Hitachi Micro (EMM)
Hitachi Micro (EMM)
Hitachi Micro (EMM)
N e w P ro d u c t N e w s No.605E -5 2 0 1 7 - 7
Te c h n i c a l D a t a
・The size of Epoch Micro End Mill was expanded from φ0.03mm to φ0.5mm and it become all
24 items.
・Epoch Micro Drill that newly does the lineup is the carbide drills for various micro-machining.
・Epoch Micro Drill from tool diameter φ0.08mm to φ0.2mm is done and the lineup is done by the
size of each 0.01mm.
Epoch Micro Series
①Minimum dia. is φ0.03mm, and all items have 2flutes and 30°helix angle.
So they enabled sharp edge and cut well.
②Guaranteed ultra-high shank accuracy enables minimum run-out.
Radius
End Mill EPDR-TH TH P.17 EPDRP-TH TH P.20
02
Features 02 Micro-TH Coating for high-accuracy cutting
・Micro-TH coating is super-smooth coating developed for micro-tool required higher accuracy.
・Micro-TH coating realized higher performance even in micro-tool (under 0.1mm) due to less
Technical Data
macro-particle.
・The characteristic is the same of conventional TH coating.
(Oxidizing temp. : 1100° C Layer hardness : 3600HV)
High accuracy
shank
03
Te c h n i c a l D a t a
F ield d ata
01 Micro carving
Technical Data
Cutting conditions
EMM20004
n=50,000min-1 Carving height
vf=200㎜/min 0.25mm
ap=0.004㎜
Epoch Micro Series
mist
Cutting conditions
Roughing Finishing
EPSB2002-H-TH EPSB2001-H-TH
n=40,000min-1, vf=200㎜/min
ap=0.01㎜ ap=0.005㎜
ae=0.05㎜ ae=0.01㎜
mist
EPDB2001-0.3-TH
n=40,000min-1
vf=180㎜/min
ap=0.004㎜
ae=0.008㎜
wet
04
04 Machining of micro fluid chip
Technical Data
■ Work material:Stainless steel SUS304, Tool Size:φ0.09×2NT
Cutting conditions
EMM20009
n=40,000min-1 vf=100㎜/min
ap=0.008㎜
wet
S-size
L-size
L-size
M-size
Cutting conditions
05
Te c h n i c a l D a t a
Cutting conditions
Technical Data
Roughing Finishing
n=50,000min-1
vf=600㎜/min vf=700㎜/min
ap=0.015㎜ ap=0.03㎜
ae=0.2㎜ ae=0.01㎜
wet
1㎜
Epoch Micro Series
Cutting conditions
400th hole
EMD0020 Epoch Micro Drill Conventional Drill
n=25,000min-1
vf=50㎜/min(0.002㎜/rev)
Step=0.02㎜
wet
Large burr
06
08 Map of Japan (Micro-slotting)
■ Work material:Pre-hardened steel (40HRC), Tool Size:φ0.04×2NT
Cutting conditions
Technical Data
EMM20004
n=40,000min-1 vf=50㎜/min
ap=0.001㎜
Cutting depth=0.01㎜
Cutting conditions
Copper (Cu)
Copper Hardened steel
(Cu) ARK1 (60HRC)
EMM20004 EMM20004-TH
-1
n=40,000min n=40,000min-1
vf=400㎜/min vf=100㎜/min
ap=0.004㎜ ap=0.001㎜
Cutting depth=0.04㎜ Cutting depth=0.01㎜
wet mist
07
Epoch Micro Series
Square End Mills
Ds
Dc
D1 (mm)
Tool Dia. Tolerance on Dia.
Dc
Dc
Size (mm)
Non coating TH coating
Tool Flute Neck Overall Shank
Item code Stock Item code Stock dia. length dia. length dia.
Dc R D1 L Ds
EMM20003 ● EMM20003-TH ● 0.03 0.045 0.5 40 4
EMM20004 ● EMM20004-TH ● 0.04 0.06 0.5 40 4
EMM20005 ● EMM20005-TH ● 0.05 0.075 0.5 40 4
EMM20006 ● EMM20006-TH ● 0.06 0.09 0.5 40 4
Other End Mills for Micro-machining
Dc
08
Carbide Micro Drill
Technical Data
●The long-lived machining is possible from the resin, nonferrous metals, and stainless steels to
the alloy steel.
Tolerance on dia.:
0
-0.005
φDc φDs
R
L
: 0
Tolerance on diameter
-0.007
Helix Angle:30°
φD 1
Technical Data
θκ
φDc
φDs
R
R2
L Tolerance on shank 0
:
-0.005
EPDS2003-1 □ EPDS2003-1-TH □ 1 0.45 0.27 50 4 10 10.72 1.78 1.99 2.20 2.40 2.78
EPDS2003-1.5 □ EPDS2003-1.5-TH □ 1.5 0.45 0.27 50 4 10 10.21 2.34 2.59 2.83 3.05 3.47
EPDS2003-2 □ EPDS2003-2-TH □ 0.3 2 0.45 0.27 50 4 10 9.75 2.89 3.18 3.44 3.69 4.14
EPDS2003-2.5 □ EPDS2003-2.5-TH □ 2.5 0.45 0.27 50 4 10 9.32 3.44 3.76 4.05 4.31 4.79
EPDS2003-3 □ EPDS2003-3-TH □ 3 0.45 0.27 50 4 10 8.93 3.99 4.34 4.64 4.92 5.42
EPDS2004-1 □ EPDS2004-1-TH □ 1 0.6 0.37 50 4 10 10.69 1.78 1.99 2.20 2.40 2.78
EPDS2004-1.5 □ EPDS2004-1.5-TH □ 1.5 0.6 0.37 50 4 10 10.17 2.34 2.59 2.83 3.05 3.47
EPDS2004-2 □ EPDS2004-2-TH □ 2 0.6 0.37 50 4 10 9.7 2.89 3.18 3.44 3.69 4.14
EPDS2004-2.5 □ EPDS2004-2.5-TH □ 2.5 0.6 0.37 50 4 10 9.27 3.44 3.76 4.05 4.31 4.79
EPDS2004-3 □ EPDS2004-3-TH □ 0.4 3 0.6 0.37 50 4 10 8.87 3.99 4.34 4.64 4.92 5.42
EPDS2004-3.5 □ EPDS2004-3.5-TH □ 3.5 0.6 0.37 50 4 10 8.51 4.54 4.91 5.23 5.52 6.05
EPDS2004-4 □ EPDS2004-4-TH □ 4 0.6 0.37 50 4 10 8.17 5.08 5.48 5.82 6.12 6.67
EPDS2004-5 □ EPDS2004-5-TH □ 5 0.6 0.37 50 4 10 7.58 6.17 6.60 6.97 7.30 7.89
EPDS2004-6 □ EPDS2004-6-TH □ 6 0.6 0.37 50 4 10 7.06 7.24 7.72 8.12 8.47 9.09
EPDS2005-1 □ EPDS2005-1-TH □ 1 0.75 0.47 50 4 10 10.66 1.78 1.99 2.20 2.40 2.78
EPDS2005-1.5 □ EPDS2005-1.5-TH □ 1.5 0.75 0.47 50 4 10 10.13 2.34 2.59 2.83 3.05 3.47
EPDS2005-2 □ EPDS2005-2-TH □ 2 0.75 0.47 50 4 10 9.64 2.89 3.18 3.44 3.69 4.14
EPDS2005-2.5 □ EPDS2005-2.5-TH □ 2.5 0.75 0.47 50 4 10 9.21 3.44 3.76 4.05 4.31 4.79
EPDS2005-3 □ EPDS2005-3-TH □ 0.5 3 0.75 0.47 50 4 10 8.81 3.99 4.34 4.64 4.92 5.42
EPDS2005-4 □ EPDS2005-4-TH □ 4 0.75 0.47 50 4 10 8.1 5.08 5.48 5.82 6.12 6.67
EPDS2005-5 □ EPDS2005-5-TH □ 5 0.75 0.47 50 4 10 7.5 6.17 6.60 6.97 7.30 7.89
EPDS2005-6 □ EPDS2005-6-TH □ 6 0.75 0.47 50 4 10 6.98 7.24 7.72 8.12 8.47 9.09
EPDS2005-8 □ EPDS2005-8-TH □ 8 0.75 0.47 50 4 10 6.13 9.38 9.93 10.37 10.76 11.45
EPDS2 - □ EPDS2 - -TH □ ※0.6~
※ The lineup of the item of φ0.6 or more is done. Please refer to our product catalogue and each series cataloge separately
for the size
When you want to order TH coated items from us, please add the suffix -TH at the end of the item code.
10
Recommended cutting conditions EPDS EPDS-TH
Technical Data
Recommended range
series
1 2 3 4 5 6
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 70% 50% 45%
Under ※ Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Tool Dia. neck Standard
(mm) Length depth of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
0.3 0.006 50,000 500 50,000 500 50,000 475 48,600 346 42,750 255 40,050 206
0.1 0.5 0.004 50,000 500 50,000 500 50,000 475 48,600 346 42,750 255 40,050 206
【Note】
1. Use the appropriate coolant for the work material and machining shape.
2. These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition
should be adjusted according to the machining shape, purpose and the machine type.
3. If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
11
Other end mills for micro-machining (under R0.3)
Epoch Deep Ball Ball
φD s
φDc
Technical Data
R
R2
L Tolerance on Dia. :Right table (mm)
Ball radius Tolerance on Tolerance on
R R Dia.
0
EPDB200 -
-0.006
0
0.25<R ±0.005 -0.010
R2 0.5° 1° 1.5° 2° 3°
EPDB2001-0.2 □ EPDB2001-0.2-TH □ 0.2 0.08 0.08 45 4 1 11.76 00.35 00.37 00.39 00.41 00.44
EPDB2001-0.3 □ EPDB2001-0.3-TH □ 0.05 0.1 0.3 0.08 0.08 45 4 1 11.64 00.46 00.48 00.5 00.53 00.57
EPDB2001-0.5 □ EPDB2001-0.5-TH □ 0.5 0.08 0.08 45 4 1 11.4 00.67 00.7 00.73 00.76 00.81
EPDB2002-0.5 □ EPDB2002-0.5-TH □ 0.5 0.15 0.17 50 4 10 11.42 01.2 01.35 01.52 01.68 02.01
EPDB2002-1 □ EPDB2002-1-TH □ 1 0.15 0.17 50 4 10 10.86 01.76 01.97 02.17 02.37 02.74
EPDB2002-1.5 □ EPDB2002-1.5-TH □ 1.5 0.15 0.17 50 4 10 10.35 02.32 02.57 02.8 03.02 03.44
0.1 0.2
EPDB2002-2 □ EPDB2002-2-TH □ 2 0.15 0.17 50 4 10 09.88 02.88 03.16 03.42 03.66 04.11
EPDB2002-2.5 □ EPDB2002-2.5-TH □ 2.5 0.15 0.17 50 4 10 09.46 03.43 03.75 04.03 04.28 04.76
EPDB2002-3 □ EPDB2002-3-TH □ 3 0.15 0.17 50 4 10 09.07 03.98 04.33 04.62 04.9 05.4
Other End Mills for Micro-machining
EPDB2003-1 □ EPDB2003-1-TH □ 1 0.25 0.27 50 4 10 10.89 01.76 01.96 02.16 02.35 02.72
EPDB2003-1.5 □ EPDB2003-1.5-TH □ 1.5 0.25 0.27 50 4 10 10.36 02.32 02.56 02.79 03.01 03.42
EPDB2003-2 □ EPDB2003-2-TH □ 0.15 0.3 2 0.25 0.27 50 4 10 09.88 02.88 03.16 03.41 03.65 04.09
EPDB2003-2.5 □ EPDB2003-2.5-TH □ 2.5 0.25 0.27 50 4 10 09.45 03.43 03.74 04.02 04.27 04.74
EPDB2003-3 □ EPDB2003-3-TH □ 3 0.25 0.27 50 4 10 09.05 03.98 04.32 04.62 04.89 05.39
EPDB2004-1 □ EPDB2004-1-TH □ 1 0.3 0.37 50 4 10 10.91 01.75 01.95 02.14 02.33 02.7
EPDB2004-1.5 □ EPDB2004-1.5-TH □ 1.5 0.3 0.37 50 4 10 10.37 02.31 02.55 02.78 02.99 03.4
EPDB2004-2 □ EPDB2004-2-TH □ 2 0.3 0.37 50 4 10 09.88 02.87 03.15 03.4 03.63 04.07
EPDB2004-2.5 □ EPDB2004-2.5-TH □ 2.5 0.3 0.37 50 4 10 09.43 03.42 03.73 04.01 04.26 04.73
0.2 0.4
EPDB2004-3 □ EPDB2004-3-TH □ 3 0.3 0.37 50 4 10 09.03 03.97 04.31 04.61 04.88 05.37
EPDB2004-3.5 □ EPDB2004-3.5-TH □ 3.5 0.3 0.37 50 4 10 08.65 04.52 04.88 05.2 05.48 06
EPDB2004-4 □ EPDB2004-4-TH □ 4 0.3 0.37 50 4 10 08.3 05.07 05.45 05.79 06.09 06.63
EPDB2004-4.5 □ EPDB2004-4.5-TH □ 4.5 0.3 0.37 50 4 10 07.99 05.61 06.02 06.37 06.68 07.24
EPDB2005-1 □ EPDB2005-1-TH □ 1 0.35 0.47 50 4 10 10.94 01.74 01.94 02.13 02.31 02.68
EPDB2005-2 □ EPDB2005-2-TH □ 2 0.35 0.47 50 4 10 09.88 02.86 03.14 03.39 03.62 04.06
EPDB2005-3 □ EPDB2005-3-TH □ 3 0.35 0.47 50 4 10 09 03.97 04.3 04.6 04.87 05.36
EPDB2005-4 □ EPDB2005-4-TH □ 4 0.35 0.47 50 4 10 08.27 05.06 05.45 05.78 06.08 06.61
0.25 0.5
EPDB2005-5 □ EPDB2005-5-TH □ 5 0.35 0.47 50 4 10 07.64 06.15 06.57 06.94 07.26 07.84
EPDB2005-5.5 □ EPDB2005-5.5-TH □ 5.5 0.35 0.47 50 4 10 07.36 06.69 07.13 07.51 07.85 08.45
EPDB2005-6 □ EPDB2005-6-TH □ 6 0.35 0.47 50 4 10 07.1 07.23 07.69 08.08 08.43 09.05
EPDB2005-8 □ EPDB2005-8-TH □ 8 0.35 0.47 50 4 10 06.23 09.37 09.9 10.34 10.73 11.41
EPDB2006-1 □ EPDB2006-1-TH □ 1 0.4 0.57 50 4 10 10.98 01.74 01.93 02.11 02.3 02.66
EPDB2006-2 □ EPDB2006-2-TH □ 2 0.4 0.57 50 4 10 09.88 02.86 03.13 03.38 03.61 04.04
EPDB2006-3 □ EPDB2006-3-TH □ 3 0.4 0.57 50 4 10 08.98 03.96 04.3 04.59 04.85 05.35
EPDB2006-4 □ EPDB2006-4-TH □ 4 0.4 0.57 50 4 10 08.22 05.06 05.44 05.77 06.07 06.6
EPDB2006-5 □ EPDB2006-5-TH □ 5 0.4 0.57 50 4 10 07.59 06.14 06.57 06.93 07.25 07.83
EPDB2006-6 □ EPDB2006-6-TH □ 0.3 0.6 6 0.4 0.57 50 4 10 07.04 07.22 07.69 08.08 08.42 09.04
EPDB2006-7 □ EPDB2006-7-TH □ 7 0.4 0.57 50 4 10 06.57 08.3 08.8 09.21 09.58 10.22
EPDB2006-8 □ EPDB2006-8-TH □ 8 0.4 0.57 50 4 10 06.16 09.36 09.9 10.34 10.72 11.4
EPDB2006-9 □ EPDB2006-9-TH □ 9 0.4 0.57 50 4 10 05.79 10.43 10.99 11.46 11.86 12.56
EPDB2006-10 □ EPDB2006-10-TH □ 10 0.4 0.57 50 4 10 05.47 11.49 12.09 12.57 12.99 13.72
EPDB2006-12 □ EPDB2006-12-TH □ 12 0.4 0.57 50 4 10 04.92 13.61 14.26 14.78 15.23 16
EPDB2 - □ EPDB2 - -TH □ ※0.4~ ※0.8~
※The lineup of the item of R0.4 or more is done. Please refer to our product catalogue and each series cataloge separately for the size.
□:Stocked by specified distributor. Contact with our sales department.
When you want to order TH coated items from us, please add the suffix -TH at the end of the item code.
12
Recommended cutting conditions EPDB EPDB-TH
※For details about the CS series, refer to work groups 1 - 4. For details about the TH series, refer to work groups 4 - 6.
series
Recommended range
series
1 2 3 4 5 6
Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Work material
Technical Data
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
R Tool Under ※ Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
neck Standard
Dia. Length depth of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
0.2 0.008 50,000 300 50,000 250 50,000 250 50,000 225 50,000 200 50,000 188
0.05 0.1 0.3 0.006 50,000 300 50,000 250 50,000 250 50,000 225 50,000 200 50,000 188
0.5 0.004 50,000 300 50,000 250 50,000 250 50,000 225 50,000 200 50,000 188
0.5 0.02 50,000 420 50,000 350 50,000 350 50,000 325 45,500 273 42,000 210
1 0.014 50,000 420 50,000 350 50,000 350 50,000 325 45,500 273 42,000 210
【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
13
Other end mills for micro-machining (under R0.3)
【Note】
※:R2 or higher does not have backdraft shape.
Technical Data
R R Dia.
0
R≦0.25 ±0.003
EPDBP200 - - -TH
-0.006
0
(Total 16 items) 0.25<R ±0.005 -0.010
Size(mm)
Interference The effective under-neck length
Ball Tool Under Neck Flute Neck Under Overall Shank Neck Approx Angle
Item Code Stock radius neck θ for the various draft angles.
dia. neck angle length dia.1 neck length dia. R κ
length dia. length
(°
)
R Dc R2 θn R D1 dn L Ds R' 0.5° 1° 1.5° 2° 3°
EPDBP2002-1-04-TH ● 1 0.4 0.15 0.17 0.182 50 4 7 1.35 10.89 1.55 1.72 1.88 2.03 2.31
EPDBP2002-1.5-04-TH ● 1.5 0.4 0.15 0.17 0.189 50 4 7 1.77 10.39 2.06 2.28 2.47 2.64 2.97
0.1 0.2
Other End Mills for Micro-machining
EPDBP2002-2-09-TH ● 2 0.9 0.15 0.17 0.228 50 4 10 1.1 10.01 - 2.81 3.14 3.42 3.92
EPDBP2002-2.5-09-TH ● 2.5 0.9 0.15 0.17 0.244 50 4 10 1.1 9.6 - 3.32 3.7 4.01 4.54
EPDBP2003-2-04-TH ● 2 0.4 0.25 0.27 0.294 50 4 7 2.19 9.94 2.57 2.83 3.03 3.23 3.59
EPDBP2003-3-09-TH ● 0.15 0.3 3 0.9 0.25 0.27 0.356 50 4 10 1.2 9.21 - 3.85 4.25 4.58 5.15
EPDBP2003-4-09-TH ● 4 0.9 0.25 0.27 0.388 50 4 10 1.2 8.53 - 4.87 5.35 5.73 6.35
EPDBP2004-2-04-TH ● 2 0.4 0.3 0.37 0.394 50 4 7 2.2 9.93 2.57 2.82 3.03 3.23 3.57
EPDBP2004-3-04-TH ● 3 0.4 0.3 0.37 0.408 50 4 7 2.44 9.1 3.6 3.92 4.18 4.4 4.8
EPDBP2004-4-04-TH ● 4 0.4 0.3 0.37 0.422 50 4 10 2.44 8.39 4.76 5.24 5.61 5.93 6.51
0.2 0.4
EPDBP2004-4-09-TH ● 4 0.9 0.3 0.37 0.486 50 4 10 1.25 8.49 - 4.87 5.35 5.72 6.34
EPDBP2004-5-04-TH ● 5 0.4 0.3 0.37 0.436 50 4 10 2.44 7.78 5.78 6.33 6.74 7.1 7.71
EPDBP2004-5-09-TH ● 5 0.9 0.3 0.37 0.518 50 4 10 1.25 7.89 - 5.9 6.44 6.85 7.53
EPDBP2005-4-04-TH ● 4 0.4 0.35 0.47 0.521 50 4 7 2.49 8.35 4.62 5.00 5.3 5.55 5.99
EPDBP2005-8-09-TH ● 0.25 0.5 8 0.9 0.35 0.47 0.710 50 4 10 1.3 6.45 - 8.96 9.67 10.18 10.99
EPDBP2005-12-09-TH ● 12 0.9 0.35 0.47 0.836 50 4 10 1.3 5.21 - 13.05 13.94 14.55 15.49
EPDBP20054-2-04-TH ● 2 0.4 0.37 0.52 0.543 50 4 4 1.8 9.95 2.36 2.55 2.7 2.83 3.06
EPDBP20054-4-04-TH ● 4 0.4 0.37 0.52 0.571 50 4 7 1.8 8.35 4.55 4.96 5.26 5.52 5.97
EPDBP20054-5-04-TH ● 5 0.4 0.37 0.52 0.585 50 4 7 1.8 7.72 5.57 6.04 6.38 6.66 7.15
0.27 0.54
EPDBP20054-6-04-TH ● 6 0.4 0.37 0.52 0.599 50 4 10 1.8 7.19 6.73 7.37 7.82 8.21 8.87
EPDBP20054-6.5-04-TH ● 6.5 0.4 0.37 0.52 0.606 50 4 10 1.8 6.94 7.24 7.91 8.38 8.78 9.46
EPDBP20054-7-04-TH ● 7 0.4 0.37 0.52 0.613 50 4 10 1.8 6.72 7.76 8.45 8.94 9.35 10.05
EPDBP2006-2-04-TH ● 2 0.4 0.4 0.57 0.592 50 4 4 2.17 9.93 2.42 2.59 2.73 2.85 3.08
EPDBP2006-4-04-TH ● 4 0.4 0.4 0.57 0.620 50 4 7 2.54 8.31 4.62 5 5.29 5.54 5.98
EPDBP2006-6-04-TH ● 6 0.4 0.4 0.57 0.648 50 4 10 2.54 7.14 6.8 7.41 7.85 8.23 8.88
EPDBP2006-6-09-TH ● 6 0.9 0.4 0.57 0.746 50 4 10 1.35 7.26 - 6.92 7.52 7.96 8.68
EPDBP2006-8-09-TH ● 8 0.9 0.4 0.57 0.809 50 4 10 1.35 6.38 - 8.96 9.67 10.18 10.98
0.3 0.6
EPDBP2006-10-04-TH ● 10 0.4 0.4 0.57 0.704 50 4 10 2.54 5.57 10.89 11.70 12.27 12.73 13.52
EPDBP2006-10-09-TH ● 10 0.9 0.4 0.57 0.872 50 4 10 1.35 5.70 - 11.01 11.81 12.37 13.25
EPDBP2006-12-09-TH ● 12 0.9 0.4 0.57 0.934 55 4 10 1.35 5.14 - 13.05 13.94 14.54 15.49
EPDBP2006-15-04-TH ● 15 0.4 0.4 0.57 0.774 55 4 10 2.54 4.37 15.99 17.01 17.69 18.24 19.27
EPDBP2006-15-09-TH ● 15 0.9 0.4 0.57 1.029 55 4 10 1.35 4.49 - 16.1 17.11 17.78 18.81
EPDBP2 - - -TH ● ※0.4~ ※0.8~
※The lineup of the item of R0.4 or more is done. Please refer to our product catalogue and each series cataloge separately
for the size
●:Stocked Items.
14
Recommended cutting conditions EPDBP-TH
1 2 3 4 5
Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Work material
Technical Data
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 100% 90% 80% 65% 60%
Ball Tool Under Neck Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Radius Dia. neck Angle depth
R Length of Cut n vf n vf n vf n vf n vf
(mm) (mm) (mm) ( °) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
01 0.4 0.017 40,000 800 34,000 680 28,000 504 26,000 416 26,000 364
01.5 0.4 0.009 40,000 800 34,000 680 28,000 504 26,000 416 26,000 364
0.1 0.2
02 0.9 0.007 32,000 461 27,200 392 22,400 323 20,800 266 20,800 233
02.5 0.9 0.004 26,000 333 22,100 283 18,200 204 16,900 189 16,900 162
02 0.4 0.025 40,000 1,200 34,000 1,020 28,000 756 26,000 624 26,000 546
【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
15
Other end mills for micro-machining (under R0.3)
Epoch Super Hard Ball Ball
R accuracy
High-accuracy rating product :−0.005mm≦R accuracy≦+0.001mm R Neck R
D1
Standard rating product :−0.007mm≦R accuracy≦+0.003mm
φD s
φDc
R
Technical Data
R2
L
0
-0.004
Size(mm) Incline
angle The effective under-neck lengt
Ball Tool Flute Neck Under Overall Shank Neck for the various draft angles
Item Code Stock radius dia. length dia. neck length Dia. R θκ
length
(°
)
R Dc R D1 R2 L Ds 0.5° 1° 2° 3°
EPSB2001-0.3-N-TH ● 0.05 0.1 0.08 0.08 0.3 45 4 1 11.64 0.46 0.48 0.53 0.57
EPSB2002-0.6-N-TH ● 0.1 0.2 0.15 0.17 0.6 45 4 1 11.30 0.80 0.83 0.88 0.93
EPSB2003-0.9-N-TH ● 0.15 0.3 0.25 0.27 0.9 45 4 2 11.00 1.21 1.27 1.37 1.47
EPSB2004-1.2-N-TH ● 0.2 0.4 0.3 0.37 1.2 45 4 2 10.69 1.52 1.59 1.71 1.82
EPSB2005-1.5-N-TH ● 0.25 0.5 0.35 0.47 1.5 45 4 2 10.39 1.83 1.91 2.05 2.17
EPSB2006-1.8-N-TH ● 0.3 0.6 0.4 0.57 1.8 45 4 4 10.08 2.30 2.44 2.68 2.88
EPSB2 - . -N-TH ※0.4~ ※0.8~
※The lineup of the item of R0.4 or more is done. Please refer to our product catalogue and each series cataloge separately
for the size
●:Stocked Items.
【Note】①Use the appropriate coolant for the work material and machining shape.
②These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining,
the condition should be adjusted according to the machining shape, purpose and the machine type.
③If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
16
Other end mills for micro-machining (under φ0.5)
Epoch Deep Radius Radius
Neck R
φD 1
r θκ
φD s
φD c
Technical Data
Back taper on R
peripheral edge:1.5~6°
R2
Tolerance on Dia. :
0 L
−0.015
Tolerance on shank : 0
−0.005
Size(mm)
Interference Actual effective length
※The lineup of the item of φ0.6 or more is done. Please refer to our product catalogue and each series cataloge separately
for the size
●:Stocked Items.
17
Other end mills for micro-machining (under φ0.5)
1 2 3 4 5 6
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
Tool r Under Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Dia. neck depth
Length of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min
-1 mm/min min
-1 mm/min min
-1 mm/min min
-1 mm/min min
-1 mm/min min-1 mm/min
Epoch Micro Series
00.5 0.02 50,000 307 50,000 258 50,000 230 50,000 205 50,000 180 50,000 160
01 0.014 50,000 307 50,000 258 50,000 230 50,000 205 50,000 180 50,000 160
0.2 0.05
01.5 0.008 50,000 276 50,000 240 48,600 223 45,900 202 45,900 170 45,900 153
02 0.008 50,000 246 42,000 202 37,800 181 36,700 176 36,700 162 36,700 147
01 0.021 50,000 696 50,000 585 50,000 516 50,000 456 50,000 336 50,000 320
01.5 0.016 50,000 696 50,000 585 45,000 516 45,000 456 45,000 336 45,000 320
0.3 0.05 02 0.012 45,000 620 45,000 530 45,000 460 45,000 420 45,000 300 45,000 290
02.5 0.01 40,000 551 40,000 471 40,000 409 40,000 373 40,000 267 40,000 258
03 0.008 40,000 504 35,000 412 35,000 358 35,000 326 30,000 200 30,000 194
01 0.025 50,000 691 50,000 580 50,000 518 50,000 461 40,000 320 36,000 270
Other End Mills for Micro-machining
01.5 0.02 50,000 691 50,000 580 50,000 518 50,000 461 40,000 320 36,000 270
02 0.016 45,000 620 45,000 520 45,000 470 45,000 410 36,000 290 34,000 240
0.05 02.5 0.015 40,500 560 40,500 480 40,500 400 40,500 370 33,400 270 30,600 220
03 0.014 40,000 480 40,000 410 40,000 370 40,000 330 32,800 240 25,600 200
0.4
03.5 0.012 36,000 420 36,000 380 36,000 320 36,000 300 29,400 200 22,920 180
04 0.008 30,000 370 30,000 320 30,000 280 30,000 250 21,600 160 19,200 150
02 0.028 45,000 620 45,000 520 45,000 470 45,000 410 36,000 290 34,000 240
0.1 03 0.016 40,000 480 40,000 410 40,000 370 40,000 330 32,800 240 25,600 200
04 0.01 30,000 370 30,000 320 30,000 280 30,000 250 21,600 160 19,200 150
01 0.03 50,000 1,070 50,000 898 50,000 756 40,000 464 30,000 378 28,000 315
02 0.023 50,000 1,070 50,000 898 50,000 756 40,000 464 30,000 378 28,000 315
03 0.017 45,000 960 45,000 810 45,000 684 36,000 414 27,000 315 24,500 261
0.05
04 0.017 40,000 850 40,000 720 40,000 603 32,000 378 24,000 279 20,000 234
05 0.011 30,000 640 28,800 540 24,000 380 19,400 280 18,000 250 15,000 200
06 0.008 30,000 570 28,800 480 24,000 380 19,400 260 18,000 250 15,000 200
0.5
01 0.035 50,000 1,070 50,000 898 50,000 756 40,000 464 30,000 378 28,000 315
02 0.03 50,000 1,070 50,000 898 50,000 756 40,000 464 30,000 378 28,000 315
03 0.02 45,000 960 45,000 810 45,000 684 36,000 414 27,000 315 24,500 261
0.1
04 0.02 40,000 850 40,000 720 40,000 603 32,000 378 24,000 279 20,000 234
05 0.013 30,000 640 28,800 540 24,000 380 19,400 280 18,000 250 15,000 200
06 0.013 30,000 570 28,800 480 24,000 380 19,400 260 18,000 250 15,000 200
※Standard cutting depth is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting
depth factors in the above table.
【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition
should be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
18
Technical Data
High efficiency cutting condition
1 2 3 4 5 6
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
Tool r Under Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Dia. neck depth
Length of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min
-1 mm/min min
-1 mm/min min
-1 mm/min min
-1 mm/min min-1 mm/min min-1 mm/min
【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition
should be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
19
Other end mills for micro-machining (under φ0.5)
0
Tolerance on shank:
Epoch Micro Series
−0.005
※The lineup of the item of φ0.6 or more is done. Please refer to our product catalogue and each series cataloge separately
for the size
●:Stocked Items.
20
Recommended cutting conditions EPDRP-TH
1 2 3 4 5 6
Technical Data
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
Tool r Under Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Dia. neck depth
Length of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
0.2 0.05 2 0.007 40,000 896 39,600 887 35,640 798 33,660 754 29,700 591 27,720 483
4 0.009 36,115 1,078 30,096 899 27,086 809 25,582 764 22,572 599 21,067 489
0.05
5 0.007 32,102 852 26,752 710 24,077 639 22,739 528 20,064 466 18,726 373
0.2 0.05 2 0.007 50,000 1,244 49,500 1,232 44,550 1,109 42,075 1,047 37,125 821 34,650 671
4 0.009 45,144 1,498 37,620 1,248 33,858 1,123 31,977 1,061 28,215 832 26,334 680
0.05
5 0.007 40,128 1,183 33,440 986 30,096 888 28,424 733 25,080 647 23,408 518
0.4
4 0.009 47,520 1,577 39,600 1,314 35,640 1,182 33,660 1,117 29,700 876 27,720 715
0.1
5 0.007 42,240 1,246 35,200 1,038 31,680 934 29,920 772 26,400 681 24,640 545
5 0.013 45,619 1,816 38,016 1,514 34,214 1,362 32,314 1,045 28,512 780 26,611 629
0.5 0.1 8 0.008 36,495 1,130 30,413 942 27,372 848 25,851 650 22,810 486 21,289 391
10 0.007 27,372 848 22,810 706 20,529 636 19,388 488 17,107 364 15,967 294
※Standard cutting depth is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting
depth factors in the above table.
【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
21
Other end mills for micro-machining (under φ0.5)
2 Flutes φ6 2 Flutes φ6
HYPS200 -C (Total 4 items) Regular neck HPSLN200 -C (Total 1 item) Long neck
Size(mm) Size(mm)
Item Code Stock Tool Flute Neck Under Overall Item Code Stock Tool Flute Neck Under Overall
Epoch Micro Series
dia. Length Dia. neck Length dia. Length Dia. neck Length
length length
HYPS2002-C ● 0.2 0.3 - Without 50 HPSLN2005-C ● 0.5 0.6 0.45 2.5 60
HYPS2003-C ● 0.3 0.4 - neck 50 HPSLN200 -C ● ※0.6~
escape
HYPS2004-C ● 0.4 0.5 - 50 ※The lineup of the item of φ0.06 or more is done. Please refer to
HYPS2005-C ● 0.5 0.6 0.45 1.6 50 our product catalogue and each series cataloge separately for
HYPS200 -C ● ※0.6~ the size
※The lineup of the item of φ0.06 or more is done. Please refer to ●:Stocked Items.
our product catalogue and each series cataloge separately for
the size
Other End Mills for Micro-machining
●:Stocked Items.
Tool Dia. ※Standard depth Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
of cut n vf n vf n vf n vf
(mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
0.2 0.02 50,000 708 45,000 638 40,500 574 38,250 403
0.3 0.025 48,000 680 40,000 567 36,000 510 34,000 358
0.4 0.04 38,400 847 32,000 706 28,800 635 27,200 446
0.5 0.05 38,400 847 32,000 706 28,800 635 27,200 446
【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
22
Other end mills for micro-machining (under R0.3)
Tolerance on R:±0.007 Side Angle:15° Helix Angle:30° Tolerance on R:±0.007 Side Angle:15° Helix Angle:30°
Technical Data
2 Flutes φ6 2 Flutes φ6
HYPB2 -C (Total 5 items) Regular neck HPBLN2 -C (Total 2 items) Long neck
Size(mm) Size(mm)
Item code Stock Ball Tool Flute Neck Under Overall Item code Stock Ball Tool Flute Neck Under Overall
●:Stocked Items.
0.2 0.1 0.02 50,000 420 50,000 350 50,000 350 50,000 325
0.3 0.15 0.025 50,000 600 50,000 500 50,000 500 50,000 450
0.4 0.2 0.04 50,000 691 48,000 576 43,200 518 40,800 449
0.5 0.25 0.045 48,000 960 40,000 800 36,000 720 34,000 612
0.6 0.3 0.05 48,000 1,440 40,000 1,200 36,000 1,080 34,000 884
【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
23
The diagrams and table data are examples of test results, and are not guaranteed values.
"Epoch" , “ ” and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan.
Attentions on Safety
1. Cautions regarding handling
(1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes.
(2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands.
Europe MMC Hitachi Tool Engineering Europe GmbH China MMC Hitachi Tool Engineering(Shanghai),Ltd.
Itterpark 12, 40724 Hilden,Germany. 11F, Chuang Xing Financial Center, 288 Nanjing RD (West) Shanghai, China 200003
Tel +49-(0)2103-24820 Fax +49-(0)2103-248230 Tel +86-(0)21-3366-3058 Fax +86-(0)21-3366-3050
America MITSUBISHI MATERIALS U.S.A. CORPORATION Thailand MMC Hardmetal(Thailand)Co.,Ltd. HT-Division
DETROIT OFFICE Customer service 399 Interchange 21 Building, 20th Floor, Unit no. 2015, Sukhumvit 21 Asoke Road, Klongtoey Nua,
41700 Gardenbrook Road, Suite 120, Novi, MI 48375-1320 U.S.A. Wattana, Bangkok 10110, Thailand
Tel +1(248) 308-2620 Fax +1(248) 308-2627 Tel +66-(0)2-611-2520 Fax +66-(0)2-611-2521
CHICAGO OFFICE India Hitachi Metals (India) Pvt. Ltd.
1314B North Plum Grove Road, Schaumburg, IL 60173 U.S.A. Plot No 94 & 95,Sector 8, IMT Manesar ,Gurgaon-122050 , Haryana, India
Tel +1(847) 252-6371 Fax +1(248) 308-2627 Tel +91-124-4812315 Fax +91-124-2290015
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Specifications for the products listed in this catalog are subject to change
without notice due to replacement or modification. Printed using
2017-7
(K)
vegetable oil ink. Printed in JAPAN 2006-4:FP