psk3 7

PSk3-7 to PSk3-15
Hybrid Solar Pumping System
Manual for Installation and Operation

Manuel d'installation et d'utilisation
Manual de instalación y operación
EN
photo may differ from actual product
The Solar Water Pumping Company

2 3
EN Table of Content EN
1 Introduction .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..4 9.7 Float Switch (Full Tank Shut-off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

9.8 Sacrifical Anode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
2 Installation overview .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .5 9.9 PV Disconnect 1000-40-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
2.1 Registration of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 9.10 PV Combiner 1000-125-4 for PSk3-7 to PSk3-15 . . . . . . . . . . . . . . . . . . . . . . . . .82
2.2 PV and Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 9.11 PV Protect 1000-125 for PSk3-7 to PSk3-15 . . . . . . . . . . . . . . . . . . . . . . . . . . .82
2.3 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 9.12 SmartStart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
2.4 Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.5 Feature configuration with LORENTZ Assistant . . . . . . . . . . . . . . . . . . . . . . . . .8 10 Operating the Pump .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .87
10.1 LED Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
3 PSk3 and LORENTZ Assistant .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10 10.2 Starting the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
10.3 Time delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
4 Product Information .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .11 10.4 Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
4.1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.2 Technical Data of the PSk3 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 11 LORENTZ CONNECTED .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .92
4.3 Technical requirements for the pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 11.1 PSk3 data access and data logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
4.4 Naming convention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 11.2 LORENTZ Assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
4.5 Storage of pump system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 11.3 LORENTZ Global & PS Commander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
4.6 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
12 Troubleshooting .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .94
5 Safety Instructions .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..16 12.1 Pump does not run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
12.2 Pump attempts a restart every 4 minutes . . . . . . . . . . . . . . . . . . . . . . . . . . .95
6 Pump System Sizing & Layout Diagrams .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .18
6.1 Pump System Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 13 Service and Maintenance .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .97
6.2 System Layout: Submersible Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.3 System Layout: Surface Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.4 Solar-diesel system sizing considerations . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7 Controller Installation .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .25

7.1 Controller Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
7.2 Controller Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
7.3 Mounting, Space and Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . .27
7.4 Wiring the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
7.5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
8 Pump Installation .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .49

8.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8.2 Submersible Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
8.3 Surface Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
9 Pump Accessories Installation .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..71

9.1 Well probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
9.2 Water detection sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
9.3 Water meter installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
9.4 Level sensor installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
9.5 Water Level Management Solution (WLMS) installation . . . . . . . . . . . . . . . . . . . . .77
9.6 Pressure sensor installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
v220520
4 Introduction Installation overview 5
EN 1 Introduction 2 Installation overview EN
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Thank you for purchasing a LORENTZ pump system. With PSk3, LORENTZ has set a new standard for This installation overview is provided to familiarize you with the typical steps that are taken when installing a
quality, efficiency and durability in solar pumping. solar water pumping system. Your particular installation may require the steps to be done in a different order.
You should read the whole manual before making your first installation.
Before you begin: All pump systems are equipped with nameplates, which contain all important data. Check
the model numbers of all the components of your system, verify that they are the items that you ordered WARNING – This installation overview does not substitute the detailed instructions
and ensure that the packaging is undamaged and complete. To allow best system performance and to avoid given in this manual. Read and follow the manual carefully to ensure reliable operation
damage, read and follow the installation instructions carefully. and long life of the product and to avoid danger to health and life.
How to use this guide: This manual is for system installation only, follow it closely for a safe installation. The Below you find a collection of mandatory and optional tools which are useful for installing the pump.
system layout must be planned beforehand. We advise using the LORENTZ COMPASS software for correct
pump system sizing. Table 1: Tool list
Sites: It is mandatory to register the installation at "Sites" in LORENTZ partnerNET. Sites provides an easy
overview of all installed pump systems, including serial numbers and installation details. This will be essential Mandatory tools Recommended additional tools
information should problems occur and will simplify trouble shooting and warranty topics. You are also Screw driver, PH2 (cover & Isolation tester 1000 V (Megohmmeter)
able to register a Site using LORENTZ Assistant. Please refer to the LORENTZ Assistant manual for more shield clamps)
information.
Screw driver, flat, 0.6 x 3 Clamp meter for DC current
mm (Sensor terminals)
Wire stripper Crimping tool for non-insulated sleeves
Wrench, 13 mm
(Grounding bolt)
Multimeter (min. 1000V

DC)
LORENTZ Assistant
Android™ App
6 Installation overview Installation overview 7
EN EN
2.1 Registration of components
3. DC input wiring: Connect the positive terminal For detailed information refer to „8 Pump
Before you start the installation please register all components (e.g. Pump end, Motor, Pump Controller) on of the PV array to +, the negative terminal to −. The Installation“ on page 49 and "Table 2: Technical
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Sites in partnerNET (Support, Sites) or by using the LORENTZ Assistant App. This is mandatory and needs to max. input voltage provided by the PV array must Data of the PSk3 Controller" on page 12.
be done to run the pump. not exceed the specified max. input voltage of the
product.
2.2 PV and Controller Installation
4. AC input wiring: Connect the AC input phases to WARNING – Do not ground PV+ or
the L1/L2/L3 and PE terminals. PV-. Grounding either PV+ or PV- while
Please follow the manufacturers instructions for PV Please refer to "8 Pump Installation" on page 49 using an AC power supply will result
installation. Every PV installation must be equipped for more information on the requirements the PV in significant damage and destroy the
with a PV disconnect switch rated for DC. Suitable disconnect must meet. controller.
switches are available from LORENTZ.
5. Grounding: A protective earth connection must For detailed information refer to "7.5 Grounding" on
Install the controller close to the PV array in a For detailed information refer to "7.3 Mounting, be wired to PE . page 46.
shaded location to minimize cable length on the Space and Ventilation Requirements" on page 27.
input side.
2.4 Pump Installation
2.3 Electrical installation Submersible pumps: Lower the pump into the water For detailed information refer to "8.2 Submersible
source with caution, use a safety rope. Pumps" on page 51.
1. Pump wiring: The motor must be connected For detailed information refer to "8.2.2 Wiring the
to the terminals U, V, W, and PE. Observe rotation pump" on page 52. Surface pumps: Install the surface pump on an Depending on your pump system, refer to "8.3
direction. adequate foundation with sufficient pipe sizing to Surface Pumps" on page 63 for detailed
ensure efficient operation. Fill the pump with clean information.
2. Accessories wiring for PSk3-7 and PSk3-15: For detailed information refer to „7.4.1.5 Pump water prior to starting it.
Connect a well probe to terminals 1 and 2 (required), Accessory Wiring“ on page 40.
remote control switches to terminals 3 and 4,
water meter to terminals 5 and 6, analog sensors
to terminals 7 and 8 or 9 and 10, water detection
sensor for surface pump to terminals 14, 15 and 16,
Sun Sensor module to terminals 17 and 18.
8 Installation overview Installation overview 9
EN 2.5 Feature configuration with LORENTZ Assistant EN
3. Operational settings: if required choose a time 4. Device info: check hardware and firmware
1. Installation settings: select your controller 2. Dashboard: check your pump’s performance in limit or a water limit (e.g. for a low-yielding borehole versions
and pump unit type and make basic settings (this the last hour, day, month or year or hybrid operation with a smaller diesel generator)
is mandatory for perfect operation and data
monitoring).
10 PSk3 and LORENTZ Assistant Product Information 11
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EN 3 PSk3 and LORENTZ Assistant 4 Product Information EN
INFORMATION – LORENTZ Assistant

holds the latest versions of pump system 4.1 Product Description
firmware as well as new features. We
highly recommend that you update LORENTZ PSk3 solar submersible and surface pump There are applications where the need for water
LORENTZ Assistant regularly. LORENTZ systems are designed to efficiently deliver the cannot be met with solar power and water storage
Assistant is free for all users. highest volumes of water at high efficiency. alone. For these cases and if there are specific
seasonal demands, constant pressure or constant
PSk3-C-SJ submersible and PSk3-CS surface pump flow requirements, an AC power source can be
systems are typically used in irrigation projects directly connected to the PSk3 controller which
LORENTZ Assistant for Android™ is an important tool and for a wide area of drinking water applications seamlessly blends both power sources and supports
to correctly set up LORENTZ pump controllers via a where they reliably meet the most demanding the PV power source to meet the customers’
Bluetooth® connection. Setting up the pump and requirements, economically, environmentally requirements. In cases where no PV power is
mandatory accessories, e.g. Sun Sensor, is required friendly and without a grid connection or diesel available, the system can be powered only via an AC
for full performance and to not void the warranty. generator. The system is composed of a pump, a source.
pump controller and a PV generator array which is an
To install LORENTZ Assistant search for "LORENTZ aggregation of PV modules connected in series and
Assistant" in Google Play Store* or scan the following in parallel, absorbs solar irradiation and converts it
QR code which leads you directly to the app in into electrical energy, providing power for the whole
Google Play Store. system.
The pump controller controls and adjusts the

system operation and converts the DC produced
by the PV generator into AC to drive the pump, and
adjusts the output frequency in real-time according
to the variation of sunlight intensity to realize the
maximum power point tracking (MPPT). Based on
the design philosophy that it is more efficient to
store water rather than electricity, there is no energy
storing device such as storage battery in the system.
To find more information on how to use LORENTZ

Assistant for LORENTZ products, search for "LORENTZ
Assistant" in partnerNET.
For more information on LORENTZ Assistant, other

LORENTZ tools and support visit LORENTZ partnerNET
which contains a rich collection of helpful articles and
videos.
* Google Play and the Google Play logo are trademarks

of Google LLC.
12 Product Information Product Information 13
EN 4.2 Technical Data of the PSk3 Controller EN
Table 2: Technical Data of the PSk3 Controller
Model General
Protection I
PSk3-7 PSk3-15
Ingress protection IP 66
Input (DC)
Overvoltage category II (PV), III (AC)
Max. PV voltage 850 V Ambient temperature range -25 ...60°C*
Voltage range 400 ... 850 V Cooling concept forced cooling
Minimum MPPT voltage 575 V Max. altitude rating 2000 m
Max. current 14 A 27 A Mechanic Dimensions (HxWxT) 428x280x180 mm
Max. ISC PV array 30 A 40 A Weight 15 kg / 33.07 lbs
Max. inverter backfeed current into
0A
array *Depending on the actual load situation, a power
derating may apply at ambient temperatures above
Input (AC)
50°C. This allows the pumping system to continue
Rated voltage 380 ... 480 V +/- 10% operation at reduced power instead of switching off
Frequency range 45 - 60 Hz completely.
Max. current 17.5 A 30 A

Max. current (inrush) 42 A 4.3 Technical requirements for the pumps
Max. fuse ratings 20 A 35 A
LORENTZ PSk3 submersible and PSk3 CS-F/CS-G from rain and direct sunlight. This will increase the
Grid type TN / TT *
surface pumps can be used for drinking water durability of the pump. It should not be stored or
Output (AC) supply, livestock watering and irrigation applications operated within 1 km / 0.6 miles of coastal regions or
Rated voltage 380 V not containing solid or long fibred particles larger in saline air (more than 2 μg/m³).
than sand grains, with a max. grain size of 2 mm. The
Voltage range 380 V / 400 V / 415 V / 440 V /
max. permitted sand content for submersible pumps Additional information about pumps and motors can
460 V / 480 V
is 50 ppm, for surface pumps 20 ppm. A higher sand be found in the LORENTZ COMPASS sizing software.
Rated frequency 50 Hz content will reduce the pump life considerably due to
Frequency range 0 ... 60 Hz wear. The max. salt content is 300-500 ppm at max.
30 °C / 86 °F. Defects due to pumping other liquids
Rated current 13 A 24.5 A
are not covered by the warranty. The maximum
Rated output power 8.3 kVA 16 kVA fluid temperature for PSk3 submersible pumps is
Min. rated power factor 0,85 +30 °C (86 °F), for PSk3 CS-F surface pumps its +70
°C (158 °F) and for PSk3 CS-G surface pumps +90 °C
Rated power of motor 5.5 kW 11 kW
(194 °F).
PSk3 surface pumps should be sited in a well-

ventilated and frost-free position. The distance
*Can only be used with star/wye network. For further information please between the pump unit and other objects should be
get in touch with your LORENTZ distributor. at least 150 mm / 6” to ensure proper air circulation.
If installed outside, the pump must be protected
14 Product Information Product Information 15
EN 4.4 Naming convention for CS-G pumps 4.6 Scope of delivery EN
A PSk3 pump system name consists of two Scope of delivery

CS - G 100 - 22 / 2
components. The first component refers to the
# Item Quantity
pump systems controller while the second part
refers to the pump model. A detailed overview about 1 PSk3 controller 1 unit
the pump model naming can be found below. motor poles
Sun Sensor module
2 1 unit
Pump model definition Pump model definition rated flow (m³/h) 1.5 Wp
for C-SJ8-44 to C-SJ75-4 submersible pumps for CS-F12 to CS-F20 surface pumps
DN of inlet and outlet 3 Cable gland reducer 2 units
C - SJ 12 - 9 CS - F 12 - 9 single stage pump with

4 Manual 1 unit
cast housing
number of impellers stages centrifugal surface
Check upon receipt that the packaging is undamaged

rated flow (m³/h) rated flow (m³/h)
and complete. If any abnormity is found, contact
submersible vertical multistage 4.5 Storage of pump system components your supplier.
pump
Prolonged intermediate storage in an environment LORENTZ pumps are supplied from the factory in
centrifugal centrifugal surface of high humidity and fluctuating temperatures must proper packing in which they should remain until
be avoided. Moisture condensation may damage they are to be installed at the site. Handle the pump
for C-SJ150-2-2 pumps for CS-F32 to CS-F85 pumps metal parts. Non-compliance can void the warranty. with care and avoid unnecessary impacts and
It is recommended to store the parts in a closed and shocks.
dry room. The pump system must not be stored or
C - SJ 150 - 2 - 2 CS - F 32 - 60 - 2 operated where the average day humidity is above
80%. The motor, the pump end and controller can be
stored (not used) in the range of –20°C to +65°C (–4°F
number of small number of small
to +149°F). The components should not be exposed
to direct sunlight.
impellers impellers
number of impellers stages ×10
rated flow (m³/h) rated flow (m³/h)
vertical multistage
submersible
pump
centrifugal centrifugal surface

16 Safety Instructions Safety Instructions 17
EN 5 Safety Instructions
Safe operation of this product depends on its
l WARNING – The appliance is not to
be used by persons (including children)
with reduced physical, sensory or mental
Dangers of ignoring the safety symbols –
Ignoring the safety directions and symbols
may pose a danger to humans as well as to
Safety directions for maintenance, inspection
and assembly work – It is the user’s responsibility
to make sure that all maintenance, inspection
EN
correct transportation, installation, operation and capabilities, or lack of experience and the environment and the equipment itself. and assembly work is performed exclusively by
maintenance. Failure to follow these instructions knowledge, unless they are instructed Non-observance may void the warranty. Non- authorized and qualified experts sufficiently
can be dangerous to life or health and/or void the and closely supervised. observance of safety directions and symbols informed through careful study of the operating
warranty. may for example entail the following: Failure of instructions. The accident prevention regulations
WARNING – To reduce the risk of important functions of the equipment/plant; must be observed. All work on the equipment
electric shock, replace damaged cords failure of prescribed methods for maintenance must be done when it is not operational and
READ AND FOLLOW

immediately. and repair; danger to persons through electrical, ideally electrically isolated. Ensure all power
mechanical and chemical effects; danger to the sources and accessories (e.g. float switch) are
WARNING – It must be assured that environment because of leakage of hazardous disconnected when working on the system.
ALL INSTRUCTIONS!
all grounding connections are properly material; danger of damage to equipment and Follow all appropriate electrical codes. There
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made and that the resistances meet local buildings. are no user-serviceable parts inside the motor
codes or requirements. or the controller. The sequence for shutting the
Explanation of warning symbols Safety-oriented operation – The safety equipment down is described in the manual
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directions contained in the manual, existing and must be strictly observed. Pumps or pump
WARNING – Disregard can lead to national regulations for the prevention of units handling hazardous liquids must be
injury, death or damage the system The manual contains basic instructions which must accidents as well as internal guidelines and safety- decontaminated. Immediately upon completion
be observed during installation, operation and regulations for the operator and user must be of the work, all safety and protective equipment
O
CAUTION – Recommended to avoid maintenance. Before installation and start-up, the observed at all times. must be restored and activated. Before restarting
damage, premature ageing of the pump manual should be carefully read by the person in the equipment, all points contained in chapter
or similar negative consequences. charge of the installation. The manual should also be General safety directions for the operator "8.3.5 Initial Start-up" on page 69 must be
0
read by all other technical personnel/operators and or user – If hot or cold equipment parts pose observed.
Refer to the operating instructions. should be available at the installation site at all times. a danger then they must be protected by the
operator/user against contact with people.
Personnel qualifications and training – All Protective covers for moving parts (e.g. couplings)
WARNING – risk of electric personnel for the operation, maintenance, must not be removed when the equipment is
shock, energy storage timed inspection and installation must be fully qualified running. Leaks (e.g. at the shaft seal) of hazardous
discharge. Refer to time written to perform that type of job. Responsibility, pumping media (e.g. explosive, toxic, hot liquids)
on symbol. competence and the supervision of such must be disposed of in such a way that any danger
personnel must be strictly regulated by the to personnel and the environment is removed.
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When installing and using this electrical equipment, operator. Should the available personnel be All government and local regulations must be
basic safety precautions should always be followed, lacking the necessary qualification, they must be observed at all times. Any danger to persons from
including the following: trained and instructed accordingly. If necessary, electrical energy must be eliminated by using
the operator may request the manufacturer/ good installation practices and working to local
WARNING – To reduce the risk of supplier to provide such training. Furthermore, regulations (e.g. VDE in Germany).
injury, do not permit children to use the operator/user must make sure that the
this product unless they are closely personnel fully understand the contents of the
supervised at all times. manual.
18 Pump System Sizing & Layout Diagrams Pump System Sizing & Layout Diagrams 19
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EN Unauthorized changes and manufacturing 6 Pump System Sizing & Layout To easily manage and consider the different For more complex situations COMPASS offers EN
of spare parts – Any conversion of or changes Diagrams variables, LORENTZ strongly advises to size pump features from suction head calculation to pipe type
to the equipment may only be undertaken after systems with LORENTZ COMPASS, the solar pump specific pressure loss calculation.
consulting the manufacturer. Original spare parts planning software.
and accessories authorized by the manufacturer 6.1 Pump System Sizing NOTE – Always ensure the values
guarantee operational safety. Using non- COMPASS is the LORENTZ tool for designing, used for sizing with COMPASS match the
authorized parts may void any liability on part of To professionally size and install a water pumping planning and specifying solar pump systems. It is conditions on site. Incorrect parameters
the manufacturer. There are no user-serviceable system, various variables need to be taken into available for download to all LORENTZ partners on can lead to a wrong sizing report.
parts inside the motor or the controller. consideration depending on the pump type and partnerNET.
application:
Unauthorized operation – The operational safety COMPASS is a PC-based tool to simply specify solar
of the equipment delivered is only guaranteed Static head - Vertical height from the dynamic water pumping systems in real time. It is based on NASA
if the equipment is used in accordance with the level to the highest point of water delivery. weather data and uses precise algorithms for even
directions contained in this manual. Limits stated the most complex calculations.
in the data sheets may not be exceeded under any Suction head (only applicable to non-submersible
circumstances. pumps) - Vertical height from the water level to the By selecting the location from a list of more than
pump inlet where the water level is below the pump 250,000 cities, entering the total dynamic head
inlet. (TDH) and the necessary amount of water per day
RETAIN THESE
the software will automatically show suitable pump
Pressure losses - Loss of water pressure due to systems and the necessary size of the PV generator.
pipe length and friction caused by pipe material and
INSTRUCTIONS additional pipeline elements like elbows, valves.
FOR FUTURE USE! For solar water pumping additionally local

irradiation levels are necessary to calculate the
available power during each day and the effect on
water output.
Figure 1: COMPASS sizing

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EN 6.2 System Layout: Submersible Pumps 6.3 System Layout: Surface Pumps EN
CAUTION – This graphic is an CAUTION – This graphic is an example

example pump system layout diagram pump system layout diagram and for
and for ease of understanding only. For ease of understanding only. For system
system installation and wiring read and installation and wiring read and follow
the detailed instructions given in this the detailed instructions given in this
manual. manual.
Figure 2: Submersible pump layout Figure 3: Surface pump layout
remote switch
PV Generator SunSensor PV Protect PSk3 (float switch) PSk3 Float
module Controller SunSensor Controller switch
PV Generator module
PV Protect Surge
protector
PV Disconnect
water meter
PV Disconnect pressure sensor surge valve
grounding
protector rod
water meter pressure sensor
float switch surface pump
filler
water detection sensor
liquid level strainer
safety rope sensor gate valve
submersible pump
strainer
grounding rod non-return valve
splicing kit
flow sleeve
well probe
liquid level sensor

EN 6.4 Solar-diesel system sizing Grid power SmartSolution EN

considerations
The PSk3 is able to switch between solar and diesel

as well as blend both power sources, e.g. to obtain
a desired flow rate or pressure irrespective of
sunshine.
It can operate on diesel generators with a constant

power rating higher, equal or smaller than the power grid
rating of the pump motor. PSk3 controller connection
The constant power rating of the diesel generator

should be selected considering the desired flow or
pressure.
LORENTZ SmartSolution supports the following

diesel generator specifications:
 380/ 400/ 415/ 440/ 460 /480 V

 50/ 60 Hz
 Remote start function (if use of SmartStart is
desired)
24 Pump System Sizing & Layout Diagrams Controller Installation 25
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EN EN
7 Controller Installation 7.1 Controller Elements
Generator SmartSolution
WARNING – All electrical connections Power on/off switch – The power switch is used to
must be performed by qualified experts start or stop the system and as a reset switch. It
SmartStart Generator only. does not work as power disconnect switch.
WARNING – Do not dismantle the Indicator Lights – The six LED lights on the
controller while still connected to the front indicate different operational situations.
PSk3 Controller power supply! Before any installation, For a detailed explanation refer to chapter "10
maintenance or inspection activities wait Operating the Pump" on page 87
a
at least five minutes after the power
supply has been disconnected from the
controller! 7.2 Controller Placement
CAUTION – To avoid multiple starts of The PSk3 controller is rated for outdoor use with an
the pump in twilight conditions, the Sun ingress protection rating of IP66. This means that
Sensor module must be connected and inside electronics are protected against dust and
configured for all PSk3 pump systems. strong water splashes when properly installed. Keep
Operating without a Sun Sensor module the controller cover sealed all times as the inside
can lead to increased wear or damage to electronics are sensitive to water, moisture, dust or
the pump. Such damage is excluded from animals.
the warranty.
Electronic devices are most reliable when they are
CAUTION – Never let the pump run protected from heat. Mount the controller where
dry. Dry running will damage the pump it is shaded from the midday sun. An ideal location
and void the warranty. LORENTZ requires is in permanent shade. If no shade is available, cut
a dry run protection for every pump a piece of sheet metal and bolt it behind the top of
system. the controller. Bend it over the controller to provide
shade. Make sure that the fan of the PSk3 is not
covered and forced cooling it possible.
This is especially important in extremely hot

locations. Extreme heat may trigger a thermal
function in the controller causing it to reduce the
power consumption or turn it off.
Place the controller close to the pump to keep the

motor cable short.
If the installation is exposed to lightning, we

recommend using a surge protector and put it inside
the controller.
26 Controller Installation Controller Installation 27
EN Figure 4: PSk3 controller dimensions for installation 7.3 Mounting, Space and Ventilation Figure 5: Minimum spacing for wall mounting EN
Requirements
The PSk3 controller must be mounted on a solid wall

or a rigid structure.
280 280 180 180 250 250
The installation plane must be concrete, metal, stone

or any other material with similar properties that 50 mm/2”
A A can absorb a tensile force of 200 N per screw after
the controller has been installed. The screw size
should be M5 or M6 and enable even fastening of
the controller. If the material does not allow proper
270
270
screw fastening, dowels can be used to support the
390
390
428
428
structure and enable it to absorb a tensile force of

200 N per screw. After installation no additional load
should be put on the controller, e.g. storing material 300 mm/12” 300 mm/12”
on top of the controller, which could increase the
load on the fixation plane.
First, mark all drill holes. Refer to „Table 3: PSk3

controller dimensions for installation“ on page
A ( 1A: (1 1) : 1 ) 26. Fit all screws, leave about 10 mm / 0.4” space
n 6.5 n 6.5 between the screw’s head and the wall. Hang the
Ø15.4Ø15.4 controller on the wall. Finally, tighten all screws.
Table 3: PSk3 controller dimensions for installation For grounding of the front cover the cover screws
10
10
must be tightened to a minimum torque of 2 Nm. 300 mm/12”
Dimension in mm [in]
PSk3 controllers can be mounted side by side. Make
W1 W2 W3 H1 H2 H3 D1 Weight in kg [lbs]
sure to keep the minimum spacing shown in „Figure
280 250 280 390 270 428 180 15 5: Minimum spacing for wall mounting“ on page
[11.02] [9.84] [11.02] [15.35] [10.63] [16.85] [7.09] [33.07] 27.
l a
EN EN
7.4 Wiring the controller 7.4.1 Controller wiring for solar only For terminals 1 to 18 open the terminal by pushing
CAUTION – Do not install disconnect back the clamp handle with a screwdriver, insert
WARNING – All electrical switches in the power wires between the 7.4.1.1 Terminal description the wire, then release the handle to lock the wire in
connections must be performed by motor and pump controller. Connecting Open the housing by loosening the four screws place. Refer to "Figure 9: Spring connector for "Sensor
qualified experts only! Unqualified the motor wires to a switched-on on the front cover. After removing the cover the terminals 1-18 and fan terminal"" on page 31. The
handling might lead to shock, burns, or controller may cause irreparable terminal can be accessed easily. length of wire stripping for these terminals is 5 - 6 mm
death. damage. Such damage is excluded from (0.2 in).
the warranty. For “Solar-IN” and “Motor-OUT” open the clamp,
WARNING – Beware of high voltage. insert the wires and lock the clamps in place. Use
Never work on a system connected CAUTION – Solar-direct systems only caution and keep hold of the clamp handles as the
0
to power or within two minutes after – Do not connect any electrical load to terminals contain strong springs. Refer to „Figure 8:
disconnection to avoid electric shock the PV generator other than the LORENTZ Spring connector for "Solar-IN" and "Motor-OUT"“
hazard. pump controller. Connection of a battery on page 31. The length of wire stripping for these
charger, active solar tracker controller, terminals is 12-13 mm (0.5 in).
WARNING – Do not electric fence charger, or other load
dismantle the controller while simultaneously with LORENTZ PSk3 Figure 6: View of open PSk3 controller
still connected to the power systems may interfere with the controller
supply! Before any installation, and prevent proper operation.
maintenance or inspection
activities wait at least five CAUTION – Measure the voltage
a
minutes after the power supply before connecting power to the
has been disconnected from the controller. Voltage (open circuit) must
controller! not exceed the max. DC input.
Before starting to work on the electrical system NOTE – PSk3 can be supplied by
make sure that all components are disconnected solar and / or an AC source. This can
from the power source. Do not work on any lead to an interaction of both sources,
components when power is connected or within especially if the system is not properly
five minutes after disconnection. The controller installed. Special care must be taken
needs time to discharge. when installing the PSk3 controller in
a
hybrid configuration. Carefully read the
Placeholder for
optional board
Switch the system on only when all work is following chapters.
completed. Sensor Terminals 1-18
Sensor Shield
CAUTION – The controller should Connector Motor ground
only be connected to power after
correct wiring or the controller might Solar Input
Motor U V W
get damaged.
1 2 3
EN
Figure 7: Sensor terminal wiring example A
Terminal description PSk3 sensor terminals 255-40* EN
Figure 8: Spring connector for "Solar-IN" and "Motor- Figure 9: Spring connector for "Sensor terminals 1-18
2 Well Remote Water
3
Analog 1 Analog 2
4Water Sun
5 OUT" 6 and fan terminal"
Relay
probe switch meter 4-20mA 4-20mA sensor Sensor
GND GND GND +24V +24V NC COM NO +24V GND + – Open use a flat
sor terminals 255-40* power terminals 2716-20* screwdriver to Insert wire
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A push back
v60°/h30°
Close
v60°/h30°
Close
v60°/h30°
Open
Insert wire
B Table 4: Clamping range of connectors
Terminal AWG size Metric size

Motor 16 - 6 AWG 1.5 - 16 mm2
PV 16 - 6 AWG 1.5 - 16 mm2
0.08 - 2.5
Sensor 28 - 12 AWG
mm2
Surge
Protector
Well
probe Out NO
Remote Analog Out NC

switch Water sensors Water sensor
meter
C
Sun Sensor
D
2 3 4 5 6
EN Figure 10: PSk3 sensor terminals Potential-free signal output to control EN

11 connect to NC
third party devices; must be configured
12 connect to COM with LORENTZ Assistant; either NC or NO
Relay operation can be used
13 connect to NO Maximum switching capability remote

switch: 250 V AC / 30 V DC, 2 A
14 optional: connect positive (+) Connect water detection sensor for

surface pumps – for submersible pumps
Water 15 connect to Signal a jumper wire is needed between 15+16.
detection If necessary, use 24 V DC supply from
sensor terminal 14. The connected sensor must
16 connect to GND not draw a higher current than 20 mA, if
the optional power terminal is used.
17 connect positive (+) Connect the SunSensor to terminal 17+18

SunSensor and observe polarity. The SunSensor is
module included with the PSk3 controller and
18 connect negative (–) needed to protect the pump.
COM = common; GND = ground; NC = normally closed; NO = normally open; PE = protective
connect to L1 phase of the AC
earthing L1
grid
connect to L2 phase of the AC
Table 5: Sensor terminal explanation L2
grid Power supply from an AC source, e.g. a
AC In
Socket Terminal Connection Function connect to L3 phase of the AC generator or a grid connection
L3
grid
Connect a well probe or float switch
1 connect to NC connect to protective ground
to terminal 1+2 to protect the pump PE
system from running dry. Every pump wire (PE)
Well probe
system must be equipped with a dry run connect positive wire of PV
2 connect to GND protection. Connect a jumper between 1+2 +
generator
if not used. Solar IN Power supply from the PV generator
connect negative wire of PV
3 connect to NC Connect a tank switch, pressure switch –
generator
Remote or any other suitable remote switch to
switch terminal 3+4.Connect a jumper between U connect to phase 1 of motor
4 connect to GND 3+4 if not used.
V connect to phase 2 of motor
Connect a device that provides a Observe correct rotational direction of
5 connect to Signal Motor OUT W connect to phase 3 of motor
potential-free impulse signal, e.g. a reed pump
Water meter contact. Water amount per impulse must connect to protective motor
6 connect to GND be configured with LORENTZ Assistant. PE
ground wire (PE)
Allowed pulse rate ≤ 200 Hz.
7 connect positive (+) 4 –20 mA signal sensor supply voltage
Analog input
+24 V load impedance 100 Ω; observe
1 (4-20mA) 8 connect negative (–) correct polarity
9 connect positive (+) 4 –20 mA signal sensor supply voltage
Analog input
+24 V load impedance 100 Ω; observe
2 (4-20mA) 10 connect negative (–) correct polarity
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EN 7.4.1.2 Cable entries 7.4.1.3 PV Array Wiring EN
There are cable glands of different diameters in the
bottom of the controller. WARNING – When the photovoltaic NOTE – The use of a properly sized
array is exposed to light, it supplies a DC disconnect switch is an important
Power cables and accessories which use the cable voltage to the PSk3 Controller. safety measure and mandatory for a
glands must be tightened properly in the glands for professional installation of a solar pump
strain relief and sealing. WARNING – Do not ground solar! system.
Grounding solar when also using AC
If a power cable cannot be tightened because its power supply destroys the controller! The diagram „Figure 12: Example configuration of
diameter is too small for the cable gland, a suitable Failure to do so will result in significant different components“ on page 37 provides an
cable gland reducer has to be used to fit the hole damage to the controller. example configuration. The exact requirements will
of the cable gland to the cable diameter. Two sizes depend on the module configuration as defined in
of cable gland reducers are included with the PSk3 It is the installers' duty to correctly size and COMPASS for the system being installed.
controller. install the solar array, which includes all required
components like solar generator, cables, fuses, Electrical conduit
combiner, disconnection devices and surge
protectors. Installation shall be made depending on Electrical conduit is recommended. We recommend
local installation requirements and conditions. the use of an electrical conduit (pipe) to protect
outdoor wiring from the weather, from human
Only IEC 61730 compliant solar modules shall be activities and from damage caused by animals. If
used with a system voltage rating of at least 1000 V you do not use a conduit, use a strong, high-quality
DC. outdoor cable. Where cables enter the junction box,
install sealed strain relief cable glands.
Figure 11: PSk3 controller front view The pump system must be equipped with a proper
sized DC disconnect switch for safe installation and
maintenance of the controller. The switch must 7.4.1.4 Motor Wiring
be installed between the solar generator and the 7.4.1.4.1. Connecting the motor cable
controller. It must meet the following requirements:
On / off switch Sensor cable The surface pump motor has a wiring box that
glands
minimum 850V DC contains the connection terminals for the three
motor phases.
continuous current rating according to maximum
AC input cable gland current of pump controller or higher The pump motor provides bolt terminals to connect
the motor cable. For a professional and reliable
Outside grounding capable of carrying and switching the max. short connection it is required to use cable lugs for
bolt
circuit current of the solar array connecting the motor cable to the bolt terminals.
Solar input cable the switch must be rated for DC current, NOT AC The motor phases are labeled with "U", "V", "W".
gland Motor Out cable gland
A PV disconnect switch that matches all these
requirements can be purchased from LORENTZ.
a a
EN Figure 12: Example configuration of different components EN
CAUTION – The wiring order will have NOTE – Always subtract this
impact on the motor rotation direction. value from your motor resistance
The correct rotation direction is marked measurements!
1 6
with an arrow sticker on the pump and 2 7
motor. 3 8
Winding resistance 4 9
CAUTION – Observe the rotation PV Strings*
5 10
direction of the pump when the system (1) Set the multimeter to “resistance measurement”
installation is finished and the pump was and select the lowest measuring range.
been successfully primed with water.
(2) All PSk3 motors are 3-phase motors. Measure
the resistance of phase-to-phase: 1-2, 2-3, 3-1.
Make sure there is good contact between the
In case the rotation direction is incorrect exchange probes and the cable.
any two of the three motor phases to reverse the
PV Disconnect 1000-40-5
rotation direction. (3) The deviation between the phases should be
within 10 %. If the deviation is too high, the
7.4.1.4.2. Resistance measurement reason is likely a damaged submersible cable or
a faulty cable splice.
We recommend checking the winding and insulation
resistance before connecting the pump to the (4) The absolute value is made up of the resistance
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controller. For a surface pump these measurements of the motor winding and the submersible
PV Combiner 1000-125-4
should be done BEFORE taking the pump into cable. The resistance of the submersible cable
operation. depends on its length and size. For copper cable
the values of the table "Table 6: Motor cable
WARNING – Before starting any work resistance" on page 38 and "Table 7: Winding
on the pump system, make sure that resistances for surface pump motors" on page
the electricity supply has been switched 39 can be used as a rough approximation.
off and that it cannot be accidentally
switched on!
PV Protect 1000-125
To measure the winding and insulation resistance

disconnect all motor leads from the controller. A
good quality multimeter is necessary to measure the
phase-to-phase resistance with an accuracy to the
first decimal place. (“0.1 Ohms”). It is also advisable
PSk3 Controller
to consider the resistance of the multimeter leads
when measuring very low values:
Hold the tips of the multimeter together and note

the value.
*It is the installer's duty to safely install the solar array according to local standards.
EN Table 6: Motor cable resistance The real measured values can be different, Table 7: Winding resistances for surface pump EN
depending on the measurement equipment motors
Resistance and materials that are used. This is just an
Cable Phase-to-phase resistance
[Ω / 100 m] approximation. Surface pump CS-F motors PSk3 system
[Ω]
2.5 mm2 / AWG 13 0.82
AC DRIVE CS-F 5.5 kW PSk3-7 1.4
4 mm2 / AWG 11 0.40 Insulation resistance
AC DRIVE CS-F 7.5 kW PSk3-15 1.4
6 mm2 / AWG 9 0.25 Use a megohmmeter at 500 –1,000 V.
AC DRIVE CS-F 11 kW PSk3-15 0.8
10 mm2 / AWG 7 0.17
Measure each phase to ground. Connect one test Phase-to-phase resistance
Surface Pump CS-G Motors PSk3 system
16 mm2 / AWG 5 0.10 prod to the phase, hold the other test prod to the [Ω]
pipe work, or if plastic pipes are used to the ground
AC DRIVE CS-G 5.5 kW PSk3-7 1.7
wire.
Example: AC DRIVE CS-G 7.5 kW PSk3-9 1.3
If the insulation resistance is below 0.5 MΩ, the
 Motor: motor cable must be checked for damage. AC DRIVE CS-G 11 kW PSk3-15 0.8
AC DRIVE CS-F 7.5 kW  1.4 Ω
AC DRIVE CS-G 11 kW/4p PSk3-15 0.8
 Motor cable: Wire sizes
150 m and 6 mm2  0.25 Ω / 100 m
For motor cables, the minimum wire size depends on
Calculation of expected phase-to-phase the system size and sizing. Compare your wire sizes
resistance: to the LORENTZ COMPASS sizing reports. Cables
should be shielded to meet EMC requirement.
= 1.4 Ω + 2 × 150 m × 0.25 Ω / 100 m
= 1.4 Ω + 2 × 0.375 Ω For outdoor use, cables meeting the requirements of
= 1.4 Ω + 0.75 Ω IEC 60245-66 are recommended. For indoor use, the
= 2.15 Ω recommended cable type is defined in IEC 60245-
= ~ 2.2 Ω 57. The installer must always consider the local
situation, codes of practice and regulations and use
a cable that meets these requirements.
a
EN Motor filter 7.4.1.5 Pump Accessory Wiring Terminal 7 and 8 (Analog Input 1) and 9 and 10 It is also possible to connect an active water sensor, EN
(Analog Input 2) which needs a power supply. The supply can be
Due to the high voltages, high power and variable CAUTION – Never let the pump run taken from terminal 14 (24V) and referenced to Pin
frequency inverter technology used in solar pumping dry. Dry running will damage the pump Any suitable sensor for 24 V DC supply voltage, 16 (GND). The maximum allowed current for the
systems, voltage spikes can occur which can have and void the warranty. LORENTZ requires current (signal) range of 4 – 20 mA and load sensor supply is 20 mA.
an ageing effect on motor winding insulation. To a dry run protection for every pump impedance of 100 Ω can be connected, e.g. LORENTZ
mitigate this effect, it is common to use a filter system. pressure sensor, LORENTZ liquid level sensor. For the installation of a LORENTZ water detection
between the PSk3 controller and the motor. The sensor must then be configured in LORENTZ sensor (resistive type) remove the jumper cable
Terminals 1 and 2 (Well Probe) Assistant. between terminals 15 and 16. Connect the sensor
The level of accelerated ageing depends mainly to these terminal clamps (the polarity is irrelevant).
on the cable length and DC input voltage. Using a To protect the pump from being damaged by dry If shielded cable is used (recommended), connect Other water detection sensors may require a
filter reduces stress on the motor. The filter should running connect a suitable source low protection the shield to the provided clamping terminals. different connection.
be connected directly on controller output motor switch to terminal 1 and 2. If dry run protection is
connections (U,V,W). not needed, add a jumper wire between these two Terminals 11, 12, 13 (Relay) Terminal 17 and 18
terminals.
LORENTZ recommends using motor filters. This is a volt-free signal output that can be Connect the LORENTZ Sun Sensor module. This PV
Terminals 3 and 4 (Remote Switch) configured in LORENTZ Assistant to control third module is used to measure the solar irradiation and
a l
Further information concerning motor-filters can be party devices. The relay offers NC ("Normally allows you to set irradiation dependent START / STOP
found in the knowledge base in PartnerNET. Connect any kind of external switch for remote Closed") and NO ("Normally Open"). values for the pump. These settings can only be done
control of the controller. To run the pump the via LORENTZ LORENTZ Assistant.
switch must be closed (NC). If no switch is used the If the relay is not activated NC and COM are
l
NOTE – Cable sizing in LORENTZ terminals No. 3 and 4 have to be connected with a connected. WARNING – It is not recommended
COMPASS sizing reports is based on jumper cable (factory setting). to connect / change a sensor, while the
standard cables valid up to an ambient If the relay is activated NO and COM are connected. motor is running. Do not connect sources
temperature of 30°C. The installer must Terminals 5 and 6 (Water Meter) with a voltage above 24 VDC.
l
check if the installation requires a WARNING – Do not connect any vol-
higher cable diameter due to ambient Install a water meter in the pipeline and connect it tage higher than 250 V AC or 30 V DC to
conditions. to terminal 5 and 6. The output of the water meter any of the terminals. The max. allowed 7.4.1.6 Solar Panel for Sun Sensor
must be an impulse signal. The time between two current running over the relay is 2 A.
impulses must not exceed 5 minutes. The controller WARNING – To avoid multiple starts
can handle impulses with a frequency up to 1 Hz. Terminals 14, 15, 16 (Water Sensor) of the pump in twilight conditions,
Electrical conduit Select a water meter appropriate for the expected the Sun Sensor must be installed and
flow. The flow can be viewed with the LORENTZ Connect a water sensor to detect the presence of configured according to COMPASS data.
Electrical conduit is recommended. We recommend Assistant software. water. This is usually installed on the suction side of Multiple starts due to an incorrectly
the use of an electrical conduit (pipe) to protect surface pumps for dry run protection. If no water configured SunSensor can lead to
outdoor wiring from the weather, from human sensor is connected, a jumper wire must be installed increased mechanical wear and damage
activities and from damage caused by animals. If between terminals 15 and 16 (factory setting). the pump. Such damage is excluded from
you do not use a conduit, use a strong, high-quality the warranty.
outdoor cable. The sensor can be a resistive sensor type, which
pulls down the signal in case of water detection.
l
EN The PSk3 controller is supplied with a special small 7.4.2 Controller wiring for hybrid operation 7.4.2.1 General 7.4.2.3 Input current and harmonics EN
1.5 Wp PV module (pre-wired for crimping). This PV When the controller operates in hybrid mode, Due to its rectifier operation the AC input of the PSk3
module is used to measure the solar irradiation and WARNING – Do not dismantle the it is combining solar power and AC power. For draws a non-sinusoidal current (harmonic currents)
allows you to set irradiation dependent START / STOP controller while still connected to the that reason both power sources are galvanically from the supply source. This slightly increases
l
values for the pump. These settings can only be power supply! Before any installation, connected together, which means always both the maximum current value compared to pure
done via LORENTZ Assistant. (Please check LORENTZ maintenance or inspection activities wait power sources must be safely disconnected during sinusoidal currents.
a
partnerNET and the LORENTZ Assistant manual). at least FIVE MINUTES after the power installation or maintenance.
supply has been disconnected from the The absolute value of the current depends on
WARNING – Do NOT use any other PV controller! To be able to use both power sources in hybrid grid impedance and grid voltage. Technical data
module than the one supplied or the PSk3 mode, the PV voltage (real Vmp) must be higher calculation in „4.2 Technical Data of the PSk3
controller may be damaged. NOTE – PSk3 can be supplied by than the AC input voltage after it has internally been Controller“ on page 12 was calculated based on
solar and / or an AC source. This can rectified to DC. a 400 V three-phase grid with a relatively low grid
Mount the PV module with the same alignment as lead to an interaction of both sources, impedance (strong grid).
the solar array that powers the pump system. For especially if the system is not properly
example, if the solar array is tilted at an angle of installed. Special care must be taken AC input voltage min. real Vmp from PV If you connect the PSk3 to an oversized generator or
a
generator
20°, the PV panel for the Sun Sensor should be tiled when installing the PSk3 controller in a strong grid it can draw a maximum RMS current of
l
exactly the same. You can ensure this by mounting hybrid configuration. Carefully read the 380 V AC 535 V DC up to 30 A per phase (see „4.2 Technical Data of the
the PV module on the frame of the PV module array. following chapters. 400 V AC 565 V DC PSk3 Controller“ on page 12) when supplying a 11
Take care of correct polarity. kW motor at full power.
460 V AC 650 V DC
CAUTION – This product can cause
WARNING – Voltage reversal of the current with a DC component. Where 480 V AC 680 V DC All components of the installation have to be sized
Sun Switch panel will lead to damage of a residual current-operated protective according to this maximum current value.
the controller. (RCD) or monitoring (RCM) device is used For installing a hybrid system, ensure the steps in
for protection in case of direct or indirect „7.4.1 Controller wiring for solar only“ on page 29 If you are connected to a public grid where there
WARNING – You must not exceed contact, only an RCD or RCM of Type have been completed before proceeding. are requirements concerning maximum Harmonic
the maximum voltage or current ratings B is allowed on the supply side of this Distortions, you might need to install filters at
for any part of the system. product. the AC input of the PSk3 to fulfill local standards
7.4.2.2 Electrical installation requirements. Installing filters also reduces the RMS
Please see "9 Pump Accessories Installation" on It is the installers' duty to correctly install the AC current, which the PSk3 controller draws from the AC
page 71 for more information on the available components like cable, AC disconnect/breaker and source. More information about line and load filter
accessories and refer to the product manuals on AC fuses. The installation must comply with local can be found on partnerNET.
partnerNET. installation requirements and conditions.
Depending on the installation parameters and size

of system it might not be possible to install an RCD
or RCM as normal leakage currents could lead to
tripping in normal operation. If the use of an RCD is
required the installer needs to take care to install a
custom solution according to local standards.
EN 7.4.2.4 Wiring
The following cable sizes are minimum
recommendations depending on the size of PSk3
7.4.2.5 Fuses
The PSk3 does not include AC fuses. The AC input
supply must be equipped with an appropiate fuse.
7.4.2.6 Grid Operation
PSk3 is designed to work with a grid voltage range
of 380 to 480V +/- 10% and a frequency-range of 45
a
NOTE – If the controller is installed in
an environment with an unstable grid,
the controller will shut down or not even
EN
system being used. „Table 2: Technical Data of the PSk3 Controller“ to 65 Hz. start to protect its components from
on page 12 states the rated AC input current damage.
Table 8: Min recommended cable sizes based on a 400 V three-phase grid and shall not be Before connecting to the grid and during operation
exceeded. For all PSk3 controller sizes the fuse types PSk3 is monitoring the voltage range of the grid and NOTE – If the controller is used in
PSk3 “gR” or “gS” are recommended. For PSk3-7 the rated connects if the grid voltage is in range. hybrid operation the solar array must not
AC input cable
system fused current needs to be 20 A, for PSk3-15 the rated be grounded.
fuse current needs to be 35 A. In case the locally If voltage fluctuations occur due to an unstable grid,
PSk3-7 2.5 mm²/AWG 14 available supply AC voltage is higher than 400 V, the PSk3 will not connect or shut down its operation, as
PSk3-15 6 mm²/AWG 10 used fuses need to comply with the higher voltage. unstable grid can damage components inside PSk3.
The current ratings for each controller type are valid
for higher voltages as 400 V, too.
According to the technical data of the controller,
the technical rules of the country of installation Circuit breaker
are to be applied for the cable selection taking into
account the cable length, temperature and type of The PSk3 does not include an AC fuse or circuit Figure 13: PSk3 controller for connection of hybrid
installation. The specified conductor cross-sections breaker. A manual disconnection device is required operation, top view
in table are minimums. For further information on to isolate the PSk3 from the AC source and allow
max. Input AC current refer to „4.2 Technical Data of installation and maintenance.
the PSk3 Controller“ on page 12.
Reasons to open the AC circuit breaker:
The values in the table are for ambient temperatures
of up to 30°C. If you expect higher temperatures, use - Working on the controller (installation or
the next larger cable size. maintenance) SmartStart connector
Ensure all terminals are tightened. - Working on solar array (additionally open DC
disconnect switch)
- Working on the motor
AC input
AC ground
Figure 14: Controller grounding

EN 7.4.2.7 Further considerations The grounding is also important to the system EN
As AC source and solar are coupled galvanically to for lightning protection. In general it is meant for
each other it is important to always disconnect both indirect lightning strikes and induced electrical
sources if installation or maintenance has to be done potentials during operation of the pump system.
on either the AC or DC side.
If you are working on the AC power lines, take care 7.5.2 How to ground
that the DC power lines are disconnected. If you A protective earth connection for the controller
are working on the DC power lines, the AC power must be connected to the grounding bolt. The right
lines need to be disconnected for safety reasons. PE terminal, next to the motor phases (U, V, W), is for
It is recommended to attach a warning to your the protective earth wire of the motor.
installation components, e.g. to an installed PV
Disconnect.
7.5.3 Insufficient ground source
During nighttime it is possible that voltage is present Where there is an inadequate ground source you
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on the solar array. This voltage is parasitically can use a grounding rod. A grounding profile rod
induced if controller is connected to AC during should be located about 4 – 5m (13 – 16 ft) maximum
nighttime. from the controller. The cable must not carry any
mechanical loads. The rod must be completely
grounding rod
WARNING – Beware of dangerous buried in the ground (0.5 m / 1.5 ft below ground
voltage on the PV array, even at night! level). You must refer to local standards and
requirements. The grounding cable should be a
copper cable with a cross section of not less than
16 mm2 (AWG 6).
7.5 Grounding
grounding
Cable
7.5.1 Why grounding is required
Grounding is mandatory to protect the users from
potentially fatal electric shocks. It also protects
against electric charging or a short circuit inside
the device. This is accomplished through clamping,
bolting or other mechanical means to provide an
effective grounding path to the earth to ensure safe
operation at all time.
48 Controller Installation Pump Installation 49
EN Figure 15: Grounding cable mounting at controller housing 8 Pump Installation EN
l
8.1 General instructions 8.1.1 Pipe sizing
bolt for
LORENTZ pump systems are extremely efficient. It
ground connection WARNING – All electrical connections is important to keep this efficiency throughout the
washer must be performed by qualified experts entire system. A main reason for loss of efficiency
at controller housing cable
t only. is pipe pressure losses. Make sure that you have
ooth washer included the pipe pressure losses during the sizing
washer WARNING – Before starting any work process of your system.
nut on the pump/motor, make sure that
a
the electricity supply has been switched Consider a smart pipeline design from the beginning.
a
off and that it cannot be accidentally If possible use high-quality HDPE-pipes. If you are
switched on! not sure about the strength of your pipes contact the
pipe manufacturer.
CAUTION – Before you start the
assembly, make sure that all parts were CAUTION – Consult COMPASS or a
delivered and have not been damaged pipe pressure sizing chart to determine
l
during transport. the correct size. Oversize the pipe line to
reduce the pressure drop.
For surface pumps:
CAUTION – The length of the inlet and
WARNING – PSk CS pumps must NOT of the outlet pipeline must be considered
be submerged in water or subjected to for the calculation of the pressure losses.
rain or dripping water.
Figure 16: Grounding cable mounting at grounding profile rod CAUTION – Only run the pump when
WARNING – If the pump is installed it is completely prefilled with water
in a humid area, effective ventilation and (surface pumps), submersible pumps
aeration must be provided in order to must be completely submerged. This
nut
prevent condensation. means there must be no air in the pipes.
washer
tooth washer
WARNING – When installing in very CAUTION – For surface pumps, air
cable small installation spaces the natural locks must be avoided at the inlet pipe
cable washer cooling may be insufficient. Carefully line. Avoid sharp 90° elbows and sharp
bolt consider the ventilation in order not to pipe size adaptors (see also "Figure 17:
exceed the maximum environmental Prevent air locks in pipes" on page 50
temperature. and "Figure 18: Avoid sharp 90° elbows
and size adaptors" on page 50).
WARNING – The pump might heat
up in operation. The pump must not be CAUTION – When you use plastic
installed on combustible surfaces. Strong pipes you must use a safety rope.
incombustible surfaces should be used
e.g. concrete or stone surfaces.
50 Pump Installation Pump Installation 51
EN For surface pumps: 8.1.2 Cable Splicing 8.2 Submersible Pumps EN

To connect the motor cable with a cable extension
a
you should connect the cable ends with a splicing kit.
Figure 17: Prevent air locks in pipes 8.2.1 System Layout: Submersible Pumps
It is very important that the cable joints are fully
sealed otherwise moisture could cause a short
circuit. This will damage the pump system. CAUTION – This graphic is an example
pump system layout diagram and for
a
For more information about connecting cable ease of understanding only. For system
ends with a splicing kit see the “submersible cable installation and wiring read and follow
splicing” manual in the package of the splicing kit. the detailed instructions given in this
manual.
CAUTION – Cable splice failures are
a common source of errors. Check the
splice for proper connections. remote switch
PV generator Sun Sensor PV protect PSk3 (float switch)
CAUTION – Bad cable splicing can module controller
damage the controller and/or the pump.
Such damage is excluded from the
warranty.
Figure 18: Avoid sharp 90° elbows and size adaptors
PV disconnect
pressure sensor
water meter
safety rope
submersible pump
grounding rod
splicing kit flow sleeve
well probe
liquid level sensor

a
EN The submersible motor is factory-filled with water, 8.2.2 Wiring the pump Centrifugal Pumps: 8.2.3 Resistance measurement EN
but the motor filling must be checked before We recommend checking the winding and
installation. CAUTION – No disconnect switches Check of rotation direction after submersible pump insulation resistance before connecting the pump
l
must be installed between the motor installation: to the controller. For a submersible pump these
The motor must be filled in vertical position (coupling and the pump controller. Connecting the measurements should be done BEFORE lowering the
showing upwards, see figure below, "Figure 19: motor wire to the switched-on controller (5) Connect the pump to the controller and power pump into the well.
Filling, venting and drainage hole"). might irreparably damage it. Such supply.
damage is excluded from the warranty. WARNING – Before starting any work
To fill the motor with water, remove the filling and (6) Start the pump and check the delivered flow on the pump system, make sure that
a
venting screw. Fill clean drinking water into the CAUTION – If the pump wires are in rate. the electricity supply has been switched
motor until the water flows out continuously out of the wrong order, the motor will run in off and that it cannot be accidentally
the venting hole, without any bubbles. reverse and the pump will not function (7) Stop the pump, disconnect the power supply and switched on!
correctly. Damage may result. Check the change two of the three phase leads
NOTE – Do not fill the motor using a direction before installing the pump. To measure the winding and insulation resistance
high pressure source such as a tap or The proper direction is counterclockwise (8) Start the pump again and check the delivered disconnect all motor leads from the controller. A
hose as this will cause unwanted bubble when viewed from above. flow. good quality multimeter is necessary to measure the
formation. phase-to-phase resistance with an accuracy to the
CAUTION – Never let the pump run (9) Stop the pump, disconnect the power supply first decimal place. (“0.1 Ohms”). It is also advisable
To refill the motor open the filling, venting and dry. Dry running will damage the pump and compare the flow rates from point 2 and 4. to consider the resistance of the multimeter leads
drainage screws to allow water to exit from the and void the warranty. LORENTZ requires The wiring with the better flow rate has the right when measuring very low values:
drainage hole. Close the drainage screw and fill the dry run protection for every submersible rotational direction.
motor with clean drinking water as described above. pump system.  Hold the tips of the multimeter together and
note the value.
The motor cables of the pump have a marking to  Always substract this value from your motor
allow correct wiring. Connect the wires using this resistance measurements!
sequence:
Figure 20: Example LORENTZ PSk3 submersible
pumps
U: Motor cable phase 1
Figure 19: Filling, venting and drainage hole V: Motor cable phase 2
W: Motor cable phase 3
: GND
The submersible pump must be submerged in water

before checking the correct rotational direction. The
correct rotation direction for submersible pumps
venting filling is counterclockwise, viewed from the top. It is also
hole hole labelled with an arrow on the pump end.
drainage
hole
EN Winding resistance Example: EN

Table 10: Motor resistances for submersible pump
(1) Set the multimeter to “resistance measurement”  Motor: motors
and select the lowest measuring range. AC DRIVE SUB 6” 7.5 kW  1.8 Ω
 Motor cable: Phase-to-phase resistance
(2) All PSk3 motors are 3-phase motors. Measure 150 m and 6 mm2  0.25 Ω / 100 m Submersible Pump Motors PSk3 system
[Ω]
the resistance of phase-to-phase: 1-2, 2-3, 3-1. Calculation of expected phase-to-phase
Make sure there is good contact between the resistance: AC Drive Sub 6" 5.5 kW PSk3-7 2.4
probes and the cable.
a
= 1.8 Ω + 2 × 150 m × 0.25 Ω / 100 m AC Drive Sub 6" 11 kW PSk3-15 1.3
(3) The deviation between the phases should be = 1.8 Ω + 2 × 0.375 Ω
within 10 %. If the deviation is too high, the = 1.8 Ω + 0.75 Ω
reason is likely a damaged submersible cable or = 2.55 Ω 8.2.4 Preparing the installation
a faulty cable splice. = ~ 2.6 Ω To lower the pumps into the borehole, a crane or CAUTION – Pay attention to the label
hoist is required. You also need two clamps and on the motor if the liquid in the motor
(4) The absolute value is made up of the resistance The real measured values can be different, ropes to lift components. need to be checked, filled up or if the
of the motor winding and the submersible cable. depending on the measurement equipment motor needs to get completely refilled.
The resistance of the submersible cable depends and materials that are used. This is just an All parts have to be strong enough to withstand the
on its length and size. For copper cable, the approximation. weight of the pump, the motor, the motor cable and CAUTION – Be careful not to bend the
values of the table below, "Table 9: Motor cable the pipe system. pump, take particular care with pumps
resistance" and "Table 10: Motor resistances for Insulation resistance with higher numbers of stages. Make sure
submersible pump motors" on page 55 can be It is also helpful to lower a pump dummy into the that the pump never stands on the motor
l
used as approximation. Use a megohmmeter at 500 –1,000 V. borehole before you lower the pump to make sure cable, that the cable does not get jammed
that the hole is completely free and the pump can or damaged by sharp ledges or that the
Table 9: Motor cable resistance Measure each phase to ground. Connect one test slide into the hole without obstructions. cable is not pulled or jerked where it
prod to the phase hold the other test prod to the enters the motor.
Cable
Resistance pipe work, or if plastic pipes are used to the ground WARNING – Before starting any work
[Ω / 100 m] wire. on the pump/motor, make sure that
the electricity supply has been switched
2.5 mm2 / 13 AWG 0.82
If the insulation resistance is below 0.5 MΩ ,the off and that it cannot be accidentally
motor cable must be checked for damage. switched on!
a
4 mm2 / 11 AWG 0.51
6 mm2 / 9 AWG 0.34

WARNING – Never stand under
suspended loads.
10 mm2 / 7 AWG 0.20

CAUTION – Before starting the
assembly, make sure that all parts are
16 mm2 / 5 AWG 0.12
delivered and have not been damaged
during transport.
EN During the process of lowering the pump into the Figure 21: Fixing of the motor cable at a joint and a 8.2.5 Installation Depth 8.2.6 Removal EN
well the motor cable has to be fixed properly to the strait pipe Make sure that the pump unit is suspended properly If you have to remove the pump system it is the
a
pipe, see "Figure 21: Fixing of the motor cable at a and is not in contact with sand and mud from the same principle as the installation in reverse order.
joint and a strait pipe" on page 56. well bottom. It is recommended to install the pump When removing the pump the pipes will be full of
above the filter zone (= water entry zone) of the well water and will be heavier.
a
tape
50
Where a plastic pipe is used, the longitudinal stretch to keep the sand content in the water low and ensure
of the pipe under load has to be considered by proper cooling of the motor, see also "Figure 22: CAUTION – When you lift the pump
leaving a sufficient gap between the pipe and the Installation depth" on page 57. system out of the well the pipes are full
cable! of water. This causes additional weight.
CAUTION – The pump must be
The cable should be fixed with water-resistant tape. submerged completely. Never let the In the table below you can see the additional weight
It is a good installation practice to form a loop with pump run dry. Dry running will damage of the water per meter pipe length.
the motor cable near the pump and repeat it about the pump and void the warranty.
every 40 m / 130 ft along the riser pipe. This will keep LORENTZ prescribes a dry run protection Table 11: Additional weight per meter pipe length
77
50
any tensile forces away from the motor cable. for every pump system.
Pipe
Additional weight
CAUTION – If the pump does not diameter
To extend the motor cable pay attention to chapter hang above the filter zone a flow sleeve is
„8.1.2 Cable Splicing“ on page 50. necessary.
[in] [kg/m] [lb/ft]
Round off the edges of a flange to prevent damage Figure 22: Installation depth
to the cable. Do not fix the cable tightly. Leave space 3 m 2 2.0 14.5
for the pipes to expand. The cable needs to get fixed
a
every 3 m.
2.5 3.2 23.1
50
77
3 4.6 33.3
NOTE – Measuring and noting down the
L6
distances between the fixing will help to
lower the pump to the right depth. 4 8.2 59.3
L5
L1
5 12.7 91.9
6 18.4 133.1
L2
L3
L1: Installation depth
L2: Max immersion depth = 150m
L4 L3: Min immersion depth = 1m
L4: Distance to filter
Filter L5: Depth to highest water level
L6: Depth to lowest water level
EN 8.2.7 Installation
To connect the pump end and the motor you have
to set the motor with the clamps in the borehole
The thread on the first section of the riser pipe
which is to be screwed into the pump should not be
a CAUTION – When you fit the pipe into
the pump hold the pump only at the top
chamber!
Figure 27: Connection pump end with motor EN
to fix it, see also figure below, "Figure 23: Motor in longer than the threads in the pipe, see also „Figure
borehole". 25: Installation depth of the first piece of pipe“ on
page 58.
Make sure that the clamps rest on a sufficient stable
support structure, for example the well casing. If the
structure is not strong enough to carry the weight a Figure 26: How to hold the pump end
support structure has to be built that is suitable for
the installation process.
Figure 24: Preassembly of the pump
Screw the first piece of the pipe into the pump and
a
install a second clamp at the pipe, see also figure
below "Figure 24: Preassembly of the pump" on page
58.
a
CAUTION – Make sure that the motor
cable is outside the clamps, otherwise
you will damage the cable.
NOTE - Do connect the clamp directly

right
under the flange to leave some space for
mounting the bolts.
If threaded joints are used instead of flanges they

must fit together to ensure that they do not work
loose when subjected to the torque reaction caused
by the starting and stopping of the pump.
Figure 25: Installation depth of the first piece of pipe
Figure 23: Motor in borehole
Right
wrong
Lower the pump end carefully onto the motor and
fix it with the supplied screws. It is very important to
avoid heavy impact when the pump end is mounted
onto the motor.
Wrong
EN
a CAUTION – Impact between the pump
end and motor can damage the pump
system.
Figure 28: Dismantling the lower clamp Figure 29: Connecting the next piece of pipe Figure 30: Dismantling the lower clamp EN
CAUTION – The NEMA coupling of the

motor and the pump end must be CLEAN
when the pump end is mounted onto the
motor.
For correct connection pay attention to the following

table with tightening torques. The screws must be
tightened diagonally.
Table 12: Tightening torques for pump/motor

connection
Torque
Pump / Motor Torque [Nm]
[lb × ft]
M8 18 13
M12 70 52
a
M16 150 110
When pump end and motor are assembled, lift the After connecting the two pipes, lift the whole pump
pump unit a little and remove the lower clamp on the Now the next piece of clamped pipe can be mounted system again to dismantle the lower clamp above
l
motor. Now lower the pump carefully downwards onto the flange/connector of the previous one. Only the pump end. This procedure has to be followed for NOTE - Pay attention to "8.2.4
into the bore hole until the upper pipe clamp is use suitable bolts and sealing material. ("Figure 29: every piece of pipe until the pump has reached the Preparing the installation" on page
l
resting properly on the support structure. Be careful Connecting the next piece of pipe" on page 61) desired installation depth. 55“and "8.2.5 Installation Depth" on
not to allow the pump to hit the side of the well or page 57.
this may cause damage. WARNING – If the pump is not lifted
before the clamp is being dismantled the
WARNING – Always take suitable pump will sag. This could cause serious 8.2.8 Pipes with thread
security precautions (like a strong safety injuries to the installer and damage to If you use pipes with a thread instead of a flange the
rope) to safeguard the pump against the pump system. installation is basically the same.
slipping into the well during installation!
The threads have to be sealed with hemp- or teflon
tape.
Make sure that the threads cannot work loose over
time.
a
EN 8.2.9 Additional Features 8.2.9.3 Flow sleeve A higher content will cause excessive wear within the 8.3 Surface Pumps EN
All LORENTZ PSk3 submersible pumps are designed pump and reduce the pump’s life span considerably.
8.2.9.1 Safety Rope for the use of water with a temperature between 0°C Any pump that is blocked by sand will not be covered
We recommend the use of a safety rope as a loss and 30°C. by warranty. CAUTION – This graphic is an
insurance. If the pipe breaks because of start- exemplary pump system layout diagram
up torques of the motor, too much weight, pipe and for ease of understanding only. For
corrosion or wrong installation, a safety rope can The minimum liquid velocity past the motor is system installation and wiring read and
a
prevent the total loss of the pump system and 0.16 m/s. follow the detailed instructions given in
damage to the well. this manual.
Choose a safety rope that can handle the weight of

the whole installation and the water inside the pipes. CAUTION – Where the stated liquid
a
The rope material must be water-resistant. Near velocity cannot be achieved, a flow sleeve
the well head the rope needs to be UV-resistant or must be installed.
protected from sunlight.
For the maximum recommended sand content,
CAUTION – Do not use a nylon rope. before any significant detrimental effects occur, Sun Sensor PSk3 Float
Nylon is known to absorb water over time check chapter "4.3 Technical requirements for the PV generator module controller switch
which will weaken the rope. pumps" on page 13. PV
Protect
Figure 31: Operation of a flow sleeve

8.2.9.2 Plastic pipes
When the pipes are strong enough, the use
a
of plastic pipes is possible. If you are not sure
about the strength of your pipes contact the pipe
manufacturer.
CAUTION – The pipes must be strong PV

enough to hold the whole weight of Disconnect
the pump, the motor, the pipe system
and the water in the pipes. It must also surge grounding water meter
withstand the water pressure generated protector rod valve
by the total dynamic head. pressure sensor
float switch surface pump
CAUTION – When using plastic pipes filler
you should always use a safety rope. water detection sensor
liquid level strainer
sensor gate valve
strainer non-return
valve
EN 8.3.1 Placement and Foundation

Rain and weather protection – The pump is
equipped with IPX4-type motor protection. If it
a CAUTION – The pump might heat
up in operation. The pump must not be
installed on combustible surfaces. Strong
CS-G pumps are supplied along with a base plate
that has to be mounted to the bottom of the pump.
Use only the screws that are supplied with this base
a CAUTION – Observe the rotation
direction of the pump when the system
installation is finished and the pump has
EN
a
is installed outside, the pump must be protected incombustible surfaces should be used, plate, do not install this pump without this base been successfully primed with water.
from rain and direct sunlight. This will increase the e.g. concrete or stone surfaces. plate.
durability of your pump. In case the rotation direction is incorrect exchange
Space – During installation, make sure that there any two of the three motor phases to reverse the
CAUTION – CS-F and CS-G pumps must is enough space available to permit subsequent rotation direction.
not be submerged in water or subjected Foundation – An arrow on the pump base shows the disassembly of the motor unit. It is recommended to
to rain or dripping water. direction of the flow of the fluid through the pump. have at least 1m of free space above the pump.
It is recommended to install the pump on a concrete 8.3.2.2 Resistance measurement
CAUTION – If the pump is installed in foundation. The foundation must be level and should We recommend checking the winding and insulation
a humid area, effective ventilation and have min. approx. 1.5 times the weight of the pump 8.3.2 Motor wiring resistance before connecting the pump to the
l
aeration must be provided in order to to absorb vibration, shock and strain. controller. For a surface pump these measurements
prevent condensation. 8.3.2.1 Connecting the motor cable should be done BEFORE taking the pump into
Connecting the pump to the foundation – The surface pump motor has a wiring box that operation.
CAUTION – When installing in very Fastening the pump to the foundation should be contains the connection terminals for the three
a
small installation spaces the natural done exclusively by means of properly sized bolts or motor phases. WARNING – Before starting any
cooling may be insufficient. Carefully threads (dowels) in order to avoid any movement of work on the pump system, make sure
consider the ventilation in order not the pump unit. The pump motor provides bolt terminals to connect that the electricity supply has been
to exceed the maximum ambient the motor cable. For a professional and reliable switched off and that it cannot be
temperature. CAUTION – The pump must be connection it is required to use cable lugs for accidentally switched on!
a
mounted vertically. connecting the motor cable to the bolt terminals.
The motor phases are labeled with "U", "V", "W".
CAUTION – The wiring order will have

impact on the motor rotation direction.
The correct rotation direction is marked
with an arrow sticker on the pump and
motor.
Figure 32: Example LORENTZ PSk3 surface pumps

EN To measure the winding and insulation resistance Table 13: Motor cable resistance Example: Insulation resistance EN
disconnect all motor leads from the controller. A
good quality multimeter is necessary to measure the Cable Resistance [Ω / 100 m]  Motor: Use a megohmmeter at 500 –1,000 V.
phase-to-phase resistance with an accuracy to the AC DRIVE CS-F 7.5 kW  1.4 Ω
first decimal place. (“0.1 Ohms”). It is also advisable 4 mm2 / AWG 11 0.40  Motor cable: Measure each phase to ground. Connect one test
to consider the resistance of the multimeter leads 6 mm2 / AWG 9 0.25 150 m and 6 mm2  0.25 Ω / 100 m prod to the phase hold the other test prod to the
when measuring very low values: Calculation of expected phase-to-phase pipe work, or if plastic pipes are used to the ground
10 mm2 / AWG 7 0.17 resistance: wire.
Hold the tips of the multimeter together and note
16 mm2 / AWG 5 0.10
the value.Always substract this value from your = 1.4 Ω + 2 × 150 m × 0.25 Ω / 100 m If the insulation resistance is below 0.5 MΩ, the
motor resistance measurements! 25 mm2 / 4 AWG 0.066 = 1.4 Ω + 2 × 0.375 Ω motor cable must be checked for damage.
= 1.4 Ω + 0.75 Ω
35 mm2 / 2 AWG 0.047 = 2.15 Ω
Winding resistance = ~ 2.2 Ω
50 mm2 / 1 AWG 0.033
(1) Set the multimeter to “resistance measurement” 70 mm2 / 2/0 AWG 0.023 The real measured values can be different,
and select the lowest measuring range. depending on the measurement equipment
95 mm2 / 3/0 AWG 0.018 and materials that are used. This is just an
(2) All PSk3 motors are 3-phase motors. Measure approximation.
the resistance of phase-to-phase: 1-2, 2-3, 3-1.
Make sure there is good contact between the
probes and the cable.
(3) The deviation between the phases should be

within 10 %. If the deviation is too high, the
reason is likely a damaged submersible cable or
a faulty cable splice.
Table 14: Motor cable resistances for surface pump motors
(4) The absolute value is made up of the resistance
of the motor winding and the submersible
cable. The resistance of the submersible cable
depends on its length and size. For copper Phase-to-phase resistance
Surface pump CS-F motors PSk3 system
cable, the values of the table "Table 13: Motor [Ω]
cable resistance" and "Table 14: Motor cable AC DRIVE CS-F 5.5 kW PSk3-7 1.4
resistances for surface pump motors" on page
67, can be used as a rough approximation. AC DRIVE CS-F 7.5 kW PSk3-9 1.4
AC DRIVE CS-F 11 kW PSk3-15 0.8
Phase-to-phase resistance
Surface Pump CS-G Motors PSk3 system
[Ω]
AC DRIVE CS-G 11 kW PSk3-15 0.8
AC DRIVE CS-G 11 kW/4p PSk3-15 0.8

l
The maximum suction head (H) must be calculated
a
EN 8.3.3 Installation and Handling Figure 34: Strainer WARNING – Inlet and outlet pipes in advance. Please refer to COMPASS and the EN
Handling – When lifting the CS-F pump use the must be mounted to the pump housing corresponding LORENTZ knowledge base article for
eyebolts at the motor housing. CS-G pumps must be free of tension. NPSH calculation.
lifted by the base. Use the eyebolts to stabilize the
a
pump, see also "Figure 33: Pump handling/lifting" CAUTION – Make sure that the
below. It is recommended to use suitable lifting sling suction pipe is sealed with no leaks, 8.3.5 Initial Start-up
unfiltered flow
belts. otherwise the pump will not prime or will
filtered prime insufficiently.
Figure 33: Pump handling/lifting flow
filter element
CAUTION – Never start the pump if it
CAUTION – The pumps are shipped is not filled with water and has not been
with plastic covers on the pump inlet and vented. The pump and suction pipe must
outlet. Remove them before connecting be fully filled with clean water otherwise
particle accumulation the pipes to the pump. the pump will be damaged.
Pipe system – We advise that pipe expansion Check valve – A check valve at the inlet pipe is
joints are used close to the pump on both inlet needed to assure that the pump and its suction 8.3.5.1 Filling Pump with Water
and outlet to reduce noise and vibration (see also pipeline remains completely water filled during The pump and the whole suction pipe must be fully
"Figure 35: Pipe expansion joints" on page 68). It the time the pump is switched OFF. Always install a filled with clean water.
is recommended that you install a gate valve in the check valve with one inch (1”) larger diameter than
suction and discharge pipeline close to the pump to the suction pipe in order to avoid too much suction If the water level is higher than the pump inlet:
avoid draining of the pipe while cleaning (e.g. filters), pressure drop. For example if the suction pipe size is
repairing, servicing or replacing the pump system. 3”, then a 4” check valve should be installed. 1. Close the gate valve in the outlet pipe and
loosen the air vent screw.
2. Open the gate valve in the suction pipe slowly.
3. Tighten the air vent screw when water streams
8.3.4 Suction Head out continuously.
Figure 35: Pipe expansion joints The maximum suction head is limited by the local air
a
pressure, the water temperature of the medium, the
pipe losses and the NPSH (net positive suction head) If the water level is below the pump inlet:
value of the pump.
Suction pipeline and pump must be filled with water.
CAUTION – If the suction pressure
in the pump is lower than the vapor 1. Close the gate valve in the outlet pipe and open
pressure of the fluid, cavitation will the gate valve in the suction pipeline.
occur. Cavitation creates noise and 2. Loosen the air vent screw and fill the water into
Strainer – If pipelines are welded together metal will damage the pump. Damage due to the pump through the filler pipe.
pieces might be present in the pipeline. Before pump cavitation is not subject to warranty. 3. Fasten the air vent screw after the pump and
installation, the inlet pipeline must be carefully To avoid cavitation, the pressure of the the suction pipeline are completely filled with
cleaned. It is recommended to install a strainer fluid must be maintained above its vapor water.
about 1 m / 3 ft in front of the pump inlet to avoid pressure at all points as it passes through
pump damage due to any kind of impurities (see also the pump.
"Figure 34: Strainer" on page 68). The pressure
drop of the strainer must be considered in the
suction head calculation. Please refer to COMPASS
and the corresponding LORENTZ knowledge base
article.
70 Pump Installation Pump Accessories Installation 71
a a
EN 8.3.5.2 Rotary direction 9 Pump Accessories Installation 9.1 Well probe EN
CAUTION – Installing a suitable filler
pipe is highly recommended for proper CAUTION – Never let the pump run Pumps can be installed with a range of protective The well probe, see also "Figure 37: Well probe" on
priming of the pump system. A pump dry, not even for the purpose of checking and enhancing accessories. For an overview, please page 71 contains a mechanical float with a magnet
a
system which is not primed completely the direction of rotation! Dry running will also refer to "Figure 2: Submersible pump layout" on inside. When the probe is submerged, the float rises,
will likely get damaged when it is damage the pump and void the warranty. page 20 and "Figure 3: Surface pump layout" on and the magnet actuates a switch. The switch closes
switched on. page 21. (makes contact) to indicate the presence of water.
Switch on the power supply and look at the rotary
CAUTION – A nonreturn valve must direction by looking at the motor fan. An arrow on CAUTION – Installing a SunSensor If the water level drops below the probe, the float
be installed at the start of the inlet the pump unit indicates the correct direction of the is mandatory for all PSk3 CS-F and CS-G drops, and the switch opens (breaks contact): The
l
pipeline otherwise it is impossible to rotation. series solar pump systems. Operating controller will stop the pump. When the water level
prime the pump successfully. without a SunSensor can lead to recovers and the switch closes again, the controller
Viewed from the top, the pump turns increased wear or damage the pump. will delay the restart for 15 minutes for the water
counterclockwise. Such damage is excluded from the level to recover. To force a quick restart, turn the
WARNING – Do not start the pump warranty. controller off, then on again. The switch is sealed, so
until it has been filled completely with the contacts never touch the water.
water. 8.3.5.3 Final Check-up CAUTION – Never let the pump run
Check whether the foundation bolts are fastened, dry. Dry running will damage the pump
WARNING – Make sure that the the pump and suction pipes are completely filled and void the warranty. LORENTZ requires
installed shutoff valves in the suction and with water, the voltage of the power supply is correct a dry run protection for every pump
pressure lines are completely open during and that the pump turns correctly. Make sure all system.
operation, the pump must never run with pipelines are connected tightly and can supply water
shutoff valves closed! normally. Make sure there is no closed valve or other CAUTION – Installing a surge
obstruction in the water line. protector at all switch inputs is Figure 37: Well probe
recommended, damaged inputs due to
electric surges are not covered by the
Figure 36: Vent and drain holes warranty.
Air vent hole
Water drain
hole
72 Pump Accessories Installation Pump Accessories Installation 73
EN Submersion depth – The maximum submersion Potential problems with the well probe in surface 9.2 Water detection sensor 9.2.1 Water detection sensor installation EN
depth is 50 meters. water – The probe has a moving float. It is highly This section is for the installation of the LORENTZ
resistant to deposits and debris. However, the float The water detection sensor protects the surface water detection sensor only. This guide is not
Fixing – Along with the probe two cable ties are can become stuck where algae or water creatures pump from dry run. It is ONLY installed with surface universally applicable for sensors of other suppliers/
provided. For a pump that is to be installed in a are present in surface water. pumps. manufacturers.
l
vertical position, clamp the probe to the pipe just
above the pump outlet, as shown in "Figure 38: Possible solutions are: For operation with submersible pumps the water LORENTZ recommends using a water detection
Well probe fixing" below. Splice the two wires of detection input terminals need to be bypassed with sensor to protect the pump against water shortage.
the probe using the splice kit components that are  Fix the probe independently of the pump a jumper cable. If the jumper is not in place the
packed with the probe. The assembly procedure is and pipe (clamped to a weight, but not to the controller will show “Source Low” and the pump will WARNING – Running the pump
a
the same as the main pump splice. drop pipe). This way, it can be pulled out for not run. completely dry will damage the pump
inspection or cleaning without the need to lift within seconds and void the warranty.
Wiring to the controller – Connect the Well probe to the pump. (This may not be feasible if the well The purpose of the water detection
the terminals as shown on the diagram. For PSk3-7 casing is smaller than 6 in) sensor is to sense the loss of water and
to PSk3-15 please refer to "Figure 7: Sensor terminal  Pull the probe out periodically (with the pump, if CAUTION – For submersible pumps turn the pump off before it can run dry.
wiring example" on page 30. necessary) for testing and inspection. The pump a jumper cable between the terminals 5
should stop a few seconds after the probe leaves and 6 has to be installed. The sensor has to be installed close to the pump
the water. inlet.
 Wrap the probe in a protective screen (fiberglass CAUTION – If the water level of the
window screen, for example). water source drops below the inlet of If the controller detects dry running it will stop the
 Use a different type of float switch. You can use the suction pipe the pump will suck in air pump. Following a run dry situation the pipeline
any switch that makes contact on rise (normally together with the water. must be refilled manually. Check the pipeline for
open).Use an encapsulated switch instead of leakage.
Figure 38: Well probe fixing the well probe if there is enough space for it to CAUTION – Air inside the suction pipe
operate properly, for example the LORENTZ float can lead to cavitation and/or dry running The controller will delay the restart after the pipeline
switch. of the pump. has been refilled for 15 minutes.
a
The water water detection sensor needs to be
connected to the water detection input terminals.
For PSk3-7 to PSk3-15 please refer to „Figure 7:
Sensor terminal wiring example“ on page 30. The
CAUTION – Never let the pump run wires of the LORENTZ water detection sensor need
dry. Dry running will damage the pump to be connected to COM and Signal (polarity does
and void the warranty. LORENTZ requires not matter).
a dry run protection for every pump
system.
CAUTION – The well probe must be

positioned vertically, within 10°. If the
pump is not to be installed vertically, find
an alternative way to mount or suspend
the probe, so that it is located higher than
the pump, and in a vertical position.
EN 9.2.2 Steel/Stainless steel pipe

Step 1: Weld the adapter to the inlet pipe ("Figure 40:
Adaptor welded on inlet pipeline" on page 75) –
Figure 39: Technical drawing of adaptor (in mm)
Ø 50 ± 0.5
Figure 40: Adaptor welded on inlet pipeline
a
NOTE – The electrode sensor must
be cleaned regularly to prevent failure
caused by scale formation on the two
EN
The material of the adapter must match the material G1" adapter electrodes. Interval time depends on your
of the pipe. Both stainless steel and steel adaptors 1.5x45°
water quality.
are available from LORENTZ. 17 ± 0.1 surfaces
35 ± 0.1 Rz 12.5
Step 2: Connect the sensor housing to the PTFE
2 ± 0.1 edges without
washer on top of the adapter ("Figure 41: Mounted 10 +0.1 Ø 20 ± 0.2
2x45° tolerances
-0.3
probe housing" on page 75) – Fasten the sensor Ø 30 -0.2 -0.1 +0.3
housing tightly and make sure that there is no Ø 34 ± 0.1
leakage at the PTFE washer. Connect the vent valve
to the sensor housing. The thread must be sealed;
for example, PTFE tape can be used as sealant.
inlet pipe
Step 3: Put the water detection sensor into the
sensor housing ("Figure 42: Mounted water detection Figure 41: Mounted probe housing
sensor" on page 75). Make sure there is no
leakage. vent valve PTFE tape
Step 4: Connect the water detection sensor to

the water detection sensor input NC and COM of sensor housing
the PSk3 Controller, see also chapter "7.4.1.5 Pump
Accessory Wiring" on page 40. The polarity does
not matter. PTFE washer
Step 5: Fill the inlet pipeline, until only water flows

out of the vent valve. There must be no air bubbles
left in the water. Close the vent valve after venting.
Figure 42: Mounted water detection sensor

EN 9.2.3 HDPE pipe 9.3 Water meter installation 9.4 Level sensor installation EN
Option 1: Weld a tee-piece into the HDPE pipe, see Figure 43: HDPE pipe tee-piece
also „Figure 43: HDPE pipe tee-piece“ on page 76. For information on the water meter installation, The LORENTZ range of liquid level sensors use
The tee-piece must have a 1” female thread (G1”, please refer to the manual of the manufacturer. Pay pressure to measure the level of water in a well
whitworth pipe thread). The pipe diameter of the attention to the installation position, flow direction or tank. The sensors can be used for long term
fitting should be the same as the pipe size. This piece and the calming section. water level monitoring and also for pump control in
1“ female thread (Whitworth pipe thread)
will be welded into the pipeline. applications where a well probe cannot be used.
for the sensor housing
Basic rule: The water meter should have 10 nominal
The tee-piece described above is not delivered by diameters straight pipe ahead of the meter and 5 The Level sensor is connected to one of the two
LORENTZ. nominal straight pipe diameters after to ensure Analog Inputs of the controller. Configuration of the
proper flow through the meter. sensor is done with LORENTZ Assistant.
Option 2: Install an additional piece of steel or
stainless steel pipe with flanges on both sides of the pipe diameter For further information about the level sensor please
HDPE inlet pipeline, see also „Figure 44: Steel flange D refer to the COMPASS datasheet.
with adaptor in HDPE pipe“ on page 76 . Weld the
steel/stainless steel adapter for the water sensor on Figure 45: Water meter installation Figure 47: LORENTZ Liquid Level Sensor
the steel/stainless steel pipe according to chapter
"9.2.2 Steel/Stainless steel pipe" on page 74.
The steel / stainless steel pipe is not delivered by

LORENTZ.
Figure 44: Steel flange with adaptor in HDPE pipe
D
After completion of option 1 or option 2, continue
with step no. 2. of chapter "Pipe system – We advise HDPE pipe adapter
that pipe expansion joints are used close to the
pump on both inlet and outlet to reduce noise and
vibration (see also „Figure 35: Pipe expansion joints“ 10×D 5×D
on page 68). It is recommended that you install
a gate valve in the suction and discharge pipeline
close to the pump to avoid draining of the pipe while
cleaning (e.g. filters), repairing, servicing or replacing
the pump system.
Figure 46: LORENTZ water meter 9.5 Water Level Management Solution
steel / stainless steel
(WLMS) installation
pipe
The LORENTZ Water Level Measurement Solution
(WLMS) accurately measures water levels in
boreholes and tanks. WLMS is a combination of
pressure sensor and plug-in barometer to provide
water level measurement for PS2 and PSk3 systems.
Used in conjunction with inbuilt software WLMS
allows you to record and monitor water levels in your
tank and control your system based on these levels.
For further information about the level sensor please

refer to the COMPASS datasheet and the WLMS
manual for installation and operation.
EN Figure 48: Water Level Measurement Solution For more information about the pressure sensor 9.7 Float Switch (Full Tank Shut-off) Float switch cable requirements: EN
range (LPS) please refer to the COMPASS datasheet.
Ensure that the pressure sensor is suitable for We recommend the use of a float switch or other (1) Two wires are needed.
your application regarding pressure range and means to prevent overflow of your tank. This will
temperature resistance. stop the pump when the tank is full, then reset (2) Minimum wire size 1 mm² / AWG 18. This is good
when the level drops. This conserves ground water, for a distance as far as 600 m / 2,000 ft.
LORENTZ PSk3 CS-F pump ends allow the prevents overflow, and eliminates unnecessary
installation of the pressure sensor at the pump pump wear. PSk3 controllers allow the use of a small (3) The cable must be suitable for its environment.
housing. This is a simple alternative compared to the signal cable to a remote float switch, even if the tank
conventional pipeline installation. is a long distance away. (4) If it must run a long distance, use twisted-pair
shielded cable to reduce the chance of damage
 For the pump types LORENTZ PSk3 CS-F1 to Float switch requirements: from lightning-induced surge.
CS-F20 it is necessary to remove the vent plug
to install the pressure sensor. Therefore install We recommend installing a surge protector to avoid Grounding shielded float switch cable – If you use
the pressure sensor after the pump is filled with possible surges (e.g. from lightning) from the float shielded cable, connect the shield to ground at the
water, see chapter "8.3.5 Initial Start-up" on page switch cable into the controller. controller only. Do not ground the shield at the float
69. switch. This will reduce surges induced by nearby
9.6 Pressure sensor installation  All other LORENTZ PSk3 CS-F pump types have (1) A switch must be used, not wet electrodes. lightning.
a
a second filler plug which can be replaced by a
The LORENTZ range of liquid pressure sensors are pressure sensor. (2) The preferred system requires a float switch to Operation of the float switch system – When
used to measure the pressure in a pipe. The sensors OPEN contact on rise to turn the pump OFF. This the water level is high, the float switch will stop the
are commonly used to measure the pressure at a is called “normally closed” (N.C.). pump. The TANK-FULL indicator on the controller will
well head or feeding into irrigation systems. The CAUTION – The connection thread light up. When the water level drops, the float switch
liquid pressure sensor can also be used in constant size at the pump housing of the CS-F will signal this to the controller. The indicator light
pressure applications and as a pressure switch. pumps is G1/2”. The connection thread will turn off, and the pump will restart if sufficient
Please refer to partnerNET for more information. size at the pump housing of the CS-G power is available.
pumps is G1/4”.
CS-G pump ends allow the installation of the

pressure sensor at the flanges of the suction and Figure 51: Float switch scheme
pressure side.
Figure 49: Pressure sensor installation Figure 50: Float switch sealed cable
clamp
(a) PSk3 CS-F (b) PSk3 CS-F1 to F20 (c) PSk3 CS-G
position pump
off
cable pumping
weight range
position pump
on
EN Wiring to the controller – The float switch will be 9.8 Sacrifical Anode Figure 53: PV Combiner 1000-125-4 Figure 54: PV Disconnect 1000-40-5 EN
connected to the remote switch input. For PSk3-7
to PSk3-15 refer to "Figure 7: Sensor terminal wiring The LORENTZ Sacrificial Anode is designed for use
example" en la página 30. with LORENTZ pump ends. Where solar pump ends
operate in aggressive water conditions acidic water
Manual remote control switch – The float switch can attack the passive layer of the high quality-steel
circuit can be used with a manual switch to turn the pump end. This corrosion reduces the life-time of the
pump on and off from a distance. Use any simple product. The LORENTZ Sacrificial Anode contributes
on/off switch available from an electronic supply, to the protection of the pump system from this type
electrical supply, or hardware store (it only carries of corrosion and extends the pumps life.
low voltage, very low current).
For further information about the Sacrificial Anode
please refer to the COMPASS datasheet.
9.9 PV Disconnect 1000-40-5
The LORENTZ PV Disconnect is a PV connection box

with an integrated disconnect switch. The box is
designed to connect up to five PV module strings
with the pump controller by using the terminal
clamps located inside the box. The DC-rated
disconnect switch is used as a manual circuit breaker
between the solar array and the load. This switch
is easily accessible by opening the hinged lid at the
bottom spring lock.
Figure 52: Sacrificial anode for submersible pump The use of a properly sized DC disconnect switch is
ends an important safety measure and obligatory for a
professional installation of a solar pumping system.
The switch must be installed between the solar
generator and the pump controller. It must meet the
electrical requirements of the connected devices.
The PV Disconnect has been designed to cover the
range of PSk3 pump systems.
For more information on installing, wiring and

technical specifications please refer to the PV
Disconnect manual.
EN 9.10 PV Combiner 1000-125-4 for PSk3-7 to 9.11 PV Protect 1000-125 for PSk3-7 to 9.12 SmartStart EN
PSk3-15 PSk3-15
The LORENTZ PV Combiner is a PV connection The LORENTZ PV Protect is a surge protective 9.12.1 Product description 9.12.2 Generator compatibility
box to be used with PSk3 pump systems. The device (SPD) to be used with PSk pump systems. It Table 15: SmartStart packing list In order to use this feature the generator must
box is designed to combine up to 4 DC input is installed on the DC input line close to the pump have a two wire autostart function, the SmartStart
strings in parallel coming from multiple “PV controller. # QTY provides a potential-free switching contact that is
Item
Disconnect-1000-40-5” and connect them to the closed when the generator requirement is triggered.
pump controller. The PV Protect provides an enhanced level of 1 SmartStart 1 unit
protection from electrical surges (e.g. indirect The maximum switching capability for the relay
a
The use of a properly sized DC disconnect switch is lightning strikes). For effective operation it requires a 2 Fuse 1 unit contact is 250 V AC / 30 V DC, 2A.
an important safety measure and obligatory for a reliable ground connection.
professional installation of a solar pumping system. 3 Cable 1 unit Refer to your generator supplier for more
a
The use of a properly sized DC disconnect switch is information on autostart.
CAUTION – Never use this product an important safety measure and obligatory for a
as a replacement for the PV Disconnect professional installation of a solar pumping system. The SmartStart allows a generator with auto-start to
1000-40-5! be controlled by the PSk3 system.
CAUTION – Never use this product
For more information on installing, wiring and without a PV Disconnect 1000-40-5! The SmartStart is connected to the PSk3 controller
technical specifications refer to the PV Combiner via a supplied made-up cable. The cable provides
manual. power and signalling between the PSk3 and
SmartStart.
For more information on installing, wiring and
technical specifications please refer to the PV Protect Depending on how you configure the PSk3 the
manual. system will switch the generator on and off.
Inside the SmartStart housing is a space for an

NP7-12 battery. The battery is charged by the PSk3
during normal solar or grid operation. The battery
provides power to the PSk3 logic boards to allow
control of the system even during nighttime or when
a generator is switched off. An example of why the
Figure 55: PV Protect 1000-125-4 battery is required would be for a 02:00 (2am) start
of pumping.
EN 9.12.3 Physical installation 9.12.5 Wiring 9.12.6 Battery installation It is possible to purchase a battery from LORENTZ. EN
The SmartStart must be mounted within 1 m of the The SmartStart to PSk3 cable is prewired and The SmartStart is powered by a battery. The battery Contact your distributor for further information.
PSk3 controller. The provided SmartStart to PSk3 connected. is charged by the controller through the supplied
cable will define a logical mounting position. custom cable. The required battery must be ordered If a SmartStarts is delivered by LORENTZ with
The generator auto start connections are made separately. batteries included, they must be recharged every 6
Bottom access is required to the SmartStart for the using the remote switch plug inside the SmartStart. months during storage.
connection of cables. The battery and connections These terminals are marked NO and Com ("Figure 56: If the battery is not delivered by LORENTZ, it must
are accessible from the front after removing the Opened SmartStart" on page 85). The connector meet the following characteristics:
screwed lid. You must allow a space above and below type is a spring connection, press the white button
the SmartStart of 250 mm. with a small screwdriver and then insert the stripped  Genesis NP7-12 or similar. Sealed 12V AGM lead
cable. 5 - 6 mm of bare conductor is required for a acid battery
good connection.  Min. capacity: 7Ah
 Max. dimensions without connector: 151 x 70 x
The maximum switching capability for the remote 95 mm (5.94 x 2.56 x 3.74 in)
switch is: 250 V AC / 30 V DC, 2 A.  height overall max. 100 mm (3.94 in)
 Connector: 4.8 mm (0.189 in) faston tabs
9.12.4 Cable entries and external sockets
There are cable glands and plug sockets in the
bottom of the SmartStart. The socket for the remote
PSk3 connection is pre-wired and pre-assembled
in the SmartStart housing. Cables for the generator
connection and the auxiliary connection which leads
through the cable glands have to be fixed tightly in Figure 56: Opened SmartStart
the glands for strain relief and sealing.
battery
custom cable to plug
controller
Remote Start
86 Pump Accessories Installation Operating the Pump 87
EN Wiring 9.12.7 LED status 10 Operating the Pump EN
The wiring must be done by qualified staff only. In

the kit there is a green 2-pin plug with two pre- A flashing red LED indicates that the battery voltage This graphic displays the front LED indicators of the The on/off switch is located at the bottom of the
assembled cables (black and red). The 2-pin plug is low. PSk3 controller. For a detailed description of the LED controller.
must be removed from the board before wiring. The status indication please refer to "10.1 LED Status" on
corresponding socket on the right upper edge of the A permanent green LED indicates that the power page 88.
board is labeled with the correct cable configuration. of the PSk3 is on and that the PSk3 controller is
("Figure 56: Opened SmartStart" on page 85) charging the SmartStart.
Battery A flashing green LED indicates that the SmartStart

supplies the PSk3 controller with power.
Use the 2-pin plug ("Figure 56: Opened SmartStart"
on page 85) with the pre-assembled cables. The A permanent yellow LED indicates that the
red cable is for plus (+), the black cable is for minus generator relay is switched on.
(-).
Make sure the cables are securely mounted to the

battery. Ensure and check the correct polarity.
System status Pump status Source low Remote switch Local AC status
Remove the battery fixing. Slide in the battery. communication
Ensure the battery is correctly seated and secure it
with the battery fixing.
l
POWER SWITCH (ON/OFF)
WARNING – The switch only switches

pump operation ON/OFF. It is not a
disconnect switch.
When switched OFF/ON during operation, it resets

the system.
ON/OFF switch
88 Operating the Pump Operating the Pump 89
EN 10.1 LED Status Status description  Pump (red) – An error has occurred, please EN
check with LORENTZ Assistant app for details.
 System (green) – The controller is switched on Flashing indicates that the controller’s thermal
green and power is available. In low-power conditions, protection was triggered due to a too high
Power is present, ON/OFF switch is in ON position
light the light may show even if there is not enough temperature. The controller has reduced the
green power to run the pump. motor speed or stopped the pump. It will
Pump in standby mode due to settings ON or OFF
System status indicator light Flashing indicates the pump is not running due automatically speed up or restart after cooling
switch in OFF position
flashing to settings, e.g. a timer set up with LORENTZ down.
Assistant.
no light Insufficient power input  Source low (red) – The water source has
 Pump (green) – Pump is running. The sequence dropped below the level of the low-water probe
green of flashing indicates pump speed (RPM). RPM or the water sensor has detected air in the
Pump is on
light
can be read by the flashing sequence of the suction pipe. After the water level recovers or
Pump ON LED: the suction pipe has been re-filled with water,
green
Pump is ON, number of flashes indicates pump the pump will restart after a delay. Please refer
light
speed to „10.3 Time delays“ on page 90. Flashing
flashing
Pump status indicator
indicates that the controller has stopped due
Pump stopped, check with LORENTZ Assistant LED signal Motor frequency [Hz] to a “SOURCE LOW” incident detected earlier.
red light
app The number of flashes indicates the number of
incidents (up to three). Toggle the ON/OFF switch
red light Flashing indicates overtemperature of the LED On >0
to reset this indicator. If control by level features
flashing controller
are used in conjunction with a liquid level sensor
Well probe, water sensor or LLS (Liquid level 1 flash > 25 settings this will also be indicated by the source
red light
sensor) has detected a low water source low LED. Please refer to LORENTZ Assistant app.
2 flashes > 30
red light Flashing indicates “source low” incident since the
Source low indicator  AC status (green) – Indicates that AC power is
flashing controller was switched ON
connected and currently used to run the pump.
3 flashes > 35
no light Water source is okay If the light is flashing, then AC power is present
but currently not used to run the ump (solar-
4 flashes > 40
direct only).
Remote switch or LPS pressure switch feature
red light
triggered, pump stopped
5 flashes > 45  Remote switch (red) – A pump shutdown
Remote switch indicator
 was triggered by the remote switch wired to
no light Remote switch not triggered
terminals 3 and 4 or by control by pressure
settings in conjunction with a liquid pressure
sensor. Please refer to LORENTZ Assistant app.
blue light Bluetooth® connection active
blue light Stored data is being pulled to the LORENTZ

Local communication
flashing Assistant app
no light Currently no Bluetooth® communication
green
AC power is present and used to run the pump
light
green
AC Status indicator light AC power is presend but not used
flashing
no light AC power not connected

90 Operating the Pump Operating the Pump 91
a
EN EN
10.2 Starting the pump 10.3 Time delays 10.4 Parameter settings
(1) Make sure that an unhindered water flow is NOTE – Please always refer to the
possible and not blocked, e.g. by closed valves. Event Time delay LORENTZ Assistant documentation
available on partnerNET for the latest
(2) Switch on the PV generator disconnect switch. Pump stops due to 4 minutes developments.
insufficient irradiation
(3) Toggle the power switch on the controller to ON. The parameter settings for the PSk3 controller are
A solar-direct pump will now start when Full-tank float switch 2 - 3 seconds configured via our Android™ LORENTZ Assistant
sufficient irradiation levels are reached resets app. Search the Google Play Store for "LORENTZ
and neither the well probe, remote switch Assistant".
or LORENTZ Assistant setting prevents the Low water well probe
controller from starting the pump. regains contact with 15 minutes
water
Shutdown due to Automatic restart after

overtemperature cooling down
low input power 4 minutes

incident
To force a quick start, the above listed delays can

be bypassed by switching the POWER switch OFF/
ON. The pump should now start immediately if
sufficient power is present.
Detailed instructions on how to use the app and
l
what configurations have to be made are can
be found in the app itself and also on LORENTZ
partnerNET.
WARNING – A missing or wrong

configuration can result in pump damage.
92 LORENTZ CONNECTED LORENTZ CONNECTED 93
EN EN
11 LORENTZ CONNECTED 11.2 LORENTZ Assistant Figure 57: LORENTZ Assistant Android™ App 11.3 LORENTZ Global & PS Commander
The LORENTZ CONNECTED portfolio ensures that LORENTZ Assistant app runs on the Android™ For remote monitoring and management,
technicians and customers have the information operating system which is found in many smart LORENTZ offer a cloud based platform for PSk3
they need to manage their water system. LORENTZ phones and tablets. and other LORENZT products. This is designed to
CONNECTED offers a range of features for work effectively and economically for customers
configuring, monitoring and managing LORENTZ LORENTZ Assistant app can be used by installers, managing one device to customers managing
products. technicians or customers to view system data, look thousands of devices.
at pump performance and change configurations.
For local configuration, managment and monitoring The app is free to use and has different profiles A PS Commander is installed close to the PSk3
this is done via Bluetooth® connection from the available to ensure only qualified users are able to system. The Commander acts as a cellular gateway
PSk3 controller to LORENTZ Assistant app running access certain functions. to send data from the PSk3 to the LORENTZ
on an Android™ device such as a smartphone or Global secure platform. Settings changes and
tablet. LORENTZ Assitant app is available on the Google Play configurations can also be sent from LORENTZ
Store. Global to the PSk3 system.
For remote management and monitoring PSk3
can be connected to LORENTZ cloud based Each user can configure alerts so that LORENZT
monitoring and managment platform – LORENTZ Global pro-actively informs them of any events on
Global. A PS Commander is installed as a the PSk3 system. Users can log on at anytime via
gateway to communicate via Bluetooth® with the a web browser to see all of their LORENTZ pump
PSk3 controller and the cloud based LORENTZ systems in an intuitive management interface.
Global application servers. Viewing of data and
configuration of the PSk3 system is availabel from LORENTZ Global provides proactive monitoring and
any web browser any where in the world. full management of your you systems anywhere in
the world.
The LORENTZ Global service is a pay per month per

managed device service that includes unlimited
11.1 PSk3 data access and data logging platform licensing and all cellular and data costs
In additional to using operational and sensor data for You can login to LORENTZ Global at https://global.
pump control, the PSk3 controller also stores data lorentz.de using your standard partnerNET
for analysis and performance reporting. Operating credentials or try the demo account that is available.
data and key performance data is stored in the PSk3
controller and is accessed by using the LORENTZ
Assitant app. Both real time data (Actual Data) and
Stored data are available from the controller via
Bluetooth® connection to the LORENTZ Assitant
app. This connection is available within Bluetooth® Figure 58: LORENTZ Global view of installation site Figure 59: LORENTZ Global view of system details
range of the PSk3 controller, typically within 10
metres (30 feet)
94 Troubleshooting Troubleshooting 95
EN EN
12 Troubleshooting Time delays 12.2 Pump attempts a restart every 4 Check all wires and connections
minutes
Please read this section carefully in case you (1) After the pump stopped due to insufficient Carefully check for improper wiring (especially in
experience any problems with the pump system sunshine – 4 minutes The controller will emit a low noise as it tries to start a new installation) and wiring condition. Wires are
and follow the checklists. Should technical support the pump. The pump will start to turn or only vibrate often damaged by animals if they are not enclosed
by LORENTZ become necessary, please provide the (2) After full-tank float switch resets – 2 to 3 a little. in conduit (pipe). Pull on wires slightly to check for
model and serial numbers. You can easily receive seconds failed connections.
help from our technical support team through the (1) There may be insufficient power reaching the
ticket system on our partnerNET platform. (3) After low-water probe regains contact with controller. A solar-direct system should start if Check the controller
water in the source – 15 minutes, but the there is sufficient sun to cast a slight shadow.
indicator light will slowly flash for the rest of (1) Check all cable connections for any loose cables.
12.1 Pump does not run the solar day, or until power is disrupted or the (2) If the pump was recently connected (or
controller is turned off/on reconnected) to the controller, it may be running (2) Check for a burnt smell. This will indicate a
Most problems are caused by either wrong cable in reverse direction due to a wiring error. failure of the electronics. Look for burnt wires,
connections (in a new installation) or failed Force a quick start – To test or observe the system, bits of black debris, and any other signs of
connections, especially insufficiently tightened you can bypass the normal time delays. Switch the (3) If the motor shaft only vibrates but does not lightning damage.
cables that come loose from the terminal. Please POWER switch off then on again. The pump should turn, it may have power on only two of the three
check the wiring. The System ON light will indicate start immediately if there is sufficient power. motor wires. This will happen if there is a broken (3) Inspect the grounding wires and connections.
that the system is switched on and connected to the connection or if you accidentally interchanged Most controller failures are caused by an
controller. It indicates that voltage is present but one of the power wires with the ground wire. induced surge from nearby lightning where the
a
in a solar-direct system there may not be sufficient system is not effectively grounded. Ground
power to start the pump. In this case it will attempt a (4) The pump or pipe may be blocked by mud, clay, connections must be properly made and free of
restart every 240 seconds. sand or debris. corrosion.
When the solar power on the array is too weak for CAUTION – If the pump is blocked, it Check the dry running protection
the pump to run, it will attempt to start about every has to be cleaned. Repeated starting of a
240 seconds. During each attempt, you will see the blocked pump may cause damage to the If the controller indicates “Source low” when the
PUMP ON light come on. motor. This will void the warranty. pump is submerged in water or draws from a
sufficient water source, check the dry running
If a shadow suddenly passes over the array, e.g. if Check the PV generator protection system. The probe is mounted on, or
you walk in front of it, the controller might lose track near the pump. If inspection is not feasible, you can
of the input voltage. It may make rapid on/off noises Make sure the PV generator is facing the sun and bypass the probe or test it electrically.
and a high-pitched noise, then stop. This does not there is no partial shading of the array. A partial
indicate a problem. The pump will attempt to restart shading of as little as 10% of the arrays’ surface can
after the normal delay. stop the pump.
96 Troubleshooting Service and Maintenance 97
l
EN Check the float switch Quick checklist 13 Service and Maintenance Main points for inspection and maintenance EN
If the controller indicates “Remote OFF” when the Make sure WARNING – If an AC power source is The surface pump motors need to be re-lubricated
storage tank is not full, inspect the float switch connected to the controller use the circuit every 5000 h of running time as indicated by the
system. If your system has a float switch, it will be (1) the pump is suited for the total lift that is breaker to disconnect the AC power from label on the motor.
mounted in the tank. If inspection is not feasible, you required. the controller.
can bypass the switch or test it electrically. The cooling fan and heat sink can collect dust and
(2) there no speed limitation set in LORENTZ If a DC power source (PV Generator) particles over time. They should be inspected
Force a quick start Assistant. Connect with LORENTZ Assistant to is connected to the controller use the and cleaned regularly, at least once a year. Use a
confirm correct settings. disconnect switch(es) to disconnect the soft brush or cloth for cleaning. Be careful with
If you restore a connection or bypass the probe or DC power from the controller. using compressed air as it can spin-up the fan
float switch, there is no need to wait for the normal (3) the solar array is receiving sufficient sun uncontrollably and cause damage to the fan or
time delay. Manually switch the on/off switch (or the light without shading on the modules, the PV Wait at least 5 minutes before doing any controller.
power source) off and on to reset the system. The generator is oriented properly and tilted at the service and maintenance on the system.
pump should start immediately if sufficient power is correct angle. Inspect and test the PV generator Please use the controller under the environmental
present. circuit and the controller output, as stated. Take Use a multimeter to verify that there are conditions of this manual. Inspect and maintain as
notes of your measurements. no residual AC or DC voltages present. per "Table 16: Inspection overview" on page 98.
If the pump responds to the bypass tests but not to
the float switch, the wires may be shorted (touching (4) all wires and pipe runs are sized adequately for
each other) or open (broken) or the switch may be the respective distance.
stuck with debris, or out of its correct position. Routine inspection and maintenance
(5) there is no leak in the output pipe from the
pump. To extend lifetime of the controller a regular
inspection is advised. We recommend an inspection
Could the issue not be resolved, please raise interval of at least once a year.
a service case (ticket) in LORENTZ partnerNET
including the service support forms available on Requirement of inspection and maintenance:
partnerNET, model and serial numbers and your
measurements. (1) The inspection must be performed by
professional technical personnel.
(2) Cut off the power supply of the controller first.
(3) Avoid leaving any metal components in the

controller, or else they might cause damage to
the equipment.
(4) Do not use a megohmmeter to test the control

circuit.
(5) When conducting any insulation test on the

motor, you must dismantle the connection
between motor and controller.
98 Service and Maintenance Service and Maintenance 99
EN EN
Please make sure that the inspected items (first column) meet the judgment standards (third column).
Table 16: Inspection overview
Declaration of Conformity
Inspection item Inspection content Judgment standard
running 1. temperature, humidity 1. temperature < 50 °C

environment 2. dust, gas 2. humidity < 80 %, no dew condensation, no We,
peculiar smell, flammable, explosive gas
BERNT LORENTZ GMBH
cooling system 1. installation 1. excellent ventilation in installation Siebenstuecken 24
environment environment 24558 Henstedt-Ulzburg
2. radiator 2. radiator air duct not blocked Germany
3. cooling fan 3. fan not dirty or blocked
declare under our sole responsibility that the products
controller body 1. vibration, temperature 1. stable vibration, normal temperature of
rise the shell PSk3 Controller of series:
2. noise 2. no abnormal noise and peculiar smell
3. lead, terminal 3. fastening screws not loose PSk3-7, PSk3-15,
motor 1. vibration, temperature 1. steady running and normal temperature to which the declaration relates, are in conformity with the Council Directives on the approximation of
rise 2. no abnormal and uneven noise the laws of the EC Member States relating to:
2. noise
- Electromagnetic Compatibility (2014/30/EU)
input and output 1. input voltage 1. input voltage in the specified scope - Low Voltage Directive (2014/35/EU)
parameter 2. output current 2. output current under the rated value
References of harmonized standards and/or other technical specifications applied:
EN 61800-3:2004+A1:2012 EN 61800-5-1:2007
Bernt Lorentz, CEO
Person authorized to compile the technical file and empowered to sign the EC/EU declaration of conformity.
Henstedt-Ulzburg, Germany, 1st March 2021

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PSk3-7 to PSk3-15

Hybrid Solar Pumping System

Manual for Installation and Operation

The Solar Water Pumping Company

1 Introduction .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..4 9.7 Float Switch (Full Tank Shut-off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

7 Controller Installation .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .25

8 Pump Installation .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .49

9 Pump Accessories Installation .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..71

EN 1 Introduction 2 Installation overview EN

Wire stripper Crimping tool for non-insulated sleeves

Multimeter (min. 1000V

2.4 Pump Installation

EN 2.5 Feature configuration with LORENTZ Assistant EN

INFORMATION – LORENTZ Assistant

The pump controller controls and adjusts the

To find more information on how to use LORENTZ

For more information on LORENTZ Assistant, other

* Google Play and the Google Play logo are trademarks

EN 4.2 Technical Data of the PSk3 Controller EN

Table 2: Technical Data of the PSk3 Controller

Max. current 17.5 A 30 A

PSk3 surface pumps should be sited in a well-

EN 4.4 Naming convention for CS-G pumps 4.6 Scope of delivery EN

A PSk3 pump system name consists of two Scope of delivery

C - SJ 12 - 9 CS - F 12 - 9 single stage pump with

number of impellers stages centrifugal surface

Check upon receipt that the packaging is undamaged

number of impellers stages ×10

rated flow (m³/h) rated flow (m³/h)

centrifugal centrifugal surface

READ AND FOLLOW

FOR FUTURE USE! For solar water pumping additionally local

Figure 1: COMPASS sizing

CAUTION – This graphic is an CAUTION – This graphic is an example

Figure 2: Submersible pump layout Figure 3: Surface pump layout

liquid level sensor

EN 6.4 Solar-diesel system sizing Grid power SmartSolution EN

The PSk3 is able to switch between solar and diesel

It can operate on diesel generators with a constant

The constant power rating of the diesel generator

LORENTZ SmartSolution supports the following

 380/ 400/ 415/ 440/ 460 /480 V

This is especially important in extremely hot

Place the controller close to the pump to keep the

If the installation is exposed to lightning, we

The PSk3 controller must be mounted on a solid wall

The installation plane must be concrete, metal, stone

structure and enable it to absorb a tensile force of

First, mark all drill holes. Refer to „Table 3: PSk3

B Table 4: Clamping range of connectors

Terminal AWG size Metric size

Remote Analog Out NC

EN Figure 10: PSk3 sensor terminals Potential-free signal output to control EN

13 connect to NO Maximum switching capability remote

14 optional: connect positive (+) Connect water detection sensor for

17 connect positive (+) Connect the SunSensor to terminal 17+18

To measure the winding and insulation resistance

 Hold the tips of the multimeter together and note

Hold the tips of the multimeter together and note