Serie200 IOsystem Install & Maintenance

Series 200
I/O System
Installation and Maintenance
Series 200
I/O System
Installation and Maintenance
Copyright © 1996 - 1999 ABB Satt AB.
The contents of this document can be changed by ABB Satt AB without prior notice and do not con-
stitute any binding undertakings from ABB Satt AB. ABB Satt AB is not responsible under any cir-
cumstances for direct, indirect, unexpected damage or consequent damage that is caused by this
document.
All rights reserved.
Release: 9906
Document version: 2-1
Document number: 493-1067-11
Printed in Sweden.
Preliminary 493-1067-11 (2-1)

Preliminary 493-1067-11 (2-1)
Contents
1 Introduction 13
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to Read the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
European Union Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
UL Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CSA Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 System Overview 15
2.1 The I/O Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 Safety Instructions 19
Be Careful - Prevent Accidents and Protect Valuable Equipment . . . . . . . 19
Before Replacing I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Signal Noise Due to Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hazardous Electrical Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Warnings and Information Symbols in the Text Margin . . . . . . . . . . . . . . 20
Mandatory Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 System Configuration 23
4.1 I/O System Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Terminal Base and I/O Unit Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Connecting the Power Supply Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Using 200-PS1 to Supply the Remote I/O System . . . . . . . . . . . . . . . . . . . 26
4.4 Calculating the 24 V Supply to the I/O System . . . . . . . . . . . . . . . . . . . . . . . . 27
5 General Installation Instructions 29
5.1 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.2 Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation of Power-Line Filter for 24 V DC . . . . . . . . . . . . . . . . . . . . . . 34
5.3 Installation of External Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Recommended Cable Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Connecting Power Supply Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connecting Cables to Screw Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
493-1067-11 (2-1) Preliminary vii

Contents
6 Mounting Instructions 39
Rails and Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.1 Mounting the Terminal Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Removing a Terminal Base Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.2 Mounting the Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.3 Checking the Basic (Internal) Mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.4 Setting the Terminal Base Code Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.5 Mounting the I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.6 Mounting Cable 200-CE1 or 200-CE3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Mounting Cables when DIN Rails are Used . . . . . . . . . . . . . . . . . . . . . . . 46
Mounting Cables when Mounting Profiles are Used . . . . . . . . . . . . . . . . . 48
7 Functional Description 49
7.1 Terminal Base Unit Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.2 Terminal Base Compatibility Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3 Terminal Base Unit 200-TB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.4 Terminal Base Unit 200-TB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.5 Terminal Base Unit 200-TB3S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.6 Terminal Base Unit 200-TB3T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.7 Terminal Base Unit 200-TBN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.8 Terminal Base Unit 200-TBNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.9 Digital Input Unit 200-IB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
200-IB16 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.10 Digital Output Unit 200-OB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
200-OB16 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7.11 Digital Output Unit 200-OB16P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
200-OB16P Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.12 Digital Input/Output Combo Unit 200-IB10xOB6 . . . . . . . . . . . . . . . . . . . . . 82
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
200-IB10xOB6 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.13 Pulse Counter Unit 200-IP2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
viii Preliminary 493-1067-11 (2-1)

Contents
200-IP2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Temperature Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
7.14 Frequency Counter Unit 200-IP4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
200-IP4 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Temperature Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
7.15 Analog Input Unit 200-IE8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
200-IE8 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
7.16 Analog Output Unit 200-OE4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
200-OE4 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
7.17 Input/Output Analog Combo Unit 200-IE4xOE2 . . . . . . . . . . . . . . . . . . . . . . 123
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
200-IE4xOE2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
7.18 RTD Input Unit 200-IR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Sensor Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Filter and Unit Throughput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Unit Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
200-IR8 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7.19 RTD Input Unit 200-IR8R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
200-IR8R Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
7.20 Thermocouple Input Unit 200-IT8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Sensor Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Filter and Unit Throughput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Unit Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
200-IT8 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
7.21 AC Input Unit 200-IA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
200-IA8 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
7.22 AC Output Unit 200-OA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
493-1067-11 (2-1) Preliminary ix

Contents

200-OA8 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.23 Relay Output Unit 200-OW8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
200-OW8 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
7.24 Short-circuit Proof Output Unit 200-OB8EP . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
200-OB8EP Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
7.25 Dummy Unit 200-DUTB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.26 Adapter for Central I/O System 200-ANN . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
7.27 Adapter for Remote I/O System 200-ACN . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Node Address Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
7.28 Adapter for PROFIBUS 200-APB12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Node Address Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Screw Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
7.29 Power Supply for the Remote I/O System 200-PS1 . . . . . . . . . . . . . . . . . . . . 185
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.30 I/O System Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
8 Maintenance and Service 189
8.1 Replacing I/O System Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
8.2 Changing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
8.3 Troubleshooting the I/O System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Troubleshooting 200-PS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Troubleshooting 200-IB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Troubleshooting 200-OB16 or 200-OB16P . . . . . . . . . . . . . . . . . . . . . . . . 192
Troubleshooting 200-IB10xOB6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Troubleshooting 200-IP2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Troubleshooting 200-IP4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Troubleshooting 200-IE8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Troubleshooting 200-OE4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
x Preliminary 493-1067-11 (2-1)

Contents
Troubleshooting 200-IE4xOE2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Troubleshooting 200-IR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Troubleshooting 200-IR8R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Troubleshooting 200-IT8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Troubleshooting 200-IA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Troubleshooting 200-OA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Troubleshooting 200-OW8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Troubleshooting 200-OB8EP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Troubleshooting 200-ANN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Troubleshooting 200-ACN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Troubleshooting 200-APB12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
A Technical Specifications 211

A.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
A.2 Terminal Base Unit 200-TB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
A.3 Terminal Base Unit 200-TB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
A.4 Terminal Base Unit 200-TB3S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
A.5 Terminal Base Unit 200-TB3T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
A.6 Terminal Base Unit 200-TBN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
A.7 Terminal Base Unit 200-TBNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
A.8 Digital Input Unit 200-IB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
A.9 Digital Output Unit 200-OB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
A.10 Digital Output Unit 200-OB16P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
A.11 Digital Input/Output Combo Unit 200-IB10xOB6 . . . . . . . . . . . . . . . . . . . . . . 224
A.12 Pulse Counter Unit 200-IP2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
A.13 Frequency Counter Unit 200-IP4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
A.14 Analog Input Unit 200-IE8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
A.15 Analog Output Unit 200-OE4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
A.16 Input/Output Analog Combo Unit 200-IE4xOE2 . . . . . . . . . . . . . . . . . . . . . . 235
A.17 RTD Input Unit 200-IR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
A.18 RTD Input Unit 200-IR8R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
A.19 Thermocouple Input Unit 200-IT8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
A.20 AC Input Unit 200-IA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
A.21 AC Output Unit 200-OA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
A.22 Relay Output Unit 200-OW8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
A.23 Short-Circuit-Proof Output Unit 200-OB8EP . . . . . . . . . . . . . . . . . . . . . . . . . 250
A.24 Dummy Unit 200-DUTB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
A.25 Adapter for Central I/O System 200-ANN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
A.26 Adapter for Remote I/O System 200-ACN . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
A.27 Adapter for ProfiBus 200-APB12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
A.28 Power Supply Unit 200-PS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
A.29 I/O Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Cable 200-CE1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Cable 200-CE3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Mounting Profile MP990 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
493-1067-11 (2-1) Preliminary xi

Contents

Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
B Order Codes 259

Series 200 Central System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Series 200 I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
S200c I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
C Recommended Components 265

Power-Line Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Grounding Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Devices for Extended Noise Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Cables for Process Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
D Mounting Dimensions 271

D.1 Terminal Base Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
D.2 I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
D.3 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
D.4 Power Supply 200-PS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
D.5 DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
D.6 Mounting Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
D.7 Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
D.8 Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
D.9 Split Rows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
E Standards 277
F Directive Considerations 279

F.1 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
F.2 Low-Voltage Directive (LVD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Index 281
xii Preliminary 493-1067-11 (2-1)

Chapter 1: Introduction
Chapter 1
Introduction
This manual is intended for those involved in the configuration, installation and
maintenance of the Series 200 I/O system.
Safety
It is mandatory for all users of the control system to read the chapter ”Safety in-
structions” before taking any action. The warning and information symbols used
in the manual are also described there.
How to Read the Manual

The chapter ”System Overview” provides an overview of the I/O system.
The chapter “Safety Instruction” is mandatory information to read before any in-
stallation or maintenance.
The chapter ”System Configuration” is intended for those who will configure an
I/O system. Alternative configurations and the methods for calculation of power
consumption are discussed.
The chapters ”General Installation Instructions” and ”Mounting Instructions”,
give a step-by-step explanation of how to mount the I/O components and connect
external cables to the system.
The chapter ”Functional Description” describes the function and connections of
the I/O units.
The last chapter “Maintenance and Service” is intended for maintenance and serv-
ice engineers.
Appendices provide technical specifications, order codes, recommended compo-
nents and mounting dimensions.
493-1067-11 (2-1) Preliminary 13

Chapter 1: Introduction
European Union Directive Compliance

Units mentioned in this document for which product or packing is marked with
the logo comply with the electromagnetic compatibility directive
89/336/EEC and the low-voltage directive 73/23/EEC. See appendix "Directive
Considerations", on page 279.
UL Listing
Units mentioned in this document are UL listed if product or packing is
marked with the UL logo. indicates UL approval for the USA, and
also for Canada. The logo indicates UL approval for
Canada only.
The applied standard is UL508, Industrial Control Equipment. Units approved for
use in hazardous locations also comply with the standard UL1604. To fulfill the
UL requirements for hazardous locations, the instructions in the appendix
"Standards", on page 277 must be followed.
CSA Certification
Units mentioned in this document are CSA certified if product or packing is
marked with the logo. The applied standard is C22.2, No. 142-M1987.
Units approved for use in hazardous locations also comply with the standard
C22.2, No. 213-M1987. To fulfill the CSA requirements for hazardous locations,
the instructions in the appendix "Standards", on page 277 must be followed.
14 Preliminary 493-1067-11 (2-1)

Chapter 2: System Overview
Chapter 2
System Overview
Series 200 I/O is a flexible, modular I/O system for central and distributed
applications. The Series 200 I/O units are compatible with the I/O200C units and
can be mixed in any order on the same DIN rail.
The Series 200 I/O system features:
• Replacement under system power
• CE approvement
• Software configurable function
• Mechanical coding for safe replacement
• Safety function on outputs in remote configuration
• Variety of termination options
• The same I/O units in central and remote configurations
• Compatible with I/O200C
The Series 200 I/O system is to be used in industrial environments and meets the
EMC directive 89/336/EEC and low-voltage directive LVD 73/23/EEC.
Note. This manual describes the general facilities of the Series 200 I/O system.
The use of the I/O units and their functionality with SattCon 200 and SattLine
systems is dependent on certain system versions and configurations. The setting
of filter constants can, for instance be limited in some systems. Refer to relevant
manuals or data sheets.
493-1067-11 (2-1) Preliminary 15

2.1 The I/O Components Chapter 2: System Overview
1
2
Series 200 I/O system units (1) mounted on terminal base units (2) and connected to a bus
adapter (3).
2.1 The I/O Components

The I/O system is a compact modular system built around small terminal base
units which can be connected together to the desired system size. There is a
variety of termination options, see "Terminal Base Unit Overview", on page 49.
The figure below shows the basic hardware of the I/O system. All system
components are listed in the appendix "Order Codes", on page 259.
16 Preliminary 493-1067-11 (2-1)

Chapter 2: System Overview 2.1 The I/O Components
Terminal base units: I/O units:

200-TB3 200-IB16
200-TB2 200-OB16
200-TBN 200-IE8
etc. etc.
OK
Adapter for central I/O: Adapters for remote I/O:

200-ANN 200-ACN
200-APB12
Power supply:
200-PS1
The basic components of the I/O system.
493-1067-11 (2-1) Preliminary 17

2.1 The I/O Components Chapter 2: System Overview
18 Preliminary 493-1067-11 (2-1)

Chapter 3: Safety Instructions
Chapter 3
Safety Instructions
This chapter is mandatory reading for anyone planning to use the control system.
Be Careful - Prevent Accidents and Protect Valuable

Equipment
A control system is a general tool which can be used in various processes.
Responsibility for attaining and maintaining a reasonable level of safety must
therefore rest with the people who engineer, operate and maintain the equipment.
They must have intimate knowledge of the functions and inherent safety risks of
the processes involved, and the imaginative power to anticipate situations in
which accidents may occur.
Special attention should be paid to situations in which the mains supply is
switched on or off, units are fitted or removed, cables are connected or
disconnected, and units are reset or switched to manual operation. If possible, the
process should be shut down before such actions are taken.
The level of safety can be improved considerably by taking steps to bring the
process to a safe state when power supplies, communication links or parts of the
control system fail. Such steps may, for instance, imply the installation of valves
or relays which are spring-returned to a safe position.
Before Replacing I/O Units

Although it is possible to remove and insert I/O system units, except adapters and
terminal base units, under system power, it is highly recommended that the
process side power be disconnected before removing or inserting an I/O unit to
avoid hazardous conditions.
I/O200C units must not be removed or inserted under system power, as hazardous
conditions may occur or units may be damaged.
Maintenance
In order to avoid long shutdowns, it is advisable to keep spares of components in
stock.
493-1067-11 (2-1) Preliminary 19

Always make regular backup copies of the application program.
Operating Environment
Before the system is brought on-line, find out which environmental conditions are
applicable. The following points are important.
• The product must not be exposed to conditions exceeding the stated values in
the technical specifications.
• The product must not be used in an environment where it is exposed to strong
electrical interference. Electrical machines can produce interference which
exceeds the permitted levels for the equipment, e.g. during repair work.
• All products must be handled with appropriate precautions with regard to
electrostatic damage.
Important: Software
Check:
• Use the system’s fault-monitoring facility to prevent mishaps and accidents.
• Check before executing any changes.
Important: Hardware
Do not disconnect the power supply to a system which is in operation.
Signal Noise Due to Cables

Cables which might cause electrical interference (e.g. the power-line cables) must
not be installed close to bus cables carrying fast digital signals. Ensure a minimum
distance of 100 mm between them inside cabinets.
Hazardous Electrical Supplies

Operations in which personnel may come into contact with high-voltage supplies
should only be performed by those trained in the maintenance of electrical
equipment and who are fully aware of the risks involved.
Warnings and Information Symbols in the Text Margin

Observe the symbols for warning and information in the left margin beside
paragraphs requiring special attention.
The symbols should be interpreted as follows:
• Warning! A warning sign which denotes danger of injury to personnel or
which indicates that caution is required to avoid damage to the equipment.
Contact qualified personnel.
20 Preliminary 493-1067-11 (2-1)

• Important! A sign for mandatory action which denotes steps necessary to

bring the equipment into operation, but without immediate safety implications.
• Information: A sign indicating important information.
Mandatory Installation Instructions

Mandatory installation instructions in this manual are marked with the
symbol M . Such instructions must be followed to fulfil the authority
requirements (EMC directive).
493-1067-11 (2-1) Preliminary 21

22 Preliminary 493-1067-11 (2-1)

Chapter 4: System Configuration 4.1 I/O System Connection
Chapter 4
System Configuration
This chapter describes how the I/O units are incorporated into a control system
and how the power consumption can be calculated. To obtain a total view of the
I/O system configuration, also read the chapter "Mounting Instructions", on page
39.
4.1 I/O System Connection

The I/O system can be locally or remotely connected to the Central system using
different types of adapters.
The serial I/O bus is identical for this I/O system and the I/O200C system, they
may be mounted in any order.
Refer to the appendix "Mounting Instructions", on page 39.
.
Field bus
or Central
I/OI/O
unit I/O I/O
unit I/O unit
System bus
unit
#1 #1 #2 #2
unit Serial #8
I/O bus I/O200C
unit #8
Adapter
Adapter
Terminal Terminal Terminal
Terminal Terminal
base base base
base base
Process signals
The I/O system can be connected to the Central system via different types of adapter.
Refer to the manual “I/O200C Installation and Maintenance” regarding
I/O200C units.
493-1067-11 (2-1) Preliminary 23

4.2 Terminal Base and I/O Unit Configuration Chapter 4: System Configuration
200-ACN 200-IB16 200-IB16 200-IB16

Digital Input 16x24 VDC Digital Input 16x24 VDC Digital Input 16x24 VDC
ControlNet Adapter
Comm OK
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
The I/O system with adapter and mixed I/O units in two rows.
4.2 Terminal Base and I/O Unit

Configuration
The terminal base units can be mounted horizontally or vertically on a standard
DIN rail or mounting profile. Maximum 8 terminal base units may be mounted
and connected to the adapter. The adapter must be placed on the left side of the
terminal base units, see figure below.
Note 1. When configuring the I/O system there must be no empty terminal base
units due to electrostatic discharge (ESD) considerations. Use the Dummy unit
200-DUTB to fill empty locations.
Note 2. When using a DIN rail, the cable 200-CE1 (200-CE3) must be mounted
before any terminal bases, adapters or I/O units are installed, see "Mounting Cable
200-CE1 or 200-CE3", on page 46.
Note 3. Do not use extension cables to connect an adapter to the first I/O unit in
the row.
24 Preliminary 493-1067-11 (2-1)

Chapter 4: System Configuration 4.3 Connecting the Power Supply Cables
4.3 Connecting the Power Supply Cables

Connect a 24 V DC power supply to the I/O units requiring 24 V DC. Digital and
analog I/O units should always be separated by a power-line filter, see "General
Installation Instructions", on page 29.
Separate wires can be used for each I/O unit or the wires can be chained if the total
current for all I/O units does not exceed the maximum current for the cables or
screw terminals. See figure.
Adapter 200-TBN 200-TB2 200-TB3
200-ACN 200-IB16 200-IB16 200-IB16

Digital Input 16x24 VDC Digital Input 16x24 VDC Digital Input 16x24 VDC
ControlNet Adapter
Comm OK
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
If the total load current is less than 10 A,

Power
supply the cables may be chained together as shown.
200-IB16 200-IB16 200-IB16

200-ACN Digital Input 16x24 VDC Digital Input 16x24 VDC Digital Input 16x24 VDC
ControlNet Adapter
Comm OK
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Power
supply
When the total load current is greater than 10 A, the units must
be powered by wiring each unit individually to the power supply.
Chained and individual power supply.
493-1067-11 (2-1) Preliminary 25

4.3 Connecting the Power Supply Cables Chapter 4: System Configuration
Using 200-PS1 to Supply the Remote I/O System

If 200-PS1 is used to supply the remote I/O system the following applies.
Connecting the power supply cables
Power
supply Adapter
200-PS1 200-ACN 200-IB16 200-IB16 200-IB16 200-IB16

Digital Input 16x24 VDC Digital Input 16x24 VDC Digital Input 16x24 VDC Digital Input 16x24 VDC
Power Supply ControlNet Adapter
Power Comm OK
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
All DC powered I/O units

24 V DC from separate source
200-ACN 200-IA8 200-IA8 200-IA8 200-IA8

Analog Input 8 Channel Analog Input 8 Channel Analog Input 8 Channel Analog Input 8 Channel
ControlNet Adapter
Comm OK
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
200-ACN
ControlNet Adapter
AC All AC powered I/O units
200-ACN 200-IB16 200-IB16 200-IA8 200-IA8

Digital Input 16x24 VDC Digital Input 16x24 VDC Analog Input 8 Channel Analog Input 8 Channel
ControlNet Adapter
Comm OK
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
AC
24 V DC from separate source
Combination AC and DC powered I/O units
Example of using a 200-PS1 Power supply to power 3 adapters in a remote
I/O system.
26 Preliminary 493-1067-11 (2-1)

Chapter 4: System Configuration 4.4 Calculating the 24 V Supply to the I/O System
4.4 Calculating the 24 V Supply to the I/O

System
To calculate the total current required from the 24 V I/O supply, both the current
required by the I/O units themselves and that required by the inputs/outputs must
be considered. For the digital inputs the maximum number of simultaneous on-
state inputs powered from the supply must be known. For analog and digital out-
puts the total simultaneous output current must be known. Refer to the appendix
"Technical Specifications", on page 211 for the basic data.
Note! See "Power Installation", on page 30.
Example
In this example, a maximum of 32 of the 48 digital outputs can be on and the out-
put load is 0.1 A per channel.
Number of I/O units used: 3 200-IB16, 3 200-OB16, 1 200-IE8 and 1 200-OE4
Number of adapters used: 1 200-ACN
3 200-IB16 require 3 * 16 inputs * 0.008 A = 0.38 A
3 200-OB16. 32 on-state outputs require 3 * 0.05 + 32 * 0.1 A =3.35 A
1 200-IE8 requires 1 * 0.06 A = 0.06 A
1 200-OE4 requires 1*0.07 A = 0.07 A
1 200-ACN requires 1*0.4 A = 0.4 A
__________________________________
Total current required from 24 V I/O supply: 4.26 A
This means that the 24 V DC power supply should be able to deliver at least
5 A.
493-1067-11 (2-1) Preliminary 27

4.4 Calculating the 24 V Supply to the I/O System Chapter 4: System Configuration
28 Preliminary 493-1067-11 (2-1)

Chapter 5: General Installation Instructions 5.1 Installation Precautions
Chapter 5
General Installation Instructions
Mandatory installation instructions in this chapter are marked with the

symbol M . Such instructions must be followed to fulfil the requirements of the
EMC directive.
Note. General cabinet installation instructions are given in the manual
“Installation Manual - Cabinet”.
5.1 Installation Precautions

A system installed according to the instructions in this document meets the
company’s environmental specifications for industrial equipment. These
specifications concern electric, climatic and mechanical environment.
Electrical environment tests
Climate tests Mechanical tests
A system installed according to the instructions in this document is prepared to meet the
ABB Automation environmental specifications for industrial equipment.
493-1067-11 (2-1) Preliminary 29

5.2 Power Installation Chapter 5: General Installation Instructions
By taking the proper precautions, control systems can operate safely and reliably
in normal industrial environments. Avoid locating equipment -
• where the ambient temperature is outside the range specified in the Technical
specifications
• where the relative humidity exceeds the range specified in the Technical spec-
ifications
• where condensation may occur following sudden temperature changes
• where it may be exposed to high electric or magnetic fields
• where it may be exposed to corrosive or inflammable gases
• where it may be exposed to dust, conductive particles, oil mist or organic solu-
tions
• where it may be exposed to direct sunlight
• where it may be exposed to vibration or mechanical shock
• where it may be exposed to water
M • close to powerful high-frequency sources. Possible problems may be solved by
means of external filters.
Do not use communication radios and cellular phones within one meter of the
control system, as there is a risk that industrial interference levels may be
exceeded, which may disturb the system.
5.2 Power Installation

Overvoltage Protection
Cables running outdoors may require overvoltage protection, see Devices for
Extended Noise Suppression on page 266. Be sure to use the correct device for
each cable, otherwise the protection device may not work properly.
Contactors
Avoid mounting contactors and other disturbing equipment in the same cabinet as
the control system. If this should be necessary, suppress interference (by
snubbers, tranzorbs, diodes, varistors, etc.) and maintain the greatest possible
distance between the system and the contactors.
Building and Power Distribution
• The building in which the control system is located must be sufficiently pro-
tected against lightning, taking the local conditions into consideration.
30 Preliminary 493-1067-11 (2-1)

Chapter 5: General Installation Instructions 5.2 Power Installation
• The power distribution network must be sufficiently protected against overvolt-

age, taking the local conditions into consideration. In severe cases, we recom-
mend gas discharge tubes in the main panel and varistors in the subpanel.
• If the overvoltage protectors do not have a built-in inductance, the cable be-
tween the main panel and the subpanel must be longer than 10 meters.
• The building should have a grounding busbar system to minimize common-
mode currents. Alternatively, ground current loops must be broken by ground-
ing shielded cables at only one end, or by using isolation amplifiers, fiber mo-
dems, etc.
Power Supply
For controllers and I/O systems, supplied by 24 V DC power supply units, see
Power Supplies on page 269.
M The output from the power supply must be isolated from mains.
It is recommended that the power supply be mounted in the same cabinet as the
supplied system. If the power supply does not have a mains fuse, this can be
installed between the power-line filter and the 24 V DC power supply.
Note. The controller and the I/O system should, if possible, have separate
24 V DC supplies. If separate supplies are not used, the common 24 V DC power
supply should have a separate filter for the controller. If possible, use a separate
power supply for analog units to ensure accuracy.
Note. For UL approval of the entire installation the power supply must be UL
approved as a “general purpose” power supply.
External Power, Communication and I/O Cables
If external power cables, for example 230 V AC or 24 V DC, and signal/
communication/I/O cables run in parallel they should be separated by at least 30
cm. The distance between them may be 10 cm for a maximum length of 1 meter.
See Recommended Cable Types on page 34.
Filtering
Filtering must be performed according to the figures below. Filters are here
divided in type A and type B as follows:
Type A: Corresponds to a two-stage filter for mounting plate assembly.
Type B: Corresponds to a one-stage filter for mounting plate assembly or DIN
rail assembly.
493-1067-11 (2-1) Preliminary 31

5.2 Power Installation Chapter 5: General Installation Instructions
A filter of type A is required to protect the mains from emission from the control
system and to protect controllers, fieldbus adapters and analog I/O units from
noise from the mains. A filter of type B is used to protect controllers, fieldbus
adapters and analog I/O units from disturbances from digital I/Os, since the 24 V
DC process voltage for digital I/O can pick up noise from the plant. See
Power-Line Filters on page 265 for recommended filters of types A and B.
Note. Both types attenuate superimposed high-frequency noise, but they are not
overvoltage protectors and do not prevent the voltage from exceeding a certain
level. Note also that it is possible to use a filter of type A in place of a type B filter.
Controller
Filter 24 V DC
230 V AC
Type A
•
Digital I/O
24 V DC •
Analog I/O and

pulse counter I/O
Filter
Type B
Filtering for a controller and I/O system mounted in the same cabinet, without a fieldbus
connection. Digital and analog I/O units have separate serial buses which are supplied with
power by the controller.
32 Preliminary 493-1067-11 (2-1)

Chapter 5: General Installation Instructions 5.2 Power Installation
Controller
Filter Filter
230 V AC 24 V DC •
Type A Type B
Analog I/O
Digital I/O and pulse
counter I/O
Filter
Type B
Filtering for a controller and I/O system mounted in the same cabinet, without a fieldbus
connection. Digital and analog I/O units are combined on a common serial bus which is
supplied with power by the controller.
Analog I/O
Fieldbus Digital I/O and pulse
adapter counter I/O
Filter Filter
230 V AC 24 V DC • •
Type A Type B
Analog I/O
Fieldbus Digital I/O and pulse
adapter counter I/O
Filter Filter
24 V DC
Type A
• •
Type B
Filtering for I/O systems connected to the controller via a fieldbus and fieldbus adapter (for
instance ControlNet or PROFIBUS-DP). Digital and analog/pulse counter I/O units are
combined on a common serial bus. The power to the serial bus is supplied by the fieldbus
adapter. Alternative power supplies, 230 V AC and 24 V DC, are shown.
493-1067-11 (2-1) Preliminary 33

5.3 Installation of External Cables Chapter 5: General Installation Instructions
M If filters and lightning protectors are not connected to ground via the mechanical
fastening devices, the ground connection should be made with a ground wire,
maximum 100 mm long and minimum 1.5 mm2 or AWG 16.
Installation of Power-Line Filter for 24 V DC

Note the following when installing the power-line filter for 24 V DC. If the filter
has two ground connections, both must be connected to ground via a ground
terminal block, close to the power-line filter, see figure below.
Both ground connections of the power-line filter must be connected to ground.
For recommended types of filters and overvoltage protectors, see Power-Line

Filters on page 265.
5.3 Installation of External Cables

Recommended Cable Types
ABB Automation recommends the cable types specified in Cables for Process
Signals on page 270.
Cables can be divided into the following classes:
III Non-sensitive signals Example: 230 V AC mains
(noisy)
34 Preliminary 493-1067-11 (2-1)

Chapter 5: General Installation Instructions 5.3 Installation of External Cables
II Moderately sensitive Example: 24 V DC, digital I/O

signals (quiet) signals, RS485, PROFIBUS-DP,
ControlNet and SattBus
I Sensitive signals Example: Analog signals, RS232
(very quiet) and Ethernet (trunk cable and AUI
cable)
In order for signals not to interfere with each other, the following minimum
distances should be maintained between long, parallel cables outside cabinets.
II – III 0.3 meters
I – II 0.3 meters
I – III 1.0 meter
Connecting Power Supply Cables

• Always use shielded cables for incoming mains power inside the cabinet unless
the power-line filter is mounted directly where the power cable enters the cab-
inet.
• Connect the mains via a power-line filter to the 24 V supplies.
• Connect the 24 V DC power supply to the I/O units requiring 24 V DC.
M Digital and analog I/O units should always be separated by a power-line fil-
ter. Separate wires can be used for each I/O unit, or the wires can be chained if
the total current for all I/O units does not exceed the maximum current for the
cables or screw terminals.
For power connection and filtering see also page 31.
Connecting Cables to Screw Terminals

The wire areas for screw terminals are specified in the appendices “Technical
Specifications” and “Recommended Components”.
A maximum of 2 wires is allowed in each terminal. However, three wires are
allowed if ferrules are used. The wires should be crimped, not soldered.
Recommendations: Tightening torque for the screw terminals: 0.5 - 0.8 Nm. Use
copper wires only, which are UL approved for 60/75 ºC.
493-1067-11 (2-1) Preliminary 35

Two wires are allowed in each terminal, unless ferrules are used.
Unshielded Cables
Unshielded cables can be used in normal industrial environments for digital
I/O signals.
M Shielded Cables
Shielded cables must be used for analog I/O and communication (except SattBus
and Ethernet twisted pair).
The shields must be clamped to ground (normally the mounting plate) using one
of the following alternatives.
Alternative 1 Alternative 2 Alternative 3
Grounding Earth rail

clamp
Grounding
200C-GCH clamp
200-GDS
Alternative 1: Grounding device 200-GDS

Mount a DIN rail where the cables enter the cabinet, snap a sufficient number of
200-GDS devices onto the DIN rail, remove 10 mm of the sheath and fasten the
cables. 200-GDS is designed for cable diameters of 5-8 mm. Let the shield
continue as close as possible to the inner conductor connection point.
36 Preliminary 493-1067-11 (2-1)

Chapter 5: General Installation Instructions 5.3 Installation of External Cables
Alternative 2: Earth rail with grounding clamp

See Grounding Devices on page 265 for a recommended grounding clamp to be
mounted on an earth rail where the cables enter the cabinet. The distance between
the holders must not exceed 100 mm. Use metal holders only.
Alternative 3: Grounding clamp holder 200C-GCH
The clamp holder is screwed onto the back of Advant Controller 210 and I/O200C
units. Mount a suitable grounding clamp on the holder (see Grounding Devices
on page 265) and tighten it around the exposed braided shield of the cable.
See section Cables for Process Signals on page 270 for recommended cable types.
493-1067-11 (2-1) Preliminary 37

38 Preliminary 493-1067-11 (2-1)

Chapter 6: Mounting Instructions 6.1 Mounting the Terminal Bases
Chapter 6
Mounting Instructions
This chapter describes how to mount the I/O units and their accessories. The
corresponding information regarding I/O200C units can be found in the manual
“I/O200C Installation and Maintenance”. Refer to the appendix "Mounting
Dimensions", on page 271 for scaled drawings and recommended distances
between components on a mounting plate. The mounting of I/O units together
with controllers is described in the corresponding controller manuals.
Rails and Profiles

I/O units are mounted on either DIN rails or mounting profiles. DIN rails should
be chromium plated, for instance yellow chromium treated. Use star washers with
every screw used to fasten the DIN rail to the mounting plate. The minimum screw
diameter is 5 mm. Recommended DIN rails are specified on page 268.
Mounting profiles incorporate cable ducts. They can be delivered by ABB
Automation in different lengths, see "Order Codes", on page 259.
Note. M DIN rails and mounting profiles used in a central I/O system must be
mounted on the same metal mounting plate.
6.1 Mounting the Terminal Bases

The terminal base units can be mounted horizontally or vertically on a standard
DIN rail or mounting profile. The terminal base should easily snap onto the DIN
rail or mounting profile by hand.
Mount the terminal base unit as follows:
1. Remove the cover plug (if used) from the male connector of the unit to which
this terminal base unit is to be connected. The cover plug is located on the
right side of the terminal base unit.
Note! Use the cover plug to protect the unprotected bus contact.
2. If an adjacent terminal base unit is installed, push the female I/O bus (B)
connector to its rightmost position in order not to damage the connector.
Also insert the hook (A) on the unit into the slot on the terminal base unit (or
493-1067-11 (2-1) Preliminary 39

6.1 Mounting the Terminal Bases Chapter 6: Mounting Instructions
adapter) positioned to the left of the terminal base unit.

Position the terminal base unit on the DIN rail.
Mounting the terminal base unit.

3. Rotate the terminal base unit onto the DIN rail (C) to hook under the lip on
the rear end of the unit.
4. Press the unit down onto the DIN rail until flush. The locking tab (D) will
snap into position and lock the unit to the DIN rail.
5. If the terminal base unit does not lock in place, use a screwdriver or similar
device to move the locking tab down while pressing the unit flush onto the
DIN rail and release the locking tab to lock the unit in place.
6. Push the I/O bus connectors gently into the adjacent adapter
(e.g. 200-ANN or 200-ACN) and/or an adjacent teminal base unit
(if any).
Note 1. Make sure that the connector pins and sockets are in line when the
units are plugged together, otherwise there is a risk of damaging the pins. Do
not use excessive force.
Note 2. If the connector (B) is not fully extended (to the left), no I/O unit can
be installed. Be careful not to bend the connector pins.
When configuring the central I/O system there must be no empty terminal base
units due to Electrostatic Discharge (ESD) considerations.
40 Preliminary 493-1067-11 (2-1)

Chapter 6: Mounting Instructions 6.1 Mounting the Terminal Bases
Removing a Terminal Base Unit

To remove a terminal base unit proceed as follows:
1. If any I/O unit is fastened to the actual terminal base, remove it.
2. Gently push the bus connector (B) to its rightmost position.
3. If there is an adjacent terminal base on the right hand side, first remove the
I/O units mounted on this terminal base and push that terminal base’s bus
connector (B) to its rightmost position.
4. Gently use a screwdriver to loosen the locking tab (C) and remove the
terminal base from the DIN rail. Note the hook (A).
Removing the terminal base unit.
493-1067-11 (2-1) Preliminary 41

6.2 Mounting the Adapters Chapter 6: Mounting Instructions
6.2 Mounting the Adapters
A
9 0 1
8 2
7 3
6 4
B
D
E F
Mounting the adapter. Notice that only adapter 200-ANN is drawn in this figure.
Mount the adapter as follows:
1. Remove the I/O unit (if any) on the adjacent terminal base unit and push the
female I/O bus connector (A) to its rightmost position.
2. Position the adapter (B) on the DIN rail (C).
3. Rotate the adapter onto the DIN rail to hook under the lip on the rear side of
the adapter.
4. Press the adapter unit down onto the DIN rail until flush against the DIN rail.
Locking tab (E) will snap into position and lock the adapter unit to the DIN
rail.
5. If the adapter unit does not lock in place, use a screwdriver or similar device
to move the locking tab down while pressing the adapter unit flush onto the
DIN rail and release the locking tab to lock the adapter unit in place.
42 Preliminary 493-1067-11 (2-1)

Chapter 6: Mounting Instructions 6.3 Checking the Basic (Internal) Mountings
6. Push the female I/O bus connector on the terminal base unit gently into the
male equivalent on the adapter and connect the adequate cables to the
adapter.
Note. Be sure to push the serial bus connector all the way in to the left.
Otherwise it may cause problems when inserting an I/O unit into the
terminal base unit.
Removing an adapter unit
Note. Removing an adapter means that you also disconnect the I/O units that are
connected to the adapter from the Central system.
To remove an adapter proceed as follows:
1. First remove any adjacent I/O unit.
2. Gently push the bus connector (A) to its rightmost position.
3. Remove cables (D and F) or BNC connector if 200-ACN.
4. Pull the locking tab (E) on the adapter downwards and tip the adapter slightly
outwards to remove the adapter from the DIN rail.
6.3 Checking the Basic (Internal)

Mountings
After the DIN rails and the terminal base units have been mounted, check that the
units are hooked into each other and that no metallic particles or other drilling
waste has dropped into the backplanes.
Before inserting any I/O unit, check that the terminal base units and adapters are
secured on the DIN rail and that the I/O bus connectors are at their leftmost
positions.
Also check that connections between the Central system and the I/O system are
properly made and that the bus terminators are installed correctly.
493-1067-11 (2-1) Preliminary 43

6.4 Setting the Terminal Base Code Keys Chapter 6: Mounting Instructions
6.4 Setting the Terminal Base Code Keys
Code key
The code key on the terminal base unit.

Turn the code key (clockwise) to match the predefined key hole on the actual unit.
The key on the I/O unit is set by the manufacturer and is not to be altered by the
user.
Code key table
The code key positions for the I/O units are specified in the appendix "Technical
Specifications", on page 211.
Key, showing position 2
0
1 9
2 8
3 7
4 6
The key hole on the rear side of the I/O unit.
6.5 Mounting the I/O Units

To be able to install an I/O unit on the leftmost terminal base on the lower row,
push the bus connector (B) to its leftmost position. Then push the I/O unit into its
socket until locked by locking tab (G).
44 Preliminary 493-1067-11 (2-1)

Chapter 6: Mounting Instructions 6.5 Mounting the I/O Units
G
A
C 1
0
9
2 8
3 7
4 6
D Rear side of the I/O unit
Inserting the I/O unit.

There is a 96-pin connector which interfaces the unit to the terminal base unit.
Proceed as below when fastening the units to the terminal base unit.
1. Rotate the keyswitch, (A) on the terminal base unit (if not already done),
clockwise to the position required for the actual unit.
2. Make certain that the bus connector (B) is pushed all the way to the left to
connect with the adjacent terminal base/adapter. Note that you cannot
properly install the unit unless the connector is fully extended.
3. Position the unit (C) with its guide rail (D) within the groove (F) on the
terminal base unit.
493-1067-11 (2-1) Preliminary 45

6.6 Mounting Cable 200-CE1 or 200-CE3 Chapter 6: Mounting Instructions
4. Press firmly and evenly to seat the unit in the terminal base unit. The unit is
seated when the latching mechanism (G) is locked.
5. Be careful not to bend the connector pins (E) on the rear of the I/O unit. Note
that some pins on the rear of the I/O unit are shorter than others.
Removing an I/O unit
Release the snap locks (G) and gently pull the I/O unit straight out along the
groove (F). Be careful not to wrench the I/O unit so that the connector pins on the
rear side (E) of the I/O unit are bent.
6.6 Mounting Cable 200-CE1 or 200-CE3

Mounting Cables when DIN Rails are Used
The cable 200-CE1 (200-CE3) must be mounted before any terminal bases,
adapters or I/O units are installed. This is because some drilling is required to
attach the screws that come with the cable. Refer to "Mounting Dimensions", on
page 271.
A
B
Mounting of the cable 200-CE1 (CE-3).
46 Preliminary 493-1067-11 (2-1)

Chapter 6: Mounting Instructions 6.6 Mounting Cable 200-CE1 or 200-CE3
Mount a terminal base temporarily as a template to mark the positions of the cable
fixing holes. Make sure you remove the I/O unit before drilling, as metallic
particles may otherwise fall into the electronics causing damage or short-circuit.
Mounting of terminal bases must thus commence from the right hand side of the
DIN rail. If mounting is not carried out in this way, the cable connectors may not
be positioned correctly to allow mating to the rightmost terminal base.
Proceed as follows:
1. Insert the cable connector (A) into the mating connector on the right side of
the terminal base unit. Push in firmly.
2. Mount the terminal base unit onto the DIN rail1.
3. Use a bradawl or other pointed tool to mark the position of the hole on the
mounting plate.
4. Remove the temporarily mounted terminal base with the connected
cable.
5. Using the mark made in step 3, drill a hole with a diameter of 3.2 mm for the
6-32 screw2 (C) supplied with your kit.
6. Repeat steps 1 to 5 for the row below.
7. After drilling, reinstall both terminal base units and secure with the 6-32
screw (C) and the screw washer (B).
Warning. No drilling may take place when units are mounted on the DIN rail. Do
not forget the washer (B).
1. For details on mounting a terminal base unit, see "Mounting the Terminal Bases", on
page 39.
2. This screw has a diameter of 3.7 mm and a length of 25.4 mm. The screw is self-
tapping. 6-32 is a screw of type 6, which means a tap diameter of 9/62 inches, i.e. 3.7 mm.
A drill-hole of 3.2 mm assumes that the material to be drilled is made from steel with a
thickness of 3 mm.
493-1067-11 (2-1) Preliminary 47

6.6 Mounting Cable 200-CE1 or 200-CE3 Chapter 6: Mounting Instructions
Mounting Cables when Mounting Profiles are Used
B
C
Proceed as follows:
1. The mounting profile has a groove (A) into which a locking plate (C) is
inserted.
Note. Make sure that the washer (B) is inserted between the CE1 (or CE3) -
cable and the mounting profile.
2. Insert the locking plate into the groove.
3. Attach the CE1 (or CE3) cable to the locking plate by fastening the screw in
the left hole on the locking plate. Make sure that the washer is located
between the CE1 (or CE3) cable and the mounting profile, otherwise the
connector will not fit into the terminal base.
4. Push the CE1 (or CE3) cable into the terminal base.
5. Lock the cable by fastening the screw in the the right hole of the locking
plate.
48 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.1 Terminal Base Unit Overview
Chapter 7
Functional Description
This chapter describes the function of the terminal base units, I/O units and
accessories. Remember to check that your controller software allows you to use
the functions described.
7.1 Terminal Base Unit Overview

The following table shows which terminal base unit meet various application
needs.
Terminal base unit Purpose
200-TB2 Primarily intended for use with input units when

using 2-wire inputs/outputs.
200-TB3 Primarily intended for use with input units when
using 3-wire input proximity switches - can also
be used with output units.
200-TB3S A spring clamp version of the cage clamp
200-TB3 above - provides faster, simpler wire
installation.
200-TB3T Required with the 200-IT8 unit - also provides
chassis ground connections for the 200-IR8 and
analog units.
200-TBN Provides screw terminals to accept larger gauge
wires plus cover for I/O wiring.
200-TBNF Provides 8 5x20 mm fuses, screw terminals, plus a
cover for I/O wiring - shipped with fuses for the
200-OA8 and 200-OM8 units, can be used for the
200-OW8 unit (see 200-OW8 installation
instructions).
493-1067-11 (2-1) Preliminary 49

7.2 Terminal Base Compatibility Cross Reference Chapter 7: Functional Description
7.2 Terminal Base Compatibility Cross

Reference
The following table lists the recommended terminal base unit(s) for each I/O unit.
Preferred terminal Compatible

I/O unit Order code
base terminal base(s)
AC
120 V AC 200-IA8 200-TBN 200-TB3

200-TB3S
200-OA8 200-TBNF 200-TB3
200-TB3S
200-TBN
DC
24 V DC 200-IB16 200-TB3 200-TB2

200-TB3S
200-OB16 200-TB2 200-TB3
200-TB3S
200-IB10xOB6 200-TB3 200-TB3S
200-OB8EP 200-TB2 200-TB3
200-TBN
200-TBNF
Relay
Relay unit 200-OW8 200-TBNF 200-TB3

200-TB3S
200-TBN
Counters
24 V DC 200-IP2 200-TB3 200-TB3S

200-TB2
200-IP4 200-TB3 200-TB3S
200-TB2
Analog
50 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.2 Terminal Base Compatibility Cross Reference
Preferred terminal Compatible

I/O unit Order code
base terminal base(s)
24 V DC 200-IE8 200-TB3 200-TB3S

200-OE4 200-TB3 200-TB3S
200-TBN
200-TBNF
200-IE4xOE2 200-TB3 200-TB3S
Speciality
RTD Input unit 200-IR8 200-TB3 200-TB3S

200-TB3T
200-IR8R 200-TB3T 200-TB3T
Thermocouple/ 200-IT8 200-TB3Ta
mV Input unit
a. You can use a 200-TB3 for mV inputs only
493-1067-11 (2-1) Preliminary 51

7.3 Terminal Base Unit 200-TB2 Chapter 7: Functional Description
7.3 Terminal Base Unit 200-TB2

This terminal base unit is intended for connecting an I/O unit and a number of two
wire devices to the I/O system.
11
12 10
1
2
3
6
8
7
Component identification
1 Hook
2 Female I/O bus connector
3 Screw holes for panel mounting (Ø 4.5 mm), not used
4 Screw terminals for input/output connections
5 Screw terminals for input/output commons (0V DC)
6 Screw terminals for power connections (+24 V DC)
7 Locking tab for DIN rail mounting
8 Groove where the I/O unit guide rail fits
9 Male I/O bus connector
10 Slot for connection of an adjacent terminal base unit
11 Code key - set to the position required for the installed I/O unit
12 Snap lock
52 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.3 Terminal Base Unit 200-TB2
The terminal base unit transfers data between the I/O units and the Central system
via an adapter and the serial bus.
A key switch is provided to prevent insertion of incorrect I/O units into a
preconfigured terminal base unit. See also "Setting the Terminal Base Code
Keys", on page 44.
This unit assumes that the input devices to be connected are equipped with their
own power supply unit.
Screw terminals
Terminal base unit 200-TB2, is equipped with three screw terminal rows.
Upper row: 0-15
Middle row: 16-33
Lower row: 34, 51
The upper row has 16 terminals (0-15) for input/output signals.
The middle row consists of eighteen 0 V DC screw terminals (16-33) which are
internally connected. The rightmost and leftmost screw terminals are for
connection to power supply.
The lower row consists of two +24 V DC screw terminals (34, 51) which are
internally connected. These terminals are for connection to power supply.
See also section "Connecting Power Supply Cables", on page 35.
493-1067-11 (2-1) Preliminary 53

Input/Output
16
I/O unit interface
Serial bus
0 V DC or AC
18
24 V DC or
2 120 V AC
The 200-TB2 functional block diagram.
54 Preliminary 493-1067-11 (2-1)

7.4 Terminal Base Unit 200-TB3

or three wire devices to the I/O system.
1 12 11 10
2
3
6 8
1 Hook
5 Screw terminals for input/output commons (0V DC)
6 Screw terminals for power connections (+24 V DC)
493-1067-11 (2-1) Preliminary 55

10 Slot for connection of an adjacent Terminal base unit
12 Snap lock
Keys", on page 44.
Screw terminals
Terminal base unit 200-TB3, is equipped with three screw terminal rows.
Upper row: 0-15
Middle row: 16-33
Lower row: 34 - 51
The upper row has 16 terminals (0-15) for input/output signals.

The middle row consists of eighteen 0 V DC screw terminals (16-33) which are
internally connected. The rightmost and leftmost screw terminals are for
connection to power supply.
The lower row consists of eighteen +24 V DC screw terminals (34-51) which are
internally connected. The leftmost and rightmost terminals are for connection to
power supply.
56 Preliminary 493-1067-11 (2-1)

Input/Output
16
I/O unit interface
Serial bus
0 V DC or AC
18
24 V DC or
18
120 V AC
The 200-TB3 functional block diagram.
493-1067-11 (2-1) Preliminary 57

7.5 Terminal Base Unit 200-TB3S Chapter 7: Functional Description
7.5 Terminal Base Unit 200-TB3S

or three wire devices to the I/O system.
Note that the 200-TB3S is a spring clamp version of 200-TB3. All connections on
200-TB3S are spring clamps. Always use a screw driver when inserting the cable.
1 11
12
10
4
5
6
8
1 Hook
4 Cage clamps for input/output connections
5 Cage clamps for input/output commons (0 V DC)
6 Cage clamps for power connections (+ 24 V DC)
58 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.5 Terminal Base Unit 200-TB3S

12 Snap lock
Keys", on page 44.
Spring clamp terminals
Terminal base unit 200-TB3S, is equipped with three rows of spring clamp
terminals.
Upper row: 0-15

Middle row: 16-33
Lower row: 34 - 51
The upper row has sixteen terminals (0-15) for input/output signals.
The middle row consists of eighteen 0 V DC spring clamp terminals (16-33)
which are internally connected. The rightmost and leftmost screw terminals are
for connection to a power supply.
The lower row consists of eighteen +24 V DC spring clamp terminals (34-51)
which are internally connected. The leftmost and rightmost terminals are for
connection to a power supply.
493-1067-11 (2-1) Preliminary 59

7.5 Terminal Base Unit 200-TB3S Chapter 7: Functional Description
Input/Output
I/O unit interface 16
Serial bus
0 V DC or AC
18
24 V DC or
18
120 V AC
The 200-TB3S functional block diagram.
60 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.6 Terminal Base Unit 200-TB3T
7.6 Terminal Base Unit 200-TB3T

This terminal base unit is intended for connecting an I/O unit and a number of 2-
and 3-wire devices to the I/O system. This terminal base is mainly intended for
use with 200-IT8.
Six screw terminals are intended for cold junction inputs for compensation via an
external thermistor. This is a requirement when used with 200-IT8.
Eight screw terminals are intended to provide connection points to chassis
ground. This intent is to provide a place to connect the shield wire when using
shielded cables of analog units.
1 12 11 10
2
3
6 8
7
1 Hook
4 See description below
493-1067-11 (2-1) Preliminary 61

7.6 Terminal Base Unit 200-TB3T Chapter 7: Functional Description

12 Snap lock
A key-switch is provided to prevent insertion of incorrect I/O units into a
Keys", on page 44.
Screw terminals
Terminal base unit 200-TB3T, is equipped with three screw terminal rows.
62 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.6 Terminal Base Unit 200-TB3T
16 I/O terminals
Upper row
8 separate reserved terminals
Middle row
0 V DC 0 V DC
(for power supply) (for power supply)
10 0 V DC terminals
24 V DC 24 V DC
8 chassis ground terminals (for power supply)
(for power supply)
Lower row
Cold junction input Cold junction input

Cold junction shield Cold junction shield
Cold junction input Cold junction input
See also the section "Connecting Power Supply Cables", on page 35.
493-1067-11 (2-1) Preliminary 63

7.6 Terminal Base Unit 200-TB3T Chapter 7: Functional Description
Input/Output
3-wire RTD
I/O unit interface
Serial bus
0 V DC or AC
24 V DC or
120 V AC
Cold junction
Chassis ground
The 200-TB3T functional block diagram.
64 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.7 Terminal Base Unit 200-TBN
7.7 Terminal Base Unit 200-TBN

This terminal base unit is intended for connecting an I/O unit and a number of
devices to the I/O system. Screw terminals on 200-TBN are well insulated and can
be used for connection of units which allows both +24 V DC and
230 V AC connections.
1 12 11
10
8
3
5
6 7
1 Hook
4 Protection lid
493-1067-11 (2-1) Preliminary 65

7.7 Terminal Base Unit 200-TBN Chapter 7: Functional Description

7 Screw terminals for power connections (0 V DC and +24 V DC)
12 Snap lock
Keys", on page 44.
This unit assumes that input devices to be connected are equipped with their own
power supply unit.
Screw terminals
Terminal base unit 200-TBN, is equipped with two screw terminal rows.
Upper row
Lower row
The upper row has 10 screw terminals, where terminal 16 and 33 are dedicated for 0 V DC
and even numbered terminals for input/output signals from a device.
The lower row consists of 10 screw terminals, where 34 and 51 are for
+24 V DC connection and odd numbered terminals for input/output signals from
a device.
Also see the section "Connecting Power Supply Cables", on page 35.
66 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.7 Terminal Base Unit 200-TBN
Input/output
I/O-unit interface
16
Serial bus
0 V DC or AC
2
24 V DC or
2 230 AC
The 200-TBN functional block diagram.
493-1067-11 (2-1) Preliminary 67

7.8 Terminal Base Unit 200-TBNF Chapter 7: Functional Description
7.8 Terminal Base Unit 200-TBNF

This terminal base unit is intended for connecting an I/O unit and a number of
devices to the I/O system. Screw terminals on 200-TBNF are well insulated and
can be used for connection of units which allows both +24 V DC and 230 V AC
connections. 200-TBNF is equipped with holders for eight fuses connected in
series with the eight channels on the top row.
1 13 12
11
10
9
3
5
6 7
8
1 Hook
68 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.8 Terminal Base Unit 200-TBNF
4 Protection lid
7 Screw terminals for power connections (0 V DC and +24 V DC)
8 Fuse holders
13 Snap lock
via an adapter and the serial bus. The upper row has holders for 8 fuses. This unit
is primarily for units with 8 inputs or outputs.
Keys", on page 44.
It is assumed that input devices to be connected to this unit are equipped with their
own power supply unit.
Note. 3 A fuses are supplied with the terminal base unit to be used with 200-OW8.
Fuses for other units are described in the technical data for the actual
I/O unit.
Screw terminals
Terminal base unit 200-TBNF, is equipped with two screw terminal rows.
493-1067-11 (2-1) Preliminary 69

7.8 Terminal Base Unit 200-TBNF Chapter 7: Functional Description
Upper row
Lower row
The upper row has 10 screw terminals, where terminal 16 and 33 are dedicated for
0 V DC and even numbered terminals for input/output signals from a device. This
row is secured by fuses.
The lower row consists of 10 screw terminals, where 34 and 51 are for
+24 V DC connection and odd numbered terminals for input/output signals from
a device.
Also see the section "Connecting Power Supply Cables", on page 35.
Input/output
8
I/O-unit interface
Input/output
8
Serial bus
0 V DC or AC
2
24 V DC or
2 230 AC
The 200-TBNF functional block diagram.
70 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.9 Digital Input Unit 200-IB16
7.9 Digital Input Unit 200-IB16

200-IB16 is an I/O unit for 16 digital input signals. The inputs are filtered and
galvanically isolated by optocouplers. The status of each signal is indicated by an
LED on the front of the unit. The unit has programmable sample time.
1 = Holder for insertable label for individual input designations

2 = Status indicators - show status of individual inputs.
Front Panel
Indicators
Indication Function
0-15 Yellow LED, lit when inputs are TRUE
The inputs are galvanically isolated by optocouplers and the 16 inputs shares a
common ground connection. The unit is connected via the terminal base unit.
The status of each input signal is indicated by a yellow LED on the front of the
unit. Each signal is isolated from the logic circuits by an optocoupler and filtered
by a digital filter.The filter has one common time constant for inputs 0-11 and
another for inputs 12-15. The sum of the hardware and digital filter time constants
affects the shortest possible pulse length that can be detected.1
Power for the internal logic is provided via the adapter for the I/O system.
1. Only article No. 490-1760-59 or later. Older versions (article No. 490-1760-43 or 490-
1760-05, -26) have the following function: The input signals are sampled at intervals
determined by sample time. The signal status is changed only if two consecutive samples
are the same. The sample time can be set by the programming software.
493-1067-11 (2-1) Preliminary 71

7.9 Digital Input Unit 200-IB16 Chapter 7: Functional Description
The unit1 is equipped with a 16-bit2 pulse counter connected to channel 15.
The counter is reset when the unit is without power.
Channel 0
Input 0 (0)
Opto
coupler 0 V DC (17)
Bus interface
Serial bus
Channel 1
Channel 15
counter
Power + 5 V
The 200-IB16 functional block diagram. Numbers within parentheses in the diagram refer
to signal terminals on the terminal base unit, (e.g. 200-TB3) connected to the I/O unit. Note
that screw terminals 17-32 do not exist on 200-TBN and 200-TBNF.
200-IB16 Connections
Connect individual input wiring to numbered terminal as described in the table
below.
Connection to terminal base screw terminals

0 1 2 0 1 2
Inputs Upper row Upper row
16 17 18 16 17 18
0 V DC
Middle row Middle row
34 35 36 34 35 36
+ 24 V DC Lower row
Lower row
3-wire device
2-wire device
Two wiring examples. Note that not all terminal base units have three rows.
1. Valid only to units from article number 490176043 or higher.
2. Only article No. 490-1760-59 or later. Older versions have a 5-bit counter (article No.
490-1760-43) or none (article No. 490-1760-05, -26).
72 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.9 Digital Input Unit 200-IB16
Screw terminal connections

200-TBN &
200-TB2 & 200-TB3
200-TBNF
Terminals to be connected
Input
Signal 0 V DC 24 V DC
Signal
(upper row) (middle row) (lower row)
0 0 17 35 0
1 1 18 36 1
2 2 19 37 2
3 3 20 38 3
4 4 21 39 4
5 5 22 40 5
6 6 23 41 6
7 7 24 42 7
8 8 25 43 8
9 9 26 44 9
10 10 45 45 10
11 11 28 46 11
12 12 29 47 12
13 13 30 48 13
14 14 31 49 14
15 15 32 50 15
0 V DC 16-33 16, 33
+24 V DC 34-51 34, 51
493-1067-11 (2-1) Preliminary 73

7.10 Digital Output Unit 200-OB16 Chapter 7: Functional Description
7.10 Digital Output Unit 200-OB16

200-OB16 is an I/O unit for 16 digital output signals. The outputs are galvanically
isolated. The status of each signal is indicated by a LED on the front of the unit.
1 = Holder for insertable label for individual output designations

2 = Status indicators - show status of individual outputs.
Front Panel
Indicators
Indication Function
0-15 Yellow LED, lit when outputs are TRUE
The outputs are galvanically isolated by optocouplers and the 16 outputs share a
The status of each output signal is indicated by a yellow LED on the front of the
unit. Output indicators do not work if +24 V DC is missing.
74 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.10 Digital Output Unit 200-OB16
Channel 0
+24 V DC (35)
Opto
Output 0 (0)
coupler
0 V DC (17)
Bus interface
Serial bus
Channel 1
Channel 15
Power + 5 V
The 200-OB16 functional block diagram. Numbers within parentheses in the diagram refer
that screw terminals 35-50 only exist on 200-TB3. Terminals 17-32 do not exist on 200-TBN
and 200-TBNF.
200-OB16 Connections
Connect individual output wiring to numbered terminal as described in the table
below. Up to four outputs can be connected in parallel (the total load must,
however, never exceed 1.8 A).
493-1067-11 (2-1) Preliminary 75

7.10 Digital Output Unit 200-OB16 Chapter 7: Functional Description

0 1 2
Outputs Upper row
16 17 18
0 V DC
Middle row
34 35 36
+ 24 V DC Lower row
2-wire device
Wiring example. Note that not all terminal base units have three rows.

200-TBN &
200-TB2 & 200-TB3
200-TBNF
Output
Signal
0 0 17 35 0
1 1 18 36 1
2 2 19 37 2
3 3 20 38 3
4 4 21 39 4
5 5 22 40 5
6 6 23 41 6
7 7 24 42 7
8 8 25 43 8
9 9 26 44 9
10 10 45 45 10
11 11 28 46 11
12 12 29 47 12
13 13 30 48 13
14 14 31 49 14
76 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.10 Digital Output Unit 200-OB16
200-TBN &
200-TB2 & 200-TB3
200-TBNF
Output
Signal
15 15 32 50 15
0 V DC 16-33 16, 33
+24 V DC 34-51 34, 51
493-1067-11 (2-1) Preliminary 77

7.11 Digital Output Unit 200-OB16P Chapter 7: Functional Description
7.11 Digital Output Unit 200-OB16P

200-OB16P is an I/O unit for 16 digital output signals. The outputs are
galvanically isolated and short-circuit proof. The status of each signal is indicated
by a LED on the front of the unit.

2 = Status indicators - LEDs show status of individual outputs.
Note. 200-OB16P can be used with the version B or later of Adapter
200-ANN.
Front Panel
Indicators
Indication Function
unit. The output status indicators do not work if the +24 V DC is missing.
An output shuts down and limits the current to about 200 mA when a short-circuit
or an over-current (500mA) is detected.
78 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.11 Digital Output Unit 200-OB16P
Channel 0
+24 V DC (35)
Protecti
Opto
on
Output 0 (0)
coupler
0 V DC (17)
Bus interface
Serial bus
Channel 1
Channel 15
Power + 5 V
The 200-OB16P functional block diagram. Numbers within parentheses in the diagram
refer to signal terminals on the terminal base unit, (e.g. 200-TB3) connected to the I/O unit.
Note that screw terminals 35-50 only exist on 200-TB3. Terminals 17-32 do not exist on
200-TBN and 200-TBNF.
200-OB16P Connections
Connect individual output wiring to numbered terminal as described in the
table below. Up to four outputs can be connected in parallel.
493-1067-11 (2-1) Preliminary 79

7.11 Digital Output Unit 200-OB16P Chapter 7: Functional Description

0 1 2
Outputs Upper row
16 17 18
0 V DC
Middle row
34 35 36
+ 24 V DC Lower row
2-wire device
Wiring example. Note: not all terminal base units have three rows.

200-TBN &
200-TB2 & 200-TB3
200-TBNF
Output
Signal
0 0 17 35 0
1 1 18 36 1
2 2 19 37 2
3 3 20 38 3
4 4 21 39 4
5 5 22 40 5
6 6 23 41 6
7 7 24 42 7
8 8 25 43 8
9 9 26 44 9
10 10 45 45 10
11 11 28 46 11
12 12 29 47 12
13 13 30 48 13
14 14 31 49 14
80 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.11 Digital Output Unit 200-OB16P
200-TBN &
200-TB2 & 200-TB3
200-TBNF
Output
Signal
15 15 32 50 15
0 V DC 16-33 16, 33
+24 V DC 34-51 34, 51
493-1067-11 (2-1) Preliminary 81

7.12 Digital Input/Output Combo Unit 200-IB10xOB6 Chapter 7: Functional Description
7.12 Digital Input/Output Combo Unit 200-IB10xOB6

200-IB10xOB6 is an I/O unit for 10 digital input and 6 digital output signals. The
inputs are filtered and the unit is galvanically isolated. The inputs have
programmable filter time. The status of each signal is indicated by a LED on the
front of the unit.
1=Holder for insertable label for individual input designations

2=Status indicators - show status of individual inputs and outputs.
Front Panel
Indicators
Indication Function
0-15 Yellow LED, lit when inputs/outputs are TRUE
The 10 digital input and the 6 digital output signals are connected to the unit via
the screw terminals on the terminal base unit.
The status of each input/output signal is indicated by a yellow LED on the front
of the unit. The inputs and outputs are galvanically isolated by optocouplers and
shares a common ground connection. The inputs have a digital filter.
Filter time can be set by the programming software.
The outputs can deliver up to 2 A. Power for the internal logic is provided via the
adapter.
82 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.12 Digital Input/Output Combo Unit 200-IB10xOB6
Channel 1
opto Input 0 (0)
0 V DC (17)
coupler
Channel 9
Channel 10
Bus interface
Serial bus
+24 V DC (45)
+ 5V
Opto
Output 0 (10)
coupler
0 V DC (27)
Channel 11
Canal 15
Power + 5V
The 200-IB10xOB6 functional block diagram. Numbers within parentheses in the diagram,
refer to signal terminals on the terminal base unit (e.g. 200-TB3). Note that screw terminals
35-50 only exist on 200-TB3.
200-IB10xOB6 Connections
Connect individual input or output wiring to numbered terminal as described in
the table below. Up to four outputs can be connected in parallel (the total load
must, however, never exceed 1.8 A).
493-1067-11 (2-1) Preliminary 83

7.12 Digital Input/Output Combo Unit 200-IB10xOB6 Chapter 7: Functional Description

0 ........ 10 11 12
Inputs Upper row

Outputs
16 17 27 28
0 V DC
Middle row
34 ........ 45 46 47 2-wire device

2-wire device
+ 24 V DC Lower row
Two wiring examples. Note: not all terminal base units have three rows. See also examples
in "200-IB16 Connections", on page 72 and "200-OB16 Connections", on page 75.

200-TBN &
200-TB2 & 200-TB3
200-TBNF
Signal
Input 0 0 17 35 0
Input 1 1 18 36 1
Input 2 2 19 37 2
Input 3 3 20 38 3
Input 4 4 21 39 4
Input 5 5 22 40 5
Input 6 6 23 41 6
Input 7 7 24 42 7
Input 8 8 25 43 8
Input 9 9 26 44 9
Output 10 10 27 45 10
Output 11 11 28 46 11
Output 12 12 29 47 12
84 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.12 Digital Input/Output Combo Unit 200-IB10xOB6
200-TBN &
200-TB2 & 200-TB3
200-TBNF
Signal
Output 13 13 30 48 13
Output 14 14 31 49 14
Output 15 15 32 50 15
0 V DC 16-33 16, 33
+24 V DC 34-51 34, 51
493-1067-11 (2-1) Preliminary 85

7.13 Pulse Counter Unit 200-IP2 Chapter 7: Functional Description
7.13 Pulse Counter Unit 200-IP2

The Pulse Counter Unit, 200-IP2, is an I/O unit with 2 pulse transmitter interfaces,
each with 4 optocoupled inputs. The maximum pulse frequency is 100 kHz. The
I/O unit is configured using the control system program.
200-IP2 can be adapted for a wide range of applications, for example, for counting
pulses from pulse transmitters or incremental encoders with 1 pulse train or with
2 pulse trains. Quantity counting, positioning and speed calculation are examples
of other applications.
200-IP2 has two 16-bit up/down counters, which are individually programmable.
The number of edges to be counted in a pulse train can be specified to x1, x2 or x4.
Complementary or non-complementary pulse transmitters can be connected.
Note. 200-IP2 can be used with the version B or later of Adapter 200-ANN.
Front Panel
1
2
1 = Insertable label for labelling individual input designations

2 = Status indicators
86 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.13 Pulse Counter Unit 200-IP2
Indicators
The table below shows the LEDs for one of the two identical pulse transmitter
interfaces.
Indication Function
A Yellow LED, lit when input A is active

B Yellow LED, lit when input B is active
Z Yellow LED, lit when input Z is active
G Yellow LED, lit when input G is active
+ Yellow LED, lit when a positive count pulse is detected. It is turned
off by a negative pulse.
- Yellow LED, lit when a negative count pulse is detected. It is turned
off by a positive pulse.
OK Red LED, lit during the initialization phase, after the power has
been switched on.
Green LED, lit when the initialization of the 200-IP2 internal logic
is complete.
200-IP2 has 2 identical pulse transmitter interfaces (12 - 24 V DC), each with four
inputs (A, B, Z and G). Each input has +/- inputs for connection to pulse
transmitters with complementary or non-complementary signals. The counter can
count one or two pulse trains.
200-IP2 handles up/down counting and detection of a selectable number of edges
(x1, x2 or x4) for incremental encoders with two pulse trains, nominal 90 degrees
out of phase (minimum stable signal condition: 2 µs). Each of the two counters
has a 16-bit counter register, a preset register and a latch register.
Built-in programmable low-pass filters can be connected to the A inputs. The
selected filter constant is common for both A inputs.
The unit can be configured for a number of applications. This is done via
parameters accessible from the control system program.
The power to 200-IP2 is supplied from an external power supply (12 - 24 V DC),
connected to the screw terminals of the I/O unit.
493-1067-11 (2-1) Preliminary 87

Optocouplers
- +
A
A+
Preset register A-
B
Signal register
B+
Counter register B-
Logic
Z
Z+
Latch register Z-
G
G+
Control word
Bus interface
G-
Serial bus
Optocouplers
- +
A
A+
Preset register A-
B
Signal register
B+
Counter register B-
Logic
Z
Z+
Latch register Z-
G
G+
Control word G-
Galvanically 12-24 VDC

Internal + 5 V DC insulated DC/DC
converter
0V
The 200-IP2 functional block diagram.
Variables
Communication between the unit and the control system takes place via variables
accessible in the control system program. Such variables are, for example, the
counter register (Counter), the preset register (PresetValue) and the latch register
(LatchValue). Signal registers and control words are also used to set parameters
for the counter configuration. The control word, which is sent to the pulse counter
unit, can be read back to the control system, to allow verification that (at least) one
I/O scan has been performed since the PLC cycle which initiated the 200-IP2
command.
88 Preliminary 493-1067-11 (2-1)

Note 1. Control word variables are written in italics, making it easier to recognize
them. Example: Latched, CalDirection, GateControl, etc.
Note 2. Only one of the two identical pulse counter interfaces is described in this
section. This means that the counter number of the variables is omitted, for
example, CounterEnable0 and CounterEnable1 are named CounterEnable.
Start Counting
The control bit CounterEnable enables counting. It must be set (1), to enable
counting and all other functions described in this section.
Note. All registers, including the CounterEnable control bits, are reset (=0)
after a power-up sequence.
Select Type of Pulse Transmitter and Up/Down Counting
Depending on the type of pulse transmitter, the pulse counter unit can be set in
different counter modes, CounterMode. For SattCon 200, the parameter consists
of a 3-bit binary code, see the table in “Series 200 Variables and parameters” in
the SattCon 200-specific part of the DOX 10 User´s Manual. For SattLine AT, the
table below applies for integer values of the parameter CounterMode.
CounterMode Function
0 Count on the positive edge of input signal A. Up/down

counting is determined by the signal at input B
(see "Up/Down Counting Controlled by Input B", on page 90).
1 The transmitter pulse frequency x1
(see "Count Pulses from Incremental Encoders", on page 91).
4 Count up on the positive edge of input signal A and down on
the positive edge of input signal B.
(see "Up/down Counting using Pulses at the Inputs A and B",
on page 90)
5 Not used
6 Not used
7 Not used
493-1067-11 (2-1) Preliminary 89

Up/Down Counting Controlled by Input B

If CounterMode = 0, then the counter will count on the positive edge of input A.
If input B = 0, the counter will count up, and if B = 1, it will count down.
CounterMode = 0
Logic Counter register
A Up/down
B = 0/1
Input A
Input B
Counter value 1 2 3 2 1
Counting up Counting down
Up/down Counting using Pulses at the Inputs A and B

If CounterMode = 4, then the counter will count up on the positive edge of input
signal A, and down on the positive edge of input signal B.
CounterMode = 4
Counter register
Logic
A
Up/down
Input A
Input B
Counter value 1 0 1 2 1
90 Preliminary 493-1067-11 (2-1)

A flag CountDirection is indicating if the counter is counting up (+) or down (-)

(this direction is also visually indicated by the front LEDs + and -).
CountDirection Function
0 Last pulse decreased (-) the counter value

1 Last pulse increased (+) the counter value
Count Pulses from Incremental Encoders

If CounterMode = 1, 2 or 3, then 1, 2 or 4 edges of the pulse train will be counted.
The counter direction (up/down) is determined by the phase difference of the
input signals of A and B, see example below.
493-1067-11 (2-1) Preliminary 91

CounterMode = 1, 2
or 3
Counter register
Logic
A Up/down
B
Example 1
CounterMode = 1 (x1)
Input A
Input B
Counter value 1 2 3 2 1 0
Example 2
Input A
Input B
Counter value 1 2 3 4 5 4 3 2 1 0
Example 3
Input A
Input B
Counter value 1 2 3 4 5 6 7 8 9 8 7 6 5 4 3 2 1 0
92 Preliminary 493-1067-11 (2-1)

Preset Function
The preset function is used to copy a value from the preset register to the counter
register. Two alternatives are described in the figure below, but there are more
alternatives, see the sections “Limitation function” and “Process calibration”.
The flag PresetReached is set when the counter register and the preset register are
equal (if the counter preset value has been reached, or if the counter has been
loaded with the preset value). The flag is reset on a positive edge of PresetReset
after the operation and can only be set after at least one additional counting pulse.
Preset register
Preset PresetReached=1
Counter register
Preset register
PresetEnable=1
PresetReached=1
Logic
Z Counter register
Two methods of copying the preset register to the counter register.
Gate Function
The gate function is used to determine when counting should start and stop. This
is used, for example, when measuring distances.
The parameter GateControl determines the gate function. The gate signal is
connected to input G. In SattCon 200, the parameter consists of a 2-bit binary
code, see the table in “Series 200 Variables and parameters” in the SattCon 200-
specific part of the DOX 10 User´s Manual, and in SattLine, the integers below
apply.
GateControl Function
0 Counting is independent of G
1 Counting takes place only if G = 1
2 Counting takes place only if G = 0
493-1067-11 (2-1) Preliminary 93

GateControl Function
3 Calibration if G = 1 and all other conditions are fulfilled,

see "Process Calibration", on page 96
Example
GateControl = 1
G=1 Logic
Counter register
A
The counter is counting if G = 1. There are two other alternatives, see the table above.
Latch Function
The latch function is used to copy the value in the counter register (Counter) to
the latch register (LatchValue).
The parameter LatchControl determines the latch function. The operation is
executed on the positive and/or the negative edge (see table below) of input
signals G and Z, respectively. In SattCon 200, the parameter consists of a 2-bit
binary code, see the table in “Series 200 Variables and parameters” in the
SattCon 200-specific part of the DOX 10 User´s Manual, and in SattLine, the
parameter consists of the integers below.
The parameter Latched must be = 0 (Reset).
Latched is set when the operation is completed. It must be reset after the operation
by LatchedReset.
See also "Process Calibration", on page 96.
LatchControl Function
0 Save the counter value on the positive edge of input signal Z.

For its use, see "Process Calibration", on page 96
1 Save the counter value on the positive edge of input signal G
2 Save the counter value on the negative edge of
input signal G
3 Save the counter value on both the positive and negative edges of
input signal G
94 Preliminary 493-1067-11 (2-1)

Example
LatchControl = 1 Counter register
Latched = 0 Logic Latched = 1
G Latch register
The counter value is copied to the latch register on the positive edge of input signal G.
There are 3 other alternatives, see table above.
Limitation Function
If the control bit RangeLimited = 1, then the counter is counting up to the preset
value and will then restart from 0. Counting down results in the counter attaining
the preset value on the next pulse, if the current counter value = 0.
RangeLimited = 0 corresponds to RangeLimited = 1 if the preset value =
FFFF(hex) = 65535(dec).
The flag PresetReached is set when the counter value is equal to the preset
value. This flag must be reset by PresetReset after the operation.
Count up pulse (+)

Value 0
RangeLimited = 1
Logic
Counter = PresetValue
Counter register
Count down pulse (–)

Preset register
RangeLimited = 1
Logic
Counter = 0
Counter register
Note. If the preset register value = 0, then the counter retains the value 0.
493-1067-11 (2-1) Preliminary 95

Digital Low-pass Filter Function

Programmable digital low-pass filters can be connected to the A inputs. The
selected filter constant is common for the two A inputs.
The filter function is only available if CounterMode = 0 (pulse counting).
CounterMode = 0
FilterEnable
Logic
FilterConstant
Filter Counter register

A
A filter can be connected between the A input and the counter register.
The control bit FilterEnable enables the filter function for each counter
individually. The filter will be connected to the input A if the bit is set. The
parameter FilterConstant is used to select the filter constant value, see table
below. Note that there are two filters but the constant value is common for the two
filters.
FilterConstant Function
0 73.5 kHz or minimum 0.007 ms pulse width

Process Calibration
Process calibration of the counter is performed in order to synchronize the control
system with the machinery where the pulse transmitter is mounted. This means,
that the counter is set to a preset value when a reference pulse is received. Input Z
is used to activate calibration. The input signal to Z can, for example, be a zero
pulse integrated with an incremental encoder. Alternatively, the calibration signal
may come from another transmitter which is independent of the pulse transmitter.
96 Preliminary 493-1067-11 (2-1)

Calibration is performed at the first positive edge of the input signal Z and is
therefore independent of the signal duration at Z. It does not matter if it
corresponds to several pulses in the A and B signals, or if several Z pulses are
given during the allowed calibration time. Calibration may be initiated by the
control system or by an external signal.
Calibration is enabled if CalEnable = 1 or if GateControl = 3 and G input = 1. The
counter direction must also coincide with CalDirection, and Calibrated must be
= 0 (acknowledged by a positive edge on CalReset). When calibration is activated,
the counter is given the value in PresetValue and Calibrated will be set. The
counter value before loading, can be saved in LatchValue if LatchControl = 0 and
Latched = 0 (see below). Note, that the condition for the latch function is not
dependent on the direction and therefore does not automatically occur on that
edge of Z, which activates calibration.
The example below illustrates the use of the signals involved in the calibration.
Process calibration, alternative 1
Calibration is enabled by the flag CalEnable, which should be enabled by the
control system. The preset value is copied to the counter register at a positive edge
on input signal Z. The old counter register value is saved in the latch register for
evaluation.
The calibration direction is determined by CalDirection (0 = positive direction, 1
= negative direction).
Calibrated, Latched and PresetReached should be reset after calibration (with
CalReset, LatchedReset and PresetReset).
CalEnable = 1
CalDirection = Preset register
Direction of the latest
Calibrated = 1
count pulse Logic
PresetReached = 1
Calibrated = 0
Counter register
Z

Latched = 0
Latched = 1
Logic
Latch register
Z
493-1067-11 (2-1) Preliminary 97

Process calibration, alternative 2

Calibration is enabled by input G if GateControl = 3 and Calibrated = 0. The
preset value is copied to the counter register at a positive edge on input signal Z.
The old counter register value in the latch register is saved for evaluation.
The calibration direction is determined by CalDirection (0 = positive direction, 1
= negative direction).
Calibrated, Latched and PresetReached should be reset after calibration (with
CalReset, LatchedReset and PresetReset).
GateControl = 3
CalDirection = Preset register
Direction of the latest
Calibrated = 1
count pulse
PresetReached = 1
Calibrated = 0 Logic
G=1 Counter register

Latched = 0
Logic Latched = 1
Latch register
Z
200-IP2 Connections
The unit is used for pulse transmitters with a nominal voltage of 12 - 24 V DC.
An external power supply must be connected via a power line filter to the screw
terminals (note that there are general demands on all connected units for CE
marking with respect to the EMC and LVD approval). The type of filter is
specified in "Recommended Components", on page 265. If galvanic insulation is
not required for the connected pulse transmitters, then the power supply can be
connected to the individual pulse transmitter via terminals on the baseplate of the
pulse counter. Separate power supplies can be used for the pulse transmitters and
the pulse counter unit, as the signal inputs are optocoupled and galvanically
insulated. This also applies for transmitters using different voltages.
Connect the different inputs to the corresponding numbered connections as shown
in the figure below.
98 Preliminary 493-1067-11 (2-1)

Pulse counter interface 0

Connection to the baseplate terminals
Signal for counter -
gate (G)
+
Signal for counter -
calibration/preset (Z)
+
Signal for up/down -
counting (B)
+
-
(A)
+
0 1 2 3 4 5 6 7 15 Terminal no.
Signal inputs Upper row
16 17 18 19 20 21 22 23 33
0 V DC
- Middle row
External Filter
power supply
12/24 V DC 34 35 36 37 38 39 40 41 51
12 - 24 V DC + Lower row
Example of wiring with a pulse transmitter with one pulse train. For connection of a second
pulse transmitter to the baseplate, see the table below. The dotted lines indicate signals
which are not always used. Note, that not all baseplates have three rows.
493-1067-11 (2-1) Preliminary 99

Pulse counter interface 0

Connection to the baseplate terminals
-
(G)
+
-
(Z)
+
-
(B)
+
-
(A)
+
0 1 2 3 4 5 6 7 15 Terminal no.
16 17 18 19 20 21 22 23 33
0 V DC
External - Middle row
Filter
power supply 34 35 36 37 38 39 40 41 51
12 - 24 V DC 12/24 V DC
+ Lower row
Example of wiring with an incremental encoder with 2 pulse trains, with or without zero
reference, and/or gate function. For connection of a second incremental encoder to the
baseplate, see the table below. The dotted lines indicate signals which are not always
used. Note, that not all baseplates have three rows.
100 Preliminary 493-1067-11 (2-1)

Screw Terminal connections

200-TB2 & 200-TB3 200-TBN &
(TB3 is the recommended type) 200-TBNF
Signal 0 V DC 12/24 V DC Signal
Pulse counter
interface 0
A+ 0 17 35 0
A- 1 18 36 1
B+ 2 19 37 2
B- 3 20 38 3
Z+ 4 21 39 4
Z- 5 22 40 5
G+ 6 23 41 6
G- 7 24 42 7
Pulse counter
interface 1
A+ 8 25 43 8
A- 9 26 44 9
B+ 10 27 45 10
B- 11 28 46 11
Z+ 12 29 47 12
Z- 13 30 48 13
G+ 14 31 49 14
G- 15 32 50 15
0 V DC 16-33 16, 33
12/24 V DC 34-51 34, 51
Power can be supplied to the encoders from the middle and lower row (marked
COM and V, respectively) of the baseplate, or from a separate power supply.
493-1067-11 (2-1) Preliminary 101

If a non-complementary transmitter is used, its 0 V reference is connected to the

minus terminal (-), and the signal to the plus terminal (+). Both complementary
and non-complementary transmitters can be used in the same counter, as all the
inputs are individually galvanically insulated. Complementary electronic
transmitters should be used if long wires are used, and maximum noise immunity
is required. They should also be used to avoid contact bounce problems.
Complementary signals give better noise suppression.
200-IP2 can be used with transmitters giving a maximum pulse frequency of 100
kHz, which means that mechanical transmitters should not be used. Such
transmitters generate contact bounces, which may be counted by this high-speed
counter. Use electronic pulse transmitters instead.
Not connected signal inputs are detected as “Input OFF” (inactive).
To fulfil EMC demands, the connection cable to the transmitter must be shielded
using a twisted-pair cable, one for each complementary input signal. The shield
must be connected close to the pulse counter unit, using a ground clamp.
Temperature Precautions
Certain environmental temperature precautions should be considered if the
absolute maximum allowed input voltage specified for 200-IP2 is supplied to
many inputs simultaneously. This may occur if the inputs are connected to digital
switches for 24V DC.
To minimize temperature rise and thus extend the unit life, it is recommended not
to connect maximum input voltage simultaneously to all inputs for extended
periods of time at maximum allowed environmental temperature (+55 ºC
momentarily or +50 ºC average for over 24hours).
If the ambient temperature is expected to exceed 40 ºC, input signal voltage
exceeding 20 V can easily be limited to a lower voltage using a series resistor
which could be mounted on the input signal terminal block. Recommended
resistor value is 1 kΩ. Typically a 1 kΩ series resistor limits a 24 V sensor signal
to approximately 15 V at the 200-IP2 input, which still safely meets the minimum
level for an active input.
Background
The wide signal input voltage range for the 200-IP2 unit is designed specifically
to meet the complementary signal output voltage from incremental encoders
intended to be connected to 200-IP2.
102 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.14 Frequency Counter Unit 200-IP4
The incremental encoder differential output voltage is typically 8-10 V for a 12 V

DC powered unit and 18-20 V for a 24 V DC device. To allow connection of both
12 and 24 V DC encoders to 200-IP2, the input range has been designed to meet
6 - 26.4 V (24 V DC +10%). Power dissipation in the input resistors depends on
the input current which is typically 3 mA at 6 V DC and 15 mA at 24 V DC. Total
power dissipation in the input circuits is approximately 3.5 W at maximum input
voltage on all 8 inputs, which is added to the logic power supply of 1.5 W. The
total power dissipation is within the recommendations of maximum 6 W per
module.
7.14 Frequency Counter Unit 200-IP4

The Frequency Counter Unit, 200-IP4, is an I/O unit with 4 pulse transmitter
interfaces, each with 2 optocoupled inputs. The maximum pulse frequency is 100
kHz. The I/O unit is configured using the control system program.
200-IP4 can be adapted for a wide range of applications, for example, for counting
pulses from flow meters and density meters. Quantity counting and speed
calculation are examples of other applications.
200-IP4 has two 16-bit counters per channel. Each of the four interfaces can be
individually configured for:
• time period measurement using one 16-bit counter and accumulating pulse
counting using the other 16-bit counter.
• time period measurement using a 32-bit counter.
An internal clock (1 or 10 MHz) is used for the time period measurement.
Note. 200-IP4 can be used with the version B or later of Adapter 200-ANN.
493-1067-11 (2-1) Preliminary 103

7.14 Frequency Counter Unit 200-IP4 Chapter 7: Functional Description
Front Panel
1 = Insertable label for labelling individual input designations

Indicators
Only the LEDs for one of the four interfaces are shown in the table below.
Indication Function
Yellow LED, lit when the input is active.

N Yellow LED, lit when the input is configured for 16-bit time period
measurement and a 16-bit accumulating pulse counter function.
D Yellow LED, lit when input is configured for 32-bit time period
measurement.
OK Red LED, lit during the initialization phase, after the power has
been switched on.
Green LED, lit when initialization of the 200-IP4 internal logic is
complete.
200-IP4 has 4 identical pulse transmitter interfaces (12 - 24 V DC), each with two
signal inputs (N and D). Each input has +/- inputs for connection to pulse
transmitters.
104 Preliminary 493-1067-11 (2-1)

Control words
(N) (D)
Optocouplers
+
16-bit counter (N)
Logic
-
16-bit counter +
(D)
-
Optocouplers
+
16-bit counter (N)
Logic
-
16-bit counter +
(D)
-
Bus interface
Serial bus
Optocouplers
+
16-bit counter (N)
Logic
-
16-bit counter +
(D)
-
Optocouplers
+
16-bit counter (N)
Logic
-
16-bit counter +
(D)
-
Galvanically 12-24 VDC

Internal + 5 V DC isolated DC/DC
0V
converter
The 200-IP4 functional block diagram.

Each of the four interfaces can be individually configured for:
• time period measurement using one 16-bit counter and accumulating pulse
counting using the other 16-bit counter.
• time period measurement using a 32-bit counter.
493-1067-11 (2-1) Preliminary 105

Gate control
1-128 periods & 16-bit counter 16-bit counter
A
Clock
1 MHz
10 MHz
The configuration is selected by setting “A” in the appropriate position (variable

SelectMeasureType). The arrows show signals (control words and registers) controlled by
the control system.
The internal clock (1 or 10 MHz) is used for the time period measurement.
The number of periods for which the input signal is to be measured is selectable
(1, 2, 4, 8, 16, 32, 64 or 128 periods). See “Gate control” in the figure above.
The unit can be configured for a number of applications. This is done via
parameters accessible from the control system program.
The power to the 200-IP4 is supplied by an external power supply (12 - 24 V DC),
connected to the screw terminal of the I/O unit.
Variables
Communication between the 200-IP4 unit and the control system takes place via
variables accessible in the control system program. Such variables are, for
example, selection of clock frequency (ClockFrequency) and the selection of
measurement type (SelectMeasureType). Control words are used to set parameters
for the unit configuration. The control words which are sent to the frequency
counter unit, can be read back to the control system to allow verification that (at
least) one I/O scan has been performed since the control system cycle which
initiated the 200-IP4 command.
The variables which are accessible from the SattCon 200 control system are
described in “Series 200 Variables and Parameters” in the part of the DOX 10
User´s Manual specific to SattCon 200.
Note 1. Control word variables are written in italics, making it easier to recognize
them. Example: SelectMeasureType, ClockFrequency, etc.
Note 2. Only one of the four identical frequency counter interfaces is described in
this section. This means that the interface number of the variables has been
omitted, for example, SelectMeasureType0 and SelectMeasureType1 are the
parameters SelectMeasureType for interfaces 0 and 1, respectively.
106 Preliminary 493-1067-11 (2-1)

Select type of measurement

200-IP4 can be configured for two alternative functions using the variable
SelectMeasureType. Each of the four input channels can be configured
individually.
SelectMeasureType Function
0 Time period measurement using a 16-bit counter

register and the function of a 16-bit accumulating
counter
1 Time period measurement using a 32-bit counter
register
Start time period measurement

The control bit StartMeasurement starts one measurement of the time period.
StartMeasurement Function
0 Time period measurement stopped (not enabled)

1 Time period measurement starts on the positive edge of
the variable
Check if the time period measurement is complete

After a complete measurement the flag MeasurementReady is set.
MeasurementReady Function
0 The measurement is not complete

1 The positive edge of the flag indicates that the
measurement is complete
MeasurementReady is reset by the 200-IP4 unit when a positive edge of

StartMeasurement is received.
493-1067-11 (2-1) Preliminary 107

Select clock frequency

The clock frequency (for the time period measurement resolution selection) can
be set to 1 or 10 MHz using the variable ClockFrequency.
ClockFrequency Function
0 Clock frequency = 10 MHz

1 Clock frequency = 1 MHz
Select number of time periods

The number of time periods to be measured can be selected using the variable
NumberOfPeriods.
NumberOfPeriods Function
0 Measure for 1 period

1 Measure for 2 periods
Time period measurement

The time period measurement described below is valid for a 16-bit or 32 bit
measurement (SelectMeasureType 0 or 1).
Note. For SelectMeasureType 0 (16-bit measurement) the minimum input
frequency from a pulse transmitter is 15.3 Hz. At lower frequencies the counter
will overflow every 65 ms. To measure frequencies below 15.3 Hz, the overflow
must be detected and counted by the software. The counter value is always
available via the Serial Bus, which means that an overflow can be detected by
reading the counter every 30 ms. This means, there is in practice, no lower limit
for the input frequency.
108 Preliminary 493-1067-11 (2-1)

StartMeasurement
MeasurementReady
Enable
Input
Counting (1 or 10 MHz clock)
Signal Function
StartMeasurement The raising edge of StartMeasurement will start a new

measuring sequence. The measuring function is
independent of the length of StartMeasurement.
Note. StartMeasurement must not be set to 1 and then
reset to 0 during the same Serial Bus scan.
MeasurementReady MeasurementReady will be set to 1 on the falling edge of
“Enable”, i.e. when the counter is stopped and a new
stable value is available. MeasurementReady will be
reset to 0 on the raising edge of StartMeasurement.
Enable “Enable” is an internal signal of 200-IP4, which is
generated from the input pulses and StartMeasurement.
The length of “Enable” is selected by NumberOfPeriods,
to be 1, 2, 4, ... up to 128 periods of the input signal.
Input Input signal to an 200-IP4 channel, which is coming
from a pulse transmitter.
493-1067-11 (2-1) Preliminary 109

Reset of Counter
The accumulating pulse counter, which is available if SelectMeasureType = 0 (see
"Select type of measurement", on page 107), can be reset by the control bit
ResetCounter. The counter is reset on the positive edge of ResetCounter and goes
on counting (from 0) after this edge.The positive edge of the flag ResetDone is an
acknowledgement that the counter has been reset. Use this flag in the control
system to set bit ResetCounter to 0. ResetDone is automatically reset on the
negative edge of ResetCounter.
ResetDone
ResetCounter
16-bit counter ResetDone
Counter value
1 2 0 2 4 6
ResetCounter
The 16-bit accumulating counter can be reset if SelectMeasureType = 0.
200-IP4 Connections
The unit is used for pulse transmitters with a nominal voltage of 12 - 24 V DC.
An external power supply must be connected via a power-line filter to the screw
terminals (note that there is a general demand for CE marking with respect to
EMC and LVD approval for all units). The type of filter is specified in
"Recommended Components", on page 265. If galvanic insulation is not required
for the connected pulse transmitters, then the power supply can be connected to
the individual pulse transmitter via terminals on the base plate of the frequency
counter. Separate power supplies can be used for the pulse transmitters and the
frequency counter unit, as the signal inputs are optocoupled and galvanically
insulated. This also applies for transmitters using different voltages.
Connect the different inputs to the corresponding numbered connections as shown
in the figure below.
110 Preliminary 493-1067-11 (2-1)

Connections used for 16-bit time period measurement

The following connections are to be used if the configuration for 16-bit time
period measurement and a 16 bit accumulating counter is selected.
16-bit time per. measurem.

+ 16 bit acc. counter Connection to the baseplate terminals
Channel 3 -
(N)
+
Channel 2 -
(N)
+
Channel 1 -
(N)
+
Channel 0 -
(N)
+
0 1 2 3 4 5 6 7 15 Terminal no.
16 17 18 19 20 21 22 23 33
0 V DC
- Middle row
External Filter
power supply 34 35 36 37 38 39 40 41 51
12 - 24 V DC + 12/24 V DC
Lower row
Connections for 16-bit time period measurement and a 16-bit accumulating pulse counter
in all 4 channels.
493-1067-11 (2-1) Preliminary 111

Connections used for 32-bit time period measurement

The following connections are used if the configuration for 32-bit time period
measurement is selected.
32-bit time period

measurement Connection to the baseplate terminals
Channel 3 -
(D)
+
Channel 2 -
(D)
+
Channel 1 -
(D)
+
Channel 0 -
(D)
+
1 8 9 10 11 12 13 14 15 Terminal no.
0 V DC 16 24 25 26 27 28 29 30 31 32 33
- Middle row
External Filter
power supply 12/24 34 42 43 44 45 46 47 48 49 50 51
12 - 24 V DC + V DC
Lower row
Connections for 32-bit time period measurement in all 4 channels.
200-TB2 & 200-TB3 200-TBN &

Connections to be connected
Channel Input 12/24 V DC
Signal 0 V DC
Signal
0 N+ 0 17 35 0
0 N- 1 18 36 1
1 N+ 2 19 37 2
1 N- 3 20 38 3
2 N+ 4 21 39 4
112 Preliminary 493-1067-11 (2-1)

200-TB2 & 200-TB3 200-TBN &

Connections to be connected
Channel Input 12/24 V DC
Signal 0 V DC
Signal
2 N- 5 22 40 5
3 N+ 6 23 41 6
3 N- 7 24 42 7
0 D+ 8 25 43 8
0 D- 9 26 44 9
1 D+ 10 27 45 10
1 D- 11 28 46 11
2 D+ 12 29 47 12
2 D- 13 30 48 13
3 D+ 14 31 49 14
3 D- 15 32 50 15
0 V DC 16-33 16, 33
12/24 V 34-51 34, 51
DC
Power can be supplied to the transmitters from the middle and lower row (marked
COM and V, respectively) of the baseplate, or from a separate power supply.
200-IP4 can be used with transmitters giving a maximum pulse frequency of 100
kHz, which means that mechanical transmitters should not be used. Such
transmitters generate contact bounces, which may be counted by this high-speed
counter. Use electronic pulse transmitters instead.
Not connected signal inputs are detected as “Input OFF” (inactive).
To fulfil EMC demands, the connection cable to the transmitter must be shielded
using a twisted-pair cable, one for each input signal. The shield must be connected
close to the frequency counter unit, using a ground clamp.
493-1067-11 (2-1) Preliminary 113

Temperature Precautions
Certain environmental temperature precautions should be considered if the
absolute maximum allowed input voltage specified for 200-IP4 is supplied to
many inputs simultaneously. This may occur if the inputs are connected to digital
switches for 24V DC.
To minimize temperature rise and thus extend the unit life, it is recommended not
to connect maximum input voltage simultaneously to all inputs for extended
periods of time at maximum allowed environmental temperature (+55 ºC
momentarily or +50 ºC average for over 24hours).
If the ambient temperature is expected to exceed 40 ºC, input signal voltage
exceeding 20 V can easily be limited to a lower voltage using a series resistor
which could be mounted on the input signal terminal block. Recommended
resistor value is 1 kΩ. Typically a 1 kΩ series resistor limits a 24 V sensor signal
to approximately 15 V at the 200-IP4 input, which still safely meets the minimum
level for an active input.
Background
The wide signal input voltage range for the 200-IP4 unit is designed specifically
to meet the complementary signal output voltage from incremental encoders
intended to be connected to 200-IP4.
The incremental encoder differential output voltage is typically 8-10 V for a 12 V
DC powered unit and 18-20 V for a 24 V DC device. To allow connection of both
12 and 24 V DC encoders to 200-IP4, the input range has been designed to meet
6 - 26.4 V (24 V DC +10%). Power dissipation in the input resistors depends on
the input current which is typically 3 mA at 6 V DC and 15 mA at 24 V DC. Total
power dissipation in the input circuits is approximately 3.5 W at maximum input
voltage on all 8 inputs, which is added to the logic power supply of 1.5 W. The
total power dissipation is within the recommendations of maximum 6 W per
module.
114 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.15 Analog Input Unit 200-IE8
7.15 Analog Input Unit 200-IE8

200-IE8 is an I/O unit for 8 analog input signals. The inputs are filtered and the
unit is galvanically insulated. The unit has 12 bit resolution. Each of the
inputs can be either a voltage (0-10 V DC, ± 10 V DC) or a current (0-20 mA, 4-
20 mA) input.
1=Holder for insertable label for individual input designations

2=Power ON indicator
Front Panel
Indicators
Indication Function
PWR Green LED, lit when 24 V DC power is ON
The 8 analog input signals are connected to the unit via the screw terminals on the
terminal base unit.
The inputs are as a group of eight galvanically isolated from the serial bus by
optocouplers and the 8 inputs are single ended.
Selection of voltage or current is made on the terminal base unit for each input. It
is possible to connect either voltage or current to the input but not both
simultaneously. Selection must also be set by the programming software.
Power for the internal logic is provided via an external power supply.
493-1067-11 (2-1) Preliminary 115

7.15 Analog Input Unit 200-IE8 Chapter 7: Functional Description
Note! Since 200-IE8 does not receive power from the terminal base unit, 24 V DC
must be applied to the unit before operation. If power is not applied, the unit
position will appear to the adapter as an empty terminal base.
+24 V DC (34-51)
PWR
DC/DC-
converter
0 V DC (16-33)
Channel 0
Voltage V (1)
Current I (0)
Optocouplers
Bus interface
0 V DC (18)
Serial bus
0 V DC (17)
A/D-converter
Channel 1
Channel 7
The 200-IE8 functional block diagram. Numbers within parentheses in the diagram refer to
signal terminals on the terminal base unit, (e.g. 200-TB3) connected to the I/O unit. Note
and 200-TBNF.
200-IE8 Connections
Connect individual input wiring to numbered terminals as described in the table
below. Always use shielded twisted-pair cables.
116 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.15 Analog Input Unit 200-IE8
0-20 mA current transducer

0 1 2
4-20 mA
Upper row
Inputs
16 17 18
+ Out - 0 V DC Middle row
I 34 35 36
+ PWR - + 24 V DC Lower row
external power supply

current transducer current transducer
0-20 mA
4-20 mA 0 1 2 4-20 mA 0 1 2
Out Inputs Out Inputs
I 16 17 18 I 16 17 18
0 V DC 0 V DC
In + In -
34 35 36 34 35 36
+ 24 V DC + 24 V DC
voltage transducer
0 1 2
Upper row
Inputs
16 17 18
u 34 35 36
external power supply

voltage transducer 0 1 2
Upper row
Inputs
16 17 18
u 34 35 36
transducer powered from the system

Wiring examples. Note that not all terminal base units have three rows.
493-1067-11 (2-1) Preliminary 117

7.15 Analog Input Unit 200-IE8 Chapter 7: Functional Description

200-TBN &
200-TB2 & 200-TB3
200-TBNF
Input
Signal
Current 0 0 17 35 0
Voltage 0 1 18 36 1
Current 1 2 19 37 2
Voltage 1 3 20 38 3
Current 2 4 21 39 4
Voltage 2 5 22 40 5
Current 3 6 23 41 6
Voltage 3 7 24 42 7
Current 4 8 25 43 8
Voltage 4 9 26 44 9
Current 5 10 27 45 10
Voltage 5 11 28 46 11
Current 6 12 29 47 12
Voltage 6 13 30 48 13
Current 7 14 31 49 14
Voltage 7 15 32 50 15
0 V DC 16-33 16, 33
+24 V DC 34-51 34, 51
118 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.16 Analog Output Unit 200-OE4
7.16 Analog Output Unit 200-OE4

200-OE4 is an I/O unit for 4 analog output signals. The unit is galvanically
isolated. The unit has 12 bit resolution. Each of the outputs can be either a voltage
(0-10 V DC, ± 10 V DC) or a current (0-20 mA, 4-20 mA) output.

2 = Power ON indicator.
Front Panel
Indicators
Indication Function
The 4 analog output signals are connected to the unit via the screw terminal on the
terminal base unit.
The outputs are arranged in a group of four, galvanically isolated from the serial
bus by optocouplers.
Selection of voltage or current is made on the terminal base unit for each output.
This means that one output can be selected for current and another for voltage
output. It is possible to connect either voltage or current to the input but not both
simultaneously. Selection must also be set in the programming software.
493-1067-11 (2-1) Preliminary 119

7.16 Analog Output Unit 200-OE4 Chapter 7: Functional Description
Note 1! Since 200-OE4 does not receive power from the terminal base unit, 24 V
DC must be applied to the unit before operation. If power is not applied, the unit
position will appear to the adapter as an empty terminal base. Minimum resistive
load on mA output is 15 Ω.
Note 2. A-versions only. Select range 0-20 mA for not connected outputs (to
avoid voltage or current on the output pins).
DC/DC-
converter +24 V DC (35-51)
PWR 0 V DC (16-33)
Voltage V (2)
Voltage Return (3)
Voltage/
current
Current 1 (0)
converter
Opto
Current Return (1)
Serial bus
Bus Interface
coupler
Channel 0
Channel 1
Channel 3
The 200-OE4 functional block diagram. Numbers within parentheses in the diagram refer
and 200-TBNF.
200-OE4 Connections
Connect individual output wiring to numbered terminals as described in the table
below. Always use shielded twisted-pair cables.
120 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.16 Analog Output Unit 200-OE4

0 1 2 3
Outputs Upper row
16 17 18
0 V DC Middle row
34 35 36
+ 24 V DC Lower row
Wiring example. Notice that not all terminal base units have three rows.

200-TB2 & 200-TB3 200-TBN & 200-TBNF
Output Signal
Signal
(upper row)
Current Signal 0 0 0
Current Return 0 1 1
Voltage Signal 0 2 2
Voltage Return 0 3 3
493-1067-11 (2-1) Preliminary 121

7.16 Analog Output Unit 200-OE4 Chapter 7: Functional Description
200-TB2 & 200-TB3 200-TBN & 200-TBNF
Output Signal
Signal
(upper row)
0 V DC 16-33 (middle row) 16, 33
+24 V DC 34-51 (lower row) 34, 51
122 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.17 Input/Output Analog Combo Unit 200-IE4xOE2
7.17 Input/Output Analog Combo Unit

200-IE4xOE2
200-IE4xOE2 is an I/O unit for 4 analog input and 2 analog output signals. The
inputs and outputs are filtered and the unit is galvanically isolated.

Front Panel
Indicators
Indication Function
The 4 analog input and 2 analog output signals are connected to the unit via the
screw terminal on the terminal base unit.
Selection of voltage or current is made on the terminal base unit for each input. It
is possible to connect either voltage or current to the input but not both
simultaneously. Selection must also be set in the programming software.
The inputs and the outputs are as a group galvanically isolated from the serial bus
by optocouplers.
493-1067-11 (2-1) Preliminary 123

7.17 Input/Output Analog Combo Unit 200-IE4xOE2 Chapter 7: Functional Description
Note! Since 200-IE4xOE2 does not receive power from the terminal base unit,
24 V DC must be applied to the unit before operation. If power is not applied, the
unit position will appear to the adapter as an empty terminal base.
DC/DC-
+24 V DC (34-51)
converter
0 V DC (34-51)
PWR
Channel 0 Voltage V (1)
Current (0)
0 V DC (18)
A/D-converter
0 V DC (17)
Opto
coupler
Bus interface
Serial bus
Channel 1
Channel 3
Voltage V (10)
Voltage Return(11)
Voltage/
current Current (8)
converter
Current Return (9)
Channel 0
Channel 1
The 200-IE4xOE2 functional block diagrams. Numbers in parentheses in the diagram, refer
to signal terminals on the terminal base unit, (e.g. 200-TB3) to which the unit is connected.
200-IE4xOE2 Connections
Connect individual input/output wiring to numbered terminals as described in the
table below. Always use shielded twisted-pair cables.
124 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.17 Input/Output Analog Combo Unit 200-IE4xOE2
0 ....... 8 9
Outputs Upper row
16 17 18
0 V DC Middle row
34 35 36
+ 24 V DC Lower row
Wiring example. Note: not all terminal base units have three rows. See also examples in
"200-IE8 Connections", on page 116.

200-TBN &
200-TB2 & 200-TB3
200-TBNF
Input/Output Signal 0 V DC 24 V DC
Signal
Input Current 0 0 17 35 0
Input Voltage 0 1 18 36 1
Output Current Signal 4 8 8
Output Current Return 4 9 9
Output Voltage Signal 4 10 10
Output Voltage Return 4 11 11
Output Current Signal 5 12 12
493-1067-11 (2-1) Preliminary 125

7.17 Input/Output Analog Combo Unit 200-IE4xOE2 Chapter 7: Functional Description
200-TBN &
200-TB2 & 200-TB3
200-TBNF
Input/Output Signal 0 V DC 24 V DC
Signal
Output Current Return 5 13 13

Output Voltage Signal 5 14 14
Output Voltage Return 5 15 15
0 V DC 16-33 16, 33
+24 V DC 34-51 34, 51
126 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.18 RTD Input Unit 200-IR8
7.18 RTD Input Unit 200-IR8

200-IR8 is an I/O unit for eight 3-wire RTD input signals. The inputs have
programmable filters and the unit is galvanically isolated. The unit has 16 bit
resolution. A high number of sensor types are supported.

Front Panel
Indicators
Indication Function
OK Bi-colour (green/red) LED

1. Green continuously, lit when configured and fully
operational
2. Green flashing, functional but unconfigured
3. Red flashing, non-critical fault condition (i.e. open sensor,
invalid configuration etc.)
4. Red continuously, indicates a critical fault condition
5. Not lit. Unit not powered.
493-1067-11 (2-1) Preliminary 127

7.18 RTD Input Unit 200-IR8 Chapter 7: Functional Description
Sensor Types
The following sensor types can be connected to 200-IR8:
Sensor type α Temperature range
1 - 433 Ω
500 Ω Pt Euro 0.00385 -200 to +630°C
200 Ω Pt Euro 0.00385 -200 to +630°C
100 Ω Pt Euro 0.00385 -200 to +870°C
100 Ω Pt U.S. 0.00392 -200 to +630°C
500 Ω Ni 0.00618 -60 to +250°C
200 Ω Ni 0.00618 -60 to +250°C
120 Ω Ni 0.00672 -80 to +290°C
100 Ω Ni 0.00618 -60 to +250°C
10 Ω Cu 0.00427 -200 to +260°C
The 8 analog input signals are connected to the unit via the screw terminal on the
terminal base unit.
The inputs are as a group of 8 galvanically isolated from the serial bus by
optocouplers. It is possible to deselect unused channels to improve system
throughput. Periodic user calibration is supported.
Note! Since 200-IR8 does not receive power from the terminal base unit, 24 V DC
must be applied to the unit before operation. If power is not applied, the unit
128 Preliminary 493-1067-11 (2-1)

DC/DC-
converter +24 V DC (34)
OK 0 V DC (16)
Voltage-
Low signal (0)
reference
Signal Return (17)
High signal (1)
Shield Return (18)
Bus interface
Opto
coupler Channel 0
A/D-converter
Analog Multiplexer Channel 1
Channel 7
The 200-IR8 functional block diagram. Numbers within parentheses in the

diagram, refer to signal terminals on the terminal base unit, (e.g. 200-TB3) to which the unit
is connected. Note that screw terminal numbers 35-50 only exist on 200-TB3. Terminals
17-32 do not exist on 200-TBN and 200-TBNF.
Filter and Unit Throughput

A programmable first notch filter in the analog to digital converter lets you select
a frequency for the first notch of the filter. Selection of the filter influences the
analog to digital output data rate and changes the unit throughput.
First notch of filter (Hz) -3 dB frequency (Hz)
10 2.62
25 6.55
50 13.10
60 15.72
100 26.20
493-1067-11 (2-1) Preliminary 129

250 65.50
500 131.00
1000 262.00
Gain – dB
Frequency – Hz
Filter response with first notch at 10 Hz.

Unit throughput means the time it takes for a signal at the input terminal to arrive
at the serial bus. It is a function of:
• the selected programmable first notch filter frequency
• the number of channels actually configured for connection to a sensor.
130 Preliminary 493-1067-11 (2-1)

Throughput in normal mode
A/D filter first notch frequency
System throughput in ms or s
No. of 10 Hz 25 Hz 50 Hz 60 Hz 100 Hz 250 Hz 500 Hz 1000 Hz

channels
scanned (16-bits) (16-bits) (16-bits) (16-bits) (16-bits) (13-bits) (13-bits) (9-bits)
1 325 ms 145 ms 85 ms 75 ms 55 ms 37 ms 31 ms 28 ms
4 1.30 s 580 ms 340 ms 300 ms 220 ms 148 ms 124 ms 112 ms
7 2.275 s 1.015 s 595 ms 525 ms 385 ms 259 ms 217 ms 196 ms
8 2.60 s 1.16 s 680 ms 600 ms 440 ms 296 ms 248 ms 224 ms
It is possible to select an enhanced mode of operation for this unit (selected by the
software).
However, since the comparison is done each program scan, the result decreases
unit throughput.This results in improved unit temperature drift characteristics and
accuracy.
493-1067-11 (2-1) Preliminary 131

Throughput in enhanced mode
System throughput in ms or s

channels

6 2.275 s 1.015 s 595 ms 525 ms 385 ms 259 ms 217 ms 196 ms
7 2.60 s 1.16 s 680 ms 600 ms 440 ms 296 ms 248 ms 224 ms
8 2.925 s 1.305 s 765 ms 675 ms 495 ms 333 ms 279 ms 252 ms
Unit Calibration Overview

Unit calibration is required to either improve the initial unit accuracy or to remove
unit error due to component aging.
Note. 200-IR8 is already calibrated at delivery. If a calibration is required, the unit
must be in an I/O system. Input channels can be calibrated in any order, or all at
once.
Important! To allow the internal unit temperature to stabilize, apply power to the
unit for at least 40 minutes before calibrating.
To calibrate the unit:
1. Apply a reference to the desired input(s).
2. Start calibration.
Important! Perform the offset calibration procedure first and then the gain
calibration procedure.
SattCon 200 and SattLine Controller SL200 have different programming tools.
For details see SattLine and SattCon manuals concerned.
132 Preliminary 493-1067-11 (2-1)

Connecting the calibration resistors

To calibrate your RTD input, you will need precision resistors or a precision
decade box.
Description
Precision resistors High precision resistors: Lower precision resistors:

or 432 Ω, 864 Ω, 1728 Ω, If calibration to rated accuracy
is not required, lower precision
Precision decade 0.01%, 5 ppm/°C resistors can be used. Add
resistor box 1 Ω, 0.1%, 5ppm/°C percentage of tolerance and
temperature coefficient for
expected accuracy.
Accuracy: Minimum three decades;
Decade one - 10 Ω decade, 1 Ω per step, better than 0.005 Ω
(0.5% accuracy)
Decade two - 100 Ω decade, 10 Ω per step, better than 0.005 Ω
(0.05% accuracy)
Decade three - 1000 Ω decade, 100 Ω per step, better than
0.01% accuracy
Any vendor’s model that meets or exceeds the above
specifications can be used. The user is responsible for assuring
that the decade box maintains accuracy by periodic calibration
as specified by the vendor.
The figures below show how to connect a decade box or resistors. If using a
decade box, connect all high-signal terminals together and attach to one lead from
the decade box. Connect all low-signal terminals together and 0 V DC on the
terminal and attach to the other lead.
493-1067-11 (2-1) Preliminary 133

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Upper row
16 33
0 V DC Middle row
34 50 51
Lower row
High signals Low signals
Using a decade box
If using resistors, connect according to figure below.
0 1 14 15
Upper row
16 17 30 31 32 33
Middle row
34 35 50 51
Lower row
Using resistors
134 Preliminary 493-1067-11 (2-1)

Calibration resistor settings

At offset calibration the resistor value should always be set to 1 Ω. At gain
calibration the resistor value should be according to the table below.
Offset calibration
Type of RTD Gain calibration
value (Ideal counts)
100 Ω Pt. Euro (αa=0.00385) 1 Ω, 0.1%, 5 ppm/°C 432 Ω, 0.01%,

100 Ω Pt U.S. (α=0.003916) 5 ppm/°C
120 Ω Ni (α=0.00672)
100 Ω Ni (α=0.00618)
10 Ω Cu (α=0.00427)
200 Ω Pt. (α=0.00385) 1 Ω, 0.1%, 5 ppm/°C 864 Ω, 0.01%,
200 Ω Ni (α=0.00618) 5 ppm/°C
500 Ω Pt. (α=0.00385) 1 Ω, 0.1%, 5 ppm/°C 1728 Ω, 0.01%,
5 ppm/°C
a. α=Temperature coefficient
493-1067-11 (2-1) Preliminary 135

200-IR8 Connections
below. Always use shielded cables recommended by the RTD suppliers.
2-wire RTD cables are possible to connect but not recommended.
0 4 5 10 11 12 13
Upper row
16 21 22 27 28 29 30
Middle row
34 51
Lower row
Wiring examples with 2- and 3-wire devices. Notice that not all terminal base units have
three rows. This example shows connection to a 200-TB3.
136 Preliminary 493-1067-11 (2-1)

0 8 9 14 15
Upper row
16 25 26 31 32 33
Middle row
34 44 45 46 51
Lower row
Wiring examples with 2- and 3-wire devices connected to a 200-TB3T.

200-TBN and 200-TBNF connections are not listed below since screw terminals
17-31 do not exist on these base terminal units.
Note. Lower row terminals 39-46 on 200-TB3T are for chassis ground
connections.
To reduce susceptibility to noise, power analog units and discrete units from
separate power supplies. Do not exceed a length of 10 m for DC power cabling.
493-1067-11 (2-1) Preliminary 137

Warning! Do not daisy chain power or ground from the RTD terminal base unit
to any AC or DC discrete unit terminal base unit.
200-TB2 & 200-TB3 200-TB3T
Input
Low signal 0 1 1
High signal 0 0 0
Signal Return 0 17 17
Shield Return 0 18 39
Low signal 1 3 3
High signal 1 2 2
Low signal 2 5 5
High signal 2 4 4
Low signal 3 7 7
High signal 3 6 6
Table continues on next page.
138 Preliminary 493-1067-11 (2-1)

200-TB2 & 200-TB3 200-TB3T
Input Terminals to be connected
Low signal 4 9 9
High signal 4 8 8
Low signal 5 11 11
High signal 5 10 10
Low signal 6 13 13
High signal 6 12 12
Low signal 7 15 15
High signal 7 14 14
0 V DC 16, 33 16, 33
24 V DC 34, 51 34, 51
493-1067-11 (2-1) Preliminary 139

7.19 RTD Input Unit 200-IR8R Chapter 7: Functional Description
7.19 RTD Input Unit 200-IR8R

200-IR8R is an I/O unit for eight 4-wire RTD input signals. The inputs have
programmable filters and the unit is galvanically isolated. The unit has 16-bit
resolution. One sensor type is supported.
Front Panel
2
3
1 = Insertable label for labelling individual input designations.

Note. 200-IR8R can be used with the version B or later of Adapter 200-ANN.
Indicators
Indication Function
Input Yellow LED, flashing when the input is sampled. Repetition of four
flashes indicates an interrupt in the sensor connection and
repetition of two flashes indicates a short-circuit in the sensor
connection.
OK Green LED with the following functions:

continuous: when the unit is fully operational
flashing: critical fault condition
not lit: unit not powered
140 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.19 RTD Input Unit 200-IR8R
Sensor type
The following sensor type can be connected to 200-IR8R
Sensor type α Temperature range
100 Ω Pt Euro 0.00385 -60 to +160°C
The 8 analog input signals are connected to the unit via the screw terminal on the
terminal base unit.
The inputs are arranged in a group of 8, galvanically isolated from the serial bus
by optocouplers. It is possible to deselect unused channels to improve system
throughput.
Power for the internal logic is provided via the process power supply.
Warning! Since 200-IR8R does not receive power from the terminal base unit,
24 V DC must be applied to the unit before operation. If power is not applied, the
unit position will appear to the adapter as an empty terminal base.
493-1067-11 (2-1) Preliminary 141

DC/DC-
converter +24 V DC
PWR 0 V DC
Voltage- Sense High

reference Feed High
Feed Low
Sense Low
Bus interface
Opto
coupler Channel 0
A/D-converter
Analog Multiplexer
Channel 1
Channel 7
The 200-IR8R functional block diagram.
Filter and unit throughput

A programmable first notch filter in the analog-to-digital converter allows you to
select a frequency for the first notch of the filter. Selection of the filter influences
the analog-to-digital output data rate and changes the unit throughput.
10 2.62
50 13.10
60 15.72
142 Preliminary 493-1067-11 (2-1)

Gain – dB
Frequency – Hz

Unit throughput means the time taken for a signal at the input terminal to arrive
• the selected programmable first notch filter frequency,
• the number of channels actually configured for connection to a sensor.
System throughput in ms
No. of 10 Hz 50 Hz 60 Hz
channels
scanned (16-bits) (16-bits) (16-bits)
1 632 150 130

2 1263 300 260
3 1895 450 390
4 2526 600 520
5 3158 750 650
6 3789 900 780
7 4421 1050 910
8 5052 1200 1040
493-1067-11 (2-1) Preliminary 143

200-IR8R Connections
Connect individual input wiring to numbered terminals as described in the figure
and table below. Always use shielded cables recommended by the RTD supplier.
The terminal base unit 200-TB3T must be used together with 200-IR8R.
0 8 9 14 15
Upper row
C C N4 C N7 C
Middle row
V V
Lower row
Wiring example with a 4-wire device connected to the terminal base unit 200-TB3T.
200-TB3T 200-TB3T 200-TB3T 200-TB3T

Input Input Input Input
Terminal Terminal Terminal Terminal
Sense Low 0 0 Sense Low 2 4 Sense Low 4 8 Sense Low 6 12
Sense High 0 1 Sense High 2 5 Sense High 4 9 Sense High 6 13
Feed High 0 C Feed High 2 C Feed High 4 C Feed High 6 C
Feed Low 0 N0 Feed Low 2 N2 Feed Low 4 N4 Feed Low 6 N6
Sense Low 1 2 Sense Low 3 6 Sense Low 5 10 Sense Low 7 14
Sense High 1 3 Sense High 3 7 Sense High 5 11 Sense High 7 15
Feed High 1 C Feed High 3 C Feed High 5 C Feed High 7 C
Feed Low 1 N1 Feed Low 3 N3 Feed Low 5 N5 Feed Low 7 N7
144 Preliminary 493-1067-11 (2-1)


Note. Lower row terminals marked on 200-TB3T are for the cable shields and
chassis ground connections.
To reduce susceptibility to noise, supply analog units and discrete units from
Warning! Do not chain power or ground from the RTD terminal base unit to any
discrete AC or DC unit terminal base unit.
493-1067-11 (2-1) Preliminary 145

7.20 Thermocouple Input Unit 200-IT8 Chapter 7: Functional Description
7.20 Thermocouple Input Unit 200-IT8

200-IT8 is an analog I/O unit for 8 thermocouple input signals. The inputs have
programmable filters and the unit is galvanically isolated. The unit has 16 bit
resolution. A high number of sensor types are supported. The unit comes with two
Cold Junction Compensators (CJC).

2 = Power ON indicator
Front Panel
Indicators
Indication Function
OK Bi-colour (green/red) LED
1. Green continuously, lit when configured and fully
operational
2. Green flashing, functional but unconfigured
3. Red flashing, non-critical fault condition (i.e. open
sensor, invalid configuration etc.)
4. Red continuously, indicates a critical fault condition
5. Not lit. Unit not powered
146 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.20 Thermocouple Input Unit 200-IT8
Sensor Types
The following sensor types can be connected to 200-IT8:
Sensor type Range

millivolt ±76.5 mV
B +300 to +1800°C
E -270 to +1000°C
J -210 to +1200°C
K -270 to 1372°C
R -50 to +1768°C
S -50 to +1768°C
T -270 to +400°C
N -270 to +1300°C
C 0 to +2315°C
The 8 input signals are connected to the unit via the screw terminal on the terminal
base unit. They are galvanically isolated from the Serial bus (see function block
diagram below).
It is possible to deselect unused channels to improve system throughput. Periodic
user calibration is supported.
Power for the internal logic is provided via the process power supply.
Warning! Since 200-IT8 does not receive power from the terminal base unit, 24
V DC must be applied to the unit before operation. If power is not applied, the unit
Warning! You can use a 200-TB2 or TB3 terminal base unit if you are using the
thermocouple/mV unit in the millivolt mode only. You must use a 200-TB3T
terminal base unit for all thermocouple uses to be able to connect the two cold
junction sensors.
493-1067-11 (2-1) Preliminary 147

DC/DC
converter +24 V DC (34-51)
0 V DC (16-33)
Cold
OK Junction
Sensor
Cold
Junction
Voltage Sensor
reference
Opto- Low signal (0)
Analog Multiplexer
coupler Bus interface High signal (1)
Serial bus
A/D converter Shield Return (17)
Channel 0
Channel 1
Channel 7
The 200-IT8 functional block diagram. Numbers within parentheses in the

diagram, refer to signal terminals on the terminal base unit, (e.g. 200-TB3) to which the unit
is connected. Note that screw terminal numbers 35-50 only exist on 200-TB3. Terminals
17-32 do not exist on 200-TBN and 200-TBNF.
Filter and Unit Throughput

A programmable first notch filter in the analog to digital converter lets you select
a frequency for the first notch of the filter. Selection of the filter influences the
analog to digital output data rate and changes the unit throughput. See below.
A fixed digital filter may be set by programming software. This filter settles to
100% of Full Scale input in 60 times the selected first notch filter time shown on
next page.
10 2.62
25 6.55
50 13.10
60 15.72
100 26.20
148 Preliminary 493-1067-11 (2-1)

250 65.50
500 131.00
1000 262.00
Gain – dB
Frequency – Hz

Unit throughput means the time it takes for a signal at the input terminal to arrive
• the selected programmable first notch filter frequency
• the number of channels actually configured for connection to a sensor
• the fixed digital filter
493-1067-11 (2-1) Preliminary 149

Throughput

channels
7 2.275 s 1.015 s 595 ms 525 ms 385 ms 259 ms 217 ms 196 ms
8 2.60 s 1.16 s 680 ms 600 ms 440 ms 296 ms 248 ms 224 ms
Unit Calibration Overview

Unit calibration is required to either improve the initial unit accuracy or to remove
unit error due to component aging. In addition, calibration may be required to
eliminate long lead wire resistance to open-circuit detection current.
200-IT8 is already calibrated at delivery. If calibration is required, the unit must
be in an I/O system. Input channels can be calibrated in any order, or all at once.
Note! To allow the internal unit temperature to stabilize, apply power to the unit
for at least 40 minutes before calibrating.
To calibrate the unit:
1. Apply a reference to the desired input(s).
2. Start calibration.
Note! Perform the offset calibration procedure first, and then the gain
calibration procedure.
SattCon200 and SattLine Controller SL200 have different programming tools.
For details see the relevant SattLine and SattCon manuals.
Correction of the resistance error due to long lead wires is described in
"Removing lead wire or thermocouple extension wire resistance", on page 152.
150 Preliminary 493-1067-11 (2-1)

Connecting the calibration equipment

To calibrate your thermocouple input, you will need a precision voltage source or
thermocouple simulator and calibration source.
Description
Precision voltage source or 0-100 mV, 1 µV resolution

thermocouple simulator and
calibration source
The figures below show how to connect a precision voltage source. Connect all
high signals together and attach to one lead from the precision voltage source.
Connect all low signals together and 0 V DC on the terminal and attach to the
other lead.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Upper row
16 33
0V Middle row
DC
34 50 51
Lower row
High signals Low signals
Precision voltage
source
Use 200-TB2 and 200-TB3 terminal base units for millivolt inputs only.
CJC is not required if only millivolt inputs are used.
For connection of Cold Junction Compensators (CJC), see figure below.
493-1067-11 (2-1) Preliminary 151

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Upper row
16 33
Middle row
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 50
Lower row
Precision voltage CJC CJC

source Connect to one Connect to one
of the of the
terminals 0-7 terminals 8-15
Removing lead wire or thermocouple extension wire resistance

The thermocouple/mV unit has open circuit detection. This is accomplished by a
1 mA current source in the unit. This current flowing, through the lead wire or
thermocouple extension wire, generates an error or offset voltage in the reading.
Calibrate this error out using one of the two following methods.
Method 1, Step 1
152 Preliminary 493-1067-11 (2-1)

0 1 13 14 15
Upper row
16 17 18 31 32 33
Middle row
34 35 36 48 49 51
Lower row
1. Disconnect all the lead wires at the terminal base unit.

2. Measure total loop resistance of both lead/extension wires and
thermocouple.
3. If using a sensor other than a thermocouple, disconnect the lead wires at the
sensor and tie together for this measurement. Reconnect after measurement.
4. After measuring, remove ohmmeter.
Method 1, step 2
493-1067-11 (2-1) Preliminary 153

0 1 2 3 14 15
Upper row
16 31 32 33
Middle row
34 48 49 50 51
Lower row
Decade
Box
Voltage Disconnected
Source
1. Set decade box to value determined in step 1, and connect in series with a
precision voltage source.
2. Connect to the input terminals of the particular channel you are calibrating.
3. Perform an offset and gain calibration according to software instructions.
4. Remove the precision voltage source.
5. Reconnect the lead wires to the input terminals for this channel.
6. Repeat this procedure for the remaining channels.
Method 2
0 1 2 3 14 15
Upper row
16 31 32 33
Middle row
34 48 49 50 51
Lower row
Voltage
Source
1. Disconnect the lead wire pair at the thermocouple or millivolt sensor.
154 Preliminary 493-1067-11 (2-1)

2. Connect a precision voltage source across the lead wire pair.

3. Perform an offset and gain calibration according to software instructions.
4. Remove the precision voltage source.
5. Reconnect the lead wires to the input terminals for this channel.
6. Repeat this procedure for the remaining channels.
200-IT8 Connections
below. Always use recommended compensation and shielded cables. The unit
comes with 2 cold junction compensators (CJC) for use when using the
thermocouple unit in the thermocouple mode. When using CJC the terminal base
unit 200-TB3T must be used.

0 1 2 3 14 15
Upper row
C C N7 C
Middle row
V V
Lower row
Example of millivolt input wiring to 200-TB3.
Connect the tail of the CJC to any of the associated thermocouple input terminals:
0 - 7 for CJC connected to 47, 48 and 49. The tail of the cold junction compensator
shares a terminal with an input.
493-1067-11 (2-1) Preliminary 155


0 1 2 3 12 13 14 15
Upper row
C C N7 C
Middle row
36 37 38 39 47 48 49 50 51
Lower row
CJC CJC
Connect to Connect to
one of the one of the
terminals 0-7 terminals 8-15
Example of 3-wire thermocouple wiring to 200-TB3T.

To reduce susceptibility to noise, power analog units and discrete units from
Warning! Do not daisy chain power or ground from the RTD terminal base unit
to any AC or DC discrete unit terminal base unit.
156 Preliminary 493-1067-11 (2-1)

Terminal base unit 200-TB3T is recommended with this unit.

200-TB2 & 200-TB3 200-TB3T
Inputs Terminals to be connected
High signal 0 0 0
Low signal 0 1 1
High signal 1 2 2
Low signal 1 3 3
High signal 2 4 4
Low signal 2 5 5
High signal 3 6 6
Low signal 3 7 7
High signal 4 8 8
Low signal 4 9 9
High signal 5 10 10
Low signal 5 11 11
High signal 6 12 12
Low signal 6 13 13
High signal 7 14 14
493-1067-11 (2-1) Preliminary 157

Low signal 7 15 15
0 V DC 16, 33 16, 33
24 V DC 34, 51 34, 51
158 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.21 AC Input Unit 200-IA8
7.21 AC Input Unit 200-IA8

200-IA8 is a digital I/O unit for eight 120 V AC input signals. The inputs are
filtered and galvanically isolated.
1 = Holder for insertable label for individual input designations

2 = Status indicators - show status of individual inputs.
Front Panel
Indicators
Indication Function
0-7 Yellow LED, lit when inputs are TRUE
The 8 AC input signals are connected to the unit via the screw terminals on the
terminal base unit.
The inputs are galvanically isolated by optocouplers and the 8 inputs share a
common AC voltage connection.
The status of each input signal is indicated by a yellow LED on the front of the
unit. Each signal is filtered by a low-pass filter.
The input signals are sampled at intervals determined by sample time. The signal
status is changed only if two consecutive samples are the same. The sample time
can be set by the programming software.
493-1067-11 (2-1) Preliminary 159

7.21 AC Input Unit 200-IA8 Chapter 7: Functional Description
120 V AC (34-51)
Channel 0
Voltage V (1)
Signal (0)
Input filter
Bus interface
Serial bus
Optocoupler 0 V AC (16-33)
Channel 1
Channel 7
The 200-IA8 functional block diagram. Numbers within parentheses in the diagram, refer
to signal terminals on the terminal base unit, to which the unit is connected. (e.g. 200-TB3).
200-IA8 Connections
Connect individual input wiring to numbered terminal as described in the table
below.
Attention! Remove field-side power before removing/inserting this unit or during
the field-wiring installation. Do not consider this unit as galvanically isolated
between the field-side power and the outputs. When you remove or insert a unit
with field-side power applied, an electrical arc may occur. An electrical arc can
cause personal injury or property damage by:
• sending an erroneous signal to your system’s field devices causing unintended
machine motion
• causing an explosion in a hazardous m environment
Repeated electrical arcing causes excessive wear to contacts on both the unit and
its mating connector. Worn contacts may create electrical resistance.
160 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.21 AC Input Unit 200-IA8
0 1 2
Upper row
Inputs
16 17 18
0 V AC Middle row
34 35 36
120 V AC Lower row

200-TB2 & 200-TB3 200-TBN & 200-TBNF
Input Signal 120 V AC
Signal 120 V AC
(upper row) (upper row)
0 0 1 0 1
1 2 3 2 3
2 4 5 4 5
3 6 7 6 7
4 8 9 8 9
5 10 11 10 11
6 12 13 12 13
7 14 15 14 15
0 V AC 16-33 16, 33
(middle row)
120 V AC 34-51 34, 51
(lower row)
493-1067-11 (2-1) Preliminary 161

7.22 AC Output Unit 200-OA8 Chapter 7: Functional Description
7.22 AC Output Unit 200-OA8

200-OA8 is a digital I/O unit for eight 120 V AC output signals. The unit is
galvanically isolated by optocouplers.

Front Panel
Indicators
Indication Function
The 8 AC output signals are connected to the unit via the screw terminals on the
terminal base unit.
common 0 V AC connection.
unit. Output indicators do not work if 120 V AC is missing.
162 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.22 AC Output Unit 200-OA8
120 V AC (34-51)
Voltage V (0)
Serial bus
Bus interface
0 V AC (0)
Optocouplers 0 V AC (16-33)
Channel 0
Channel 1
Channel 7
The 200-OA8 functional block diagram. Numbers within parentheses in the diagram, refer
to signal terminals on the terminal base unit, to which the unit is connected (e.g. 200-TB3).
200-OA8 Connections
below.
Attention! Remove field-side power before removing/inserting this unit or during
the field-wiring installation. Do not consider this unit as galvanically isolated
between the field-side power and the outputs. When you remove or insert a unit
with field-side power applied, an electrical arc may occur. An electrical arc can
cause personal injury or property damage by:
• sending an erroneous signal to your system’s field devices causing unintended
machine motion
• causing an explosion in a hazardous m environment
Repeated electrical arcing causes excessive wear to contacts on both the unit and
its mating connector. Worn contacts may create electrical resistance.
493-1067-11 (2-1) Preliminary 163

7.22 AC Output Unit 200-OA8 Chapter 7: Functional Description
0 1 2
Upper row
Outputs
16 17 18
0 V AC Middle row
34 35 36
120 V AC Lower row

200-TB2 & 200-TB3 200-TBN & 200-TBNF
Output Signal 0 V AC
Signal 0 V AC
(upper row) (upper row)
0 0 1 0 1
1 2 3 2 3
2 4 5 4 5
3 6 7 6 7
4 8 9 8 9
5 10 11 10 11
6 12 13 12 13
7 14 15 14 15
0 V AC 16-33 16, 33
(middle row)
120 V AC 34-51 34, 51
(lower row)
164 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.23 Relay Output Unit 200-OW8
7.23 Relay Output Unit 200-OW8

200-OW8 is an I/O unit for 8 relay output signals. The outputs are galvanically
isolated.

Front Panel
Indicators
Indication Function
The 8 relay output signals are connected to the unit via the screw terminals on the
terminal base unit.
If voltage >132 V terminal base unit 200-TBN or 200-TBNF must be used.
Relay voltage is provided via an external power supply.
493-1067-11 (2-1) Preliminary 165

7.23 Relay Output Unit 200-OW8 Chapter 7: Functional Description
24 V DC (34)
(0)
(1)
Channel 0
Bus interface
Serial bus
Channel 1
Channel 7
0 V DC (16)
The 200-OW8 functional block diagram. Representative examples of various relay load
contacts. 34, 16, 1, 0, etc. in the diagram, refer to signal terminals on the terminal base
unit, to which the unit is connected. (e.g. 200-TB3). Note that screw terminals 35-50 only
exist on 200-TB3. Terminals 17-32 do not exist on 200-TBN and 200-TBNF.
200-OW8 Connections
below.
Warning! Do not attempt to increase load current or wattage capability load
beyond the maximum rating by connecting two or more outputs in parallel. The
slightest variation in relay switching time may cause one relay to momentarily
switch the total load current.
166 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.23 Relay Output Unit 200-OW8

+ DC or AC 0 1 2
Upper row
16 17 18
0 V DC Middle row
- DC or AC
34 35 36
24 V DC Lower row
Two wiring examples. Note that not all terminal base units have three rows.
Note. If inductive loads are connected, use a diode across each load. Do not use
Zener diodes.
Attention! Do not connect a signal with tension on. The leakage current from the
transient suppressions can be hazardous.
200-TB2 & 200-TB3 200-TBN & 200-TBNF
Output
Signal
0 0 0
1 1
1 2 2
3 3
2 4 4
5 5
3 6 6
7 7
4 8 8
9 9
5 10 10
11 11
493-1067-11 (2-1) Preliminary 167

7.23 Relay Output Unit 200-OW8 Chapter 7: Functional Description
200-TB2 & 200-TB3 200-TBN & 200-TBNF

Output
Signal
6 12 12
13 13
7 14 14
15 15
0 V DC 16-33 16, 33
24 V DC 34-51 34, 51
168 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.24 Short-circuit Proof Output Unit 200-OB8EP
7.24 Short-circuit Proof Output Unit 200-OB8EP

200-OB8EP is a short circuit proof output unit for eight signals. The unit is
intended for detection of short circuit condition in its output circuit or low
impedance loads causing excessive current draw. Each of the eight output
channels has a current sensing circuit. The unit is designed to allow up to 2.0 A
current per channel.
Note! This unit requires a great current consumption and must be properly
powered.
1
2
1= Holder for insertable label for individual output designation

2=Status indicators
3=Reset button
Front Panel
Indicators
Indication Function
Output 0-7 Yellow LED, lit when outputs are TRUE

Fault 0-7 Red LED, when lit indicating fault
493-1067-11 (2-1) Preliminary 169

7.24 Short-circuit Proof Output Unit 200-OB8EP Chapter 7: Functional Description
Process side load levels are detected by 200-OB8EP. The unit is designed to
source a surge current of approximately 4.0 A for 10 ms without indicating a fault.
The unit does not distinguish between an overcurrent condition and a short circuit
condition.
Resetting a unit fault
Faults can be reset in three ways:
• Press the fault reset button.
• Toggle the reset bit associated with the output.1
• Cycle the 24 V DC supply to the unit.
The reset function resets all output fault bits simultaneously.
Using the fault reset button
When pressing the manual reset button:
1. the fault indicator for the faulted output turns off for about 500 ms (the
faulted output will not attempt to turn on during this delay).
2. after the 500 ms delay, the faulted output attempts to turn on.
3. if the external condition causing the fault is corrected, the output will remain
on, the fault indicator is off, and the status indicator is on.
1. A 3 second delay is recommended in the reset program.
170 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.24 Short-circuit Proof Output Unit 200-OB8EP
Fault
Fault latches
and
fault LED
circuitry
Reset fault
Reset
Channel 0
FET-drive 24 V DC
and overload Output circuits
N-FET 0 V DC
Bus interface
detect Output (0)

Serial bus
Channel 1
Channel 7
Power + 5 V DC
The 200-OB8EP functional block diagram. Numbers within parentheses in the diagram,
refer to signal terminals on the terminal base unit, to which the unit is connected (e.g. 200-
TB3). Note that screw terminals 35-50 only exist on 200-TB3. Terminals 17-32 do not exist
on 200-TBN and 200-TBNF.
493-1067-11 (2-1) Preliminary 171

7.24 Short-circuit Proof Output Unit 200-OB8EP Chapter 7: Functional Description
200-OB8EP Connections
Connect individual output wiring to numbered terminals as described in the table
below.
0 1 2
Upper row
Outputs
16 17 18
0 V DC Middle row
34 35 36
24 V DC Lower row

200-TB2 & 200-TB3 200-TBN & 200-TBNF
Output Output 0 V DC
0 V DC Output
channel terminal 0 V DC
(upper row) (middle row) terminal
(upper row)
0 0 1 17 0 1
1 2 3 19 2 3
2 4 5 21 4 5
3 6 7 23 6 7
4 8 9 25 8 9
5 10 11 27 10 11
6 12 13 29 12 13
7 14 15 31 14 15
0 V DC 16-33 16, 33
(middle row)
24 V DC 34-51 34, 51
(lower row)
172 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.25 Dummy Unit 200-DUTB
7.25 Dummy Unit 200-DUTB

200-DUTB is a dummy unit used to occupy empty locations on terminal base
units of the I/O system. It protects the I/O system from external mechanical and
electrical damage.
493-1067-11 (2-1) Preliminary 173

7.26 Adapter for Central I/O System 200-ANN Chapter 7: Functional Description
7.26 Adapter for Central I/O System 200-ANN

This unit is a central I/O adapter unit, intended for connection of up to eight
terminal base units equipped with I/O units. 200-ANN connects the Central
system with the central I/O system.
Warning! Unit 200-ANN version B must not be connected to SattCon 200
version less than 2.0 or SattLine version less than 1.3-25 or SattLine version less
than 2.0-9. If this is done, the behavior of the I/O units cannot be predicted.
4 5
Front Panel
Indicator and component identification
1 Green LED (Power indicator), lit when internal 5 V DC is present.
2 Green LED (Comm indicator), lit when 200-ANN is initiated by
the CPUt.
3 Connection to previous adapter or BPN via the Central system bus.
4 Locking tab for DIN rail mounting.
5 Connection to next adapter or BPT start.
174 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.26 Adapter for Central I/O System 200-ANN
7 Slot for connection to an adjacent terminal base unit
The central I/O Adapter unit passes on data from the CPUt to the I/O system and
vice versa. It also connects adjacent adapters in a central I/O system.
The power for this unit is taken from the system bus and is indicated on the left
hand Power LED on the front panel. This unit supplies all I/O units internally with
power supply.
The status of the adapter is indicated by the right hand Comm LED on the front
panel. It is lit when 200-ANN is initiated by the CPUt.
Comm
NNbus Interface
Serial bus
Seral bus
Interface
NNbus
+5 V DC
Power
PWR
The 200-ANN functional block diagram
493-1067-11 (2-1) Preliminary 175

7.27 Adapter for Remote I/O System 200-ACN Chapter 7: Functional Description
7.27 Adapter for Remote I/O System 200-ACN

This unit is a remote I/O adapter unit, intended for connection of up to eight
terminal base units equipped with I/O units. 200-ACN is connected to a
200-CICN in the Central system via ControlNet.
10
9
1 8
2 7
3
6
5
4
176 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.27 Adapter for Remote I/O System 200-ACN
Front Panel
Indicators and component identification
1 Red/Green LED, Communication indicator A
2 Red/Green LED, Communication indicator B
3 Red/Green LED, Adapter status indicator
4 ControlNet cable BNC connector
5 ControlNet node selection push button switches
6 ControlNet programming terminal connector (for future use)
7 +24 V DC connection terminals
8 0 V DC connection terminals
10 Slot for connection to an adjacent terminal base unit
The remote I/O Adapter unit pass on data from the Central system to the remote
I⁄O system and vice versa. 200-ACN is connected to the ControlNet.
The power for this unit is taken from a 24 V DC supply. The status of the adapter
is indicated by the LEDs on the front panel. The unit also supports the I/O units
with internal current.
493-1067-11 (2-1) Preliminary 177

Comm OK
Serial I/O bus

ControlNet
ControlNet
interface
interface
I/O bus
Serial
+5 V DC
Power
+24 V DC
The 200-ACN functional block diagram
178 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.27 Adapter for Remote I/O System 200-ACN
LED Indications
LEDs A and B (Comm) simultaneously
LEDs A & B Indication

Off No power or reset
Red Adapter inoperative
Red-Green (flashing Adapter self test
alternately)
Red-Off (flashing Bad node configuration (i.e. duplicate node
alternately) addresses)
LED A (Comm) individually (B is OFF)
Off Channel disabled

Green Channel operational
Flashing Green-Off Temporary network errors
Flashing Red-Off Cable fault or lonely node. Broken cable,
redundancy warning, etc.
Flashing Red-Green Bad network configuration
OK indicator
Off Channel disabled

Flashing Green On-line but not connected
Green On-line, link okay, connected
Flashing Red Recoverable fault
Red Critical, adapter failure
Node Address Selection

A node address in the range 2-99 should be selected for the 200-ACNs. It is highly
recommended to select addresses in a consecutive manner to minimize network
load.
493-1067-11 (2-1) Preliminary 179

0 V DC
24 V DC
Screw terminals
The screw terminals are located on the lower right part of the front. The two
terminals located on the upper row are for 0 V DC and the two on the lower row
are for 24 V DC.
180 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.28 Adapter for PROFIBUS 200-APB12
7.28 Adapter for PROFIBUS 200-APB12

This unit is intended for connection of up to eight I/O units to a
PROFIBUS-DP network.
1 6
2 5
3 4 8
493-1067-11 (2-1) Preliminary 181

7.28 Adapter for PROFIBUS 200-APB12 Chapter 7: Functional Description
Front Panel
Indicators and component identification
1 Red/Green LED, adapter status indicator
2 Red/Green LED, PROFIBUS communication link indicator
3 PROFIBUS-DP network 9-pin D-type female connector
4 Node address indicator
5 +24 V DC connection terminals
6 0 V DC connection terminals
7 Serial I/O bus connector
8 Push-button switches for node address setting
The 200-APB12 adapter acts as a slave device to a DP master controller on the
PROFIBUS network and transfers data between the controller and the I/O units.
For information on PROFIBUS-DP installation, see “Installation Guidelines for
PROFIBUS-DP/FMS” (available from ABB Automation, order code PB-IGE).
The power is taken from a 24 V DC supply. The status of the adapter is indicated
by the LEDs on the front panel. The unit also supports I/O units with internal
current via the serial I/O bus.
182 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.28 Adapter for PROFIBUS 200-APB12
LED Indications
Adapter Status Indicator
Off No power
Steady green Normal operation
Flashing red/off Recoverable fault
- Faulty I/O unit
- Incorrect I/O unit installed
- Node address changed since power-up
Steady red Unrecoverable fault
PROFIBUS Communication Link Indicator
Off No power or no communication

Steady green Data are being transmitted and received
Flashing red/off Recoverable fault
- Invalid Send parameter data
- Invalid Check configuration data
Steady red Unrecoverable fault, unable to communicate
Node Address Selection

A node address in the range 1-99 should be selected for the 200-APB12. A GSD
file for the configuration can be ordered from ABB Automation.
Screw Terminals
The screw terminals are located on the lower right side of the front of the unit. The
two terminals located on the upper row are for 0 V DC and the two on the lower
row are for +24 V DC.
493-1067-11 (2-1) Preliminary 183

7.28 Adapter for PROFIBUS 200-APB12 Chapter 7: Functional Description
STATUS PROFIBUS
PROFIBUS
interface
Serial bus
PROFIBUS
interface
Serial I/O bus

+5 V DC
Power
+24 V DC
The 200-APB12 functional block diagram
184 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.29 Power Supply for the Remote I/O System 200-PS1
7.29 Power Supply for the Remote I/O

System 200-PS1
Power supply 200-PS1 supplies the remote I/O system with power.
2
5
3
4
6 7 8
Front Panel
Indicator and component identification
1 Green LED (Power indicator), lit when internal 24V DC is

present.
2 Screw terminal for AC protective earth (GR)
3 Screw terminal for connection to 0 V AC (L2/N)
4 Screw terminal for connection to 120/230 V AC (L1)
5 Screw terminals used to pass 120/230 V AC power to
adjacent 200-PS1 supplies
6 Locking tab for DIN rail mounting.
493-1067-11 (2-1) Preliminary 185

7.29 Power Supply for the Remote I/O System 200-PS1 Chapter 7: Functional Description
7 Screw terminal for connection to 0 V DC (COM)

8 Screw terminal for connection to 24 V DC (24 V)
Power supply 200-PS1 supplies the remote I/O system with power.
The power for this unit is taken from a main voltage outlet and the status of the
output voltage is indicated on the Power LED on the front panel. This unit
provides sufficient 24 V DC power to supply 3 adapter units.
LED indication (Power)
The LED is not lit No power applied to power supply
or
output voltage exceeds 35 V DC and overvoltage
protection has shut the unit down
or
output current is below 0.1 A
or
output current is above 1.0 A
85 - 265 V AC 24 V DC
Power
The 200-PS1 functional block diagram
186 Preliminary 493-1067-11 (2-1)

Chapter 7: Functional Description 7.30 I/O System Accessories
7.30 I/O System Accessories

Cables
200-CE1 and 200-CE3
Extension cables for the I/O system. These cables are used when one I/O system
is split into two adjacent I/O rows. 200-CE1 connects two I/O rows. Cable length
for 200-CE1 is 300 mm and for 200-CE3 900 mm.
Mounting Profiles
Profile for vertical or horizontal mounting of the I/O system and when using the
CE1 cable. A locking plate and a screw are included with the mounting profiles.
MP990
Profile length 990 mm.
MP890
MP590
MP500
Clips
Clips for cables used in mounting profiles.
Profile and Clips.
493-1067-11 (2-1) Preliminary 187

7.30 I/O System Accessories Chapter 7: Functional Description
188 Preliminary 493-1067-11 (2-1)

Chapter 8: Maintenance and Service 8.1 Replacing I/O System Units
Chapter 8
Maintenance and Service
This chapter describes the maintenance required by the I/O system and how to
troubleshoot it.
Warning! Read the ”Safety warnings” at the beginning of this manual before
performing operations which may be dangerous to personnel or cause damage to
equipment.
8.1 Replacing I/O System Units

You can remove and insert I/O system units except adapters and terminal base
units under system power, however to avoid hazardous conditions we recommend
to switch off the process side power before removing or inserting an I/O unit.
When you remove or insert a unit under power, you may cause an electric arc. An
electric arc is hazardous because it may:
• send an erroneous signal to your process devices causing unintended machine
motion.
• cause an explosion of e.g. due to the nature of the surrounding gases.
Repeated electric arcing causes excessive wear to the contacts on both the unit and
its mating connector in the terminal base. Worn contacts may create electrical
resistance.
Each unit has a mechanical code key which matches a corresponding key on the
terminal base unit. This prevents units of different types from being interchanged
in such a manner that electrical damage occurs. For information on how to replace
units, see "Removing a Terminal Base Unit", on page 41.
8.2 Changing Fuses

When changing fuses, please do not use metal objects inside the units. This could
cause damage and electrostatic discharge. We also highly recommend that you
wear an ESD bracelet.
493-1067-11 (2-1) Preliminary 189

8.3 Troubleshooting the I/O System Chapter 8: Maintenance and Service
Changing fuses in 200-TBNF

There are eight fuses located above the upper row of screw terminals, which
protects even numbered inputs 0-14. Press the fuse holder down toward the
terminal strip. Remove the faulty fuse from the fuse holder. Replace the fuse
holder by rotating the fuse holder back to vertical until it snaps into the locked
position.
Warning! Before changing fuses, turn process side power off.
The type of fuse is described in the section "Terminal Base Unit 200-TBNF", on
page 217.
Fuse
Changing fuses in 200-TBNF.
8.3 Troubleshooting the I/O System

General
Input levels are in accordance with to the IEC 1131-2 standard. In the transition
region the LED indicators and status read by the system are not defined.
Troubleshooting 200-PS1
Symptom Measure
Power LED is OFF 1. Check input power.

2. Cycle power to the unit.
3. Check for output short-circuit.
4. Replace the unit.
190 Preliminary 493-1067-11 (2-1)

Chapter 8: Maintenance and Service 8.3 Troubleshooting the I/O System
Troubleshooting 200-IB16
System is running and the adapter active
Symptom Measure
LED status on an input is ON and the 1. Check that the input is not forced.
control system is in status OFF 2. Check that the input voltage is not
within the transition region.
or
if the LED status on an input is OFF
and the control system’s status is on
LED OFF despite +24 V DC on the Replace unit and/or terminal base unit.
input screw terminal
493-1067-11 (2-1) Preliminary 191

Troubleshooting 200-OB16 or 200-OB16P

System is running and the adapter is active. The output is activated.
Symptom Measure
LED status on the output is ON. No 1. Check if the output has been short-
+24 V DC on the output screw circuited to 0 V DC.
terminal - No short-circuit/overcurrent:
Replace the unit and/or the
terminal base unit. OK.
- Short-circuit. Go to step 2.
2. Release the cable from the screw
terminal and check if the cable is
short-circuited to 0 V DC.
- Short-circuit: check the cabling.
Correct failures. OK.
- No short-circuit. Go to step 3.
3. Release the unit and check if the
output screw terminal is short-
circuited to 0 V DC.
- Short-circuit: replace the terminal
base unit.
- No short-circuit: replace the
output unit.
LED status on the output is OFF and Replace the unit.

+24 V DC on the output screw
terminal
LED status on the output is OFF and 1. Check that the output is not forced
+24 V DC is NOT measured on the to OFF.
output screw terminal 2. Check that +24 V DC is fed to the
terminal base unit.
+24 V DC: replace the unit and/or
the terminal base unit.
0 V DC: check the cabling.
192 Preliminary 493-1067-11 (2-1)

System is running and the adapter is active. The output is not activated.
Symptom Measure
LED status on the output is ON and 1. Check that the output is not forced
+24 V DC on the output screw to ON status.
terminal 2. Replace the unit.
LED Status on the output is OFF and Loosen the cable attached to the output
+24 V DC on the output screw screw terminal and check the voltage
terminal level.
- 24 V DC: Replace unit and/or the
terminal base unit.
- 0 V DC: Check the cables.
Troubleshooting 200-IB10xOB6
See "Troubleshooting 200-IB16", on page 191 for inputs and "Troubleshooting
200-OB16 or 200-OB16P", on page 192 for outputs.
Troubleshooting 200-IP2
The system is in operation
Symptom Action
All the LEDs are off 1. Check the power supply

(12 - 24 V DC ±10%)
2. Replace 200-IP2
The red LED remains on longer than Initialization error, replace 200-IP2
2 seconds
493-1067-11 (2-1) Preliminary 193

Symptom Action
The yellow LED on inputs A, B, Z or 1. Check the polarity of the input

G is not lit signal +/-
2. Check the input signal voltage
(6 - 26.4 V DC)
3. Replace 200-IP2
Troubleshooting 200-IP4
The system is in operation
Symptom Action
All the LEDs are off 1. Check the power supply

(12 - 24 V DC ±10%)
2. Replace 200-IP4
The red LED remains on longer than Initialization error, replace 200-IP4
2 seconds
The yellow LED on inputs N or D is 1. Check the polarity of the input signal
not lit +/-
2. Check the input signal voltage (6 -
26.4 V DC)
3. Replace 200-IP4
Troubleshooting 200-IE8
Symptom Measure
PWR LED is not lit 1. Check 24 V DC

2. Check wiring for 24 V DC
194 Preliminary 493-1067-11 (2-1)

Symptom Measure
A break in a 4-20 mA loop is 1. Check cabling and connections.

detected by the system 2. Check the sensor.
3. Check the value at the terminal
base unit.a
4. Check that the correct type of input
is selected in the hardware
configuration editor.
An erroneous analog value has been 1. Check if a power-line filter for the
detected by the system power supply is has been fitted.
2. Check if shielded twisted-pair
cables are connected for the I/O
signals.
base unit with a voltmeter that has
≥ 10 MOhm input
resistancea.
4. Check that the correct type of input
is selected in the hardware
configuration program.
There is no signal at the terminal 1. Check cabling and connections.
base unit 2. Check that input is within range.
3. Check the sensor.
4. Replace terminal base unit.
a. Use a voltmeter that has ≥ 10 MΩ input resistance to measure the voltage where you
have a known high-precision resistance. The current can be measured in series with the
current loop. It is recommended that a Zener diode be placed in series with the loop. Note
that the current input for a 200-IE8 has a resistance (which can be considered as a
precision resistance) of 238 Ohm (I=U/238).
493-1067-11 (2-1) Preliminary 195

Troubleshooting 200-OE4
The output is activated
Symptom Measure
PWR LED is not lit 1. Check +24 V DC.
2. Check the wiring to +24 V DC.
A break in a 4-20 mA loop has been 1. Check cabling and connections.
detected by the system 2. Check if a power-line filter for
the power supply has been
fitted.
3. Check if shielded twisted-pair
cables have been connected for
the I/O signals.
4. Check the actuator.
base unit.a
6. Check that the correct type of
output is selected in the
hardware configuration
program.
An erroneous analog value has 1. Check value at the terminal
occurred at the actuator base unita.
2. Check that the correct type of
output is selected in the
hardware configuration
program.
There is no signal at the terminal 1. Check cabling and connections.
base unit. 2. Check the actuator.
3. Replace the terminal base unit.
a. Use a voltmeterwith ≥ 10 MΩ input resistance to measure the voltage where you
have a known high-precision resistance. The current can be measured in series with
the current loop. It is recommended that a Zener diode be placed in series with the
loop. Note that the minimum load of the current outputs is 15 Ω.
196 Preliminary 493-1067-11 (2-1)

Troubleshooting 200-IE4xOE2
See "Troubleshooting 200-IE8", on page 194 for inputs and "Troubleshooting
200-OE4", on page 196 for outputs.
Troubleshooting 200-IR8
The LED OK indicates the general status of 200-IR8 and the status in relation to
communication with the application in the controller.
Symptom Measure
Steady red: Indicating a critical fault Replace the unit.

Flashing red: Indicating a 1. Check cabling and connectors.
noncritical fault (such as open sensor, 2. Check that correct type is selected
input out of range, etc.) in the hardware configuration.
Flashing green: Indicating that the 1. Start the program to configure the
unit is functional but not configured unit.
2. Check the program.
493-1067-11 (2-1) Preliminary 197

Troubleshooting 200-IR8R
The LED OK indicates the general status of 200-IR8R and the status in relation
to communication with the application in the controller.
Symptom Measure
OK LED is flashing green Replace the unit.

(indicating a critical failure)
OK LED is steady green but all 1. Check the program.
input LEDs are not lit (indicating that
no input is configured) 2. Replace the unit.
An input LED is flashing repeatedly 1. Check cabling and connectors

4 times (indicating an interrupt in the
sensor connection) 2. Replace the unit.
An input LED is flashing repeatedly 1. Check cabling and connectors

twice (indicating a short-circuit in
the sensor connection) 2. Replace the unit.
198 Preliminary 493-1067-11 (2-1)

Troubleshooting 200-IT8
The LED OK indicates the general status of 200-IT8 and the status in relation to
communication with the application in the controller.
Symptom Measure
Steady red: Indicating a critical fault Replace the unit.

Flashing red: Indicating a 1. Check cabling and connectors.
noncritical fault (such as open sensor, 2. Check that correct type is selected
input out of range etc) in the hardware configuration.
Flashing green: Indicating that the 1. Start the program to configure the
unit is functional but not configured unit.
2. Check the program.
Troubleshooting 200-IA8
Warning! This I/O unit is using a high-voltage supply for the inputs.
Symptom Measure
LED status on an input is ON and the 1. Check that the input is not forced.
control system is in status OFF 2. Check that the input voltage is not
or within the transition region.
if the LED status on an input is OFF
and the control system’s status is ON 3. Replace the unit.
LED OFF despite 120 V AC on the Replace unit and/or terminal base unit.
input screw terminal
493-1067-11 (2-1) Preliminary 199

Troubleshooting 200-OA8
Warning! This I/O unit is using a high-voltage supply for the outputs.
Symptom Measure
LED status on the output is ON and 1. If TBNF terminal base is used, then
there is no 120 V AC on the output check the fuse (it is recommended
screw terminal to analyse the reason to the blown
fuse before it is replaced). The fuse
is not a foolproof protection for the
I/O unit. It may be necessary to
replace the unit.
2. Check 120 V AC supply. If the
supply is not OK, analyse the
reason.
3. Replace the unit and/or the terminal
base unit.
there is no 120 V AC on the output to OFF.
screw terminals 2. Replace the unit.
LED status on the output is OFF but Replace unit and/or terminal base unit.
there is 120 V AC on the output
screw terminal
System is running and the adapter is active

The output is not activated
Symptom Measure
there is 120 V AC on the output to ON.
screw terminal 2. Replace the unit.
200 Preliminary 493-1067-11 (2-1)

Symptom Measure
LED Status on the output is OFF and 1. Check for erroneous current path
there is 120 V AC on the output that holds the output to a high
screw terminal. potential (120 V AC).
2. Replace the unit and/or the
terminal base unit.
Troubleshooting 200-OW8
Symptom Measure
LED status on the output is ON and Check +24 V DC supply to the terminal
the output relay is not active base unit.
A: +24V DC: Replace the I/O unit and/
or the terminal base unit
B: 0 V DC: Check the cables
the output relay is not active to OFF
2. Check +24 V DC supply to the
terminal base unit
+24V DC: replace the I/O unit and/
or the terminal base unit
0 V DC: check the cables
LED status on the output is OFF and Replace the unit.
the output relay is active
493-1067-11 (2-1) Preliminary 201

System is running and the adapter is active The output is not activated
Symptom Measure
the output relay is active to ON
2. Replace the unit
LED status on the output is OFF and Replace the unit
the output relay is active
Troubleshooting 200-OB8EP
Symptom Measure
LED status on the output is ON. No Replace the output unit.

+24 V DC on the output screw
terminal
LED status on the output is OFF Replace the unit.
and +24 V DC on the output screw
terminal
LED status on the output is OFF 1. Check that the output is not forced to
and no +24 V DC on the output OFF.
screw terminal 2. Check that +24 V DC is fed to the
terminal base unit.
+24 V DC: replace the unit and/or the
terminal base unit.
0 V DC: check the cabling.
System is running and the adapter is active. The output is not activated.
Symptom Measure
+24 V DC on the output screw to ON status.
terminal 2. Replace the unit.
202 Preliminary 493-1067-11 (2-1)

Symptom Measure
LED Status on the output is OFF and Loosen the cable attached to the output
+24 V DC on the output screw screw terminal. Check the voltage level
terminal on the output screw terminal.
24 VDC: replace unit and/or the terminal
base unit.
0 V DC: check the cables.
The fault indicator does not turn off Replace the unit.
when pressing the manual reset
button
Troubleshooting 200-ANN
In order to determine if an error is present in the central I/O system, start checking
the connected adapter(s), 200-ANN (in table below only called ANN).
1. First check that all connectors are properly inserted. If so, the ANN ”Power”
LED is immediately lit at power up.
2. The ANN ”Comm” LED is lit a few seconds after power up (flashing a few
times during power up).
Important! If you are going to replace a cable or unit, always switch off the
power before replacement.
Symptom Measure
The ”Power” LEDs of all connected 1. Check the cable CBA.

ANNs are not lit but the CPU 2. Replace the ANN no. 0.
”Power” LED is lit
The ”Power” LEDs are lit on one or 1. Check the cable CAA leading to the
more ANNs closest to the Central first unit with its ”Power” LED not
system and the remaining ANNs lit.
”Power” LEDs are not lit 2. Replace the first unit with its
”Power” LED not lit. If this action is
not successful replace the ANN with
the original unit.
3. Replace the last ANN with its
”Power” LED lit.
493-1067-11 (2-1) Preliminary 203

Symptom Measure
The ”Power” LED on one ANN is Replace the unit.

not lit and this ANN is followed by
another with its ”Power” LED lit
The ”Comm” LEDs of all See “Troubleshooting of the Central
connected ANNs are not lit and the system”.
CPU indicates ”STOP”
The ”Comm” LEDs of all 1. Check the cable CBA.
connected ANNs are not lit and the 2. Replace the ANN no. 0.
CPU does not indicate ”STOP”
The ”Comm” LEDs are lit on one or 1. Check the cable CAA leading to the
more ANNs closest to the Central first adapter with its ”Comm” LED
system and the remaining ANN not lit.
”Comm” LEDs are not lit 2. Replace the first ANN with its
”Comm” LED not lit. If this action
is not successful replace ANN with
the original unit.
3. Replace the last ANN with its
”Comm” LED lit.
The ”Comm” LED on one ANN is 1. Replace the adapter.
not lit and this adapter is followed
by an ANN with its ”Comm” LED
lit
Troubleshooting 200-ACN
OK status LED - indicates general ACN and I/O unit status.
Symptom Measure
Off: No power or ACN in ”reset” 1. Check 24 V DC power to ACN

state 2. Replace ACN
204 Preliminary 493-1067-11 (2-1)

Symptom Measure
Flashing green: ACN is active, but 1. Check Central system: Is it

there is no exchange of I/O-data switched on? Are there any control
between the Central system and the program running? Is the CICN unit
ACN operating and connected to the
cable system?
2. Check ACN node address - set
correctly according to the
hardware configuration in the
control program.
3. Check application program - is the
hardware configuration correct
(the ACN-address)?
Steady green: The ACN unit is active
and communicates with the Central
system
Flashing red: Erroneous 1. Check the I/O units - are they
configuration installed according to the
configuration that was defined in
the application program?
2. Check the ACN node address - has
it been changed without resetting
(power down, power-up) the unit?
Steady red: Unit failure 1. Replace ACN.
LEDs Comm A and B simultaneously - indicate status related to start-up of the

ACN unit, or serious network errors.
Symptom Measure
Off: No power or ACN in ”reset” 1. Check 24 V DC power to ACN

state 2. Replace ACN
Flashing red-green: ACN self test is 1. Wait for a couple of seconds until
running self-test is terminated
493-1067-11 (2-1) Preliminary 205

Symptom Measure
Flashing red:
1. Check node address (the node
There are other node(s) that uses the address must be unique on this
same node address as this ACN network).
Nodes on the network do not have the 2. Network parameter error; will be
same network parameters corrected automatically by the
CICN node.
LED Com A (B disabled) - indicates status related to the network
Symptom Measure
Off: Channel disabled 1. Check 24 V DC power to ACN

2. Replace ACN
Steady green: Channel operates
normally
Flashing green-off: 1. Check node addresses. Note that
there must be a CICN with node
Temporary network error (some address 1a.
messages are lost)
2. Check the cable system. (trunk
The network functions are not cable, taps, terminators, connectors
configured etc.)
206 Preliminary 493-1067-11 (2-1)

Symptom Measure
Flashing red-off: ACN is lonely 1. Check ACN is connected to

node. Possible reasons: network.
Cable system fault 2. If this ACN is the only node on the
network then switch on other
No other nodes active on the network nodes. Also make sure that there is
a CICN with node address 1
connected.
3. Check that the cable system is OK.
Look for broken cable, faulty
connectors or taps etc.
4. Replace ACN.
a. The CICN configures the network parameters in all nodes on the network.
493-1067-11 (2-1) Preliminary 207

Troubleshooting 200-APB12
STATUS LED - indicates APB12 and I/O unit status.
Symptom Measure
Off: No power 1. Check 24 V DC power to APB12

2. Replace APB12
Flashing red/off: Recoverable 1. Check APB12 node address - has it
fault changed since power-up?
APB12 is active, but there is no 2. Check application program - is the
exchange of I/O-data between hardware configuration correct (the
the DP master controller and correct I/O units installed)?
the APB12
3. Are any of the attached I/O units faulty?
Steady red: Unit failure 1. Replace APB12.
Steady green: Normal
operation
PROFIBUS LED - indicates communication link status.
Symptom Measure
Off: No power or no 1. Check 24 V DC power to APB12.

communication 2. Check that APB12 is connected to the
network, that there is no broken cable,
faulty connectors or taps.
3. Check that there is a DP master
controller switched on, connected to the
network, and with the control program
running.
4. Replace APB12.
Steady green: Data are being
transmitted or received
208 Preliminary 493-1067-11 (2-1)

Symptom Measure
Flashing red/off: Recoverable 1. Check the network for intermittent

fault disturbances.
- Invalid Send parameter 2. Check node address (the node address
message received must be unique on the network).
- Invalid Check configuration
message received 3. Check the DP master slave
configuration.
Steady red: Unrecoverable 1. Replace APB12.
fault, unable to communicate
493-1067-11 (2-1) Preliminary 209

210 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.1 General Specifications
Appendix A
Technical Specifications
A.1 General Specifications
Technical Data
Power supply 24 V DC (19.2-30 V DC) incl. 5% ripple according to

EN 61131-2 standard i.e. +20%, -15% and max 5% ripple
Environmental Industrial
conditions
Protection rating IP20
Vibration 0.15 mm/2g to 150 Hz, 3*30 min, type test according to IEC
68-2-6
Packaged volume 1 unit: W 133 x H 133 x D 93 mm (1.65 dm3)
for the ≤ 10 units: W 470 x H 278x D 150 mm (19.60 dm3)
I/O system units
Approvals (when CE marked and meets EMC directive 89/336/EEC
product or according to EN 50081-2 and EN 50082-2
packaging is
marked) Low-Voltage Directive 73/23/EEC with supplement
93/68/EEC according to the following standard:
EN 61131-2 (only applicable for units connected to 50-1000
V AC and/or 75-1500 V DC)
UL listed according to UL 508 as open equipment
CSA certified; class I div. 2 hazardous locations
493-1067-11 (2-1) Preliminary 211

A.2 Terminal Base Unit 200-TB2 Appendix A: Technical Specifications
A.2 Terminal Base Unit 200-TB2

Technical Data
Number of 1 row of 16
terminals 1 row of 18
1 row of 2
Current capacity 10 A max.
Voltage rating 132 V AC max (rms).
Isolation voltage Channel-to-channel isolation determined by inserted unit
Temperature Operating: 0 °C to + 55 °C
Non-operating: -40 °C to + 85°C
Humidity 5–95%, non-condensing
Backplane key Determined by inserted unit
code
Wire size Solid or stranded copper wire 0.5-2.5 mm2 or
AWG 20 - AWG 12
Weight 0.225 kg excl. package
0.320 kg incl. package
Dimensions W 94 x H 94 x D 58 mm (with an I/O unit inserted: 72
mm)
Order code 200-TB2
212 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.3 Terminal Base Unit 200-TB3
A.3 Terminal Base Unit 200-TB3

Technical Data
Number of terminals 1 row of 16

2 rows of 18
code
AWG 20 - AWG 12
mm)
Order code 200-TB3
493-1067-11 (2-1) Preliminary 213

A.4 Terminal Base Unit 200-TB3S Appendix A: Technical Specifications
A.4 Terminal Base Unit 200-TB3S

Technical Data
terminals 2 rows of 18
code
AWG 20 - AWG 12
mm)
Order code 200-TB3S
214 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.5 Terminal Base Unit 200-TB3T
A.5 Terminal Base Unit 200-TB3T

Technical Data
terminals 2 rows of 18
Backplane key code Determined by inserted unit
AWG 20 - AWG 12
mm)
Order code 200-TB3T
493-1067-11 (2-1) Preliminary 215

A.6 Terminal Base Unit 200-TBN Appendix A: Technical Specifications
A.6 Terminal Base Unit 200-TBN

Technical Data
Number of terminals 2 rows of 10

Voltage rating 264 V AC max. (rms)
Isolation voltage Channel-to-channel isolation determined by inserted
unit
code
AWG 20 - AWG 12
mm)
Order code 200-TBN
216 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.7 Terminal Base Unit 200-TBNF
A.7 Terminal Base Unit 200-TBNF

Technical Data
Number of 2 rows of 10
terminals
Voltage rating 264 V AC max. (rms)
Fuses 8 (5x20 mm)
Backplane key code Determined by inserted unit
AWG 20 - AWG 12
mm)
Order code 200-TBNF
493-1067-11 (2-1) Preliminary 217

A.8 Digital Input Unit 200-IB16 Appendix A: Technical Specifications
A.8 Digital Input Unit 200-IB16

Technical Data
Number of inputs 16 positive logic

Counter input 16-bit* on channel 15
500 Hz max.
Min. pulse width 1 ms
Galvanic isolation Yes (via optocouplers)
Status indicators 16 yellow LEDs for input indications
ON-state input voltage 10.0 V DC min.
24 V DC nominal
31.2 V DC max.
ON-state input current 2.0 mA min.
8.0 mA nominal at 24V DC
12.0 mA max.
OFF-state input voltage 5.0 V DC max.
OFF-state input current Current must be ≤ 1.5 mA to be defined as being in
OFF state.
Filter time Software programmable
Filter First order low-pass filter with time constant 5µs
Input impedance 4.6 kOhms max.
Isolation voltage 100% tested at 850 V DC for 1 s between user and
system. No isolation between individual channels
Internal current 30 mA max.
consumption (from the
serial bus)
Power dissipation 6.1 W at 31.2 V DC max.
Temperature (see Operating: 0 °C to + 55 °C
derating curve on next Non-operating: -40 °C to + 85°C
page)
218 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.8 Digital Input Unit 200-IB16
Technical Data

Unit identity 0281 (hex)
Backplane key code 2
Dimensions W 94 x H 46 x D 53 mm
Order code 200-IB16
*.Only article No. 490-1760-59 or later. Older versions have a 5-bit counter (article No.
490-1760-43) or none (article No. 490-1760-05, -26)
Derating curve
31.2
30
28.5
27.5
On state input voltage V DC
25
20
15
10
0°C 10°C 20°C 30°C 40°C 50°C55°C
Ambient temperature
The area within the curve represents the safe operating range for the unit under
various conditions of 24 V DC input voltage and ambient temperatures.
The filled part in the upper right corner is included in the safe operating range if
normal mounting, but not valid if the units are mounted vertically.
493-1067-11 (2-1) Preliminary 219

A.9 Digital Output Unit 200-OB16 Appendix A: Technical Specifications
A.9 Digital Output Unit 200-OB16

Technical Data
Number of Outputs 16 positive logic
Status indicators 16 yellow LEDs for output indications
ON-state voltage range 10 V DC min.
24 V DC nominal
31.2 V DC max.
Output current rating 8 A (16 outputs at 0.5 A)
ON-state current 1.0 mA min. per channel
450 mA max. per channel when in parallel
500 mA max. per channel
OFF-state voltage 5 V DC max. (if load resistance max. 10 kΩ)
31.2 V DC max. (if no load connected)
Surge current 2 A for 50 ms, repeatable every 2 seconds
OFF-state leakage 0.5 mA max.
current
ON-state voltage drop 0.5 V DC max.
Isolation voltage 100% tested at 850V DC for 1s between plant and
Output Signal Delay
OFF to ON 0.5 ms max.
ON to OFF 1.0 ms max.
serial bus)
220 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.9 Digital Output Unit 200-OB16
Technical Data
External DC power
Supply voltage 24 V DC nominal (19.2 - 31.2 V DC)
Supply current 49 mA at 24 V DC (38 mA - 65 mA)
Fuse 800 mA (when used in TBNF)
Order code 200-OB16
493-1067-11 (2-1) Preliminary 221

A.10 Digital Output Unit 200-OB16P Appendix A: Technical Specifications
A.10 Digital Output Unit 200-OB16P

Technical Data
Number of Outputs 16 positive logic
Galvanic isolation Yes (via optocouplers). 1 group of 16
Status indicators 16 yellow LEDs for output indications
24 V DC nominal
31.2 V DC max.
ON-state current 1.0 mA min. per channel
450 mA max. per channel when in parallel
500 mA max. per channel
OFF-state voltage 5 V DC max. (if load resistance max. 10 kΩ)
31.2 V DC max. (if no load connected)
current
Isolation voltage 100% tested at 2121 V DC for 1s between plant and
Output Signal Delay
Output current rating 8 A (16 outputs at 0.5 A)
Surge current 1.5 A for 50 ms, repeatable every 2 seconds
serial bus)
page)
222 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.10 Digital Output Unit 200-OB16P
Technical Data
External DC power
Supply voltage 24 V DC nominal (19.2 - 31.2 V DC)
Supply current 60 mA at 24 V DC (25 mA - 75 mA)
Fuse Outputs are electronically protected
Order code 200-OB16P
Derating curve
31.2
30
28.5
27.5
25
On state voltage V DC
20
15
10
32 37
0°C 10°C 20°C 30°C 40°C 50°C55°C
Ambient temperature °C
various conditions of user suplied 24 V DC supply voltages and ambient
temperatures.
The filled part in the upper right corner is included in the safe operating range if
normal mounting, but not valid if the units are mounted vertically.
493-1067-11 (2-1) Preliminary 223

A.11 Digital Input/Output Combo Unit 200-IB10xOB6 Appendix A: Technical Specifications
A.11 Digital Input/Output Combo Unit

200-IB10xOB6
General specifications
Technical Data

Status indicators 16 yellow LEDs for input/output indications
Isolation Voltage 100% tested at 2100 V DC for 1 sec between
plant and system
consumption (from serial
bus)
External DC Power
Supply voltage 24 V DC nominal (19.2 to 31.2 V DC)
Supply current 70 mA at 24V DC (not including outputs)
Weight 0.085 kg excl. package,
Order code 200-IB10xOB6
224 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.11 Digital Input/Output Combo Unit 200-IB10xOB6
Input specifications
Technical Data
Number of inputs 10 positive logic

ON-state input voltage 10 V DC min.
24 V DC nominal
31.2 V DC max.
ON-state input current 2.0 mA min.
8.0 mA nominal
11.0 mA max.
OFF-state input voltage 5 V DC max.
OFF-state input current Current must be ≤ 1.5 mA to be defined as being
in OFF state.
Input impedance 4.8 kΩ max.
Filter First order low-pass filter with time constant 100
µs
(i.e. time to 63% of FS)
Output specifications
Technical Data
Number of outputs 6 positive logic

24 V DC nominal
31.2 V DC max.
ON-state current 1.0 mA per output min.
2.0 A per output max.
10 A max per unit
OFF-state voltage 31.2 V DC max.
Output current rating 2 A per output, 10 A per unit
493-1067-11 (2-1) Preliminary 225

A.11 Digital Input/Output Combo Unit 200-IB10xOB6 Appendix A: Technical Specifications
Surge current 4 A for 50 ms each, repeatable every 2 seconds

OFF-stage leakage 0.5 mA max
ON-state voltage drop 1 V DC at 2 A, 0.5 V DC at 1 A
226 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.12 Pulse Counter Unit 200-IP2
A.12 Pulse Counter Unit 200-IP2

Technical data
Number of inputs 2 pulse counter interfaces, each with 4 inputs

Counting frequency Max. 100 kHz. Each signal condition must be stable
for at least 2 µs to be recognized by the counter
logic.
Status indicators 2x6 yellow LEDs for I/O status indications and
1 red/green LED for OK status indication
Input range
(2x4 input signals)
Terminal ”+” and ”-” for
each input
Input ON (active) Max. +26.4 V DC (24 V DC +10%)
Min. +6 V DC
Input OFF (inactive) Max. +3.0 V DC
Min. -26.4 V DC
Input current Typically 3 mA at 6 V DC
Typically 8 mA at 12 V DC
Voltage range - external 12 - 24 V DC ±10%
power supply
Current consumption - 150 mA at 12 V DC
external power supply 75 mA at 24 V DC
Isolation voltage 500 V DC
Internal current 5 mA
serial bus)
Power dissipation Max. 5 W (at 24 V input voltage at all inputs)
Temperature Operating: +5°C to +55 °C*
Non-operating: -25°C to +70°C
493-1067-11 (2-1) Preliminary 227

A.12 Pulse Counter Unit 200-IP2 Appendix A: Technical Specifications
Technical data

0.20 kgincl. package
Order code 200-IP2
*.See Temperature Precautions on page 102.
228 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.13 Frequency Counter Unit 200-IP4
A.13 Frequency Counter Unit 200-IP4

Technical data
Number of inputs 4 frequency counter interfaces, each with 2

inputs
Counting frequency Max. 100 kHz. Each signal condition must be stable
for at least 2 µs to be recognized by the counter
logic.
Min. 15.3 Hz for a 16-bit time period measurement
and internal clock = 1 MHz. Only one period can be
measured. For lower frequencies, refer to Time
period measurement on page 108.
Min. 153 Hz for internal clock = 10 MHz
Status indicators 4x2 yellow LEDs for I/O status indication, 4x2
yellow LEDs for selected measurement function
indication and 1 red/green LED for OK status
indication
Input range
(4x2 input signals)
Terminal ”+” and ”-” for
each input
Input ON (active) Max. +26.4 V DC (24 V DC +10%)
Min. +6 V DC
Input OFF (inactive) Max. +3.0 V DC
Min. -26.4 V DC
Input current Typically 3 mA at 6 V DC
Voltage range - external 12 - 24 V DC ±10%
power supply
Current consumption - 150 mA at 12 V DC
external power supply 75 mA at 24 V DC
Isolation voltage 500 V DC
493-1067-11 (2-1) Preliminary 229

A.13 Frequency Counter Unit 200-IP4 Appendix A: Technical Specifications
Technical data
serial bus)
Power dissipation Max. 5 W (at 24 V input voltage at all inputs)
Temperature Operating: +5°C to + 55 °C*
Non-operating: -25°C to + 70°C
Unit identity 1A00 (hex)
0.20 kgincl. package
Order code 200-IP4
*.See Temperature Precautions on page 102.
230 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.14 Analog Input Unit 200-IE8
A.14 Analog Input Unit 200-IE8

Technical Data
Number of inputs 8 single-ended

Status indicators One green LED for PWR
Resolution 12-bit
Input current range 4-20 mA
0-20 mA
Input voltage range 2-10 V DC
±10 V DC
0-10 V DC
Input resistance Voltage 200 kOhm
Current 238 Ohm
Filter First order low-pass filter with time constant 100 ms
Non-linearity
Current 0.10% max.
Voltage 0.05% max.
Accuracy
Voltage terminal ± 0.2% FS at 25°C
Current terminal ± 0.2% FS at 25°C
Accuracy drift with
temperature
Voltage terminal ± 0.0043% FS/°C
Current terminal ± 0.0041% FS/°C
Repeatability ± 0.05% of FS
Overload*Voltage 30 V DC continuously
Current 32 mA continuously, one channel at a time max.
Isolation Voltage Type test voltage: 850 V DC for 1 s between plant and
system. No isolation between individual channels.
493-1067-11 (2-1) Preliminary 231

A.14 Analog Input Unit 200-IE8 Appendix A: Technical Specifications
Technical Data

consumption (from
serial bus)
Power dissipation 3 W at 31.2V DC max.
Humidity Operating: 5–95%, non-condensing
Non-operating:5–80%, non-condensing
External DC Power
Supply current 60 mA at 24 V DC (typ.)
Order code 200-IE8
*.Without damage.
232 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.15 Analog Output Unit 200-OE4
A.15 Analog Output Unit 200-OE4

Technical Data
Number of outputs 4
Resolution 12-bit plus sign
Output current range 4-20 mA
0-20 mA
Output voltage range 2-10 V DC, ±10 V DC, 0-10 V DC
Current load on voltage 3 mA max.
output
Resistive load on mA 15-750 Ohms
output
Non-linearity Current 0.1%
Voltage 0.1%
Accuracy
Voltage terminal ± 0.13% FS at 25°C
Current terminal ± 0.43% FS at 25°C
Accuracy drift with
temperature
Voltage terminal ± 0.005% FS/°C
Current terminal ± 0.007% FS/°C
Isolation Voltage Type test voltage: 850 V DC for 1 s between plant
and system. No isolation between individual
channels.
bus)
493-1067-11 (2-1) Preliminary 233

A.15 Analog Output Unit 200-OE4 Appendix A: Technical Specifications
Technical Data

External DC Power
Non-operating: 5–80%, non-condensing
Order code 200-OE4
234 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.16 Input/Output Analog Combo Unit 200-IE4xOE2
A.16 Input/Output Analog Combo Unit

200-IE4xOE2
General specification
Technical Data
Number of inputs 4 single-ended

Numberr of outputs 2 single-ended
Resolution 12-bit
Isolation Voltage Type test voltage: 850 V DC for 1 s between
plant and system. No isolation between
individual channels.
Internal current consumption 20 mA max.
(from serial bus)
External DC Power
Temperature Operating: +0°C to + 55 °C
Non-operating: -40°C to + 85°C
Weight 0.085 kg excl. package, 0.180 kg incl. package
Order code 200-IE4xOE2
For input specifications see 200-IE8 and for output specifications see
200-OE4.
493-1067-11 (2-1) Preliminary 235

A.17 RTD Input Unit 200-IR8 Appendix A: Technical Specifications
A.17 RTD Input Unit 200-IR8

Technical Data
Number of inputs 8
Galvanic isolation Yes
Status indicators Bi-colour (green/red) LED for OK
Resolution 16-bit
Input range 1 - 433 Ω
Overvoltage capability ±35 V DC, 25 V AC continuous at 25 °C, 250
V peak transient
Accuracy without calibration 0.05% of FSR max. in normal mode (0.01%
and at low humidity levels of FSR typ. in enhanced mode) at 25°C
(from serial bus)
Filter Programmable
Normal mode noise rejection 60 dB at 60 Hz for A/D filter cut-off at 15 Hz
Calibration Programmable
Common mode rejection 120 dB at 60 Hz; 100 dB at 50 Hz for A/D
filter cut-off at 10 Hz
System throughput Normal mode, programmable 28 ms - 325
ms/channel
Enhanced mode, programmable 56 ms - 650
ms/channel
Open-wire detection Out of range reading (upscale)
Open-wire detection time 1 s typ.
RTD exitation current 718 µA
Input offset drift with 1.5 mΩ/°C max.
temperature
Gain drift with temperature
Normal mode 20 ppm/°C
Enhanced mode 10 ppm/°C
236 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.17 RTD Input Unit 200-IR8
Technical Data
Temperature (see derating Operating: 0 °C to + 55 °C
curve on next page) Non-operating: -40 °C to + 85°C
Supported sensors 1-433 Ω
(resistance)
500 Ω Pt Euro -200 to +630°C (α=0.00385)
200 Ω Pt Euro -200 to +630 °C(α=0.00385)
100 Ω Pt Euro -200 to +870°C (α=0.00385)
100 Ω Pt U.S. -200 to +630°C (α=0.00392)
500 Ω Ni -60 to +250°C (α=0.00618)
200 Ω Ni -60 to +250°C (α=0.00618)
120 Ω Ni -60 to +250°C (α=0.00672)
100 Ω Ni -60 to +250°C (α=0.00618)
10 Ω Cu -200 to +260°C (α=0.00427)
Unit identity 1B01 (hex)
External DC Power
Supply current 60 mA at 24V DC
Power dissipation 3 W at 31.2 V DC max.
Weight 0.085 kg excl. package, 0.180 kg incl.
package
Order code 200-IR8
493-1067-11 (2-1) Preliminary 237

A.17 RTD Input Unit 200-IR8 Appendix A: Technical Specifications
Derating curve
Supply voltage
Ambient temperature
238 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.18 RTD Input Unit 200-IR8R
A.18 RTD Input Unit 200-IR8R

Technical Data
Number of inputs 8
Status indicators 8 yellow LEDs for I/O status indication and 1
green LED for OK status indication
Resolution 16-bit
Input range -60 °C to +160 °C
Overvoltage capability ±35 V DC, 25 V AC continuous at 25 °C,
250 V peak transient
Accuracy ±0.1°C in the range -5 to +100 °C
Long term stability 1 year: ±0.006 °C
3 years: ±0.013 °C
(from serial bus)
Filter Programmable
Normal mode noise rejection 60 dB at 50 Hz for A/D filter cut-off at 10 Hz
Calibration Factory calibrated
Common mode rejection 120 dB at 60 Hz; 100 dB at 50 Hz for A/D filter
cut-off at 10 Hz
System throughput 150 ms/channel at 50 Hz
Open or short-circuit RTD Out of range reading and individual fault
detection indication
Open-wire detection or <1s
short-circuit detection time
RTD excitation current ≈1.8 mA, alternating direction
RTD algorithm ITS 90
Temperature (see derating Operating: +5 °C to + 55 °C
curve on next page Non-operating: -25 °C to +70°C
493-1067-11 (2-1) Preliminary 239

A.18 RTD Input Unit 200-IR8R Appendix A: Technical Specifications
Technical Data
Supported sensors 100 Ω Pt Euro -60 to +160°C (α=0.00385)
(resistance) IEC 751
External DC Power
Order code 200-IR8R
Derating curve
Supply voltage
Ambient temperature
The area within the curve curve represents the safe operation range for the unit
under various conditions of 24 V DC supply voltage and ambient temperatures.
240 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.19 Thermocouple Input Unit 200-IT8
A.19 Thermocouple Input Unit 200-IT8

Technical Data
Number of inputs 8
Status indicators Bi-colour (green/red) LED for OK
Resolution 16-bit
Input voltage range ± 76.5 mV DC
Overvoltage capability 35 V DC, 25 V AC continuous at 25 °C, 250 V peak
transient
Accuracy with filter 0.025% of FSR ± 0.5 °C max.
Accuracy without filter 0.05% of FSR ± 0.5 °C max.
bus)
Filter Programmable
Normal mode noise - 60 dB at 60 Hz
rejection
Common mode rejection -115 dB at 60 Hz; -100 dB at 50 Hz
System throughput Programmable 28 - 325 ms for 1 channel; 2.6 s for 8
channels
Open thermocouple Out of range reading (upscale)
detection
Open thermocouple 1 sec typ.
detection time
Input offset drift with ± 6µV/°C max.
temperature
Gain drift with 10 ppm/°C
temperature
Overall drift with 50 ppm 1°C of span max.
temperature
493-1067-11 (2-1) Preliminary 241

A.19 Thermocouple Input Unit 200-IT8 Appendix A: Technical Specifications
Technical Data

page
Supported thermocouple millivolt ± 76.5 mV
types
Type B: 300 - 1800 °C
C: 0 - 2315 °C
E: -270 - 1000°C
J: -210 - 1200°C
K: -270 - 1372 °C
N: -270 - 1300 °C
R: -50 - 1768 °C
S: -50 - 1768 °C
T: -270 - 400 °C
Unit identity 1B00 (hex)
External DC Power
Order code 200-IT8
242 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.19 Thermocouple Input Unit 200-IT8
Derating curve
Supply voltage
Ambient temperature
493-1067-11 (2-1) Preliminary 243

A.20 AC Input Unit 200-IA8 Appendix A: Technical Specifications
A.20 AC Input Unit 200-IA8

Technical Data
Number of inputs 8 (1 group of 8)
Status indicators 8 yellow (field side indication)
ON-state voltage 65 V AC min.
OFF-state voltage 43 V AC max.
ON-state current 7.1 mA min.
OFF-state current 2.9 mA max.
Isolation voltage 100% tested at 2150 V AC for 1 s between user and
Input impedance 10.6 kΩ nominal
bus)
Power dissipation 4.5 W at 132 V AC max.
External AC Power
Supply voltage 120 V AC nominal
Input frequency 47 - 63 Hz
Voltage range 85- 132 V AC
Order code 200-IA8
244 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.21 AC Output Unit 200-OA8
A.21 AC Output Unit 200-OA8

Technical Data
Number of outputs 8 (1 group of 8)

Status indicators 8 yellow LEDs
Output voltage range 85-132 V AC , 47-63 Hz
Output current range 4.0 A (8 outputs at 500 mA)
ON-state voltage drop 1.0 V AC at 0.5 A min.
Inrush current 7 A for 45 ms, repetable every 8 seconds
Output signal delay
OFF to ON 1/2 cycle max.
ON to OFF 1/2 cycle max.
bus)
Power dissipation 5.2 W at 132 V AC.
External AC Power
Supply voltage 120 V AC nominal
Input frequency 47-63 Hz
Voltage range 85 - 132 V AC
Supply current 150 mA min.
Surge current capability 50 A for 1/2 cycle at power-up max.
493-1067-11 (2-1) Preliminary 245

A.21 AC Output Unit 200-OA8 Appendix A: Technical Specifications
Technical Data

Fuse 1.6 A, slow (when used in TBNF)
Order code 200-OA8
Derating curve
264
Vin On-state
Voltage (V AC)
0 49 55
Ambient temperature 0C
+ = Normal mounting safe operating range.
= Other mounting positions (including inverted horizontal, vertical) safe
operating range.
246 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.22 Relay Output Unit 200-OW8
A.22 Relay Output Unit 200-OW8

Technical Data
Number of outputs 8 (1 group of 8), normally open electromechanical

relays
Galvanic isolation Yes (via optocouplers and relays)
Status indicators 8 yellow LEDs
Output voltage range 5-30 V DC at 2.0 A resistive
(load dependent) 48 V DC at 0.5 A resistive
125 V AC at 2.0 A resistive
125 V DC at 0.25 A resistive
240 V AC at 2.0 A resistive
Output current rating
(at rated power)
Resistive 2 A at 5-30 V DC
0.5 A at 48 V DC
0.25 A at 125 V DC
2 A at 125 V AC
2 A at 240 V AC
Inductive 2.0 A steady state at 5-30 V DC, L/R=7 ms
0.5 A steady state at 48 V DC, L/R=7 ms
0.25 A steady state at 125 V DC, L/R=7 ms
2.0 A steady state, 15 A make at 125 V AC,
cos ϕ = 0.4
2.0 A steady state, 15 A make at 240 V AC,
cos ϕ = 0.4
493-1067-11 (2-1) Preliminary 247

A.22 Relay Output Unit 200-OW8 Appendix A: Technical Specifications
Technical Data
Power rating (steady

state)
Resistive 480 W max. for 240 V AC
250 W max. for 125 V AC
60 W max. for 30 V DC
Inductive 480 VA max. for 240 V AC
250 VA max. for 125 V AC
60 VA max. for 30 V DC
Initial contact resistance 30 mΩ
Switching frequency 1 operation/3s (0.3 Hz at rated load) max.
Operate/Release time 10 ms max.
Bounce time 1.2 ms mean
Contact load 100 µA at 100 mV DC min.
Expected life of 100,000 operations min. at rated loads
electrical contacts
OFF-state leakage 1 mA max. at 240 V AC thru snubber circuit
current
Isolation voltage
between any 2 sets of
contacts 2550 V DC for 1 s
customer load to logic 2550 V DC for 1 s
customer load to 24 V
DC supply 2550 V DC for 1 s
customer 24 V DC
supply to logic 850 V DC for 1 s
248 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.22 Relay Output Unit 200-OW8
Technical Data
Output signal delay

OFF to ON 8 ms max. (time from a valid output on signal to
relay energization by the module)
ON to OFF 26 ms max.(time from a valid output on signal to
relay deenergization by the module)
consumption (from
serial bus)
Power dissipation 5.5 W max.
External AC Power 24 V DC
Supply voltage
Voltage range 19.2 to 31.2 V DC (includes 5% ripple)
Supply current 125 mA max.
Fuse Max 3 A (when used in TBNF)
Weight 0.085 kg excl. package, 0.180 kg incl. package
Order code 200-OW8
493-1067-11 (2-1) Preliminary 249

A.23 Short-Circuit-Proof Output Unit 200-OB8EP Appendix A: Technical Specifications
A.23 Short-Circuit-Proof Output Unit 200-OB8EP

Technical Data
Number of outputs 8 (1 group of 8)

Status indicators 8 yellow LEDs for status indication and 8 red LEDs
for diagnostic fault indication
Output current rating 10 A (e.g. 8 outputs at 1.25 A, 5 outputs at 2.0 A or
similar output/ampere combinations totaling 10 A or
less). Max. 2.0 A per output.
ON-state voltage range 19.2 V DC min
24 V DC nominal
31.2 V DC max.
Surge current 4 A for 10 ms, repeatable every 3 seconds
OFF-state voltage 31.2 V DC max.
ON-state current 1.0 A min. per channel
2.0 A max. per channel
Output signal delay
bus)
250 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.24 Dummy Unit 200-DUTB
Technical Data

Unit identity 019D (hex)
External DC power
Supply voltage: 24 V DC
Voltage Range: 19.2 - 31.2 V DC
Supply current: 80 mA at 24 V DC
Order code 200-OB8EP
A.24 Dummy Unit 200-DUTB

Technical Data
Backplane key code None
Order code 200-DUTB
493-1067-11 (2-1) Preliminary 251

A.25 Adapter for Central I/O System 200-ANN Appendix A: Technical Specifications
A.25 Adapter for Central I/O System 200-ANN

Technical Data
I/O capacity 8 Terminal base units max.

Status indicators 2 green LEDs for Power and Comm
bus)
Order code 200-ANN
252 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.26 Adapter for Remote I/O System 200-ACN
A.26 Adapter for Remote I/O System 200-ACN

Technical Data
Input voltage range 24 V DC nominal, 19.2 - 31.2 V DC

I/O capacity 8 terminal base units max. with I/ O units
Status indicators Two communication status LEDs and one OK unit
status LED
Communication rate 5 Mbits/s
ControlNet connector 75 Ω BNC
Current consumption 400 mA max. from external 24 V DC supply
(includes internal current to I/O units)
Power dissipation 7.6 W max. at 19.2 V DC
Order code 200-ACN
493-1067-11 (2-1) Preliminary 253

A.27 Adapter for ProfiBus 200-APB12 Appendix A: Technical Specifications
A.27 Adapter for ProfiBus 200-APB12

Technical Data
Input voltage range +24 V DC nominal, 19.2 - 31.2 V DC

I/O capacity 8 I/O units
Status indicators 2 red/green LEDs for unit status and
communication status
Communication rate Up to 12 Mbit/s
Current consumption 400 mA max. from external 24 V DC supply
(includes internal current to I/O units)
Power dissipation 7.68 W max. at 19.2 V DC
Agency certification PNO (PROFIBUS Nutzerorganisation,
PROFIBUS User Organization)
Order code 200-APB12
254 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.28 Power Supply Unit 200-PS1
A.28 Power Supply Unit 200-PS1

Technical Data
Input Voltage Range 85-265 V AC

Nominal Supply Voltage 120 V AC, 47-63 Hz
230 V AC, 47-63 Hz
Inrush current 30 A for 1 AC cycle
Interruption Output voltage will stay within specification
when input drops out for 1/2 cycle at 47 Hz, 85 V
AC with max. load
Nominal output 24 V DC
Output current 1 A max.
Load 100 mA min.
Output surge Sufficient to drive 3 adapters (surge of 23 A for 2
ms each)
Overvoltage protection Output internally limited to 35 V DC. Cycle
power to reenergize.
Connectors Screw terminals
Isolation voltage 1500 V AC for 1 minute
2500 V DC for 1 second
Weight 0.207 kg excl. inner package
0.302 kg incl. inner package
Order code 200-PS1
493-1067-11 (2-1) Preliminary 255

A.29 I/O Accessories Appendix A: Technical Specifications
A.29 I/O Accessories

Cable 200-CE1
Technical Data
Weight 0.06 kg
Dimensions
Length 300 mm
Order code 200-CE1
Cable 200-CE3
Technical Data
Weight 0.1 kg
Dimensions
Length 900 mm
Order code 200-CE3
Mounting Profile MP990
Technical Data
Weight 1.9 kg
Dimensions W 990 x H 144.5 X D 67.8 mm
Order code MP990
Technical Data
Weight 1.7 kg
Order code MP890
256 Preliminary 493-1067-11 (2-1)

Appendix A: Technical Specifications A.29 I/O Accessories
Technical Data
Weight 1.2 kg
Order code MP590
Technical Data
Weight 1.0 kg
Order code MP500
Clips1
Technical Data
Weight 0.001 kg/pcs

Dimensions W 375 x H 9 X D 10 mm
Order code MP-CLIPS
1. Clips are delivered in a plastic bag concisting of 10 pcs.
493-1067-11 (2-1) Preliminary 257

A.29 I/O Accessories Appendix A: Technical Specifications
258 Preliminary 493-1067-11 (2-1)

Appendix B: Order Codes
Appendix B
Order Codes
This appendix contains all available spare parts of the Series 200 Central system/
I/O system with their order codes and a short description of the items.
Order Codes Denomination
Series 200 Central System

200-CPU20/10 Central Processing Unit,
200-CPU30/10 SattCon 200 Control System
200-CPU30/20
200-CPU30/30
200-CPU30/40
200-CPU40/40
200-CPU50/40
200-CPU50/80
200-CPU30/20-SL Central Processing Unit,
200-CPU30/40-SL SattLine Control system
200-CPU40/40-SL
200-CPU40/80-SL
200-CPU40/120-SL
200-CPU50/160-SL
200-PSMG Power supply unit, master
200-PSSG Power supply unit, slave
200-BUP Backup unit
200-CI232 Communication interface RS232
200-CI485G Communication interface RS485
200-CIE Communication interface Ethernet
200-CISB Communication interface SattBus
493-1067-11 (2-1) Preliminary 259

200-CICN Communication interface ControlNet

200-CIPB/DP-G Communication interface PROFIBUS-DP Gateway
200-BIAL Communication interface Alert
200-DU Dummy unit
200-BPN Backplane unit inclusive one 200-BPF
200-BPP Backplane screw terminal block
200-BPT Backplane termination pair
Series 200 I/O
200-IB16 Digital input unit
200-OB16 Digital output unit
200-OB16P Digital output unit, short-circuit proof
200-IB10xOB6 Digital input/output unit
200-IP2 Pulse counter unit
200-IP4 Frequency counter unit
200-IE8 Analog input unit
200-OE4 Analog output unit
200-IE4xOE2 Analog input/output unit
200-IT8 Thermocouple unit
200-IR8 RTD input unit
200-IR8R RTD input unit
200-IA8 AC input unit 120 V
200-OA8 AC output unit 120 V
200-OW8 Relay output unit
200-OB8EP Diagnostic output unit
200-DUTB Dummy unit for the I/O system
260 Preliminary 493-1067-11 (2-1)

200-TB2 Terminal base unit - 2-wire

200-TB3 Terminal base unit - 3-wire
200-TB3S Terminal base unit - 3-wire cage clamp
200-TB3T Terminal base unit - temperature
200-TBN Terminal base unit - 1-wire
200-TBNF Terminal base unit - 1-wire with fuse holder
200-ANN Adapter for Series 200 central I/O system
200-ACN Adapter for ControlNet™
200-APB12 Adapter for PROFIBUS-DP
200-PS1 Power supply for remote I/O system
S200c I/O
DI210 Digital input unit
DO210 Digital output unit
DX210 Digital input/output unit
AI210 Analog input unit
AO210 Analog output unit
AX210 Analog input/output unit
200C-PTC Digital test panel
200C-ATC Analog test panel
Cables
200-CBA/L260 Cable backplane to adapter (includes curve blocks and
profiles) for horizontal I/O mounting, Series 200
Central System
200-CBA/L260V Cable backplane to adapter (includes curve blocks and
profiles) for vertical I/O mounting, Series 200 Central
System
493-1067-11 (2-1) Preliminary 261

200-CBB/R360 Cable backplane to backplane (includes curve blocks

and profiles) for Series 200 Central System
200-CAA/L190 Cable adapter to adapter (includes curve blocks and
profiles) for central I/O system
200-CAA/L380 Cable adapter to adapter (includes curve blocks and
profiles) for central I/O system
200-CE1 Extension cable between I/O units, 300 mm
200-CE3 Extension cable between I/O units, 900 mm
Spare parts
BAT200-CPU Battery for 200-CPU20/30/40, inclusive cables and
contacts
BAT200-CPU50 Battery for 200-CPU50 and 200M-CPU50
BAT200-CIE Battery for 200-CIE, inclusive cables and contacts
FUSE2.0AT Fuse for 200-PSMG and 200-PSSG
FUSE1.25AT Fuse for 200-CIE
200-BPF Interconnector for Central System backplane units
200-CJC Cold junction compensator to be used with
200-IT8
200-MEM4 SmartMedia card for 200-BUP and MB210, 4 Mbyte
SB211 Lithium battery for SB210
Miscellaneous
200-GDS Grounding device for shielded cables
RC210 Grounding clamp holder for shielded cables, to be used
with S200c I/O units
MP990 Mounting profile for vertical or horizontal mounting of
the I/O system
262 Preliminary 493-1067-11 (2-1)


the I/O system
the I/O system
the I/O system
MP-CLIPS Clips for cables used with mounting profiles
PB-IGE Manual: Installation Guideline for
PROFIBUS-DP/FMS
493-1067-11 (2-1) Preliminary 263

264 Preliminary 493-1067-11 (2-1)

Appendix C: Recommended Components
Appendix C
Recommended Components
This appendix lists recommended cables and components available on the market
to be used when installing the Central system/Controllers/I/O system.
Power-Line Filters
Power-line filters for 230 V AC and external 24 V DC (Filter type A)1
Recommended type: Schaffner: FN 660, Schaffner FN 2060 or a correspond-
ing two-stage filter for mounting plate assembly.
Power-line filters for analog signals and pulse counter signals 24 V DC
(Filter type B)1
Recommended type (1): Schaffner FN 610, Schaffner FN 2010 or a correspond-
ing one-stage filter for mounting plate assembly.
Recommended type (2) : Phoenix NEF 1 or a corresponding one-stage filter for
DIN rail assembly.
Grounding Devices
Universal ground terminal blocks
Recommended type (1): Phoenix: USLKG4 (green/yellow)
Recommended type (2): Weidmüller: WPE 2,5 (green/yellow)
Earth rail
Recommended type: Weidmüller: Ssch 10x3 Cu
Grounding clamp for shielded cables
Recommended type: Weidmüller: KLBÜ4-13.5
Comments: Earth rail (10x3 mm) mounted. Used to connect
a cable shield to the ground (0 V).
1. See Filtering on page 31.
493-1067-11 (2-1) Preliminary 265

Grounding clamp for holder 200C-GCH

Recommended type: Phoenix shield connection terminal blocks, type SK
Comments: Used for Advant Controller 210, I/O 200C and
S200L I/O units.
Devices for Extended Noise Suppression

To obtain extra reliability, in harsh industrial environments or environments
where there is a risk of direct lightning strikes, offices where large electrostatic
charges occur, etc., the following accessories are suitable. They are to be mounted
on a separate DIN rail (unless otherwise stated) and in the same cabinet as the
control system.
Surge voltage suppression for 230 V AC input
Recommended type (1): Phoenix: MAINS-MODUTRAB MT 2PE-230 AC
Complement: Phoenix: VAL-BE
Comments: Base element with universal foot for mounting on
rails.
Recommended type (2): Weidmüller: RSU, 240 V, 6 A
Description: This unit must be grounded to universal ground
terminal blocks, listed in Grounding Devices on page
265. Ground cable length max. 10 cm.
Comments: Both modules are to be used if the plant is likely
to be exposed to direct lightning strikes, if the power
supply cables are extremely long or are at risk from
other noise sources.
Surge voltage suppression for 24 V DC input
Recommended type (1): Phoenix: TERMITRAB-SLKK 5/24 DC
Description: Built-in earth connector is attached to the DIN rail.
Recommended type (2): Weidmüller: EGU 4, 24 V
Description: Max. 1.5 A, to be connected to earth via adjacent
ground terminal block.
Comments: Used if the plant is likely to be exposed to direct
lightning strikes, if the power supply cables are
extremely long or are at risk from other noise
sources.
Coarse surge arrester for main panel 230 V AC
Recommended types: Phoenix: POWERTRAB FM (3-phase) or
Phoenix: POWERTRAB FM/2 (1-phase)
266 Preliminary 493-1067-11 (2-1)

Comments: The building must always be protected

against overvoltage.
Medium surge arrester for sub-panel 230 V AC
Recommended type: Phoenix: VALVETRAB VAL-ST 230
Comments: This plug-in medium-surge arrester is to be used as
a complement to the surge arresters for main panels
described above. Minimum 10 m cable between
main and sub-panel.
Protection modules for RS 232 data interfaces
Recommended type (1): Phoenix: DATA-MODUTRAB MT V24
Description: Two data line pins and one ground connection.
Recommended type (2): Phoenix: DATA-MODUTRAB MT V24/8
Description: Seven data line pins and one ground connection.
Recommended type (3): Phoenix: DATATRAB D-UFB-V24/BS-B-U
Description: 25-pin D-SUB with two data lines and one signal
ground.
Comments: All listed RS232 protection modules are
recommended for long cables which are exposed
to noise. Also recommended for “service outputs”
where the equipment might be electrostatically
charged.
Protection module for RS 485 data interfaces
Recommended type: Phoenix: MT RS485/S
Description: One 12 V DC line, two data line pairs and one signal
ground.
Comment: Recommended for long cables which are at risk from
noise sources. Must be grounded to universal
ground terminal blocks listed among Grounding
Devices on page 265.
Surge arrester for SattBus
Recommended type: Phoenix:
+DATA-PLUGTRAB UFBK 2-PE5DC-HB-ST
Description: Plug-in module.
Complement: Phoenix:
DATA-PLUGTRAB UFBK 2-PE-5DC-HB-BE
493-1067-11 (2-1) Preliminary 267

Description: Signal circuit protection that protects data interfaces

operating at high transmission rates. Base element
with grounding foot for mounting rails. Used
together with the plug-in module above.
Comments: Used if SattBus runs between buildings.
Surge voltage protection for telephone line
Recommended type (1): Phoenix: LINETRAB UFB 2-PE-220 DC
Description: Complete for DIN rail. Is to be connected via
adjacent ground terminal block.
Recommended type (2): Phoenix:
MCR-PLUGTRAB-UFBK 2 PE-220DC-ST
Description: Plug-in module needed together with base element
below.
Complement: Phoenix:
MCR-PLUGTRAB-UFBK 2 PE-220DC-BE
Description: Base element with universal foot for mounting
on rails.
Comments: Is used for surge voltage protection of telephone
lines. It is to be interconnected between the modem
and the telephone line if there is a risk of over-
voltage caused by direct lightning strikes. Fuse
protected from the telephone line.
Miscellaneous
DIN rail
Recommended type: Phoenix:
TS 35/7,5. Steel, yellow chromated with holes
DIN 46 277
EN 50 022
DIN rail accessories
Recommended type: Phoenix: UK 4-TG
+ ST-BE
Description: Component adapter
Recommended type (1): Phoenix: E/UK
Description: DIN rail end support device
Recommended type (2): Weidmüller: WEW 35/2
268 Preliminary 493-1067-11 (2-1)

Description: DIN rail end support device

Recommended type (3): Phoenix: EN/MP-45 (width 45 mm)
Description: Mounting plate for example Ethernet transceivers
Screw terminal blocks for S200L units
Recommended type: Phoenix MSTB 2,5/x-ST, where x is the number of
screw terminals (2, 6, 8 or 10)
Modems
Recommended type: Westermo MA42, MA44
MA42 generates no handshaking signals
MA44 generates DTR, DSR, CTS and RTS
Description: Short haul modem, RS232/RS485, 220 V AC
Modems (fiber)
Recommended type: Hirschmann, OZD 485 G2 BFOC, OZD PROFI
Description: PROFIBUS Modem for fiber optic conductors.
Power Supplies
Power supply output 24 V DC
Recommended type (1): Phoenix1: CM90-PS-230 AC/24 DC/2
Description: Input: 230 V AC
Output: 24 V DC/2A
Recommended type (2): Phoenix1: CM125-PS-230 AC/24 DC/5
Description: Input: 230 V AC
Output: 24 V DC/5A
Recommended type (3): Omron: S82K-05024
Description: 2 A, switchable 115/230 V.
Recommended type (4): MEAN WELL: S-60-24 DIN
Description: 2.5 A, input range 90-260 V.
1. Note manufacturer’s derating.
493-1067-11 (2-1) Preliminary 269

Cables for Process Signals

The process cables below are recommended for use with products in this manual.
Type of signals Type of cables Manufacturer
Mains RKFK 3x1.5 mm2 Various

Digital I/O Solid or stranded copper wire Various
signals 0.5 - 2.5 mm2
Analog and FKAR-PG Various
Pulse/Frequency LiYCY(TP) Unitronic
counter I/O
signals
SattBus AWM Style 2868 20 AWG/2 Shinagawa Electric
VW-1SC E42933
RKKB, 2 * 0.5 mm2 Various
Belden 8442, 2 * 0.76 mm2 Belden
Radox 125, 2 * 0.75mm2 Huber+Suhner, CH
(-55C° - +125C°)
Self-extinguishing,
emits little smoke
RS 232 Belden 8723 2 pair (0.34mm2) Belden
Belden 9729 2 pair (0.22 mm2) Belden
Unitronic CY 3x0.25 mm2, Unitronic
7x0.25 mm2
RS485 Belden 8723 2 pair (0.34mm2) Belden
ControlNet See “ControlNet, Planning and Installation Manual”
PROFIBUS-DP Twisted pair, 0.34 mm2 Unitronic
Unitronic-Bus L2/F.I.P
Twisted pair, 0.34 mm2 Belden
Belden 3079A
See cable manufacturer’s specifications for further information.
270 Preliminary 493-1067-11 (2-1)

Appendix D: Mounting Dimensions D.1 Terminal Base Unit
Appendix D
Mounting Dimensions
This appendix provides scale drawings with of the I/O units and their accessories,
and some recommendations for the distances between components on a mounting
plate. Mounting of I/O units together with controllers is thoroughly dealt with in
the corresponding controller manuals.
D.1 Terminal Base Unit

94
69 94
All dimensions in mm.
493-1067-11 (2-1) Preliminary 271

D.2 I/O Unit Appendix D: Mounting Dimensions
D.2 I/O Unit

46
53 94
D.3 Adapter
87
69 68
272 Preliminary 493-1067-11 (2-1)

Appendix D: Mounting Dimensions D.4 Power Supply 200-PS1
D.4 Power Supply 200-PS1
87
69 68
D.5 DIN Rail

The figure below shows the dimensions (in mm) for the DIN rail NS 35/7,5. The
length is 2 meters (standard DIN EN 50 022).
493-1067-11 (2-1) Preliminary 273

D.6 Mounting Profile Appendix D: Mounting Dimensions
D.6 Mounting Profile

The figure below shows the dimensions of the mounting profiles MP500, MP590,
MP890 and MP900, where 500, 590, 890 and 990 are the lengths in mm,
respectively.
The dimensions (in mm) of the mounting profiles.
274 Preliminary 493-1067-11 (2-1)

Appendix D: Mounting Dimensions D.7 Clips
D.7 Clips
Cover for cables in mounting profiles.
Dimensions in mm
D.8 Air Gap

The I/O system requires 25 mm free space in all directions for the air ventilation,
see figure below.
The airgap (in mm).
493-1067-11 (2-1) Preliminary 275

D.9 Split Rows Appendix D: Mounting Dimensions
D.9 Split Rows

When dividing the I/O units into two rows connected by the CE1 cable, the
recommended minimum distance between the DIN rails is 220 mm. If mounting
profiles are used, the corresponding distance can be reduced to 190 mm.
200-CE1
220
15
37
Split rows. Dimensions in mm
276 Preliminary 493-1067-11 (2-1)

Appendix E: Standards
Appendix E
Standards
The information below is applicable to products approved for hazardous locations

according to CSA and/or UL standards.
Hazardous Location Approval

To comply with CSA and/or UL certification for use in hazardous locations, the
following information becomes a part of the product literature for CSA and/or
UL-certified ABB Automation industrial control products.
• This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D, or
non-hazardous locations only.
• The products having the appropriate CSA and/or UL markings (that is, Class I
Division 2, Groups A, B, C, D), are certified for use in other equipment where
the suitability of combination (that is, application or use) is determined by the
CSA and/or UL or the local inspection office having jurisdiction.
Attention: Explosion hazard – Substitution of components may impair
suitability for Class I, Division 2.
Attention: Explosion hazard – Do not replace components unless power has

been switched off or the area is known to be non-hazardous.
Attention: Explosion hazard – Do not disconnect equipment unless power has

been switched off or the area is known to be non-hazardous.
Attention: Explosion hazard – Do not disconnect connectors unless power has

been switched off or the area is known to be non-hazardous. Secure
any user-supplied connectors that mate to external circuits on an
ABB Automation product using screws, sliding latches, threaded
connectors, or other means such that any connection can withstand a
15 N (1.5 kg) separating force applied for a minimum of one minute.
493-1067-11 (2-1) Preliminary 277

Appendix E: Standards
Approbation D‘utilisation Dans des

Emplacements Dangereux par la CSA
Les informations ci-dessous s’appliquent aux produits conformes aux normes de
la CSA et/ou des UL pour utilisation dans des emplacements dangereux.
Pour satisfaire à la certification de la CSA et/ou des UL dans des endroits
dangereux, les informations suivantes font partie intégrante de la documentation
des produits industriels de controle ABB Automation certifiés par la CSA et/ou
des UL.
• Cet équipement convient á l’utilisation dans des emplacements de Classe 1,
Division 2, Groupes A, B, C, D, ou ne convient qu’á l’utilisation dans de
endroits non dangereux.
• Les produits portant le marquage approprié de la CSA et/ou des UL (c’est à
dire, Classe 1, Division 2, Groupes A, B, C, D) sont certifiés à l’utilisation pour
d’autres équipements où la convenance de combinaison (application ou
utilisation) est déterminée par la CSA et/ou des UL ou le bureau local
d’inspection qualifié.
Avertissement: Risque d éxplosion – La substitution de composants peut rendre
ce matériel inacceptable pour les emplacements de Classe I,
Division 2.
Avertissement: Risque d éxplosion – Couper le courant ou s’assuer que

l’emplacement est désigné non dangereux avant de remplacer les
composants.
Avertissement: Risque d éxplosion – Avant de débrancher l’équipment, couper

le courant ou s’assurer que l’emplacement est désigné non
dangeruex.
Avertissement: Risque d éxplosion – Avant de débrancher les connecteurs,

couper le courant ou s’assurer que l’emplacement est reconnu
non dangereux. Attacher tous connecteurs fournis par
l’utilisateur et reliés aux circuits externes d’un appareil ABB
Automation à l’aide de vis, loquets coulissants, connecteurs
filetés ou autres moyens permettant aux connexions de régister à
une force de séparation de 15 N (1.5 kg) appliquée pendant au
moins une minute.
278 Preliminary 493-1067-11 (2-1)

Appendix F: Directive Considerations F.1 Electromagnetic Compatibility (EMC)
Appendix F
Directive Considerations
F.1 Electromagnetic Compatibility (EMC)

the logo are tested and approved according to the following EMC standards
as applicable in the whole or in part:
• EN 50081-2 EMC – Generic Emission Standard, Part 2 – Industrial
Environment
• EN 50082-2 EMC – Generic Immunity Standard, Part 2 – Industrial
Environment
F.2 Low-Voltage Directive (LVD)

the logo comply with the LVD where applicable, i.e. if they are connected
to 50 - 1000 V AC and/or 75 - 1500 V DC.
Note that the units are “Open type equipment” and must be mounted in suitable
cabinets.
Note also that external power supplies used to provide 24 V DC must be CE-
marked. The CE low-voltage directive prescribes that a safety extra low voltage
(SELV) or a protected extra low voltage (PELV) power supply be used.
493-1067-11 (2-1) Preliminary 279

F.2 Low-Voltage Directive (LVD) Appendix F: Directive Considerations
280 Preliminary 493-1067-11 (2-1)

Index
Numerics 200-IE4xOE2 124 200-IP2 86
200-IE8 116 200-IP4 104
200-ACN 176, 204, 253 200-IR8 136 200-IR8R 140
200-ANN 174, 203, 252 200-IT8 155 Functional block diagram
200-APB12 181, 208 200-OA8 163 200-IP2 88
200-CE 256 200-OB16 75 200-IP4 105
200-CE1 256 200-OB16P 79 200-IR8R 142
200-DUTB 173 200-OB8EP 172 200-OB8EP 171
200-IA8 159, 199, 244 200-OE4 120 Functional block diagrams
200-IB10xOB6 82, 193, 224 200-OW8 166 200-ACN 178
200-IB16 71, 191, 218 Contactors 34 200-ANN 175
200-IE4xOE2 123, 197, 235 200-APB12 184
200-IE8 115, 194, 231 200-IA8 160
200-IP2 86, 193, 227 D 200-IB10xOB6 83
200-IP4 103, 194, 229 Description 200-IB16 72
200-IR8 127, 197, 236 200-ACN 253 200-IE8 116
200-IR8R 140, 198, 239 200-ANN 174, 185 200-IR8 129
200-IT8 146, 199, 241 200-APB12 181, 254 200-IT8 148
200-OA8 162, 200, 245 200-CE1 187
200-OB16 74, 192, 220 200-OA8 163
200-IA8 159 200-OB16 75
200-OB16P 78, 222 200-IB10xOB6 82
200-OB8EP 169, 202, 250 200-OB16P 79
200-IB16 71 200-OE4 120
200-OE4 119, 196, 233 200-IE4xOE2 123, 235
200-OW8 165, 201, 247 200-OW8 166
200-IE8 115 200-PS1 186
200-PS1 185, 190, 255 200-IR8 127
200-TB2 52, 212 200-TB2 54
200-IT8 146 200-TB3 57
200-TB3 55, 213 200-OA8 162
200-TB3S 58, 214 200-TB3S 60
200-OB16 74, 78 200-TB3T 64
200-TB3T 61 200-OB16P 78
200-TBN 65, 216 200-TBN 67
200-OB8E 169 200-TBNF 70
200-TBNF 68, 217 200-OE4 119
200-OW8 165 Fuses
200-PS1 255 200-TBNF 69
A 200-TB2 52 Spare parts 262
Adapter 78, 86, 103, 140 200-TB3 55
for PROFIBUS 181 200-TB3S 58 G
200-TB3T 61
200-TBN 65 Gate function (200-IP2) 93
B 200-TBNF 68 Grounding 31, 34, 35, 36
Bit resolution 115 DIN rail 268 Grounding clamp 266
Building and power distribu- Grounding devices 265
tion 30 E
I
EMC 15
C ESD 189 I/O System Accessories 187
Cable European Union Directive 14 Incremental encoder 86, 91, 96
200-CE1 256 External power 31
Order codes 261 L
Coarse surge arrester 266 F
Connection Latch function (200-IP2) 94
200-IA8 160 Filter type 265 Limitation function (200-IP2)
200-IB10xOB6 83 Filtering 31 95
200-IB16 72 Front panel Locking tab 42
493-1067-11 (2-1) Preliminary 281

Index
M 200-DUTB 251
200-IA8 244
Mains switch 34 200-IB10xOB6 224
Modems 269 200-IB16 218
Mount 200-IE4xOE2 235
Cable 200-CE1 43 200-IE8 231
Mounting 200-IP2 227
Adapters 42 200-IP4 229
Mounting dimensions
Horizontal mounting 46 200-IR8 236
Mounting profiles 187 200-IR8R 239
200-IT8 241
200-OA8 245
N 200-OB16 220, 222
Noise suppression 266 200-OB16P 222
200-OB8E 250
200-OB8EP 250
P 200-OE4 233
Power supply 31, 269 200-OW8 247
Power-line filter (24 V DC) 34 200-PS1 255
Precautions 30 200-TB2 212
hardware 20 200-TB3 213
operating environment 20 200-TB3S 214
software 20 200-TB3T 215
Preset function (200-IP2) 93 200-TBN 216
Process calibration (200-IP2) 200-TBNF 217
96 General Specifications 211
Protection module for RS485 I/O Accessories 256
267 I/O accessories 256
Protection modules 267 MP990 256
Protection modules for RS Telephone line 268
232 267 Terminal base units
Pulse counter unit, 200-IP2 86 Component identification 52
Pulse counter unit, 200-IP4 screw terminal 53, 56, 62
103 Trouble-shooting 193, 194
Pulse transmitter 89 200-ACN 204
200-ANN 203
R 200-APB12 208
200-IA8 199
Remove 200-IB10xOB6 193
adapter unit 43 200-IB16 191
I/O unit 46 200-IE4xOE2 197, 202
Resetting a unit fault 200-IE8 194
OB8E 170 200-IP2 193
RS232 267 200-IP4 194
RS485 267 200-IR8 197
200-IR8R 198
S 200-IT8 197
200-OA8 200
Screw terminal connections 200-OB16 192
73, 84, 164, 167, 172 200-OB16P 192
Signal noise 20 200-OB8E 202
Spare parts 262 200-OE4 196
Surge arrester for SattBus 267 200-OW8 201
Surge voltage protection for
telephone line 268 200-PS1 190
Surge voltage suppression 266
U
T UL Listing 14
Technical Data 211
200-ACN 253 V
200-ANN 252
200-APB12 254 Variables (200-IP2) 88
200-CE3 256 Variables (200-IP4) 106
282 Preliminary 493-1067-11 (2-1)

Specifications subject to change without notice. 493-1067-11 (2-1)
Printed in Sweden. © 1996 - 1999 ABB Satt AB. 9906

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Preliminary 493-1067-11 (2-1)

493-1067-11 (2-1) Preliminary vii

viii Preliminary 493-1067-11 (2-1)

493-1067-11 (2-1) Preliminary ix

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

x Preliminary 493-1067-11 (2-1)

Troubleshooting 200-IE4xOE2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

A Technical Specifications 211

493-1067-11 (2-1) Preliminary xi

Mounting Profile MP890 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

B Order Codes 259

C Recommended Components 265

D Mounting Dimensions 271

F Directive Considerations 279

xii Preliminary 493-1067-11 (2-1)

How to Read the Manual

493-1067-11 (2-1) Preliminary 13

European Union Directive Compliance

14 Preliminary 493-1067-11 (2-1)

493-1067-11 (2-1) Preliminary 15

2.1 The I/O Components

16 Preliminary 493-1067-11 (2-1)

Terminal base units: I/O units:

Adapter for central I/O: Adapters for remote I/O:

The basic components of the I/O system.

493-1067-11 (2-1) Preliminary 17

18 Preliminary 493-1067-11 (2-1)

Be Careful - Prevent Accidents and Protect Valuable

Before Replacing I/O Units

493-1067-11 (2-1) Preliminary 19

Always make regular backup copies of the application program.

Signal Noise Due to Cables

Hazardous Electrical Supplies

Warnings and Information Symbols in the Text Margin

20 Preliminary 493-1067-11 (2-1)

• Important! A sign for mandatory action which denotes steps necessary to

• Information: A sign indicating important information.

Mandatory Installation Instructions

493-1067-11 (2-1) Preliminary 21

22 Preliminary 493-1067-11 (2-1)

4.1 I/O System Connection

493-1067-11 (2-1) Preliminary 23

200-ACN 200-IB16 200-IB16 200-IB16

4.2 Terminal Base and I/O Unit

24 Preliminary 493-1067-11 (2-1)

4.3 Connecting the Power Supply Cables

Adapter 200-TBN 200-TB2 200-TB3

200-ACN 200-IB16 200-IB16 200-IB16

If the total load current is less than 10 A,

200-IB16 200-IB16 200-IB16

Chained and individual power supply.

493-1067-11 (2-1) Preliminary 25

Using 200-PS1 to Supply the Remote I/O System

200-PS1 200-ACN 200-IB16 200-IB16 200-IB16 200-IB16

All DC powered I/O units

200-ACN 200-IA8 200-IA8 200-IA8 200-IA8

AC All AC powered I/O units