MIDI E MICROMASTER Full

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MICRO MASTER and MIDI MASTER Operating Instructions


Contents Page

Safety Precautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Description and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Options / Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 MICRO MASTER and MIDI MASTER Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Wiring Guidelines to Minimise the Effects of EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Electrical Installation – MICRO MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.1 Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.2 Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Electrical Installation – MIDI MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.1 Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4.2 Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3. FRONT PANEL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4. OPERATING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3 Operation – Digital Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4 Operation – Analogue Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5 Stopping the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6 If the Motor Does Not Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.7 Local and Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.8 Closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.8.1 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.8.2 Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.8.3 Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5. SYSTEM PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6. FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7. SUPPLEMENTARY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2 USS Status Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.3 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.4 European Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.5 European Machinery Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.6 Technical Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.7 Parameter Summary List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.8 User’s Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Figures
1 MICRO MASTER / MIDI MASTER Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Example of an RFI Suppression Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Mechanical Installation Diagram – MICRO MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Mechanical Installation Diagram – MIDI MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 The MICRO MASTER – Internal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Mains Input / Motor Terminal Connections – MICRO MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Control Connections – MICRO MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 The MIDI MASTER – Internal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9 Mains Input / Motor Terminal Connections – MIDI MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10 Control Connections – MIDI MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 IP54 Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
13 Procedure for Changing Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
14 Motor Rating Plate Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15 Closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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Safety Precautions and Warnings


Before installing and putting this equipment into operation, please read these
safety precautions and warnings carefully and all the warning signs attached
to the equipment. Make sure that the warning signs are kept in a legible
condition and replace missing or damaged signs.

WARNING
This equipment contains hazardous voltages and controls hazardous rotating mechanical parts. Loss
of life, severe personal injury or property damage can result if the instructions contained in this manual
are not followed.

Only suitable qualified personnel should work on this equipment, and only after becoming familiar with
all safety notices, installation, operation and maintenance procedures contained in this manual. The
successful and safe operation of this equipment is dependent upon its proper handling, installation,
operation and maintenance.

– The MICRO MASTER and MIDI MASTER operate at high voltages.

– Only permanently–wired input power connections are allowed. This equipment must be
grounded (IEC 536 Class 1, NEC and other applicable standards).

– The dc–link capacitor remains charged to dangerous voltages even when the power is removed.
For this reason it is not permissible to open the equipment until five minutes after the power has
been turned off. When handling the open equipment it should be noted that live parts are exposed.
Do not touch these live parts.

– Machines with a three phase power supply must not be connected to a supply via an ELCB (Earth
Leakage Circuit–Breaker – see DIN VDE 0160, section 6.5).

– The following terminals can carry dangerous voltages even if the inverter is inoperative:
– the power supply terminals L/L2, N/L3 or L1, L/L2, N/L3.
– the motor terminals W, V, U.
– the braking resistor / braking unit terminals B+, B– / DC+, DC–.

– Only qualified personnel may connect, start the system up and repair faults. These personnel
must be thoroughly acquainted with all the warnings and operating procedures contained in this
manual.

– Certain parameter settings may cause the inverter to restart automatically after an input power
failure.

– This equipment must not be used as an ‘emergency stop’ mechanism (see EN 60204, 9.2.5.4).

CAUTION
• Children and the general public must be prevented from accessing or approaching the
equipment!

• This equipment may only be used for the purpose specified by the manufacturer. Unauthorised
modifications and the use of spare parts and accessories that are not sold or recommended by the
manufacturer of the equipment can cause fires, electric shocks and injuries.

• Keep these operating instructions within easy reach and give them to all users!

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Definitions

• Qualified Person

For the purposes of this manual and product labels, a qualified person is one who is familiar with the installation,
construction, operation and maintenance of this equipment and with the hazards involved. In addition, the person must
be:

(1) Trained and authorised to energise, de–energise, clear, ground and tag circuits and equipment in
accordance with established safety practices.

(2) Trained in the proper care and use of protective equipment in accordance with established safety
practices.

(3) Trained in rendering first aid.

• DANGER

For the purposes of this manual and product labels, DANGER indicates that loss of life, severe personal injury or
substantial property damage WILL result if proper precautions are not taken.

• WARNING

For the purposes of this manual and product labels, WARNING indicates that loss of life, severe personal injury or
substantial property damage CAN result if proper precautions are not taken.

• CAUTION

For the purposes of this manual and product labels, CAUTION indicates that minor personal injury or property damage
CAN result if proper precautions are not taken.

• Note

For the purposes of this manual and product labels, Notes merely call attention to information that is especially
significant in understanding and operating the inverter.

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MICRO MASTER and MIDI MASTER Operating Instructions

1. OVERVIEW

1.1 Description and Features


The MICRO MASTER and MIDI MASTER are a range of inverters with a voltage dc–link circuit for variable speed AC
drives (see Figure 1). Various models are available, ranging from the compact 250 W MICRO MASTER up to the 37 kW
MIDI MASTER (see section 1.3 below).

Both types of inverter are microprocessor–controlled. A special pulse–width modulation method with selectable pulse
frequency permits extremely quiet motor operation. Complete inverter and motor protection is provided by various
protective functions.

Features
• Microprocessor–control for reliability and flexibility.
• Remote control capability via RS485 serial link using the USS protocol.
• Ability to control up to 31 inverters via the USS protocol.
• A comprehensive range of parameters is provided to enable the inverters to be configured for use in almost any
application.
• Built–in non–volatile memory for storing parameter settings.
• Factory default parameter settings pre–programmed for European and North American requirements.
• Output frequency (and hence motor speed) can be controlled by one of five methods:
(1) Digital frequency setpoint
(2) Analogue setpoint (voltage or current input)
(3) Motor potentiometer
(4) Fixed frequency
(5) Via remote data transmission
• Built–in dc injection brake.
• Built–in brake chopper for external resistor (MICRO MASTER), optional for MIDI MASTER.
• Integral RFI filter on MM25 – MM220.
• Automatic load compensation by flux current control.
• Built–in ramp generator for variable ramping times.
• Membrane–type front panel controls.
• Two relay outputs incorporated.
• Analogue output incorporated.
• External connection for optional enhanced operator panel or for use as external RS485 interface.
• Closed loop control using a standard Proportional, Integral, Derivative (PID) control loop function.
• Optional protection to IP54 (minimum) for MIDI MASTER inverters.

1.2 Options / Accessories


The following options are available for the MICRO MASTER and MIDI MASTER:

Braking resistor (MICRO MASTER)


Braking unit (MIDI MASTER)
RFI suppression filter
Enhanced operator panel (OPm) Please contact your local
PROFIBUS module (OPmP) Siemens sales office for
further details
SIMOVIS software for control via PC
Output chokes and line chokes
Output filters

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PE

1 – 3 AC 230 V
3 AC 380 – 500 V
3 AC 525 – 575 V SI

X501 / X1
 4.7 kΩ PE L/L2, N/L3
+10V or
1 L1, L/L2, N/L3
0V
V: 0 – 10 V 2
2 – 10 V OR AIN+
3 AD
AIN–
 0 – 20 mA 4
4 – 20 mA PTCA
5 GR

PTCB X502

24 V 6
+15V
+ OR DIN1 7 B+
DIN2 8
9 BC
DIN3
10 B–
DIN4 OR
11 DC+
DIN5
12
BU
B/P 13 CPU DC–
RS485
ZK
A/N 14
PE
15

16
RL1 WR
17
3
18

RL2 19
20
 V
X503 / X2
AOUT
1 (MM) DA SW1
2 (MD)
0V
2 (MM)
3 (MD)
PID
PID–IN
3 (MM) SW2
1 (MD) PE W, V, U

AD Analogue to Digital Converter


BC Brake Chopper (MICRO MASTER)
BU Braking Unit (MIDI MASTER) M
CPU Microprocessor 3
DA Digital to Analogue Converter
GR Rectifier
M Motor
PID Analogue to Digital Converter for PID Input
RS485 Serial Interface
SI Mains Fuse
SW1 Analogue Input Selector Switch
SW2 Switch for PID Input
WR Inverter
ZK DC Link Capacitor

Figure 1: MICRO MASTER / MIDI MASTER Block Diagram

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1.3 MICRO MASTER and MIDI MASTER Variants
This handbook covers all variants of the MICRO MASTER and MIDI MASTER inverters, including MIDI MASTER IP54
variants. Differences between IP54 and the standard IP21 MIDI MASTERS are described at the appropriate places in
the text.

MICRO MASTER MIDI MASTER (IP21)


Model Input Power Order No. Model Input Power Order No.
Voltage Rating Voltage Rating
MM25* 250 W 6SE3111–5BA40 MD550/2 5.5 kW 6SE3122–3CG40
MM37* 370 W 6SE3112–1BA40 MD750/2 7.5 kW 6SE3123–1CG40
3 AC
MM55* 1 AC 550 W 6SE3112–8BA40 MD1100/2 230 V 11.0 kW 6SE3124–2CH40
MM75* 230 V 750 W 6SE3113–6BA40 MD1500/2 15.0 kW 6SE3125–4CH40
MM110 1.1 kW 6SE3115–2BB40 MD1850/2 18.5 kW 6SE3126–8CJ40
MM150 1.5 kW 6SE3116–8BB40 MD2200/2 22.0 kW 6SE3127–5CJ40
MM220 2.2 kW 6SE3121–0BC40 MD750/3 7.5 kW 6SE3121–7DG40
MM25/2* 250 W 6SE3111–5CA40 MD1100/3 11.0 kW 6SE3122–4DG40
MM37/2* 370 W 6SE3112–1CA40 MD1500/3 3 AC 15.0 kW 6SE3123–0DH40
MM55/2* 550 W 6SE3112–8CA40 MD1850/3 380 – 500 V 18.5 kW 6SE3123–5DH40
MM75/2* 1/3 AC 750 W 6SE3113–6CA40 MD2200/3 22.0 kW 6SE3124–2DJ40
230 V
MM110/2 1.1 kW 6SE3115–2CB40 MD3000/3 30.0 kW 6SE3125–5DJ40
MM150/2 1.5 kW 6SE3116–8CB40 MD3700/3 37.0 kW 6SE3126–8DJ40
MM220/2 2.2 kW 6SE3121–0CC40 MD750/4 7.5 kW 6SE3121–1FG40
MM300/2 3.0 kW 6SE3121–3CC40 MD1100/4 11.0 kW 6SE3121–7FG40
MM150/3 1.5 kW 6SE3114–0DC40 MD1500/4 3 AC 15.0 kW 6SE3122–2FH40
MM220/3 2.2 kW 6SE3115–8DC40 MD1850/4 525 – 575 V 18.5 kW 6SE3122–7FH40
3 AC
MM300/3 380 – 500 V 3.0 kW 6SE3117–3DC40 MD2200/4 22.0 kW 6SE3123–2FJ40
MM400/3 4.0 kW 6SE3121–0DC40 MD3000/4 30.0 kW 6SE3124–1FJ40
MM550/3 5.5 kW 6SE3121–3DC40 MD3700/4 37.0 kW 6SE3125–2FJ40
NOTES MIDI MASTER (IP54)
(1) MICRO MASTER models marked ‘*’ do not have an internal fan MD550/2–IP54 5.5 kW 6SE3122–3CS45
fitted. MD750/2–IP54 7.5 kW 6SE3123–1CS45
3 AC
(2) All 1 AC 230 V MICRO MASTERS include integrated EMC MD1100/2–IP54 230 V 11.0 kW 6SE3124–2CS45
filters. MD1500/2–IP54 15.0 kW 6SE3125–4CS45
(3) All 230 V MICRO MASTERS (both 1 and 3 AC) are suitable for MD1850/2–IP54 18.5 kW 6SE3126–8CS45
2 AC 230 V operation (MM300/2 requires an external line MD2200/2–IP54 22.0 kW 6SE3127–5CS45
choke, e.g. 4EM6100–3CB).
MD750/3–IP54 7.5 kW 6SE3121–7DS45
(4) All 3 AC 230 V MICRO MASTERS can operate on 1 AC 230 V
MD1100/3–IP54 11.0 kW 6SE3122–4DS45
(MM300/2 requires an external line choke, e.g.
4EM6100–3CB). MD1500/3–IP54 3 AC 15.0 kW 6SE3123–0DS45
MD1850/3–IP54 380 – 500 V 18.5 kW 6SE3123–5DS45
Many aspects of operation are common to all variants. However, MD2200/3–IP54 22.0 kW 6SE3124–2DS45
some differences do exist (particularly in installation procedures).
These differences are described at the appropriate places in the text. MD3000/3–IP54 30.0 kW 6SE3125–5DS45
MD3700/3–IP54 37.0 kW 6SE3126–8DS45
MD750/4–IP54 7.5 kW 6SE3121–1FS45
MD1100/4–IP54 11.0 kW 6SE3121–7FS45
MD1500/4–IP54 3 AC 15.0 kW 6SE3122–2FS45
MD1850/4–IP54 525 – 575 V 18.5 kW 6SE3122–7FS45
MD2200/4–IP54 22.0 kW 6SE3123–2FS45
MD3000/4–IP54 30.0 kW 6SE3124–1FS45
MD3700/4–IP54 37.0 kW 6SE3125–2FS45

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1.4 Specifications

Single Phase MICRO MASTER Inverters


Inverter model MM25 MM37 MM55 MM75 MM110 MM150 MM220
Input voltage range 1 AC 230 V +/–15% 2 AC 208 V +/–10%
Motor output rating 1 250 W 370 W 550 W 750 W 1.1 kW 1.5 kW 2.2 kW
Continuous output 660 VA 880 VA 1.14 kVA 1.5 kVA 2.1 kVA 2.8 kVA 4.0 kVA
Output current (nom.) 1.5 A 2.0 A 2.6 A 3.4 A 4.8 A 6.4 A 9.0 A
Output current (max. continuous) 1.6 A 2.3 A 2.9 A 3.7 A 5.2 A 7.0 A 10.0 A
Input current (max.) 3.0 A 3.8 A 5.5 A 6.5 A 14.0 A 18.0 A 20.0 A
Recommended mains fuse 10 A 16 A 20 A 25 A
Recommended lead Input 1.0 mm2 1.5 mm2 2.5 mm2
cross–section (min.) Output 1.0 mm2 1.5 mm2
Dimensions (mm) (w x h x d) 112 x 182 x 113 149 x 184 x 155 185 x 215 x 175
Weight 1.9 kg 2.6 kg 5.0 kg

230 V Three Phase MICRO MASTER Inverters


Inverter model MM25/2 MM37/2 MM55/2 MM75/2 MM110/2 MM150/2 MM220/2 MM300/2 3
Input voltage range 1 – 3 AC 230 V +/–15%
Motor output rating 1 250 W 370 W 550 W 750 W 1.1 kW 1.5 kW 2.2 kW 3.0 kW
Continuous output 660 VA 880 VA 1.14 kVA 1.5 kVA 2.1 kVA 2.8 kVA 4.0 kVA 5.2 kVA
Output current (nom.) 1.5 A 2.0 A 2.6 A 3.4 A 4.8 A 6.4 A 9.0 A 11.8 A
Output current (max. continuous) 1.6 A 2.3 A 2.9 A 3.7 A 5.2 A 7.0 A 10.0 A 12.7 A
Input current 2 (max.) 2.1 A 3.0 A 4.2 A 5.0 A 7.0 A 9.5 A 12.0 A 14.5 A
Recommended mains fuse 2 10 A 16 A 20 A
Recommended lead Input 1.0 mm2 1.5 mm2 2.5 mm2
cross–section 2 (min.) Output 1.0 mm2 1.5 mm2 2.5 mm2
Dimensions (mm) (w x h x d) 112 x 182 x 113 149 x 184 x 145 185 x 215 x 162
Weight 1.8 kg 2.4 kg 4.5 kg

400 V – 500 V Three Phase MICRO MASTER Inverters


Inverter model MM150/3 MM220/3 MM300/3 MM400/3 MM550/3
Input voltage range 3 AC 380 V – 500 V +/–10%
Motor output rating 1 1.5 kW 2.2 kW 3.0 kW 4.0 kW 5.5 kW
Continuous output 2.8 kVA 4.0 kVA 5.2 kVA 7.0 kVA 9.0 kVA
Output current (nom.) 3.8 A 5.5 A 7.2 A 9.5 A 12.0 A
Output current (max. continuous) 4.2 A 6.1 A 7.7 A 10.2 A 13.2 A
Input current (max.) 5.5 A 7.5 A 10.0 A 12.5 A 16.0 A
Recommended mains fuse 10 A 16 A 20 A
Recommended lead Input 1.0 mm2 1.5 mm2 2.5 mm2
cross–section (min.) Output 1.0 mm2 1.5 mm2
Dimensions (mm) (w x h x d) 185 x 215 x 162
Weight 5.0 kg

1 Siemens 4 pole–motor, 1LA5 series or equivalent.


2 Assumes 3–phase supply. If a single or 2–phase supply is used, the input current ratings, wire sizes and fuses for single phase MICRO MASTERS

will apply.
3 MM300/2 requires an external choke to operate on a single or 2–phase supply.

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230 V Three Phase MIDI MASTER Inverters
Inverter model MD550/2 MD750/2 MD1100/2 * MD1500/2 MD1850/2 MD2200/2
Constant torque (CT) CT VT CT VT CT VT CT VT CT VT CT VT
Variable torque (VT)
Input voltage range 3 AC 230 V +/–15%
Motor output rating 1 (kW) 5.5 7.5 7.5 11.0 11.0 11.0 15.0 18.5 18.5 22.0 22.0 27.0
Continuous output (kVA) 10.0 12.7 13.1 17.7 17.7 17.7 21.5 25.9 27.5 31.0 32.2 36.0
Output current (nom.) (A) 22.0 – 28.0 – 42.0 – 54.0 – 68.0 – 80.0 –
Output current (max. continuous) (A) 22.0 28.0 28.0 42.0 42.0 42.0 54.0 68.0 68.0 80.0 80.0 90.0
Input current (max.) (A) 38 52 63 76 91 100
Recommended mains fuse (A) 50 63 80 100
Recommended lead Input (min.) 6 10 16 n/a 25 35
cross–section (mm2) Output (min.) 4 6 10 n/a 16 25 35
Dimensions (mm) (w x h x d) IP21 275 x 450 x 200 275 x 550 x 202 275 x 650 x 278
IP54 360 x 675 x 351 360 x 775 x 422 360 x 875 x 483
Weight (kg) IP21 20.5 24.0 25.0 28.0 30.0 32.0
IP54 30.5 38.0 40.0 50.5 52.5 54.5
* VT rating is not available on this inverter.

380 V – 500 V Three Phase MIDI MASTER Inverters


Inverter model MD750/3 MD1100/3 MD1500/3 MD1850/3 MD2200/3 MD3000/3 MD3700/3
Constant torque (CT) CT VT CT VT CT VT CT VT CT VT CT VT CT VT
Variable torque (VT)
Input voltage range 3 AC 380 V – 500 V +/–10%
Motor output rating 1 (kW) 7.5 11.0 11.0 15.0 15.0 18.5 18.5 22.0 22.0 30.0 30.0 37.0 37.0 45.0
Continuous output (kVA) 12.7 17.7 17.7 21.5 21.5 26.0 26.0 30.8 30.8 40.8 40.8 49.9 49.9 58.0
Output current (nom.) @ 400 V (A) 16.5 – 23.5 – 30.0 – 37.0 – 43.5 – 58.0 – 70.5 –
Output current (max. continuous) @ 400 V (A) 19.0 23.5 26.0 30.0 32.0 37.0 38.0 43.5 45.0 58.0 58.0 70.5 72.0 84.0
Input current (max.) (A) 30 32 41 49 64 79 96
Recommended mains fuse (A) 32 50 80 100
Recommended lead Input (min.) 6 10 16 25 35
cross–section (mm2) Output (min.) 4 6 10 16 25
Dimensions (mm) (w x h x d) IP21 275 x 450 x 200 275 x 550 x 202 275 x 650 x 278
IP54 360 x 675 x 351 360 x 775 x 422 360 x 875 x 483
Weight (kg) IP21 19.5 20.5 24.0 25.0 28.0 30.0 32.0
IP54 28.5 30.5 38.0 40.0 50.5 52.5 54.5

575 V Three Phase MIDI MASTER Inverters


Inverter model MD750/4 MD1100/4 MD1500/4 MD1850/4 MD2200/4 MD3000/4 MD3700/4
Constant torque (CT) CT VT CT VT CT VT CT VT CT VT CT VT CT VT
Variable torque (VT)
Input voltage range 3 AC 575 V +/–10%
Motor output rating 1 (kW) 7.5 11.0 11.0 15.0 15.0 18.5 18.5 22.0 22.0 30.0 30.0 37.0 37.0 45.0
Continuous output (kVA) 13.9 16.9 19.4 21.9 23.5 26.9 28.4 31.8 33.6 40.8 44.6 51.7 54.4 61.7
Output current (nom.) (A) 11.0 – 17.0 – 22.0 – 27.0 – 32.0 – 41.0 – 52.0 –
Output current (max. continuous) (A) 11.0 17.0 17.0 22.0 22.0 27.0 27.0 32.0 32.0 41.0 41.0 52.0 52.0 62.0
Input current (max.) (A) 21 26 32 38 48 61 72
Recommended mains fuse (A) 25 32 40 50 63 80
Recommended lead Input (min.) 4 6 10 16 25
cross–section (mm2) Output (min.) 2.5 4 6 10 16
Dimensions (mm) (w x h x d) IP21 275 x 450 x 200 275 x 550 x 202 275 x 650 x 278
IP54 360 x 675 x 351 360 x 775 x 422 360 x 875 x 483
Weight (kg) IP21 19.5 20.5 24.0 25.0 28.0 30.0 32.0
IP54 28.5 30.5 38.0 40.0 50.5 52.5 54.5

1 Siemens 4 pole–motor, 1LA5 series or equivalent.

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Input frequency: 47 Hz to 63 Hz
Power factor: λ ≥ 0.7
Output frequency range: 0 Hz to 650 Hz
Resolution: 0.01 Hz
Overload capability: 150% for 60 s, related to nominal current
Protection against: Inverter overtemperature
Motor overtemperature
Overvoltage and undervoltage
Additional protection: Against short–circuits and earth/ground faults pull–out protection
Protection against running with no load (open–circuit)
Operating mode: 4 quadrants possible
Regulation and control: FCC (Flux Current Control) voltage/frequency curve
Analogue setpoint: 0 – 10 V/2 – 10 V (recommended potentiometer 4.7 kΩ)
0 – 20 mA/4 – 20 mA
Analogue setpoint resolution: 10–bit
PID Input: 0 – 5 V/0 – 20 mA (8–bit)
Analogue output: 0 – 20 mA/4 – 20 mA @ 0 – 500Ω; stability 5%
Setpoint stability: Analogue < 1%
Digital < 0.02%
Motor temperature monitoring: PTC input, l2t control
Ramp times: 0 – 650 s
Control outputs: 2 relays 240 V AC / 1 A; 24 V DC / 2 A
WARNING: External inductive loads must be suppressed in an
appropriate manner (see section 2.1 (5)).
Interface: RS485
Inverter efficiency: 97%
Operating temperature: 0oC to +40oC (up to 50oC without cover)
Storage/transport temperature: –40oC to +70oC
Ventilation: Convection cooling or fan cooling, depending on power rating
Humidity: 90% non–condensing
Installation height above sea level: < 1000 m
Degree of protection: IP21 (NEMA1) (National Electrical Manufacturers’ Association)
IP54 (minimum) option on MIDI MASTER
Electromagnetic compatibility (EMC): See section 7.3

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MICRO MASTER and MIDI MASTER Operating Instructions

2. INSTALLATION

WARNING
THIS EQUIPMENT MUST BE EARTHED.
To guarantee the safe operation of the equipment it must be installed and commissioned properly by
qualified personnel in compliance with the warnings laid down in these operating instructions.
Take particular note of the general and regional installation and safety regulations regarding work on
high voltage installations (e.g. VDE), as well as the relevant regulations regarding the correct use of
tools and personal protective gear.
Make sure that the unobstructed clearance for each of the cooling inlets and outlets above and below
the inverter is at least 100 mm (200 mm on all sides for IP54 variants).
Ensure that the temperature does not exceed the specified level when the inverter is installed in a
cubicle.
Avoid excessive vibration and shaking of the equipment.
Inverter models MM25 and MM25/2, MM37 and MM37/2, MM55 and MM55/2, and MM75 and
MM75/2 must be fixed securely to a flat surface before use to prevent access to the capacitors
contained within the heatsink.

Note: Consider the possible use of options (e.g. RFI suppression filters) at the planning stage.

2.1 Wiring Guidelines to Minimise the Effects of EMI


The inverters are designed to operate in an industrial environment where a high level of Electro–Magnetic Interference
(EMI) can be expected. Usually, good installation practices will ensure safe and trouble–free operation. However, if
problems are encountered, the following guidelines may prove useful. In particular, grounding of the system 0V at the
inverter, as described below, may prove effective. Figure 2 illustrates how an RFI suppression filter should be installed.

(1) Ensure that all equipment in the cubicle is well earthed using short, thick earthing cable connected to a
common star point or busbar. It is particularly important that any control equipment that is connected to the
inverter (such as a PLC) is connected to the same earth or star point as the inverter via a short, thick link. Flat
conductors (e.g. metal brackets) are preferred as they have lower impedance at high frequencies.
The return earth from motors controlled by the inverters should be connected directly to the earth connection
(PE) on the associated inverter.

(2) Use saw–tooth washers when mounting the inverter and ensure that a good electrical connection is made
between the heatsink and the panel, removing paint if necessary.

(3) Wherever possible, use screened leads for connections to the control circuitry. Terminate the ends of the cable
neatly, ensuring that unscreened wires are not left visible.

(4) Separate the control cables from the power connections as much as possible, using separate trunking, etc. If
control and power cables cross, arrange the cables so that they cross at 90o if possible.

(5) Ensure that contactors in the cubicle are suppressed, either with R–C suppressors for AC contactors or
‘flywheel’ diodes for DC contactors, fitted to the coils. Varistor suppressors are also effective. This is
particularly important if the contactors are controlled from the relays on the inverter.

(6) Use screened or armoured cables for the power connections and ground the screen at both ends via the cable
glands.

(7) If the drive is to be operated in a noise–sensitive environment, the RFI filter kit should be used to reduce the
conducted and radiated interference from the inverter. In this case, the filter should be mounted as close to the
inverter as possible and well grounded (see (2) above) and the supplied metallised cover should be fitted to the
inverter.

(8) Select the lowest switching frequency possible. This will reduce the amount of EMI generated by the inverter.

On no account must safety regulations be compromised when installing inverters!

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When attempting to meet specific


INVERTER EMC limits by using a filter, the
following points must be observed:
(1) All cables to and from the
Terminate screen to metal
panel by removing cable
inverter (including control
100 mm cables) must be screened using
to sheath.
300 mm suitable glands.
(2) The control cable must be kept
separate from the motor and
SCREENED
CABLE mains cables.
SCREENED L N (3) It may be necessary to fit a
CABLE
screened lid to the inverter.

FILTER

MOTOR CONTROL
CABLE * CABLE

L N * Note: Screen must be terminated


PRIME POWER at the motor.
CABLE

Figure 2: Example of an RFI Suppression Filter Installation

2.2 Mechanical Installation


Mount the MICRO MASTER or MIDI MASTER in accordance with Figure 3 or Figure 4.

W1 H W H1 W1 D1
W MM25
MM25/2
MM37 4 bolts M4
MM37/2 4 nuts M4
MM55 173 103 182 112 113 4 washers M4
MM55/2 Mounting holes: Ø 4.5 mm
MM75
MM75/2
H1 H Depth MM110 155 4 bolts M4
D1 MM110/2 174 138 184 149 145 4 nuts M4
MM150 155 4 washers M4
MM150/2 145 Mounting holes: Ø 4.8 mm
MM220 175
MM220/2
MM300/2 4 bolts M5
MM150/3 204 174 215 185 4 nuts M5
MM220/3 162 4 washers M5
MM300/3 Mounting holes: Ø 5.6 mm
Clearances for cooling (all models): MM400/3
MM550/3
Top & bottom: 100 mm
All measurements in mm.

Figure 3: Mechanical Installation Diagram – MICRO MASTER

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W1 H W H1 W1 D1 FS
W MD550/2
MD750/3
MD1100/3 430 235 450 275 200 4
MD750/4
MD1100/4
MD750/2
IP21 MD1100/2
MIDI MASTER MD1500/3 530 235 550 275 202 5 4 bolts M8
MD1850/3 4 nuts M8
MD1500/4 4 washers M8
Depth
H1 H D1 MD1850/4 Mounting holes: Ø 8.5 mm
MD1500/2
MD1850/2
MD2200/2
MD2200/3
MD3000/3 630 235 650 275 278 6
MD3700/3
MD2200/4
MD3000/4
MD3700/4

Clearances for cooling (all models): All measurements in mm. FS = Frame Size
Top & bottom: 100 mm

W1 H W H1 W1 D1 FS
W MD550/2–IP54
MD750/3–IP54
MD1100/3–IP54 650 313 675 360 351 4
MD750/4–IP54
MD1100/4–IP54
MD750/2–IP54
IP54
MIDI MASTER MD1100/2–IP54
MD1500/3–IP54 750 313 775 360 422 5 4 bolts M8
MD1850/3–IP54 4 nuts M8
MD1500/4–IP54 4 washers M8
Depth
H1 H D1 MD1850/4–IP54 Mounting holes: Ø 8.5 mm
MD1500/2–IP54
MD1850/2–IP54
MD2200/2–IP54
MD2200/3–IP54
MD3000/3–IP54 850 313 875 360 483 6
MD3700/3–IP54
MD2200/4–IP54
MD3000/4–IP54
MD3700/4–IP54

Clearances for cooling (all models): All measurements in mm. FS = Frame Size
Top & bottom and each side: 200 mm

Figure 4: Mechanical Installation Diagram – MIDI MASTER

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MICRO MASTER and MIDI MASTER Operating Instructions
2.3 Electrical Installation – MICRO MASTER
The cover must be removed to connect the electrical leads. The cover on the MICRO MASTER is attached to the
heatsink by a single M4 screw which is located below the STOP button (see Section 3, Figure 11). Remove the screw
and then lift off the cover. The electrical terminals are now exposed (see Figure 5).

External RS485
Connector

Analogue
Output /
PID Input

Analogue Input 1 3
Selector Switch X502
X503
SW1
PID Input
Selector Switch  V X501
SW2* Control Terminals
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

L1 L/L2 N/L3 PE/ B+ B– W V U

Power Terminals
(single phase shown)

* Link open = voltage


Link closed = current

Figure 5: The MICRO MASTER – Internal Layout

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MICRO MASTER and MIDI MASTER Operating Instructions

CAUTION
The printed circuit boards contain CMOS components that are particularly sensitive to static
electricity. For this reason, avoid touching the boards or components with your hands or metal objects.
Only the terminal screws may be touched with insulated screwdrivers when connecting the cables.
Ensure that the cover is not tilted or skewed when refitted.

Feed the cables into the inverter from the bottom and connect them to the power and control terminal blocks in
accordance with the information supplied in sections 2.3.1 and 2.3.2. Ensure that the leads are connected correctly
and the equipment is properly earthed.

CAUTION
The control, power supply and motor leads must be laid separately. They must not be fed through the
same cable conduit/trunking.

Use screened cable for the control lead.

Use Class 1 60/75oC copper wire only. Tightening torque for the field wiring terminals is 1.1 Nm.

Mains Input Model Fuse Rating


1 AC, 230 V MM25, MM25/2
MM37, MM37/2 10 A
MM55, MM55/2
MM75, MM75/2 16 A
MM110, MM110/2
MM150, MM150/2 20 A
MM220, MM220/2 25 A
MM300/2 * 30 A
3 AC, 230 V MM25/2
MM37/2
MM55/2 10 A
MM75/2
MM110/2
MM150/2 16 A
MM220/2
MM300/2 20 A
3 AC, 380 – 500 V MM150/3 10 A
MM220/3
MM300/3 16 A
MM400/3
MM550/3 20 A

* MM300/2 requires an external line choke (4EM6100–3CB).

To tighten up the terminal screws use: power terminals – cross–tip screwdriver 4 – 5 mm


control terminals – small blade screwdriver 2 – 2.5 mm

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MICRO MASTER and MIDI MASTER Operating Instructions
2.3.1 Power and Motor Connections
Ensure that the power source supplies the correct voltage and is designed for the necessary current (see section 2.3).
Ensure that the appropriate circuit–breakers with the specified current rating are connected between the power supply
and inverter (see section 1.4).

Connect the power input to the power terminals L/L2 – N/L3 (1 phase) or L1, L/L2, N/L3 (3 phase), and earth using a 3–core
cable for single phase units or a 4–core cable for three phase units. For the cross–section of each core see section 1.4.

Use a 4–core cable to connect the motor. As shown in Figure 6, the cable is connected to the power terminals W/V/U
and the earth.

Connections Connections
to Motor to Motor

L/L2 N/L3 PE/ B+ B– W V U L1 L/L2 N/L3 PE/ B+ B– W V U

M M
3 ph 3 ph
Optional Optional
Single phase Braking Resistor Three phase Braking Resistor
230 V AC 230 V AC
380 – 500 V AC

Single Phase Unit Three Phase Unit

Figure 6: Mains Input / Motor Terminal Connections – MICRO MASTER

The total length of the motor lead should not exceed 50 m. If a screened motor lead is used or if the cable channel is well
grounded, the maximum length should be 25 m. Cable lengths up to 200 m are possible by using additional output
chokes (see Catalogue DA64).

Asynchronous and synchronous motors can be connected to the MICRO MASTER inverter either individually or in
parallel. Note that if a synchronous motor is connected to the inverter, the motor current may be two and a half to three
times greater than that expected.

WARNING
Ensure that the motor is configured for the correct supply voltage. Single/three phase 230 V MICRO
MASTERS must not be connected to a 400 V three phase supply.
When synchronous machines are connected or when coupling several motors in parallel, the inverter
must be operated with voltage/frequency control characteristic (P077= 0 or 2) and slip compensation
must be disabled (P071 = 0).

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2.3.2 Control Connections

Output Relays

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 5 6 8 1 2 3

PTC B/P 0V 5V A/N AOUT 0V PID–IN


RS485 0/4 – 20 mA
Power Analogue Motor Digital Inputs @ 0 – 500 Ω
Supply Input Temp. 0 – 5 V / 0 – 20 mA
for Protection
Analogue (PID Input)
Input
X502 X503
X501 Front Panel Analogue
Control Terminal Block RS485 D–type Output /
PID Input
Figure 7: Control Connections – MICRO MASTER

Note: Do not use the internal RS485 connections (terminals 13 and 14) if you intend using the external RS485
connection on the front panel (e.g. to connect an Enhanced Operator Panel (OPm)).

Switch SW1 selects between voltage (V) and current () analogue inputs. Switch SW2 selects either a voltage (link
open) or current (link closed) PID feedback signal. These switches can only be accessed while the cover is removed
(see Figure 5 for location).

Control
Terminal Description Value Function Notes
(X501)
1 P10+ +10 V Power supply Max. 3 mA
2 0V 0V Power supply Ground
3 AIN+ 0 – 10 V/0 – 20 mA Analogue input + connection
or 2 – 10 V/4 – 20 mA Input resistance = 300Ω
4 AIN– Analogue input – connection
5 PTCA Motor PTC input
6 PTCB Motor PTC input
7 P15+ +15 V Power supply for DIN1 – 5 Max. 20 mA
8 DIN1 Digital input 1 13 – 33 V, max. 8 mA
9 DIN2 Digital input 2 13 – 33 V, max. 8 mA
10 DIN3 Digital input 3 13 – 33 V, max. 8 mA
11 DIN4 Digital input 4 13 – 33 V, max. 8 mA
12 DIN5 Digital input 5 13 – 33 V, max. 8 mA
13 B/P RS485 ‘B’ wire (+) For USS protocol
14 A/N RS485 ‘A’ wire (–) For USS protocol
15 PE Protective earth
16 RL1A max. 1 A / 230 V AC Relay 1 Normally closed
17 RL1B 2 A / 24 V DC Relay 1 Normally open
18 RL1C Relay 1 Common
19 RL2B max. 1 A / 230 V AC Relay 2 Normally open
20 RL2C 2 A / 24 V DC Relay 2 Common

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MICRO MASTER and MIDI MASTER Operating Instructions
2.4 Electrical Installation – MIDI MASTER
The cover must be removed to connect the electrical leads. The cover on the MIDI MASTER is attached to the heatsink
by four or six M4 screws, depending on the variant. Remove each of the screws and then lift off the cover. The electrical
terminals are now exposed (see Figure 8).
Note: The cover on IP54 variants is held in place by four screws. THIS COVER IS HEAVY AND MUST BE
SUPPORTED WHILE THE SCREWS ARE REMOVED.

CAUTION
On the printed circuit boards that are now exposed are highly sensitive CMOS components that are
particularly sensitive to static electricity. For this reason, avoid touching the boards or components
with your hands or metal objects. Only the terminal screws may be touched with insulated
screwdrivers when connecting the leads.

The power, control and motor cables enter the inverter from the bottom. When connecting them to the appropriate
terminal blocks ensure that they are connected correctly and that the equipment is properly earthed.

CAUTION
The control, power supply and motor leads must be laid separately. They must not be fed through the
same cable conduit/trunking.

Use screened cable for the control lead. Use Class 1 60/75oC copper wire only.

Tightening torque for the field wiring terminals is either 1.1 Nm for variants up to 18.5 kW or 2.5 – 3.0 Nm for 22/30/37 kW
variants.

Mains Input Model Fuse Rating


3 AC, 230 V MD550/2 50 A
MD750/2
MD1100/2 63 A
MD1500/2 80 A
MD1850/2
MD2200/2 100 A
3 AC, 380 – 500 V MD750/3
MD1100/3 32 A
MD1500/3
MD1850/3 50 A
MD2200/3
MD3000/3 80 A
MD3700/3 100 A
3 AC, 525 – 575 V MD750/4 25 A
MD1100/4
MD1500/4 32 A
MD1850/4 40 A
MD2200/4 50 A
MD3000/4 63 A
MD3700/4 80 A

To tighten up the terminal screws use: power terminals – small or medium blade screwdriver 3 – 7 mm
(depends on inverter variant)
control terminals –small blade screwdriver 2 – 2.5 mm

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MICRO MASTER and MIDI MASTER Operating Instructions

Braking Unit
Terminals
(Frame Size 6
variants only)

DC–
External RS485
DC+
Connector

Alternative arrangement for


power terminals on Frame Size 6 variants only

L1 L2 L3 U V W

This PCB is mounted


component side down in the chassis

Control Terminals SW2*


SW1
X1 X2 V 
Power Terminals
X3
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 2 1

L1 L2 L3 PE PE DC– DC+ U V W

Braking Unit
Terminals
(Frame sizes
Analogue 4 and 5 only)
Output /
PID Input
* Link open = voltage
Link closed = current
Figure 8: The MIDI MASTER – Internal Layout

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2.4.1 Power and Motor Connections
Make sure that the power source supplies the correct voltage and is designed for the necessary current (see section
2.4). Ensure that the appropriate circuit–breakers with the specified current rating are connected between the power
supply and inverter (see section 1.4).

Connect the power input to the power terminals L1, L2, L3 and earth using a 4–core cable. For cross–section of each
core see section 1.4.

Use a 4–core cable to connect the motor. As indicated in Figure 9, the cable is connected to the power terminals U/V/W
and the separate earth.

Connections
to motor

L1 L2 L3 U V W DC– DC+

M
3 ph
Optional
three phase Braking Unit
230 V AC
380 – 500 V AC Note:
525 – 575 V AC The terminal arrangement
for Frame Size 6 variants is
slightly different (see Figure 8).

Figure 9: Mains Input / Motor Terminal Connections – MIDI MASTER

The total length of the motor lead should not exceed 100 m. If a screened motor lead is used or if the cable channel is
well grounded, the maximum length should be 50 m. Cable lengths up to 200 m are possible by using additional output
chokes (see Catalogue DA64).

Asynchronous and synchronous motors can be connected to the MIDI MASTER inverter either individually or in
parallel. Note that if a synchronous motor is connected to the inverter, the motor current may be two and a half to three
times greater than that expected.

WARNING
Ensure that the motor is configured for correct supply voltage.
When synchronous machines are connected or when coupling several motors in parallel, the inverter
must be operated with voltage/frequency control characteristic (P077= 0 or 2) and slip compensation
must be disabled (P071 = 0).

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2.4.2 Control Connections
These connections are similar to those on the MICRO MASTER (see section 2.3.2), but note the following points:
(1) The RS485 D–type connector is mounted on a separate PCB.
(2) The X1 and X2 terminal blocks are of a two–part design. The part containing the screw terminals must be
unplugged from its housing on the PCB before the wires can be connected. Once all connections to the
terminals have been made, plug the terminal block back into its housing.

Output Relays

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 3 5 6 8

PTC PID–IN AOUT 0V B/P 0V 5V A/N


RS485 0/4 – 20 mA
Power Analogue Motor Digital Inputs
Supply Input Temp. @ 0 – 500 Ω
for Protection 0 – 5 V / 0 – 20 mA
Analogue (PID Input)
Input

X1 X2 RS485 D–type
Control Terminal Block Analogue
Output /
PID Input
Figure 10: Control Connections – MIDI MASTER

Note: Do not use the internal RS485 connections (terminals 13 and 14) if you intend using the external RS485
connection on the front panel (e.g. to connect an Enhanced Operator Panel (OPm)).

Switch SW1 selects between voltage (V) and current () analogue inputs. Switch SW2 selects either a voltage (link
open) or current (link closed) PID feedback signal. These switches can only be accessed while the cover is removed
(see Figure 8 for location).

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3. FRONT PANEL CONTROLS

WARNING
The equipment must not be switched on until after its cover has been fitted.
After the power has been turned off, you must always wait five minutes so that the dc–link capacitors
can discharge. Do not remove the cover until this time has elapsed.
As a precautionary measure, the digital frequency setpoint has been set at 0.0 Hz in the factory. This
prevents inadvertent and uncontrolled running of the motor occurring at initial start–up.
Before the motor will run it is necessary to enter a frequency setpoint via parameter P000 with the
 button, or to set it with parameter P005.
All settings must only be entered by qualified personnel, paying particular attention to the safety
precautions and warnings.

The parameter settings required can be entered using the three parameterisation buttons (P,  and ) on the front
panel of the inverter (Figure 13 contains a flowchart for the procedure for setting parameter values). The parameter
numbers and values are indicated on the four digit LED display.
Note: On IP54 MIDI MASTERS the control panel is sealed behind a hinged access door (see Figure12). To access
the panel, undo the four retaining screws and open the access door.

WARNING
IP54 protection is only valid while the access door is closed. If the unit is wet, disconnect the power
and wipe the cover dry before opening the door otherwise water may seep inside.

LED
Display

Control
Buttons

RS485
Cover Interface
Retaining
Screw

Figure 11: Front Panel Figure 12: IP54 Access Door

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RUN Button Press to start the inverter.
The operation of this button can be selectively disabled by setting P121 = 0.
STOP Button Press to stop the inverter.

Parameterisation Press to toggle between parameter number and parameter value.


Button

UP Button Press to set parameter numbers and parameter values to higher values.
The operation of this button can be selectively disabled by setting P124 = 0.
DOWN Button Press to set parameter numbers and parameter values to lower values.
The operation of this button can be selectively disabled by setting P124 = 0.
JOG Button Pressing this button while the inverter is stopped causes it to start and run at the preset
frequency. The inverter stops as soon as the button is released. Pressing this button while the
inverter is running has no effect.
The operation of this button can be selectively disabled by setting P123 = 0.
FORWARD/REVERSE Press to change the direction of rotation of the motor.
Button If REVERSE is selected, the LED display will indicate this by prefixing a minus sign (–) to the
value displayed up to 99.9, or will display a flashing decimal point after the left–hand digit for
values of 100.0 or greater.
e.g. 60.0 Hz in reverse mode =

120.0 Hz in reverse mode =

The operation of this button can be selectively disabled by setting P122 = 0.


4–digit LED display Displays parameter number (P000 – P971), parameter value (000.0 – 999.9) or fault code (F001
– F212).
Note: Although the LED display only displays frequency values to a resolution of 0.1 Hz, you
can increase the resolution to 0.01 Hz (see Note [6] in Figure 13 for the procedure).

IMPORTANT: Parameters above P009 cannot be adjusted unless P009 is first set to 002 or 003.
N
[1] [2] [3] [5] [6] [8] [9]
[4] [7]
Y N
Press Press Press Change Press Press Change Press Press
P n or o P ? n or o P others n or o P
?
Y
Notes
[1] Display changes to ‘P000’.
[2] Select the parameter to change.
[3] View the value of the parameter currently selected.
[4] Do you wish to change the value? If not, go to [6].
[5] Increase ( n ) or decrease ( o ) the value of the parameter.
[6] ‘Lock’ the new value into memory (if changed) and return to the parameter display.
Note
To increase the resolution to 0.01 when changing frequency parameters, instead of pressing P momentarily to return to the
parameter display, keep the button pressed until the display changes to ‘– –.n0’ (n = the current tenths value, e.g. if the parameter
value = ‘055.8’ then n = 8). Press n or o to change the value (all values between .00 and .99 are valid) and then press P twice to
return to the parameter display.
[7] Do other parameters need changing? If so, return to [2].
[8] Scroll up or down until ‘P971’ or ‘P000’ is displayed. If you scroll upwards, the display stops automatically at P971. However,
pressing the n button again causes the display to ‘wrap around’ to P000.
[9] Exit from the procedure and return to the normal operating display.
If parameters are changed accidentally, all parameters can be reset to their default values by setting parameter P944 to 1 and then
pressing P.
Figure 13: Procedure for Changing Parameter Values

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4. OPERATING INFORMATION
Refer to the parameter list in section 5 for a full description of each parameter.

4.1 General
(1) The inverter does not have a main power switch and is therefore live when the mains supply is connected. It
waits with the output disabled for the RUN button to be pressed or for an ON signal via terminal 8 (rotate right)
or terminal 9 (rotate left) – see parameters P051 – P055.
(2) If output frequency (P001 = 0) is selected as the display, the corresponding setpoint is displayed approximately
every 1.5 seconds while the inverter is stopped.
(3) The inverter is programmed at the factory for standard applications on Siemens four–pole standard motors.
When using other motors it is necessary to enter the specifications from the motor’s rating plate into
parameters P081 to P085 (see Figure 14). Note that access to these parameters is not possible unless P009
has been set to 002 or 003.
If the inverter is to be used with an 8–pole motor, set P082 to twice the nominal speed of the motor. Be aware
that this will cause the display to show twice the real RPM when P001 is set to 005.

P081 P084

3 Mot 1LA5053–2AA20
IEC 56 Nr. E D510 3053 12 022
MADE IN GERMANY IM B3 IP54 Rot. KL 16 I.Cl.F
50 Hz 220/380 V/Y 60 Hz 440 V Y
0,61/0,35 A 0,34 A
0,12 kW 0,14 kW
cosϕ 0,81 cosϕ 0,81
2745 /min 3310 /min
VDE 0530 S.F. – 1,15

P083 P082 P085

Figure 14: Motor Rating Plate Example

Note: Ensure that the motor is configured correctly, i.e. in the above example connection is for 220 V.
(4) When delivered, the inverter’s frequency setpoint is set to 0.00 Hz, which means that the motor will not rotate!
To make it start up, a setpoint must be entered using the n button or entering a value in P005.
(5) When a parameter value has been set, it is stored automatically in the internal memory.

4.2 Basic Operation


The most basic method of setting up the inverter for use is described below. This method uses a digital frequency
setpoint and requires only the minimum number of parameters to be changed from their default settings.
(1) Apply mains power to the inverter. Set parameter P009 to 002 or 003 to enable all parameters to be adjusted
(see Figure 13 for the procedure).
(2) Set parameter P005 to the desired frequency setpoint.
(3) Check parameters P081 to P085 and ensure that they match the requirements stated on the rating plate on the
motor (see Figure 14).
(4) Press the RUN button ( I ) on the inverter’s front panel. The inverter will now drive the motor at the frequency set
by P005.
If required, the motor’s speed (i.e. frequency) can be varied directly by using the n o buttons. (Set P011 to 001
to enable the new frequency setting to be retained in memory during periods when the inverter is not running.)

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4.3 Operation – Digital Control
For a basic startup configuration using digital control, proceed as follows:
(1) Connect control terminal 7 to terminal 8 via a simple on/off switch. This sets up the inverter for clockwise
rotation (default).
(2) Refit the cover and then apply mains power to the inverter. Set parameter P009 to 002 or 003 to enable all
parameters to be adjusted (see Figure 13 for the procedure).
(3) Check that parameter P006 is set to 000 to specify digital setpoint.
(4) Set parameter P007 to 000 to specify digital input (i.e. DIN1 (terminal 8) in this case) and disable the front panel
controls.
(5) Set parameter P005 to the desired frequency setpoint.
(6) Set parameters P081 to P085 in accordance with the rating plate on the motor (see Figure 14).
(7) Set the external on/off switch to ON. The inverter will now drive the motor at the frequency set by P005.

4.4 Operation – Analogue Control


For a basic startup configuration using analogue voltage control, proceed as follows:
(1) Connect control terminal 7 to terminal 8 via a simple on/off switch. This sets up the motor for clockwise rotation
(default).
(2) Connect a 4.7 kΩ potentiometer to the control terminals as shown in Figure 7 (MICRO MASTER) or Figure 10
(MIDI MASTER) or connect a 0 – 10 V signal from pin 2 and pin 4 (0V) to pin 3.
(3) Set the position of SW1 for voltage (V) input.
(4) Refit the cover and then apply mains power to the inverter. Set parameter P009 to 002 or 003 to enable all
parameters to be adjusted (see Figure 13 for the procedure).
(5) Set parameter P006 to 001 to specify analogue setpoint.
(6) Set parameter P007 to 000 to specify digital input (i.e. DIN1 (terminal 8) in this case) and disable the front panel
controls.
(7) Set parameters P021 and P022 to specify the minimum and maximum output frequency settings.
(8) Set parameters P081 to P085 in accordance with the rating plate on the motor (see Figure 14).
(9) Set the external on/off switch to ON. Turn the potentiometer (or adjust the analogue control voltage) until the
desired frequency is displayed on the inverter.

4.5 Stopping the Motor


Stopping can be achieved in several ways:
• Cancelling the ON command or pressing the OFF button (O) on the front panel causes the inverter to ramp down at
the selected ramp down rate (see P003).
• OFF2 – operation causes the motor to coast to a standstill (see parameters P051 to P055).
• OFF3 – operation causes rapid braking (see parameters P051 to P055).
• DC injection braking up to 250% causes an abrupt stop after cancellation of the ON command (see P073).
• Resistive braking (see parameter P075).

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4.6 If the Motor Does Not Start Up
If the motor does not start up when the ON command has been given, check that the ON command is valid, check if a
frequency setpoint has been entered in P005 and check that the motor specifications have been entered correctly
under parameters P081 to P085.

If the inverter is configured for operation via the front panel (P007 = 001) and the motor does not start when the RUN
button is pressed, check that P121 = 001 (RUN button enabled).

If the motor does not run after parameters have been changed accidentally, reset the inverter to the factory default
parameter values by setting parameter P944 to 001 and then pressing P.

4.7 Local and Remote Control


The inverter can be controlled either locally (default), or remotely via a USS data line connected to the internal interface
terminals (13 and 14) or to the RS485 D–type connector on the front panel.

When local control is used, the inverter can only be controlled via the front panel or the control terminals. Control
commands, setpoints or parameter changes received via the RS485 interface have no effect.

For remote control, the serial interface is designed as a 2–wire connection for bi–directional data transmission. Refer to
parameter P910 in section 5 for the available remote control options.

Note: Only one RS485 connection is allowed. You can use either the front panel D–type interface (e.g. to connect an
Enhanced Operator Panel (OPm)) or terminals 13 and 14, but not both.

When operating via remote control the inverter will not accept control commands from the terminals. Exception: OFF2
or OFF3 can be activated via parameters P051 to P055 (refer to parameters P051 to P055 in section 5).

Several inverters can be connected to an external control unit at the same time. The inverters can be addressed
individually.

Note: If the inverter has been set up to operate via the serial link but does not run when an ON command is received,
try reversing the connections to terminals 13 and 14 on X501 (MICRO MASTER) or X1 (MIDI MASTER).

For further information, refer to the following documents:

E20125–B0001–S302–A1 Application of the USS Protocol in SIMOVERT Units 6SE21 and


MICRO MASTER (German)
E20125–B0001–S302–A1–7600 Application of the USS Protocol in SIMOVERT Units 6SE21 and
MICRO MASTER (English)

4.8 Closed Loop Control

4.8.1 General Description


Both the MICRO MASTER and MIDI MASTER provide a PID control loop function for closed loop control (see Figure
15). The control loop is ideal for temperature or pressure control, or other situations where the controlled variable
changes slowly or where transient errors are not critical. This control loop is not suitable for use in systems where fast
response times are required.

Note: The closed loop function is not designed for speed control, but can be used for this provided you do not require
fast response times.

When closed loop control is enabled (P201 = 001 or 002), all setpoints are calibrated between zero and 100%, i.e. a
setpoint of 50.0 = 50%. This allows general purpose control of any process which is actuated by motor speed and for
which a suitable transducer is available.

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Scaling
Setpoint
P
P211, P212
P202
Sample Filter + Ramp Motor

I M Process

P205 P206 P203, P207 P002, P003

D
Sensor
P204
P208
SW2 Input select
Open = 0 – 5 V X503/X2
Closed = 0 – 20 mA P201 = 001

V = 0 – 10 V X501/X1
I = 0 – 20 mA P201 = 002

SW1

Figure 15: Closed Loop Control

4.8.2 Hardware Setup


Connect the external feedback signal to the dedicated input X503 pin 3 and pin 2 (MICRO MASTER) or X2 pin 1 and pin
3 (MIDI MASTER). This input accepts either a 0 – 5 V or a 0 – 20 mA input (determined by the setting of SW2) and has
8–bit resolution.

If an analogue setpoint is not required, the feedback signal can be connected to X501/X1 terminal 3 and terminal 4.
This input accepts either a 0 – 10 V or a 0 – 20 mA input (determined by the setting of SW1), has 10–bit resolution and
permits a differential (floating) input. If this option is to be used, the values of parameters P006, P023 and P024 should
all be set to 000.

4.8.3 Parameter Settings


Closed loop control cannot be used unless P201 is first set to 001 or 002, depending on the hardware connection point.
Most of the parameters associated with closed loop control are shown in Figure 13. Other parameters which are also
associated with closed loop control are as follows:
P001 (value = 007)
P010 (only if P001 = 007)
P061 (value = 012 or 013)
P062 (value = 012 or 013)
P210
P220

Descriptions of all closed loop control parameters are provided in section 5. For detailed information about PID
operation, refer to the Application Note ‘PID – Closed Loop Control on MICRO MASTER and MIDI MASTER’.

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5. SYSTEM PARAMETERS
Parameters can be changed and set using the membrane–type buttons to adjust the desired properties of the inverter,
such as ramp times, minimum and maximum frequencies, etc. The parameter numbers selected and the setting of the
parameter values are indicated in the four digit LED display.

Note: If you press the  or  button momentarily, the values change step by step. If you keep the buttons pressed for
a longer time, the values scroll through rapidly.

Access to parameters is determined by the value set in P009. Check that the key parameters necessary for your
application have been programmed.

P009 options are:


0 = Only the parameters from P001 to P009 can be read and set.
1 = Parameters P001 to P009 can be set and all other parameters can only be read.
2 = All parameters can be set, but P009 resets to zero the next time power is removed from the inverter.
3 = All parameters can always be set.

Note: In the following parameter table:


‘•’ Indicates parameters that can be changed during operation.
‘✩✩✩’ Indicates that the value of this factory setting depends on the rating of the inverter.

Parameter Function Range Description / Notes


[Default]
P000 Operating display – This displays the output selected in P001.
In the event of a failure, the relevant error message (Fnnn) is displayed
(see section 6). In the event of a warning the display flashes. If output
frequency has been selected (P001 = 0), the display alternates between
the selected frequency and the actual frequency.
P001 • Display selection 0–7 Display selection:
[0] 0 = Output frequency (Hz)
1 = Frequency setpoint (i.e. speed at which inverter is set to run) (Hz)
2 = Motor current (A)
3 = DC–link voltage (V)
4 = Motor torque (% nominal)
5 = Motor RPM
6 = USS status (see section 7.2)
7 = Closed loop display mode
Note: The display can be scaled via P010.
P002 • Ramp up time (seconds) 0 – 650.0 This is the time taken for the motor to accelerate from standstill to the
[10.0] maximum frequency as set in P013. Setting the ramp up time too short
can cause the inverter to trip (fault code F002 – overcurrent).
Frequency

fmax

0 Hz
Ramp up
time Time
(0 – 650 s)

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Parameter Function Range Description / Notes
[Default]
P003 • Ramp down time (seconds) 0 – 650.0 This is the time taken for the motor to decelerate from maximum
[10.0] frequency (P013) to standstill. Setting the ramp down time too short can
cause the inverter to trip (fault code F001 – overvoltage).
Frequency

fmax

0 Hz
Ramp down
time Time
(0 – 650 s)
P004 • Smoothing (seconds) 0 – 40.0 Used to smooth the acceleration/deceleration of the motor (useful in
[0.0] applications where it is important to avoid ‘jerking’, e.g. conveyor systems,
textiles, etc.).
Smoothing is only effective if the ramp up/down time exceeds 0.3 s.
Frequency P002 = 10 s
fmax
(P013)

0 Hz
P004 P004 Time
=5s =5s
Total acceleration
time = 15 s
Note: The smoothing curve for deceleration is based on the ramp up
gradient (P002) and is added to the ramp down time set by
P003. Therefore, the ramp down time is affected by changes to
P002.
P005 • Digital frequency setpoint (Hz) 0 – 650.00 Sets the frequency that the inverter will run at when operated in digital
[0.00] mode. Only effective if P006 set to ‘0’.
P006 Frequency setpoint type selection 0–2 Sets the control mode of the inverter:
[0] 0 = Digital. The inverter runs at the frequency set in P005 and can
be adjusted using the  and  buttons. Alternatively, if P007 is
set to zero, the frequency may be controlled by setting any two
of binary inputs P051 – P055 to values of 11 and 12.
1 = Analogue. Control via analogue input signal.
2 = Fixed frequency or motor potentiometer. Fixed frequency is only
selected if the value of at least one binary input (P051 – P055)
= 6 or 17. Also, the  and  buttons can be used to change
the fixed frequency setpoint (as with P006 = 0).
Note: If P006 = 1 and the inverter is set up for remote control
operation, the analogue inputs remain active.
P007 Enable/disable front panel 0–1 0 = RUN, JOG and REVERSE are disabled. Control is via digital inputs
buttons [1] (see parameters P051 – P055).  and  may still be used to
control frequency provided that P124 = 1 and a digital input has not
been selected to perform this function.
1 = Front panel buttons can be selectively enabled or disabled
depending on the setting of parameters P121 – P124.

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Parameter Function Range Description / Notes
[Default]
P009 • Parameter protection setting 0–3 Determines which parameters can be adjusted:
[0] 0 = Only parameters from P001 to P009 can be read/set.
1 = Parameters from P001 to P009 can be set and all other
parameters can only be read.
2 = All parameters can be read/set but P009 automatically resets
to 0 when power is removed.
3 = All parameters can be read/set.
P010 Display scaling 0 – 500.00 Scale factor for display selected via P001.
[1.00]
P011 Frequency setpoint memory 0–1 0 = Disabled
[0] 1 = Enabled after switch–off. i.e. The setpoint alterations made with the
 /  buttons are stored even when power has been removed from
the inverter.
P012 • Minimum motor frequency (Hz) 0 – 650.00 Sets the minimum motor frequency (must be less than the value of P013).
[0.00]
P013 • Maximum motor frequency (Hz) 0 – 650.00 Sets the maximum motor frequency.
[50.00]
P014 • Skip frequency (Hz) 0 – 650.00 A skip frequency can be set with this parameter to avoid the effects of
[0.00] resonance of the inverter. Frequencies within +/–2 Hz of this setting are
suppressed. Stationary operation is not possible within the suppressed
frequency range – the range is just passed through.
P015 • Automatic restart 0–1 Setting this parameter to ‘1’ enables the inverter to restart automatically
[0] after a mains break or ‘brownout’, provided the run/stop switch is still
closed.
0 = Disabled
1 = Automatic restart
P016 • Start on the fly 0–4 Allows the inverter to start onto a spinning motor.
[0] Under normal circumstances the inverter runs the motor up from 0 Hz.
However, if the motor is still spinning or is being driven by the load, it will
undergo braking before running back up to the setpoint – this can cause
an overcurrent trip. By using a flying restart, the inverter ‘homes in’ on the
motor’s speed and runs it up from that speed to the setpoint. (Note: If the
motor has stopped or is rotating slowly, some ‘rocking’ may occur as the
inverter senses the direction of rotation prior to restarting.)
0 = Normal restart
1 = Flying restart after power up, fault or OFF2 ( if P018 = 1).
2 = Flying restart every time (useful in circumstances where the
motor can be driven by the load).
3 = As P016 = 1 except that the inverter will only attempt to restart
the motor in the direction of the requested setpoint. The motor
is prevented from ‘rocking’ backwards and forwards during the
initial frequency scan.
4 = As P016 = 2 except that the inverter will only attempt to restart
the motor in the direction of the requested setpoint. The motor
is prevented from ‘rocking’ backwards and forwards during the
initial frequency scan.
Note: For MIDI MASTER units, it is recommended that P018 is set to
‘1’ if P016 is set to any value other than zero. This will ensure
correct restarting on occasions when the inverter fails to
re–synchronise on the initial attempt.

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Parameter Function Range Description / Notes
[Default]
P017 • Smoothing type 1–2 1 = Continuous smoothing (as defined by P004).
[1] 2 = Discontinuous smoothing. This provides a fast unsmoothed
response to STOP commands.
Note: P004 must be set to a value > 0.0 for this parameter to have
any effect.
P018 • Automatic restart after fault 0–1 Automatic restart after fault:
[0] 0 = Disabled
1 = The inverter will attempt to restart up to 5 times after a fault. If
the fault is not cleared after the 5th attempt, the inverter will
remain in the fault state.
P021 • Minimum analogue frequency 0 – 650.00 Frequency corresponding to the lowest analogue input value, i.e.
(Hz) [0.00] 0 V/0 mA or 2 V/4 mA, determined by P023. This can be set to a higher
value than P022 to give an inverse relationship between analogue input
and frequency output (see diagram in P022).
P022 • Maximum analogue frequency 0 – 650.00 Frequency corresponding to the highest analogue input value, i.e. 10 V or
(Hz) [50.00] 20 mA, determined by P023. This can be set to a lower value than P021
to give an inverse relationship between analogue input and frequency
output.
i.e. f
P021
P022

P022

P021

V/
P023 • Analogue input type 0–2 Sets analogue input type, depending on the position of switch SW1:
[0]
0V – 10 V
WARNING P023 = 0
0 mA – 20 mA V
Setting P023 = 2 with no 2V – 10 V
connections between X1.3 P023 = 1 SW1
4 mA – 20 mA
and X1.4 (MIDI MASTER)
or X501.3 and X501.4
(MICRO MASTER) will
P023 = 2 2V*
4 mA *


10 V
20 mA I
cause the inverter to run * The inverter will come to a controlled stop if V < 1 V or I < 2 mA.
immediately.
Notes: (1) Setting P023 = 2 will not work unless the inverter is under
full local control (i.e. P910 = 0 or 4).
(2) For failsafe operation (e.g. to protect against a break in
the control wire), select current input.
P024 • Analogue setpoint addition 0–2 If the inverter is not in analogue mode (P006 = 0 or 2), setting this
[0] parameter to ‘1’ causes the analogue input value to be added.
0 = No addition
1 = Addition of the analogue setpoint to the fixed frequency or
the motor potentiometer frequency.
2 = Scaling of digital/fixed setpoint by analogue input in the range
0 – 100%.
Note: By selecting a combination of reversed negative fixed frequency
settings and analogue setpoint addition, it is possible to
configure the inverter for ‘centre zero’ operation with a +/–5 V
supply or a 0 – 10 V potentiometer so that the output frequency
can be 0 Hz at any position, including the centre position.

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Parameter Function Range Description / Notes
[Default]
P025 • Analogue output 0 – 105 This provides a method of scaling the analogue output in accordance with
[0] the following table:

Selection Analogue Output Range Limits


0/4 mA 20 mA
0/100 Output frequency 0 Hz Output frequency (P013)
1/101 Frequency 0 Hz Frequency setpoint (P013)
setpoint
2/102 Motor current 0A Max. overload current
(P083 x P086 / 100)
3/103 DC–link voltage 0V 1023 Vdc
4/104 Motor torque –250% +250%
(100% = P085 / P082 x 9.55 Nm)
5/105 Motor RPM 0 Nominal motor RPM (P082)
Note: Use range 0 – 5 if minimum output value = 0 mA
Use range 100 – 105 if minimum output value = 4 mA

P031 • Jog frequency right (Hz) 0 – 650.00 Jogging is used to advance the motor by small amounts. It is controlled
[5.00] via the JOG button or with a non–latching switch on one of the digital
inputs (P051 to P055).
If jog right is enabled (DINn = 7), this parameter controls the frequency at
which the inverter will run when the switch is closed. Unlike other
setpoints, it can be set lower than the minimum frequency.
P032 • Jog frequency left (Hz) 0 – 650.00 If jog left is enabled (DINn = 8), this parameter controls the frequency at
[5.00] which the inverter will run when the switch is closed. Unlike other
setpoints, it can be set lower than the minimum frequency.
P033 • Jog ramp up time (seconds) 0 – 650.0 This is the time taken to accelerate from 0 Hz to maximum frequency
[10.0] (P013) for jog functions. It is not the time taken to accelerate from 0 Hz to
the jog frequency.
If DINn = 16 (see P051 – P055) then this parameter can be used to
override the normal ramp up time set by P002.
P034 • Jog ramp down time (seconds) 0 – 650.0 This is the time taken to decelerate from maximum frequency (P013) to
[10.0] 0 Hz for jog functions. It is not the time taken to decelerate from the jog
frequency to 0 Hz.
If DINn = 16 (see P051 – P055) then this parameter can be used to
override the normal ramp down time set by P003.
P041 • 1st fixed frequency (Hz) 0 – 650.00 Valid if P006 = 2 and P055 = 6.
[5.00]
P042 • 2nd fixed frequency (Hz) 0 – 650.00 Valid if P006 = 2 and P054 = 6.
[10.00]
P043 • 3rd fixed frequency (Hz) 0 – 650.00 Valid if P006 = 2 and P053 = 6.
[20.00]
P044 • 4th fixed frequency (Hz) 0 – 650.00 Valid if P006 = 2 and P052 = 6.
[40.00]

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Parameter Function Range Description / Notes
[Default]
P045 Inversion fixed setpoints for 0–7 Sets the direction of rotation for the fixed frequency:
fixed frequencies 1 – 4 [0]

FF 1 FF 2 FF 3 FF 4
P045 = 0 ⇒ ⇒ ⇒ ⇒
P045 = 1 ⇐ ⇒ ⇒ ⇒
P045 = 2 ⇒ ⇐ ⇒ ⇒
P045 = 3 ⇒ ⇒ ⇐ ⇒
P045 = 4 ⇒ ⇒ ⇒ ⇐
P045 = 5 ⇐ ⇐ ⇒ ⇒
P045 = 6 ⇐ ⇐ ⇐ ⇒
P045 = 7 ⇐ ⇐ ⇐ ⇐
⇒ Fixed setpoints not inverted
⇐ Fixed setpoints inverted

P046 • 5th fixed frequency (Hz) 0 – 650.00 Valid if P006 = 2 and P053 or P054 or P055 = 17.
[0.00]
P047 • 6th fixed frequency (Hz) 0 – 650.00 Valid if P006 = 2 and P053 or P054 or P055 = 17.
[0.00]
P048 • 7th fixed frequency (Hz) 0 – 650.00 Valid if P006 = 2 and P053 or P054 or P055 = 17.
[0.00]
P049 • 8th fixed frequency (Hz) 0 – 650.00 Valid if P006 = 2 and P053 or P054 or P055 = 17.
[0.00]
P050 Inversion fixed setpoints for 0–7 Sets the direction of rotation for the fixed frequency:
fixed frequencies 5 – 8 [0]

FF 5 FF 6 FF 7 FF 8
P050 = 0 ⇒ ⇒ ⇒ ⇒
P050 = 1 ⇐ ⇒ ⇒ ⇒
P050 = 2 ⇒ ⇐ ⇒ ⇒
P050 = 3 ⇒ ⇒ ⇐ ⇒
P050 = 4 ⇒ ⇒ ⇒ ⇐
P050 = 5 ⇐ ⇐ ⇒ ⇒
P050 = 6 ⇐ ⇐ ⇐ ⇒
P050 = 7 ⇐ ⇐ ⇐ ⇐
⇒ Fixed setpoints not inverted
⇐ Fixed setpoints inverted

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MICRO MASTER and MIDI MASTER Operating Instructions
Parameter Function Range Description / Notes
[Default]

P051 Selection control function, DIN1 0 – 18 Value Function of P051 to P055 Function, Function,
(terminal 8), fixed frequency 5. [1] low state high state
0 Input disabled – –
P052 Selection control function, DIN2 0 – 18 1 ON right Off On right
(terminal 9), fixed frequency 4 [2]
2 ON left Off On left
P053 Selection control function, DIN3 0 – 18 3 Reverse Normal Reverse
(terminal 10), fixed frequency 3. [6] 4 OFF2 OFF2 On
If set to 17, this enables the most 5 OFF3 OFF3 On
significant bit of the 3–bit BCD 6 Fixed frequencies 1 – 5 Off On
(see table). 7 Jog right Off Jog right
8 Jog left Off Jog left
P054 Selection control function, DIN4 0 – 18
9 Remote operation Local Remote
(terminal 11), fixed frequency 2. [6]
If set to 17, this enables the middle 10 Fault code reset Off Reset on
bit of the 3–bit BCD (see table). rising edge
11 Increase frequency * Off Increase
P055 Selection control function, DIN5 0 – 18 12 Decrease frequency * Off Decrease
(terminal 12), fixed frequency 1. [6] 13 Disable analogue input (setpoint Analogue Analogue
If set to 17, this enables the least is 0.0 Hz) on disabled
significant bit of the 3–bit BCD 14 Disable ‘P’ button ‘P’ enabled ‘P’ disabled
(see table). 15 Enable dc brake Off Brake on
16 Use jog ramp times instead of Normal Jog ramp
normal ramp times times
17 Binary fixed frequency control Off On
(fixed frequencies 1 – 8) **
18 As 6, but input high will also Off On
request RUN

* Only effective when P007 = 0.


** Not available on P051 or P052.

Binary Coded Fixed Frequency Mapping


DIN3 (P053) DIN4 (P054) DIN5 (P055)
FF5 (P046) 0 0 0
FF6 (P047) 0 0 1
FF7 (P048) 0 1 0
FF8 (P049) 0 1 1
FF1 (P041) 1 0 0
FF2 (P042) 1 0 1
FF3 (P043) 1 1 0
FF4 (P044) 1 1 1

Note: If P051 or P052 = 6 or 18 while P053 or P054 or P055 = 17


then the setpoints are added.
Examples: (1) P053 = 17, P054 = 17, P055 = 17:
All 8 fixed frequencies are available
e.g. DIN3 = 1, DIN4 = 1, DIN5 = 0 ⇒ FF3 (P043)
(2) P053 < 17, P054 = 17, P055 = 17:
DIN3 is fixed at zero (only FF5 to 8 available)
e.g. DIN4 = 1, DIN5 = 0 ⇒ FF7 (P048)
P056 Digital input debounce time 0–2 0 = 12.5 ms
[0] 1 = 7.5 ms
2 = 2.5 ms
The response time to a digital input = (debounce time + 7.5 ms).

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MICRO MASTER and MIDI MASTER Operating Instructions
Parameter Function Range Description / Notes
[Default]
P061 Selection relay output RL1 0 – 13
[6]

Value Relay function Active 3


0 No function assigned (relay not active) Low
1 Inverter is running High
2 Inverter frequency 0.0 Hz Low
3 Motor running direction right High
4 External brake on (see parameters P063/P064) Low
5 Inverter frequency less than or equal to minimum Low
frequency
6 Fault indication 1 Low
7 Inverter frequency greater than or equal to setpoint High
8 Warning active 2 Low
9 Output current greater than or equal to P065 High
10 Motor current limit (warning) 2 Low
11 Motor over temperature (warning) 2 Low
12 Closed loop motor LOW speed limit High
13 Closed loop motor HIGH speed limit High
1 Inverter switches off (see parameter P930 and section 6).
2 Inverter does not switch off (see parameter P931).
3 ‘Active low’ = relay OFF. ‘Active high’ = relay ON.
Note: If the external brake function is used (P061 or P062 = 4) and
additional slip compensation is used (P071 > 0), minimum
frequency must be less than 5 Hz (P012 < 5.00), otherwise
the inverter may not switch off reliably.
P062 Selection relay output RL2 0 – 13 Sets the relay function, output RL2 (terminals 19/20) (refer to the table in
[8] P061).
P063 External brake release delay 0 – 20.0 Only effective if the relay output is set to control an external brake
(seconds) [1.0] (P061 = 4). In this case when the inverter is switched on, it will run at the
minimum frequency for the time set by this parameter before releasing
the brake control relay and ramping up (see illustration in P064).
P064 External brake stopping time 0 – 20.0 As P063, only effective if the relay output is set to control an external
(seconds) [1.0] brake. This defines the period for which the inverter continues to run at the
minimum frequency after ramping down and while the external brake is
applied.
f ON OFF

fmin
t

t t A = Brake Applied
P063 B P064 B = Brake removed
A A
Notes: (1)
Settings for P063 and P064 should be slightly longer than
the actual time taken for the external brake to apply and
release respectively.
(2) Setting P063 or P064 to too high a value, especially with
P012 set to a high value, can cause an overcurrent
warning or trip as the inverter attempts to move a locked
motor shaft.
P065 Current threshold for relay (A) 0 – 99.9 This parameter is used when P061 = 9. The relay switches on when the
[1.0] motor current is greater than the value of P065 and switches off when the
current falls to 90% of the value of P065 (hysteresis).

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MICRO MASTER and MIDI MASTER Operating Instructions
Parameter Function Range Description / Notes
[Default]
P070 Braking Resistor Duty Cycle 0–4 0 = 5% (as for previous MICRO MASTERS)
(MICRO MASTER only) [0] 1 = 10% 3 = 50%
2 = 20% 4 = 100% (i.e. continuous)
WARNING: Standard braking resistors for the MICRO MASTER
are designed for the 5% duty cycle only. Do not select
higher duty cycles unless suitably rated resistors are
being used to handle the increased power dissipation.
P071 • Slip compensation (%) 0 – 200 The inverter can estimate the amount of slip in an asynchronous motor at
[0] varying loads and increase its output frequency to compensate. This
parameter ‘fine tunes’ the compensation for different motors in the range
0 – 200% of the calculated slip.
WARNING: This parameter must be set to zero when using
synchronous motors or motors that are connected in
parallel. Over–compensation can cause instability.
P072 • Slip limit (%) 0 – 500 This limits the slip of the motor to prevent ‘pull–out’ (stalling), which can
[250] occur if slip is allowed to increase indefinitely. When the slip limit is
reached, the inverter reduces the frequency until the level of slip is below
the limit.
P073 • DC injection braking (%) 0 – 250 This stops the motor by applying a DC current. This causes heat to be
[0] generated in the motor rather than the inverter and holds the shaft
stationary until the end of the braking period. Braking is effective for the
period of time set by P003.
The DC brake can be activated using DIN1 – DIN5 (see P051 – P055).
WARNING: Frequent use of long periods of dc injection braking
can cause the motor to overheat.
If DC injection braking is enabled via a digital input
then DC current is applied for as long as the digital
input is high. This causes heat in the motor.
P074 • Motor derating curve as 0–3 Self–cooling fan ventilated motors tend to overheat at low speeds. This is
temperature protection [0] because the current (and therefore the heat) generated in the motor is the
same, but the rate of heat dissipation from the motor is only about 25% of
normal when the fan is not running. It may be necessary, therefore, to
derate a self–cooled motor at low speeds using this parameter. The
internal I2t calculation allows a brief overload period (max. 1 minute at
150% of reduced value). The following derating curves are available:
P074 = 0 P074 = 1 P074 = 3 P074 = 2

100% IN

50% IN

50% FN 100% FN 150% FN


IN = Nominal motor current (P083)
FN = Nominal motor frequency (P081)
0 = No derating. Suitable for motors with separately powered cooling or
no fan cooling which dissipate the same amount of heat regardless
of speed.
1 = Normally suitable for 2–pole motors which generally have better
cooling due to their higher speeds. The inverter assumes that the
motor can dissipate full power at = > 50% nominal frequency.
2 = Try this setting if the motor still runs too hot with P074 set to ‘3’.
3 = Suits most motors, full nominal power delivered at = > 100%
nominal frequency.

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MICRO MASTER and MIDI MASTER Operating Instructions
Parameter Function Range Description / Notes
[Default]
P075 • Braking resistance (Ω) 0/50 – 250 An external braking resistor can be used to ‘dump’ the power generated
(MICRO MASTER only) [0] by the motor, thus giving greatly improved braking capabilities. It MUST
NOT be less than 50Ω (85Ω for 3 AC 400 V inverters) or the inverter will
be damaged. Several purpose made resistors are available to cater for all
MICRO and MIDI MASTER variants.
WARNING: Take care if an alternative resistor is to be used as
the pulsed voltage applied by the inverter can destroy
ordinary resistors.
Set P075 = 0 if an external braking resistor is not required.
P076 • Pulse frequency 0 – 10 Sets the pulse frequency (from 2.44 to 16 kHz) and the PWM mode. If
[0 or 4] silent operation is not absolutely necessary, the losses in the inverter as
well as the RFI emissions can be reduced by selecting lower pulse
frequencies.
Previously used modulation modes 1 and 2 are now combined and
selected automatically by the inverter. Mode 3 randomises the pulse
frequency to avoid resonance and can be used to reduce noise in the
motor.
0/1 = 16 kHz
2/3 = 8 kHz
4/5 = 4 kHz
6/7 = 2.44 kHz
8 = 8 – 16 kHz modulation mode 3
9 = 4 – 8 kHz modulation mode 3
10 = 2.44 – 4 kHz modulation mode 3
Note: When P076 = 0/1, the display of the current at frequencies
below 10 Hz is less accurate.
Certain inverters may have their maximum continuous current (100%)
derated if the value of P076 is changed from the default value to another
value:

Model P076 =
0 or 1 2 or 3 8 9
MM400/3 60% 80% 80% 90%
MM550/3 60% 80% 80% 90%
All
MIDI 50% 90% 50% 90%
MASTERS
Notes: (1) If P076 = 4, 5, 6, 7 or 10 then derating does not occur
on these inverters.
(2) Changing the value of P076 may cause the values of
P083 and/or P086 to be reduced automatically if these
exceed the maximum derated value.

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MICRO MASTER and MIDI MASTER Operating Instructions
Parameter Function Range Description / Notes
[Default]
P077 Control mode 0–2 Controls the relationship between the speed of the motor and the voltage
[1] supplied by the inverter. One of three modes can be selected:
0 = Linear voltage/frequency
Use this curve for synchronous motors or motors connected in
parallel.
1 = Flux Current Control (FCC)
In this mode the inverter makes real–time calculations of the
required voltage by modelling the behaviour of the motor. This
allows it to adjust the motor for full flux in all conditions.
2 = Quadratic voltage/frequency relationship
This is suitable for pumps and fans.
VN
VN (P084) *

0
2

fN (P081) f
* Or up to maximum mains input voltage.
P078 • Continuous boost (%) 0 – 250 Operates continuously over the whole frequency range.
[100] For many applications it is necessary to increase low frequency torque.
This parameter sets the start–up current at 0 Hz to adjust the available
torque for low frequency operation. Range 0 – 250% of the motor current
rating.
WARNING: If P078 is set too high, overheating of the motor
and/or an overcurrent trip (F002) can occur.
P079 • Starting boost (%) 0 – 250 For drives which require a high initial starting torque, it is possible to set
[0] an extra voltage increase by boosting the starting current by 0 – 250% of
the nominal motor current. This increase is only effective during initial
start up and until the frequency setpoint is reached.
Note: This increase is in addition to P078.
P081 Nominal frequency for motor (Hz) 0 – 650.00
[50.00]
P082 Nominal speed for motor (RPM) 0 – 9999
[✩✩✩] These parameters must be set for the motor used.
P083 Nominal current for motor (A) 0.1 – 99.9 Read the specifications on the motor’s rating plate (see Figure 14
[✩✩✩] in section 4.1).
P084 Nominal voltage for motor (V) 0 – 1000 Note: The inverter’s default settings vary according to the
[✩✩✩] power rating.
P085 Nominal power for motor (kW) 0 – 50.0
[✩✩✩]
P086 • Motor current limit (%) 0 – 250 With this parameter the motor current can be limited and overheating of
[150] the motor prevented. If the set value is exceeded, the output frequency is
reduced until the current falls below this limit. During this process the
display flashes as a warning indication. The inverter does not trip, but you
can make it trip by using the relay in conjunction with P074 to provide
motor protection.
MIDI MASTER inverters only: The maximum value of P086 is reduced
when a quadratic voltage/frequency is selected (P077 = 2). In this case the
value of P086 will be limited automatically and its value may change from
that entered. If P077 is reset to 0 or 1 then the value of P083 may also
change.

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MICRO MASTER and MIDI MASTER Operating Instructions
Parameter Function Range Description / Notes
[Default]
P087 • Motor PTC enable 0–1 0 = Disabled
[0] 1 = External PTC enabled
Note: If P087 = 1 and the PTC input goes high then the inverter will
trip (fault code F004 displayed). The relay will not operate
unless it is set to a general fault (P061 = 6). If P061 = 11 then
the relay operates as a warning if either the internal PTC gets
hot (indicating high heatsink temperature) or if P074 is
activated. Warning code 005 is written to P931 and the display
flashes. Note that if the internal PTC gets too hot, the inverter
will trip and F005 will be displayed.
P088 Automatic calibration 0–1 The stator resistance is used in the inverter’s current monitoring calculations.
[0] This function allows the inverter to perform an automatic measurement of
stator resistance, stores it in P089 and then resets P088 to ‘0’.
If the measured resistance is too high for the size of inverter (e.g. motor
not connected or unusually small motor connected), the inverter will trip
(fault code F188) and will leave P088 set to ‘1’. If this happens, set P089
manually and then set P088 to ‘0’.
P089 • Stator resistance (Ω) 0.01 – Can be used instead of P088 to set the stator resistance manually. The
100.00 value entered should be the resistance between any two phases.
[✩✩✩] Note: If the value of P089 is too high then an overcurrent trip (F002)
may occur.
P091 • Slave address 0 – 30 Up to 31 inverters can be connected via the serial link and controlled by a
[0] computer or PLC using the USS protocol. This parameter sets a unique
address for the inverter.
P092 • Baud rate 3 –7 Sets the baud rate of the RS485 serial interface (USS protocol):
[6] 3 = 1200 baud
4 = Do not use
5 = 4800 baud
6 = 9600 baud
7 = 19200 baud
Note: Some RS232 to RS485 converters are not capable of baud
rates higher than 4800.
P093 • Timeout (seconds) 0 – 240 This is the maximum permissible period between two incoming data
[0] telegrams. This feature is used to turn off the inverter in the event of a
communications failure.
Timing starts after a valid data telegram has been received and if a
further data telegram is not received within the specified time period, the
inverter will trip and display fault code F008.
Setting the value to zero switches off the control.
P094 • Serial link nominal system 0 – 650.00 Setpoints are transmitted to the inverter via the serial link as percentages.
setpoint (Hz) [50.00] The value entered in this parameter represents 100% (4000H).
P095 • USS compatibility 0–2 0 = Compatible with 0.1 Hz resolution
[0] 1 = Enable 0.01 Hz resolution
2 = PZD is not scaled but represents the actual frequency value to a
resolution of 0.01 Hz (e.g. 5000 = 50 Hz).
P101 • Operation for Europe or USA 0–1 This sets the inverter for European or USA supply and motor frequency:
[0] 0 = Europe (50 Hz)
1 = USA (60 Hz)
P111 Inverter power rating (kW/hp) 0.0 – 50.00 Read–only parameter that indicates the power rating of the inverter in kW.
[✩✩✩] e.g. 0.55 = 550 W
Note: If P101 = 1 then the rating is displayed in hp.
P121 Enable/disable RUN button 0–1 0 = RUN button disabled
[1] 1 = RUN button enabled (only possible if P007 = 1)

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Parameter Function Range Description / Notes
[Default]
P122 Enable/disable 0–1 0 = FORWARD/REVERSE button disabled
FORWARD/REVERSE button [1] 1 = FORWARD/REVERSE button enabled (only possible if P007 = 1)
P123 Enable/disable JOG button 0–1 0 = JOG button disabled
[1] 1 = JOG button enabled (only possible if P007 = 1)
P124 Enable/disable n and o buttons 0–1 0 = n and o buttons disabled
[1] 1 = n and o buttons enabled (only possible if P007 = 1)
Note: This applies for frequency adjustment only.
P131 Frequency setpoint (Hz) 0.00 –
650.00
[–]
P132 Motor current (A) 0.0 – 99.9
[–]
P133 Motor torque (% nominal torque) 0 – 250 Read–only parameters. These are copies of the values stored in P001 but
[–] can be accessed directly via the serial link.
P134 DC link voltage (V) 0 – 1000
[–]
P135 Motor RPM 0 – 9999
[–]
P201 Closed loop mode 0–2 0 = Normal operation (closed loop control disabled).
[0] 1 = Closed loop control using X503/X2 input.
2 = Closed loop control using X501/X1 input.
P202 • P gain 0.0 – 999.9 Proportional gain.
[1.0]
P203 • I gain 0.00 – Integral gain.
99.99
[0.00]
P204 • D gain 0.0 – 999.9 Derivative gain.
[0.0]
P205 • Sample interval (x 25 ms) 1 – 2400 Sampling interval of feedback sensor.
[1]
P206 • Sensor filtering 0 – 255 0= Filter off.
[0] 1 – 255 = Low pass filtering applied to sensor.
P207 • Integral capture range (%) 0 – 100 Percentage error above which integral term is reset to zero.
[100]
P208 Sensor type 0–1 0 = Increase motor speed as voltage/current increases.
[0] 1 = Decrease motor speed as voltage/current increases.
P210 Sensor reading (%) 0.0 – Read only. Value is a percentage of full scale of the selected input
100.00 (i.e. 5 V, 10 V or 20 mA).
[–]
P211 • 0% setpoint 0.0 – Value of P210 to be maintained for 0% setpoint.
100.00
[0.0]
P212 • 100% setpoint 0.0 – Value of P210 to be maintained for 100% setpoint.
100.00
[100.00]
P220 Minimum frequency mode 0–1 0 = Normal operation.
[0] 1 = Switch off motor voltage at or below minimum frequency.
Note: Only to be used for PID control.

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MICRO MASTER and MIDI MASTER Operating Instructions
Parameter Function Range Description / Notes
[Default]
P720 • Special input/output functions 0–7 Allows direct access to the relay outputs and the analogue output via the
[0] serial link (USS or PROFIBUS–DP with OPmP module):
0 = Normal operation
1 = Direct control of relay 1
2 = Direct control of relay 2
3 = Direct control of relay 1 and relay 2
4 = Direct control of analogue output only
5 = Direct control of analogue output and relay 1
6 = Direct control of analogue output and relay 2
7 = Direct control of analogue output, relay 1 and relay 2
P721 Analogue input voltage (V) 0.00 – 10.00 Displays the analogue input voltage (approximate).
[–]
P722 • Analogue output current (mA) 0.0 – 20.0 Allows direct control of the output current if P720 = 4, 5, 6 or 7.
[–]
P723 State of digital inputs 0 – 31 Provides a decimal representation of a 5–digit binary number of which
[–] the LSB = DIN1 and the MSB = DIN5 (1 = ON, 0 = OFF).
e.g. If P723 = ‘11’, this represents ‘01011’ – DIN1, DIN2 and DIN4 = ON,
DIN3 and DIN5 = OFF.
P724 • Relay output control 0–3 Enables control of the output relays. Used in conjunction with P720, e.g.
[0] setting P724 = 1 (relay 1 = ON) has no effect unless P720 = 1, 3, 5 or 7.
0 = Both relays OFF
1 = Relay 1 ON
2 = Relay 2 ON
3 = Both relays ON
P910 • Local/Remote mode 0–4 Sets the inverter for local control or remote control over the serial link:
[0] 0 = Local control
1 = Remote control (and setting of parameter values)
2 = Local control (but remote control of frequency)
3 = Remote control (but local control of frequency)
4 = Local control (but remote read and write access to parameters
and facility to reset trips)
Note: When operating the inverter via remote control (P910 = 1 or 3),
the analogue input remains active when P006 = 1 and is
added to the setpoint.
P922 Software version 0 – 9999 Contains the software version number and cannot be changed.
[–]
P923 • Equipment system number 0 – 255 You can use this parameter to allocate a unique reference number to the
[0] inverter. It has no operational effect.
P930 Most recent fault code 0 – 9999 The last recorded fault code (see section 6) is stored in this parameter. It
[–] is cleared when the inverter is reset.
P931 Most recent warning type 0 – 9999 The last recorded warning is stored in this parameter until power is
[–] removed from the inverter:
002 = Current limit active
003 = Voltage limit active
004 = Slip limit exceeded
005 = Motor overtemperature
P944 Reset to factory default settings 0–1 Set to ‘1’ and then press P to reset all parameters except P101 to the
[0] factory default settings.
P971 • EEPROM storage control 0–1 0 = Changes to parameter settings are lost when power is removed.
[1] 1 = Changes to parameter settings are retained during periods when
power is removed.

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6. FAULT CODES
In the event of a failure, the inverter switches off and an error code appears on the display. The last error that occurred is
stored in parameter P930. e.g. ‘0004’ indicates that the last error was F004.

Fault Code Cause Corrective Action


F001 Overvoltage Check whether supply voltage is within the limits indicated on the rating plate.
Increase the ramp down time (P003) or apply braking resistor (option).
Check whether the required braking power is within the specified limits.
F002 Overcurrent Check whether the motor power corresponds to the inverter power.
Check that the cable length limits have not been exceeded.
Check motor lead and motor for short–circuits and earth faults.
Check whether the motor parameters (P081 – P086) correspond with the
motor being used.
Check the stator resistance (P089).
Increase the ramp–up time (P002).
Reduce the boost set in P078 and P079.
Check whether the motor is obstructed or overloaded.
F003 Overload Check whether the motor is overloaded.
Increase the maximum motor frequency if a motor with high slip is used.
F004 Overheating of motor Check whether the motor is overloaded.
(monitoring with PTC) Check the connections to the PTC.
Check that P087 has not been set to ‘1’ without a PTC being connected.
F005 Inverter overtemperature or motor Check that the ambient temperature is not too high.
overtemperature by I2t calculation 1 Check that the air inlet and outlet are not obstructed.
Check that the motor current does not exceed the value set in P083.
F006 Mains phase missing 2 Check the mains supply and correct.
(3–phase units only)
F008 USS protocol timeout Check the serial interface.
Check the settings of the bus master and P091 – P093.
Check whether the timeout interval is too short (P093).
F009 Undervoltage Check the supply voltage.
F010 Initialisation fault 3 Check the entire parameter set. Set P009 to ‘0000’ before power down.
F011 Internal interface fault 3 Switch off power and switch on again.
F013 Programme fault 3 Switch off power and switch on again.
F015 Failure to start on the fly Try setting P016 to a different value.
F106 Parameter fault P006 Parameterise fixed frequency(ies) and/or motor potentiometer on the digital
inputs.
F112 Parameter fault P012/P013 Set parameter P012 < P013.
F151 – F154 Digital input parameter fault Change the settings of digital inputs P052 to P055.
F188 Automatic calibration failure Motor not connected to inverter – connect motor.
If the fault persists, set P088 = 0 and then enter the stator resistance of the
motor into P089 manually.
F201 P006 = 1 while P201 = 2 Change parameter P006 and/or P201.
F212 Parameter fault P211/P212 Set parameter P211 < P212.
1 This trip can only be reset by switching off the inverter and switching on again, even when the unit is cool.
2 Only active on 3–phase 400 – 500 V MICRO MASTERS. It will only detect the missing phase when the inverter is
operating at > 50% load.
3 Ensure that the wiring guidelines described in section 2.1 have been complied with.

When the fault has been corrected the inverter can be reset. To do this press button P twice (once to display P000 and
the second time to reset the fault), or erase the fault via a binary input (see parameters P051 – P055 in section 5).

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7. SUPPLEMENTARY INFORMATION
7.1 Application Example

Setup procedure for a simple application

Motor: 220 V
1.5 kW output power
Application requirements: Setpoint adjustable via potentiometer 0 – 50 Hz
Ramp up from 0 to 50 Hz in 15 seconds
Ramp down from 50 to 0 Hz in 20 seconds
Inverter used: MM150 (6SE3116–8BB40)
Settings: P009 = 2 (all parameters can be altered)
P081 – P085 = values given on motor rating plate
P006 = 1 (analogue input)
P002 = 15 (ramp up time)
P003 = 20 (ramp down time)
This application is now to be modified as follows:
Operation of motor up to 75 Hz i.e.
V
(voltage/frequency curve is linear up to 50 Hz).
Motor potentiometer setpoint in addition to 220
analogue setpoint.
Use of analogue setpoint at maximum 10 Hz.

50 75 f (Hz)

Parameter adjustments: P009 = 2 (all parameters can be altered)


P013 = 75 (maximum motor frequency in Hz)
P006 = 2 (setpoint via motor potentiometer or fixed setpoint)
P024 = 1 (analogue setpoint is added)
P022 = 10 (maximum analogue setpoint at 10 V = 10 Hz)

7.2 USS Status Codes

The following list gives the meaning of status codes displayed on the front panel of the inverter when the serial link is in
use and parameter P001 is set to 006:
001 Message OK
002 Slave address received
100 Invalid start character
101 Timeout
102 Checksum error
103 Incorrect message length
104 Parity fail

Notes
(1) The display flashes whenever a byte is received, thus giving a basic indication that a serial link connection is
established.
(2) If ‘100’ flashes on the display continuously, this usually indicates a bus termination fault.

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7.3 Electromagnetic Compatibility (EMC)
All manufacturers / assemblers of electrical apparatus which performs a complete intrinsic function which is placed on
the market as a single unit intended for the end user must comply with the EMC directive EEC/89/336 after January
1996. There are three routes by which the manufacturer/assembler can demonstrate compliance:

1. Self–Certification
This is a manufacturer’s declaration that the European standards applicable to the electrical environment for
which the apparatus is intended have been met. Only standards which have been officially published in the
Official Journal of the European Community can be cited in the manufacturer’s declaration.

2. Technical Construction File


A technical construction file can be prepared for the apparatus describing its EMC characteristics. This file
must be approved by a ‘Competent Body’ appointed by the appropriate European government organisation.
This approach allows the use of standards which are still in preparation.

3. EC Type–Examination Certificate
This approach is only applicable to radio communication transmitting apparatus.

The MICRO and MIDI MASTER units do not have an intrinsic function until connected with other components (e.g. a
motor). Therefore, the basic units are not allowed to be CE marked for compliance with the EMC directive. However, full
details are provided below of the EMC performance characteristics of the products when they are installed in
accordance with the wiring recommendations in section 2.1.

Three classes of EMC performance are available as detailed below. Note that these levels of performance are only
achieved when using the default switching frequency (or less) and a maximum motor cable length of 25 m.

Class 1: General Industrial


Compliance with the EMC Product Standard for Power Drive Systems IEC 22G–WG4 (Cv) 21 for use in Second
Environment (Industrial) and Restricted Distribution.

Note
Manufacturers/assemblers of electrical apparatus incorporating power drive systems who need to certify
compliance with the EMC directive to their customers will need to produce a Technical Construction File (TCF)
underwritten by a ‘Competent Body’ until the above power drive systems standard (IEC 22G–WG4 (Cv) 21)
has been officially published in the Official Journal of the European Community. Once this has occurred, the
self–certification route to compliance will be possible.

EMC Phenomenon Standard Level


Emissions:
Radiated Emissions EN 55011 Level A1 *

Immunity:
Electrostatic Discharge EN 61000–4–2 8 kV air discharge
Burst Interference IEC 801–4 2 kV power cables, 1 kV control
Radio Frequency Electromagnetic Field IEC 1000–4–3 26–1000 MHz, 10 V/m
* Limits not required inside a plant.

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Class 2: Filtered Industrial
This level of performance will allow the manufacturer/assembler to self–certify their apparatus for compliance with the
EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive
system. Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081–2
and EN50082–2.

EMC Phenomenon Standard Level


Emissions:
Radiated Emissions EN 55011 Level A1 *
Conducted Emissions EN 55011 Level A1 *

Immunity:
Supply Voltage Distortion IEC 1000–2–4 (1993)
Voltage Fluctuations, Dips, Unbalance, IEC 1000–2–1
Frequency Variations
Magnetic Fields EN 61000–4–8 50 Hz, 30 A/m
Electrostatic Discharge EN 61000–4–2 8 kV air discharge
Burst Interference EN 61000–4–4 2 kV power cables, 2 kV control
Radio Frequency Electromagnetic Field, ENV 50 140 80–1000 MHz, 10 V/m, 80% AM,
amplitude modulated power and signal lines
Radio–frequency Electromagnetic Field, ENV 50 204 900 MHz, 10 V/m 50% duty cycle,
pulse modulated 200 Hz repetition rate
* Limits not required inside a plant.

Class 3: Filtered – for residential, commercial and light industry


This level of performance will allow the manufacturer / assembler to self–certify compliance of their apparatus with the
EMC directive for the residential, commercial and light industrial environment as regards the emc performance
characteristics of the power drive system. Performance limits are as specified in the generic emission and immunity
standards EN 50081–1 and EN 50082–1.

EMC Phenomenon Standard Level


Emissions:
Radiated Emissions EN 55022 Level B1
Conducted Emissions EN 55022 Level B1

Immunity:
Electrostatic Discharge IEC 801–2:1984 8 kV air discharge
Burst Interference IEC 801–4:1988 1 kV power cables, 0.5 kV control

Note
The MICRO and MIDI MASTER products are intended exclusively for professional applications.
Therefore, they do not fall within the scope of the harmonics emissions specification EN 60 555–2.

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Compliance Table:
Model No. EMC Class
MM25 – MM220 Class 2
MM25/2 – MM300/2 Class 1
MM25/2 – MM220/2 with external filter (see table) 1 phase input only Class 2*
MM25/2 – MM220/2 with external filter and metallised cover (see table) 1 phase input only Class 3
MM150/3 – MM550/3 Class 1
MM150/3 – MM550/3 with external filter (see table) Class 2*
MM150/3 – MM550/3 with external filter and metallised cover (see table) Class 3
MD550/2 – MD2200/2 Class 1
MD750/3 – MD3700/3 Class 1
MD750/3 – MD3700/3 with external filter (see table) Class 2*
MD750/3 – MD3700/3 with external filter and metallised cover (see table) Class 3
MD750/4 – MD3700/4 Class 1

* If the installation of the inverter reduces the radio frequency field emissions (e.g. by installation in a steel
enclosure), Class 3 limits will typically be met.

Filter Part Numbers:


Model No. Filter Part No. Standard
MM25/2 – MM75/2 6SE3090–0BA07–0FB1 EN 55011 / EN 55022
MM110/2 – MM220/2 6SE3090–0BC07–0FB1 EN 55011 / EN 55022
MM150/3 – MM550/3 6SE3190–0DC87–0FB1 EN 55011 / EN 55022
MD750/3 – MD1850/3 6SE2100–1FC20 EN 55011 / EN 55022
MD2200/3 – MD3700/3 6SE2100–1FC21 EN 55011 / EN 55022

EMC Filter / Metallised Cover Kits:


Model No. Filter + Cover Part No. Cover Part No. Standard
MM25/2 – MM75/2 6SE3190–0BA87–0FB0 – EN 55022 class B1
MM110/2 – MM150/2 6SE3190–0BB87–0FB0 – EN 55022 class B1
MM220/2 6SE3190–0BC87–0FB0 – EN 55022 class B1
MM150/3 – MM550/3 6SE3190–0DC87–0FB0 – EN 55022 class B1
MD750/3 – MD1100/3 – 6SE3190–0DG87–0FC0
MD1500/3 – MD1850/3 – 6SE3190–0DH87–0FC0
MD2200/3 – MD3700/3 – 6SE3190–0DJ87–0FC0

7.4 European Low Voltage Directive

The MICRO and MIDI MASTER product ranges comply with the requirements of the Low Voltage Directive 73/23/EEC.
The units are certified for compliance with the following standards:
EN 60204–1 Safety of machinery – Electrical equipment of machines
EN 60146–1–1 Semiconductor converters – General requirements and line commutated converters

7.5 European Machinery Directive


The MICRO and MIDI MASTER inverter series does not fall under the scope of the Machinery Directive. However, the
products have been fully evaluated for compliance with the essential Health & Safety requirements of the directive
when used in a typical machine application. A Declaration of Incorporation is available on request.

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7.6 Technical Terms

Baud A unit of measure for the speed of data transmission named after Jean Baudot. One Baud
corresponds to one bit per second (bps).
CPU Abbreviation for Central Processing Unit of a computer.
FCC Flux Current Control for optimum motor efficiency and high dynamic range.
4 Q Control Four quadrant control of a motor, driving and braking in both directions.
Interface The means by which a micro–computer can be connected to other components.
NEMA Abbreviation for National Electrical Manufacturers’ Association.
PLC Abbreviation for Programmable Logic Controller.
PTC Abbreviation for Positive Temperature Coefficient. The resistance of which increases if the
temperature rises.
PWM Pulse Width Modulation.
RS485 Recommended Standard. Recommended standard for computer interfaces.
Status Information Identification of the status in data processing.
USS Protocol UniverSal Serial interface protocol.

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7.7 Parameter Summary List
• = Parameter can be changed during operation.
✩✩✩= Value depends on the rating of the inverter.

Parameter Function Range Parameter Function Range


[Default] [Default]
P000 Operating display – P034 • Jog ramp down time (seconds) 0 – 650.0
[10.0]
P001 • Display selection 0–7 P041 • 1st fixed frequency (Hz) 0 – 650.00
[0] [5.00]
P002 • Ramp up time (seconds) 0 – 650.0 P042 • 2nd fixed frequency (Hz) 0 – 650.00
[10.0] [10.00]
P003 • Ramp down time (seconds) 0 – 650.0 P043 • 3rd fixed frequency (Hz) 0 – 650.00
[10.0] [20.00]
P004 • Smoothing (seconds) 0 – 40.0 P044 • 4th fixed frequency (Hz) 0 – 650.00
[0.0] [40.00]
P005 • Digital frequency setpoint (Hz) 0 – 650.00 P045 Inversion fixed setpoints 1 – 4 0–7
[0.00] [0]
P006 Frequency setpoint type selection 0–2 P046 • 5th fixed frequency (Hz) 0 – 650.00
[0] [0.00]
P007 Enable/disable front panel buttons 0–1 P047 • 6th fixed frequency (Hz) 0 – 650.00
[1] [0.00]
P009 • Parameter protection setting 0–3 P048 • 7th fixed frequency (Hz) 0 – 650.00
[0] [0.00]
P010 Display scaling 0 – 500.00 P049 • 8th fixed frequency (Hz) 0 – 650.00
[1.00] [0.00]
P011 Frequency setpoint memory 0–1 P050 Inversion fixed setpoints 5 – 8 0–7
[0] [0]
P012 • Minimum motor frequency (Hz) 0 – 650.00 P051 Selection control function, DIN1 0 – 18
[0.00] (terminal 8), fixed frequency 5 [1]
P013 • Maximum motor frequency (Hz) 0 – 650.00 P052 Selection control function, DIN2 0 – 18
[50.00] (terminal 9), fixed frequency 4 [2]
P014 • Skip frequency (Hz) 0 – 650.00 P053 Selection control function, DIN3 0 – 18
[0.00] (terminal 10), fixed frequency 3 [6]
P015 • Automatic restart 0–1 P054 Selection control function, DIN4 0 – 18
[0] (terminal 11), fixed frequency 2 [6]
P016 • Start on the fly 0–4 P055 Selection control function, DIN5 0 – 18
[0] (terminal 12), fixed frequency 1 [6]
P017 • Smoothing type 1–2 P056 Digital input debounce time 0–2
[1] [0]
P018 • Automatic restart after fault 0–1 P061 Selection relay output RL1 0 – 13
[0] [6]
P021 • Minimum analogue frequency (Hz) 0 – 650.00 P062 Selection relay output RL2 0 – 13
[0.00] [8]
P022 • Maximum analogue frequency (Hz) 0 – 650.00 P063 External brake release delay 0 – 20.0
[50.00] (seconds) [1.0]
P023 • Analogue input type 0–2 P064 External brake stopping time 0 – 20.0
[0] (seconds) [1.0]
P024 • Analogue setpoint addition 0–2 P065 Current threshold for relay (A) 0 – 99.9
[0] [1.0]
P025 • Analogue output 0 – 105 P070 Braking Resistor Duty Cycle 0–4
[0] (MICRO MASTER only) [0]
P031 • Jog frequency right (Hz) 0 – 650.00 P071 • Slip compensation (%) 0 – 200
[5.00] [0]
P032 • Jog frequency left (Hz) 0 – 650.00 P072 • Slip limit (%) 0 – 500
[5.00] [250]
P033 • Jog ramp up time (seconds) 0 – 650.0 continued over
[10.0]

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Parameter Function Range Parameter Function Range
[Default] [Default]
P073 • DC injection braking (%) 0 – 250 P132 Motor current (A) 0.0 – 99.9
[0] [–]
P074 • Motor derating curve as temperature 0–3 P133 Motor torque (% nominal torque) 0 – 250
protection [0] [–]
P075 • Braking resistance (Ω) 0/50 – 250 P134 DC link voltage (V) 0 – 1000
(MICRO MASTER only) [0] [–]
P076 • Pulse frequency 0 – 10 P135 Motor RPM 0 – 9999
[0 or 4] [–]
P077 Control mode 0–2 P201 Closed loop mode 0–2
[1] [0]
P078 • Continuous boost (%) 0 – 250 P202 • P gain 0 – 999.9
[100] [1.0]
P079 • Starting boost (%) 0 – 250 P203 • I gain 0 – 99.99
[0] [0.00]
P081 Nominal frequency for motor (Hz) 0 – 650.00 P204 • D gain 0 – 999.9
[50.00] [0.0]
P082 Nominal speed for motor (RPM) 0 – 9999 P205 • Sample interval (x 25 ms) 1 – 2400
[✩✩✩] [1]
P083 Nominal current for motor (A) 0.1 – 99.9 P206 • Sensor filtering 0 – 255
[✩✩✩] [0]
P084 Nominal voltage for motor (V) 0 – 1000 P207 • Integral capture range (%) 0 – 100
[✩✩✩] [100]
P085 Nominal power for motor (kW) 0 – 50.0 P208 Sensor type 0–1
[✩✩✩] [0]
P086 • Motor current limit (%) 0 – 250 P210 Sensor reading (%) 0 – 100.00
[150] [–]
P087 • Motor PTC enable 0–1 P211 • 0% setpoint 0 – 100.00
[0] [0.0]
P088 Automatic calibration 0–1 P212 • 100% setpoint 0 – 100.00
[0] [100.00]
P089 • Stator resistance (Ω) 0.01 – 100.00 P220 Minimum frequency mode 0–1
[✩✩✩] [100.00]
P091 • Slave address 0 – 30 P720 • Special input/output functions 0–7
[0] [0]
P092 • Baud rate 3 –7 P721 Analogue input voltage (V) 0.00 – 10.00
[6] [–]
P093 • Timeout (seconds) 0 – 240 P722 • Analogue output current (mA) 0.0 – 20.0
[0] [–]
P094 • Serial link nominal system setpoint 0 – 650.00 P723 State of digital inputs 0 – 31
(Hz) [50.00] [–]
P095 • USS compatibility 0–2 P724 • Relay output control 0–3
[0] [0]
P101 • Operation for Europe or USA 0–1 P910 • Local/Remote mode 0–4
[0] [0]
P111 Inverter power rating (kW/hp) 0.0 – 50.0 P922 Software version 0 – 9999
[✩✩✩] [–]
P121 Enable/disable RUN button 0–1 P923 • Equipment system number 0 – 255
[1] [0]
P122 Enable/disable 0–1 P930 Most recent fault code 0 – 9999
FORWARD/REVERSE button [1] [–]
P123 Enable/disable JOG button 0–1 P931 Most recent warning type 0 – 9999
[1] [–]
P124 Enable/disable  and  buttons 0–1 P944 Reset to factory default settings 0–1
[1] [0]
P131 Frequency setpoint (Hz) 0 – 650.00 P971 • EEPROM storage control 0–1
[–] [1]

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7.8 User’s Parameter Settings
Record your own parameter settings in the table below:

Parameter Your Default Parameter Your Default Parameter Your Default


setting setting setting
P000 – P050 0 P101 0
P001 0 P051 1 P111 ✩✩✩
P002 10.0 P052 2 P121 1
P003 10.0 P053 6 P122 1
P004 0.0 P054 6 P123 1
P005 0.00 P055 6 P124 1
P006 0 P056 0 P131 –
P007 1 P061 6 P132 –
P009 0 P062 8 P133 –
P010 1.00 P063 1.0 P134 –
P011 0 P064 1.0 P135 –
P012 0.00 P065 1.0 P201 0
P013 50.00 P070 0 P202 1.0
P014 0.00 P071 0 P203 0.00
P015 0 P072 250 P204 0.0
P016 0 P073 0 P205 1
P017 1 P074 0 P206 0
P018 0 P075 0 P207 100
P021 0.00 P076 0/4 P208 0
P022 50.00 P077 1 P210 –
P023 0 P078 100 P211 0.0
P024 0 P079 0 P212 100.00
P025 0 P081 50.00 P220 100.00
P031 5.00 P082 ✩✩✩ P720 0
P032 5.00 P083 ✩✩✩ P721 –
P033 10.0 P084 ✩✩✩ P722 –
P034 10.0 P085 ✩✩✩ P723 –
P041 5.00 P086 150 P724 0
P042 10.00 P087 0 P910 0
P043 20.00 P088 0 P922 –
P044 40.00 P089 ✩✩✩ P923 0
P045 0 P091 0 P930 –
P046 0.00 P092 6 P931 –
P047 0.00 P093 0 P944 0
P048 0.00 P094 50.00 P971 1
P049 0.00 P095 0

✩✩✩ = Value depends on the rating of the inverter.

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