Multi Type Room Air Conditioner: Service Manual
Multi Type Room Air Conditioner: Service Manual
Multi Type Room Air Conditioner: Service Manual
Air Conditioner
SERVICE MANUAL
MODEL: LM-2422C2L
LM-2422A2L/A3L
LM-3620C2L/C2M/A2L
LM-3622A2L
LM-3625C3L/A3L
LM-3626A3L
LM-4822C3L
LM-4822A3L
Contents
Functions...................................................................................................................................... 3
Dimensions................................................................................................................................... 9
Installation .................................................................................................................................. 28
Operation .................................................................................................................................... 42
Schematic Diagram.................................................................................................................... 61
-2-
Functions
Indoor Unit
-3-
Remote Controller
Operation ON/OFF
PLASMA(Option)/NEGATIVE ION(Option)
PLASMA
Timer Selection
ON OFF
Timer Setting
SET
: OFF, ON, OFF ON
Timer Cancel
CANCEL
Sleep Operation
: Cancel Sleep Mode, Timer ON or Timer OFF
Airflow Direction Control
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Reset
-4-
Product Specifications
1. LM-2422C2L, LM-2422A2L
Operation
A or B unit A + B unit
Item Unit
-5-
2. LM-3620C2L, LM-3620A2L, LM-3622A2L
Operation
A or B unit A + B unit
Item Unit
-6-
3. LM-3625C3L/A3L, LM-3626A3L
Operation
A-Unit B or C-Unit A+B or C B+C A+B+C
Item Unit
-7-
4. LM-4822C3L, LM-4822A3L
Operation
A-Unit B or C-Unit A+B or C B+C A+B+C
Item Unit
-8-
Dimensions
1. Indoor Unit
Left rear piping Right rear piping Left rear piping Right rear piping
80mm A A
Center Center
20mm
20mm
A A
50mm
ø70mm ø70mm
ø70mm ø70mm
-9-
2. Outdoor Unit
2-1. LM-2422C2L, LM-2422A2L, LM-3622A2L, LM-3620C2L, LM-3620A2L
W
L1
D
L2
Gas side
L9 L10 L10L10
L3
3-Way valve
H
Liquid side
2-Way valve
L6 L5 L7 L8
L4
MODEL
LM-2422C2L, LM-2422A2L LM-3620C2L, LM-3622A2L, LM-3620A2L
DIM
W mm 870 870
H mm 655 800
D mm 320 320
L1 mm 370 370
L2 mm 25 25
L3 mm 630 775
L4 mm 25 25
L5 mm 546 546
L6 mm 160 160
L7 mm 160 160
L8 mm 64 64
L9 mm 76.5 76.5
L10 mm 50 50
- 10 -
2-2. LM-3625C3L/A3L, LM-3626A3L
L1
D
L2
Gas side
Liquid side
2-way valve
L4
L6 L5 L7 L8
MODEL
LM-3625C3L/A3L, LM-3626A3L
DIM
W mm 870
H mm 800
D mm 320
L1 mm 370
L2 mm 25
L3 mm 775
L4 mm 25
L5 mm 546
L6 mm 160
L7 mm 160
L8 mm 64
L9 mm 76.5
L10 mm 50
- 11 -
2-3. LM-4822C3L, LM-4822A3L
370
900
1,225
- 12 -
Refrigeration Cycle Diagram
1. LM-2422C2L, LM-2422A2L
ø12.7
ø12.7
COMP 3-WAY
Valve
EXCHANGER
EXCHANGER
HEAT
HEAT
(A Unit) (B Unit)
ø6.35
ø6.35
- 13 -
2. LM-3620C2L, LM-3622A2L, LM-3620A2L
LIQUID SIDE
CAPILLARY TUBE
2-WAY VALVE
HEAT HEAT
EXCHANGER EXCHANGER
(EVAPORATOR) (CONDENSER)
A-UNIT B-UNIT
COMPRESSOR
GAS SIDE B
3-WAY VALVE
COMPRESSOR
A
- 14 -
3. LM-3625C3L/A3L, LM-3626A3L
2- WAY
Heat Valve
Exchanger
3- WAY
A-Unit Valve
Heat
Exchanger
Comp-A
3- WAY
Heat Valve
Exchanger
Comp-B
C-Unit
B-Unit
2- WAY
Valve
- 15 -
4. LM-4822C3L, LM-4822A3L
2- WAY
Heat Valve
Exchanger
3- WAY
A-Unit Valve
Heat
Exchanger
Comp-A
3- WAY
Heat Valve
Exchanger
Comp-B
C-Unit
B-Unit
2- WAY
Valve
Pipe Size
Max. Max. ex) Solenoid Valve
(Diameter : inch)
Indoor piping length piping elevation Capillary
Gas Liquid (m) (m)
Cooling
A 5/8" 3/8" 30 15
- 16 -
Wiring Diagram(Indoor Unit)
1. LM-2422C2L, LM-2422A2L, LM-3625C3L/A3L, LM-3626A3L,
LM-4822C3L, LM-4822A3L
FORCED
MAIN PCB OPERATION
ASM
CN-FAN
AUTO
RESTART
SSR
OR REMOTE
CONTROL
MOTOR OPTION
BK
ZNR
CN-TH
YL
BR
THERMISTOR
CN-U/D
SH-CAPA. STEP
CN-POWER
MOTOR
FUSE RD
AC250V/T2A H.V.B A/CL
BK BK
BK BK
BK BK
LIMIT
S/W
OPTION
GN/YL
CN-DISP1
BR
BL
YL
PILLAR
1(L) 2(N) 3 TERMINAL
DISPLAY PCB ASM
FORCED
CN-MOTOR
ZNR
THERMISTOR
YL
BR
CN-U/D
STEP
SH-CAPA. MOTOR
CN-TAB1
RD
H.V.B A/CL
FUSE BK BK
4 3 AC250V/T2A
RY-COMP.
BK BK
BK BK
LIMIT
S/W
OPTION
GN/YL
CN-DISP1
BR
BL
YL
PILLAR
1(L) 2(N) 3 TERMINAL
DISPLAY PCB ASM
TO OUTDOOR UNIT
- 17 -
Wiring Diagram(Outdoor Unit)
3. LM-2422C2L, LM-2422A2L
THERMISTOR
CN-TH
C S C S
MOTOR
CN-COM
COMP
B
5 BK R
MAIN P.C.B ASM A
7 R
BL
CN-TRANS
OR BK BR
BR YL
WH
CAPA.
FUSE(250V/3.15A)
RY-S.V1
RY-S.V2
F C H
RY-COMP
TRANS FORMER
RY-HI
OR
5
CN-POWER
CN-COMP
CN-FAN
CN-S.V
BK
4 3 2 1 1 3 2 1
YL BL
WH
A B
S/V S/V
BK
BK
BL BL
GN/YL
T/BLOCK BK
WH GN/YL
WH WH
BK BK
TERMINAL
BLOCK(10P) 1(L) 2(N) 3 1(L) 2(N) 3 1(L) 2(N)
BR C COMP
RD YL "B" BL
C
R
R S OR
F
COMP BK
"A" OR
C
MOTOR
GN/YL
BR YL
BK
WH
BL
WH
1 2
RD
3 4
5 6
RD WH
7 8 T/B
GN/YL POWER
RELAY
WH WH WH
BK
BK
TERMINAL
1(L) 2(N) 3 3 2(N) 1(L) 1(L) 2(N) BLOCK
- 18 -
5. LM-3625C3L/A3L, LM-3626A3L
BK
BK T/B1 BK T/B2
BK
BK
YL
F
BK
C ROOM
B ROOM
BYPASS
MOTOR
CAPA.
OR
C
H
BK
S.V
S.V
S.V
T/B3
RD BK
S R R BR
CAPA.
"A" "B"
COMP COMP YL
C C S
BK
OLP
BR WH RD
BL RD
1
CN-TH1 CN-TH2
RY1
RY2
RY7
RY3
RY9
RY8
MAIN PCB ASSY FUSE T3.15A
TRANS- BR
FORMER BL
RD WH BK
WH WH
GN/YL
BK BK BK
TERMINAL
1(L) 2(N) 3 3 2(N) 1(L) 3 1(L) 2(N) BLOCK
6. LM-4822C3L, LM-4822A3L
B - THERMISTOR
OUTDOOR WIRING
A - THERMISTOR
DIAGRAM
CN - TH1
B S/V CS/V CN - SV
A B
BK
A
BR
BR
RD WH
RY - SV1 RY - SV2
MAIN PCB BR
ASSY
BR
WH
B
BL
BL GN / YL
YL
C - UNIT
CN - COMP
RD
3 1(L) 2(N) 3
BK
BL BL RY - COMP(B) YL
RD 8 6 4 2 B
TO INDOOR UNIT
B
BK 1 0 WH
RY - COMP(A)
B - UNIT
WH
RD
A
V S/V
B S /C BL
RD
8 6 4 2 YL
A
1 0
CN - POWER
A - UNIT
BK
WH
RY - HI
CN - COM
5 3
WH
CN - TRANS
7
CN - FAN
LOW
4(L)
HI
WH
POWER INPUT
1Ø, 220V, 60Hz
GN / YL
BK
GN / YL
BL BL WH WH
TB1 TB3 BK
3(N)
BK
BK BK
TB2 TB4
BK BL
OR 1 2 1 2
3 4
OR WH 3 4
BL
5 6 BK 5 6
A B
7 8 7 8
A B
BK OR BK OR
YL YL
BK OR BK OR
RD BK BR YL WH BL
S S
S S
C R C R
C R C R
A - MOTOR B - MOTOR
A - COMP B - COMP
3854A30042Z
- 19 -
Operation Details
1. MAIN UNIT FUNCTION
• DISPLAY
1) C/O Model
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled.
2) H/P Model
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled
Defrost Indicator
• Off except when hot start during heating mode operation or while in defrost control
- 20 -
• While in compressor off, the indoor fan repeats low airflow speed and pause.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidifica-
tion operation and 4-min compressor off repeat.
Compressor ON Temp. ➲ Setting Temp+0.5°C
Compressor OFF Temp. ➲ Setting Temp-0.5°C
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
■ Cooling overload
• Control indoor fan by sensing outdoor pipe temperature.
• One step down from setting fan speed if pipe temperature is oven 50°C and if below 45°C, operate on set-
ting temperature.
• One of the outdoor fan is OFF if pipe temperature is below 0°C and outdoor fan is ON if pipe temperature is
over 0°C.
- 21 -
■ Fuzzy Operation (C/O Model)
• According to the temperature set by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting
temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on.
Compressor ON Temp ➲ Setting Temp + 0.5°C
Compressor OFF Temp ➲ Setting Temp + 0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
26°C ≤ Intake Air Temp ➲ 25°C
24°C ≤ Intake Air Temp < 26°C ➲ Intake Air Temp + 1°C
22°C ≤ Intake Air Temp < 24°C ➲ Intake Air Temp + 0.5°C
18°C ≤ Intake Air Temp < 22°C ➲ Intake Air Temp
Intake Air Temp<18°C ➲ 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the
temperature.
- 22 -
2) Fuzzy Operation for Dehumidification
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more
below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the
compressor is turned on.
Compressor ON Temp ➲ Setting Temp + 0.5°C
Compressor OFF Temp ➲ Setting Temp+0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to
the intake air temp at that time.
26°C ≤ Intake Air Temp ➲ 25°C
24°C ≤ Intake Air Temp<26°C ➲ Intake Air Temp+1°C
22°C ≤ Intake Air Temp<24°C ➲ Intake Air Temp+0.5°C
18°C ≤ Intake Air Temp<22°C ➲ Intake Air Temp
Intake Air Temp<18°C ➲ 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in
dehumidification operation.
■ On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
- 23 -
■ Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.
- 24 -
■ Auto Restarting Operation
• When the power is restored after a sudden power failure while in appliance operation, the mode before the
power failure is kept on the memory and the appliance automatically operates in the mode on the memory.
• The slide switch on the main unit of the appliance should be on the Auto Restarting position in order that
the Auto Restarting operation is available.
• Operation Mode that is kept on the memory
- State of Operation ON/OFF
- Operation Mode/Setting Temp/Selected Airflow Speed
- Sleep Timer Mode/Remaining Time of Sleep Timer (unit of hour)
FORCED
OPERATION
AUTO
RESTART
REMOTE
CONTROL
Slide Switch
- 25 -
■ Remote Control Operation Mode
• When the remote control is selected by the slide switch on the main unit, the appliance operates according
to the input by the remote control.
- 26 -
Display Function
1. Heating Model 2. Cooling Model
OUT
Defrost Indicator Compressor on Indicator DOOR
• Hot-start, Defrost
Self-diagnosis Function
■ Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code 12, be sure to pull out power cord and then re-insert.
• Having or not of error code is different from Model.
-27-
Installation
(1) Installation of Indoor, Outdoor unit
1) Selection of the best location
Front
1. Indoor unit
• There should not be any heat source or steam Left
near the unit.
• There should not be any obstacles to prevent Rear left
the air circulation.
• A place where air circulation in the room will be Down right
good.
• A place where drainage can be easily obtained. Right Rear right
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
More than 5 cm
• Ensure the spaces indicated by arrows from
More than
the wall, ceiling, fence, or other obstacles. 5 cm
More than
2. Outdoor unit 5 cm
More than eye-level
• If an awning is built over the unit to prevent
direct sunlight or rain exposure, be careful that
heat radiation from the condenser is not
restricted.
• There should not be any animals or plants
More than 20 cm
which could be affected by hot air discharged. More than 20 cm
• Ensure the spaces indicated by arrows from
the wall, ceiling, fence, or other obstacles.
More than
70 cm
- 28 -
2) Indoor Unit Installation
The mounting wall should be strong and solid
enough to protect it from the vibration. Installation Plate
20mm
9K, 10K, 12K, 18K, 24K Btu
50mm
ø70mm ø70mm
A A
ø70mm ø70mm
Wall
Indoor Outdoor
5~7mm
- 29 -
(2) Piping and Drainage of Indoor Unit
1) Preparation of pipings Pipe cutter
1. Cut the pipes and the cable.
• Use the accessory piping kit or the pipes pur-
chased locally.
90 Slanted Rough
• Measure the distance between the indoor and
the outdoor unit.
• Cut the pipes a little longer than the measured
distance.
• Cut the cable 1.5m longer than the length of the
pipe.
Pipe
2. Remove burrs.
• Remove burrs from cut edges of pipes. Reamer
• Turn the pipe end toward down to avoid the
metal powder entering the pipe.
Caution:
If burrs are not removed, they may cause a gas Point down
leakage.
when the flare nuts are removed from the indoor Bar
Cone
unit, as some gas is charged to prevent the
inside of the pipe from rusting.
• Fit the copper pipe end into the Bar of flare tool
Copper pipe Clamp handle Red arrow mark
about 0~0.5mm higher. (See illustration)
• Flare the pipe ends.
- 30 -
2) Connection of Pipings
Installation plate
1. Remove the installation plate
• Pull the two '∆' marked portion of bottom of the
chassis and pull the installation plate out of chas-
sis. Pull
- 31 -
6. Indoor unit installation.
• Hook the indoor unit onto the upper position of
the installation plate. (Engage the two hooks of
the rear top of the indoor unit with the upper
edge of the installation plate.) Connecting
Ensure the hooks are properly seated on the cable
installation plate by moving it in left and right.
Drain hose
- 32 -
9. Set the pipings and the connecting cable to
the back of the chassis with the tubing
holder.
• Hook the edge of tubing holder to tap on chas-
sis and push the bottom of tubing holder to be
engaged in the bottom of chassis.
Drain hose
Taping
Piping
Tubing holder
1 Hook
2 Push
Drain hose
- 33 -
(3) Connecting Pipings and the cable to Outdoor unit
1) Connecting the pipings to the Outdoor
unit
1. Align the center of the pipings and sufficiently
tighten the flare nut with fingers.
2. Finally, tighten the flare nut with torque
wrench until the wrench clicks.
A-UNIT
• When tightening the flare nut with torque wrench, Outdoor unit
ensure the direction for tightening follows the
Gas side piping
arrow on the wrench.
B-UNIT
Pipe Size Torque
Liquid side piping
Liquid Side (1/4") 1.8kg m
Liquid Side (3/8") 4.2kg m
Gas Side (1/2") 5.5kg m
Gas Side (5/8") 6.6kg m Torque wrench
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power specialized for the air conditioner. As for the method of
wiring, be guided by the circuit diagram pasted on the inside of control box cover.
2) The means for disconnection from a power supply shall be incorporated in the fixed wiring and
have an air gap contact separation of at least 3mm in each active(phase) conductors.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from
vibrations to which the unit is subjected during the course of transportation. Check them and
make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the
wires.)
4) Specification of power source.
5) Confirm that electrical capacity is sufficient.
6) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked
on the name plate.
7) Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
• Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the
normal function of a overload protection device.
• Proper starting power is not given to the compressor.
- 34 -
2) Connection of the cable Outdoor unit
1. Remove the cover control from the unit by loosen-
ing the screw. Terminal block
Connect the wires to the terminals on the control
board individually as the following. Over 5mm
Holder for
power supply
Terminal on the OUTDOOR UNIT
cord
1(L) 2(N) 3 3 2(N) 1(L) 1(L) 2(N)
Terminal on the OUTDOOR UNIT 2. Secure the cable onto the control board with the hold-
1(L) 2(N) 3 3 2(N) 1(L) 3 1(L) 2(N) er (clamper).
Power cord 3. Refix the cover control to the original position with the
screw.
4. Use a recongnized circuit breaker between the power
1(L) 2(N) 3 1(L) 2(N) 3 1(L) 2(N) 3
source and the unit. A disconnection device to ade-
Terminal on the INDOOR UNIT Terminal on the INDOOR UNIT Terminal on the INDOOR UNIT quately disconnect all supply lines must be fitted.
A-UNIT B-UNIT C-UNIT
Caution
Terminal on the OUTDOOR UNIT
1(L) 2(N) 3 4 3 4 1(L) 2(N)
If a power plug is not to be used, provide a circuit break-
er between power source and the unit as shown below.
Power cord
CAUTION
The power cord connected to the outdoor unit The connecting cable connected to the indoor and
should be complied with the following specifications outdoor unit should be complied with the following
(Rubber insulation, type H05RN-F approved by HAR specifications (Rubber insulation, type H07RN-F
or SAA). approved by HAR or SAA).
ø7.5mm
ø8.5mm
- 35 -
(4) Checking the Drainage and Pipe forming
1) Checking the Drainage
1. Remove the Grille from the cabinet
• Set the up-and-down air direction louver to
open position(horizontally) by finger pressure.
• Remove the securing screws.
• To remove the Grille, pull lower the left and
right side of the grille toward you (slightly tilted)
and lift it straight upward.
Screw
Connecting cable
- 36 -
2) Connect the cable to the indoor unit
1. Connect the wires to the terminals on the
control board individually according to the
outdoor unit connection.
• Ensure that the color of the wires of outdoor
unit and the terminal No. are the same as
those of indoor unit respectively.
Power cord
Power cord
Power cord
Power cord
- 37 -
3) Form the pipings
1. Wrap the connecting portion of indoor unit
with the Insulation material and secure it with
two Plastic Bands(for the left pipings).
• If you want to connect an additional drain hose, Drain hose
the end of the drain-outlet should keep distance Taping
from the ground.(Do not dip it into water, and fix
it on the wall to avoid swinging in the wind.)
- 38 -
(5) Air Purging of the Pipings and indoor unit
The air which contains moisture remaining in the is refrigeration cycle may cause a malfunction on the
compressor.
1. Confirm that both the liquid side valve and the gas side valve are set to the closed position.
2. After connecting the piping, check the joints for gas leakage with gas leak detector.
3. Remove the service port nut, and connect the gauge manifold and the vacuum pump to the service port
by the charge hose.
4. Vacuum the indoor unit and the connecting pipes until the pressure in them lowers to below-76cmHg.
5. Disconnect the charge hose and fit the nut to the service port.
(Tightening torque: 1.8kg.m)
6. Remove the valve stem nuts, and fully open the stems of the 2-way and 3-way valves with a hexagon
wrench.
7. Tighten the valve stem nuts of the 2-way valve and 3-way valve.
Gas side
3-way
valve Closed
Vacuum pump
OPEN CLOSE
- 39 -
(6) Preventive function of cable mis-connection(Cooling & Heating)
This product has a preventive function of cable mis-connection. In case of mis-connection (in case that the
cables between indoor and outdoor units have not been connected properly), it gives a warning signal of LED
flickering 3 minutes after starting operation. (Press the forced operation key more than 3 seconds.)
CAUTION
Don't turn on all the indoor units all at once when you check the connection status. In that case the sensor can
not be operated properly.
~7000 7.5 7 15 7 15 20
~9000 7.5 7 15 7 15 20
~12000 7.5 7 15 7 15 20
~18000 7.5 10 20 10 20 20
~24000 7.5 15 30 15 30 30
B(Length)
INDOOR UNIT
A(Height)
OUTDOOR UNIT
C(Height)
INDOOR UNIT
D(Length)
- 40 -
(8) Test running
1) Connection of power supply
1. Connect the power supply cord to the inde- Battery Cover
pendent power supply.
2. Prepare the remote control.
• Insert two batteries provided.
Remove the battery cover from the remote con-
troller.
• Slide the cover according to the arrow direction.
Insert the two batteries.
(Two "R03" or "AAA" dry-cell batteries or equiv-
alent.)
• Be sure that the (+) and (-) directions are cor-
rect.
• Be sure that both batteries are new.
Re-attach the cover.
• Slide it back into position.
3. Operate the unit at cooling operation mode
for fifteen minutes or more.
Discharge air
- 41 -
Operation
Remote Controller
7 PLASMA(OPTION)
Used to start or stop the plasma-purification function.
ON OFF
1 4 NEGATIVE ION(OPTION)
Used to generate negative ion.
2 5
SET CANCEL
3 6
PLASMA(or )
8 HORIZONTAL AIRFLOW DIRECTION CONTROL
7 BUTTON (NOT ON ALL MODELS)
8 Used to set the desired horizontal airflow direction.
9
9 RESET BUTTON
Used prior to resetting time or after replacing batteries.
- 42 -
(2) Name and Function-Remote Control (Heat Pump Models)
Remote Controller
PLASMA(OPTION)
ON OFF 7 Used to start or stop the plasma-purification function.
1 4
NEGATIVE ION(OPTION)
2 5 Used to generate negative ion.
SET CANCEL
3 6
PLASMA(or )
7 HORIZONTAL AIRFLOW DIRECTION CONTROL
8 8 BUTTON (NOT ON ALL MODELS)
9 Used to set the desired horizontal airflow direction.
RESET BUTTON
9 Used prior to resetting time or after replacing batteries.
- 43 -
Disassembly of the parts (Indoor unit)
Warning :
Disconnect the unit from power supply before mak-
ing any checks.
Be sure the power switch is set to “OFF”.
Screw
Motor
Conductor
Power
Conductor
Sensor
Conductor
Earth
Conductor
Step Motor
Conductor
- 44 -
2. To remove the Control Box.
• Remove securing screws.
• Pull the control box out from the chassis care-
fully.
- 45 -
2-way, 3-way Valve
Valve cap
Hexagonal wrench
(4mm) Open position
Flare nut Flare nut Closed position
Open position
Closed position Pin
To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit
- 46 -
(1) Pumping down
Gas side
Open
3-Way
valve
manifold gauge
Low-handle
(CLOSE) Hi- handle
(CLOSE)
• Procedure
1. Confirm that both the gas side and liquid side 6. Operate the air conditioner at the cooling cycle
valves are set to the open position. and stop it when the gauge indicates 1kg/cm g.2
- Remove the valve stem caps and confirm that 7. Immediately set the gas side valve to the closed
the valve stems are in the raised position. position.
- Be sure to use a hexagonal wrench to operate - Do this quickly so that the gauge ends up indi-
the valve stems. cating 1kg/cm2g.
2. Operate the unit for 10 to 15 minutes. 8. Disconnect the charge set, and mount the liquid
side and gas side valve caps and the service
3. Stop operation and wait for 3 minutes, then con-
port nut.
nect the manifold gauge to the service port of
- Use torque wrench to tighten the service port
the gas side valve.
nut to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m)
- Connect the hose of the gauge with the push
pin to the service port. - Be sure to check for gas leakage.
4. Air purging of the charge hose. 9. Apply steps from 1 to 8 to each unit (A-unit, B-
- Open the Low-handle valve on the gauge unit) by the same method.
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
- 47 -
(2) Evacuation
(All amount of refrigerant leaked)
Gas side
Open
3-Way
valve
manifold gauge
Vacuum pump
Low-
handle
(OPEN) Hi- handle
(CLOSE)
• Procedure
6. Disconnect the charge hose from the vacuum
1. Confirm that both the liguid side valve and gas
pump.
side valve are set to the opened position.
- Vacuum pump oil.
2. Connect the vaccum pump to the center hose of If the vacuum pump oil becomes dirty or deplet-
the manifold gauge. ed,replenish as needed.
3. Connect the service port of the gas side valve to 7. Mount the valve caps and the service port caps.
the low side of the gauge.
8. Apply steps from 1 to 7 to each unit (A-unit, B-
4. Evacuation for approximately one hour.
unit) by the same method.
- Confirm that the gauge needle has moved
toward-76 cmHg (vacuum of 4 mmHg or less).
5. Close the Low handle of the gauge turn off the
vacuum pump, and confirm that the gauge nee-
dle does not move(approximately 5 minutes
after turning off the vacuum pump).
- 48 -
(3) Gas Charging
(After Evacuation)
Gas side
Open
3-Way
valve
Low-handle
Check valve (OPEN) Hi- handle
(CLOSE)
• Procedure
1. Connect the gauge to the charging cylinder.
This is different from previous procedures.
- Connect the charge hose which you disconnect-
Because you are charging with liquid refrigerant
ed from the vacuum pump to the valve at the
from the gas side, absolutely do not attempt to
bottom of the cylinder.
charge with larger amounts of liquid refrigerant
- If you are using a gas cylinder, also use a scale
while operating the air conditioner.
and reverse the cylinder so that the system can
be charged with liquid.
2. Purge the air from the charge hose. - Stopping partway will allow the gas to be dis-
- Open the valve at the bottom of the cylinder and charged.
press the check valve on the charge set to - If the system has been charged with liquid
purge the air. (Be careful of the liquid refriger- refrigerant while operating the air conditioner
ant). The procedure is the same if using a gas turn off the air conditioner before disconnecting
cylinder. the hose.
3. Open the low handle on the gauge and charge 5. Mount the valve stem nuts and the service port
the system with liquid refrigerant. nut.
- If the system can not be charged with the speci- - Use torque wrench to tighten the service port
fied amount of refrigerant, it can be charged nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
with a little at a time (approximately 150g each - Be sure to check for gas leakage.
time) while operating the air conditioner in the
6. Apply steps from 1 to 5 to each unit (A-unit, B-
cooling cycle; however, one time is not suffi-
unit) by the same method.
cient, wait approximately 1 minute and then
repeat the procedure(pumping down-pin).
4. Immediately disconnect the charge hose from
the gas side valve's service port.
- 49 -
Cycle Troubleshooting Guide
Trouble analysis
1. Check temperature difference between intake and discharge air and operating current.
Temp. Difference
Temp. difference : approx. 8°C Refrigerant leakage
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor
Operating Current
Temp. difference : less than 8°C
Excessive amount of refrigerant
Current : over the rated
current
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition.
2
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
- 50 -
Electronic Parts Troubleshooting Guide
1. Product does not operate at all.
(* Refer to Electronic Control Device drawing and Schematic diagram.)
Turn off Main Power
(After 10 seconds)
NO YES
Check the voltage of power(About AC 220V/AC240V, 50Hz) Primarily, the operating condition of Micom is OK.
- 51 -
2. The product is not operate with the remote control.
While the compressor has been stopped, the compressor does not
operate owing to the delaying function for 3 minutes after stopped.
Cause by the remote control Caused by other parts except the remote control
Check the connecting circuit between the remote con- Check point
troller MICOM (No. ) - R17(2Ω) - IR LED - Q1 -
R16(2.2KΩ). • Check the connecting circuit between PIN -
R01L(1K) - C01L(680PF) - MICOM PIN
• Check Receiver Ass'y
- 52 -
3. When cooling does not operate
When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.
- 53 -
4. When indoor Fan does not operate.
- 54 -
5. When Vertical Louver does not operate.
• Confirm that the Vertical Louver is normally geared with the shaft of
Stepping Motor.
• If the regular torque is detected when rotating the Vertical Louver with
hands Normal
• Confirm the assembly conditions that are catching and interfering parts
in the rotation radial of the Vertical Louver
- 55 -
6. When Heating does not operate
In heating Mode, the indoor fan operates in case the pipe temperature
is higher than 28°C.
Check point Comp ON Comp OFF Check point 4-Way ON 4-Way OFF
- 56 -
7. Outdoor unit does not operate at all.
8. Communication error
• The control data can be transmitted or received between indoor and outdoor unit with one signal cable.
• If the data be disturbed by any noise level, the unit will be operated incorrectly. In this case, the indoor unit
blinks the operation and operation LED on display and indoor fan, outdoor fan, COMP are not operated.
• The unit can be reoperated by On/Off control of Remocon.
- 57 -
Electronic Control Device
1. Indoor
1-1. MAIN P.C.B ASSEMBLY (LM-2422C2L, LM-2422A2L, LM-3625C3L/A3L, LM-3626A3L,
LM-4822C3L, LM-4822A3L)
- 58 -
2. Outdoor
2-1. MAIN P.C.B ASM (LM-2422C2L, LM-2422A2L, LM-3625C3L/A3L, LM-3626A3L,
LM-4822C3L, LM-4822A3L)
- 59 -
3. Display Assembly
- 60 -
Schematic Diagram
1. Indoor
1-1. LM-2422C2L, LM-2422A2L, LM-3625C3L/A3L, LM-3626A3L, LM-4822C3L, LM-4822A3L
- 61 -
1-2. LM-3620C2L, LM-3622A2L, LM-3620A2L
- 62 -
2. Outdoor
2-1. LM-2422C2L, LM-2422A2L
- 63 -
2-2. LM-3625C3L/A3L, LM-3626A3L
- 64 -
2-3. LM-4822C3L, LM-4822A3L
- 65 -
131410 733010
1. Indoor Unit
342800
359011
159830 135311
267110
354210
159901
159901
352115
352116 346810
- 66 -
35211B 354212
135314
263230 W0CZZ
146811
249951
268712
135301
135312
152302
• LM-2422C2L/A2L/A3L, LM-4822C3L/A3L(12K), LM-3625C3L/A3L, LM-3626A3L
268714
Exploded View and Replacement Parts List
Parts List(Indoor Unit)
• LMN2422C2L/A2L/LMN2422A3L
PART NO
LOCATION NO DESCRIPTION REMARKS
LMN2422C2L/A2L LMN2422A3L
- 67 -
Parts List(Indoor Unit)
• LM-4822C3L/A3L
- 68 -
Parts List(Indoor Unit)
• LM-3625C3L/A3L, LM-3626A3L
Part No.
LOCATION
DESCRIPTION REMARK
No. LM-3625A3L LM-3625C3L LM-3626A3L
- 69 -
131410 733010
2. Indoor Unit
342800
135311
159830
354210
267110
159901
159901 352115
352116
359011
- 70 -
35211B 346810
354212
135314
146811 W0CZZ
263230
249951
268712
135301
152302
135312 268714
• LMN3620A2L, LMN3620C2L, LMN3620C2M, LMN3622A2L, LMN4822C3L/A3L(24K)
Parts List(Indoor Unit)
• LMN3620C2L, LMN3622A2L, LMN3620A2L
LOCATION PART NO
DESCRIPTION REMARKS
NO LMN3620C2L LMN3620A2L LMN3622A2L LMN3620C2M
131410 CHASSIS ASSY 3141A20002F 3141A20002H 3141A20002F 3141A20002D R
135311 GRILLE ASSY, DISCHARGE(INDOOR) 3531A10008H 3531A10008N 3531A10008N 3531A10290D R
135312 GRILLE ASSY, FRONT 3531A10033R 3531A10129L 3531A10033R 3531A10129S R
135314 GRILLE ASSEMBLY, INLET SUB 3531A20011L 3531A20064G 3531A20011L 3531A20081F R
146811 MOTOR ASSEMBLY, STEP 4681AR2727H 4681AR2727H 4681AR2727H 4681AR2727H R
152302 FILTER(MECH), A/C 5230A20001A 5230A20001A 5230A20001A 5230A20001A R
152313 FILTER ASSY, DEODORIZER - - 5231A30001A - R
159830 AIR CLEANER ASSY - - 5983A10002C - R
159901 VANE, HORIZONTAL 5990A30001B 5990A30001B 5990A30001B 5990A30001A R
159901 VANE, HORIZONTAL 5990A30002B 5990A30002B 5990A30002B 5990A30002A R
249951 CONTROL BOX ASSEMBLY, INDOOR 4995A20174X 4995A20174X 4995A20174Y 4995A20174X R
263230 THERMISTOR ASSEMBLY 6323A20003A 6323A20003A 6323A20003A 6323A20003A R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20069A 6711A20010A 6711A20069B 6711A20025U R
268712 PWB(PCB) ASSEMBLY, DISPLAY 6871A30009R 6871A30009R 6871A30009R 6871A30009R R
268714 PWB(PCB) ASSY, MAIN 6871A10020K 6871A10020K 6871A10020M 6871A10020K R
342800 BEARING 3H02821B 3H02821B 3H02821B 3H02821B R
346810 MOTOR ASSEMBLY, INDOOR 4681A20003B 4681A20003B 4681A20003B 4681A20003B R
35211B TUBE ASSEMBLY, TUBING 5211A30038Y 5211A30038Y 5211A30038Y 5211A30038Y R
352150 HOSE ASSEMBLY, DRAIN 5251AR2575A 5251AR2575A 5251AR2575A 5251AR2575A R
354212 EVAPORATOR ASSEMBLY, FINAL 5421A20011R 5421A20011R 5421A20011R 5421A20011R R
359011 FAN ASSY, CROSS FLOW 5901AR2441D 5901AR2441D 5901AR2441D 5901AR2441D R
733010 PLATE ASSY, INSTALL 3301A10002A 3301A10002A 3301A10002A 3301A10002A R
W0CZZ CAPACITOR, DRAWING 3H01487F 3H01487F 3H01487F 3H01487F R
- 71 -
Parts List(Indoor Unit)
• LMN4822C3L/A3L
- 72 -
554031
437212
3. Outdoor Unit
435512
546810
• LM-2422C2L, LM-2422A2L
649950
546810
W0CZZ
559010
437210
- 73 -
435511
554160 263230
447910
550140
552203
552203
430411
Parts List(Outdoor Unit)
• LMU2422C2L/A2L
Q/TY
LOCATION
PART No. DESCRIPTION REMARK
No. LMU2422C2L LMU2422A2L
- 74 -
554031 137213-1 437212 137213-2
4. Outdoor Unit
435512
546810
559010
W0CZZ-2 W0CZZ-1
• LM-3620C2L, LM-3622A2L, LM-3620A2L
447910
- 75 -
649950
554160
550140-1 554160
552203-1
437210
435301
552203-2
552203-3
430411
Parts List(Outdoor Unit)
• LM-3620C2L/A2L,LM-3622A2L
Q/TY
LOCATION
PART No. DESCRIPTION REMARK
No. LMU3620C2L LMU3620A2L LMU3622A2L
- 76 -
554031 137213-1 437212 137213-2
435512
5. Outdoor Unit
546810
• LM-3625C3L/A3L, LM-3626A3L
559010
268711
W0CZZ-2 W0CZZ-1
447910
- 77 -
435511
649950
567502
554160-2
551410
552203-1
554160-1
552203-2
435301 437210
552203-3
430410
Parts List(Outdoor Unit)
• LMU3625C3L/A3L, LMU3626A3L
Q/TY
LOCATION
PART No. DESCRIPTION LM-3625A3L REMARK
No. LM-3625C3L
LM-3626A3L
- 78 -
435512 437212
6. Outdoor Unit
649950
W0CZZ-2
• LM-4822C3L, LM-4822A3L
437210
268711
546810
435301
559010
- 79 -
W6920-1
W0CZZ-1
261704
554160
552203-1
552203-2
552203-3
552203-4
137213
Parts List(Outdoor Unit)
• LMU4822C3L/A3L
Q/TY
LOCATION
PART No. DESCRIPTION REMARK
No. LMU4822C3L LMU4822A3L
- 80 -
January, 2005
Printed in Korea
P/No.: 3828A20095K