Fluidwell Flow Meter

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User Manual

F012-P
FLOW RATE INDICATOR / TOTALIZER

Signal input: pulse, NAMUR or coil flowmeter signal


Options: intrinsically safe
backlight

F-Series - Field mounted indicators for safe and hazardous areas


More info: www.fluidwell.com/fseries
User Manual F012-P

TABLE OF CONTENTS
1 ABOUT THIS MANUAL............................................................................................................ 4
1.1 How to use this manual .................................................................................................. 4
1.2 Use of pictograms ........................................................................................................... 4
1.3 Warranty and technical support ...................................................................................... 4
1.4 Model Reference ............................................................................................................ 4
2 SAFETY .................................................................................................................................... 5
2.1 Personal safety ............................................................................................................... 5
2.2 End-user responsibilities................................................................................................. 5
2.3 Potential equipment damage .......................................................................................... 5
2.4 Disposal of electronic waste ........................................................................................... 5
3 INTRODUCTION....................................................................................................................... 6
3.1 System description ......................................................................................................... 6
3.2 Product features ............................................................................................................. 6
3.3 Installation example ........................................................................................................ 7
4 OPERATION............................................................................................................................. 8
4.1 Introduction ..................................................................................................................... 8
4.1.1 Operating modes ............................................................................................................ 8
4.2 Control panel .................................................................................................................. 8
4.2.1 Display ............................................................................................................................ 8
4.2.2 Backlight (Type ZB) ........................................................................................................ 9
4.3 Displayed information ..................................................................................................... 9
4.3.1 Flow rate and total or flow rate ....................................................................................... 9
4.3.2 Clear total ....................................................................................................................... 9
4.3.3 Accumulated total ........................................................................................................... 9
4.4 Operator alarms .............................................................................................................. 9
4.4.1 Low battery ..................................................................................................................... 9
4.4.2 Internal error ................................................................................................................... 10
5 CONFIGURATION.................................................................................................................... 11
5.1 Introduction ..................................................................................................................... 11
5.2 Configuring using SETUP mode ..................................................................................... 11
5.2.1 Entering SETUP mode ................................................................................................... 11
5.2.2 Navigating the SETUP menu.......................................................................................... 11
5.2.3 Changing configuration settings ..................................................................................... 12
5.2.4 Returning to Operator Mode ........................................................................................... 12
5.3 SETUP menu overview................................................................................................... 13
5.4 SETUP menu explanations............................................................................................. 13
5.4.1 Menu 1: Total ................................................................................................................. 13
5.4.2 Menu 2: Flow rate .......................................................................................................... 14
5.4.3 Menu 3: Display ............................................................................................................. 15
5.4.4 Menu 4: Power management ......................................................................................... 16
5.4.5 Menu 5: Flowmeter ........................................................................................................ 16
5.4.6 Menu 6: Others .............................................................................................................. 17
6 INSTALLATION........................................................................................................................ 18
6.1 Installation / environmental conditions ............................................................................ 18
6.2 Handling the F012-P enclosure ...................................................................................... 19
6.2.1 Identification.................................................................................................................... 19
6.2.2 Opening, assembling and closing the F-Series .............................................................. 20
6.3 Mechanical installation.................................................................................................... 22
6.3.1 Mechanical dimensions .................................................................................................. 22
6.3.2 Mounting the F-Series .................................................................................................... 24
6.4 Electrical installation ....................................................................................................... 25
6.4.1 Electrical safety............................................................................................................... 25
6.4.2 Protective earth (PE) connections .................................................................................. 25
6.4.3 Field wiring connections ................................................................................................. 26
6.4.4 Power supply .................................................................................................................. 27
6.4.5 Sensor supply ................................................................................................................. 27
6.5 Terminal connectors safe area applications - Type PX, PD ........................................... 28
6.5.1 Terminals 1-3 (6): flowmeter input .................................................................................. 28
6.5.2 Terminals 4-5: Power supply - type PX and PD ............................................................. 31
6.5.3 Terminal 6: Sensor power supply - Type PD .................................................................. 31
6.5.4 Terminals 9-10: Backlight power supply - Type ZB ........................................................ 31

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6.6 Terminal connectors safe area applications - Type PF, PM ........................................... 32


6.6.1 Terminals GND-1-2: Power supply ................................................................................. 32
6.6.2 Terminals 5-7: flowmeter input ....................................................................................... 33
7 INTRINSICALLY SAFE APPLICATIONS ................................................................................ 36
7.1 Identification.................................................................................................................... 36
7.2 Electrical installation in hazardous areas........................................................................ 37
7.2.1 Installations based on FM or CSA Certificate ................................................................. 37
7.2.2 Electrical data - Control drawing..................................................................................... 38
7.2.3 Installations based on ATEX or IECEx Certificate .......................................................... 39
7.2.4 Electrical data - Annex 1................................................................................................. 40
7.2.5 Power supply .................................................................................................................. 41
7.2.6 Sensor supply ................................................................................................................. 41
7.3 Terminal connectors hazardous area applications ......................................................... 41
7.4 Configuration examples Intrinsically Safe applications ................................................... 42
7.4.1 F012-P-PC-(PX)-XI-(ZB) Battery powered - Ex ia IIC/IIIC .............................................. 42
7.4.2 F012-P-PX-XI-(ZB) - Ex ia IIC/IIIC.................................................................................. 43
7.4.3 F012-P-PX-XI-ZB - Ex ia IIC/IIIC .................................................................................... 43
7.4.4 F012-P-PD-XI-ZB - Ex ia IIC/IIIC .................................................................................... 44
8 MAINTENANCE........................................................................................................................ 45
8.1 General directions........................................................................................................... 45
8.2 Instructions for repair ...................................................................................................... 45
8.3 Battery replacement........................................................................................................ 46
8.3.1 Safety instructions .......................................................................................................... 46
8.3.2 Battery replacement procedure ...................................................................................... 47
8.3.3 Disposal of batteries ....................................................................................................... 47
APPENDIX A - TECHNICAL SPECIFICATION .............................................................................. 48
A.1 General ........................................................................................................................... 48
A.2 Input ................................................................................................................................ 50
A.3 Operational ..................................................................................................................... 50
APPENDIX B - TROUBLESHOOTING ........................................................................................... 51
APPENDIX C - LEGAL INFORMATION ......................................................................................... 52
C.1 Declarations of Conformity ............................................................................................. 52

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User Manual F012-P

1 ABOUT THIS MANUAL


1.1 HOW TO USE THIS MANUAL
This operation manual is divided into two main parts:
● The daily use of the F012-P is described in Section 4: Operation [»8]. These instructions are
meant for users / operators.
● All subsequent sections and appendices are meant for electricians/technicians. These provide a
detailed description of all software settings and hardware installation guidance.
Always follow the instructions in this manual, especially the safety information. For additional
information, please contact your supplier.

1.2 USE OF PICTOGRAMS


A hazardous situation may occur if the unit is not used for the purpose it was designed for or is used
incorrectly. The following pictograms inform you of important information:

A warning indicates a hazardous situation that could cause injury or death.

A caution indicates a condition that could cause:


● moderate/minor personal injury or equipment damage.
● incorrect functioning of the unit or connected instruments.

A note informs you of important information.

1.3 WARRANTY AND TECHNICAL SUPPORT


For warranty and technical support on your Fluidwell products, visit our internet site
www.fluidwell.com or contact us at [email protected].

1.4 MODEL REFERENCE


Hardware version: 03.03.xx
Software version: 03.03.xx
Document version: FW_F012-P_M_v0501-04_EN
© Copyright 2024 Fluidwell B.V. - The Netherlands

Information in this document is subject to change without prior notice. The manufacturer is
not responsible for mistakes in this material or for incidental damage caused as a direct or
indirect result of the delivery, performance or use of this material.

© All rights reserved. No parts of this publication may be reproduced or used in any form or
by any means without written permission of your supplier.

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2 SAFETY
2.1 PERSONAL SAFETY
● Explosion hazard: Never open the unit when explosive atmosphere is present, and the unit is
connected to a power supply or consuming device like the internal battery supply.
● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy.
● Immediately inform the person responsible for the installation if you disagree with the safety
precautions or if you detect errors or danger.
● Intrinsically Safe applications: follow the instructions as mentioned in Section 7: Intrinsically safe
applications [»36].
Certificates and related documents are available on our website or from your distributor.

2.2 END-USER RESPONSIBILITIES


● Installation, use, and servicing of the unit must be done by authorized technicians.
● This unit is not designed for use in life support appliances, devices, or systems where
malfunction of the product could result in personal injury. Customers using or selling these
products for use in such applications do so at their own risk and agree to fully indemnify the
manufacturer and supplier for any damages resulting from such improper use or sale.
● Check all connections, settings and technical specifications of all peripheral devices supplied
with the unit.
● The unit must be installed in accordance with the EMC (Electro Magnetic Compatibility)
guidelines.
● Connect Protective Earth (PE) / proper grounding to the metal enclosure as indicated in
Section 6.4.2: Protective earth (PE) connections [»25].
● If the unit is used on a ship, truck or somewhere else with no Protective Earth (PE) connection
available, connect an alternative grounding suitable for the application to the metal enclosure.
● The Protective Earth (PE) wire (or alternative grounding) may never be disconnected or
removed.
● The local labor and safety laws, and regulations must be adhered to.
● Modifying the unit without prior written consent from the manufacturer will result in the
immediate termination of product liability and warranty period.
● The manufacturer accepts no responsibility whatsoever if the safety information and instructions
in this manual are not observed.

2.3 POTENTIAL EQUIPMENT DAMAGE


● Before installing the unit, check the mains voltage and information on the manufacturer's label
for product configuration.
● Electro Static Discharge (ESD) causes irreparable damage to electronics. When installing or
opening the unit, the technician should first discharge him- or herself by touching a well-
grounded object.
● Never touch the electronic components.
● Never expose the unit to conditions that may exceed the enclosure classifications as indicated
by the manufacturer's label and Section 6.1: Installation / environmental conditions [»18].

2.4 DISPOSAL OF ELECTRONIC WASTE


At the end of its life this product should be disposed of according to the
(inter)national regulations regarding waste electronic equipment. If a
battery is installed in this product, it should be disposed of separately. The
separate collection and recycling of your waste equipment will help to
conserve natural resources and ensure that it is recycled in a manner that
protects the environment.

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User Manual F012-P

3 INTRODUCTION
3.1 SYSTEM DESCRIPTION
The flow rate indicator / totalizer model F012-P is a microprocessor-driven instrument designed to
show the current flow rate, resettable total and non-resettable accumulated total.

Fig. 1: The F012


This manual describes the daily use, configuration and installation of the F012-P with pulse input
from a flowmeter and its available options.
The following figure shows the F012-P used in a typical application.

Fig. 2: Typical application

3.2 PRODUCT FEATURES


General characteristics
● Ultra-low power consumption to allow for long battery life (Type PB/PC)
● Various mounting possibilities
● A choice of enclosure materials: GRP, aluminum or stainless steel (316L), suitable for every
industrial environment
● Ability to process a broad range of sensor signals
● Simple and standard configuration and operator interface.
Configuration
The F012 can be used for many types of application and has a SETUP mode to allow for configuring
it to your requirements. See Section 5: Configuration [»11] for further information.
All settings are stored in an EEPROM memory so they will not be lost if there is a power failure.
Input
● One flowmeter with a passive or active pulse, NAMUR or coil signal output
● Several options are available for powering the sensor.

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Options
● Intrinsic safety (Type XI)
● Power and sensor supply (Types PB, PC, PD, PF, PM, PX, in various combinations)
● Panel mount enclosure (Types HB, HC)
● Flame-proof enclosure (Type XF)
● Display backlight (Type ZB).

3.3 INSTALLATION EXAMPLE


Following parts can be recognized in below installation example.
1 2 3 4

5 6

Fig. 3: Installation example F012-P


1. Front cover 3. Label 5. Keys
2. Display 4. Back cover 6. Cable entry (process mount)

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User Manual F012-P

4 OPERATION

This unit may only be operated by authorized and trained personnel who have read and understood
this manual, particularly Section 2: Safety [»5].

4.1 INTRODUCTION
This chapter describes the daily use and operation of the F012-P. For this, the F-Series is equipped
with a control panel that provides the operator with various functions, information and operating
modes.
4.1.1 OPERATING MODES
The following operating mode are available:
● OPERATOR-mode
This is the default mode of operation and mode indicator RUN is shown on the display. This
mode is available for all operators and gives access to the other modes. The available functions
and rights depend on the type of unit and configured settings. The unit will always return to this
mode when there is no user interaction for some time in any of the other modes.
● SETUP-mode
This mode allows to review all configuration settings using a SETUP-menu. The mode indicator
SETUP is shown on the display and access can be restricted via a password. After selecting a
configuration item, it can be changed using the PROGRAM-mode.
● PROGRAM-mode
This mode is used to change settings in the SETUP-menu, enter values in OPERATOR-mode or
enter a password. When a setting is being changed, this is indicated by the mode indicator
PROGRAM on the display.

The following paragraphs describe the modes of operation in more detail. SETUP-mode and
PROGRAM-mode are described in Section 5: Configuration [»11].

4.2 CONTROL PANEL


The control panel is located on the front side of the F-Series.
● A Liquid Cristal Display (LCD) to show process values and various other information.
● Three keys (PROG/ENTER, SELECT, CLEAR) to control the unit during operation.
● An optional backlight to illuminate the display (Type ZB).
Functions of the keys in Operator Mode
PROG/ENTER-key
This key is used to program and save new values or settings.
The PROG-key is also used to gain access to SETUP mode, see Section 5:
Configuration [»11].
SELECT-key
This key is used to select the displayed information.

CLEAR-key
This key is used to clear the value of total.

4.2.1 DISPLAY
In the F012-P, all inputs and outputs are continuously processed in the background. The relevant
process information is then displayed on a selection of screens when the product is in OPERATOR-
mode.
The display contains one line with larger digits and one line with smaller characters below that. The
top line displays key process information, while the bottom line usually displays additional
information or system messages. Also, measurement unit and symbols to indicate operating mode,
function, and status may be displayed.

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Normally, the display is updated depending on the refresh rate selected in the configuration settings.
By pressing any key, the display switches to refreshing the information 8 times per second. After 30
seconds of key inactivity, the display returns to the configured refresh rate.

TOTAL m3

RUN

RATE
Fig. 4: Example of display information during process
4.2.2 BACKLIGHT (TYPE ZB)
The F012-P with Type ZB is equipped with a backlight to illuminate the display for improved
readability. The backlight can be turned on or off, and its intensity can be set in the SETUP- menu.

4.3 DISPLAYED INFORMATION


4.3.1 FLOW RATE AND TOTAL OR FLOW RATE
The main display shows the totalized flow with the large digit line and the actual flow rate on the
bottom line. After selecting any other information, the F012 will always return to this display
automatically.
The configured measurement unit for Total is indicated on the top line of the display, the unit for flow
is included in the bottom line. Please note that the display can be configured to show the actual flow
rate only, using the large digits (see SETUP 3.1: DISPLAY > FUNCTION). In both cases, accumulated total
will be shown after pressing the SELECT key.
When “-------” is shown, the flow rate is too high to be displayed.
The arrows ▲▼ indicate the process value trend: increasing or decreasing.
4.3.2 CLEAR TOTAL
The value for total can be re-initialized. To do so, press CLEAR twice. After pressing CLEAR once,
the flashing text "PUSH CLEAR" is displayed. To avoid re-initialization at this stage, press another
key than CLEAR or wait for 20 seconds.
Re-initialization of total DOES NOT influence the accumulated total.
4.3.3 ACCUMULATED TOTAL
After pressing SELECT, accumulated total is displayed.
The accumulated total cannot be re-initialized. The value will count up to 99,999,999,999. The unit
and number of decimals are displayed according to the configuration settings for total.

4.4 OPERATOR ALARMS


4.4.1 LOW BATTERY
When the battery voltage drops, it must be replaced. To warn in time, an icon “LOW BATTERY” will
flash on the left side of the display. The F012 will continue to function correctly for several days up to
some weeks, but as soon as the warning stop flashing and is displayed continuously the battery
must be replaced shortly after, or it will run out.
See Section 8.3: Battery replacement [»46] for further information.

RUN

Fig. 5: Example of low battery alarm

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4.4.2 INTERNAL ERROR


When an internal error occurs, “ALARM” will be displayed. Press the SELECT key several times to
display the 4-digit error code. Consult Section B: Troubleshooting [»51] for more information.

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5 CONFIGURATION
5.1 INTRODUCTION
This chapter describes how technicians can use configuration settings to configure the F-Series for
optimal functionality. Configuration of the F012-P can be done in SETUP mode, using the front keys.

5.2 CONFIGURING USING SETUP MODE


For an overview of Operating modes, see Section 4.1.1: Operating modes [»8].

Changing settings may influence current operation


In SETUP mode the unit remains fully operational. Make sure the product is not being used for any
application when changing settings.

5.2.1 ENTERING SETUP MODE


1. Press the PROG-key for 7 seconds. During this, the symbols ▲▼ are displayed. You may be
prompted to enter a password.
2. The SETUP indicator is now activated on the display and the RUN indicator is deactivated.
5.2.2 NAVIGATING THE SETUP MENU
The SETUP menu contains several menu groups, which each contain various menu items. Each
menu item has a unique number which is displayed at the bottom of the display. Additionally, each
menu item is expressed with a keyword.
The menu number is a combination of two figures separated by a dot:
● the first figure indicates the selected menu group (e.g. 1. TOTAL).
● the second figure indicates the menu item (e.g. 1.1 UNIT).
The following image shows the layout of the menu structure:

Fig. 6: SETUP menu layout and navigation


Navigate the SETUP menu with the following functions:
PROG-key
When a menu item is selected (e.g. 1.1), this key is used to start the programming
sequence.
When a menu group is selected (and no function), this key is used to scroll back a group
(e.g. 3. à 2. à 1. à 3. à 2. ...)
SELECT-key
This key is used to select the next menu item in the list (e.g. 1. à 1.1 à 1.2 à 1.3 à
1. ...). When the top of the list is reached, it will wrap around and return to the menu group
selection.
CLEAR-key
This key is used to select the previous menu item in the list (e.g. 1.3 à 1.2 à 1.1 à 1. à
2. ...). When the bottom of the list is reached, it returns to the menu group selection.
When a menu group is selected (and no item), this key is used to scroll to the next group
(e.g. 1. à 2. à 3. à 1. à 2. ...)

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5.2.3 CHANGING CONFIGURATION SETTINGS


A menu item either contains a value (a number with optionally a decimal point and sign, e.g.
-123.45) or a selection list (e.g. L – m3 - USGAL). After a menu item is selected in the SETUP menu,
a new value can be programmed by performing the following steps. During the programming
sequence, the PROGRAM indicator is shown on the display.
Step 1: Start the programming sequence
PROG-key
When a menu item is selected in the SETUP menu, this key is used to start the
programming sequence.

Step 2a: Change a value


SELECT-key
This key is used to increment the selected digit or to select de next position of the decimal
point.
When the entered value is out of range, the increase sign ▲ or decrease sign ▼ will be
displayed; the value will be automatically brought within range when confirmed later.
CLEAR-key
This key is used to select the next digit. If a decimal point can be set, this will be included
in the sequence as well (e.g. [decimal point] à digit 1 à digit 2 à digit 3 à [decimal
point]).
SELECT-key + CLEAR-key
When a value can also be entered as a negative number, pressing the SELECT-key and
CLEAR-key simultaneously will toggle the ‘–‘ (minus) sign on and off.

Step 2b: Change the selection in a list


SELECT-key
This key is used to select the next item in the list (e.g. L à m³ à USGAL).
At the end of the list, the selection will wrap around to the first selection.

CLEAR-key
This key is used to select the previous item in the list (e.g. USGAL à m³ à L).
At the bottom of the list, the selection will wrap around to the last selection.

Step 3: Finish the programming sequence


PROG-key
During the programming sequence, this key is used to confirm or cancel the new value
and return to SETUP mode. To cancel the operation, either press the PROG-key for 3
seconds or wait for 20 seconds: the programming sequence is cancelled and the former
value is reinstated.

5.2.4 RETURNING TO OPERATOR MODE


When all configuration settings are set correctly, return to OPERATOR mode by pressing the
PROG-key for three seconds, or do not press any key for 2 minutes to return automatically. The RUN
indicator is now activated on the display and the SETUP indicator is deactivated.

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5.3 SETUP MENU OVERVIEW


1 TOTAL DEFAULT
1.1 UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit L
1.2 DECIMALS 0-3 0
1.3 K-FACTOR 0.000010 - 9,999,999 1
1.4 DECIMALS K-FACTOR 0-6 0

2 FLOW RATE DEFAULT


2.1 UNIT mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - L
no unit - scf - Nm3 - NL - P
2.2 TIME UNIT sec - min - hour - day min
2.3 DECIMALS 0-3 0
2.4 K-FACTOR 0.000010 - 9,999,999 1
2.5 DECIMALS K-FACTOR 0 - 6 0
2.6 CALCULATION per 1 - 255 pulses 10
2.7 CUT-OFF 0.1 - 999.9 seconds 30

3 DISPLAY DEFAULT
3.1 FUNCTION total - flow rate total
3.2 BACKLIGHT off - on off
3.3 BACKLIGHT 1-5 5
BRIGHTNESS

4 POWER MANAGEMENT DEFAULT


4.1 LCD UPDATE fast - 1 sec - 3 sec - 15 sec - 30 sec - off 1 sec
4.2 BATTERY MODE operational - shelf operational

5 FLOWMETER DEFAULT
5.1 SIGNAL npn - npn_lp - reed - reed_lp - pnp - pnp_lp - namur - coil_lo
coil_hi - coil_lo - active

6 OTHERS DEFAULT
6.1 TYPE / MODEL fixed F012-P
6.2 SOFTWARE VERSION fixed 03.xx.xx
6.3 SERIAL NUMBER fixed xxxxxxx
6.4 PASS CODE 0000 - 9999 0000
6.5 TAG NUMBER 0000000 - 9999999 0000000

5.4 SETUP MENU EXPLANATIONS


5.4.1 MENU 1: TOTAL
Calculating the K-factor for Total
The K-factor is used to convert the flowmeter pulse frequency to a quantity. Two examples are
given.
Example 1
● The flowmeter generates 2.4813 pulses per liter.
● The Total will be displayed using cubic meters (m3; 1.1: TOTAL > UNIT).
● A cubic meter equals 1000 liters, thus the flowmeter generates 2,481.3 pulses per m3.
● Enter the K-factor as 248130 at 1.3: TOTAL > K-FACTOR and 2 at 1.4: TOTAL > DECIMALS K-FACTOR.
Example 2
● The flowmeter generates 6.5231 pulses per gallon.
● The Total will be displayed using gallons (1.1: TOTAL > UNIT).
● Enter the K-factor as 652310 at 1.3: TOTAL > K-FACTOR and 5 at 1.4: TOTAL > DECIMALS K-FACTOR.

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When a different unit is selected, the displayed values are NOT recalculated.

1 TOTAL
1.1 UNIT Determines the measurement unit for total and accumulated total. The
following units can be selected:
L - m3 - kg - lb - GAL - USGAL - bbl - no unit
Changing the measurement unit will have consequences for operator
and setup values. Please note that the K-factor should be checked also.
Recalculation is not done automatically.
1.2 DECIMALS Determines for Total and Accumulated Total the number of decimals.
The following can be selected:
0000000 – 111111.1 – 22222.22 – 3333.333
1.3 K-FACTOR This value is used to convert the flowmeter pulse signals into a Total.
The K-Factor is based on the number of pulses generated by the
flowmeter per measurement unit selected in 1.1: TOTAL > UNIT.
Accuracy of the measurement system depends on the accuracy of the
K-factor.
Examples are given just above this table.
1.4 DECIMALS K-FACTOR This setting determines the number of decimals for the K-factor
(1.3: TOTAL > K-FACTOR). The following can be selected:
0-1–2–3–4–5-6
Please note that this setting influences the accuracy of the K-factor
indirectly. This setting has NO influence on the displayed number of
digits set for Unit (1.1: TOTAL > UNIT).

5.4.2 MENU 2: FLOW RATE


Settings for total and flow rate are independent of each other. In this way, different settings like units
of measurement can be used for each.

The display update time for Flow rate is one second or more.

Calculating the K-factor for Flow rate


The K-factor is used to convert the flowmeter pulse frequency to a flow. Two examples are given.
Example 1
● The flowmeter generates 2.4813 pulses per liter.
● The flow will be displayed using cubic meters (m3; 2.1: FLOW RATE > UNIT).
● A cubic meter equals 1000 liters, thus the flowmeter generates 2,481.3 pulses per m3.
● Enter the K-factor as 248130 at 2.4: FLOW RATE > K-FACTOR and 2 at 2.5: FLOW RATE > DECIMALS K-
FACTOR.
Example 2
● The flowmeter generates 6.5231 pulses per gallon.
● The flow will be displayed using gallons (2.1: FLOW RATE > UNIT).
● Enter the K-factor as 652310 at 2.4: FLOW RATE > K-FACTOR and 5 at 2.5: FLOW RATE > DECIMALS K-
FACTOR.

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2 FLOW RATE
2.1 UNIT Determines the measurement unit for the flow rate. The following can be
selected:
mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - no unit - scf -
Nm3 - NL - P
Changing the measurement unit will have consequences for operator
and setup values. Please note that the K-factor should be checked also.
Recalculation is not done automatically.
2.2 TIME UNIT The flow rate can be calculated in units per second (SEC), minute (MIN),
hour (HR) or day (DAY).
2.3 DECIMALS Determines the number of decimals for the flowrate. The following can
be selected:
0000000 - 111111.1 - 22222.22 - 3333.333
2.4 K-FACTOR The K-factor is used to convert the flowmeter pulse signals to a flowrate
unit. The K-factor is based on the number of pulses generated by the
flowmeter per measurement unit selected in 2.1: FLOW RATE > UNIT.
Accuracy of the measurement system depends on the accuracy of the
K-factor.
Examples are given just above this table.
2.5 DECIMALS K-FACTOR This setting determines the number of decimals for the K-factor
(2.4: FLOW RATE > K-FACTOR). The following can be selected:
0-1-2-3-4-5-6
Please note that this parameter influences the accuracy of the K-factor
indirectly. This setting has NO influence on the displayed number of
digits for “flow rate” (2.3: FLOW RATE > DECIMALS).
2.6 CALCULATION The flowrate is calculated by measuring the time passed between a set
number of pulses. The more pulses counted, the more accurate the
displayed flowrate will be, but the update period will become longer. The
maximum number of pulses to be counted for a calculation is 255.
● The lower the number of pulses, the higher the power consumption of
the F012-P will be (important for battery powered applications).
● For low frequency applications (below 10 Hz), do not program more
than 10 pulses, to prevent a very slow update time. For
high‑frequency applications (above 1 kHz), enter a value of 100
pulses or more.
2.7 CUT-OFF Sets a minimum threshold for the flow to be displayed. If during the set
time less than the number of pulses set at 2.6: FLOW RATE > CALCULATION
are detected, the flowrate will be displayed as zero.
The cut-off time has to be entered in seconds. The maximum time is 999
seconds (approximately 16.5 minutes).

5.4.3 MENU 3: DISPLAY


3 DISPLAY
3.1 FUNCTION Determines which information is shown on the main screen.
● Total: Total is displayed with the large 17 mm (0.67”) digits; Flow rate
is displayed with the smaller 8 mm (0.31”) digits simultaneously.
● Flow rate: Only Flow rate is displayed with the large 17 mm (0.67”)
digits together with the measuring unit.
In both settings, Accumulated Total is displayed after pressing SELECT.

Display backlight is only available with Type ZB. The following functions
will affect this optional backlight.

3.2 BACKLIGHT With this setting, the optional backlight can be turned on or off.
3.3 BACKLIGHT Backlight brightness can be adjusted with this setting. A value from 1 to
BRIGHTNESS 5 can be selected, where 1 is minimum, and 5 maximum brightness.

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5.4.4 MENU 4: POWER MANAGEMENT


4 POWER MANAGEMENT
4.1 LCD UPDATE Sets the LCD display refresh rate. The following can be selected:
fast - 1 sec - 3 sec - 15 sec - 30 sec - off
When a key is pressed, the display refresh rate will switch to ‘fast’ for 30
seconds. After this the refresh rate will return to the set update rate.
Please note that no information will be lost at low refresh rates: all
sensor input will be processed in the background.
Calculating the display information significantly affects the power
consumption. When the application does not require a fast display
refresh rate, it is strongly advised to select a slow rate.
Indication of expected battery life:
● 4.1: POWER MANAGEMENT > LCD UPDATE set to fast: 2 years
● 4.1: POWER MANAGEMENT > LCD UPDATE set to 1sec: 5 years.
4.2 BATTERY MODE The F012-P has two main modes: operational and shelf mode. In shelf
mode the product can be stored for several years with extremely low
power consumption from the battery. All settings and totals are
maintained in memory.
To wake up the F012 from shelf mode, simply press the ▲ key twice.

5.4.5 MENU 5: FLOWMETER


5 FLOWMETER
5.1 SIGNAL Selects the type of input sensor pickup / signal. The F012-P can process
several types of input signal. The settings with LP are used to apply a
built-in low-pass filter.
FLOWMETER SELECTION CHARACTERISTICS
TYPE OF SIGNAL EXPLANATION RESISTANCE FREQ / mV pp REMARKS
max. 6 kHz
NPN NPN input 100 kΩ pull-up Open collector
threshold 1.2 V
NPN input max. 1.2 kHz Open collector
NPN - LP 100 kΩ pull-up
with low pass filter threshold 1.2 V less sensitive
max. 600 Hz
REED Reed-switch input 1 MΩ pull-up
threshold 1.2 V
Reed-switch input max. 120 Hz
REED - LP 1 MΩ pull-up Less sensitive
with low pass filter threshold 1.2 V
max. 6 kHz
PNP PNP input 47 kΩ pull-down
threshold 1.2 V
PNP input max. 1.2 kHz
PNP - LP 100 kΩ pull-down Less sensitive
with low pass filter threshold 1.2 V
External power
NAMUR NAMUR input 820 Ω pull-down max. 4 kHz
required
COIL HI min. 20 mV pp
Coil input Sensitive for
Type ZF - min. 10 mV pp
high sensitivity interference
Type ZG min. 5 mV pp
Coil input
COIL LO - min. 90 mV pp Normal sensitivity
low sensitivity
Active pulse input
External power
ACTIVE detection level 47 kΩ max. 10 kHz
required
1.2 V DC

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5.4.6 MENU 6: OTHERS


6 OTHERS
6.1 TYPE / MODEL
6.2 SOFTWARE VERSION Provides important information on your product. This information may be
required for maintenance or support.
6.3 SERIAL NUMBER
6.4 PASS CODE All SETUP values can be password protected.
A four-digit password can be programmed, for example 1234.
To disable password protection, enter four zeros (0000).
6.5 TAG NUMBER For identification of the F012 and communication purposes, a unique tag
number of maximum seven digits can be entered.

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6 INSTALLATION
● Mounting, electrical installation, start-up and maintenance of this instrument may only be
carried out by trained personnel authorized by the operator of the facility. Personnel must read
and understand this Operating Manual before carrying out its instructions.
● The F012-P may only be operated by personnel who are authorized and trained by the operator
of the facility. All instructions in this manual are to be observed.
● Ensure that the measuring system is correctly wired up according to the wiring diagrams.
Protection against accidental contact is no longer assured when the housing cover is removed
or the panel cabinet has been opened (danger from electrical shock). The housing may only be
opened by trained personnel.
● Take careful notice of Section 2: Safety [»5].

6.1 INSTALLATION / ENVIRONMENTAL CONDITIONS


The F-Series can be supplied for use in Safe Areas or for Hazardous Locations. This is indicated in
the model code by the Type X- designator, shown on the label.
Type XX Suitable for Safe Area applications only. Follow the mechanical and electrical
installation instructions in this chapter.
Type XI Suitable for intrinsically safe applications in Hazardous Locations. Follow the General
mechanical and electrical installation instructions in this chapter, and the specific
instructions in Section 7: Intrinsically safe applications [»36]. In case of conflict,
Section 7: Intrinsically safe applications [»36] has precedence over Section 6:
Installation [»18].
Type XF Suitable for explosion proof/flame proof applications in Hazardous Locations. Follow
the instructions in this chapter and the installation instructions supplied separately.

Take the relevant IP classification of the enclosure


into account (see identification plate). Even an
enclosure rated for IP67 / NEMA Type 4X should
NEVER be exposed to strongly varying (weather)
conditions.

When used in very cold environment or varying


climatic conditions, inside the instrument case, take
the necessary precautions against moisture.

Mount the F012-P onto a solid structure to avoid


vibrations.

For use in Safe and Hazardous Areas (or Locations), the following conditions apply:
Relative humidity < 90% RH
Outdoor use Suitable for outdoor use
IP and NEMA rating Panel mount: IP65. Field mount: IP67. NEMA Type 4X
Supply voltage As indicated by supply range (e.g. 10 to 30 V). Otherwise +/- 10% unless
fluctuation stated otherwise
Means of protection Intrinsically safe IS
Ordinary locations Class I (PE connected to metal enclosure)
Class II (non-metallic enclosure)
Over-voltage category II (when supplied from mains)
Pollution degree 2 (internal environment), 3 (external environment)
Ambient Intrinsically safe -40 °C to +70 °C, -40 °F to +158 °F
For EPL Da -40 °C to +50 °C, -40 °F to +122 °F
Ordinary locations -40 °C to +80 °C, -40 °F to +176 °F
Altitude up to 2000 meters (6600 feet)

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6.2 HANDLING THE F012-P ENCLOSURE


6.2.1 IDENTIFICATION

The F-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for
Intrinsic Safety is indicated in the model Type XI.
Refer to Section 7: Intrinsically safe applications [»36] for identification and installation labels
for Intrinsically Safe applications.
Your product is supplied with external (top) and internal (back) labels, except panel mount versions
(Type HB or HC) which do not have a top label.
Identification label
To identify your F0-Series device, all field mount enclosures have a weatherproof identification label
placed on the outside of the product.

Fig. 7: Example of F0-Series identification label (Safe Area)


Installation label
An installation label is located at the inside of the enclosure (Type HB or HC: backside).

Fig. 8: Example of F0-Series installation label (Safe Area – Type PX or PD)

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Fig. 9: Example of F0-Series installation label (Safe Area - Type PM or PF)


Serial number and year of production
The serial number can be reviewed on the identification label, the
installation label, or in SETUP 6.3: OTHERS > SERIAL NUMBER. The production
date is shown on the label and also indicated by the first 4 digits of the
serial number representing year and week number (YYWW).

6.2.2 OPENING, ASSEMBLING AND CLOSING THE F-SERIES

Panel mount versions (Type HB or HC) do not have a back cover. When removed from their
mounting panel the connectors are readily accessible.

Opening the unit


To open the F-Series enclosure, the front cover needs to be removed. Please follow this procedure.
1. If necessary, clean the enclosure with an anti-static
cloth made damp with a mild soap solution. Wait for
the enclosure to dry before opening.
2. While loosening the screws, hold on to the front cover
to prevent it from falling down.
3. Unscrew all 4 screws from the front of the enclosure
and (if present) mind that the serrated washers are
kept with the screws.
4. Carefully take the front cover away from the rear
cover, minding that the wiring stays intact.
5. Depending on the work to be done, all terminal
connectors can be removed from their mating parts
and the front cover is now completely separate.

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Closing / replacing the cover


1. Re-insert all terminals to their original position.
2. Carefully position the front cover onto the back cover,
making sure that the gasket falls nicely into the gutter of
the back cover.
3. Place all 4 screws into the front cover and mind that the
serrated washers are replaced (metal enclosure only).
4. Fasten all 4 screws in an alternating way so that the front
cover is placed evenly across the edge of the back cover.
5. Tighten the 4 screws with the torque value for the type of
enclosure as specified in following table
Plastic enclosure 1 Nm
Aluminum enclosure 1 Nm
Stainless steel enclosure 2 Nm
6. The F-Series is now ready to be returned to service.

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6.3 MECHANICAL INSTALLATION


6.3.1 MECHANICAL DIMENSIONS
Aluminum and stainless steel enclosures
Note: _B_ type enclosure (extended back) not available under CSA or FM certification for
intrinsically safe installation
120 mm (4.72")

60 mm (2.36")
130 mm (5.12") 75 mm (2.95") 90 mm (3.54") 112 mm (4.40")

17mm
30mm 30mm 12mm 12mm 30 mm 30 mm

22,50mm
22,5mm

14mm
M16 x 1,5 M16 x 1,5
PG9 M20 x 1,5 PG9 24mm 24mm M20 x 1,5
6 x M12
36mm 36mm
HA HBM
30mm 30mm
HP
25 mm 25 mm
22,50mm

22,50mm
0.9"

M16 x 1,5 M20 x 1,5 M16 x 1,5 M20 x 1,5 M20 x 1,5
1/2"NPT

HM, HSM HT HBO


0.12" 0.12"
1.18" 1.18"
22,5mm

0.9"

0.9"
12
/ "NPT 1/ 2"NPT 1/ 2"NPT
M20 x 1,5 3x 1/2"NPT

HN HU, HSU HBU


25mm 25mm 23 15 15 23
22,5mm

16 15

mm

M20 x 1,5 M20 x 1,5 4x M20 x 1,5

HO, HSO 29.1 mm (1.15”)


HV HZ

115 mm (4.53”)
98 mm (3.86”)

HB, HSB
31 mm
(1.22”)

Fig. 10: Dimensions - Aluminum and Stainless Steel enclosures

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Non-metallic enclosures

120 mm (4.72")

60 mm (2.36")
130 mm (5.12") 75 mm (2.95") 112 mm (4.40")

104 mm (4.09”)
HD HK
HK

75 mm (2.95") 118 mm (4.65”)

30 30

0.9"
22,5

HE HF
16 20 16 22 (0.866")

25 25 12 12

17
22,5

HG 14 HH
2x 20 6 x 12 24 24
36 36
38 35
0.12” 0.12”
10 10
11
0.9”

15
27
30

HJ HQ
3 x 22 (0.866”) 3 x 12 24 2 x 16

29.1 mm (1.15”)

115 mm (4.53”)
98 mm (3.86”)

HC

31 mm
(1.22”)

Fig. 11: Dimensions – Non-metallic enclosures

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6.3.2 MOUNTING THE F-SERIES


The enclosure can be installed by itself or with the aid of a mounting plate in the configurations
shown below. When the product is installed on a wall or onto a meter, please use components and
installation techniques that are suitable for the used materials.
When using the mounting plate, please follow the instructions that came with the accessories.
Alternatively, the product can be panel mounted by using only the front cover.

Wall mount by using the holes on the outside of Wall mount by using the mounting plate
the back cover (accessory)

Meter mount by using one of the openings in the Pipe mount by using the mounting plate with
bottom of the back cover bracket and hose clamps (accessory)

Panel mount by using only the front cover


Fig. 12: Installation – mounting configurations

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6.4 ELECTRICAL INSTALLATION


Hazardous area installations
The following chapter gives general information regarding the electrical installation of the
F012-P. Section 7: Intrinsically safe applications [»36] gives additional specific information
regarding intrinsically safe installation and has priority over the information given in this
chapter. Only F-Series with Type XI are fit for use in Hazardous Areas.

● Do not combine metal front covers with non-metallic rear covers, vice versa and / or cable
glands. A metal cover on a non-metallic rear cover could lead to ESD. A metal cable gland in a
non-metallic enclosure could invalidate isolation.
● The installation must comply with (inter)national requirements and local ordinances.

● Electro static discharge can inflict irreparable damage to electronics! Before installing or
opening the product, always first discharge yourself by touching a well-grounded object.
● For reasons of ESD and safety, always ground the metal enclosure properly as indicated,
especially if your F-Series has been supplied with the 115-230V AC power-supply type PM or
relays type OR. It is the responsibility of the installer to install, connect and test the Protective
Earth connections in accordance with the (inter)national Rules and Regulations.

6.4.1 ELECTRICAL SAFETY


First consult the table with limiting environmental conditions and safety parameters in Installation /
environmental conditions.

Type PM: HIGH VOLTAGE 230V, combined with Type OR up to 400 V


Be sure that all the leads to the terminals are disconnected from the F012-P when the internal
plastic protection cover has been removed.

General remarks
● Please note that the F012-P that came with a power module type PM will carry 110V-230V AC
when installed. In addition, units supplied with Type OR have relays which can handle voltages
up to 230V AC. Units carrying dangerous voltages shall be connected to the Protective Earth
(PE). Please check Section 6.4.2: Protective earth (PE) connections [»25].
● The wire screens (shield) are meant to prevent electromagnetic interference and shall be
connected to the common ground terminals that belong to the specific sensor connection.
● The wire screens shall be terminated at one side to prevent wire loops. Inside of the F012-P, the
different common ground terminals are connected to each other. It is advised, as illustrated, to
terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a
shrink tube at the F012-P side.
● Ensure a reliable ground connection for both the sensor, and if applicable, for the metal
enclosure.
● Use effective screened cable for the input signal, and grounding of its screen to the “┴ “ terminal
or at the sensor itself, whichever is appropriate to the application.
● Apply cable glands with effective IP67 / TYPE 4(X) seals for all wires.
● Close off unused cable entries: ensure that you fit IP67 / TYPE 4(X) plugs to maintain rating.
6.4.2 PROTECTIVE EARTH (PE) CONNECTIONS
Inside the product, different types of bonding and earthing are used. The common ground is mostly
used for termination of the wire shields; the Protective Earth (PE) is used for electrical safety.
For externally powered installations, route the Protective Earth (PE) grounding conductor into the
enclosure together with the incoming power conductors.

Risk of equipment damage


Be very careful when connecting the common ground of the system to Protective Earth (PE).
Connecting the common ground to Protective Earth (PE) (especially when multiple power
supplies are connected) can cause ground loop currents that could damage the equipment.

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Connecting Protective Earth to a non-metallic enclosure


When the F012-P is supplied with a non-metal enclosure (e.g. plastic), the field mount enclosure
meets the requirements of class 2 (double insulated). Therefore any incoming PE conductor can be
terminated with an insulating end cap.
When the F012-P is panel mounted, the installation class and protective earth requirements depend
on the panel or type of cabinet.
Connecting Protective Earth to a metal enclosure
When the F012-P is supplied with a metal enclosure (aluminum or stainless steel), the enclosure
must be grounded in accordance with national and local electrical codes.
To ground the field mounted unit, the PE conductor must be connected to the PE stud which is
located in the metal back cover, as indicated in the image below. To connect the conductor, a screw
(M4 x 6mm) with a serrated washer, a terminal and a washer is used (torque: 2 Nm). The metal front
cover is connected to the Protective Earth by the mounting screws with serrated washers.
To ground the panel mounted unit, the PE conductor must be connected to the metal front cover
through one of the four mounting screws. For this purpose, an additional nut, terminal and washer is
supplied.

Serrated washer ensures PE


connection.

Field mount Panel mount (back side) Front cover.


Fig. 13: Protective Earth (PE) connections on metal enclosure
6.4.3 FIELD WIRING CONNECTIONS

● Do ground the aluminum / stainless steel enclosure properly with a PE wire as indicated to the
Protective Earth terminal. It is the responsibility of the installer to install, connect and test the
Protective Earth connections in accordance with the local and (inter)national Rules and
Regulations.
● When a power supply is connected to the field wiring connections, please also consider the
demands for power supply wiring shown in Section 6.4.4: Power supply [»27].
● The installation must comply with (inter)national requirements and local ordinances.
All field wiring enters the F012-P through the bottom of the enclosure and connects to the circuit
assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the
F012-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes.
The wire screens (shield) are meant to prevent electromagnetic interference and shall be terminated
at one side to prevent ground loops. Connection of the screen can either be made to the common
ground terminal or at the sensor itself, whichever is appropriate to the application.

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Inside of the F012-P, the various common ground terminals are connected to each other. It is
advised to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen
with a shrink tube at the F012-P side.
6.4.4 POWER SUPPLY

When not directly supplied from mains (type PM), the external power supply must be an
approved ELV source, insulated from AC mains by double / reinforced insulation per CSA
C22.2 No. 61010-1 / UL 61010-1 / EN-IEC 61010-1.
The F012-P can be powered from an external power supply. For Type PX or PD, an optional internal
power supply is also available in the form of a lithium battery (Type PB). When both external and
internal power supplies are available, the internal power supply is interrupted and will act as a
backup supply. Note that the optional backlight (Type ZB) requires an external power supply.
Type PX (8-30V DC) or PD (16-30 V DC)
All F012‘s are supplied with two terminals to power the product externally. With Type PX, a supply of
0.3W is required. Type PD offers an additional power output to supply the flowmeter and requires
1W.
Type PB - battery
Additional to the Types described above, Type PB offers an internal lithium primary battery, which
powers the F012 when no external supply is available.
Type PF (24 V) or PM (mains)
When the F-Series is supplied with Type PF, a power supply of 24V AC/DC up to 15 W is required.
When Type PM is supplied, mains power of 115 – 230 V AC up to 15 W may be required.
6.4.5 SENSOR SUPPLY
Type PB / PX – Terminal 3: limited sensor supply
With Type PB or PX, only a limited sensor power supply is available. The supply at terminal 3 is
fixed to 1.2V DC for coil type sensors and 3.2V DC for all other types of sensors (set by firmware).

Limited power
With Type PB, PC or PX this terminal MAY NOT be used to power the flowmeter electronics,
converters, etc. as it will not provide adequate sustained power! All energy used by the sensor will
directly influence battery life (Type PB/PC). It is strongly advised to use a “zero power” pickup such
as a coil or reed-switch when operating without external power. You can use some low power NPN
or PNP output signals, but battery life will be significantly reduced (consult your distributor).

Type PD – Terminal 6: sensor supply 8.2V


With Type PD, a power supply (8.2V, max. 5mA) for the sensor is available at terminal 6.
Please note that the limited sensor supply at terminal 3 is maintained with Type PD.
Type PF/PM – Terminal 7: sensor supply 8.2 V, 12 V or 24 V.
Additional to the limited sensor supply on terminal 3 as described above, types PF and PM offer a
full power supply for the sensor of 8.2V, 12V or 24V DC (max. 400mA@24V). The voltage is
selected with the three switches inside the F012-P.
To gain access to the switches, first remove the terminal strip(s) after which the internal plastic cover
can be removed. The switches are located on the right hand side as indicated.

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Fig. 14: Jumper positions sensor supply voltage selection (Type PF or PM)
Jumper setting
External sensor supply voltage
J1 J2 J3
1.2 / 3.2V DC on on on
8.2V DC off on on
12V DC off on off
24V DC off off off

6.5 TERMINAL CONNECTORS SAFE AREA APPLICATIONS - TYPE PX, PD


Hazardous area installations
The following chapter gives general information regarding the electrical installation of the
F012-P. Section 7: Intrinsically safe applications [»36] gives additional specific information
regarding intrinsically safe installation and has priority over the information given in this
chapter. Only F-Series with Type XI are fit for use in Hazardous Areas.

Take notice of all safety and precautionary measures indicated in Section 6.4: Electrical
installation [»25] and review Section 6.4.3: Field wiring connections [»26] and Section 6.4.4: Power
supply [»27] before applying any field or power supply wiring.

The following terminal connectors are available on the F012-P when supplied with Type PX or PD.

SENSOR SENSOR POWER SUPPLY


SIGNAL INPUT POWER SUPPLY SUPPLY BACKLIGHT

1 2 3 4 5 6 9 10

PX 8-30 V DC PD
PD 16-30 V DC 8.2 V DC ZB 20-30 V DC

S
Fig. 15: Overview of terminal connectors - Type PX or PD
6.5.1 TERMINALS 1-3 (6): FLOWMETER INPUT
Three basic types of flowmeter signals can be connected to the F012-P: pulse, active pulse or coil.
The screen of the signal wire can be connected to the common ground terminal (see Section 6.4.3:
Field wiring connections [»26]).
The input signal type has to be selected with the correct SETUP-function ( SETUP 5.1: FLOWMETER >
SIGNAL [»16]).
To configure the sensor supply, see Section 6.4.5: Sensor supply [»27] for details.
Coil
The F012-P is suitable for use with flowmeters with a coil output signal. Two sensitivity levels can be
selected with the SETUP-function ( SETUP 5.1: FLOWMETER > SIGNAL [»16]):

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● COIL LO: sensitivity from about 90mV p-p


● COIL HI: sensitivity from about 20mV p-p
With Type ZF or ZG still higher sensitivities are available:
● Type ZF: COIL HI sensitivity from about 10mV p-p
● Type ZG: COIL HI sensitivity from about 5mV p-p.

Vref 1.2 V DC
3 Coil

2 Coil

1 Shield
Common ground unit

Fig. 16: Terminals 1 - 3: Coil signal input


NPN
The F012-P is suitable for use with flowmeters with an NPN output signal. For reliable pulse
detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass
signal noise filter, which limits the maximum input frequency ( SETUP 5.1: FLOWMETER > SIGNAL [»16]).

+ 3.2 V DC
Selectable
low-pass filter
100 kΩ
2 Signal

Shield
NPN
1 GND
Common ground unit

Fig. 17: Terminals 1 - 2: NPN signal input


PNP
The F012-P is suitable for use with flowmeters with a PNP output signal. Terminal 3 offers 3.2V
which has to be switched by the sensor to terminal 2 (SIGNAL). For a reliable pulse detection, the
pulse amplitude has to go above 1.2V. Signal setting PNP-LP employs a low-pass signal noise filter,
which limits the maximum input frequency ( SETUP 5.1: FLOWMETER > SIGNAL [»16]).

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With Type PD a sensor supply voltage of 8.1V DC can be taken from terminal 6.

6 Type PD: 8.1 V DC

3 +3.2 V DC

Selectable low-pass filter


PNP
2 Signal

Resistance value:
see signal selection table 1 Shield
Common ground unit

Fig. 18: Terminals 1 - 3 (6): PNP signal input


Active signal
The F012-P is suitable for flowmeters with an Active signal output. With an input impedance of
47kΩ, the detection level is about 1.2V. See SETUP 5.1: FLOWMETER > SIGNAL [»16] for more information.
Active signal selection is often used in combination with the sensor supply output offered with type
PD.

6 Type PD sensor supply +8.1 V DC

2 Signal Sensor

Shield
47 kΩ
1 GND
Common ground unit

Fig. 19: Terminals 1 - 2 and 6: Active signal


Reed switch
The F012-P is suitable for use with flowmeters with a reed switch. To avoid pulse bounce from the
switch, it is advised to activate a low-pass filter by selecting REED LP (see SETUP 5.1: FLOWMETER >
SIGNAL [»16]).

+ 3.2 V DC
Selectable
low-pass filter
1 MΩ
2 Signal

Shield Reed
1 GND switch

Common ground unit

Fig. 20: Terminals 1 - 2: Reed switch signal

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NAMUR signal
The F012-P is suitable for use with flowmeters with NAMUR signal. The F012-P with Type PD can
offer a sensor supply voltage of 8.2V at terminal 6.

6 Type PD sensor supply +8.1 V DC

NAMUR

2 Signal

820 Ω Shield
1 GND
Common ground unit

Fig. 21: Terminals 1 - 2 (6): Namur signal


6.5.2 TERMINALS 4-5: POWER SUPPLY - TYPE PX AND PD
To power the F012-P a 8-30V DC (type PX) or 16-30V DC (type PD) power supply can be applied.
Connect the "-" to terminal 4 and the "+" to terminal 5.

PX 8 - 30 V DC
5 PD 16 - 30 V DC

4
Common ground unit

Fig. 22: Terminals 4 - 5: Power supply

Optional battery – Type PB


With Type PB your product is equipped with a long-life Lithium primary battery. The battery will
power the F012 when external power is not available.

6.5.3 TERMINAL 6: SENSOR POWER SUPPLY - TYPE PD


With Type PD, a power supply (8.2V, max. 5mA) for the sensor is available at terminal 6.
Please note that the limited sensor supply at terminal 3 is maintained with Type PD.
6.5.4 TERMINALS 9-10: BACKLIGHT POWER SUPPLY - TYPE ZB
To power the optional backlight, a voltage from 20 to 30 V must be connected to the display. The
maximum current will be 30mA. Connect the “-“ to terminal 9 and the “+“ to terminal 10.

10 20 - 30 V DC

Fig. 23: Terminals 9-10: Backlight power - Type ZB

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6.6 TERMINAL CONNECTORS SAFE AREA APPLICATIONS - TYPE PF, PM


Hazardous area installations
This chapter applies to electrical installation of the F012-P with Type PM or PF. These Types
are not fit for use in Hazardous Areas!
Section 7: Intrinsically safe applications [»36] gives specific information regarding intrinsically
safe installation. Only F-Series with Type XI are fit for use in Hazardous Areas.

Take notice of all safety and precautionary measures indicated in Section 6.4: Electrical
installation [»25] and review Section 6.4.3: Field wiring connections [»26] and Section 6.4.4: Power
supply [»27] before applying any field or power supply wiring.

The following terminal connectors are available on the F012-P when supplied with Type PF or PM.
SENSOR SENSOR
POWER SUPPLY SIGNAL INPUT SUPPLY

GND 1 2 5 6 7

8.2, 12 or
PF 24 V DC 24 V DC

S
PF 24 V AC
PM 115-230 V AC

L N
Fig. 24: Overview of terminal connectors - Type PF or PM
6.6.1 TERMINALS GND-1-2: POWER SUPPLY
To power the F012-P with a power supply option of type PF or type PM, connect a suitable power
supply to the terminals as indicated in below table.
Note: NC is not connected.
Terminal
Power supply type Power rating 1
GND 2
(int. fused)
Type PF 24V AC (±10%) NC AC1 AC2
24V DC (±10%) ┴ + NC
Type PM 115 - 230V AC (±10%) NC Mains (L) Mains (N)

The total consumption of the sensor, transistor output (Type OA) and backlight (Type ZB)
may not exceed 400 mA @ 24 V DC.

Risk of equipment damage


Be very careful when connecting the common ground of the system to Protective Earth (PE).
Connecting the common ground to Protective Earth (PE) (especially when multiple power
supplies are connected) can cause ground loop currents that could damage the equipment.

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6.6.2 TERMINALS 5-7: FLOWMETER INPUT


Three basic types of flowmeter signals can be connected to the F012-P: pulse, active pulse or coil.
The screen of the signal wire can be connected to the common ground terminal (see Section 6.4.3:
Field wiring connections [»26]).
The input signal type has to be selected with the correct SETUP-function ( SETUP 5.1: FLOWMETER >
SIGNAL [»16]).
To configure the sensor supply, see Section 6.4.5: Sensor supply [»27] for details.
Coil
The F012-P is suitable for use with flowmeters with a coil output signal. Two sensitivity levels can be
selected with the SETUP-function ( SETUP 5.1: FLOWMETER > SIGNAL [»16]):
● COIL LO: sensitivity from about 90 mV p-p
● COIL HI: sensitivity from about 20 mV p-p
With Type ZF or ZF still higher sensitivities are available:
● Type ZF: COIL HI sensitivity from about 10 mV p-p
● Type ZG: COIL HI sensitivity from about 5 mV p-p.

Selectable Vref 1.2 V DC 7 Sensor supply


sensitivity
Coil
6 Signal

Shield
5 GND
Common ground unit

Fig. 25: Terminals 5 - 7: Coil signal input


NPN
The F012-P is suitable for use with flowmeters with an NPN output signal. For reliable pulse
detection, the pulse amplitude has to go below 1.2 V. Signal setting NPN-LP employs a low-pass
signal noise filter, which limits the maximum input frequency ( SETUP 5.1: FLOWMETER > SIGNAL [»16]).

+ 3.2 V DC
Selectable
low-pass filter
100 kΩ
6 Signal

Shield
NPN
5 GND
Common ground unit

Fig. 26: Terminals 5 - 6: NPN signal input


PNP
The F012-P is suitable for use with flowmeters with a PNP output signal. For a reliable pulse
detection, the pulse amplitude has to go above 1.2 V. Signal setting PNP-LP employs a low-pass
signal noise filter, which limits the maximum input frequency ( SETUP 5.1: FLOWMETER > SIGNAL [»16]).

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A sensor supply voltage can be taken from terminal 7.

7 Sensor supply

Selectable low-pass filter


PNP
6 Signal

Shield
Resistance value:
see signal selection table 5 GND
Common ground unit

Fig. 27: Terminals 5 -7: PNP signal input


Active signal
The F012-P is suitable for flowmeters with an Active signal output. With an input impedance of
47kΩ, the detection level is about 1.2V. See SETUP 5.1: FLOWMETER > SIGNAL [»16] for more information.
Active signal selection is often used in combination with the sensor supply output offered with type
PM and type PF.

7 Sensor supply

6 Signal Sensor

Shield
47 kΩ
5 GND
Common ground unit

Fig. 28: Terminals 5 - 7: Active signal


Reed switch
The F012-P is suitable for use with flowmeters with a reed switch. To avoid pulse bounce from the
switch, it is advised to activate the low-pass filter by selecting REED LP (see SETUP 5.1: FLOWMETER >
SIGNAL [»16]).

+ 3.2 V DC
Selectable
low-pass filter
1 MΩ
6 Signal

Shield Reed
5 GND switch

Common ground unit

Fig. 29: Terminals 5 - 6: Reed switch signal

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NAMUR signal
The F012-P is suitable for use with flowmeters with NAMUR signal. Terminal 7 provides a selectable
sensor supply (Section 6.4.5: Sensor supply [»27]).

7 Sensor supply
NAMUR
6 Signal

Shield
820 Ω
5 GND
Common ground unit

Fig. 30: Terminals 5 -7: Namur signal

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7 INTRINSICALLY SAFE APPLICATIONS


7.1 IDENTIFICATION
The F012-P can be supplied as suitable for Safe Area or Hazardous Area. Suitability for
Intrinsic Safety is indicated in the model Type XI.
If Type XI is not indicated your unit is not suitable for Intrinsically Safe applications!

Identification label
To identify your F0-Series device, all field mount enclosures have a waterproof identification label
placed on the outside of the product.

Fig. 31: Example of identification label (Intrinsically Safe)


Installation label
An installation label is located at the inside of the enclosure (Type HB or HC: backside).

Fig. 32: Example of installation label (Intrinsically Safe)

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7.2 ELECTRICAL INSTALLATION IN HAZARDOUS AREAS


● Section 6.4: Electrical installation [»25] shows general information regarding the electrical
installation of your F012-P. The following sections give additional specific information regarding
Intrinsically Safe installation, and overrules information given in other sections.
● Mounting, electrical installation, start-up and maintenance of this instrument may only be
carried out by trained personnel authorized by the operator of the facility. Personnel must read
and understand this Operating Manual before carrying out its instructions.
● The F012-P may only be operated by personnel who are authorized and trained by the operator
of the facility. All instructions in this manual are to be observed.
● Ensure that the measuring system is correctly wired up according to the wiring diagrams.
Protection against accidental contact is no longer assured when the housing cover is removed
or the panel cabinet has been opened (danger from electrical shock). The housing may only be
opened by trained personnel.
● To maintain the degree of protection of at least IP65 in accordance with IEC 60529, suitable
cable entries and blanking elements must be used and correctly installed.
● Take careful notice of the Section 2: Safety [»5] chapter at the front of this manual.
● When installing this device in hazardous areas, the wiring and installation must comply with the
appropriate installation standards for your industry.

● For the combined connection of the different supply, input and output circuits, the instructions of
this manual must be observed.
● Do not combine metal front covers with non-metallic rear covers, vice versa and / or cable
glands. A metal cover on a non-metallic rear cover could lead to ESD. A metal cable gland in a
non-metallic enclosure could invalidate isolation.
● Precautions shall be taken to avoid the risk of electrostatic discharge (ESD) and propagating
brush discharges.
● For reasons of ESD and safety, always ground the metal enclosure properly as indicated in
Section 6.4.2: Protective earth (PE) connections [»25].
● For enclosures and windows with high electrical surface resistance, potential charging hazard
exists. Do not rub these surfaces! Clean window and enclosure with a lint-free cleaning cloth,
made damp with a mild soap solution.

● Certificates and related documents are available on our website or from your distributor.
● Carefully study the configuration examples with wiring diagrams per classification in the
following paragraphs.

7.2.1 INSTALLATIONS BASED ON FM OR CSA CERTIFICATE


Installation instructions
● For installation in the US: this Intrinsically Safe device must be installed in accordance with the
National Electrical Code, NFPA 70, Article 504 and ANSI/ISA-RP 12.6 and product certificate
FM16US0177X or CSA.08.2059461.
● For installation in Canada: this Intrinsically Safe device must be installed in accordance with the
Canadian Electrical Code, Part 1 Appendix F and product certificate CSA.08.2059461.
Covered markings
● Intrinsically Safe for Class I/II/III, Division 1, Groups A,B,C,D,E,F,G, Temperature class T4
● Class I, Zone 0, AEX ia IIC T4
Safety instructions
● Please consult Section 7.2.2: Electrical data - Control drawing [»38] for this F0-Series model on
the following page.
● Read Section 8.3: Battery replacement [»46] for battery replacement instructions.
Specific conditions of use
● When the enclosure of the indicator is made of aluminum alloy, when used in a potentially
explosive atmosphere requiring apparatus of equipment protection level Ga, the indicator shall
be installed so, that even in the event of rare incidents, an ignition source due to impact or
friction sparks between the enclosure and iron/steel is excluded.

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7.2.2 ELECTRICAL DATA - CONTROL DRAWING


Control Drawing F0xx-P-XI
Certification F0-SERIES – Type -XI TERMINAL CONNECTORS F0-SERIES
common ground
Certificate number: CSA.08.2059461
Intrinsically Safe for Class I/II/III, Division 1 1 2 3 4 5 6 7 8 9 10 11 12
Groups A,B,C,D,E,F,G. Temperature class T4
Class I, Zone 0, AEx ia IIC T4
Project ID: 3033306
Intrinsically Safe for Class I/II/III, Division 1 optional optional
Groups A,B,C,D,E,F,G. Temperature class T4 hazardous hazardous
Class I, Zone 0, AEx ia IIC T4 location location
apparatus apparatus
HAZARDOUS AREA
SAFE AREA
an approved an approved an approved an approved an approved
Control drawing number: FWCD-0003 associated associated associated associated associated
Revision: 1.1 Date: May 5th, 2014 apparatus apparatus apparatus apparatus apparatus

● The installation must comply with national requirements (e.g. in Canada, the Canadian Electrical Code, Part 1
Appendix F and in USA, the National Electrical Code, NFPA 70, Article 504 and ANSI/ISA -RP 12.6).
● Warning: Substitution of components may impair intrinsic safety.
● For the circuits connected to terminals 1, 2 and 3, 4 and 5, 7 and 8, 9 and 10, the output parameters of the connected
barriers (up to 4) or hazardous location apparatus must meet the following requirements:
Voc ≤ The lowest Vmax of the CSA / FM Approved apparatus in the circuit
Isc ≤ The lowest Imax of the CSA / FM Approved apparatus in the circuit
Pmax ≤ The lowest Pmax of the CSA / FM Approved apparatus in the circuit
Ca ≥ The sum of the cable capacitance and the internal capacitance Ci of each CSA / FM
Approved apparatus installed in the circuit
La ≥ The sum of the cable inductance and the internal inductance Li of each CSA / FM
Approved apparatus installed in the circuit
● For the circuits connected to terminals 1, 2 and 3, 4 and 6, 7 and 8, 11 and 12, the input parameters of the connected
hazardous location apparatus must meet the following requirements:
Vmax ≥ The Voc of the of the circuit
Imax ≥ The Isc of the circuit
Pmax ≥ The Pmax of the circuit
Ci ≤ The difference between the Ca of the circuit and the sum of the cable capacitance and the
internal capacitance Ci of all other CSA / FM Approved apparatus installed in the circuit
Li ≤ The difference between the La of the circuit and the sum of the cable inductance and the
internal inductance Li of all other CSA / FM Approved apparatus installed in the circuit
● Hazardous Location Apparatus – switches, thermocouples or non-inductive resistance devices, or CSA / FM -
Certified Apparatus – should be connected in accordance with the manufacturer’s installation instructions.
● The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose
Indicators is connected.
● Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area.
The entity parameters for F0-Series General Purpose Indicators, model F0xx-P-XI, are as follows:
Terminals 1 and 2 – Input parameters: Vmax = 30 V Ci = 0 nF
Imax = 150 mA Li = 0 mH
Pmax = 0.92 W
Terminals 1 and 2 – Output parameters: Voc = 5.4 V Ca = 65 μF
Isc = 2.4 mA La = 1H
Pmax = 3.2 mW
Terminal 1 and 3 – Output parameters: Voc = 5.4 V Ca = 65 μF
Isc = 2.1 mA La = 1H
Pmax = 2.9 mW
Terminal 4 and 5 – Input parameters – Type -PD/-PX Vmax = 30 V Ci = 0 nF
Imax = 200 mA Li = 0 mH
Pmax = 1.2 W
Terminal 4 and 6 – Output parameters – Type -PD Voc = 8.7 V Ca = 5.9 μF
Isc = 12 mA La = 240 mH
Pmax = 72 mW
Terminal 7 and 8 – Input parameters – Type -OT Vmax = 30 V Ci = 0 nF
Imax = 200 mA Li = 0 mH
Pmax = 1.2 W
Terminal 9 and 10 – Input parameters – Type -ZB Vmax = 30 V Ci = 0 nF
Imax = 200 mA Li = 0 mH
Pmax = 0.75 W
Terminal 1 1 and 12 – Input parameters – Type -AH Vmax = 30 V Ci = 6.1 nF
Imax = 100 mA Li = 0 mH
Pmax = 0.75 W

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7.2.3 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE


Installation instructions
● For installation under ATEX directive: this Intrinsically Safe device must be installed in
accordance with ATEX directive 2014/34/EU and product certificate KEMA 05ATEX1168 X.
● For installation under IECEx scheme: this Intrinsically Safe device must be installed in
accordance with product certificate IECEx KEM 08.0006X.
Covered Ex markings
II 1 G Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T200 100ºC Da
Safety instructions
● When two or more active Intrinsically safe circuits are connected to the indicator, in order to
prevent voltage and/or current addition, applicable to the external circuits, precautions must be
taken to separate the Intrinsically safe circuits in accordance with EN 60079-11.
● For electrical data, consult Section 7.2.4: Electrical data - Annex 1 [»40] for this F0-Series model
on the following page.
● Substitution of components may impair intrinsic safety.
Exchange of Intrinsically safe battery FWLiBAT-0xx with certificate number KEMA 03ATEX1071
U or IECEx KEM 08.0005U is allowed in Hazardous Area.
Read Section 8.3: Battery replacement [»46] for battery replacement instructions.
Specific conditions of use
● When the enclosure of the indicator is made of aluminum alloy, when used in a potentially
explosive atmosphere requiring apparatus of equipment category 1 G / equipment protection
level Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition
source due to impact or friction sparks between the enclosure and iron/steel is excluded.
● For EPL Da the ambient temperature Ta shall not exceed 50 °C.

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7.2.4 ELECTRICAL DATA - ANNEX 1


Annex 1 (model specific)
to product certificates KEMA 05ATEX1168 X, IECEx KEM 08.0006 X.

Model F0..-P-XI
Internal supply for use with the certified replaceable battery type FW-LiBA T-… or to
Type -PC another certified non rechargeable battery in type of protection
(connector) intrinsic safety Ex ia IIC/IIIC, with the following maximum values:
Ui = 4 V Li = 0 mH
Ii = 50 mA Ci = 0 μF
Pi = 200 mW
Pulse input circuit in type of protection intrinsic type of protection intrinsic safety
(terminals 1 and 2) safety Ex ia IIC/IIIC, only for Ex ia IIC/IIIC, with the following
connection to a certified maximum values:
intrinsically safe circuit, with
following maximum values:
Ui = 30 V Uo = 5.4 V
Ii = 150 mA Io = 2.4 mA
Pi = 0.92 W Po = 3.2 mW
Li = 0 mH Lo = 1 H
Ci = 0 nF Co = 65 μF
Reference output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, with the following
(terminals 3 and 1 or 2) maximum values:
Uo = 5.4 V Lo = 1 H
Io = 2.1 mA Co = 65 μF
Po = 2.9 mW
External supply input circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -PD, -PX to a certified intrinsically safe circuit, with following maximum values:
(terminals 4 and 5)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 1.2 W
External supply output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, with the following
Type -PD maximum values:
(terminals 6 and 1, 2, 7 or 8)
Uo = 8.7 V Lo = 240 mH
Io = 12 mA Co = 5.9 μF
Po = 72 mW
Pulse output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -OT to a certified intrinsically safe circuit, with following maximum values:
(terminals 7 and 8)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 1.2 W
Backlight supply input circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -ZB to a certified intrinsically safe circuit, with following maximum values:
(terminals 9 and 10)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 0.75 W
Analog output (with HART) in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -AH to a certified intrinsically safe circuit, with following maximum values:
(terminals 11 and 12)
Ui = 30 V Li = 0 mH
Ii = 100 mA Ci = 6.1 nF
Pi = 0.75 W
From the safety point of view the circuits shall be considered to be connected to earth.

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7.2.5 POWER SUPPLY


The F012-P can be powered from an external power supply. For Types PX or PD, an optional
internal power supply is also available in the form of an intrinsically safe lithium primary battery
(Type PC). When both external and internal power supplies are available, the internal power supply
is interrupted and will serve as a backup supply. Note that the optional backlight (Type ZB) requires
an external power supply.
Type PX (8-30V DC) or PD (16-30 V DC)
All F012‘s are supplied with two terminals to power the product externally. With Type PX, a supply of
0.3W is required. Type PD offers an additional power output to supply the flowmeter and requires
1W.
Type PC - battery
Additional to the Types described above, Type PC offers an internal intrinsically safe lithium primary
battery, which powers the F-Series when no external supply is available.
This ATEX / IECEx certified battery (FW-LiBAT) may be replaced in hazardous area, but only with a
new certified intrinsically safe FW-LiBAT battery (Section 8.3: Battery replacement [»46]).
7.2.6 SENSOR SUPPLY
For type PC / PX – Terminal 3: limited sensor supply
Products with Type PC or PX only offer a limited sensor supply. The sensor supply at terminal 3 is
fixed to 1.2V DC for coil type inputs and 3.2V DC for all other types of flowmeter inputs (set by
firmware).

Limited power
With Type PB, PC or PX this terminal MAY NOT be used to power the flowmeter electronics,
converters, etc. as it will not provide adequate sustained power! All energy used by the sensor will
directly influence battery life (Type PB/PC). It is strongly advised to use a “zero power” pickup such
as a coil or reed-switch when operating without external power. You can use some low power NPN
or PNP output signals, but battery life will be significantly reduced (consult your distributor).

Type PD – Terminal 6: sensor supply 8.2V


With Type PD, a power supply (8.2V, max. 5mA) for the sensor is available at terminal 6.
Please note that the limited sensor supply at terminal 3 is maintained with Type PD.

7.3 TERMINAL CONNECTORS HAZARDOUS AREA APPLICATIONS


Take careful notice of all safety and precautionary measures indicated in Section 7.2: Electrical
installation in hazardous areas [»37], and review all sub-sections before applying any field or
power supply wiring.
The following terminal connectors are available on the intrinsically safe F012-P Type XI.

SENSOR SENSOR POWER SUPPLY


SIGNAL INPUT POWER SUPPLY SUPPLY BACKLIGHT

1 2 3 4 5 6 9 10

PX 8-30 V DC PD
PD 16-30 V DC 8.2 V DC ZB 20-30 V DC

S
Fig. 33: Overview of terminal connectors -Type PX or PD

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Optional battery – Type PC


With Type PC your product is equipped with an intrinsically safe, certified long-life Lithium primary
battery. The battery will power the F012 when external power is not available, and may be
exchanged in hazardous areas. For further information please see Section 8.3: Battery
replacement [»46].

All electrical connections made to the terminals of the intrinsically safe product (Type XI) must follow
the instructions and safety parameters as given in the product certificate. When installing the F012-
P-XI, use the electrical data and instructions as given in the model specific Section 7.2.2: Electrical
data - Control drawing [»38] or Section 7.2.4: Electrical data - Annex 1 [»40] and apply them to the
applicable diagrams of Section 6.4: Electrical installation [»25].

7.4 CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS


7.4.1 F012-P-PC-(PX)-XI-(ZB) BATTERY POWERED - EX IA IIC/IIIC

Fig. 34: F012-P-PC-(PX)-XI-(ZB) - Ex ia IIC/IIIC - Intrinsically Safe application


Sensor supply voltage on Terminal 3: 1.2-3.2V DC.
Please note: Type PX may be used in combination with the battery (Type PC). PX will power the
F012-P, the battery will be disabled automatically until the power is disconnected

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7.4.2 F012-P-PX-XI-(ZB) - EX IA IIC/IIIC

Fig. 35: F012-P-PX-XI-(ZB) - Ex ia IIC/IIIC - Intrinsically Safe application


Sensor supply voltage on Terminal 3: 1.2-3.2V DC.
Please note: Type PX may be used in combination with the battery (Type PC). PX will power the
F012-P, the battery will be disabled automatically until the power is disconnected
7.4.3 F012-P-PX-XI-ZB - EX IA IIC/IIIC

Fig. 36: F012-P-PX-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application


Please note: Type PX may be used in combination with the battery (Type PC). PX will power the
F012-P, the battery will be disabled automatically until the power is disconnected.

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7.4.4 F012-P-PD-XI-ZB - EX IA IIC/IIIC

Fig. 37: F012-P-PD-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application


Sensor supply voltage on Terminal 3: 1.2-3.2 V DC, Terminal 6: 8.2 V DC.
Please note: Type PD may be used in combination with the battery (Type PC). PD will power the
F012-P, the battery will be disabled automatically until the power is disconnected

Page 44 FW_F012-P_M_v0501-04_EN
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8 MAINTENANCE
8.1 GENERAL DIRECTIONS
● Mounting, electrical installation, start-up and maintenance of this instrument may only be
carried out by trained personnel authorized by the operator of the facility. Personnel must read
and understand this Operating Manual before carrying out its instructions.
● The F012-P may only be operated by personnel who are authorized and trained by the operator
of the facility. All instructions in this manual are to be observed.
● Ensure that the measuring system is correctly wired up according to the wiring diagrams.
Protection against accidental contact is no longer assured when the housing cover is removed
or the panel cabinet has been opened (danger from electrical shock). The housing may only be
opened by trained personnel.
● Take careful notice of Section 2: Safety [»5].
The F012-P does not require special maintenance unless it is used in low-temperature applications
or surroundings with high humidity (above 90% annual mean). It is the users responsibility to take all
precautions to dehumidify the F012-P in such a way that no condensation will occur, for example by
placing a dry silica gel sachet in the casing. For further instructions, please refer to the information
which came with your silica gel sachet.
Check periodically
● Condition of casing, cable glands and front panel
● Input/output wiring: reliability and aging
● Process accuracy: because of wear and tear, re-calibration might be indicated
● Battery status indication (Type PB/PC)
Clean the casing with soapy water. Do not use any aggressive solvents.
Battery life
Battery life is influenced by
● Display update frequency - fast updates use significantly more power
● Low temperatures - due to battery chemistry available power will be less at low temperatures

It is strongly advised to use only necessary functions

8.2 INSTRUCTIONS FOR REPAIR


This product cannot be repaired by the user. Repairs may only be done by the manufacturer or its
authorized agent.

Substitution of parts or components may impair product safety, especially Intrinsic Safety.

Repair policy
If you have any problem with your product and you wish to have it repaired, please follow the
procedure below.
1. Obtain a Return Material Authorization (RMA) from your supplier or distributor. Together with the
RMA, you need to complete a repair form to submit detailed information about the problem.
2. Send the product, within 30 days after authorization was obtained, to the address provided with
the RMA. The RMA number must be indicated on the documents accompanying your physical
return.
If the product falls under the warranty conditions, the product will be repaired or exchanged and
returned within three weeks. Otherwise, you will receive a repair cost estimate.

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8.3 BATTERY REPLACEMENT


8.3.1 SAFETY INSTRUCTIONS

● Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated
battery can become unsafe. Unsafe batteries can cause serious injury.
Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or
expose the contents to water.
● Mounting, electrical installation, start-up and maintenance of this device may only be carried out
by trained persons authorized by the operator of the facility. Persons must read and understand
this manual before carrying out its instructions.

Safe area applications - Type PB


● Before replacing the battery, verify that the new battery is undamaged, in good condition and
suitable for use in your product. The battery should carry the type indication StdLiBAT021. Re-
ordering nr. is SPB02.

WARNINGS:

SPB02-1.1
Uo = 3.6V / Size AA x 3 Consult the manual for replacement instructions.
Fire, explosion or severe burns may result if
Fluidwell BV mistreated. Do not recharge, crush, disassemble,
www.fluidwell.com incinerate, heat above 100°C (212°F) or expose
contents to water.
<DATE YYYY-MM> AVERTISSEMENTS :
Consulter le manuel pour connaître les consignes
de remplacement.
Une mauvaise utilisation peut entraîner un incendie,
Re-order no. : une explosion ou de graves blessures.
Ne pas recharger, écraser, démonter, incinérer,
SPB02 chauffer à plus de 100°C (212°F) ou exposer à l'eau.
Primary Lithium Battery - Only replace with Fluidwell recommended battery pack!
Pile primaire au lithium - Remplacer uniquement par une pile recommandé par Fluidwell!

Fig. 38: Marking battery type PB: Safe area StdLiBAT-021 (SPB02)

Intrinsically safe applications - Type PC


● Only batteries of type FW-LiBAT-021 that hold the Ex marking as shown below are suitable
replacements and certified for use in hazardous areas.
● Before replacing the battery in hazardous area, verify that the new battery is undamaged, in
good condition and suitable for use in the unit. The battery should carry the type indication FW-
LiBAT-021. Re-ordering nr. is SPC02.
● Never use safe area batteries in hazardous area. DO NOT EXCHANGE TYPES PB AND PC.
Using the wrong type of battery can pose a SERIOUS RISK.
Uo = 3.9V Intrinsically Safe Battery - Pile à Sécurité Intrinsèque LIB021-XI-5.3.1
Io = 35mA
KEMA 03ATEX1071 U - 0344
II 1 G
Mfg. Date: YYYY-WW

Po = 35mW
Co = 100µF
Lo = 25mH IECEx KEM 08.0005U Ex ia IIC Ga
Ta = -40°C...+70°C
WARNINGS: AVERTISSEMENTS :
Consult the manual for replacement Consulter le manuel pour connaître les consignes de
instructions. Fire, explosion or severe remplacement.
burns may result if mistreated. Do not Une mauvaise utilisation peut entraîner un incendie,
recharge, crush, disassemble, incinerate, une explosion ou de graves blessures.
heat above 100°C (212°F) or expose Ne pas recharger, écraser, démonter, incinérer,
contents to water. chauffer à plus de 100 °C (212°F) ou exposer à l'eau.
Fluidwell BV Voltaweg 23, Veghel, the Netherlands - Part. no. / Référence: FW-LiBAT-021
Primary Lithium Battery - Only replace with Fluidwell I.S. battery pack!
Pile primaire au lithium - Remplacer uniquement par une pile Fluidwell à Sécurité Intrinsèque!

Fig. 39: Marking battery type PC: Intrinsically Safe FWLiBAT-021 (SPC02)

Page 46 FW_F012-P_M_v0501-04_EN
F012-P User Manual

8.3.2 BATTERY REPLACEMENT PROCEDURE

Before starting the battery replacement procedure, make sure that the marking on the new
battery corresponds with the type of installation, as shown in Section 8.3.1: Safety
instructions [»46].

When used in Intrinsically Safe applications - Type PC:


The hook-and-loop fastener that holds the battery is antistatic and thus fit for Hazardous
Area use. DO NOT REPLACE. When lost or broken, temporarily use a tie-wrap to hold the
battery.

Remove the old battery as follows:


1. Open the enclosure as indicated in Section 6.2.2: Opening, assembling and closing the F-
Series [»20] and locate the battery on the inside cover.
2. Carefully disconnect the battery connector (1) from the unit.
3. Open the hook-and-loop fastener (2) without pulling it out and remove the battery (3) from its
retainer (4).
4. Store the old battery in a small plastic bag (f.i. the bag the new battery came in) or use some
insulating tape over the battery connector to prevent a possible short circuit.

Fig. 40: Battery replacement procedure


Install the new battery as follows:
1. Make sure the new battery is undamaged, in good condition and suitable for use in the unit.
Check that the marking on the battery correspond with the type of installation, as shown in
Section 8.3.1: Safety instructions [»46].
2. Install the battery (3) into the retainer (4) making sure the wire (1) comes out at the correct side.
3. Close the hook-and-loop fastener (2) tightly around the battery (3) to secure it in place.
4. Carefully connect the battery connector (1) to the unit.
5. Check that the battery is installed properly by checking that the screen has come on.
6. Close the enclosure as indicated in Section 6.2.2: Opening, assembling and closing the F-
Series [»20].
7. If required, initialize the date and time on the unit.
8.3.3 DISPOSAL OF BATTERIES
Dispose of batteries in accordance with the (inter)national, the manufacturer’s and the plant owner’s
standards and regulations.
● Batteries pose an environmental hazard.
● Do not dispose of as general waste or incinerate.
● Return used batteries to a recycling point.

FW_F012-P_M_v0501-04_EN Page 47
User Manual F012-P

APPENDIX A - TECHNICAL SPECIFICATION


A.1 GENERAL
DISPLAY
Type High intensity reflective numeric and alphanumeric LCD, UV-resistant
Digits 7 with height 17mm (0.67”) and 11 with height 8mm (0.31”). Various symbols and measuring
units.
Dimensions 90 x 40 mm (3.5” x 1.6”)
Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off
Type ZB (option) LED backlight with adjustable intensity

ENCLOSURES
General Die-cast aluminum, Stainless Steel 316L or GRP (Glass Reinforced Plastic) wall / field mount
enclosure with polycarbonate window, silicone and EPDM gaskets.
UV stabilized and flame retardant material.
Control keys Industrial type microswitches. UV resistant silicone keypad.
Coating UV resistant 2 component industrial coating (aluminum enclosure only)
Panel mount
Dimensions 130 x 120 x 60 mm (5.10” x 4.72” x 2.38”) – WxHxD
Panel cut-out 115 x 98 mm (4.53" x 3.86") – WxH
Protruding front 31 mm (1.22")
Classification IP65 / NEMA Type 4X
Weight (approx.) GRP 450 gr. / 1.0 lbs
Aluminum 0.6 kg / 1.3 lbs
Stainless steel 1 kg / 2.2 lbs
Field or wall mount
Dimensions 130 x 120 x 75mm (5.10” x 4.72” x 2.95”) – WxHxD
With extended back 130 x 120 x 90mm (5.10” x 4.72” x 3.54”) – WxHxD
Classification IP67 / NEMA Type 4X
Weight (approx.) GRP 0.6 kg / 1.3 lbs
Aluminum 1 kg / 2.2 lbs
Stainless steel 1.5 kg / 3.3 lbs
Aluminum / SS Cable entries (threaded) - HS_ indicates stainless steel, HB_ indicates extended back
Type HA 2 x PG9 – 1 x M20
Type HB/HSB Panel mount front cover only
Type HL 2 x ½”NPT
Type HM/HBM/HSM 2 x M16 – 1 x M20
Type HN 1 x M20
Type HO/HBO/HSO 2 x M20
Type HP 6 x M12
Type HT 1 x ½”NPT
Type HU/HBU/HSU 3 x ½”NPT
Type HV 4 x M20
Type HZ No cable entries
Note Extended back enclosures (type HB_) not available under CSA or FM certification for intrinsically
safe installation
GRP (plastic) Cable entries (no threading)
Type HC Panel mount front cover only
Type HD No cable entries
Type HE 2 x 16 mm (0.63”) – 1 x 20 mm (0.78”)
Type HF 1 x 22 mm (0.87”)
Type HG 2 x 20 mm (0.78”)
Type HH 6 x 12 mm (0.47”)
Type HJ 3 x 22 mm (0.87”)
Type HK Flat bottom - no cable entries
Type HQ 3 x 12 mm (0.47”) – 2 x 16 mm (0.63”)

Page 48 FW_F012-P_M_v0501-04_EN
F012-P User Manual

OPERATING TEMPERATURE
Safe area -40 °C to +80 °C, -40 °F to +176 °F
Intrinsically safe -40 °C to +70 °C, -40 °F to +158 °F
For EPL Da -40 °C to +50 °C, -40 °F to +122 °F

POWER REQUIREMENTS
Type PB SAFE AREA ONLY - Standard lithium primary battery. Life up to 5 years.
Type PC INTRINSICALLY SAFE - Certified lithium primary battery. Life up to 5 years.
Type PD 16-30 V DC. Max power consumption 1 W.
Type PF 24 V AC/DC ±10%. Max power consumption 15 W.
Type PM 115-230 V AC ±10%. Max power consumption 15 W.
Type PX 8-30 V DC. Max power consumption 0.3 W.
Type ZB Separate power for backlight. 20-30V DC, max power consumption 1 W.
Not needed with Type PF or PM.
Note with Type PF or Total consumption of sensor, transistor output type OA and backlight type ZB may not exceed
PM 400 mA @ 24 V DC.
Note with I.S. For intrinsically safe applications, consult the safety values in Section 7.2: Electrical
applications installation in hazardous areas [»37]

SENSOR EXCITATION
Type PB / PC / PX Only for very low power sensing. Sensor supply 3.2 V DC for pulse signals and 1.2 V DC for
coil pick-up.
Type PD Additional to Type PX sensor excitation: 8.2 V DC, max. 5 mA.
Type PF / PM Additional to Type PX sensor excitation: 8.2, 12 or 24 V DC, max 400 mA @ 24 V.

TERMINAL CONNECTIONS
Type Removable plug-in terminal strip. Wire max 1.5 mm2 and 2.5 mm2

DATA PROTECTION
Type EEPROM backup of all settings. Data retention at least 10 years.
Password Configuration settings can be password protected

DIRECTIVES AND STANDARDS


EMC EN 61326-1 FCC 47 CFR part 15
Low Voltage EN/IEC 61010-1 CSA C22.2 No.61010-1 UL61010-1
ATEX EN IEC 60079-0 EN 60079-11
IECEx IEC 60079-0 IEC 60079-11
CSA c-us CAN/CSA C22.2 No.157 ANSI/UL 913
CAN/CSA C22.2 No.142 UL 508
CAN/CSA C22.2 No.60079-0 ANSI/ISA-60079-0
CAN/CSA C22.2 No.60079-11 ANSI/ISA-60079-11
FM FM Class 3600 ANSI/UL 60079-0
FM Class 3610 ANSI/UL 60079-11
FM Class 3810
RoHS EN 50581 IEC 63000
IP & NEMA EN 60529 ANSI/IEC 60529 NEMA 250
Note See the applicable Declaration of Conformity or product certificate for specific revisions and
publication dates of applicable standards.

FW_F012-P_M_v0501-04_EN Page 49
User Manual F012-P

HAZARDOUS AREA (TYPE XI OR XF)


Intrinsically safe ATEX appr. KEMA 05ATEX1168 X IECEx appr. IECEx KEM 08.0006X
Type XI II 1 G Ex ia IIC T4 Ga Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T200 100ºC Da Ex ia IIIC T200 100ºC Da
CSA approval CSA.08.2059461 FM approval FM16US0177X
Project ID: 3033306
IS Class I/II/III, Div. 1, Grps A to G T4 IS Class I/II/III, Div. 1, Grps A to G T4
Class 1, Zone 0, AEx ia IIC T4Ga Class I, Zone 0, AEx ia IIC T4 Ga
Flame proof ATEX approval IECEx approval
Type XF II 2 G Ex db IIB+H2 T5 Gb Ex db IIB+H2 T5 Gb
II 2 D Ex tb IIIC T80ºC Db Ex tb IIIC T80ºC Db
Type XF - Dimensions 350 x 250 x 200 mm (13.7” x 9.9” x 7.9”) (w x h x d)
Appr. 15 kg (33 lbs)

A.2 INPUT
FLOWMETER
Signal type Coil / sine wave (min. 20 mVpp or 90 mVpp - sensitivity selectable), NPN, PNP, open collector,
reed switch, NAMUR, active pulse signals.
Type ZF Minimum coil sensitivity 10 mVpp
Type ZG Minimum coil sensitivity 5 mVpp
Frequency Max. 6 kHz, but depends on signal type and use of internal low-pass filter (for example reed
switch with low-pass filter: max frequency 120 Hz.)
K-factor 0.000010 - 9,999,999 with variable decimal position
Accuracy 16 bit.
Low-pass filter Available for all pulse signals

A.3 OPERATIONAL
OPERATOR FUNCTIONS
Displayed information ● Total and/or flow rate
● Accumulated total
● Measuring unit
Reset Total Reset Total value to zero by pressing ► twice.

(ACCUMULATED) TOTAL
Digits Total: 7 digits. Accumulated total: 11 digits.
Unit L - m3 - kg - lb - GAL - USGAL - bbl - no unit
Decimals 0-3

FLOW RATE
Digits 7 digits
Unit mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - no unit - scf - Nm3 - NL - P
Measurement period sec - min - hour - day
Decimals 0-3

Page 50 FW_F012-P_M_v0501-04_EN
F012-P User Manual

APPENDIX B - TROUBLESHOOTING
Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating
the F012-P.
Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display
( ALARM ). Press the SELECT key several times to display the 4-digit error code shown in Table 2.
Table 1: Install and configuration errors
Observation Possible cause Check
No flow is detected while there Wrong signal selection in 5.1: FLOWMETER > SIGNAL
is flow SETUP menu
Unit or Time unit not matching 2.1: FLOW RATE > UNIT
flow 2.2: FLOW RATE > TIME UNIT
2.3: FLOW RATE > DECIMALS
K-factor setting wrong 2.4: FLOW RATE > K-FACTOR
2.5: FLOW RATE > DECIMALS K-
FACTOR
Calculation window too big 2.6: FLOW RATE > CALCULATION
Cut-off period wrong 2.7: FLOW RATE > CUT-OFF
LCD update period too long 4.1: POWER MANAGEMENT > LCD
UPDATE
Electrical connections wrong Terminals 1-3 (6): flowmeter
Note: sensor input connectors input [»28]
depend on Type Terminals 5-7: flowmeter
input [»33]
Sensor not working properly Sensor
Pass code is unknown Call your supplier

Table 2: Internal alarms


Alarm Explanation
0001 Display error - Data on display might be corrupt
0002 Data storage error - Programming cycle might have gone wrong
An ALARM condition will in most cases be handled internally. If all programmed and measured
values appear to be correct, intervention by the Operator is not necessary.
If an ALARM occurs more often or stays active for a longer period, please contact your supplier.
When multiple alarms occur, the error code shown is the sum of the error codes as given below. For
example 0003 is a combination of error code 0001 and 0002.

FW_F012-P_M_v0501-04_EN Page 51
User Manual F012-P

APPENDIX C - LEGAL INFORMATION


C.1 DECLARATIONS OF CONFORMITY

EU Declaration of Conformity
Fluidwell F0‒Series indicators Veghel, February 2022
We, Fluidwell BV, declare under our sole responsibility that the F0 ‒Series indicators are designed and
will operate conform the following applicable European Directives and Harmonised Standards, when
installed and operated according to the related manuals:
EMC Directive 2014/30/EU EN 61000‒6‒2:2005;
EN 61000‒6‒3: 2007 /A1:2011;
EN 61326‒1:2013
RoHS Directive 2011/65/EU EN 50581:2012
(incl. current amendments) EN IEC 63000:2018
Low Voltage Directive 2014/35/EU EN 61010‒1:2010 /A1:2019
For Type ‒XI: Intrinsically Safe
ATEX Directive 2014/34/EU EN IEC 60079‒0:2018
EN 60079‒11:2012
Protective system II 1 G Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T 200 100 °C Da
Certification KEMA 05ATEX1168 X
Notified Body 0344 ‒ DEKRA Certification BV

Last two digits of the year in which the CE marking was affixed: 03.

I. Meij, Manager Technology

Fluidwell BV ‒ P.O.Box 6, 5460 AA, Veghel, The Netherlands ‒ Voltaweg 23, 5466 AZ, Veghel, The Netherlands
Fluidwell BV is ISO9001 certified by DEKRA Certification BV, Meander 1051, 6825 MJ, Arnhem, The Netherlands.

UKCA Declaration of Conformity


Fluidwell F0‒Series indicators Veghel, February 2022
We, Fluidwell BV, declare under our sole responsibility that the F0 ‒Series indicators are designed and
will operate conform the following applicable UK Legislation and Standards, when installed and operated
according to the related manuals:
Electromagnetic Compatibility Regulations 2016 BS 61000‒6‒2:2005;
BS 61000‒6‒3: 2007 /A1:2011;
BS 61326‒1:2013
The Restriction of the Use of Certain Hazardous BS EN 50581:2012
Substances in Electrical and Electronic Equipment BS EN IEC 63000:2018
Regulations 2012 (incl. current amendments)
Electrical Equipment (Safety) Regulations 2016 BS 61010‒1:2010 /A1:2019

Last two digits of the year in which the UKCA marking was affixed: 22.

I. Meij, Manager Technology

Fluidwell BV ‒ P.O.Box 6, 5460 AA, Veghel, The Netherlands ‒ Voltaweg 23, 5466 AZ, Veghel, The Netherlands
Fluidwell BV is ISO9001 certified by DEKRA Certification BV, Meander 1051, 6825 MJ, Arnhem, The Netherlands.

Page 52 FW_F012-P_M_v0501-04_EN
F012-P User Manual

LIST OF CONFIGURATION SETTINGS


SETTING DEFAULT DATE: DATE:
1 TOTAL
1.1 UNIT L
1.2 DECIMALS 0
1.3 K-FACTOR 1
1.4 DECIMALS K-FACTOR 0
2 FLOW RATE
2.1 UNIT L
2.2 TIME UNIT min
2.3 DECIMALS 0
2.4 K-FACTOR 1
2.5 DECIMALS K-FACTOR 0
2.6 CALCULATION 10
2.7 CUT-OFF 30
3 DISPLAY
3.1 FUNCTION total
3.2 BACKLIGHT off
3.3 BACKLIGHT 5
BRIGHTNESS
4 POWER MANAGEMENT
4.1 LCD UPDATE 1 sec
4.2 BATTERY MODE operational
5 FLOWMETER
5.1 SIGNAL coil_lo
6 OTHERS
6.1 TYPE / MODEL F012-P
6.2 SOFTWARE VERSION 03.xx.xx
6.3 SERIAL NUMBER xxxxxxx
6.4 PASS CODE 0000
6.5 TAG NUMBER 0000000

FW_F012-P_M_v0501-04_EN Page 53
User Manual F012-P

NOTES

Page 54 FW_F012-P_M_v0501-04_EN
F012-P User Manual

FW_F012-P_M_v0501-04_EN Page 55
Fluidwell bv
P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com
5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives
the Netherlands the Netherlands © Copyright 2024 - FW_F012-P_M_v0501-04_EN

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