Pyramid Plus
Pyramid Plus
Pyramid Plus
manual for
PYRAMID PLUS
10-200kVA
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1. SAFETY………………. ......................................................................................................... 2
2. HANDLING………………...................................................................................................... 4
3. INSTALLATION .................................................................................................................. 5
3.1 Introduction………………...................................................................................................... 5
3.2 Unpacking…………… ………................................................................................................ 5
3.3 Equipment Positioning…………………….. ........................................................................... 5
3.4 Connection of Power Cables ................................................................................................ 6
3.4.1 Safety Earth……………………............................................................................................. 7
3.4.2 Cable Connection……… ...................................................................................................... 7
3.4.3 Battery Installation……………….. ........................................................................................ 12
3.4.4 Communication (UPS-Server)……………….. ...................................................................... 15
5. OPERATING INSTRUCTIONS............................................................................................. 26
5.1 UPS Switch On Procedure 10 to 30kVA ............................................................................... 26
5.2 UPS Switch On Procedure 40 to 200kVA ............................................................................ 26
5.3 Transfer to Maintenance By Pass Mode 10 to 30kVA .......................................................... 27
5.4 Transfer to Maintenance By Pass Mode 40 to 200kVA……………………… ....................... 27
5.5 Transfer from Maintenance By Pass to Inverter Mode 10 to 30kVA .................................... 28
5.6 Transfer from Maintenance By Pass to Inverter Mode 40 to 200kVA .................................. 28
5.7 Transfer from Static By Pass to Inverter Mode ..................................................................... 29
5.8 UPS Shutdwon Procedure 10 to 30kVA…………………………………………………… ...... 29
5.9 UPS Shutdwon Procedure 40 to 200kVA…………………………………………………… .... 30
5.9.1 Utility Interruption…………………………………………………… ......................................... 30
6. PARALLEL OPERATION.......................................................................................................... 31
6.1 Introduction…………….. ....................................................................................................... 31
6.2 Parallel Operation Modes...................................................................................................... 31
6.2.1 Symetric Parallel Mode…………………………… ................................................................. 31
6.2.2 Parallel Redundant Mode………........................................................................................... 32
6.2.3 Hot Standby Mode………………........................................................................................... 32
6.3 Parallel Operation Mode Fault Codes................................................................................... 33
6.4 Parallel System Accessories................................................................................................. 33
6.5 UPS Switch On Procedures Parallel Mode ……………………………………………………..42
6.6 Transfer to Maintenance By Pass Mode ……………………………… .................................. 43
6.7 Transfer from Maintenance By Pass to Inverter Mode…….. ................................................ 43
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IMPORTANT NOTICES
1. Please read and save the manual before operating the system.
2. Please do not remove the protection panels; internal voltage is dangerous.
3. Please follow all the instructions and warnings.
4. Please do not operate the unit without grounded source.
5. Power cord of the UPS should be routed carefully so that they are not to be walked on.
6. Please save or recycle the packaging materials.
7. The equipment should be always kept in vertical position.
8. This equipment is compliant with the European directives, which shall be applied to this product.
Hence it is marked:
WARNING!
• Avoid the sudden temperature changes, which could cause condensation inside the UPS.
Otherwise, wait for at least two hours before switching on.
• To reduce the risk of fire or electric shock, install in temperature and humidity controlled indoor
area.
• To reduce the risk of fire, replace fuses with the same type and rating when necessary.
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• Only authorized person has to make installation or maintenance of UPS and batteries.
• Risk of electric shock! Please do not remove cover. No user serviceable parts inside,
please contact to authorized service.
• The output may be energized when the unit is not connected to a mains supply.
• Risk of electric shock! Hazardous live parts inside the unit are activated by the battery
supply even when the input AC power is not connected.
• Switch the UPS OFF before connecting the computer interface signal cable. Reconnect the
power cord only after signaling interconnections have been made.
BATTERY WARNINGS
• Risk of electric shock! The following precautions have to be taken during the operation on
battery:
* Remove watches, rings or other metal objects.
* Use tools with insulated handles.
• Batteries in the UPS are recyclable. Batteries must be disposed of according to local
environmental laws. If not disposed of properly, batteries contain lead and may cause danger for
the environment and human health.
• Do not dispose the batteries in a fire. Batteries will explode. Do not open or mutilate the
batteries. They contain an electrolyte that is toxic and harmful to the skin and eyes. In any
contact with the electrolyte, please wash the zone immediately.
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Handling :
You can either use a pallet truck or
a lift truck for side handling,
provided that the removable side-
panel is unscrewed.
PYRAMID-PLUS
Battery cabinet UPS cabinet
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3.1 Introduction
WARNING!!!
• Do not apply electrical power to the UPS equipment before the arrival of authorized service
personnel.
• Installation and maintenance has to be done by authorized service person only.
3.2 Unpacking
The UPS is packed and enclosed in a structural cardboard carton to protect it from damage.
1. Inspect for damage that may have occurred during the transport, if any damage is noted, please
call the forwarder or insurance company immediately and retain the shipping carton and the
UPS.
2. Carefully open the carton and take the UPS out.
3. Keep the carton and packing material for future re-use.
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Front face
Figure 3-1 Installation Diagram
NOTES: The neutral conductor should be sized for 1,5 times the output/bypass phase current.
The Earth conductor should be sized at 2 times the output/bypass conductor (this is
dependent on the fault rating, cable lengths, type of protection etc.) These
recommendations are for guideline purposes only and are superceded by local
regulations and codes of practice.
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ATTENTION!!! Failure to follow adequate earthing procedures can result in electric shock hazard
to personnel, or the risk of fire.
ATTENTION!!! All the cable connections of the UPS must be done by the authorized service
person. Once the equipment has been finally positioned and secured, connect the power cables as
described in the following procedure:
+ F1 F2 F3
BATTERY RECTIFIER
FUSES INPUT FUSES
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AC
AC
B A
AC
AC
B A
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AC
AC
B A
AC
AC
B A
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U2
A V2
Output W2
These links connections N2
must be S3 (To load)
removed for
split bypass
Battery power
U3 connections
system B
V3
Input W3
connections N3
S2
If there is a phase sequence fault, A21/A39 “ROTATE PHASE” message appears on the front
panel and the UPS can’t work.
THE CORRESPONDING AC INPUTS OF BOTH UPS’s (U3-V3-W3) MUST BE EXACTLY OF THE SAME PHASE.
3) Connect the UPS output cables from the output terminals to the load distribution panel.
ATTENTION!!! For proper load sharing during parallel operation the cables between the
AC distribution panel and the AC output terminals of one UPS must be
exactly the same size and length as the cables between the distribution
panel and the AC output terminals of the second UPS.
4) Make the connection of the battery groups. Please look at the 3.3 Battery Installation item for it.
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5) Connect the copper earth bus, which is under the safety earth and the cables power connection.
Note: The earth and the neutral connections must be done according to national rules.
If the REMOTE STOP option is going to be used, you should connect the remote stop button
(normally open), to the pins 4 and 5 of the remote stop connector (CN3) on the PCB ITF3.
ATTENTION!!! Remove the battery fuse before making the connection of the battery circuit
breaker box during the battery installation.
The batteries of the UPS equipment are usually contained in a purpose-built battery cabinet, which
sits alongside the main UPS equipment. Sealed, maintenance-free batteries are normally used in
this type of installations.
Where battery racks are used, they should be positioned in accordance with the battery
manufacturer’s recommendations. In general, batteries require a well-ventilated, clean and dry
environment at reasonable temperatures to obtain efficient battery operation.
In general a minimum space of 10 mm must be left on all vertical sides of the battery block. A
minimum clearance of 20 mm should be allowed between the cell surface and any walls. A
clearance of minimum150 mm should be allowed between the top of the cells and the underside of
the shelf above (this is necessary for monitoring and servicing the cells). All metal racks and
cabinets must be earthed. All live cell connections must be shrouded.
The batteries are connected to the UPS through a circuit breaker (optional), which is manually
closed and electronically tripped via the UPS control circuitry. If the batteries are cabinet-mounted
this circuit breaker is fitted within the cabinet; however, if the batteries are rack-mounted or
otherwise located remote to the main UPS cabinet then the battery circuit breaker must be mounted
as near as possible to the batteries themselves, and the power and control cables connected to the
UPS using the most direct route possible.
1. Unpack each battery and check its terminal voltage. If any battery has terminal voltage less than
10,5 V it must be charged before.
4. Start installing the batteries from top to the bottom on the racks.
5. Connect the cable between the battery circuit breaker’s positive port (BAT+) first then battery
tray (+) at the left topside as in the figure 3-3
6. Connect the cable between the battery circuit’s negative port (BAT-) first then battery tray (-) at
the right bottom side as in the figure 3-3
7. Please pay attention to the connections and the poles’s directions between the racks.
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9. Connect the shielded control cable between the UPS and the battery circuit breaker as in the
following.
Battery circuit Inside of the UPS
Breaker box
1.....................1 ITF3 Board
BAC60 Board 2.....................2 BATT. CB
CN1 3.....................3 CN3
Battery
Fuse
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CN1 Control
1 2 3
Cable
To ITF3
CN3
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Dry relay alarm contacts or RS232 communication port can be used for communication with UPS. Users can
get information about any possible alarm like “Battery Low” “Line Failure” “Load On By-pass”. The relay
interface AS400 and Windows NT is an special edition for the systems.
You should use ITF3 and RS330 board for the communication with the PC. For this connections there must
be a dedicated serial port.
ATTENTION!!! The communication cables of this option must be shielded and must install away from the
voltage cables.
The RS232 port (at RS330 board and DB9 female) definition :
The settings for the Microsoft NT server , IBM AS400 connections will be done by the system’s operator in
accordance to the each user’s needs.
Battery Circuit Emergency Stop Line Failure Battery Low Relay By-Pass
Breaker Input Relay or Common Alarm Relay
Relay
CN3 CN4
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4.1 Introduction
The front panel of UPS, consisting of a 2 lines alphanumeric display, 6 status lamps, plus 4 function
keys, allows the complete monitoring of the UPS status. The mimic flow diagram helps to
comprehend the operating status of the UPS. By using the function keys operator can move on
menus and change some parameters.
There are 4 function keys on front panel these are ENTER, DOWN, PLUS and MINUS.
DOWN key helps moving on menus, PLUS and MINUS keys select options , ENTER key means
the selected option or menu is valid.
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Totally 64 alarms and status messages (might be extended, please consult us) are used in UPS,
which helps the user. Messages are coded for easy dialog with service organization, all messages
contains numbers A1-A2-A3….An. Messages and events in UPS are recorded to a log file with
event time and date
ALARM DESCRIPTION
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Status messages:
This message group simply shows the UPS STATUS at the upper line of LCD PANEL.
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INVERTER START :
If the inverter stops controller board tries to start again, during inverter start this message appears
on first line of LCD PANEL.
EMERGENCY STOP :
If an external EPO switch is installed to system (connected to interface board) ,to stop all UPS parts
(rectifier ,static bypass ,inverter ,etc….) is possible . After pressing EPO switch all parts of the UPS
stops,for restart turn off S1 (inverter input) switch and turn on again.
FAULT STATUS :
In some cases controller checks events but can not find solutions, in this case controller decide to
stop system ,for restart user must be turn off S1 (inverter input) switch and turn on again.
WARNING STATUS :
Some events recorded to log event file stays on LCD PANEL but UPS continues to work, these
messages named as warning messages, user can clear this messages by pressing ENTER key for
3 seconds.
These are:
• A20 Boost charge alert
• A6 Charger fault
• A18 Batt capacity low
Shutdown Messages :
UPS is communicating with operating system, by using softwares that you can send commands to
UPS from operating system .UPS takes these commands and produces some messages. These
are:
WAITING SHUTDOWN :Shutdown command is performed from operating system and UPS is
waiting for a certain delay for shutdown.
UPS SHUTDOWN : UPS is in shutdown status
WAITING RESTART : UPS is shutdown but it is waiting for a certain delay to restart
PAR.SHUTDOWN : In parallel system the other UPS send shutdown command and UPS is in
shutdown status.
CANCEL SHUTDOWN : Shutdown command is canceled.
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By using DOWN function key on front panel you can move on main menu functions, when main
menu appears on LCD panel if you press ENTER key you can go to submenu item.
In submenu you can move by DOWN key, if there is option on submenu item, you can change
options by pressing PLUS and MINUS keys. If you press ENTER key the option is valid.
MEASURES submenu
LD% (output load percentage)
OPV (output voltages)
FREQU (output frequency)
IPV (input voltages)
BYP (bypass source voltages)
BATT (battery voltage and current)
...... etc
At ALARMS MENU you can see LOG HISTORY, log events are recorded with event time and date.
PASSWORD Menu is located for service purposes. This menu is developed only for adjustment.
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The following stages have to be carried out chronologically. If alarms are displayed on the mimic-
panel, the problem has to be solved before going any further.
1. Open the UPS doors to gain access to the main power switches.
2. Make sure that the S3 switch (maintenance bypass) is in “0” (OFF) position.
3. Turn on the rectifier input fuses (F1-F2-F3) and inverter input switch S1 , by bringing them into
“1” (ON) position. (Upwards)
RECTIFIER START! : Rectifier is working and static bypass continues to feed the load.
INVERTER START! : Inverter is working and static bypass continues to feed the load.
STATUS NORMAL! : The UPS is operating normally, its inverter supplying the outlet.
6. Turn on the BATT.(+) and BATT.(-) fuses into “1” (ON) position. By this way it is ensured to
connect the battery group to the UPS.
7. Your UPS system is ready to use. You can start up your load.
1) Make sure that all the switches and fuses (S1, S2, S3, S4 and S5) are in “OFF” position and S6
is in “NORMAL” position.
4) Turn on the S1 switch (inverter input), into ”1” position. By turning on S1, all lights on the front
panel will be lit for 4 secs (lamp test) and then, the following messages will appear on LCD.
“RECTIFIER START” : Rectifier is operating and static bypass continues to supply the load.
“INVERTER START”: Inverter is operating and static bypass continues to supply the load.
“STATUS NORMAL” : The UPS is operating normally and the inverter is supplying the load.
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6) Once you see the green inverter led on the front panel then the UPS system is now ready for
use. You can start up your loads.
ATTENTION : In a single unit application, the UPS must be operated in “ONLINE” mode.
And the mode selection should be followed up as follows :
• Using the UP-DOWN buttons on the front panel, select “SETTINGS MENU” on LCD and press
“ENTER”. When you see “MODE” display, using “+” and “-“ buttons select “ONLINE” mode.
• After selecting ONLINE mode press “ENTER” until the beep sound stops.
• Turn S1 off and few seconds later, turn it on again. You will see “INVERTER START” and than
“STATUS NORMAL” messages on the LCD.
The manual by-pass enables direct supply of the load from mains without the control functions of
the UPS. It is used for the UPS maintenance.
1. Press on the DOWN button when there is “COMMAND MENU” message on the front panel of
the UPS. Then press “ENTER” button.
2. Press on the DOWN button when there is “ENTER <BYPASS>” message on the front panel of
the UPS. Then press “ENTER” button for 3 seconds. static by-pass led lit and inverter led off.
Now your load is feeding from the Static By-pass.
WARNING!!! During the maintenance or static by-pass the connected load at the UPS output
is not protected against the mains failure.
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This procedure should be followed when turning from normal operation to maintenance bypass.
This procedure can be used for supplying temporary mains voltage to the system during the
maintenance of the UPS or in case of failure.
1. Press on the DOWN button when there is “COMMAND MENU” message on the front panel of
the UPS. Then press “ENTER” button.
2. Press on the DOWN button when there is “ENTER <BYPASS>” message on the front panel of
the UPS. Then press “ENTER” button for 3 seconds. Static by-pass led lit and inverter led off.
Now your load is supplied via Static By-pass.
NOTE : Using the procedure in 4.2.2.1 and 4.2.2.2 you can switch the load to by-pass
manually. (MANUAL BY-PASS)
WARNING!!! During the maintenance or static by-pass the connected loads at the UPS output
are not protected against the mains (by-pass source) failure.
1. While the S3 switch in closed position ”1” (ON) ;turn on (into “1” position) the F1-F2-F3-S1
(rectifier input fuses- inverter input), S2 (static bypass) and S4 (UPS output) Switch.
3. When “MAINT SWITCH ON!” message appears on the front panel, turn off (into “0” position) the
S3 (maintenance by-pass) switch. By this way the load will be fed from the static by-pass.
4. See “STATUS NORMAL!” message on the front panel and the green inverter led lit.
5. Turn on the BATT.(+) and BATT.(-) fuses into “1” (ON) position. Now the UPS system is in
normal operation. You can start-up your load.
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3. When “MAINT SWITCH ON!” message appears on the front panel, turn off (into “0” position)
the S3 (maintenance by-pass) switch. By this way the load will be fed from the static by-pass.
4. See “STATUS NORMAL!” message on the front panel and the green inverter led lit.
5. Turn on the battery circuit breaker into “1” (ON) position (or insert the battery fuse).
Now the UPS system is in normal operation. You can start-up your PC, printer etc.
1. Press on the DOWN button when there is “COMMAND MENU” message on the front panel of
the UPS. Then press “ENTER” button.
2. Press on the DOWN button when there is “ENTER <INVERTER>” message on the front panel of
the UPS. Then press “ENTER” button for 3 seconds, static by-pass led off and inverter led on.
Now your load is fed from the Static By-pass.
3. See “STATUS NORMAL!” message on the front panel. Now the UPS system is on normal
operation. You can start-up your PC, printer etc.
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All the power switches, isolators and circuit breakers should be turned off, with the following
sequence. (Turn off into “0” (OFF) position). There will be no voltage on the load.
WARNING!!! This procedure will cut the energy of all the equipments that are connected to UPS
output.
S4 (UPS output)
S2 (static by-pass)
S1 (inverter input)
S5 (Battery circuit breaker or battery fuse)
When there is a utility power interruption, the inverter led continuously lit also battery and on the
LCD “A10 LINE FAILURE” message appears. Additionally an audible alarm sounds. Your UPS
continues to convert the battery voltage to AC voltage and protect against loss of data and failure.
The autonomy can be increased by disconnecting relatively unimportant loads. But do not connect
this load again before the end of autonomy time. When the utility power is restored the UPS will
return to normal operation and on the front panel of the UPS “A45 MAINS OK” mesage appears.
When there is “A7 BATTERY LOW” message appears and audible alarm sounds, shut down your
PC. If not, than all the batteries will be discharge in a few minutes.
After you shut down the critical load (computer system). Apply the completely powering down the
UPS.
Apply the normal operation procedure to start up the UPS again after a long time later.
NOTE: Do not forget to turn on the battery circuit breaker into “1” (ON) position when
the mains voltage return. If not, in case of a second power cut there will be no voltage for
the critical load.
If you have a reserve generator, you can use it to feed the UPS’s input and the batteries
starts to charge. By using UPS and the generator at the same time ensures to charge the
batteries faster.
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The PARALLEL connection of PYRAMID-PLUS SYSTEMS allow high security by power redundant
operation.
CAUTION!!! Do not set the operation modes of the parallel connected UPSs to ON-LINE,
otherwise serious damage may occur.
User can select one of the operation modes according to purpose if parallel control board is
installed on UPS.You can select operation mode from SETTINGS MENU, in this chapter you can
find parallel operation mode informations.
The inputs of two UPS are connected to mains, outputs of two UPS are connected to each other,
there are two battery groups.
SB1 and SB3 static bypass switches work always together. They turn on/off together. If these static
switches are conducted,than the load is connected to mains directly.
SB2 and SB4 static switches work always together. If these static switchs are conducted,than the
load is connected to inverter. In this position current sharing is active.
If a failure occurs at one of the UPS, bypass system transfer load to by pass.
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SB1 UPS1
AC/DC -1 INVERTER 1
MB2
LINE OUTPUT
SB3 UPS2
AC/DC -2 INVERTER 2
At this mode if one of the UPS fails, the other UPS continues to feed load.
Assume that UPS1 on figure 6-1 is failed, SB1 and SB2 static switches shall turn off and the UPS 1
is isolated from load.
The SB4 static switch of the UPS 2 shall stay in conducted position and it continues to feed the
load.
If UPS 1 is operating after a delay this UPS will join the system.
If two UPSs fail than SB3 static switches shall turn on and load is transferred to bypass
In this mode UPS 1 feeds the load and the UPS 2 waits spare, there is no current, it is in standby
mode but it is ready to work.
If a failure occurs on UPS 1, static switch system shall isolate UPS 1 from load and activate the
UPS 2, this is a very fast response.
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FAULT DESCRIPTION
SLAVE ups search for the same operating mode with MASTER ups ,if they are
different this message locates on LCD panel.
A23 MODE FAILURE Change the operation mode of SLAVE ups from SETTINGS MENU.
Don’t forget to press ENTER key for 3 seconds
Turn off the SLAVE ups and turn on again.
A24 P.FAILURE 17 Parallel Controller Board Failure
A25 P.FAILURE 18 Parallel Controller Board Failure
A26 P.FAILURE 19 Parallel Controller Board Failure
A27 P.FAILURE 20 Parallel Controller Board Failure
A28 P.FAILURE 21 Parallel Controller Board Failure
A29 P.TEST MODE Parallel control board is in test position
A30 P FAILURE 23 Parallel Controller Board Failure
The same UPS number is selected for SLAVE ups ,you must give separate ups
number to each ups in parallel system.
A31 DUBL UPS NR. Go to SETTINGS MENU and change UPS number.
Don’t forget to press ENTER key for 3 seconds.
Turn off the SLAVE ups and turn on again.
Parallel mode is selected but main controller could not find parallel control board.
A40 CANT FIND PR Select ONLINE mode from SETTING MENU.
Turn off the ups and turn on again.
A41 P.BAL.FAILURE Current sharing failed in parallel operation, after a delay sharing will try again
In parallel system SLAVE UPS is not synchronized to MASTER UPS
A43 P.SYNC.FAIL
After a delay SLAVE ups will try to syncron again.
A48 STATIC BYP In parallel system static bypass switch (S6) is in “ON” position.
For parallel operation the following parts need to be installed inside the UPS:
IMPORTANT NOTE: Parallel system installation is much more complex from standalone UPS
installation, it needs qualified service staff.
You have to keep 80 cm distance between two UPS for service purposes. The maximum length of
digital and analog cable is 2 meters.
Add %20 tolerance to cables, fuses and circuit breakers in parallel connection.
At figure 6-2 ,the connection of 2 parallel UPSs and load switch panel is shown.
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UPS1 UPS2
AC OUTPUT
AC OUTPUT
U2 V2 W2 N2 U2 V2 W2 N2
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37
(To be supplied by the customer)
U VWN
LOAD
Figure 6-3-a POWER CONNECTIONS OF TWO UPS’s FOR PARALLEL OPERATION (40-60-80 kVA)
AC INPUT BATTERY
BATTERY GROUP GROUP
3 PHASE + Neutral
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- + - +
Neutral
38
(To be supplied by
the customer)
U VWN
LOAD
Figure 6-3-b POWER CONNECTIONS OF TWO UPS’s FOR PARALLEL OPERATION (100-120-160-200 kVA)
Figure 6-4-a Switch and Fuse Positions and Signal cable connections
for parallel operation (10-15-20 kVA)
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ANALOG
DIGITAL
ANALOG
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ANALOG
Figure 6-4-e Switch and Fuse Positions and Signal cable connections for parallel operation (100-120-160-200 kVA)
6.5 UPS Switch on Procedure in Parallel Mode:
With all the switches and fuses (S1,S2, S3, S4 and S5) in “OFF” “0” position and with S6 in
“NORMAL” position.
Turn on the parallel connected UPS’s, UPS1 and UPS2 separately as follows:
1. Make sure that two UPS’s are properly connected for parallel operation in accordance with
the diagrams given in “INSTALLATION PROCEDURES” section.
2. Turn on the S1 switch (inverter input) into “1” position. By turning on S1 you will see the
following messages on the LCD panel,
a. “RECTIFIER START”
b. “INVERTER START”
c. “STATUS NORMAL”
After these messages the UPS will start running and the green INVERTER LED on the
front panel will be turned on.
3. Using the UP-DOWN buttons on the front panel select “SETTINGS MENU” on LCD and
press “ENTER”.
When you see “MODE” display, using “+” and “-“ buttons select either one of the
following operation modes which is suitable for your needs.
4. After selecting one of the modes, press “ENTER” until the beep sound stops.
5. Turn S1 off (inverter input) and few seconds later, turn it on again. Now the inverter is ready
to operate in the selected mode.
Perform the same procedure given above for both UPS’s (UPS1 and UPS2). Make sure
that you select the same mode for both UPS’s. If you select different modes, then a fault
signal will be generated.
After selecting the operation modes for both devices then perform the following
procedure:
6. Turn on the Battery Circuit Breaker S5 (Optional) or insert the battery fuse, to connect the
battery group to the UPS for uninterrupted operation.
8. When you restart UPS’s again, make sure that the CB1 and CB2 switches on the AC
distribution panel are in “OFF” position. Then turn on S4 (output) switches of both inverters.
9. Before going any further, measure the voltage (using an AC voltmeter) between the
corresponding phase outputs of UPS’s at the CB1 and CB2 contacts on the distribution
panel. Only after you are sure that there is no voltage difference between the corresponding
contacts, turn on CB1 and CB2 on the AC distribution panel.
Now the outputs of the UPS’s are connected in parallel and the parallel system is ready for
use with AC loads.
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1) Bring S6 (static by-pass) into “STATIC BYPASS” position of either one of the UPS’s.
2) See that the red coloured by-pass leds on the front panels of both UPS’s are lit. (Static bypass
operation)
3) Turn on S3 switches (maintenance bypass) of both UPS’s.
4) Turn off S4 switches (AC output) of both UPS’s.
5) Turn off S1 switches of both UPS’s.
6) Turn off S2 switches (AC output) of both UPS’s.
7) Turn off S5 (optional battery circuit breaker ) or remove battery fuses of both UPS’s.
Now, the UPS’s are completely turned off but the load is supplied by the AC-input via the
Maintenance By-Pass switch.
WARNING!!! During the maintenance or static by-pass the connected loads at the UPS output
are not protected against the mains (by-pass source) failure.
5) When “MAINT SWITCH ON!” message appears on LCD, turn off S3 switches (maintenance
bypass) of both UPS’s.
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Using serial link interface which is installed in your system, user can get all information about UPS .
All measured parameters, alarms can be monitored. This port is interactive and you may use the
following commands:
• Switch to BYPASS
• Switch to INVERTER
• SOUND on/off
• Adjust UPS time and date
• Start SIMULATION mode
• Short BATTERY TEST
• BATTERY TEST until battery low alarm
• CANCEL battery test
• Turn off UPS output voltage immediately (SHUTDOWN)
• Turn off UPS output voltage after delay (WAITING SHUTDOWN)
• Turn off UPS output voltage (SHUTDOWN) and turn on UPS output voltage (WAITING
RESTART)
• CANCEL SHUTDOWN
• RENAME UPS
UPS will give response to these commands if the REMOTE: ENABLE opsion is selected from
SETTINGS MENU .
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UPS can be controlled through a normal telephone line by means of a remote operator connected
through a PC with modem device, who performs a phone call to the UPS connected number. So
the operator can see all parameters and control the UPS (if permitted from SETTINGS MENU).
In order to perform this function, a PC with UPS control software and an external or internal modem
device connected to telephone line are needed.
A standard modem device, configured according to DUMP and auto answer modes, will be installed
on the UPS and, once programmed, will following a telephone call of the PC-embedded modem
,connect the UPS to the telephone line.
The remote operator, by means of a PC and a modem device and using the remote connection
function of the control software, calls the UPS through the number to which this is connected.
The dumb modem device, connected to the UPS, will answer the call and convert the data coming
from UPS serial on the telephone line. This way all measures and controls allowed by the RS232
serial port can be carried out.
The connected modem to PC (smart modem) will be programmed from UPS control software
automaticly.
B0 E1 F1 M1 Q0 V1 X3
BAUD = 2400 PARITY = N WORDLEN = 8
DIAL = TONE
The connected modem to UPS can be program from COMMAND MENU ,ENTER :MODEM INIT
automatically.
But the user can programme this modem from a PC by following options.
B0 E1 F1 M1 Q0 V1 X3
BAUD = 2400 PARITY = N WORDLEN = 8
DIAL = TONE
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UPS MODEM
DB9 female DB25 male
6 3
7 7
9 2
Some important events can be monitored by this connection for each event a relay is located on
interface board and NC-C-NO contacts are connected terminals.
These are:
• LINE FAILURE
• BATTERY LOW
• LOAD ON BYPASS
• BATTERY CB input
• BATTERY CB output
• EMERGENCY STOP input
Battery Circuit Emergency Stop Line Failure Battery Low Relay By-Pa
Breaker Input Relay or Common Alarm
Relay
CN3 CN4
Remote mınitoring panel can be used from 400 meters away from UPS. Up to 25 meters there is no
need extra hardware RS232 communication is normal. But if the distance is longer than 25 meters
extra RS485 hardware is needed.
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WARNING!
There are no customer serviceable components inside. DO NOT open the cover or attempt to
service the unit. High voltage may remain when the unit is shut down.
Unauthorized service will finish warranty and could cause serious damage.
8.1 Maintenance
The following operations are suggested to maximize the unit lifetime. The will help to ensure
trouble -free operation for several years:
1. Vacuum the dust from the ventilation intake on the front panel.
2. Wipe the cover with a dump cloth.
3. Check the batteries charge with the manual battery test procedure. See Automatic and
Manual Battery Test.
CAUTION!
It is recommended to test the battery discharging capability only after the software in use has
been saved and all files have been closed.
8.2 Storage
1. Check the batteries charge with the manual battery test before storage.
2. Connection’s uninstall operation will be done by the authorized service.
3. During the storage period the batteries should be charged once, per six months.
4. Keep the equipment and the batteries in a dry, cool place.
Best storage temperature for the UPS : Between 0°C and 40°C max.
Best storage temperature for the batteries : Between 10°C and 35°C max.
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Certificate of Warranty
The warranty conditions are stipulated in the sales contract, if not the following
points shall apply.
The manufacturer exclusively guarantees his own products against any defect in
construction or operation arising from faulty design, materials or workmanship
according to the conditions set down below.
The period of validity of the warranty may never exceed 12 months after delivery.
For these stipulations to be valid, the Purchaser must, within a maximum of 8 days
beyond which the warranty lapses expressly inform the Manufacturer of the faulty
design, or the material or manufacturing defect, stating in detail the grounds for his
complaint.
Defective parts replaced free of charge by the Manufacturer are to be put at his
disposal, so that he may become the sole owner.
The warranty legally ceases if the Purchaser has, of his own initiative, undertaken
modifications or repairs on the Manufacturer’s products without the written consent
of the latter.
The Purchaser is liable for taxes or duties of any kind in compliance with either the
European regulations, or those of the country of import or transit.
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