C200H-AD002/DA002 Analog I/O Units: Operation Guide

C200H-AD002/DA002
Analog I/O Units

Operation Guide
Revised July 2000
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to the product.
! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any-
thing else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
 OMRON, 1995
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-
sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-
tion contained in this publication.
v
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
SECTION 1
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-3 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-4 Example Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-5 System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION 2
C200H-AD002 Analog Input Unit . . . . . . . . . . . . . . . . . . 7
2-1 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Bit and DM Area Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-3 Functions and Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2-4 Data Setting and Programming Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2-5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECTION 3
C200H-DA002 Analog Output Units . . . . . . . . . . . . . . . . 35
3-1 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-2 Bit and DM Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3-3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendices
A Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
B Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
C Data Memory Coding Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
vii
About this Manual:
This manual describes the installation and operation of the C200H-AD002 Analog Input Unit and the
C200H-DA002 Analog Output Unit and includes the sections described below.
The C200H-AD002 Analog Input Unit and the C200H-DA002 Analog Output Unit are analog-digital and
digital-analog converters designed to work with the C200H or C200HS PC.
The C200H-AD002 can convert up to eight analog inputs into digital form. The operator can select from
four input ranges: 1 to 5 V, 0 to 10 V, –10 to 10 V, and 4 to 20 mA. Useful functions, such as scaling, mean
value, peak value, and square root, are built-in.
The C200H-DA002 can convert four digital signals into analog outputs. The operator can select from two
output ranges: –10 to 10 V and 4 to 20 mA.
Please read this manual carefully and be sure you understand the information provided before attempting
to install and operate the C200H-AD002 or the C200H-DA002.
Section 1 describes the types of applications in which Analog I/O Units are used.
Section 2 describes the installation and operation of the C200H-AD002 Analog Input Unit, from installa-
tion and wiring through programming and operation.
Section 3 describes the installation and operation of the C200H-DA002 Analog Output Unit, from installa-
tion and wiring through programming and operation.
The Appendices provide information on standard models, specifications, and a data memory coding
sheet.
! WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.
ix
PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and Analog I/O Units.
The information contained in this section is important for the safe and reliable application of the Analog I/O Units.
You must read this section and understand the information contained before attempting to set up or operate a PC
system and Analog I/O Units.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
xi
Safety Precautions 3
1 Intended Audience
This manual is intended for the following personnel, who must also have knowl-
edge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems
• Personnel in charge of designing FA systems
• Personnel in charge of managing FA systems and facilities
2 General Precautions
The user must operate the product according to the performance specifications
described in the operation manuals.
Before using the product under conditions which are not described in the manual
or applying the product to nuclear control systems, railroad systems, aviation
systems, vehicles, combustion systems, medical equipment, amusement
machines, safety equipment, and other systems, machines, and equipment that
may have a serious influence on lives and property if used improperly, consult
your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide the
systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating OMRON Ana-
log I/O Units. Be sure to read this manual before attempting to use the software
and keep this manual close at hand for reference during operation.
! WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the above-mentioned
applications.
3 Safety Precautions
! WARNING Do not attempt to take any Unit apart while power is being supplied. Doing so
may result in electric shock.
! WARNING Do not touch any of the terminals or terminal blocks while power is being
supplied. Doing so may result in electric shock.
xii
Application Precautions 5
4 Operating Environment Precautions

! Caution Do not operate the control system in the following places:
• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified in
the specifications.
• Locations subject to condensation as the result of severe changes in tempera-
ture.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
! Caution Take appropriate and sufficient countermeasures when installing systems in the
following locations:
• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
! Caution The operating environment of the PC System can have a large effect on the lon-
gevity and reliability of the system. Improper operating environments can lead to
malfunction, failure, and other unforeseeable problems with the PC System. Be
sure that the operating environment is within the specified conditions at installa-
tion and remains within the specified conditions during the life of the system.
5 Application Precautions
Observe the following precautions when using the PC.
! WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
• Always connect to a ground of 100 Ω or less when installing the Units. Not con-
necting to a ground of 100 Ω or less may result in electric shock.
• Always turn off the power supply to the PC before attempting any of the follow-
ing. Not turning off the power supply may result in malfunction or electric
shock.
• Mounting or dismounting I/O Units, CPU Units, Memory Cassettes, or any
other Units.
• Assembling the Units.
• Setting DIP switch or rotary switches.
• Connecting or wiring the cables.
• Connecting or disconnecting the connectors.
! Caution Failure to abide by the following precautions could lead to faulty operation of the
PC or the system, or could damage the PC or PC Units. Always heed these pre-
cautions.
• Fail-safe measures must be taken by the customer to ensure safety in the

event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes.
xiii
Application Precautions 5
• Interlock circuits, limit circuits, and similar safety measures in external circuits
(i.e., not in the Programmable Controller) must be provided by the customer.
• Always use the power supply voltage specified in this manual. An incorrect
voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the rated
voltage and frequency is supplied. Be particularly careful in places where the
power supply is unstable. An incorrect power supply may result in malfunction.
• Do not apply voltages to the Input Units in excess of the rated input voltage.
Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of the
maximum switching capacity. Excess voltage or loads may result in burning.
• Install external breakers and take other safety measures against short-circuit-
ing in external wiring. Insufficient safety measures against short-circuiting may
result in burning.
• Disconnect the functional ground terminal when performing withstand voltage
tests. Not disconnecting the functional ground terminal may result in burning.
• Do not attempt to disassemble, repair, or modify any Units.
• Be sure that all the mounting screws, terminal screws, and cable connector
screws are tightened to the torque specified in the relevant manuals. Incorrect
tightening torque may result in malfunction.
• Leave the label attached to the Unit when wiring. Removing the label may re-
sult in malfunction if foreign matter such as wire cuttings enter the Unit.
• Remove the label after the completion of wiring to ensure proper heat dissipa-
tion. Leaving the label attached may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminals. Connection of bare stranded wires may result in burning.
• Double-check all the wiring before turning on the power supply. Incorrect wir-
ing may result in burning.
• Wire all connections correctly.
• Mount the Unit only after checking the terminal block completely.
• Be sure that the terminal blocks, Memory Units, expansion cables, and other
items with locking devices are properly locked into place. Improper locking
may result in malfunction.
• Check the user program for proper execution before actually running it on the
Unit. Not checking the program may result in an unexpected operation.
• Confirm that no adverse effect will occur in the system before attempting any of
the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Resume operation only after transferring to the new CPU Unit the contents of
the DM Area, HR Area, and other data required for resuming operation. Not
doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit. Doing
either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so may
break the cables.
• Before touching the Unit, be sure to first touch a grounded metallic object in
order to discharge any static built-up. Not doing so may result in malfunction or
damage.
• Install the Units properly as specified in the operation manuals. Improper
installation of the Units may result in malfunction.
xiv
SECTION 1
System Design
This section describes the basic uses of Analog I/O Units in a control system and illustrates the type of applications in which
they might be found.
1-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-3 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-4 Example Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-5 System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1
Safety Precautions Section 1-2
1-1 Introduction
The C200H-AD002 Analog Input Unit is used to convert the output of analog field
devices, usually sensors, to a digital form that the PC can read. The
C200H-DA002 Analog Output Unit converts the digital output of the PC to ana-
log signals which drive analog field devices.
C200H-AD002 C200H-DA002
Analog Input Unit Analog Output Unit
1-2 Safety Precautions

• Be sure to read this manual carefully and understand the explanations before
attempting any of the procedures described herein. OMRON accepts no re-
sponsibility for any damage or injury that may result from carrying out any op-
eration that is not covered in this manual.
• Be sure to turn off the power supply to the PC before carrying out any of the
following operations:
a) Mounting or removing a Unit.
b) Setting switches.
c) Mounting or removing a Terminal Block or connectors.
d) Wiring the system or Units.
• Use twisted-pair cables and keep high-voltage lines and power lines in sepa-
rate ducts to reduce the risk of malfunctions due to electrical noise.
• Before turning on the power supply, check to be sure that the switch settings
and wiring are correct.
• Check to be sure that the user program operates correctly.
2
Basic Configuration Section 1-3
1-3 Basic Configuration

This diagram shows some of the possible field devices for the Analog I/O Units.
Any I/O device can be used as long as voltage/current requirements fall within
the specified ranges.
The I/O device connected to the Analog I/O Unit will often serve as an interface
for another device. For example, a preamplifier may amplify the output of a pres-
sure gauge to the level required for the Analog Input Unit and a regulator may
interface a heating system to control temperature.
C200H-AD002 C200H-DA002 CPU

Analog Input Unit Analog Output Unit
SYSMAC
C200HS,
C200H,
C200HX/HG/HE
(Temperature control)
Regulator
Sensor
Temperature
Pressure (Speed control)
Speed Preamp
Flowrate Variable M
speed
controller
Voltage
Current (Position control)
Power Transducer Servo- M
Power factor controller
Sensor
Chart recorder
3
Example Configurations Section 1-4
1-4 Example Configurations

Below are two examples of how Analog I/O Units can be used in control systems.
The first diagram shows a temperature regulating system and the second shows
a servomotor positioning system.
C200H-AD002
Analog Input Unit
C200H-DA002
Analog Output Unit
Transducer
SYSMAC C200HS, C200H, C200HX/HG/HE
Temperature
sensing element
Valve
M controller
Fuel
Sensor
Encoder
ÇÇÇ
ÇÇÇÇ
ÇÇÇÇ
ÇÇÇÇ
ÇÇÇ
ÇÇÇÇ M Servo
controller
Servomotor
Platform
SYSMAC C200HS, C200H, C200HX/HG/HE
Locating pulse
C200H-DA002
C200H-CT001-V1 Analog Output Unit
High-speed Counter Unit C200H-AD002
Analog Input Unit
4
System Considerations Section 1-5
1-5 System Considerations

Number of Units The Analog I/O Units are classified as Special I/O Units for the C200HS, C200H,
and C200HX/HG/HE. For most Units, a maximum total of ten Special I/O Units
(including PC Link Units) can be mounted to the CPU Rack, Expansion I/O
Racks, and Slave Racks of a single PC. A single C200H-NC211 Position Control
Unit counts as two Units.
The unit numbers of the following Units can be set to between 0 and F Hex (0 to
15 decimal) instead of 0 to 9 when they are used with the C200HG-
CPU53/CPU63 or C200HX-CPU54/CPU64 CPU Units. This enables mounting
up to 16 Special I/O Units.
C200H-AD002, C200H-DA002, C200H-NC211, and C200H-CT201 with lot
numbers jj16 or later (January 1996 or later)
The Units that belong to the various Special I/O Unit groups are shown in the
following table. Their usage is limited according to the maximum current pro-
vided for the Rack and the amount of current consumed by each Unit. For de-
tails, refer to the Installation Guide.
Slave Racks Certain limitations apply to the number of Special I/O Units that can be mounted
on Slave Racks. The following table shows the maximum number of Group A, B,
C, and D Special I/O Units that can be mounted on a single Slave Rack when
only Units of that group are used.
A B C D
High-speed Counters High-density I/O Units Temperature Sensor Units Position Control Units
Position Control Units Temperature Control Units Voice Units (NC211)
(NC111/112) PID Control Units
ASCII Units Cam Positioner Units
Analog I/O Units
ID Sensor Units
Fuzzy Logic Units
4 Units --- --- ---
--- 8 Units --- ---
--- --- 6 Units ---
--- --- --- 2 Units
If Units from any of the four groups are to be combined, then both of the following
two equations must be satisfied.
3A + B + 2C + 6D x 12
A+B+C+Dx8
Units can be mounted on other Racks as well, until the maximum total of ten
Units has been reached. Remember, however, that a single C200H-NC211
Position Control Unit counts as two Units. PC Link Units must also be counted
among the total of ten Units.
System Configuration C200HS/C200H Special I/O Units are allocated IR area words according to the
Considerations unit number switch settings on their front panels. They do not use the words of
the slots in which they are mounted. For details regarding data area allocations,
refer to 2-2 and 3-2 IR and DM Bit Allocations.
With the C200H, do not mount an Analog I/O Unit in the two slots adjacent to the
CPU. Doing so would prevent peripheral devices such as the Programming
Console from being connected.
Special I/O Units cannot be used on a C200H Remote I/O Slave Rack if the
Slave Rack is connected to different PC (i.e., C500, C1000H, or C2000H).
Precautions Be sure to turn off the power supply to the PC before installing or disconnecting
Units or connecting lines.
5
System Considerations Section 1-5
To reduce the risk of malfunctioning due to electrical noise, wire input and output
lines in separate ducts from high-voltage and power lines.
For further wiring precautions, refer to the respective sections on wiring for Ana-
log Input Units and Analog Output Units.
6
SECTION 2
C200H-AD002 Analog Input Unit
This section provides the information required to install and operate a C200H-AD002 Analog Input Unit.
2-1 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-1-1 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-1-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-1-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-2 Bit and DM Area Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-3 Functions and Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2-3-1 Conversion Prohibit Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2-3-2 Input Signal Range Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-3-3 Conversion Data Type Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2-3-4 Square Root Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2-3-5 Scaling Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2-3-6 Mean Value Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-3-7 Peak Value Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-3-8 Limit Warning Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-3-9 Input Disconnection Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2-4 Data Setting and Programming Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2-4-1 Data Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2-4-2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7
Before Operation Section 2-1
2-1 Before Operation

2-1-1 Nomenclature and Functions
Front Back
Model number label
Indicators
Unit number switch
Input connector Connector to Backplane
Indicators
Indicator Color Function
RUN Green Lit when the Analog Input Unit is operating correctly. If operation is not normal, this
indicator turns OFF and Unit operation is stopped.
BROKEN WIRE Red Lit when an input signal wire is disconnected. This indicator operates only when the
input range is set to 1 to 5 V/4 to 20 mA.
Functions The following table briefly outlines the basic functions of the C200H-AD002.
These functions are covered in more detail in 2-3 Functions and Programming.
Function Explanation
Conversion prohibit setting Unnecessary conversion processing time can be reduced by disabling analog-to-digital
conversion for unused inputs. Disabling conversion can also reduce the sampling
period for each input.
Input range setting The input range can be set for each input number according to the input signal level
that is to be used.
Conversion data type setting Sets whether the converted digital output is BCD or binary.
Square root Converts quadratic data, such as thermocouple input, to linear data.
Scaling Converts an analog input signal to a preset range of BCD data for output.
Mean value Sums the sampling data for the specified number of samples, eliminates the minimum
and maximum values, calculates the mean value from the remaining values, and
outputs that value.
Peak value Holds the maximum values for A/D conversion data, scaling data, mean data, and
square root data, and outputs them as output data.
Limit warning The Warning Flag is turned ON if the A/D conversion data, scaling data, mean data, or
square root data exceeds the specified upper- or lower-limit values.
Disconnection detection The Disconnection Detection Flag is turned ON and the BROKEN WIRE indicator is lit if
the input signal wire becomes disconnected when 1 to 5 V/4 to 20 mA are set.
8
2-1-2 Switch Settings

Unit Number Switch The unit number (MACHINE No.) is the only setting necessary on the Analog
Input Unit. Always turn off the power before setting the unit number. Use a flat-
blade screwdriver, being careful not to damage the slot in the screw. Be sure not
to leave the switch midway between settings.
Switch setting Unit number IR words DM words

0 Unit #0 IR 100 to 109 DM 1000 to 1043
1 Unit #1 IR 110 to 119 DM 1100 to 1143
2 Unit #2 IR 120 to 129 DM 1200 to 1243
3 Unit #3 IR 130 to 139 DM 1300 to 1343
4 Unit #4 IR 140 to 149 DM 1400 to 1443
5 Unit #5 IR 150 to 159 DM 1500 to 1543
6 Unit #6 IR 160 to 169 DM 1600 to 1643
7 Unit #7 IR 170 to 179 DM 1700 to 1743
8 Unit #8 IR 180 to 189 DM 1800 to 1843
9 Unit #9 IR 190 to 199 DM 1900 to 1943
A Unit #10 IR 400 to 409 DM 2000 to 2043
B Unit #11 IR 410 to 419 DM 2100 to 2143
C Unit #12 IR 420 to 429 DM 2200 to 2243
D Unit #13 IR 430 to 439 DM 2300 to 2343
E Unit #14 IR 440 to 449 DM 2400 to 2443
F Unit #15 IR 450 to 459 DM 2500 to 2543
Note 1. The unit number setting switch is factory set to 0.

2. If two or more Special I/O Units are assigned the same unit number, an I/O
UNIT OVER error will be generated and the PC will not operate.
3. Make the unit number settings with the power turned off to the PC. If the set-
tings are made with the power on, they will not go into effect until either the
power is turned off and then on again or the Special I/O Unit Restart Flag
(AR0100 to AR0109) is turned ON and then OFF again.
4. The unit number can be set to between A and F Hex (10 to 15 decimal) only
when a C200H-AD002 with a lot number jj16 or later (January 1996 or
later) is used with a C200HG-CPU53/CPU63 or C200HX-CPU54/CPU64
CPU Unit.
2-1-3 Wiring
Compatible Connector One MR-34LFG Connector Set is included with each Unit. The set includes an
MR-34FG Connector and MR-34L Cover made by Honda Communications.
9
Pin Allocation
Pin Name Pin Name Pin Name
no. no. no.
12 Common (–) Input 7 --- --- 34 Common (–) Input 8
11 Current input (+) --- --- 33 Current input (+)
10 Voltage/Current input (+) 22 Analog ground (AG) 32 Voltage/Current input (+)
9 Common (–) Input 5 21 Shield 31 Common (–) Input 6
8 Current input (+) 20 Shield 30 Current input (+)
7 Voltage/Current input (+) 19 Shield 29 Voltage/Current input (+)
4 Voltage/Current input (+) 16 Shield 26 Voltage/Current input (+)
1 Voltage/Current input (+) 13 Frame ground (FG) 23 Voltage/Current input (+)
Note 1. Short the current input (+) and voltage/current input (+) terminals when us-
ing a current input.
2. All of the shield terminals (terminals 14 through 21) are shorted within the
Unit. Wire each input’s shield wire to any of these terminals.
10
Input Wiring Diagram
Voltage input C200H-AD002
1 MΩ
V
1 MΩ
0V COM
Shield 10 kΩ
0V
Current input
1 MΩ
V/I
250 Ω
I
1 MΩ
0V COM
Shield 10 kΩ
FG FG 0V
AG 0V
V and V/I : Voltage/current input (+)

I : Current input (+)
COM : Common (–)
FG : Frame ground
(Connected to the FG of the CPU
or Power Supply.)
AG : Analog ground
(Connected to 0 V within the cir-
cuit.)
Note The AG terminal is a ground terminal for the analog input. Do not connected it to
a frame ground.
11
Wiring Methods Use the connectors provided with the Unit to wire input lines. (Connec-
tor: MR-34FG; Cover: MR-34L; both manufactured by Honda Communications;
Connector/Cover Set: MR-34LFG).
Be sure to tighten the lock screws whenever attaching the connector to the Unit.
Use wires with a diameter of 0.3 mm2 maximum.
Wiring Method Connector Assembly
Round-head screw
Heat-shrinking
tube
Wiring Cover
Connector
lock screw
Connector
(jack)
Connector
Do not forget to connect one of cable shield terminals to the FG terminal.

Do not remove the protective seal from the Unit until wiring has been completed.
This seal will prevent wire clippings and other debris from entering the Unit and
possibly preventing proper operation. Always remove this seal before operation.
If the seal is left in place, the Unit may overheat, possibly causing improper op-
eration or damage to the Unit.
Before Wiring After Wiring
Remove
the label.
12
Input Wiring When wiring inputs, apply the following points to avoid noise interference and
Considerations optimize Analog Input Unit performance.
• Use shielded twisted-pair cable for external connections and power lines.
• Route input cables separately from the AC cable, and do not run the Unit’s
cables near a main circuit cable, high voltage cable, or a non-PC load cable.
• Be sure to install surge-absorbing diodes or surge absorbers for inductive
loads (relays, solenoids, electromagnetic valves, etc.) They should be
installed right next to relays and solenoids. Use surge-absorbing diodes with a
dielectric strength of at least five times the circuit voltage.
DC Relay AC Relay
Surge-absorbing Surge absorber

diode
Solenoid, etc.
Surge absorber
• If there is noise interference from power lines (if, for example, the power supply
is shared with electrical welding devices or electrical discharge machines, or if
there is a high-frequency generation source nearby) install a noise filter at the
power supply input area.
• Connect to a ground of 100 Ω or less, with as heavy a wire as possible (i.e., at
least 1.25 mm2).
13
Bit and DM Area Allocations Section 2-2
2-2 Bit and DM Area Allocations

IR Area Allocation The Analog Input Units are allocated ten words each from the portion of the IR
area (IR 100 to IR 199) that is reserved for Special I/O Units. The words that are
allocated a particular Analog Input Unit depend on the setting of the unit number
on the front panel of the Unit. Those ten words are then reserved as an I/O re-
fresh data area, and the bits that comprise that area are refreshed with every I/O
refresh cycle by the PC.
SYSMAC C200HS, C200H, C200HX/HG/HE C200H-AD002 Analog Input Unit
(Work area) (I/O refresh data area)

Unit #0 IR 100 to 109
IR n OUT refresh
Unit #1 IR 110 to 119
Unit #2 IR 120 to 129 IR n + 1
At the I/O refresh by the
IR 130 to 139 PC, outputs (PC to Unit) to IN refresh
Unit #3 IR n +9
and inputs (Unit to PC)
Unit #4 IR 140 to 149 are refreshed in order
Unit #5 IR 150 to 159 with every cycle.
Unit #6 IR 160 to 169

(n = 100 + 10 x unit number)
Unit #7 IR 170 to 179
Unit #8 IR 180 to 189
The OUT and IN refreshes are as seen
Unit #9 IR 190 to 199 from the PC.
Unit #10 IR 400 to 409
Unit #11 IR 410 to 419
Unit #12 IR 420 to 429
Unit #13 IR 430 to 439
Unit #14 IR 440 to 449
Unit #15 IR 450 to 459
Note 1. The unit number that is set for an Analog Input Unit must not be used for any
other Special I/O Unit. If the same unit number is set more than once, an I/O
UNIT OVER error will be generated and operation will be stopped.
CPU Unit.
14
DM Area Allocation
SYSMAC C200HS, C200H, C200HX/HG/HE C200H-AD002 Analog Input Unit
(DM area) (Fixed data area)

Unit #0 DM 1000 to 1043 DM (m)
to Parameter
Unit #1 DM 1100 to 1143 DM (m+ 3)
Unit #2 DM 1200 to 1243 DM (m + 4)
Automatically transferred to Scaling data
Unit #3 DM 1300 to 1343 to each Unit at power up DM (m +19)
or when Special I/O Re-
Unit #4 DM 1400 to 1443 start Flag is turned ON. DM (m + 20)
to Mean value
Unit #5 DM 1500 to 1543 DM (m + 27) data
Unit #6 DM 1600 to 1643 DM (m + 28)
to Limit warning
Unit #7 DM 1700 to 1743 DM (m + 43) data
Unit #8 DM 1800 to 1843
Unit #9 DM 1900 to 1943
Unit #10 DM 2000 to 2043 (m = 1000 + 100 x unit number)
Unit #11 DM 2100 to 2143

Unit #12 DM 2200 to 2243
Unit #13 DM 2300 to 2343
Unit #14 DM 2400 to 2443
Unit #15 DM 2500 to 2543
(For more information regarding DM area allocation, refer to DM

Allocations at the end of this section.)
Note The unit number can be set to between A and F Hex (10 to 15 decimal) only when
a C200H-AD002 with a lot number jj16 or later (January 1996 or later) is used
with a C200HG-CPU53/CPU63 or C200HX-CPU54/CPU64 CPU Unit.
IR Allocations
I/O Wd Bit
(IR) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Out n 0 0 Peak value execution
Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1
In n+1 Sign Input 1 A/D conversion data or processing data

n+2 Sign Input 2 A/D conversion data or processing data
n+9 Limit warning Disconnection detection
Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1
Unit numbers 0 to 9: n = 100 + 10 x unit number

Unit numbers 10 to 15: n = 400 + 10 x (unit number – 10)
A/D Conversion Data
Input range Binary data BCD data
0 to 10 V, 1 to 5 V, or 4 to 20 mA 0000 to 0FA0 0000 to 4000
–10 to 10 V 87D0 to 8001, 0000 to 07D0 A000 to 8001, 0000 to 2000
(–07D0 to –0001, 0000 to 07D0) (–2000 to –0001, 0000 to 2000)
15
Note When the input range is set to –10 V to +10 V, the 15th bit indicates the sign. A bit
status of 0 indicates “+” and a bit status of 1 indicates “–.” There is no sign bit
when the scaling or square root function is being executed.
Processing Data When scaling, mean value processing, peak value, or square root calculation is
executed, the resulting data is output.
Note When scaling is executed, it is set in IR words n+1 through n+8 in BCD.
IR Area Contents: Outputs

Address Item Contents
Word Bit
(IR)
n 15 to 08 --- Not used. Set these bits to 00 (OFF).
07 to 00 Peak Value ON Bits Turn these bits to 1 (ON) to execute the peak value function for the
corresponding input. Bits 00 through 07 correspond to inputs 1
through 8.
Refer to 2-3-7 Peak Value Function for more details.
IR Area Contents: Inputs

Word Bit Item Contents
(IR)
n+1 15 to 00 Input 1 A/D conversion data The A/D conversion data is set here for each input.
or processing data The conversion data range is as follows when the input signal range
n+2 15 to 00 Input 2 A/D conversion data is set to 0 to 10 V, 1 to 5 V, or 4 to 20 mA:
or processing data BCD data: 0000 to 4000
n+3 15 to 00 Input 3 A/D conversion data Binary data: 0000 to 0FA0
or processing data The conversion data range is as follows when the input signal range
n+4 15 to 00 Input 4 A/D conversion data is set to –10 to 10 V:
or processing data BCD data: A000 to 8001, 0000 to 2000
n+5 15 to 00 Input 5 A/D conversion data Binary data: 87D0 to 8001, 0000 to 07D0
or processing data When the input range is set to –10 V to +10 V, the 15th bit indicates
n+6 15 to 00 Input 6 A/D conversion data the sign. A bit status of 0 indicates “+” and a bit status of 1 indicates
or processing data “–.” (There is no sign bit when the scaling or square root function is
being executed.)
n+7 15 to 00 Input 7 A/D conversion data
or processing data The processing results for the scaling, mean value, peak value, and
n+8 15 to 00 Input 8 A/D conversion data square root functions are output here when those functions are being
or processing data executed.
n+9 15 to 08 Limit warning When the limit warning has been set, these bits are turned ON to
indicate that the corresponding input’s value has exceeded the
range. Bits 08 through 15 correspond to inputs 1 through 8.
07 to 00 Disconnection detection These bits are turned ON to indicate that a disconnection or broken
wire has occurred in the corresponding input. Bits 00 through 07
correspond to inputs 1 through 8.

DM Allocations
DM Bit
word 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
m 0 0 0 Limit
warning
Data
type
Conversion prohibit setting
mode setting Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1
m+1 Input signal range (00 specifies –10 to +10 V, 01 specifies 0 to 10 V, and 10 specifies 1 to 5 V/4 to 20 mA.)
Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1
m+2 Scaling execution Mean value execution
m+3 Square root execution Limit warning execution

16
DM Bit
word 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
m+4 Input 1 scaling: lower-limit value
m+5 Input 1 scaling: upper-limit value
m+20 Input 1 mean value processing: number of samples
m+28 Input 1 limit warning: lower-limit value
m+29 Input 1 limit warning: upper-limit value
17
DM Contents
DM word(s) Bits Item Data contents

m 15 to 10 --- Not used.
09 Limit warning mode Sets the operating mode for the limit warning function. This
setting applies to all 8 inputs.
0: Mode 1 (normal warning)
1: Mode 2 (sequence warning)
Refer to 2-3-8 Limit Warning Function for more details.
08 Conversion data type Sets the data type of the conversion data to binary or BCD.
This setting applies to all 8 inputs.
0: Binary
1: BCD
07 to 00 Conversion prohibit setting Turn these bits turned ON to disable A/D conversion for the
corresponding input. Bits 00 through 07 correspond to inputs
1 through 8.
0: Conversion enabled
1: Conversion disabled
m+1 15 and 14 Input signal range for input 8 Each pair of bits sets the input signal range for the
13 and 12 Input signal range for input 7 corresponding input, as follows.
(The first bit is the higher bit.)
11 and 10 Input signal range for input 6
00: –10 V to +10 V
09 and 08 Input signal range for input 5 01: 0 to 10 V
07 and 06 Input signal range for input 4 10: 1 to 5 V/4 to 20 mA
05 and 04 Input signal range for input 3 11: Not used.
m+2 15 to 08 Scaling execution Turn these bits turned ON to execute the scaling function for
the corresponding input. Bits 08 through 15 correspond to
inputs 1 through 8.
0: Scaling function won’t be executed.
1: Scaling function will be executed.
Refer to 2-3-5 Scaling Function for more details.
07 to 00 Mean value execution Turn these bits turned ON to execute the mean value
function for the corresponding input. Bits 00 through 07
0: Mean value function won’t be executed.
1: Mean value function will be executed.
Refer to 2-3-6 Mean Value Function for more details.
m+3 15 to 08 Square root execution Turn these bits turned ON to execute the square root
0: Square root function won’t be executed.
1: Square root function will be executed.
Refer to 2-3-4 Square Root Function for more details.
07 to 00 Limit warning execution Turn these bits turned ON to execute the limit warning
0: Limit warning function won’t be executed.
1: Limit warning function will be executed.
m+4 15 to 00 Scaling data The scaling data (upper and lower limits) is set in BCD (0000
to to 9999), using two words for each input. Set the lower limit
m+19 in the first of the two words and the upper limit in the second,
and make sure that the lower limit is smaller than the upper
limit.
Refer to 2-3-5 Scaling Function for more details.
18
Functions and Programming Section 2-3
DM word(s) Bits Item Data contents

m+20 15 to 00 Number of terms for The number of samples to be taken for calculating the mean
to calculating mean value value is set in BCD (0003 to 9999) for each input.
m+27 DM words m+20 through m+27 correspond to inputs 1
through 8.
Refer to 2-3-6 Mean Value Function for more details.
m+28 15 to 00 Limit warning data The limit warning data (upper and lower limits) is set in BCD
to using two words for each input. Set the lower limit in the first
m+43 of the two words and the upper limit in the second, and make
sure that the lower limit is smaller than the upper limit.
The setting range is 0000 to 4000. (The scaling data’s upper
and lower limits are used when the scaling function is being
executed.)
2-3 Functions and Programming

The C200H-AD002 Analog Input Unit provides nine functions:
1, 2, 3... 1. Conversion prohibit settings
2. Input signal range settings
3. Conversion data type setting
4. Square root function
5. Scaling function
6. Mean value processing function
7. Peak value function
8. Limit warning function
9. Disconnection detection function
(This function can be used with the 1 to 5 V/4 to 20 mA input range only.)
These functions are set using Unit switches and Peripheral Devices, such as a
Programming Console. The words allocated to the Unit in the DM Area (DM m to
DM m+43) cannot be written from user program and all data set in these words
must be written from a Peripheral Device.
When inputting data from a Programming Console, use the operations to
change present values. When inputting from the SSS (SYSMAC Support Soft-
ware), use the DM editing operations.
The data set in the DM area is transferred to the Analog Input Unit when either of
the following steps is taken. Be sure to perform one or the other of these steps
whenever new data has been set or data has been changed.
• Turning ON → OFF → ON the power to the C200H, C200HS, C200HX/HG/HE
CPU.
• Turning OFF → ON the Restart Bit allocated to the Unit as a Special I/O Unit
(C200H/C200HS: AR 0100 to 0109, C200HX/HG/HE: SR 28100 to 28115).
The above functions 3 to 8 can be used at the same time. Data will be processed
in the following sequence and the final results will be output to words n+1 to n+8:
analog-to-digital conversion → square root → scaling → mean value → peak
value.
2-3-1 Conversion Prohibit Settings

Function The A/D conversion processing period for the used inputs can be reduced by
stopping conversion for unused inputs.
The data is fixed at 0000 for inputs with the conversion prohibit setting.
19
Setting Method The conversion prohibit setting is made in bits 00 to 07 of DM word m. Set the
corresponding bit to “1” to prohibit conversion for that input.
Bit 07 06 05 04 03 02 01 00
DM m 0: Conversion enabled
1: Conversion disabled
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
Sampling Period The “sampling period” is the amount of time between A/D conversion processing
for a given input. The sampling period for this Unit can be determined from the
following equation:
Sampling period = 4 ms + (number of enabled inputs) × 2.5 ms
The base sampling period of 4 ms excludes effects such as temperature drift.
This processing is performed every time after A/D conversion has been per-
formed for the last enabled input.
Stopping conversion for unused inputs reduces the number of enabled inputs
and the sampling period, as shown in the following table.
Number of enabled inputs Sampling period
1 6.5 ms
2 9.0 ms
3 11.5 ms
4 14.0 ms
5 16.5 ms
6 19.0 ms
7 21.5 ms
8 24.0 ms
Additional Information The following amount of time is required to read the conversion data to the CPU.
Min. time required = (sampling period) + (cycle time)
Max. time required = (sampling period) + (cycle time) × 2
2-3-2 Input Signal Range Setting

Function Sets the input signal range to match the input signal being used for each input.
Setting Method The input signal range setting for each input is made with two bits in DM word
m+1. Set the corresponding pair of bits to the desired value for that input.
Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
DM (m + 1)
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
Bit Input signal range

Leftmost bit Rightmost bit
0 0 –10 to +10 V
0 1 0 to +10 V
1 0 +1 to +5 V/+4 to +20 mA
1 1 Not used.
Example This example shows how to set DM word m+1 to set the following input signal
ranges.
20
Inputs Input signal range Bit settings

Inputs 1 to 4 +1 to +5 V 10
Inputs 5 and 6 –10 to +10 V 00
Inputs 7 and 8 0 to +10 V 01
Bit 15 00
DM (m + 1) 01 01 00 00 10 10 10 10
5 0 A A
Set DM word m+1 to “50AA” to set the desired input signal ranges.
2-3-3 Conversion Data Type Setting

Function Sets whether the digital conversion data is output in binary or BCD. The digital
data is output to IR words n+1 through n+8.
The scaling and square root functions can process BCD data only, so the data
type setting is ignored when these functions are being used.
ÉÉ
Setting Method Set the data type with bit 8 of DM word m.
ÉÉ
Bit 15 08 00
ÉÉ
DM m
0: Binary data
1: BCD data
A/D Conversion Data The following table shows the range of data that is output to IR words n+1
through n+8.
Input range Binary data BCD data
0 to +10 V, 0000 to 0FA0 0000 to 4000
+1 to +5 V,
+4 to +20 mA
–10 to +10 V 87D0 to 8001, 0000 to 07D0 A000 to 8001, 0000 to 2000
(–07D0 to –0001, 0000 to 07D0) (–2000 to –0001, 0000 to 2000)
Note When the input range is set to –10 V to +10 V, the 15th bit indicates the sign. A bit
status of 0 indicates “+” and a bit status of 1 indicates “–.” There is no sign bit
when the scaling or square root function is being executed.
Binary Data Conversion
0 to +10 V –10 to +10 V

+1 to +5 V/+4 to +20 mA
Output data
Output data
0V +10 V –10 V 0 +10 V

+1 V +5 V Input signal
+4 mA +20 mA
Input signal
Sign bit (15th bit)
21
BCD Data Conversion
0 to +10 V –10 to +10 V

+1 to +5 V/+4 to +20 mA
Output data
Output data
0V +10 V –10 V 0 +10 V
+1 V +5 V Input signal
+4 mA +20 mA
Input signal
Sign bit (15th bit)
Note 1. The maximum digital output value will be used if the analog input signal ex-
ceeds the maximum value of the specified input signal range (+10 V or
+5 V/+20 mA) and the minimum digital output value will be used if the analog
input signal falls below the minimum value of the specified input signal range
(0 V, +1 V/+4 mA, or –10 V).
2. The digital output value will be 0000 when the input signal range is set to –10
to +10 V and the analog input signal is 0 V. The sign bit will be 0, and there is
no output value of 8000.
2-3-4 Square Root Function

Function Converts quadratic input data, such as data from a thermocouple input, to linear
data (0000 to 4000 BCD) and outputs the converted data.
This function can be used at the same time as other functions. When the square
root function is used together with the scaling or mean value functions, the scal-
ing or mean value processing is performed after the square root processing.
This function operates on BCD data only, so the conversion data type setting is
ignored.
Setting Method The square root function is set with bits 08 to 15 of DM word m+3. Set the corre-
sponding bit to “1” to enable the square root function for that input.
Bit 15 14 13 12 11 10 09 08
0: Square root
DM (m + 3) function disabled
1: Square root
function enabled
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
Square Root Calculation The square root function is performed with the following equation and the deci-
mal portion of the result is truncated.
Square root data + Ǹ4000 input data (BCD conversion data)
When the input signal range is set to –10 to +10 V, calculate the input data (BCD
conversion data) with –10 V as 0000 and +10 V as 4000.
22
2-3-5 Scaling Function

The scaling function converts the digital output values to the scale defined by the
specified lower-limit and upper-limit values, then outputs the scaled data. The
lower-limit value is the digital output value corresponding to the minimum input
value. The upper-limit value is the digital output value corresponding to the maxi-
mum input value.
Scaled data for each input is output in IR words n+1 through n+8.
This function operates on BCD data only, so the conversion data type setting is
ignored. Except for the BCD limitation, the scaling function can be used with oth-
er functions.
Setting Method Two settings must be made to use the scaling function. First, the scaling function
must be enabled for the desired input(s), and then the upper- and lower-limit
data must be set for those inputs.
1, 2, 3... 1. The scaling function is set with bits 08 to 15 of DM word m+2. Set the corre-
sponding bit to “1” to enable the scaling function for that input.
Bit 15 14 13 12 11 10 09 08
DM (m + 2) 0: Scaling function disabled

1: Scaling function enabled
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
2. Set the upper and lower limits for each input in the corresponding pair of
words in DM m+4 through DM m+19. The data must be BCD from 0000 to
9999 and the upper-limit value must be greater than the lower-limit value.
DM word Data
Scaling Calculation The scaling calculation is made with the following equation using the preset up-
per and lower-limit values for the input. The decimal portion of the result is trun-
cated.
upper limit * lower limit

Scaled data + input data (BCD conversion data) ) lower limit
4000
When the input signal range is set to –10 to +10 V, calculate the input data (BCD
conversion data) with –10 V as 0000 and +10 V as 4000.
23
Note 1. The resolution is fixed at 1/4000 if the (upper limit – lower limit) term is great-
er than 4000.
2. The resolution will be lower if the (upper limit – lower limit) term is less than
4000. For example, the resolution will be 1/2000 if the upper limit – lower
limit = 2000.
3. The scaling calculation won’t be performed if the DM words don’t contain
BCD data or the upper-limit data x lower-limit data.
4. When the scaling function is executed, the conversion data type setting is
ignored and the scaled data is output.
Example 1 Input signal range: 0 to +10 V

Lower limit: 1000
Upper limit: 9000
Scaled data
Normal data
0V +5 V +10 V
Input signal
Example 2 Input signal range: –10 to +10 V

Lower limit: 1000
Upper limit: 7000
Scaled data
Normal data converted to the 0000 to 4000 range
(normal data + 2000).
–10 V –2 V 0V +10 V
Input signal
24
For example, the scaled data for –2 V is calculated as follows:

(* 2) * (* 10) 8
BCD conversion value for * 2 V + 4000 + 4000 + 1600
10 * (* 10) 20
* 2 V scaled data + 1600 7000 * 1000 ) 1000 + 3400

4000
2-3-6 Mean Value Function

Function The mean value function collects the specified number of data samples, dis-
cards the minimum and maximum values, calculates the mean value of the re-
maining samples and outputs the result.
The result for each input is output to its corresponding word in IR words n+1
through n+8.
The mean value function can be used in combination with other functions.
Setting Method Two settings must be made to use the mean value function. First, the mean val-
ue function must be enabled for the desired input(s), and then the number of
samples data must be set for those inputs.
1, 2, 3... 1. The mean value function is set with bits 00 to 07 of DM word m+2. Set the
corresponding bit to “1” to enable the mean value function for that input.
Bit 07 06 05 04 03 02 01 00
0: Mean value
1: Mean value
function enabled
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
2. Set the number of samples for each input in the corresponding word in
DM m+20 through DM m+27. The data must be BCD from 0003 to 9999.
DM word Data
Mean Value Calculation and The mean value is calculated using the equation below. The decimal portion of
Sampling Period the result is truncated.
sum of the samples (except the min. and max. values)
Mean value +
number of samples * 2
The sampling period between mean value calculations can be determined from
the following equation:
Sampling period = (no. of samples) × (sampling period per point)
= (no. of samples) × (4 ms + (no. of enabled inputs) × 2.5 ms)
Note 1. The previous mean value result will be output while the mean value proces-
sing is being performed (including sample collection).
2. After power is turned on, a value of 0000 will be output until the first mean
value calculation is completed.
3. The mean value calculation won’t be performed if the data in DM words
m+20 through m+27 isn’t BCD data from 0003 to 9999.
25
2-3-7 Peak Value Function

Function The peak value function holds the maximum output value for every input. This
function can be used in combination with the scaling, mean value, and square
root functions. These functions are performed in the following order:
A/D conversion → square root → scaling → mean value → peak value
The maximum value of the final result will be output to the corresponding word
from IR n+1 through IR n+8.
The peak value function can be used in combination with other functions.
Setting Method The peak value function is set with bits 00 to 07 of IR (n). Set the corresponding
bit to “1” to enable the peak value function for that input.
Bit 07 06 05 04 03 02 01 00
IR (n) 0: Peak value function disabled

1: Peak value function enabled
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
The peak value function will be executed for an input as long as its correspond-
ing control bit is ON. The bits in IR (n) are output bits, so their status can be con-
trolled from the program.
Mean and Peak Values Data will be output as illustrated below when both the mean value and the peak
value functions are used. In this example, mean value #2 will be output as the
first peak value even if mean value #1 is larger because the Peak Value ON Bit
was turned ON after mean value #1 was output.
Mean
value Mean value #1 Mean value #2 Mean value #3 Mean value #4 Mean value #5
Results #1 Results #2 Results #3 Results #4
ON
Peak Value
ON Bit
OFF
Output value Previous mean value Mean value #1 Mean value #2 Larger of mean Largest of mean
(1st peak value) values #2 and #3 values #2 to #4
2-3-8 Limit Warning Function

Function The limit warning function turns on a warning flag in IR n+9 when the output data
for the corresponding input is outside of the preset range. Bits 08 through 15 of
IR n+9 are the warning flags for inputs 1 through 8.
The limit warning applies to the final data output to words IR n+1 through IR n+8.
Setting Method Three settings must be made to use the limit warning function. First, the limit
warning mode must be set, then the limit warning function must be enabled for
the desired input(s), and finally the upper- and lower-limit data must be set for
those inputs.
26
1, 2, 3... 1. The limit warning mode is set with bit 09 of DM word m. This mode setting
applies to all 8 inputs.
É
Bit 15 09 00
DM (m)
É 0: Mode 1 (normal warning)
1: Mode 2 (sequence warning)
Mode 1
The output values are compared to the upper/lower limits from startup.
Upper-limit value
Lower-limit value
ON
Warning
Flag OFF
Mode 2
The output values are compared to the upper/lower limits after the output
value enters the range between the lower and upper limits.
Upper-limit value
Comparison start
Lower-limit value
Warning ON
Flag OFF
2. The limit warning function is enabled with bits 00 to 07 of DM word m+3. Set
the corresponding bit to “1” to enable the limit warning function for that input.
Bit 07 06 05 04 03 02 01 00
0: Limit warning
1: Limit warning
function enabled
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
3. Set the upper and lower limits for each input in the corresponding pair of
words in DM m+28 through DM m+43. The data must be BCD from 0000 to
4000 and the upper-limit value must be greater than the lower-limit value.
The scaling function’s upper/lower limits are used when the scaling function
is being executed.
DM word Data
m+28 Input 1 lower-limit warning data
m+29 Input 1 upper-limit warning data
m+30 Input 2 lower-limit value
m+31 Input 2 upper-limit value
27
DM word Data
If the conversion data type setting (bit 08 of DM m) is binary, the output value
will be converted to BCD for comparison.
When the input signal range is set to –10 to +10 V, calculate the input data
with –10 V as 0000 and +10 V as 4000. (When the scaling function is being
used, –10 V=lower-limit value and +10 V=upper-limit value.)
Limit Warning Flags The corresponding Limit Warning Flag (bits 08 to 15 in IR n+9) will be turned ON
if the output data in IR words n+1 through n+8 isn’t within the range specified with
the upper-/lower-limit values. The Limit Warning Flags don’t indicate whether
the upper or lower limit has been crossed.
Bit 15 14 13 12 11 10 09 08
IR (n + 9)
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Note 1. The Limit Warning Flag won’t be turned ON if the output data is outside of the Input 1
specified range for less than one PC cycle.
2. The limit warning function won’t operate if the upper-/lower-limit values are
outside of the acceptable setting range (0000 to 4000) or the lower-limit val-
ue is greater than the upper-limit value.
2-3-9 Input Disconnection Detection Function

Function The Input Disconnect Flag (bits 00 through 07 of IR n+9) will be turned ON when
the input signal level is less than 1 V/4 mA and the input signal range is set at 1 to
5 V/4 to 20 mA. The BROKEN WIRE indicator on the front of the Unit will light
when one or more of the Input Disconnect Flags is ON.
Input Disconnect Flags The Input Disconnect Flags are contained in in word IR n+9, as shown below.
Bit 07 06 05 04 03 02 01 00
IR (n + 9)
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
28
Mean Value Processing and The following diagram shows how a disconnection detection affects the results
Disconnection Detection (output data) produced by the mean value function.
Mean value
processing ÉÉÉ
nth time
ÉÉÉ
(n+1)th time
ÉÉÉÉ
mth time
ÉÉÉÉ
Result of Result of Result of Result of
Disconnection detected Disconnection repaired
Input Disconnect Flag
Result
Output data prior to Result of Result of Result of Result of
Result of : Mean value of samples collected before disconnection

(Samples collected in the shaded region. See note 1.)
Result of : 0000 or the lower-limit value (when scaling is being executed)
Result of : 0000 or the lower-limit value (when scaling is being executed)
Result of : Mean value of samples collected after reconnection
(Samples collected in the shaded region. See note 1.)
Note 1. The result of is used if 2 or fewer samples are collected.
2. The input disconnection detection function will operate only when the input’s
corresponding conversion prohibit bit is OFF (bits 00 to 07 of DM m). If an
input isn’t being used or isn’t connected, its Input Disconnect Flag will be
turned ON unless its conversion prohibit bit is turned ON.
3. If a disconnection occurs while the limit warning function is being used, both
the Input Disconnect Flag and the Limit Warning Flag will be turned ON.
4. If a disconnection occurs while the peak hold function is being used, the
peak value will be maintained.
5. The disconnection detection function is valid only when the input signal
range is set at 1 to 5 V/4 to 20 mA.
29
Data Setting and Programming Examples Section 2-4
2-4 Data Setting and Programming Examples
2-4-1 Data Settings

The following settings are used in this example.
Basic Settings
Item Setting
Unit number 0 (allocated words: IR 100 to IR 109 and DM 1000 to DM 1043)
Inputs used Inputs 1 to 5 (The conversion prohibit bits for inputs 6 to 8 are turned ON.)
A/D BCD
conversion
data
Detailed Settings
Item Input 5 Input 4 Input 3 Input 2 Input 1
Input signal range –10 to +10 V 0 to +10 V 4 to 20 mA 1 to 5 V 1 to 5 V
Scaling function Lower limit --- --- 0400 1000 1000
Upper limit --- --- 1000 5000 5000
Number of terms for mean --- --- 50 --- ---
value calculation
Square root function --- --- --- --- Yes
Limit warning Mode --- --- --- 2 ---
function Lower limit --- --- --- 1200 ---
Upper limit --- --- --- 4800 ---
DM Area Settings Data in the DM area is set using a computer running SSS, a Programming Con-
sole, or other Peripheral Device.
After setting the data, turn the PC ON → OFF→ ON or turn AR 0100 (the Spe-
cial I/O Unit Restart Bit) OFF→ ON → OFF to initialize the Unit with the new set-
tings.
DM word Contents Data

DM 1000 03E0 Limit warning mode (bit 09 = “1”), BCD (bit 08 = “1”), conversion prohibit (bits 05 to 07 = “1”)
DM 1001 006A Input signal range setting (00 00 00 00 01 10 10 10)
DM 1002 0704 Scaling function (bits 08 to 10 = “1”), mean value function (bit 02 = “1”)
DM 1003 0102 Square root function (bit 08 = “1”), limit warning function (bit 01 = “1”)
DM 1004 1000 Input 1 lower limit for scaling
DM 1005 5000 Input 1 upper limit for scaling
DM 1022 0050 Input 3 number of terms for mean value
DM 1030 1200 Input 2 limit warning function: lower limit
DM 1031 4800 Input 2 limit warning function: upper limit
30
Data Setting and Programming Examples Section 2-4
2-4-2 Programming
Reading Output Data The converted data (or the results of calculations performed on it) can be read
from the output words IR n+1 to IR n+8 and moved to other words in memory
using MOV(21) and/or XFER(70). MOV(21) is used to move one word at a time
and XFER(70) is used to move more than one word at a time.
Input condition
MOV(21) Moves the output data from
101
IR 101 (input 1) to DM 0001.
DM 0001
Input condition
XFER(70) Moves the output data from
#0005
IR 101 through IR 105 (inputs 1
through 5) to DM 0001 through
101 DM 0005.
DM 0001
Reading Output Data The sign bit will be set to “1” when the input setting range is set to –10 to 10 V and
(–10 to +10 V Input Range) the input signal is negative. To separate the sign bit and the actual voltage, use a
program that masks the sign bit, as in the following example.
In this example, the A/D Unit’s output data is displayed on a display device
through the High-density Output Unit with unit number 2.
CN1 (IR 120): Actual data
CN2 (IR 121): Signed data (Bit IR 12100 indicates the sign.)
Input condition
ANDW (34)
#7FFF Moves the actual voltage data
105 to IR 120 (CN1).
120
IR 10115
Moves the sign data to
12100
IR 12100 (CN2).
(Sign bit)
Peak Value Setting The following example shows how to set the peak value function for input 4.
Input condition
10003
31
Troubleshooting Section 2-5
2-5 Troubleshooting
Error Detection When an error occurs in an input or in the Unit itself, the error is indicated by an
output to a flag in the IR, SR, or AR area. The following tables show the various
errors that may occur, along with their probable causes and remedies.
Unit error Probable causes and operations Possible remedies

Disconnection error • Causes of error Check the input signal wires and
• Input signal range is set to “1 to 5V/4 to 20 mA” but connector wiring for broken wires or
disconnections.
the input is less than 1 V/4 mA.
• Disconnect indications Check the input voltage and current.
• BROKEN WIRE indicator is lit. Turn ON the corresponding conversion
prohibit bits (DM m, bits 00 to 07) for
• The Input Disconnect Flag (IR n+9, bits 00 to 07) any unused inputs.
that corresponds to the input signal is turned ON. (Bits 00 to 07 correspond to inputs 1 to
(Bits 00 to 07 correspond to inputs 1 to 8.) 8.)
Limit warning • Causes of error Check the input signal value.
• The output data (conversion data or calculation Check whether the upper- and
result) isn’t within the preset limits. lower-limit values are appropriate.
• Limit warning indications
• The Limit Warning Flag (IR n+9, bits 08 to 15) that
corresponds to the input signal is turned ON.
(Bits 08 to 15 correspond to inputs 1 to 8.)
RUN indicator not lit The RUN indicator on the Unit is not lit even though Replace the Unit.
power is turned on to the PC, and none of the errors
described in this table have occurred.
CPU error Probable causes and operations Possible remedies

CPU waiting • The Special I/O Unit is defective. • Replace the defective Special I/O Unit.
• The PC hasn’t begun to run. • The defective Unit should appear as $
signs only in the I/O table read opera-
tion.
I/O Unit Over error • One unit number has been assigned to more than Do not assign the same number to more
one Special I/O Unit. than one Unit. Use the I/O table read
operation to display unit numbers.
• SR 25415 will be turned ON and the PC won’t oper-
ate when an “I/O Unit Over error” occurs.
Flags AR 0000 to AR 0011 indicate the duplicated
unit number.
Special I/O Unit error • An error has occurred in I/O refreshing between the Check AR 0000 to AR 00015 for the unit
CPU and the Special I/O Unit. number of the Unit in error. After
correcting the error, restart the Unit by
• SR 25415 will be turned ON but PC operation will
toggling the corresponding restart bit
continue when a “Special I/O Unit error” occurs.
(OFF→ ON → OFF) in AR 0100 to
AR 0109. If the error recurs after
restarting the Unit, replace the Unit.
Special I/O Unit Error Detection Bit (SR)

Bit Error Explanation Operation status
SR 25415 Duplicated unit number The same number is assigned to PC operation stops.
more than one Special I/O Unit.
Special I/O Unit error An error has occurred in the refresh Operation stops only for the faulty
signal between the CPU and the Unit.
Special I/O Unit
32
Special I/O Unit Error Flags (AR)

Bit Item Function
AR 0000 Unit #0 Error Flag When one of the CPU errors described above
AR 0001 Unit #1 Error Flag occurs, the AR bit turns ON for the Unit where the
error occurred.
AR 0002 Unit #2 Error Flag
Note SR 28200 to SR 28215 can also be used for unit numbers 0 to 15 for the
C200HX/HG/HE.
Special I/O Unit Restart Bits (AR)

Turn OFF → ON → OFF the Special I/O Unit Restart Bits in the following circumstances:
• After DM data has been set or replaced.
• To restart Unit operation after clearing an error.
The same effect can be achieved by turning off the power to the PC and then turning it on again.
Bit Item Function
AR 0100 Unit #0 Restart Bit Special I/O Units can be restarted by turning the
AR 0101 Unit #1 Restart Bit corresponding bits OFF → ON → OFF.
AR 0102 Unit #2 Restart Bit
C200HX/HG/HE.
33
SECTION 3
C200H-DA002 Analog Output Units
This section provides the information required to install and operate a C200H-DA002 Analog Output Unit.
3-1 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3-1-1 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-1-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-1-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-2 Bit and DM Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3-2-1 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3-3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
35
3-1 Before Operation

3-1-1 Nomenclature and Functions
Model label
Display
Unit number panel
setting switch
External output
terminal block
connectors
Backplane connector
Indicators Indicator Color Function

RUN Green Lit when the Analog Input Unit is operating
correctly. If operation is not normal, this indicator
turns OFF and Unit operation is stopped.
36
Block Diagram The following diagram shows the basic internal configuration of the Analog Out-
put Unit.
Switch
+
Voltage
output
–
Outputs
1 to 4
Photocoup- D/A con-

I/O bus CPU ler verter
Bus interface
+
Current
C200H ROM/ output
CPU RAM –
5V Analog
DC/DC power
0V converter supply
3-1-2 Switch Settings

Unit Number
Unit number
setting switch
The switch notch points to the unit number. The
switch in the figure to the left is set to 0. Odd num-
bers, in parentheses here, are not shown on the Unit.
Use a standard screwdriver to set a different unit
number for each Analog I/O Unit. IR area memory is
allocated according to unit number, as shown in the
table below.
37
Switch number Unit number IR words

0 Unit #0 IR 100 to 109
1 Unit #1 IR 110 to 119
2 Unit #2 IR 120 to 129
3 Unit #3 IR 130 to 139
4 Unit #4 IR 140 to 149
5 Unit #5 IR 150 to 159
6 Unit #6 IR 160 to 169
7 Unit #7 IR 170 to 179
8 Unit #8 IR 180 to 189
9 Unit #9 IR 190 to 199
A Unit #10 IR 400 to 409
B Unit #11 IR 410 to 419
C Unit #12 IR 420 to 429
D Unit #13 IR 430 to 439
E Unit #14 IR 440 to 449
F Unit #15 IR 450 to 459
Note 1. The unit number setting switch is factory set to 0.

2. If two or more Special I/O Units are assigned the same unit number, an I/O
UNIT OVER error will be generated and the PC will not operate.
3. Make the unit number settings with the power turned off to the PC. If the set-
tings are made with the power on, they will not go into effect until either the
power is turned off and then on again or the Special I/O Unit Restart Flag
(AR0100 to AR0109) is turned OFF → ON → OFF.
when a C200H-DA002 with a lot number jj16 or later (January 1996 or
CPU Unit.
3-1-3 Wiring
Terminal Allocation The following illustration shows the function of each output.
B0 Voltage output 1 (+)

Voltage output 1 (–) A0
B1 Current output 1 (+)
Current output 1 (–) A1
B8 Not used.
Not used. A8 B9 Not used.
38
Output Wiring The following diagram shows the external wiring of outputs for the
C200H-DA002.
C200H-DA002
Load
+
Voltage output 1 – B0
Output 1 A0
+
Current output 1 – B1
+ A1
Output 2 + A2
+ A3
+ A4
Output 3
+ A5
+ A6
Output 4 Current output 4
– B7
A7
Shield
B8
A8
B9
Note A single output line cannot be used for voltage and current output at the same
time.
39
Output Wiring When wiring outputs, apply the following points to avoid noise interference and
Considerations optimize Analog Output Unit performance.
• Use shielded twisted-pair cable for external connections and power lines.
• Route output cables separately from the AC cable, and do not run the Unit’s
cables near a main circuit cable, high voltage cable, or a non-PC load cable.
• Be sure to install surge-absorbing diodes or surge absorbers for inductive
loads (relays, solenoids, electromagnetic valves, etc.) They should be
installed right next to relays and solenoids. Use surge-absorbing diodes with a
dielectric strength of at least five times the circuit voltage.
DC Relay AC Relay
Surge absorber
Surge-absorbing diode (Example: CR-50500,
(Example: ERB44-06, by Okaya Electric)
by Fuji Electric)
Solenoid, etc.
Surge absorber
(Example: CR-50500,
by Okaya Electric)
• If there is noise interference from power lines (if, for example, the power supply
is shared with electrical welding devices or electrical discharge machines, or if
there is a high-frequency generation source nearby) install a noise filter at the
power supply output area.
• Connect to a ground of 100 Ω or less, with as heavy a wire as possible (i.e., at
least 1.25 mm2).
40
Bit and DM Allocations Section 3-2
3-2 Bit and DM Allocations

IR Allocations The Analog Output Units are allocated ten words each from the portion of the IR
area (IR 100 to IR 199) that is reserved for Special I/O Units. The words that are
allocated a particular Analog Output Unit depend on the setting of the unit num-
ber setting switch on the front panel of the Unit. Those ten words are then re-
served as an I/O refresh data area, and the bits that comprise that area are re-
freshed with every I/O refresh cycle by the PC.
SYSMAC C200HS, C200H, C200HX/HG/HE C200H-DA002 Analog Output Unit
(Work area) (I/O refresh data area)

Unit #0 IR 100 to 109
IR n to OUT refresh
Unit #1 IR 110 to 119 IR n +3
Unit #2 IR 120 to 129

At the I/O refresh by
Unit #3 IR 130 to 139 the PC, outputs (PC to
Unit) and inputs (Unit to
Unit #4 IR 140 to 149 PC) are executed in or- Unit numbers 0 to 9:
Unit #5 IR 150 to 159 der with every cycle. n = 100 + 10 x unit number
Unit numbers 10 to 15:
Unit #6 IR 160 to 169 n = 400 + 10 x (unit number – 10)
Unit #7 IR 170 to 179
Unit #8 IR 180 to 189
The OUT and IN refreshes are as seen
Unit #9 IR 190 to 199 from the PC.
Unit #10 IR 400 to 409

Unit #11 IR 410 to 419
Unit #12 IR 420 to 429
Unit #13 IR 430 to 439
Unit #14 IR 440 to 449
Unit #15 IR 450 to 459
Note 1. The unit number that is set for an Analog Output Unit must not be used for
any other Special I/O Unit. If overlapping numbers are set, an I/O UNIT
OVER error will be generated and operation will be stopped.
CPU Unit.
IR Allocations
I/O Wd Bit
(IR) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
OUT n Sign bit Output 1 setting data
n+1 Sign bit Output 2 setting data
Setting Data
Output signal range Setting data (BCD equivalent shown in parentheses)
+4 to +20 mA 0000 to 0FFF (0000 to 4095)
–10 to +10 V 8FFF to 8001, 0000 to 0FFF (–4095 to –0001, 0000 to 4095)
41
Note When the –10 to +10 V range is being used, the 15th bit serves as the sign bit. A
value of 0 indicates “+” and a value of 1 indicates “–.”
3-2-1 Programming
Use the MOV(21) instruction to write output data (binary data) from the CPU to
the Analog Output Unit.
Word Allocation This program example uses the following settings:

• Unit number: 0 (Words IR 100 to IR 103 are allocated to unit number 0.)
• The following table shows the DM words that contain the output data.
Output number DM word

Output 1 DM 0000
Output 2 DM 0001
Output 3 DM 0002
Output 4 DM 0003
Program Example
Input condition
MOV(21) Moves the binary content of
DM 0000 DM 0000 to IR 100, causing the
100
data to be converted to analog
signals and to be sent to output 1.
Input condition
DM 0001
DM 0001 to IR 101, causing the
101 signals and to be sent to output 2.
Input condition
DM 0002 DM 0002 to IR 102, causing the
102
signals and to be sent to output 3.
Input condition
DM 0003
DM 0003 to IR 103, causing the
103 signals and to be sent to output 4.
3-3 Troubleshooting
Error Detection When an error occurs in an input or in the Unit itself, the error is indicated by an
output to a flag in the IR, SR, or AR area. The following tables show the various
errors that may occur, along with their probable causes and remedies.
Unit error Probable causes and operations Possible remedies

RUN indicator not lit The RUN indicator on the Unit is not lit even though Replace the Unit.
power is turned on to the PC, and none of the errors
described in this table have occurred.
42
CPU error Probable causes and operations Possible remedies

CPU waiting • The Special I/O Unit is defective. • Replace the defective Special I/O Unit.
• The PC hasn’t begun to run. • The defective Unit should appear as $
signs only in the I/O table read opera-
tion.
I/O Unit Over error • One unit number has been assigned to more than Do not assign the same number to more
one Special I/O Unit. than one Unit. Use the I/O table read
operation to display unit numbers.
• SR 25415 will be turned ON and the PC won’t oper-
ate when an “I/O Unit Over error” occurs.
Flags AR 0000 to AR 0011 indicate the duplicated
unit number.
Special I/O Unit error • An error has occurred in I/O refreshing between the Check AR 0000 to AR 0015 for the unit
CPU and the Special I/O Unit. number of the Unit in error. After
correcting the error, restart the Unit by
• SR 25415 will be turned ON but PC operation will
toggling the corresponding restart bit
continue when a “Special I/O Unit error” occurs.
(OFF→ ON → OFF) in AR 0100 to
AR 0109. If the error recurs after
restarting the Unit, replace the Unit.
Special I/O Unit Error Detection Bit (SR)

Bit Error Explanation Operation status
25415 Duplicated unit number One number is assigned to more PC operation stops.
than one Special I/O Unit.
Special I/O Unit error An error has occurred in the refresh Operation stops only for the faulty
signal between the CPU and the Unit.
Special I/O Unit
Special I/O Unit Error Flags (AR)

Bit Item Function
AR 0000 Unit #0 Error Flag When one of the CPU errors described above
AR 0001 Unit #1 Error Flag occurs, the AR bit turns ON for the Unit where the
error occurred.
C200HX/HG/HE.
43
Special I/O Unit Restart Bits (AR)

Turn OFF → ON → OFF the Special I/O Unit Restart Bits in the following circumstances:
• After DM data has been set or replaced.
• To restart Unit operation after clearing an error.
The same effect can be achieved by turning ON → OFF → ON the power to the PC and then turning it on again.
Bit Item Function
AR 0100 Unit #0 Restart Bit Special I/O Units can be restarted by turning the
AR 0101 Unit #1 Restart Bit corresponding bits OFF → ON → OFF.
C200HX/HG/HE.
44
Appendix A
Standard Models
Analog Input Unit

PC Model
C200H, C200HS, C200HX/HG/HE C200H-AD002
Analog Output Unit

PC Model
C200H, C200HS, C200HX/HG/HE C200H-DA002
45
Appendix B
Specifications

General Specifications
All general specifications of the C200H-AD002 Analog Input Unit conform to those of the C Series.
Performance Specifications
Item Specifications
Number of analog inputs 8 max.
Input signal range (note 1) Voltage input –10 to +10 V Set for each input number in the allocated DM area.
+1 to +5 V
0 to 10 V
Current input 4 to 20 mA
Max. input signal (note 2) Voltage input ±15 V
Current input ±30 mA
Input impedance Voltage input 1 MΩ min.
Current input 250 Ω (rated value)
Resolution 1/4000 max. (full scale)
Converted output data Binary data ±10 V range: 87D0 to 07D0
(note 3) Other ranges: 0000 to 0FA0
BCD data ±10 V range: A000 to 2000
Other ranges: 0000 to 4000
Accuracy (note 4) 25°C Voltage input: ±0.25% (full scale)
Current input: ±0.40% (full scale)
0° to 55°C Voltage input: ±0.60% (full scale)
Current input: ±0.80% (full scale)
Conversion time (note 5) 2.5 ms max./point
Isolation Between input terminals and PC: photocoupler
Between input terminals: none
External connectors 34-pin connector (Honda Communications Industries)
Connector for the cable side (One is included with each Unit.)
MR-34LFG Set Connector: MR-34FG
Cover: MR-34L
Power consumption 450 mA max. at 5 VDC
Dimensions 34.5 x 130 x 109 (W x H x D) mm (see last page of this appendix)
Weight 290 g
Note 1. When the input range is set to –10 V to +10 V, the most significant bit (15th bit) becomes the sign bit.
2. Operation in ranges beyond the maximum input signals will damage the Unit. Operate within the ranges
listed above.
3. The accuracy is given for full scale (4000). For example, an accuracy of ±0.80% means a maximum
error of ±32 (BCD).
4. This is the time it takes for a full range input signal to be converted and to be stored in the memory of the
Unit. It takes at least one cycle before the converted data is read by the CPU.
47
Specifications Appendix B
Input Specifications
Converted output data
(Top: Binary
Parentheses: BCD)
0FA0
(4000) 0 to 10 V
1 to 5 V/4 to 20 mA
–10 to +10 V
07D0
(2000)
0000
(8001)
(–0001)
87D0
(A000)
(–2000)
8FA0
10 V –5 V 0V 1V 5V 10 V
(4 mA) (20 mA)
Input signal
“1” “0”
Sign bit (15th bit)
Note 1. The input signal range (0 to +10 V, +1 to +5 V/+4 to +20 mA, or –10 to +10 V) can be selected for each
input number. Refer to 2-3 Functions and Programming for details on setting the input signal range.
2. If an analog signal is input that exceeds the input signal range (max. value of +10 V or +5 V/20 mA, or
min. value of 0 V, +1 V/+4 mA, or –10 V), the digital output will remain fixed at the maximum or minimum
value.
3. When the input range is set to – 10 V to +10 V, the most significant bit (15th bit) becomes the sign bit.
4. When the input range is set to – 10 V to +10 V and the analog input signal is 0 V, the digital output will be
“0000” and the most significant bit (15th bit) will be 0.
48
C200H-DA002 Analog Output Unit

All general specifications of the C200H-DA002 Analog Output Unit conform to those of the C Series.
Item Specifications
Number of analog outputs 4
Output signal range Voltage outputs –10 to +10 V
Current outputs 4 to 20 mA
Max. output impedance Voltage output: 0.5 Ω
Max. output current Voltage output: 10 mA
Max. load resistance Current output: 350 Ω
Resolution Voltage outputs 1/8190 max. (full scale)
Current outputs 1/4095 max. (full scale)
Set data Voltage output: Sign bit +12-bit binary (8FFF to 0FFF)
Current output: 12-bit binary (0000 to 0FFF)
Accuracy 25°C Voltage outputs: ±0.3% max. (full scale)
Current outputs: ±0.5% max. (full scale)
0° to 55°C Voltage outputs: ±0.5% max. (full scale)
Current outputs: ±1.0% max. (full scale)
Conversion time (see Note) 2.5 ms max./point
Isolation Between output terminals and PC: photocoupler
Between output terminals: none
External connections 19-pin terminal block (removable)
Power consumption 600 mA max. at 5 VDC
Dimensions 34.5 x 130 x 128 (W x H x D) mm (see last page of this appendix)
Weight 320 g max.
Note This is the time from after the data has been written to the Unit until an analog output appears. The output
data will not be correct if output data is rewritten faster than it can be output.
49
Output Specifications
Output signal
+10 V
(+20 mA) –10 to +10 V
+4 to +20 mA
(+4 mA)
0V
–10 V
Digital input data

(Top: Binary
Parentheses: BCD)
Sign bit (15th bit)
Note 1. If a digital signal is input that exceeds the output signal range (max. value of +10 V or +20 mA, or min.
value of –10 V or +4 mA), the analog output will remain fixed at its maximum or minimum value.
2. When the input range is set to – 10 V to +10 V, the most significant bit (15th bit) becomes the sign bit.
50
External Dimensions
Unit: mm
C200H-DA002 Analog Output Unit
Base unit
51
Installation Dimensions (Unit: mm)

Base unit
Connecting
cable
Approx. 200
52
Appendix C
Data Memory Coding Sheet

Data Settings
C200H-AD002 Unit number:
Item Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1
Conversion prohibit
setting
A/D conversion data Binary or BCD
Input signal range
Scaling Lower
function limit
Upper
limit
Number of terms for
mean value
calculation
Square root function
Limit Mode 1 or 2
warning Lower
function limit
Upper
limit
53
Data Memory Coding Sheet Appendix C
Data Memory Coding Sheet
C200H-AD002 Unit number: DM1_00 to DM1_43

DM address Data Usage
(rightmost digits)
00 0 Bit 09: Limit warning mode Conversion prohibit setting
(Mode 2 = 1) (prohibit = 1)
Bit 08: Data type setting
(BCD = 1)
01 Input signal range (00 specifies –10 to +10 V, 01 specifies 0 to

10 V, and 10 specifies 1 to 5 V/4 to 20 mA.)
02 Scaling execution Mean value execution
03 Square root execution Limit warning execution
04 Input 1 scaling: lower-limit value
05 Input 1 scaling: upper-limit value
20 Input 1 mean value processing: number of samples
54
Data Memory Coding Sheet Appendix C
C200H-AD002 Unit number: DM1_00 to DM1_43

DM address Data Usage
(rightmost digits)
28 Input 1 limit warning: lower-limit value
29 Input 1 limit warning: upper-limit value
55
Index
A-B input disconnection detection function, 28

input signal range setting, 20
A/D conversion data, 15 IR area allocation
BCD data, data type setting, 21 C200H-AD002, 14, 15
C200H-DA002, 41
binary data, data type setting, 21
IR area contents, C200H-AD002, 16
block diagram, C200H-DA002, 37
BROKEN WIRE indicator, 28
L-M
C limit warning flags, 28
limit warning function, 26
cable shield, 12 MACHINE No.. See unit number
configurations, system, 4 mean value function, 25
considerations, 5 models, 45
connector, wiring methods, 12
P
conversion, prohibiting, 8
conversion data type setting, 21
conversion prohibit settings, 19 peak value function, 26
conversion prohibition, 8 precautions, xi, 2, 5
applications, xiii
general, xii
D
operating environment, xiii
safety, xii
programming examples
data memory coding sheet, 54
C200H-AD002, 31
data type setting, 21 C200H-DA002, 42
dimensions protective seal, 12
external, 51
installation, 52
disconnection detection, 28 S-T
DM area allocation, C200H-AD002, 15, 16 scaling function, 23
DM area contents, C200H-AD002, 18 Slave Racks, 5
specifications, 47
E-F square root function, 22

switches
error detection C200H-AD002, 9
C200H-AD002, 32 C200H-DA002, 37
C200H-DA002, 42 troubleshooting
field devices, 3 C200H-AD002, 32
C200H-DA002, 42
flags
input disconnect, 28
limit warning, 28
U-W
unit numbers, setting
I C200H-AD002, 9
C200H-DA002, 37
indicators Units, number, 5
C200H-AD002, 8
wiring
C200H-DA002, 36
C200H-AD002, 9
Input Disconnect Flags, 28 C200H-DA002, 38
57
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Cat. No. W229-E1-3
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code Date Revised content

1 June 1993 Original production
1A January 1994 Pages ix, 2, 3, 26, and 31: Information added to reflect that the C200H-AD002
can also be used with the C200HS.
2 October 1995 Completely revised.
3 July 2000 Pages 3, 4, 5, 9, 13, 14, 15, 18, 32, 35,, 39, 41, and 43: Information added to
reflect that the C200H-AD002 and C200H-DA002 can also be used with the
C200HX/HG/HE.
Pages 8, 9, 34, and 35: Graphics changed.
Page 10: Note at bottom of page corrected.
Page 11: Wire size restriction added.
59

C200H-AD002/DA002 Analog I/O Units: Operation Guide

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C200H-AD002/DA002

Analog I/O Units

OMRON Product References

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

4 Operating Environment Precautions

• Locations subject to direct sunlight.

• Locations subject to static electricity or other forms of noise.

• Fail-safe measures must be taken by the customer to ensure safety in the

1-2 Safety Precautions

1-3 Basic Configuration

C200H-AD002 C200H-DA002 CPU

1-4 Example Configurations

1-5 System Considerations

2-1 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-1 Before Operation

Unit number switch

Input connector Connector to Backplane

2-1-2 Switch Settings

Switch setting Unit number IR words DM words

Note 1. The unit number setting switch is factory set to 0.

Input Wiring Diagram

Voltage input C200H-AD002

V and V/I : Voltage/current input (+)

Do not forget to connect one of cable shield terminals to the FG terminal.

Surge-absorbing Surge absorber

2-2 Bit and DM Area Allocations

SYSMAC C200HS, C200H, C200HX/HG/HE C200H-AD002 Analog Input Unit

(Work area) (I/O refresh data area)

Unit #6 IR 160 to 169

SYSMAC C200HS, C200H, C200HX/HG/HE C200H-AD002 Analog Input Unit

(DM area) (Fixed data area)

Unit #11 DM 2100 to 2143

(For more information regarding DM area allocation, refer to DM

In n+1 Sign Input 1 A/D conversion data or processing data

Unit numbers 0 to 9: n = 100 + 10 x unit number

IR Area Contents: Outputs

IR Area Contents: Inputs

Unit numbers 0 to 9: n = 100 + 10 x unit number

m+3 Square root execution Limit warning execution

DM word(s) Bits Item Data contents

DM word(s) Bits Item Data contents

2-3 Functions and Programming

2-3-1 Conversion Prohibit Settings

2-3-2 Input Signal Range Setting

Bit Input signal range

Inputs Input signal range Bit settings

2-3-3 Conversion Data Type Setting

0 to +10 V –10 to +10 V

0V +10 V –10 V 0 +10 V

BCD Data Conversion

0 to +10 V –10 to +10 V

2-3-4 Square Root Function

Square root data + Ǹ4000 input data (BCD conversion data)

2-3-5 Scaling Function

DM (m + 2) 0: Scaling function disabled

upper limit * lower limit

Example 1 Input signal range: 0 to +10 V

Example 2 Input signal range: –10 to +10 V