Ceiling Cassette Installation Manual 8
Ceiling Cassette Installation Manual 8
Ceiling Cassette Installation Manual 8
Installation Manual
Super-Slim Four-Way Cassette
IMPORTANT NOTE:
Read this manual carefully before
installing or operating your new air
conditioning unit. Make sure to save
this manual for future reference.
Table of Contents
Installation Manual
1 Accessories .................................................... 04
4 Indoor Unit
Indoor Unit Installation
Installation ...........................
...........................
09 07
L N
8 Wiring................................................. 23
Page 3
Accessories
1
The air conditioning system comes with the following accessories. Use all of the installation parts
and accessories to install the air conditioner. Improper installation may result in water leakage,
electrical shock and fire, or cause the equipment to fail.
Name Shape Quantity
Refrigeration Soundproof/insulation
1
Fittings sheath (some models)
Ceiling hook 4
Remote controller 1
Page 4
Safety Precautions
2
Read Safety Precautions Before Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury.
The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.
Failure to observe a warning may result in death. The appliance must be installed in
WARNING accordance with national regulations.
WARNING
• Carefully read the Safety Precautions before installation.
• In certain functional environments, such as kitchens, server rooms, etc., the use of specially
designed air-conditioning units is highly recommended.
• Only trained and certified technicians should install, repair and service this air
conditioning unit.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage
to the equipment and personal property.
• Strictly follow the installation instructions set forth in this manual.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage
to the equipment.
• An all-pole disconnection device which has at least 3mm clearances in all poles , and have
a leakage current that may exceed 10mA, the residual current device (RCD) having a rated
residual operating current not exceeding 30mA, and disconnection must be incorporated
in the fixed wiring in accordance with the wiring rules.
• Before you install the unit, consider strong winds, typhoons and earthquakes that might
affect your unit and locate it accordingly. Failure to do so could cause the equipment to fail.
• After installation, ensure there are no refrigerant leaks and that the unit is operating properly.
Refrigerant is both toxic and flammable and poses a serious health and safety risk.
• This appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if they
have been given supervision or instruction concerning use of the appliance in a safe way
and understand the hazards involved. Children shall not play with the appliance. Cleaning
and user maintenance shall not be made by children without supervision.
• Do not use means to accelerate the defrosting process or to clean, other than those
recommended by the manufacturer.
• The appliance shall be stored so as to prevent mechanical damage from occurring.
Page 5
WARNING
Page 6
Note about Fluorinated Gasses
1. This air-conditioning unit contains fluorinated gasses. For specific information on the type
of gas and the amount, please refer to the relevant label on the unit itself.
2. Installation, service, maintenance and repair of this unit must be performed by a certified
technician.
3. Product uninstallation and recycling must be performed by a certified technician.
4. If the system has a leak-detection system installed, it must be checked for leaks at least every
12 months.
5. When the unit is checked for leaks, proper record-keeping of all checks is strongly
recommended.
CAUTION This symbol shows that a service personnel should be handling this
equipment with reference to the installation manual.
CAUTION
CAUTION This symbol shows that information is available such as the operating
manual or installation manual.
Page 7
Installation
Overview
Installation Overview
3
INSTALLATION ORDER
1 2 3
Install the indoor unit Install the outdoor unit Install the drainpipe
(Page 9) (Page 12) (Page 15)
6 5 4
L N
MC MC
Evacuate the refrigeration system Connect the wires Connect the refrigerant pipes
(Page 25) (Page 22) (Page 19)
7 8
Page 8
Indoor Unit Installation
4
Indoor Unit
Installation
Indoor Unit Parts
Drain pump
(within indoor unit)
Drain pipe
Air outlet
Air inlet
Louver Front grille
Display panel
Refrigerant pipe
Fig. 4.1
Safety Precautions
WARNING CAUTION
• Securely install the indoor unit on a • Install the indoor and outdoor units, cables
structure that can sustain its weight. If the and wires at least 1m (3.2’) from televisions
structure is too weak, the unit may fall or radios to prevent static or image
causing personal injury, unit and property distortion. Depending on the appliances, a
damage, or even death. 1m (3.2’) distance may not be sufficient.
• Install the indoor unit at a height of more • If the indoor unit is installed on a metal
than 2.5m (8’) above the floor. part of the building, it must be grounded.
• DO NOT install the indoor unit in a
bathroom or laundry room as excessive
moisture can short the unit and corrode
the wiring.
Page 9
Indoor Unit Installation Instructions CAUTION
NOTE: Panel installation should be done after DO NOT install the unit in the following
piping and wiring.
Indoor Unit
Installation
locations:
Step 1: Select installation location In areas with oil drilling or fracking
The indoor unit should be installed in a location In coastal areas with high salt content in the air
that meets the following requirements: In areas with caustic gases in the air, such
The unit is at least 1m (39”) from the nearest as near hot springs
wall. In areas with power fluctuations, such as
There is enough room for installation and factories
maintenance. In enclosed spaces, such as cabinets
There is enough room for the connecting
pipe and drainpipe. In kitchens that use natural gas
The ceiling is horizontal and its structure In areas with strong electromagnetic waves
can sustain the weight of the indoor unit. In areas that store flammable materials or
The air inlet and outlet are not impeded. gas
The airflow can fill the entire room. In rooms with high humidity, such as
There is no direct radiation from heaters. bathrooms or laundry rooms
Connecting point of
refrigerant pipe
(gas side)
Front panel
Ceiling board 88cm / 34.5” (Ceiling hole)
>2.5m / 8.2’
Fig. 4.2
Ground
Page 10
Step 2: Hang indoor unit.
1. Use the included paper template to cut a rectangular hole in the ceiling, leaving at least 1m (39”)
on all sides. The cut hole size should be 4cm(1.6”) larger than the boby size(See Fig. 4.3).
Installation
Indoor Unit
Be sure to mark the areas where ceiling hook holes will be drilled.
Refrigerant piping side Drain hose side Refrigerant piping side Drain hose side
(Suspension bolt)
(Suspension bolt)
68cm / 26”
84cm / 33”
78cm / 30” (Suspension bolt) 84cm / 33” (Suspension bolt)
84cm / 33”(Body) 90cm / 35.4” (Body)
95cm / 37.4”(Ceiling opening) 102cm / 40.2” (Ceiling opening)
18-48K ceiling hole size 60K ceiling hole size
>1m / 39”
>1m / 39”
Fig. 4.3
CAUTION
The unit body should align perfectly with the
hole. Ensure that the unit and the hole are the
same size before moving on.
1. Drill 4 holes 5cm (2”) deep at the ceiling hook
positions in the internal ceiling. Be sure to hold
the drill at a 90° angle to the ceiling.
2. Using a hammer, insert the ceiling hooks into
the pre-drilled holes. Secure the bolt using the
included washers and nuts.
3. Install the four suspension bolts (See Fig. 4.4). Fig. 4.4
Page 11
5. Mount the indoor unit. You will need two NOTE: Ensure that the indoor unit is level. The
people to lift and secure it. Insert suspension unit is equipped with a built-in drain pump
bolts into the unit’s hanging holes. Fasten and float switch. If the unit is tilted against
Installation
Indoor Unit
them using the included washers and nuts the direction of condensate flows (the
(See Fig. 4.5). drainpipe side is raised), the float switch
may malfunction and cause water to leak.
Water level
Fig. 4.7
Ceiling board
Fig. 4.6
CAUTION M6 x 12 Bolts
Installation template
Ensure that the unit is completely level.
Improper installation can cause the drain pipe
Fig. 4.8
to back up into the unit or water leakage.
Page 12
Outdoor Unit Installation
5
Indoor Unit
Outdoor Unit Installation Instructions The area must be free of combustible gases
and chemicals.
The pipe length between the outdoor and
Step 1: Select installation location.
Outdoor Unit
Installation
indoor unit may not exceed the maximum
The outdoor unit should be installed in the allowable pipe length.
location that meets the following requirements:
If possible, DO NOT install the unit where it
Place the outdoor unit as close to the indoor
is exposed to direct sunlight.
unit as possible.
If possible, make sure the unit is located far
Ensure that there is enough room for
away from your neighbors’ property so that
installation and maintenance.
The air inlet and outlet must not be
the noise from the unit will not disturb them.
obstructed or exposed to strong wind. If the location is exposed to strong winds (for
Ensure the location of the unit will not be example: near a seaside), the unit must be
subject to snowdrifts, accumulation of leaves placed against the wall to shelter it from the
or other seasonal debris. If possible, provide wind. If necessary, use an awning.
an awning for the unit. Ensure the awning (See Fig. 5.1 & 5.2)
does not obstruct airflow. Install the indoor and outdoor units, cables
The installation area must be dry and well and wires at least 1 meter from televisions or
ventilated. radios to prevent static or image distortion.
There must be enough room to install the
Depending on the radio waves, a 1 meter
connecting pipes and cables and to access distance may not be enough to eliminate all
them for maintenance. interference.
Strong wind
Strong wind
Strong wind
Fig. 5.1
Step 2: Install outdoor unit. Fig. 5.2
Fix the outdoor unit with anchor bolts (M10)
CAUTION
>60cm / 23.6” • Be sure to remove any obstacles
that may block air circulation.
• Make sure you refer to Length
Fix with bolts Specifications to ensure there is
enough room for installation and
maintenance.
Fig. 5.3
Page 13
Split Type Outdoor Unit Vertical Discharge Type Outdoor Unit
(Refer to Fig 5.4, 5.5, 5.6, 5.10 and Table 5.1) (Refer to Fig 5.7, 5.8, 5.9 and Table 5.2)
(Wall or obstacle)
Air Outlet
H >152.4cm / 60”
Fig. 5.4
Outdoor Unit
Installation
W
W Fig. 5.7
H
W
H
Fig. 5.5
D
Fig. 5.8
D (Wall or obstacle)
Page 14
NOTE: The minimum distance between the 2. Insert the drain joint into the hole in the base
outdoor unit and walls described in the pan of the unit.
installation guide does not apply to airtight
rooms. Be sure to keep the unit unobstructed 3. Rotate the drain joint 90° until it clicks in place
in at least two of the three directions (M, N, P) facing the front of the unit.
(See Fig. 5.10) 4. Connect a drain hose extension (not included)
to the drain joint to redirect water from the
unit during heating mode.
60 cm / 23.6” above
ll
wa
ba
ck If the drain joint doesn’t come with a rubber
om
” fr seal (see Fig. 5.12 - B ), do the following:
Outdoor Unit
1.8
Installation
/1
cm
30 cm
30 1. Insert the drain joint into the hole in the base
/ 11.8
” on
left pan of the unit. The drain joint will click in
M place.
60 cm
2. Connect a drain hose extension (not included)
/ 23.6
P
” on
right to the drain joint to redirect water from the
in
fro
nt unit during heating mode.
8”
/7
m N
20
0c
NOTE: Make sure the water drains to a safe
location where it will not cause water
Fig. 5.10 damage or a slipping hazard.
Drain joint
(A) (B)
Fig. 5.12
• In HEAT mode, the outdoor unit will • If the outlet of the drainpipe is higher than
discharge water. Ensure that the drain hose the body’s pump joint, provide a lift pipe for
is placed in an appropriate area to avoid
water damage and slippage due to frozen the exhaust outlet of the indoor unit. The
drain water. lift pipe must be installed no higher than
75cm (29.5”) from the ceiling board and
• DO NOT pull the drainpipe forcefully as this the distance between the unit and the lift
could cause it to disconnect. pipe must be less than 30cm (11.8”).
Incorrect installation could cause water to
NOTE ON PURCHASING PIPES flow back into the unit and flood.
This installation requires a polyethylene tube • To prevent air bubbles, keep the drain hose
(outside diameter = 3.7-3.9cm, inside diameter level or slightly tiled up (<75mm / 3”).
= 3.2cm), which can be obtained at your local Ceiling
hardware store or from your dealer. 1 - 1.5m
≤30cm (11.8”)
(39-59”)
Indoor Drainpipe Installation
Install the drainpipe as shown in Figure 6.2. ≤53cm
(20.8”) ≤75cm
1. Cover the drainpipe with heat insulation to (29.5”)
prevent condensation and leakage. 22cm
(8.6”)
2. Attach the mouth of the drain hose to the
unit’s outlet pipe. Sheath the mouth of the
hose and clip it firmly with a pipe clasp.
(Fig 6.1)
0 - 75mm
Drain hose (3”)
Fig. 6.3
1-1.5m
(39-59”)
≥10cm
Downward slope (4”)
1/100
Outdoor Indoor
Installation
Drainpipe
≈ 12mm / 0.5 inch
Fig. 6.5
NOTE: When drilling the wall hole, make sure
to avoid wires, plumbing, and other sensitive
components.
4. Pass the drain hose through the wall hole.
Make sure the water drains to a safe location
where it will not cause water damage or a
slipping hazard.
Page 17
Refrigerant Piping Connection
7
Safety Precautions Notes On Pipe Length and Elevation
Ensure that the length of the refrigerant pipe, the
number of bends, and the drop height between
WARNING the indoor and outdoor units meets the
• All field piping must be completed by a requirements shown in Table 7.1:
licensed technician and must comply with Table 7.1: The Maximum Length And Drop
the local and national regulations. Height Based on Models. (Unit: m/ft.)
• When the air conditioner is installed in a Type of model Capacity Length of Maximum drop
small room, measures must be taken to (Btu/h) piping height
Page 18
CAUTION CAUTION
• Oil traps If the outdoor unit is installed higher than the
If the indoor unit is installed higher than the indoor unit:
outdoor unit: -It is recommended that vertical suction risers
-If oil flows back into the outdoor unit’s not be upsized. Proper oil return to the
compressor, this might cause liquid compressor should be maintained with suction
compression or deterioration of oil return. gas velocity. If velocities drop below7.62m/s
Oil traps in the rising gas piping can prevent (1500fpm (feet per minute)), oil return will be
this. decreased. An oil trap should be installed every
An oil trap should be installed every 10m 6m(20ft) of vertical suction line riser.
(32.8ft) of vertical suction line riser. (See Fig. 7.4)
(See Fig. 7.3)
Refrigerant Piping
Connection
Fig. 7.3 Fig. 7.4
The indoor unit is installed higher than the The outdoor unit is installed higher than the
outdoor unit indoor unit
Page 19
Table 7.2
Permitted length
Total piping length 18K+18K 30/98’ L+Max 90°
(L1, L2) Oblique Rough Warped
24K+24K 50/164’
30K+30K
Piping
length (farthest distance from 15/49’ L1, L2
the line pipe branch)
(farthest distance from 10/32.8’ L1-L2
the line pipe branch)
Drop height between 20/65.6’ H1 Fig. 7.5
Drop indoor and outdoor unit
height
Drop height between 0.5/1.6’ H2
two indoor units Step 2: Remove burrs.
Burrs can affect the air-tight seal of refrigerant
Refrigerant Piping Connection Instructions piping connection. They must be completely
removed.
1. Hold the pipe at a downward angle to
CAUTION
prevent burrs from falling into the pipe.
• The branching pipe must be installed 2. Using a reamer or deburring tool, remove
horizontally. An angle of more than 10° may all burrs from the cut section of the pipe.
cause malfunction.
Pipe
• DO NOT install the connecting pipe until
Refrigerant Piping
installed.
• Insulate both the gas and liquid piping to Point down
prevent water leakage.
Fig. 7.7
Page 20
4. Remove PVC tape from ends of pipe when 1. When connecting the flare nuts, apply a
ready to perform flaring work. thin coat of refrigeration oil to the flared
ends of the pipes.
5. Clamp flare form on the end of the pipe. 2. Align the center of the two pipes that you
The end of the pipe must extend beyond will connect.
the flare form.
Flare form
Fig. 7.10
Pipe 3. Tighten the flare nut as tightly as possible
Fig. 7.8 by hand.
4. Using a spanner, grip the nut on the unit
6. Place flaring tool onto the form.
tubing.
7. Turn the handle of the flaring tool 5. While firmly gripping the nut, use a torque
clockwise until the pipe is fully flared. Flare wrench to tighten the flare nut according
the pipe in accordance with the dimensions to the torque values in table 7.3.
shown in table 7.3.
Refrigerant Piping
NOTE: Use both a spanner and a torque
Connection
Table 7.3: PIPING EXTENSION BEYOND FLARE wrench when connecting or disconnecting
pipes to/from the unit.
FORM
Pipe Tightening Flare dimension (A) Flare shape
gauge torque (Unit: mm/Inch)
Min. Max .
Page 21
NOTE ON MINIMUM BEND RADIUS
Carefully bend the tubing in the middle
according to the diagram below. DO NOT bend
the tubing more than 90° or more than 3 times.
Bend the pipe with thumb
CAUTION
Check to make sure there is no refrigerant leak
after completing the installation work. If there is
a refrigerant leak, ventilate the area immediately
and evacuate the system (refer to the Air
Evacuation section of this manual).
Page 22
Wiring
8
Safety Precautions Follow these instructions to prevent distortion
when the compressor starts:
WARNING • The unit must be connected to the main
outlet. Normally, the power supply must
• Be sure to disconnect the power supply have a low output impedance of 32 ohms.
before working on the unit. • No other equipment should be connected
• All electrical wiring must be done to the same power circuit.
according to local and national regulations. • The unit’s power information can be found
• Electrical wiring must be done by a on the rating sticker on the product.
qualified technician. Improper connections
may cause electrical malfunction, injury TAKE NOTE OF FUSE SPECIFICATIONS
and fire. The air conditioner’s circuit board(PCB) is
• An independent circuit and single outlet designed with a fuse to provide overcurrent
must be used for this unit. DO NOT plug protection. The specifications of the fuse are
another appliance or charger into the printed on the circuit board, such as:
same outlet.If the electrical circuit capacity
is not enough or there is a defect in the Indoor unit: T3.15A/250VAC, T5A/250VAC.
electrical work, it can lead to shock, fire, (applicable for unit adopts R32 or R290 r
unit and property damage. efrigerant only)
• Connect the power cable to the terminals Outdoor unit: T20A/250VAC(for <24000Btu/h
and fasten it with a clamp. An insecure unit), T30A/250VAC(for >24000Btu/h unit)
connection may cause fire.
• Make sure that all wiring is done correctly NOTE: The fuse is made of ceramic.
and the control board cover is properly
installed. Failure to do so can cause
Wiring
overheating at the connection points, fire,
and electrical shock. Outdoor Unit Wiring
• Ensure that main supply connection is
made through a switch that disconnects
all poles, with contact gap of a least 3mm WARNING
(0.118”). Before performing any electrical or wiring work,
• DO NOT modify the length of the power turn off the main power to the system.
cord or use an extension cord.
1. Prepare the cable for connection
CAUTION
a. You must first choose the right cable size
• Connect the outdoor wires before before preparing it for connection. Be sure
connecting the indoor wires.
to use H07RN-F cables.
• Make sure you ground the unit. The
grounding wire should be away from gas Table 8.1: Minimum Cross-Sectional Area
pipes, water pipes, lightning rods, of Power and Signal Cables North America
telephone or other grounding wires.
Improper grounding may cause electrical Rated Current of AWG
shock. Appliance (A)
• DO NOT connect the unit with the power ≤7 18
source until all wiring and piping is 7 - 13 16
completed. 13 - 18 14
• Make sure that you do not cross your 18 - 25 12
electrical wiring with your signal wiring, as 25 - 30 10
this can cause distortion and interference.
Page 23
Table 8.2: Other Regions Indoor Unit Wiring
Rated Current of Nominal Cross-Sectional 1. Prepare the cable for connection
Appliance (A) Area (mm²) a. Using wire strippers, strip the rubber jacket
≤6 0.75 from both ends of signal cable to reveal
about 15cm (5.9”) of the wires inside.
6 - 10 1
b. Strip the insulation from the ends of the wires.
10 - 16 1.5 c. Using wire crimper, crimp the u-lugs to the
16 - 25 2.5 ends of the wires.
25- 32 4 2. Open the front panel of the indoor unit. Using
a screwdriver, remove the cover of the electric
32 - 45 6 control box on your indoor unit.
3. Thread the power cable and the signal cable
b. Using wire strippers, strip the rubber jacket
through the wire outlet.
from both ends of signal cable to reveal
about 15cm (5.9”) of the wires inside. Control box
c. Strip the insulation from the ends of the wires.
d. Using a wire crimper, crimp u-lugs on the
ends of the wires. Wire outlet
Cover
Wiring
Screw
Fig. 8.1
Protection Board
Wiring diagram Connective wiring diagram
Fig. 8.4
Fig. 8.2
3. Connect the u-lugs to the terminals Magnetic ring(if supplied and packed with the accessories)
Match the wire colors/labels with the labels on 1 2 3
Page 24
CAUTION
• While connecting the wires, please strictly follow the wiring diagram.
• The refrigerant circuit can become very hot. Keep the interconnection cable away
from the copper tube.
5. Clamp down cable with the designated cable clamp to secure it in place. The cable should not be
loose, and should not pull on the u-lugs.
6. Reinstall the electric box cover and the front panel of the indoor unit.
Power Specifications
NOTE: Electric auxiliary heating type circuit breaker/fuse need to add more than 10 A.
Wiring
Outdoor Power Supply Specifications
MODEL(Btu/h) ≤18K 19K~24K 25K~36K 37K~48K 49K~60K
PHASE 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase
POWER
VOLT 208-240V 208-240V 208-240V 208-240V 208-240V
Page 25
Independent Power Supply Specifications
MODEL(Btu/h) ≤18K 19K~24K 25K~36K 37K~48K 49K~60K
PHASE 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase
POWER
(indoor) VOLT 208-240V 208-240V 208-240V 208-240V 208-240V
Page 26
Air Evacuation
9
Safety Precautions 4. Turn on the vacuum pump to evacuate the
system.
5. Run the vacuum for at least 15 minutes, or
until the Compound Meter reads -76cmHG
CAUTION (-1x105Pa).
• Use a vacuum pump with a gauge reading 6. Close the Low Pressure side of the manifold
lower than -0.1MPa and an air discharge gauge, and turn off the vacuum pump.
capacity above 40L/min. 7. Wait for 5 minutes, then check that there has
• The outdoor unit does not need vacuuming. been no change in system pressure.
DO NOT open the outdoor unit’s gas and
liquid stop valves. NOTE: If there is no change in system pressure,
• Ensure that the Compound Meter reads unscrew the cap from the packed valve (high
-0.1MPa or below after 2 hours. If after pressure valve). If there is a change in system
three hours of operation and the gauge pressure, there may be a gas leak.
reading is still above -0.1MPa, check if there
8. Insert hexagonal wrench into the packed valve
is a gas leak or water inside the pipe. If
there is no leakage, perform another (high pressure valve) and open the valve by
evacuation for 1 or 2 hours. turning the wrench in a 1/4 counterclockwise
• DO NOT use refrigerant gas to evacuate the turn. Listen for gas to exit the system, then
system. close the valve after 5 seconds.
Air Evacuation
Compound gauge Pressure gauge
Valve body
-76cmHg Valve stem
CAUTION
• Refrigerant charging must be performed after wiring, vacuuming and the leak test.
• DO NOT exceed the maximum allowable quantity of refrigerant or overcharge the system.
Doing so can damage or impact the unit’s function.
• Charging with unsuitable substances may cause explosions or accidents. Ensure that the
appropriate refrigerant is used.
• Refrigerant containers must be opened slowly. Always use protective gear when charging the
system.
• DO NOT mix refrigerants types.
• For the R290 or R32 refrigerant model, make sure the condtions within the area have been
made safe by control of flammable material when the refrigerant added into air conditioner.
• The maximum refrigerant charge amount of R32 is 305 grams.
Some systems require additional charging depending on pipe lengths. The standard pipe length
varies according to local regulations. For example, in North America, the standard pipe length is
7.5m (25’) In other areas, the standard pipe length is 5m (16‘). The additional refrigerant to be
charged can be calculated using the following formula:
R410A: (Total pipe length - (Total pipe length - (Total pipe length -
(orifice tube in the indoor unit): standard pipe length) standard pipe length) standard pipe length)
x30g(0.32oZ)/m(ft) x65g(0.69oZ)/m(ft) x115g(1.23oZ)/m(ft)
R410A:
(orifice tube in the outdoor unit): standard pipe length) standard pipe length) standard pipe length)
x15g(0.16oZ)/m(ft) x30g(0.32oZ)/m(ft) x65g(0.69oZ)/m(ft)
(Total pipe length - (Total pipe length - (Total pipe length -
R32 :
standard pipe length)x standard pipe length)x standard pipe length)x
12g(0.13oZ)/m(ft) 24g(0.26oZ)/m(ft) 40g(0.42oZ)/m(ft)
Page 28
Panel Installation
10
Step 3: Install the panel
CAUTION Align the front panel to the main body, taking
DO NOT place the panel facedown on the into account the position of the piping and
drain sides. Hang the four latches of the
floor, against a wall, or on uneven surfaces. decorative panel to the hooks of the indoor
unit. Tighten the panel hook screws evenly at
the four corners. (See Fig 10.3)
Step 1: Remove the front grille.
NOTE: Tighten the screws until the thickness
1. Push both of the tabs towards the middle of the sponge between the main body and
simultaneously to unlock the hook on the the panel reduces to 4-6mm (0.2-0.3”). The
grille. edge of the panel should be in contact with
2. Hold the grille at a 45° angle, lift it up the ceiling well.
slightly and detach it from the main body. Adjust the panel by turning it to the arrowed
direction shown in Fig 10.3 so that the ceiling
opening is completely covered.
Latch
Piping side
Drain side
Fig. 10.1
box.
Control box
Fig. 10.2
Connect the
louver motor Connect the
louver motor
Fig. 10.4
Page 29
2. Remove foam stops from inside the fan. 5. Close the front grille.
3. Attach the side of the front grille to the 6. Fasten the installation covers at all four
panel. corners by pushing them inwards.
4. Connect the display panel cable to the (See Fig.10.6)
corresponding wire on the main body.
Control box
Fig. 10.6
Fig. 10.5
CAUTION
Failure to tighten screws can cause
water leakage.
Water condensation
Fig. 10.7
CAUTION
If the unit is not hung correctly and
a gap exists, the unit’s height must
be adjusted to ensure proper
Gap not allowed
function. The unit’s height can be Adjust lower nut
adjusted by loosening the upper nut,
Panel Installation
Page 30
Test Run
11
Before Test Run f. Check to see that the drainage system is
unimpeded and draining smoothly.
A test run must be performed after the entire g. Ensure there is no vibration or abnormal
system has been completely installed. Confirm noise during operation.
the following points before performing the test: 5. For the Outdoor Unit
a) The indoor and outdoor units are properly
a. Check to see if the refrigeration system is
installed.
leaking.
b) Piping and wiring are properly connected.
b. Make sure there is no vibration or
c) Ensure that there are no obstacles near the abnormal noise during operation.
inlet and outlet of the unit that might cause c. Ensure the wind, noise, and water
poor performance or product malfunction. generated by the unit do not disturb your
d) The refrigeration system does not leak. neighbors or pose a safety hazard.
e) The drainage system is unimpeded and 6. Drainage Test
draining to a safe location. a. Ensure the drainpipe flows smoothly. New
f) The heating insulation is properly installed. buildings should perform this test before
g) The grounding wires are properly connected. finishing the ceiling.
h) The length of the piping and the added b. Remove the test cover. Add 2,000ml of
refrigerant stow capacity have been water to the tank through the attached
recorded. tube.
i) The power voltage is the correct voltage c. Turn on the main power switch and run
for the air conditioner. the air conditioner in COOL mode.
d. Listen to the sound of the drain pump to
CAUTION see if it makes any unusual noises.
Failure to perform the test run may result in unit e. Check to see that the water is discharged.
damage, property damage or personal injury. It may take up to one minute before the
unit begins to drain depending on the
Test Run Instructions drainpipe.
f. Make sure that there are no leaks in any of
1. Open both the liquid and gas stop valves.
the piping.
2. Turn on the main power switch and allow the
g. Stop the air conditioner. Turn off the main
unit to warm up.
power switch and reinstall the test cover.
3. Set the air conditioner to COOL mode.
4. For the Indoor Unit NOTE: If the unit malfunctions or does not
a. Ensure the remote control and its buttons operate according to your expectations,
work properly. please refer to the Troubleshooting section of
b. Ensure the louvers move properly and can the Owner’s Manual before calling customer
be changed using the remote control. service.
c. Double check to see if the room
temperature is being registered correctly.
Test Run
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European Disposal Guidelines
12
Users in European Countries may be required to properly dispose of this unit. This appliance contains
refrigerant and other potentially hazardous materials. When disposing of this appliance, the law
requires special collection and treatment. DO NOT dispose of this product as household waste or
unsorted municipal waste.
NOTE: Disposing of this appliance in the forest or other natural surroundings endangers your
health and is bad for the environment. Hazardous substances may leak into the ground water
and enter the food chain.
European Disposal
Guidelines
Page 32
Impedance Information
(Applicable to Middle East Countries only) 13
NOTE:
To be in compliance with EN61000-3-11, the product MCDT4-36CRN1-QC5W shall be connected
only to a supply of the system impedance: Zsys = 0.020 or less. Before connecting the product
to public power network, please consult your local power supply authority to ensure the power
network meet above requirement.
Information
Impedance
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Information Servicing
(Required for the units adopt R32/R290 Refrigerant only) 14
1. Checks to the area
Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary
to ensure that the risk of ignition is minimised. For repair to the refrigerating system, the following
precautions shall be complied with prior to conducting work on the system.
2. Work procedure
Works shall be undertaken under a controlled procedure so as to minimise the risk of a
flammable gas or vapour being present while the work is being performed.
3. General work area
All mintenance staff and others working in the local area shall be instructed on the nature of work
being carried out. work in confined sapces shall be avoided. The area around the work space shall
be sectioned off. Ensure that the conditions within the area have been made safe by control of
flammable material.
4. Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work,
to ensure the technician is aware of potentially flammable atmospheres. Ensure that the leak
detection equipment being used is suitable for use with flammable refrigerants, i.e. no sparking,
adequately sealed or intrinsically safe.
5. Presence of fire extinguisher
If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate
fire extinguishing equipment shall be available to hand. Have a dry power or CO2 fire extinguisher
adjacent to the charging area.
6. No ignition sources
No person carrying out work in relation to a refrigeration system which involves exposing any pipe
work that contains or has contained flammable refrigerant shall use any sources of ignition in such a
manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette
smoking, should be kept sufficiently far away from the site of installation, repairing, removing and
disposal, during which flammable refrigerant can possibly be released to the surrounding space. Prior
to work taking place, the area around the equipment is to be surveyed to make sure that there are
no flammable hazards or ignition risks. NO SMOKING signs shall be displayed.
7. Ventilated area
Ensure that the area is in the open or that it it adequately ventilated before breaking into the system
or conducting any hot work. A degree of ventilation shall continue during the period that the work is
carried out. The ventilation should safely disperse any released refrigerant and preferably expel it
externally into the atmosphere.
8. Checks to the refrigeration equipment
Where electrical components are being changed, they shall be fit for the purpose and to the correct
specification. At all times the manufacturer s maintenance and service guidelines shall be followed.
If in doubt consult the manufacturer s technical department for assistance. The following checks shall
be applied to installations using flammable refrigerants:
Information
Servicing
Page 34
the charge size is in accordance with the room size within which the refrigerant containing
parts are installed;
the ventilation machinery and outlets are operating adequately and are not obstructed;
if an indirect refrigerating circuit is being used, the secondary circuits shall be checked
for the presence of refrigerant; marking to the equipment continues to be visible and
legible.
marking and signs that are illegible shall be corrected;
refrigeration pipe or components are installed in a position where they are unlikely to be
exposed to any substance which may corrode refrigerant containing components, unless
the components are constructed of materials which are inherently resistant to being
corroded or are suitably protected against being so corroded.
9. Checks to electrical devices
Repair and maintenance to electrical components shall include initial safety checks and
component inspection procedures. If a fault exists that could compromise safety, then no
electrical supply shall be connected to the circuit until it is satisfactorily dealt with. If the fault
cannot be corrected immediately but it is necessary to continue operation, and adequate
temporary solution shall be used. This shall be reported to the owner of the equipment so all
parties are advised.
Initial safety checks shall include:
that capacitors are discharged: this shall be done in a safe manner to avoid possibility of
sparking
that there no live electrical components and wiring are exposed while charging, recovering
or purging the system;
that there is continuity of earth bonding.
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11. Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring
that this will not exceed the permissible voltage and current permitted for the equipment in
use. Intrinscially safe components are the only types that can be worked on while live in the
presence of a flammable atmosphere. The test apparatus shall be at the correct rating.
Replace components only with parts specified by the manufacturer. Other parts may result
in the ignition of refrigerant in the atmosphere from a leak.
12. Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp
edges or any other adverse environmental effects. The check shall also take into account the
effects of aging or continual vibration from sources such as compressors or fans.
13. Detection of flammable refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or
detection of refrigerant leaks. A halide torch(or any other detector using a naked flame)
shall not be used.
14. Leak detection methods
The following leak detection methods are deemed acceptable for systems containing flammable
refrigerants. Electronic leak detectors shall be used to detect flammable refrigerants, but the
sensitivity may not be adequate, or may need re-calibration.(Detection equipment shall be
calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition
and is suitable for the refrigerant. Leak detection equipment shall be set at a percentage of the
LFL of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate
percentage of gas (25% maximum) is confirmed. Leak detection fluids are suitable for use with
most refrigerants but the use of detergents containing chlorine shall be avoided as the chlorine
may react with the refrigerant and corrode the copper pipe-work.
If a leak is suspected ,all naked flames shall be removed or extinguished. If a leakage of refrigernat
is found which requires brazing, all of the refrigerant shall be recovered from the system, or
isolated(by means of shut off valves) in a part of the system remote from the leak . Oxygen free
nitrogen(OFN) shall then be purged through the system both before and during the brazing process.
Page 36
When the final OFN charge is used, the system shall be vented down to atmospheric pressure
to enable work to take place. This operation is absolutely vital if brazing operations on the
pipe-work are to take place.
Ensure that the outlet for the vacuum pump is not closed to any ignition sources and there
is ventilation available.
16. Charging procedures
In addition to conventional charging procedures, the following requirements shall be followed:
Ensure that contamination of different refrigerants does not occur when using charging
equipment. Hoses or lines shall be as short as possible to minimize the amount of
refrigerant contained in them.
Cylinders shall be kept upright.
Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
Label the system when charging is complete(if not already).
Extreme care shall be taken not to overfill the refrigeration system.
Prior to recharging the system it shall be pressure tested with OFN. The system shall be
leak tested on completion of charging but prior to commissioning. A follow up leak test
shall be carried out prior to leaving the site.
17. Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar
with the equipment and all its detail. It is recommended good practice that all refrigerants
are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall
be taken.
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18. Labelling
Equipment shall be labelled stating that it has been de-commissioned and emptied of
refrigerant. The label shall be dated and signed. Ensure that there are labels on the
equipment stating the equipment contains flammable refrigerant.
19. Recovery
When removing refrigerant from a system, either for service or decommissioning, it is
recommended good practice that all refrigerants are removed safely.
When tranferring refrigerant into cylinders, ensure that only appropriate refrigerant
recovery cylinders are employed. Ensure that the correct numbers of cylinders for holding
the total system charge are available. All cylinders to be used are designated for the
recovered refrigerant and labelled for that refrigerant(i.e special cylinders for the
recovery of refrigerant). Cylinders shall be complete with pressure relief valve and
associated shut-off valves in good working order.
Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs.
The recovery equipment shall be in good working order with a set of instructions
concerning the equipment that is at hand and shall be suitable for the recovery of
flammable refrigerants. In addition, a set of calibrated weighing scales shall be available
and in good working order.
Hoses shall be complete with leak-free disconnect couplings and in good condition. Before
using the recovery machine, check that it is in satisfactory working order, has been
properly maintained and that any associated electrical components are sealed to prevent
ignition in the event of a refrigerant release. Consult manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the correct
recovery cylinder, and the relevant Waste Transfer Note arranged. Do not mix refrigerants
in recovery units and especially not in cylinders.
If compressors or compressor oils are to be removed, ensure that they have been
evacuated to an acceptable level to make certain that flammable refrigerant does not
remain within the lubricant. The evacuation process shall be carried out prior to retruning
the compressor to the suppliers. Only electric heating to the compressor body shall be
employed to accelerate this process. When oil is drained from a system, it shall be carried
out safely.
20. Transportation, marking and storage for units
1. Transport of equipment containing flammable refrigerants
Compliance with the transport regulations
2. Marking of equipment using signs
Compliance with local regulations
3. Disposal of equipment using flammable refrigerants
Compliance with national regulations
4. Storage of equipment/appliances
The storage of equipment should be in accordance with the manufacturer’s instructions.
5. Storage of packed (unsold) equipment
Storage package protection should be constructed such that mechanical damage to the
equipment inside the package will not cause a leak of the refrigerant charge.
The maximum number of pieces of equipment permitted to be stored together will be
determined by local regulations.
Information
Servicing
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The design and specifications are subject to change without prior notice for product
improvement. Consult with the sales agency or manufacturer for details.