Fluidwell Flow Meter
Fluidwell Flow Meter
Fluidwell Flow Meter
F012-P
FLOW RATE INDICATOR / TOTALIZER
TABLE OF CONTENTS
1 ABOUT THIS MANUAL............................................................................................................ 4
1.1 How to use this manual .................................................................................................. 4
1.2 Use of pictograms ........................................................................................................... 4
1.3 Warranty and technical support ...................................................................................... 4
1.4 Model Reference ............................................................................................................ 4
2 SAFETY .................................................................................................................................... 5
2.1 Personal safety ............................................................................................................... 5
2.2 End-user responsibilities................................................................................................. 5
2.3 Potential equipment damage .......................................................................................... 5
2.4 Disposal of electronic waste ........................................................................................... 5
3 INTRODUCTION....................................................................................................................... 6
3.1 System description ......................................................................................................... 6
3.2 Product features ............................................................................................................. 6
3.3 Installation example ........................................................................................................ 7
4 OPERATION............................................................................................................................. 8
4.1 Introduction ..................................................................................................................... 8
4.1.1 Operating modes ............................................................................................................ 8
4.2 Control panel .................................................................................................................. 8
4.2.1 Display ............................................................................................................................ 8
4.2.2 Backlight (Type ZB) ........................................................................................................ 9
4.3 Displayed information ..................................................................................................... 9
4.3.1 Flow rate and total or flow rate ....................................................................................... 9
4.3.2 Clear total ....................................................................................................................... 9
4.3.3 Accumulated total ........................................................................................................... 9
4.4 Operator alarms .............................................................................................................. 9
4.4.1 Low battery ..................................................................................................................... 9
4.4.2 Internal error ................................................................................................................... 10
5 CONFIGURATION.................................................................................................................... 11
5.1 Introduction ..................................................................................................................... 11
5.2 Configuring using SETUP mode ..................................................................................... 11
5.2.1 Entering SETUP mode ................................................................................................... 11
5.2.2 Navigating the SETUP menu.......................................................................................... 11
5.2.3 Changing configuration settings ..................................................................................... 12
5.2.4 Returning to Operator Mode ........................................................................................... 12
5.3 SETUP menu overview................................................................................................... 13
5.4 SETUP menu explanations............................................................................................. 13
5.4.1 Menu 1: Total ................................................................................................................. 13
5.4.2 Menu 2: Flow rate .......................................................................................................... 14
5.4.3 Menu 3: Display ............................................................................................................. 15
5.4.4 Menu 4: Power management ......................................................................................... 16
5.4.5 Menu 5: Flowmeter ........................................................................................................ 16
5.4.6 Menu 6: Others .............................................................................................................. 17
6 INSTALLATION........................................................................................................................ 18
6.1 Installation / environmental conditions ............................................................................ 18
6.2 Handling the F012-P enclosure ...................................................................................... 19
6.2.1 Identification.................................................................................................................... 19
6.2.2 Opening, assembling and closing the F-Series .............................................................. 20
6.3 Mechanical installation.................................................................................................... 22
6.3.1 Mechanical dimensions .................................................................................................. 22
6.3.2 Mounting the F-Series .................................................................................................... 24
6.4 Electrical installation ....................................................................................................... 25
6.4.1 Electrical safety............................................................................................................... 25
6.4.2 Protective earth (PE) connections .................................................................................. 25
6.4.3 Field wiring connections ................................................................................................. 26
6.4.4 Power supply .................................................................................................................. 27
6.4.5 Sensor supply ................................................................................................................. 27
6.5 Terminal connectors safe area applications - Type PX, PD ........................................... 28
6.5.1 Terminals 1-3 (6): flowmeter input .................................................................................. 28
6.5.2 Terminals 4-5: Power supply - type PX and PD ............................................................. 31
6.5.3 Terminal 6: Sensor power supply - Type PD .................................................................. 31
6.5.4 Terminals 9-10: Backlight power supply - Type ZB ........................................................ 31
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Information in this document is subject to change without prior notice. The manufacturer is
not responsible for mistakes in this material or for incidental damage caused as a direct or
indirect result of the delivery, performance or use of this material.
© All rights reserved. No parts of this publication may be reproduced or used in any form or
by any means without written permission of your supplier.
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2 SAFETY
2.1 PERSONAL SAFETY
● Explosion hazard: Never open the unit when explosive atmosphere is present, and the unit is
connected to a power supply or consuming device like the internal battery supply.
● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy.
● Immediately inform the person responsible for the installation if you disagree with the safety
precautions or if you detect errors or danger.
● Intrinsically Safe applications: follow the instructions as mentioned in Section 7: Intrinsically safe
applications [»36].
Certificates and related documents are available on our website or from your distributor.
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3 INTRODUCTION
3.1 SYSTEM DESCRIPTION
The flow rate indicator / totalizer model F012-P is a microprocessor-driven instrument designed to
show the current flow rate, resettable total and non-resettable accumulated total.
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Options
● Intrinsic safety (Type XI)
● Power and sensor supply (Types PB, PC, PD, PF, PM, PX, in various combinations)
● Panel mount enclosure (Types HB, HC)
● Flame-proof enclosure (Type XF)
● Display backlight (Type ZB).
5 6
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4 OPERATION
This unit may only be operated by authorized and trained personnel who have read and understood
this manual, particularly Section 2: Safety [»5].
4.1 INTRODUCTION
This chapter describes the daily use and operation of the F012-P. For this, the F-Series is equipped
with a control panel that provides the operator with various functions, information and operating
modes.
4.1.1 OPERATING MODES
The following operating mode are available:
● OPERATOR-mode
This is the default mode of operation and mode indicator RUN is shown on the display. This
mode is available for all operators and gives access to the other modes. The available functions
and rights depend on the type of unit and configured settings. The unit will always return to this
mode when there is no user interaction for some time in any of the other modes.
● SETUP-mode
This mode allows to review all configuration settings using a SETUP-menu. The mode indicator
SETUP is shown on the display and access can be restricted via a password. After selecting a
configuration item, it can be changed using the PROGRAM-mode.
● PROGRAM-mode
This mode is used to change settings in the SETUP-menu, enter values in OPERATOR-mode or
enter a password. When a setting is being changed, this is indicated by the mode indicator
PROGRAM on the display.
The following paragraphs describe the modes of operation in more detail. SETUP-mode and
PROGRAM-mode are described in Section 5: Configuration [»11].
CLEAR-key
This key is used to clear the value of total.
4.2.1 DISPLAY
In the F012-P, all inputs and outputs are continuously processed in the background. The relevant
process information is then displayed on a selection of screens when the product is in OPERATOR-
mode.
The display contains one line with larger digits and one line with smaller characters below that. The
top line displays key process information, while the bottom line usually displays additional
information or system messages. Also, measurement unit and symbols to indicate operating mode,
function, and status may be displayed.
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Normally, the display is updated depending on the refresh rate selected in the configuration settings.
By pressing any key, the display switches to refreshing the information 8 times per second. After 30
seconds of key inactivity, the display returns to the configured refresh rate.
TOTAL m3
RUN
RATE
Fig. 4: Example of display information during process
4.2.2 BACKLIGHT (TYPE ZB)
The F012-P with Type ZB is equipped with a backlight to illuminate the display for improved
readability. The backlight can be turned on or off, and its intensity can be set in the SETUP- menu.
RUN
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5 CONFIGURATION
5.1 INTRODUCTION
This chapter describes how technicians can use configuration settings to configure the F-Series for
optimal functionality. Configuration of the F012-P can be done in SETUP mode, using the front keys.
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CLEAR-key
This key is used to select the previous item in the list (e.g. USGAL à m³ à L).
At the bottom of the list, the selection will wrap around to the last selection.
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3 DISPLAY DEFAULT
3.1 FUNCTION total - flow rate total
3.2 BACKLIGHT off - on off
3.3 BACKLIGHT 1-5 5
BRIGHTNESS
5 FLOWMETER DEFAULT
5.1 SIGNAL npn - npn_lp - reed - reed_lp - pnp - pnp_lp - namur - coil_lo
coil_hi - coil_lo - active
6 OTHERS DEFAULT
6.1 TYPE / MODEL fixed F012-P
6.2 SOFTWARE VERSION fixed 03.xx.xx
6.3 SERIAL NUMBER fixed xxxxxxx
6.4 PASS CODE 0000 - 9999 0000
6.5 TAG NUMBER 0000000 - 9999999 0000000
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When a different unit is selected, the displayed values are NOT recalculated.
1 TOTAL
1.1 UNIT Determines the measurement unit for total and accumulated total. The
following units can be selected:
L - m3 - kg - lb - GAL - USGAL - bbl - no unit
Changing the measurement unit will have consequences for operator
and setup values. Please note that the K-factor should be checked also.
Recalculation is not done automatically.
1.2 DECIMALS Determines for Total and Accumulated Total the number of decimals.
The following can be selected:
0000000 – 111111.1 – 22222.22 – 3333.333
1.3 K-FACTOR This value is used to convert the flowmeter pulse signals into a Total.
The K-Factor is based on the number of pulses generated by the
flowmeter per measurement unit selected in 1.1: TOTAL > UNIT.
Accuracy of the measurement system depends on the accuracy of the
K-factor.
Examples are given just above this table.
1.4 DECIMALS K-FACTOR This setting determines the number of decimals for the K-factor
(1.3: TOTAL > K-FACTOR). The following can be selected:
0-1–2–3–4–5-6
Please note that this setting influences the accuracy of the K-factor
indirectly. This setting has NO influence on the displayed number of
digits set for Unit (1.1: TOTAL > UNIT).
The display update time for Flow rate is one second or more.
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2 FLOW RATE
2.1 UNIT Determines the measurement unit for the flow rate. The following can be
selected:
mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - no unit - scf -
Nm3 - NL - P
Changing the measurement unit will have consequences for operator
and setup values. Please note that the K-factor should be checked also.
Recalculation is not done automatically.
2.2 TIME UNIT The flow rate can be calculated in units per second (SEC), minute (MIN),
hour (HR) or day (DAY).
2.3 DECIMALS Determines the number of decimals for the flowrate. The following can
be selected:
0000000 - 111111.1 - 22222.22 - 3333.333
2.4 K-FACTOR The K-factor is used to convert the flowmeter pulse signals to a flowrate
unit. The K-factor is based on the number of pulses generated by the
flowmeter per measurement unit selected in 2.1: FLOW RATE > UNIT.
Accuracy of the measurement system depends on the accuracy of the
K-factor.
Examples are given just above this table.
2.5 DECIMALS K-FACTOR This setting determines the number of decimals for the K-factor
(2.4: FLOW RATE > K-FACTOR). The following can be selected:
0-1-2-3-4-5-6
Please note that this parameter influences the accuracy of the K-factor
indirectly. This setting has NO influence on the displayed number of
digits for “flow rate” (2.3: FLOW RATE > DECIMALS).
2.6 CALCULATION The flowrate is calculated by measuring the time passed between a set
number of pulses. The more pulses counted, the more accurate the
displayed flowrate will be, but the update period will become longer. The
maximum number of pulses to be counted for a calculation is 255.
● The lower the number of pulses, the higher the power consumption of
the F012-P will be (important for battery powered applications).
● For low frequency applications (below 10 Hz), do not program more
than 10 pulses, to prevent a very slow update time. For
high‑frequency applications (above 1 kHz), enter a value of 100
pulses or more.
2.7 CUT-OFF Sets a minimum threshold for the flow to be displayed. If during the set
time less than the number of pulses set at 2.6: FLOW RATE > CALCULATION
are detected, the flowrate will be displayed as zero.
The cut-off time has to be entered in seconds. The maximum time is 999
seconds (approximately 16.5 minutes).
Display backlight is only available with Type ZB. The following functions
will affect this optional backlight.
3.2 BACKLIGHT With this setting, the optional backlight can be turned on or off.
3.3 BACKLIGHT Backlight brightness can be adjusted with this setting. A value from 1 to
BRIGHTNESS 5 can be selected, where 1 is minimum, and 5 maximum brightness.
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6 INSTALLATION
● Mounting, electrical installation, start-up and maintenance of this instrument may only be
carried out by trained personnel authorized by the operator of the facility. Personnel must read
and understand this Operating Manual before carrying out its instructions.
● The F012-P may only be operated by personnel who are authorized and trained by the operator
of the facility. All instructions in this manual are to be observed.
● Ensure that the measuring system is correctly wired up according to the wiring diagrams.
Protection against accidental contact is no longer assured when the housing cover is removed
or the panel cabinet has been opened (danger from electrical shock). The housing may only be
opened by trained personnel.
● Take careful notice of Section 2: Safety [»5].
For use in Safe and Hazardous Areas (or Locations), the following conditions apply:
Relative humidity < 90% RH
Outdoor use Suitable for outdoor use
IP and NEMA rating Panel mount: IP65. Field mount: IP67. NEMA Type 4X
Supply voltage As indicated by supply range (e.g. 10 to 30 V). Otherwise +/- 10% unless
fluctuation stated otherwise
Means of protection Intrinsically safe IS
Ordinary locations Class I (PE connected to metal enclosure)
Class II (non-metallic enclosure)
Over-voltage category II (when supplied from mains)
Pollution degree 2 (internal environment), 3 (external environment)
Ambient Intrinsically safe -40 °C to +70 °C, -40 °F to +158 °F
For EPL Da -40 °C to +50 °C, -40 °F to +122 °F
Ordinary locations -40 °C to +80 °C, -40 °F to +176 °F
Altitude up to 2000 meters (6600 feet)
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The F-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for
Intrinsic Safety is indicated in the model Type XI.
Refer to Section 7: Intrinsically safe applications [»36] for identification and installation labels
for Intrinsically Safe applications.
Your product is supplied with external (top) and internal (back) labels, except panel mount versions
(Type HB or HC) which do not have a top label.
Identification label
To identify your F0-Series device, all field mount enclosures have a weatherproof identification label
placed on the outside of the product.
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Panel mount versions (Type HB or HC) do not have a back cover. When removed from their
mounting panel the connectors are readily accessible.
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60 mm (2.36")
130 mm (5.12") 75 mm (2.95") 90 mm (3.54") 112 mm (4.40")
17mm
30mm 30mm 12mm 12mm 30 mm 30 mm
22,50mm
22,5mm
14mm
M16 x 1,5 M16 x 1,5
PG9 M20 x 1,5 PG9 24mm 24mm M20 x 1,5
6 x M12
36mm 36mm
HA HBM
30mm 30mm
HP
25 mm 25 mm
22,50mm
22,50mm
0.9"
M16 x 1,5 M20 x 1,5 M16 x 1,5 M20 x 1,5 M20 x 1,5
1/2"NPT
0.9"
0.9"
12
/ "NPT 1/ 2"NPT 1/ 2"NPT
M20 x 1,5 3x 1/2"NPT
16 15
mm
115 mm (4.53”)
98 mm (3.86”)
HB, HSB
31 mm
(1.22”)
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Non-metallic enclosures
120 mm (4.72")
60 mm (2.36")
130 mm (5.12") 75 mm (2.95") 112 mm (4.40")
104 mm (4.09”)
HD HK
HK
30 30
0.9"
22,5
HE HF
16 20 16 22 (0.866")
25 25 12 12
17
22,5
HG 14 HH
2x 20 6 x 12 24 24
36 36
38 35
0.12” 0.12”
10 10
11
0.9”
15
27
30
HJ HQ
3 x 22 (0.866”) 3 x 12 24 2 x 16
29.1 mm (1.15”)
115 mm (4.53”)
98 mm (3.86”)
HC
31 mm
(1.22”)
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Wall mount by using the holes on the outside of Wall mount by using the mounting plate
the back cover (accessory)
Meter mount by using one of the openings in the Pipe mount by using the mounting plate with
bottom of the back cover bracket and hose clamps (accessory)
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● Do not combine metal front covers with non-metallic rear covers, vice versa and / or cable
glands. A metal cover on a non-metallic rear cover could lead to ESD. A metal cable gland in a
non-metallic enclosure could invalidate isolation.
● The installation must comply with (inter)national requirements and local ordinances.
● Electro static discharge can inflict irreparable damage to electronics! Before installing or
opening the product, always first discharge yourself by touching a well-grounded object.
● For reasons of ESD and safety, always ground the metal enclosure properly as indicated,
especially if your F-Series has been supplied with the 115-230V AC power-supply type PM or
relays type OR. It is the responsibility of the installer to install, connect and test the Protective
Earth connections in accordance with the (inter)national Rules and Regulations.
General remarks
● Please note that the F012-P that came with a power module type PM will carry 110V-230V AC
when installed. In addition, units supplied with Type OR have relays which can handle voltages
up to 230V AC. Units carrying dangerous voltages shall be connected to the Protective Earth
(PE). Please check Section 6.4.2: Protective earth (PE) connections [»25].
● The wire screens (shield) are meant to prevent electromagnetic interference and shall be
connected to the common ground terminals that belong to the specific sensor connection.
● The wire screens shall be terminated at one side to prevent wire loops. Inside of the F012-P, the
different common ground terminals are connected to each other. It is advised, as illustrated, to
terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a
shrink tube at the F012-P side.
● Ensure a reliable ground connection for both the sensor, and if applicable, for the metal
enclosure.
● Use effective screened cable for the input signal, and grounding of its screen to the “┴ “ terminal
or at the sensor itself, whichever is appropriate to the application.
● Apply cable glands with effective IP67 / TYPE 4(X) seals for all wires.
● Close off unused cable entries: ensure that you fit IP67 / TYPE 4(X) plugs to maintain rating.
6.4.2 PROTECTIVE EARTH (PE) CONNECTIONS
Inside the product, different types of bonding and earthing are used. The common ground is mostly
used for termination of the wire shields; the Protective Earth (PE) is used for electrical safety.
For externally powered installations, route the Protective Earth (PE) grounding conductor into the
enclosure together with the incoming power conductors.
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● Do ground the aluminum / stainless steel enclosure properly with a PE wire as indicated to the
Protective Earth terminal. It is the responsibility of the installer to install, connect and test the
Protective Earth connections in accordance with the local and (inter)national Rules and
Regulations.
● When a power supply is connected to the field wiring connections, please also consider the
demands for power supply wiring shown in Section 6.4.4: Power supply [»27].
● The installation must comply with (inter)national requirements and local ordinances.
All field wiring enters the F012-P through the bottom of the enclosure and connects to the circuit
assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the
F012-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes.
The wire screens (shield) are meant to prevent electromagnetic interference and shall be terminated
at one side to prevent ground loops. Connection of the screen can either be made to the common
ground terminal or at the sensor itself, whichever is appropriate to the application.
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Inside of the F012-P, the various common ground terminals are connected to each other. It is
advised to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen
with a shrink tube at the F012-P side.
6.4.4 POWER SUPPLY
When not directly supplied from mains (type PM), the external power supply must be an
approved ELV source, insulated from AC mains by double / reinforced insulation per CSA
C22.2 No. 61010-1 / UL 61010-1 / EN-IEC 61010-1.
The F012-P can be powered from an external power supply. For Type PX or PD, an optional internal
power supply is also available in the form of a lithium battery (Type PB). When both external and
internal power supplies are available, the internal power supply is interrupted and will act as a
backup supply. Note that the optional backlight (Type ZB) requires an external power supply.
Type PX (8-30V DC) or PD (16-30 V DC)
All F012‘s are supplied with two terminals to power the product externally. With Type PX, a supply of
0.3W is required. Type PD offers an additional power output to supply the flowmeter and requires
1W.
Type PB - battery
Additional to the Types described above, Type PB offers an internal lithium primary battery, which
powers the F012 when no external supply is available.
Type PF (24 V) or PM (mains)
When the F-Series is supplied with Type PF, a power supply of 24V AC/DC up to 15 W is required.
When Type PM is supplied, mains power of 115 – 230 V AC up to 15 W may be required.
6.4.5 SENSOR SUPPLY
Type PB / PX – Terminal 3: limited sensor supply
With Type PB or PX, only a limited sensor power supply is available. The supply at terminal 3 is
fixed to 1.2V DC for coil type sensors and 3.2V DC for all other types of sensors (set by firmware).
Limited power
With Type PB, PC or PX this terminal MAY NOT be used to power the flowmeter electronics,
converters, etc. as it will not provide adequate sustained power! All energy used by the sensor will
directly influence battery life (Type PB/PC). It is strongly advised to use a “zero power” pickup such
as a coil or reed-switch when operating without external power. You can use some low power NPN
or PNP output signals, but battery life will be significantly reduced (consult your distributor).
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Fig. 14: Jumper positions sensor supply voltage selection (Type PF or PM)
Jumper setting
External sensor supply voltage
J1 J2 J3
1.2 / 3.2V DC on on on
8.2V DC off on on
12V DC off on off
24V DC off off off
Take notice of all safety and precautionary measures indicated in Section 6.4: Electrical
installation [»25] and review Section 6.4.3: Field wiring connections [»26] and Section 6.4.4: Power
supply [»27] before applying any field or power supply wiring.
The following terminal connectors are available on the F012-P when supplied with Type PX or PD.
1 2 3 4 5 6 9 10
PX 8-30 V DC PD
PD 16-30 V DC 8.2 V DC ZB 20-30 V DC
S
Fig. 15: Overview of terminal connectors - Type PX or PD
6.5.1 TERMINALS 1-3 (6): FLOWMETER INPUT
Three basic types of flowmeter signals can be connected to the F012-P: pulse, active pulse or coil.
The screen of the signal wire can be connected to the common ground terminal (see Section 6.4.3:
Field wiring connections [»26]).
The input signal type has to be selected with the correct SETUP-function ( SETUP 5.1: FLOWMETER >
SIGNAL [»16]).
To configure the sensor supply, see Section 6.4.5: Sensor supply [»27] for details.
Coil
The F012-P is suitable for use with flowmeters with a coil output signal. Two sensitivity levels can be
selected with the SETUP-function ( SETUP 5.1: FLOWMETER > SIGNAL [»16]):
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Vref 1.2 V DC
3 Coil
2 Coil
1 Shield
Common ground unit
+ 3.2 V DC
Selectable
low-pass filter
100 kΩ
2 Signal
Shield
NPN
1 GND
Common ground unit
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With Type PD a sensor supply voltage of 8.1V DC can be taken from terminal 6.
3 +3.2 V DC
Resistance value:
see signal selection table 1 Shield
Common ground unit
2 Signal Sensor
Shield
47 kΩ
1 GND
Common ground unit
+ 3.2 V DC
Selectable
low-pass filter
1 MΩ
2 Signal
Shield Reed
1 GND switch
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NAMUR signal
The F012-P is suitable for use with flowmeters with NAMUR signal. The F012-P with Type PD can
offer a sensor supply voltage of 8.2V at terminal 6.
NAMUR
2 Signal
820 Ω Shield
1 GND
Common ground unit
PX 8 - 30 V DC
5 PD 16 - 30 V DC
4
Common ground unit
10 20 - 30 V DC
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Take notice of all safety and precautionary measures indicated in Section 6.4: Electrical
installation [»25] and review Section 6.4.3: Field wiring connections [»26] and Section 6.4.4: Power
supply [»27] before applying any field or power supply wiring.
The following terminal connectors are available on the F012-P when supplied with Type PF or PM.
SENSOR SENSOR
POWER SUPPLY SIGNAL INPUT SUPPLY
GND 1 2 5 6 7
8.2, 12 or
PF 24 V DC 24 V DC
S
PF 24 V AC
PM 115-230 V AC
L N
Fig. 24: Overview of terminal connectors - Type PF or PM
6.6.1 TERMINALS GND-1-2: POWER SUPPLY
To power the F012-P with a power supply option of type PF or type PM, connect a suitable power
supply to the terminals as indicated in below table.
Note: NC is not connected.
Terminal
Power supply type Power rating 1
GND 2
(int. fused)
Type PF 24V AC (±10%) NC AC1 AC2
24V DC (±10%) ┴ + NC
Type PM 115 - 230V AC (±10%) NC Mains (L) Mains (N)
The total consumption of the sensor, transistor output (Type OA) and backlight (Type ZB)
may not exceed 400 mA @ 24 V DC.
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Shield
5 GND
Common ground unit
+ 3.2 V DC
Selectable
low-pass filter
100 kΩ
6 Signal
Shield
NPN
5 GND
Common ground unit
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7 Sensor supply
Shield
Resistance value:
see signal selection table 5 GND
Common ground unit
7 Sensor supply
6 Signal Sensor
Shield
47 kΩ
5 GND
Common ground unit
+ 3.2 V DC
Selectable
low-pass filter
1 MΩ
6 Signal
Shield Reed
5 GND switch
Page 34 FW_F012-P_M_v0501-04_EN
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NAMUR signal
The F012-P is suitable for use with flowmeters with NAMUR signal. Terminal 7 provides a selectable
sensor supply (Section 6.4.5: Sensor supply [»27]).
7 Sensor supply
NAMUR
6 Signal
Shield
820 Ω
5 GND
Common ground unit
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User Manual F012-P
Identification label
To identify your F0-Series device, all field mount enclosures have a waterproof identification label
placed on the outside of the product.
Page 36 FW_F012-P_M_v0501-04_EN
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● For the combined connection of the different supply, input and output circuits, the instructions of
this manual must be observed.
● Do not combine metal front covers with non-metallic rear covers, vice versa and / or cable
glands. A metal cover on a non-metallic rear cover could lead to ESD. A metal cable gland in a
non-metallic enclosure could invalidate isolation.
● Precautions shall be taken to avoid the risk of electrostatic discharge (ESD) and propagating
brush discharges.
● For reasons of ESD and safety, always ground the metal enclosure properly as indicated in
Section 6.4.2: Protective earth (PE) connections [»25].
● For enclosures and windows with high electrical surface resistance, potential charging hazard
exists. Do not rub these surfaces! Clean window and enclosure with a lint-free cleaning cloth,
made damp with a mild soap solution.
● Certificates and related documents are available on our website or from your distributor.
● Carefully study the configuration examples with wiring diagrams per classification in the
following paragraphs.
FW_F012-P_M_v0501-04_EN Page 37
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● The installation must comply with national requirements (e.g. in Canada, the Canadian Electrical Code, Part 1
Appendix F and in USA, the National Electrical Code, NFPA 70, Article 504 and ANSI/ISA -RP 12.6).
● Warning: Substitution of components may impair intrinsic safety.
● For the circuits connected to terminals 1, 2 and 3, 4 and 5, 7 and 8, 9 and 10, the output parameters of the connected
barriers (up to 4) or hazardous location apparatus must meet the following requirements:
Voc ≤ The lowest Vmax of the CSA / FM Approved apparatus in the circuit
Isc ≤ The lowest Imax of the CSA / FM Approved apparatus in the circuit
Pmax ≤ The lowest Pmax of the CSA / FM Approved apparatus in the circuit
Ca ≥ The sum of the cable capacitance and the internal capacitance Ci of each CSA / FM
Approved apparatus installed in the circuit
La ≥ The sum of the cable inductance and the internal inductance Li of each CSA / FM
Approved apparatus installed in the circuit
● For the circuits connected to terminals 1, 2 and 3, 4 and 6, 7 and 8, 11 and 12, the input parameters of the connected
hazardous location apparatus must meet the following requirements:
Vmax ≥ The Voc of the of the circuit
Imax ≥ The Isc of the circuit
Pmax ≥ The Pmax of the circuit
Ci ≤ The difference between the Ca of the circuit and the sum of the cable capacitance and the
internal capacitance Ci of all other CSA / FM Approved apparatus installed in the circuit
Li ≤ The difference between the La of the circuit and the sum of the cable inductance and the
internal inductance Li of all other CSA / FM Approved apparatus installed in the circuit
● Hazardous Location Apparatus – switches, thermocouples or non-inductive resistance devices, or CSA / FM -
Certified Apparatus – should be connected in accordance with the manufacturer’s installation instructions.
● The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose
Indicators is connected.
● Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area.
The entity parameters for F0-Series General Purpose Indicators, model F0xx-P-XI, are as follows:
Terminals 1 and 2 – Input parameters: Vmax = 30 V Ci = 0 nF
Imax = 150 mA Li = 0 mH
Pmax = 0.92 W
Terminals 1 and 2 – Output parameters: Voc = 5.4 V Ca = 65 μF
Isc = 2.4 mA La = 1H
Pmax = 3.2 mW
Terminal 1 and 3 – Output parameters: Voc = 5.4 V Ca = 65 μF
Isc = 2.1 mA La = 1H
Pmax = 2.9 mW
Terminal 4 and 5 – Input parameters – Type -PD/-PX Vmax = 30 V Ci = 0 nF
Imax = 200 mA Li = 0 mH
Pmax = 1.2 W
Terminal 4 and 6 – Output parameters – Type -PD Voc = 8.7 V Ca = 5.9 μF
Isc = 12 mA La = 240 mH
Pmax = 72 mW
Terminal 7 and 8 – Input parameters – Type -OT Vmax = 30 V Ci = 0 nF
Imax = 200 mA Li = 0 mH
Pmax = 1.2 W
Terminal 9 and 10 – Input parameters – Type -ZB Vmax = 30 V Ci = 0 nF
Imax = 200 mA Li = 0 mH
Pmax = 0.75 W
Terminal 1 1 and 12 – Input parameters – Type -AH Vmax = 30 V Ci = 6.1 nF
Imax = 100 mA Li = 0 mH
Pmax = 0.75 W
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User Manual F012-P
Model F0..-P-XI
Internal supply for use with the certified replaceable battery type FW-LiBA T-… or to
Type -PC another certified non rechargeable battery in type of protection
(connector) intrinsic safety Ex ia IIC/IIIC, with the following maximum values:
Ui = 4 V Li = 0 mH
Ii = 50 mA Ci = 0 μF
Pi = 200 mW
Pulse input circuit in type of protection intrinsic type of protection intrinsic safety
(terminals 1 and 2) safety Ex ia IIC/IIIC, only for Ex ia IIC/IIIC, with the following
connection to a certified maximum values:
intrinsically safe circuit, with
following maximum values:
Ui = 30 V Uo = 5.4 V
Ii = 150 mA Io = 2.4 mA
Pi = 0.92 W Po = 3.2 mW
Li = 0 mH Lo = 1 H
Ci = 0 nF Co = 65 μF
Reference output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, with the following
(terminals 3 and 1 or 2) maximum values:
Uo = 5.4 V Lo = 1 H
Io = 2.1 mA Co = 65 μF
Po = 2.9 mW
External supply input circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -PD, -PX to a certified intrinsically safe circuit, with following maximum values:
(terminals 4 and 5)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 1.2 W
External supply output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, with the following
Type -PD maximum values:
(terminals 6 and 1, 2, 7 or 8)
Uo = 8.7 V Lo = 240 mH
Io = 12 mA Co = 5.9 μF
Po = 72 mW
Pulse output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -OT to a certified intrinsically safe circuit, with following maximum values:
(terminals 7 and 8)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 1.2 W
Backlight supply input circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -ZB to a certified intrinsically safe circuit, with following maximum values:
(terminals 9 and 10)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 0.75 W
Analog output (with HART) in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -AH to a certified intrinsically safe circuit, with following maximum values:
(terminals 11 and 12)
Ui = 30 V Li = 0 mH
Ii = 100 mA Ci = 6.1 nF
Pi = 0.75 W
From the safety point of view the circuits shall be considered to be connected to earth.
Page 40 FW_F012-P_M_v0501-04_EN
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Limited power
With Type PB, PC or PX this terminal MAY NOT be used to power the flowmeter electronics,
converters, etc. as it will not provide adequate sustained power! All energy used by the sensor will
directly influence battery life (Type PB/PC). It is strongly advised to use a “zero power” pickup such
as a coil or reed-switch when operating without external power. You can use some low power NPN
or PNP output signals, but battery life will be significantly reduced (consult your distributor).
1 2 3 4 5 6 9 10
PX 8-30 V DC PD
PD 16-30 V DC 8.2 V DC ZB 20-30 V DC
S
Fig. 33: Overview of terminal connectors -Type PX or PD
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User Manual F012-P
All electrical connections made to the terminals of the intrinsically safe product (Type XI) must follow
the instructions and safety parameters as given in the product certificate. When installing the F012-
P-XI, use the electrical data and instructions as given in the model specific Section 7.2.2: Electrical
data - Control drawing [»38] or Section 7.2.4: Electrical data - Annex 1 [»40] and apply them to the
applicable diagrams of Section 6.4: Electrical installation [»25].
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Page 44 FW_F012-P_M_v0501-04_EN
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8 MAINTENANCE
8.1 GENERAL DIRECTIONS
● Mounting, electrical installation, start-up and maintenance of this instrument may only be
carried out by trained personnel authorized by the operator of the facility. Personnel must read
and understand this Operating Manual before carrying out its instructions.
● The F012-P may only be operated by personnel who are authorized and trained by the operator
of the facility. All instructions in this manual are to be observed.
● Ensure that the measuring system is correctly wired up according to the wiring diagrams.
Protection against accidental contact is no longer assured when the housing cover is removed
or the panel cabinet has been opened (danger from electrical shock). The housing may only be
opened by trained personnel.
● Take careful notice of Section 2: Safety [»5].
The F012-P does not require special maintenance unless it is used in low-temperature applications
or surroundings with high humidity (above 90% annual mean). It is the users responsibility to take all
precautions to dehumidify the F012-P in such a way that no condensation will occur, for example by
placing a dry silica gel sachet in the casing. For further instructions, please refer to the information
which came with your silica gel sachet.
Check periodically
● Condition of casing, cable glands and front panel
● Input/output wiring: reliability and aging
● Process accuracy: because of wear and tear, re-calibration might be indicated
● Battery status indication (Type PB/PC)
Clean the casing with soapy water. Do not use any aggressive solvents.
Battery life
Battery life is influenced by
● Display update frequency - fast updates use significantly more power
● Low temperatures - due to battery chemistry available power will be less at low temperatures
Substitution of parts or components may impair product safety, especially Intrinsic Safety.
Repair policy
If you have any problem with your product and you wish to have it repaired, please follow the
procedure below.
1. Obtain a Return Material Authorization (RMA) from your supplier or distributor. Together with the
RMA, you need to complete a repair form to submit detailed information about the problem.
2. Send the product, within 30 days after authorization was obtained, to the address provided with
the RMA. The RMA number must be indicated on the documents accompanying your physical
return.
If the product falls under the warranty conditions, the product will be repaired or exchanged and
returned within three weeks. Otherwise, you will receive a repair cost estimate.
FW_F012-P_M_v0501-04_EN Page 45
User Manual F012-P
● Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated
battery can become unsafe. Unsafe batteries can cause serious injury.
Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or
expose the contents to water.
● Mounting, electrical installation, start-up and maintenance of this device may only be carried out
by trained persons authorized by the operator of the facility. Persons must read and understand
this manual before carrying out its instructions.
WARNINGS:
SPB02-1.1
Uo = 3.6V / Size AA x 3 Consult the manual for replacement instructions.
Fire, explosion or severe burns may result if
Fluidwell BV mistreated. Do not recharge, crush, disassemble,
www.fluidwell.com incinerate, heat above 100°C (212°F) or expose
contents to water.
<DATE YYYY-MM> AVERTISSEMENTS :
Consulter le manuel pour connaître les consignes
de remplacement.
Une mauvaise utilisation peut entraîner un incendie,
Re-order no. : une explosion ou de graves blessures.
Ne pas recharger, écraser, démonter, incinérer,
SPB02 chauffer à plus de 100°C (212°F) ou exposer à l'eau.
Primary Lithium Battery - Only replace with Fluidwell recommended battery pack!
Pile primaire au lithium - Remplacer uniquement par une pile recommandé par Fluidwell!
Fig. 38: Marking battery type PB: Safe area StdLiBAT-021 (SPB02)
Po = 35mW
Co = 100µF
Lo = 25mH IECEx KEM 08.0005U Ex ia IIC Ga
Ta = -40°C...+70°C
WARNINGS: AVERTISSEMENTS :
Consult the manual for replacement Consulter le manuel pour connaître les consignes de
instructions. Fire, explosion or severe remplacement.
burns may result if mistreated. Do not Une mauvaise utilisation peut entraîner un incendie,
recharge, crush, disassemble, incinerate, une explosion ou de graves blessures.
heat above 100°C (212°F) or expose Ne pas recharger, écraser, démonter, incinérer,
contents to water. chauffer à plus de 100 °C (212°F) ou exposer à l'eau.
Fluidwell BV Voltaweg 23, Veghel, the Netherlands - Part. no. / Référence: FW-LiBAT-021
Primary Lithium Battery - Only replace with Fluidwell I.S. battery pack!
Pile primaire au lithium - Remplacer uniquement par une pile Fluidwell à Sécurité Intrinsèque!
Fig. 39: Marking battery type PC: Intrinsically Safe FWLiBAT-021 (SPC02)
Page 46 FW_F012-P_M_v0501-04_EN
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Before starting the battery replacement procedure, make sure that the marking on the new
battery corresponds with the type of installation, as shown in Section 8.3.1: Safety
instructions [»46].
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ENCLOSURES
General Die-cast aluminum, Stainless Steel 316L or GRP (Glass Reinforced Plastic) wall / field mount
enclosure with polycarbonate window, silicone and EPDM gaskets.
UV stabilized and flame retardant material.
Control keys Industrial type microswitches. UV resistant silicone keypad.
Coating UV resistant 2 component industrial coating (aluminum enclosure only)
Panel mount
Dimensions 130 x 120 x 60 mm (5.10” x 4.72” x 2.38”) – WxHxD
Panel cut-out 115 x 98 mm (4.53" x 3.86") – WxH
Protruding front 31 mm (1.22")
Classification IP65 / NEMA Type 4X
Weight (approx.) GRP 450 gr. / 1.0 lbs
Aluminum 0.6 kg / 1.3 lbs
Stainless steel 1 kg / 2.2 lbs
Field or wall mount
Dimensions 130 x 120 x 75mm (5.10” x 4.72” x 2.95”) – WxHxD
With extended back 130 x 120 x 90mm (5.10” x 4.72” x 3.54”) – WxHxD
Classification IP67 / NEMA Type 4X
Weight (approx.) GRP 0.6 kg / 1.3 lbs
Aluminum 1 kg / 2.2 lbs
Stainless steel 1.5 kg / 3.3 lbs
Aluminum / SS Cable entries (threaded) - HS_ indicates stainless steel, HB_ indicates extended back
Type HA 2 x PG9 – 1 x M20
Type HB/HSB Panel mount front cover only
Type HL 2 x ½”NPT
Type HM/HBM/HSM 2 x M16 – 1 x M20
Type HN 1 x M20
Type HO/HBO/HSO 2 x M20
Type HP 6 x M12
Type HT 1 x ½”NPT
Type HU/HBU/HSU 3 x ½”NPT
Type HV 4 x M20
Type HZ No cable entries
Note Extended back enclosures (type HB_) not available under CSA or FM certification for intrinsically
safe installation
GRP (plastic) Cable entries (no threading)
Type HC Panel mount front cover only
Type HD No cable entries
Type HE 2 x 16 mm (0.63”) – 1 x 20 mm (0.78”)
Type HF 1 x 22 mm (0.87”)
Type HG 2 x 20 mm (0.78”)
Type HH 6 x 12 mm (0.47”)
Type HJ 3 x 22 mm (0.87”)
Type HK Flat bottom - no cable entries
Type HQ 3 x 12 mm (0.47”) – 2 x 16 mm (0.63”)
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OPERATING TEMPERATURE
Safe area -40 °C to +80 °C, -40 °F to +176 °F
Intrinsically safe -40 °C to +70 °C, -40 °F to +158 °F
For EPL Da -40 °C to +50 °C, -40 °F to +122 °F
POWER REQUIREMENTS
Type PB SAFE AREA ONLY - Standard lithium primary battery. Life up to 5 years.
Type PC INTRINSICALLY SAFE - Certified lithium primary battery. Life up to 5 years.
Type PD 16-30 V DC. Max power consumption 1 W.
Type PF 24 V AC/DC ±10%. Max power consumption 15 W.
Type PM 115-230 V AC ±10%. Max power consumption 15 W.
Type PX 8-30 V DC. Max power consumption 0.3 W.
Type ZB Separate power for backlight. 20-30V DC, max power consumption 1 W.
Not needed with Type PF or PM.
Note with Type PF or Total consumption of sensor, transistor output type OA and backlight type ZB may not exceed
PM 400 mA @ 24 V DC.
Note with I.S. For intrinsically safe applications, consult the safety values in Section 7.2: Electrical
applications installation in hazardous areas [»37]
SENSOR EXCITATION
Type PB / PC / PX Only for very low power sensing. Sensor supply 3.2 V DC for pulse signals and 1.2 V DC for
coil pick-up.
Type PD Additional to Type PX sensor excitation: 8.2 V DC, max. 5 mA.
Type PF / PM Additional to Type PX sensor excitation: 8.2, 12 or 24 V DC, max 400 mA @ 24 V.
TERMINAL CONNECTIONS
Type Removable plug-in terminal strip. Wire max 1.5 mm2 and 2.5 mm2
DATA PROTECTION
Type EEPROM backup of all settings. Data retention at least 10 years.
Password Configuration settings can be password protected
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A.2 INPUT
FLOWMETER
Signal type Coil / sine wave (min. 20 mVpp or 90 mVpp - sensitivity selectable), NPN, PNP, open collector,
reed switch, NAMUR, active pulse signals.
Type ZF Minimum coil sensitivity 10 mVpp
Type ZG Minimum coil sensitivity 5 mVpp
Frequency Max. 6 kHz, but depends on signal type and use of internal low-pass filter (for example reed
switch with low-pass filter: max frequency 120 Hz.)
K-factor 0.000010 - 9,999,999 with variable decimal position
Accuracy 16 bit.
Low-pass filter Available for all pulse signals
A.3 OPERATIONAL
OPERATOR FUNCTIONS
Displayed information ● Total and/or flow rate
● Accumulated total
● Measuring unit
Reset Total Reset Total value to zero by pressing ► twice.
(ACCUMULATED) TOTAL
Digits Total: 7 digits. Accumulated total: 11 digits.
Unit L - m3 - kg - lb - GAL - USGAL - bbl - no unit
Decimals 0-3
FLOW RATE
Digits 7 digits
Unit mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - no unit - scf - Nm3 - NL - P
Measurement period sec - min - hour - day
Decimals 0-3
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APPENDIX B - TROUBLESHOOTING
Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating
the F012-P.
Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display
( ALARM ). Press the SELECT key several times to display the 4-digit error code shown in Table 2.
Table 1: Install and configuration errors
Observation Possible cause Check
No flow is detected while there Wrong signal selection in 5.1: FLOWMETER > SIGNAL
is flow SETUP menu
Unit or Time unit not matching 2.1: FLOW RATE > UNIT
flow 2.2: FLOW RATE > TIME UNIT
2.3: FLOW RATE > DECIMALS
K-factor setting wrong 2.4: FLOW RATE > K-FACTOR
2.5: FLOW RATE > DECIMALS K-
FACTOR
Calculation window too big 2.6: FLOW RATE > CALCULATION
Cut-off period wrong 2.7: FLOW RATE > CUT-OFF
LCD update period too long 4.1: POWER MANAGEMENT > LCD
UPDATE
Electrical connections wrong Terminals 1-3 (6): flowmeter
Note: sensor input connectors input [»28]
depend on Type Terminals 5-7: flowmeter
input [»33]
Sensor not working properly Sensor
Pass code is unknown Call your supplier
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EU Declaration of Conformity
Fluidwell F0‒Series indicators Veghel, February 2022
We, Fluidwell BV, declare under our sole responsibility that the F0 ‒Series indicators are designed and
will operate conform the following applicable European Directives and Harmonised Standards, when
installed and operated according to the related manuals:
EMC Directive 2014/30/EU EN 61000‒6‒2:2005;
EN 61000‒6‒3: 2007 /A1:2011;
EN 61326‒1:2013
RoHS Directive 2011/65/EU EN 50581:2012
(incl. current amendments) EN IEC 63000:2018
Low Voltage Directive 2014/35/EU EN 61010‒1:2010 /A1:2019
For Type ‒XI: Intrinsically Safe
ATEX Directive 2014/34/EU EN IEC 60079‒0:2018
EN 60079‒11:2012
Protective system II 1 G Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T 200 100 °C Da
Certification KEMA 05ATEX1168 X
Notified Body 0344 ‒ DEKRA Certification BV
Last two digits of the year in which the CE marking was affixed: 03.
Fluidwell BV ‒ P.O.Box 6, 5460 AA, Veghel, The Netherlands ‒ Voltaweg 23, 5466 AZ, Veghel, The Netherlands
Fluidwell BV is ISO9001 certified by DEKRA Certification BV, Meander 1051, 6825 MJ, Arnhem, The Netherlands.
Last two digits of the year in which the UKCA marking was affixed: 22.
Fluidwell BV ‒ P.O.Box 6, 5460 AA, Veghel, The Netherlands ‒ Voltaweg 23, 5466 AZ, Veghel, The Netherlands
Fluidwell BV is ISO9001 certified by DEKRA Certification BV, Meander 1051, 6825 MJ, Arnhem, The Netherlands.
Page 52 FW_F012-P_M_v0501-04_EN
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NOTES
Page 54 FW_F012-P_M_v0501-04_EN
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FW_F012-P_M_v0501-04_EN Page 55
Fluidwell bv
P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com
5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives
the Netherlands the Netherlands © Copyright 2024 - FW_F012-P_M_v0501-04_EN