Win Progress.,Co.

Ltd (Pharkant Branch)

EC360 BPrime Main Control Valve Disassemble Check Sheet
Customer Name Report no.
M/C Model Service date
M/C Sr.no Component model
SMR Component Sr.no.
Reason Of Overhaul Yes No Remark
Has oil leakage from Main control valve?
Any Part Damage or Function abnormal?
Resealing?
Parts Status
No Description Check Point Checking Condition Figure
Good Repair N.Good
1 Preparation
(i)Prepare the tools as follow
General Tools
Spanner Wrench-10mm,22mm,24mm,32mm(Main relief),36mm
Box Wrench-22mm,27mm,32mm,36mm
Hexagon key Wrench-5mm,8mm,12mm,17mm,Eye bolt M18
(ii)Clean all parts with cleaning solvent and dry with compressed air.
(iii)Inspect and analyze all failures - Determine the root cause!
(iv)Use eye bolts to lift the control valve. Do not sling on the relief valves or spool caps.
(v)During disassembly take care not to interchange spools, check valves, relief valves etc.
2 Removal, spool cover
Loosen screw(1) and remove spool covers(2).
screw thread,head wear or damage
spool cover wear or damage
3 Removal, spool
Remove spool(3) from the block(4).
spool sealing surface wear or damage
4 Removal, main relief valve
Remove main relief valve
Remove seats spool (511), body (101), spring (512),
poppet (401),seat(641),piston (302)
body wear or damage
spool sealing surface wear or damage
seat wear or damage
spring wear or damage
piston sealing surface wear or damage
poppet facing wear or damage
5 Removal, main relief check valve
Remove spring(5) and poppet(6).
spring wear or damage
poppet facing wear or damage
6 Remove port relief valve
Remove port relief valve
Remove piston(301),spool(511),seat(541),spring(611,621)
piston sealing surface wear or damage
spool sealing surface wear or damage
seat wear or damage
spring wear or damage
7 Remove 2 stage port relief valve
Remove 2 stage port relief valve
Remove piston(301,614),spool(511),seat(541),
spring(621,622),poppet(611)
piston sealing surface wear or damage
spool sealing surface wear or damage
seat wear or damage
 Parts Status
No Description Check Point Checking Condition Figure
Good Repair N.Good
spring wear or damage
poppet facing wear or damage
8 Remove Boom holding valve
Loosen screws and remove holding valve assembly(252)
Remove spool(511),seat(541),spring(512)
spool sealing surface wear or damage
seat wear or damage
spring wear or damage
9 Removal, Boom holding check valve
Remove spring(7) and poppet(8).
spring wear or damage
poppet facing wear or damage
10 Remove Arm holding valve
Loosen screws and remove holding valve assembly (252).
Remove spool(511),seat(541),spring(512)
spool sealing surface wear or damage
seat wear or damage
spring wear or damage
11 Removal,Arm holding check valve
Remove spring(7) and poppet(8).
spring wear or damage
poppet facing wear or damage
12 Removal,Arm logic control valve
Loosen screws(9) and remove logic control valve
assembly (254) andtake out poppet(511),spring (522)
assembly (254) andtake out poppet(511),spring (522)
poppet facing wear or damage
spring wear or damage
13 Removal Center Bypass valve
Remove plug (251), springs (326, 327), rod (337),
and bypass cut spool (392).
plug wear or damage
spring wear or damage
rod sealing surface wear or damage
spool sealing surface wear or damage
14 Removal Flow Sensing valve
Remove plug (551),poppet (611), spring (621) and
damping rod (631).
plug wear or damage
poppet facing wear or damage
spring wear or damage
rod sealing surface wear or damage
15 Removal (check valve)
Remove plug (551) and take out poppet (511) and
spring (522).
plug wear or damage
poppet facing wear or damage
spring wear or damage
16 Removal, load check Valve
Loosen screws (274) and remove load check cover
Remove plug (557) and take out poppet (511) and spring (522).
screw thread,head wear or damage
cover wear or damage
poppet facing wear or damage
spring wear or damage
 Parts Status
No Description Check Point Checking Condition Figure
Good Repair N.Good
17 Removal,Straight travel check valve
Remove ball(10),spring seat(11) and spring(12).
ball wear or damage
spring seat wear or damage
spring wear or damage
18 Removal,Option conflux check valve
Remove poppet(13),spring(14) and spool(15).
poppet facing wear or damage
spring wear or damage
spool sealing surface wear or damage
19 Removal,Bucket conflux check valve
Remove poppet(13),spring(14) and spool(15).
poppet facing wear or damage
spring wear or damage
spool sealing surface wear or damage
20 Removal,Plug Plate(Ao,Bo)
Remove screws(16) and plug.
screws thread,head wear or damage
plug wear or damage
21 Removal,Plug
Remove plug.
plug wear or damage
22 Removal ,Orifice
Remove the Orifice.
orifice clog
23 Removal,Block Frame
Remove the screws(17) between block(4) and frame(18).
screw thread,head wear or damage
frame wear or damage
24 Removal,Block
Remove Left screws(19) and blocks(4).
screw thread,head wear or damage
block seal seat,thread wear or damage

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