Service Manual JCB 505-20 Loadall
Service Manual JCB 505-20 Loadall
Service Manual JCB 505-20 Loadall
com/product/service-manual-jcb-505-20-loadall
Foreword
The Operator's Manual
Contents
01 - Machine
03 - Attachments, Couplings and Load
Handling
06 - Body and Framework
09 - Operator Station
12 - Heating, Ventilating and Air-
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brake System
EN - 9823/0300 - ISSUE 1 - 01/2018
25 - Steering System
27 - Driveline
30 - Hydraulic System
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
www.jcb.com
Notes:
9823/0300-1
Spine Cards
505-20 505-20
EN 9823/0300 EN 9823/0300
505-20 505-20
EN 9823/0300 EN 9823/0300
9823/0300-1
Notes:
9823/0300-1
01 - Machine
Contents Page No.
01-03 Safety
01-03-03 Safety - Yours and Others ............................................................................................... 01-3
01-03-06 Safety Warnings ............................................................................................................... 01-4
01-03-09 General Safety ................................................................................................................. 01-5
01-03-12 Maintenance Safety ......................................................................................................... 01-6
01-03-18 Operating Safety .............................................................................................................. 01-8
01-03-21 Worksite Safety .............................................................................................................. 01-10
01-03-24 Risk Assessment ............................................................................................................ 01-11
01-03-27 Maintenance Positions ................................................................................................... 01-12
01-06 About this Manual
01-06-03 Model and Serial Number .............................................................................................. 01-17
01-06-06 Using the Manual ........................................................................................................... 01-18
01-09 Description
01-09-00 General ........................................................................................................................... 01-21
01-09-03 Log Moving/Object Handling .......................................................................................... 01-23
01-09-06 Optional Equipment and Attachments ........................................................................... 01-24
01-09-12 Main Component Locations ........................................................................................... 01-25
01-09-15 Service Point Locations ................................................................................................. 01-26
01-30 Towing
01-30-00 General ........................................................................................................................... 01-31
01-33 Cleaning
01-33-00 General ........................................................................................................................... 01-37
9823/0300-1
2017-11-16
Acronyms Glossary
9823/0300-1
2017-11-16
01 - Machine
03 - Safety
03 - Safety
01 - 1 9823/0300-1 01 - 1
Notes:
01 - 2 9823/0300-1 01 - 2
01 - Machine
03 - Safety
03 - Safety - Yours and Others
Introduction
Do not work with the machine until you are sure that
you can control it.
Do not start any work until you are sure that you and
those around you will be safe.
Remember:
• Be careful
• Be alert
• Be safe.
01 - 3 9823/0300-1 01 - 3
01 - Machine
03 - Safety
06 - Safety Warnings
06 - Safety Warnings
Introduction
01 - 4 9823/0300-1 01 - 4
01 - Machine
03 - Safety
09 - General Safety
01 - 5 9823/0300-1 01 - 5
01 - Machine
03 - Safety
12 - Maintenance Safety
01 - 6 9823/0300-1 01 - 6
01 - Machine
03 - Safety
12 - Maintenance Safety
01 - 7 9823/0300-1 01 - 7
01 - Machine
03 - Safety
18 - Operating Safety
01 - 8 9823/0300-1 01 - 8
01 - Machine
03 - Safety
18 - Operating Safety
01 - 9 9823/0300-1 01 - 9
01 - Machine
03 - Safety
21 - Worksite Safety
01 - 10 9823/0300-1 01 - 10
01 - Machine
03 - Safety
24 - Risk Assessment
The Load
• How heavy is it? Is it within the capabilities of
the machine?
• How bulky is it? The greater the surface area,
the more affected it will be by wind speeds.
• Is it an awkward shape? How is the weight
distributed? Uneven loads are more difficult to
handle.
• Is there a possibility of the load shifting while
being moved?
01 - 11 9823/0300-1 01 - 11
01 - Machine
03 - Safety
27 - Maintenance Positions
A Boom lowered
1. Park the machine on level, solid ground.
2. Lower the boom.
3. Put the attachment flat on the ground.
4. Stop the engine and remove the starter key.
5. Disconnect the battery to prevent accidental
operation of the engine.
6. Make sure there are no loose articles in the
enclosure.
7. If necessary, put chocks against the two sides of
the wheels before you get below the machine.
Figure 3.
A Boom raised
01 - 12 9823/0300-1 01 - 12
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