON/OFF button to turn on the system.
2) Simultaneously press centre of TEMP button and MODE button.
3) Press MODE button twice.
( will appear on the display to indicate that Trial Operation mode is selected.)
4) Trial run mode terminates in approx. 30 minutes and switches into normal mode. To quit a trial
operation, press ON/OFF button.

2.

Test items.
Test items

Symptom
(diagnostic display on RC)

Indoor and outdoor units are installed properly on


solid bases.

Fall, vibration, noise

No refrigerant gas leaks.

Incomplete cooling/heating function

Refrigerant gas and liquid pipes and indoor drain


hose extension are thermally insulated.

Water leakage

Draining line is properly installed.

Water leakage

System is properly earthed.

Electrical leakage

The specified wires are used for interconnecting


wire connections.

Inoperative or burn damage

Indoor or outdoor units air intake or exhaust has


clear path of air. Shut-off valves are opened.

Incomplete cooling/heating function

Indoor unit properly receives remote controller


commands.

Inoperative

Check

3P142640-4K

Room Air Conditioners D-Series

29

Installation Manual

EDSG04-841

12.2 Outdoor Units

Safety Precautions
Read these Safety Precautions carefully to ensure correct installation.
This manual classifies the precautions into WARNING and CAUTION.
Be sure to follow all the precautions below: they are all important for ensuring safety.
WARNING

Failure to follow any of WARNING is likely to result in such grave consequences as death or serious injury.

CAUTION

Failure to follow any of CAUTION may result in grave consequences in some cases.

The following safety symbols are used throughout this manual:


Be sure to observe this instruction.

Be sure to establish an earth connection.

Never attempt.

After completing installation, test the unit to check for installation errors. Give the user adequate instructions
concerning the use and cleaning of the unit according to the Operation Manual.

WARNING
Installation should be left to the dealer or another professional. Improper installation may cause water leakage, electrical shock, or fire.
Install the air conditioner according to the instructions given in this manual. Incomplete installation may cause water leakage, electrical shock, or fire.
Be sure to use the supplied or specified installation parts. Use of other parts may cause the unit to come to lose, water leakage, electrical shock, or fire.
Install the air conditioner on a solid base that can support the weight of the unit. An inadequate base or incomplete installation may cause injury in the event the unit falls off the base.
Electrical work should be carried out in accordance with the installation manual and the national electrical wiring
rules or code of practice.

Insufficient capacity or incomplete electrical work may cause electrical shock or fire.

Be sure to use a dedicated power circuit. Never use a power supply shared by another appliance.
For wiring, use a cable length enough to cover the entire distance with no connection. Do not use an extension cord.
Do not put other loads on the power supply, use a dedicated power circuit. (Failure to do so may cause abnormal heat, electric shock or fire.)
The power supply wire class for the receptacle for the outdoor unit must be polychlorinated vinyl insulation or higher. (IEC60057: No. 245 wire)

Use the specified types of wires for electrical connections between the indoor and outdoor units. When installing
wiring for the outdoor unit, after cutting the wires for each connection point, a length of 3mm or longer is required.
Firmly clamp the interconnecting wires so their terminals receive no external stresses. Incomplete connections or clamping may cause terminal overheating or fire.

After connecting interconnecting and supply wiring be sure to shape the cables so that they do not put undue force on the electrical covers or panels.
Install covers over the wires. Incomplete cover installation may cause terminal overheating, electrical shock, or fire. When electrical appliances are connected in Y formation,
if the power supply is damaged in some way, to avoid danger the power supply must be replaced by the maker or by someone with an equivalent certification.

When installing or relocating the system, be sure to keep the refrigerant circuit free from substances other than the specified
refrigerant (R410A), such as air.

(Any presence of air or other foreign substance in the refrigerant circuit causes an abnormal pressure rise or rupture, resulting in injury.)

If any refrigerant has leaked out during the installation work, ventilate the room.
(The refrigerant produces a toxic gas if exposed to flames.)

After all installation is complete, check to make sure that no refrigerant is leaking out.
(The refrigerant produces a toxic gas if exposed to flames.)

During pump-down, stop the compressor before removing the refrigerant piping. If the compressor is still running and the stop valve is open during
pump-down, air will be sucked in when the refrigerant piping is removed, causing abnormal pressure in the freezer cycle which will lead to breakage and even injury.

During installation, attach the refrigerant piping securely before running the compressor. If the compressor is not attached and the stop valve is
open during pump-down, air will be sucked in when the compressor is run, causing abnormal pressure in the freezer cycle which will lead to breakage and even injury.

Be sure to establish an earth. Do not earth the unit to a utility pipe, arrester, or telephone earth.
Incomplete earth may cause electrical shock, or fire. A high surge current from lightning or other sources may cause damage to the air conditioner.

Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in electric shocks, or fire.

CAUTION
Do not install the air conditioner in a place where there is danger of exposure to inflammable gas leakage.
If the gas leaks and builds up around the unit, it may catch fire.

Establish drain piping according to the instructions of this manual. Inadequate piping may cause flooding.
Tighten the flare nut according to the specified method such as with a torque wrench.
If the flare nut is tightened too hard, the flare nut may crack after a long time and cause refrigerant leakage.

Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct the customer to keep the area around the unit clean.

30

Room Air Conditioners D-Series

EDSG04-841

Installation Manual

Accessories
Accessories supplied with the outdoor unit:
(B) Drain plug (Heat pump-Models)

(A) Installation manual

1
There is on the bottom packing case.

Precautions for Selecting the Location


1) Choose a place solid enough to bear the weight and vibration of the unit, where the operation noise will not be
amplified.
2) Choose a location where the hot air discharged from the unit or the operation noise will not cause a nuisance to
the neighbors of the user.
3) Avoid places near a bedroom and the like, so that the operation noise will cause no trouble.
4) There must be sufficient spaces for carrying the unit into and out of the site.
5) There must be sufficient space for air passage and no obstructions around the air inlet and the air outlet.
6) The site must be free from the possibility of flammable gas leakage in a nearby place.
7) Install units, power cords and inter-unit cables at least 3 meter away from television and radio sets. This is to
prevent interference to images and sounds. (Noises may be heard even if they are more than 3 meter away
depending on radio wave conditions.)
8) In coastal areas or other places with salty atmosphere of sulfate gas, corrosion may shorten the life of the air
conditioner.
9) Since drain flows out of the outdoor unit, do not place under the unit anything which must be kept away from
moisture.
NOTE
Cannot be installed hanging from ceiling or stacked.

CAUTION
When operating the air conditioner in a low outdoor ambient
temperature, be sure to follow the instructions described below.
1) To prevent exposure to wind, install the outdoor unit with its
suction side facing the wall.
2) Never install the outdoor unit at a site where the suction side
may be exposed directly to wind.
3) To prevent exposure to wind, it is recommended to install a baffle
plate on the air discharge side of the outdoor unit.
4) In heavy snowfall areas, select an installation site where the snow
will not affect the unit.

Construct a large canopy.


Construct a pedestal.

Install the unit high enough off the


ground to prevent burying in snow.

Precautions on Installation

20

Check the strength and level of the installation ground so that the unit will not cause any operating vibration or
noise after installed.
In accordance with the foundation drawing, fix the unit securely by means of the foundation bolts. (Prepare four
sets of M8 or M10 foundation bolts, nuts and washers each which are available on the market.)
It is best to screw in the foundation bolts until their length are 20mm from the foundation surface.

Room Air Conditioners D-Series

31

Installation Manual

EDSG04-841

Outdoor Unit Installation Drawings


Model

20/25/35 class

Max. allowable length

RX(K)S20/25/35GVLT : 20m
RKS25/35DAVM : 25m

Max. allowable height

15m

Additionl refrigerant
required for refrigerant
pipe exceeding
10m in length.

20g/m

Gas pipe

O.D. 9.5mm

Liquid pipe

O.D. 6.4mm

Wrap the insulation pipe with


the finishing tape from bottom
to top.

* Be sure to add the proper amount of additional refrigerant.


Failure to do so may result in reduced perfomance.

Stop valve cover


How to remove the stop
valve cover.
Remove the screw on the
stop valve cover.
Slide the lid downward
to remove it.

250mm from wal


l

3
Foo 11
cen t bolt
tres -hole

How to attach the stop


valve cover.
Insert the upper part of
the stop valve cover into the
outdoor unit to install.
Tighten the screws.

In sites with poor drainage, use


block bases for outdoor unit.
Adjust foot height until the unit
is leveled. Otherwise, water
leakage or pooling of water may
occur.

(Foot b
o

574
lt-hole
centre
s)

Allow space for piping


and electrical servicing.

105.5

(From
u

nits s
ide)

Where there is a danger of the unit


falling, use foot bolts, or wires.
unit: mm

Installation Guidelines
Where a wall or other obstacle is in the path of outdoor units intake or exhaust airflow, follow the installation
guidelines below.
For any of the below installation patterns, the wall height on the exhaust side should be 1200mm or less.

Wall facing one side


More than 50

Walls facing two sides

Walls facing three sides

More than 100


More than 150
More
than 100
1200
or less

More than 50
More than 50

Side view

32

More than 150

More than 50
Top view

More than 300


Top view
Unit: mm

Room Air Conditioners D-Series

EDSG04-841

Installation Manual

Outdoor Unit Installation (1)


1.

Installing outdoor unit.


1) When installing the outdoor unit, refer to Precautions for Selecting the Location and the Outdoor Unit
Installation Drawings.
2) If drain work is necessary, follow the procedures below.

2.

Drain work (Heat pump-models).


1) Use drain plug for drainage.
2) If the drain port is covered by a mounting base or floor surface, place additional
foot bases of at least 30mm in height under the outdoor units feet.
3) In cold areas, do not use a drain hose with the outdoor unit.
(Otherwise, drain water may freeze, impairing heating performance.)

3.

Drain-water hole
Bottom frame
Drain plug
Hose (available commercially,
inner dia. 16mm)

Flaring the pipe end.


(Cut exactly at
right angles.)

1) Cut the pipe end with a pipe cutter.


2) Remove burrs with the cut surface facing
downward so that the chips do not enter the pipe.
3) Put the flare nut on the pipe.
4) Flare the pipe.
5) Check that the flaring is properly made.

Remove burrs

Flaring
Set exactly at the position shown below.
A

Die

Flare tool for R410A

Conventional flare tool

Clutch-type

Clutch-type (Rigid-type) Wing-nut type (Imperial-type)

0 ~ 0.5mm

1.0 ~ 1.5mm

1.5 ~ 2.0mm

Check
Flares inner
surface must
be flaw-free.

The pipe end must


be evenly flared in
a perfect circle.
Make sure that the
flare nut is fitted.

WARNING
1) Do not use mineral oil on flared part.
2) Prevent mineral oil from getting into the system as this would reduce the lifetime of the units.
3) Never use piping which has been used for previous installations. Only use parts which are delivered with the unit.
4) Do never install a drier to this R410A unit in order to guarantee its lifetime.
5) The drying material may dissolve and damage the system.
6) Incomplete flaring may cause refrigerant gas leakage.

4.

Refrigerant piping.
CAUTION

1) Use the flare nut fixed to the main unit. (To prevent cracking of the flare nut by aged deterioration.)
2) To prevent gas leakage, apply refrigeration oil only to the inner surface of the flare. (Use refrigeration oil
for R410A.)
3) Use torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage.
Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand. Then tighten them fully
with the torque wrenches.
[Apply oil]

Do not apply refrigeration


oil to the outer surface.

[Tighten]

Apply refrigeration oil to the

Torque wrench

inner surface of the flare.

Flare nut
Spanner

Do not apply refrigeration oil to the flare


nut avoid tightening with over torque.

Flare nut tightening torque


Gas side
Liquid side
3/8 inch
1/4 inch
32.7-39.9N m
14.2-17.2N m
(333-407kgf cm)
(144-175kgf cm)

Piping union
Flare nut

Valve cap tightening torque


Gas side
Liquid side
3/8 inch
1/4 inch
21.6-27.4N m
21.6-27.4N m
(220-280kgf cm)
(220-280kgf cm)
Service port cap
tightening torque

Room Air Conditioners D-Series

10.8~14.7N m
(110~150kgf cm)

33

Installation Manual

EDSG04-841

Outdoor Unit Installation (2)


5.

Purging air and checking gas leakage.


When piping work is completed, it is necessary to purge the air and check for gas leakage.

WARNING
1)
2)
3)
4)

Do not mix any substance other than the specified refrigerant (R410A) into the refrigeration cycle.
When refrigerant gas leaks occur, ventilate the room as soon and as much as possible.
R410A, as well as other refrigerants, should always be recovered and never be released directly into the environment.
Use a vacuum pump for R410A exclusively. Using the same vacuum pump for different refrigerants may
damage the vacuum pump or the unit.

If using additional refrigerant, perform air purging from the refrigerant


pipes and indoor unit using a vacuum pump, then charge additional
refrigerant.
Use a hexagonal wrench (4mm) to operate the stop valve rod.
All refrigerant pipe joints should be tightened with a torque wrench at
the specified tightening torque.

Compound
Pressure
pressure gauge meter
Gauge
manifold

Low-pressure
valve

Highpressure
valve

Valve caps

Liquid
stop
valve

Charging
hoses
Vacuum pump Service port
Gas stop valve

1) Connect projection side of charging hose (which comes from gauge manifold) to gas stop valves service port.

2) Fully open gauge manifolds low-pressure valve (Lo) and completely close its high-pressure valve (Hi).
(High-pressure valve subsequently requires no operation.)

3) Do vacuum pumping and make sure that the compound pressure gauge reads 0.1MPa ( 76 cmHg)*1.

4) Close gauge manifolds low-pressure valve (Lo) and stop vacuum pump.
(Keep this state for a few minutes to make sure that the compound pressure gauge pointer does not swing back.)*2.

5) Remove covers from liquid stop valve and gas stop valve.

6) Turn the liquid stop valves rod 90 degrees counterclockwise with a hexagonal wrench to open valve.
Close it after 5 seconds, and check for gas leakage.
Using soapy water, check for gas leakage from indoor units flare and outdoor units flare and valve rods.
After the check is complete, wipe all soapy water off.

7) Disconnect charging hose from gas stop valves service port, then fully open liquid and gas stop valves.
(Do not attempt to turn valve rod beyond its stop.)

8) Tighten valve caps and service port caps for the liquid and gas stop valves with a torque wrench at the specified torques.

*1. Pipe length vs. vacuum pump run time


Pipe length

Up to 15 metres

More than 15 metres

Run time

Not less than 10 min.

Not less than 15 min.

*2. If the compound pressure gauge pointer swings back, refrigerant may have water content or a loose pipe
joint may exists. Check all pipe joints and retighten nuts as needed, then repeat steps 2) through 4).

34

Room Air Conditioners D-Series

EDSG04-841

Installation Manual

Outdoor Unit Installation (3)


6.

Refilling the refrigerant.


Check the type of refrigerant to be used on the machine nameplate.
Precautions when adding R410A
Fill from the liquid pipe in liquid form.
It is a mixed refrigerant, so adding it in gas form may cause the refrigerant composition to change, preventing normal operation.
1) Before filling, check whether the cylinder has a siphon attached or not. (It should have something like liquid filling siphon attached displayed on it.)
Filling a cylinder with an attached siphon

Filling other cylinders


Turn the cylinder upside-down
when filling.

Stand the cylinder upright when filling.


There is a siphon pipe inside, so the cylinder
need not be upside-down to fill with liquid.

Be sure to use the R410A tools to ensure pressure and to prevent foreign objects entering.

7.

Refrigerant piping work.

7-1 Cautions on pipe handling.


1) Protect the open end of the pipe against dust and moisture.
2) All pipe bends should be as gentle as possible. Use a pipe bender for bending.
(Bending radius should be 30 to 40mm or larger.)

Rain

7-2 Selection of copper and heat insulation materials.

If no flare cap is
available, cover
the flare mouth
with tape to keep
dirt or water out.

When using commercial copper pipes and fittings, observe the following:
1) Insulation material: Polyethylene foam
Heat transfer rate: 0.041 to 0.052W/mK (0.035 to 0.045kcal/(mh C))
Refrigerant gas pipes surface temperature reaches 110C max.
Gas pipe
Choose heat insulation materials that will withstand this temperature.
2) Be sure to insulate both the gas and liquid piping and to provide insulation dimensions as below.
Gas side
20/25/35 class
O.D. 9.5mm

Liquid side

Gas pipe thermal insulation

O.D. 6.4mm

Thickness 0.8mm

Wall

Be sure to
place a cap.

20/25/35 class

Liquid pipe
thermal insulation

I.D. 12-15mm

I.D. 8-10mm

Inter-unit wiring

Gas pipe
insulation

Thickness 10mm Min.

Liquid pipe

Liquid pipe
insulation
Finishing tape

Drain hose

3) Use separate thermal insulation pipes for gas and liquid refrigerant pipes.

Pump Down Operation


In order to protect the environment, be sure to pump down when relocating or disposing of the unit.
1)
2)
3)
4)

Remove the valve cap from liquid stop valve and gas stop valve.
Carry out forced cooling operation.
After five to ten minutes, close the liquid stop valve with a hexagonal wrench.
After two to three minutes, close the gas stop valve and stop forced cooling operation.

Hexagonal
wrench
Liquid stop valve

Close

How to force cooling operation mode


Gas stop

valve
Using the indoor unit operation/stop button
Press the indoor unit operation/stop button for at least five seconds. (Operation will start.)
Valve cap
Forced cooling operation will stop automatically after around 15 minutes.
To force a test run to stop, press the indoor unit operation/stop button.
Using the main units remote control
1) Press the operation/stop button. (Operation will start.)
2) Press the temperature
button and the operation select button at the same time.
3) Press the operation select button twice. ( will be displayed and the unit will enter test run mode.)
4) Press the operation select button to return the operation mode to cooling.
Test run mode will stop automatically after around 30 minutes. To force a test run to stop, press the operation/stop button.

CAUTION
1) When pressing the switch, do not touch the terminal block. It has a high voltage, so doing so may cause electric shock.
2) After closing the liquid stop valve, close the gas stop valve within three minutes, then stop the forced operation.

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Wiring
WARNING
1) Do not use tapped wires, strand wires, extensioncords, or starburst connections, as they may cause overheating, electrical shock, or fire.
2) Do not use locally purchased electrical parts inside the product. (Do not branch the power for the drain pump,
etc., from the terminal block.) Doing so may cause electric shock or fire.
3) Be sure to install an earth leakage breaker. (One that can handle higher harmonics.)
(This unit uses an inverter, which means that it must be used an earth leakage breaker capable handling
harmonics in order to prevent malfunctioning of the earth leakage breaker itself.)
4) Use an all-pole disconnection type breaker with at least 3mm between the contact point gaps.
Do not turn ON the safety breaker until all work is completed.
Firmly fix the wires with
1) Strip the insulation from the wire (20mm).
the terminal screws.
2) Connect the connection wires between the
indoor and outdoor units so that the terminal
numbers match. Tighten the terminal screws
securely. We recommend a flathead screwdriver
be used to tighten the screws.
The screws are packed with the terminal board.

Outdoor unit
1 23

When wire length exceeds


10m, use 2.0mm wires.

Indoor
unit

Use 2.0mm diameter wires.

3
2
1

Safety
breaker
15A
Firmly fix the wires with
the terminal screws.

1
1

LN

Earth leakage
circuit breaker

H05VV

Power
supply
60Hz 220V GVLT
50Hz 220-240V
DAVM
60Hz 220-230V

Earth

Power supply
terminal block

Shape wires so
that the service
lid and stop
valve cover fit
securely.

Use the specified wire type and


connect it securely.

Firmly secure wire retainer so


wire terminations will not receive
external stress.

Observe the notes mentioned below when wiring to the power


supply terminal board.
Round crimp-style
Precautions to be taken for power supply wiring.
terminal
(Use a round crimp-style terminal for connection to the power
supply terminal board. In case it cannot be used due to
unavoidable reasons, be sure to observe the following instruction.)

Stranded Wire

CAUTION
When connecting the connection wires to the terminal board using a single core wire, be sure to perform curling.
Problems with the work may cause heat and fires.

Strip wire end


to this point.

Good

Excessive strip length


may cause electrical
shock or leakage.

Wrong

Stripping wire at terminal block

3) Pull the wire and make sure that it does not disconnect. Then fix the wire in place with a wire stop.

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Test Run and Final Check


1.

Trial operation and testing.


1-1 Measure the supply voltage and make sure that it falls in the specified range.
1-2 Trial operation should be carried out in either cooling or heating mode.
For Heat pump

In cooling mode, select the lowest programmable temperature; in heating mode, select the highest
programmable temperature.
1) Trial operation may be disabled in either mode depending on the room temperature.
2) After trial operation is complete, set the temperature to a normal level (26C to 28C in cooling mode, 20C
to 24C in heating mode).
3) For protection, the unit disables restart operation for 3 minutes after it is turned off.
For Cooling only

Select the lowest programmable temperature.


1) Trial operation in cooling mode may be disabled depending on the room temperature.
2) After trial operation is complete, set the temperature to a normal level (26C to 28C).
3) For protection, the unit disables restart operation for 3 minutes after it is turned off.

1-3 Carry out the test operation in accordance with the operation manual to ensure that all functions and
parts, such as louver movement, are working properly.
The air conditioner requires a small amount of power in its standby mode. If the system is not to be used for
some time after installation, shut off the circuit breaker to eliminate unnecessary power consumption.

If the circuit breaker trips to shut off the power to the air conditioner, the system will restore the original
operation mode when the circuit breaker is opened again.

2.

Test items.
Test items

Symptom
(diagnostic display on RC)

Indoor and outdoor units are installed properly on


solid bases.

Fall, vibration, noise

No refrigerant gas leaks.

Incomplete cooling/heating function

Refrigerant gas and liquid pipes and indoor drain


hose extension are thermally insulated.

Water leakage

Draining line is properly installed.

Water leakage

System is properly earthed.

Electrical leakage

The specified wires are used for interconnecting


wire connections.

Inoperative or burn damage

Indoor or outdoor units air intake or exhaust has


clear path of air.
Stop valves are opened.

Incomplete cooling/heating function

Indoor unit properly receives remote controller


commands.

Inoperative

Check

3P212025-1

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13. Operation Manual

Safety precaution

Keep this manual where the operator can easily find them.
Read this manual attentively before starting up the unit.
For safety reason the operator must read the following cautions carefully.
This manual classifies precautions into WARNING and CAUTION. Be sure to follow all precautions below: they are all
important for ensuring safety.

WARNING

CAUTION

If you do not follow these instructions exactly, the unit may If you do not follow these instructions exactly, the unit may
cause property damage, personal injury or loss of life.
cause minor or moderate property damage or personal injury.

Never do.

Be sure to follow the instructions.

Be sure to earth the air conditioner.

Never cause the air conditioner (including the remote


controller) to get wet.

Never touch the air conditioner (including the


remote controller) with a wet hand.

WARNING
In order to avoid fire, explosion or injury, do not operate the unit when harmful, among which flammable or
corrosive gases, are detected near the unit.
It is not good for health to expose your body to the air flow for a long time.
Do not put a finger, a rod or other objects into the air outlet or inlet. As the fan is rotating at a high speed, it will
cause injury.
Do not attempt to repair, relocate, modify or reinstall the air conditioner by yourself. Incorrect work will cause electric
shocks, fire etc.
For repairs and reinstallation, consult your Daikin dealer for advice and information.
The refrigerant used in the air conditioner is safe. Although leaks should not occur, if for
some reason any refrigerant happens to leak into the room, make sure it does not come in
contact with any flame as of gas heaters, kerosene heaters or gas range.
If the air conditioner is not cooling properly, the refrigerant may be leaking, so call your dealer.
When carrying out repairs accompanying adding refrigerant, check the content of the repairs with our service staff.
Do not attempt to install the air conditioner by your self. Incorrect work will result in water leakage, electric shocks or
fire. For installation, consult the dealer or a qualified technician.
In order to avoid electric shock, fire or injury, if you detect any abnormally such as smell of fire, stop the operation and
turn off the breaker. And call your dealer for instructions.
Depending on the environment, an earth leakage breaker must be installed. Lack of an earth leakage breaker may
result in electric shocks or fire.
The air conditioner must be earthed. Incomplete earthing may result in electric shocks. Do not connect the
earth line to a gas pipe, water pipe, lightning rod, or a telephone earth line.

CAUTION
In order to avoid any quality deterioration, do not use the unit for cooling precision instruments, food, plants,
animals or works of art.
Never expose little children, plants or animals directly to the air flow.

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Do not place appliances which produce open fire in places exposed to the air flow from the unit or under the indoor
unit. It may cause incomplete combustion or deformation of the unit due to the heat.
Do not block air inlets nor outlets. Impaired air flow may result in insufficient performance or trouble.
Do not stand or sit on the outdoor unit. Do not place any object on the unit to avoid injury, do not remove the fan guard.
Do not place anything under the indoor or outdoor unit that must be kept away from moisture. In certain conditions,
moisture in the air may condense and drip.
After a long use, check the unit stand and fittings for damage.
Do not touch the air inlet and aluminum fins of outdoor unit. It may cause injury.
The appliance is not intended for use by young children or infirm persons without supervision.
Young children should be supervised to ensure that they do not play with the appliance.
To avoid oxygen deficiency, ventilate the room sufficiently if equipment with burner is used together with the
air conditioner.
Before cleaning, be sure to stop the operation, turn the breaker off or pull out the supply cord.
Do not connect the air conditioner to a power supply different from the one as specified. It may cause trouble or fire.
Arrange the drain hose to ensure smooth drainage. Incomplete draining may cause wetting of the building, furniture
etc.
Do not place objects in direct proximity of the outdoor unit and do not let leaves and other debris accumulate around
the unit.
Leaves are a hotbed for small animals which can enter the unit. Once in the unit, such animals can cause malfunctions, smoke or fire when making contact with electrical parts.
Do not operate the air conditioner with wet hands.

Do not wash the indoor unit with excessive water, only use a slightly wet cloth.
Do not place things such as vessels containing water or anything else on top of the unit. Water may penetrate into the unit and degrade electrical insulations, resulting in an electric shock.

Installation site.
To install the air conditioner in the following types of environments, consult the dealer.
Places with an oily ambient or where steam or soot occurs.
Salty environment such as coastal areas.
Places where sulfide gas occurs such as hot springs.
Places where snow may block the outdoor unit.
The drain from the outdoor unit must be discharged to a place of good drainage.

Consider nuisance to your neighbours from noises.


For installation, choose a place as described below.
A place solid enough to bear the weight of the unit which does not amplify the operation noise or vibration.
A place from where the air discharged from the outdoor unit or the operation noise will not annoy
your neighbours.

Electrical work.
For power supply, be sure to use a separate power circuit dedicated to the air conditioner.

System relocation.
Relocating the air conditioner requires specialized knowledge and skills. Please consult the dealer if relocation is necessary for moving or remodeling.

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Names of parts
Indoor Unit
1

5
7

11

10

8
16

14
13

15
ON/OFF

12

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Outdoor Unit
17

22
19
20

18

21

Indoor Unit
1. Air filter
2. Titanium Apatite Photocatalytic
Air-Purifying Filter:
These filters are attached to the inside of the air
filters.

12. Indoor Unit ON/OFF switch: (page 10.)


Push this switch once to start operation.
Push once again to stop it.
The operation mode refers to the following
table.

3. Air inlet

Mode

4. Front panel

COOL

5. Panel tab
6. Room temperature sensor:
It senses the air temperature around the unit.
7. INTELLIGENT EYE sensor:
It detects the movements of people and automatically switches between normal operation
and energy saving operation. (page 18.)
8. Display
9. Air outlet
10. Flaps (horizontal blades): (page 12.)
11. Louvers (vertical blades):
The louvers are inside of the air outlet.
(page 13.)

Temperature
setting
22C

Air flow
rate
AUTO

This switch is useful when the remote controller


is missing.
13. Operation lamp (green)
14. TIMER lamp (yellow): (page 20.)
15. INTELLIGENT EYE lamp (green): (page 18.)
16. Signal receiver:
It receives signals from the remote controller.
When the unit receives a signal, you will hear a
short beep.
Operation start .............beep-beep
Settings changed..........beep
Operation stop ..............beeeeep

Outdoor Unit
17. Air inlet: (Back and side)
18. Air outlet
19. Refrigerant piping and inter-unit cable
20. Drain hose

21. Earth terminal:


It is inside of this cover.
22. Outside air temperature sensor:
It senses the ambient temperature around the
unit.

Appearance of the outdoor unit may differ from some models.

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Remote Controller
1

ECONO

ON/OFF

3
POWERFUL

TEMP

4
7
8
13

MODE
FAN
SWING
QUIET MOLD PROOF SENSOR

ON

CANCEL

9
10
12
11
16

OFF
TIMER

18
17

15
14

<ARC433B47>
1. Signal transmitter:
It sends signals to the indoor unit.
2. Display:
It displays the current settings.
(In this illustration, each section is shown
with all its displays ON for the purpose of
explanation.)
3. ECONO button:
ECONO operation. (page 16.)
4. POWERFUL button:
POWERFUL operation (page 14.)
5. TEMPERATURE adjustment buttons:
It changes the temperature setting.
6. ON/OFF button:
Press this button once to start operation.
Press once again to stop it.
7. MODE selector button:
It selects the operation mode.
(DRY/COOL/FAN) (page 10.)

8. QUIET button: OUTDOOR UNIT QUIET


operation. (page 15.)
9. FAN setting button:
It selects the air flow rate setting.
10. SWING button:
Adjusting the Air Flow Direction. (page 12.)
11. MOLD PROOF button:
MOLD PROOF operation. (page 17.)
12. SENSOR button: INTELLIGENT EYE
operation. (page 18.)
13. ON TIMER button: (page 21.)
14. OFF TIMER button: (page 20.)
15. TIMER Setting button:
It changes the time setting.
16. TIMER CANCEL button:
It cancels the timer setting.
17. CLOCK button: (page 9.)
18. RESET button:
Restart the unit if it freezes.

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Preparation Before Operation


To set the batteries
1. Slide the front cover to take it off.

Position + and
correctly!

2. Set two dry batteries (LR03AAA).

3. Set the front cover as before.

3
1

ATTENTION
About batteries
When replacing the batteries, use batteries of the same type, and replace the two old batteries
together.
When the system is not used for a long time, take the batteries out.
In general, batteries should be replaced once a year. However, if the remote controller display fades
or if reception deteriorates, replace both batteries with new AAA-size alkaline batteries.
The attached batteries are provided for the initial use of the system.
The usable period of the batteries may be short depending on the manufactured date of the air
conditioner.

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Preparation Before Operation


To operate the remote
controller
To use the remote controller, aim the transmitter
at the indoor unit. If there is anything to block
signals between the unit and the remote controller, such as a curtain, the unit will not operate.
Do not drop the remote controller. Do not get it wet.
The maximum distance for communication is
about 7 m.

Receiver

To fix the remote controller


holder on the wall
1. Choose a place from where the signals reach the unit.
2. Fix the holder to a wall, a pillar, etc.
with the screws supplied with the
holder.
3. Place the remote controller in the
remote controller holder.

Remote controller
holder
Set.

To remove, pull it upwards.

ATTENTION
About remote controller
Never expose the remote controller to direct sunlight.
Dust on the signal transmitter or receiver will reduce the sensitivity. Wipe off dust with soft cloth.
Signal communication may be disabled if an electronic-starter-type fluorescent lamp (such as
inverter-type lamps) is in the room. Consult the shop if that is the case.
If the remote control signals happen to operate another appliance, move that appliance to somewhere else, or consult the shop.

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Operation Manual

To set the clock


1. Press CLOCK button.
is displayed.
blinks.

2. Press TIMER setting button


to set the clock to the present
time.
Holding down
or
button rapidly increases or decreases the time display.

3. Press CLOCK button.


blinks.

Turn the breaker ON


Turning ON the breaker opens the flap,
then closes it again. (This is a normal
procedure.)

ECONO

ON/OFF
TEMP

POWERFUL

MODE
FAN
SWING
QUIET MOLD PROOF SENSOR

2
ON

CANCEL

1, 3

OFF
TIMER

NOTE
Tips for saving energy
Be careful not to cool the room too much.
Keeping the temperature setting at a moderate level helps save energy.
Cover windows with a blind or a curtain.
Blocking sunlight and air from outdoors increases the cooling effect.
Clogged air filters cause inefficient operation and waste energy. Clean them
once in about every two weeks.

Recommended temperature setting


For cooling:26C 28 C

Please note
The air conditioner always consumes 15-35 watts of electricity even while it is not operating.
If you are not going to use the air conditioner for a long period, for example in spring or autumn, turn the breaker
OFF.
Use the air conditioner in the following conditions.
Mode
COOL

Operating conditions
Outdoor temperature: 10 to 46 C
Indoor temperature: 18 to 32 C
Indoor humidity: 80% max.

DRY

Outdoor temperature: 10 to 46C


Indoor temperature: 18 to 32 C
Indoor humidity: 80% max.

If operation is continued out of this range


A safety device may work to stop the operation.
(In multi system, it may work to stop the operation of
the outdoor unit only.)
Condensation may occur on the indoor unit and drip.
A safety device may work to stop the operation.
Condensation may occur on the indoor unit and drip.

Operation outside this humidity or temperature range may cause a safety device to disable the system.

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OPERATION

DRY COOL FAN Operation


The air conditioner operates with the operation mode of your
choice.
From the next time on, the air conditioner will operate with the
same operation mode.

To start operation
1. Press MODE selector button
and select a operation mode.
Each pressing of the button advances the
mode setting in sequence.

ECONO
POWERFUL

: DRY

ON/OFF
TEMP

2, 3
1

: COOL
: FAN

MODE
SWING
FAN
QUIET MOLD PROOF SENSOR

5
ON

2. Press ON/OFF button .

CANCEL

OFF
TIMER

The OPERATION lamp lights up.

To stop operation
3. Press ON/OFF button again.
Then OPERATION lamp goes off.

To change the temperature setting


4. Press TEMPERATURE adjustment button.
DRY or FAN mode

COOL mode
Press

The temperature setting is not variable.

to raise the temperature and press

to lower the temperature.

Set to the temperature you like.


C

10

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To change the air flow rate setting


5. Press FAN setting button.
DRY mode

COOL or FAN mode


Five levels of air flow rate setting from
plus

to

are available.

The air flow rate setting is not variable.

Indoor unit quiet operation.


When the air flow is set to
, the noise from the indoor unit will become quieter.
Use this when making the noise quieter.
The unit might lose power when the fan strength is set to a weak level.

NOTE
Note on COOL operation
This air conditioner cools the room by blowing the hot air in the room outside, so if the outside temperature is high, performance drops.
Note on DRY operation
The computer chip works to rid the room of humidity while maintaining the temperature as
much as possible. It automatically controls temperature and fan strength, so manual
adjustment of these functions is unavailable.
Note on air flow rate setting
At smaller air flow rates, the cooling effect is also smaller.

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Adjusting the Air Flow Direction


You can adjust the air flow direction to increase your comfort.

To adjust the horizontal


blades (flaps)
1. Press SWING button.
is displayed on the LCD and the flaps
will begin to swing.

2. When the flaps have reached the


desired position, press SWING
button once more.
The display will go blank.
The flaps will stop moving.

ECONO
POWERFUL

ON/OFF
TEMP

MODE
SWING
FAN
QUIET MOLD PROOF SENSOR

ON

1, 2

CANCEL

OFF
TIMER

12

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To adjust the vertical blades


(louvers)
Hold the knob and move the louvers.
(You will find a knob on the left-side and the right-side blades.)
When the unit is installed in the corner of a room,
the direction of the louvers should be facing away
from the wall.
If they face the wall, the wall will block off the wind,
causing the cooling efficiency to drop.

Notes on flaps and louvers angles


When SWING button is selected, the
flaps swinging range depends on the
operation mode. (See the figure.)
If the unit is operated after being stopped
with the flaps pointed down in cooling or dry
operation, the flaps will automatically move
to a horizontal position after about one hour
to prevent condensation from forming on
them.
ATTENTION
Always use a remote controller to adjust the
flaps angle. If you attempt to move it forcibly
with hand when it is swinging, the
mechanism may be broken.
Be careful when adjusting the louvers.
Inside the air outlet, a fan is rotating at a high
speed.

In DRY mode or COOL mode


When stop operation
10
Upper limit

50

Lower limit

In FAN mode

When stop operation 5


Upper limit

70

Lower limit

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POWERFUL Operation
POWERFUL operation quickly maximizes the cooling
effect in any operation mode. You can get the maximum
capacity .

To start POWERFUL
operation
1. Press POWERFUL button.
POWERFUL operation ends in 20 minutes.
Then the system automatically operates
again with the settings which were used
before POWERFUL operation.
When using POWERFUL operation,
there are some functions which are not
available.

is displayed on the LCD.

To cancel POWERFUL
operation
2. Press POWERFUL button
again.

ECONO
POWERFUL

ON/OFF
TEMP

1, 2
MODE
SWING
FAN
QUIET MOLD PROOF SENSOR

ON

CANCEL

OFF
TIMER

disappears from the LCD.

NOTE
Notes on POWERFUL operation
POWERFUL Operation cannot be used together with ECONO or QUIET Operation.
Priority is given to the function of whichever button is pressed last.
POWERFUL Operation can only be set when the unit is running. Pressing the operation
stop button causes the settings to be canceled, and the disappears from the LCD.
In COOL mode
To maximize the cooling effect, the capacity of outdoor unit must be increased and the air
flow rate be fixed to the maximum setting.
The temperature and air flow settings are not variable.
In DRY mode
The temperature setting is lowered by 2.5C and the air flow rate is slightly increased.
In FAN mode
The air flow rate is fixed to the maximum setting.

14

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OUTDOOR UNIT QUIET Operation


OUTDOOR UNIT QUIET operation lowers the noise
level of the outdoor unit by changing the frequency and
fan speed on the outdoor unit. This function is convenient during night.

To start OUTDOOR UNIT


QUIET operation
1. Press QUIET button.

is displayed on the LCD.

To cancel OUTDOOR UNIT


QUIET operation
2. Press QUIET button again.

ECONO
POWERFUL

ON/OFF
TEMP

MODE
SWING
FAN
QUIET MOLD PROOF SENSOR

1, 2

disappears from the LCD.


ON

CANCEL

OFF
TIMER

NOTE
Note on OUTDOOR UNIT QUIET operation
This function is available in COOL mode.
(This is not available in FAN and DRY mode.)
POWERFUL operation and OUTDOOR UNIT QUIET operation cannot be used at the
same time.
Priority is given to the function of whichever button is pressed last.

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ECONO Operation
ECONO operation is a function which enables efficient operation by lowering the maximum power consumption value.

To start ECONO operation


1. Press ECONO button .

is displayed on the LCD.

To cancel ECONO operation


2. Press ECONO button again.

disappears from the LCD.

1, 2

ECONO
POWERFUL

ON/OFF
TEMP

MODE
FAN
SWING
QUIET MOLD PROOF SENSOR

ON

CANCEL

OFF
TIMER

NOTE
ECONO Operation can only be set when the unit is running. Pressing the operation stop
button causes the settings to be canceled, and the disappears from the LCD.
ECONO operation is a function which enables efficient operation by limiting the power
consumption of the outdoor unit (operating frequency).
ECONO operation functions in COOL and DRY modes. The fan strength does not change
in ECONO operation.
POWERFUL operation and ECONO operation cannot be used at the same time.
Priority is given to POWERFUL operation.
Power consumption may not drop even if ECONO operation is used, when the level of
power consumption is already low.

16

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MOLD PROOF Operation


MOLD PROOF operation is a function which reduces the spread of mold by using Fan mode to lower
the humidity inside the indoor unit.

To set MOLD PROOF


operation
1. Press and hold the MOLD PROOF
button for two seconds.

is displayed on the LCD.

To cancel MOLD PROOF


operation
2. Press and hold the MOLD PROOF
button for two seconds one more
time.

disappears from the LCD.

ECONO
POWERFUL

ON/OFF
TEMP

MODE
SWING
FAN
QUIET MOLD PROOF SENSOR

1, 2
ON

CANCEL

OFF
TIMER

NOTE
MOLD PROOF operation will operate for approximately one hour after dry or cooling mode
is turned off.
This function is not designed to remove existing dust or mold.
MOLD PROOF operation is not available when the unit is turned off using the OFF TIMER.

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Operation Manual

EDSG04-841

INTELLIGENT EYE Operation


INTELLIGENT EYE is the infrared sensor which
detects the human movement.

To start INTELLIGENT
EYE operation
1. Press SENSOR button.

is displayed on the LCD.

To cancel the
INTELLIGENT EYE
operation
2. Press SENSOR button again.

disappears from the LCD.

[EX.]
When somebody in the room
Normal operation.

ECONO
POWERFUL

ON/OFF
TEMP

MODE
FAN
SWING
QUIET MOLD PROOF SENSOR

1, 2
ON

CANCEL

OFF
TIMER

When nobody in the room


20 min. after, start energy saving
operation.

Somebody back in the room


Back to normal operation.

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Operation Manual

INTELLIGENT EYE is useful for Energy Saving.


Energy saving operation
Change the temperature +2C in cooling / +2C in dry mode from set temperature.
Decrease the air flow rate slightly in fan operation. (In FAN mode only)

Notes on INTELLIGENT EYE


Application range is as follows.
Vertical angle 90
(Side View)

Horizontal angle 110


(Top View)

90

7m

55 55

7m

Sensor may not detect moving objects further than 7m away. (Check the application range)
Sensor detection sensitivity changes according to indoor unit location, the speed of passersby, temperature range, etc.
The sensor also mistakenly detects pets, sunlight, fluttering curtains and light reflected off of
mirrors as passersby.
INTELLIGENT EYE operatipon will not go on during powerful operation.
Night set mode (page 20.) will not go on during you use INTELLIGENT EYE operation.

CAUTION
Do not place large objects near the sensor.
Also keep heating units or humidifiers outside the sensors detection area. This sensor can
detect objects it shouldnt as well as not detect objects it should.
Do not hit or violently push the INTELLIGENT EYE sensor. This can lead to damage and
malfunction.

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Operation Manual

EDSG04-841

TIMER Operation
Timer functions are useful for automatically switching the
air conditioner on or off at night or in the morning. You can
also use OFF TIMER and ON TIMER in combination.

To use OFF TIMER operation


Check that the clock is correct.
If not, set the clock to the present time.
(page 9.)
ECONO

ON/OFF

1. Press OFF TIMER button.


POWERFUL

TEMP

is displayed.
blinks.

2. Press TIMER Setting button


until the time setting reaches the
point you like.
Every pressing of either button increases
or decreases the time setting by 10 minutes. Holding down either button changes
the setting rapidly.

MODE
SWING
FAN
QUIET MOLD PROOF SENSOR

ON

CANCEL

2
4

OFF
TIMER

1, 3

3. Press OFF TIMER button


again.
The TIMER lamp lights up.

To cancel the OFF TIMER operation


4. Press CANCEL button.
The TIMER lamp goes off.

Notes
When TIMER is set, the present time is not displayed.
Once you set ON, OFF TIMER, the time setting is kept in the memory. (The memory is canceled when
remote controller batteries are replaced.)
When operating the unit via the ON/OFF Timer, the actual length of operation may vary from the time
entered by the user. (Maximum approx. 10 minutes)
NIGHT SET MODE
When the OFF TIMER is set, the air conditioner automatically adjusts the temperature setting (0.5C
up in COOL) to prevent excessive cooling for your pleasant sleep.

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Operation Manual

To use ON TIMER operation


Check that the clock is correct. If not, set
the clock to the present time.
(page 9.)

1. Press ON TIMER button.


is displayed.
blinks.

2. Press TIMER Setting button


until the time setting reaches
the point you like.
Every pressing of either button
increases or decreases the time setting
by 10 minutes. Holding down either button changes the setting rapidly.

3. Press ON TIMER button


again.
The TIMER lamp lights up.

ECONO
POWERFUL

ON/OFF
TEMP

MODE
FAN
SWING
QUIET MOLD PROOF SENSOR

1, 3
ON

CANCEL

4
OFF
TIMER

To cancel ON TIMER
operation
4. Press CANCEL button.
The TIMER lamp goes off.

To combine ON TIMER and OFF TIMER


A sample setting for combining the two timers is shown below.

Display

(Example)
Present time: 11:00 PM
(The unit operating)
OFF TIMER at 0:00 a.m.
ON TIMER at 7:00 a.m.

Combined

ATTENTION
In the following cases, set the timer again.
After a breaker has turned OFF.
After a power failure.
After replacing batteries in the remote controller.

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Operation Manual

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CARE

Care and Cleaning


CAUTION

Before cleaning, be sure to stop the operation and


turn the breaker OFF.

Units
Indoor unit, Outdoor unit and Remote controller
1. Wipe them with dry soft cloth.

Front panel
1. Open the front panel.
Hold the panel by the tabs on the two sides and lift
it unitl it stops with a click.

2. Remove the front panel.


Lift the front panel up, slide it slightly to the right,
and remove it from the horizontal axle.

3. Clean the front panel.


Wipe it with a soft cloth soaked in water.
Only neutral detergent may be used.
In case of washing the panel with water, dry it with
cloth, dry it up in the shade after washing.

4. Attach the front panel.


Set the 2 keys of the front panel into the slots
and push them in all the way.
Close the front panel slowly and push the
panel at the 3 points.
(1 on each sides and 1 in the middle.)

Fit the key


into the slot.

CAUTION

Dont touch the metal parts of the indoor unit. If you touch those parts, this may cause an injury.
When removing or attaching the front panel, use a robust and stable stool and watch your steps carefully.
When removing or attaching the front panel, support the panel securely with hand to prevent it from falling.
For cleaning, do not use hot water above 40 C, benzine, gasoline, thinner, nor other volatile oils, polishing compound, scrubbing brushes, nor other hand stuff.
After cleaning, make sure that the front panel is securely fixed.

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Operation Manual

Filters
1. Open the front panel. (page 24.)
2. Pull out the air filters.
Push a little upwards the tab at the center of each air
filter, then pull it down.

3. Take off the Titanium Apatite Photocatalytic Air-Purifying Filter.


Hold the recessed parts of the frame and unhook
the four claws.

4. Clean or replace each filter.

Titanium Apatite
Photocatalytic
Air-Purifying Filter

See figure.

Air filter

Filter frame

Tab

5. Set the air filter, Titanium Apatite


Photocatalytic Air-Purifying Filter as
they were and close the front panel.

Push

Insert claws of the filters into slots of the front panel.


Close the front panel slowly and push the panel at the
3 points. (1 on each sides and 1 in the middle.)

Air Filter
1. Wash the air filters with water or clean them with
vacuum cleaner.
If the dust does not come off easily, wash them with neutral detergent
thinned with lukewarm water, then dry them up in the shade.
It is recommended to clean the air filters every two weeks.

Titanium Apatite Photocatalytic


Air-Purifying Filter

Tab

The Titanium Apatite Photocatalytic Air-Purifying Filter can be renewed


by washing it with water once every 6 months. We recommend replacing
it once every 3 years.

[ Maintenance ]
1.
2.
3.
4.
5.

Remove dust with a vacuum cleaner and wash lightly with water.
If it is very dirty, soak it for 10 to 15 minutes in water mixed with a neutral cleaning agent.
Do not remove filter from frame when washing with water.
After washing, shake off remaining water and dry in the shade.
Since the material is made out of polyester, do not wring out the filter when removing water from it.

[ Replacement ]
1. Remove the tabs on the filter frame and replace with a new filter.
Dispose of the old filter as non-flammable waste.

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Operation Manual

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NOTE
Operation with dirty filters:
(1) cannot deodorize the air.
(2) cannot clean the air.
(3) results in poor cooling.
(4) may cause odour.
To order Titanium Apatite Photocatalytic Air-Purifying Filter contact to the service shop
there you bought the air conditioner.
Dispose of the old filter as non-flammable waste.
Item
Titanium Apatite Photocatalytic Air-Purifying Filter.
(without frame) 1 set

Part No.
KAF970A46

Check
Check that the base, stand and other fittings of the outdoor unit are not decayed or corroded.
Check that nothing blocks the air inlets and the outlets of the indoor unit and the outdoor unit.
Check that the drain comes smoothly out of the drain hose during COOL or DRY operation.
If no drain water is seen, water may be leaking from the indoor unit. Stop operation and consult the service shop if this is the case.

Before a long idle period


1. Operate the FAN only for several hours on a fine day to dry out the
inside.
Press MODE selector button and select fan operation.
Press ON/OFF button and start operation.

2. Clean the air filters and set them again.


3. Take out batteries from the remote controller.
4. Turn OFF the breaker for the room air conditioner.

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Operation Manual

TROUBLE SHOOTING

Trouble Shooting
These cases are not troubles.
The following cases are not air conditioner troubles but have some reasons. You may just continue using it.

Case
Operation does not start soon.
When ON/OFF button was
pressed soon after
operation was stopped.
When the mode was
reselected.

Explanation
This is to protect the air conditioner.
You should wait for about 3 minutes.

The outdoor unit emits water or


steam.

In COOL or DRY mode


Moisture in the air condenses into water on the cool
surface of outdoor unit piping and drips.

Mists come out of the indoor


unit.

This happens when the air in the room is cooled into mist by
the cold air flow during cooling operation.

The indoor unit gives out odour.

This happens when smells of the room, furniture, or


cigarettes are absorbed into the unit and discharged with the
air flow.
(If this happens, we recommend you to have the indoor unit
washed by a technician. Consult the service shop where you
bought the air conditioner.)

The outdoor fan rotates while


the air conditioner is not in
operation.

After operation is stopped:


The outdoor fan continues rotating for another 60
seconds for system protection.
While the air conditioner is not in operation:
When the outdoor temperature is very high, the out door
fan starts rotating for system protection.

The operation stopped


suddenly.
(OPERATION lamp is on.)

For system protection, the air conditioner may stop


operating on a sudden large voltage fluctuation.
It automatically resumes operation in about 3 minutes.

Remote controller signal is not


shown.
Sensitivity is poor.
The display is faded or does not
appear.
The display changes without
any operations.

Batteries are consumables, and there is a possibility that


faulty operation may occur. When replacing, replace all
batteries with new alkaline batteries. For details, please
see "Replacing batteries" in the manual. (page 7.)
*For products equipped with reset buttons, press the reset
button after replacing the batteries.

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Operation Manual

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Check again.
Please check again before calling a repair person.

Case
The air conditioner does not
operate.
(OPERATION lamp is off.)

Check
Hasnt a breaker turned OFF or a fuse blown?
Isnt it a power failure?
Are batteries set in the remote controller?
Is the timer setting correct?

Cooling effect is poor.

Are the air filters clean?


Is there anything to block the air inlet or the outlet of the
indoor and the outdoor units?
Is the temperature setting appropriate?
Are the windows and doors closed?
Are the air flow rate and the air direction set appropriately?
Is the unit set to the INTELLIGENT EYE mode?
(page 18.)

Operation stops suddenly.


(OPERATION lamp flashes.)

Are the air filters clean?

An abnormal functioning
happens during operation.

The air conditioner may malfunction with lightning or radio


waves. Turn the breaker OFF, turn it ON again and try
operating the air conditioner with the remote controller.

Is there anything to block the air inlet or the outlet of the


indoor and the outdoor units?
Clean the air filters or take all obstacles away and turn the
breaker OFF. Then turn it ON again and try operating the air
conditioner with the remote controller. If the lamp still flashes,
call the service shop where you bought the air conditioner.

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Operation Manual

Call the service shop immediately.

WARNING
When an abnormality (such as a burning smell) occurs, stop operation and turn the breaker OFF.
Continued operation in an abnormal condition may result in troubles, electric shocks or fire.
Consult the service shop where you bought the air conditioner.
Do not attempt to repair or modify the air conditioner by yourself.
Incorrect work may result in electric shocks or fire.
Consult the service shop where you bought the air conditioner.

If one of the following symptoms takes place, call the service shop immediately.

The power cord is abnormally hot or damaged.


An abnormal sound is heard during operation.
The safety breaker, a fuse, or the earth leakage breaker
cuts off the operation frequently.
A switch or a button often fails to work properly.
There is a burning smell.
Water leaks from the indoor unit.

After a power failure


The air conditioner automatically resumes
operation in about 3 minutes. You should just
wait for a while.

Turn the breaker


OFF and call the
service shop.

Lightning
If lightning may strike the neighbouring area,
stop operation and turn the breaker OFF for
system protection.

We recommend periodical maintenance.


In certain operating conditions, the inside of the air conditioner may get foul after several seasons of
use, resulting in poor performance. It is recommended to have periodical maintenance by a specialist
aside from regular cleaning by the user. For specialist maintenance, contact the service shop where
you bought the air conditioner.
The maintenance cost must be born by the user.

29

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Optional Accessories

EDSG04-841

14. Optional Accessories


14.1 Option List
Option Name

Note:

64

Centralized Control Board-Up to 5 Rooms 1

Wiring Adaptor for Time Clock / Remote Control 2


(Normal Open Pulse Contact / Normal Open Contact)

Kit Name

Applicable Model

KRC72

Indoor Unit

KRP413A1S

Indoor Unit

Central Remote Controller 1

DCS302CA61

Indoor Unit

Unified ON/OFF Controller 1

DCS301BA61

Indoor Unit

Schedule Timer Controller 1

DST301BA61

Indoor Unit

Interface Adaptor for Room Air Conditioner

KRP928B2S

Indoor Unit

Titanium Apatite Photocatalytic Air-Purifying Filter


(without Frame)

KAF970A46

Indoor Unit

The Remote Controller Loss Prevention with the Chain

KKF917A4

Indoor Unit

Drain Plug

KKP937A4

Outdoor Unit

10

Air Direction Adjustment Grille

KPW937A4

Outdoor Unit

1 Wiring adaptor is also required for each indoor unit.


2 Time clock and other devices ; obtained locally.

Room Air Conditioners D-Series

EDSG04-841

Optional Accessories

14.2 Installation Manual


14.2.1 KRP413A1S
Safety Precautions
Read these safety precautions carefully before installing the unit, and be
sure to install the unit properly.
This manual classifies precautions to the user into the following two
categories. These warnings and cautions are for your safety. Follow them.
WARNING

Faulty installation can result in death or serious injury

CAUTION

Faulty installation can result in serious injury


or other serious consequences.

Below is a key to symbols used in this manual.


Be sure to follow instructions.
Be sure to perform grounding work.
Never attempt.

After installation is complete, test the unit to confirm that it is working


properly, and instruct the owner its proper use.

WARNING
Installation should be left to the dealer from whom you purchased the unit, or
another qualified professionals.
Install the unit securely according to the installation manual. Faulty installation
may lead to electric shock or fire.
Be sure to use the supplied or specified parts. Using other parts may lead to
electric shock or fire.
Install the unit securely in a location that will support its weight. If installed in a
poor location or improperly installed, the unit may not work as intended.
For electrical work, follow local electric standards and the installation manual.
Faulty installation may lead to fire or electric shock.
Do not bundle the power cord, or attempt to extend it by splicing it with another
cord or by using an extension cord. Do not place any other load on the power
circuit used for the unit. Improper wiring may lead to electric shock, heat
generation or fire.
Use dedicated wiring for all electrical connections, and be sure to arrange the
wiring so that force applied to the wiring will not damage the terminals. Poor
wiring or installation may cause electric shock, heat generation or fire.

1. Functions and Features


On/Off setting
Switching between Instantaneous Contact/Normal Contact
Connection with five-room central controller (KRC72 for oversea model)
Connection with fan coil remote controller
Automatic reset after power failure
Output of normal operation signals/malfunction signals

2. Field Wiring
For interconnecting wiring, use Daikin KDC100A12 cable (not supplied) or
other similar cable. The cable should have the specifications shown below.
Optional cable KDC100A12 (without connectors)
Specifications:
0.2 mm2 4 core (sheathed)
Outer diameter: 5.3
Length:
100 m
Colour:
Grey
Other cable (commercially available)
Outer dia.

Remarks

Cable for instrumentation (IPVV) 0.3 mm2 4-core

Item

7.2 mm

Hard sheath

Microphone cord (MVVS) 0.3 mm2 4-core

8.0 mm

Microphone cord (MVVS) 0.2 mm2 4-core

6.5 mm

Microphone cord (MVVS) 0.15 mm2 4-core

4.8 mm

Shielded

Intercom cable 0.65 mm2 dia. 4-core


PVC jumper wire (TJVC) (from 0.5 mm dia. 4 pcs.)

Not sheathed

Note 1: Keep any wiring for the control unit away from the power cord to prevent
electrical noise.
Note 2: Do not use cables shown above for power cord, inter-unit cord/cable or
power cord for lamps.

CAUTION
Before installation, unplug the air conditioner to ensure safety. Failure to do so
may cause electric shock.
Static electricity may damage electric components. Before connecting cables
and communication lines, and operating the switches, be sure to discharge any
electrical charge from your body (by, for example, touching the earth line)
Do not install the unit in a location where it may be exposed to flammable
gases. If gas leaks and build up around the unit, it may catch fire.
Do not place the wiring close to the power cord, inter-unit cable, or pipes which
generate noise. Treat the wiring with care.

Room Air Conditioners D-Series

65

Optional Accessories

EDSG04-841

Installation
This product is available in two types. The KRP413A1S KRP413AA1S is for installation in a case independent of the indoor unit, and
the KRP413A1 is for installation within the indoor unit.

1. KRP413A1S KRP413AA1S
1

3. Attaching Adaptor Case Assy (for KRP413A1S KRP413AA1S)

Installation diagram

1
Adaptor case

Indoor unit PCB

Using the screws (to mount on a wall, etc.)

Use the 3 supplied screws to attach the case assy .

Adaptor case

S21

Indoor unit
wiring

Local wiring or
power cord, etc.

Install the adaptor case assy as close to the indoor unit as possible.
Removing case front
Case front

Components

Adaptor case assy


(Adaptor (PCB) is attached in the adaptor case.)

Wiring (approx. 0.8 m)

Screw
Adaptor PCB
Screw cover

Accessories
Binding band (4 pcs.)
Securing tape for attaching to the indoor unit (2 sets)
Screws for attaching the adaptor case (4 pcs.)
Screws for attaching to the wall (3 pcs.)

Remove the screw cover, one of the screws


and then the case front.
Attach the case back to the surface by
tightening the screws through the screw
holes (one round hole, two long holes).
After connecting the cables (refer to the following sections), replace the
case front. Be careful not to damage the wiring in the case.
Press in so that the prong catches
the case back.

Installation manual

Wiring

2. KRP413A1
For this type, install the adaptor PCB within the indoor unit. The method of
installation and connection vary depending on the model of the air
conditioner. See your air conditioner installation manual for details.

Screw

Screw cover

Components
Adaptor PCB

Installation manual

Wiring (approx. 0.25 m)

Using securing tape (to attach on the indoor unit)

Attach the adaptor case with the supplied securing tape.


Remove the case front (as for mounting on a wall).
After connecting the cables (see the following sections), replace the
case front. It can be screwed to the case back from the rear with the
four supplied screws.
Be careful not to damage the wiring in the case.
Attach the hook side (loop side) of the included securing tape to the rear
surface of the HA case, then attach the loop side (hook side) to the top of
the air conditioner unit spaced at the same intervals.

Securing tape
Hook side (loop side)

Securing tape
Loop side (hook side)
Indoor unit

To prevent the adaptor case assy from falling, do not use the securing
tape for attaching it to a wall or other surface.

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Optional Accessories

Wiring
1. Wiring

4. Connection with Remote Controller

Connect one end of the wiring to connector S21 of the PCB in the
indoor unit.
Connect the other end of the wiring to connector S6 of the adaptor
PCB.
Connect field wiring according to the functions assigned to each
connection terminal of the adaptor PCB.
Secure all wires.

Example connections with three kinds of remote controllers are shown


bellow.
Note: These connections cannot be used in combination.

Generic remote controller

Set SW1-1 to Off and select Operation Mode 1.


SW1

Securing wires in the adaptor case assy (for KRP413A1S KRP413AA1S)

ON
OFF

Fasten with a tie-wrap so that wires will not come loose even if pulled.
If the wire protrudes from
this side, cut the cut-off
section of the case front.

<Instantaneous Contact>
1

On/Off

2
1

Off

Inter unit
cable (field wiring)
Tie-wrap
(to prevent the wires from coming loose)

2. Automatic Reset After Power Failure

1
2
1

On

This PCB stores the following data in the event of a power failure
(common features).
On/Off (see Note 1)
Operation modes
Temperature setting
Air flow rate
On/Off status of remote controller

Power On/Off cannot be controlled


from the units remote controller.
When power is restored after a
power failure in this mode, On or
Off is determined according to
the current settings of the remote
controller.

Operation

Securing wires in the indoor unit (for KRP413A1)

S
1

S
2

Five-room central controller (KRC72)

Set SW1-1 to Off and select Operation Mode 1.


The remote controller most recently used takes precedence.
SW1
ON

Five-room central
controller

(Note 1 When SW1-2 is in Off mode, the unit will not be activated.)

OFF
1

3. Monitor Signal Output (normal operation and malfunction)

Terminal
blocks A to E

Maximum length of the wiring is 100 m.

1 S
2 4

3
2

1 S
2 1

Monitor signal output for LED


Locally procured parts
1

R
D

LED

Item Manufacturer

S
4

Max 100 m

S
2

<Normal Contact>

The method for securing wire varies depending on the model of the air
conditioner. See your air conditioner installation manual for details.

The remote controller most


recently used (local or air
conditioner) takes precedence.
Use a remote controller with a
pulse width of 100 msec or
more.

S
1

LED

Toshiba

Rohm

Type
TLG208 (green)
TLR208 (red)
1S2473
510 ohm 1/4W

Monitor signal output (normal operation and


malfunction)using external relay contacts

Fan coil remote controller

Set SW1-1 to On and select Operation Mode 2.


Most settings (power On/Off, air flow rate, mode change) cannot be
made using the air conditioners remote controller.
When power is restored after a power failure in this mode, On or Off is
determined according to the current settings of the remote controller.
When the Cooling /Heating mode is changed, use the air conditioners
remote controller to adjust the temperature.
SW1
ON

S
8

DC12V

S
5

L1

2
3

L2

OFF

: Operation light
: Malfunction light

S
1

H M L OFF

(+)
MR1

()

L1

MR1
MR2

()

MR2

External power
supply for light

L2

1
2

Max 100 m

Field supplied parts

Field procured parts (Recommended external relay contacts)


Manufacturer

Type

Coil rated voltage

Omron

MY relay

12 V DC

160 ohm 10%

HC relay

12 V DC

160 ohm 10%

1 S
3

On (When heating)

Coil resistance

Matsushita

Room Air Conditioners D-Series

Fan coil remote controller

S
2

Off
(When cooling)

Cooling/heating switch

67

Optional Accessories

EDSG04-841

Test Operation and Confirmation


1. When the System is Not Working
Is the air conditioner working properly?
Are the connectors of the wiring properly connected?
Are the remote controller and field wiring properly connected?
Are all switch settings correct?
If there is nothing apparently wrong, conduct a diagnostic check using the following procedure.
Diagnostic check
Defect in adaptor PCB.
Defect in wiring.
Defect in indoor units PCB.
Transmission error (between remote controller and indoor unit)

START

Is the CPU Normal light


for the remote controllers
PCB flashing?

No

Yes

Is 12 V DC being supplied
to No. 4 and No. 5 on S6 of the
remote controllers PCB?

No

Yes

Is 12 V DC being supplied
to No. 4 and No. 5 on S21
of the indoor unit?

No

Yes

Is the malfunction light


of the remote
controllers PCB on?

No

Yes
OR

2. Switch Settings and Connection Terminals

1
2
1
2
1
2
1
2

S
4
S
1
S
2
S
3

S
8
S
5

Selecting the operation


mode

OFF
ON

Operation mode 2 (Used with fan coil remote controller settings)

OFF

Always Off

SW1-2

Selecting On/Off when


power is restored after
a power failure

ON

Off if operation was in Off mode before power failure; On if operation was in
On mode before power failure

1
2
1
2
3

Instantaneous contact
SW1-1: OFF
(Operation mode 1)

SW1
1
2
OFF ON

S6

Normal contact

S1 (1) - S2 (1)

OPEN

CLOSE

S1 (1) - S1 (2)

Pulse input
On/Off switching

OPEN, Not activated


CLOSE, Activated

S1

S2 (2), S3

S2

S1, S2 OPEN

S3

S1 (1) - S1 (2) CLOSE

On, airflow: L tap

S1 (1) - S2 (1) CLOSE

On, airflow: M tap

S1 (1) - S2 (2) CLOSE

On, airflow: H tap

S3 (With the remote


controller only)

CLOSE, Heating

SW1-1: ON
(Operation mode 2)

CPU normal operation monitor


(Flashes when the operation is normal.)

Operation mode 1 (Used with the exception of fan coil remote controller settings)

SW1-1

S4
S5

(1) - (2)

Not activated

OPEN, Cooling

Voltage on (DC12 V), normal operation light output

(1) - (2)

Normal operation light output (power for light required)

(1) - (3)

Malfunction light output (power for light required)

S6 connector
S8

Not used

(+) - ()

Connect with connector S21 on the PCB of the indoor unit


Relay DC 12 V power supply terminal (Field supplied parts)

2P031616-1B

68

Room Air Conditioners D-Series

EDSG04-841

Optional Accessories

14.2.2 KRP928B2S
1.Overview, Features and Compatible Models

Safety Precautions

This kit is the interface required when connecting the central controller and a Daikin Room Air
Conditioner. Use of the central controller makes it possible to perform the following monitoring
and operations. It is compatible with room air conditioners which have an HA connector S21.

Read these Safety Precautions carefully to ensure correct installation.


This manual classifies precautions into WARNING and CAUTION.

1.Run / stop for the central controller and wired remote controller, operating mode
selection, and temperature can be set.
2.The operating status, any errors, and the content of those errors can be monitored
from the central controller and wired remote controller.
3.Run / stop for the central controller and wireless remote controller, operating mode
selection, and the temperature setting can be limited by the central controller.
4.Zone control can be performed from the central controller.
5.The unit can remember the operating status of the air conditioner before a power
outage and then start operating in the same status when the power comes back
on.
6.Card keys, operating control panels, and other constant / instantaneous
connection-compatible equipment can be connected.
7.The Operating / error signals can be read.
8.HA JEM-A-compatible equipment can be connected.
9.The indoor temperature can be monitored from the Ve-up controller.

WARNING : Failure to follow WARNING is very likely to result in such grave


consequences as death or serious injury.

CAUTION : Failure to follow CAUTION may result in serious injury or


property damage, and in certain circumstances, may result in
a grave consequence.

Be sure to follow all the precautions below ; they are all important for
ensuring safety.
WARNING
Installation should be left to the dealer or another qualified professional.
Improper installation by yourself may cause malfunction, electrical shock, or fire.

Install the set according to the instructions given in this manual.


Incomplete or improper installation may cause malfunction, electrical shock, or fire.

Precaution
1.When reading the Operating / error signals, a separate external power source
(DC 12V) is needed.
2.A separate timer power source (DC 16V) is needed when using the schedule
timer independently, and not in conjunction with other central controllers.
3.The range of temperatures that can be set from the central controller is 18C to
32C in cooling and 14C to 28C in heating.
4.Fan operation cannot be selected from the central controller or wired remote controller.
5.Group control (i.e., control of multiple indoor units with a single remote controller) is
not available.
6.Monitoring is not available of the thermo status, compressor operating status,
indoor fan operating status, electric heater, or humidifier operating status.
7.Forced thermo off, filter sign display and reset, fan direction and speed settings,
air conditioning fee management, energy savings instructions, low-noise
instructions, and demand instructions cannot be made.

Be sure to use the standard attachments or the genuine parts.


Use of other parts may cause malfunction, electrical shock, or fire.

Disconnect power to the connected equipment before starting installation.


Failure to do so may cause malfunction, electrical shock, or fire.

CAUTION
An earth leakage circuit breaker should be installed.
If the breaker is not installed, electrical shock may occur.

Do not install the set in a location where there is danger of exposure to


inflammable gas.
Gas accumulated around the unit at the worst may cause fire.

2.Component Parts and Separately-Sold Parts which are Required

To prevent damage due to electrostatic discharge, touch your hand to a


nearby metal object (doorknob, aluminum sash, etc.) to discharge static
electricity from your body before touching this kit.

This kit includes the following components. Check to ensure that none of
these are missing.

Static electricity can damage this kit.

Qty

Parts
Kit assy
PCB is in the housing.

Lay this cable separately from other power cables to avoid external
electrical noises.

After installation is complete, test the operation of the PCB set to check
for problems, and explain how to use the set to the end-user.

Screw cover

Parts

Qty

Connection harness (about 1.6m)

1set

Mounting screws

3pcs.

Binding band

1pc.

Installation manual

1set

3.Names of Parts and Electric Wiring


<Wiring procedure>

Lower group number


switch (SW1)

Room air conditioner indoor unit

Service monitor (LED1: green)


When the CPU is working
properly, the LED flashes.

Upper group number


switch (SW2-1to 3)
Operation when recovering
from a power outage mode
switch (SW2-4)

Japanese unit / Overseas unit


Setting switch (SW3-3)

DAIKIN

1234

OFF

SW1

SW2
LED1

Supplied connection harness

SW3
S6
Tes1

S1
S16

Cable available field supply


(See the installation manual of
the central remote controller)

F1

S8

Central controller equipment


DCS302 Series
DCS301 Series
DCS601 Series
DST301 Series
KRC65, KRC72,
KDC100A10, and KDC101B
Series cannot be connected.
In case that a central remote
controller is connected

S5

Forced stop
Settings switch (SW3-1)
Power supply terminal (S8)
Connect an external DC 12V power
supply only when reading the
Operating / error display.

S19

F2

A cable field supply

Non polarity
Included in the Drain
Up Kit.

OFF

Once the switches are set and


the wiring complete, secure the
case using the included
screws.

Momentary contact / constant contact


Selection switch (SW3-2)

1 2 3 4 ON

ON

1 1234

To HA connector (S21)

A cable field supply

Separately sold remote control code (quadplex)


KRCW101A Series

Tele-con (Field supply)

Remote controller
BRC944 Series

Card key
(Field supply)
Operating control panel
(Field supply)

Operating monitoring
equipment
(Field supply)

The adapter included with the


remote controller is not used.

In case that the device coping


with HA JEM-A is connected

Room Air Conditioners D-Series

Connecting a Wired
Remote Controller

Connecting a Momentary / constant


Contact Input Equipment

Reading the Operating / error Display

69

Optional Accessories

4.Switch Settings

5.Control Codes

Turn the power on after all the switches have been set.
Settings made while the power is on are invalid.

When using a central remote controller, the operating codes can be used to limit
operation from wireless remote controllers.
: permitted; : prohibited

side.) Do not set more

However, these settings do not need to be made when using the schedule timer
independently.
(The settings are needed when used in conjunction with another DCS Series
central controller.)
In this case, the schedule timer performs an auto address after the power is turned
on, so new group numbers are automatically set. Settings made using the switches
will be overwritten.
SW2 Upper
setting group NO.
1 1 2 3

Lower
SW1
setting group NO.
1 1 2 3 4

1
0

Lower
SW1
setting group NO.
1 2 3 4

0 0

0 8

*
*

9
2,10-19
0,1,3,5-7
4
8
9

Operating mode
temperaturet
Fan direction
and fan speed

Forced stop
*Only during timer operation

*
*

*
*

*
*

Operations from
central controller,
contact input and
HA JEM-A input

The remote controller permission / prohibition settings using the Ve-up controller are as
follows.
: permitted; : prohibited

0
1 2 3

1 2 3 4

2
1 2 3

1 2 3 4

0 1
1 2 3 4

3
1 2 3

1 2 3 4

1 2 3 4

0 4
1 2 3 4

6
1 2 3

1 2 3 4

1 2 3 4

1 3
1 2 3 4

0 6
1 2 3 4

1 2

0 5

7
1 2 3

1 1
1 2 3 4

1 4
1 2 3 4

0 7

1 5

NOTE also that a separate timer power source is needed when using the
schedule timer independently.
Power source specs: DC 16V, +10%, -15%, 200mA.
Recommended power source: Omron S82J-01015A. (Should be used with the
output voltage adjusted to the center, DC 16V.)
(3) Settings when recovering from a power outage (SW2-4)
This selects whether to restart operation when the power comes back on after a
power outage occurred during operation. This setting is given priority in cases
where the indoor unit has an auto start ON / OFF jumper. Note also that
regardless of whether switch SW2-4 is on or off, the operating mode, set
temperature, fan direction and speed settings, and remote control prohibition
status are stored.

Instantaneous
contact mode ON / OFF permitted permitted/prohibited
control is

Constant rejected prohibited permitted/prohibited


contact mode
permitted

Instantaneous
permitted
prohibited
contact mode Only OFF
prohibited permitted/prohibited
control is
permitted
accepted
permitted
Constant
prohibited
contact mode
prohibited permitted/prohibited
permitted permitted/prohibited
Instantaneous
contact mode Last command prohibited permitted/prohibited
permitted permitted/prohibited
Constant priority
contact mode
prohibited permitted/prohibited
Forced stop
Does not affect settings

Power supply for relay (DC 12V)


Operating control panel (Field supply)
MC

S5

M1

()
()

MR1
MR1
MR2

Power source
for display

Operating Display
Abnormality display

MR2

Control mode

7.Combining Equipment

Last command priority

Total wire length max: 100m

Wired Remote Controller

Run / stop Input


Contact specs
No-voltage minute electric current contact
(Minimum applicable load DC 12V, 1mA or lower)

The central controller can be combined with the following devices.


Wireless Remote Controller

ON / OFF control is rejected


(operate / stop / timer prohibition)
(NOTE 2).
During a forced stop, all
remote controller actions
are prohibited.

Relay specs (MR1 and MR2)


Coil voltage: DC 12V
Coil resistance: 160 10%
(Matsushita Electric HC
Relay, Omron MY Relay)
Wiring length
Max: 100m

Wired Remote Controller

Wireless Remote Controller

Schedule timer

D-BIPS

Instantaneous contact input

What Happens

The operating status of the air conditioner


OFF is reversed by an instantaneous input of
100 msec or more.
Contact - Open to close: air condition runs.
ON Close to open: air conditioner is stopped
(NOTE 1).
Contact - Open to close: air condition stops
Invalid (forced stop). Close to open: no change in
operating status.

(+)

Constant contact input

CB

KRP928B2S

M2

KRP928B2S

S1

6.Read Operating / Error Display Signal

S8

NOTE1: Since central equipment and HA JEM-A-compatible equipment both use


last command priority, the contact status and operating status of the air
conditioner might not match sometimes.
Example: If the unit is run from the central controller while the air
conditioner is stopped with an open contact, the contact will be
open and the unit will be running.
NOTE2: Operating mode and fan direction and speed settings can be changed.

CA

Forced stop contact input

ON

D-BIPS

Constant contact input

Stops after recovering from a power outage

SW3-1 SW3-2
S1
operating mode setting setting

OFF

Operating mode Fan direction


temperature and fan speed

What Happens

(4) Contact input function settings (SW3-1 to SW3-2)


When using contact input (S1), choose one of the following functions.

Instantaneous contact
input (factory setting)

Operations from
central controller,
contact input and
HA JEM-A input

The Operating / error signals can be read from the contact output (S5).
Output specs
M1: Turn MR 1 ON when the air conditioner is running.
M2: Turn MR 2 when a communication error has occurred between the KRP928B2S and
the air conditioner, or MR 1 is ON and the unit has stopped after an error.
MR 2 is not turned ON during a warning.

Stops if the unit was stopped before the power outage


and runs if it was running.

ON

Stop

Forced stop contact input

Constant contact input

Instantaneous contact input

HA JEM-A-compatible equipment

SW2-4 setting
OFF
(Factory setting)

Operations from the remote controller

operating Change set


Start / stop Changemode
temperature Run / timer

1 0

0 3
1 2 3 4

1 2 3

0 9

Ve-up controller settings

S1 pin
operating mode

1 2 3 4

0 2

4
1 2 3

Forced stop or remote


controller permission input

Constant
contact mode

Stop

(2) Group number settings (SW1 and SW2-1 to SW2-3)


Set these when using the central controller. (Set to the
than one unit to the same number.

Instantaneous Central priority


contact mode
Last command priority
Timer operation
is accepted by
remote controller

Run / timer

Automatic operation is available from the central controller.

ON

0,1,3
10,11
2
1219
4
5
6,7
8

Schedule timer

Overseas

ON / OFF control
is rejected
Only OFF control
is accepted

Fan direction
and fan speed

OFF
(Factory setting)

Operating mode
temperature

What Happens
Automatic operation is not available from the central controller.
When using automatic operation using the wireless remote
controller, the central controller displays automatic cooling
(heating) and 25C. Even if the temperature is changed, it will
return to 25C after a while.

Control
code

Stop

Japan

SW3-3 setting

Control mode

ON / OFF controller

Destination

S1
operating
mode

Operations from the remote controller


Run control from the Stop control from the
central controller
central controller
Run / timer

Open the Kits case and set the switches on the circuit board.
(1) For Overseas / Japanese unit setting (SW3-3)
Room air conditioners, different methods are used for setting the temperature in
automatic mode, so this switch needs to be set.

Central Remote Controller

NOTE

EDSG04-841

Central Remote Controller


ON / OFF controller

HA JEM-A-compatible equipment

3P087074-2B

70

Room Air Conditioners D-Series

EDSG04-841

Optional Accessories

14.2.3 KPW937A4

Q Before Installation
Checking the parts

Check the following parts


Name

Louver

Installation manual

Shape

Quantity

With 4 screws
1piece

1piece

Q Installation Procedure
Selection of Installation Location
Use when installing in a location that meets the following conditions.
When installing near the border to a neighbor's house
If exhaust blows directly on passers-by because outdoor unit is installed facing a road.
Changing the fan direction of the outdoor unit to prevent it blowing directly on shrubbery, etc.

Installation of Louver
Installation is possible in the four directions:
upward, downward, rightward, and leftward.
The installation screws are attached to the louver.
First temporarily attach the louver with 4 screws,
then check that the angle is correct, and finally
tighten the screws fully.

Prepared hole
pitch 435mm
Fan partition
Part A
(see figure below)
Prepared hole
pitch 435mm
Fan partition

CAUTION
1.Install so that a short circuit is prevented.
2.For the use in snowy regions, avoid installation
with the air outlet facing upward. Install so that
the air outlet faces leftward, rightward, or downward.
Snow accumulates in the air outlet of the outdoor
unit, causing malfunction of the main body of the
outdoor unit.
3.Be advised that if the fan direction is up,
dead leaves and other foreign matter
easily accumulates in the exhaust vent.

The prepared hole is in between the grating


of the grille. Part A (prepared hole) cross
section (the shape of either a or b)

a) Grille grating

Prepared hole

b) Grille grating

Prepared hole

4P104499-1A

Room Air Conditioners D-Series

71

Specifications, designs and other content appearing in this brochure are current as of March 2008 but subject to change without notice.

EDSG 04-841
Printed in Japan 03/2008 B AK

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