B169E

2 Flute IMPACT MIRACLE Wide Ball Nose End Mill

VF2WB

For machining a wide variety

of complex geometries.
Suitable for undercut geometries and
ideal for machining complex shapes
using 5-axis machining.

220°
 end mill series

2 Flute IMPACT MIRACLE Wide Ball Nose End Mill

VF2WB
y Features
Special helical flute geometry for excellent cutting performance

Unique cutting edge geometry

Unique helical flute geometry ensures

sharp cutting performance even past
the 180° area of the cutting edge.
220°

Newly developed Impact Miracle coating For machining of complex geometries

Impact Miracle coating with high heat Possible to machine complex geometries that
resistance is used to ensure longer tool life. were difficult to machine with conventional ball
nose and long neck ball nose end mills.

Properties of Impact Miracle coating Complicated geometry

Undercut geometry using a 5-axis machine
(Al,Ti,Si)N (Al,Ti)N

Hardness 3700HV 3200HV 2800HV

Adhesion 100N 80N 80N

Oxidation temperature 1300°C 1100°C 840°C

Coefficient of friction 0.48 0.53 0.58

1
y Cutting Performance
Excellent surface finishes
Dramatically improves surface finishes of vertical walls.

VF2WB Conventional

0.1mmx60 passes
Surface
roughness

0.05mm
1μm
1μm

0.15mm 0.15mm

End mill VF2WBR0100N060 (R1)

measurement direction
Surface roughness

Work material W.Nr. 1.2344(H13) (42HRC)

Machined Revolution 24800min-1 (155m/min)
surface
Feed rate 1350mm/min (0.028mm/tooth)
0.3mm 0.3mm
Cutting method Down cut, Coolant mist

Cutting resistance comparison

Unique helical flute geometry improves sharpness and substantially
reduces cutting resistance.
Y-axis force X-axis force
1N 1N
0.1mmx60 passes

0 0.002 0.004 0.006 0.008 0.01 0 0.002 0.004 0.006 0.008 0.01

VF2WB Conventional VF2WB Conventional

Time (sec.) Time (sec.)

Z-axis force Feed direction

1N 0.05mm

Z
End mill VF2WBR0100N060 (R1)
X Work material W.Nr. 1.2344(H13) (52HRC)
Y Revolution 24000min-1 (150m/min)

Feed rate 1350mm/min (0.028mm/tooth)

0 0.002 0.004 0.006 0.008 0.01

VF2WB Conventional Cutting method Down cut, Coolant mist

Time (sec.)

2
 IMPACT MIRACLE END MILL

VF2WB
Wide ball nose, Medium cut length, 2 flute
R e0.01

220° 15°
D5

øD4
øD1
Type 1
R
L3
L1

UWC VF
a Ball nose end mill suitable for machining of undercut geometries and complex
geometries using a 5-axis machine.
Unit : mm

Radius of Dia. Neck Neck Overall Shank No. of

Stock
Order Number ball nose Length Dia Length Dia. Flute Type
R D1 L3 D5 L1 D4 N
VF2WBR0100N060 1 2 6 1.6 60 6 2 s 1
R0150N080 1.5 3 8 2.4 60 6 2 s 1
R0200N100 2 4 10 3.2 60 6 2 s 1
R0300N120 3 6 12 4.8 80 6 2 s 1
s : Inventory maintained in Japan.

Cutting Conditions
Carbon steel, Alloy steel Alloy steel, Tool steel Austenitic stainless steel Hardened steel
Work ( ─ 30HRC) Pre-hardened steel X5CrNiMo1810 ( 45─ 55HRC)
material Ck55, 070M55 ( 30─45HRC) X5CrNiMo17122 W.Nr. 1.2344(H13)
Cast iron GG25 W.Nr. 1.2344(H13) Titanium alloy

R Revolution Feed Rate Depth of Cut Revolution Feed Rate Depth of Cut Revolution Feed Rate Depth of Cut Revolution Feed Rate Depth of Cut
(mm) (min-1) (mm/min) ap (mm) (min-1) (mm/min) ap (mm) (min-1) (mm/min) ap (mm) (min-1) (mm/min) ap (mm)
R1 40,000 5,000 0.070 40,000 5,000 0.060 32,000 2,500 0.050 32,000 3,000 0.030
R1.5 32,000 5,000 0.120 32,000 5,000 0.110 26,000 2,500 0.100 26,000 3,000 0.070
R2 24,000 3,800 0.150 24,000 3,800 0.130 20,000 2,000 0.120 20,000 2,800 0.100
R3 16,000 2,800 0.200 16,000 2,800 0.180 13,000 1,500 0.150 13,000 2,100 0.120

< 0.05R (R=1)

< 0.1R (R > 1)
Depth of
cut Please refer to the list above for depth of cut.

R : Radius

1) If the surface to be machined has a steep incline, or the cutting load is heavy, please reduce the revolution and the feed rate proportionately.
2) If using the smaller sizes, we recommend coolant mist.
3) When using smaller sizes, the feed rate can be increased.
4) When machining undercut geometries, care should be taken with neck interference.

www.mitsubishicarbide.com

MMC HARTMETALL GmbH MITSUBISHI MATERIALS ESPAÑA, S.A. MMC HARDMETAL RUSSIA OOO LTD.
Comeniusstr. 2, 40670 Meerbusch Germany Calle Emperador 2, 46136 Museros/Valencia, Spain UL. Bolschaja Pochtovaja, 36 Bldg.1, 105082 Moscow, Russia
Tel. +49-2159-9189-0 Fax +49-2159-918966 Tel. +34-96-144-1711 Fax +34-96-144-3786 Tel. +7-495-72558-85 Fax +7-495-98139-73
e-mail [email protected] e-mail [email protected] e-mail [email protected]

MMC HARDMETAL U.K. LTD. MMC ITALIA S.r.l.

Mitsubishi House, Galena Close, Tamworth, Staffs. B77 4AS, U.K. V.le Delle Industrie 20/5, 20020 Milano Italy
Tel. +44-1827-312312 Fax +44-1827-312314 Tel. +39-02 93 77 03 1 Fax +39-02 93 58 90 93
e-mail [email protected] e-mail [email protected]

MMC METAL FRANCE s.a.r.l. MMC HARDMETAL POLAND SP. z o.o.

6, Rue Jacques Monod, 91400 Orsay, France Al..Armii Krajowej 61, 50-541 Wroclaw, Poland
Tel. +33-1-69 35 53 53 Fax +33-1-69 35 53 50 Tel. +48-71335-16-20 Fax +48-71335-16-21
e-mail [email protected] e-mail [email protected]
2009.3.E( - )