EN Operating Instructions VEGABAR 82 4 20 Ma HART
EN Operating Instructions VEGABAR 82 4 20 Ma HART
EN Operating Instructions VEGABAR 82 4 20 Ma HART
VEGABAR 82
4 … 20 mA/HART
Contents
1 About this document................................................................................................................ 4
1.1 Function............................................................................................................................ 4
1.2 Target group...................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety.......................................................................................................................... 5
2.1 Authorised personnel........................................................................................................ 5
2.2 Appropriate use................................................................................................................. 5
2.3 Warning about incorrect use.............................................................................................. 5
2.4 General safety instructions................................................................................................ 5
2.5 EU conformity.................................................................................................................... 5
2.6 NAMUR recommendations............................................................................................... 6
2.7 Installation and operation in the USA and Canada............................................................ 6
2.8 Environmental instructions................................................................................................ 6
3 Product description.................................................................................................................. 7
3.1 Configuration..................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 8
3.3 Supplementary cleaning procedures............................................................................... 13
3.4 Packaging, transport and storage.................................................................................... 13
3.5 Accessories.................................................................................................................... 14
4 Mounting.................................................................................................................................. 16
4.1 General instructions........................................................................................................ 16
4.2 Instructions for oxygen applications................................................................................ 17
4.3 Ventilation and pressure compensation........................................................................... 18
4.4 Process pressure measurement...................................................................................... 20
4.5 Level measurement......................................................................................................... 22
4.6 External housing............................................................................................................. 23
5 Connecting to power supply.................................................................................................. 24
5.1 Preparing the connection................................................................................................ 24
5.2 Connecting...................................................................................................................... 26
5.3 Single chamber housing.................................................................................................. 27
5.4 Double chamber housing................................................................................................ 28
5.5 Ex-d-ia double chamber housing..................................................................................... 30
5.6 Double chamber housing with DIS-ADAPT..................................................................... 31
5.7 Housing IP66/IP68 (1 bar)............................................................................................... 32
5.8 External housing with version IP68 (25 bar).................................................................... 32
5.9 Connection example....................................................................................................... 34
5.10 Switch-on phase............................................................................................................. 35
6 Set up with the display and adjustment module................................................................. 36
6.1 Insert display and adjustment module............................................................................. 36
6.2 Adjustment system.......................................................................................................... 37
6.3 Measured value indication............................................................................................... 38
6.4 Parameter adjustment - Quick setup............................................................................... 39
45028-EN-220624
2 VEGABAR 82 • 4 … 20 mA/HART
Contents
VEGABAR 82 • 4 … 20 mA/HART 3
1 About this document
4 VEGABAR 82 • 4 … 20 mA/HART
2 For your safety
2.5 EU conformity
The device fulfils the legal requirements of the applicable EU direc-
tives. By affixing the CE marking, we confirm the conformity of the
instrument with these directives.
VEGABAR 82 • 4 … 20 mA/HART 5
2 For your safety
6 VEGABAR 82 • 4 … 20 mA/HART
3 Product description
3 Product description
3.1 Configuration
Scope of delivery The scope of delivery encompasses:
• VEGABAR 82 pressure transmitter
• Ventilation valves, closing screws – depending on version (see
chapter " Dimensions")
The further scope of delivery encompasses:
• Documentation
–– Quick setup guide VEGABAR 82
–– Test certificate for pressure transmitters
–– Instructions for optional instrument features
–– Ex-specific " Safety instructions" (with Ex versions)
–– If necessary, further certificates
Information:
Optional instrument features are also described in this operating
instructions manual. The respective scope of delivery results from the
order specification.
Scope of this operating This operating instructions manual applies to the following instrument
instructions versions:
• Hardware from 1.0.0
• Software from 1.3.6
Note:
You can find the hardware and software version of the instrument as
follows:
Type label The type label contains the most important data for identification and
use of the instrument:
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 7
3 Product description
1
2
7
3 6
5
4
Fig. 1: Layout of the type label (example)
1 Product code
2 Field for approvals
3 Technical data
4 Serial number of the instrument
5 QR code
6 Symbol of the device protection class
7 ID numbers, instrument documentation
Serial number - Instru- The type label contains the serial number of the instrument. With it
ment search you can find the following instrument data on our homepage:
• Product code (HTML)
• Delivery date (HTML)
• Order-specific instrument features (HTML)
• Operating instructions and quick setup guide at the time of ship-
ment (PDF)
• Test certificate (PDF) - optional
Move to " www.vega.com" and enter in the search field the serial
number of your instrument.
Alternatively, you can access the data via your smartphone:
• Download the VEGA Tools app from the " Apple App Store" or the
" Google Play Store"
• Scan the QR-code on the type label of the device or
• Enter the serial number manually in the app
Measured variables The VEGABAR 82 is suitable for the measurement of the following
process variables:
• Process pressure
• Level
8 VEGABAR 82 • 4 … 20 mA/HART
3 Product description
Electronic differential Depending on the version, the VEGABAR 82 is also suitable for
pressure electronic differential pressure measurement. For this, the instrument
is combined with a Secondary sensor.
Measuring system pres- The sensor element is the CERTEC® measuring cell with robust
sure ceramic diaphragm. The process pressure deflects the ceramic
diaphragm and causes a capacitance change in the measuring cell.
This capacitance change is converted into an electrical signal and
outputted as measured value via the output signal.
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 9
3 Product description
3
2
16 µm
1
Measuring system tem- Temperature sensors in the ceramic diaphragm and on the ceramic
perature body of the CERTEC® measuring cell or on the electronics of the
Mini-CERTEC® measuring cell detect the current process tempera-
ture. The temperature value is output via:
• The display and adjustment module
• The current output or the additional current output
• The digital signal output
Even extreme jumps in process temperature are immediately de-
tected by the CERTEC® measuring cell. The values in the ceramic
diaphragm are compared with those on the ceramic base body. Within
a few measuring cycles, the intelligent sensor electronics compen-
sates for otherwise unavoidable measurement deviations caused by
temperature shocks in the range. Depending on the adjusted damp-
ing, these cause only slight and brief changes in the output signal. 1)
Pressure types The measuring cell design depends on the selected pressure type.
Relative pressure: the measuring cell is open to the atmosphere.
The ambient pressure is detected in the measuring cell and compen-
sated. It thus has no influence on the measured value.
Absolute pressure: the measuring cell contains vacuum and is
encapsulated. The ambient pressure is not compensated and does
hence influence the measured value.
Relative pressure, climate-compensated: the measuring cell is
evacuated and encapsulated. The ambient pressure is detected
through a reference sensor in the electronics and compensated. It
thus has no influence on the measured value.
Seal concepts The following presentations show examples for the installation of the
45028-EN-220624
ceramic measuring cell into the process fitting and the different seal
concepts.
1)
At temperatures above 100 °C the function is automatically deactivated, at
temperatures below 95 °C it is automatically reactivated.
10 VEGABAR 82 • 4 … 20 mA/HART
3 Product description
Recessed installation The recessed installation is particularly suitable for applications with
gases, vapours and clear liquids. The measuring cell seal is posi-
tioned laterally as well as in addition in front.
3
5 4
6
Front-flush mounting with The front-flush installation is particularly suitable for applications with
single seal viscous and abrasive media and in case of buildup. The measuring
cell seal is positioned laterally.
1
4 2
5 3
Completely front-flush The completely front-flush mounting is particularly suitable for ap-
mounting with single seal plications in the paper industry. The diaphragm is in the pulp flow, is
hence cleaned and protected against buildup.
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 11
3 Product description
4 2
5 3
Fig. 7: Front-flush installation of the measuring cell (example: M30 x 1.5)
1 Measuring cell
2 Seal for the measuring cell
3 Seal for the process fitting
4 Process fitting
5 Diaphragm
Front-flush mounting with The front-flush installation is particularly suitable for applications with
double seal viscous media. The additional, front sealing protects the glass joint
of the measuring cell against chemical attack and the measuring cell
electronics against diffusion of aggressive gases from the process.
1
3
2
4
5
Fig. 8: Front-flush installation of the measuring cell with double seal (example:
flange connection with extension)
1 Measuring cell
2 Seal for the measuring cell
3 Process fitting
4 Additional, front seal for measuring cell
5 Diaphragm
Installation in hygienic The front-flush, hygienic installation of the measuring cell is particu-
fitting larly suitable for food applications. The sealings are installed gap-free.
The form seal of the measuring cell protects also the glass joint.
1
4 2
5 3
Fig. 9: Hygienic installation of the measuring cell (example: hygienic fitting with
compression nut)
45028-EN-220624
1 Measuring cell
2 Form seal for the measuring cell
3 Gap-free seal for process fitting
4 Process fitting
5 Diaphragm
12 VEGABAR 82 • 4 … 20 mA/HART
3 Product description
Installation in hygienic The front-flush, hygienic installation of the measuring cell acc. to 3A
fitting acc. to 3-A is particularly suitable for food applications. The sealings are installed
gap-free. The additional front sealing for the measuring cell protects
also the glass joint. A hole in the process fitting is used for leakage
detection.
1
6 2
3
5 4
Fig. 10: Hygienic installation of the measuring cell acc. to 3-A (example: Clamp
connection)
1 Measuring cell
2 Seal for the measuring cell
3 Process fitting
4 Additional, front seal for measuring cell
5 Diaphragm
5 Hole for leakage detection
Transport Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
45028-EN-220624
Transport inspection The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
VEGABAR 82 • 4 … 20 mA/HART 13
3 Product description
Storage Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
Storage and transport • Storage and transport temperature see chapter " Supplement -
temperature Technical data - Ambient conditions"
• Relative moisture 20 … 85 %
Lifting and carrying With instrument weights of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
3.5 Accessories
Display and adjustment The display and adjustment module is used for measured value indi-
module cation, adjustment and diagnosis.
The integrated Bluetooth module (optional) enables wireless adjust-
ment via standard adjustment devices.
VEGADIS 81 The VEGADIS 81 is an external display and adjustment unit for VEGA
plics® sensors.
VEGADIS adapter The VEGADIS adapter is an accessory part for sensors with double
chamber housings. It enables the connection of VEGADIS 81 to the
sensor housing via an M12 x 1 plug.
Overvoltage protection The overvoltage arrester B81-35 is used instead of the terminals in
the single or double chamber housing.
14 VEGABAR 82 • 4 … 20 mA/HART
3 Product description
Protective cover The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Welded socket, threaded Welded sockets are used to connect the devices to the process.
and hygienic adapter Threaded and hygienic adapters enable simple adaptation of devices
with standard threaded fittings to process-side hygiene connections.
The instructions for the listed accessories can be found in the down-
load area on our homepage.
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 15
4 Mounting
4 Mounting
4.1 General instructions
Process conditions Note:
For safety reasons, the instrument must only be operated within the
permissible process conditions. You can find detailed information on
the process conditions in chapter " Technical data" of the operating
instructions or on the type label.
Hence make sure before mounting that all parts of the instrument ex-
posed to the process are suitable for the existing process conditions.
These are mainly:
• Active measuring component
• Process fitting
• Process seal
Process conditions in particular are:
• Process pressure
• Process temperature
• Chemical properties of the medium
• Abrasion and mechanical influences
Protection against mois- Protect your instrument against moisture ingress through the following
ture measures:
• Use a suitable connection cable (see chapter " Connecting to
power supply")
• Tighten the cable gland or plug connector
• Lead the connection cable downward in front of the cable entry or
plug connector
This applies mainly to outdoor installations, in areas where high
humidity is expected (e.g. through cleaning processes) and on cooled
or heated vessels.
Note:
Make sure that during installation or maintenance no moisture or dirt
can get inside the instrument.
To maintain the housing protection, make sure that the housing lid is
closed during operation and locked, if necessary.
Screwing in Devices with threaded fitting are screwed into the process fitting with
a suitable wrench via the hexagon.
See chapter " Dimensions" for wrench size.
Warning:
The housing or the electrical connection may not be used for screw-
45028-EN-220624
ing in! Depending on the device version, tightening can cause dam-
age, e. g. to the rotation mechanism of the housing.
Vibrations Avoid damages on the device by lateral forces, for example by vibra-
tions. It is thus recommended to fix the devices with process fitting
16 VEGABAR 82 • 4 … 20 mA/HART
4 Mounting
Permissible process The permissible process pressure range is specified by "MWP" (Maxi-
pressure (MWP) - Device mum Working Pressure) on the type label, see chapter " Structure".
The MWP takes the element of the measuring cell and processing
fitting combination with the weakest pressure into consideration and
may applied permanently. The specification refers to a reference
temperature of +20 °C (+68 °F). It also applies when a measuring cell
with a higher measuring range than the permissible pressure range of
the process fitting is installed order-related.
In order to prevent damage to the device, a test pressure may only
exceed the specified MWP briefly by 1.5 times at reference tempera-
ture. The pressure stage of the process fitting as well as the overload
resistance of the measuring cell are taken into consideration here
(see chapter " Technical Data").
In addition, a temperature derating of the process fitting, e. g. with
flanges, can limit the permissible process pressure range according
to the respective standard.
Permissible process The permissible process pressure range is stated on the type label.
pressure (MWP) - Mount- The instrument should only be operated with these pressures if the
ing accessory mounting accessory used also fulfils these values. This should be en-
sured by suitable flanges, welded sockets, tension rings with Clamp
connections, sealings, etc.
Temperature limits Higher process temperatures often mean also higher ambient
temperatures. Make sure that the upper temperature limits stated in
chapter " Technical data" for the environment of the electronics hous-
ing and connection cable are not exceeded.
1
Fig. 11: Temperature ranges
1 Process temperature
2 Ambient temperature
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 17
4 Mounting
Danger:
Instruments for oxygen applications must be unpacked just before
mounting. After removing the protective cover of the process fitting,
the label "O2" will be visible on the process fitting. Penetration of oil,
grease and dirt should be avoided. Danger of explosion!
Caution:
The filter element causes a time-delayed pressure compensation.
When quickly opening/closing the housing cover, the measured value
can change for approx. 5 s by up to 15 mbar.
For an effective ventilation, the filter element must be always free from
buildup. In case of horizontal mounting, turn the housing so that the
filter element points downward after the instrument is installed. This
provides better protection against buildup.
Caution:
Do not use a high-pressure cleaner. The filter element could be dam-
aged, which would allow moisture into the housing.
The following paragraphs describe how the filter element is arranged
in the different instrument versions. 45028-EN-220624
18 VEGABAR 82 • 4 … 20 mA/HART
4 Mounting
6 6 6
1 2 3
6 6
4 5
Fig. 12: Position of the filter element
1 Plastic, stainless steel single chamber (precision casting)
2 Aluminium - single chamber
3 Stainless steel single chamber (electropolished)
4 Plastic double chamber
5 Aluminium, stainless steel double chamber housing (precision casting)
6 Filter element
VEGABAR 82 • 4 … 20 mA/HART 19
4 Mounting
Filter element - Position The Second Line of Defense (SLOD) is a second level of the process
Second Line of Defense separation in form of a gas-tight leadthrough in the housing neck,
preventing products from penetrating into the housing.
With these instruments, the process assembly is completely en-
capsulated. An absolute pressure measuring cell is used so that no
ventilation is required.
With relative pressure measuring ranges, the ambient pressure is
detected and compensated by a reference sensor in the electronics.
1
2
2
20 VEGABAR 82 • 4 … 20 mA/HART
4 Mounting
Measurement setup in Keep the following in mind when setting up the measuring system:
vapours
• Connect via a siphon
• Do not insulate the siphon
• Fill the siphon with water before setup
1 1
2 2
3 3
4 4
Fig. 17: Measurement setup for the process pressure measurement of gases in
pipelines
1 VEGABAR 82
2 Blocking valve
3 Siphon in U or circular form
45028-EN-220624
4 Pipeline
VEGABAR 82 • 4 … 20 mA/HART 21
4 Mounting
Measurement setup in Keep the following in mind when setting up the measuring system:
liquids
• Mount the instrument below the measuring point
The effective pressure line is always filled with liquid and gas bubbles
can bubble up to the process line.
Fig. 18: Measurement setup for the process pressure measurement of liquids in
pipelines
1 VEGABAR 82
2 Blocking valve
3 Pipeline
22 VEGABAR 82 • 4 … 20 mA/HART
4 Mounting
2 5
VEGABAR 82 • 4 … 20 mA/HART 23
5 Connecting to power supply
Warning:
Only connect or disconnect in de-energized state.
Voltage supply Power supply and current signal are carried on the same two-wire
cable. The operating voltage can differ depending on the instrument
version.
The data for power supply are specified in chapter " Technical data".
Provide a reliable separation between the supply circuit and the
mains circuits according to DIN EN 61140 VDE 0140-1.
Power the instrument via an energy-limited circuit acc. to IEC 61010-
1, e.g. via Class 2 power supply unit.
Keep in mind the following additional factors that influence the operat-
ing voltage:
• Lower output voltage of the power supply unit under nominal load
(e.g. with a sensor current of 20.5 mA or 22 mA in case of fault
signal)
• Influence of additional instruments in the circuit (see load values in
chapter " Technical data")
Connection cable The instrument is connected with standard two-wire cable without
shielding. If electromagnetic interference is expected which is above
the test values of EN 61326-1 for industrial areas, shielded cable
should be used.
Use cable with round cross section for instruments with housing and
cable gland. Use a cable gland suitable for the cable diameter to
ensure the seal effect of the cable gland (IP protection rating).
We generally recommend the use of shielded cable for HART
multidrop mode.
Cable screening and If shielded cable is required, we recommend connecting the cable
grounding screening on both ends to ground potential. In the sensor, the cable
screening must be connected directly to the internal ground terminal.
The ground terminal on the outside of the housing must be connected
to the ground potential (low impedance).
In Ex systems, the grounding is carried out according to the installa-
45028-EN-220624
tion regulations.
In electroplating plants as well as plants for cathodic corrosion protec-
tion it must be taken into account that significant potential differences
24 VEGABAR 82 • 4 … 20 mA/HART
5 Connecting to power supply
exist. This can lead to unacceptably high currents in the cable screen
if it is grounded at both ends.
Note:
The metallic parts of the instrument (process fitting, sensor, concen-
tric tube, etc.) are connected with the internal and external ground
terminal on the housing. This connection exists either directly via
the conductive metallic parts or, in case of instruments with external
electronics, via the screen of the special connection cable.
You can find specifications on the potential connections inside the
instrument in chapter " Technical data".
NPT thread:
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.
Note:
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
On plastic housings, the NPT cable gland or the Conduit steel tube
must be screwed into the threaded insert without grease.
Max. torque for all housings, see chapter " Technical data".
Version IP68 (25 bar) The IP68 (25 bar) version of VEGABAR 82 consists of a process as-
sembly and an external electronics. The serial number is stored in the
process assembly and is also available on the type labels of the two
components.
After connecting and applying the voltage supply, the serial number
will be loaded automatically from the process assembly and displayed
on the display and adjustment module.
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 25
5 Connecting to power supply
2
1
Note:
Keep in mind while connecting that the process assembly and the
external ekectronics must have the same serial number. Otherwise
the serial numbers on the type label and the display and adjustment
module do not correspond.
5.2 Connecting
Connection technology The voltage supply and signal output are connected via the spring-
loaded terminals in the housing.
Connection to the display and adjustment module or to the interface
adapter is carried out via contact pins in the housing.
Information:
The terminal block is pluggable and can be removed from the
electronics. To do this, lift the terminal block with a small screwdriver
and pull it out. When reinserting the terminal block, you should hear it
snap in.
5. Insert the cable into the sensor through the cable entry
26 VEGABAR 82 • 4 … 20 mA/HART
5 Connecting to power supply
1 2
Fig. 22: Connection steps 5 and 6
1 Single chamber housing
2 Double chamber housing
6. Insert the wire ends into the terminals according to the wiring plan
Note:
Solid cores as well as flexible cores with wire end sleeves are insert-
ed directly into the terminal openings. In case of flexible cores without
end sleeves, press the terminal from above with a small screwdriver,
the terminal opening is then free. When the screwdriver is released,
the terminal closes again.
7. Check the hold of the wires in the terminals by lightly pulling on
them
8. Connect the shielding to the internal ground terminal, connect the
external ground terminal to potential equalisation
9. Tighten the compression nut of the cable entry gland. The seal
ring must completely encircle the cable
10. Reinsert the display and adjustment module, if one was installed
11. Screw the housing lid back on
The electrical connection is finished.
VEGABAR 82 • 4 … 20 mA/HART 27
5 Connecting to power supply
4...20mA
3
(+)1 2(-) 5 6 7 8
4
1
4...20mA
(+)1 2(-) 5 6 7 8
1 1
28 VEGABAR 82 • 4 … 20 mA/HART
5 Connecting to power supply
Connection compartment
2
4...20mA Display
3
(+)1 2(-) 5 6 7 8
4
1
Supplementary electron- To make a second measured value available for use, you can use the
ics - Additional current supplementary electronics " Additional current output".
output
Both current outputs are passive and need a power supply.
I II
4...20mA 4...20mA
VEGABAR 82 • 4 … 20 mA/HART 29
5 Connecting to power supply
Connection compart-
ment - Radio module
PLICSMOBILE 81 SIM
Status
Off On
Send
+1 2- 3
4...20mA
(+)1 2(-) 5 6 7 8
1 3
Note:
HART multidrop mode is not possible when using an Ex-d-ia instru-
ment.
45028-EN-220624
30 VEGABAR 82 • 4 … 20 mA/HART
5 Connecting to power supply
Connection compartment
4...20mA
(+)1 2(-) 2
1
Fig. 30: View to the electronics compartment with VEGADIS adapter for connec-
tion of the external display and adjustment unit
1 VEGADIS adapter
2 Internal plug connection
3 M12 x 1 plug connector
1 2
3 Pin 3
4 Pin 4
VEGABAR 82 • 4 … 20 mA/HART 31
5 Connecting to power supply
2
3
Fig. 32: Wire assignment, connection cable
1 Brown (+): to voltage supply or to the processing system
2 Blue (-): to voltage supply or to the processing system
3 Shielding
4 Breather capillaries with filter element
Fig. 33: VEGABAR 82 in IP68 version 25 bar with axial cable outlet, external
housing
1 Transmitter
2 Connection cable
3 External housing
45028-EN-220624
32 VEGABAR 82 • 4 … 20 mA/HART
5 Connecting to power supply
1
4...20mA
(+)1 2(-) 5 6 7 8
Terminal compartment,
housing socket
1 2 3 4
2 4
1 3
5 6
5 Shielding
6 Breather capillaries
VEGABAR 82 • 4 … 20 mA/HART 33
5 Connecting to power supply
4...20mA
3
(+)1 2 (-) 5 6 7 8 4
1
I II
4...20mA 4...20mA
3
Fig. 37: Connection example VEGABAR 82 additional current output
1 Supply and signal circuit, sensor
2 Signal circuit, additional current output
3 Input card PLC
sive sensor
Terminal 7 (+) pas- Signal circuit, additional Input 2 terminal (+) active
sive current output
Terminal 8 (-) pas- Signal circuit, additional Input 2 terminal (-) active
sive current output
34 VEGABAR 82 • 4 … 20 mA/HART
5 Connecting to power supply
VEGABAR 82 • 4 … 20 mA/HART 35
6 Set up with the display and adjustment module
Fig. 38: Installing the display and adjustment module in the electronics compart-
ment of the single chamber housing
45028-EN-220624
36 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
1 2
Fig. 39: Installing the display and adjustment module in the double chamber
housing
1 In the electronics compartment
2 In the connection compartment
Note:
If you intend to retrofit the instrument with a display and adjustment
module for continuous measured value indication, a higher lid with an
inspection glass is required.
2
Fig. 40: Display and adjustment elements
1 LC display
2 Adjustment keys
• [->] key:
–– Change measured value presentation
45028-EN-220624
• [+] key:
VEGABAR 82 • 4 … 20 mA/HART 37
6 Set up with the display and adjustment module
• [ESC] key:
–– Interrupt input
–– Jump to next higher menu
Adjustment system The instrument is operated via the four keys of the display and
adjustment module. The individual menu items are shown on the LC
display. You can find the function of the individual keys in the previous
illustration.
Adjustment system - keys With the Bluetooth version of the display and adjustment module you
via magnetic pen can also adjust the instrument with the magnetic pen. The pen oper-
ates the four keys of the display and adjustment module right through
the closed lid (with inspection window) of the sensor housing.
4 3
Fig. 41: Display and adjustment elements - with adjustment via magnetic pen
1 LC display
2 Magnetic pen
3 Adjustment keys
4 Lid with inspection window
Time functions When the [+] and [->] keys are pressed quickly, the edited value,
or the cursor, changes one value or position at a time. If the key is
pressed longer than 1 s, the value or position changes continuously.
When the [OK] and [ESC] keys are pressed simultaneously for more
than 5 s, the display returns to the main menu. The menu language is
then switched over to " English".
Approx. 60 minutes after the last pressing of a key, an automatic reset
to measured value indication is triggered. Any values not confirmed
with [OK] will not be saved.
38 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
With the " OK" key you move (during the initial setup of the instru-
ment) to the selection menu " Language".
Selection language In this menu item, you can select the national language for further
parameterization.
With the " [->]" button, you can select the requested language, with "
OK" you confirm the selection and move to the main menu.
You can change your selection afterwards with the menu item " Setup
- Display, Menu language".
VEGABAR 82 • 4 … 20 mA/HART 39
6 Set up with the display and adjustment module
Main menu The main menu is divided into five sections with the following func-
tions:
6.5.1 Setup
Measurement loop name In the menu item " Sensor TAG" you edit a twelve-digit measurement
loop designation.
You can enter an unambiguous designation for the sensor, e.g. the
measurement loop name or the tank or product designation. In digital
systems and in the documentation of larger plants, a singular desig-
nation must be entered for exact identification of individual measuring
points.
The available digits include:
• Letters from A … Z
• Numbers from 0 … 9
• Special characters +, -, /, -
Application In this menu item you activate/deactivate the Secondary Device for
electronic differential pressure and select the application.
VEGABAR 82 can be used for process pressure and level measure-
45028-EN-220624
40 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
Enter the requested parameters via the appropriate keys, save your
settings with [OK] and jump to the next menu item with the [ESC] and
the [->] key.
Units In this menu item, the adjustment units of the instrument are deter-
mined. The selection determines the unit displayed in the menu items
" Min. adjustment (Zero)" and " Max. adjustment (Span)".
Unit of measurement:
If the level should be adjusted in a height unit, the density of the me-
dium must also be entered later during the adjustment.
In addition, the temperature unit of the instrument is specified. The
selection determines the unit displayed in menu items " Peak value,
temperature" and "in the variables of the digital output signal".
Temperature unit:
Enter the requested parameters via the appropriate keys, save your
settings with [OK] and jump to the next menu item with the [ESC] and
the [->] key.
Position correction Especially with chemical seal systems, the installation position of the
instrument can shift (offset) the measured value. Position correction
compensates this offset. In the process, the actual measured value
is taken over automatically. With relative pressure measuring cells a
manual offset can also be carried out.
Note:
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 41
6 Set up with the display and adjustment module
Save your settings with [OK] and move with [ESC] and [->] to the
next menu item.
After the position correction is carried out, the actual measured value
is corrected to 0. The corrective value appears with an inverse sign as
offset value in the display.
The position correction can be repeated as often as necessary. How-
ever, if the sum of the corrective values exceeds 20 % of the nominal
measuring range, then no position correction is possible.
100% 2
(196.9")
5m
0% 1
If these values are not known, an adjustment with filling levels of e.g.
10 % and 90 % is also possible. By means of these settings, the real
filling height is then calculated.
The actual product level during this adjustment is not important,
because the min./max. adjustment is always carried out without
changing the product level. These settings can be made ahead of
time without the instrument having to be installed.
Note:
If the adjustment ranges are exceeded, the entered value will not be
accepted. Editing can be interrupted with [ESC] or corrected to a
value within the adjustment ranges.
45028-EN-220624
For the other process variables such as e.g. process pressure, differ-
ential pressure or flow, the adjustment is performed in like manner.
42 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
1. Select the menu item " Setup" with [->] and confirm with [OK].
Now select with [->] the menu item " Zero adjustment" and con-
firm with [OK].
2. Edit the mbar value with [OK] and set the cursor to the requested
position with [->].
3. Set the requested mbar value with [+] and store with [OK].
4. Go with [ESC] and [->] to the span adjustment
The zero adjustment is finished.
Information:
The Zero adjustment shifts the value of the span adjustment. The
span, i.e. the difference between these values, however, remains
unchanged.
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message " Outside
parameter limits" appears. The editing procedure can be aborted with
[ESC] or the displayed limit value can be accepted with [OK].
2. Edit the mbar value with [OK] and set the cursor to the requested
position with [->].
3. Set the requested mbar value with [+] and store with [OK].
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 43
6 Set up with the display and adjustment module
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value (e.g. 10 %) with [+] and save
with [OK]. The cursor jumps now to the pressure value.
4. Enter the pressure value corresponding to the min. level (e.g.
0 mbar).
5. Save settings with [OK] and move with [ESC] and [->] to the max.
adjustment.
The min. adjustment is finished.
For an adjustment with filling, simply enter the actual measured value
indicated at the bottom of the display.
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value (e.g. 90 %) with [+] and save
with [OK]. The cursor jumps now to the pressure value.
4. Enter the pressure value for the full vessel (e.g. 900 mbar) cor-
responding to the percentage value.
5. Save settings with [OK]
The max. adjustment is finished.
For an adjustment with filling, simply enter the actual measured value
indicated at the bottom of the display.
measurement.
44 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
Linearisation A linearization is necessary for all vessels in which the vessel volume
does not increase linearly with the level - e.g. a horizontal cylindri-
cal or spherical tank - and the indication or output of the volume is
required. Corresponding linearization curves are preprogrammed for
these vessels. They represent the correlation between the level per-
centage and vessel volume. The linearization applies to the measured
value indication and the current output.
With flow measurement and selection " Linear" display and output
(percentage/current) are linear to " Differential pressure". This can
be used, for example, to feed a flow computer.
With flow measurement and selection " Extraction by root"display and
output (percentage/current) are linear to " Flow". 2)
With flow in two directions (bidirectional) a negative differential pres-
sure is also possible. This must already be taken into account in menu
item " Min. adjustment flow".
Caution:
Note the following, if the respective sensor is used as part of an over-
fill protection system according to WHG:
If a linearisation curve is selected, the measuring signal is no longer
necessarily linear to the filling height. This must be considered by the
user especially when setting the switching point on the limit signal
transmitter.
Current output In the menu items " Current output" you determine the properties of
the current output.
On instruments with integrated additional current output, the proper-
ties for each current output are adjusted individually. The following
descriptions apply to both current outputs.
Current output (mode) In the menu item " Current output mode" you determine the output
characteristics and reaction of the current output in case of fault.
Current output (min./ In the menu item " Current output Min./Max.", you determine the reac-
max.) tion of the current output during operation.
2)
The device assumes an approximately constant temperature and static
pressure and converts the differential pressure into the flow rate via the
characteristic curve extracted by root.
VEGABAR 82 • 4 … 20 mA/HART 45
6 Set up with the display and adjustment module
The default setting is min. current 3.8 mA and max. current 20.5 mA.
Lock/Unlock adjustment In the menu item " Lock/unlock adjustment" you safeguard the sensor
parameters against unauthorized or unintentional modifications.
This is done by entering a four-digit PIN.
With active PIN, only the following adjustment functions are possible
without entering a PIN:
• Select menu items and show data
• Read data from the sensor into the display and adjustment module
Releasing the sensor adjustment is also possible in any menu item by
entering the PIN.
Caution:
With active PIN, adjustment via PACTware/DTM and other systems is
also blocked.
6.5.2 Display
Language This menu item enables the setting of the requested national lan-
guage.
• Turkish
In delivery status, the VEGABAR 82 is set to English.
Display value 1 and 2 In this menu item, you define which measured value is displayed.
46 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
The setting in the delivery status for the display value is " Lin. per-
cent".
Display format 1 and 2 In this menu item you define the number of decimal positions with
which the measured value is displayed.
The setting in the delivery status for the display format is " Automatic".
Backlight The display and adjustment module has a backlight for the display.
In this menu item you can switch on the lighting. You can find the
required operating voltage in chapter " Technical data".
6.5.3 Diagnostics
Device status In this menu item, the device status is displayed.
In case of error, e.g. the error code F017, e.g. the error description "
Adjustment span too small" and a four digit figure are displayed for
service purposes. You can find the error codes with description, rea-
son as well as rectification in chapter " Asset Management".
Peak value, pressure The respective min. and max. measured values are saved in the
sensor. The two values are displayed in menu item " Peak values,
pressure".
In another window you can carry out a reset of the peak values
separately.
45028-EN-220624
Peak value, temperature The respective min. and max. measured values of the measuring cell
and the electronics temperature are stored in the sensor. In menu
item " Peak value, temperature", both values are displayed.
VEGABAR 82 • 4 … 20 mA/HART 47
6 Set up with the display and adjustment module
In another window you can carry out a reset of the two peak values
separately.
Simulation In this menu item you can simulate measured values. This allows the
signal path to be tested, e.g. through downstream indicating instru-
ments or the input card of the control system.
Select the requested simulation variable and set the requested value.
To deactivate the simulation, you have to push the [ESC] key and
confirm the message " Deactivate simulation" with the [OK] key.
Caution:
During simulation, the simulated value is output as 4 … 20 mA current
value and with instruments 4 … 20 mA/HART in addition as digital
HART signal. The status message within the context of the asset
management function is " Maintenance".
Note:
Without manual deactivation, the sensor terminates the simulation
automatically after 60 minutes.
Reset After a reset, certain parameter adjustments made by the user are
reset.
45028-EN-220624
48 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
Copy instrument settings The instrument settings are copied with this function. The following
functions are available:
• Read from sensor: Read data from sensor and store into the
display and adjustment module
• Write into sensor: Store data from the display and adjustment
module back into the sensor
The following data or settings for adjustment of the display and ad-
justment module are saved:
• All data of the menu " Setup" and " Display"
• In the menu " Additional adjustments" the items " Reset, Date/
Time"
• The user-programmable linearization curve
Special parameters In this menu item you gain access to the protected area where
you can enter special parameters. In exceptional cases, individual
parameters can be modified in order to adapt the sensor to special
requirements.
Change the settings of the special parameters only after having con-
tacted our service staff.
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 49
6 Set up with the display and adjustment module
Scaling (1) In menu item " Scaling" you define the scaling variable and the scal-
ing unit for the level value on the display, e.g. volume in l.
Scaling (2) In menu item " Scaling (2)" you define the scaling format on the dis-
play and the scaling of the measured level value for 0 % and 100 %.
Current output In the menu items " Current output" you determine the properties of
the current output.
On instruments with integrated additional current output, the proper-
ties for each current output are adjusted individually. The following
descriptions apply to both current outputs.
Current output (meas. In menu item " Current output, variable" you specify which measured
variable) variable is output via the current output.
Current output (adjust- Depending on the selected measured variable, you assign in the
ment) menu item " Current output, adjustment" the measured values that
4 mA (0 %) and 20 mA (100 %) of the current output refer to.
HART mode The sensor offers the HART modes " Analogue current output" and "
Fix current (4 mA)". In this menu item you determine the HART mode
and enter the address with Multidrop mode.
In the mode " Fixed current output" up to 63 sensors can be operated
45028-EN-220624
50 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
If you select the function " Analogue current output" and also enter
an address number, you can output a 4 … 20 mA signal in Multidrop
mode.
In the mode " Fixed current (4 mA)" a fixed 4 mA signal is output
independently of the actual level.
The setting in the delivery status is " Analogue current output" and the
address 00.
6.5.5 Info
Device name In this menu item, you can read out the instrument name and the
instrument serial number:
Instrument version In this menu item, the hardware and software version of the sensor is
displayed.
Factory calibration date In this menu item, the date of factory calibration of the sensor as well
as the date of the last change of sensor parameters are displayed via
the display and adjustment module or via the PC.
Sensor characteristics In this menu item, the features of the sensor such as approval, pro-
cess fitting, seal, measuring range, electronics, housing and others
are displayed.
VEGABAR 82 • 4 … 20 mA/HART 51
6 Set up with the display and adjustment module
Setup
Menu item Parameter Default value
Measurement loop name 19 alphanumeric characters/special Sensor
characters
Application Level, process pressure Level
Secondary Device for electronic differen- Deactivated
tial pressure 3)
Units Adjustment unit (m, bar, Pa, psi … user- mbar (with nominal measuring range
defined) ≤ 400 mbar)
bar (with nominal measuring ranges
≥ 1 bar)
Temperature unit (°C, °F) °C
Position correction Offset 0.00 bar
Adjustment Zero/Min. adjustment 0.00 bar
0.00 %
Span/Max. adjustment Nominal measuring range in bar
100.00 %
Damping Integration time 1 s
Linearisation Linear, cylindrical tank, … user-defined Linear
Current output Current output - Mode
Output characteristics: 4 … 20 mA, 4 … 20 mA
20 … 4 mA
Failure mode: ≤ 3.6 mA, ≥ 20 mA, last ≤ 3.6 mA
measured value
Current output - Min./Max.
Min. current: 3.8 mA, 4 mA 3.8 mA
Max. current: 20 mA, 20.5 mA 20.5 mA
Lock adjustment Blocked, released Released
Display
Menu item Default value
Menu language Selected language
Displayed value 1 Pressure
Displayed value 2 Ceramic measuring cell: Measuring cell temperature in °C
Metallic measuring cell: Electronics temperature in °C
Display format Number of positions after the decimal point, automatically
Backlight Switched on
45028-EN-220624
3)
Parameter only active if the instrument is connected to the Secondary Device
52 VEGABAR 82 • 4 … 20 mA/HART
6 Set up with the display and adjustment module
Diagnostics
Menu item Parameter Default value
Device status -
Peak value Pressure Current pressure measured value
Pointer function temp. Temperature Actual measuring cell and electronic tem-
perature
Simulation Pressure, percent, current output, Process pressure
linearized percent, measuring cell tem-
perature, electronics temperature
Additional adjustments
Menu item Parameter Default value
Date/Time Actual date/Actual time
Reset Delivery status, basic settings
Copy instrument settings Read from sensor, write into sensor
Scaling Scaling size Volume in l
Scaling format 0 % corresponds to 0 l
100 % corresponds to 0 l
Current output Current output - Meas. variable Lin. percent - Level
Current output - Adjustment 0 … 100 % correspond to 4 … 20 mA
Current output 2 Current output - Meas. variable Measuring cell temperature (ceramic
measuring cell)
Current output - Adjustment 0 … 100 °C correspond to 4 … 20 mA
HART mode HART address, current output Address 00, analogue current output
Special parameters Service-Login No reset
Info
Menu item Parameter
Device name VEGABAR 82
Instrument version Hardware and software version
Factory calibration date Date
Sensor characteristics Order-specific characteristics
In the display and adjust- If the instrument is equipped with a display and adjustment module,
ment module the parameter adjustment data can be saved therein. The procedure
is described in menu item " Copy device settings".
VEGABAR 82 • 4 … 20 mA/HART 53
6 Set up with the display and adjustment module
45028-EN-220624
54 VEGABAR 82 • 4 … 20 mA/HART
7 Setup with PACTware
2
1
Fig. 43: Connection of the PC directly to the sensor via the interface adapter
1 USB cable to the PC
2 Interface adapter VEGACONNECT
3 Sensor
1 2
3
Fig. 44: Connecting the PC via HART to the signal cable
1 Sensor
2 HART resistance 250 Ω (optional depending on evaluation)
3 Connection cable with 2 mm pins and terminals
4 Processing system/PLC/Voltage supply
5 Interface adapter, for example VEGACONNECT 4
Note:
With power supply units with integrated HART resistance (internal
resistance approx. 250 Ω), an additional external resistance is not
necessary. This applies, e.g. to the VEGA instruments VEGATRENN
149A, VEGAMET 381, VEGAMET 391. Common Ex separators are
also usually equipped with a sufficient current limiting resistance. In
such cases, the interface adapter can be connected parallel to the
4 … 20 mA cable (dashed line in the previous illustration).
45028-EN-220624
7.2 Parameterization
Prerequisites For parameter adjustment of the instrument via a Windows PC, the
configuration software PACTware and a suitable instrument driver
VEGABAR 82 • 4 … 20 mA/HART 55
7 Setup with PACTware
Standard/Full version All device DTMs are available as a free-of-charge standard version
and as a full version that must be purchased. In the standard version,
all functions for complete setup are already included. An assistant for
simple project configuration simplifies the adjustment considerably.
Saving/printing the project as well as import/export functions are also
part of the standard version.
In the full version there is also an extended print function for complete
project documentation as well as a save function for measured value
and echo curves. In addition, there is a tank calculation program as
well as a multiviewer for display and analysis of the saved measured
value and echo curves.
45028-EN-220624
56 VEGABAR 82 • 4 … 20 mA/HART
7 Setup with PACTware
VEGABAR 82 • 4 … 20 mA/HART 57
8 Set up with other systems
45028-EN-220624
58 VEGABAR 82 • 4 … 20 mA/HART
9 Diagnosis, asset management and service
Precaution measures In some applications, product buildup on the diaphragm can influence
against buildup the measuring result. Depending on the sensor and application, take
precautions to ensure that heavy buildup, and especially a hardening
thereof, is avoided.
Cleaning The cleaning helps that the type label and markings on the instrument
are visible.
Take note of the following:
• Use only cleaning agents which do not corrode the housings, type
label and seals
• Use only cleaning methods corresponding to the housing protec-
tion rating
1
4
2
5
3
6
7
Fig. 46: VEGABAR 82, structure of the hygienic connection with compression
nut
1 Hexagon
2 Compression nut
3 Process fitting
4 Process module
5 Form seal for the measuring cell
6 O-ring seal for the process fitting
7 Diaphragm
VEGABAR 82 • 4 … 20 mA/HART 59
9 Diagnosis, asset management and service
Measured value memory Up to 100,000 measured values can be stored in the sensor in a ring
memory. Each entry contains date/time as well as the respective
measured value.
Depending on the instrument version, values that can be stored are
for example:
• Level
• Process pressure
• Differential pressure
• Static pressure
• Percentage value
• Scaled values
• Current output
• Lin. percent
• Measuring cell temperature
• Electronics temperature
When the instrument is shipped, the measured value memory is ac-
tive and stores pressure value and measuring cell temperature every
10 s, with electronic differential pressure also the static pressure.
The requested values and recording conditions are set via a PC with
PACTware/DTM or the control system with EDD. Data are thus read
out and also reset.
Event memory Up to 500 events are automatically stored with a time stamp in the
sensor (non-deletable). Each entry contains date/time, event type,
event description and value.
Event types are for example:
45028-EN-220624
• Modification of a parameter
• Switch-on and switch-off times
• Status messages (according to NE 107)
• Error messages (according to NE 107)
60 VEGABAR 82 • 4 … 20 mA/HART
9 Diagnosis, asset management and service
The data are read out via a PC with PACTware/DTM or the control
system with EDD.
Status messages The status messages are divided into the following categories:
• Failure
• Function check
• Out of specification
• Maintenance required
and explained by pictographs:
1 2 3 4
Fig. 47: Pictographs of the status messages
1 Failure - red
2 Out of specification - yellow
3 Function check - orange
4 Maintenance required - blue
Malfunction (Failure):
Due to a malfunction in the instrument, a fault signal is output.
This status message is always active. It cannot be deactivated by the
user.
Function check:
The instrument is being worked on, the measured value is temporarily
invalid (for example during simulation).
This status message is inactive by default.
Out of specification:
The measured value is unreliable because an instrument specification
was exceeded (e.g. electronics temperature).
This status message is inactive by default.
Maintenance required:
Due to external influences, the instrument function is limited. The
measurement is affected, but the measured value is still valid. Plan in
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 61
9 Diagnosis, asset management and service
Failure
Code Cause Rectification DevSpec
Text message State in CMD 48
F013 Gauge pressure or low pressure Exchange measuring cell Byte 5, Bit 0 of
No valid measured val- Measuring cell defective Send instrument for repair Byte 0 … 5
ue available
F017 Adjustment not within specifi- Change the adjustment accord- Byte 5, Bit 1 of
Adjustment span too cation ing to the limit values Byte 0 … 5
small
F025 Index markers are not continu- Check linearization table Byte 5, Bit 2 of
Error in the lineariza- ously rising, for example illogical Delete table/Create new Byte 0 … 5
tion table value pairs
F105 The instrument is still in the Wait for the end of the switch- Byte 5, Bit 6 of
Measured value is de- switch-on phase, the measured on phase Byte 0 … 5
termined value could not yet be deter-
mined
F113 Error in the internal instrument Disconnect operating voltage Byte 4, Bit 4 of
Communication error communication briefly Byte 0 … 5
Send instrument for repair
F260 Error in the calibration carried Exchanging the electronics Byte 4, Bit 0 of
Error in the calibration out in the factory Send instrument for repair Byte 0 … 5
Error in the EEPROM
F261 Error during setup Repeat setup Byte 4, Bit 1 of
Error in the instrument Error when carrying out a reset Repeat reset Byte 0 … 5
settings
45028-EN-220624
62 VEGABAR 82 • 4 … 20 mA/HART
9 Diagnosis, asset management and service
Function check
Code Cause Rectification DevSpec
Text message State in CMD 48
C700 A simulation is active Finish simulation "Simulation Active"
Simulation active Wait for the automatic end after in "Standardized
60 mins. Status 0"
Tab. 9: Error codes and text messages, information on causes as well as corrective measures
Out of specification
Code Cause Rectification DevSpec
Text message State in CMD 48
S600 Temperature of the electronics Check ambient temperature Byte 23, Bit 0 of
Impermissible electron- in the non-specified range Insulate electronics Byte 14 … 24
ics temperature
S603 Operating voltage below speci- Check electrical connection -
Impermissible operating fied range If necessary, increase operat-
voltage ing voltage
S605 Measured process pressure be- Check nominal measuring range -
Impermissible pressure low or above the adjustment of the instrument
value range If necessary, use an instrument
with a higher measuring range
Maintenance
Code Cause Rectification DevSpec
Text message State in CMD 48
M500 The data could not be restored Repeat reset Bit 0 of
Error in the delivery during the reset to delivery sta- Load XML file with sensor data Byte 14 … 24
status tus into the sensor
45028-EN-220624
M501 Index markers are not continu- Check linearization table Bit 1 of
Error in the non-active ously rising, for example illogical Delete table/Create new Byte 14 … 24
linearisation table value pairs
VEGABAR 82 • 4 … 20 mA/HART 63
9 Diagnosis, asset management and service
Reaction after fault recti- Depending on the reason for the fault and the measures taken, the
fication steps described in chapter " Setup" must be carried out again or must
be checked for plausibility and completeness.
45028-EN-220624
24 hour service hotline Should these measures not be successful, please call in urgent cases
the VEGA service hotline under the phone no. +49 1805 858550.
The hotline is also available outside normal working hours, seven
days a week around the clock.
64 VEGABAR 82 • 4 … 20 mA/HART
9 Diagnosis, asset management and service
Caution:
The exchange may only be carried out in the complete absence of
line voltage.
In Ex applications, only a replacement part with appropriate Ex ap-
proval may be used.
Caution:
During exchange, protect the inner side of the parts against contami-
nation and moisture.
Proceed as follows when carrying out the exchange:
1. Losen the fixing screw with the hexagon key wrench
2. Carefully detach the cable assembly from the process module
5
4
3
Fig. 48: VEGABAR 82 in IP68 version, 25 bar and lateral cable outlet, external
housing
1 Process module
2 Plug connector
3 Fixing screw
4 Cable assembly
5 Connection cable
6 External housing
VEGABAR 82 • 4 … 20 mA/HART 65
9 Diagnosis, asset management and service
66 VEGABAR 82 • 4 … 20 mA/HART
10 Dismount
10 Dismount
10.1 Dismounting steps
To remove the device, carry out the steps in chapters " Mounting" and
" Connecting to power suplly" in reverse.
Warning:
When dismounting, pay attention to the process conditions in vessels
or pipelines. There is a risk of injury, e.g. due to high pressures or tem-
peratures as well as aggressive or toxic media. Avoid this by taking
appropriate protective measures.
10.2 Disposal
Pass the instrument on to a specialised recycling company and do not
use the municipal collecting points.
Remove any batteries in advance, if they can be removed from the
device, and dispose of them separately.
If personal data is stored on the old device to be disposed of, delete it
before disposal.
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 67
11 Supplement
11 Supplement
11.1 Technical data
Note for approved instruments
The technical data in the respective safety instructions which are included in delivery are valid for
approved instruments (e.g. with Ex approval). These data can differ from the data listed herein, for
example regarding the process conditions or the voltage supply.
All approval documents can be downloaded from our homepage.
4)
Glass with Aluminium and stainless steel precision casting housing
68 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
Torques
Max. torque for process fitting
ƲƲ G½ PVDF 5 Nm (3.688 lbf ft)
ƲƲ G½ PEEK, 10 Nm (7.376 lbf ft)
ƲƲ G½, G¾ 30 Nm (22.13 lbf ft)
ƲƲ Fittings according to 3A with ex- 20 Nm (14.75 lbf ft)
changeable sealing
ƲƲ Hygienic fitting with compression nut 40 Nm (29.50 lbf ft)
(hexagon)
ƲƲ G1, M30 x 1.5 50 Nm (36.88 lbf ft)
ƲƲ G1 for PASVE 100 Nm (73.76 lbf ft)
ƲƲ G1½ 200 Nm (147.5 lbf ft)
Max. torque for screws
ƲƲ PMC 1", PMC 1¼" 2 Nm (1.475 lbf ft)
ƲƲ PMC 1½" 5 Nm (3.688 lbf ft)
Max. torque for NPT cable glands and Conduit tubes
ƲƲ Plastic housing 10 Nm (7.376 lbf ft)
ƲƲ Aluminium/Stainless steel housing 50 Nm (36.88 lbf ft)
Input variable
The specifications are only an overview and refer to the measuring cell. Limitations due to the
material and version of the process fitting as well as the selected pressure type are possible. The
specifications on the nameplate apply. 8)
45028-EN-220624
5)
Only for 316L with 3A approval
6)
Between transmitter and external electronics housing.
7)
Fix connected to the sensor.
8)
Data on overload capability apply for reference temperature.
VEGABAR 82 • 4 … 20 mA/HART 69
11 Supplement
70 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
Adjustment ranges
Specifications refer to the nominal measuring range, pressure values lower than -1 bar cannot be
45028-EN-220624
set
Min./Max. adjustment:
ƲƲ Percentage value -10 … 110 %
VEGABAR 82 • 4 … 20 mA/HART 71
11 Supplement
Switch-on phase
Start-up time with operating voltage UB
ƲƲ ≥ 12 V DC ≤ 9 s
ƲƲ < 12 V DC ≤ 22 s
Starting current (for run-up time) ≤ 3.6 mA
Output variable
For details on the operating voltage see chapter "Voltage supply"
Output signal 4 … 20 mA/HART
Range of the output signal 3.8 … 20.5 mA/HART (default setting)
Fulfilled HART specification 7.3
Signal resolution 0.3 µA
Fault signal, current output (adjustable) ≤ 3.6 mA, ≥ 21 mA, last measured value 9)
Max. output current 21.5 mA
Load See load resistance under Power supply
Starting current ≤ 10 mA for 5 ms after switching on, ≤ 3.6 mA
Damping (63 % of the input variable), 0 … 999 s
adjustable
HART output values according to HART 7 (default setting) 10)
ƲƲ First HART value (PV) Linear percentage value
ƲƲ Second HART value (SV) Measuring cell temperature (ceramic measuring cell)
ƲƲ Third HART value (TV) Pressure
ƲƲ Fourth HART value (QV) Electronics temperature
9)
Last measured value not possible with SIL.
10)
The output values can be assigned individually.
72 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
100 %
90 %
1 2
10 %
tT tA t
tS
Fig. 49: Behaviour in case of sudden change of the process variable. tT: dead time; tA: rise time; tS: jump response
time
1 Process variable
2 Output signal
Damping (63 % of the input variable) 0 … 999 s, adjustable via menu item " Damping"
VEGABAR 82 • 4 … 20 mA/HART 73
11 Supplement
Accuracy class Non-linearity, hysteresis and repeata- Non-linearity, hysteresis and repeata-
bility with TD 1 : 1 up to 5 : 1 bility with 5 : 1
0.05 % < 0.05 % < 0.01 % x TD
0.1 % < 0.1 % < 0.02 % x TD
0.2 % < 0.2 % < 0.04 % x TD
74 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
(
F TBasis
The basic temperature error in % from the above graphic can increase due to the additional factors,
depending on the measuring cell version (factor FMZ) and the Turn Down (factor FTD). The ad-
ditional factors are listed in the following tables.
(-40 … +176 °F)
The thermal change of the current output corresponds to the value Fa in chapter " Calculation of the
total deviation (according to DIN 16086)".
VEGABAR 82 • 4 … 20 mA/HART 75
11 Supplement
0,3 %
0,15 %
-0,3 %
0 … 100 bar/0 … 6000 kPa 0 … 1450 psig
-1 … 10 bar/-100 … 1000 kPa -15 … 150 psig
-1 … 25 bar/-100 … 2500 kPa -15 … 350 psig
-1 … 60 bar/-100 … 6000 kPa -15 … 900 psig
76 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
Ambient conditions
Version Ambient temperature Storage and transport temperature
Standard version -40 … +80 °C (-40 … +176 °F) -60 … +80 °C (-76 … +176 °F)
Version IP66/IP68 (1 bar) -20 … +80 °C (-4 … +176 °F) -20 … +80 °C (-4 … +176 °F)
Version IP68 (25 bar), with connection -20 … +80 °C (-4 … +176 °F) -20 … +80 °C (-4 … +176 °F)
cable PUR
Version IP68 (25 bar), connection ca- -20 … +60 °C (-4 … +140 °F) -20 … +60 °C (-4 … +140 °F)
ble PE
Process conditions
11)
Measuring cell ø 28 mm
12)
Max. permissible process pressure: 30 bar
13)
Max. permissible process pressure: 10 bar
14)
Process pressures > 5 bar: 20 … +60 °C (-4 … +140 °F)
VEGABAR 82 • 4 … 20 mA/HART 77
11 Supplement
Temperature derating
80 °C
(176 °F)
55 °C
(131 °F)
0 °C
(32 °F)
-40 °C
100 °C 130 °C 1
(212 °F) (266 °F)
(-104 °F)
-40 °C
(-104 °F)
80 °C
(176 °F)
50 °C
(122 °F)
0 °C
(32 °F)
-40 °C
100 °C 150 °C 1
(212 °F) (302 °F)
(-104 °F)
-40 °C
(-104 °F)
15)
Depending on the instrument version.
16)
2 g with housing version stainless steel double chamber
78 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
17)
IP66/IP68 (0.2 bar), only with absolute pressure.
18)
Breather capillaries not with Ex-d version.
VEGABAR 82 • 4 … 20 mA/HART 79
11 Supplement
Integrated clock
Date format Day.Month.Year
Time format 12 h/24 h
Time zone, factory setting CET
Max. rate deviation 10.5 min/year
Voltage supply
Operating voltage UB 9.6 … 35 V DC
Operating voltage UB with lighting 16 … 35 V DC
switched on
Reverse voltage protection Integrated
Permissible residual ripple
45028-EN-220624
80 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
When the instrument is powered by an external voltage supply, make sure the voltage supply unit has a suf-
45028-EN-220624
19)
ficient current carrying capacity. With a voltage supply < 9.6 V, current peaks of up to 2 A must be expected.
20)
The listed power specifications include the voltage supply of a HART sensor with 20 mA.
21)
The listed energy requirement includes the voltage supply of a HART sensor with 4 mA (multidrop mode) and
12 V operating voltage.
22)
Galvanic separation between electronics and metal housing parts
23)
Protection rating IP66/IP68 (0.2 bar) only in conjunction with absolute pressure.
VEGABAR 82 • 4 … 20 mA/HART 81
11 Supplement
• FT: Thermal change of zero signal and output span (temperature error)
• FKl: Deviation
• Fa: Thermal change of the current output
• FMZ: Additional factor measuring cell version
24)
When used with fulfilled housing protection.
82 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
50
F TBasis
Fig. 54: Determination of the basic temperature error for the above example: FTBasis = 0.15 %
Tab. 28: Determination of the additional factor measuring cell for above example: FMZ = 3
Tab. 29: Determination of the additional factor "turn down" for the above example: FTD = 1.75
FT = FTBasis x FMZ x FTD
FT = 0.15 % x 3 x 1.75
FT = 0.79 %
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 83
11 Supplement
(0 … +2.5 kPa)
One year < 0.05 % x TD < 0.1 % x TD < 0.1 % x TD < 0.25 % x TD
Five years < 0.1 % x TD < 0.2 % x TD < 0.2 % x TD < 0.5 % x TD
Ten years < 0.2 % x TD < 0.4 % x TD < 0.4 % x TD < 1 % x TD
Tab. 31: Determination of the long-term stability from the table, consideration for one year: Fstab = 0.05 % x TD
Fperf = 0.83 %
- 2. step: Total deviation Ftotal
Ftotal = Fperf + Fstab
Fstab = (0.05 % x TD)
84 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
Fstab = (0.05 % x 2.5)
Fstab = 0.13 %
Ftotal = 0.83 % + 0.13 % = 0.96 %
The total deviation of the measurement is hence 0.96 %.
Deviation in bar: 0.96 % of 4 bar = 0.038 bar
The example shows that the measurement error in practice can be considerably higher than the
basic deviation. Reasons are temperature influence and Turn down.
11.4 Dimensions
The following dimensional drawings represent only an extract of the possible versions. Detailed
dimensional drawings can be downloaded at www.vega.com under " Downloads" and " Drawings".
Plastic housing
~ 69 mm ~ 84 mm
(2.72") (3.31")
ø 79 mm ø 79 mm
(3.11") (3.11")
M16x1,5
112 mm
112 mm
(4.41")
(4.41")
M20x1,5/
½ NPT
M20x1,5/
1 ½ NPT 2
Fig. 55: Housing versions in protection IP66/IP67 (with integrated display and adjustment module the housing is
9 mm/0.35 in higher)
1 Plastic single chamber
2 Plastic double chamber
Aluminium housing
~ 116 mm ~ 87 mm
(4.57") (3.43")
ø 86 mm ø 86 mm
(3.39") (3.39")
M16x1,5
120 mm
(4.72")
120 mm
(4.72")
M20x1,5/ M20x1,5
½ NPT
M20x1,5/
1 ½ NPT 2
45028-EN-220624
Fig. 56: Housing versions with protection rating IP66/IP68 (0.2 bar), (with integrated display and adjustment mod-
ule the housing is 18 mm/0.71 in higher)
1 Aluminium - single chamber
2 Aluminium - double chamber
VEGABAR 82 • 4 … 20 mA/HART 85
11 Supplement
120 mm
(4.72")
120 mm
(4.72")
M20x1,5 M20x1,5
M20x1,5/
1 ½ NPT 2
Fig. 57: Housing version with protection rating IP66/IP68 (1 bar), (with integrated display and adjustment module
the housing is 18 mm/0.71 in higher)
1 Aluminium - single chamber
2 Aluminium - double chamber
M16x1,5
117 mm
120 mm
112 mm
(4.61")
(4.72")
(4.41")
M20x1,5/
½ NPT
M20x1,5/ M20x1,5/
½ NPT 1 2 ½ NPT 3
Fig. 58: Housing versions in protection rating IP66/IP68 (0.2 bar), (with integrated display and adjustment module
the housing is 9 mm/0.35 in or 18 mm/0.71 in higher)
1 Stainless steel single chamber (electropolished)
2 Stainless steel single chamber (precision casting)
2 Stainless steel double chamber housing (precision casting)
45028-EN-220624
86 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
M16x1,5
116 mm (4.57")
117 mm (4.61")
120 mm (4.72")
M20x1,5 M20x1,5 M20x1,5
M20x1,5/
1 2 ½ NPT 3
Fig. 59: Housing versions in protection rating IP66/IP68 (1 bar), (with integrated display and adjustment module
the housing is 9 mm/0.35 in or 18 mm/0.71 in higher)
1 Stainless steel single chamber (electropolished)
2 Stainless steel single chamber (precision casting)
3 Stainless steel double chamber housing (precision casting)
M20x1,5/
½ NPT
Fig. 60: Housing version with protection rating IP69K (with integrated display and adjustment module the housing
is 9 mm/0.35 in higher)
1 Stainless steel single chamber (electropolished)
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 87
11 Supplement
82 mm
(3.23")
80 mm
(3.15")
41,6 mm
(1.64")
1
3
59 mm
(2.32")
108 mm
(4.25")
41,6 mm 110 mm x 90 mm
(1.64") (4.33" x 3.54")
~ 66 mm
(2.60")
2
90 mm
(3.54")
70 mm
(2.76")
3mm 8 mm
(0.12") (0.32") 4
mm
3,5 ")
R 0.14
(
51 mm
(2.01")
110 mm
93 mm
(4.33")
(3.66")
110 mm x 90 mm
(4.33" x 3.54")
88 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
ø 40 mm
(1.57") ø 54 mm
73 mm
(2.87")
70 mm
(2.76")
SW 27 mm (2.13")
17 mm
(0.67")
85 mm
(3.35")
G½
(1.06")
17 mm
(0.67")
G½
23 mm
(0.91")
G½
20 mm
(0.79")
(0.12")
G¼
3 mm
(0.12")
3 mm
ø 3 mm
20 mm
(0.08")
(0.79")
G¼
2 mm
(0.12") ø 6 mm ø 17,5 mm
(0.24") (0.69") ø 17,5 mm
(0.69")
DU/9Q DI DQ
75 mm
(2.95")
73 mm
(2.87")
75 mm
(2.95")
15 mm
(0.59")
½ NPT
G½ M20x1,5
23 mm
25 mm
(0.91")
(0.98")
25 mm
(0.98")
(0.12")
(0.20")
3 mm
ø 3 mm
5 mm
¼ NPT ø 3 mm
(0.12") ø 6 mm (0.12") ø 6 mm
(0.24") (0.24")
DD LF C2
Notes:
For the version with " Second Line of Defense", the measure of length increases by 17 mm (0.67 in).
25)
VEGABAR 82 • 4 … 20 mA/HART 89
11 Supplement
SW 36 mm SW 41 mm
SW 27 mm (1.42")
(1.06") (1.61")
44 mm
(1.73")
45 mm
(1.77")
44 mm
(1.73")
G½ G1
G¾
ø 30 mm
21 mm
(0.83")
ø 18 mm ø 24 mm
22 mm
(0.87")
21 mm
(0.83")
SW 46 mm SW 55 mm
(1.81") (2.17")
SW 46 mm
(1.81")
50 mm
(1.97")
50 mm
(1.97")
G1½
55 mm
(2.17")
1½ NPT
G1 ½
22 mm
(0.87")
22 mm
(0.87")
25 mm
(0.87")
ø 55 mm
(2.17") ø 60 mm ø 55 mm
(2.36") (2.17")
DA DV C9
Notes:
For the version with temperature range up to 150 °C/302 °F, the measure of length increases by
28 mm (1.1 in).
For the version with " Second Line of Defense", the measure of length increases by 17 mm (0.67 in).
45028-EN-220624
90 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
SW 46 mm
(1.81")
55 mm
(2.17")
51 mm
(2.01")
ø 48 mm 60 mm
(1.89") (2.36")
ø 64 mm ø 66 mm
(2.52 ") (2.60")
ø 78 mm
AR (3.07") ø 105 mm
(4.13")
ES AA
51 mm
51 mm
(2.01")
(2.01")
50 mm
(1.97")
ø 84 mm ø 78 mm (3.07") ø 92 mm
(3.31") ø 92 mm (3.62") (3.62")
FR EZ/NB E3
Notes:
45028-EN-220624
For the version with temperature range up to 150 °C/302 °F, the measure of length increases by
28 mm (1.1 in).
For the version with " Second Line of Defense", the measure of length increases by 17 mm (0.67 in).
VEGABAR 82 • 4 … 20 mA/HART 91
11 Supplement
(0.04...11.81")
1...300 mm
d2
H
b
f
d4
k
D ø 32...90 mm
(1.26...3.54")
A8 / B2 / R5 NC / F2
mm DN PN D b k d2 d4 f H
1 A8 40 40 150 18 110 4xø18 88 3 50
B2 50 40 165 20 125 4xø18 102 3 50
R5 80 40 200 24 160 8xø18 138 3 51
2 CA 2” 150 lbs 152,4 19,1 120,7 4xø19,1 91,9 3,2 51
CB 3” 150 lbs 190,5 23,9 152,4 8xø19,1 127 3,2 51
inch DN PN D b k d2 d4 f H
1 A8 40 40 5.91" 0.71" 4.33" 4xø 0.71" 3.46" 0.12" 1.97"
B2 50 40 6.50" 0.79" 4.92" 4xø 0.71" 4.02" 0.12" 1.97"
B5 80 40 7.87" 0.95" 6.30" 8xø 0.71" 5.43" 0.12" 2.01"
2 CA 2” 150 lbs 6" 0.75" 4.75" 4xø 0.75" 3.62" 0.13" 2.01"
CB 3” 150 lbs 7.5" 0.94" 6" 8xø 0.75" 5” 0.13" 2.01"
Notes:
For the version with temperature range up to 150 °C/302 °F, the measure of length increases by
28 mm (1.1 in).
For the version with " Second Line of Defense", the measure of length increases by 17 mm (0.67 in).
45028-EN-220624
92 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
SW 32 mm SW 46 mm SW 36 mm
(1.26") (1.81") (1.42")
52 mm
48 mm
(2.05")
(1.89")
M30x1,5
G1
M 44 x 1,25
106 mm
(4.17")
30 mm
(1.18")
ø 25 mm
21 mm
(0.83")
29 mm
(1.14")
(0.98")
ø 27,4 mm
(1.08")
ø 29,9 mm
(1.18")
F9
(0.24")
6 mm
ø 36 mm
45,5 mm
(1.42")
51 mm
(1.79")
(2.01")
M8
ø 26,3 mm ø 48 mm
(1.04") (1.89")
ø 85 mm
(3.35")
EW BS
Notes:
For the version with temperature range up to 150 °C/302 °F, the measure of length increases by
28 mm (1.1 in).
For the version with " Second Line of Defense", the measure of length increases by 17 mm (0.67 in).
VEGABAR 82 • 4 … 20 mA/HART 93
11 Supplement
84 mm
(3.31")
43 mm
(1.69")
23 mm
(0.91")
ø 48 mm
(1.89")
CL 115 mm
(4.53")
84 mm
(3.31")
115 mm
(4.53")
43 mm
(1.69")
23 mm
(0.91")
ø 48 mm
(1.89")
50 mm
50 mm
(1.97")
(1.97")
BR
94 VEGABAR 82 • 4 … 20 mA/HART
11 Supplement
105 mm
(4.13")
63,5 mm
(2.50")
7/16 - 20 UNF
1/4 - 18 NPT
75 mm 40 mm
(2.95") (1.57")
39 mm
(1.54")
45 mm
(1.77")
41 mm
(1.63")
65 mm
(2.56")
SJ SK
Notes:
For the version with temperature range up to 150 °C/302 °F, the measure of length increases by
28 mm (1.1 in).
For the version with " Second Line of Defense", the measure of length increases by 17 mm (0.67 in).
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 95
11 Supplement
11.6 Trademark
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
45028-EN-220624
96 VEGABAR 82 • 4 … 20 mA/HART
Notes
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 97
Notes
45028-EN-220624
98 VEGABAR 82 • 4 … 20 mA/HART
Notes
45028-EN-220624
VEGABAR 82 • 4 … 20 mA/HART 99
Printing date:
45028-EN-220624
All statements concerning scope of delivery, application, practical use and operat-
ing conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
VEGA Grieshaber KG
Am Hohenstein 113 Phone +49 7836 50-0
77761 Schiltach E-mail: [email protected]
Germany www.vega.com