This document provides a checklist for disassembling an EC290B prime swing gearbox. It lists 10 steps to remove parts like the hydraulic motor, sun gears, carrier assemblies, screws, snap rings, shaft, bearings, seals and more. For each part, it identifies check points to inspect for wear, damage, or other issues. Any parts found to be worn, damaged or not reusable are noted. Proper cleaning, matching of parts, and care taken to avoid mixing components is emphasized to ensure correct reassembly.
This document provides a checklist for disassembling an EC290B prime swing gearbox. It lists 10 steps to remove parts like the hydraulic motor, sun gears, carrier assemblies, screws, snap rings, shaft, bearings, seals and more. For each part, it identifies check points to inspect for wear, damage, or other issues. Any parts found to be worn, damaged or not reusable are noted. Proper cleaning, matching of parts, and care taken to avoid mixing components is emphasized to ensure correct reassembly.
This document provides a checklist for disassembling an EC290B prime swing gearbox. It lists 10 steps to remove parts like the hydraulic motor, sun gears, carrier assemblies, screws, snap rings, shaft, bearings, seals and more. For each part, it identifies check points to inspect for wear, damage, or other issues. Any parts found to be worn, damaged or not reusable are noted. Proper cleaning, matching of parts, and care taken to avoid mixing components is emphasized to ensure correct reassembly.
This document provides a checklist for disassembling an EC290B prime swing gearbox. It lists 10 steps to remove parts like the hydraulic motor, sun gears, carrier assemblies, screws, snap rings, shaft, bearings, seals and more. For each part, it identifies check points to inspect for wear, damage, or other issues. Any parts found to be worn, damaged or not reusable are noted. Proper cleaning, matching of parts, and care taken to avoid mixing components is emphasized to ensure correct reassembly.
EC290BPrime Swing Gearbox Disassemble Check Sheet Customer Report No. Machine Model Service date Machine Sr;No Component Sr No Working Hour Cause of Problem Reason Of Overhaul Yes No Remark Has oil leakage from Gearbox? Has Been Dissemblied This Gearbox? Flushing? Resealing? Abnormal Function In Gearbox? Preparation (i)Thoroughly clean the gearbox assembly prior to disassembly. (ii)Select a clean work area. (iii)Match mark attached components to indicate proper positioning during reassembly. (iv)Take care not to mix the parts of sub assemblies i.e. bushings, bearings, gears and thrust washers (v)Thoroughly clean all parts and the inside of the casings. (vi)Inspect and analyze all failures. (i) Prepare the tools as follow General Tools: Spanner(18mm,22mm,24mm),Socket wrench(11mm),Eye bolts(10mm,12mm,16mm,Allen key(5,10,14mm) Rubber hammer,Screw driver(-),Snap ring pliers(inside,outside),LT-40,LT-165 Parts Status No Description Check Point Checking Condition Figure Good RepairN.Good 1 Removal, hydraulic motor Remove pipe (4) and screws (1).Lift the motor from the gearbox. Note! Make match marks (A) on hydraulic motor casing, ring gear (2), and case (3). Marks (A) are permanent and clearly visible. pipe Broken or bending
2 Removal,sun gear No.1
Remove,sun gear no,1 (1). sun gear Wear on teeth surface
3 Removal,first stage carrier ass'y
Remove first carrier assembly from ring gear. Disassemble first carrier assembly in the following order: Remove spring pin(1) and then thrust washer (2), planetary gear (5), needle bearing (4) and thrust washer (2). Remove pin (3). Note! Match mark gears (5), pins (3) and carrier (6). Do not remove pins (3) if not worn or damaged.Do not reuse spring pins (1). tap pin spring Wearing on face thrust washer Wearing on face planetary gear Wear on teeth surface needle bearing Wear or damage thrust washer Wearing on face pin Wearing on face 4 Removal, 2nd sun gear Remove ring gear (1) and dowel pin(2). Remove sun gear No.2 (3) and thrust ring (4). Remove carrier assembly No.2(5) from shaft. Disassemble carrier assembly No.2 in the following order: Remove sun gear No.2 (4) sun gear(3) Wear on teeth surface thrust ring (4) Wear on tooth Parts Status No Description Check Point Checking Condition Figure Good RepairN.Good 5 Removal, carrier ass'y No.2 and Tap spring pin (5) into pin (1). Remove pin (1). Remove planetary gear (3) and washer_thrust (4) bushing(2). Note! Match mark gears (3), pins (1), and carrier (6).Do not mix the gears,thrustwashers, bushings and pins.Do not reuse spring pin (5). To remove spring pin (5), tap it into pin (1). After removing pin (1), remove the spring pin. pin(1) Wearing on face planetary gear(3) Wearing on face thrust washer(4) Wear on teeth surface bushing(2) Wearing on face carrier(6) Wearing on face 6 Removal, screw and cover Remove screw(7) and cover(6). screw Crack or damage 7 Removal, snap ring Remove snap ring(2). snap ring Twisting or damage 8 Removal, shaft Press shaft(1) from case(4).
9 Removal, spherical bearing
Press spherical bearing(3) from hosing Remove ball bearing(5),ring(8),collar(9),seal(10) Note! If it is difficult to remove spherical bearing ,use a bearing puller. spherical bearing Wear on teeth surface ring Wearing on face collar Wearing on face shaft Wear on teeth surface 10 Remove, oil seal Remove oil seal. Note! Do not reuse the O-ring. Oil seal Do not reused 11 Removal,spherical bearing Removal spherical bearing(5). spherical bearing Wear on teeth surface
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