Super Unit Sut00s800730 Manual

Hybrid Hydraulic System
Super Unit
SUT00S8007-30
SUT10S8007-30
SUT00D8021-30
SUT10D8021-30
SUT16D8021-30
Operation Manual
DAIKIN INDUSTRIES, LTD.

Oil Hydraulics Division
PIM00424
Introduction
Thank you very much for selecting DAIKIN hydraulic unit "Super Unit". The hydraulic unit
"Super Unit" drived by IPM motor provides overwhelmingly excellent energy conservation
performance and advanced functions by using our unique hydraulic technology and energy
saving IPM motor system. The handling procedures, maintenance, abnormality diagnosis and
specifications of this unit are described in this manual. Please carefully read , and correctly use
this manual before operation.
General Notes
● Improper operation may cause unexpected accidents, shorten the life of the equipment, and
reduce its performance.
● This manual and other annexes should be read before installation, operation and
maintenance. After being familiar with all of the precautions and safety information of this
equipment, please correctly use it.
● For detailed explanation of the unit, all figures and photographs included in this manual
show the unit without covers or safety shields. To operate this unit, be sure to mount the
covers and shields in the specified manner, and observe the operating procedures described
in this manual.
● The contents of this operation manual are subject to change appropriately for product
improvement, specification change or easier operations.
● The latest version of this manual is available through DAIKIN Oil Hydraulics Division
Internet Service (http: //www.daikinpmc.com/).
● Please ensure that the contents of this manual is transmitted to the personnel using this
equipment.
● The instruction manual of your machine which installed this unit should include this
manual’s contents.
● Please keep this operation manual, attached documents and delivery specifications in
place, so that you can read them whenever required.
● For product improvement some figures in this manual may be different from the actual
product.
● This operation manual is a reference for safe handling of the hydraulic unit. Please prepare
the materials about safe handling for your machine, such as safe operation and maintenance
manual based on various specifications and standards.
PIM00424
Chapter 1 Safety Precautions ...............................................................................................1-1
1.1 Conventions of safety instructions in this manual ......................................................... 1-1
1.2 Safety precautions....................................................................................................................... 1-1
1.2.1 Escape Clauses..................................................................................................................... 1-1
1.2.2 Limitations on Applications .............................................................................................. 1-1
1.2.3 General Precautions............................................................................................................ 1-2
1.3 Precautions for Use .................................................................................................................... 1-2
1.4 Using it safely ................................................................................................................................ 1-3
1.4.1 Installation and wiring ......................................................................................................... 1-3
1.4.2 Operation................................................................................................................................. 1-4
1.4.3 Maintenance and inspection ............................................................................................ 1-5
1.4.4 Disposal .................................................................................................................................... 1-5
Chapter 2 Features and Structure........................................................................................2-1
2.1 Energy-saving ................................................................................................................................ 2-1
2.2 Multi-stage speed control/Multi-stage pressure control, and shockless control
functions.......................................................................................................................................................... 2-2
2.3 Simplification of the system..................................................................................................... 2-2
Chapter 3 Specifications and Operating Conditions....................................................3-1
3.1 Model identification code .......................................................................................................... 3-1
3.1.1 Format ...................................................................................................................................... 3-1
3.1.2 Manufacturing Number ....................................................................................................... 3-2
3.2 Specifications and operating conditions ............................................................................. 3-2
3.2.1 Product specification.......................................................................................................... 3-2
3.2.2 Common Specifications ..................................................................................................... 3-3
3.3 Typical P-Q characteristic diagram (*1,2) .............................................................................. 3-4
3.4 Dimensions...................................................................................................................................... 3-5
3.5 Hydraulic circuit..........................................................................................................................3-10
Chapter 4 Names of Unit Components.............................................................................4-1
Chapter 5 Start-up Procedure ...............................................................................................5-1
Chapter 6 Confirmation of the Arrival Product.............................................................6-1
6.1 Package Contents........................................................................................................................ 6-1
6.2 Form confirmation ........................................................................................................................ 6-1
Chapter 7 Transportation and Installation .......................................................................7-1
7.1 Transportation ............................................................................................................................... 7-1
7.1.1 Transportation under packing condition...................................................................... 7-1
7.1.2 Transportation of the unit ................................................................................................ 7-1
7.2 Installation ....................................................................................................................................... 7-2
7.2.1 Ensuring air intake/exhaust space................................................................................ 7-2
7.2.2 Fixation of the unit .............................................................................................................. 7-3
Chapter 8 Piping........................................................................................................................8-1
8.1 Piping................................................................................................................................................. 8-1
8.2 Filling hydraulic oil (Only SUT10, SUT16)........................................................................... 8-3
PIM00424
Chapter 9 Electric Wiring......................................................................................................9-1
9.1 Wiring diagram .............................................................................................................................9-2
9.2 Installation of breaker .................................................................................................................9-2
9.3 Connecting the main power supply cable ...........................................................................9-2
9.4 Connecting the I/O signal cable.............................................................................................9-3
9.4.1 Digital input .............................................................................................................................9-4
9.4.2 Digital output..........................................................................................................................9-5
9.4.3 Contact output ......................................................................................................................9-6
Chapter 10 Test Run............................................................................................................ 10-1
Chapter 11 Panel Operation.............................................................................................. 11-1
11.1 Each part name of the operation panel .............................................................................11-1
11.2 Function of the operation panel ...........................................................................................11-1
11.2.1 Functional overview...........................................................................................................11-1
11.2.2 Mode switching operation ...............................................................................................11-2
11.3 Normal mode.................................................................................................................................11-2
11.4 Monitor mode ...............................................................................................................................11-3
11.4.1 Monitor mode display item list ......................................................................................11-3
11.4.2 Operation of the monitor mode ....................................................................................11-4
11.5 Setting mode ................................................................................................................................11-5
11.5.1 Operation of the setting mode......................................................................................11-5
11.6 Alarm mode ...................................................................................................................................11-8
11.6.1 Operation of the alarm mode.........................................................................................11-8
Chapter 12 Parameter Adjustment ................................................................................. 12-1
12.1 Parameter List.............................................................................................................................12-1
12.2 [P00: DI_A] Valid logic switch of the start-stop signal ...............................................12-7
12.3 Pressure / flow rate property and PQ selection...........................................................12-8
12.3.1 PQ selection parameter...................................................................................................12-8
12.3.2 PQ selection.........................................................................................................................12-9
12.3.3 [P40: PL_D] Settings when operating only at high pressure side (single) 12-10
12.4 Output signal Setting ............................................................................................................. 12-11
12.4.1 Parameter........................................................................................................................... 12-11
12.4.2 [P39: DO_S] Digital output selection ....................................................................... 12-11
12.4.3 [P08: AMIX] Alarm mix output, [P07: WN_M] Warning output level............. 12-13
12.5 Pressure switch setting ........................................................................................................ 12-13
12.5.1 Parameters list ................................................................................................................. 12-13
12.5.2 Parameter description ................................................................................................... 12-14
12.6 Other functions ........................................................................................................................ 12-16
12.6.1 [P12: W_TM] Solenoid valve response delay time at the time of switching PQ
selection ............................................................................................................................................. 12-16
12.6.2 [P32: S_TM] and [P33: L_IN] Suppression of surge during start-up ......... 12-16
12.6.3 [P45: AC_F] AC fan start-stop signal synchronization settings .................. 12-17
Chapter 13 Troubleshooting ............................................................................................. 13-1
13.1 Protection function....................................................................................................................13-1
13.1.1 Output signal of the protection function ..................................................................13-1
PIM00424
13.1.2 Alarm .......................................................................................................................................13-1
13.1.3 Warning ...................................................................................................................................13-4
13.2 Periodic inspection ....................................................................................................................13-5
13.3 Cleaning and replacement.......................................................................................................13-7
13.4 Oil cooler maintenance procedure (only for unit type SUT10, SUT16)................13-8
13.4.1 Removing the oil cooler ...................................................................................................13-8
13.4.2 Disassembling the oil cooler ..........................................................................................13-9
13.4.3 Clean the core.....................................................................................................................13-9
13.4.4 Clean the AC fan................................................................................................................13-9
13.4.5 Reassembling the oil cooler ...........................................................................................13-9
13.5 Oil filling port (air breather) maintenance procedure (only for unit type SUT10,
SUT16)........................................................................................................................................................ 13-10
13.5.1 Removing method ......................................................................................................... 13-10
13.5.2 Cleaning method .............................................................................................................. 13-10
13.5.3 Mounting direction .......................................................................................................... 13-10
13.6 Suction strainer maintenance procedure (only for unit type SUT10, SUT16) 13-10
13.6.1 Removing method .......................................................................................................... 13-10
13.6.2 Cleaning method .............................................................................................................. 13-10
13.6.3 Reassembling .................................................................................................................... 13-10
13.7 Replacement of the return filter element (only for unit type SUT10, SUT16)13-11
13.8 High-pressure Safety Valve Adjustment Procedure................................................. 13-12
Chapter 14 Output Signal Timing Chart ...................................................................... 14-1
14.1 Timing chart when the power is turned on ......................................................................14-1
14.1.1 When the setting value of "P08: Alarm output mix" is "0" or "2"................14-1
14.1.2 When the setting value of "P08: Alarm output mix" is "1" ..............................14-1
14.1.3 Timing chart of PQ selection switch ..........................................................................14-2
Chapter 15 Hybrid-Win (Maintenance and Management Function) ................. 15-1
PIM00424
Chapter 1 Safety Precautions
1.1 Conventions of safety instructions in this manual

In this manual, safety instructions are classified into three categories: “ DANGER”, “ WARNING” and
“ CAUTION”.
DANGER: Improper handling regardless of this indication causes an urgently hazardous condition that
will result in death or serious injury.
WARNING: Improper handling regardless of this indication causes a potentially hazardous condition that
can result in death or serious injury.
CAUTION: Improper handling regardless of this indication causes a potentially hazardous condition that
may result in medium or slight injury, or property damage.
Even an item indicated as “ CAUTION” may result in a serious accident depending on the situation. All
instructions given in this manual include important information. Be sure to observe all of them.
1.2 Safety precautions

1.2.1 Escape Clauses
◆ DAIKIN shall not be responsible for any damage attributable to a fire, earthquake, third party's action and other
accidents, as well as customer's intention, misuse or use under abnormal conditions.
◆ DAIKIN shall not be responsible for any damage incidental to use of this product or impossibility to use this
product (loss of business profit, discontinuation of business).
◆ DAIKIN shall not be responsible for any accident or damage attributable to negligence in observing the
instructions given in the operation manual or delivery specifications.
◆ DAIKIN shall not be responsible for any damage attributable to malfunction caused by combinations of this unit
and external equipment.
◆ DAIKIN shall not be responsible for any accident or damage attributable to decomposition and remodeling by
the customer.
1.2.2 Limitations on Applications
DANGER
 This product is not designed to be used in human life-support system or machine, or be used for other special
purposes, such as passenger mobile, medical and nuclear.
 This unit has been manufactured under strict quality control. However, when it is used for important equipment, the
equipment must be provided with a safety device to prevent malfunction of this unit from resulting in serious
accident or damage.
PIM00424 1-1
1.2.3 General Precautions
DANGER
 Transportation, installation, piping, wiring, operations, maintenance and inspections must be conducted by
qualified personnel.
 During the above work, wear protective gear required for safe work (work clothes, safety band, helmet, safety
shoes, gloves and so on).
 Do not use this unit under conditions other than those specified in the catalog or delivery specifications.
 Please do not unauthorizedly modify this product by a customer. In addition, please do not disassemble it, unless
the maintenance described in this manual. There is a risk of electric shock, fire, injury.
 Please install the whole system safety device, such as emergency brake, to prevent damaging the machinery or
equipment in case that the product failures.
 Please do not operate it in an atmosphere with rubber corrosion or cutting oil directly exposed locations. In
addition, please do not use near the combustible materials.
 Please do not operate or install this product if this product lost parts or damaged.
 Do not use the product which is not listed in the specifications of this manual. There is a risk of electric shock, fire,
injury.
CAUTION
 Be sure to conduct daily inspections (described in this manual or attached documents).
 Do not apply external force to this unit. (Do not step on, or pound on this unit.) Otherwise, you may suffer from
injury, or the unit may be damaged.
1.3 Precautions for Use
（1） In this hydraulic unit, the motor pump unit is equipped with vibration suppressing rubber to prevent
vibration of the motor pump unit from being conveyed to the whole unit. For this purpose, the discharge
pipe provides a large degree of freedom. Therefore, when connecting the discharge pipe, be careful that the
discharge pipe will not touch the cover even if the pipe shakes with reaction force of the hose.
The piping to the unit should be connected with a hose, so that vibration of the motor pump unit will not be
conveyed to the machine.
（2） This hydraulic unit is equipped with an AC fan for cooling of hydraulic oil and motor.
To ensure spaces for air intake and exhaust, do not place an obstacle at 10 cm or shorter distance from the
fan motor air intake and exhaust planes.
（3） Frequently turning ON/OFF the power supply causes the controller service life to be remarkably shortened.
If you start and stop the hydraulic unit repeatedly by turning ON/OFF the power supply at intervals of 8
minutes or less, use the “start/stop” function using the start/stop signal.
（4） If you use this product in a hydraulic circuit fitted with in-line check valve on the pump discharge side, it
will not be able to control the pressure reducing of the load side. In addition, if the hydraulic circuit has
accumulators, please use check valve to prevent reverse flow to the pump side from the accumulator circuit.
When the power supply is turned OFF, because of the reverse flow, the motor will become a generator
which may damage the controller.
If load is applied to the pump when the power is turned on, there is a possibility that the motor does not
start properly. Please do not apply load to the pump for 5 seconds from power-on.
（5） This hydraulic unit uses an IPM motor, which generates counter-electromotive force during changeover
(regenerative operation). If the motor is frequently turned ON/OFF in the operating condition that easily
generate counter-electromotive force (a large load volume causes a large load reaction force accordingly),
it causes regenerative overload, resulting in unit stop.
（6） This hydraulic unit is equipped with a safety valve.This safety valve has been set to a specified pressure
before shipment. However, the set pressure of the safety valve may decrease while the machine is
repeatedly used for a long period, or due to contaminants in the hydraulic oil.
PIM00424 1-2
If this unit is continuously used in the state that the safety valve is actuated, it may output an alarm due to a
temperature rise and so on.In this case, re-adjust the high pressure safety valve pressure setting according to
“13.8 High-pressure Safety Valve Adjustment Procedure” in this instruction manual.
（7） If it is continuously used at the highest pressure, please follow the flowrate in the table below.
■Continuous flow rate at the highest pressure
Product Type Flowrate

SUT00S8007-30
19L/min or less
SUT10S8007-30
SUT00D8021-30
SUT10D8021-30 14L/min or less
SUT16D8021-30
1.4 Using it safely

This manual and other annexes should be read before installation, operation and maintenance. After being familiar
with all of the precautions and safety information of this equipment, please correctly use it.
1.4.1 Installation and wiring
DANGER
● Only the qualified personnel can do the wiring work. There is a risk of electrical shock or fire.
● Wiring worker should take safety measures, such as wearing long sleeves and gloves, for injury prevention.
● Wiring worker should take safety measures , such as wearing long sleeves and gloves, to prevent electric
shock or fire due to static electricity.
● Please wire after completing the installation. There is a risk of electrical shock or fire.
● Please wire after turning OFF the input power. There is a risk of electrical shock.
● If there is necessary to wire again after the power is turning ON, please make sure the motor is stopped and
the input power is turned OFF 5 minutes or more. There is a risk of electrical shock.
● Connect the no-fuse breaker and electric leakage breaker that conforms to EN60947-2 to the power supply
line. There is a risk of electrical shock or fire. Please refer to the "9.2 Breaker Installation " for breaker
capacity information.
● Please connect the ground terminal by the D class grounding method (formerly Class 3 grounding) . There is a
risk of electrical shock or fire.
● Please prevent the screws, conductive materials (for example metal piece), wood chips, flammable matter (oil)
entering the internal controller. There is a risk of electric shock, fire, or accident.
● Please do not use it near water or flammable materials, or in corrosive atmosphere or atmosphere of
inflammable gas. There is a risk of electric shock or fire.
● Do not scratch or apply force to the harness, and do not place heavy objects on the harness, pinch or bend it.
There is a risk of electric shock or damage.
● Please use the eye bolt to move the product. There is a danger of falling, if lift it by pump piping.
● Please do not operate or install this product if this product lost parts or damaged. There is a risk of accident.
● There is an orifice check valve in the discharge line in this hydraulic unit. It is important to set a pressure
release circuit, if the high response performance, such as pressure relief, is required. In addition, if the volume
of the load side is large, at the time of shutdown, the fluid sound may be generated from the orifice portion.
But it is not a malfunction.
PIM00424 1-3
CAUTION
● Please make sure the installation environment meets the requirements. There is a risk of fire or accident.
● Please install in somewhere can withstand its weight. There is a risk of accident.
● Please do not apply static electricity to terminals. There is a risk of accident.
● Please make sure that the input power supply voltage is equal to the rated voltage specification. There is a risk
of fire or accident.
● Check the terminal arrangement and terminal symbols, please do not connect to the wrong line.
● Please do not do the withstand voltage test. There is a risk of damage.
● Please do not do the megger test for the control circuit. There is a risk of damage.
● Please take measures to prevent the malfunction of the equipment and nearby sensors from electromagnetic
noise.
● Please do not apply strong shock to the product. There is a risk of accident.
● Do not step on, or place heavy objects on the product. There is a risk of electric shock, accident or damage.
● Please place the product in permissible temperature and humidity ambient. There is a risk of malfunction and
shorter service life.
● In order to exert a superior energy-saving performance, the hydraulic unit has a double-pump structure for
single and confluence switching by a solenoid valve. If the operating point of the machine is close to the
switching point of the solenoid valve, it is possible that the instability phenomenon may occur. In this case,
please change the settings of flow rate (qH) or pressure (PL) lower than the switching point (refer to page
[P00] ~ [P03]). It can also be stabilized by adjusting the width of the dead zone which is near the switching
point (refer to page 12-3 [P16] ~ [P17]).
1.4.2 Operation
DANGER
● Please do not touch the switch with wet hands. There is a risk of electrical shock.
● When the power is being supplied, please do not remove or insert terminals or change wires. There is a risk of
electrical shock, damage or accidents.
● Please do not frequently turn on or turn off the power. There is a risk of accident.
CAUTION
● Please set the pressure and flow rate in the permissible range of the machine. There is a risk of accident
● Before operation, please set the parameters according to the machine. There is a risk of damage or mechanical
failure.
● Before operation, please make sure that it can be switched into emergency stop situation at any time. There is
a risk of damage or mechanical failure.
● When the power failure occurs, the product may suddenly restarts after the power is restored, please do not
stay near the machine. There is a risk of injuries. Please adjust the machine to ensure its safety even restarting
it.
● If the power is turned off just for a while or the power is being supplied, because the electronic equipment and
heat dissipation fins may be very hot, please do not touch it. There is a risk of burns.
PIM00424 1-4
1.4.3 Maintenance and inspection
DANGER
● Only the qualified personnel can carry out the maintenance and inspection. There is a risk of electrical shock
or injuries.
● Before operation please make sure the input power supply is OFF. There is a risk of electrical shock.
● Please make sure the motor is stopped, and the power supply is cut off for five minutes or more. There is a
risk of electrical shock.
● When the power is being supplied, please do not remove or insert terminals or change wires. There is a risk of
electrical shock, damage or accidents.
CAUTION
● Please wear gloves and protective goggles when operation.
● Please do not directly touch the controller board. It may be damaged by static electricity.
● Please do not do the voltage resistance test. The product may be damaged.
● Please do not do the megger test for the control circuit. There is a risk of damage.
● Please do not disassemble this product. There is a risk of electric shock or injuries.
1.4.4 Disposal
CAUTION
● Please connect the specialized supplier to dispose this product (as a general industrial waste). There is a risk
of environmental pollution by solder (lead), and the like.
PIM00424 1-5
Chapter 2 Features and Structure
2.1 Energy-saving
By using the highly efficient IPM motor driving system that DAIKIN originally developed, this hydraulic
unit remarkably improved the energy efficiency of the motor.
Two fixed displacement pumps (high-pressure small-capacity, low-pressure high-capacity) are adopted in
this double-pump specification. In this system, single/confluence mode can be automatically switched
according to load pressure. When the flow rate is necessary, the high-pressure small-capacity pump and
the low-pressure high-capacity pump are joined together to rotate at a high speed. When the flow rate is
not necessary (for example, pressure holding state), only the high-pressure small-capacity pump rotates
at a low speed. In this way, significant energy saving effect is achieved.
Outlet (Rc 3/4)
High-pressure side relief valve Check valve with

orifice
Flow rate
controller
Confluence / single switching

solenoid valve drive
Low-pressure side relief valve Pressure

sensor
IPM motor
Rotational position High pressure
small capacity
Controller pump
Low pressure high
Drain capacity pump
Flow rate
qL
Low pressure (confluence) side Flow rate

PQ characteristics
qL
Low pressure (confluence) side
16 patterns can be set

PL Pressure
Flow rate
qH High pressure (single) side
High pressure (single) side

PQ characteristics
qH
0 PL Pressure PH
Pressure PH
PIM00424 2-1
2.2 Multi-stage speed control/Multi-stage pressure control, and shockless control functions
◆ The Super Unit enables multi-stage pressure control/flow rate control by selecting 16 patterns of P-Q
characteristics that have been registered in the controller from the master machine.
◆ The Super Unit enables shockless control by setting/adjusting the rising/falling time at changes of the P-Q
characteristics.
2.3 Simplification of the system

◆ The functions that have been controlled by valves in a conventional system can be controlled by pumps.
Therefore, when this system is used for high-speed/low-speed switching (for a press etc.) and multi-stage
pressure control applications, the system configuration can be simplified, and costs can be reduced.
Hydraulic press circuit construction
Reduction of the controlled

valve by software of the
equipment
Flow controlled
valve
Elimination of the flow
controlled valve
Generalized solenoid
Special shock-less operated valve
solenoid operated Standardization of the
valve solenoid operated valve
Elimination of the
proportional valve Joining/dividing
diverter valve
M M
Driver Controller
Proportional relief valve
Former system construction Super unit system construction
Pressurization force Cylinder speed
Slow down → low

speed Pressure
release
High speed down Pressurize Rising

(three stage)
PIM00424 2-2
Chapter 3 Specifications and Operating Conditions
3.1 Model identification code

3.1.1 Format
(a) (b) (c) (d) (e) (f) (ｇ) (ｈ) (i) (ｊ)
SUT ** * ** ** - 30 - * ** - * ***
(a) Series name

･SUT: SUT series (f) Design No.
･Advances according to model change
(b) Tank capacity
･00: No tank (g) Selection of function *
･10: 100L tank ･C: Communication function（RS232C）
･16: 160L tank ･P: Analog input command function
･No symbol: Standard product
(c) Pump type
･S: Single pump (h) Option number
･D: Double pump ･Refer to the following table
(d) Maximum pump discharge rate (i) Control system

･80: 83.0 L/min ・A: With control system
・N: Without control system
(e) Maximum operating pressure
･07: 7.0 MPa (j) Non-standard number
･21: 20.6 MPa
● Option number
■Motor pump type (SUT00) ■Unit type (SUT10, SUT16)

Option number Description Option number Description
02 Controller cover 01 Unit cover
03 DC reactor 02 Controller cover
Power, control 03 DC reactor
04
separation function Power, control
04
separation function
05 Water paste
06 Water leakage
07 Liquid level switch
08 Temperature switch
09 Thermometer
10 Micro separator
The number after 11 is a combination of
the 02-10 option number.
PIM00424 3-1
3.1.2 Manufacturing Number
(i) (j) (k) (l)
** ** - ** - *****
（ i ） Hardware revision history

（ j ） Software revision history
（ k ） Manufacture Date (*1)
（ l ） Serial No.
*1 First digit Year of manufacture (one digit of the western calendar). For example: 7 = 2007
Second digit Manufacture month 1 ~ 9 : January ~ September
0 : October
X : November
Y : December
3.2 Specifications and operating conditions

3.2.1 Product specification
SUT00D8021-30
SUT00S8007-30
Product type SUT10D8021-30
SUT10S8007-30
SUT16D8021-30
Maximum operating
(MPa) 7.0 20.6
pressure
Maximum flow rate（*1） (MPa) 1.5 3.5
Operating pressure
(L/min) 83.0
adjusting range
Operating discharge rate
(MPa) 1.5 ∼ 7.0 1.5 ∼ 20.6
adjusting range（*1）
Pump capacity (L/min) 11.6 ∼ 83.0
Maximum operating Low pressure: 19.28
(cm3/rev) 19.28
pressure High pressure: 6.68
*1 The maximum flow rate is a theoretical value, not a guaranteed value.
CAUTION
 When shipped from the factory, the maximum flow rate was set. [Low pressure (confluence) side flow rate
setting value]
 Though the pressure and flow rate can be set beyond the adjustment range, please be sure to use it within the
pressure range and flow rate range.
 The high-pressure safety valve is installed in this hydraulic unit, and pressure is set as shown in the following
table.
Product type High pressure safety valve setting pressure
Maximum working pressure +0.5MPa
SUT00S8007 / SUT10S8007
(7.5MPa)
SUT00D8021 / SUT10D8021 Maximum working pressure +2.0MPa
SUT16D8021 (22.6MPa)
However, if it is necessary to minimize the surge pressure of actuator operation, please make adjustments in
accordance with the "13.8 high-pressure safety valve adjustment procedure".
PIM00424 3-2
 If it continuously operate at the highest pressure, please follow the flow rate requirement showing in the table
below.
Product type Flow rate
SUT00S8007-30
19L/min or less
SUT10S8007-30
SUT00D8021-30
SUT10D8021-30 14L/min or less
SUT16D8021-30
 Please check product specifications (in the format drawing) for other specifications.
3.2.2 Common Specifications
Dedicated mineral hydraulic oil / Wear-resistant hydraulic oil (For recommended brands,
(Note 1) refer to DAIKIN "Hydraulic Equipment General Catalog (HK196)".)
Hydraulic oil
・ Viscosity grade: ISO VG 32 to 68 ・ Viscosity range: 15 to 400 mm2/s
・ Pollution degree: NAS Class 9 or lower level
3φ 200V/50Hz 200V/60Hz 220V/60Hz
Power supply
Power supply voltage fluctuation tolerance range is ±10%.(Note2)
External input signal
Photocoupler isolation, DC24V (up to 27V) 5mA/1ch
(3ch)
External output signal
Relay output contact capacity: DC30V 0.5A (resistance of load) 1c contact
(relay output) (1ch)
External output signal
Photocoupler isolation, open collector output DC24V 50mA or less / 1ch
(dry contacts) (2ch)
Standard paint color Ivory white (Munsell 5Y7.5 / 1)
Tank oil temperature 0 to 60 ℃ (recommended operating temperature range: 15 to 50 ℃)(Note3)
Operating ambient
0 to 40 ℃
temperature
Storing ambient
-20 to 60 ℃
temperature
Humidity 85% RH or less ( No condensation)

Height above the sea
level 1,000 m or less
Installation place Indoor (Be sure to fasten the unit with bolts.)
・ Be sure to mount a no-fuse breaker (three-pole) in main power supply circuit.
・ Make sure that the electric wiring conforms to European Norm EN60204-1.
・ If you frequently turn ON/OFF the power supply for this unit, the controller service life
Others will be remarkably deteriorated. If you intend to start and stop the unit at intervals of
eight minutes or less, use the start/stop signal function of this unit. However, if the start-
stop function is being used, please make sure the interval time is upto one minute or
more.
・ Be sure to connect the ground terminal.
（Note 1） Please contact us if other kinds of oil besides mineral hydraulic oil (water-glycol) are going
to be used.
（Note 2） Even in the tolerance range, if the change is + side, there is a possibility that when
PIM00424 3-3
responding the regenerative overload alarm raises and the unit stops depending on the main
machine’s operating conditions and the load conditions. If the change is – side, the output
characteristics may become low.
（Note 3） If its operating temperature beyond the recommended temperature range, the pressure
pulsation may increase, the discharge flow rate may reduce, but it is not a malfunction.
3.3 Typical P-Q characteristic diagram (*1,2)

SUT00D8021-30
SUT00S8007-30 SUT10D8021-30
SUT10S8007-30 SUT16D8021-30
SUT**D80L21
78.7 81.7
rate(L/min)
流量[L/min]
rate(L/min)
Flow流量[L/min]
(48.7) (51.2)
Flow 27.4
(14.2)
0 (3.4) 7.0
圧力[MPa] 0 (3.4) 7.0 (9.5) 20.6
Pressure(MPa) Pressure(MPa)
圧力[MPa]
*1 The above charts show the typical characteristics when the oil temperature is 40 °C.
*2 The above PQ characteristics show the usable range by actual flow rate.
PIM00424 3-4
3.4 Dimensions
■Motor Pump Type (SUT00)
SUT00S8007-30
PIM00424 3-5
SUT00D8021-30
PIM00424 3-6
■Unit Type (SUT10, SUT16)
SUT10S8007-30
PIM00424 3-7
SUT10D8021-30
PIM00424 3-8
SUT16D8021-30
PIM00424 3-9
3.5 Hydraulic circuit
● SUT00S8007-30
Drain port
Anlord port
(Low pressure) (High pressure)
Suction port
Part number Name
1-1 Inverter-driven motor pump

1-2 Controller
2 AC fan
3 Base
4 Check valve
PIM00424 3-10
● SUT00D8021-30
Drain port
Anlord port
Suction port
Part number Name

1-2 Controller
2 AC fan
3 Base
4 Check valve
PIM00424 3-11
● SUT10S8007-30
Option port
Above the oil surface
Hose
Hose
Hose Hose
Part number Name
1 Tank
2 Suction strainer
3 Stop valve
4 Oil level gauge
5 Oil port and air breather
6-2 Controller
7 Oil cooler
8 AC fan
9 Return filter
10 Check valve
PIM00424 3-12
● SUT10D8021-30, SUT16D8021-30
Option port
Above the oil surface
Hose
Hose
Hose Hose
Part number Name
1 Tank
2 Suction strainer
3 Stop valve
4 Oil level gauge
5 Oil port and air breather
6-2 Controller
7 Oil cooler
8 AC fan
9 Return filter
10 Check valve
PIM00424 3-13
Chapter 4 Names of Unit Components
Display the
current pressure
check valbe
and operation
panel
Solenoid valve※
Controller
ＡＣ fan Valve block
Inverter driving
pump
※Solenoid valve is not

《Unit front view》 attached to SUT00S8007-30
PIM00424 4-1
Return filter
Tank
Oil filling port

(Air breather)
Stop valve
Controller
Check valve
《Unit top view》
Display the
current pressure Oil level
and operation gauge
panel
Solenoid valve※
Valve block
Inverter driving
pomp
Oil cooler

attached to SUT10S8007-30
《Unit front view》
PIM00424 4-2
Chapter 5 Start-up Procedure
Start-up Procedure are as follows.
1. Check ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 6 Confirmation of the Arrival Product”
2. Transportation and installation ・・・・・・・・・・Refer to “Chapter 7 Transportation and Installation”
3. Piping ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 8 Piping”
4. Electric wiring ・・・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 9 Electric Wiring”
5. Turning on the power ・・・・・・・・・・・・・・・・・Refer to “Chapter 10 Test Run”

Please make sure the following items firstly and turning on the
power.
Is it already correctly installed?
Is it already correctly plumbed?
Is the hydraulic oil injected?
Is it already correctly wired?
Is the power supply voltage correct?
6. Flushing running ・・・・・・・・・・・・・・・・・・・Refer to “Chapter 10 Test Run”
7. Oil replacement ・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 10 Test Run”
8. Air vent ・・・・・・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 10 Test Run”
9. Operation check ・・・・・・・・・・・・・・・・・・・Please check the operation of the actuator. Please refer to “11.5
Setup mode”, change the setting value of the pressure and flow rate
PIM00424 5-1
Chapter 6 Confirmation of the Arrival Product
6.1 Package Contents
CAUTION
● Please check the top and bottom of the product and unpack. There is a risk of fall.
Opening the package, and confirm whether the followings are damaged.
・One hydraulic unit
・One simplified operation manual
6.2 Form confirmation
CAUTION
● Please confirm whether the model described in the product nameplate of the motor pump and controller
matches the ordered product’s model. If the wrong product is used, it may cause damages.
Please confirm whether the model described in the product nameplate matches the ordered product’s type. Please
refer to the "3.1 Model identification code " for the type.
Unit
identificati
on plate
model identification code
SUPER UNIT
SUT10D8021-30
*
*
*
*
-
*
*
-
*
*
*
*
*
*
≪Motor Pump Type (SUT00) Unit front view≫
Unit
identificati
on plate
≪Unit identification plate≫
≪Unit type(SUT10,SUT16)Unit right view≫
PIM00424 6-1
Chapter 7 Transportation and Installation
7.1 Transportation
7.1.1 Transportation under packing condition
Please use lift to haul this unit when it is under packing condition. Please refer to the illustration below for the point
where you lift. The weight of the package can be found on a label affixed to the side.
The weight label
WARNING
● Please use suitable delivery device to transport this package. There is a risk of falling and collapse.
● When lift the package, please confirm the position of the gravity center and weight. There is a risk of falling
and collapse.
7.1.2 Transportation of the unit

In the case of product transportation, please use eyebolt or hook hole. In addition, lift equally at 4 points. If using
other place to lift, there is a risk of falling.
Please check the weight of the hydraulic unit, and make sure the sling is suitable.
■Motor pump type(SUT00) ■Unit type(SUT10,SUT16)
Eyebolt（at 4 point） Hook slot（at 4 point）
PIM00424 7-1
■Products Weight
● Motor Pump Type (SUT00) ● Unit Type (SUT10, SUT16)
Product Type Weight [kg] Product Type Weight [kg]
SUT00S8007-30 72 SUT10S8007-30 131
SUT00D8021-30 72 SUT10D8021-30 133
SUT16D8021-30 145
* The weight does not include the hydraulic oil.
DANGER
 If other parts (such as pump pipe) besides the long hooking hole are used to hook, there is a risk of falling or
collapse.
 Check the weight of the hydraulic unit in the above table, please make sure it is under the lift rated load.
WARNING
 During the transportation, must equally hook at four points of the long hooking hole.
 During transportation by sling, please do not stay too near. There is a risk of injury due to falling.
CAUTION
 Avoid transporting the hydraulic unit with hydraulic oil contained in the tank. This may cause oil leak, or
malfunction due to air intrusion.
 This product is a precision instrument. Please do not shock or drop it. It may be damaged.
 During the transportation , please do not touch the harness, piping, and solenoid valve. There is a risk of
accidents caused by falling or damage.
 Fix and make sure it can not be moved by external force or vibration during the transportation.
7.2 Installation
7.2.1 Ensuring air intake/exhaust space
Install this unit at well-ventilated place without hot air, and keep space 10 cm from the unit end surface. Make sure
that the intake air temperature does not exceed the specified ambient temperature range (40 °C or lower
temperature).
10cm or more 10cm or more
Air
intake Exhaust
PIM00424 7-2
WARNING
If the intake / exhaust space above can not be ensured, the heat exchange efficience of the oil cooler / AC
fan will be reduced. There is a risk of burns because the hydraulic oil and equipment will become
extremely hot. So, please keep the intake / exhaust space as shown in the figure above.
If you accidentally touch the hot parts, you may get burns.
CAUTION
If the intake / exhaust space above can not be ensured, the motor or controller will become hot, and the life
of the equipment will be reduced significantly. Please keep the intake / exhaust space as shown in the
figure above.
If the intake / exhaust space above can not be ensured, the motor or controller will become hot, and the
temperature protection function will be activated to make it shutdown.
If you continue using it in the high temperature state, the life of other electrical components and hydraulic
equipments such as valves and pumps will be reduced, and the malfuntion will occur.
7.2.2 Fixation of the unit
Please install the hydraulic unit on a level base or level floor which is not affected by vibration of the master
machine.
About installing methods, and installing location, please check delivery specifications (model drawing).
During transportation, in order to prevent the anti-vibration rubber of the motor pump from being damaged, the
fixing wing bolt is installed.
Please remove the fixing wing bolt in operation. If it is not removed, the unusual noise and vibration will be caused.
But during transportation, please fix the pump motor by the wing bolt for protection of the anti-vibration rubber.
■Motor pump type(SUT00) ■Unit type(SUT10,SUT16)
Fixing wing bolt(M8×30) Fixing wing bolt(M8×30)

※made installation in anteroposterior two places ※Only in one place of front
WARNING
● Unless the hydraulic unit is fastened , it may be turned over or moved by reaction force under the oil
pressure in the pipe. Be sure to fasten this unit bay bolts.
CAUTION
● If the hydraulic unit is installed on an inclined plane, oil leak or air intrusion occurs, resulting in abnormal
sound or shortened service life of the equipment. Be sure to install the unit on a level plane.
PIM00424 7-3
Chapter 8 Piping
8.1 Piping
■Motor pump type (SUT00)
There are different port types below for motor pump types. Please pipe all ports. The details of the pipe position is
separately described in the model drawing. Please use hose and sealing tape to pipe.
●Motor pump type (SUT00) Port Specifications

Product type Pipe port Pipe size Recommended hose pressure Default
SUT00S8007-30：10.5MPa
Discharge port Rc 3/4 Vinyl cap
SUT00D8021-30：34.5MPa
SUT00S8007-30
SUT00D8021-30 Drain port Rc 3/8 1.5MPa Resin plug
Suction port Rc 1 1.5MPa Resin plug
Unload port Rc 1/2 1.5MPa Vinyl cap
Discharge port
Rc 3/4
Drain port
Unload port
Rc 3/8
Rc 1/2
Suction port
Rc 1
●About the filter

You must install filters in the suction side and the tank return line in this product. Please attach the suction filter
of 150 mesh to the suction side, and attach the return filter of 10μm to the tank return line. (25μm or less for using
under 7MPa)
Please keep the degree of hydraulic fluid contamination under NAS9 class.
●Cleanliness of the hydraulic fluid

In order to maintain the cleanliness of the hydraulic fluid, please note the following matters.
・Please ensure the distance between the suction port and the tank bottom (10cm or more).
・Please ensure the distance between the suction port and the return port. Or put a baffle plate (partition plate).
・Please install a filter (40μm or less) to the air breather.
・Please design the oil tank and make sure the waste can not enter it from the outside.
PIM00424 8-1
DANGER
● During piping, please make sure the bending radius of the hydraulic hose satisfy the manufacturer recommended
value. As for the hose fixing method, please follow the hose manufacturer recommended method.
CAUTION
● Please make sure the suction pressure is under -0.02MPa. If it becomes more than -0.02MPa, the flow rate may
reduce and the noise may become large.

There are different port types below for unit types. Please be sure to pipe the outlet port and return port. The
details of the pipe position is separately described in the form drawing. Please use hose and sealing tape to pipe.
●Unit Type (SUT10, SUT16) Port Specifications

Product type Pipe port Pipe size Recommended hose pressure Default
SUT10S8007-30：10.5MPa
Outlet port Rc 3/4 SUT10D8021-30：34.5MPa Vinyl cap
SUT10S8007-30 SUT16D8021-30：34.5MPa
SUT10D8021-30 Drain port Rp 3/4 1.5MPa Vinyl cap
SUT16D8021-30 Option port Rp 3/8, Rp 1/2 1.5MPa Square head plug
Return port Rc 1 1/2 1.5MPa Vinyl cap
Hexagon socket
Return port Rc 1 1/4 1.5MPa
head plug
Drain port
Return port
Rp 3/4
Rc 1 1/2
Return port
Rc 1 1/4
Discharge port
Rc 3/4
Option port
Rp 3/8
Option
Rp 1/2
CAUTION
● Please use hose to pipe.
● When piping the hose, the bending radius of the hose should be more than its specification value.
● Please do not twist the hose.
● Please support the hose if there is a excessive distortion due to the weight of the hose.
PIM00424 8-2
8.2 Filling hydraulic oil (Only SUT10, SUT16)
● Remove the cap of the oil filling port (air breather) by turning it counterclockwise, and fill clean hydraulic oil
(pollution degree: NAS Class 9 or lower level) into the tank. Set the oil level so that the float of the level gauge
is between the red and yellow lines.
● Use the hydraulic oil conforming to the specifications. Refer to "3.2.2 Common Specifications "
● Make sure that the stop valve is opened.
Oil level setting range

Tank
Yellow line Red line
capacity
(upper limit) (lower limit)
Oil
100L 100L 76L
level
gauge 160L 164L 124L
Stop valve
・Be sure to open it before use.
(Lever is horizontal:open,
Lever is vertical:closed)
Stop valve is opend
CAUTION
● Operating the hydraulic unit with no oil in the tank or closing the stop valve causes pump seizure or wear,
which may result in pump damage.
● During initial operation of the machine, oil will be supplied into the hydraulic circuit of the machine. Be
careful about a decrease in oil level in the tank.
● The oil level in the tank may largely fluctuate depending on the machine hydraulic circuit. This may result in
oil leak from the tank, or decrease in oil level. Please adjust the oil amount to be an optimal value while
watching the oil level meter.
PIM00424 8-3
Chapter 9 Electric Wiring
・ This hydraulic unit needs connections of main power cables and I/O signal cables as required.
・ Please remove the controller cover by loosening and removing the Cross head screws M4×4, then connect the
main power cables and I/O signal cables. After completing the wiring, please replace the controller cover. The
recommended tightening torque is 1.0 N･m.
・ Connect the main power cable and I/O signal cables through the specified wiring holes.
・ In order to protect the electric circuit against short-circuiting and overcurrent and prevent electric shocks, the
hydraulic unit main power supply must be equipped with a no-fuse breaker conforming to European Norm
EN60947-2.
・ For the power supply connection device, use a switch that provides 3 mm or longer contact distance for three
electrodes in the OFF status.
Controller cover
mounting screws
(M4×4：Recommended to
torque 1N・m）
Controller small cover
Main power supply I/O signal wiring hole

wiring hole(φ28) (φ21)
DANGER
● Please attach the no fuse breaker that conforms to the European standard EN60947-2 to the power line, in
order to reduce the risk of electric shock and protect the electrical circuit against over-current or short-
circuit. (Please refer to "9.2 Installation of breaker" for the capacity of each model.)
● Please connect the ground terminal by the D class grounding method (formerly Class 3 grounding).
( Please directly connect, do not go through the breaker.)
● Before connecting the cables, please wait 5 minutes after turning off the main power supply. There is a risk
of electrical shock.
● Do not apply an excessive power supply voltage higher than the power supply rating of the hydraulic unit.
Otherwise, the controller may be damaged.
● Please do not make cables and terminals short circuit or ground fault. There is a risk of electrical shock or
fire.
● When you peel the wires, please be careful not to scratch the conductor.
● Please use the cable clamp and multi-core cable for wiring, make sure the wiring satisfy the IP54 protection
grade or more.
PIM00424 9-1
9.1 Wiring diagram
3φ AC200∼220V 50/60Hz
L1
L2 Main circuit
power supply Digital output
L3 DO1
Negative Positive
Digital input DI1 common common
DO2
DI2
DI3 OCOM or
・
・
・
・
・
External power
・
External power
・
・
・
・
supply（DC+24V） supply（DC+24V）
DI5 AL_C
ICOM AL_B
or
AL_A
Negative Positive
common common
：It is located in the "main power supply terminal" of the controller. Please be sure to wire
：It is located in the "signal line terminal" of the controller. Please wire
9.2 Installation of breaker

To prevent electrical accidents, please be sure to connect the no-fuse breaker that conforms to EN60947-2 to the
power supply line. Breaker capacity is shown in the following table.
[Breaker setting and rated current]

Power voltage and frequency Breaker setting
3φ 200V50Hz 3φ 200V60Hz 3φ 220V60Hz value
25.5 A 24.8 A 22.7 A 50A
9.3 Connecting the main power supply cable

1）Please prepare power line, crimp terminal and cable clamp.
Recommended Products
Cable Cable Recommended Crimp
Recommended Cable Recommended Cable Clamp
Specification Size Terminals
CE362 6.0mm2×4 Core Manufactured by OHM
6.0mm2 ELECTRIC OA-W2219
CE （Manufactured by RBV5.5-4
or more Applicable Cable Shape :
KURAMO ELECTRIC）
Φ15∼Φ19
2）Connect the main power cable through the wiring hole of controller. Please use cable clamp to the wiring
port for meeting the IP54 protection degree.
3）Please connect the power line to the terminal base. Because the ground connection bis is different from the
power supply line’s connection terminal, please not be confused. The recommended tightening torque is
2.4 N･m.
PIM00424 9-2
Power supply terminal block
(Screw color：silver)
Connect a
ground
cable to
the
specified
position
Main power supply connection port φ28 Ground terminal
DANGER
● Please use the AC power supply which is suitable for the power specifications of this product.
● Please use cables which is suitable for the power supply capacity.
● Please use crimp terminal at the tip of cable to connect. In addition, please use the tools adapted for crimp
terminals. Because of the crimping failure, there is a risk of wires falling out, short-circuit, heat generation
and burning.
● Please connect the ground terminal by the D class grounding method (formerly Class 3 grounding)
● Be sure not to connect the power supply cable to the I/O signal terminals or ground terminals. There is a risk
of electric shock and equipment damage.
CAUTION
● The hydraulic unit incorporates an overcurrent protection function. Therefore, it does not need an
overcurrent protection thermal relay.
9.4 Connecting the I/O signal cable

1） Please prepare power line, crimp terminal and cable clamp.
Recommended Products
Cable Size Recommended Cable Recommended Cable Clamp

KVC-36SB 0.3 ~ 0.5mm2 Manufactured by OHM ELECTRIC
0.3 ~ 1.0mm2 (Manufactured by OA-W1611
(AWG16 ~ 22)
KURAMO ELECTRIC） Applicable Cable Shape：Φ9 ~ Φ11
2） Connect the main power cable through the wiring hole of controller. Please use cable clamp to the wiring
port for meeting the IP54 protection degree.
3） Please check the specifications of each signal line, and connect the input and output signal terminal block.
PIM00424 9-3
AGND AGND AL_B D06 D02 DIN6 DIN2 RXD
AGND AGND A5V OCOM D04 DIN8 DIN4 ICOM
A02 AIN2 AL_C D07 D03 DIN7 DIN3 GND

A01 AIN1 AL_A D05 D01 DIN5 DIN1 TXD
I/O signal terminal block
signal line connection port φ21
Terminal Function of Terminal Function of

Signal name Signal name
name terminal name terminal
Alarm output
AL_C DIN5 Digital input 5
common
Alarm output b Please refer to 9.4.3
AL_B DIN4 Digital input 4
point Contact output
Alarm output a Please refer to
AL_A DIN3 Digital input 3
point 9.4.1 Digital input
Digital output
OCOM DIN2 Digital input 2
common Please refer to 9.4.2
DO2 Digital output 2 Digital output DIN1 Digital input 1
DO1 Digital output 1 ICOM Digital input common
How to connect to the terminal base

① Loosen the screw with a screwdriver. Unsheathed length of the cable: 6 mm
② Check the unsheathed length of the cable, and insert it all the way into
the terminal so that the conductors will not become loose.
③ Tighten the screw with a screwdriver.
④ Pull the cable lightly to make sure that it is securely connected.
CAUTION
● Please check the specifications of each signal lines and connect.
● Terminate the shielded cable securely, and connect it to the shielded cable connection terminal.
● If noise cannot be eliminated by connecting the shielded cable to the ground terminal, the user's equipment should
be directly grounded. (Disconnect the ground cable of this unit.)
9.4.1 Digital input
These terminals are used for sequence input signals that control the unit operations from external equipment.
Connect these terminals as required, with reference to the table below.
Terminal
Signal name Remarks
name
ICOM Digital input COM Both positive and negative signals are acceptable.
Used for start/stop control. In the default setting, when the signal turns
DIN1 Digital input 1 ON it stops. With the start/stop signal switching parameter (Setting
mode: [P00]), you can change the operation at signal input.
PIM00424 9-4
DIN2 Digital input 2
DIN3 Digital input 3 P-Q selection No. 0 to 15 can be selected depending on the combination
of digital input status. Shown in the following table.
Note) While the unit is stopped by digital input 1, the panel shows “STP”.
Note) Set the time between unit stop and unit start at 0.5 seconds or more.
External control device

External ICOM 4.7kΩ
power
supply 2.2kΩ
DC24V DIN1
DIN2
・
・・
・
・
・
・
・・
・
DIN5
5mA
Combination of digital inputs for P-Q selection

P-Q selection
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
No.
Digital input 2 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
Digital input 3 OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON
Digital input 4 OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON
Digital input 5 OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON
CAUTION
● For the external power supply, use a power supply with 24 VDC ±1 V, 0.5 A or higher capacity.
● Power cannot be supplied from this controller to external equipment.
● The current flowing through each input circuit is 5 mA (typical). To configure a circuit with a contact, be
careful about the minimum current of the contact.。
9.4.2 Digital output
The alarm output single of this unit is a digital signal. Connect these terminals as required, with reference to the
table below.
Terminal
Signal name Output content：factory setting
name
When switching the PQ number, it becomes ON if the pressure
DO1 Digital output 1
command, flow rate command has reached the goal
DO2 Digital output 2 No output (Do not connect)
OCOM Digital output COM Both positive and negative signals are acceptable
PIM00424 9-5
DO1 Load External power
MAX 50mA supply(DC24V)
DO2
Load
OCOM
CAUTION
● As the external power supply, prepare a 24 VDC ±1 V, 0.5 A power supply. Power cannot be supplied from
this controller to external equipment.
● The maximum output current of an output circuit is 50mA (resistance load). If you attempt to drive load
higher than the allowable current, the circuit may be damaged. Pay attention to the maximum allowable
current.
● To drive induction load, take surge preventive measures.
9.4.3 Contact output

The contact output signal for alarms. Connect these terminals as required, with reference to the table below.
Terminal
Signal name Output content：factory setting
name
AL_A Alarm output a point Continuity with “Common” exists when the pressure switch is normal.
Continuity with “Common” exists when the pressure switch works or
AL_B Alarm output b point alarm occurs.
AL_C Alarm output common Common
AL_A
Alarm output a point
AL_B Alarm output b point
AL_C
Common
電源ON：正常時
Power ON: normal
CAUTION
● The contact output switching capacity is 30 VDC/0.5 A (resistance load). If you attempt to drive load higher
than the allowable current, the contact may be damaged. Pay attention to the maximum allowable current.
● The minimum allowable load of the contact output is 10 mVDC/10 μA. However, it is an approximate lower
limit that enables the contact to be opened/closed under minute load. This value varies depending on switching
frequency and environmental conditions. We recommend you to check the minimum allowable load in actual
conditions.
● To drive induction load, take surge preventive measures.
PIM00424 9-6
Chapter 10 Test Run
CAUTION
● Make sure the power is able to be quickly shut off.
● If unexpected action occurs, please make sure that it is safe, then operate it.
Refer to "Chapter5 Start-up Procedure", and make sure that all preparation has been completed.
①Start check Turn ON the switch on the machine control panel、supply the power to the unit. After
power-on, it will be started in about 3 seconds.Make sure the following.
A．The display of controller operation panel is lit.
B．Confirm that the oil cooler AC fan motor is running.
C．Check the pump operation sound, and confirm that a pressure indicated on the
display panel increases.
②Flushing After completion of the start check, loop all pipes (except for the actuator), and execute
flushing operation for approx. two hours while running hydraulic oil through the filter.
③Oil replacement Drain all hydraulic oil from the tank through the oil drain port of the tank. Fill new
hydraulic oil through the oil filling port (air breather) to the specified level. Check the
return filter indicator. If the filter is clogged, replace the filter element.
④Air vent Evacuate air from the hydraulic circuit completely

If air is not completely evacuated, the following phenomena may occur. An abnormal
activation of actuator such as cylinder, an abnormal sound from the pumps and valves.
PIM00424 10-1
Chapter 11 Panel Operation
11.1 Each part name of the operation panel
Data displey The operation panel is comprised of the 3-

(3 digits) digit LED as shown in the left figure. There
are four switch keys.
MODE key ENT key Normally, the panel shows an actual pressure
value
UP key
DOWN key
Name Main function

Displaying the setting value of various functions and monitor value, such as
LED Display pressure and flow rate.
Displaying the current pressure in the normal mode.
MODE Key Selecting the normal mode or monitor mode.
DOWN
Setting Key Selecting the monitor data, the number of parameters. Changing the parameter
Key UP setting values. Increase by the UP key, reduce by DOWN key.
Key
ENT Key Determining the parameter number, and parameter settings.
11.2 Function of the operation panel

11.2.1 Functional overview
The following is the function of the operation panel.
Mode Remarks
Normal mode Display the current pressure
Monitor mode Check the current value and the commanding voltage of pressure and flow rate.
Setting mode Change the settings of various parameters.
Alarm mode Check the alarm of the latest 10 times.
PIM00424 11-1
11.2.2 Mode switching operation
Switching among these modes as shown in figure below. Please refer to the description of each mode for details of
operation.
Power ON
Normal mode
Press the Press the

key at the same time key at the same time
for 2 seconds. for 2 seconds.
Monitor mode Setting Mode Alarm Mode
11.3 Normal mode

In normal mode, the panel display different content in different state as shown in the table below.
Status Panel display Remarks

Power is turned on
All LED will flash momentarily when the power is turned on.
Normal
Display the current pressure in the normal status.
Stop
Under the stop command, and the pressure is 0.15MPa or less.
AC fail
Flash in the AC fail status.
Alarm or warning
When alarm or warning occurs, display the alarm code or
occurs
warning code.
PIM00424 11-2
11.4 Monitor mode
11.4.1 Monitor mode display item list
In monitor mode, you can monitor the items in the table below by panel operation.
Monitor
Name Unit Remarks
number
MPa
n00 Pressure switch setting Displays the pressure switch setting.
×10PSI
MPa Displays the pressure settings of the current P-Q selection
n01 Pressure setting
×10PSI number.
Displays the flow rate settings of the current P-Q selection
n02 Flow rate setting L/min
number.
n03 Flow rate L/min Displays the current flow rate.
Displays the latest alarm code.
n04 Latest alarm code − Press the key, you can check the number of power-on
times.
n05 rpm ×10min-1 Displays the current rpm.
Displays the PQ selection number. "L" is a fixed sign.
n06 Operating status − (Example) low pressure (confluence) PQ selection
No.1
Displays a motor reverse rpm due to counter-flow from the load
Reverse rpm at power-
n07 min-1 when the unit power supply is turned OFF. This parameter is
OFF
used to estimate the machine load volume.
Regenerative load Displays the load integration ratio of the current regenerative
n08 %
integration ratio braking resistance.
n09 (Reserved for system) ― Reserved for system
Motor thermistor Displays the temperature detected by the thermistor in the

n10 ℃
temperature motor.
Fin thermistor
n11 ℃ Displays the temperature detected by the thermistor in the fin.
temperature
Displays the controller’s internal DC voltage. The voltage value

is indicated as power supply voltage multiplied by√2. The
n12 Main circuit DC voltage V
voltage value may change depending on its operating
conditions.
ｎ13 Analog input voltage 1 V Displays the input voltage of the analog input terminal AIN1.
n14 Analog input voltage 2 V Displays the input voltage of the analog input terminal AIN2.
n15 Analog output voltage 1 V Displays the output voltage of the analog output terminal AO1.
n16 Analog output voltage 2 V Displays the output voltage of the analog output terminal AO2.
PIM00424 11-3
Monitor
Name Unit Remarks
number
Note1) You can check the power-ON count by pressing the key when an alarm code is displayed.
Note If the power-ON times shown in “n04: Latest alarm code” exceeds 999 times, it will be cleared to 0.
11.4.2 Operation of the monitor mode

Monitor ode
② Data number selection Display the value

③
Nomal mode
①
One of them
・・・・
The next number after the

maximum number returms to n00
① Please press the key in normal mode to switch to Monitor mode.
② Please press the or key to select the displayed data number. Display will flash if the data number is
selected.
③ Please press the key to determine the data number. The selected value will be displayed.
④ Press any key among , , to go back to the data number selection.
PIM00424 11-4
11.5 Setting mode
Please refer to "Chapter 12 Parameter" for setting mode parameters.
11.5.1 Operation of the setting mode
Normal mode
①
Press the key at the same time for 2 seconds
Setting mode
②Data number selection Display the value Edit the value

③ ④
or
・・・・
⑤
Determine
The next number after the

maximum number returms to n00
① Press the at the same time in normal mode. It will switch to setting mode after about 2 seconds.
under selection.
④ Press the or key to change the setting value.
⑤ Press key to go back to the data number selection.
PIM00424 11-5
■PQ selection parameter
Nomal mode
①
Press the key at the same time for 2 second
Setting mode
② Date number selection ⑦Date selection and value display/edit

③
Pressure of the high pressure side ※１ ④ edit the value
⑤ or
after 2 second
after 2 second after 2 second
⑥
Flow rate of the high pressure side ※１
⑧ after 2 second or
・・・・
Pressure of the low pressure side

or
after 2 second
PQ selection after 2 second after 2 second

parameters are
P13∼P28.
Flow rate of the low pressure side
or
after 2 second
Acceleration time setting

after 2 second or
Deceleration time setting

⑨ or
after 2 second
① Press the key at the same time in normal mode. It will switch to setting mode after about 2 seconds.
under selection.
④ Each data symbol of PQ selection parameter and setting value are displayed alternately in about every two
seconds.
PIM00424 11-6
⑤ Press the or key to change the setting value. After changing the setting value, data symbol appears
about two seconds later.
⑥ Press key to to determine the data number. The next data number will be displayed.
⑦ Repeat ④, ⑤, ⑥
⑧ If press the key, it will switch to the data number selection screen. Until then, the parameter whose value
has changed holds the changed value.
⑨ If the deceleration time setting "dt. *" is setted, it will switch to the data selection screen.
The parameter setting value of pressure or flow rate is limited as follows.

(1) High-pressure side pressure setting value ≥ Low-pressure side pressure setting value
(2) Low-pressure side flow rate setting value ≥ High-pressure side flow rate setting value
When the parameter setting value of High-pressure side pressure setting, Low-pressure side
Note pressure setting, Low-pressure side flow rate setting or High-pressure side flow rate setting
changes, if its setting value reaches the above conditions, every Low-pressure side pressure
setting value or High-pressure side flow rate setting value in (1) or (2) will be automatically
changed as follows.
(1) Low-pressure side pressure setting value = High-pressure side pressure setting value
(2) High-pressure side flow rate setting value = Low-pressure side flow rate setting value
■Parameters and data display

Display
Display Parameter name
Order
1 High-pressure side pressure setting
2 High-pressure side flow rate setting
3 Low-pressure side pressure setting
4 Low-pressure side flow rate setting value
5 Acceleration time setting
6 Deceleration time setting
*The first digit displays the PQ selection number. It is displayed in hexadecimal (0 ~ F).
PIM00424 11-7
11.6 Alarm mode
In alarm mode, you can see up to 10 alarm histories that have occurred in the past.
Please refer to "13.1.2 alarm" for the alarm code.
11.6.1 Operation of the alarm mode
Nomal mode
Press the key at the same time for 2 seconds
Alarm mode
Alarm history number Display the alarm data
After 2 sec
The last alarm
After 2 sec
E17: Motor electronic
thermal error
One of them
The first alarm before
the latest one After 2 sec
After 2 sec
Power on times
・ 151 times
・
・
・
The first alarm before ・
the latest nine
After 2 sec
（To A00）
After 2 sec
Main circuit DC voltage: 281V
① Press the key at the same time in normal mode. It will switch to alarm mode after about 2 seconds.
② Please press the or key to select the alarm history number. Display will flash if the alarm history
number is under selection. A00 is the latest alarm, in the order of the A01 → A02 →, other old alarm histories
will be shown.
③ Please press the key to determine the alarm history number. The relevant alarm code and various data
will be displayed alternately.
PIM00424 11-8
④ Press any key among , , to go back to the alarm history number.
No. Panel display Representation Unit Remarks

1 A*A Alarm Content - Alarm Content
The number of Power on times when an alarm
2 A*b Power on times times
occurs
3 A*S Rotational speed 10min-1 Motor speed at the time of alarm
PQ number and pump state at the time of alarm
PQ number and
4 A*n - occurrence.
pump state
example) “L02” PQ No. 2, single pump
5 A*q Current value Ampere Current when the alarm occurs
Main circuit DC
6 A*V V Main circuit DC voltage when the alarm occurs
voltage
* is the number of 0-9, representing the alarm history.
・If the power-ON times exceeds 999 times, it will be cleared to 0.

Note
・If the value of rotation speed is minus when the alarm occurs, three dots will light up.
PIM00424 11-9
Chapter 12 Parameter Adjustment
12.1 Parameter List

The default value of the parameter P13 ~ 28 is different, depending on the unit type.
Please refer to Page 12-6 “Table 1: Different default parameter values for different products” for the default value of
the parameter P13 ~ 28.
Default
Item Sign Name Operating range setting
Description Reference
0: Operating at DIN1: Setting the valid logic of start-stop

Start-stop signal DIN1-ON signal.
P00 DI_A 1 12-7
switch 1: Operating at
DIN1-OFF
0∼35.0[MPa] 0 Setting the working pressure of the
P01 SW_L Pressure switch 0∼507[×10PSI] 0 pressure switch. 12-13
Pressure switch function will be disabled,
0∼350 [%] 0 if the setting value is "0".
Setting the delay time, from the time the
Pressure switch
P02 T_SW 0.00∼9.99[sec] 0 pressure decreases below “P01”to the 12-13
output delay time
time the pressure drop is confirmed.
When the warning “L63: Pressure switch
operation” occures, you can keep the
"L63" displaying on the operation panel.
And, you can register the “L63: Pressure
switch operation” in the alarm history.
Pressure switch L63 Register in
P03 PSWH display holding 0∼2 0 Value display the alarm 12-13
setting holding history
Do not Do not
0
hold register
Do not
1 hold
register
2 hold Register
Pressure unit 0: MPa You can switch the pressure unit
P04 DS_P 0 displaying in the panel. −
select setting * 1: PSI
Please adjust it, if " E14: Regenerative
Load command braking overload " occurs.
P05 K_RT rate at the time of 30∼100[%] 50 If you decrease the value, the −
regeneration regeneration load rate will decrease, but
the deceleration time will become longer.
When you want to change the PQ
selection, if the deceleration is more than
50% of the maximum flow, please set the
Regenerative load deceleration torque.
ratio command at If this value decreases, the regenerative
P06 D_RT 0∼100[%] 30 −
the time of load ratio will decrease, but the
deceleration deceleration time will be longer.
If the default setting is 0, this function
will be disabled. At this time, it’s not
necessary to change the setting.
PIM00424 12-1
Default
Set the output signal at the time of
Warning output warning occurrence.
P07 WN_M 0∼2 0 Please refer to " P08: Alarm output mix " 12-11
level setting
for more information.
Select the output method and output

terminal of the alarm signal, pressure
switch signal and warning signal,
P08 P07 DO2 Contact output
ON: Normal
0
OFF: Alarm
ON: Normal
0 OFF: Alarm
1 Pressure
or ON⇔OFF:
Warning switch
2
ON: Normal
2 OFF: Alarm or
Warning
0: Individual
output Alarm or
1: Integrated 0 Pressure
P08 AMIX Alarm output mix output 1 switch 12-11
2: Pressure switch 1 No output Alarm or
function Pressure
expansion 1
switch
or warning
The working pressure of the pressure
switch, which is set in: "P01: Pressure
switch" can be selected as follows.
Working pressure of
P08 "P01: Pressure Unit
switch"
0 or 1 Fixed value [MPa]
The ratio of the
2 pressure setting of [%]
each PQ number
*If you want to change the settings of
"P01: Pressure switch", it will be enabled
by turning on the power again.
0: Invalid Set "1", or "2" and restore the power
1: Initialize P00 ~ again, the parameters will be initialized to
Return to default
P09 INIF P09 0 the factory setting value. −
setting
2: Initialize all
parameters
Set the integration gain.
The smaller the value is, the faster the
P10 H_TI Response gain 5∼999 30 −
response will be. And the surge pressure
is more likely to occur.
In order to improve the responsiveness,
only adjust this parameter settings to
Acceleration increase the proportional gain, during
P11 M_VR 0∼500 200 −
response gain acceleration.
The larger the setting value is, the shorter
the acceleration time becomes. But the
PIM00424 12-2
Default
surge pressure is more likely to occur.
In addition, if set to 0, the acceleration
response gain will become the maximum
that is defined by the controller. And the
acceleration time will become the
minimum.
After switching the PQ pattern, it will
change the pressure command or the flow
Solenoid valve rate command after a delay determined
P12 W_TM response delay 0.00∼9.99[sec] 0 by this parameter. 12-16
time Please adjust it, if you want to change
pressure or flow rate, and avoid the
instability in switching solenoid valve.
PQ selection number 0 ~ 15
PL.0∼ Low-pressure side MPa
Setting the target pressure.
PL.F pressure setting ×10PSI
Setting the target flow rate (theoretical).
qL.0∼ Low-pressure side
L/min Make sure the setting value does not
qL.F flow rate setting
exceed the low pressure side flow setting.
MPa Set the target pressure of the low-pressure
side (pump confluence).
The setting value is limited, so as not to
exceed the high pressure side pressure
setting.
PL.0∼ Low-pressure side
By setting this parameter to "0", high-
PL.F pressure setting ×10PSI
pressure small-capacity operation can be
selected.
Please refer to: "12.3.3 [P40: PL_D]
Settings when operating only at high
P13∼ Please pressure side (single) " for more

refer to information.
P28 12-8
qL.0∼ Low-pressure side 12-6 Set the target flow rate (theoretical value)
L/min Table 1 of the low-pressure side (pump
qL.F flow rate setting
confluence)
Setting the change time, when the
pressure command or flow rate command
is increased at the time of switching the
0.01∼99.99 PQ pattern.
Ut.0∼ Acceleration time
[sec/MPa]
Ut.F setting ・ Pressure command: Increase 1MPa
[sec/1000min-1]
time.
・ Flow rate command: Increase
1000min-1 time.
Setting the change time, when the
pressure command or flow rate command
is decreased at the time of switching the
0.01∼99.99 PQ pattern.
dt.0∼ Deceleration time
[sec/MPa]
dt.F setting ・ Pressure command: Decrease 1MPa
[sec/1000min-1] time.
・ Flow rate command: Decrease
1000min-1 time.
The waiting time between the next
High/Low switching and the last switching.of pump.
P29 C_TM switching 0.05∼1.00[sec] 0.3 Because of the pressure and flow rate −
response time changing after pump swiching, the pump
switching may occur frequently. Set this
PIM00424 12-3
Default
parameter to avoid the unstable state.
Set the conditions of the motor speed

when switching to single mode from
confluence.
When the confluence flow rate drops
from the parameter ”high-pressure side
Single switching
P30 DF_N 0∼999[min-1] 400 flow rate setting” over this parameter, the −
rotation dead zone
pump will change to single mode.
If the pump switches between confluence

and single mode frequently, please set a
large value to avoid the unstable state.
Setting the rated pressure of the pressure
Pressure sensor sensor.
P31 P_SN 1∼35[MPa] 35 −
ratings Usually it is not necessary to change the
settings.
Setting the start-up time from the motor
stop to start-up.
Surge less start-up
P32 S_TM 0.01∼9.99[sec] 0.5 Increasing the value can prevent the 12-16
time
rising surge. But the response time of
start-up will be longer.
Setting the output of the motor at the time
of start-up.
Motor start initial
P33 L_IN 1∼999 10 Decreasing the value can prevent the 12-16
response gain
rising surge. But the response time of
start-up will be longer.
Motor start-up Setting the judgment time of the alarm −
P34 E_TM abnormality 0.01∼9.99[sec] 2 “E31: Motor start-up abnormality”.
judgment time
Dry running 0.00∼2.00[MPa] 0.5 Setting the pressure conditions to −
P35 DR_L determine the alarm “E64: Dry running
judgment pressure 0∼290[PSI] 7.2 abnormality”.
Dry running Setting the time of determining the alarm −
P36 DR_T 0.01∼9.99[sec] 3 “E64: Dry running abnormality”.
judgment time
Set the switching pressure from
confluence to single mode, by the ratio to
the parameter “low-pressure side pressure
set”. If the pressure decreases over this
setting value, pump will switch to
confluence mode.
Only when the difference between tow
Same pressure
P37 SM_R 0∼100[%] 80 parameters "low-pressure side pressure −
confluence rate
set" and "high-pressure side pressure
setting" is 0.5 [MPa] or less, this
parameter will be enabled.
If the pump switches between confluence

and single mode frequently, please set a
small value to avoid the unstable state.
0.00∼1.00[MPa] 0.5 Setting the pressure threshold value for
determining the pressure return, after the
Pressure switch pressure switch being actuated.
P38 P_DF 12-13
output dead zone 0∼145[×10 PSI] 7.2 Setting by the difference of the positive
direction for:" P01: pressure switch".
PIM00424 12-4
Default
Setting the function of the signal to be
output from the digital output DO1.
0: PQ number switching completion
output
1: Motor running output
Digital output 2: High-pressure side operation output
P39 DO_S 0∼7 0 12-11
selection 3: Temperature rise during operation
4: Pressure and flow rate coincidence
output
5: Pressure coincidence output
6: Flow rate coincidence output
7: Fully charged
Allow the operation selection only in
small capacity high pressure operation
state.
When this parameter is set to "0", the
0: Disabled
parameter "low-pressure side pressure
1: High pressure
Pump operation setting" can be set to "1".
P40 PL_D small capacity 0 −
selection By setting the parameter "low-pressure
operation selection
side pressure setting" to "0", high-
allowed
pressure small-capacity operation is
selected.
Turn On the power again, the setting of
this parameter is enabled.
Pressure Setting the pressure coincidence
coincidence detection range.
P41 PCMW 0∼99 [％] 5 12-11
detection range When the "P39: Digital output selection"
is "4,5", it will be valid.
The minimum Setting the minimum pressure of the
value of pressure pressure coincidence detection.
P42 PCMM 0∼99.9 [MPa] 0.1 12-11
coincidence When the "P39: Digital output selection"
detection is "4,5", it will be valid.
Flow rate Setting the flow rate coincidence
coincidence detection range.
P43 QCMW 0∼99 [％] 5 12-11
detection range When the "P39: Digital output selection"
is "4,6", it will be valid.
The minimum Setting the the minimum value of flow
value of flow rate coincidence detection.
P44 QCMM 0∼99.9 [L/min] 0.2 12-11
rate coincidence When the "P39: Digital output selection"
detection is "4,6", it will be valid.
0: Always DIN1: It can start / stop the AC fan in
AC fan motor operation synchronization with the start / stop
P45 AC_F 0 12-17
synchronization 1: Synchronized signal.
operation
PIM00424 12-5
Please confirm the corresponding column in the "■■■■■" in SUT●●■■■■■-30 for the mode code of your
product.
■Table 1: PQ setting list

Product Type （SUT●●■■■■■-30）
Name
S8007 D8021
The default value 3.5

[MPa]
High-pressure side Range 1.5∼20.6
pressure setting The default value 51
[×10PSI]
Range 22∼298
The default value 1.5 1.5
[MPa]
Low-pressure side Range 1.5∼7.0 1.5∼7.0
pressure setting The default value 22 51
[×10PSI]
Range 22∼101 22∼101
High-pressure side The default value 15.0
[L/min]
flow rate setting Range 4.0∼30.0
Low-pressure side The default value 83.0
[L/min]
flow rate setting Range 11.6∼83.0
Acceleration time The default value [sec/MPa] 0.1
setting Range [sec/1000min-1] 0.01∼99.99
Deceleration time The default value [sec/MPa] 0.1
setting Range [sec/1000min-1] 0.01∼99.99
CAUTION
The standard factory setting of "P04: Pressure unit select setting" is MPa.
When it was changed to PSI display, please adhere a seal to make it understand easy. Please prepare the display
seal. However, If it is used in Japan, you will be punished by the Measurement Law.
PIM00424 12-6
12.2 [P00: DI_A] Valid logic switch of the start-stop signal
You can make the motor start / stop by the input signal of the digital input terminal DIN1.
This parameter allows you to switch the effective logic of the digital input terminal DIN1.
Factory
No. Sign Name Setting Range Unit
Settings
0: Pump starts to run when the DIN1
Start-stop signal is ON
P00 DI_A 1 -
switch 1: Pump starts to run when the DIN1
is OFF
DIN1 Terminal State

Settings
OFF ON
0 Pump stop Pump start
1 Pump start Pump stop
CAUTION
Frequently turning ON / OFF the power supply may damage the controller.
Please turn ON / OFF the pump by the digital input terminal DIN1 except in an emergency.
If it is used without a start-stop signal, by setting the value as "1", the hydraulic unit will start
Note automatically at power-on.
PIM00424 12-7
12.3 Pressure / flow rate property and PQ selection
12.3.1 PQ selection parameter
You can set several parameters in every PQ selection number, such as, maximum pressure, maximum flow rate,
acceleration and deceleration time of pressure / flow rate at the time of switching PQ number.
Display Sign * Parameter Name Unit

High-pressure side
PH* MPa
pressure setting
High-pressure side
QH* L/min
flow rate setting
“P13: PQ selection 0” Low-pressure side
PL* MPa
pressure setting
∼
Low-pressure side
“P28: PQ selection 15” QL* L/min
flow rate setting
Acceleration time
UT*
setting sec/MPa
Deceleration time sec/1000min-1
DT*
setting
* : The PQ selection number (hexadecimal) is displayed in the *.
The parameter setting value of pressure or flow rate is limited as follows.

(1) High-pressure side pressure setting value ≥ Low-pressure side pressure setting value
(2) Low-pressure side flow rate setting value ≥ High-pressure side flow rate setting value
When the parameter setting value of High-pressure side pressure setting, Low-pressure side
Note pressure setting, Low-pressure side flow rate setting or High-pressure side flow rate setting
changes, if its setting value reaches the above conditions, every Low-pressure side pressure
setting value or High-pressure side flow rate setting value in (1) or (2) will be automatically
changed as follows.
(1) Low-pressure side pressure setting value = High-pressure side pressure setting value
(2) High-pressure side flow rate setting value = Low-pressure side flow rate setting value
Pressure and flow rate characteristic curve can be set by the parameter as shown in the figure below.
◆Autonomous suitching operation

Flow rate
「QL*：Low-pressure side Low pressure（confluence）side

pressure setting」
「QH*：High-pressure side
pressure setting」 High pressure（single）side
Pressure
0
「PL*：Low-pressure side 「PH*：High-pressure side
pressure setting」 pressure setting」
PIM00424 12-8
◆High-pressure and low-capacity operation
Flow rate
「QH*：High-pressure
side flow rate setting」
Pressure
0
「PH*：High-pressure
side pressure setting」
* Please refer to "12.3.3 [P40: PL_D] Settings when operating only at high pressure side (single) " for more
information about how to set the high-pressure and low-capacity operation.
12.3.2 PQ selection
The PQ number can be selected by switching the digital input signal. The pressure command, the flow rate
command which is set by the parameter in advance can be switched.
In addition, the acceleration or deceleration time of pressure / flow rate at the time of switching PQ number also
can be changed.
By combining DIN2 ~ DIN5, the pressure and flow rate command value can be selected, as shown in the following
table.
■ Select the PQ selection number by digital input signal
The parameters Digital input signal
PQ selection of the selected DIN2 DIN3 DIN4 DIN5
number pressure and
Bit0 Bit1 Bit2 Bit3
flow command
0 P13 OFF OFF OFF OFF
1 P14 ON OFF OFF OFF
2 P15 OFF ON OFF OFF
3 P16 ON ON OFF OFF
4 P17 OFF OFF ON OFF
5 P18 ON OFF ON OFF
6 P19 OFF ON ON OFF
7 P20 ON ON ON OFF
8 P21 OFF OFF OFF ON
9 P22 ON OFF OFF ON
10 P23 OFF ON OFF ON
11 P24 ON ON OFF ON
12 P25 OFF OFF ON ON
13 P26 ON OFF ON ON
14 P27 OFF ON ON ON
15 P28 ON ON ON ON
PIM00424 12-9
◆Example of the PQ selection switching (Three-stage pressure)
PQ14: Pressure
Setting Value
PQ5: Pressure
Pressure Setting Value
PQ2: Pressure
Setting Value
0 Time
Digital Input 2
OFF ON OFF
(PQ Selection 1)
Digital Input 3
(PQ Selection 2) ON OFF ON
Digital Input 4 OFF ON

(PQ Selection 3)
Digital Input 5 OFF ON
(PQ Selection 4)
◆Pressure and flow rate change time when the PQ selection switches
PQ1：Pressure in
PQ0：Deceleration time
high pressure side
e
r PQ1：Acceleration time
u
Pressure s
s 1MPa
e
r
Change Time
P 1MPa
PQ0：Pressure in high pressure side PQ0：Pressure in high pressure side
Time
PQ1：Flow rate in PQ0：Deceleration time

high pressure side
PQ1：Acceleration time
e
Flow Rate t
a
1000min-1
Change TimeR
w 1000min-1
o
l
F
PQ0：Flow rate in high pressure side PQ0：Flow rate in high pressure side
Time
PQ Selection
Number PQ0 PQ1 PQ0
12.3.3 [P40: PL_D] Settings when operating only at high pressure side (single)
If this parameter is set to "1: high pressure small capacity operation selection allowance", the lower limit of the
pressure setting of the low-pressure side will be 0.
Factory Default
Display Sign Parameter Name Range Unit
Setting
0: Disabled
1: High pressure small
P40 PL_D Pump operation selection 0 -
capacity operation
selection allowed
Note The setting of this parameter will be enabled by turning on the power again.
PIM00424 12-10
12.4 Output signal Setting
The digital output, and the signal type can be selected by parameters, as shown in the table below.
12.4.1 Parameter
■Parameters for output signal
Factory Default
Display Sign Parameter Name Range Unit
Setting
P07 WN_M Warning output level 0∼2 0 -
P08 AMIX Alarm output mix 0∼2 1 -
P39 DO_S Digital output selection 0∼7 0 -
12.4.2 [P39: DO_S] Digital output selection

By changing the parameter "P39: Digital output selection ", the function of digital output DO1 can be selected.
■ Digital output DO1 selection

P39: Digital output selection Function Description
When switch the PQ selection number, if the pressure
PQ number switching
0 command, flow rate command reach the goal, it will
completion output
become ON.
1 Motor running output It will become ON when the motor power is on.
High-pressure side
2 It will become ON, if only the high pressure side runs.
running output
3 (Reserved for system) (Reserved for system)
Pressure and flow It will become ON, when the flow rate or pressure
4
coincidence output match.
Pressure coincidence
5 It will become ON , when the pressure matches.
output
Flow rate coincidence
6 It will become ON , when the flow rate matches.
output
7 Fully charged Output It will become ON, if the main circuit is charged fully.
■Pressure coincidence / Flow rate coincidence detection

The current pressure and flow rate can be detected, when the pressure or flow rate command value is within a
certain range.
The coincidence detection range, by setting a percentage of the command value, is limited by the coincidence
detection minimum.
Factory Default
No. Sign Name Range Unit
Setting
Pressure coincidence
P41 PCMW 0∼99 5 %
detection range
The minimum value of
P42 PCMM pressure coincidence 0.0∼99.9 0.1 MPa
detection
Flow rate coincidence
P43 QCMW 0∼99 5 %
detection range
The minimum value of
P44 QCMM flow rate coincidence 0.0∼99.9 0.2 L/min
detection
PIM00424 12-11
Pressure [MPa]
「P26：The minimum value of

pressure coincidence
Pressure command×「P25：Pressure
detection」
coincidence detection range」/100
Pressure Command
Pressure command×「P25：Pressure
pressure coincidence
detection」
Flow rate [L/min]

flow rate coincidence
detection」 Flow rate command×「P27：Flow rate
Flow rate command
「P26：The minimum value of Flow rate command×「P27：Flow rate

flow rate coincidence coincidence detection range」/100
detection」
The timing diagram of the coincidence signal output is shown in the following figure.
Pressure coincidence detection range
Pressure command
Pressure
Pressure
Flow rate coincidence detection range
Flow rate command

Flow rate
Flow rate
Pressure and
flow rate
coincidence
l output
a
n
g
i
s
e
c Pressure
n
e coincidence
d
i
c output
n
i
o
C
Flow rate
coincidence
output
PIM00424 12-12
12.4.3 [P08: AMIX] Alarm mix output, [P07: WN_M] Warning output level
By changing the parameter `P08: Alarm mix output’ ‘P07: Warning output level’, the digital output DO2 and
contact output function can be selected.
◆ Digital output DO2 and contact output

Parameter Output signal
P08 P07
Digital output DO2 Contact output
Alarm mix output Warning output level
Alarm
0 ON: Normal
OFF: Alarm
Alarm or Warning
ON: Normal
0 or 2 1 Pressure switch
OFF: Alarm
ON⇔OFF: Warning
Alarm or Warning
2 ON: Normal
OFF: Alarm or Warning
0 Alarm or Pressure switch
1 1 No output Alarm or Pressure switch
2 or Warning
12.5 Pressure switch setting

By the pressure switch function, the digital signal detecting the pressure decrease can be output.
By this function, the external pressure switch is not required. So, the system can be formed at low cost.
Please refer to "12.4.1 Parameters" for the method of setting the pressure switch output signal.
12.5.1 Parameters list
Factory Default
No. Sign Parameter Name Range Unit
Setting
0∼35.0（0: Function disabled） 0.0 MPa
Pressure switch operating
P01 SW_L 0∼507（0: Function disabled） 0.0 ×10PSI
level
0∼350 （0: Function disabled） 0.0 %
Pressure switch output delay
P02 T_SW 0.00∼9.99 0.00 sec
time
0: Invalid
Pressure switch display
P03 PSWH 1: Display hold 0 −
holding setting
2: Display and record
0: Individual output
1: Integrated output
P08 AMIX Alarm output mix 1 -
2: Pressure switch function
expansion
Pressure switch output dead 0.00∼1.00 0.50 MPa
P38 P_DF
zone 0∼145 72 PSI
PIM00424 12-13
12.5.2 Parameter description
12.5.2 Parameter
Settings Function
No. Name
When the warning “L63: Pressure switch operation”
occurs, you can keep the "L63" displaying on the
operation panel.
And, you can register the “L63: Pressure switch
operation” in the alarm history.
L63 display Register in the

Pressure switch display Value
Panel display P03 holding alarm history
holding setting 0 Do not hold Do not register
1 hold Do not register
2 hold Register
During the L63 display holding, if key is pressed,

the display will be canceled.
Setting the working pressure of the pressure switch.
Pressure switch function will be disabled, if the setting
P01 Pressure switch value is "0".
The setting unit for this parameter is set in the "P08
Alarm output mix".
The delay time is from the time the pressure decreases
Pressure switch output
P02 below “P01: Pressure switch operating level”, to the
delay time
time the pressure drop is confirmed.
The setting unit of "P01: Pressure switch" can be
Pressure drop selected, as shown in the following table.
detection If you changed the some relevent settings, it will be
enabled by turning on the power again.
P08 Alarm output mix Working pressure of "P01:

P08 Unit
Pressure switch"
0 or 1 Fixed value [MPa]
The ratio of the pressure
2 [%]
setting of each PQ number
Setting the pressure threshold value for determining the

Pressure pressure return, after the pressure switch being
Pressure switch output
return P38 actuated.
dead zone
detection Setting by the difference of the positive direction for:"
P01: pressure switch".
PIM00424 12-14
■Changing the pressure switch unit by ” P08 Alarm output mix”
◆Pressure Unit：the setting value of P08：Alarm output mix is 0 or 1
The pressure setting value o f each PQ selection

e The setting value of prssure switch
r
u [MPa]
s
s
e
r
P
Time
◆Pressure Unit：the setting value of P08：Alarm output mix is 2
The pressure setting value o f each PQ selection
e The setting value of pressure

r
u switch[%]
s
s
e
r ⇒The ratio parameter
P 時間 Time Pressure setting value [%]
■Pressure switch working example

Pressure
「P01：Pressure switch
「P38：Presure switch operating level」
output dead zone」
0
Time
「P02: Pressure switch
output delay time」
Presure switch signal ON OFF ON
Digital input 1
Start Stop
(Start-Stop signal)
PIM00424 12-15
12.6 Other functions
12.6.1 [P12: W_TM] Solenoid valve response delay time at the time of switching PQ selection
After switching the PQ pattern, it will change the pressure command or the flow rate command after a delay
determined by this parameter.
Please adjust it, if you want to change pressure or flow rate, and avoid the instability in switching solenoid valve.
PQ Nu mber PQ1 PQ0
Pressure
Co mmand PH00
PH01
0
Flow rate
Co mmand QH00
QH01
[P12: Solenoid valve response delay time]
Factory Default
Display Sign Parameter name Range Unit
Setting
Solenoid valve response
P12 W_TM 0.00∼9.99 0.00 sec
delay time
12.6.2 [P32: S_TM] and [P33: L_IN] Suppression of surge during start-up
When start from stopped state, increasing in the slope of the following command and output, the occurrence of
pressure surge will be suppressed.
・ Pressure command
・ Flow rate command
・ Motor output
Factory Default
Display Sign Parameter name Range Unit
Setting
P32 S_TM Surge less start-up time 0.0１∼9.99 0.5 sec
Motor start initial response
P33 L_IN １∼999 １0 −
gain
PIM00424 12-16
■Co mmand at unit start, and change of motor output
Pressure
command P32: Surge less start-up time – 100[ms]
Pressure setting in high

pressure side
0 Time
Flow rate
command P32: Surge less start-up time – 100[ms]
Flow rate setting in

high pressure side
0 Time
M otor output [P32: Surge less start-up time – 100[ms]
P33:Motor start initial

response gain
0 Time
12.6.3 [P45: AC_F] AC fan start-stop signal synchronization settings

It is possible to start / stop the AC fan in synchronism with the pump start / stop signal by “DIN1: Start-stop signal”.
The power consumption and noise when the pump is stopped can be reduced.
Factory
Display Sign Parameter name Range Default Description Reference
Setting
0: Always operation It can start / stop the AC fan in
AC fan motor
P45 AC_F 1: Synchronized 0 synchronization with the start / ―
synchronization
operation stop signal.
If the AC fan stops, the motor temperature will rise. If start the AC fan again, it will not be a
Note malfunction.
PIM00424 12-17
Motor
temperture
80℃
Dead zone ※
75℃
0
Time
AC fan ON OFF ON OFF ON
Digital input 1
Start Stop Start
(Start-Stop signal)
PIM00424 12-18
Chapter 13 Troubleshooting
13.1 Protection function

13.1.1 Output signal of the protection function
The table below is output signal of the protection function, depending on the setting of parameter "P08: Alarm
output mix".
○: Circuit is conducting ×: Circuit is not conducting
P08: Alarm output mix
0: Individual output
1: Integrated output
2: Pressure switch function expansion
Alarm Description
Relay output Relay output
Digital output Digital output
A contact B contact A B contact
DO2 DO2
contact
Power OFF × ○ × × ○ ×
Power ON: Normal ○ × ○ ○ × ×
Alarm occurs Indefinite Indefinite × × ○ ×
L63: Pressure switch
× ○ ○ × ○ ×
operation
Warning occurs ○ × (*1) × ○ ×
(*1) : It depends on the setting of ”P07: Warning output level setting”. Please refer to "12.4.1 Parameters" for more
information.
13.1.2 Alarm
If the protection function is activated, the alarm will be raised. And the alarm code below will be displayed on the
operation panel.
If an alarm occurs, the pump will be stopped, and the alarm signal will be output. Please refer to the "13.1.1 Output
signal of the protection function " for more information.
◆ Alarm reason and countermeasures

Alarm
Code
Name Reason Countermeasure
E09 Output device error 1 Layer short of the motor coil ・ Replace the motor pump
Short circuit of the motor ・ Replace the motor pump
Overcurrent protection of the Damage of the controller ・ Replace the controller
output device is activated Encoder connector is ・ Connect the encoder connector
disconnected
Damage of the encoder harness ・ Replace the encoder harness
Failure of the encoder ・ Replace the motor pump
E10 Output device error 2 Layer short of the motor coil ・ Replace the motor pump
Overcurrent protection of the Short circuit of the motor ・ Replace the motor pump
output device is activated
Damage of the controller ・ Replace the controller
Encoder connector is ・ Connect the encoder connector
disconnected
Damage of the encoder harness ・ Replace the encoder harness
E11 Instantaneous overcurrent Encoder connector is ・ Connect the encoder connector
disconnected
Motor output current exceeded
the specified value Damage of the encoder harness ・ Replace the encoder harness
PIM00424 13-1
Alarm
Code
Failure of the controller ・ Replace the controller
E12 Overspeed Failure of the encoder ・ Replace the motor pump
Motor rotation speed exceeded

120% of the maximum Failure of the controller ・ Replace the controller
rotational speed
Noise ・ Add a noise filter
E13 Regenerative brake Regenerative resistor is short ・ Replace the resistor
overcurrent circuit
The resistance of the ・ Check the resistance value of the
Current exceeds the specified regenerative resistor is too small regenerative resistor
value at the time of regeneration Motor regenerative energy is too ・ Enlarge the acceleration time and
large deceleration time.
・ Lighten the load.
E14 Regenerative brake overload Power supply voltage is out of ・ Check the power supply voltage
the specification range in monitor mode [n12: main
Overload protection of circuit voltage], and make it in
regenerative resistor is the required range
activated. During deceleration the braking ・ Reduce the parameter value of "
force is too large P13 ~ P28: deceleration time
setting"
・ Reduce the value of "P05: Load
command rate at the time of
regeneration", "P06: Regenerative
load ratio command at the time of
deceleration"
E15 Undervoltage The power supply voltage is low ・ Check the power supply voltage
in monitor mode [n12: main
Main circuit voltage becomes circuit voltage], and make it in
less than DC190V the required range
Re-turn on the power when the ・ Re-power when the display is
display is not completely completely disappeared
disappeared
E16 Overvoltage Power supply voltage is high ・ Check the power supply voltage
in monitor mode [n12: main
Main circuit voltage becomes circuit voltage], and make it in
more than DC400V the required range
Rapid deceleration in PQ ・ Reduce the parameter value of "
selection switching P13 ~ P28: deceleration time
setting"
・ Reduce the value of "P05: Load
command rate at the time of
regeneration", "P06: Regenerative
load ratio command at the time of
deceleration"
E17 Motor electronic thermal Load torque is large ・ Replace the motor pump
error Defects in motor control due to ・ Replace the controller
the effect of noise
Overload protection is activated Defects in motor control due to ・ Add a noise filter
by electronic thermal the effect of noise
PIM00424 13-2
Alarm
Code
E18 Magnetic pole detection error Abnormality of the output device ・ Replace the controller
Magnetic pole detection is not

completed within the specified
time
E20 Encoder disconnection Disconnection or connection ・ Replace the encoder harness
failure of the encoder harness
Encoder cable break
E21 Motor cable disconnection Disconnection of the motor ・ Replace the motor cable
wiring
Motor cable is disconnected Failure of the output device ・ Replace the controller
E30 Pressure sensor error Pressure sensor connector is not ・ Connect the connector
connected
Pressure sensor is short-
circuited or disconnected Corruption of the pressure sensor ・ Replace the pressure sensor
harness harness
Failure of the pressure sensor ・ Replace the pressure sensor

E31 Motor start error Load volume is large ・ Increase the parameter value
"P34: Motor start-up abnormality
The command and actual motor judgment time"
rotation is more than the setting Damage of the encoder harness ・ Replace the encoder harness
value of parameter "P34: Motor
start-up abnormality judgment
time" Motor cable is disconnected or ・ Correctly connect the motor cable
poor contacted
E40 Motor thermistor Motor thermistor cable is ・ Replace the thermistor
disconnection disconnected
Motor thermistor is short-
circuited or disconnected
E41 Motor temperature abnormal Motor cooling fan is stopped ・ Replace the fuse for motor
rise cooling fan
・ Replace the motor cooling fan
Motor temperature exceeded the ・ Replace the controller
specified value over 30 seconds
or more Radiator is clogged ・ Replace or clean the radiator
Rotation speed of the motor is ・ Check the leakage amount in the

rising main unit side circuit
・ Check the setting of the high-
pressure safety valve
・ Replace the motor pump
The ambient temperature is high ・ Install it in the place where the
ambient temperature is within the
required range
・ Install in well-ventilated place
E42 Radiator fin thermistor cable Fin thermistor cable is ・ Replace the thermistor
break disconnected
PIM00424 13-3
Alarm
Code
The heat dissipation fin Failure of the controller ・ Replace the controller
thermistor is short-circuited or
disconnected
E43 Fin temperature abnormal The cooling fan for controller is ・ Replace the fuse for cooling fan
rise stopped ・ Replace the cooling fan
・ Replace the controller
Fin temperature exceeded the
specified value over 30 seconds Radiator is clogged ・ Replace or clean the radiator
or more
Rotation speed of the motor is ・ Check the leakage amount in the
rising main unit side circuit
The ambient temperature is high ・ Install it in the place where the
ambient temperature is within the
required range
E64 Drying operation error Oil level is low ・ Inject the hydraulic oil
Stop valve is closed ・ Open the stop valve
Start the pump when the oil
level is low It takes time to suction oil ・ Reduce the parameter value of
"P35: Dry running judgment
pressure ", "P36: Dry running
judgment time "
E91 CPU is out of control CPU is out of control ・ Accidental abnormal (It is
possible to continue)
Program execution time is ・ Replace the controller or control
abnormal board
E93 EEPROM data error (1) EEPROM data error ・ The "E94" or "E93" and the
abnormal parameter is displayed
The stored parameter setting alternately on the display panel.
value is out of range Please set the setting value of the
E94 EEPROM data error (1) EEPROM data error displayed parameter number
within its range
The stored parameter setting
value is out of range
13.1.3 Warning
The actual pressure and the following warning code is displayed alternately on the operation panel, if a warning
occurs. The warning signal will be output in accordance with the setting values of parameters. Please refer to
"13.1.1 Output signal of the protection function" for more information.
In warning state, the unit will continue operating. However, there is a possibility that the protection function will be
activated and an alarm will be generated, if you continue operating, ignoring the warning state.
◆Warning causes and countermeasures

Warning
Code
Name Reason Countermeasures
L44 Motor temperature Motor cooling fan is stopped ・ Replace the fuse for motor
abnormal warning cooling fan
・ Replace the motor cooling fan
Motor temperature exceeded ・ Replace the controller
PIM00424 13-4
Warning
Code
Name Reason Countermeasures
the specified value 83℃ for Radiator is clogged ・ Replace or clean the radiator
10 seconds or more
Rotation speed of the motor is ・ Check the leakage amount in

rising the main unit side circuit
The ambient temperature is ・ Install it in the place where the
high ambient temperature is within
the required range
L45 Fin temperature abnormal The cooling fan for controller ・ Replace the fuse for cooling
warning is stopped fan
・ Replace the cooling fan
Fin temperature exceeded the ・ Replace the controller
specified value 73 ℃ for 10 Radiator is clogged ・ Replace or clean the radiator
seconds or more
Rotation speed of the motor is ・ Check the leakage amount in
rising the main unit side circuit
L50 Supply voltage drop Power supply voltage is low ・ Make sure the power voltage
warning is the specified value.
The main circuit DC voltage

Controller fail ・ Replace the controller
is under the specified value
DC430V (power supply
voltage AC304V) for 2sec
L60 Pressure deviation The power supply voltage is ・ Check the power supply voltage
abnormal warning low in monitor mode [n12: main
circuit voltage], and make it in
Current command is the required range
saturated Pump failure ・ Replace the motor pump
Encoder phase is shifted by ・ Add a noise filter
noise (no F)
L62 Pressure drop warning The settings of the pressure ・ Check the settings
switch is wrong
Pressure switch has been
activated continuously for 30
Oil leak from the main ・ Repair the main machine to
machine stop the leakage
seconds or more
Pressure switch activation Pressure becomes less than the ・ If there is no abnormality in
setting value of the parameter main machine, please review
Pressure switch is activated "P01: Pressure switch" the parameter settings for the
L63
pressure switch. Please refer to
the "12.5 Pressure switch
setting" for more information.
13.2 Periodic inspection
CAUTION
● Please wear gloves and protective glasses. And please work after turning the power OFF.
PIM00424 13-5
● Please note that the foreign matters may enter your eyes at the time of air blow.
● Please note that the oil will flow out from the pipe during decomposition. And please make sure that there
is no residual pressure in the pipe.
● If the hydraulic oil in the pipe and cylinder came back to the tank, there is a risk of overflow from the tank.
Do not let the hydraulic oil in the cylinder flow to the tank. Please let the oil return to the oil pan.
● Please make sure that there is no abnormal vibration, abnormal sound or heat generation in this product.
Inspection
Item Inspection Method
Time
◇Hydraulic oil
・Oil level check ・At any time ・Please make sure you have enough oil.
Check the hydraulic oil for whitish muddiness and air bubbles.
・Oil temperature check ・At any time ・Make sure that the oil temperature is 60℃ or less.
(Normally, use the oil at 15 to 50℃.)
・Oil color check ・Once / half ・Deterioration of hydraulic oil can be checked by color. If the
a year hydraulic oil turns brownish (ASTM L4 level: bright yellow),
replace it.
* Please check the "3.2.2 Product Common Specifications" for
specification of the hydraulic oil.
◇Motor cooling fan ・Once / a ・Please confirm the motor cooling fan is rotating, and the dust is not
month accumulated.
◇Motor body ・If the dust is accumulated on the end, the cooling effect will be fall.
・Once / a Please clean it.
month ・Please confirm the ambient temperature is not too high.
◇Controller ・Once / a ・Please confirm the dust is not accumulated in the air inlet of the
month lower surface.
・Please confirm the dust is not accumulated in the cooling fan on the
top.
・Please confirm the cooling fan is rotating normally, and the dust is
not accumulated.
・Please confirm the ambient temperature is not too high.。
◇Electrical wiring ・Once / half ・Please ensure that there are no damage or cracks in the cable
a year dressing.
・Please measure the insulation resistance, and make sure that there is
no degradation of insulation resistance.
・Please check whether it is securely grounded.
◇Gear pump ・At any time ・In case of oil leakage from the oil seal, replace the pump. Because
the leaked oil is discharged from the oil groove on the motor side,
please confirm there is no oil leakage in inspection.
◇Screws / pipes ・At any time ・Check screws and pipes for looseness and oil leak.
◇Hose ・At any time ・Check the hose for cracks, fracture or flaws.
・During operation, please do not approach and touch the rotating parts, such as the motor cooling fan.
・When you touch the controller inside part, in order to prevent electric shock, please observe the following
procedures.
① Please turn off the main power of the controller. (Please turn off the breaker of the entire machine’s power
supply circuit.) In order to prevent malfunction, please hung an operation prohibition caution tag, such as
"operation disabled (work in progress)", on the power supply breaker.
② Please wait 5 minutes or more after turning OFF the power supply of the controller. Because the large-
capacity capacitor is installed in the controller, there is a risk of electric shock if the capacitor is charged.
Please make sure that 5 minutes or more (the time it takes to discharge in the capacitor) have passed.
③ Please attach covers to the controller terminals before turning ON the power.
PIM00424 13-6
13.3 Cleaning and replacement
Item Inspection Time Inspection Method

● Oil tank Once / year Replace hydraulic oil periodically.
・Oil replacement If the oil is used without replacement for a long period, it has bad
influences on operation and service life of the hydraulic unit.
● Oil cooler Once / year Disassemble and clean the oil cooler and the core according to
・Cleaning of core “13.4 Oil cooler maintenance procedure (only for unit type
SUT03)” .
● Oil filling port Once / year Disassemble and clean the oil filling port (air breather) according
(Air breather) to “13.5 Oil filling port (air breather) maintenance procedure”.
● Suction strainer Once / year Disassemble and clean the suction strainer according to “13.6
Suction strainer maintenance procedure”.
● Return filter If the indicator shows Perform according to “13.7 Replacement of the return filter
that the filter is clogged, element”.
replace the filter
element.
DANGER
 Please do not approach and touch the rotating parts.
 When you touch the controller inside part, in order to prevent electric shock, please observe the following
procedures.
i) Please turn off the main power of the hydraulic unit.
Please turn off the main power of the controller. (Please turn off the breaker of the entire machine’s power
supply circuit.) In order to prevent malfunction, please hung an operation prohibition caution tag, such as
"operation disabled (work in progress)", on the power supply breaker.
ii) Remove the lid of the controller after turning OFF the power supply 5 minutes or more.
Because the large-capacity capacitor is installed in the controller, there is a risk of electric shock if the capacitor
is charged. Please make sure that 5 minutes or more (the time it takes to discharge in the capacitor) have passed.
 Please attach covers to the controller terminals before turning ON the power.
PIM00424 13-7
13.4 Oil cooler maintenance procedure (only for unit type SUT10, SUT16)
WARNING
 Please stop operation and turn off the main power before maintenance.
 Please wear gloves and protective glasses.
i ) Please pay attention to the fin portion of the core because it is sharp.
ii ) Please note that the foreign matters may enter your eyes at the time of air blow.
CAUTION
 Please do not apply strong force to the connector and the power supply line of the AC fan while working.
 Please note that the oil will flow out from the pipe or oil cooler during decomposition.
13.4.1 Removing the oil cooler

Controller cover mounting
① Loosen the cross-recessed truss head machine screws (M4×4, Fastening screw
torque: 1.0N · m) of the full cover, and remove the full cover.Then
disconnect the connector of the fan, the fan earth cable.
② Remove the insulation lock which ties the fan harness.
③ Remove the hose bands (at two places), and disconnect the hoses (two
pieces) at the top of the oil cooler. At this time, oil may leak due to Controller small
backward oil flow from the tank. Before conducting this step, attach a blind cover
plug to each hose.
④ Remove the hexagon socket head bolts (M5×16: 2 pieces) with washers, and
dismount the oil cooler.
Hose bands（at 2 places）
Hexagon socket head bolts

(M5×16:2piese)
《Unit top view》《Unit front view》
PIM00424 13-8
13.4.2 Disassembling the oil cooler
① Remove the cross recessed hexagon head bolts (M5×L12: 2pieces), and separate the shroud from the core.
② Remove the cross recessed head machine screws (M4×L70: 2 pieces), and separate the AC fan and finger
guard from the shroud.
Cross recessed hexagon head bolt

(M5×12：2piece)
Shroud
Fan hood
Core
ＡＣ fan
Finger guard
Cross recessed head machine screw

(M4×70：2piece)
《Oil cooler》
13.4.3 Clean the core

Blow air or steam onto the core, and clean the fins by blowing off dust accumulated on/adhering to the fins. When
cleaning the fins, make sure that the dust blown away can not enter the core.
13.4.4 Clean the AC fan

Clean the clearance between the blade periphery and the casing, as well as the blades and the casing, by using a
cloth.
CAUTION
● Never attempt to blow steam or air onto the fan motor. Because foreign material may be blown into the motor.
13.4.5 Reassembling the oil cooler

After completing the cleaning, reassemble the oil cooler. After reassembling, conduct the test run procedure
according to "Chapter 10 Test Run" to make sure that the hydraulic unit normally operates.
Check if the oil cooler air intake / exhaust direction is correct. (Refer to 7.2.1 Ensuring air intake / exhaust space)
PIM00424 13-9
13.5 Oil filling port (air breather) maintenance procedure (only for unit type SUT10, SUT16)
13.5.1 Removing method
The cap can be easily removed by turning it counterclockwise by hand.
◎Cap
13.5.2 Cleaning method
Blow air onto the filter to blow off dust accumulated on/adhering to the filter.
Remove dust from inside of the strainer cylinder.
◎Strainer
13.5.3 Mounting direction
Mount the cap by turning it clockwise by hand until it stops.
Oil port and air breather
WARNING
 During air blow, wear protective goggles to prevent accumulated substances or dust from touching your eyes.
13.6 Suction strainer maintenance procedure (only for unit type SUT10, SUT16)
13.6.1 Removing method
nut
① After placing the oil receiving pan under the oil-drain port and (M8：12piece)
opening the oil-drain plug (Rc1 / 2), drain all the hydraulic oil in the
tank completely.
② After draining all the hydraulic oil in the tank, close the oil-drain
plug again by seal tape. (Tightening torque: 64.0 ~ 70.0 N·m)
③ After draining hydraulic oil completely, remove the nuts (M8: 12

pieces) from the cleaning door cover, and remove the cover from the
cleaning door.
④ Loosen the suction strainer by monkey wrench, and remove it.

( Hexagon nut, Width across flats: 41 mm)
13.6.2 Cleaning method

Blow air onto the filter to blow off dust accumulated on/adhering to the
filter. Remove dust from inside of the strainer cylinder. Oil-drain Suction
plug(Rc1/2) strainer
13.6.3 Reassembling
After cleaning is completed, reassemble the suction strainer. Follow the removing procedure in reverse.
(Suction strainer: Tightening torque 39.0 N · m; Cleaning palate nut: Tightening torque 9.0 ~ 10.0 N · m)
After reassembling is completed, conduct the test run procedure according to "Chapter 10 Test Run" to make sure
that the hydraulic unit normally operates.
WARNING
 During air blow, wear protective goggles to prevent accumulated substances or dust from touching your eyes.
PIM00413 13-10
13.7 Replacement of the return filter element (only for unit type SUT10, SUT16)
When the detector indicates that the filter is clogged (the indicator ring is
raised to hide the green part of the indication column completely), replace Green
Red indication part
the filter element according to the procedure below. column
When the unit stopped, the indication column will always be green. Only in
operation, the red indication column will appear. Indicator
1. Loosen the hexagon socket head bolts [1] that fasten the cover [4], and pull the cover upward. Now, you can
remove the element [6] together with the cover.
2. To remove the element, pull out the snap pin [11], loosen the element tightening nut [10], and remove the parts
[7] to [9].
3. Replace the element with a new one, and re-mount it according to the above procedure in reverse.
4. Tighten the hexagon socket head bolts [1] in a crisscross order thoroughly.(Tightening torque 9.0 ~ 10.0 N · m)
[1] Hexagon socket head bolt (M8)

[2] Plain washer
[3] Indicator
[4] Cover
[5] Packing
[6] Element
[7] Packing
[8] Plain washer

[9] Spring washer
[10] Element tightening nut (M6)
[11] Snap pin
[12] O-ring
PIM00424 13-11
13.8 High-pressure Safety Valve Adjustment Procedure
In the following three conditions, please re-adjust the setting of the high-pressure safety valve, by referring to
“High-pressure Safety Valve Adjustment Procedure” described below.
1. Even if the hydraulic unit is used with the maximum pressure setting, the safety valve will not be activated
under normal pressure control (except for the transient period when the circuit is blocked due to stop of
the master machine hydraulic actuator). However, the safety valve set pressure will be lowered due to
long-term repeated operations and contaminants in the hydraulic oil. If the safety valve is activated even
with normal conditions, safety valve adjustment is required.
[Judgment criteria]
 The hydraulic oil temperature rising time is shorter than before.
 When the safety valve adjusting screw is turned in the tightening direction, the rpm indication in the
pressure hold status is lowered.
2. To minimize surge pressure that much exceeds a setting pressure, safety valve adjustment is required in
consideration of the withstand pressure of the hoses being used.
3. When the pressure set value is changed from the factory setting.
In order to suppress the surge pressure for protecting actuator and pressure gauge, it is recommended
that the pressure setting of the safety valve should be the following value showing in the table below.
●Recommended safety valve setting pressure

Product type Pressure setting of high-pressure safety valve
Maximum operating pressure +0.5MPa
SUT00S8007 / SUT10S8007
(7.5MPa)
SUT00D8021 / SUT10D8021 Maximum operating pressure +2.0MPa
SUT16D8021 (22.6MPa)
[High-pressure Safety Valve Adjustment Procedure] rpm Activation starting point

[1] Referring to the enlarged view of the high-pressure safety valve shown in the
next page, loosen the lock nut.
(M10 lock nut, Width across flats: 14 mm)
[2] According to the pressure adjusting screw length reference chart, determine the
screw length corresponding to a desired control pressure setting. The reference
chart is different depending on different model.Refer to the table below, and Pressure adjusting screw length
refer to the reference chart in the next page.
(The adjustment screw tip has been chamfered in 7mm width.)
[3] Turn ON the hydraulic unit power supply, and select the setting mode through panel key operation. Then, set a
desired pressure.
[4] Select [n05] (rpm display) in the monitor mode through panel key operation to show the current rpm.
[5] Adjust the pressure adjusting screw length in the longitudinal direction, and find an activation starting point as
shown on the right.
[6] Turn the pressure adjusting screw 1/8 cycle clockwise from the activation starting point.
[7] Tighten the lock nut. The safety valve adjustment procedure is completed.
(When tightening the lock nut, be careful not to allow the adjusting screw to turn.)
PIM00413 13-12
Pressure 圧力調整ネジ長さ（目安）
adjusting screw length (Standard)
Pressure adjusting screw length 21.0
19.5
18.0
PC pressure etting (MPa)

16.5
ＰＣ設定圧力(MPa)
15.0
13.5
12.0
10.5
9.0
7.5
Lock nut 6.0
4.5
3.0
《Saftey valve detail drawing》
1.5
13.5 14.0 14.5 15.0 15.5 16.0 16.5
圧力調整ネジ長さ(mm)
Pressure adjusting screw length (mm)
PIM00424 13-13
Chapter 14 Output Signal Timing Chart
About the start-stop signal (digital input 0), the setting value of [P11: start-stop signal switching] is "1" (default).
If the setting value of [P11: start-stop signal switching] is changed to "0", the ON and OFF of the start-stop signal
(digital input 0) will be inverted.
14.1 Timing chart when the power is turned on

14.1.1 When the setting value of "P08: Alarm output mix" is "0" or "2"
Power(200V)
Digital DIN1
input (Start-Stop ON：Stop commnad OFF：Operation commnad
Signal)
Digital DO2
output (Total output) OFF ON
0.2sec
At most 3sec on average
Unit operation Charge Operation Magnetic pole Normal status

waiting detection(*1)
Display Actual pressure
14.1.2 When the setting value of "P08: Alarm output mix" is "1"
Power(200V)
Digital DIN1
(Start-Stop
input Signal) ON：Stop commnad OFF：Operation commnad
Digital AL_A
(:Integrated output) OFF ON
output
0.2sec
At most 3sec on average
Unit operation Charge Operation Magnetic pole Normal status
waiting detection(*1)
Display Actual pressure
*1 Magnetic pole detection is performed only when the motor start at the first time after turning on the power.
PIM00424 14-1
14.1.3 Timing chart of PQ selection switch
Power (200V)
DIN1
(Start-Stop Signal)
Digital
Input DIN2
(Digital input 2)
DIN3
(Digital input 3)
DIN4
(Digital input 4)
DIN5
(Digital input 5)
PQ number switch
completion output
DOUT0
Motor running output

Output
Selectio High-pressure side
operation output
P2
P1
Pressure (Command) Actual pressure
Q1
Q2
Flow Rate (Command) Actual flow rate
① ② ③ ④ ⑤ ⑥
Charge,
qL0
Magnetic ②
pole Ｑ2
qL1 qL3
detection
① ③
④ ⑤
PH0 PH1 PH3 ⑥

PQ selection 0 PQ selection 1 PQ selection 2 PQ selection 3
①Start by ②Change the PQ selection
number (Deceleration) ④Change PQ ⑤Stop by start-stop signal
start-stop signal
③Change the operating selection number ⑥Start by start-stop signal
(Flow control
state) state (Feed to Holding (Increase pressure) (Pressure control state)
pressure)
PQ selection Pressure Flow rate

setting setting
0 P1 Q1
1 P1 Q2
2 P2 Q1
3 P2 Q2
PIM00413 14-2
Chapter 15 Hybrid-Win (Maintenance and Management Function)
Hybrid-Win is a tool that can manage and read the information in Daikin hybrid system (such as, Super Unit,
EcoRich, Oil Cooler) by a computer. You can monitor or set parameters efficiently, by Windows in the computer.
Main functions
① Display graph
Pressure, flow rate, other monitor data in the inverter, and graph can be displayed.
You can quickly check the operation of test run, adjust parameters such as constant time, and investigate the cause
of the trouble.
② Read, write, edit, save the parameter

The setting time can be significantly reduced, by editing or writing the parameters on computer. In addition, it
becomes easier to read, save or administrate.
③ Read, save the alarm history

You can quickly find the parts that require maintenance, and reduce the downtime. This can be used as a guide to
know the maintenance time or consumables replacement time by the "running time". The troubleshooting, such as
measures, the diagnosis of the alarm cause can be displayed.
*Hybrid-Win is a software tool that monitors the internal state by PC. You can download the instruction manual and
the software free, at home page (http://www.daikinpmc.com/) with user registration.
* Communication cable is sold separately.
* For some models, the monitor harness is necessary.
* By adding a wireless module, it can connect to the factory LAN or Smartphone (Option).
The remote monitoring, inspection, and maintenance can be realized.
Communication
Cable
PC
(Customer Prepare) Super Unit
PIM00424 15-1

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Hybrid Hydraulic System

DAIKIN INDUSTRIES, LTD.

1.1 Conventions of safety instructions in this manual

1.2 Safety precautions

1.2.2 Limitations on Applications

1.3 Precautions for Use

■Continuous flow rate at the highest pressure

Product Type Flowrate

1.4 Using it safely

1.4.1 Installation and wiring

High-pressure side relief valve Check valve with

Confluence / single switching

Low-pressure side relief valve Pressure

Low pressure (confluence) side Flow rate

16 patterns can be set

High pressure (single) side

2.3 Simplification of the system

Hydraulic press circuit construction

Reduction of the controlled

Proportional relief valve

Former system construction Super unit system construction

Pressurization force Cylinder speed

Slow down → low

High speed down Pressurize Rising

3.1 Model identification code

(a) Series name

(d) Maximum pump discharge rate (i) Control system

■Motor pump type (SUT00) ■Unit type (SUT10, SUT16)

(i) (j) (k) (l)

（ i ） Hardware revision history

3.2 Specifications and operating conditions

3.2.2 Common Specifications

Tank oil temperature 0 to 60 ℃ (recommended operating temperature range: 15 to 50 ℃)(Note3)

Humidity 85% RH or less ( No condensation)

3.3 Typical P-Q characteristic diagram (*1,2)

(Low pressure) (High pressure)

Part number Name

1-1 Inverter-driven motor pump

(Low pressure) (High pressure)

Part number Name

Above the oil surface

(Low pressure) (High pressure)

Part number Name

Above the oil surface

(Low pressure) (High pressure)

Part number Name

ＡＣ fan Valve block

※Solenoid valve is not

Oil filling port

《Unit top view》

※Solenoid valve is not

1. Check ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 6 Confirmation of the Arrival Product”

2. Transportation and installation ・・・・・・・・・・Refer to “Chapter 7 Transportation and Installation”

3. Piping ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 8 Piping”

4. Electric wiring ・・・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 9 Electric Wiring”

5. Turning on the power ・・・・・・・・・・・・・・・・・Refer to “Chapter 10 Test Run”

6. Flushing running ・・・・・・・・・・・・・・・・・・・Refer to “Chapter 10 Test Run”

7. Oil replacement ・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 10 Test Run”

8. Air vent ・・・・・・・・・・・・・・・・・・・・・・・・・・Refer to “Chapter 10 Test Run”

6.1 Package Contents