Cs-Xe9cke Cu-Xe9cke

Order No.
MAC0403017C2
Air Conditioner
CS-XE9CKE CU-XE9CKE
CS-XE12CKE CU-XE12CKE
CONTENTS
Page Page
1 Features 2 10.1. SAFETY PRECAUTIONS 60
2 Functions 3 10.2. INDOOR UNIT 63
3 Product Specifications 6 10.3. OUTDOOR UNIT 67
4 Dimensions 10 11 Installation and Servicing Air Conditioner Using R410A 71
5 Refrigeration Cycle Diagram 12 11.1. OUTLINE 71
6 Block Diagram 13 11.2. TOOLS FOR INSTALLING/SERVICING REFRIGERANT
7 Wiring Diagram 14 PIPING 72
8 Operation Details 15 11.3. REFRIGERANT PIPING WORK 76
8.1. BASIC FUNCTION 15 11.4. INSTALLATION, TRANSFERRING, SERVICING 78
8.2. PROTECTION CONTROL FEATURES 30 12 Servicing Information 82
8.3. OXYGEN ENRICH OPERATION 40 12.1. TROUBLESHOOTING 82
9 Operating Instructions 52 12.2. BREAKDOWN SELF DIAGNOSIS FUNCTION 84
10 Installation Instructions 60 12.3. REMOTE CONTROL 86
© 2004 Matsushita Industrial Corp. Sdn. Bhd.

(11969-T). All rights reserved. Unauthorized copying
and distribution is a violation of law.
CS-XE9CKE CU-XE9CKE / CS-XE12CKE CU-XE12CKE
12.4. DISASSEMBLY OF PARTS 87 18.3. PRINT PATTERN INDOOR UNIT PRINTED CIRCUIT
13 Technical Data 91 BOARD (POWER) 108
14 Exploded View 94 18.4. PRINT PATTERN INDICATOR DISPLAY 108
15 Replacement Parts List 95 18.5. PRINT PATTERN OUTDOOR UNIT PRINTED CIRCUIT
16 Exploded View 96 BOARD (MAIN)
17 Replacement Parts List 97 109
18 Electronic Circuit Diagram 98 18.6. PRINT PATTERN OUTDOOR UNIT PRINTED CIRCUIT
18.1. REMOTE CONTROL BOARD (OXYGEN)
106
18.2. PRINT PATTERN INDOOR UNIT PRINTED CIRCUIT 110
BOARD (MAIN) 107
1 Features
• Product
− Microcomputer-controlled compressor operating
frequency.
− Vertical and horizontal airflow directions.
− Five modes of operation selection.
− Air filter with function to reduce dust and smoke.
− Catechin air purifying filter prevent the growth of
bacteria, viruses trapped, trap dust, tobacco smoke and
tiny particles.
− Remote control self-illuminating button.
− Ionizer control for generate negative ion in discharge air.
− Quiet mode to provide quiet operation.
− Oxygen mode to supply oxygen enrich air to indoor
room.
− 24-hour timer setting.
− Long installation piping up to 15 meter.
• Quality Improvement
− Random auto restart after power failure for safety restart
operation.
− Gas leakage detection.
− Blue Coated Condenser for high resistance to corrosion.
• Serviceability
− Removeable and washable front panel.
− Breakdown self diagnosis function.
• Environmental Protection
− Non-ozone depletion substances refrigerant (R410A).
2
2 Functions
Remote Control
Illuminable
buttons
FAN SPEED
Indoor Fan Speed Selection
• Low
• Medium-
• Medium
OFF/ON • Medium+
• High
Operation OFF / ON • AUTO Automatic Fan Speed
FAN
MODE TEMP
Operation Mode Selection
Room Temperature Setting
• Automatic Operation • Increase or decrease set temperature.
• HEAT Heating Operation (16°C to 30°C)
TIMER
• COOL Cooling Operation ON
• DRY Soft Dry Operation
OFF
• FAN Fan Operation Timer Setting
2
• 24-hour, OFF / ON Real Timer Setting.
∧
Oxygen Mode Operation OFF/ON
∨
Time / Timer Setting
QUIET
Quiet Mode Operation OFF / ON • Hours and minutes setting.
SET
CANCEL
Ion Mode Operation OFF / ON Timer Operation Set / Cancel
• ON Timer and OFF Timer setting and
AIR SWING
cancellation.
Airflow Direction Control CLOCK

Clock Setting
• Vertical Automatic Airflow • Current time setting.
Direction Control and Manual
Airflow Direction Control (5 CHECK
Check Point
stages of adjustment).
• Horizontal Automatic Airflow • Breakdown self diagnosis function.
Direction Control and Manual
Airflow Direction Control (5 RESET
Reset Point
stages of adjustment).
• Clear memory data.
3
Indoor Unit
AUTO
OFF / ON Automatic and 5 Manual Vertical
Automatic Operation Button
Airflow Directions
Press for < 5s to operate Automatic operation mode.
(Used when the remote control cannot be used.)
Press continuously for 5s or < 8s to operate Test Automatic and 5 Manual Horizontal
Run/Pump down. "Beep" sound will be heard. Airflow Directions
(Used when test running or servicing.)
Press continuously for 8s or < 11s to operate Forced
Heating Operation. "Beep, beep" sound will be heard. Random Auto Restart Control
Press continuously for 11s or < 16s to change Operation is restarted randomly after power
different remote control setting (A ↔ B mode), failure at previous setting mode.
or testify oxygen operation "Beep, beep, beep"
sound will be heard.
Press continuously for 16s or < 21s to omit or Delay ON Timer and OFF Timer
resume the remote control signal receiving
sound or H14 Abnormality Detection mode. Microcomputer-controlled Room
Operation Indication Lamps (LED) Temperature Control
POWER (Green)......... Lights up in operation,
blinks in Automatic Breakdown Self Diagnosis
Operation Mode judging, Function
deice, ON Timer sampling
and Hot Start Operation.
Low Pressure Control
(Green) .... ... Lights up in Oxygen
Mode Operation. (Gas Leakeage Detection)
ION (Green) ............ Lights up in Ionizer
Mode Operation. Blinks Indoor Power Relay Control
in Ionizer error.
QUIET (Orange)......... Lights up in Quiet Mode
Operation. Deodorizing Control
TIMER (Orange)......... Lights up in Timer
Setting. Blinks in Self
Diagnosis Control. Anti-Dew Formation Control
Five Operation Modes
Heating, Cooling, Soft Dry, Fan and Automatic Mode. Anti Freezing Control
Oxygen Operation
Anti-Cold Draft Control
To supply oxygen enrich air.
Quiet Operation
Hot Start
To provide quiet operation.
Ionizer Control Intake Air Temperature Control
Ionizer control for generate negative ion in
discharge air. High Pressure Control
Automatic and 5 Manual Indoor
Fan Speeds Deice Operation
4
Outdoor Unit
Time Delay Safety Control
30 seconds Forced Operation
Overload Protection
Total Running Current Control
Compressor Overheating
Prevention Control
IPM (Power Transistor)

Overheating Protection Control
Low Operation Frequency

Protection Control
Outdoor Air Temperature

Control
Deice Operation
5
3 Product Specifications
Unit CS-XE9CKE CU-XE9CKE
Cooling Capacity kW 2.6 (0.60 - 3.00)

kcal/h 2,240 (520 - 2,580)
BTU/h 8,870 (2,050 - 10,200)
Heating Capacity kW 3.6 (0.60 - 5.00)

kcal/h 3,100 (520 - 4,300)
BTU/h 12,300 (2,050 - 17,100)
Moisture Removal l/h 1.6

Pint/h (3.4)
Power Source Phase Single

V 230
Cycle 50
Airflow Method OUTLET SIDE VIEW TOP VIEW
INTAKE
Air Volume Indoor Air (Lo) m3/min (cfm) Cooling; 6.5 (231) —
Heating; 7.1 (249)
Indoor Air (Me) m3/min (cfm) Cooling; 8.1 (286) —

Heating; 8.8 (312)
Indoor Air (Hi) m3/min (cfm) Cooling; 9.9 (350) Cooling; 30.0 (1,060)
Heating; 10.6 (370)
dB (A) Cooling; High 39, Low 26 Cooling; 46

Heating; High 40, Low 27 Heating; 47
Noise Level
Power level dB Cooling; High 50 Cooling; High 59

Heating; High 51 Heating; High 60
Electrical Data Input W Cooling; 700 (115 - 880)

Heating; 900 (110 - 1,400)
Running Current A Cooling; 3.3

Heating; 4.0
EER W/W (kcal/hw), BTU/hw Cooling; 3.71(3.20), 12.7

COP W/W (kcal/hw), BTU/hw Heating; 4.00 (3.44), 13.7
Starting Current A 4.00
Piping Connection Port inch G ; Half Union 3/8” G ; 3-way valve 3/8”
(Flare piping) inch L ; Half Union 1/4” L ; 2-way valve 1/4”
Pipe Size inch G (gas side) ; 3/8” G (gas side) ; 3/8”
(Flare piping) inch L (liquid side) ; 1/4” L (liquid side) ; 1/4”
6

Drain Inner diameter mm 12 —
Hose Length m 0.65 —
Power Cord Length 2.1 m —
Number of core-wire 3 core wires × 1.0 mm2 —
Dimensions Height inch (mm) 10 - 26/32 (275) 21 - 9/32 (540)
Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780)
Depth inch (mm) 9 - 9/32 (236) 11 - 3/8 (289)
Net Weight lb (kg) 22 (10.0) 84 (38)
Compressor Type — Involute scroll
Motor Type — Brushless (4-pole)
Rated Output W — 700
Air Circulation Type Cross-flow Fan Propeller Fan
Material AS + Glass Fiber 20% P.P
Motor Type Transistor (8-poles) Induction (6-poles)
Input W — 61.3
Rate Output W 30 25
Fan Speed Lo (Cool/Heat) rpm 800 / 840 —
Me (Cool/Heat) rpm 1,000 / 1,040 —
Hi (Cool/Heat) rpm 1,200 / 1,270 770
Heat Exchanger Description Evaporator Condenser
Tube material Copper Copper
Fin material Aluminium (Pre Coat) Aluminium (Blue Coated)
Fin Type Slit Fin Corrugated Fin
Row / Stage (Plate fin configuration, forced draft)
2 / 15 1 / 20
FPI 21 19
Size (W × H × L) mm 610 × 315 × 25.4 732.1 × 508 × 22
Refrigerant Control Device — Capillary Tube
Refrigeration Oil (c.c) — RB68A (360)
Refrigerant (R410A) g (oz) — 840 (29.7)
Thermostat Electronic Control —
Protection Device Electronic Control Electronic Control
Length mm — C1, C2 ; 1,100, C3 ; 440
Capillary Tube Flow Rate l/min — C1, C2 ; 5.0, C3 ; 18.6
Inner Diameter mm — C1, C2 ; 1.2, C3 ; 1.7
Air Filter Material P.P. —
Style Honeycomb
Fan Motor Capacitor µF, VAC — 1.8 µF, 400 VAC
• Specifications are subject to change without notice for further improvement.
7
Cooling Capacity kW 3.45 (0.60 - 4.00)

kcal/h 2,970 (520 - 3,440)
BTU/h 11,800 (2,050 - 13,600)
Heating Capacity kW 4.80 (0.60 - 6.50)

kcal/h 4,130 (520 - 5,590)
BTU/h 16,400 (2,050 - 22,200)
Moisture Removal l/h 2.0

Pint/h (4.2)
Power Source Phase Single

V 230
Cycle 50
Airflow Method OUTLET SIDE VIEW TOP VIEW
INTAKE
Air Volume Indoor Air (Lo) m3/min (cfm) Cooling; 7.3 (258) —
Heating; 9.2 (325)
Indoor Air (Me) m3/min (cfm) Cooling; 9.2 (323) —

Heating; 10.3 (360)
Indoor Air (Hi) m3/min (cfm) Cooling; 10.9 (380) Cooling; 31.0 (1,090)
Heating; 11.8 (420)
dB (A) Cooling; High 42, Low 29 Cooling; 48

Heating; High 42, Low 33 Heating; 50
Noise Level
Power level dB Cooling; High 53 Cooling; High 61

Heating; High 53 Heating; High 63
Electrical Data Input W Cooling; 950 (120 - 1,280)

Heating; 1,260 (115 - 1,890)
Running Current A Cooling; 4.4

Heating; 5.6
EER W/W (kcal/hw), BTU/hw Cooling; 3.63 (3.13), 12.4

COP W/W (kcal/hw), BTU/hw Heating; 3.81 (3.28), 13.0
Starting Current A 5.60
Piping Connection Port inch G ; Half Union 1/2” G ; 3-way valve 1/2”
(Flare piping) inch L ; Half Union 1/4” L ; 2-way valve 1/4”
Pipe Size inch G (gas side) ; 1/2” G (gas side) ; 1/2”
(Flare piping) inch L (liquid side) ; 1/4” L (liquid side) ; 1/4”
Drain Inner diameter mm 12 —
Hose Length m 0.65 —
Power Cord Length 2.1 m —
Number of core-wire 3 core wires × 1.0 mm2 —
8

Dimensions Height inch (mm) 10 - 26/32 (275) 21 - 9/32 (540)
Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780)
Depth inch (mm) 9 - 9/32 (236) 11 - 3/8 (289)
Net Weight lb (kg) 22 (10.0) 88 (40)
Compressor Type — Involute scroll
Motor Type — Brushless (4-pole)
Rated Output W — 700
Air Circulation Type Cross-flow Fan Propeller Fan
Material AS + Glass Fiber 20% P.P
Motor Type Transistor (8-poles) Induction (6-poles)
Input W — 65.9
Rate Output W 30 29
Fan Speed Lo (Cool/Heat) rpm 880 / 1,100 —
Me (Cool/Heat) rpm 1,100 / 1,230 —
Hi (Cool/Heat) rpm 1,310 / 1,410 830
Heat Exchanger Description Evaporator Condenser
Tube material Copper Copper
Fin material Aluminium (Pre Coat) Aluminium (Blue Coated)
Fin Type Slit Fin Corrugated Fin
Row / Stage (Plate fin configuration, forced draft)
2 / 15 2 / 24
FPI 21 17
Size (W × H × L) mm 610 × 315 × 25.4 703.8 × 504 × 36.4
735.0
Refrigerant Control Device — Capillary Tube
Refrigeration Oil (c.c) — RB68A (360)
Refrigerant (R410A) g (oz) — 1,020 (36.0)
Thermostat Electronic Control —
Protection Device Electronic Control Electronic Control
Length mm — C1, C2 ; 1,100, C3 ; 750
Capillary Tube Flow Rate l/min — C1, C2 ; 5.0, C3 ; 15.4
Inner Diameter mm — C1, C2 ; 1.2, C3 ; 1.7
Air Filter Material P.P. —
Style Honeycomb
Fan Motor Capacitor µF, VAC — 2.0 µF, 400 VAC
• Specifications are subject to change without notice for further improvement.
9
4 Dimensions
10
11
5 Refrigeration Cycle Diagram
12
6 Block Diagram
13
7 Wiring Diagram
14
8 Operation Details
8.1. BASIC FUNCTION

Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes,
automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the
microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature
shifting. The compressor at outdoor unit is operating following the frequency instructed by the microcomputer at indoor unit that
judging the condition according to internal setting temperature and intake air temperature.
8.1.1. Internal Setting Temperature

Once the operation starts, remote control setting temperature will be taken as base value for temperature shifting processes.
These shifting processes are depending on the air conditioner settings and the operation environment. The final shifted value
will be used as internal setting temperature and it is updated continuously whenever the electrical power is supplied to the unit.
Table (a): Auto Operation Mode Setting

Mode Shift: Temperature Shift (°C)
Cooling/Soft Dry → Heating -2.0
Heating → Cooling/Soft Dry +2.0
15
Table (b): Outdoor Air Temperature Shifting

Mode: Outdoor Temperature, X (°C): Temperature Shift (°C)
XE9CK XE12CK
Cooling/Soft Dry 38 X 0.00 0.00
30 X 38 0.00 0.00
23 X 30 0.00 0.00
X 23 0.00 0.00
Heating 21 X 0.00 0.00
17 X 21 0.00 0.00
9 X 17 0.00 0.00
5 X 9 +0.50 +1.00
1 X 5 +1.00 +1.25
X 1 +1.50 +2.00
Table (c): Fan Speed Shifting

Mode: Fan Speed: Temperature Shift (°C)
Cooling All +1.25
Soft Dry All +1.0
Heating Lo +1.0
Hi, Me-, Me, Me+, Auto +0.25 (XE9CK), +0.50 (XE12CK)
Table (d): Start-Up Shifting

Mode within 60 Minutes from Start-up: Temperature Shift (°C)
Cooling/Soft Dry -1.0
Heating +2.0
16
8.1.2. Compressor Operation Frequency

Zone Intake Air Temperature - Internal Setting Temperature (°C) Freq. H
Cooling Soft Dry Heating Cooling Soft Dry Heating Remark
XE9CK XE12CK XE9CK XE12CK XE9CK XE12CK
1 -2.0 -3.0 1.0 2 1 5 5 1 1
2 -1.5 -2.5 0.5 2 5 10 10 3 8
3 -1.0 -2.0 0.0 4 8 10 10 6 13
4 -0.5 -1.5 -0.5 9 12 10 12 11 18
5 0.0 -1.0 -1.0 11 14 12 14 15 23
6 0.5 -0.5 -1.5 14 18 12 17 18 27
7 1.0 0.0 -2.0 17 22 14 17 21 30
8 1.5 0.5 -2.5 20 27 14 20 25 32 Fc, Fh
9 2.0 1.0 -3.0 20 27 16 24 25 32 Fc, Fh
10 2.5 1.5 -3.5 20 27 20 27 25 32 Fc, Fh
11 Nil Nil -4.0 Nil Nil Nil Nil 25 32 Fh
12 Nil Nil -4.5 Nil Nil Nil Nil 25 32 Fh
Operating Frequency Calculation Formula:
CompHz = Freq. A × Freq. H + Freq. C Cooling & Soft Dry XE9CK XE12CK
Freq. A Freq. C Freq. A Freq. C
Low Load (Freq. H 10) 0.9 11.0 0.9 11.0
Example Calculation: High Load (Freq. H > 10) 1.9 1.0 1.9 0.7
Heating XE9CK XE12CK

Model No.: XE9CK
Freq. A Freq. C Freq. A Freq. C
Operation Mode: Cooling Low Load (Freq. H 12) 1.4 10.6 1.4 10.6
When Intake Air Temperature - Internal setting Temperature: High Load (Freq. H > 12) 2.2 1.0 2.1 1.8
1.5°C
Freq. Range XE9CK XE12CK
CompHz = Freq. A × Freq. H + Freq. C Cooling Fc 39 52
= 1.9 × 20 + 1.0 Operation Range 12 ~ 86 12 ~ 102
= 39 Hz (It cuts down less than a decimal point) Heating Fh 56 69
Operation Range 14 ~ 128 14 ~ 128
Remarks:
When Freq. H is equal to 20 (XE9CK), 27 (XE12CK) for cooling, 25 (XE9CK), 32 (XE12CK) for heating or above, the Comp.
may run at the freq. higher than Fc or Fh up to max. freq. operation.
Best Amenity Control

Every 90s (Cooling), 120s (Heating) maintain same zone Freq. H + 1 until Fc, Fh.
8.1.3. Cooling Operation

8.1.3.1. Thermostat control
• Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -1.5°C.
• Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF
point.
17
8.1.4. Soft Dry Operation

• Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -2.5°C.
• Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF
point.
8.1.5. Heating Operation

• Compressor is OFF when Intake Air Temperature - Internal Setting +1.0°C.

• Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature < Compressor OFF
point.
8.1.6. Automatic Operation

This mode can be set using remote control and the operation is decided by remote control setting temperature, indoor intake air
temperature and outdoor air temperature.
During operation mode judgment, indoor fan motor (with speed of Lo-) and outdoor fan motor are running for 30 seconds to detect
the indoor intake and outdoor air temperature. The operation mode is decided based on below chart.
18
Values of T1, T2, and T3 depend on remote control setting temperature, as shown in below table. After the adjustment of T1, T2
and T3 values, the operation mode for that particular environment and remote control setting is judged and performed, based on
the above operation mode chart, every 30 minutes.
Remote Control Setting Temperature (°C) T1 T2 T3
16 ~ 18 +10 +8 -5
19 ~ 22 +8 +7 -7
23 ~ 26 +7 +6 -7
27 ~ 30 +6 +5 -8
There is a temperature shifting on T1, T2, and T3 if the operation mode judged is changed from Cooling/Soft Dry to Heating or vice
verse.
Operation Mode change from Temperature shifts (°C)
Cooling/Soft Dry → Heating -2
Heating → Cooling/Soft Dry +2
Example of operation mode chart adjustment:

From the above table, if remote control setting temperature = 25,
T1 = 25 + 7 = 32; T2 = 25 + 6 = 31; T3 = 25 - 7 = 18
The operation mode chart for this example is as shown in below figure and the operation mode to be performed will depend on
indoor intake air temperature and outdoor air temperature at the time when the judgment is made.
8.1.7. Indoor Fan Motor Operation
A. Basic Rotation Speed (rpm)

• Required rotation speed for fan is set to respond to the remote control setting (10 rpm unit)
[Cooling, Dry, Fan]

Remote Control — O O O O O — — —
Tab (rpm) SHI Hi Me+ Me Me- Lo Lo- SLo SSLo
XE9CK 1250 1200 1100 1000 900 800 780 730 720
XE12CK 1340 1310 1200 1090 980 880 780 730 720
[Heating]
Remote Control — O O O O O — — —
Tab (rpm) SSHI SHi Me+ Me Me- Lo Lo- SLo SSLo
XE9CK 1350 1270 1160 1050 940 840 790 730 720
XE12CK 1490 1410 1330 1250 1170 1100 840 730 720
19
B. Indoor Fan Control

i. Indoor fan control operation outline
1. Cooling / Dry / Fan / Ion / Oxygen
2. Heating
20
ii. Auto Fan Speed

1. Cooling, Ion, Oxygen
2. Heating
Note:
a. UP:
• If move from Lo, the fan speed will be shifted to Maximum 1160 rpm (XE9CK), 1330 rpm (XE12CK).
• If move from Maximum, the fan speed no change.
• In up zone, 10 rpm is added for every 10s until Maximum 1160 rpm (XE9CK), 1330 rpm (XE12CK).
b. DOWN:
• The fan speed will be decreased one step every 10 sec. until Minimum 840 rpm (XE9CK), 1100 rpm (XE12CK).
c. Current Output Fixed:

• Maintain at present fan speed.
d. Instantaneous Maximum:
• Fan speed will be increased to maximum auto fan speed.
21
iii. Max Capacity Condition

a) During Cooling operation, if all to the following condition is fulfilled, the indoor fan speed is set to Shi.
1. Indoor intake temperature 24°C.
2. Operation frequency 39 Hz (XE9CK), 52 Hz (XE12CK) & above.
3. Remote Control setting temperature 16°C.
4. Remote Control setting fan speed Hi.
5. Outdoor temperature 30°C.
6. Operation start within 30 minutes.
* If any of above conditions is not valid, the condition is ended.
b) During Heating operation, if all to the following condition is fulfilled, the indoor fan speed is set to SSHi.
1. Indoor intake temperature is 17°C or above and less than 23°C.
2. Operation frequency 56 Hz (XE9CK), 68.5 Hz (XE12CK) & above.
3. Remote Control setting temperature 30°C.
4. Remote Control setting fan speed Hi.
5. Outdoor temperature < 4°C.
6. Operation start 2 hours.
* If any of above conditions is not valid, the condition is ended.
C. Fan Motor Control
i. Motor specification
High voltage PWM Sensorless Motor
ii. Feedback Control

1. Rotation speed feedback
Immediately after the fan started, rpm is checked and duty is added, and feedback control is performed every 1s.
iii. Abnormal Detection

1. Condition * Step out signal input
* Feedback rotation speed is more than 2550 rpm or below 50 rpm.
However, 10s after fan start, rotation abnormality is not detected.
2. Control * Fan stop
3. Return * Restart after 5s

However, in case the fan is stopped by the above conditions within 25s after fan has started, and happened
continuously for 7 times, restart will not be performed.
→ Indoor fan motor lock abnormal (H19)
iv. Restart Prohibition Control

Prohibit to restart within 5s after fan stop.
(except when power is ON)
22
D. Deodorizing Control
i. Control condition
Control at cooling/dry operation and auto fan speed setting.
No Deodorizing Control is performed during ON timer standby operation and during Anti-freezing control prevention.
ii. Operation
The odor status is arranged as below and it is shifted as follow.
* When COMP is ON 1→2→3
(Shift to 4 when COMP is OFF)
* When COMP is OFF 4 → 5 → 4 ←→ 5
(Shift to 1 when COMP is ON)
* Start from 4 if the Thermostat is OFF during the start operation.
8.1.8. Outdoor Fan Motor Operation
• 6 pole induction, 1 speed 780 rpm (XE9CK), 810 rpm (XE12CK).

• It starts when compressor starts operation and it stops 30 seconds after compressor stops operation.
23
8.1.9. Airflow Direction

1. There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by vertical vanes).
2. Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat exchanger temperature
and intake air temperature) and manual (angles of direction can be adjusted using remote control).
Vertical Airflow
Operation Mode Airflow Direction Vane Angle (°)
1 2 3 4 5
Heating Auto with Heat Exchanger 17
Temperature 58
7
Manual 7 17 33 49 67
Cooling, Soft Dry and Fan, Ion, O2 Auto 7 ~ 37
Manual 7 17 25 33 41
Mode Judgement in Auto Auto 7
Manual 7 17 25 33 41
1. Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the angles as stated
above. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1
below. When the air conditioner is stopped using remote control, the vane will shift to close position.
2. Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and the
positions of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the vane will shift to
close position.
Horizontal Airflow
1. Automatic horizontal airflow direction can be set using remote control; the vane swings left and right within the angles as
stated below. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as
Figure 1 below.
Operation Mode Vane Angle (°)

Heating, with heat exchanger temperature A 55 ~ 125
B 90
Cooling, Soft Dry and Fan, Ion, O2 55 ~ 125
24
2. Manual horizontal airflow direction can be set using remote control; the angles of the vane are as stated below and the
positions of the vane are as Figure 2 above.
Pattern 1 2 3 4 5
Airflow Direction
Patterns at Remote
Control
Vane Angle (°) 90 55 70 110 125
8.1.10. Quiet operation (Cooling Mode/Cooling area of Dry Mode)
A. Purpose
To provide quiet cooling operation compare to normal operation.
B. Control condition
a. Quiet operation start condition
• When “quiet” button at remote control is pressed.
Quiet LED illuminates.
b. Quiet operation stop condition

1. When one of the following conditions is satisfied, quiet operation stops:
a. Quiet button is pressed again.
b. Stop by OFF/ON switch.
c. Timer “off” activates.
d. When change mode to fan only mode.
2. When quiet operation is stopped, operation is shifted to normal operation with previous setting.
3. When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.
4. When operation mode is changed, quiet operation is shifted to quiet operation of the new mode, except fan only mode.
5. During quiet operation, if timer “on” activates, quiet operation maintains.
6. After off, when on back, quiet operation is not memorised.
C. Control contents
1. Fan speed is changed from normal setting to quiet setting of respective fan speed.
This is to reduce sound of Hi, Me, Lo for 3dB.
2. Fan speed for quiet operation is -100 rpm from setting fan speed.
8.1.10.1. Quiet operation under Soft Dry operation (Dry area at Dry Mode)
Automatic Fan Speed (Dry operation)
25
Manual Fan Speed (Dry operation)
8.1.10.2. Quiet operation (Heating)

A. Purpose
To provide quiet heating operation compare to normal operation.
B. Control condition
a. Quiet operation start condition
• When “quiet” button at remote control is pressed.
Quiet LED illuminates.
b. Quiet operation stop condition

1. When one of the following conditions is satisfied, quiet operation stops:
a. Quiet button is pressed again.
b. Stop by OFF/ON switch.
c. Timer “off” activates.
d. When change mode to fan only mode.
2. When quiet operation is stopped, operation is shifted to normal operation with previous setting.
3. When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.
4. When operation mode is changed, quiet operation is shifted to quiet operation of the new mode, except fan only mode.
5. During quiet operation, if timer “on” activates, quiet operation maintains.
6. After off, when on back, quiet operation is not memorised.
C. Control contents
a. Fan Speed manual
1. Fan speed is changed from normal setting to quiet setting of respective fan speed.
This is to reduce sound of Hi, Me, Lo for 3dB.
2. Fan speed for quiet operation is -100 rpm from setting fan speed.
3. Fan Speed Auto
• If FM Lo
-100 rpm reduce from normal Heating Auto Fan Speed
• If FM Lo
maintain RPM
Indoor FM RPM depends on pipe temp sensor of indoor heat exchanger.
26
8.1.11. Delay ON Timer Control
Delay ON timer can be set using remote control, the unit with timer set will start operate earlier than the setting time. This is to
provide a comfortable environment when reaching the set ON time.
Seventy minutes before the set time, indoor (at fan speed of Lo-) and outdoor fan motor start operate for 30 seconds to determine
the indoor intake air temperature and outdoor air temperature in order to judge the operation starting time.
From the above judgment, the decided operation will start operate earlier than the set time as shown below.
8.1.12. Delay OFF Timer Control
Delay OFF timer can be set using remote control, the unit with timer set will stop operate at set time.
8.1.13. Auto Restart Control
1. When the power supply is cut off during the operation of air conditioner, the compressor will re-operate within three to four
minutes (there are 10 patterns between 2 minutes 58 seconds and 3 minutes 52 seconds to be selected randomly) after power
supply resumes.
2. This type of control is not applicable during ON/OFF Timer setting.
8.1.14. Auto Operation Switch
1. When the switch is pressed between 0 to 5 seconds, Auto Mode operation starts to function.
2. When the switch is pressed between 5 to 8 seconds, the unit is forced to operate in Cooling Mode.
3. When the switch is pressed between 8 to 11 seconds, the unit is forced to operate in Heating Mode.
27
4. When the switch is pressed between 11 to 16 seconds and together with the signal from remote control, the unit can be
changed to different controlling setting (A-B mode) or to testify oxygen operation.
5. When the switch is pressed between 16 to 21 seconds, either “H14” error detection selection mode or the remote control signal
receiving sound can be cancelled or turned on.
8.1.15. Indoor Power Relay Control

Power relay will turn on during operation or in progress of stopping operation. Although operation stops, the power relay continues
on for three minutes.
However, during an instantaneous power failure (< 0.5s), power relay will turn off. Then, it will turn on 2 minutes after power recover
and the unit will operate as previous operation condition.
8.1.16. Ionizer Operation

Purpose
To provide fresh air effect to users by discharging minus ion to air.
Control Condition
a. Ionizer Only Operation.

1. When an air-conditioner unit is at “OFF” condition (standby) and an ION operation button at remote control is pressed.
Fan & ionizer on, ION LED illuminates, but power LED maintain off. (1 → 2)
However, fan speed can be adjusted later by customer during this operation.
Airflow direction (Horizontal Vane) control:

Follow vane direction control at cooling mode.
Horizontal vane can be changed by customer during ion only operation.
b. Operation Mode + Ionizer Operation.

1. Ionising Operation Start Condition
When an air conditioner unit is in “ON” condition (Heat, Cool, Dry, Fan, Auto mode) and an ION operation button at remote
28
control is pressed. Ionizer on & ION LED illuminates. (3 → 4)

Power LED also illuminates.
2. Ionising Operation Stop Condition

When one of the following condition is satisfied, ION operation stops.
a. Stopped by ON/OFF switch.
b. Timer OFF activates.
c. ION operation button is pressed again.
d. ION feedback signal shows error.
3. Ionizer operation status is not memorised by micon. After OFF, when operation is “ON” again, air conditioner operates
without ionizer operation.
c. Timer during ionizer operation

Refer to case study in next page for detail.
8.1.16.1. Ionizer Problem Detection Control

i. Purpose
To inform user of ionizer problems and detection.
ii. Two types of problem detection control:

Control Detection Method Protection Recovery
ERROR
PROTECTION
(i) Actual ion: ON (i) Actual ion ON for 10s & OFF for (i) Actual ion is permanently OFF & ion (i) Press ON/OFF button
30 min. continuously for 24 times LED is blinking. to OFF
(approx. 11 hr. 30 min.)
(ii) ion feedback signal: (ii) Within 24 counts, if anytime (ii) Press remote control ion button for (ii) Reset power
0V CONDITION becomes false then a) ON: Ion LED blink & buzzer = beep
count is cleared. b) OFF: Ion LED OFF & buzzer = beep (iii) Off by force operation
BREAKDOWN
PROTECTION
Case 1: During Air-Con. ON.
(i) Actual ion: OFF (i) Actual ion OFF 2s (i) Air-Cond OFF with abnormal no. H26 is (i) When anytime
activated with timer LED is blinking CONDITION becomes
(ii) ion feedback signal: permanently. false.
5V
Case 2: During Air-Con. OFF.
(i) Abnormal no. H26 is activated with (ii) Once recovered, ion &
timer LED is blinking permanently for Timer LED stops
both cases 1 & 2. blinking permanently.
(ii) Press remote control ion button for
a) ON: Ion LED blink (iii) Main power reset.
b) OFF: Ion LED OFF
(iii) Press any remote control button to
a) ON: Buzzer = beep beep beep beep
b) OFF: Buzzer = beep beep beep beep
29
8.1.16.2. Ionizer Operation case study
Case 1
8.2. PROTECTION CONTROL FEATURES
8.2.1. Protection Control For All Operations
8.2.1.1. Time Delay Safety Control
1. The compressor will not start for three minutes after stop of operation.
2. This control is not applicable if the power supply is cut off and on again or after 4-way valve deices condition.
8.2.1.2. 30 Seconds Forced Operation
1. Once the compressor starts operation, it will not stop its operation for 30 seconds.
2. However, it can be stopped using remote control or Auto Switch at indoor unit.
8.2.1.3. Total Running Current Control
1. When the outdoor unit total running current (AC) exceeds X value, the frequency instructed for compressor operation will be
decreased.
2. If the running current does not exceed X value for five seconds, the frequency instructed will be increased.
3. However, if total outdoor unit running current exceeds Y value, compressor will be stopped immediately for three minutes.
XE12CK XE9CK
Operation Mode X (A) Y (A) X (A) Y (A)
Cooling/Soft Dry (A) 6.5 17.0 4.5 17.0
Cooling/Soft Dry (B) 6.0 17.0 4.0 17.0
Heating 9.2 17.0 6.1 17.0
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4. The first 30 minutes of cooling operation, (A) will be applied.
8.2.1.4. IPM (Power transistor) Prevention Control
A. Overheating Prevention Control

1. When the IPM temperature rises to 110°C, compressor operation will stop immediately.
2. Compressor operation restarts after three minutes the temperature decreases to 95°C.
B. DC Peak Current Control

1. When electric current to IPM exceeds set value of 22.5 ± 4.0 A, the compressor will stop operate. Then, operation will restart
after three minutes.
2. If the set value is exceeded again more than 30 seconds after the compressor starts, the operation will restart after 1 minute.
3. If the set value is exceeded again within 30 seconds after the compressor starts, the operation will restart after one minute.
If this condition repeats continuously for seven times, all indoor and outdoor relays will be cut off.
8.2.1.5. Compressor Overheating Prevention Control
Instructed frequency for compressor operation will be regulated by compressor top temperature. The changes of frequency are as
below figure.
31
8.2.1.6. Low Pressure Prevention Control (Gas Leakage Detection)
1. When the conditions listed in below table occur, the compressor stops and restarts after three minutes.
2. If this phenomenon is continuously occurring for twice within 20 minutes, all indoor and outdoor relays will be cut off.
3. This control is not applicable for deice operation.
Conditions XE9CK XE12CK

Cooling/Soft Dry Heating Cooling/Soft Dry Heating
1. Compressor frequency (Hz) 47 56 67 69
2. Outdoor total running current (A) 1.21 1.21 1.21 1.21
3. Indoor heat exchanger temperature (°C) 20 25 20 25
Note: Conditions 1 and 2 needed to be happened continuously for 5 minutes.
8.2.1.7. CT Disconnection Detection
1. Control Starting Condition

a. Total Current is below 0.63 Amp.
b. Operating Frequency is 20 Hz and above.
c. Continuously for 20s.
2. Control Contents
a. Abnormal signal transmitted to indoor unit after 3 minutes outdoor power is supplied. (Indoor unit stop)
3. Control Cancellation Condition
Starting condition, (1) is not fulfilled.
8.2.1.8. Low Frequency Protection Control 1

When the compressor operate at frequency lower than 26 Hz (XE9CK), 28 Hz (XE12CK) for 240 minutes, the operation frequency
will be increased to 26 Hz (XE9CK), 28 Hz (XE12CK) for two minutes.
8.2.1.9. Low Frequency Protection Control 2

When all the below conditions occur, minimum value (Freq. MIN) for the frequency instructed to compressor will change to 30 Hz
(XE9CK), 32 Hz (XE12CK) for cooling and 21 Hz (XE9CK), 21 Hz (XE12CK) for Heating.
Temperature, T, for: Cooling/Soft Dry Heating

Indoor intake air (°C) T 15 or T 30 -
Outdoor air (°C) T 16 or T 38 T 4 or T 24
Indoor heat exchanger (°C) T 30 T 0
32
8.2.2. Protection Control For Cooling & Soft Dry Operation
8.2.2.1. Outdoor Air Temperature Control

The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below.
8.2.2.2. Cooling Overload Control

i. Pipe temperature limitation/restriction
• Detects the Outdoor pipe temperature and carry out below restriction/limitation (Limit the compressor Operation frequency)
• The compressor stop if outdoor pipe temperature exceeds 62°C
• If the compressor stops 4 times in 20 minutes, Timer LED blinking (F95: outdoor high pressure rise protection)
8.2.2.3. Anti-Freezing Control

1. When indoor heat exchanger temperature is lower than 2°C continuously for six minutes, compressor will stop operating.
2. Compressor will resume its operation three minutes after the indoor heat exchanger is higher than 10°C.
3. At the same time, indoor fan speed increase +40 rpm compared to its normal operation.
4. If indoor heat exchanger temperature is higher than 10°C for five minutes, the fan speed will return to its normal operation.
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8.2.2.4. Anti-Dew Formation Control

Anti-Dew control is perform if the following conditions is fulfilled during cooling/dry operation.
a. Control Start Condition
1) Indoor Intake Air Temperature 24°C & above
2) Outdoor Air Temperature Refer below
3) Remote Control Setting Temperature 16°C & above, below 30°C
4) Fan tab Refer below
Control start after 1) ~ 4) continued for more than 1 minutes.
b. Control Contents
* If the outdoor temperature 30°C
Me & above (include auto air flow)
XE9CK XE12CK
0 min T 30 min 47 67
30 min T 90 min 39 52
90 min T 420 min 39 52
Below Me
XE9CK XE12CK
0 min T 30 min 33 44
30 min T 90 min 26 36
90 min T 420 min 26 36
* If the outdoor temperature 30°C

Me & above (include auto air flow)
XE9CK XE12CK
0 min T 30 min 47 67
30 min T 90 min 39 52
90 min T 420 min 39 52
Below Me
XE9CK XE12CK
0 min T 30 min 33 44
30 min T 90 min 26 36
90 min T 420 min 26 36
c. Cancellation Condition
• Perform cancellation within 420 minutes after start and return to initial control.
• When changing the remote control setting temperature or air flow setting during the Anti-Dew control operation.
• If the above starting condition is not fulfilled.
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8.2.3. Protection Control For Heating Operation
8.2.3.1. Anti Cold Draft Control

Indoor fan speed varies in accordance to indoor heat exchanger temperature, based on type of air volume and direction, as shown
below.
1. Manual Fan Speed
2. Auto Fan Speed
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Note:
a. UP:
• If move from Lo, the fan speed will be shifted to Maximum 1160 rpm (XE9CK), 1330 rpm (XE12CK).
• If move from Maximum, the fan speed no change.
• In up zone, 10 rpm is added for every 10s until Maximum 1160 rpm (XE9CK), 1330 rpm (XE12CK).
b. DOWN:
• The fan speed will be decreased one step every 10 sec. until Minimum 840 rpm (XE9CK), 1100 rpm (XE12CK).
c. Current Output Fixed:

• Maintain at present fan speed.
d. Instantaneous Maximum:
• Fan speed will be increased to maximum auto fan speed.
8.2.3.2. Intake Air Temperature Control
Compressor will operate at maximum of 56 Hz (XE9CK), 69 Hz (XE12CK) respectively if either one of the below conditions occur:
1. When the indoor intake air temperature is above 10°C and remote control setting fan speed is lower Me-.
2. When the indoor intake air temperature is 30°C or above.
8.2.3.3. Outdoor Air Temperature Control
The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the below figures. This
control will begin one minute after the compressor starts.
36
8.2.3.4. Overload Protection Control

The compressor operating frequency is regulated in accordance to indoor heat exchanger temperature as shown in below figures.
8.2.3.5. Preliminary Operation Control

1. Purpose
To improve heating cool start characteristich in which compared to previous model, achived 40°C of discharge air in shorter
time.
2. Detection method
a. OD air temperature sensor
b. ON timer = ON
c. Control by OD PCB preliminary operation mode ON/OFF jumper wire
3. Preliminary operation control judgement condition
a. Preliminary operation start when all below condition is fulfilled.
i. Air-conditioner is stop
ii. OD air temp -15°C
iii. ON Timer is set to ON
b. Either one of below condition is true, the preliminary operation is stopped.
i. Air-conditioning is running
ii. OD air temp -10°C
iii. Compressor operation started
4. Control method
a. Control start min before the On Timer set time.
b. Compressor motor winding temp is increase by applying small amount of current with uncomplete power phase
c. Repetition of 1 min ON & 4 min OFF.
time (min) 60
37
8.2.3.6. Deice Control

A. Deice operation (Normal Deice Operation)
1. Detection methods
Outdoor heat exchanger temperature sensor, timer.
2. Deice operation time chart
Notes
a. During deice operation, the relationship between outdoor pipe temperature and time T5 is such operation will
proceed to next stage.
b. The deice will be performed only after 1 hour from when the operation has started.
c. When Comp. OFF by the sequence No. 1~7 compressor can restart back without 3 minutes waits (immediate
restart).
Outdoor heat exchanger temperature

a 15°C
b 18°C
c 25°C
38
3. Explaination of operation
1) Before the deice is started, compressor frequency is set to the specified value for T1-timer.
2) After deice is started, the 4-way valve, OD Fan and ID fan are OFF.
3) After 4-way valve is OFF for 30 s, compressor frequency is set to the specified value.
4) Before deice is ended, if the outdoor heat exchanger temperature exceeds a°C, set compressor frequency and expansion valve to the
specified values.
5) When outdoor heat exchanger temperature exceeds b°C, or 10 minutes has passed since the 4-way valve is OFF, operation at timer T5
will be started.
6) After the above 5) operation, if the outdoor heat exchanger temperature exceeds C°C, or after timer T5, the deice operation ending signal
will be produced. The comp. Hz is set to the specified value and at the same time outdoor fan motor ON signal is produced.
7) After T6 the deice ending signal is produced, 4-way valve is set to ON, indoor fan is ON, Compressor frequency is FREE, and return to
normal heating operation.
4. Deice operation judgement condition

When any of below a, b, c, d condition is satisfied, deice signal is produced.
a. Continuously, outdoor heat exchanger temperature < 3°C for 120 minutes and outdoor heat exchanger temperature <
-6°C for 3 minutes and outdoor air temperature > -1°C and Comp. is ON.
b. Continuously, outdoor heat exchanger temperature < 3°C for 80 minutes and outdoor heat exchanger temperature < -
7°C for 3 minutes and outdoor air temperature > -1°C and Comp. is ON.
c. Continuously, outdoor heat exchanger temperature < 3°C for 40 minutes and outdoor heat exchanger temperature < -
9°C and outdoor air temperature > -3°C for 3 minutes and Comp. is ON.
d. Continuously, outdoor heat exchanger temperature < 3°C for 40 minutes and outdoor heat exchanger temperature < -
11°C for 3 minutes and outdoor air temperature < -3°C and Comp. is ON.
However, the first deice will start only after minimum of 60 minutes in operation.
(2nd deice and onward shall follow above conditions)
39
8.3. OXYGEN ENRICH OPERATION

8.3.1. Purpose
Increase usage range by enable oxygen enrichment only operation.
8.3.2. Oxygen Enrichment Control -1

A. Indoor fan control
1. Air flow volume manual
Air flow volume as set by remote control. Speed same as for Cool mode.
2. Air flow volum auto

Repetition of 8 pattern (a ~ h) as shown below.
Each pattern, 10s
XE9CK XE12CK
Quiet No. B 820 870
Program Air No. A 790 840
No. C 760 810
W C 30 30
However, if combined operation with other mode, priority is given to fan control of other mode.
Priority: Cool - Dry - Fan - Heat > Ionizer > Oxygen
B. Indoor air direction control

1. Air flow direction manual, auto → same as cooling operation.
However when combined operation with other mode, priority is given to air flow direction control of other mode.
Priority Heat - Cool - Dry - Fan > Ionizer > Oxygen
C. Start & Cancel condition of Oxygen enrich operation

1. By remote control ON/OFF button.
a. During Ionizer and Air Conditioner is OFF, if Oxygen button is pressed
→ Oxygen only operation.
b. During Ionizer only operation, if Oxygen button is pressed
→ Ionizer + Oxygen enrich operation.
c. During Oxygen only operation, If Oxygen button is pressed
→ Oxygen operation stop.
d. During Oxygen only operation, if ON/OFF button is pressed
→ Mode (as remote control setting) operation + Oxygen operation.
e. During Cool, Fan, Heat, Dry, Ionizer operation, if Oxygen button is pressed
→Cool, Fan, Heat, Dry, Ionizer + Oxygen operation, if Oxygen button is pressed.
f. During Cool, Fan, Heat, Dry, Ionizer + Oxygen operation, if Oxygen button is pressed.
→ Cool, Fan, Heat, Dry, Ionizer operation.
g. During Cool, Fan, Heat, Dry, Ionizer + Oxygen operation, if ON/OFF button is pressed
→ All operation stop.
40
2. When operate together with ON/OF timer.

a. ON timer is set during operation stop.
Previous operation is Oxygen only,
→ Previous mode (Auto, Heat, Cool, Dry, Fan) only will operate.
b. ON timer is set during Oxygen only operation.
→ Previous mode (Auto, Heat, Cool, Dry, Fan) + Oxygen will operate.
c. OFF timer during Oxygen only operation.
→ Oxygen operation stop.
d. There is no preliminary operation for Oxygen enrich operation.
3. Remote control setting during Oxygen only operation.

• Remote control setting is acceptable during oxygen only operation.
D. Oxygen monitor indication

During oxygen enrich operation, oxygen monitor LED lights ON.
• Oxygen LED lights is ON or OFF when Oxygen operation is set to ON or OFF regardless of outdoor oxygen supply level.
In case of indoor unit is totally stop and vacuum pump is still running (during delay stop operation) oxygen LED is blinking
(ON 1s - OFF 1s).
8.3.3. Oxygen Enrich Control -2

A. Oxygen enrich system
1. Indoor intake air temp sensor
2. Indoor oxygen discharge hole
3. Remote control
4. Oxygen LED
5. Connecting hose
6. Vacuum pump
7. Pump discharge hole
8. Pump suction hole
9. Pump motor cooling fan A
10. Pump motor cooling fan B
11. Pump motor OLP
12. 2 way valve
13. Pressure reduction device
14. Odor filter
15. Oxygen enrich membrance
16. Outdoor air temp sensor
17. Outdoor oxygen discharge hole
18. Outdoor fan motor
41
B. Oxygen enrich control overview

Upon receiving ON signal from indoor unit, the outdoor vacuum pump, fan & 2 way valve will operate according to the various
protection control setting.
C. Oxygen enrich protection control (O2 supply level judgement)

1. Vacuum pump protection
• Base on outdoor air temp., Comp. top temp., the oxygen supply level is decided.
• Priority is given to the lower level.
• Vacuum pump operation cycle time = EOPMPS01.
• O2 supply level change only after vacuum pump ON/OFF operation completed 1 cycle time if the new level is higher than
the present level.
• O2 supply level change immediately if the new level is lower than the present level (avoid O2 supply level hunting).
• Vacuum pump operate with ON/OFF timing according to O2 supply level except during continuous running required by
freeze-up prevention control (F-2).
E.g. Oxygen supply level change timing (vacuum pump continuous running control, (C-2) not yet activated).
42
Outdoor air temp. status O2 supply level Comp. top temp. status O2 supply level
5 0 2 1
4 1 1 2
3 2 0 3
2 3
1 Continuous running ( )
(freeze-up prevention control)
0 0
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O2 Enrich Protection Control Vacuum Pump Operation Time Remark

Operation O2 supply level OFF time (min) ON time (min)
OFF 0 EOPMPS01 - EOPMPS04 EOPMPS04 Continuous OFF
ON 1 EOPMPS01 - EOPMPS02 EOPMPS03 3 min ON 7 min OFF
2 EOPMPS01 - EOPMPS03 EOPMPS02 7 min ON 3 min OFF
3 0 EOPMPS01 Continuous ON
In this condition, when Oxygen operation is ON, vacuum pump run continuously regardless of O2 supply level (vacuum pump
continuous running control (C-2) is deactivated).
For detail, refer to freeze-up prevention, vacuum pump continuous running control (F-2).
Detail Explanation for Specification
Data Name Item Data

EOPMPS01 Vacuum pump operation cycle time 10 min
EOPMPS02 O2 supply level 2, vacuum pump ON time 7 min
• Base on outdoor air temp. & comp. top temp., vacuum pump ambient temp. is projected to prevent vacuum pump temp.
rise.
• To prevent ice formation in connecting tube during low outdoor air temperature, continuous running protection control is
implemented.
(During low outdoor temp., stagnant water in tube may freeze-up if ON/OFF operation is implemented).
• If outdoor temp. sensor abnormal, open or short circuit, temperature reading become below -10°C or above 40°C where
the O2 supply level will become 0 (operation stop).
• Outdoor air temp. update/renew every 30 min during soft dry mode (instant renewal for other mode).
Data Name Description Data

EOPMPT01 Outdoor air temp. control temp. -12°C
EOPMPT05 Outdoor air temp. control temp. 3°C
EOPMPT13 Outdoor air temp. correction value, Heat 0 deg
EOPMPT14 Comp. top temp. control 44°C
2. Vacuum pump continuous running control

• Vacuum pump continuous running control
(Life span counter measure)
Direction : O2 supply level, continuous running instruction time
Control : O2 supply level
i. Action explaination : O2 supply level when continue for EOPMPS05 min, the proceeding level 3 will limited to maximum level
MOPMPL01.
ii. Exceptional condition : a. Outdoor air temp. status 1 (ice prevention control activated).
b. O2 supply level detection is lower than 3.
44

− Life span counter measure
Increase life span by limiting vacuum pump continuous running period (assure life span of over 30,000h).
− Temp. rise counter measure.
− OLP
Vacuum pump OLP
i. Open temp. : 120 ± 5°C
ii. Close temp. : 76 ± 15°C
Data Name Item Data

EOPMPS05 Vacuum pump continuous running control judgement time FF
MOPMPL01 Vacuum pump continuous running maximum supply level 2
MOPMPS06 Vacuum pump restart prevention time 30s
MOPMPS07 Vacuum pump delay start time 30s
Note: This control is deactivated when EOPMPS05 is set to FF.
3. Vacuum pump restart prevention control

• To avoid starting noise cause by frequent restart of vacuum pump in short period of time.
• If combined with other operation mode where outdoor fan running, restart control time is MOPMPS06.
• If Oxygen only operation, restart control time is MOPMPS06 + MOPMPS07.
• Restart prevention control does not operate when Oxygen is pressed ON during Oxygen delay OFF control.
4. 2 way valve control

2 way valve is ON periodically to avoid it from locking after long period of idling.
• Activation condition
When OD power relay ON signal is generated.
• Activation content
2 way valve is ON for about 5s (valve open).
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D. Oxygen Enrich Starting Control

1. Purpose
• Improve Oxygen supply amount by supplying fresh air to surrounding area of Oxygen enrich membrane during starting
time.
• Masking of vacuum pump starting sound.
• Prevent vacuum pump starting difficulty at low outdoor temperature.
• Flash out water trapped in connecting tube at low outdoor temperature.
2. Normal operation
Outdoor fan is ON as operation start. Vacuum pump ON after operation start after MOPMPS07 second. At the same time
when fan is ON, 2 way valve is ON for EOBENS01 (EOBENS02) second (2 way valve won’t operate if outdoor air temp
higher than EOBENT01).
<Exceptional condition>
a. Outdoor fan is ON when Oxygen operation start.
b. Outdoor fan is OFF during deice operation when Oxygen operation start.
At condition a ~ b, vacuum pump & 2 way valve ON immediately as Oxygen operation start.
OD air temp., T 2 way valve ON duration (min)

EOBENT01 T 0
EOBENT02 T EOBENT01 EOBENS01
T EOBENT02 EOBENS02
Possibilities of poor start-up of vacuum pump

due to deterioration of bearing grease at low
outdoor temperature.
↓
2 way valve open to reduce load
• At low outdoor air temp., O2 supply level fixed at level 3.

• Priority to stopping control.
46
Date name Description Data

MOPMPS07 Vacuum pump operation start delay time 30s
EOBENS01 Oxygen enrich start control 2 way valve operation time (Ave) 30 min
EOBENS02 Oxygen enrich start control 2 way valve operation time (Low) 30 min
EOBENT01 Oxygen enrich start control, outdoor air temperature -5°C
EOBENT02 Oxygen enrich start control, outdoor air temperature -10°C
3. Low voltage operation

As counter action at low voltage where starting torque reduce, low voltage detection is done where the 2 way valve opening
time is increased.
a. Voltage memory
DC voltage detection is done once power relay is ON and before compressor start. If the detected voltage is lower than
EOBENV01, voltage condition is set to <Low voltage>. If detected voltage is EOBENV01 or higher, voltage condition is
set to <Normal>. (Judgement is done every time power relay is ON).
b. Action
Voltage condition judge as <Low voltage>.
• Oxygen enrich start control outdoor air temperature EOBENT01(02) is shifted by adding EOBENT03 and 2 way valve
start control activation range is enlarge.
• Oxygen enrich start control 2 way valve open duration EOBENS01(02) is increased by adding EOBENS03.
Outdoor air temp. T Valve ON duration

EOBENT01 + EOBENT03 T 0
EOBENT02 + EOBENT03 T EOBENT01 + EOBENT03 EOBENS01 + EOBENS03
T EOBENT02 + EOBENT03 EOBENS02 + EOBENS03
Date name Description Data

EOBENV01 Low voltage judgement DC voltage 180V
EOBENT03 Low voltage start control, outdoor air temp. shift valve +10°C
EOBENS03 Low voltage start control, 2 way valve activation prolong time 40 min
E. Oxygen Enrich Stop Control

• Masking stopping sound of vacuum pump.
• Blow out residual water in the tube.
Action outline
• Vacuum pump : O2 supply level → 0, vacuum stop after EOTteisi second.
• OD fan : After vacuum pump stop, OD fan stop after OTfan1 second.
• 2 way valve : As O2 supply level → 0, 2 way valve ON for EOTteisi second and then OFF.
(Note: EOTteisi varies as outdoor air temp. change)
47
Exceptional condition
• During vacuum pump delay ON within MOPMPS07 second in the start control
Outdoor air temp. T EOTteisi

EOBENT04 T EOBENS04
T EOBENT06 EOBENS07
Detail Explaination for Specification

• In order to blow out water from tube, 2 way valve is open before vacuum pump stop during stop operation. At this condition,
air flow increase 4 ~ 5 times, where indoor O2 supply sound will increase but not noticeable at normal operation.
• Freeze-up countermeasure (2 way valve)
In order to blow out residual moisture in tube during stop operation (flow velocity up, low humid air intake). Stop delaying
time change as the amount of dew formed depend on outdoor air temperature.
Date name Description / Designation Data

OTfan1 Outdoor fan delay stop time 30s
EOBENS04 Hi OD temp., stop control, pump & valve ON time 0s
EOBENS05 Me OD temp., stop control, pump & valve ON time 150s
EOBENS06 Lo OD temp., stop control, pump & valve ON time 150s
EOBENS07 SLo OD temp., stop control, pump & valve ON time 270s
EOBENT04 Stop control, Outdoor air temp. 10°C
EOBENT05 Stop control, Outdoor air temp. 2°C
EOBENT06 Stop control, Outdoor temp. -3°C
• Power relay delay stop time is 5 min during stop operation. Therefore maximum delay stop time is 270s.
F. Oxygen Enrich Freeze-Up Prevention Control

1. Control outline
• To avoid water in tube from freeze-up during low outdoor temperature.
• Only vacuum pump restart control of protection control is operating.
48
2. Freeze-up prevention, vacuum pump continuous running control

• Avoid freeze-up in tube by vacuum pump continuous running at low outdoor temp.
• Start condition
a. OD temp status 1(a,b)
b. O2 supply level 0
• Control content
a. Continuous running disregard of oxygen supply level
• Cancellation condition
− Start condition not fulfilled
• Exceptional condition
During deice & MOPMPS08 after deice, OD temp. status does not update as the OD fan is stop. (Air temp. detection
disable).
3. Freeze-up prevention, 2 way valve control

• Open valve periodically to prevent freeze-up during low OD air temp.
• Open valve duration change according to air temp. status (1a or 1b).
a. Start condition
Either one of below condition is fulfilled.
i. O2 supply leve 0 & OD air temp status shift to 1(a,b).
49
ii. OD air temp. status 1(a, b) & O2 supply level 0 → 0.
b. Control content
2 way valve is ON periodically as shown below.
Freeze-up prevention, 2 OD air temp. 2 way valve OFF time 2 way valve ON time
way valve control Status 1a EOBENS08 - EOBENS09 EOBENS09
Status 1b EOBENS08 - EOBENS10 EOBENS10
c. Control cancellation condition

i. O2 supply level shift to 0
ii. OD air temp status shift from 1 → 1
Either i. or ii. is true, timer reset & 2 way valve ON/OFF operation end.
Note: 2 way valve control for freeze-up prevention at start condition ii. include Oxygen enrich start control.
Date name Designation Data

EOBENS08 Freeze prevention, 2 way valve control cycle time 20 min
EOBENS09 OD air status 1a, 2 way valve ON time 15 min
EOBENS10 OD air status 1b, 2 way valve ON time 15 min
EOPMPT01 OD air temp. control -12°C
EOPMPT05 OD air temp. control 3°C
EOPMPT06 OD air temp. control 5°C
50
G. Installation (O2) Check Control

From the installation check signal release by indoor unit, vacuum pump & 2 way valve is ON continuously for installation fault
detection.
(Pump & valve delay start & delay OFF control is inactive).
H. OD Fan Control (ON or OFF)

1. Oxygen only operation
OD fan is ON or OFF according to Oxygen enrich control.
2. Combined operation with other mode

When combined operation with other mode, OD fan control is as follows;
OD Fan = ON : If OD fan status is ON in any of the combined operation mode
(except during deice operation of Heating mode)
OD Fan = OFF : i) Deice operation in progress
ii) If OD fans status is OFF in all of the combined operation mode
51
9 Operating Instructions
1 PRODUCT OVERVIEW
Your device can...
Air intake
1.1 Outdoor Unit Cooling Heating Dehumidifying Air Circulation
Air outlet
Oxygen tube & piping, connecting cable
Filters under front panel, see page 55

1.2 Indoor Unit
Indicator & Auto operation button
Direction louver
Ionizer
0 - 10 m
DO NOT TOUCH
Under front
«P «O «Q «T
! OW XY UI IM
«
panel ER GE ET ER
Fluorescent lights may interfere with signal transmission N» » »
ON
»
»
1.3 Remote Control 1 Open front panel
If Remote Control malfunctions / is misplaced...

COO
L Press to START >>
AUTO 2
ON
see page AUTO see page
OFF
53 Set TEMPERATURE AUT

FAN O Switch OFF/ON of the device 53 AUTO-Mode only
TEM
P
54 Activate « OXYGEN » 2 Activate « » 54

OFF/ O
N
Press again to STOP >>

53 Select MODE MOD
E
QUIE
Select air flow direction 54 3
T
AIR
SWIN
G
54 Activate « QUIET »
1 FAN SP Select Fan Speed 54
EED FAN
ON 2
3
54 TIMER functions
OFF SET
Set CLOCK 56
TIME CANC
R EL
57 Check malfunction code CH

CHEC
ECKK
RESE
T CL
OCK
]
Open Memory reset!
52
Find on page Automatic Internal Function

OPERATION
Press button Set temperature
START
AUTO
Switch on AUTO
56
AUTO
AUTO Select... min. 16°C

max. 30°C
ON
OFF AUTO
FAN
TEMP
Automatic
PREPARATIONS
Based on the outdoor, indoor and setting temperature, the system automatically chooses COOL
DRY
HEAT
Set temperature
HEAT
AUTO
57 AUTO
HEAT Select... min. 16°C

max. 30°C
ON
OFF AUTO
FAN
TEMP
Heating
Recommended:
TROUBLE- Choose the right temperature to be comfortably warm! ~20...24˚C
SHOOTING
Set temperature
COOL
AUTO
AUTO
COOL Select... min. 16°C

max. 30°C
ON
OFF AUTO
FAN
TEMP
Cooling
58 Recommended:
Choose the right temperature to be comfortably cool! ~26...28˚C Set temperature
DRY
AUTO
SAFETY
PRECAUTIONS AUTO
DRY Select... min. 16°C

max. 30°C
ON
OFF AUTO
FAN * FAN
Dehumidifying TEMP super
low speed
Recommended: Room temperature * Automatic during dehumidifying (DRY)
Very gentle cooling and dehumidifying operation. -(1~2)˚C
55
FAN
AUTO
AUTO
HELPFUL
INFORMATION FAN Select... ON
OFF AUTO
FAN
TEMP
Air circulation
Fan operation, to circulate air in the room
Additional comfort
STOP Switch off
53
Press button
AIR SWING AIR SWING
Air Flow Vertical direction Horizontal direction Fan Speed (air volume)
Direction / volume ● Air still cold

● Air heated
Select automatic / manual
Select
ON
OFF
TIMER Operation
ON Set time Confirm or OFF Set time Confirm or ON & OFF Set time Confirm ON/OFF Timers: Cancel
Timer Timer Timer Active every day
Current time OK? –> Setting: page 56 Start before «ON» time Max 35 Min For your comfort
Provide quiet operation Air flow sound
QUIET Operation
Air flow sound will reduce during operation
ON Activate / Deactivate
OFF
Produce negative ion for fresh air

Air-conditioner
ON Activate / Deactivate ON OFF Still Blinking - Call

Provide negative Provide negative If Blinking Service
OFF ion during operation ion with FAN operation press twice
Air-conditioner Oxygen Enrich Air

Oxygen = 21%
OXYGEN Operation
ON Activate / Deactivate ON OFF
OFF
Enriches oxygen content Enriches oxygen with Oxygen ~ 30%
during operation FAN operation Normal Air
Oxygen enrichment membrane
54
CARE & CLEANING
Wipe gently Soaps Neutral household detergents Benzine / Thinner Scouring powder
Filters ( ~ pH7 )
Indoor unit
*
Filter cleaning see below
Front panel 3 Release holder from rear side Dry Cloth 3

1
2 Insert holder 4
2
4 Remove slowly 1 Slide in
Decorative Panel Max. Max.
20° 20°
Remove Beware of dropping Wash + Dry Insert decorative panel Reinstall
Ionizer
* Purifying filter
Part No : CZ-SF70P
Vacuum refresh REPLACE every 3 years!
?
Damaged –> replace!
every 6 months
Open manually Clean with cotton bud
every 6 months
Remove Reinstall
Part No : CWD001053
Air filters
<<FRONT>>
Part No : CWD001054
every 2 weeks
Remove Vacuum Wash Dry
? Damaged –> replace! Reinstall
*“Catechin” filter DIRTY FILTERS cause: unpurified air, low cooling/heating capacity, more unpleasant smells, higher energy consumption!
!
HELPFUL INFORMATION
Automatic Operation Thunder / Lightning

Built-in surge protection, BUT UNPLUG in case of very strong lightning!
If remote control malfunctions / is misplaced
see page 52
AUTO
Save cost Power Failure
When power resume...

* Close * Vacuum * Better performance
~ -10% *
COOL + (1°C) 3 - 4 Min. Random restart automatically
HEAT - (2°C)
Use.... MODE Restored
TIMER Deleted -> set again!

QUIET! TIMER! see page 54
55
Press button
PREPARATIONS
Plug/breaker Installation: see enclosed installation instruction!
refer page 59
Indoor unit OPEN front panel Remove AIR filters Place PURIFYING filter Place AIR filters CLOSE front panel Plug in
Use ~1 Year
– Check
+
Insert batteries
Set clock Same type! Rechargeable Open / remove Insert batteries / close Press Set time Set current time immediatel Confirm
Batterij niet weggooien, maar inleveren als KCA
–
2. Batteries
OK?
~15 ~ 8˚C (COOL)
Min. ~ 14˚C (HEAT)
Call Service
Check 1. Fans obstructed? START cooling or heating Check performance ервиз Call Service
Pre-season inspection Καλέστε τον αντιπρσωπο
вызовите сервис
2-3[h]
For extended
non-operation START dry internal parts OFF Unplug Remove batteries
Recommended Inspections After several seasons and due to operational conditions, performance may be reduced by dust or there may be Consult an authorized distributor for inspection!
unpleasant smells.
56
TROUBLESHOOTING
No problem In case of...

OK?
1 It sounds like water flowing... 3 Caused by refrigerant flow inside ! • Abnormal noise during operation
2 Mist seems to emerge from the indoor unit 3 Condensation effect due to cooling
• Water/foreign particles have entered the Remote Control
3 Outdoor unit emits water/steam 3 Condensed moisture due to cooling • Water leak from Indoor unit
3 At COOL, SOFT DRY (Auto Fan Speed): Prevent odours from blowing out • Switches/buttons do not operate properly
4 Delayed air discharging
• Circuit breaker switches off frequently

3 At HEAT (POWER LED flashes): Prevent cold air from blowing out
COO
L
• Power plug/cord become unnaturally warm AUTO
5 Function stops suddenly 3 At COOL, SOFT DRY (Auto Fan Speed): Function interruptions to the internal temp. measurement AUTO
• «TIMER» flashes AUTO

FAN
3 At HEAT (POWER LED flashes): Iced up outer device is defrosted (approx. 10min.)
6 Smell during oxygen operation 3 Oxygen brought in from the outside air may contain odour. Remove source of odour around the outdoor unit.
1 FA
1. press 5 sec.
ON 2
SE
7 Soft splashing sound from indoor unit during oxygen operation 3 Sound emitted by high humidity airflow from oxygen tube OFF
✎CH
CHEC
ECKK
RESE
TIME
R
CANC
E
2. search code
T CL
OCK
if 4x beep
3 Sound increased cause by oxygen operation
=Code
8 Slight increase in sound level from outdoor unit (H23/H26/H27/H28)
*Emergency operation (limited function)
1 No Operation 3 Circuit breaker tripped? 3 Power plug OK? 3 TIMER used correctly?
TURN OFF / UNPLUG
2 Remote control/display doesn’t work 3 Batteries empty? 3 Batteries correctly inserted? See page 56
3 Installation work slanted? 3 Front grille / panel closed properly? CALL authorized distributor
3 Noise too loud
4 Cooling/heating efficiency low 3 Temperature set correctly? 3 Windows / doors closed? 3 Filters cleaned / replaced?
*1. Press MODE - 2. Select COOL/HEAT - 3. Press OFF/ON
3 Outdoor unit obstructed? 3 Intake/outlet ventilators obstructed?
57
SAFETY PRECAUTIONS
Before operating, read the safety precautions thoroughly!
EMERGENCY! Operation
Immediately isolate from the mains supply (e.g. if there is a smell of burning)
NEVER use the plug to switch on/off
Use only for...
Do NOT stay long in the stream of cold air

Cooling Air circulation
Heating NEVER use this unit for purposes other than those listed in these Operating
Instructions. In particular, do not use it for the preservation of food. Do NOT operate with wet hands
Dehumidifying
Ventilate the room periodically

Installation
NEVER install, remove or reinstall yourself Engage dealer/specialist

NEVER modify / damage mains cables / connectors
NOT in potentially explosive atmosphere Connect drain hose properly
Do NOT pull out the plug by the cable
Mains connection
Engage dealer/specialist for mains connection including...
Place nothing on the unit -> covered openings may cause overheating
Used connectors/breakers easy reachable! NEVER shared
Do NOT insert finger or other objects into the unit! -> especially dangerous for children!
Connect protective earth! Plug in properly
Australia (AS) Standard Unused for a long time? -> OFF/unplug

The appliance is not intended for use by young children or infirm person without supervision.
Young children should be supervised to ensure that they do not play with the appliance.
Nur für Deutschland If the supply cord is damaged or needed to be replaced, it must be replaced by the manufacturer or its service
HINWEISE: agent or a similarly qualified person in order to avoid a hazard
Schalldruckpangel < 70dB(A) (JIS C9612)
United Kingdom (GB) Standard

Replacement or installation of power plugs shall be performed by authorized/qualified personnel
only. The wires in this mains lead are coloured in accordance with the following code:
58
SAFETY PRECAUTIONS & FEATURES
refer page
Defects
TEMP Illuminating button: convenient in the dark! 52
OFF/ ON
2
Defect / suspicion of defect? -> Attend defects before use!
Automatic Operation: indoor temp. is gauged to select the optimum mode 53
Do NOT repair by yourself AUTO

Ionizer Mode: produce negative ion for fresh air 54
Engage dealer / specialist
Oxygen Mode: enriches oxygen content in fresh air 54

Cleaning
OFF and unplug (connector or breaker) Quiet Mode: to provide quiet operation 54
Auto Restart Control: After power failure, restart automatically when power resume 55
Do NOT wash!
Waste disposal
Removable Front Panel: for quick and easy cleaning, washable 55
Uninstalling and disposal of the unit ONLY by dealer / specialist
Decorative Panel: for quick and easy cleaning, washable 55
Packaging recyclable
Catechin Filter: Trapping dust, tobacco, smoke/tiny particles, it inhibits the growth of 55/56
bacteria/viruses
Environmental friendly (Refrigerant R410A Model): Zero ozone depleting and low global warming
potential
Indoor Unit Outdoor Unit
Wet Bulb Temperature Dry Bulb

Operational Condition
min max min max

11 23
11 26
Cooling 16 32
16 43
- - Heating 16 30
[°C] -6 18 -5 24
59
10 Installation Instructions
Required tools for Installation Works
1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter
2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench
18 N.m (1.8 kgf.m)
42 N.m (4.2 kgf.m)
55 N.m (5.5 kgf.m)
3. Electric drill, hole core drill 7. Reamer 11. Thermometer 15. Vacuum pump
(ø70 mm)
4. Hexagonal wrench (4 mm) 8. Knife 12. Megameter 16. Gauge manifold
10.1. SAFETY PRECAUTIONS

• Read the following “SAFETY PRECAUTIONS” carefully before installation.
• Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit
for the model to be installed.
• The caution items stated here must be followed because these important contents are related to safety. The meaning of each
indication used is as below. Incorrect installation due to ignoring of the instruction will cause harm or damage, and the
seriousness is classified by the following indications.
This indication shows the possibility of causing death or serious injury.
This indication shows the possibility of causing injury or damage to properties only.
The items to be followed are classified by the symbols:
Symbol with background white denotes item that is PROHIBITED from doing.
• Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
electrical shock.
4. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6. Use the specified cable (1.5 mm 2) and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no
external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up at connection point of terminal, fire or electrical shock.
8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9. Do not damage or use unspecified power supply cord. Otherwise, it will cause fire or electrical shock.
10. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with
other electrical appliances. Otherwise, it will cause fire or electrical shock.
60
1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect.
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
1. Selection of the installation location.

Select an installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance.
2. Power supply connection to the room air conditioner.
Connect the power supply cord of the room air conditioner to the mains using one of the following method.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency.
In some countries, permanent connection of this room air conditioner to the power supply is prohibited.
1. Power supply connection to the receptacle using a power plug.
Use an approved 15A/16A power plug with earth pin for the connection to the socket.
2. Power supply connection to a circuit breaker for the permanent connection. Use an approved 16A circuit breaker for the permanent
connection. It must be a double pole switch with a minimum 3 mm contact gap.
3. Do not release refrigerant.
Do not release refrigerant during piping work for installation, reinstallation and during repairing a refrigeration parts. Take care of the
liquid refrigerant, it may cause frostbite.
4. Installation work.
It may need two people to carry out the installation work.
5. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
61
Attached accessories
Indoor/Outdoor Unit Installation Diagram
Applicable piping kit

CZ-3F5, 7BP (XE9CK)
CZ-4F5, 7, 10BP (XE12CK)
SELECT THE BEST LOCATION
INDOOR UNIT
• There should not be any heat source or steam near the
unit.
• There should not be any obstacles blocking the air
circulation.
• A place where air circulation in the room is good.
• A place where drainage can be easily done.
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall,
ceiling, fence or other obstacles.
• Recommended installation height for indoor unit shall be
at least 2.3 m.
OUTDOOR UNIT
• If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
• There should not be any animal or plant which could be
affected by hot air discharged.
• This illustration is for explanation purposes only.
• Keep the spaces indicated by arrows from wall, ceiling, The indoor unit will actually face a different way.
fence or other obstacles.
• Do not place any obstacles which may cause a short
circuit of the discharged air.
• If piping length is over the common length, additional
refrigerant should be added as shown in the table.
62
10.2. INDOOR UNIT

10.2.1. SELECT THE BEST LOCATION 10.2.3. TO DRILL A HOLE IN THE WALL
(Refer to “Select the best location” AND INSTALL A SLEEVE OF
section) PIPING
1. Insert the piping sleeve to the hole.

10.2.2. HOW TO FIX INSTALLATION
2. Fix the bushing to the sleeve.
PLATE
3. Cut the sleeve until it extrudes about 15 mm from the wall.
The mounting wall is strong and solid enough to prevent it from Caution
the vibration. When the wall is hollow, please be sure to use the
sleeve for tube ass’y to prevent dangers caused by
mice biting the connecting cable.
4. Finish by sealing the sleeve with putty or caulking

compound at the final stage.
The centre of installation plate should be at more than 450 mm

at right and left of the wall.
The distance from installation plate edge to ceiling should more
than 67 mm.
From installation plate left edge to unit’s left side is 47 mm.
From installation plate right edge to unit’s right is 73 mm.
: For left side piping, piping connection for liquid should be
about 14 mm from this line.
: For left side piping, piping connection for gas should be
about 56 mm from this line. 10.2.4. INDOOR UNIT INSTALLATION
: For left side piping, piping connecting cable should be
about 785 mm from this line. 1. For the right rear piping
1. Mount the installation plate on the wall with 5 screws or

more.
(If mounting the unit on the concrete wall, consider using
anchor bolts.)
• Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.
2. Drill the piping plate hole with ø70 mm hole-core drill.

2. For the right and right bottom piping
• Line according to the arrows marked on the lower left
and right side of the installation plate. The meeting point
of the extended line is the centre of the hole. Another
method is by putting measuring tape at position as
shown in the diagram above. The hole centre is
obtained by measuring the distance namely 150 mm
and 125 mm for left and right hole respectively.
• Drill the piping hole at either the right or the left and the
hole should be slightly slanted to the outdoor side.
63
3. For the embedded piping
(This can be used for left rear piping & left bottom piping also.)
64
10.2.5. CONNECT THE CABLE TO THE

INDOOR UNIT
1. The inside and outside connecting cable can be connected
without removing the front grille.
2. Connecting cable between indoor unit and outdoor unit
shall be approved polychloroprene sheathed 4 (XE9CK,
XE12CK) × 1.5 mm2 flexible cord, type designation 245 IEC
57 or heavier cord.
• Ensure the color of wires of outdoor unit and the
terminal Nos. are the same to the indoor’s respectively.
• Earth lead wire shall be longer than the other lead wires
as shown in the figure for the electrical safety in case of
the slipping out of the cord from the anchorage.
• Secure the cable onto the control board with the holder
(clamper).
INSTALLATION OF AIR PURIFYING FILTER
1. Open the front panel.

2. Remove the air filters.
3. Put air purifying filter into place as shown in illustration
below.
65
HOW TO TAKE OUT FRONT GRILLE AUTO SWITCH OPERATION
Please follow the steps below to take out front grille if The below operations will be performed by pressing the
necessary such as when servicing. “AUTO” switch.
1. Set the vertical airflow direction louver to the horizontal 1. AUTO OPERATION MODE
position. The Auto operation will be activated immediately once the
2. Slide down the two caps on the front grille as shown in the Auto Switch is pressed.
illustration below, and then remove the two mounting 2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING
screws. PURPOSE)
3. Pull the lower section of the front grille towards you to The Test Run operation will be activated if the Auto Switch
remove the front grille. is pressed continuously for more than 5 sec. to below 10
sec.. A “pep” sound will occur at the fifth sec., in order to
Caution identify the starting of Test Run operation.
When reinstalling the front grille, first set the vertical
airflow direction louver to the horizontal position and 3. HEATING TRIAL OPERATION
then carry out above steps 2 - 3 in the reverse order. Press the AUTO switch continuously for more than 8 sec. to
below 11 sec. and release when a “pep pep” sound is
occurred at eight sec.. (However, a “pep” sound is occurred
at fifth sec..)
4. REMOTE CONTROLLER RECEIVING SOUND ON/OFF
The ON/OFF of Remote Controller receiving sound can be
change over by following steps:
a. Press “AUTO” Switch continuously for more than 16
sec. to below 21 sec. A :pep”, “pep”, “pep” sound will
occur at the sixteenth sec..
b. Press the “Check” button once to select remote control.
A “pep” sound will occur.
c. Press the “AUTO” switch once to select remote control
receiveing sound ON/OFF. A “pep” sound indicates
receiving sound ON, and a “pep” sound indicates
receiving sound OFF.
66
10.3. OUTDOOR UNIT

10.3.1. SELECT THE BEST LOCATION 10.3.3. CONNECTING THE PIPING
(Refer to “Select the best location” Connecting The Piping To Indoor Unit
section) Please make flare after inserting flare nut (locate at joint portion
of tube assembly) onto the copper pipe. (In case of using long
piping)
10.3.2. INSTALL THE OUTDOOR UNIT
Connect the piping
• After selecting the best location, start installation according • Align the center of piping and sufficiently tighten the flare
to Indoor/Outdoor Unit Installation Diagram. nut with fingers.
1. Fix the unit on concrete or rigid frame firmly and horizontally • Further tighten the flare nut with torque wrench in specified
by bolt nut. (ø10 mm). torque as stated in the table.
2. When installing at roof, please consider strong wind and
earthquake. Please fasten the installation stand firmly with
bolt or nails.
MODEL Piping size (Torque)

Gas Liquid
XE9CK 3/8” (42 N.m) 1/4” (18 N.m)
XE12CK 1/2” (55 N.m) 1/4” (18 N.m)
Connecting The Piping To Outdoor Unit

Decide piping length and then cut by using pipe cutter. Remove
burrs from cut edge. Make flare after inserting the flare nut
(located at valve) onto the copper pipe.
Align center of piping to valves and then tighten with torque
wrench to the specified torque as stated in the table.
Cutting And Flaring The Piping

1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not
removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder
entering the pipe.
3. Please make flare after inserting the flare nut onto the
copper pipes.
67
10.3.4. EVACUATION OF THE EQUIPMENT (FOR EUROPE & OCEANIA DESTINATION)

WHEN INSTALLING AN AIR CONDITIONAL, BE SURE TO EVACUTE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.
1. Connect a charging hose with a push pin to the Low and High side of a charging set and the service port of the 3-way valve.
• Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuumpump with check valve, or vacuum pump and vacuum pump adaptor.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves form 0 cmHg (0 MPa) to -
76cm Hg (-0.1 MPa). Then evacuate the air approcimately ten minutes.
4. Close the Low side valve of the charging set the turn off the vacuum pump. Make sure that the needle in the gauge does not
move after approximately five minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE INORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at a torque of 18 N.m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
• Be sure to check for gas leakage.
Caution
• If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure:
• If the leag stops when the piping connections are tightened further, continue working form step 3.
• If the leak does not stop when the connections are retightened, repair the location of leak.
• Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause
frostbite.
68
10.3.5. CONNECT THE CABLE TO THE OUTDOOR UNIT

1. Remove the control board cover from the unit by loosening the screw.
2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4 (XE9CK, XE12CK) × 1.5
mm2 flexible cord, type designation 245 IEC 57 or heavier cord.
3. Secure the cable onto the control board with the holder (clamper).
4. Attach the control board cover back to the original position with the screw.
10.3.6. PIPE INSULATION

1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram. Please wrap
the insulated piping end to prevent water from going inside the piping.
2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by using POLY-E FOAM
with thickness 6 mm or above.
DISPOSAL OF OUTDOOR UNIT DRAIN WATER • Measure the temperature of the intake and discharge air.
• Ensure the difference between the intake temperature and
• If a drain elbow is used, the unit should be placed on a
the discharge is more than 8°C.
stand which is taller than 3 cm.
• If the unit is used in an area where temperature falls below
0°C for 2 or 3 days in succession, it is recommended not to
use a drain elbow, fot the drain water freezes and the fan
will not rotate.
CHECK ITEMS
Is there any gas leakage at flare nut connection?
Has the heat insulation been carried out at flare nut

connection?
CHECK THE DRAINAGE
Is the connecting cable being fixed to terminal board firmly?
• Open front panel and remove air filters.
(Drainage checking can be carried out without removing the Is the connecting cable being clamped firmly?
front grille.)
Is the drainage OK?
• Pour a glass of water into the drain traystyrofoam. (Refer to “Check the drainage” section)
• Ensure that water flows out from drain hose of the indoor
unit. Is the earth wire connection properly done?
Is the indoor unit properly hooked to the installation plate?
Is the power supply voltage complied with rated value?
Is there any abnormal sound?
Is the cooling operation normal?
Is the thermostat operation normal?

EVALUATION OF THE PERFORMANCE Is the remote control’s LCD operation normal?
• Operate the unit at cooling operation mode for fifteen
Is the air purifying filter installed?
minutes or more.
69
10.3.7. OXYGEN TUBE CONNECTION complete. To make sure that it’s done properly, pull out
lightly to check if can be removed.
2. Connection check
• Do connection check after normal running of

cooling/heating has been confirmed during trial
operation.
(You cannot do proper oxygen tube connection check
before normal running has been confirmed during trial
operation).
• Operate according to the sequence listed below, and check
tube connection.
1. Open the cap (1) to check.
2. Put your ear close to the window to listen if there is
oxygen flowing out (a shuuuu sound).
If it’s hard to hear, push the cap (2) in the window with
your finger, then release your finger. The sound of flow
will be louder and easier to hear.
(If there is no air release, the cause may be tube
collapse, or the insert at join section not proper. Check
again and make correction if found not properly done.)
3. After checking, make sure that you push down the
Precautions during oxygen tube connection cap (1) and return to its original position.
1. Tube allowable length and height difference is the same as (If it is not returned to its position, it may cause
pipes. abnormal noise.)
2. Tube should be pulled without folding it along the path of 3. Finishing
refrigerant pipe, providing sufficient allowance and cut to
• Finishing should be carried out for pipe and drain hose.
length.
• Refer to 10.3.6 Pipe insulation of outdoor unit.
• If there is no allowance, tube length will contract when
temperature changes and it may cause trouble.
• On the other hand, tube length used without cutting and
in the form of loop too should be avoided.
3. When the tube is passed throught the pipe hole, it should
not form the inner wall of the pipe bends.
The tube may be pressed to the corner of the hold and
crushed.
4. Cutting of tube should be done with cutter or knife, cutting
suface should be straight and even.
Finishing should be done and leave no scratches behind.
5. Tube end’s last 15 mm (the section to be inserted to the
joint during connection) should be free from any damages.
6. Take note that the inside of tube should be free from
stones, dirt, dust, and other impurities.
1. Oxygen tube connection
• Insert oxygen tube into the joint section of indoor unit till
it fully reaches its limit (about 15 mm).
• If the insert does not fully reach the limit, oxygen may leak
out from the joint causing abnormal noise.
• In both indoor and outdoor unit, the tube inserted will be
locked inside the joint by the stopper, and the job is
70
11 Installation and Servicing Air Conditioner Using R410A

11.1. OUTLINE
11.1.1. About R410A Refrigerant
1. Converting air conditioners to R410A
Since it was declared in1974 that chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) and other substances pose a
destructive danger to the ozone layer in the earth’s upper stratosphere (20 to 40 km above the earth), measures have been
taken around the world to prevent this destruction.
The R22 refrigerant which has conventionally been used in ACs is an HCFC refrigerant and, therefore, possesses this ozone-
destroying potential. International regulations (the Montreal Protocol on Ozone-Damaging Substances) and the domestic laws
of various countries call for the early substitution of R22 by a refrigerant which will not harm the ozone layer.
• In ACs, the HFC refrigerant which has become the mainstream alternative is called R410A. Compared with R22, the
pressure of R410A is approximately 1.6 times as high at the same refrigerant temperature, but the energy efficiency is about
the same. Consisting of hydrogen (H), fluorine (F) and carbon (C), R410A is an HFC refrigerant. Another typical HFC
refrigerant is R407C. While the energy efficiency of R407C is somewhat inferior to that of R410A, it offers the advantage
of having pressure characteristics which are about the same as those of R22, and is used mainly in packaged ACs.
2. The characteristics of HFC (R410A) refrigerants

a. Chemical characteristics
The chemical characteristics of R410A are similar to those of R22 in that both are chemically stable, non-flammable
refrigerants with low toxicity.
However, just like R22, the specific gravity of R410A gas is heavier than that of air. Because of this, it can cause an oxygen
deficiency if it leaks into a closed room since it collects in the lower area of the room. It also generates toxic gas when it is
directly exposed to a flame, so it must be used in a well ventilated environment where it will not collect.
Table 1 Physical comparison of R410A and R22

R410A R22
Composition (wt%) R32/R125 (50/50) R22 (100)
Boiling point (°C) -51.4 -40.8
Vaporizing pressure (25°C) 1.56 Mpa (15.9 kgf/cm2) 0.94 Mpa (9.6 kgf/cm2)
Saturated vapor density 64.0 kg/m3 44.4 kg/m3
Flammability Non-flammable Non-flammable
Ozone-destroying point (ODP) 0 0.055
Global-warming point (GWP) 1730 1700
b. Compositional change (pseudo-azeotropic characteristics)

R410A is a pseudo-azeotropic mixture comprising the two components R32 and R125. Multi-component refrigerants with
these chemical characteristics exhibit little compositional change even from phase changes due to vaporization (or
condensation), which means that there is little change in the circulating refrigerant composition even when the refrigerant
leaks from the gaseous section of the piping.
Accordingly, R410A can be handled in almost the same manner as the single-component refrigerant R22. However, when
charging, because there is a slight change in composition between the gas phase and the liquid phase inside a cylinder or
other container, charging should basically begin with the liquid side.
c. Pressure characteristics
As seen in Table 2, the gas pressure of R410A is approximately 1.6 times as high as that of R22 at the same refrigerant
temperature, which means that special R410A tools and materials with high-pressure specifications must be used for all
refrigerant piping work and servicing.
Table 2 Comparison of R410A and R22 saturated vapor density

Unit: MPa
Refrigerant Temperature (°C) R410A R22
-20 0.30 0.14
0 0.70 0.40
20 1.35 0.81
40 2.32 1.43
60 3.73 2.33
65 4.15 2.60
71
d. R410A refrigerating machine oil

Conventionally, mineral oil or a synthetic oil such as alkylbenzene has been used for R22 refrigerating machine oil. Because
of the poor compatibility between R410A and conventional oils like mineral oil, however, there is a tendency for the
refrigerating machine oil to collect in the refrigerating cycle. For this reason, polyester and other synthetic oils which have
a high compatibility with R410A are used as refrigerating machine oil.
Because of the high hygroscopic property of synthetic oil, more care must be taken in its handling than was necessary with
conventional refrigerating machine oils. Also, these synthetic oils will degrade if mixed with mineral oil or alkylbenzene,
causing clogging in capillary tubes or compressor malfunction. Do not mix them under any circumstances.
11.1.2. Safety Measures When Installing/Servicing Refrigerant Piping

Cause the gas pressure of R410A is approximately 1.6 times as high as that of R22, a mistake in installation or servicing could
result in a major accident. It is essential that you use R410A tools and materials, and that you observe the following precautions
to ensure safety.
1. Do not use any refrigerant other than R410A in ACs that have been used with R410A.
2. If any refrigerant gas leaks while you are working, ventilate the room. Toxic gas may be generated if refrigerant gas is exposed
to a direct flame.
3. When installing or transferring an AC, do not allow any air or substance other than R410A to mix into the refrigeration cycle. If
it does, the pressure in the refrigeration cycle can become abnormally high, possibly causing an explosion and/or injury.
4. After finishing the installation, check to make sure there is no refrigerant gas leaking.
5. When installing or transferring an AC, follow the instructions in the installation instructions carefully. Incorrect installation can
result in an abnormal refrigeration cycle or water leakage, electric shock, fire, etc.
6. Do not perform any alterations on the AC unit under any circumstances. Have all repair work done by a specialist. Incorrect
repairs can result in a water leakage, electric shock, fire, etc.
11.2. TOOLS FOR INSTALLING/SERVICING REFRIGERANT PIPING

11.2.1. Necessary Tools
In order to prevent an R410A AC from mistakenly being charged with any other refrigerant, the diameter of the 3-way valve service
port on the outdoor unit has been changed. Also, to increase its ability to withstand pressure, the opposing dimensions have been
changed for the refrigerant pipe flaring size and flare nut. Accordingly, when installing or servicing refrigerant piping, you must have
both the R410A and ordinary tools listed below.
Table 3 Tools for installation, transferring or replacement
Type of work Ordinary tools R410A tools
Flaring Flaring tool (clutch type), pipe cutter, Copper pipe gauge for clearance
reamer Adjustment, flaring tool (clutch type)*1)
Bending, connecting pipes Torque wrench (nominal diameter 1/4,
3/8,1/2). Fixed spanner (opposing sides
12 mm, 17 mm, 19 mm). Adjustable
wrench, Spring bender
Air purging Vacuum pump. Hexagonal wrench Manifold gauge, charging hose, vacuum
(opposing sides 4 mm) pump adaptor
Gas leak inspection Gas leak inspection fluid or soapy water Electric gas leak detector for HFC
refrigerant*2)
*1) You can use the conventional (R22) flaring tool. If you need to buy a new tool, buy the R410A type.
*2) Use when it is necessary to detect small gas leaks.
For other installation work, you should have the usual tools, such as screwdrivers (+,-), a metal-cutting saw, an electrical drill, a hole
core drill (65 or 70 dia.), a tape measure, a level, a thermometer, a clamp meter, an insulation tester, a voltmeter, etc.
Table 4 Tools for serving
Type of work Ordinary tools R410A tools
Refrigerant charging Electronic scale for refrigerant charging.
Refrigerant cylinder. Charging orifice and
packing for refrigerant cylinder
Brazing (Replacing refrigerating cycle Nitrogen blow set (be sure to use nitrogen
part*1) blowing for all brazing), and brazing
machine
*1) Always replace the dryer of the outdoor unit at the same time. The replacement dryer is wrapped in a vacuum pack. Replace
it last among the refrigerating cycle parts. Start brazing as soon as you have opened the vacuum pack, and begin the vacuuming
operation within 2 hours.
72
11.2.2. R410A Tools

1. Copper tube gauge for clearance adjustment
(used when flaring with the conventional flaring tool (clutch
type))
• This gauge makes it easy to set the clearance for the
copper tube to 1.0-1.5 mm from the clamp bar of the
flaring tool.
Fig. 1 Copper tube gauge for clearance adjustment
2. Flaring tool (clutch type)

• In the R410A flaring tool, the receiving hole for the
clamp bar is enlarged so the clearance from the clamp
bar can be set to 0-0.5 mm, and the spring inside the
tool is strengthened to increase the strength of the pipe-
expanding torque. This flaring tools can also be used
with R22 piping, so we recommend that you select it if
you are buying a new flaring tool.
Fig. 2 Flaring tool (clutch type)
3. Torque wrenches
Fig. 3 Torque wrenches
Table 5
Conventional wrenches R410A wrenches
For 1/4 (opposite side x torque) 17 mm x 18 N.m (180 kgf.cm) 17 mm x 18 N.m (180 kgf.cm)
4. Manifold gauge
• Because the pressure is higher for the R410A type, the conventional type cannot be used.
Table 6 Difference between R410A and conventional high/low-pressure gauges
Conventional gauges R410A gauges
High-pressure gauge (red) -76 cmHg - 35 kgf/cm3 -0.1 - 5.3 Mpa -76 cmHg - 53 kgf/cm 3
Low-pressure gauge (blue) -76 cmHg - 17 kgf/cm3 -0.1 - 3.8 Mpa -76 cmHg - 38 kgf/cm 3
• The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of
refrigerant.
Table 7 Difference between R410A and conventional manifold port size
Conventional gauges R410A gauges
Port size 7/16 UNF 20 threads 1/2 UNF 20 threads
73
5. Charging hose
• The pressure resistance of the charging hose has been
raised to match the higher pressure of R410A. The hose
material has also been changed to suit HFC use, and
the size of the fitting has been changed to match the
manifold ports.
Fig. 4 Manifold gauge charging hose
Table 8 Difference between R410A and conventional charging hoses

Conventional hoses R410A hoses
Pressure Working pressure 3.4 MPa (35 kgf/cm 3) 5.1 MPa (52 kgf/cm 3)
resistance Bursting pressure 17.2 MPa (175 kgf/cm3) 27.4 MPa (280 kgf/cm3)
Material NBR rubber HNBR rubber Nylon coating inside
6. Vacuum pump adaptor

• When using a vacuum pump for R410A, it is necessary
to install an electromagnetic valve to prevent the
vacuum pump oil from flowing back into the charging
hose. The vacuum pump adaptor is installed for that
purpose. If the vacuum pump oil (mineral oil) becomes
mixed with R410A, it will damage the unit.
Fig. 5 Vacuum pump adaptor
7. Electric gas leak detector for HFC refrigerant

• The leak detector and halide torch that were used with
CFC and HCFC cannot be used with R410A (because
there is no chlorine in the refrigerant).
• The present R134a leak detector can be used, but the
detection sensitivity will be lower (setting the sensitivity
for R134a at 1, the level for R410A will drop to 0.6).
• For detecting small amounts of gas leakage, use the
electric gas leak detector for HFC refrigerant. (Detection
sensitivity with R410A is about 23 g/year). Fig. 6 Electric gas leak detector for HFC refrigerant
74
8. Electronic scale for refrigerant charging

• Because of the high pressure and fast vaporizing speed
of R410A, the refrigerant cannot be held in a liquid
phase inside the charging cylinder when charging is
done using the charging cylinder method, causing
bubbles to form in the measurement scale glass and
making it difficult to see the reading. (Naturally, the
conventional R22 charging cylinder cannot be used
because of the differences in the pressure resistance,
scale gradation, connecting port size, etc.)
• The electronic scale has been strengthened by using a
structure in which the weight detector for the refrigerant
cylinder is held by four supports. It is also equipped with Fig. 7 Electronic scale for refrigerant charging
two connection ports, one for R22 (7/16 UNF, 20
threads) and one for R410A (1/2 UNF, 20 threads), so
it can also be used for conventional refrigerant charging.
• There are two types of electronic scales, one for 10-kg
cylinders and one for 20-kg cylinders. (The 10-kg
cylinder is recommended.)
Refrigerant charging is done manually by opening and
closing the valve.
9. Refrigerant cylinders
• The R410A cylinders are labeled with the refrigerant
name, and the coating color of the cylinder protector is
pink, which is the color stipulated by ARI of the U.S.
• Cylinders equipped with a siphon tube are available to
allow the cylinder to stand upright for liquid refrigerant
charging.
Fig. 8 Refrigerant cylinders
10. Charging orifice and packing for refrigerant cylinders

• The charging orifice must match the size of the charging
hose fitting (1/2 UNF, 20 threads).
• The packing must also be made of an HFC-resistant
material.
Fig. 9 Charging orifice and packing
11.2.3. R410A Tools Which Are Usable for R22 Models

Table 9 R410A tools which are usable for R22 models
R410A tools Usable for R22 models
(1) Copper tube gauge for clearance adjustment OK
(2) Flaring tool (clutch type) OK
(3) Manifold gauge NG
(4) Charging hose NG
(5) Vacuum pump adaptor OK
(6) Electric gas leak detector for HFC refrigerant NG
(7) Electronic scale for refrigerant charging OK
(8) Refrigerant cylinder NG
(9) Charging orifice and packing for refrigerant cylinder NG
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11.3. REFRIGERANT PIPING WORK

11.3.1. Piping Materials
It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg/10m. Do not use
pipes that are crushed, deformed, or discolored (especially the inside surface). If these inferior pipes are used, impurities may clog
the expansion valves or capillaries.
Because the pressure of ACs using R410A is higher than those using R22, it is essential that you select materials that are
appropriate for these standards.
The thickness of the copper tubing used for R410A is shown in Table 10. Please be aware that tubing with a thickness of only 0.7
mm is also available on the market, but this should never be used.
Table 10 Copper tube thickness (mm)
Soft pipe Thickness (mm)
Nominal diameter Outside diameter (mm) R410A (Reference) R22
1/4 6.35 0.80 0.80
3/8 9.52 0.80 0.80
1/2 12.7 0.80 0.80
11.3.2. Processing and Connecting Piping Materials

When working with refrigerant piping, the following points must
be carefully observed: no moisture od dust must be allowed to
enter the piping, and there must be no refrigerant leaks.
1. Procedure and precautions for flaring work
a. Cut the pipe
Use a pipe cutter, and cut slowly so the pipe will not be
deformed.
b. Remove burrs and clean shavings from the cut surface
If the shape of the pipe end is poor after removing burrs,
or if shavings adhere to the flared area, it may lead to
refrigerant leaks.
To prevent this, turn the cut surface downward and
remove burrs, then clean the surface, carefully.
Fig. 10 Flaring dimensions
c. Insert the flare nut (be sure to use the same nut that is
used on the AC unit)
d. Flaring
Check the clamp bar and the cleanliness of the copper
pipe.
Be sure to use the clamp bar to do the flaring with
accuracy. Use either an R410A flaring tool, or a
conventional flaring tool. Flaring tools come in different
sizes, so be sure to check the size before using. When
using a conventional flaring tool, use the copper pipe
gauge for clearance adjustment, etc., to ensure the
correct A dimension (see Fig. 10)
Fig. 11 Relation between the flare nut structure and flaring tool end
76
Table 11 R410A flaring dimensions

Nominal Outside Wall thickness A (mm)
diameter diameter (mm) R410A flaring Conventional flaring tool
(mm) tool, clutch type Clutch type Wing-nut type
1/4 6.35 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.0
3/8 9.52 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.0
1/2 12.70 0.8 0 - 0.5 1.0 - 1.5 2.0 - 2.5
Table 12 R22 flaring dimensions

Nominal Outside Wall thickness A (mm)
diameter diameter (mm) R410A flaring Conventional flaring tool
(mm) tool, clutch type Clutch type Wing-nut type
1/4 6.35 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.5
3/8 9.52 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.5
1/2 12.70 0.8 0 - 0.5 0.5 - 1.0 1.5 - 2.0
Table 13 R410A flare and flare nut dimensions Unit: mm

Nominal Outside Wall thickness A +0, -0.4 B C D Flare nut
diameter diameter (mm) (mm) dimension dimension dimension width
1/4 6.35 0.8 9.1 9.2 6.5 13 17
3/8 9.52 0.8 13.2 13.5 9.7 20 22
1/2 12.70 0.8 16.6 16.0 12.9 23 26
Table 14 R22 flare and flare nut dimensions Unit: mm

Nominal Outside Wall thickness A +0, -0.4 B C D Flare nut
diameter diameter (mm) (mm) dimension dimension dimension width
1/4 6.35 0.8 9.0 9.2 6.5 13 17
3/8 9.52 0.8 13.0 13.5 9.7 20 22
1/2 12.70 0.8 16.2 16.0 12.9 20 24
2. Procedure and precautions for flare connection

a. Check to make sure there is no scratches, dust, etc., on the flare and union.
b. Align the flared surface with the axial center of the union.
c. Use a torque wrench, and tighten to the specified torque. The tightening torque for R410A is the same as the conventional
torque value for R22. Be careful, because if the torque is too weak, it may lead to a gas leak. If it is too strong, it may split
the flare nut or make it impossible to remove the flare nut.
Table 15 R410A tightening torque
Nominal Outside Tightening torque Torque wrench tightening torque
diameter diameter (mm) N.m (kgf.cm) N.m (kgf.cm)
1/4 6.35 14 - 18 (140 - 180) 18 (180)
3/8 9.52 33 - 42 (330 -420) 42 (420)
1/2 12.70 55 (550) 55 (550)
11.3.3. Storing and Managing Piping Materials

1. Types of piping and their storage
The following is a general classification of the refrigerant pipe materials used for ACs.
Because the gas pressure of R410A is approximately 1.6 times as high as that of R22, copper pipes with the thickness shown
in Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are not
crushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathed
copper pipes or plain copper pipes, seal the openings by pinching or taping them securely.
2. Makings and management
a. Sheathed copper pipes and copper-element pipes
When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the same
nut that is used on the AC unit.
77
b. Copper pipes
Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is
exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily
distinguished from other piping materials, to prevent mistaken use.
3. Precautions during refrigerant piping work
Take the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture and
dust is even more important that in conventional piping).
a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.
b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil,
and lead to malfunctions in the equipment.
c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removing
the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.
11.4. INSTALLATION, TRANSFERRING, SERVICING

11.4.1. Inspecting Gas Leaks with a Vacuum Pump for New Installations (Using New
Refrigerant Piping)
1. From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere.
a. Connect the projecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-way
valve. (1)
b. Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (If the needle of the low-pressure gauge
instantly reaches vacuum, re-check step a).)
c. Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1
MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop the
vacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit in
that condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3)
d. Turn the valve stem of the 2-way valve 90° counter-clockwise to open it, then, after 10 seconds, close it and inspect for a
gas leak (4)
e. Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4) (Turn
the valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully).
f. Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valve
caps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)). (6)
g. After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6)
Precautions
• Be sure to read the instructions for the vacuum pump,
vacuum pump adaptor and manifold gauge prior to use,
and follow the instructions carefully.
• Make sure that the vacuum pump is filled with oil up to
the designated line on the oil gauge.
• The gas pressure back flow prevention valve on the
charging hose is generally open during use. When you
are removing the charging hose from the service port, it
will come off more easily if you close this valve.
Fig. 12 Vacuum pump air purging configuration
78
11.4.2. Transferring (Using New Refrigerant Piping)

1. Removing the unit
a. Collecting the refrigerant into the outdoor unit by pumping down
The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the
temperature of the room is low.
• Check to make sure that the valve stems of the 2-way valve and 3-way valve have been opened by turning them counter-
clockwise. (Remove the valve stem caps and check to see that the valve stems are fully opened position. Always use
a hex wrench (with 4-mm opposing sides) to operate the valve stems.)
• Press the TEST RUN button on the indoor unit, and allow preliminary operation for 5-6 minutes. (TEST RUN mode)
• After stopping the operation, let the unit sit for about 3 minutes, then close the 2-way valve by turning the valve stem in
the clockwise direction.
• Press the TEST RUN button on the indoor unit again, and after 2-3 minutes of operation, turn the valve stem of the 3-
way valve quickly in the clockwise direction to close it, then stop the operation.
• Tighten the caps of the 2-way valve and 3-way valve to the stipulated torque.
• Remove the connection pipes (liquid side and gas side).
b. Removing the indoor and outdoor units
• Disconnect the pipes and connecting electric cables from between the indoor and outdoor units.
• Put capped flare nuts onto all of the pipe connections of the indoor and outdoor units, to make sure no dust or other
foreign matter enters.
• Remove the indoor and outdoor units.
2. Installing the unit
Install the unit using new refrigerant piping. Follow the instructions in section 4.1 to evacuate the pipes connecting the indoor
and outdoor units, and the pipes of the indoor unit, and check for gas leaks.
11.4.3. AC Units Replacement (Using Existing Refrigerant Piping)

When replacing an R410A AC unit with another R410A AC unit, you should re-flare the refrigerant piping. Even though the
replacement AC unit uses the R410A, problems occur when, for example, either the AC unit maker or the refrigerating machine oil
is different.
When replacing an R22 AC unit with an R410A AC unit, the following checks and cleaning procedures are necessary but are
difficult to do because of the chemical characteristics of the refrigerating machine oil (as described in items c) and d) of section
About R410A Refrigerant). In this case, you should use new refrigerant piping rather than the existing piping.
1. Piping check
Because of the different pressure characteristics of R22 and R410A, the design pressure for the equipment is 1.6 times
different. The wall thickness of the piping must comply with that shown in Table 10, but this is not easy to check. Also, even if
the thickness is correct, there may be flattened or bent portions midway through the piping due to sharp curves. Buried sections
of the piping also cannot be checked.
2. Pipe cleaning
A large quantity of refrigerating machine oil (mineral oil) adheres to existing pipes due to the refrigeration cycle circulation. If the
pipes are used just as they are for the R410A cycle, the capacity will be lowered due to the incompatibility of this oil with the
R410A, or irregularities may occur in the refrigeration cycle. For this reason, the piping must be thoroughly cleaned, but this is
difficult with the present technology.
11.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)
Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipment
or malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate an
R410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorine
that is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.
11.4.5. Recharging Refrigerant During Servicing

When recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure.
1. Connect the charging hose to the service port of the outdoor unit.
2. Connect the charging hose to the vacuum pump adaptor. At this time, fully open the 2-way valve and 3-way valve.
79
3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process for
at least one hour.
4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off the
vacuum pump. Wait for 1-2 minutes, then check to make sure that the needle of the Low pressure gauge has not returned. See
Fig. 13 for the remaining steps of this procedure.
5. Set the refrigerant cylinder onto the electronic scale, then connect the hose the cylinder and to the connection port for the
electronic scale. (1)(2)
Precaution:
Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquid
without having to turn the cylinder around
6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of the
electronic scale. (2)(3)
7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of the
manifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.)
8. After adjusting the electronic scale to zero, open the charging valve, then open the valve Lo of the manifold gauge and charge
with the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.)
9. If you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time
(about 150 g/time as a guideline). If the charging amount is insufficient from one operation, wait about one minute, then use the
same procedure to do the liquid charging again.
Precaution:
Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit.
10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the
manifold gauge, and stop the operation of the unit. (2)(5)
11. Quickly remove the charging hose from the service port. (6) If you stop midway through, the refrigerant that is in the cycle will
be discharged.
12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)
Fig. 13 Re-charging refrigerant
80
11.4.6. Brazing
As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person.
In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting
dry nitrogen gas (N2) flow.
<Brazing Method for Preventing Oxidation>
1. Attach a reducing valve to the nitrogen gas cylinder.
2. Apply a seal onto the clearance between the piping and inserted pipe for the nitrogen gas in order to prevent the nitrogen gas
from flowing backward.
3. When the nitrogen gas is flowing, be sure to keep the piping end open.
4. Adjust the flow rate of nitrogen gas so that it is lower than 0.05 m3/h, or 0.02 MPa (0.2 kgf/cm2) by means of the reducing valve.
5. After taking the steps above, keep the nitrogen gas flowing until the piping cools down to a certain extent (i.e. temperature at
which pipes are touchable with finger).
6. Completely remove the flux after brazing.
Fig. 14 Prevention of Oxidation during Brazing
Cautions during brazing

1. General Cautions
a. The brazing strength should be high as required.
b. After operation, airtightness should be kept under pressurized condition.
c. During brazing do not allow component materials to become damaged due to overheating.
d. The refrigerant pipe work should not become blocked with scale or flux.
e. The brazed part should not restrict the flow in the refrigerant circuit.
f. No corrosion should occur from the brazed part.
2. Prevention of Overheating
Due to heating, the interior and exterior surfaces of treated metal may oxidize. Especially, when the interior of the refrigerant
circuit oxidizes due to overheating, scale occurs and stays in the circuit as dust, thus exerting a fatally adverse effect. So,
make brazing at adequate brazing temperature and with minimum of heating area.
3. Overheating Protection
In order to prevent components near the brazed part from overheating damage or quality deterioration due to flame or heat,
take adequate steps for protection such as (1) by shielding with a metal plate, (2) by using a wet cloth, and (3) by means
of heat absorbent.
4. Movement during Brazing
Eliminate all vibration during brazing to protect brazed joints from cracking and breakage.
5. Oxidation Preventative
In order to improve the brazing efficiency, various types of antioxidant are available on the market. However, the
constituents of these are widely varied, and some are anticipated to corrode the piping materials, or adversely affect HFC
refrigerant, lubricating oil, etc. Exercise care when using an oxidation preventive.
11.4.7. Servicing Tips

The drier must also be replaced whenever replacing the refrigerant cycle parts. Replacing the refrigerant cycle parts first
before replacing the drier. The drier is supplied in a vacuum pack. Perform brazing immediately after opening the vacuum
pack, and then start the vacuum within two hours. In addition, the drier also needs to be replaced when the refrigerant has
leaked completely. (Applicable for drier model only.)
81
12 Servicing Information
Caution:
• Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use
a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
• Pb free solder will tend to splash when heated too high (about 1100° F/600°C).
12.1. TROUBLESHOOTING
1. Rated Frequency Operation
During troubleshooting and servicing, rated compressor operating frequency must be obtained in order to check the
specification and technical data. Below are the methods used to obtain rated compressor operating specification.
(a) Cooling
(i) Press the Auto button continuously for 5 seconds or less than 8 seconds, the air conditioner starts operation at Cooling rated frequency.
(“beep” will be heard at the 5th second.)
(ii) Short the service terminal (CN-S) of the outdoor printed circuit board. The operation of air conditioner is Cooling rated frequency.
(b) Heating
Press the Auto button continuously for 8 seconds or less than 11 seconds, the air conditioner starts operation at Heating rated
frequency. (“beep” “beep” will be heard at the 8th second.)
82
2. Troubleshooting Air Conditioner
Refrigeration cycle system

In order to diagnose malfunctions, make sure that there are
no electrical problems before inspecting the refrigeration
cycle. Such problems include insufficient insulation,
problem with the power source, malfunction of a
compressor and a fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the
standard values for them are shown in the table to the right.
83
1. Relationship between the condition of the air conditioner and pressure and electric current
Cooling Mode Heating Mode
Condition of the air
conditoner Low Pressure High Pressure Electric current Low Pressure High Pressure Electric current
during operation during operation
Insufficient refrigerant
(gas leakage)
Clogged capillary tube

or Strainer
Short circuit in the

indoor unit
Heat radiation
deficiency of the
outdoor unit
Inefficient compression
• Carry on the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.
12.2. BREAKDOWN SELF DIAGNOSIS FUNCTION
Once abnormality detected during operation, the unit will immediately stop its operation (Timer LED is blinking) and maximum of
three error codes (abnormality) will be saved in memory. The abnormality of the operation can be identified through the below
breakdown diagnosis method:
• Press “CHECK” button at remote controller continuously for more than five seconds to turn on the diagnosis mode, “H11” will
be displayed at remote controller.
• By pressing the TMER “ ” button once, next error code will be displayed; press “V” button once, previous error code will be
displayed.
• If error code displayed matches the error code saved in unit memory (abnormality detected), four “beep” sounds will be heard
and Power LED will light on. Otherwise, one “beep” sound is heard.
If “CHECK” button is press again or without any operation for 30 seconds, the diagnosis mode will turn off.
84
Error Codes Table
Diagnosis Abnormality / Protection control Abnormality Emergency Primary location to verify

display Judgement operation
H11 Indoor / outdoor abnormal > 1 min after starting Indoor fan operation • Internal / external cable connections
communication operation only
• Indoor / Outdoor PCB
H14 Indoor intake air temperature sensor — — • Intake air temperature sensor
abnormality (defective or disconnected)
H15 Outdoor compressor temperature sensor Continue for 5 sec. — • Compressor temperature sensor
H16 Outdoor Current Transformer open — — • Outdoor PCB
circuit
• IPM (Power transistor) module
H19 Indoor fan motor merchanism lock — — • Indoor PCB
• Fan motor
H23 Indoor heat exchanger temperature Continue for 5 sec. O • Heat exchanger temperature sensor
sensor abnormality (Cooling only) (defective or disconnected)
H26 Ionizer abnormality — — • Indoor PCB
• Ionizer
H27 Outdoor air temperature sensor Continue for 5 sec. O • Outdoor temperature sensor
H28 Outdoor heat exchanger temperature Continue for 5 sec. O • Outdoor heat exchanger
sensor abnormality temperature sensor (defective or
disconnected)
H33 Indoor/Outdoor wrong connection — — • Indoor/Outdoor supply voltage
H97 Outdoor Fan Motor lock abnormality — — • Outdoor PCB
• Outdoor Fan Motor
H98 Indoor high pressure protection — — • Air filter dirty
• Air circulation short circuit
H99 Indoor heat exchanger anti-freezing — — • Insufficient refrigerant
protection
• Air filter dirty
F11 Cooling / Heating cycle changeover 4 times occurance — • 4-way valve
abnormality within 30 minutes
• V-coil
F91 Refrigeration cycle abnormality 2 times occurance — • No refrigerant
within 20 minutes
(3-way valve is closed)
F93 Outdoor compressor abnormal revolution 4 times occurance — • Outdoor compressor
within 20 minutes
F95 Cool high pressure protection 4 times occurance — • Outdoor refrigerant circuit
within 20 minutes
F96 IPM (power transistor) overheating — — • Excess refrigerant
protection
• Improper heat radiation
• IPM (Power transistor)
F97 Outdoor compressor overheating 4 times occurance — • Insufficient refrigerant
protection within 10 minutes
• Compressor
F98 Total running current protection 3 times occurance — • Excess refrigerant
within 20 minutes
• Improper heat radiation
F99 Outdoor Direct Current (DC) peak 7 times occurance — • Outdoor PCB
detection continuously
• IPM (Power transistor)
• Compressor
Note:
“O” - Frequency measured and fan speed fixed.
The memory data of error code is erased when the power supply is cut off, or press the Auto Switch until “beep” sound heard
following by pressing the “RESET” button at remote controller.
Although operation forced to stop when abnormality detected, emergency operation is possible for certain errors (refer to Error
Codes Table) by using remote controller or Auto Switch at indoor unit. However, the remote controller signal receiving sound is
changed from one “beep” to four “beep” sounds.
85
12.3. REMOTE CONTROL
• Remote Control Reset
When the batteries are inserted for the first time, or the
batteries are replaced, all the indications will blink and the
remote control might not work.
If this happen, remove the cover of the remote control and
push the reset point once to clear the memory data.
• Changing the wireless remote control transmission

code
When there are more than one indoor units installed in the
same room, it is possible to set different remote control
receiving signal by modifying the jumpers inside remote
controller.
86
12.4. DISASSEMBLY OF PARTS
12.4.1. Indoor Control Board Removal Procedures
1. Remove the Front Grille
Fig. 1 Fig. 2
2. Remove the Indoor Control Board
Fig. 4
Fig.3
Fig. 5
Fig. 6
87
12.4.2. Indoor Electronic Controller Removal Procedures
1. Remove Main Electronic Controller 2. Remove Power Electronic Controller
Fig. 7 Fig. 10
Fig. 8
Fig. 11
Fig. 9
88
12.4.3. Cross Flow Fan and Indoor Fan Motor Removal Procedures
1. Remove Cross Flow Fan 2. Remove the Fan Motor
Fig. 15
Fig. 12
Fig. 13
Fig. 14
89
12.4.4. Outdoor Electronic Controller Removal Procedures
1. Remove the top panel and front panel CAUTION

• Due to high voltage, do not touch the terminals in the
hatching area during operation and during one minute after
switching OFF.
Fig. 16
2. Remove the Outdoor Electronic Controller
Fig. 17
Fig. 18
Caution! When handling electronic controller, be careful of

electrostatic discharge.
Fig.20
Fig. 19
90
13 Technical Data
91
92
230V Outdoor Temp. (°C)

Indoor wet 30 35 40 46
bulb temp. TC SHC IP TC SHC IP TC SHC IP TC SHC IP
17.0°C 2.58 1.96 0.64 2.41 1.88 0.69 2.24 1.80 0.74 2.04 1.71 0.80
19.0°C 2.60 0.70
19.5°C 2.83 2.05 0.65 2.65 1.97 0.70 2.46 1.89 0.75 2.24 1.80 0.81
22.0°C 3.09 2.12 0.67 2.88 2.04 0.72 2.68 1.97 0.77 2.44 1.88 0.83
230V Outdoor Temp. (°C)

Indoor wet 30 35 40 46
bulb temp. TC SHC IP TC SHC IP TC SHC IP TC SHC IP
17.0°C 3.42 2.59 0.87 3.20 2.49 0.94 2.97 2.39 1.00 2.70 2.27 1.08
19.0°C 3.45 0.95
19.5°C 3.76 2.72 0.89 3.51 2.61 0.95 3.27 2.51 1.02 2.97 2.39 1.10
22.0°C 4.10 2.82 0.90 3.83 2.71 0.97 3.56 2.61 1.04 3.24 2.49 1.12
93
14 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
94
15 Replacement Parts List

<Model: CS-XE9CKE CS-XE12CKE>
REF. NO. PART NAME & DESCRIPTION QTY. CS-XE9CKE CS-XE12CKE REMARKS
1 CHASSY COMPLETE 1 CWD50C1246 ←
2 FAN MOTOR 1 CWA981121 ← 0
3 CROSS FLOW FAN COMPLETE 1 CWH02C1028 ←
4 BEARING ASS’Y 1 CWH64K007 ←
5 SCREW - CROSS FLOW FAN 1 CWH4580304 ←
6 EVAPORATOR 1 CWB30C1439 CWB30C1438
7 FLARE NUT 1 CWT25086 (1/4”) ←
8 FLARE NUT 1 CWT25087 (3/8”) CWT25096 (1/2”)
9 INTAKE AIR SENSOR HOLDER 1 CWH32142 ←
10 DISCHARGE GRILLE COMPLETE 1 CWE20C2280 ←
11 VERTICAL VANE 12 CWE241088 ←
12 CONNECTING BAR 1 CWE261035 ←
13 AIR SWING MOTOR 2 CWA98260 ← 0
14 LEAD WIRE - AIR SWING MOTOR 1 CWA67C3977 ←
15 CAP - DRAIN TRAY 1 CWH52C1001 ←
16 HORIZONTAL VANE 1 CWE241070A ←
17 BACK COVER CHASSIS 1 CWD932162 ←
18 CONTROL BOARD CASING 1 CWH102103 ←
19 TERMINAL BOARD COMPLETE 1 CWA28C2128 ← 0
20 POWER SUPPLY CORD 1 CWA20C2208 ←
21 ELECTRONIC CONTROLLER - MAIN 1 CWA73C1594 CWA73C1595 0
22 ELECTRONIC CONTROLLER - P. SUPPLY 1 CWA743304 ← 0
23 ELECTRONIC CONTROLLER - RECEIVER 1 CWA742724 ← 0
24 SENSOR COMPLETE 1 CWA50C2122 ← 0
25 CONTROL BOARD FRONT COVER 1 CWH131090 ←
26 ELECTRONIC CONTROLLER - INDICATOR 1 CWE39C1107 ← 0
27 LEAD WIRE - AIR SWING MOTOR 1 CWA67C3849 ←
28 INDICATOR HOLDER 1 CWD932338 ←
29 CONTROL BOARD TOP COVER 1 CWH131091 ←
30 REMOTE CONTROL COMPLETE 1 CWA75C2428 ← 0
31 FRONT GRILLE COMPLETE 1 CWE11C3018 ← 0
32 INTAKE GRILLE 1 CWE22C1125 ←
33 CONTROL PANEL 1 CWE312421 ←
34 DECORATION BASE (R) 1 CWE351075 ←
35 DECORATION BASE (L) 1 CWE351076 ←
36 GRILLE DOOR 1 CWE141064 ←
37 AIR FILTER 1 CWD001053 ←
38 SCREW - FRONT GRILLE 2 XTN4+16C ←
39 CAP - FRONT GRILLE 2 CWH521062A ←
40 DRAIN HOSE 1 CWH85285 ←
41 INSTALLATION PLATE 1 CWH36K1018 ←
42 FRONT PANEL ASS’Y 1 CWE13K1005 ←
43 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C067 ←
44 AIR PURIFYING FILTER 1 CWMD00C0001 ← 0
46 FULCRUM 1 CWH621013 ←
47 ELECTRONIC CONTROLLER - IONIZER 1 CWA743099 ← 0
48 CASING - IONIZER 1 CWD932228 ←
49 ION GENERATOR 1 CWH94C0001 ←
50 AIR FILTER 1 CWD001054 ←
51 BOX SHAPED PIECE COMPLETE 1 CWD76C1027 ←
(Note)
• All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
95
16 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
96
17 Replacement Parts List

<Model: CU-XE9CKE CU-XE12CKE>
REF NO. DESCRIPTION & NAME QTY. CU-XE9CKE CU-XE12CKE REMARKS
1 CHASSY ASSY 1 CWD50K2073 ←
2 ANTI-VIBRATION BUSHING 3 CWH50077 ←
3 COMPRESSOR 1 5CS102XEC ← O
4 NUT-COMPRESSOR MOUNT 3 CWH56000 ←
5 SOUND PROOF MATERIAL 1 CWG302111 ←
6 FAN MOTOR BRACKET 1 CWD541030 ←
7 FAN MOTOR 1 CWA951321 CWA951309 O
8 SCREW - FAN MOTOR BRACKET 2 CWH551060 ←
9 SCREW - FAN MOTOR MOUNT 4 CWH55406 ←
10 PROPELLER FAN ASSY 1 CWH03K1006 ←
11 NUT - PROPELLER FAN 1 CWH56053 ←
12 CONDENSER 1 CWB32C1145 CWB32C1146
13 TUBE ASS’Y (CAPILLARY TUBE) 1 CWT01C2360 CWT01C2361
14 HOLDER-COUPLING 1 CWH351023 ←
15 3 WAYS VALVE (GAS) 1 CWB011074 CWB011075 O
16 4 WAYS VALVE 1 CWB001011 ←
17 TUBE ASS’Y (STRAINER) 1 CWT023220 ←
18 2 WAYS VALVE (LIQUID) 1 CWB021064 ← O
19 DRYER 1 CWB101015 ← 0
20 V-COIL COMPLETE 1 CWA43C2072 ←
21 REACTOR 1 CWA421050 CWA421051
22 SENSOR COMPLETE 1 CWA50C2115 ←
23 CONTROL BOARD CASING (SIDE) 1 CWH102122 ←
24 TERMINAL BOARD ASSY 1 CWA28K1036 ←
26 CONTROL BOARD CASING (BOTTOM) 1 CWH102114 ←
27 CONTROL BOARD CASING (TOP) 1 CWH102115 ←
28 ELECTRONIC CONTROLLER - MAIN 1 CWA73C1596R CWA73C1597R 0
29 CONTROL BOARD COVER (TOP) 1 CWH131104 ←
30 SENSOR COMPLETE 1 CWA50C2066 ←
31 2-WAY VALVE COMPLETE (OXYGEN PUMP) 1 CWB02C1008 ← 0
32 TERMINAL COVER 1 CWH171001 ←
33 NUT-TERMINAL COVER 1 CWH7080300 ←
34 CABINET SIDE PLATE CO. 1 CWE04C1036 ←
35 CABINET SIDE PLATE (LEFT) 1 CWE041031A ←
36 HANDLE 1 CWE161010 ←
37 WIRE NET 1 CWD041053A CWD041054A
38 CABINET FRONT PLATE CO. 1 CWE06C1039 ←
39 CABINET TOP PLATE 1 CWE031014A ←
40 CONTROL BOARD COVER 1 CWH131110 ←
41 CONTROL BOARD COVER CO. 1 CWH13C1064 ←
42 OPERATING INSTRUCTION (ENG., FRA., NED. & DEU.) 1 CWF564320 ←
43 INSTALLATION INSTRUCTION (ENG., FRA., ESP. & DEU.) 1 CWF612574 ←
44 L-TUBE 1 CWH5850080 ←
45 INSTALLATION INSTRUCTION (ITA., NED., POR. & GRE.) 1 CWF612575 ←
46 INSTALLATION INSTRUCTION (RUS.) 1 CWF612576 ←
47 OPERATION INSTRUCTION (ENG., ITA., POR. & ESP.) 1 CWF564321 ←
48 OPERATION INSTRUCTION (ENG., BUL., GRE. & RUS.) 1 CWF564322 ←
49 CAPACITOR - VACUUM PUMP (1.2µF, 440 VAC) 1 DS441125BLQA ←
50 FLEXIBLE PIPE COMPLETE 1 CWH85C1021 ←
51 VACUUM PUMP 1 CWB532034 ← 0
52 FILTER - OXYGEN GENERATOR 1 CWD071010 ← 0
53 FLEXIBLE PIPE COMPLETE 1 CWH851087 ←
54 TUBE CONNECTOR COMPLETE 1 CWT29C1021 ←
55 FLEXIBLE PIPE COMPLETE 1 CWH85C1013 ←
56 SOUND PROOF BOARD 1 CWH151071 ←
57 PACKING-L TUBE 1 CWB81012 ←
58 FLARE NUT 1 CWT25086 (1/4”) ←
59 FLARE NUT 1 CWT25087 (3/8”) CWT25096 (1/2”)
60 INSTALLATION INSTRUCTION OXYGEN TUBE 1 CWF612597 ←
61 INSTALLATION INSTRUCTION OXYGEN TUBE 1 CWF612598 ←
62 FUSE CAP TERMINAL 1 K5D203BBA002 ← 0
63 FUSE HOLDER 1 K3GB1PH00016 ← 0
(Note)
• All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
97
18 Electronic Circuit Diagram
• CS-XE9CK CS-XE12CK
SCHEMATIC DIAGRAM 1/3
TO OUTDOOR
1 1
2 2
3 3
1 2 3 4 5 6 7 8 9 10 CN-MAIN
PH10
(WHT)
WHT AC5 R14 510
WHT AC3
TEMPERATURE
C29 R4 R5 R7
FUSE
20k 20k 20k
6 11 5 12
FG1
R3 IC2 IC2 R6 R8 5.1k
100 C1 100 C2
FG2 C30 0.1 0.022
C5 R9
C31
AC4 100 + 330

16V
RY-PWR
P
C6
L
C3
+ 47
AC6 1000p
25V
AC2
POWER SUPPLY 9
AC1 16 1
RY-PWR
R1 43 R2 43 15 2
1/2W 1/2W 14 3
13 4
CN-HA 10 7
R17 1k 8
4
3 BZ
2 BZ1 IC2
DISPLAY 1 2KHz TD62003AF
C9 R20 R21
0.01 10k 1k
R19 C10
AUTO 10k 0.01
SW101 CN-DISP1 CN-DISP
1 1
1 2 R18 1k
2 2
POWER D101 R51 180
3 3
TIMER D102 R49 270
4 4
OXYGEN D104 R46 220
5 5
QUIET D105 R45 270
6 6
ION D106 R42 180
7 7
C17 C16 C15

1
C20 R36 R35 R34 R33

0.01 10k 10k 10k 10k
2
4 8
SK RST
6 3
D0 CS
5 1
D1 BUSY
IC3
7 BR9080F
98
RECEIVER
(MX-3)
R101 IC101
CN-RCV CN-RCV
1k
R12 1k C4 R13 1 1 1
+
1000p 20k 2 2 2
R15 3 3 3
C14 0.01
1k C101
22 F
10V
(PH5)
IC5
TD62003AF CN-STM1
9
1 16
5 5
2 15
4 4
3 14
3 3
4 13
2 2
5 12
1 1
6 11
7 10 VERTICAL
(PH5)
8
CN-STM2
9
1 16
5 5
2 15
4 4
3 14
3 3
4 13
2 2
5 12
6 11 1 1
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
7 10
HORIZONTAL
P47
P46
P45
P44
P43
P42
P41
P40
P67
P66
P65
P64
BUZ
P74
P73
P72
8
P71
1 P50 48
2 TOD0 47
IC6
P51 POWER RELAY TD62003AF
FAN MOTOR
ON/OFF 15V
INTP3
BUZZER
3 P52 46
AUTO OPERATION
P53 INTP2
4 OXYGEN LED 45
50/60Hz
P54 DETECTION INTP1
5 QUIET LED 44
INTP0 R16 5.1k

FAN MOTOR
6 P55 REVOLUTION 43
DETECTION
P56 X01
7 ION LED Vss1 42
REMOTE CONTROL
IC01 X1 41
8 P57 R37
A52D0076G526 150k
8 MHz
Vss0 X2
9 OSC 40
8 MHz
10 Vdd0 IC(VPP) 39 (15pF x 2)
CSTS0800MG03
P30 XT1
11 OPERATION LED 38
INTAKE AIR TEMP IC4
P31 XT2
12 TIMER LED 37 R32 IC-PST600DMT
100k
PIPE TEMP Reset 36 O I
13 P32 RESET
C19 + G
DATA C18
P33 TRANSMISSION 2.2
14 TEST POWER P80 35 1
50V
TXD2 DATA RECEPTION AVref
15 34 CN-ION
RXD GROUND
C11 R29
RXD2 ANI0 1 4
16 33 10k
3
RXD0
SCK1
TXD0
Vdd1
ANI3
ANI2
ANI1
Avss
P36
S01
P25
P17
P16
P15
P14
SI1
c 2
22k 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 b
C21
1 22k
e Q2
R28
1k
TEST
Q1 C12
D1 R27 1k
c 0.01 R55
b 10k CN-TH
R30 R38 C13 1 AIR TEMP. SENSOR

6.2k 6.2k e 0.01 2 (15k 3950)
3 PIPE TEMP. SENSOR
R54 10k
R31 10k
R41 10k
R26 10k
4 (20k 3950)
R23 C8 + R22 C7 +
20k 10 15k 10
1% 50V 1% 50V
99

ELECTRONIC CONTROL UNIT
F001
CN001
L001 C003
11
Z001 C002 C005
10
9 C004 DB004
8
7
6 Z002 R056
5
4
3
2 TH002 TH001
1
D007 R030 R046
CN002
1 1
FAN MOTOR
2 2
3 3 L002 R003
4 4 R028
5 5
6 6
e PC005
Q002 b R029 4 1
7 7
c R113
PC001
R008
R114 1 4 3 2
PC004
R002 1 4
e Q001
2 3 R004
R116 ZD005 10k
PC002 2 3 PC006
1 4.7k b 4 1
4 feedback
R001 PC003
1 4
R118
R005 R009 R010 c

3 2 D002 3 2
R007 R006
+
c 2 3 C006 R011 R112
R117 R115 b D003
Q102 ZD001
e
CN002
1
2
3
4
5
6
7
1
2
3
4
5
CN101
R020
T02
R016 R026 5 9 D101
R052 R027 R105

R031 D 4 10
R017
G L101
R051 +
C007 Q004
ZD002 S C012
R015 1 +
C103 ZD101 IC101
R050 R013 R014 R058 R059 R060 1 3
5V
ZD003
8
2 C016
C105
R048 R025 +
7
C009 C010 6
C008 R012 C018

+
R057 R019
3
R021
ZD004
R053
C016
R023 R033 C015

e
Q005
b R018 C013
c D006 D005
c Q003
R024 R034 R054 b
c
b Q006
IC001 D013 C011
e
e
R032 ZD006 ZD007 R048 R047
C014 C017 R055
D014
CN2
F01 T01 D101 HV
CH1
4 R101
VIN R02 R03 R6
3
2 GND R16
1
ERR
D102
c c Q04
EH-4P Q01 R13 R09 C05
b b
Q02 C08 R102
c D06 C101
e e D03 -4.2kV
b D01 Q05 R15 C010 D05
c
C02 C01 e R04 b ZD02
C03 C09
e
R14 R10
R05 C06 R012 C07
D02 D04 CN3

ZD01 GND
100
• CU-XE9CK CU-XE12CK
REACTOR
GRN
GREEN FG1 C-AC3
BLACK GRY2 GRY1 C-PFC2

R174 BLUE
ZNR109 C3
+
R196
R175 DC-2 C2 C1 DC+2
PTC3 BLACK + +
R195 RED
R178 ZNR107
R177 R194 DC+1
PTC2 JP5
DC-1 JP6 RED
R176 BLACK JP7
PTC1 JP8
AC - BLK JP9 ACC2 R33
R181 JP10
R179 ZNR108 YLW 232k
TO INDOOR BLACK RY-PWR 1/4W 1%
BLACK 3
R180 DB - 2 1 DB +
1 1 P L R197
ZNR102
2 2 RED
C77 C49 4 DB101 232k
3 3 R182 1/4W 1%
JP1
R184 JP2 R34
C144 C78 C137 C50 C48 JP3 232k
JP4
JP11 1/4W 1%
LF101
R185
R198
R183 ZNR103 232k
ACC1 1/4W 1%
AC-WHT YLW
WHITE R35
CT101 11.5k
D6 D5 ETQ19Z59BZ 1/4w 1%
C-PFC1
FAN MOTOR D4 D3 BLUE
B FM1
R FM2
L
CR102
Y FM3 C-FM
RY-C
3
DB102
P
2 1 PC3
4 1
RY - FM R139
D8 4
R62 C410 + R401 R400
c
3 2 10 +C411
10 R402 D400 374k1%
4-WAYS VALVE D7 b C413
J0HBJY000004 C Q8 50V 50V 1.8k 1000p
HOT1 R61
590 e
+ C47
CR101
Q4 R36 IC401
1% 220 G Q401 C402 R403 C401
10V e DTA143XK 0.01 51.1k1% 0.01
HOT2 VR1 E b e e Q402
RY - HOT 200 Q7 10k 10k
R145 1 PC5 4
c b b
R81 C403
RB501V-40
R170 D2 1/4W 1% R144 0.047 4.7k 4.7k
c c DTA143XK
2 3 R404
ERA 15-10 ZD2 R82 25V 49.9k C412 R405 R406
R143 R37 100 7.87k
R5 1/4W C131 1000p
1%
D402
R171 1.21k R65 1%
13k 330k R408
ZD1 JP12 R407
DATA 2W RD30EB1 JP13 AN1393S C404 C405 2.74k
0.01 15k 1% 0.82 1%
D12 ZD4
RED D1 2 1 3 4
ERA15-06 PC4 R414
TLP421 R409 R412 D401 3.73k1% R415
PC1 3 4 R66 1.8k 3.74k 3.74k 1%
2 1 RY-C c IC402 1%
C140 TLP421 100k R410 C414
R104 R31 R30 b 1000p
2200p R32
1M 250V + D17 100 R416
R64 C46 ERA15-01 PC2 e R411 C406 C407 R413 AN1393S 82.5k C409
R140 R147
680 22 1 4
c
10k 0.82 0.01 15.0k1% IC402
C408 1% 0.01
20k 10k 100V R7 b Q3 C132 Q403 ECU2:A742693 0.01
2 3
R8 e A55C2411KRTTX
ZD3
RD30EB1
2SC2412XRTX
c Q5
b
R172 c
e
5.6k
4.7k b
10k
R9
47k e Q1
DTC143XK
101
ETXMJ326X1C
T101 D9 NJM78M15F
ERA2204-04 IC2
FUSE 101
+ +
C61 C62 C63
470 C113
R71 R72 0.01 0.01 100
R148 25V
25V
D16 L1
D10 ERB83-006 (JUMPER)
R199 C11 R133
C67 + R128 R101 0.01
C53 470 10
0.22 25V R102 1W NJM78M05F R134 R137
R149 630V 10 IC1
1W
R103
10 C69 +
1W 0.01 C70
R200 D11 R135 C123
100
ERA22-04
16V
C124 R136
+
C72 R126 R127
R150 470 4.7k
25V 1/4W
C130
R141
R227 10k D202 20K R230

R228 C204 R8500V-40 R223 1k
R233 R229 R218
1k 10k 0.01 C211
10k R201 3k 10k 0.01
R235 1k
R239 1k
R236 1k
R234
10 R202 C202 C213
100k 0.01 0.01
80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61
Q201 e
C208
INTP1
RTP07
AVSS
RTP06
RTP05
RTP04
ANI7
NMI
INTP5
INTP3
INTP2
INTP0
AVRFF
RTP03
ANI5
P07
INTP4
ANI6
RTP02
Vss
1000p R215 C201 10k

b
1 P16 ANI4 60 10k 0.01
Q202 c 4.7k
ANI3
2 T06 U V W U V W 59 c
b 4.7k
DC VOLTAGE
COMPRESSOR
RUNNING CURRENT
DETECTION
REVOLUTION
COMPRESSOR DRIVE ANI2 58

3 RXD
DETECTION
DC PEAK
POWER
4 TXD
DATA RECEPTION
COMPRESSOR TEMP ANI1 R226
57 R224
A52PST600DR R204 SI DATA TRANSMISSION
OUTDOOR AIR TEMP 10k
100k 5
PIPE TEMP
ANI0 56 e
IC 203 6 SO 55
+
AVDD R225
+ C212
7 SCK Vdd 54 C210
C203 +C204 C415 RESET IC201
0.047 3.3 0.01 R203 8 RESET Vss 53 10
A52D4956G131 C209
25V 50V 25V 150k 9 Vdd P37 52 0.01 50V
X2
10 6 MHz P36 51
X201 11
X1 OSC P35 50
6.14MHZ Vss
12 GROUND P34 49
PFC ABNORMALITY
13 IC(VPP) DETECTION P33 48
RY-HOT DRIVE
14 P90 IPM TEMP SWITCH P32 47
R205 15 P91 RY-PWR DRIVE T01 46
TEST
C206 10k 16 P92 T00 45
R208 10k
R207 10k
RY-FM DRIVE
R206 10k
0.01 IC204 SERVICE SWITCH

17 P93 P67 44
+ PFC DRIVE P66
8 WC R/B 1 18 P94 43 R232
19 P95 RY-C DRIVE P65 42 51k
7 GND Vcc 2 JP201
20 P40 P64 41
C205 R216
P54
P57
P60
P41
P42
P43
P44
P45
P46
P47
P50
P51
P52
P53
P55
P56
P61
P62
P63
Vss
10 6 D0 CS 3 10k
50V 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 R209
5 D1 SK 4 10k R241
R240 1k
1k
D201
9
RY-HOT R231 R211 1k R237 10k
16 1 47k R217 R210
10k 1k
15 2
R238
14 3 10k
RY-PWR 13 4
12 5 IC202
11 6 TD62003AF
R213 1k R214
10 8 7 10k
ECU1: A743413
2XfHZ R63
1 2 R73
10k
LED1
R74 TEST C37
10k 0.01
C4
102
CN-FM1
1
2
C5 3
4
5
6
7
D13 ERA22-06 Q2
R106
C126 + 33 C101
+ C102 HVIC1
C125 47 47 0.047 P RED C+
IC7 25V R56 Vcc C
25V
680 CORE
R138 IN HO
U U RED
COM CE
D14
ERA22-06
+ C103 C104
47 HVIC2
25V 0.047
Vcc C
IN HO
R55 V V BLUE
D15 680 COM CE
ERA22-06
C105 + C106 COMPRESSOR

47 HVIC3
0.047
25V Vcc C
IN HO
R54 W W YELLOW
680 COM CE
LVIC
C122
C121
C120
C107
C108
C109
C110
Vcc U OUT
1000p 0.047
IN(X)
R53 680
V OUT
IN(Y)
R52 680
IN(Z) C114
C117
C119
C118
R51 680 C139 0.47

0.047 W OUT 630V
VFO
roc
GND CCT N
5600p
R105 82.5 1%
R109 R108
R107
R122 R123
R114 R115
R116 R117
R118 R119
R120 R121
R124 R125
R187 R186
R190 R189
R110 R111
499k 499k
R113
499k 1/4W1% 1/4W1%

1/4W1% C111 C112 C141
C127 2p R17 R14 0.022 0.022 0.022
R6 499k 499k 25V 25V 25V
R112
R27
5.11k 499k 1/4W1% 1/4W1%
R23 R21 1/4W1% C-
1% 3k
510k 1/4W 0.1 2% x18 BLACK
R12 1.00M 1% C6 R13
R129 34.0k
5.11k C76 82p D18 R154
0.047 C128 2p R18 1.00M 1% 1% R191 R152
1% IC3 C143 CN-PTR
C75 R24 C8 R19 10k POWER-TR TEMP SENSOR
R15 1.00M 1% IC4
510k R22 82p 34.0k 1 (50k , 3950)
C115 R28 3k 1% 2
100p + (FOR XE9CK ONLY)
5.11k1% R153 R151
C129 C7 R16 R193 C138
R131 R130 IC3 2p 84P 34.0k
4.99k1% 5.11k1% AN1393S 1% IC4
R132 CN-TANK
C116
100p 4.99k C142 1
1% R192 TANK TEMP SENSOR
2
3
(50k , 3950)
+
C39 R1
R2 R3
15.0K 15.8K CN-TH
1% 1% OUTDOOR TEMP SENSOR
1
2 (15k , 3950)
3
4 PIPE TEMP SENSOR
C40 + + C41
(4.96k , 3800)
10 10
50V 50V C44
0.01
CN-DIS
1 DISCHARGE TEMP SENSOR
2
3
(50k , 3950)
+
C43 R4
AC-OX1 AC-OX2
9 (YLW) (BLK)
1 16
9 2 15 PUMP2(WHT) O2
D301 PUMP
R301 100k
1 16 3 14
2 15 4 13 3.15A
D302 SSR301 PUMP1(YLW)
SSR301
3 FUSE301
14 5 12 CN-02A
4 13 6 11 RY-2V
RY-2V
5
5 12 7 10 4
L P
11 IC5 3
6 8 2 ADL112A01
7 10 ZNR301 2-WAYS VALVE
1
IC6 CR301
8
D19 D20 D21 D22 CN-02B DB301 2V1(WHT)
5 S1WB(A)60
4
3 2V2(WHT)
2
1
ECU3: A743327
CN-S
2
1
103
104
How to use electronic circuit diagram
105
18.1. REMOTE CONTROL
106
18.2. PRINT PATTERN

INDOOR UNIT PRINTED CIRCUIT BOARD (MAIN)
107
18.3. PRINT PATTERN

INDOOR UNIT PRINTED CIRCUIT BOARD (POWER)
18.4. PRINT PATTERN

INDICATOR DISPLAY
108
18.5. PRINT PATTERN

OUTDOOR UNIT PRINTED CIRCUIT BOARD (MAIN)
109
18.6. PRINT PATTERN

OUTDOOR UNIT PRINTED CIRCUIT BOARD (OXYGEN)
110 [MAICO] Printed in Malaysia

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© 2004 Matsushita Industrial Corp. Sdn. Bhd.

Airflow Direction Control CLOCK

Time Delay Safety Control

30 seconds Forced Operation

Total Running Current Control

IPM (Power Transistor)

Low Operation Frequency

Outdoor Air Temperature

Cooling Capacity kW 2.6 (0.60 - 3.00)

Heating Capacity kW 3.6 (0.60 - 5.00)

Moisture Removal l/h 1.6

Power Source Phase Single

Airflow Method OUTLET SIDE VIEW TOP VIEW

Indoor Air (Me) m3/min (cfm) Cooling; 8.1 (286) —

dB (A) Cooling; High 39, Low 26 Cooling; 46

Power level dB Cooling; High 50 Cooling; High 59

Electrical Data Input W Cooling; 700 (115 - 880)

Running Current A Cooling; 3.3

EER W/W (kcal/hw), BTU/hw Cooling; 3.71(3.20), 12.7

Unit CS-XE9CKE CU-XE9CKE

• Specifications are subject to change without notice for further improvement.

Unit CS-XE12CKE CU-XE12CKE

Cooling Capacity kW 3.45 (0.60 - 4.00)

Heating Capacity kW 4.80 (0.60 - 6.50)

Moisture Removal l/h 2.0

Power Source Phase Single

Airflow Method OUTLET SIDE VIEW TOP VIEW

Indoor Air (Me) m3/min (cfm) Cooling; 9.2 (323) —

dB (A) Cooling; High 42, Low 29 Cooling; 48

Power level dB Cooling; High 53 Cooling; High 61

Electrical Data Input W Cooling; 950 (120 - 1,280)

Running Current A Cooling; 4.4

EER W/W (kcal/hw), BTU/hw Cooling; 3.63 (3.13), 12.4

Unit CS-XE12CKE CU-XE12CKE

• Specifications are subject to change without notice for further improvement.

5 Refrigeration Cycle Diagram

8.1. BASIC FUNCTION

8.1.1. Internal Setting Temperature

Table (a): Auto Operation Mode Setting

Table (b): Outdoor Air Temperature Shifting

Table (c): Fan Speed Shifting

Table (d): Start-Up Shifting

8.1.2. Compressor Operation Frequency

Operating Frequency Calculation Formula:

Heating XE9CK XE12CK

Best Amenity Control

8.1.3. Cooling Operation

8.1.4. Soft Dry Operation

8.1.5. Heating Operation

• Compressor is OFF when Intake Air Temperature - Internal Setting +1.0°C.

8.1.6. Automatic Operation

Example of operation mode chart adjustment:

8.1.7. Indoor Fan Motor Operation

A. Basic Rotation Speed (rpm)

[Cooling, Dry, Fan]

B. Indoor Fan Control

1. Cooling / Dry / Fan / Ion / Oxygen

ii. Auto Fan Speed