413-01-1 Instrument Cluster 413-01-1

SECTION 413-01 Instrument Cluster

VEHICLE APPLICATION:2008.50 Mondeo
CONTENTS PAGE

DESCRIPTION AND OPERATION

Instrument Cluster.............................................................................................................. 413-01-2

DIAGNOSIS AND TESTING

Instrument Cluster.............................................................................................................. 413-01-6
Inspection and Verification.................................................................................................. 413-01-6
Self-Diagnostic Mode......................................................................................................... 413-01-6
Configuration of Instrument Cluster.................................................................................... 413-01-9

REMOVAL AND INSTALLATION

Instrument Cluster.............................................................................................................. 413-01-10
413-01-2 Instrument Cluster 413-01-2
DESCRIPTION AND OPERATION

Instrument Cluster
Vehicles with low series instrument cluster

1 2 3 4 5 6 7 8 9 10 11 12

13
25-

14

24 23 22 21 20 19 18 17 16 15
E81834

Item Description Item Description

1 Speed control indicator 15 Speedometer
2 Gear shift indicator 16 Charge warning indicator
3 Air bag warning indicator 17 Low oil pressure warning indicator
4 Left-hand turn signal indicator 18 Information and message center
5 Coolant temperature gauge 19 Safety belt indicator
6 Generic warning indicator (red/amber) 20 Ice warning indicator
7 Fuel level gauge 21 Rear fog lamp indicator
8 Right-hand turn signal indicator 22 Front fog lamp indicator
9 Malfunction indicator lamp (MIL) 23 Tachometer
10 Low fuel indicator 24 Headlamp indicator
11 Anti-lock brake system (ABS) warning 25 High beam indicator
indicator
The generic warning indicator is associated to a
12 Stability assist indicator message in all cases apart from the ignition key in
the off position where the generic warning indicator
13 Parking brake warning indicator flashes if the anti-theft system is active.
14 Brake warning indicator Even with the ignition key in the off position a
non-flashing red or amber symbol can appear in

2008.50 Mondeo 1/2009 G871828en

413-01-3 Instrument Cluster 413-01-3
DESCRIPTION AND OPERATION
case of any warning indicated in the information • Change oil indicator
and message center display. • Brake pad wear warning indicator
The instrument cluster is used as a gateway for • High coolant temperature warning indicator
the following systems: • Powertrain warning indicator
• Audio units • Low brake fluid warning indicator
• Compact disc (CD), DVD • Low washer fluid warning indicator
• Cellular phone system • Door(s) ajar indicators
The instrument cluster gateway allows data from • Hood ajar indicator
the modules and systems to communicate through • Liftgate ajar indicator
the mid-series controller area network (CAN) bus • Ambient air temperature indicator
to the modules, systems and data link connector
• Clock/date
(DLC).
• Average fuel economy indicator
Information and message center • Average speed indicator
The information and message center is a • Distance to empty indicator
monochrome display and indicates to the driver • Integrated driver information
the following information and messages in a text • Vehicle locking indicator
or graphical display:
• Vehicle setting - self-test mode
• Odometer • Charging system status indicator
• Low oil warning indicator • Battery warning(s) indicator
Vehicles with high series instrument cluster

1 2 3 4 5 6 7 8 9
10

11

20

19

18

17

16

15 14 13 12

E94092

2008.50 Mondeo 1/2009 G871828en

413-01-4 Instrument Cluster 413-01-4
DESCRIPTION AND OPERATION
Item Description Information and message center

1 Tachometer 1 2 3 4

2 Anti-lock brake system (ABS) warning

indicator
3 Stability assist indicator
4 Parking brake warning indicator
5 PATS system indicator
6 Air bag warning indicator
9 8 7 6 5
7 Malfunction indicator lamp (MIL) E94093

8 Low oil pressure warning indicator

Item Description
9 Speedometer
1 Driver information area
10 Left-hand turn signal indicator
2 Device list
11 Right-hand turn signal indicator
3 Device display area
12 Coolant temperature gauge
4 Device display area
13 Fuel level gauge
5 Gear shift display (automatic transmission
14 Information and message center only) / Odometer
15 Charge warning indicator 6 Odometer
16 Brake warning indicator 7 Clock / Telltales
17 Rear fog lamp indicator 8 Outside air temperature display / Telltales
18 Front fog lamp indicator 9 Telltales
19 Headlamp indicator The information and message center is an active
20 High beam indicator matrix full colour TFT, LCD type display, which
indicates to the driver the following information and
The generic warning indicator is associated to a messages in a text or graphical format:
message in all cases apart from the ignition key in
the off position where the generic warning indicator • Odometer
flashes if the anti-theft system is active. • Trip odometer
The instrument cluster is used as a gateway for • External air temperature
the following systems: • Distance to empty
• Audio units • Average speed
• Compact disc (CD), DVD • Average fuel economy
• Cellular phone system • Instantaneous fuel economy
• Low screen washer
The instrument cluster gateway allows data from
the modules and systems to communicate through • Service indication/oil indication
the mid-series controller area network (CAN) bus • ABS
to the modules, systems and data link connector • Alarm triggered
(DLC). • PATS key error
• PATS system failure
• Door ajar indicator
• Bulb failure indication
• Check engine
• Charging system

2008.50 Mondeo 1/2009 G871828en

413-01-5 Instrument Cluster 413-01-5
DESCRIPTION AND OPERATION
• Transmission control warnings
• Personal settings
• Clock/date
• Keyless vehicle
• Parking aid module
• Video disc
• Low oil warning indicator
• Change oil indicator
• Brake pad wear warning indicator
• High coolant temperature warning indicator
• Powertrain warning indicator
• Low brake fluid warning indicator
• Liftgate ajar indicator
• Vehicle setting - self test mode
• Battery warning indicator

2008.50 Mondeo 1/2009 G871828en

413-01-6 Instrument Cluster 413-01-6
DIAGNOSIS AND TESTING

Instrument Cluster
General Equipment
Ford approved diagnostic tool Self-Diagnostic Mode
NOTE: The OK button is located on the steering
Inspection and Verification wheel right-hand side switch.
1. To enter the instrument cluster Self-Diagnostic
1. Verify the customer concern.
Mode. Simultaneously press and hold the OK
2. Visually inspect for obvious signs of mechanical button and turn the ignition switch from position
or electrical damage. 0, to position II.
Visual Inspection Chart 2. Entry to the Self-Diagnostic Mode is confirmed
when 'TEST' is displayed in the information and
Mechanical Electrical
message center display. The set button must
– Engine oil filter – Fuse(s) be released within three seconds of 'TEST'
– Engine oil level – Wiring harness being displayed or the instrument cluster will
exit the Self-Diagnostic Mode.
– Engine coolant – Electrical
temperature (ECT) connector(s) 3. To navigate through or skip any of the
sensor instrument cluster Self-Diagnostic Mode tests,
– Instrument cluster
press the OK button. If the OK button is pressed
– Engine coolant level – Light emitting for more than 3 seconds between tests, the
– Thermostat diode(s) (LED)(s) instrument cluster will exit the Self-Diagnostic
– Collapsed or Mode.
damaged fuel tank 4. The Self-Diagnostic Mode is deactivated when
– Door adjustment the ignition switch is turned to the OFF position
or low battery voltage is detected.
3. If an obvious cause for an observed or reported 5. If input data to the instrument cluster is missing
concern is found, correct the cause (if possible) or invalid, the information and message center
before proceeding to the next step. will display '----'
4. If the cause is not visually evident, verify the 6. If the Self-Diagnostic Mode cannot be accessed,
symptom and enter the instrument cluster use the Ford approved diagnostic tool to
Self-Diagnostic Mode. diagnose the instrument cluster.
NOTE: Additional tests are available after the
following Self-Diagnostic Mode tests, but are not
applicable for this diagnostic.

Self-Diagnostic Mode
Test Odometer Display Gauge/Indicator/ Description
Display Tested
1. Self-Diagnostic • TEST Instrument cluster Establishes Self-
entry • no display Diagnostic Mode.

2. Gauge sweep • GAUGE SWEEP Tachometer, speedo- All gauges go through a

• no display meter, temperature and minimum to maximum
fuel pointer sweep smooth-
ness check. The pointers
should take 3 seconds to
achieve full sweep and 3
seconds to return to the
rest position.

2008.50 Mondeo 1/2009 G836974en

413-01-7 Instrument Cluster 413-01-7
DIAGNOSIS AND TESTING
Test Odometer Display Gauge/Indicator/ Description
Display Tested
3. Information and Filled in black Information and Fills in the LCD of the
Message Center Message Center information and message
center display.
4. Indicator LED(s) • LED TEST Indicators and warning Illuminates all the LED
• no display indicators warning indicators that
are controlled by the
instrument cluster.
5. ROM level • ROM LEVEL Instrument cluster read Displays the instrument
• XXXX / FAIL only memory (ROM) cluster ROM level and
type.
6. NVM ROM level • NVM TARGET ROM Instrument cluster Displays the NVM target
• XXXX ROM level.

7. NVM EEPROM • NVM EEPROM LVL Instrument cluster Displays the NVM
level • XXXX / FAIL EEPROM level.

8. Manufacturing • MANUFACTURE Instrument cluster Displays the instrument

start date • HOURS XXXX manufacturing date cluster start date of
manufacture.
9. Manufacturing • MANUFACTURE Instrument cluster Displays the instrument
date • HOURS XXXX manufacturing date cluster date of manufac-
ture.
10. Diagnostic • DTC #NN DTCs Display the individual
trouble code (DTC) • XXXX DTCs at 1 second inter-
vals. REFER to the Ford
approved diagnostic tool
to diagnose the instru-
ment cluster.
11. Vehicle speed • ROAD SPEED Speedometer Displays the speed signal
m.p.h. • XXX.X MPH input in miles per hour.

12. Vehicle speed • ROAD SPEED Speedometer Displays the speed signal
km/h • XXX.X KM/H input in kilometres per
hour.
13. Speedometer • SPEEDO Speedometer Displays the speedometer
gauge output • XXXX output.

14. Engine speed • ENGINE SPEED Tachometer Displays the engine

• XXXX speed input signal (RPM)

15. Tachometer • TACHO GAUGE Tachometer Displays the tachometer

gauge output • XXXX output.

15. Odometer count • ODO ROLL COUNT Odometer Displays the odometer
• XXX rolling count

2008.50 Mondeo 1/2009 G836974en

413-01-8 Instrument Cluster 413-01-8
DIAGNOSIS AND TESTING
Test Odometer Display Gauge/Indicator/ Description
Display Tested
16. Odometer value • ODOMETER COUNT Odometer Displays the odometer
• XXXXXX.XX KM value

17. Fuel volume • FUEL A/D INPUT Fuel sender system Displays the fuel volume
• XXX signal input. Range 0 to
1023
18. Fuel gauge • FUEL GAUGE Fuel gauge Displays the fuel gauge
output • XXXX output.

18. Fuel flow rolling • FUEL FLOW Fuel gauge Displays the fuel flow
count • XXXX rolling count

19. Fuel level • FUEL PERCENT Fuel gauge Displays the fuel average
percentage • XXXX percentage level: Range
of display 00 to 64 (64
being 100% full). FF will
be displayed for invalid
data.
20. Engine coolant • ENGINE TEMP ECT Displays the engine
temperature (ECT) • XXX C coolant temperature as a
decimal: Range -60 to
+195. +196 would
indicate invalid data.
21. Temperature • TEMP GAUGE Temperature gauge Displays the temperature
gauge output • XXXX gauge output.

22. Battery voltage • BATTERY Battery voltage Displays battery voltage

• XX.X input.

23. Distance to • DIST. TO EMPTY Information and Displays the distance to

empty • XXX MILES message center fuel tank empty.

24. Fuel economy • RAFE Information and Displays the rolling

• XXX MPG message center average fuel economy in
miles per UK gallon.
25. Not required • A/D INPUT 00 to A/D - Not required.
INPUT 05
• XX

26. Not required - • PORT A to PORT N - Not required.

low series instru- • XX
ment cluster
27. Not required - • PORT A to PORT N - Not required.
mid series instru- • XX
ment cluster

7. The above self-test function is to act as a guide to the Ford approved diagnostic tool to continue
to establish if the concern is instrument cluster diagnostics.
related. Before any other action is taken REFER

2008.50 Mondeo 1/2009 G836974en

413-01-9 Instrument Cluster 413-01-9
DIAGNOSIS AND TESTING
Configuration of Instrument Cluster
The central car configuration data must be
manually uploaded after the installation of a new
instrument cluster. This is carried out by selecting
the Toolbox/Module
Programming/Programmable Parameters/Car
Configuration Parameters options within the
menus of the Ford approved diagnostic tool and
following the on screen instructions as required.

2008.50 Mondeo 1/2009 G836974en

413-01-10 Instrument Cluster 413-01-10
REMOVAL AND INSTALLATION

Instrument Cluster
General Equipment General Equipment
Flat-bladed screwdriver Ford diagnostic equipment
Round-ended steel rule

Removal

1. 3.

1
E91151 E91152

2. General Equipment: Flat-bladed screwdriver 4. General Equipment: Round-ended steel rule

E104205

2008.50 Mondeo 1/2009 G954790en

413-01-11 Instrument Cluster 413-01-11
REMOVAL AND INSTALLATION

3 2

1
1
E69782

Installation
1. To install, reverse the removal procedure.
NOTE: The central car configuration data must be
manually uploaded after the installation of a new
instrument cluster
2. Select Toolbox/Module
Programming/Programmable Parameters/Car
Configuration Parameters from the menu.
General Equipment: Ford diagnostic equipment
3. Following the on screen instructions.

2008.50 Mondeo 1/2009 G954790en