ms6015 ms7025 ms9025 b275b 20220330
ms6015 ms7025 ms9025 b275b 20220330
ms6015 ms7025 ms9025 b275b 20220330
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
MS6015/MS7025/MS9025 Series
Expansion
Contemporary Machining of
High Precision Small Parts
Transformation of Machining on
Swiss-type Automatic Lathes
The first parts to be machined on Swiss-type automatic
lathes were watch components. The use soon expanded
to machining electrical part for home appliances, printers
as well as automobile component applications such
as sensors and electrification technology parts. The
high precision capability of Swiss-type lathes has also
lent itself to the machining of parts essential to daily
life. These parts include robotic and medical implants
as well as simple but essential parts for water taps.
Expanding the type of workpieces is not the only modern
advancement, even higher precision, productivity and
quality has become necessary.
1
MS Series - PVD Coated Grades for High Precision and Small
Parts Machining
MS7025
Dramatically improved welding and wear resistance in low feed
machining with a more precise nano-multilayer coating
Features
Nano-Multilayer Coating
By combining the high lubrication layer with excellent welding resistance, and the high hardness layer with a
greater wear resistance that suppresses the progress of wear at the nano-level, the film damage is significantly
reduced and the welding and wear resistance are dramatically improved.
Enlarged Image
Surface Finish
Chip
Welding
Conventional MS7025
2
Cutting Performance
Comparison of End Face Machined Surfaces Using 3D Analysis
Achieves stable machining even during end face machining where the cutting speed is liable to change.
z x
3
Comparison of Dimensional Change in Low Feed Machining
When machining at low feed rate conditions, dimensional changes are reduced and the quality of the machined
surface is improved.
Conventional A
Dimensional Change (mm)
0.03
Conventional B
0.02
MS7025
<Cutting Conditions>
0.01 Workpiece Material : JIS SUS440C
Inserts : DCGT11T301
Cutting Speed : vc = 70 m/min
Feed per Rev. : f = 0.02 mm/rev
0.00 Depth of Cut : ap = 1.5 mm
0 10 20 30 40 50 Cutting Mode : Wet Cutting (Oil)
Number of Machined Parts (pcs.)
35
Dimensional Change (μm)
30
Conventional B
25
20
<Cutting Conditions>
15
Workpiece Material : ELCH2S
Inserts : DCGT11T302
10 Cutting Speed : vc = 240 m/min
MS7025 Feed per Rev. : f = 0.03 mm/rev
5 Depth of Cut : ap = 0.3 mm
Workpiece Material Length : 15 mm
0 Cutting Mode : Wet Cutting (Oil)
0 100 200 300 400 500
4
MS Series - PVD Coated Grades for High Precision and Small
Parts Machining
MS9025
Effective reduction of notch wear with a balance of wear and
fracture resistance.
Features
Improved Cemented Carbide
Thermal conductivity has been improved by optimising the grain size and therefore reducing the boundary
contact between the WC particles. This optimisation reduces the temperature of the cutting edge during
machining.
MS9025 Conventional
Reducing the cutting edge temperature by Higher cutting edge temperatures due to
improved thermal conductivity. more particle boundary contact.
*By Image
5
High Al-rich(Al,Ti)N Single Layer Coating Technology
Toughness
Conventional Grades
Special Cemented
Carbide for MS9025
Superior Fracture Resistance
Excellent Chipping Resistance
Hardness
Soft Phase
High Al-rich (Al,Ti)N
High Hardness Phase
Hardness of Coating (HV)
3000
Co
Te nve
ch nt
2000 no ion
log al
y
1000
Substrate Substrate
25 50
Al Content (at%)
MS9025 Conventional
<Cutting Conditions>
Workpiece Material : JIS SUS304
Inserts : DCGT11T302
Machining Methods : External
Continuous Cutting
Cutting Speed : vc = 57 m/min
Feed per Rev. : f = 0.03 mm/rev
Depth of Cut : Rough ap = 0.05 mm
Finish ap = 0.02 mm
Cutting Mode : Wet Cutting (Oil)
VB=0.03mm Notch Wear VB=0.07mm
6
MS Series - PVD Coated Grades for High Precision and Small
Parts Machining
MS6015
Ideal for turning pure iron, carbon and free cutting steels whilst
also providing excellent dimensional accuracy and good surface
finishes.
Features
A unique combination of a special carbide substrate and a new PVD coating that greatly improves wear
resistance.
Ti-C-N Multi-layer Coating
MS6015 Conventional
Wear
Coefficient Low High
(Carbon Steels) Minute multi-layers
Base Material remarkably improves
Hardness 92.0 92.0 adhesion between layers.
(HRA)
T.R.S
(GPa) 2.0 2.0
Excellent chip discharge with a reduced coefficient of friction creates a stable surface finish.
MS6015
Conventional
7
Application Range
Stainless Steel
MS7025
MS9025
MS9025
20 20 20
Steel
P M S
MS7025
30 30 30
Interrupted
40 40
Interrupted Interrupted
40
Cutting Cutting Cutting
MS9025
100
MS7025
0.05
Feed per Rev. f (mm/rev.)
8
PVD Coated Grade for High Precision and Small Parts Machining
MS6015/MS7025/MS9025
Ideal Inserts for Turning Small Parts.
Set the corner radius to a minus tolerance.
Polishing (Mirror-Surface)
For Medium to High Depth of Cut
Large Pocket
The large pocket enhances chip evacuation during
high depths of cut and suppresses chip clogging.
MS9025 Conventional
Rz=0.14 μm Rz=0.61 μm
9
New Technology - Controlled Vibration of the Cutting Tool
Using new machine technology to deliberately vibrate the tool in relation to the cutting direction is an
effective way of breaking chips.
This reduces production costs by reducing chip entanglement.
Vibrating Direction
MS9025
Conventional A
<Cutting Conditions>
Damage across the whole cutting edge. Workpiece Material : JIS SUS304
Inserts : DCGT11T302M
Cutting Speed : vc = 100 m/min
Feed per Rev. : f = 0.08 mm/rev
Depth of Cut : ap = 1.0 mm
Conventional B Cutting Mode : External
Continuous Cutting
Wet Cutting (Oil)
Boundary damage.
10
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
Breaker System
Negative Inserts
Application
Tolerance
Breaker Name
Cross Section
and Features
Geometry
Picture
3 Flank
Double-sided chip breaker.
ap (mm)
A narrow lead chip breaker for good chip control. 2
G Sharp cutting edge gives a good surface finish. 1
14°
Positive Inserts
Application
Tolerance
Breaker Name
Cross Section
and Features
Geometry
Picture
ap (mm)
The sharp edge produces a good surface finish. 2
G The curved edge allows smooth chip discharge. 9°
Flank
1
Finish Cutting
Lapping of the top surface gives a mirror finish for improved welding 0 0.1 0.2 0.3 0.4
resistance. f (mm/rev)
R/L-F Finish Cutting of Automatic Lathe Machining Carbon Steel • Alloy Steel
3 Flank
Lead chip breaker controls chip flow.
ap (mm)
Achieves stable chip control over a wide range from low to medium 2
G depths of cut. 1
Polished (mirror-surface) finish of insert surface drastically improves Flank
Light Cutting
6°
welding resistance extending tool life. 0 0.1 0.2 0.3
f (mm/rev)
Carbon Steel • Alloy Steel
R/L-SS Light Cutting of Automatic Lathe Machining
6 Flank
A parallel chip breaker.
ap (mm)
0 0.1 0.3
f (mm/rev)
4
Excellent chip control at low to medium feed rates. 20°
G 2
Medium Cutting
0 0.1 0.3
f (mm/rev)
2
G class insert gives sharp cutting action,
G allowing high precision machining. 1 Flank
Breaker geometry appropriate for copying and back turning. 0 0.1 0.2 0.3 0.4 9°
f (mm/rev)
11
MS6015/MS7025/MS9025
Finish
Negative Inserts (With Hole) R/L-FS
G Class
TNGG RE
D1
EPSR IC S
60º
(mm)
NEW
Order Number Cutting Area IC S RE D1
MS6015 MS7025 MS9025
TNGG160402R-FS F a 9.525 4.76 0.2 3.81
TNGG160402L-FS F a 9.525 4.76 0.2 3.81
TNGG160404R-FS F a 9.525 4.76 0.4 3.81
TNGG160404L-FS F a 9.525 4.76 0.4 3.81
TNGG160408R-FS F a 9.525 4.76 0.8 3.81
TNGG160408L-FS F a 9.525 4.76 0.8 3.81
12
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
MS6015/MS7025/MS9025
Finish Finish
7° Positive Inserts (With Hole) FS-P R/L-F
G Class
CCGH RE
D1
CCGT
AN
7°
EPSR IC S
80º
(mm)
NEW
Order Number Cutting Area
MS6015 MS7025 MS9025
IC S RE 2 * D1
13
Light Light Medium
7° Positive Inserts (With Hole) LS-P R/L-SS R/L-SN
G Class
CCGH RE Medium
D1
CCGT
SMG
AN
7°
EPSR IC S
80º
(mm)
NEW
Order Number Cutting Area
MS6015 MS7025 MS9025
IC S RE * D1
14
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
MS6015/MS7025/MS9025
Finish Finish Light
7° Positive Inserts (With Hole) FS-P R-SRF LS-P
G Class
DCGT Light
RE
D1
R/L-SS
AN
7°
EPSR IC S
55º
(mm)
NEW
Order Number Cutting Area
MS6015 MS7025 MS9025
IC S RE * D1
15
Medium Medium
7° Positive Inserts (With Hole) R/L-SN SMG
G Class
DCGT
RE
D1
AN
7°
EPSR IC S
55º
(mm)
NEW
Order Number Cutting Area
MS6015 MS7025 MS9025
IC S RE * D1
16
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
MS6015/MS7025/MS9025
Finish Light
7° Positive Inserts (With Hole) R/L-F LS-P
G Class RE
D1
TCGT
AN
7°
EPSR IC S
60º
VCGT
RE
D1
AN
EPSR IC S 7°
35º
(mm)
NEW
Order Number Cutting Area
MS6015 MS7025 MS9025
IC S RE * D1
17
Recommended Cutting Conditions (mm)
18
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
B
WF2
KAPR
KAPR
55° 60°
HF
H
72° HBL
HBH
LH Right hand tool holder shown.
INSERTS
Order Number Hand
Coated Dimensions (mm)
LE *2 Geometry
VP15TF MS6015 PSIRR/L * RER/L CF L W1 CW S (mm)
BTAT723501MR-SMB R a 72°
*
0.1 2 0.3 20 8 1.4 2.5 3.5
S
LE
BTAT723502MR-SMB R a 72°
*
0.2 2 0.3 20 8 1.4 2.5 3.5 L
W1
BTAT552800L-B L a 55° 0 0 20 8 0.5 2.5 2.8
EPSR 50°
BTAT552801R-B R a a 55° 0.1 0 20 8 0.5 2.5 2.8
BTAT552801L-B L a 55° 0.1 0 20 8 0.5 2.5 2.8 SMB Type B Type
(Moulded) (Grinding)
BTAT603500R-B R a a 60° 0 0 20 8 0.5 2.5 3.5 REL REL
CF
CW
LE
L
PSIRR
W1
EPSR 50°
Note 1) REL, PSIRR dimensions for Right Hand Tool and RER,
PSIRL dimensions for Left Hand Tool.
* Numeric value set insert on holder.
P Carbon Steel · Alloy Steel 180HB─280HB MS6015/VP15TF 100 (50─150) 0.08 (0.01─0.15)
Free Cutting Steel ─ MS6015 110 (30─180) 0.08 (0.01─0.15)
M Stainless Steel <200HB VP15TF 80 (50─120) 0.06 (0.02─0.1)
N Non-Ferrous Metal ─ MS6015 150 (70─230) 0.09 (0.03─0.15)
19
CTBH LF
CDX
B
WF2
KAPR
KAPR 1°
60° 70°
HF
H
HBL
HBH
LH
Right hand tool holder shown.
INSERTS
Order Number Hand
Coated Dimensions (mm)
LE *2 Geometry
*
VP15TF MS6015 PSIRR/L RER/L CF L W1 CW S CDX (mm)
BTBT7055V5R-SMB R a 70° 0.05 0.3 25 9.4 1.35 3.5 6.5 5.5 With Breaker
S
BTBT705501MR-SMB
*
LE
R a 70° 0.1 2 0.3 25 9.4 1.35 3.5 6.5 5.5 L
BTBT705502MR-SMB R a 70°
*
0.2 2 0.3 25 9.4 1.35 3.5 6.5 5.5
W1
BTBT604500R-B R a a 60° 0 0.2 25 9.4 0.7 3.5 5.5 4.5 EPSR 45°
SMB Type (Moulded) B Type (Grinding)
BTBT604500L-B L a 60° 0 0.2 25 9.4 0.7 3.5 5.5 4.5 REL
CF
CF
REL CDX
BTBT604501MR-B R a 60° 0.1 2
* 0.3 25 9.4 0.7 3.5 5.5 4.5
CW
CW
REL CDX
BTBT606000L L 60° 0 0.2 25 9.4 0.7 3.5 7 6.0
S
a
CW
LE
L
PSIRR 60°
W1
EPSR 45°
Right hand insert shown.
Note 1) REL, PSIRR dimensions for Right Hand Tool and RER,
PSIRL dimensions for Left Hand Tool.
* Numeric value set insert on holder.
20
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
B
0
CUTDIA S10
1°
HF
H
HBL
HBH
LH Right hand tool holder shown.
CTAH-S LF
S10 45°
S11
CDX
B
0
1°
HF
CUTDIA
HBL
HBH
P Carbon Steel · Alloy Steel 180HB─280HB MS6015/VP15TF 100 (50─150) 0.05 (0.02─0.09)
21
INSERTS
Breaker
Holder
CW ±0.05
CTAT10120V5RR-B R a a 1.0 6.7 0.05 20 8 2.5 1.5 12
CTAT15120V5RR-B R a a 1.5 6.7 0.05 20 8 2.5 1.5 12
16° RER CTAT20120V5RR-B R a a 2.0 6.7 0.05 20 8 2.5 1.5 12
REL CDX CTAT15120V5RR-BX R a 1.5 6.7 0.05 20 8 2.5 1.5 12
LBB
CW ±0.05
CTAT20120V5RR-BX R a 2.0 6.7 0.05 20 8 2.5 1.5 12
16° RER
Strong Edge Type
CTAT10120V5RN-B N 1.0 6.7 0.05 20 8 2.5 1.5 12
With Breaker
0° REL CDX a a
LBB
CTAT15120V5RN-B N 1.5 6.7 0.05 20 8 2.5 1.5 12
CW ±0.05
a a
Right Hand (R)
RER
0° Strong Edge Type
REL CDX CTAT10110V5RL-B L a 1.0 6.7 0.05 20 8 2.5 1.5 11
16°
CTAT15110V5RL-B
CW ±0.05
L RER LBB
REL CDX
W1
a a
LBB
CTAT1512000RR R 1.5 6.7 0 20 8 2.5 3.5 12
CW ±0.05
a a
a a
CW ±0.05
a a
LBB
0° RER CDX
REL
LBB
CTAT10110V5LR-B R a a 1.0 6.7 0.05 20 8 2.5 1.5 11
CW ±0.05
a
CW ±0.05
22
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
B
0
S10
1°
CUTDIA
HF
H
HBL
HBH
LH Right hand tool holder shown.
INSERTS
Breaker
Holder
RER
16°
RER
CW ±0.05
L
W1
RER CDX
EPSR 45°
REL CTBT20160V5LN-B N a a 2.0 9.2 0.05 25 9.4 3.5 16
Left Hand (L)
CW ±0.05
0° RER CDX
REL
CTBT20145V5LR-B R a a 2.0 9.2 0.05 25 9.4 3.5 14.5
CW ±0.05
16° CDX
Right hand RER
insert shown.
23
Cutting Performance
Stainless Steel SUS440C, Wear Resistance Comparison
0.25
Conventional D
0.20
Flank Wear VB(mm)
0.15
Conventional C
<Cutting Conditions>
Workpiece Material : JIS SUS440C
0.10 MS9025 Inserts : DCGT11T302
Machining Methods : External
0.05
Continuous Cutting
Cutting Speed : vc = 100 m/min
Feed per Rev. : f = 0.08 mm/rev
Depth of Cut : ap = 1.0 mm
0 1 100 300 500 Cutting Mode : Wet Cutting (Oil)
24
MS Series - PVD Coated Grades for High Precision and Small Parts Machining
Application Examples
Insert DCGT070202M-FS-P (MS7025) DCGT11T302M-FS-P (MS7025)
JIS SUS440C JIS SUS430F
Workpiece
Number of Workpieces Chip control has been improved and the quality of the machined
500 100 1500 surface is also good.
MS7025
Results Conventional
Workpiece
Results
The application examples are from customers workpieces and can therefore differ from the recommended cutting conditions.
25
Insert DCGT11T302M-LS-P (MS9025) DCGT070201M-FS-P (MS9025)
JIS SUS420J2 Stainless Steel JIS SUS440C Electromagnetic Stainless Steel
Workpiece
MS9025 MS9025
Results Conventional Conventional
Improved wear resistance and tool life increased by a factor Improved welding resistance and double tool life when compared
of 1.7. to a conventional tool.
Workpiece
Component Valve
Application External and Face Continuous Turning
Cutting Speed vc (m/min) 80
Cutting Conditions
Number of Workpieces
200 400
MS9025
Results Conventional
The application examples are from customers workpieces and can therefore differ from the recommended cutting conditions.
26
Application Examples
Insert (Grade) DCGT11T302M-SMG (MS6015) DCGT11T301MR-SN (MS6015)
Iron-based Soft Magnetic Material (ELCH2) Free Cutting Steel (JIS SUM24L)
Workpiece
MS6015 MS6015
Results
Conventional Conventional
Workpiece
MS6015 MS6015
Results
Conventional Conventional
MS6015 has superior wear resistance and achieves double MS6015 has superior welding resistance and achieves 1.3
tool life when compared with conventional products. times longer tool life compared with conventional products.
The application examples are from customers workpieces and can therefore differ from the recommended cutting conditions.
ardm tal Thailand o td Thailand Rayong Branch in apore ranc Ho i in Representative Office
622 Emporium Tower, Floor 22/1-4, Sukhumvit 789/283 m.1 Lifespace Building Floor. 4 Room no. B405 33 i enue3, 05-14 ertex, inga ore 1205 12t Floor C, 2 -4 Ton u T ang, Ben
Road, Klongton, Klongtoey, Bangkok 10110 Nong Kham, Sriracha, Chonburi 20230 Thailand 40 6 Ng e, ist. 1, o C i Min Cit , ietna
Thailand Tel. +66-2661-8170 Fax. +66-2258-1790 Tel : +65-6634- 250 Fax : +65-6634- 257 Tel : + 4-2 -3 29-7700 Fax : + 4-2 -3 24-3344
Thailand Amata City Branch n onesia Representative Office Hanoi Representative Office
ata Nakorn Industrial state ase 9 MM2100 Industrial Town 403A, 4th Fl. of The 6-Storey Block,Thang Long
700 43 Moo 5,Ta on Nongkak a, ur Jl. Jawa Blok GG-6 No.2 Jatiwangi, Cikarang, Ford Building, 105 Lang Ha St., Dong Da District,
ant ong, C on uri, 20160 T ailand Bekasi Indonesia 17520 Hanoi, Vietnam
Tel : +66-3 21-0728 Fax : +66-3 21-0732 Tel : +62-21-2214-3639 Fax : +62-21-2214-3745 Tel : +84-24-3772-8362 Fax : +84-24-3772-8299
http://www.mitsubishicarbide.com/en/
(Tools specifications subject to change without notice.)
EXP-21-B007
2022.4.T