WL 750 WL 850: Wheel Loaders

1000184973 US 2.
1
0909
Wheel loaders
WL 750
WL 850
OPERATOR'S MANUAL
1 0 0 0 1 8 4 9 7 3
www.wackerneuson.com
Documentation
Title Order no.
Operator's Manual 1000184973 US
Legend
Edition 1.0 2.0
Date 09/2008 09/2009
Original Operator's Manual x x
Translation of original
– –
Operator's Manual
Copyright – 2009
Printed in Germany
All rights reserved
No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic
or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior
permission in writing from the manufacturer.
Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not
accepted.
The cover features the machine with possible optional equipment.
Kramer-Werke GmbH
Wacker-Neuson-Str. 1
D-88630 Pfullendorf
Phone 0080090209020
E-mail [email protected]
www.kramer.de
Document: BA 34603_04 US
Table of contents
Table of contents
Table of contents
Index I-8
Introduction 1
Important information on this Operator's Manual ..................................................... 1-1
Abbreviations/symbols ....................................................................................... 1-1
Machine overview .................................................................................................... 1-2
Models and trade names: overview ......................................................................... 1-3
Brief description of the wheel loader ........................................................................ 1-3
Hydrostatic drive ................................................................................................ 1-4
Work hydraulics and 4 wheel steering ............................................................... 1-4
Cooling system .................................................................................................. 1-4
Fields of application and using the wheel loader with an attachment ...................... 1-5
Attachments with certified material densities ..................................................... 1-5
EC declaration of conformity, model 346-03 (WL 750) ........................................... 1-7
EC declaration of conformity, model 346-04 (WL 850) ........................................... 1-8
Type labels and component numbers ...................................................................... 1-9
Serial number .................................................................................................... 1-9
Cab certification number .................................................................................... 1-9
Engine serial number ......................................................................................... 1-9
Hydraulic pump serial number ......................................................................... 1-10
Hydraulic motor serial number ......................................................................... 1-10
Rear axle serial number .................................................................................. 1-10
Front axle serial number .................................................................................. 1-10
Labels overview ..................................................................................................... 1-11
Signs and symbols ................................................................................................. 1-12
Labels on the outside of the machine .............................................................. 1-12
Labels inside the cab ....................................................................................... 1-13
Engine compartment labels ............................................................................. 1-15
Safety Information 2
Safety symbols found in this manual ....................................................................... 2-1
Designated use ........................................................................................................ 2-2
General conduct and safety instructions .................................................................. 2-2
Conditions for use .............................................................................................. 2-2
User training and knowledge ............................................................................. 2-3
Preparing for use ............................................................................................... 2-3
Modifications and spare parts ............................................................................ 2-3
Operator/technician qualifications and basic responsibilities ................................... 2-4
User/owner responsibility .................................................................................. 2-4
Repair person qualifications .............................................................................. 2-4
Safety instructions regarding operation ................................................................... 2-4
Preparing for use ............................................................................................... 2-4
Startup and shutdown ........................................................................................ 2-4
Work area awareness ........................................................................................ 2-5
Danger area awareness .................................................................................... 2-5
Operating the machine ...................................................................................... 2-5
Carrying passengers ......................................................................................... 2-6
Mechanical integrity ........................................................................................... 2-6
Traveling ............................................................................................................ 2-6
Applications with lifting gear .................................................................................... 2-7
General Information ........................................................................................... 2-7
Safety criteria ..................................................................................................... 2-7
Conditions for safe operation ............................................................................. 2-7
Trailers and attachments ......................................................................................... 2-8
General information regarding attachments ...................................................... 2-8
Installation notes ................................................................................................ 2-8
Transport and towing ............................................................................................... 2-9
Towing ............................................................................................................... 2-9
Transporting ...................................................................................................... 2-9
Safety guidelines for maintenance ........................................................................... 2-9
General maintenance notes .............................................................................. 2-9
BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm I-1

Table of contents
Personal safety measures ............................................................................... 2-10

Preparing for maintenance and repair work ..................................................... 2-10
Performing maintenance and repairs ............................................................... 2-11
Special hazards ..................................................................................................... 2-11
Battery ............................................................................................................. 2-11
Tires ................................................................................................................. 2-11
Electrical energy .............................................................................................. 2-12
Hydraulics ........................................................................................................ 2-12
Noise ................................................................................................................ 2-12
MSDS .............................................................................................................. 2-12
Safety guidelines while using internal combustion engines ................................... 2-13
Running the engine .......................................................................................... 2-13
Fueling the engine ........................................................................................... 2-13
Operation 3
Description of control elements ................................................................................ 3-1
Cab overview ........................................................................................................... 3-2
Instrument panel, multifunctional lever and drive lever: overview ............................ 3-4
Indicators and warning lights: description ................................................................ 3-5
Indicators and warning lights – instrument panel ............................................... 3-5
Putting the machine into service for the first time .................................................... 3-7
Safety instructions ............................................................................................. 3-7
Important information ......................................................................................... 3-7
Running-in period .............................................................................................. 3-7
Check lists ......................................................................................................... 3-8
Start-up checklist ............................................................................................... 3-8
Operation checklist ............................................................................................ 3-9
Parking checklist ................................................................................................ 3-9
Cab ........................................................................................................................ 3-10
Locking/unlocking the door .............................................................................. 3-10
Locking and unlocking the right-hand side cab window ................................... 3-11
Right-hand side window emergency exit ............................................................... 3-13
Protective screens for front window and/or main headlights (option) .................... 3-13
Removing the protective screens for traveling on public roads ....................... 3-13
Opening/closing the engine cover .......................................................................... 3-13
Before starting the engine ...................................................................................... 3-14
General instructions on starting the engine ..................................................... 3-14
Starting the engine ................................................................................................. 3-15
Avoid continuous engine operation at low load ............................................... 3-15
Stopping the engine ............................................................................................... 3-16
Battery master switch (option) ............................................................................... 3-16
Interrupting power supply ................................................................................ 3-16
Switching on power supply .............................................................................. 3-16
Drive interlock with code input (option) .................................................................. 3-16
Keyboard for entering codes: overview ........................................................... 3-16
Entering/changing the personal code .............................................................. 3-17
Enabling the drive interlock .............................................................................. 3-17
Disabling the drive interlock ............................................................................. 3-18
Putting the drive interlock out of service .......................................................... 3-19
Putting the drive interlock back into service again ........................................... 3-19
Interruption of drive interlock power ................................................................. 3-19
Drive interlock maintenance ............................................................................ 3-19
Key-based drive interlock (option) ......................................................................... 3-20
Key-based drive interlock: scope of delivery ................................................... 3-20
Coding (“training”) new starter keys ................................................................. 3-20
Enabling (locking) the drive interlock ............................................................... 3-21
Disabling (releasing) the drive interlock ........................................................... 3-21
Deleting coded keys ........................................................................................ 3-21
Security functions ............................................................................................ 3-21
Oil and fuel preheater (option) ............................................................................... 3-22
Oil preheater operation .................................................................................... 3-22
Fuel preheater operation ................................................................................. 3-22
I-2 BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm

Table of contents
Jump-starting the engine (external battery) ........................................................... 3-23

Safety instructions regarding external starting aids ......................................... 3-23
Providing external starting aid ......................................................................... 3-24
Before traveling ...................................................................................................... 3-25
Special instructions for traveling on public roads ............................................ 3-25
Performing a functional check of the wheel loader .......................................... 3-25
Setting the loader unit to transport position ..................................................... 3-25
Locking the control lever (joystick) and the 3rd control circuit ......................... 3-26
Steering system ..................................................................................................... 3-27
Checking the steering system ......................................................................... 3-27
Synchronous wheel position ............................................................................ 3-27
Differential lock ...................................................................................................... 3-27
Engaging/disengaging the differential lock ...................................................... 3-27
Accelerator pedal ................................................................................................... 3-28
Speed control with the accelerator pedal ........................................................ 3-28
Manual throttle (option) .......................................................................................... 3-28
Setting the travel speed with the manual throttle ............................................. 3-28
Brake/inching pedal ............................................................................................... 3-29
Specific information on brake/inching pedal actuation .................................... 3-29
Braking with the brake/inching pedal ............................................................... 3-29
Inching with the brake/inching pedal ............................................................... 3-29
Parking brake ......................................................................................................... 3-30
General instructions regarding the parking brake ............................................ 3-30
Applying the parking brake .............................................................................. 3-30
Operating the machine .......................................................................................... 3-31
Selecting a speed range .................................................................................. 3-31
Changing direction (forward/reverse) .............................................................. 3-31
Load stabilizer (option) .......................................................................................... 3-32
General instructions regarding the load stabilizer function .............................. 3-32
Engaging/disengaging the load stabilizer ........................................................ 3-33
Backup warning system (option) ............................................................................ 3-33
Backup warning system feature ...................................................................... 3-33
Low-speed control (option) .................................................................................... 3-34
Setting the travel speed with the low-speed control ........................................ 3-34
Electrical connection – front socket (option) .......................................................... 3-34
Putting the front socket into operation ............................................................. 3-34
Fire extinguisher (option) ....................................................................................... 3-35
Fire extinguisher operation .............................................................................. 3-35
Putting the machine out of operation ..................................................................... 3-36
Stopping/parking the machine ......................................................................... 3-36
Putting the machine out of service for a longer time ....................................... 3-36
Machine lights ........................................................................................................ 3-37
Machine lights operation .................................................................................. 3-37
Working lights operation ................................................................................. 3-38
Interior light operation ..................................................................................... 3-38
Signaling system .................................................................................................... 3-39
Turn indicator operation ................................................................................... 3-39
Hazard warning system operation .................................................................. 3-39
Rotating beacon (option) ....................................................................................... 3-40
Rotating beacon operation ............................................................................. 3-40
Cab heating and ventilation ................................................................................... 3-40
Heating and ventilation system operation ....................................................... 3-40
Air conditioning (option) ......................................................................................... 3-41
Air conditioning operation ................................................................................ 3-41
Washer system ...................................................................................................... 3-42
Washer system operation ................................................................................ 3-42
Reservoir for washer system ........................................................................... 3-42
Seat ....................................................................................................................... 3-43
Seat adjustment: overview .............................................................................. 3-43
Weight adjustment ........................................................................................... 3-43
Height adjustment ............................................................................................ 3-44
Backrest adjustment ........................................................................................ 3-44

Table of contents
Horizontal adjustment ...................................................................................... 3-44

Armrest adjustment .......................................................................................... 3-44
Seat belt (lap belt) .................................................................................................. 3-45
Specific instructions regarding the seat belt .................................................... 3-45
Fastening the seat belt .................................................................................... 3-46
Unfastening the seat belt ................................................................................. 3-46
Longer/shorter lap belt adjustment .................................................................. 3-46
Towing the machine ............................................................................................... 3-47
Safety instructions for towing the machine ...................................................... 3-47
Getting ready for towing ................................................................................... 3-47
Towing the machine ......................................................................................... 3-48
Once towing is over ......................................................................................... 3-48
Crane handling the machine .................................................................................. 3-49
Safety instructions regarding crane handling ................................................... 3-49
Crane handling the machine ............................................................................ 3-50
Loading and transporting the machine on a transport vehicle ............................... 3-51
General safety instructions .............................................................................. 3-51
Loading and tying down the machine .............................................................. 3-52
Loader unit operation: overview ............................................................................. 3-53
Operating the lift and tilt cylinder control levers ............................................... 3-53
Operation: quickhitch (3rd control circuit control lever) .......................................... 3-54
Locking and unlocking the KRAMER quickhitch (standard) ............................ 3-54
Actuating the 3rd control circuit for continuous operation (standard) .............. 3-54
Locking and unlocking an attachment in the KRAMER quickhitch
(optional electric operation) ............................................................................. 3-55
Continuous operation of 3rd control circuit (optional electric operation) .......... 3-55
Locking and unlocking an attachment in
the SKID STEER quickhitch (option) ............................................................... 3-56
Lowering the loader unit with the engine stopped .................................................. 3-57
Lower the loader unit as follows: ..................................................................... 3-57
Pressure relief on the quick couplers and the quickhitch ....................................... 3-57
Release the pressure as follows ...................................................................... 3-57
Equipping the machine with a standard bucket ..................................................... 3-58
Picking up a standard bucket with the KRAMER quickhitch ............................ 3-58
Removing a standard bucket from the KRAMER quickhitch ........................... 3-59
Picking up/removing a standard bucket from
the SKID STEER quickhitch (option) ............................................................... 3-60
Attachments other than Kramer on SKID STEER quickhitch (option) ................... 3-61
General information on using attachments other than Kramer ........................ 3-61
Working with the standard bucket .......................................................................... 3-62
Fields of application of the standard bucket .................................................... 3-62
Safety instructions for working with the bucket ................................................ 3-62
Recommendations for digging ......................................................................... 3-63
Transport position of the bucket ...................................................................... 3-63
Transporting with a full bucket ......................................................................... 3-64
Loading loose material ..................................................................................... 3-64
Loading if the material is hard to penetrate ..................................................... 3-65
Removing material/digging in soft soil ............................................................. 3-66
Removing material/digging in hard soil ............................................................ 3-67
Loading heaped material (non-compacted material) ....................................... 3-67
Loading heaped material (compacted material) .............................................. 3-68
Grading ............................................................................................................ 3-68
Practical recommendations for loading vehicles .............................................. 3-68
Freeing the machine ........................................................................................ 3-68
Fitting a multipurpose bucket ................................................................................. 3-69
Attaching a multipurpose bucket to the quickhitch ........................................... 3-69
Hydraulic connections on the multipurpose bucket: overview ......................... 3-69
Connecting hydraulic lines to the machine ...................................................... 3-70
Removing the multipurpose bucket from the quickhitch .................................. 3-71
Working with the multipurpose bucket ................................................................... 3-72
Fields of application for multipurpose bucket ................................................... 3-72
Safety instructions for working with the multipurpose bucket .......................... 3-72

Table of contents
Traveling on public roads with the multipurpose bucket .................................. 3-73

Recommendations for digging ......................................................................... 3-73
Transport position of the bucket ...................................................................... 3-73
Transporting with a full bucket ......................................................................... 3-74
Grading and scraping ...................................................................................... 3-74
Stripping in thin layers (scraper) ...................................................................... 3-75
Spreading material in thin layers ..................................................................... 3-75
Pulling out material from slopes ...................................................................... 3-75
Moving material with longer reach ................................................................... 3-76
Picking up remaining material completely ....................................................... 3-76
Grabbing bulky material ................................................................................... 3-76
Grabbing large objects .................................................................................... 3-77
Pulling out and setting posts ............................................................................ 3-77
Precise unloading ............................................................................................ 3-77
Backfilling round gravel into drainage ditches ................................................. 3-78
Unloading from the bottom of the bucket for increased dump heights ............ 3-78
Fitting pallet forks ................................................................................................... 3-79
Fitting an attachment onto the quickhitch ........................................................ 3-79
Removing the pallet forks from the quickhitch ................................................. 3-79
Operating on public roads with the pallet forks ................................................ 3-79
Adjusting the fork arms of the pallet forks ....................................................... 3-80
Working with the pallet forks .................................................................................. 3-81
General safety instructions .............................................................................. 3-81
Brief instructions for fork arms ......................................................................... 3-83
Specific safety instructions for picking up loads with the pallet forks .............. 3-84
Load diagram for pallet forks ........................................................................... 3-84
Picking up loads with the pallet forks ............................................................... 3-85
Transporting loads with the pallet forks ........................................................... 3-86
Working with a load hook (option) ......................................................................... 3-87
“Load holding control valve” safety feature (option) ............................................... 3-88
Troubleshooting 4
Engine trouble .......................................................................................................... 4-1
Malfunctions in the air conditioning system (option) ................................................ 4-3
Maintenance 5
Important information on maintenance and service work ........................................ 5-1
Fuel system ............................................................................................................. 5-2
General safety instructions for refueling ............................................................ 5-2
Diesel fuel specification ..................................................................................... 5-2
Stationary fuel pumps ........................................................................................ 5-2
Refueling ........................................................................................................... 5-3
Checking/cleaning the additional fuel filter (water separator, option) ................ 5-3
Bleeding the fuel system ................................................................................... 5-4
Engine lubrication system ........................................................................................ 5-5
Safety instructions regarding inspections and maintenance
work on the engine ............................................................................................ 5-5
Checking/filling up the oil level .......................................................................... 5-5
Engine and hydraulics cooling system ..................................................................... 5-6
Safety instructions regarding inspections and maintenance
work on the cooling system ............................................................................... 5-6
Cleaning the radiator fins of the oil/water radiator ............................................. 5-7
Checking the coolant level ................................................................................. 5-8
Adding coolant ................................................................................................... 5-9
Air filter ................................................................................................................... 5-10
Checking the air filter for dirt ............................................................................ 5-10
Replacing the air filter cartridge ....................................................................... 5-11
V-belt ..................................................................................................................... 5-12
Checking V-belt tension ................................................................................... 5-12
Retightening the V-belt .................................................................................... 5-12
Hydraulic system ................................................................................................... 5-13
Safety instructions regarding maintenance of the hydraulic system ................ 5-13
Monitoring the hydraulic oil return filter ............................................................ 5-14

Table of contents
Important information for the use of biodegradable oil .................................... 5-14

Checking the hydraulic oil level ....................................................................... 5-15
Adding hydraulic oil .......................................................................................... 5-15
Checking hydraulic pressure lines ......................................................................... 5-16
Specific safety instructions regarding pressure line checks ............................ 5-16
Lubrication work ..................................................................................................... 5-17
General instructions regarding lubrication work ............................................... 5-17
Lubricating the rear axle oscillation-type bearing ............................................ 5-17
Lubricating the front and rear axle planetary drive steering joint bearings ...... 5-17
Lubricating the pivots on the loader unit .......................................................... 5-18
Lubricating with the central lubrication system (option) ......................................... 5-19
General functional description of the central lubrication system ...................... 5-19
Time control ..................................................................................................... 5-19
Setting the lubrication and break times ............................................................ 5-20
Filling the central lubrication system ................................................................ 5-20
Maintenance of the brake system .......................................................................... 5-21
Specific safety instructions regarding the brake system .................................. 5-21
Checking/filling up the brake fluid level ............................................................ 5-21
Tires ....................................................................................................................... 5-22
Daily tire checks ............................................................................................... 5-22
Wheel change .................................................................................................. 5-23
Heating and ventilation system maintenance ........................................................ 5-24
General instructions regarding the heating system ......................................... 5-24
Cleaning the dust filter of the heating system .................................................. 5-24
Air conditioning (option): maintenance ................................................................... 5-25
General instructions regarding the air conditioning system ............................. 5-25
Daily functional and visual checks of the air conditioning ................................ 5-26
Electrical system .................................................................................................... 5-27
Specific safety instructions regarding the electrical system ............................. 5-27
Service and maintenance work at regular intervals ......................................... 5-27
Electric lines, bulbs, fuses and starter lock ...................................................... 5-28
Alternator ......................................................................................................... 5-28
Checking/replacing relays and fuses ............................................................... 5-29
Checking/replacing relays and fuses in the main fuse box .............................. 5-29
Checking/replacing the battery ........................................................................ 5-30
General cleaning and maintenance work ............................................................... 5-31
Specific safety instructions regarding cleaning ................................................ 5-31
Cleaning with washing solvents ....................................................................... 5-31
Cleaning with compressed air .......................................................................... 5-31
Cleaning with a high-pressure cleaner or steam jet ......................................... 5-31
Cleaning with volatile and flammable anticorrosion agents and sprays .......... 5-31
Cleaning inside the cab ................................................................................... 5-32
Cleaning the seat belt ...................................................................................... 5-32
Cleaning the exterior of the machine ............................................................... 5-32
Cleaning the engine compartment ................................................................... 5-33
Checking screw connections ........................................................................... 5-33
Checking pivots and hinges ............................................................................. 5-33
Maintenance of attachments and of the work equipment ...................................... 5-33
Maintenance work “Aggressive Media” (option) ..................................................... 5-34
Anticorrosion protection applied in the factory ................................................. 5-34
Components coated with anticorrosive wax .................................................... 5-34
Measures for maintaining anticorrosive protection .......................................... 5-35
Applying the protective anticorrosion coating .................................................. 5-36
Treatment of oxidized surfaces ........................................................................ 5-36
Fluids and lubricants ............................................................................................. 5-37
Explanation of symbols on the maintenance label ................................................. 5-38
Maintenance label .................................................................................................. 5-39
Maintenance plan ................................................................................................... 5-40
Specifications 6
Models and trade names: overview ......................................................................... 6-1
Frame ....................................................................................................................... 6-1

Table of contents
Engine ...................................................................................................................... 6-1

Power train ............................................................................................................... 6-2
Variable displacement pump ............................................................................. 6-2
Boost pump ....................................................................................................... 6-2
Variable displacement motor ............................................................................. 6-2
Axles ........................................................................................................................ 6-3
Front axle ........................................................................................................... 6-3
Rear axle ........................................................................................................... 6-3
Brakes ...................................................................................................................... 6-4
Service brake ..................................................................................................... 6-4
Parking brake .................................................................................................... 6-4
Steering system ....................................................................................................... 6-4
Work hydraulics ....................................................................................................... 6-5
Hydraulic pump, control valve, lift and tilt cylinders ........................................... 6-5
Electrical system ...................................................................................................... 6-6
Electric units ...................................................................................................... 6-6
Fuse box ............................................................................................................ 6-6
Main fuse box with relays .................................................................................. 6-7
Switching relays ................................................................................................. 6-7
Tires ......................................................................................................................... 6-8
Tires for wheel loader model 346-03 ................................................................. 6-8
Tires for wheel loader model 346-04 ................................................................. 6-8
Weights .................................................................................................................... 6-8
Noise levels ............................................................................................................ 6-9
Vibration .................................................................................................................. 6-9
Coolant compound table .......................................................................................... 6-9
Tightening torques, conversion tables ................................................................... 6-10
General tightening torques .............................................................................. 6-10
Specific tightening torques .............................................................................. 6-10
Conversion table: DIN standard – USA standard ............................................ 6-11
Payloads ................................................................................................................ 6-12
Loader unit with bucket .................................................................................... 6-12
Loader unit with pallet forks ............................................................................. 6-12
Loader unit with pallet forks (foldable fork arms option) .................................. 6-13
Loader unit with load hook (option) ................................................................. 6-13
Dimensions: wheel loader with bucket, model 346-03 (WL 750) ........................... 6-14
Dimensions: wheel loader with bucket, model 346-04 (WL 850) ........................... 6-15
Dimensions: wheel loader with pallet forks,
model 346-03/346-04 (WL 750/WL 850) ............................................................... 6-16

Index
Index
Index
Symbole H
“Load holding control valve” safety feature (option) .................3-88 Hazard warning system ...........................................................3-39
A Heating
Fine-dust filter ....................................................................5-24
Abbreviations .............................................................................1-1 Heating and ventilation system ................................................3-40
Accelerator pedal .....................................................................3-28
Heating system dust filter .........................................................5-24
Air conditioning (option) ...........................................................3-41 Hydraulic connections ..............................................................3-70
Air filter .....................................................................................5-10
Cleaning the dust valve .....................................................5-10 I
Attachments other than Kramer on SKID STEER quickhitch ..3-61 Indicator .....................................................................................3-5
Avoid continuous diesel engine operation at low load .............3-15 Instructions regarding the fork arms ........................................3-83
B Interior light ..............................................................................3-38
Backup warning system (option) ..............................................3-33 K
Battery .....................................................................................5-30 Key-based drive interlock .........................................................3-20
Battery master switch (option) ........................................3-16, 3-22 KRAMER quickhitch .................................................................3-59
Biodegradable oil .....................................................................5-14 L
Brake system ...........................................................................5-21
Legal regulations .......................................................................1-9
Brake fluid ..........................................................................5-21
License, equipment ....................................................................1-9
Safety instructions .............................................................5-21
Light system .............................................................................3-37
C Load diagram ...........................................................................3-84
Cab Load holding control valve .......................................................3-88
Door ...................................................................................3-10 Load hook (option) ...................................................................3-87
Right-hand side window ....................................................3-11 Load stabilizer (option) .............................................................3-32
Side window emergency exit .............................................3-13 Loader unit
Central lubrication system (option) ..........................................5-19 Checking the tilt position of the bucket .................... 3-63, 3-73
Filling the central lubrication system ..................................5-20 Checking the transport position of the bucket ......... 3-63, 3-73
Setting the lubrication and break times .............................5-20 Equipping the machine with a standard bucket .................3-58
Changing direction (forward/reverse) ......................................3-31 Fitting a multipurpose bucket .............................................3-69
Check lists .................................................................................3-8 Fitting pallet forks ..............................................................3-79
Checking the steering system ..................................................3-27 Lowering with the engine switched off ...............................3-57
Continuous operation of 3rd control circuit Lubrication .........................................................................5-18
(optional electric operation) ...............................................3-55 Releasing the pressure on the quick couplers ...................3-57
Continuous operation of 3rd control circuit (standard) .............3-54 Loading tie-bar .........................................................................3-49
D Locking lever ............................................................................3-80
Locking the control lever (joystick) and the 3rd control circuit
Daily tire checks .......................................................................5-22 (attachments) when traveling on roads .............................3-26
Documents .................................................................................1-9
Lowering the loader unit with the engine stopped ....................3-57
Drive interlock with code ..........................................................3-16 Low-speed control (option) ......................................................3-34
Driving license ...........................................................................1-9
E
Engaging/disengaging the differential lock ..............................3-27
F
Filling the central lubrication system ........................................5-20
Fire extinguisher ......................................................................3-35
Fitting the multipurpose bucket onto the quickhitch .................3-69
Fitting the pallet forks onto the quickhitch ................................3-79
Fluids and lubricants ................................................................5-37
Front socket (option) ................................................................3-34
Fuel preheater (option) ............................................................3-22
Fuel system
Additional fuel filter (option) .................................................5-3
Refueling .............................................................................5-3
I-8 BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deSIX.fm

Index
M P
Machine Pallet forks ...............................................................................3-81
Brief description ...................................................................1-3 Adjusting the fork arms ......................................................3-80
Crane handling ..................................................................3-49 Safety instructions .............................................................3-81
Fields of application ............................................................. 1-5 Specific safety instructions ................................................3-84
Loading and transporting ...................................................3-51 Parking brake ..........................................................................3-30
Overview .............................................................................1-2 Payloads ..................................................................................6-12
Towing ...............................................................................3-47 Bucket ...............................................................................6-12
Machine inspections ..................................................................1-9 Load hook (option) ............................................................6-13
Machine lights ..........................................................................3-37 Pallet forks .........................................................................6-12
Maintenance Pallet forks with optional foldable fork arms ......................6-13
Adding coolant .....................................................................5-9 Picking up a standard bucket with the KRAMER quickhitch ....3-58
Adding hydraulic oil ........................................................... 5-15 Picking up loads with the pallet forks .......................................3-85
Air conditioning (option) .....................................................5-25 Power train ................................................................................6-2
Air filter cartridge ...............................................................5-11 Boost pump .........................................................................6-2
Biodegradable oil ...............................................................5-14 Variable displacement motor ...............................................6-2
Brake system .....................................................................5-21 Variable displacement pump ...............................................6-2
Checking the coolant level ..................................................5-8 Putting into service
Checking the engine oil level ...............................................5-5 Check lists ...........................................................................3-8
Checking the hydraulic oil level .........................................5-15 Safety instructions ...............................................................3-7
Cleaning ............................................................................5-31 Q
Electrical system ...............................................................5-27
Quickhitch
Engine and hydraulics cooling system ................................5-6
Locking ..............................................................................3-79
Engine lubrication system ...................................................5-5
Unlocking ...........................................................................3-79
Filling in engine oil ............................................................... 5-5
Fluids and lubricants .........................................................5-37 R
Fuel system .........................................................................5-2 Removing
General cleaning and mainentance work ..........................5-31 The multipurpose bucket from the quickhitch ....................3-71
Heating and ventilation system .........................................5-24 The pallet forks from the quickhitch ...................................3-79
Hydraulic pressure lines ....................................................5-16 Rotating beacon ......................................................................3-40
Hydraulic system ...............................................................5-13 Running-in period ......................................................................3-7
Maintenance of attachments .............................................5-33
Maintenance work if the machine is used in a saline
environment ................................................................5-34
Pivots and hinges .............................................................. 5-33
Screw connections ............................................................ 5-33
Service and maintenance work at regular intervals ...........5-27
Tire care ............................................................................5-22
V-belt .................................................................................5-12
Maintenance plan ....................................................................5-40
N
Noise levels .............................................................................1-12
O
Oil preheater (option) ...............................................................3-22
Operation ...................................................................................3-1
Cab overview .......................................................................3-2
Instrument panel overview ..................................................3-4
Load holding control valve on tilt cylinder (option) ............3-88
Load stabilizer (option) ......................................................3-32
Parking the machine ..........................................................3-36
Seat belt height adjustment ...............................................3-46
Selecting a speed range ....................................................3-31
Starting the engine ............................................................ 3-14
Traveling ............................................................................3-31
Operator's Manual .....................................................................1-1
Overview of certified attachments .............................................1-5
BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deSIX.fm I-9

Index
S W
Seat .........................................................................................3-43 Warning identification .................................................................1-9
Armrest adjustment ...........................................................3-44 Warranty ....................................................................................1-9
Backrest adjustment ..........................................................3-44 Washer system ........................................................................3-42
Height adjustment ..............................................................3-44 Reservoir ...........................................................................3-42
Horizontal adjustment ........................................................3-44 Wheel change ..........................................................................5-23
Seat adjustment .................................................................3-43 Wipers ......................................................................................3-42
Seat belt ............................................................................3-45 Working
Weight adjustment .............................................................3-43 Freeing the machine ..........................................................3-68
Seat belt adjustment ................................................................3-46 Grading ..............................................................................3-68
Service brake ...........................................................................3-29 Loading heaped material ...................................................3-67
Signaling system ......................................................................3-39 Loading loose material ......................................................3-64
Signs and symbols ...................................................................1-12 Removing material/digging in hard soil ..............................3-67
SKID STEER quickhitch ..........................................................3-60 Removing material/digging in soft soil ...............................3-66
Specifications .............................................................................6-1 With a load hook (option) ...................................................3-87
Axles ....................................................................................6-3 With the multipurpose bucket ............................................3-72
Brakes .................................................................................6-4 With the pallet forks ...........................................................3-81
Coolant compound table ......................................................6-9 With the standard bucket ...................................................3-62
Dimensions model 346-03 .................................................6-14 Working lights ..........................................................................3-38
Dimensions model 346-04 .................................................6-15
Dimensions with pallet forks (models 346-03/346-04) .......6-16
Electrical system ..................................................................6-6
Engine .................................................................................6-1
Frame ..................................................................................6-1
Noise levels .........................................................................6-9
Steering system ...................................................................6-4
Tightening torques .............................................................6-10
Tires model 346-03 ..............................................................6-8
Tires model 346-04 ..............................................................6-8
Vibration ..............................................................................6-9
Weights ................................................................................6-8
Work hydraulics ...................................................................6-5
Starting aid ...............................................................................3-23
Steering system
Synchronous wheel position ..............................................3-27
T
Tires .........................................................................................5-22
Towing and transporting the machine ......................................3-47
Transport ........................................................................3-64, 3-74
Transporting loads with the pallet forks ...................................3-86
Transporting with a full bucket ........................................3-64, 3-74
Traveling on public roads
Before traveling .................................................................3-25
With the multipurpose bucket ............................................3-73
With the pallet forks ...........................................................3-79
With the standard bucket ...................................................3-73
Turn indicators .........................................................................3-39
V
Ventilation
Ventilation, fresh air ...........................................................3-40
I-10 BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deSIX.fm

Introduction
Introduction
1 Introduction
1.1 Important information on this Operator's Manual
This Operator's Manual contains important information on how to work safely, correctly
and economically with the machine. Therefore, it aims not only at new operators, but it also
serves as a reference for experienced ones. It helps to avoid dangerous situations and
reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
machine will be increased by following the instructions in the Operator's Manual. This is
why the Operator's Manual and the service booklet must always be kept at hand in
the machine.
Your own safety, as well as the safety of others, depends to a great extent on how the
machine is moved and operated. Therefore, carefully read and understand this Operator's
Manual before operating the machine for the first time. The Operator's Manual will help to
familiarize yourself more easily with the machine, thereby enabling you to use it more
safely and efficiently.
Before operating the machine, carefully read chapter “Safety Instructions” as well, in
order to be prepared for possibly hazardous situations. As a rule, keep the following in
mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and ser-
vice work is absolutely necessary (see service booklet). Always have a technician with
appropriate training or an authorized service center perform the maintenance and repair
work which are not included in this Operator's Manual. Insist on using original spare parts
when performing maintenance and repair work. This ensures operational safety and readi-
ness of your machine, and maintains its value.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the
machine or the Operator's Manual.
Abbreviations/symbols
☞ This symbol requires you to perform the activity described
☞ Subdivision within lists or an activity. Follow the steps in the recommended sequence
• This symbol stands for a list
• Subdivision within lists or an activity. Follow the steps in the recommended sequence
➥ Description of the effects or results of an activity
“Option” = optional equipment
Stated whenever controls or other components of the machine are installed as an option.
Traveling direction in drawings or figures.
BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-1

Introduction
1.2 Machine overview
1 2 3 4 5
18 7
10
17 16 15 14 13 12 11
Fig. 1: Machine outside views
Pos. Description Pos. Description

1 Service flap (fuses, relays, recirculated air filter) 11 Door handle
2 Rearview mirror 12 Headlight with turn indicator
3 Handle 13 Access
4 Working lights 14 Wheel chock
Eye hook for removing the cab only 15 Loader unit
5
(may not be used for crane-lifting the machine.)
16 Tilt cylinder
6 Brake, rear and turn indicator lights
17 Front eye hook for loading/tying down the machine
7 Door arrester
18 Lift cylinder
8 Towing facility
9 Reflectors
10 Rear eye hook for loading/tying down the machine
1-2 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

Introduction
1.3 Models and trade names: overview

Wheel loader model Trade name
346-03 WL 750
346-04 WL 850
1.4 Brief description of the wheel loader

The wheel loader is a self-propelled work machine according to German traffic regulations.
Get informed on and follow the legal regulations of your country.
This machine is a versatile and powerful tool for moving earth, gravel and debris on con-
struction sites and elsewhere.
The wide range of attachments accounts for the numerous applications of the machine: as
a fork lift, a snow plow, a spreader for grit, salt etc., a sweeper or a tree replanter.
See chapter Attachments with certified material densities on page 1-5 for further applica-
tions. Retrofit the machine with appropriate safety features when using it in lifting gear
operation (see section “Applications with lifting gear” in chapter Safety Instructions).
The main components of the machine are:
• ROPS/FOPS tested closed cab
Check number: ROPS 04139-CE (cab without protective screen)
Check number: FOPS 04140-CE (cab with optional protective screen)
• Water-cooled Deutz four-cylinder in-line engine
• Exhaust emissions according to EC standard 2004/26 EC
• Rubber-mounted engine
• Sturdy steel sheet frame
• Automotive drive, infinitely variable hydrostatic axial-piston gearbox;
maximum speed 20 kph / 12.5 mph (30 kph / 18.8 mph option)
• Hydraulic four-wheel power steering with emergency steering features
• Front and rear planetary steering axles, rear axle with oscillation
• Service brake (mechanical and hydrostatic), mechanical disc-type parking brake
BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-3

Introduction
Hydrostatic drive
The diesel engine permanently drives a hydraulic pump (variable displacement pump),
whose oil flow is sent to a hydraulic motor flanged on the gearbox. The force of the hydrau-
lic motor is transmitted to the rear axle via the transfer gearbox. At the same time, the front
axle is driven by the cardan shaft, ensuring permanent 4 wheel drive.
Work hydraulics and 4 wheel steering

The diesel engine also drives the joint gear pump for work hydraulics and hydrostatic 4
wheel steering. The oil flow of this pump depends on the diesel engine speed only.
When the machine is in operation, the entire diesel engine output can be transmitted to the
gear pump for work hydraulics and steering. This is made possible by an inching valve
which responds as soon as the service brake is used, reducing or cutting off power input of
the drive. Therefore, engine output is fully available for the loader unit by pressing the
accelerator pedal and the brake pedal at the same time.
Cooling system
A combined oil/water radiator (for the diesel engine and the hydraulic oil) is located at the
rear of the machine.
The indicators on the instrument panel of the machine ensure constant monitoring of the
coolant temperature and level, and of the hydraulic oil temperature.
1-4 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

Introduction
1.5 Fields of application and using the wheel loader with an attachment
The attachments installed determine the intended use of this machine.
Note that not all attachments listed in the table comply with local traffic regulations.
The attachments complying with local traffic regulations and the applicable provisions are
listed in the machine documentation!
The legislation of your country may require specific permits, certifications, registrations etc.
for the use of attachments that are not certified or not listed in the machine documentation!
Important
To minimize the risk of equipment damage and unsafe operating characteris-

tics, the attachments listed below are the only attachments approved for use
with this wheel loader.
Attachments with certified material densities

Possible equipment and authorized material densities.
Description of Wheel Part no.

Dimensions Use
attachment loader (model)
1000102344 1750 mm (68.89”) with teeth

WL 750 1000102345 1750 mm (68.89”) without teeth Loosening, picking up, transporting and
Standard bucket – 10001606481 1750 mm (68.89”) without teeth loading loose or solid material
normal material 1000096388 1850 mm (72.83”) with teeth (material density ≤ p = 1.8 t/m³)
WL 850 1000096389 1850 mm (72.83”) without teeth (material density ≤ p = 112 lbs./cu. ft.)
1000137538 1850 mm (72.83”) without teeth
WL 750 1000096389 1850 mm (72.83”) without teeth Picking up, transporting and loading very
Standard bucket – light- lightweight material
weight material2 WL 850 1000096393 2050 mm (80.70”) without teeth (material density ≤ p = 1.3 t/m³)
(material density ≤ p= 81 lbs./cu. ft.)
WL 750 1000096394 Picking up, transporting and loading light-

Standard bucket – super- weight material
2150 mm (84.64”) without teeth
lightweight material2 WL 850 1000096397 (material density ≤ p = 0.9 t/m³)
(material density ≤ p = 56 lbs./cu. ft.)
1000113244 1750 mm (68.89”) with teeth Grading, removing and scraping vegetation,
WL 750 1000113492 1750 mm (68.89”) without teeth for example; picking up and evenly spread-
Multipurpose bucket 3 1000168415 1750 mm (68.89”) without teeth ing material; grabbing bulky material; loading
1000050770 1850 mm (72.83”) with teeth trucks (material density ≤ p = 1.8 t/m³)
WL 850 (material density ≤ p = 112 lbs./cu. ft.)
1000096400 1850 mm (72.83”) without teeth
WL 750 1000175757 1744 mm (68.66”) without teeth As standard bucket, however with benefits
for filling and backfilling material
Side swing bucket2, 3
WL 850 1000176121 1844 mm (72.60”) without teeth (material density ≤ p = 1.8 t/m³)
(material density ≤ p = 112 lbs./cu. ft.)
BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-5

Introduction
Description of Wheel Part no.

Dimensions Use
attachment loader (model)
1000156433 1850 mm (72.83”) without teeth As standard bucket, with a 80 – 100 cm

WL 750
1000108803 1850 mm (72.83”) without teeth higher dump height
3, 4, 5
High-tilt bucket
1000156433 (material density ≤ p = 1.8 t/m³)
WL 850 1850 mm (72.83”) without teeth (material density ≤ p = 112 lbs./cu. ft.)
1000154475
WL 750 1000111090 1850 mm (72.83”) Picking up and transporting e.g. bulky recy-
Heavy duty bucket with cling material
hydraulic clamp3, 4, 5 WL 850 1000111053 2050 mm (80.70”) (material density ≤ p = 1.3 t/m³)
Picking up and transporting e.g. bulky and

Heavy duty forks with fibrous recycling material (e.g. grass,
WL 750
hydraulic clamp 1000128262 1800 mm (70.86”) manure, brushwood;
WL 850
(silage bucket)3, 4 material density ≤ p = 1.3 t/m³)
WL 750 1000101820 1000 mm (39.37”) Picking up and transporting

Pallet forks3, 4, 6
WL 850 1000101822 1200 mm (47.24”) pallets
Pallet forks with foldable fork Picking up and transporting

WL 850 1000147393 1200 mm (47.24”)
arms3, 6, 7 pallets
WL 750
Material pusher3, 4 1000050660 3000 mm (118.11”) For moving loose bulk material
WL 850
WL 750 Picking up and transporting e.g. grass,

Manure forks with grab 1000178474 1800 mm (70.86”)
WL 850 manure, brushwood and straw
WL 750 800 – 1800 mm

Hydraulic round bale clamp 1000177701 Picking up and transporting round bales
WL 850 (31.49 – 70.86”)
WL 750
Tree replanter3, 4 1000100840 – Digging and transporting nursery trees
346-02
WL 750
Front scarifier3, 4 1000100841 – Scarifying dense soil, loosening humus soil
WL 850
WL 750 For repair, assembly, disassembly, mainte-

Work platform8 1000109953 –
WL 850 nance and inspection work above ground
WL 750
Rotary broom 1000139717 – Cleaning roads or facilities
WL 850
WL 750
Snow plow2, 3, 4, 9 1000142915 – Winter service
WL 850
1. Bucket with screwed-on exchangeable blade

2. Only in connection with additional lights order no. 1000105002 and mounting kit order no. 1000137629 when traveling on public roads
3. See the Operator's Manual of the attachment for putting the attachment into service and using it
4. Not certified for traveling on public roads (individual certification may be possible depending on your country's legislation)
5. Only in connection with restrictor unit order no. 1000114139
6. Only in connection with load diagrams for model WL 750 (order no. 1000138363) and for model WL 850 (order no. 1000143064)
7. Get informed on the legal regulations of your country which may require specific permits, certifications, registrations etc. for use on public roads!
8. Model WL 750: only in connection with assembly 1000169659
Model WL 850: only in connection with assembly 1000169660
9. Only in connection with rotating beacon order no. 1000133985
See “Merkblatt für Anbaugeräte“ (leaflet with specific instructions for attachments) § 30 clauses 10/11/12 of the StVZO German road traffic regulations for further information on mounting attachments.
1-6 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

Introduction
1.6 EC declaration of conformity, model 346-03 (WL 750)
EC Declaration of Conformity
Manufacturer
Kramer-Werke GmbH
D-88630 Pfullendorf
Product
Product Wheel Loader

Model 346
Version 346-03
Serial number 346 03 _ _ _ _ _
Output kW 45
Measured sound power level dB(A) 99.8
Guaranteed sound power level dB(A) 101
Conformity assessment procedure

According to 2000/14/EC, appendix VIII, by the following inspection body:
Fachausschuss Tiefbau, Prüf- und Zertifizierungsstelle
Landsberger Str. 309
D-80687 München
Directives and standards

We hereby declare that this product corresponds to the relevant regulations and
requirements of the following EC Directives and standards:
98/37/EC, 89/336/EEC, DIN EN ISO 12100-1, DIN EN ISO 12100-2, DIN EN 474-1,
DIN EN 474-3, ISO 3471, ISO 13510, EN ISO 3744, EN ISO 3746, ISO 3449
Pfullendorf, (date)
i. A.
Dipl.-Ing. Manfred Mack

Head of Research & Development
KRAMER-WERKE GmbH
BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-7

Introduction
1.7 EC declaration of conformity, model 346-04 (WL 850)
EC Declaration of Conformity
Manufacturer
Kramer-Werke GmbH
D-88630 Pfullendorf
Product
Product Wheel Loader

Model 346
Version 346-04
Serial number 346 04 _ _ _ _ _
Output kW 45
Measured sound power level dB(A) 99.8
Guaranteed sound power level dB(A) 101
Conformity assessment procedure

According to 2000/14/EC, appendix VIII, by the following inspection body:
Fachausschuss Tiefbau, Prüf- und Zertifizierungsstelle
Landsberger Str. 309
D-80687 München
Directives and standards

We hereby declare that this product corresponds to the relevant regulations and
requirements of the following EC Directives and standards:
98/37/EC, 89/336/EEC, DIN EN ISO 12100-1, DIN EN ISO 12100-2, DIN EN 474-1,
DIN EN 474-3, ISO 3471, ISO 13510, EN ISO 3744, EN ISO 3746, ISO 3449
Pfullendorf, (date)
i. A.
Dipl.-Ing. Manfred Mack

Head of Research & Development
KRAMER-WERKE GmbH
1-8 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

Introduction
1.8 Type labels and component numbers

Serial number
The serial number is stamped on the machine frame A (next to the cab attachment, on the
A
right in traveling direction). It is also located on the type label B (fig. 2).
The type label B is located on the machine frame, at the front right in traveling direction (on
one side of the loader unit bulkhead, fig. 2).
Type label information

Example:
Machine model: 346
Version: 346 03
B Serial no.: 346 03 55
Model year: 2008
Front gross axle weight rating: 3600 kg (7920 lbs.)
Rear gross axle weight rating: 4000 kg (8800 lbs.)
Gross weight rating: 5500 kg (12,100 lbs.)
Output: 45 kW (60.3 SAE hp)
Other information – see chapter 6 “Specifications” on page 6-1
Fig. 2: Serial number location
Cab certification number

The cab certification number (arrow, fig. 3) is located in the cab, at the top right in traveling
direction.
Fig. 3: Cab certification number
Engine serial number

The serial number (arrow, fig. 4) is located on the cylinder-head cover (engine).
Example: Deutz D2011 L04 W
Fig. 4: Diesel engine serial number
BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-9

Introduction
Hydraulic pump serial number

The type label (arrow) is located on the hydraulic pump housing (next to where the pump is
installed on the diesel engine)
Fig. 5: Hydraulic pump serial number
Hydraulic motor serial number

The type label (arrow) is located on the hydraulic motor, on the right in traveling direction.
Fig. 6: Hydraulic motor serial number
Rear axle serial number

The serial number (arrow, fig. 7) is located on the upper side of the differential housing, at
the rear.
Fig. 7: Rear axle and gearbox serial number
Front axle serial number

The serial number (arrow, fig. 8) is located on the upper side of the differential housing, at
the front.
Fig. 8: Front axle serial number
1-10 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

Introduction
1.9 Labels overview
346-01
N = 1400kg N = 1900kg
1000149082
XX
BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-11

Introduction
1.10 Signs and symbols

Labels on the outside of the machine
Label: cab eye hooks
The eye hooks on the cab are for removing the cab only and may not be used for crane
handling the machine – see chapter 3 “Crane handling the machine” on page 3-50 for fur-
ther details.
Location
Fig. 9: Eye hook label
Cab roof (4x)
Description
Tie-down points for tying down the machine.
Tie-down points are for tying down the machine during loading and transport
– see chapter 3 “Loading and tying down the machine” on page 3-52 for further details.
Location
On the left and right of the machine frame above the front axle attachment, and at the rear
Fig. 10: Label for points used for tying down the machine
underneath the engine
Description
Noise levels produced by the machine.
LWA = sound power level
Other information – see chapter 6 “Noise levels” on page 6-9
XX Location
Rear window
Fig. 11: Noise level label
Description
Safety alert symbol
This label alerts persons to possible safety hazards in the area where the symbol is
located.
Fig. 12: Safety alert symbol Location
At rear of machine.
Description
Crushing hazard label. This label alerts persons standing or working near the machine to
an existing safety hazard within the area around the machine. Keep clear of machine!
Location
On the loader unit on the left and right, and at the rear on the engine cover.
Fig. 13: Keep distance
Description
The CE mark means that the machine meets the requirements of the Machine Directive
and that the conformity procedure has been performed. The machine meets all the health
ce.ai and safety requirements of the Machine Directive.
Fig. 14: CE mark Location
On the rear window.
1-12 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

Introduction
Labels inside the cab

Description (example)
... when using pallet forks with fork arms:
The framed numbers indicate the maximum authorized load on the fork arms for industrial
and off-road applications respectively. The maximum load varies according to the distance
from the load center.
Example:
• Off-road operation ➝ S = 1.67 (safety factor)
➥ Load distance = 500 mm (19.68”)
• The maximum load amounts to e.g. 465 kg (1025.15 lb)!
Tire pressure table
List of authorized types of tires with prescribed tire inflation pressures.
Other information – see chapter 6 “Tires” on page 6-8
Location
Inside the cab, on left side of front window
Important
The load diagram is valid only for applications with certified pallet forks.
• – see Attachments on page 1-5
• Observe the specific load diagrams of other attachments used, e.g. rotary
crane jib!
Fig. 15: Load diagram
Description
A B C Control lever elements (joystick)
• A = traveling direction: (F) forward/(R) reverse and (N) neutral position
• B = control lever (joystick) unlocked/locked for road travel
D • C = control lever (3rd control circuit for attachments) unlocked/locked
E • D = loader unit operation: raise, lower, curl and dump
• E = 3rd control circuit operation. Pick up/set down attachment
• F = loader unit operation: raise, lower with float position, curl and dump
Location
A B C On the lower right on the side window
F
Fig. 16: Label: control lever operation (overview)
BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-13

Introduction
Description
Brake fluid label. Use only LHM brake fluids.
➥ – see chapter 5 “Maintenance of the brake system” on page 5-21
➥ – see chapter 5 “Fluids and lubricants” on page 5-37
Location
Fig. 17: Brake fluid label
On the brake-fluid reservoir
Description
Caution!
Read and understand the Operator's Manual before starting, operating, adjusting, main-
taining, or repairing the machine.
Location
Inside the cab on the right on the pillar
Fig. 18: Label: Read the Operator's Manual
Description
• Risk of being thrown from the machine. Operate the machine only from the operator's
seat.
• Fasten seat belt when operating the machine.
• Operate within stability limits of machine to avoid tipping over.
• Read the Operator's Manual – see chapter 3 “Seat belt (lap belt)” on page 3-45
Location
Fig. 19: Seat; fastening the seat belt
Inside the cab on the right on the pillar
Description
Caution! Remove the starter key before working on the machine.
Read the Service Manual.
Location
Inside the cab on the right-hand side pillar.
Fig. 20: Read the Operator‘s Manual
1-14 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

Introduction
Description
Warning! Do not raise or transport persons in the bucket or on the pallet forks.
Location:
In the cab on the cover plate between the steering wheel and the front window.
Fig. 21: Prohibiting sign: transport of persons
. Description
Collision hazard! Bystanders must stay clear of the machine when it is being operated.
Location:
In the cab at the rear above the rear window.
Fig. 22: Safety alert: safety distance to persons
Description
346-01
Load diagram for load hook (option)
Example: Maximum load for model WL 750
• A Extended loader unit and curled quickhitch
➥ Max N => 1900 kg (4188.71 lb)
B A • B Extended loader unit and quickhitch
N = 1400kg N = 1900kg
1000149082 ➥ Max N => 1400 kg (3086.42 lb)
Fig. 23: Load diagram for load hook Location
➥ Inside the cab, on left side of front window
Engine compartment labels

Description
Shearing hazard! Do not touch any moving or turning parts!
Location
In the engine compartment on the right on the sheet-metal separation of the radiator.
Fig. 24: Shearing hazard
Description
Burn hazard!
The reservoir is hot and under pressure.
Do not open the reservoir when it is hot.
Carefully and slowly open the cover only after the cooling fluid has cooled down, to allow
the pressure to escape.
Location:
In the engine compartment on the right, next to the expansion reservoir (coolant).
Fig. 25: Label: hot fluid (coolant)
BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-15

Introduction
Description
Burn hazard! Do not touch.
Location:
In the engine compartment on the right on the sheet-metal separation of the radiator, next
to the muffler.
Fig. 26: Label: hot surface
Description
Filler opening for hydraulic oil.
Location:
In the engine compartment on the left next to the engine cover attachment
Fig. 27: Label: filler opening for hydraulic oil
Description
Filler opening for diesel fuel.
Location:
On left-hand side of cab, above the filler opening of the fuel reservoir.
Fig. 28: Label: filler opening for fuel
1-16 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

Safety Information
Safety Information
2 Safety Information
2.1 Safety symbols found in this manual
This is the safety alert symbol. It is used to alert you to potential personal hazards.
• Obey all safety messages that follow this symbol.
DANGER
indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
☞ Obey all safety messages that follow this symbol to avoid injury or death.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or

serious injury.
☞ Obey all safety messages that follow this symbol to avoid possible injury or
death.
CAUTION
indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
☞ Obey all safety messages that follow this symbol to avoid possible minor or
moderate injury.
NOTICE
Used without the safety alert symbol. NOTICE indicates a situation which, if not avoided,
could result in property damage.
Note: Contains additional information important to a procedure.
Important
Identifies an instruction that, when followed, provides for a more efficient and
economical use of the machine.
Environment
Failure to observe the instructions identified by this symbol can result in dam-
age to the environment. The environment is endangered if environmentally
hazardous material, such as waste oil, is not properly used or disposed of.
BA 34603_04 US – Edition 2.1 * Sicherheitshinweise.fm 2-1

Safety Information
2.2 Designated use

1 In accordance with its designated use, the machine may be used ONLY for moving
earth, gravel, coarse gravel or ballast and rubble. It may also be used for working with
the attachments approved in the - see chapter 1 “Brief description of the wheel loader”
on page 1-3.
2 No other applications are designated for the use of the machine. Wacker Neuson will
not be liable for damage resulting from use other than mentioned above. The user
alone will bear the risk.
3 “Designated use” also includes observing the instructions set forth in this Operator's
Manual and observing the maintenance schedule.
4 Machine safety can be negatively affected by performing machine modifications without
proper authority and by using spare parts, equipment, attachments and optional equip-
ment which have not been checked and released by Wacker Neuson. Wacker Neuson
will not be liable for damage resulting from unapproved parts or unauthorized modifica-
tions.
5 Wacker Neuson shall not be liable for personal injury and/or damage to property
caused by failure to observe the safety instructions on labels and in this Operator's
Manual, and by the negligence of the duty to exercise due care when:
• transporting the machine
• operating the machine
• servicing the machine and performing maintenance work
• repairing the machine
This is also applicable when special attention has not been drawn to the duty to exer-
cise due care.
6 Read and understand this Operator's Manual before starting up, moving, operating,
servicing, or repairing the machine. Observe all safety instructions.
7 The machine shall NOT be used for transport jobs on public roads!
2.3 General conduct and safety instructions

Conditions for use
• The machine has been designed and built in accordance with state-of-the-art standards
and recognized safety regulations. Nevertheless, its use can constitute a risk to the
user or to third parties, or cause damage to the machine and to other property.
• Read and follow this Operator's Manual and other manuals that accompany the
machine.
• The machine must only be used in accordance with its designated use and the instruc-
tions set forth in this Operator's Manual.
• The machine must only be used by qualified operators who are fully aware of the risks
involved in operating the machine.
• Do not start, move, or operate a damaged or malfunctioning machine. Any mechanical
malfunctions, especially those affecting the safety of the machine, must be repaired
immediately. Only qualified technicians shall determine how to move a damaged or
malfunctioning machine to a safe place for diagnosis and repair.
• The user/owner commits himself to operate and keep the machine in serviceable
condition and, if necessary or required by law, to require the operating or servicing
persons to wear protective clothing and safety equipment.
2-2 BA 34603_04 US – Edition 2.1 * * Sicherheitshinweise.fm

Safety Information
User training and knowledge

• Always keep this Operator's Manual and other manuals that accompany the machine in
their storage compartment provided in the operator station on the machine. Immedi-
ately replace an incomplete or illegible Operator's Manual.
• All persons working on or with the machine must read and understand the safety infor-
mation in this Operator's Manual before beginning work. This applies especially to
persons working only occasionally on the machine, such as performing set-up or
maintenance tasks.
• Follow and instruct the operator in legal and other mandatory regulations relevant to
accident prevention and environmental protection. These can include handling
hazardous substances, issuing and/or wearing personal protective equipment, or
obeying traffic regulations.
• The user/owner must regularly ensure that all persons entrusted with operation or
maintenance of the machine are working in compliance with this Operator's Manual and
are aware of the risks and safety factors of the machine.
Preparing for use

• Before starting up the machine, ALWAYS inspect the machine to make sure that it is
ready for safe work and travel operation.
• Wear close-fitting work clothes that do not hinder movement. Tie back long hair and
remove all jewelry (including rings).
Modifications and spare parts

• NEVER make any modifications, additions, or conversions to the machine and its
superstructures (for example, cab), or the machine's attachments, without the approval
of Wacker Neuson! Such modifications can affect safety and/or machine performance.
This also applies to the installation and adjustment of safety devices and valves, as well
as to welding work on load-bearing elements.
• Spare parts must comply with the technical requirements specified by Wacker Neuson.
Contact your Wacker Neuson dealer for assistance.

Safety Information
2.4 Operator/technician qualifications and basic responsibilities

User/owner responsibility
• Only allow trained and experienced individuals to drive, maintain, or repair the
machine. NEVER let unauthorized or underaged persons operate the machine.
• Clearly and unequivocally define the individual responsibilities of the operator and
technician for operation, maintenance, and repair.
• Define the machine operator's responsibilities on the job site and for observing traffic
rules. Give the operator the authority to refuse instructions by third parties that are
contrary to safety.
• Do not allow persons to be trained or instructed by anyone other than an experienced
person. Also, NEVER allow persons taking part in a general training course to work on
or with the machine without being supervised by an experienced person.
Repair person qualifications

• Work on the electrical system and equipment, on the chassis, and the steering and
brake systems may be performed only by skilled individuals who have been specially
trained for such work.
• Work on the hydraulic system of the machine must be performed only by a technician
with special knowledge and experience in hydraulic equipment.
2.5 Safety instructions regarding operation

Preparing for use
• Keep the machine clean. This reduces the risk of fire hazards (such as from combus-
tible materials like rags), and reduces the risk of injury or operational accidents that can
be caused by dirt build-up on the drive pedals or foot rests and steps.
• Observe all safety, warning, and informational signs and labels on the machine.
• Start and operate the machine from the seat only.
• The operator must sit in the seat, and fasten and adjust the seat belt before putting the
machine into operation.
• Adjust the seat position before starting work so that you are able to press the brake
pedal as far as it can go. Never change the seat position when traveling or working!
• Make sure that all safety devices are properly installed and functional before starting
work.
• Before putting the machine/attachment into operation (startup/moving), make sure that
no one in the immediate vicinity will be at risk.
Startup and shutdown

• Perform startup and shutdown procedures according to this Operator's Manual.
• Observe all indicator lights.
• Do not use starting fluid (for example, ether) especially in those cases in which a heater
plug (intake air pre-heating) is used at the same time.
• Make sure the brakes, steering, signaling, and light systems are functional before
operating the machine, and also before restarting after an interruption of work.
• Before leaving the seat, always secure the machine against unintentional movement
and unauthorized use.

Safety Information
Work area awareness

• Familiarize yourself with the surroundings and circumstances of the work site before
beginning work. Be aware of:
• obstacles in the working and traveling area
• the soil weight-bearing capacity
• any necessary barriers separating the work site from public roads
• Always keep at a safe distance from the edges of building pits and slopes.
• Look out for the following when working in buildings or in enclosed areas:
• height of the ceiling/clearances
• width of entrances
• maximum load of ceilings and floors
• sufficient room ventilation—danger of carbon monoxide poisoning!
• Observe the danger area. See “Danger area awareness”.
• Use the rearview mirror to stay aware of work area obstacles and personnel.
• Always switch on the work lights in conditions of poor visibility and after dark. However,
make sure that users of public roads will not be temporarily blinded by the work lights.
• Provide additional lighting of the work area if the lights of the machine are not sufficient
for performing work safely.
Danger area awareness

• The danger area is the area in which persons are in danger due to the movements of
the machine, work equipment, additional equipment, or material.
• The danger area also includes the area affected by falling material, equipment, or
construction debris. The danger area must be extended by 0.5 m (20”) in the immediate
vicinity of buildings, scaffolds, or other elements of construction.
• Seal off the danger area if it is not possible to keep a safe distance. Stop work immedi-
ately if persons do not leave the danger area in spite of warnings!
Operating the machine

• Never operate the machine if you are standing on the ground.
• Operate the machine ONLY when you are seated and you have fastened your seat
belt. Stop the engine before releasing the seat belt.
• During operation on slopes, travel or work uphill or downhill. If traveling across a slope
cannot be avoided, bear in mind the tilting limit of the machine. Always keep the attach-
ments/work equipment close to the ground. This also applies to traveling downhill.
When traveling or working across a slope, the load must be on the uphill side of the
machine.
• On sloping terrain, adapt your travel speed to the prevailing ground conditions.
• Never get on or off a moving machine, and do not jump off the machine.
• Hydrostatic four wheel steering requires practice before a user becomes familiar with
the control response. Therefore, adjust the travel speed to your abilities and the
surroundings. Select and change the steering mode only when the machine is at a
standstill.

Safety Information
Carrying passengers
• If a passenger accompanies the operator, he or she must sit on the designated
passenger seat to the left of the operator's seat.
• Never install a man basket or a working platform to the machine.
Mechanical integrity
• Take the necessary precautions to make sure the machine is used only when in a safe
and serviceable state.
• Operate the machine ONLY if all protective and safety-oriented devices (ROPS,
removable safety devices, soundproofing elements, mufflers, etc.) are in place and fully
functional.
• Check the machine before entering the cab for visible damage and defects. Report any
changes, including changes in the machine's function and response, to your supervisor
immediately!
• If the machine is functioning unpredictably, stop the machine immediately, lock it, and
report the malfunction to a qualified technician or supervisor. Safety-relevant damage
or malfunctions of the machine must be rectified immediately.
Traveling
• When traveling on or in public areas, observe all applicable regulations. Make sure
beforehand that the machine is in compliance with these regulations.
• Installed work lights must NOT be used for travel.
• When crossing underpasses, gates, bridges and tunnels, or when passing under
overhead lines, make sure the clearance height and width are sufficient to avoid
contact.
• Empty the bucket before traveling on public roads.

Safety Information
2.6 Applications with lifting gear

General Information
• Applications with lifting gear are understood as procedures involving raising, trans-
porting and lowering loads with the help of slings and load-securing devices (ropes,
chains etc.). In doing so, the help of persons is necessary for securing and detaching
the load. This applies, for example, to lifting and lowering pipes, shaft rings or
containers.
• The machine may be used for applications with lifting gear ONLY if the prescribed
safety devices are in place and functional.
Safety criteria
• When used for craning applications, the machine must meet the following criteria:
• Proper equipment for slinging and securing the load
• Proper lift capacity per tables in this Operator's Manual
Conditions for safe operation

• Secure the load to prevent it from falling or slipping. Install an OSHA-approved load
hook after removing the bucket or other approved attachment to provide a secure
attachment point for the lifting sling, chain, or cable.
• Have loads fastened, and crane operators instructed, by a qualified person competent
in craning operation and standard hand signals. The person giving instructions to the
operator must be within sight of the operator during load attachment and load discon-
nection.
• The load shall be kept as close to the surface as practical to accomplish the craning
operation. The operator shall gently move the controls and machine to avoid swing or
oscillating motion of the load. A tether line is recommended to dampen the tendency of
the load to swing or oscillate during the craning operation.
• Machine travel with a raised load must be done very carefully on a level surface,
moving very slowly to avoid sudden motion that can cause swinging or oscillating
motion of the load.
• The person(s) attaching the load to the machine shall approach the boom only from the
side, and only if the operator is in visual contact with them. No one shall approach the
machine or attempt to attach the load until the machine has stopped and the operator
has signaled for the attachment.

Safety Information
2.7 Trailers and attachments

General information regarding attachments
• Prior to traveling, remove all attachments which cannot be secured in compliance with
the legal regulations of your locality.
• The machine operating characteristics, including steering, vary with different option
attachments and counterweights. The operator shall be familiar with the variations and
act accordingly.
• Use only approved attachments and connecting hardware.
• Attach and remove attachments carefully to avoid damage and potential injury.
• Confirm that the attachment has been properly and securely attached to the machine
according to the instructions. Before using the attachment, the operator shall confirm
that the attachment performs correctly in response to control actuation.
• Do not attach the attachment with the engine running and the machine moving.
• Trailer operation with the machine's towing device is not permitted!
• Before putting the machine/attachment into operation (startup/moving), make sure that
no one in the immediate vicinity will be at risk.
• Before leaving the seat, always secure the machine against unintentional movement
and unauthorized use. Lower the attachments to the ground.
Installation notes
• Couple and uncouple hydraulic hoses/lines (hydraulic quick couplers) only if the engine
is stopped and the controls actuated to release the hydraulic pressure remaining in the
circuit. Follow the operating instructions for releasing the pressure.
• Operate the machine only if all protective devices for the attachments have been
installed and are functional, and if all brake, light, and hydraulic connections have been
connected.
• If an optional attachment is installed, make sure that all lights and associated indicator
lamps are installed and functional.
• The lock pin of the quickhitch shall be visible at each end of the pin to confirm that the
attachment is securely locked in place. The operator shall perform a check operation to
confirm the latching integrity before operating at a production pace.
• Crushing and shearing hazard: Make sure that no one is between the attachment and
the machine while coupling attachments to the loader unit. Secure the machine and
attachments against unintentional movement.

Safety Information
2.8 Transport and towing

Towing
The machine must be towed, loaded and transported according to the procedures
described within this Operator's Manual. See section Towing the machine on page 3-48.
Transporting
• The transporting vehicle must have sufficient load capacity and platform size to safely
transport the machine. Refer to section 6 of this manual to determine the physical
characteristics of the machine before loading and transporting.
• Use OSHA-approved straps, chains or cables to securely fasten the machine to the
surface of the transport.
• Use the tie-down points provided on the load surface of the transport.
• Attach the tie-down devices to the machine at the designated tie-down points.
• Confirm that the machine tie-down procedures will prevent sideways, forward,
rearward, and upward motion of the machine in the event the transport vehicle is
involved in an incident or sudden avoidance maneuver.
2.9 Safety guidelines for maintenance

General maintenance notes
• Adhere to prescribed intervals or those specified in this Operator's Manual for routine
checks/inspections and maintenance work.
• For inspection and maintenance work, ensure that all tools and service center
equipment are capable of performing the tasks prescribed. Do not use malfunctioning
or broken tools. Use certified measuring devices that are routinely calibrated for
accuracy (torque wrench, pressure gage, ammeter, etc.).
• Replace hydraulic hoses within stipulated and appropriate intervals even if no safety-
relevant defects have been detected.
• Make sure all consumables and replaced parts are disposed of safely and with
minimum environmental impact.
• Always tighten any screws, electrical connections, or hose connections that can have
become loose during maintenance.
• Upon completion of the maintenance and repair work, immediately refit and check any
safety devices removed for set-up or maintenance purposes.

Safety Information
Personal safety measures

• Brief the technician and the operator before beginning maintenance or repair work.
Appoint someone to supervise the activities.
• Always work in groups of two when diagnosing a machine problem requiring the engine
to be running. Both persons must be trained on the machine—one person must be
seated on the seat and maintain visual contact with the other person.
• Observe the specific safety instructions in the maintenance section of this Operator's
Manual.
• Always keep a safe distance from all rotating and moving parts, for example, fan
blades, V-belt drives, PTO shaft drives, fans, etc.
• Before starting work on the machine, always ensure safe blocking/support.
• Apply special care when working on the fuel system due to the increased danger of fire.
• Engine and exhaust system become very hot during operation and require cool-down
time after machine is shut off. Avoid contact with hot parts. Wait for the machine to cool
before touching components.
• Retainer pins can fly out or splinter when struck with force. Avoid striking the pins
during operation, repair, or maintenance.
Preparing for maintenance and repair work

• Prior to performing repair and maintenance work, always attach a warning label such
as “Repair work—do not start machine!” to the control elements as a precautionary
measure.
• Observe the startup and shutdown procedures set forth in this Operator's Manual. This
applies to any work concerning the operation, conversion or adjustment of the machine
and its safety-oriented devices, or any work related to inspection and maintenance.
• Prior to performing assembly work on the machine, stabilize the area under repair and
use proper lifting and support devices to change parts weighing more than
9 kg (20 lbs.).
• Perform maintenance work ONLY if:
• the machine is positioned on firm and level ground
• the machine is secured against unintentional movement
• all hydraulically movable attachments and working equipment have been lowered to
the ground
• the engine is stopped
• the starter key has been removed
• the pressure accumulator is discharged
• Perform maintenance work beneath a raised machine, attachments or additional
equipment ONLY if a safe and secure support has been provided. The use of hydraulic
cylinders or jacks as the sole method of support does NOT sufficiently secure raised
machines or equipment/attachments!

Safety Information
Performing maintenance and repairs

• Observe the adjustment, maintenance and inspection activities and intervals set forth in
this Operator's Manual, including information on the replacement of parts and subas-
semblies. These activities must be performed only by qualified personnel.
• Disconnect the negative battery terminal when working on the electrical system.
• Do not allow the machine to be serviced, repaired, or test-driven by unauthorized
personnel.
• Wear a safety harness when performing elevated maintenance work. Keep all handles,
steps, handrails, platforms, landings, and ladders free from dirt, snow, and ice.
• Always use specially designed or otherwise safety-oriented ladders and working
platforms to perform overhead assembly work. NEVER use machine parts or attach-
ments/superstructures as a climbing aid!
• Do not use the work equipment as lifting platforms for persons.
• In accordance with this Operator's Manual and instructions for the respective assembly,
release the pressure in all system sections and pressure lines (hydraulic system)
before performing any maintenance work.
• Straightening and welding work on the ROPS is prohibited. ROPS components must be
replaced with original Wacker Neuson parts.
2.10 Special hazards

Battery
• In case of a frozen battery or of an insufficient electrolyte level, do not try starting the
machine with battery jumper cables. The battery can burst or explode.
• Batteries contain caustic sulphuric acid. When handling the battery, observe the
specific safety instructions and regulations relative to accident prevention.
• A volatile oxyhydrogen mixture forms in batteries during normal operation and
especially when charging. Always wear gloves and eye protection when working with
batteries.
• Starting the machine with a battery jumper cable can be dangerous if performed
improperly. Observe the safety instructions regarding the battery.
Tires
• Repair work on the tires must be performed only by trained technical personnel or by an
authorized service center.
• Damaged tires and incorrect tire pressure reduce the operational safety of the machine.
Check the tires regularly for correct tire pressure and visible damage.
• Explosion hazard: Do not use flammable gases to inflate tires. Use only compressed
air.
• Check the tightness of the wheel lug nuts regularly per the Maintenance Plan in this
Operator's Manual.

Safety Information
Electrical energy
• Use only original fuses with the specified current rating.
• In case of electrical system malfunctions, stop the machine immediately, disconnect the
battery (by using the battery master switch), and perform troubleshooting procedures.
• When working with the machine, maintain a safe distance from overhead electric lines!
If work must be performed close to overhead lines, the equipment and attachments
must be kept well away from them.
• If the machine comes into contact with a live wire:
• Immediately drive the machine out of the danger area.
• Warn others against approaching and touching the machine.
• Do not leave the machine until the line that has been touched or damaged has been
safely de-energized!
• Make sure that work on the electrical system is performed only by a technician with
appropriate training, in accordance with applicable electrical engineering codes.
• Inspect and check the electrical equipment of the machine at regular intervals. Defects
such as loose connections or scorched cables must be repaired immediately.
• Observe the operating voltage of the machine/attachments. The voltages must be
compatible (12 V), and confirm that an appropriate fuse or circuit breaker is incorpo-
rated in the system to prevent damage from malfunction or short circuit.
• Always remove the grounding strap from the battery when working on the electrical
system.
Hydraulics
• Check all lines, hoses, and threaded couplers and fittings regularly for leaks and
obvious damage. Repair any damage and leaks immediately. Splashed oil can cause
injury and fire!
Noise
• Close all doors and windows if practical.
• Wear ear protection. This is especially important when working in enclosed areas.
MSDS
• When handling oil, grease, and other chemical substances such as battery electrolyte
or hydraulic fluid, observe the product-related safety regulations (Material Safety Data
Sheet, MSDS).

Safety Information
2.11 Safety guidelines while using internal combustion engines

WARNING
Internal combustion engines present special hazards during operation and

fueling. Failure to follow the warnings and safety guidelines could result in
severe injury or death.
☞ Read and follow the warning instructions in the engine owner's manual and
the safety guidelines below.
Running the engine

When running the engine:
• Keep the area around exhaust pipe free of flammable materials.
• Check the fuel lines and the fuel reservoir for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are loose.
When running the engine:
• Engine exhaust CAN KILL YOU IN MINUTES. Engine exhaust contains carbon
monoxide. This is a poison you cannot see or smell. Never run the machine indoors or
in an enclosed area such as a deep trench unless adequate ventilation, through such
items as exhaust fans or hoses, is provided.
• Do not smoke while operating the machine.
• Do not run the engine near open flames.
• Do not touch the engine or muffler while the engine is running or immediately after it
has been turned off.
• Do not operate a machine when its fuel cap is loose or missing.
• Do not remove the radiator cap when the engine is running or hot. The radiator fluid is
hot and under pressure, and can cause severe burns!
Fueling the engine

When fueling the engine:
• Clean up any spilled fuel immediately.
• Refill the fuel reservoir in a well-ventilated area.
• Replace the fuel reservoir cap after refueling.
When fueling the engine:
• Do not smoke.
• Do not refuel a hot or running engine.
• Do not refuel the engine near an open flame.

Safety Information
Notes:

Operation
Operation
3 Operation
3.1 Description of control elements
This chapter describes the controls, and contains information on the function and handling of the indicator lights and controls in the cab.
The pages stated in the table refer to the description of the controls.
A combination of digits, or a combination of digits and letters (e.g. 40/18 or 40/A) used for identifying the control elements, means:
fig. no. 40/control element no. 18 or position A in fig. no. 40
Figures carry no numbers if they are placed to the left of the text. Cab overview: see overleaf
You can unfold pages (3-2 and/or 3-4) for a better overview.
The symbols used in the description have the following meanings:

• This symbol stands for a list
• Subdivision within lists or an activity. Follow the steps in the recommended sequence
☞ This symbol requires you to perform the activity described
➥ Description of the effects or results of an activity
n. s. = not shown
“Option” = optional equipment
Stated whenever controls or other components of the machine are installed as an option.
BA 34603_04 US – Edition 2.1 * * 34603_04b310.fm 3-1

Operation
2 5 35 1 2
3.2 Cab overview
3
Pos. Description For more information see page
Roof console
4
1 Sun visor
2 Air conditioning vent (option)............................................................................................................................................. 3-41
5 3 Interior light ....................................................................................................................................................................... 3-38
Cab
4 Wiper motor (front) ............................................................................................................................................................ 3-42
6
5 Leg room air vent .............................................................................................................................................................. 3-40
6 Accelerator pedal .............................................................................................................................................................. 3-28
7 7 Instrument panel ............................................................................................................................................................... 3-15
8 Side window lock............................................................................................................................................................... 3-11
34
9 Control lever (joystick)....................................................................................................................................................... 3-53
8
10 3rd control circuit control lever .......................................................................................................................................... 3-53
33 11 Arrester – left-hand side cab door/right-hand side window ...................................................................................... 3-10, 3-11
9 12 Speed range switch panel................................................................................................................................................. 3-31
32 13 Lever – horizontal seat adjustment ................................................................................................................................... 3-44
14 Parking brake lever ........................................................................................................................................................... 3-30
10
31 15 Switch panel
16 Fuse box ............................................................................................................................................................................. 6-6
11 17 Instrument panel
30
18 Prepared installation for radio (option)
I 0
19 Rear wiper motor............................................................................................................................................................... 3-42

11 12
20 Bracket – left-hand side cab door arrester/right-hand side window ......................................................................... 3-10, 3-11
21 Storage net for Operator's Manual
29 13 22 Backrest adjustment lever................................................................................................................................................. 3-44
23 Seat................................................................................................................................................................................... 3-43
28 14 24 Storage compartment1/air conditioning (option)
25 Air conditioning rotary switch (option) ............................................................................................................................... 3-41
27 26 Fixture1 – first-aid kit
15
27 Seat belt ............................................................................................................................................................................ 3-45
26 28 Weight adjustment lever.................................................................................................................................................... 3-43
16 29 Steering wheel
30 Multifunctional lever .......................................................................................................................................................... 3-39
25
31 Outside door handle.......................................................................................................................................................... 3-10
17
32 (Hydrostatic) service brake/inching pedal ......................................................................................................................... 3-29
24 33 Reservoir – washer system............................................................................................................................................... 3-42
18 34 Brake fluid reservoir .......................................................................................................................................................... 5-37
23 35 Front window defroster vents ............................................................................................................................................ 3-40
1. Not installed if equipped with air conditioning option
19
22
20
20
21
Fig. 29: Cab overview
3-2 BA 34603_04 US – Edition 2.1 * 34603_04b310.fm

Operation
Instrument panel overview: see overleaf Instrument panel overview: see overleaf
BA 34603_04 US – Edition 2.1 * * 34603_04b310.fm 3-3

Operation
39 40 41 42 43 3.3 Instrument panel, multifunctional lever and drive lever: overview
Pos. Description For more information see page

38 44 Instrument panel
36 Coolant level indicator light (red) .........................................................................................................................................5-8
37 Indicator light (green) – right/left turn indicators for rear attachments
38 Indicator light (green) – right/left turn indicators.................................................................................................................3-39
37 1
45
39 Indicator light (red) – hydraulic oil filter ................................................................................................................................5-5
40 Indicator light (red) – hydraulic oil temperature....................................................................................................................5-6
41 Alternator charge function indicator light (red)...................................................................................................................3-15
36 46
42 Parking brake indicator light (red) ......................................................................................................................................3-30
43 Engine oil pressure indicator light (red) ......................................................................................................................3-15, 5-5
44 Diesel engine temperature indicator ...........................................................................................................................3-15, 5-6
47 48 52 45 Indicator light (blue) – high beam ......................................................................................................................................3-37
Fig. 30: Instrument panel overview
46 Load holding control valve (option) indicator light (yellow)1 ........................................................................................3-6, 3-88
49 50 51 53 47 Fuel level indicator
48 Hour meter
Multifunctional lever
54
49 Horn tip switch ...................................................................................................................................................................3-39
55 50 Tip switch – front/rear washer system ...............................................................................................................................3-42
I 0
51 Front window wiper rotary switch.......................................................................................................................................3-42

Switches and control lever (side console)
Fig. 31: Multifunctional lever
52 Loader unit control lever with lock......................................................................................................................................3-26
53 3rd control circuit control lever with lock ............................................................................................................................3-26
60
54 Speed range selection switch ............................................................................................................................................3-31
61 55 Tip switch for unlocking the SKID STEER quickhitch (option) ...........................................................................................3-56
64 56 Preheating start switch (engine start) ............................................................................................................................... 3-15
62 57 Hazard warning switch.......................................................................................................................................................3-39
58 Socket/power outletr
63
59 Rotary switch – heating (warm/cold)..................................................................................................................................3-40
Fig. 32: Control lever (joystick)
60 Indicator light (green) – forward traveling direction............................................................................................................3-31
61 Traveling direction selection switch ...................................................................................................................................3-31
62 Indicator light (green) – reverse traveling direction............................................................................................................3-31
63 Neutral speed range tip switch ..........................................................................................................................................3-31
64 Tip switch for locking/unlocking the 3rd control circuit (option)..........................................................................................3-55
16 65 Lights switch ......................................................................................................................................................................3-37
66 Switch with lock – 3rd control circuit (option) .....................................................................................................................3-55
65 66 67 68 69 56
67 Switch with lock – continuous operation of 3rd control circuit (option)...............................................................................3-55
68 Heater fan switch ...............................................................................................................................................................3-40
57
69 Rear working light tip switch (option) .................................................................................................................................3-38
Fig. 33: Switch panel
58 70 Load stabilizer switch (option)............................................................................................................................................3-32
71 Switch – working lights ......................................................................................................................................................3-38
59 72 Rotating beacon switch (option) ........................................................................................................................................3-40
73 Switch with lock – additional control circuit (option)
74 Front socket switch (option)...............................................................................................................................................3-34
1. Load holding control valve is not functional with the load stabilizer switched on (indicator light illuminates)
Fig. 34: Left-hand side console: overview
70 71 72 73 74
3-4 BA 34603_04 US – Edition 2.1 * 34603_04b310.fm

Operation
Operation
3.4 Indicators and warning lights: description

Indicators and warning lights – instrument panel
Unfold pages 3-2 and 3-4 for a better overview!
Indicator light (red) – engine oil pressure
43 Illuminates if the engine oil pressure is too low. In this case:
☞ Stop the machine
☞ Stop the engine immediately and check the oil level (➠ page 5-5)
The indicator light illuminates when the starting key is turned, and goes out as soon as the
engine runs.
Diesel engine temperature indicator

Indicates the engine oil temperature detected by a sensor.
44
NOTICE
Overheated engine oil will damage the machine. If the engine oil temperature indicator
light illuminates while the engine is running:
☞ Stop the engine immediately
☞ Check the engine oil – see chapter 5 “Engine lubrication system” on page 5-5
☞ Check the cooling system – see chapter 5 “Engine and hydraulics cooling system” on
page 5-6
Indicator light (red) – coolant level

Indicates that the coolant level in the radiator is too low:
36 ☞ Check the coolant system for leaks, have possible damage repaired by an authorized
service center.
☞ Add coolant
Indicator light (red) – alternator charge function

The indicator light illuminates when the starting key is turned and goes out as soon as the
41
engine runs.
The V-belt or the charging circuit of the alternator is faulty if the indicator light illuminates
with the engine running. The battery is no longer charged.
Indicator light (green) – right/left turn indicators

Flashes intermittently when the turn indicators are used
38
Indicator light (green) – right/left turn indicators on rear attachment

38 Flashes intermittently when the turn indicators are used and a front or rear attachment is
connected electrically.
Indicator light (blue) – high beam

45 Illuminates if high beam is switched on, or during headlight flashing.
BA 34603_04 US – Edition 2.1 * 34603_04b320.fm 3-5

Operation
Parking brake indicator light (red)

42
P Illuminates when the parking brake is applied.
The electric driving interlock prevents starting the engine with the parking brake applied.
Indicator light (red) – hydraulic oil temperature

Illuminates if hydraulic oil temperature exceeds 95 °C (203 °F).
40
NOTICE
Overheated hydraulic oil will damage the machine. If the hydraulic oil temperature
indicator illuminates while the engine is running:
☞ Release the pressure on the work and drive hydraulics. To do this:
☞ Stop the machine in a suitable place.
☞ Move the control lever of the loader unit to neutral.
☞ Move the drive lever to neutral.
☞ Run the engine at increased speed until indicator light 40 goes out.
Indicator light (red) – hydraulic oil filter

39 Indicates inadmissibly high pressure in the hydraulic return line to the reservoir. In this
case:
☞ Have the hydraulic oil return filter checked and, if necessary, replaced by an authorized
service center
Indicator light (yellow) – load holding control valve (option)

Indicates that the load holding control valve is switched on. This avoids lowering or dump-
36 ing out the loader unit without any resistance in the event of a burst hose or line.
➥ - see “Load holding control valve” safety feature (option) on page 3-88
3-6 BA 34603_04 US – Edition 2.1 * 34603_04b320.fm

Operation
3.5 Putting the machine into service for the first time
Safety instructions
• Only use the steps and handles provided when entering and leaving the cab.
• Face the machine as you enter and leave it.
• Never use the controls or movable lines and cables as handles.
• Keep the footholds and the handles clean to ensure a safe hold at all times.
• Immediately remove dirt, such as oil, grease, earth, snow or ice.
• Never get on or off a moving machine! Do not jump off the machine.
• Refer to the load diagrams for the pallet forks on the loader unit.
Important information
• The machine may be put into service by authorized personnel only – see “Selection
and qualification of personnel, basic responsibilities” in this Operator's Manual.
• The operating personnel must have read and understood this Operator's Manual before
putting the machine into service
• The machine may only be used in serviceable condition in accordance with its desig-
nated use and the instructions set forth in the Operator's Manual, and only by persons
who are fully aware of the risks involved in operating the machine.
• Go through the “Start-up” checklist in the following chapter.
Running-in period
Operate the machine carefully during its first 100 hours of operation.
The future performance and service life of the machine are heavily dependent on the
observance of the following recommendations during the running-in period.
• Do not overload the machine, but at the same time do not drive too cautiously either, as
the machine will never reach its proper operating temperature.
• Do not run the engine at high speed for extended periods.
• Increase the load gradually while varying engine speed.
• Strictly observe maintenance schedules and perform (or have performed) the specified
maintenance work – see chapter 5 “Maintenance plan” on page 5-40.
BA 34603_04 US – Edition 2.1 * 34603_04b320.fm 3-7

Operation
Check lists
The checklists below are intended to assist you in checking and monitoring the machine
before, during and after operation.
These checklists cannot claim to be exhaustive; they are merely intended as an aid for you
in fulfilling your duties as a conscientious operator.
The checking and monitoring jobs listed below are described in greater detail in subse-
quent chapters.
If the answer to one of the following questions is NO, first rectify the cause of the fault
before starting or continuing work.
Start-up checklist
Check the following points before putting the machine into service or starting the engine:
No. Question ✔
1 Enough fuel in the tank? (➠ 5-3)
2 Engine oil level OK? (➠ 5-5)
3 Oil level in hydraulic reservoir OK? (➠ 5-15)
4 Water level in washer reservoir OK? (➠ 3-2)
5 V-belt condition and tension checked? (➠ 5-12)
6 Loader unit lubricated? (➠ 5-18)
7 Brake system (including parking brake) OK? (➠ 3-29)
8 Tire condition and inflation pressure OK? (➠ 5-22, 6-8)
9 Wheel nuts safely tightened (especially after a wheel change)? (➠ 6-10)
Lights, signals, indicators, warning lights and indicator lights OK?
10
(➠ 3-37, 3-39, 3-5)
11 Windows, mirrors, lights and steps clean?
12 Attachment on the loader unit safely locked? (➠ 3-58)
13 Engine cover safely locked? (➠ 3-13)
Especially after cleaning, maintenance or repair work:
14
Rags, tools and other loose objects removed?
Approved warning triangle, hazard warning light and first aid kit in the
15
machine?
16 Seat position and rearview mirror correctly adjusted? (➠ 3-43)
17 Seat belt fastened? (➠ 3-45)
3-8 BA 34603_04 US – Edition 2.1 * 34603_04b320.fm

Operation
Operation checklist
After starting the engine and during operation, check and observe the following points:
No. Question ✔
Indicator lights for engine oil pressure and alternator gone out?
1
(➠ 3-15)
2 Braking effect sufficient? (➠ 3-29)
3 Temperature indicator for engine coolant in normal range? (➠ 3-5)
4 Steering system working properly? (➠ 3-25)
5 Anyone dangerously close to the machine? (➠ 2-4)
6 3rd control circuit locked? (➠ 3-58)
When traveling on public roads, particular attention should be paid to the follow-
ing points:
7 Bucket and attachments in transport position? (➠ 3-25)
8 Transport locks installed? (➠ 3-25)
Control lever for lift and tilt hydraulics of the loader unit locked with the stop
9
cock? (➠ 3-26)
10 Tooth guard fitted to bucket? (➠ 3-79)
Parking checklist
Check and observe the following points when parking the machine:
No. Question ✔
1 Attachments on the loader unit lowered to the ground? (➠ 3-59)
2 Parking brake applied? (➠ 3-30)
3 Cab locked, especially if the machine cannot be supervised? (➠ 3-10)
When parking on public roads:
4 Machine adequately secured? (➠ 3-36)
When parking on slopes:
Machine additionally secured with chocks under the wheels to prevent it from
5
rolling away? (➠ 3-36)
BA 34603_04 US – Edition 2.1 * 34603_04b320.fm 3-9

Operation
Operation
3.6 Cab
Locking/unlocking the door
CAUTION
Personal injury hazard!
An unlocked door can swing free and strike nearby objects or persons.
☞ Safely lock the door in the door arrester or with the door lock before and
during machine operation or travel.
A Opening the door from the outside:

☞ Press door button A.
Fig. 35: Outside door opener and lock
Locking the door:
☞ Lock the door with the starter key (turn to the right).
Unlocking the door:
☞ Unlock the door with the starter key (turn to the left).
Opening the door from the inside:
☞ Pull handle B up.
Important
Enter and exit from the cab only by means of the door on the left. In case of an
emergency, the side window on the right can be used as emergency exit -
see Right-hand side window emergency exit on page 3-13.
B
Fig. 36: Inside door opener
Securing the open door with the door arrester:

20 11 ☞ Press the door against bracket 20 of the arrester until it engages with an audible click
Important
Lubricate the arrester at regular intervals.
Fig. 37: Securing an open door
Releasing the door arrester:

The door arrester is located on the left in the cab
☞ Press lever B of the arrester forward
➥ The door is released from the lock by spring action
☞ Close the door
Fig. 38: Unlocking the door arrester
3-10 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
Locking and unlocking the right-hand side cab window
CAUTION
An unlocked side window can swing free, crush fingers or hands, or strike
nearby objects or people.
☞ Do not operate the machine with the right side window unlatched.
☞ Close the window and lock it with the lever in the lock.
See below “Closing the side window / Opening the side window”.
Closing the side window

☞ Turn the lever down A.
Opening the side window
☞ Turn the lever up B.
A A
Fig. 39: Locking/unlocking the side window
Opening the side window

b ☞ Turn lever A up.
☞ Push lever A horizontally to the outside.
☞ To fasten the window in its final position:
press the end of lever a downward in guide b.
A
Fig. 40: Opening the side window
Fully opening the side window

b ☞ Turn lever A up.
☞ Push lever A horizontally to the outside.
☞ In order to completely swing the window outward:
pull the end of lever a to the rear out of guide b.
A
Fig. 41: Fully opening the side window
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-11

Operation
Locking the open side window

☞ Open the side window completely and press it against the arrester
➥ The side window locks into place and is locked
Important
Lubricate the arrester at regular intervals!
Fig. 42: Locking the side window
Unlocking the open side window

The side window can be unlocked from the inside only
☞ Press the push button (at the rear right in the cab)
➥ Side window is released by spring action
☞ Close the side window with the lever
Fig. 43: Unlocking the side window:
3-12 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.7 Right-hand side window emergency exit

In case of an emergency, the side window can be used to exit from the cab if the door can
no longer be used.
CAUTION
Personal injury hazard.
Do not use the side window as a routine exit from the machine. The right side
of the machine does not have footholds or handles that ensure a safe access/
exit.
☞ The side window is to be used as an exit only if the access opening is
blocked or cannot be opened through normal operating procedures.
☞ Before resuming normal service, lock the window lock lever back into place
in the guide - see Closing the side window on page 3-11
3.8 Protective screens for front window and/or main headlights (option)
Removing the protective screens for traveling on public roads
The machine can be fitted with protective screens on the front window and/or the main
lights as a protection against falling material.
WARNING
Traffic accident hazard. Protective screens limit operator visibility.

☞ The protective screens may be used only for work operation and must be
removed when traveling on public roads!
☞ Machine operation with protective screens is subject to the legal regulations
of your country!
3.9 Opening/closing the engine cover

Opening:
A ☞ Press lock A
☞ Pull the engine cover upward
Closing:
L ☞ Firmly press down the engine cover until lock A engages with an audible click
Locking and unlocking:
Lock the engine cover with the key of the preheating start switch.
Fig. 44: Engine cover lock
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-13

Operation
3.10 Before starting the engine

General instructions on starting the engine
☞ Run through the “Start-up” checklist 3-8.
0
☞ Switch on the battery master switch - see Battery master switch (option) on page 3-16.
☞ Adjust seat position and rearview mirror.
Important
All controls must be within easy reach. You must be able to move the brake
and accelerator pedals to their limit positions!
☞ Fasten your seat belt

☞ Make sure
• the parking brake is applied - see Parking brake on page 3-30
• the control lever for the loader unit is in neutral
- see Changing direction (forward/reverse) on page 3-31
• The engine will not start unless
➥ the parking brake is applied to the last notch - see Parking brake on page 3-30
➥ the drive interlock is disabled (option) - see Drive interlock with code input (option)
on page 3-16 or - see Key-based drive interlock (option) on page 3-20
• The starter cannot be activated if the engine already runs
➥ (start repeat interlock)
➥ Do not run the starter for more than 10 seconds
• Wait about 1 minute so the battery can recover before trying again
Important
The diesel engine cannot be started by tow starting the machine, as there is no
driving connection between the engine and the gearbox (e.g. cardan shaft)
when the engine is switched off.
• - see Getting ready for towing on page 3-47
Important
When the machine is used for extended periods at outside temperatures below
10 °C (50 °F), we recommend retrofitting the machine with an engine pre-
heater (“oil preheater” option)
• - see Oil and fuel preheater (option) on page 3-22
3-14 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.11 Starting the engine

After you have completed the starting preparations in accordance with Before starting the
engine on page 3-14 and Disabling the drive interlock on page 3-18:
☞ Turn the starter key to position “1”
1 2
0 ➥ All indicator lights illuminate briefly (indicator light check)
3 Indicator lights 43 (engine oil pressure), 41 (alternator charge function), 42 (parking
brake) remain lit
56
➥ At normal temperatures, the intake air is preheated about 5 – 10 seconds
Fig. 45: Preheating start switch (up to 0 °C or 32 °F) At low temperatures (below 0 °C or 32 °F), about 15 –
60 seconds
41 42 43 ☞ Press accelerator pedal Fig. 29/6 through about 1/4 of its travel.
☞ Turn the starter key to position “3” and hold it in this position until the diesel engine
starts.
1
☞ Release the starter key.
NOTICE
In order to avoid damage to the engine and the exhaust turbocharger due to insufficient
lube oil supply, operate the engine as follows as you start it:
Fig. 46: Instrument panel indicators ☞ Do not run the cold engine at high idle.
☞ Do not stop the engine at high idle.
☞ Let the engine run at idling speed for about 2 minutes.
☞ When the engine runs smoothly, check that indicator lights 43 and 41 have gone out.
☞ Do not operate the machine with malfunctioning indicators.
Avoid continuous engine operation at low load
NOTICE
The running performance of the engine can be negatively affected if it runs at high engine
speed and at less than 20 % of the load. Effects:
• Operating temperature is not reached
• Increased lube oil consumption
• Lube oil in exhaust system
• Engine contamination
• Blue smoke in exhaust
• We recommend running the diesel engine at loads of over 20 % during regular
operation
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-15

Operation
3.12 Stopping the engine
1 2 NOTICE
0 In order to avoid damage to the diesel engine, do not stop it from full throttle!
3
☞ Apply the parking brake to the last notch
56 ☞ Let the engine run at idling speed for about 2 minutes
☞ Turn the starter key in the preheating start switch to “0” and remove it
Fig. 47: Stopping the engine
3.13 Battery master switch (option)

Interrupting power supply
The battery master switch is located in the engine compartment next to the battery
☞ Turn and remove the key of the battery master switch (notched position)
Switching on power supply

☞ Insert the key in the battery master switch
☞ Turn the key to the notched position
3.14 Drive interlock with code input (option)

Keyboard for entering codes: overview
The drive interlock is enabled or disabled with “personal” codes entered via the keypad.
Two codes are available:
• The existing unchangeable six-digit main code for disabling the drive interlock, for
entering a personal code or for changing the personal code
• The four, five or six-digit personal code is used for disabling the drive interlock and is
entered by the operator.
Important
We recommend using the personal code for disabling the system.

LED ☞ Keep the main code in a safe place.
Fig. 48: Drive interlock (code input option)
The keypad consists of:
• 10 numeric keys for entering the codes.
• A (*) key for confirming the code that has been entered.
• An LED (red indicator light).
• An internal acoustic signal for signaling specific procedures
➥ Example: a signal sounds to confirm a key has been pressed
The keypad illuminates:
• When pressing any key.
• The keypad flashes to indicate specific system statuses.
3-16 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
Entering/changing the personal code

In order to enter or change the personal code:
☞ Disable the drive interlock by entering the main code (6 digits) and pressing the (*) key.
☞ Turn the starter key to 1
➥ The LED illuminates for 2 seconds.
☞ Enter the new 4, 5 or 6-digit personal code and confirm with the (*) key within 20 sec-
onds after the LED has gone out.
☞ Enter the new personal code again and confirm it with the (*) key after a short flashing
of the LED.
➥ Confirmation: LED flashes twice briefly, then illuminates for 2 seconds.
☞ Turn the starter key to the OFF position and remove it as soon as the LED goes out.
➥ The new personal code is now set and can be used for disabling the drive interlock.
Important
The personal code must be entered correctly twice consecutively otherwise an

error is indicated by means of a single flashing of the LED:
• Codes consisting of 3 and less, or of more than 6 digits are ignored by the
system
• Simple codes (with identical or consecutive digits, e.g. 1, 2, 3, 4) are
rejected by the system with four short acoustic signals
• Entering a new personal codes replaces the previous code. A code can
be changed any time if the main code is known
Enabling the drive interlock

☞ Stop the engine and remove the starter key
➥ The drive interlock is automatically enabled
➥ Flashing LED (on the keypad)
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-17

Operation
Disabling the drive interlock

☞ Enter the personal code or main code (6 digits).
☞ Press the (*) key.
➥ Confirmation: 2 long acoustic signals and long LED flashing
➥ LED OFF = drive interlock is disabled
➥ Diesel engine can be started
The diesel engine will not start if a wrong code has been entered
➥ Confirmation: 4 short acoustic signals, flashing LED = wrong code
➥ Re-enter the code
☞ Turn the starter key and switch on the engine before the LED flashes again (30 sec-
onds)
Important
The keypad is blocked for 5 minutes and no codes can be entered if the wrong
code is entered four times consecutively.
☞ If the wrong code has been entered, wait until 5 minutes have passed and
enter the correct code.
☞ The keypad does not illuminate as long as it is blocked. It illuminates briefly
every 4 seconds and an acoustic signal sounds
☞ Press the (*) key after every code
☞ The LED illuminates briefly when turning the starter key to the engine start
position
3-18 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
Putting the drive interlock out of service

We recommend putting the drive interlock out of service if the machine has to stay in a ser-
vice center, for instance, or if the machine does not require any protection. This avoids
having to communicate the code.
1 Disable the system by entering the personal or main code and by confirming with
the (*) key.
2 Turn the starter key to position “ON” as soon as the LED goes out.
➥ The LED illuminates for 2 seconds.
3 As soon as the LED goes out, press the (*) key for about 2 seconds until a short acous-
tic signal, followed by two further signals, sounds (within 20 seconds after the LED has
gone out).
➥ The LED now flashes very slowly, and the keypad is disabled.
4 Turn the starter key to the OFF position and remove it.
5 The engine can be started without entering the code. The system is out of service even
if electric power is interrupted.
Important
If the system is out of operation, the LED flashes slowly even if the starter key
is in position 1
☞ Entering the personal or main code does not have the effect of putting the
system back into service again (the acoustic signals for confirmation are
still given). See the following procedure (“Putting the drive interlock back
into service again”) to leave the out-of-service status again.
Putting the drive interlock back into service again

☞ Press the (*) key for 2 seconds (starter key in position OFF) until two short acoustic sig-
nals are given for confirmation.
➥ The system is enabled again. The code must be entered to start the engine.
Interruption of drive interlock power

If the drive interlock was enabled before electric power was interrupted, short acoustic sig-
nals are given upon switching on the keypad (similar to those that are given when entering
the wrong code four times). In this case, wait until the acoustic signals are no longer given.
Then disable the drive interlock with the personal or main code.
The LED still does not illuminate if the drive interlock was disabled. The engine can be
started before the LED starts flashing again.
If the drive interlock was out of service, this status remains unchanged and the LED
flashes slowly.
Drive interlock maintenance

The MED 310.1T drive interlock does not require any maintenance.
Protect the keypad and the control unit from heat and humidity.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-19

Operation
3.15 Key-based drive interlock (option)

Key-based drive interlock: scope of delivery
The drive interlock is integrated in the starter lock and can be enabled only with the blue
starter key!
Scope of delivery:
• Drive interlock installed in the machine.
• 2 x blue keys (coded).
• 1 x red master key (for training the blue keys).
Coding (“training”) new starter keys

New personal keys are coded with the master key (red). This is why it must be carefully
stored outside the machine.
Important
Each drive interlock has only one master key!

• The drive interlock must be replaced if the master key is lost.
• The master is only used for coding new keys, and cannot be used for disabling the
drive interlock.
• Coding is performed by inserting the master key in the starter lock and by turning it to
position '1' for a maximum 5 seconds. After the master key has been returned to
position '0' and removed, you have 15 seconds for inserting a key that requires coding.
It must be inserted in the starter lock and turned to position '1' in order to be registered
as a valid key.
• Coding is automatically stopped if no key requiring coding is detected within 15
seconds.
• Several keys requiring coding can be inserted one after another in the starter lock.
• Each key must remain at least 1 second in position '1'.
• Coding can be performed for a maximum 10 keys.
3-20 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
Enabling (locking) the drive interlock

☞ Apply the parking brake
➥ - see Parking brake on page 3-30
☞ Stop the engine
☞ Remove the starter key (blue)
➥ The drive interlock is enabled in 30 seconds
Important
The drive interlock remains disabled if the starter key (blue) is not removed
from the starter lock!
Disabling (releasing) the drive interlock

Start and stop the engine exactly as described on page 3-15 “Starting the engine”.
☞ The system is enabled 5 seconds after the starter key is inserted in the starter lock
☞ Start the engine - see Starting the engine on page 3-15
➥ The drive interlock is disabled as long as the engine runs
Deleting coded keys

Deleting coded keys is necessary whenever a coded key is lost
• All coded keys are deleted during deletion
• After deletion has been performed, all existing keys can be recoded
• Deletion is performed by inserting the master key in the starter lock and by turning it to
position '1' for a minimum 20 seconds.
• All coded keys are then deleted, and all existing keys can be recoded
• The master key code is not deleted during deletion
Security functions
The drive interlock remains enabled for 15 minutes and does not accept any valid keys if
more than 5 keys with different invalid codes are inserted and turned in the starter lock
within 1 minute. This function avoids 'finding' the correct key by chance by trying different
keys. It is only available if the control valve relay is connected in addition with terminal 30.
The drive interlock remains enabled for 15 minutes and does not accept any valid keys if
several invalid keys have been detected without having set the starter lock to position '0'.
Valid keys are accepted only after 15 minutes and after the position '0' of the starter lock
has been detected. This avoids testing keys without actuating the mechanical starter lock,
e.g. by moving the starter lock to position '1' by force.
Interruptions of the supply line or other control lines do not disable the drive interlock or
delete data (e.g. data codes). All important data is saved in a non-volatile memory.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-21

Operation
3.16 Oil and fuel preheater (option)

This equipment is for cold-starting at temperatures below -5 °C (23 °F).
Oil preheater operation

The engine and hydraulic oil is heated by means of heating elements with a capacity of
750 W in the engine oil pan and in the hydraulic oil reservoir, according to the gravity prin-
ciple (warm oil rises and is replaced by cold oil). The oil can only be thoroughly warmed up
to service temperature if the oil preheater is connected over a longer period of time—pref-
erably overnight.
B ☞ Connect the oil preheater as follows:
• Park the machine near a 220 V socket.
A • First connect special cable A with machine socket B, then insert the plug into the 220
V socket
☞ Before starting the engine:
Fig. 49: Oil preheater • Remove the plug from the 220 V (110 V) socket.
• Unplug special cable A from machine socket B.
• Close the engine cover.
Fuel preheater operation

The fuel preheater prevents paraffin crystals forming, which otherwise clog the fuel filter at
low temperatures.
A temperature switch automatically switches on a heating element in the fuel line between
the reservoir and the fuel prefilter when ignition is switched on at temperatures below + 10
°C (50 °F).
3-22 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.17 Jump-starting the engine (external battery)

Safety instructions regarding external starting aids
WARNING
Explosion hazard.
A frozen battery can explode during a jump-starting operation.
☞ Do not jump-start the engine if the battery is frozen.
☞ Replace the battery.
☞ Dispose of the frozen battery in accordance with local environmental regu-
lations.
CAUTION
Possible equipment damage or personal injury from improper jump-starting.
☞ Make sure the jumper cables are rated for 12 V and the maximum CCA rat-
ing of the battery.
☞ Use tested jumper cables!
The cable clamping ends shall be colored red for positive post connectors,
and black for the negative post connectors.
☞ To avoid sparking, the loader must not touch the jump-starting vehicle
when connected with jumper cables.
☞ Use a 12 V source, either in the form of another battery or a charger
equipped for jump-starting. Using higher or lower voltage sources can dam-
age the electrical system and potentially cause injury.
☞ To avoid short circuits, the jumper cable connected to the positive + termi-
nal of the starting battery must never be brought into contact with electri-
cally conductive vehicle parts.
☞ Route the jumper cables so they do not become entangled in rotating com-
ponents in the engine compartment.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-23

Operation
Providing external starting aid

☞ Drive the jump-starting vehicle close enough to the loader so that the jump leads can
reach to connect the two batteries
☞ Let the engine of the jump-starting vehicle run
☞ First connect one end of the red jump lead (+) to the + terminal of the discharged bat-
Discharged battery tery, then connect the other end to the + terminal of the starting battery
☞ Connect one end of the black jump lead (-) to the - terminal of the starting battery
12 V ☞ Connect the other end of the black jump lead (-) onto a solid metal component fimly
mounted on the engine block or onto the engine block itself. Do not connect it to the
negative terminal of the discharged battery, as otherwise explosive gas emerging from
the battery can ignite if sparks are formed!
☞ Start the engine of the machine with the discharged battery
Once the engine has started:

12 V ☞ With the engine running, disconnect both jump leads in exactly the reverse order (first
remove the – terminal, then the + terminal)—this prevents sparking in the vicinity of the
Starting battery battery!
Fig. 50: Starting aid with jump leads

34001b710_05.eps
3-24 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.18 Before traveling

Special instructions for traveling on public roads
Read and understand the Operator's Manual under all circumstances before putting the
machine into service!
• The machine is subject to the applicable legal regulations of your country
• The regulations specified in the operating license or in the machine papers.
• Only the equipment items (attachments) listed in the operating license or in the
machine documentation are admissible for driving on public roads!
(– see chapter 1 “Attachments with certified material densities” on page 1-5).
• In addition, bear in mind the mandatory regulations relevant to accident prevention
• Switch off the working lights when traveling on public roads
• To ensure full visibility, remove the protective screen from the front window (option)
and/or the protective screen from the main headlights (option)
• Fasten your seat belt
Performing a functional check of the wheel loader

• Brakes
• Steering system
• Machine lights
Setting the loader unit to transport position

• Empty and curl the bucket B
A • Raise the loader unit to transport position so that both red marks D on the lift frame and
the bulkhead are aligned
➥ Ground clearance C in connection with the standard bucket and standard tires is
about 250 mm (10 in.).
B • Secure the control lever (joystick) and the 3rd control circuit of the loader unit
➥ - see Locking the control lever (joystick) and the 3rd control circuit on page 3-26
C 308b0350.eps
WARNING
C
Unprotected blades or teeth on the bucket can cut or crush.
☞ Cover the blade or teeth of the bucket across their entire width with the
tooth guard A provided
☞ Use a suitable means of transport to move or transport buckets/attach-
ments which have not been authorized for transport on public roads
Fig. 51: Traveling on public roads ➥ – see chapter 1 “Attachments with certified material densities” on
page 1-5
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-25

Operation
Locking the control lever (joystick) and the 3rd control circuit
WARNING
9
Possible loss of machine control.
Unsecured control levers 9 (joystick) and 10 (3rd control circuit) can be moved
unintentionally, causing accidental machine movement.
Before traveling on public roads, secure control lever 9 (joystick) and control
lever 10 (3rd control circuit) against unintentional actuation!
☞ Push control lever 9 down vertically in neutral position

10 ➥ The control lever is locked in this position and can no longer be moved
☞ Unscrew lock sleeve A of control lever 10 clockwise until it is pulled down
by spring action
☞ Let control lever 10 engage in center position
A ➥ The control lever is locked in this position and can no longer be moved
Fig. 52: Lock for control levers
Locking the electrically operated 3rd control circuit (option)

66 C ☞ Slide lock C on switch 66 in the direction of the arrow and press the switch to position A
at the same time
☞ Release lock C
A
➥ 3rd control circuit is fully locked
B
Fig. 53: Lock for control levers
3-26 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.19 Steering system

Checking the steering system
Important
Power steering is only active when the engine is running. The machine can still
be steered if the diesel engine or the pump drive breaks down. However,
steering will require more effort—this needs to be taken into account when
towing the machine!
☞ Functional check: move the steering wheel back and forth with the engine running
Synchronous wheel position

If the wheels on both axles do not run in the same track, proceed as follows:
WARNING

An unsynchronized steering system can cause the machine to operate unpre-
dictably.
Do not synchronize the steering system when traveling on public roads!
☞ Synchronize the steering system as described before traveling on public
roads
☞ At low travel speed, slowly turn the steering wheel to the left and right as far as it will go
and try turning it even further in the end position for a few seconds (as for cornering)
☞ Turn the steering wheel rapidly back to straight-ahead position
☞ Contact your Wacker Neuson dealer if this does not synchronize the wheels
3.20 Differential lock

Engaging/disengaging the differential lock
The differential lock neutralizes the compensating effect of the differential, i.e. traction is
distributed evenly to the front and rear wheels.
• The differential is locked automatically and cannot be switched on or off by the
operator!
• Both the front and the rear axle of the machine are fitted with a self-locking differential.
➥ The lock value is 45 % for each axle.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-27

Operation
3.21 Accelerator pedal

Speed control with the accelerator pedal
The accelerator pedal controls the travel speed as follows:
• Press down the accelerator pedal ➥ Travel speed is increased

• Slowly release the accelerator pedal ➥ Travel speed is reduced
• Completely release the accelerator ➥ Hydrostatic braking
Important
Speed depends on the speed range selected - see Selecting a speed range on
page 3-31.
3.22 Manual throttle (option)

Setting the travel speed with the manual throttle
The manual throttle is located on the right of the side console
WARNING
B
When traveling on public roads, actuating the manual throttle lever can cause
accidental machine movement.
G A
☞ Use the manual throttle during work operation only!
☞ Set the engine speed with the accelerator pedal only.
Fig. 54: Manual throttle (option)
☞ Before traveling on public roads, move the manual throttle lever to idling
speed position A
Function
Permanent setting of engine speed for work operation
Position Engine speed

A Idling speed = minimum speed
B Full throttle = maximum speed
Important
This function is especially useful for operating hydraulic attachments which

need a continuous supply of hydraulic oil. Travel speed must be set with the
brake/inching pedal or with the low-speed control (option).
3-28 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.23 Brake/inching pedal
Specific information on brake/inching pedal actuation

• The brake/inching pedal is located on the left in the machine.
• Dirt accumulation and objects in the area of the brake pedal can result in brake
malfunctions.
• Keep the brake/inching pedal clean and remove all objects in the area of the pedal
Important
Brake lights at the rear of the machine will not illuminate unless the inching
pedal is depressed to activate the brake system.
Hydraulic braking alone, or applying the parking brake, will not illuminate the
brake lights.
• Make sure no one is in the work area (in particular behind the machine)
when braking
Braking with the brake/inching pedal

☞ Check before moving the machine:
• Check by looking back in the rearview mirror that no one is hindered by the brake
maneuver.
☞ Press the brake/inching pedal down with force at slow speed and check the brake
effect
WARNING
Possibility of uncontrolled machine movement. The machine may not stop or

hold position on a slope without additional force on the brake/inching pedal.
This braking action is in addition to the automatic hydraulic braking action
achieved by releasing the pedal.
☞ Press the brake/inching pedal down with force until the braking effect is felt.
NOTICE
When traveling downhill, the brake pedal must be used to support the braking effect of the
drive. This avoids damage to the drive and/or the diesel engine due to excessive engine
speed.
☞ Reduce engine speed: remove your foot from the accelerator pedal
☞ Reduce your travel speed with the brake/inching pedal
Inching with the brake/inching pedal

☞ Press the brake/inching pedal down slightly
➥ In the inching range of the brake pedal (pedal pressed lightly), the pedal can be
used like a car's clutch. The propulsion system is no longer supplied with hydraulic
oil which means that the entire engine output is available to the work hydraulics and
that the loader unit can be raised more quickly.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-29

Operation
3.24 Parking brake

General instructions regarding the parking brake
Important
A starting interlock prevents the machine from starting even with the parking
brake slightly applied.
Selecting the traveling direction with switch Fig. 32/54 is not possible unless
parking brake 14 is released completely.
Applying the parking brake automatically cancels the selection of forward/
reverse traveling direction (drive) and activates neutral.
Applying the parking brake
Important
When operating the machine, apply parking brake 14 only in an emergency if

the service brakes fail to slow the machine.
☞ Be aware that the brake lights will not illuminate when the parking brake is
applied.
☞ In normal operation use only the brake/inching pedal as a service brake
Preventing the machine from rolling away

☞ Pull lever 14 up to the last notch
A ➥ Indicator light Fig. 30/42 on the instrument panel illuminates.
14 ➥ The engine can be started.
➥ Selection of forward/reverse traveling direction (drive) is automatically cancelled and
neutral activated.
☞ Secure the machine with wheel chocks
➥ - see Stopping/parking the machine on page 3-36
Releasing the parking brake
Fig. 55: Applying and releasing the parking brake
☞ Pull lever 14 up slightly.
☞ Press button A
☞ Move lever 14 down as far as it will go.
➥ Indicator light Fig. 30/42 on the instrument panel goes out.
3-30 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.25 Operating the machine

Selecting a speed range
The machine has 2 speed ranges.
The switch for selecting the speed ranges is located to the right of the control lever (joy-
61 stick).
☞ Set traveling direction to neutral with tip switch 63 on the joystick
63 ☞ Press switch 54 to the required speed range
Symbol Meaning Recommended
54 Used for work involving short loading
Speed range A
➥ 0 – 6 kph/3 mph cycles, i.e. a rapid succession of loading
and unloading operations, e.g. onto a
(20 kph/12 mph)
A truck, and for work requiring precise
➥ 0 – 8 kph/5 mph speed adjustment, e.g. rotary broom
(30 kph/18 mph option) applications.
B
Drive range
Fig. 56: Switch for speed range selection B = 0 – 20 kph/12 mph
For long-haul travel
Drive range
B = 0 – 30 kph/18 mph (option)
Important
The machine can be moved only after releasing parking brake Fig. 29/14 com-
pletely.
☞ Release parking brake Fig. 29/14

☞ Select the traveling direction with switch 61 on the control lever
➥ See table “Traveling forward/backward”
☞ Gradually press down the accelerator pedal
➥ Machine moves
☞ Test the brakes at low speed
Changing direction (forward/reverse)
F CAUTION
61
Possibility of unexpected machine movement!
63 Changing direction at high speed and full throttle causes the machine to brake
R abruptly.
☞ Slow the machine to walking pace before changing direction
☞ Slow the machine to walking pace
☞ Select a new traveling direction with switch 61
Function Operation Effect
Fig. 57: Selecting the traveling direction
Forward ☞ Press switch 61 forward F ➥ Indicator light F illuminates
Reverse ☞ Press switch 61 backward R ➥ Indicator light R illuminates
Neutral ☞ Press tip switch 63 ➥ Indicator light goes out
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-31

Operation
3.26 Load stabilizer (option)

General instructions regarding the load stabilizer function
The load stabilizer cushions and dampens the movements of the loader unit. It avoids
unstable oscillating movements of the loader and increases drive comfort and safety!
Engaging or disengaging the load stabilizer during work depends on the individual situa-
tion.
Important
In order not to impair the load stabilizer function in transport position of the
loader unit, do not retract the tilt cylinder to the limit!
☞ Briefly reduce the pressure on the tilt cylinder limit
WARNING
Tipping hazard.
When traveling at higher speeds, the machine can become unstable if the load
stabilizer is not engaged.
☞ Always engage the load stabilizer when traveling at higher speeds.
☞ Always engage the load stabilizer when traveling on public roads.
• - see Load stabilizer (option) on page 3-32
Important
Load stabilizer affects load holding control valve operation.

Switching on the load stabilizer automatically switches off the load holding
control valve.
Note: In the event of a bursting hose or pipe, the load holding control valve
prevents the loader unit from being lowered or dumped without being braked.
• - see “Load holding control valve” safety feature (option) on page 3-88
3-32 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
Engaging/disengaging the load stabilizer
Important
The loader unit yields easily with the load stabilizer engaged, making it difficult
to perform any precise lifting movements. The lifting capacity of the loader unit
is only about 90 % of the rated force!
The switch is located on the right in the side console

Function Work operation
36 ☞ Press switch 70 to position A
➥ Indicator light 36 on the instrument
70 OFF panel goes out In general for heavy-duty work,
(A) ➥ The load stabilizer is disengaged e.g. picking up excavated material
➥ The load holding control valve
A (option) is switched on
☞ Press switch 70 to position B
B
➥ Indicator light 36 on the instrument
ON For traveling on public roads, for
panel illuminates
Fig. 58: Switch for load stabilizer (option) lighter work with the loader unit
(B) ➥ Load stabilizer is engaged and for light off-road transport
➥ The load holding control valve
(option) is switched off
3.27 Backup warning system (option)

Backup warning system feature
A WARNING

The backup warning system should not be relied upon exclusively to notify
others when backing up the machine.
☞ Make sure no one is within the danger area of the machine when changing
the traveling direction.
Fig. 59: Backup warning system (option)

Important
In certain countries, a backup warning system is mandatory.

The backup warning system consists of a signal transmitter A fitted at the rear
left of the cab.
• The signal transmitter generates an acoustic signal when shifting into
reverse. The acoustic level is about 103 dB (A) at a distance of 1 m
(39.37”) and at a frequency of 2800 Hz.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-33

Operation
3.28 Low-speed control (option)

Setting the travel speed with the low-speed control
The control lever is located on the right of the side console
Wheel loader speed can be set more precisely and independently of the engine speed with
control lever H.
This function corresponds to inching with the brake/inching pedal.
Maximum speed depends on the speed range selected.
☞ Select the travel direction
➥ - see Changing direction (forward/reverse) on page 3-31
A
☞ Select a speed range
H ➥ - see Selecting a speed range on page 3-31
☞ Set constant engine speed with the accelerator pedal or the manual throttle (option)
B ☞ Select the required travel speed
➥ Move control lever H toward A
☞ Stop the wheel loader
➥ Move control lever H to limit B
Fig. 60: Low-speed control (option)
Position Travel speed
A Maximum speed
B Machine at a standstill
3.29 Electrical connection – front socket (option)

Putting the front socket into operation
The machine can be equipped with a 4 pole front socket. Switch 74 on the switch console
on the right switches the electrical power supply on or off for electrically operated attach-
ments such as a spray water pump for a rotary broom.
74
Power supply for front attachments (option)
A ☞ Press switch 74 to posi- ➥ Power supply at the socket is switched on

ON tion B ➥ Indicator light in switch illuminates
B ☞ Press switch 74 to posi- ➥ Power supply is switched OFF
OFF tion A
Fig. 61: Backup warning system (option) ➥ Indicator goes out
3-34 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.30 Fire extinguisher (option)

Fire extinguisher operation
The fire extinguisher is not included in the machine's standard equipment (option).
☞ If a fire extinguisher is installed it must be valid for oil and electrical fires. Contact a local
authority and distributor of fire fighting equipment for recommendations and installation.
☞ Located on the rear wall, to the left of the seat (see fig.).
☞ Fire extinguisher operation is described with the symbols on the fire extinguisher
NOTICE
The fire extinguisher must be refilled and sealed by authorized personnel after it has been
Fig. 62: Fire extinguisher (option) used.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-35

Operation
3.31 Putting the machine out of operation

Stopping/parking the machine
WARNING
Possibility of inadvertent machine movement. To avoid unintentional

movement of the machine once it has been parked:
☞ Use the parking brake to park the machine safely and to prevent it rolling
away! - see Parking brake on page 3-30
☞ Additionally secure the machine by placing chocks under the downhill sides
of the wheels!
☞ Stop the machine with service brake Fig. 29/14
☞ Move the machine to neutral with tip switch Fig. 32/63 (on the joystick)
☞ Apply the parking brake - see Parking brake on page 3-30
☞ Lower the loader unit. To do this:
• Push control lever (joystick) Fig. 29/9 forward out of neutral
• Place the bucket on the ground so that the edge is flat with the ground. To do this:
push control lever Fig. 29/9 to the left or right - see Loader unit operation: overview
on page 3-53
☞ Stop the engine (- see Starting the engine on page 3-15)
Important
After operation at full power, let the diesel engine run at idling speed for a while
so that the temperature can stabilize.
☞ Stop the engine. To do this: turn the starter key to “0” and remove it
☞ Close the windows and the door as you leave the cab
☞ Close and lock the engine cover
On slopes:
☞ Additionally secure the machine by placing chocks under the downhill sides of the
wheels!
Putting the machine out of service for a longer time

☞ If possible, retract the piston rods of the hydraulic cylinders to protect them against
damage. If this is not possible, apply grease to the piston rods and to the bare parts of
the hydraulic cylinders that are not paint-coated
☞ Before putting into operation, do not clean the piston rods with a grease solvent or a
high-pressure cleaner
➥ The scraper is not water-tight
➥ Water in the guide bushing causes corrosion and damage to the piston rod
3-36 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.32 Machine lights

Machine lights operation
The switch panel for the light system is located on the left on the instrument panel
Parking lights
☞ Press switch 65 to the ➥ Indicator light in switch illuminates
ON
1
1st position B
45 ☞ Press switch 65 down to ➥ Indicator light in switch goes out
OFF
position A
65
Low beam
☞ Press switch 65 to the ➥ Indicator light in switch illuminates
A
ON 2nd position B
B ☞ Move lever 30 to position II
☞ Press switch 65 down to ➥ Indicator light in switch goes out
OFF
position A
Important
Only the side marker lights stay lit if the starter is switched off (with low beam
I switched on)—key in preheating start switch Fig. 34/56 in position 0!
II
High beam
☞ Press switch 65 to the ➥ Indicator light (blue) 45 on the
30 ON 2nd position B instrument panel illuminates
34200b0312.eps
☞ Move lever 30 to position I
Fig. 63: Light system ☞ Move lever 30 to position II ➥ Indicator light (blue) 45 on the
OFF instrument panel goes out
➥ Low beam illuminates
Headlight flasher
☞ Briefly pull lever 30 fully up ➥ Indicator light (blue) 45 on the
ON
(beyond position II) instrument panel illuminates
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-37

Operation
Working lights operation
WARNING
Traffic accident hazard.

The working lights can temporarily blind motorists on public roads.
☞ Do not illuminate the working lights when traveling on public roads.
☞ When operating the machine, only illuminate the working lights when there
is no possibility of blinding passing motorists.
Front and/or rear working lights (option)

ON ☞ Press switch 71 to position B ➥ Indicator light in switch illuminates
OFF ☞ Press switch 71 to position A ➥ Indicator light in switch goes out
2 front working lights (option)
71 69
OFF ☞ Press switch 71 to position A ➥ Indicator light in switch goes out
2 rear working lights (option)
ON ☞ Press tip switch 69 briefly ➥ Indicator in tip switch illuminates
OFF ☞ Press tip switch 69 briefly ➥ Indicator light in tip switch goes out
A
Fig. 64: Switch for working lights
Interior light operation
Interior light
ON ☞ Press switch 3 to the left or right
OFF ☞ Move switch 3 to center position
Fig. 65: Switch for interior light
3-38 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.33 Signaling system

Turn indicator operation
38 Turn indicators
RIGHT ☞ Push lever 30 forward R ➥ Indicator light 38 flashes
37 1
LEFT ☞ Pull lever 30 to the rear L ➥ Indicator light 38 flashes

➥ Indicator light 37 flashes during trailer operation
NOTICE
R If the indicator light 38 flashes rapidly, this indicates that one of the turn signal lights on the
machine is not illuminating.
☞ With the turn signal activated, inspect both the front and rear turn signals to determine
which is not working.
L
34200b0313.eps
☞ Replace all burned-out bulbs.
30 Note: If bulb replacement fails to resolve the problem, contact your dealer to diagnose and
Fig. 66: Turn indicators
repair the turn signal system malfunction.
Hazard warning system operation
Hazard warning system

☞ Press switch for hazard ➥ The indicator light in the switch and
ON warning system 57 to indicator light 38 on the instrument
notched position panel flashes
☞ Release switch for hazard ➥ The indicator light in the switch and
warning system 57 from indicator light 38 on the instrument
OFF
notched position by applying panel goes out
57 slight pressure
Fig. 67: Switch for hazard warning system
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-39

Operation
3.34 Rotating beacon (option)

Rotating beacon operation
Rotating beacon (option)

72 OFF ☞ Press switch 72 to position A ➥ Indicator light in switch goes out
Important
Legal regulations of your country may require you not to illuminate the rotating
A beacon on public roads unless the road is within the machine's working range
and the machine represents an obstruction to the normal flow of traffic when
B the machine is in work operation.
Fig. 68: Switch for rotating beacon
3.35 Cab heating and ventilation

Heating and ventilation system operation
Important
The machine heater can be set to 2 operating modes:

• Ventilation, fresh air
• Heating
• The air flow is directed to the front window via defroster vent
(fig. Fig. 29/35), and to the leg room via both vents (Fig. 29/5). The
legroom vents can be closed and adjusted separately
The ventilation switch 68 and the rotary switch 59 for the heating is located on the right on
A the side console.
B
Ventilation (fresh air)
1st ☞ Press switch 68/B down one step ➥ Fan runs in 1st speed
speed
68 2nd ☞ Press switch 68/B down two steps ➥ Fan runs in 2nd speed
speed
OFF ☞ Press switch 68 fully to position A ➥ Fan OFF
59 Cold Heating
☞ Turn rotary switch 59 to the left Cold
Warm ☞ Turn rotary switch 59 to the right Warm
Fig. 69: Ventilation/heating switch
3-40 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.36 Air conditioning (option)

Air conditioning operation
During the hot season, the air conditioning system supplies cool and dehumidified air to
the cab via the vent nozzles in the cab roof.
Important
25
Close the door and the windows to achieve best air conditioning results.
The rotary switch for the air conditioning system is located on the left next to the seat
Air conditioning operation Cooling

Turn rotary switch 25 to range 1 Low
Fig. 70: Air conditioning rotary switch Turn rotary switch 25 to range 2 Medium
Turn rotary switch 25 to range 3 High
Turn rotary switch 25 to range 0 OFF
Important
The heating and ventilation system can be used in addition to the air
conditioning!
☞ - see Heating and ventilation system operation on page 3-40
NOTICE
In order to avoid functional errors and possible loss of the refrigerant:
☞ Run the air conditioning system once a month.
➥ This prevents the seals in the compressor from drying and becoming brittle
☞ Check V-belt tension and clean the condenser.
➥ – see chapter 5 “Air conditioning (option): maintenance” on page 5-25
☞ The air conditioning system must be repaired, serviced and filled with a refrigerant only
by a qualified technician.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-41

Operation
3.37 Washer system

Washer system operation
Front window wiper

☞ Turn rotary switch 51 on lever 30 to posi- ➥ Front wiper is on
OFF
tion 0
ON
☞ Turn rotary switch 51 on lever 30 to posi- ➥ Front wiper returns to base
34200b0313.eps
tion 1 position
51 30
Fig. 71: Front wiper switch
30 Washer pump for front and rear window

A ON ☞ Press and hold tip switch 50 on lever 30 (A)
OFF ☞ Release tip switch 50
34200b0313.eps
50
Fig. 72: Washer pump switch
Rear wiper
A
ON ☞ Press switch A /1 ➥ Rear wiper is on
OFF ☞ Press switch A /0 ➥ Rear wiper returns to base position
Fig. 73: Rear wiper switch
Reservoir for washer system

Reservoir filler inlet 33 is located on the left in the front cover (steering system)
Important
33 Fill the reservoir with a windshield washer solution for best results. This will
provide a cleaning solvent as well as freeze protection in colder weather.
Refer to the antifreeze instructions for further information on concentrations.
Using water is not recommended. In colder weather, water will freeze and
cause system damage and malfunctions.
Fig. 74: Reservoir for washer system
3-42 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.38 Seat
Seat adjustment: overview
Always adjust the seat to your individual needs to help avoid or minimize physical disor-
ders related to bad posture.
WARNING
Adjusting the seat while operating the machine may cause a possible loss of
machine control.
d ☞ Adjust the seat before operating the machine.
☞ After adjusting the seat, confirm that the seat is firmly latched in the desired
position.
☞ Do not operate a machine with a malfunctioning or malfunctioning seat
latch—have the latch repaired or replaced before operating the machine.
c
The seat can be set to the following positions:
• b = weight adjustment a with weight indication
e • c = height adjustment
• d = armrest inclination
f a b • e = backrest adjustment (depending on version)
Fig. 75: Seat adjustment • f = horizontal adjustment
Weight adjustment
Important
Adjust and match the seat suspension to the weight of the operator to ensure a
comfortable position. Properly adjusting the seat suspension will eliminate
excessive motion and maximize shock absorption.
☞ Sit down on the seat.

a
b To adjust to an increase in weight:
☞ Turn lever a clockwise.
Fig. 76: Weight adjustment ➥ Read the weight off indication b.
To adjust to a decrease in weight:
☞ Turn lever a counterclockwise.
➥ Read the weight off indication b.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-43

Operation
Height adjustment
Up:
☞ Raise seat as required until it engages with an audible click.
Down:
c
☞ Raise seat as far as possible, after this lower seat to bottom position.
Fig. 77: Height adjustment
Backrest adjustment
☞ Pull lever e up and at the same time
☞ Lean back to push the backrest into the required position.
☞ Allow lever e to engage.
Fig. 78: Backrest adjustment
Horizontal adjustment
☞ Pull lever f up and at the same time
☞ Move the seat forward or backward.
☞ Allow lever f to engage in required position.
f
Fig. 79: Horizontal seat adjustment with control lever
Armrest adjustment
The armrest can be folded back as required. Adjust the armrest as follows:
Up:
g
☞ Turn handwheel g clockwise as required.
Down:
☞ Turn handwheel g counterclockwise as required.
Fig. 80: Armrest adjustment
3-44 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.39 Seat belt (lap belt)

Specific instructions regarding the seat belt
WARNING
Operating the machine without wearing or fastening the seat belt could
cause injury.
The seat belt provides positive support in the seat during operation and travel
with the machine, and reduces injury hazard in case the machine should tip
over.
☞ Always buckle up before operating or working with the machine.
☞ Do not twist the seat belt during fastening or use.
☞ Seat belt must run over the hips – not over the stomach – and must always
be worn firmly fastened.
☞ Do not place the seat belt over hard, edged or fragile items (tools, rulers,
glasses, pens) carried inside your clothes.
☞ Never buckle up 2 persons with one seat belt.
☞ Check seat belts each time they are used, have damaged parts immedi-
ately replaced by an authorized service center.
☞ Always keep the seat belt and buckle clean, as dirt can cause the buckle to
malfunction (buckle will not close correctly) and accelerate internal webbing
abrasion in the belt.
☞ Seat belt buckle must not be obstructed by foreign bodies (paper or
similar); otherwise the buckle latch cannot lock into place!
WARNING

The seat belt strap will be stretched after an accident and is no longer
serviceable, and will therefore NOT provide adequate protection!
☞ Replace the seat belt after an accident.
☞ Have fastening points and seat fixture examined for damage or failure.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-45

Operation
Fastening the seat belt

The seat belt is for the operator's safety during work on construction sites and during road
travel.
Fasten seat belt 27 as follows before traveling:
☞ Hold the belt at buckle latch A and run it slowly and steadily over the hips to buckle B.
A
☞ Insert buckle latch A into buckle B until it engages audibly (pull test).
27
☞ Tighten the seat belt by pulling at its end.
➥ The seat belt must always be tightly in place over the hips!
B
30763b0007.eps
Fig. 81: Fastening the seat belt
Unfastening the seat belt

Unfasten the seat belt as follows:
☞ Hold the seat belt.
☞ Press red button C on buckle B.
➥ Latch A is released from buckle B by spring action.
☞ Slowly return the seat belt to the retractor (option).
A
B
30763b0006.eps
Fig. 82: Unfastening the seat belt
Longer/shorter lap belt adjustment

☞ Lengthen the lap belt as follows:
A
• Hold buckle latch A at a right angle to the seat belt and pull the seat belt to the
required length.
☞ To shorten the lap belt, just pull the free end D of the belt.
Important
When pulled slowly, the automatic seat belt offers full freedom of movement. It
locks, however, during abrupt braking.
The automatic seat belt can also lock when passing through potholes or
D uneven terrain.
30763b0005.eps
Fig. 83: Longer/shorter seat belt adjustment
3-46 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.40 Towing the machine

Safety instructions for towing the machine
If the diesel engine and/or the hydraulic drive breaks down, the machine can be towed
under the following conditions:
• A tow bar and suitable accessories are used.
• No one is near the tow bar and towing accessories while towing is taking place.
• The towing speed is held to 3 – 4 kph (1 – 2 mph) or slower.
• The towing vehicle is of adequate size.
• The HP pressure relief valves on the variable displacement pump are open.
Getting ready for towing

Disabling the variable displacement drive pump
C B
Important
A
The hydrostatic power train can be damaged when towing the machine.
☞ Tow away the machine from the danger area only after you have
opened the HP pressure relief valves
☞ Tow the machine out of the danger area only at walking pace and only over
A short distances.
B

C Variable displacement drive pump (20 kph or 12 mph)
☞ Switch over the HP pressure relief valves A on the variable displacement pump. To do
this:
Fig. 84: 20 kph hydraulic pump
• Loosen hexagon lock nuts B on both HP valves A.
• Screw in hexagon socket head screws C on both HP valves A until they are flush with
lock nuts B.
D F • Secure hexagon socket head screws C on both HP valves A with lock nuts B.
Variable displacement drive pump (30 kph or 18 mph option)
☞ Mount hose D between test ports E and F.
➥ The hose is included in the tool kit.
☞ If possible, run the diesel engine at idling speed when towing the machine.
E
Fig. 85: 30 kph hydraulic pump (option)
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-47

Operation
Towing the machine
CAUTION
Improperly towing the machine can cause equipment damage and possible
injury to persons in the area.
☞ The towing vehicle must have enough tractive power and be fitted with a
safe brake system.
☞ Only tow the machine with a towing bar.
☞ See chapter Specifications on page 6-1 for the machine's dimensions and
weights!
☞ Use eye hooks for towing the machine – see chapter 1 “Machine overview”
on page 1-2
☞ If possible, run the engine at idling speed when towing the machine
☞ Turning the steering wheel and actuating the brakes requires greater effort
if the diesel engine breaks down (no hydraulic assistance).
☞ Tow away the machine from the danger area only after you have opened
the HP pressure relief valves on the variable displacement pump.
• Tow the machine out of the danger area only at walking pace and only
over short distances.
Once towing is over

Enabling the variable displacement drive pump (20 kph or 12 mph)
C B
☞ Switch over the HP pressure relief valves A on the variable displacement pump. To do
this:
A
• Loosen hexagon lock nuts B on both HP valves A
• Unscrew hexagon socket screws C on both HP valves A as far as they will go and
secure them with locknuts B
Enabling the variable displacement drive pump (30 kph or 18 mph option)
A ☞ Remove hose D between test ports E and F, and close the ports with caps
B
➥ Store the hose in the tool box
C
Fig. 84: 20 kph hydraulic pump
D F
Fig. 85: 30 kph hydraulic pump (option)
3-48 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.41 Crane handling the machine

Safety instructions regarding crane handling
• The crane and the lifting gear must have suitable dimensions
➥ on page 6-1 “Specifications”, and particularly 6.11 Weights and 6.18 Dimensions:
wheel loader with bucket, model 346-04 (WL 850)
➥ Crane handling requires lifting gear of four equal lengths
• Secure the machine against unintentional movement!
WARNING
Crushing hazard.
☞ Do not lift the machine with someone in the seat/control stand or on the
machine.
☞ Secure the machine against unintentional movement.
☞ Persons responsible for attaching the lifting devices to the machine shall be
experienced with crane operations and hand signals. The crane operator
shall maintain sight of the personnel attaching, guiding, and unhooking the
machine.
☞ Use OSHA-rated and approved lifting devices capable of lifting the
machine, attachments, options and accumulated debris. Refer to the gen-
eral weight guidelines in the specification section of this manual.
☞ Load the machine only with the standard bucket empty and in transport
position
☞ – see chapter 1 “Attachments with certified material densities” on page 1-5!
☞ Stay clear of suspended loads!
☞ Do not attempt to lift the machine with any type of crane, including wheel
loaders, unless the crane operator is qualified to lift loads in craning opera-
tions.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-49

Operation
Crane handling the machine

☞ Load the machine as follows:
• Mount and safely lock the standard bucket - see Equipping the machine with a
standard bucket on page 3-58
• Dump the standard bucket
• Set the drive to neutral - see Changing direction (forward/reverse) on page 3-31
• Curl the standard bucket and lower it to transport position - see Special instructions
34101b330_01.iso
for traveling on public roads on page 3-25
• Apply the parking brake - see Parking brake on page 3-30
• Stop the engine and remove the starter key
• Do not allow anyone to stay in the cab, and close the door and the engine cover.
• Fasten the loader at the 4 points provided with sufficiently dimensioned lifting gear –
see chapter 1 “Machine overview” on page 1-2
• Carefully raise the machine
WARNING
Fig. 84: Crane handling
Crushing hazard.
☞ Do not use the eye hooks on the cab for loading the machine.
☞ Lift the machine by using only the designated lifting points.
3-50 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
3.42 Loading and transporting the machine on a transport vehicle

General safety instructions
• The transport vehicle must be of adequate size – see chapter “Weights” on page 6-8
for the dimensions and weights of the machine!
• Remove any mud, snow or ice from the tires so that the machine can be safely driven
onto the ramps
• Secure the machine against unintentional movement!
• When placing the load on the platform, make sure the load is at the lowest possible
position and that the center of gravity of the load is in the center line of the vehicle if
possible (load distribution plan).
• Do not exceed the gross weight rating and the gross axle weight rating when loading
and transporting the machine.
• Make sure the load does not fall short of the minimum axle load of the steering axle,
otherwise the steering behavior of the vehicle is seriously affected.
• Place partial loads so as to ensure an even load on all axles.
• Store or secure the load with suitable auxiliary means so that it cannot slip, slide, roll,
tip over or fall, or cause the vehicle to tip over under usual transport conditions.
• Usual transport conditions also include conditions in the which the brakes are slammed
on, evasive maneuvers are performed with the vehicle or in which uneven roadways
are driven on. Auxiliary means are e.g. anti-slip bases and linings, load-securing straps
and chains, clamping beams, protective paddings, nets, edge protectors, etc.
• Depending on the load, adapt your travel speed to the road and traffic conditions and to
the handling of the transport vehicle.
• Always use the existing lashing points when using belts and chains – see chapter 1
“Machine overview” on page 1-2.
BA 34603_04 US – Edition 2.1 * 34603_04b330.fm 3-51

Operation
Loading and tying down the machine
WARNING
Possible personal injury or equipment damage from improper loading and

transporting.
☞ Read the safety instructions at the beginning of this chapter.
☞ Follow any other local safety regulations regarding loading and transporting
the machine.
☞ Load as follows:
• Secure the transport vehicle with chocks to prevent it from rolling.
• Place the access ramps at the smallest possible angle. Do not exceed an
angle of 20°. Use access ramps with an antiskid surface only.
• Make sure the loading area is clear and access to it is not obstructed, e.g. by super-
20˚ structures.
30864brampe.eps • Make sure the access ramps and the wheels of the machine are free of oil, grease
Fig. 85: Access ramps and ice.
• Start the engine of the machine.
• Raise the bucket enough so that it will not touch the access ramps.
• Carefully drive the loader onto the middle of the transport vehicle.
• Set the drive to neutral - see Changing direction (forward/reverse) on page 3-31.
• Lower the bucket to the loading area.
• Stop the engine.
• Apply the parking brake - see Parking brake on page 3-30.
• Remove the starter key.
• Do not allow anyone to stay in the cab, and close the doors and the engine cover.
☞ Tie down the machine as follows:
• Make sure the authorized maximum height is not exceeded.
• Secure all tires of the wheel loader with chocks in front of, behind and at the sides of
each wheel.
• Firmly tie down the machine at the eye hooks – see chapter 1 “Machine overview” on
page 1-2 – with sufficiently dimensioned belts or chains onto the platform.
• Before transporting the machine through heavy rain: close the outlet of the exhaust
silencer with a simple cap or suitable adhesive tape.
34001b330_02.eps
• Make sure the driver of the transport vehicle knows the overall height, width and
weight of his vehicle (including the loader) before traveling, and the legal transport
regulations of the country or countries in which transport will take place!
34001b330_17.eps
Fig. 86: Tying down the loader
3-52 BA 34603_04 US – Edition 2.1 * 34603_04b330.fm

Operation
Operation
3.43 Loader unit operation: overview

Operating the lift and tilt cylinder control levers
CAUTION
Possible loss of machine control if an unlocked control lever (joystick) is
moved unintentionally when traveling on roads.
☞ Lock control lever 9 (joystick) before traveling.
• - see Locking the control lever (joystick) and the 3rd control circuit on
page 3-26
D Position Lever Function

C A To the left Curls the attachment
A 64
B To the right Dumps out the attachment
B
C Forward Lowers the loader unit
E
9 D Fully forward Lowers the loader unit to float position
E Backward Raises the loader unit
3rd control circuit for locking and unlocking the
64 Tip switch (option)
quickhitch or for hydraulic attachments
Fig. 87: Control lever for loader unit
Important
As an option the control valve can be fitted with a float position.

This is beneficial when working with a rotary broom or snowplows, and for
grading in reverse.
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-53

Operation
3.44 Operation: quickhitch (3rd control circuit control lever)

Locking and unlocking the KRAMER quickhitch (standard)
WARNING

Attachments without hydraulic functions can be unlocked from the quickhitch
when unintentionally actuating the control lever (3rd control circuit).
☞ Secure control lever 10 (3rd control circuit) when working with an attach-
ment
➥ - see Locking the control lever (joystick) and the 3rd control circuit on
page 3-26
☞ Unlock control lever 10 permanently . To do this:

10 • Pull lock sleeve A upward and turn it counterclockwise into the thread.
☞ Unlock control lever 10 briefly . To do this:
• Pull lock sleeve A upward and hold it.
Fig. 88: Unlocking the 3rd control circuit
☞ Push the control lever forward O

➥ The attachment on the quickhitch is unlocked.
O
Attachments with hydraulic functions

➥ E.g. closes the multipurpose bucket.
☞ Pull the control lever backward C
C
➥ The attachment on the quickhitch is locked.

10 Attachments with hydraulic functions
➥ E.g. opens the multipurpose bucket.
Fig. 89: Operation of 3rd control circuit
Actuating the 3rd control circuit for continuous operation (standard)
10
Important
A Continuous operation of the 3rd control circuit is beneficial when using attach-
ments with additional hydraulic functions, or when operating hydraulic motors
C
(e.g. rotary broom) or attachments with separate control valves.
☞ Pull control lever 10 backward C

☞ Unscrew lock sleeve A clockwise out of the thread until it is pulled down by spring
Fig. 90: Continuous operation of 3rd control circuit action and
☞ Engage control lever 10 in position C
➥ The control lever is locked in this position and can no longer be moved
3-54 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Locking and unlocking an attachment in the KRAMER quickhitch

(optional electric operation)
64 A WARNING

64 B
Attachment without hydraulic functions can be unlocked from the quickhitch
when unintentionally actuating the 3rd control circuit.
☞ Secure the 3rd control circuit when working with an attachment (switch 66)
C 66
Unlocking the 3rd control circuit
☞ Slide lock C on switch 66 in the direction of the arrow and press it to position B, and
A
release lock C
➥ 3rd control circuit is unlocked
B
Locking the attachment
☞ Press tip switch 64/B (on the control lever)
➥ The attachment on the quickhitch is locked
Fig. 91: Electric operation of 3rd control circuit (option)
Unlocking the attachment
☞ Press tip switch 64/A (on the control lever)
➥ The attachment on the quickhitch is unlocked
Important
Attachment with hydraulic function.

The attachment is operated with tip switches 64/A and 64/B after having
changed over the flexible lines from the quick couplers of the quickhitch to the
attachment (e.g. multipurpose bucket) - see Connecting hydraulic lines to the
machine on page 3-70.
Continuous operation of 3rd control circuit (optional electric operation)

Quick couplers D of the 3rd control circuit can also be used for continuous operation of
66 C C 67 attachments with hydraulic motors (e.g. rotary brooms) or of attachments with their own
hydraulic circuits and control valves.
A After an attachment has been fitted and safely locked onto the quickhitch, continuous
operation is operated by means of switches 66 and 67 (left-hand side switch console) as
follows:
B
Switching on continuous operation
☞ Slide switch 66 (lock S) in the direction of the arrow and press the switch to position B
➥ 3rd control circuit switched ON
Fig. 92: Continuous electric operation of 3rd control circuit ☞ Slide switch 67 (lock S) in the direction of the arrow and press the switch to position B
(option)
➥ 3rd control circuit is in continuous operation
Switching off continuous operation
☞ Slide switch 67 (lock S) in the direction of the arrow and press it to position A
Continuous operation of the 3rd control circuit is switched OFF
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-55

Operation
Locking and unlocking an attachment in the SKID STEER quickhitch (option)
10 CAUTION
O
Possibility of unexpected machine movement.When traveling on public roads,

C
lock the 3rd control circuit to avoid unintentional actuation.

☞ Unscrew lock sleeve A clockwise out of the thread on control lever 10
A • The lock sleeve is pulled down by spring action and secures control lever
10 mechanically in the center position
55
☞ Or press switch 66 to position A
• The 3rd control circuit is not functional
64 A
Important
64 B The attachment locked onto the SKID STEER quickhitch is secured against
unintentional operation of the control lever (3rd control circuit).
The attachment can only be unlocked with the control lever by additionally
pressing switch 55 .
C 66
Locking and unlocking an attachment from the quickhitch
A
Operation Result
B To lock the attachment:

The attachment is locked in the quickhitch
Pull control lever 10 backward C or
and automatically secured against unlocking
press tip switch 64/B on the control lever
Caution! Before unlocking, place the attachment on the ground ensuring stability!
To unlock the attachment:
Press switch 55 and at the same
time, press control lever 10 forward O or The attachment on the quickhitch is unlocked
press tip switch 64/A (option) on the
control lever
WARNING
G Personal injury hazard.
An unlocked attachment can slide or fall unexpectedly from the quickhitch.
SKID STEER
☞ Before starting work, make sure the attachment is safely locked onto the
Fig. 93: SKID STEER quickhitch
quickhitch by means of the lock cylinder. You must be able to see lock
pins H on either side of the mounting bores on the attachment! See Fig. 93
3-56 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
3.45 Lowering the loader unit with the engine stopped

Lower the loader unit as follows:
☞ Make sure no one is dangerously close to the machine.
C ☞ Apply the parking brake.
9 ☞ Carefully push and hold control lever 10 forward C.
➥ Until the loader unit is completely lowered.
☞ Set control lever 10 back to neutral position and secure it.
➥ - see Locking the control lever (joystick) and the 3rd control circuit on page 3-26.
Fig. 94: Lowering the loader unit
3.46 Pressure relief on the quick couplers and the quickhitch

Release the pressure as follows
10 Important
O
The hydraulic system of the machine is still pressurized even when the engine
C
is not running! The hydraulic quick couplers can be released, however, they
A cannot be re-attached because the pressure in the hydraulic lines has not
been released. Therefore:
☞ Release the pressure in the sections of the system and hydraulic lines
which are to be opened before starting setup or repair work, e.g. fitting/
Standard removing an attachment!
☞ Apply the parking brake and stop the diesel engine

64 A Control lever (standard)
☞ Unlock control lever 10 . To do this:
☞ Pull lock sleeve A up and turn it counterclockwise into the thread
64 B
☞ Stop the engine.
Option ☞ Move control lever 10 back and forth several times O/C.
Control lever (optional electric operation)
C 66 ☞ Slide lock C on switch 66 in the direction of the arrow and press the switch to position B
➥ 3rd control circuit is unlocked
A ☞ Stop the engine, but do not switch off ignition
☞ Press tip switches 64/A+B (on the control lever)
B ☞ The flexible lines can be removed from the quick couplers on the quickhitch and con-
nected with the attachment
Fig. 95: Pressure relief of 3rd control circuit
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-57

Operation
3.47 Equipping the machine with a standard bucket

Picking up a standard bucket with the KRAMER quickhitch
If you are fitting or removing attachments with their own hydraulic functions – e.g. high-tilt
or side swing bucket – you must follow the special information given in the Operator's
Manual of the attachment.
C WARNING
B
D Personal injury hazard.
An unlocked attachment can unexpectedly slide or fall from the quickhitch.
9 ☞ Before starting work, make sure the attachment is safely locked onto the
quickhitch by means of the lock cylinder.
E ☞ You must be able to see lock pins H on either side of the mounting bores on
F the attachment!
Picking up an attachment
☞ Approach the machine to the attachment.
☞ Lower the loader unit E. To do this: push control lever 9 forward C
E
☞ Dump the quickhitch. To do this: push control lever 9 to the right B.
☞ Move the machine forward until pin shanks G of the quickhitch are directly beneath
catch hooks F of the attachment.
A C ☞ Raise loader unit E until pin shanks G engage in catch hooks F of the attachment. To
do this: pull control lever 9 backward D
D ☞ Fully curl the quickhitch. To do this: push control lever 9 to the left A.
9
Fig. 96: Picking up a KRAMER attachment
Locking/securing the attachment

64 B ☞ Pull control lever 10 (3rd control circuit) backward Z or press tip switch 64/B (option) on
O
the control lever.

C
10 ➥ - see Operation: quickhitch (3rd control circuit control lever) on page 3-54
➥ Lock pin H engages in the mounting bores of the attachment
➥ Make sure the attachment is locked with the lock pins H of the quickhitch. You must
be able to see the lock pins on either side of the mounting holes on the attachment!
☞ Locking the 3rd control circuit:
➥ - see Locking and unlocking the KRAMER quickhitch (standard) on page 3-54
➥ - see Locking and unlocking an attachment in the KRAMER quickhitch (optional
electric operation) on page 3-55
H
Fig. 97: Securing a KRAMER attachment
3-58 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Removing a standard bucket from the KRAMER quickhitch
WARNING

Improperly removed attachments can tip or fall.
☞ Place the removed attachment on level ground so that it will not tip or fall.
Take the attachment off the quickhitch as follows:

☞ Operate the machine with the empty attachment up to the drop-off position.
C ☞ Lower the loader unit until the tool/attachment is about 5 – 10 cm (2 – 4”) above the
A
ground (horizontally). To do this:
B ☞ Push control lever 9 forward slightly C and dump to the right B.
D
☞ Unlock control lever 10 for the 3rd control circuit:
9
Fig. 98: Lowering and dumping out the attachment In addition, with attachments with hydraulic functions:
➥ Turn the starter key to position 1 (ON).
☞ Apply the parking brake.
☞ Unlock control lever 10 for the 3rd control circuit:
☞ Release the pressure on the quick couplers.
☞ - see Pressure relief on the quick couplers and the quickhitch on page 3-57
Attachments with hydraulic functions:
☞ Change over the flexible lines onto the quick couplers of the lock cylinder
O
64 A
➥ - see Removing the multipurpose bucket from the quickhitch on page 3-71
C
10 ☞ Unlock the attachment on the quickhitch with control lever 9 or tip switch 64/A on the
control lever (option)
E
➥ Disconnect electrical connectors if necessary.
☞ Start the engine.
☞ Dump the quickhitch slightly. To do this: push control lever (fig. 98/9) to the right B.
F ☞ Lower the loader unit. To do this: press the control lever (fig. 98/9) forward C.
As soon as the pin shanks of quickhitch F are beneath the catch hooks of attachment E:
Fig. 99: Taking off the attachment
☞ Release the parking brake
☞ Reverse the machine away from the attachment
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-59

Operation
Picking up/removing a standard bucket from the SKID STEER quickhitch (option)
C WARNING
A
B
D Personal injury hazard.
9 An unlocked attachment can unexpectedly slide or fall from the quickhitch.
E quickhitch.
☞ The lock pins H must be visible on the lower side of the attachment. See
G
Fig. 101
☞ The attachment must be curled when unlocking
Picking up and safely locking an attachment

☞ Approach the machine to the attachment.
☞ Lower the loader unit E. To do this: push control lever 9 forward C
☞ Unlock control lever 10 (3rd control circuit)
☞ Dump the quickhitch. To do this: push control lever 9 to the right B.
☞ Move the machine forward until profile G of the quickhitch is directly underneath the
mount of the attachment.
☞ Raise loader unit E. To do this: pull control lever 9 backward D
Fig. 100: Picking up a SKID STEER attachment
☞ Fully curl the quickhitch. To do this: push control lever 9 to the left A.
10 ☞ Move control lever 10 (3rd control circuit) backward C.
O
➥ The attachment is locked in the quickhitch and automatically secured against

unlocking
C
➥ Make sure the attachment is locked with lock pins H of the quickhitch.
A
➥ You must be able to see the lock pins on either side of the mounting holes on the
attachment! See Fig. 101
55 ☞ Secure control lever 10 (3rd control circuit)
➥ - see Locking the control lever (joystick) and the 3rd control circuit on page 3-26.
Unlocking and removing an attachment
CAUTION
Possible loss of attachment control. Before unlocking, place the attachment on
the ground ensuring stability!
☞ Lower loader unit E. To do this: press control lever 9 forward C until the attachment is
safely on the ground with no risk of falling over
H ☞ Press switch 55 and at the same time, press the control lever (3rd control circuit)
forward O
SKID STEER ➥ The attachment on the quickhitch is unlocked
☞ Reverse the machine away from the attachment
Fig. 101: Securing a SKID STEER attachment
3-60 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
3.48 Attachments other than Kramer on SKID STEER quickhitch (option)

General information on using attachments other than Kramer
NOTICE
Only the SKID STEER attachments listed in the Operator's Manual of the wheel loader
can be fitted onto the quickhitches listed above!
☞ - see chapter 1 “Attachments with certified material densities” on page 1-5
☞ When fitting attachments other than Kramer onto the quickhitches, the dimensions
(length/width), the material density and the loads of these attachments must be in com-
pliance with the legal regulations of your country and the machine documentation!
• If equipped with pallet forks = safety factor S 1.25/S 1.67
• Buckets = safety factor S 2.0
• Refer to the load diagram affixed in the cab on the front window
☞ Depending on the legal regulations of your country, a separate certification for vehicles
issued by the specific authorities may be necessary if the dimensions (length/width),
material density and loads of the attachments are not in compliance with the require-
ments.
Note: An EC declaration of conformity, and stability, load capacity and other tests accord-
ing to DIN EN 474 must be performed for attachments used with the quickhitches indicated
above.
Follow the safety regulations of your country regarding accident prevention during opera-
tion of machines and attachments.
The legislation of your country may require machine operators to have all machines and
equipment inspected regularly by a qualified person. Inspections and necessary re-exami-
nations of defects that have been detected must be documented in written form. The com-
petent inspection authority may require the inspection report to be available at the place
where the machine is used. Bear in mind that all work equipment is inspected, i.e. not only
the machine but also all technical auxiliary means, tools and attachments.
(Work equipment is defined as all tools, attachments, machines or systems)
Get informed on and follow the legal regulations of your country!
Important
Refer to the Operator's Manual of the attachment for installing and connecting the
hydraulic hoses onto the quickhitch.
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-61

Operation
3.49 Working with the standard bucket

Fields of application of the standard bucket
The standard bucket is mainly used for digging earth, and for loosening, picking up, trans-
porting and loading loose or solid materials.
➥ - see Fields of application and using the wheel loader with an attachment on page 1-5
The machine may be used for applications with lifting gear only if the prescribed safety
devices are in place and functional.
These are e.g.:
• Safe possibilities of slinging and securing lifting gear (load hook)- see chapter 2 “Appli-
cations with lifting gear” on page 2-7
• Load diagram!
Safety instructions for working with the bucket

• Never drive up to the edge of a pit from outside.
• Never undermine the foundations of walls.
• Operation of the machine by unauthorized personnel is prohibited!
• When working with the machine, look out for high-voltage cables, underground cables,
gas and water pipes!
• When using lifting gear such as pallet forks, comply with the load diagrams valid for this
machine
• Get informed on the legal regulations of your country which may prohibit traveling on
public roads with a full bucket!
• Also observe the footnotes/instructions - see Fields of application and using the wheel
loader with an attachment on page 1-5
• In addition, bear in mind the mandatory regulations relevant to accident prevention.
• If your machine is equipped with a load stabilizer (option):
• Switch off the load stabilizer before using the bucket
• The loader unit yields very easily with the load stabilizer engaged, making it difficult to
perform any precise lifting movements
WARNING

quickhitch by means of the lock cylinder. You must be able to see the lock
pins on either side of the mounting holes on the attachment!
NOTICE
In order to avoid damage to the machine or tires, do not move the machine with the bucket
fully dumped
☞ Lower the attachment to transport position and tilt it in
3-62 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Recommendations for digging

• Exits from pits must be outside the digging line and as level as possible
• Dig by removing adjacent strips if possible
• Make sure you can move forward when traveling out of the digging area with a fully
loaded bucket
• Whenever possible, operate in reverse when transporting a full bucket down a steep
slope
Tilt position of the bucket
A Important
Angle of mark A = angle of blade B
Fig. 102: Tilt position of the bucket
Transport position of the bucket
Important
A The bucket is in transport position if

• Bucket is curled completely A and
• Marks on the loader unit and the machine frame are lined up C
B • The distance of the bucket to the ground B is about 250 mm with
Fig. 103: Transport position of the bucket
standard tires.
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-63

Operation
Transporting with a full bucket
WARNING
C
Tip-over hazard.
Transporting full buckets in the raised position can cause the machine to tip
while traveling across slopes or while cornering.
☞ Travel with the empty or loaded bucket in the lowest practical position to
keep the center of gravity low and avoid the risk of tipping the machine on
Fig. 104: Marks on loader unit and machine frame slopes or while cornering.
☞ Curl the bucket fully.
☞ Raise the loader unit to transport position.
Important
Local tax and safety regulations may prohibit the transport of material when
traveling on public roads.
Loading loose material

☞ Align the blade parallel with the ground A
A C - see Tilt position of the bucket on page 3-63
☞ Lower the loader unit to the ground B. To do this:
B Push the control lever forward C.
D
Fig. 105: Horizontal lowering of the loader unit
☞ Drive forward into the material A.

A C
When the engine speed decreases due to too much material:
B ☞ Raise the loader unit B slightly. To do this:
D pull the control lever backward D.
B
A
Fig. 106: Driving into the material
3-64 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Loading if the material is hard to penetrate

☞ Proceed as for loading loose material, but in addition:
A C
☞ Curl and dump the bucket slightly. To do this: move the control lever to the left and right
A and B.
B
D
Fig. 107: Loading if the material is hard to penetrate
Ending loading:
A C ☞ Curl the bucket C. To do this:
push the control lever to the left A.
B
D ☞ Reduce engine speed.
☞ Reverse out of the material A.
A
☞ Raise the bucket to transport position B.
C
B
Fig. 108: Curling the bucket
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-65

Operation
Removing material/digging in soft soil
A C WARNING
B
D Collapse hazard.
Walls or foundations can collapse when undermined.
B
☞ Do not undermine foundations or walls.
☞ Place the bucket horizontally on the ground B. To do this:

push the control lever forward C.
Fig. 109: Lowering the loader unit horizontal to the ground
☞ Adjust the digging angle α 1. To do this:

A C push the control lever to the right B.
B
D
1
α
1
Fig. 110: Adjusting the digging angle
☞ Drive the machine forward 1.

A C
Once the bucket has penetrated the soil:
B ☞ Set the digging angle α slightly flatter 2. To do this: push the control lever to the left A,
D so that the layer being removed is as even as possible and so that the wheel spin is
reduced
☞ Proceed as for loading loose material.
1
2
Fig. 111: Removing an even layer
3-66 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Removing material/digging in hard soil

☞ Lower the bucket horizontally to the ground 1. To do this:
A C push the control lever forward C.
☞ Adjust the digging angle flatter 2 than for digging in soft soil. To do this: push the control
B
D lever to the left A.
3 ☞ Drive the machine forward 3 and
☞ Move forward 3 and in doing so, press the bucket down slightly. To do this: push the
1 control lever forward C slightly.
2
Fig. 112: Removing hard soil
Once the bucket has penetrated the soil:

A C
☞ Set the digging angle slightly flatter 1. To do this: push the control lever to the left A, so
that the layer being removed is as even as possible and so that the wheel spin is
B
D reduced
☞ Push control lever to the left A, or
move it alternately to the left and right A and B to loosen the material.
☞ Proceed as for loading material hard to penetrate.
1
Fig. 113: Adjusting the digging angle flatter
Loading heaped material (non-compacted material)
WARNING
Collapse hazard.
Digging under heaped material can cause it to collapse.
☞ Do not undermine heaped material.
☞ Set the blade parallel to the ground. To do this: push the control lever to the left or right
A C A and B.
☞ Lower the loader unit horizontally to the ground. To do this: push the control lever for-
B
D ward C
☞ Move forward.
After penetrating the heaped material:
☞ Smoothly raise the loader unit and keep the bucket level.
When the loader unit cannot be raised further:
Fig. 114: Penetrating heaped material

☞ Curl the bucket 1.
☞ Raise the loader unit 2.
☞ Back away from the material 3.
3 1 ☞ Lower the loader unit to transport position.
2
Fig. 115: Reversing away from heaped material
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-67

Operation
Loading heaped material (compacted material)

☞ Proceed as for non-compacted material, however when raising the loader unit through
A C the heaped material:
B ☞ Curl and dump the bucket slightly (1). To do this:
D move the control lever alternately to the left and right (A and B).
➥ Material is loosened.
1
Fig. 116: Heaped compacted material
Grading
After having finished removing/loading the material:
☞ Lower the loader unit horizontally to the ground (1).
2 ☞ Reverse across the surface to be graded (2).
1
Fig. 117: Grading
Practical recommendations for loading vehicles

When loading vehicles, take the following into account:
• If possible, the truck and the working direction of the loader should form an angle of 45°
• Only raise the full bucket to the dump height when you are driving in a straight line
toward the truck.
• If possible dump with the wind behind you to keep the dust away from your eyes, air
filters and fans!
Fig. 118: Loading vehicles
Freeing the machine

If your machine gets stuck in the ground:
☞ Dump the bucket until the blade is vertical above the ground.
☞ Lower the loader unit all the way.
☞ Gradually tilt in the bucket.
➥ The machine is pushed backward
☞ Operate the machine in reverse (slowly).
☞ Repeat this procedure until the wheels reach firm ground.
☞ Once on firm ground, operate the machine in reverse away from the area.
3-68 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
3.50 Fitting a multipurpose bucket

Attaching a multipurpose bucket to the quickhitch
☞ Fit the multipurpose bucket
➥ - see Picking up a standard bucket with the KRAMER quickhitch on page 3-58
➥ - see Picking up/removing a standard bucket from the SKID STEER quickhitch
(option) on page 3-60
☞ Make sure both lock pins of the lock cylinder are safely locked in the attachment!
WARNING

An unlocked attachment can unexpectedly fall from the quickhitch, cut, or
crush.
Fig. 119: Checking the lock pins pins on either side of the bores on the attachment.
☞ Make sure the lock pins of the quickhitch are fully extended before coupling
the hydraulic lines of the additional control circuit to the attachment.
Hydraulic connections on the multipurpose bucket: overview
D C Hydraulic connection Function

C Pressurized Opens the multipurpose bucket
D Pressurized Closes the multipurpose bucket
Fig. 120: Hydraulic connections on the multipurpose bucket
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-69

Operation
Connecting hydraulic lines to the machine
Important
The hydraulic system of the machine is still pressurized even when the engine
is not running! The hydraulic quick couplers can be released, however, they
cannot be re-attached because the pressure in the hydraulic lines has not
been released. Therefore:
• Release the pressure in the sections of the system and hydraulic lines
which are to be opened before starting setup or repair work, e.g. fitting/
removing an attachment!

B
A ☞ Release the pressure in the hydraulic lines.
➥ - see Pressure relief on the quick couplers and the quickhitch on page 3-57
☞ Remove dirt from the quick couplers
☞ Remove hydraulic lines A and B from the quickhitch.
Fig. 121: Removing the hydraulic connection from the quick-
☞ Connect hydraulic lines A and B to the hydraulic connections C and D of the attach-
B A
ment.
Important
Make sure the quick couplers are properly connected—never connect the
hydraulic lines crosswise, otherwise the attachment functions are inverted and
the hydraulic lines squeezed by dumping out and tilting in the attachment (-
see Working with the multipurpose bucket on page 3-72).
D
C ☞ Functional check:
• Make sure the hydraulic lines cannot be squeezed within the entire moving range of
the attachment
Fig. 122: Connecting hydraulic multipurpose bucket lines
3-70 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Removing the multipurpose bucket from the quickhitch
WARNING

Improperly removed attachments can fall over, crush,or cut.
☞ Place the removed attachment on level ground so that it will not fall over.
Important
If the attachment is placed in direct sunlight after having been taken off, the oil
in the hydraulic cylinders will warm up. This leads to a pressure increase in the
hydraulic cylinders that will make it difficult to attach the hydraulic lines to the
hydraulic connections.
To avoid this problem, remove the attachment as follows:
☞ Tilt in the multipurpose bucket completely

B A
☞ Close the multipurpose bucket to a gap of about 20 cm (7.9”)
☞ Unlock the multipurpose bucket.
➥ - see Hydraulic connections on the multipurpose bucket: overview on page 3-69
F
☞ Release the pressure in the hydraulic lines.
E
➥ - see Pressure relief on the quick couplers and the quickhitch on page 3-57
➥ Multipurpose bucket closes without pressure.
☞ Remove hydraulic lines A and B from quick couplers E and F on the multipurpose
bucket.
Fig. 123: Removing hydraulic multipurpose bucket connec-
tions
☞ Connect hydraulic lines A and B onto quick couplers C and D of the quickhitch.
B
Important
A
Make sure the quick couplers are properly connected—never connect the
hydraulic lines crosswise, otherwise the functions of the quickhitch cylinder are
inverted.
D
After connecting the hydraulic cylinder of the quickhitch – as described above:
☞ Dump the multipurpose bucket slightly to the horizontal position
C ☞ Set down the multipurpose bucket
Fig. 124: Connecting hydraulic quickhitch lines ➥ - see Removing a standard bucket from the KRAMER quickhitch on page 3-59
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-71

Operation
3.51 Working with the multipurpose bucket

Fields of application for multipurpose bucket
The multipurpose bucket is mainly used for earthwork, for loosening, picking up, transport-
ing, grading and loading loose or solid materials.
➥ - see Fields of application and using the wheel loader with an attachment on page 1-5
The machine may be used for applications with lifting gear only if the prescribed safety
devices are in place and functional.
These are e.g.:
• Safe possibilities of slinging and securing lifting gear (load hook)- see chapter 2 “Appli-
cations with lifting gear” on page 2-7
• Load diagram!
Safety instructions for working with the multipurpose bucket

• Never drive up to the edge of a pit from outside.
• Never undermine the foundations of walls.
• Operation of the machine by unauthorized personnel is prohibited!
• When working with the machine, look out for high-voltage cables, underground cables,
gas and water pipes!
• When using lifting gear such as pallet forks, comply with the load diagrams valid for this
machine
• Get informed on the legal regulations of your country which may prohibit traveling on
public roads with a full bucket!
• Also observe the footnotes/instructions - see Fields of application and using the wheel
loader with an attachment on page 1-5
• In addition, bear in mind the mandatory regulations relevant to accident prevention.
• If your machine is equipped with a load stabilizer (option):
• Switch off the load stabilizer before using the bucket
• The loader unit yields very easily with the load stabilizer engaged, making it difficult to
perform any precise lifting movements
WARNING

pins on either side of the mounting holes on the attachment!
NOTICE
In order to avoid damage to the machine or tires, do not move the machine with the
bucket fully dumped
☞ Lower the attachment to transport position and tilt it in
3-72 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Traveling on public roads with the multipurpose bucket
Important
☞ Empty the multipurpose bucket.

☞ Raise the multipurpose bucket to transport position so that both red marks D on the lift
frame and the bulkhead are aligned
➥ Ground clearance is about 250 mm (9.84”).
☞ Mount removable parts on the machine (front-edge protection, light strip or additional
clearance lights – if necessary, and if fitted on the machine depending on the legal reg-
ulations of your country)
☞ Lock the control lever (joystick) and the 3rd control circuit.
Recommendations for digging

• Exits from pits must be outside the digging line and as level as possible
A • Dig by removing adjacent strips if possible
• Make sure you can drive forward when driving out of the digging area with a fully
loaded bucket
• Whenever possible, operate in reverse when transporting a full bucket down a steep
B slope
Tilt position of the bucket
Fig. 125: Tilt position of the bucket Important
Angle of mark A = angle of blade B
Transport position of the bucket
Important
A The bucket is in transport position if

• Bucket is curled completely A and
• Marks on the loader unit and the machine frame are lined up C
B • The distance of the bucket to the ground B is about 250 mm (10 in.) with
Fig. 126: Transport position of the bucket
standard tires.
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-73

Operation
Transporting with a full bucket
WARNING
C
Tip-over hazard.
Transporting full buckets in the raised position can cause the machine to tip
while traveling across slopes or while cornering.
☞ Travel with the empty or loaded bucket in the lowest practical position to
keep the center of gravity low and avoid the risk of tipping the machine on
Fig. 127: Marks on loader unit and machine frame slopes or while cornering.
☞ Curl the bucket fully.
☞ Raise the loader unit to transport position.
Important
Grading and scraping

Grading
☞ Fold up the front half of the bucket.
☞ Set the depth of the layer you want to remove with the lift hydraulics.
☞ Set the angle of the rear cutting edge.
Ansicht_009.iso
Drawing material backward

☞ Dump the multipurpose bucket.
☞ Raise the bucket with the lift hydraulics.
☞ Fold up the front half of the bucket.
☞ Lower the multipurpose bucket to the ground.
☞ Set the angle of the bucket.
☞ Surfaces are graded or scraped when moving in reverse.
Ansicht_008.iso
3-74 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Stripping in thin layers (scraper)

☞ Set a flat digging angle.
☞ Fold up the front half of the bucket by about 10 to 15 cm (4 to 5.9”).
☞ Move the machine forward.
➥ The material rolls into the bucket and is picked up at the same time
Important
This position allows to strip e.g. grass turf down to a thickness

of about 8 cm (3.2”).
Ansicht_007.iso
Spreading material in thin layers

☞ Set the rear cutting edge parallel to the ground.
☞ Open the bucket until the required quantity of material is emptied onto the ground.
☞ Slowly, start moving the machine forward.
☞ Lower the multipurpose bucket to the ground.
➥ The rear cutting edge grades the material as it is emptied by opening the front half of
the bucket.
Important
Ansicht_007.iso
This position allows to spread material without traveling on the lower layer with
the machine (e.g. applying the first bituminous base onto sensitive antifrost
layers, or applying granulated material onto plastic coatings).
Pulling out material from slopes
Important
This position allows to pull material out of slopes or roadside ditches

with maximum safety and to spread it as required.
Ansicht_006.iso
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-75

Operation
Moving material with longer reach
Important
This position allows to move material without damaging slopes or structures.
Ansicht_005.iso ➥ Backfilling with maximum safety and without damaging slopes.
Picking up remaining material completely
Important
Both bucket halves must touch the ground so that all the material is picked up.
☞ Open the front half of the bucket (multipurpose bucket).

☞ Dump the bucket.
Ansicht_003.iso ☞ Lower the bucket to the ground. Make sure both bucket halves touch the ground.
☞ Close and tilt in the multipurpose bucket at the same time.
☞ Raise the bucket with the lift hydraulics.
Grabbing bulky material

➥ The multipurpose bucket allows to safely grab, pick up and transport building timber,
reinforcement bars, packaging bands, wire etc.
Ansicht_002.iso
3-76 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Grabbing large objects

➥ The multipurpose bucket allows to safely grab, pick up and transport large objects.
Ansicht_016.iso
Pulling out and setting posts

☞ Open the multipurpose bucket and lower it over the post. Close the bucket to grip the
post firmly.
☞ Loosen the post with careful up-and-down movements.
Ansicht_001.iso
Precise unloading
➥ Precise transport and placement of pourable material.
Ansicht_012.iso
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-77

Operation
Backfilling round gravel into drainage ditches

➥ Bucket teeth move back from the wall as the bucket opens.
Ansicht_011.iso
Unloading from the bottom of the bucket for increased dump heights
➥ Increases the dump height by at least 55 cm (21.5”) (depending on bucket size), as
compared to dumping with a standard bucket.
Important
Smaller dump reach is compensated by pushing the material with the open
multipurpose bucket as shown.
Ansicht_010.iso
Ansicht_013.iso
3-78 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
3.52 Fitting pallet forks

Fitting an attachment onto the quickhitch
WARNING

An unlocked attachment can unexpectedly fall from the quickhitch, crush, or
cut.
pins on either side of the bores on the attachment.
Fig. 128: Checking the lock pins ☞ Pick up the attachment

➥ - see Locking/securing the attachment on page 3-58
Removing the pallet forks from the quickhitch
WARNING

Improperly removed attachments can fall over, crush,or cut.
☞ Place the removed attachment on level ground so that it will not fall over.
➥ - see Removing a standard bucket from the KRAMER quickhitch on
page 3-59
Operating on public roads with the pallet forks
WARNING
Personal injury or traffic hazards.

Pallet forks must not be installed on the machine when traveling on public
roads.
☞ Transport the pallet forks with a suitable means of transport (trailer)
➥ - see Attachments with certified material densities on page 1-5
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-79

Operation
Adjusting the fork arms of the pallet forks
WARNING
Personal injury or property damage hazards.

Unsecured fork arms can cause the load to become unstable and fall.
☞ Before using the pallet forks with or without load, check whether both lock-
ing levers on the fork arms are folded down. This correctly locks the safety
pins of the fork arms in the notches on the fork frame, and prevents the fork
arms from slipping or sliding sideways.
When the fork arms are moved under the load, they must have the biggest possible spac-
ing between them, or be introduced at the positions or in the fixtures provided for to this
effect.
The fork arms must always be evenly aligned with the fork frame.
126801f0.ai
To achieve this, the spacing of the fork arms can be adjusted as follows:
☞ Set the locking lever to the vertical position a.
a ➥ The fork arms can be moved on the fork frame.
☞ Slide the fork arms to the required distance until the safety pin engages in a slot on the
fork frame.
☞ Fold down the locking lever again, position b.
➥ The upper edge of the locking lever must be flush with the edge c. .
126801e0.ai
3-80 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
3.53 Working with the pallet forks

General safety instructions
General safety
• Never leave the machine with the load raised!
• Make sure only authorized persons handle and work with the attachment
a • Do not transport persons in the attachment
• Do not operate on public roads with an attachment fitted on the machine!
Preparing for transport

• Follow the special instructions in the Operator's Manual of the attachment!
• Maintain a distance of a minimum 6 m (19.7 ft.) between the loader unit/load and
overhead lines!
• Before starting work, make sure the fork arms on the fork frame are safely locked!
• Never use bent, cracked or otherwise damaged fork arms/pallet forks!
Picking up the load

• Approach the material as closely as possible!
• Always load on firm and level ground with sufficient load-bearing capacity only (for a
b fully loaded machine)!
• Crushing hazard. Stay clear of suspended loads!
Never use the controls or movable lines and cables as handles
Do not overload the attachment or the machine, observe the load diagram.
Transporting the load

• Always approach the material with the machine wheels in straight-ahead position!
• Never raise a load with only one fork arm!
• Never operate the loader unit and the attachments at higher machine speed!
• Always transport the load close to the ground!
• Move the fork arms all the way through under the pallets, as far as they will go, so that
the load is picked up the nearest possible to the fork frame!
• Move under the load with the straight fork arms as far apart as possible and at an equal
distance to the left and right side of the load b!
• Lock the adjustable fork arms with the locking lever before moving the machine with
loaded or unloaded pallet forks, to prevent the fork arms from moving (slipping, sliding)
sideways!
• Always curl the attachment slightly (toward the machine) for transport!
• Lower the pallet forks the nearest possible to the ground for transport. Observe
minimum ground clearance!
• Travel slowly with a raised load, especially in off-road applications, to avoid strong
swinging movements of the load!
126801d0.ai
• When driving or working across a slope, the load must be on the uphill side of the
machine/attachment. Drive the machine backward on sloping terrain to prevent the load
from falling off and the machine from tilting forward when braking.
• When transporting large bulk loads drive the machine backward for improved visibility.
• Observe the load-bearing capacity of bridges, basement ceilings, vaults etc., before
moving the machine on them!
• Bear in mind the clearances of underpasses, tunnels, gates etc. before driving through
or under them!
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-81

Operation
Setting down the load

• Loads must only be set down on a suitable base with sufficient stability and load-
bearing capacityDo not stack or set down in higher places loads which are not properly
packaged or which have shifted, or load units with damaged pallets/stacking contain-
ersSet down loads only in places where they will stand safely without tilting, falling
down or sliding.
• Observe the load-bearing capacity of the set-down area (e.g. truck platforms, storage
area in high-bay warehouses etc.)
• Load the loading area of vehicles or trailers evenly and distribute the load evenly on the
axles.
• Stack loads only up to the authorized maximum pallet height.
• Do not set down loads too near to slopes, construction pits etc.
• Set down loads only in the areas provided for within the construction site. Affix appro-
priate marks to loads which have been set down, especially in the area of public and
private traffic.
• Do not set down loads in transit or escape routes, and not in front of safety facilities or
works equipment which must be accessible at any time.
3-82 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Brief instructions for fork arms

The following brief instructions are based on the “Guidelines for testing and repairing fork
arms” (© by VETTER Umformtechnik GmbH):
General safety
• Use fork arms only according to their designated use.
• Bear in mind the limits of application for the fork lift, and its Operator's Manuals.
• The operator/driver must check at regular intervals:
• Lock: functional check
• Hooks: visual check for cracks and deformations
• Bend: visual check for indents, nicks and cracks
• Bend and blade: do not use any longer if worn over 10 %
• Blade and tip: check for deformations
Prohibited activities
• Do not exceed the load center and the load-bearing capacity.
• Do not use standard fork arms as reverse forks.
• Do not push, pull or shove the fork arms, or move them in at a slanting angle (possibility
of damaging them due to lateral forces).
• Do not pull off loads, or allow them to fall onto the fork arms.
• Do not raise with the tilt cylinder (tilt device).
• Do not modify the fork arms, or attach any additional device.
• Only the manufacturer is authorized to perform repair work on the fork arms.
• Do not carry persons on the fork arms.
• Do not transport molten material.
• Cable-laying tasks are prohibited.
Proper technique
• Load both fork arms evenly.
• Tie down loads, if necessary, to avoid losing them.
• Perform frequent visual checks.
• Observe the legal regulations of your country when operating on public roads.
• In case of damage or if you are unsure:
immediately stop using the fork arms!
Maintenance
• Always keep fork arms clean.
• Have regular checks performed according to the Operator's Manual and the legal
regulations of your country.
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-83

Operation
Specific safety instructions for picking up loads with the pallet forks
• Always lock the control lever for the 3rd control circuit when working with the pallet
forks - see Locking the control lever (joystick) and the 3rd control circuit on page 3-26.
• Always follow the Load diagram for pallet forks. Never exceed maximum load!
• Follow the special instructions in the Operator's Manual of the pallet forks!
• Approach the material as closely as possible!
• Always approach the material with the machine wheels in straight-ahead position!
• Always load on firm and level ground with sufficient load-bearing capacity only (for a
fully loaded machine)!
• Never raise a load with only one fork arm!
• Maintain a distance of a minimum 6 m (2) between the loader unit/load and overhead
lines!
• Before starting work, make sure the fork arms on the fork frame are safely locked!
• Never operate the loader unit and the attachments at higher machine speed!
• Never leave the machine with the load raised!
• Always transport the load close to the ground!
Load diagram for pallet forks

The load diagram is located in the cab (front window) of the machine, values are calcu-
lated for the respective machine model
(- see chapter 1 “Attachments with certified material densities” on page 1-5). Do not
exceed the maximum loads stated, otherwise machine stability is no longer ensured.
The framed row of numbers A on the left states the maximum load for applications on level
ground (stability s = 1.25).
The framed row of numbers B on the right states the maximum load for off-road applica-
tions (stability s = 1.67).
A A
B
The maximum load is a function of the distance (load distance) of the load center to the
fork frame C (lower row of figures).
Take this into account also when using fork arm extensions!
Example:
C
Off-road ➝ safety factor S = 1.67 (framed row of figures on the right B)
Load distance = 600 mm (23”) (vertical center line).
The maximum load C amounts to xxxx! (Intersection of the middle vertical line with the
slanting line [load curve])
3-84 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
Picking up loads with the pallet forks

☞ Move the wheel loader up to the load so that the pallet forks or the fork arms are at a
right angle to the load.
➥ The fork arms must be the furthest possible apart, and at an equal distance to the
left and right side of the load.
Ansicht_021.iso
☞ Drive the wheel loader forward and move the fork arms as far as possible underneath
the pallet.
➥ The load must fit close to the fork frame.
Ansicht_022.iso
☞ Carefully raise the load and

☞ Curl the load slightly.
Ansicht_023.iso
CAUTION
Tip-over and machine damage hazards
Do not exceed the loader's output limit.
☞ Observe the load diagram! Affixed at the rear of the loader unit bulkhead -
see Load diagram for pallet forks on page 3-84
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-85

Operation
Transporting loads with the pallet forks
WARNING
Tip-over hazard.
When transporting loads with the pallet forks raised, the load can fall down or
the machine can tilt.
☞ Particularly when turning or traveling on slopes, make sure that the center
of gravity is in the lowest possible position.
☞ To avoid accidents:
• Curl the pallet forks slightly.
• Lower the pallet forks to transport position and only raise them just before
setting down the load.
• Do not raise the load over persons.
• Do not park the machine with a raised load.
• Avoid any operation that might be a risk to machine stability.
☞ Move the load only when it is safely placed on the fork arms
☞ Move the machine only if you have sufficient visibility.
Start, turn and stop smoothly.
Concentrate on your work, avoid distractions!
☞ Lower/raise loads to transport position before moving and transporting them (ground
Ansicht_024.iso clearance - see Transport position of the bucket on page 3-63).
If necessary, increase ground clearance for off-road applications.
☞ Always curl the pallet forks slightly (toward the machine) for transport!
☞ Always travel slowly, especially in off-road applications, to avoid strong swinging move-
ments of the load!
☞ When traveling or working across a slope, the load must be on the uphill side of the
machine/attachment. Drive the machine backward on sloping terrain to prevent the load
from falling off and the machine from tilting forward when braking.
☞ When transporting large bulk loads operate the machine backward for improved
visibility.
Ansicht_020.iso
3-86 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Operation
3.54 Working with a load hook (option)

Shaft rings, containers, pipes etc., can be transported with a load hook and suitable lifting
gear (belts, cables, chains).
WARNING
Crushing hazard.
Improper use of the load hook can cause the load to slip or fall.
☞ When working with a load hook, keep in mind the following precautionary
measures:
• Follow the instructions given in chapter Safety Instructions “-
see chapter 2 “Applications with lifting gear” on page 2-7”
• Bear in mind the load diagram on the front window
• Pick up and place loads on firm and level ground only
• Wear safety gloves
• Make sure the ratchet safely engages in the hook as you hook up the lift-
ing gear (belts, cables, chains)
• Do not use damaged lifting gear
• Check out the load diagram again before raising a load
• Adapt your speed to the load as you move it near to the ground
• Persons guiding the load must stay in visual contact with the machine
operator
• Do not transport loads on public roads
NOTICE
In order to avoid damage to the lifting gear and to the machine, remove the attachment
(bucket, pallet forks etc.) from the quickhitch.
☞ Safely hook up the lifting gear (belts, cables, chains etc.) across the quickhitch in the
load hook (see figure)
☞ Never place the lifting gear over sharp edges
☞ Attach the lifting gear to the mounts (eyelets, shackles) provided for transporting the
load
Fig. 130: Load hook ☞ Carefully raise the load and transport it near the ground
346-01
➥ Do not exceed the load capacity
B A
➥ See load diagram A in the cab (front window)
Load diagram for load hook
Example: wheel loader model WL 850
N = 1400kg N = 1900kg
• A Extended loader unit and quickhitch tilted in
1000149082
➥ Max N => 1700 kg (3748 lbs.)
• B Extended loader unit and quickhitch
➥ Max N => 1350 kg (2976 lbs.)
BA 34603_04 US – Edition 2.1 * 34603_04b340.fm 3-87

Operation
3.55 “Load holding control valve” safety feature (option)
Important
The safety feature “Load holding control valve” prevents the loader unit from
being lowered or dumped without being braked, in the event of a bursting hose
or pipe.
☞ Switching on the load stabilizer automatically switches off the load holding
control valve!
☞ Switch off the load stabilizer to make sure the the load holding control valve
works correctly!
☞ - see Load stabilizer (option) on page 3-32
WARNING
Personal injury and equipment damage hazard.

A burst hose or pipe will damage the machine and reduce operator control.
☞ The “Load holding control valve” safety feature will activate as soon as a
hose or a pipe bursts.
☞ Have damage to the hydraulic system and to the load holding control valve
immediately repaired and checked by a qualified technician.
In the event of a burst hose, proceed as follows:

☞ Stop the machine immediately
☞ If possible:
☞ Carefully lower the loader unit to transport position
☞ Drive the machine out of the work area with the loader unit lowered
☞ Stop the engine
☞ Remove the starter key and lock the cab
☞ Secure the machine and the attachment
Environment
Collect the drained hydraulic oil in a suitable container.
☞ Dispose of drained hydraulic oil by an ecologically safe method
☞ Always contact the relevant authorities or commercial establishments in
charge of oil disposal before disposing of biodegradable oil.
☞ Have the load holding control valve immediately repaired by an authorized service cen-
ter
3-88 BA 34603_04 US – Edition 2.1 * 34603_04b340.fm

Troubleshooting
Troubleshooting
4 Troubleshooting
The information given in this chapter is provided for maintenance personnel, for fast and
reliable detection of malfunctions and their appropriate repair.
Repairs may be performed only by authorized service centers and trained person-
nel.
4.1 Engine trouble
Engine trouble Possible causes See

Parking brake not applied 3-30
Drive lever not in neutral 3-31
Engine starting temperature too low –
Wrong SAE grade of engine lubrication oil 5-37
Fuel grade does not comply with specifications 5-4
Engine does not start or is not easy to start Bleeding the fuel system 5-4
Malfunctioning or discharged battery 5-30
Loose or oxidized cable connections in starter circuit –
Malfunctioning starter, or pinion does not engage –
Wrong valve clearance –
Malfunctioning fuel injector –
Bleeding the fuel system 5-4
Engine starts, but does not run smoothly or faultless Wrong valve clearance –
Injection line leaks –
Oil level too low 5-5
Oil level too high 5-5
Dirty air filter 5-11
Engine overheats. Temperature warning system Malfunctioning air filter maintenance switch or gage 5-11
responds Dirty oil radiator fins –
Malfunctioning fan, torn or loose V-belt 5-12
Resistance in cooling system too high, flow capacity too low –
BA 34603_04 US – Edition 2.1 * 34601b410.fm 4-1

Troubleshooting
Engine trouble Possible causes See

Insufficient engine output
Malfunctioning air filter maintenance switch or gage 5-11
Engine does not run on all cylinders Malfunctioning fuel injector –
Oil level too low 5-5
Insufficient or no engine oil pressure Engine inclination too high –
Wrong SAE grade of engine lubrication oil 5-37
Engine oil consumption too high
Engine inclination too high –
Blue
Engine inclination too high –
Engine starting temperature too low –
White
Engine smoke
Malfunctioning air filter maintenance switch or gage 5-11
Black
4-2 BA 34603_04 US – Edition 2.1 * 34601b410.fm

Troubleshooting
4.2 Malfunctions in the air conditioning system (option)
NOTICE
Only authorized service centers and trained personnel may perform repairs, and fill up and
empty the air conditioning system!
Malfunctions (air conditioning) Possible causes See

Malfunctioning or loose fuse 6-6
Interrupted line –
Fan does not run
Malfunctioning fan motor –
Malfunctioning fan switch 3-41
Fan cannot be switched off Short circuit in cable or in fan switch –
Dirty contacts –
Reduced fan output Size of electric lines too small –
Heat exchanger extremely dirty 5-25
Flow temperature too low –
No or insufficient heating output Malfunctioning thermostat –
Dirty heat exchanger fins 5-25
Loose hose connection
Loss of refrigerant on equipment Damaged hose
Damaged heat exchanger
Interruption in solenoid coil of compressor
Loose or torn V-belt
Compressor does not run V-grooved pulley does not turn even though magnetic clutch is attracted 5-26
Compressor clutch slips
Malfunctioning controls
Evaporator overflow Expansion valve is stuck in open position
Thermostat sensor in wrong position
Iced-up evaporator
Malfunctioning expansion valve or thermostat
BA 34603_04 US – Edition 2.1 * 34601b410.fm 4-3

Troubleshooting
Malfunctions (air conditioning) Possible causes See

Clogged evaporator Dirty radiator fins
Refrigerating-agent line interrupted
Loss of refrigerant
System leak
Clogged fan duct
Insufficient refrigerating output Refrigerant level too low
Humidity in system
Line interruption, insufficient ground connections or loose contacts in solenoid
System cools with interruptions coil of compressor 5-26
Malfunctioning fan motor
Loose or excessively worn V-belt
Loud clutch
Loose condensor bracket or inside parts of compressor
Very loud system
Excessive wear of fan motor
System overfill
Not enough refrigerant in the system
4-4 BA 34603_04 US – Edition 2.1 * 34601b410.fm

Maintenance
Maintenance
5 Maintenance
5.1 Important information on maintenance and service work
Operational readiness and the service life of your wheel loader are heavily dependent on
maintenance.
WARNING
Crushing hazard.
An unsecured or improperly supported loader unit can drop unintentionally.
☞ Do not perform assembly and maintenance work if the loader unit is raised
and not secured.
☞ Secure the loader unit with an appropriate prop or support to prevent it from
being lowered unintentionally.
☞ Follow the safety instructions provided in chapter 2 “SAFETY INSTRUC-
TIONS” of this Operator's Manual.
☞ Also follow the specific instructions provided in the Operator's Manuals of
the attachments.
NOTICE
Daily and weekly service and maintenance work must be performed by a specifically
trained operator.
All other maintenance work must be performed only by the trained and qualified personnel
of your Wacker Neuson sales partner.
☞ - see Maintenance plan on page 5-40
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-1

Maintenance
5.2 Fuel system

General safety instructions for refueling
• Extreme care is essential when handling fuel—high risk of fire!
• Never perform work on the fuel system in the vicinity of open flames or sparks!
• Do not smoke when working on the fuel system or when refueling!
• Before refueling, stop the engine and remove the starter key!
• Do not refuel in closed rooms!
Environment
Use a suitable container to collect the fuel as it drains and dispose of it in an
environmentally friendly manner - keep the machine clean to reduce the risk of
fire and wipe away fuel spills immediately!
Diesel fuel specification

Use only high-grade fuels
Cetane
Grade Use
number
No. 2-D according to EN 590 (EU)
For normal outside temperatures
No. 2-D ASTM D975-94 (USA)
Min. 45
No. 1-D according to EN 590 (EU) For outside temperatures below 4 °C
(39 °F) or for operation above 1500 m
No. 1-D ASTM D975 -94 (USA) (4921 feet) altitude
Stationary fuel pumps

General
Only refuel from stationary fuel pumps. Fuel from barrels or cans is usually contaminated.
Even the smallest particles of dirt can cause
• Increased engine wear,
• Malfunctions in the fuel system and
• Reduced effectiveness of the fuel filters.
Refueling from barrels
If refueling from barrels cannot be avoided, note the following points:
wrong ✗ • Barrels must neither be rolled nor tilted before refueling.
• Protect the suction pipe opening of the barrel pump with a fine-mesh strainer.
• Immerse the suction pipe into the barrel until there is 15 cm (6") of clearance from the
end of the pipe to the bottom of the barrel.
• Only fill the reservoir using refueling aids (funnels or filler pipes) with integral microfilter.
right ✓ • Keep all refueling containers clean at all times.
Fig. 131: Refueling from a barrel
5-2 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
Refueling
The filler inlet of the fuel reservoir is located on the left-hand side of the machine.
WARNING
Fire and fume inhalation hazards.

☞ Do not refuel in closed rooms.
☞ Never perform maintenance or repair work on the fuel system in the vicinity
of open flames or sparks.
☞ Never smoke when working on the fuel system or when refueling.
☞ Before refueling, stop the engine and remove the starter key.
Fig. 132: Fuel filler inlet
☞ Wipe up any fuel spills immediately.
☞ Remove spilled fuel from the machine components and surfaces before use
to reduce the risk of fire.
Checking/cleaning the additional fuel filter (water separator, option)

The additional fuel filter is mounted on the engine near the air filter.
Drain the condensation water every 50 s/h (service hours)
☞ Proceed as follows:
• Stop the engine
• Apply the parking brake
A
• Switch off starter and remove the starter key
• Place a container to collect the fuel
• Open stop cock A on the additional fuel filter and drain the condensation water
• Close stop cock A on the additional fuel filter
• Start the diesel engine and check the additional fuel filter for leaks
Fig. 133: Checking the additional fuel filter
Environment
environmentally friendly manner!
Have further repair work performed by an authorized service center
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-3

Maintenance
Bleeding the fuel system
WARNING
Fire and burn hazard.

Draining fuel can ignite if it comes into contact with hot engine parts or the
exhaust system. Hot fuel can cause burns.
☞ Always wear protective equipment and safety glasses when working with
fuel.
A
☞ Never bleed the fuel system if the engine is hot.
Environment
environmentally friendly manner!
Bleed the fuel system in the following cases:

• After removing and reinstalling the fuel filter, prefilter or the fuel lines.
B • After running the fuel reservoir empty.
• After running the engine again, after it has been out of service for a longer period of
time.
☞ Bleed the fuel system as follows:
Fig. 134: Bleeding the fuel system • Place the container under the engine.
• Fill the fuel reservoir.
• Loosen bleed screw A on the injection pump by a few turns.
• Press button B on the fuel pump with your hand (pumping movement) until the fuel
comes out free of air from the loosened bleed screw.
• Tighten bleed screw A.
• Start the engine.
If the engine runs smoothly for a while, and then stops; or if it does not run smoothly:
• Check once again if there is any air in the fuel system.
• Bleed the fuel system again as described above.
Have this checked by a qualified technician if necessary.
5-4 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
5.3 Engine lubrication system

Safety instructions regarding inspections and maintenance work on the engine
CAUTION
Burn hazard.
Engine and exhaust components become very hot during operation.
☞ Wait at least 10 minutes after stopping the engine.
☞ Wear safety glasses, protective gloves and clothing during maintenance
work.
Checking/filling up the oil level
NOTICE
Possibility of engine damage from too much oil or incorrect engine oil.
☞ Do not add engine oil above the MAX mark of oil dipstick Fig. 136/A.
☞ Use only the specified engine oil - see Fluids and lubricants on page 5-37
☞ - see Maintenance plan on page 5-40
Check the engine oil

☞ Park the machine on level ground
max
☞ Stop the engine!
min
☞ Open the engine cover
☞ Pull out oil dipstick A and wipe it with a lint-free cloth
• Push the oil dipstick back in as far as possible
• Withdraw it and read off the oil level
A
☞ However if necessary, add the oil at the latest when the oil reaches the MIN mark on
the oil dipstick A - see Adding engine oil on page 5-5
Fig. 135: Checking the oil level
Adding engine oil

☞ Clean the area around oil filler cap B with a lint-free cloth
☞ Open filler cap B
☞ Pull out oil dipstick A and wipe it with a lint-free cloth
☞ Raise oil dipstick A slightly to allow any trapped air to escape
☞ Add engine oil
B
➥ Wait a moment until all the oil has run into the oil sump
A ☞ Check the oil level with oil dipstick A
➥ - see on page 5-5
Fig. 136: Oil dipstick and oil filler cap ☞ Add if necessary and check the oil level again
☞ Close filler cap B
☞ Push oil dipstick A back in as far as possible
☞ Completely remove all oil spills from the engine
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-5

Maintenance
5.4 Engine and hydraulics cooling system

Safety instructions regarding inspections and maintenance work on the cooling system
The combined oil/water radiator cools the diesel engine and the hydraulic oil of the drive
and work hydraulics.
The coolant expansion reservoir is located at the rear on the radiator.
NOTICE
Engine temperature should be between 80 and 105 °C or 176 and 221 °F.
☞ The max. admissible engine temperature is 110 °C or 230 °F.
☞ An alarm sounds if the engine temperature is 111 °C / 231,8 °F or higher
☞ Let the engine run briefly at idling speed so it can cool down (the alarm no longer
sounds if the engine temperature is 101 °C / 213,8 °F or lower)
☞ Stop the engine and check the cooling system
Dirt on the radiator fins reduces the radiator's heat dissipation capacity! To avoid this:
☞ Clean the outside of the radiator at regular intervals. Refer to the maintenance plan for
the cleaning intervals
☞ In dusty or dirty work conditions, clean more frequently than indicated in the mainte-
nance plan
An insufficient coolant level reduces the heat dissipation capacity as well and can lead to
engine damage! Therefore:
☞ Check the coolant level at regular intervals. The intervals are listed in the maintenance
plan - see chapter 5 “Maintenance plan” on page 5-40
☞ If coolant must be added frequently, check the cooling system for leaks and/or contact
your dealer!
☞ Never add cold water/coolant if the engine is warm!
☞ After filling the expansion reservoir, make a test run with the engine and check the cool-
ant level again after stopping the engine
The use of the wrong coolant can destroy the engine and the radiator. Therefore:
☞ Add enough antifreeze compound to the coolant—but never more than 50 %. If possi-
ble use brand-name antifreeze compounds with anticorrosion additives
☞ Bear in mind the Coolant compound table on page 6-9
☞ Do not use radiator cleaning compounds if an antifreeze compound has been added
to the coolant. This causes sludge to form, which can damage the engine
Environment
Use a suitable container to collect the coolant as it drains and dispose of it in
an environmentally friendly manner!
5-6 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
Cleaning the radiator fins of the oil/water radiator
WARNING
Burn hazard.
The coolant in the system is hot and under pressure (about 1 bar or 15 psi).
☞ Never open the coolant reservoir or drain coolant if the engine is hot.
☞ Wear safety glasses, protective gloves and clothing.
I ☞ Park the wheel loader on level ground

☞ Lower the loader unit fully
☞ Stop the engine and let it cool down
☞ Switch off starter and remove the starter key
☞ Open the engine cover
☞ Clean the radiator fins by blowing compressed air outward from the engine side (see
figure)
Fig. 137: Cleaning the oil radiator NOTICE

Dirt on the radiator fins reduces the radiator's heat dissipation capacity and can cause
damage to the engine and the hydraulic system!
☞ In order to ensure the radiator's optimal cooling capacity, clean the radiator fins with a
compressed air gun. Take care not to damage the fins while cleaning them.
☞ Check the radiator once a day for dirt and clean it if necessary
☞ Clean the radiator more frequently in dusty or dirty work conditions
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-7

Maintenance
Checking the coolant level
WARNING
Burn hazard.
The coolant system is hot and under pressure (about 1 bar or 15 psi).
☞ Always actuate the safety valve in the filler cap of the expansion reservoir
first. To do this: unscrew the filler cap to the first notch and release the
pressure.
WARNING
Personal injury hazard. Antifreeze is poisonous and may cause chemical

burns.
☞ Bear in mind the following when handling antifreeze:
• Seek medical attention immediately if antifreeze has been swallowed
• Wear protective clothing and gloves
• Keep antifreeze out of reach of children
☞ Check the coolant level as follows

A • Park the machine on level ground
• Lower the loader unit fully
B • Apply the parking brake
• Stop the engine
MAX
• Remove the starter key
MIN
• Open the engine cover
• Check the coolant level in the expansion reservoir A
If the coolant level is below the MIN mark B of the expansion reservoir:
Fig. 138: Expansion reservoir for coolant
• Add coolant to the MAX mark B
☞ Check the coolant quality (antifreeze) with suitable testing equipment (antifreeze tester)
- see Fluids and lubricants on page 5-37
Important
Check the coolant level every 10 service hours or once a day.

Check before starting the engine.
5-8 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
Adding coolant
WARNING
Burn hazard.
The coolant system is hot and under pressure (about 1 bar or 15 psi).
☞ Always actuate the safety valve in the filler cap of the expansion reservoir
first. To do this: unscrew the filler cap to the first notch and release the
pressure.
WARNING
Personal injury hazard. Antifreeze is poisonous and may cause chemical

burns.
☞ Bear in mind the following when handling antifreeze:
• Seek medical attention immediately if antifreeze has been swallowed
• Wear protective clothing and gloves
• Keep antifreeze out of reach of children
☞ Add coolant as follows

• Park the machine on level ground
A
• Lower the loader unit
• Apply the parking brake
B
• Stop the engine and remove the starter key
MAX • Allow the engine/cooling system to cool down
MIN ☞ Release the overpressure in the coolant expansion reservoir. To do this:
• Open cap A to the first notch and release the pressure
• Open filler cap A fully
• Add coolant up to the MAX mark B.
Fig. 139: Filling up coolant in the expansion reservoir Use brand-name antifreeze compounds with anticorrosion additives - see Fluids and
lubricants on page 5-37
• Close filler cap A
☞ Start and warm up the engine, as you do so:
• Open the heating circuit fully
☞ Stop the engine
☞ Check the cooling system and the heating water circuit for leaks
➥ If necessary, have leaks immediately repaired by an authorized service center
☞ Check the coolant level again
☞ If necessary, add coolant and repeat the procedure until reaching the correct coolant
level
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-9

Maintenance
5.5 Air filter

Checking the air filter for dirt
NOTICE
Maintenance display B on the filter housing monitors the filter cartridge. The dust is
removed by squeezing discharge slot E of the dust valve.
Note: Keep in mind the following to avoid premature engine wear:
• Do not wash, brush or clean the filter cartridge with compressed air
• Replace the filter cartridge when the indicator light illuminates
• Never reuse a damaged filter cartridge
E • Ensure cleanliness when replacing the filter cartridge!
☞ Checking the dust valve E

A B C • Stop the engine and remove the starter key.
• Prevent the machine from rolling away - see chapter 3 “Stopping/parking the
machine” on page 3-36
• Squeeze the discharge slot of dust valve E.
• Remove hardened dust by compressing the upper area of the valve.
• Clean the discharge slot if necessary.
☞ Filter cartridge D must be replaced if:
• If the red mark C in maintenance display B is visible.
• At the latest after 1500 service hours (once a year).
➥ - see Replacing the air filter cartridge on page 5-11
Important
E For applications in dusty environment, the air filter is fitted with an

D extra safety cartridge F (standard). Do not clean the safety cartridge. Replace
F the safety cartridge every third time maintenance work is performed!
Fig. 140: Air filter with safety cartridge

NOTICE
Filter cartridges degrade prematurely in environments with acidic air, such as acid
production facilities, steel and aluminum mills, chemical plants, and other non-ferrous
metal plants.
☞ Replace filter cartridge D and safety cartridge F after no more than 500 service hours.
☞ - see Replacing the air filter cartridge on page 5-11
5-10 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
Replacing the air filter cartridge

☞ Change the filter cartridge as follows:
H • Stop the engine and remove the starter key.
• Prevent the machine from rolling away - see chapter 3 “Stopping/parking the
G machine” on page 3-36
K • Open the engine cover
• Fold both bow hooks G to the outside, off the notch of the upper housing section H
• Remove the lower housing section K
307b0700.ai
• Carefully remove filter cartridge D with slightly turning movements
Fig. 141: Removing the lower housing section • In addition, every 3rd time the filter is replaced, carefully remove the safety cartridge
fig. 140/F with slightly turning movements
H D NOTICE
Keep in mind the following to avoid premature engine wear:
☞ Make sure all contamination (dust) inside the upper and lower housing sections has
been removed.
307b0710.ai ☞ Carefully insert new safety cartridge Fig. 140/F into the upper housing section H.
☞ Carefully insert new filter cartridge D into the upper housing section H.
Fig. 142: Removing the filter element
☞ Clean the dust valve fig. Fig. 140/E.
☞ Position lower housing section K (make sure it is properly seated).
☞ Fold and close both bow hooks G on the notch of the upper housing section H.
☞ After replacing the filter:

A B C • Reset the red mark C in the inspection window of indicator B.
• Press reset button A.
Fig. 143: Air filter with maintenance display
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-11

Maintenance
5.6 V-belt
Checking V-belt tension
WARNING
Crushing, cutting, or burn hazards.

☞ Stop the engine and let it cool down. Wait until the engine is comfortable to
touch.
☞ Only check, retighten, or replace the V-belt when the engine is stopped.
☞ Disconnect the battery or the battery master switch before proceeding with
work on the V-belt.
NOTICE
Cracked and stretched V-belts cause engine damage
• Replace the V-belt every 2 years at the latest
• Have the V-belt replaced by an authorized service center
Check the V-belt once a day or every 10 service hours, and retighten if necessary!
Retighten new V-belts after about 15 minutes of running time.
Check as follows:
About 10 mm ☞ Prevent the machine from rolling away and remove the starter key.
1 ➥ - see chapter 3 “Stopping/parking the machine” on page 3-36.
☞ Carefully inspect V-belt 1 for damage.
☞ If the V-belt is damaged:
➥ Have the V-belt replaced by authorized personnel.
Fig. 144: Checking V-belt tension ☞ Press with your thumb to check whether the V-belt can be deflected between the pul-
leys by no more than about 10 mm (0.4”).
☞ Retighten the V-belt if necessary.
Retightening the V-belt

Retighten as follows:
4 ☞ Stop the engine.
☞ Prevent the machine from rolling away and remove the starter key.
➥ - see chapter 3 “Stopping/parking the machine” on page 3-36.
A ☞ Loosen fastening screws 3 of alternator 4.
☞ Use a suitable tool to push the alternator in the direction of arrow A until the correct
V-belt tension is obtained (fig. 144).
3
☞ Keep the alternator in this position, and at the same time retighten fastening screws 3.
☞ Start the engine.
Fig. 145: Retightening the V-belt ☞ Check V-belt tension (fig. 144) after about 15 minutes.
5-12 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
5.7 Hydraulic system

Safety instructions regarding maintenance of the hydraulic system
WARNING

Hydraulic oil escaping under high pressure can penetrate the skin, ignite and
cause damage to property.
☞ Do not operate the machine with leaking or damaged hydraulic system
components.
☞ .If skin contacts hot hydraulic oil, seek immediate medical attention and
treatment for the burn.
☞ Wear safety glasses to avoid eye contact. If oil contacts the eye, flush
immediately with clean water and seek emergency medical treatment.
☞ Seek immediate medical attention if oil penetrates the skin. Oil can cause
serious infections.
NOTICE
Contaminated hydraulic oil, lack of oil, or the wrong hydraulic oil can severely damage the
hydraulic system.
If the hydraulic oil in the sight glass is cloudy, this indicates that water or air has penetrated
the hydraulic system. This can cause damage to the hydraulic pump!
☞ Contact your Wacker Neuson dealer immediately
Release the pressure in all lines carrying hydraulic oil prior to any maintenance and repair
work. To do this:
☞ Lower all hydraulically controlled attachments to the ground
☞ Move all control levers of the hydraulic control valves several times
☞ Take care to avoid contamination when working!
☞ Always add hydraulic oil using the filling screen!
- see Adding hydraulic oil on page 5-15
☞ Only use authorized oils of the same type - see Fluids and lubricants on page 5-37
☞ Always add hydraulic oil before the level gets too low
☞ If the hydraulic system is filled with biodegradable oil, then only use biodegradable oil of
the same type for filling – observe the sticker on the hydraulic oil reservoir!
☞ Contact customer service if the hydraulic system filter is contaminated with metal parti-
cles.Otherwise, permanent machine damage can result!
Environment
Use a suitable container to collect the hydraulic oil as it drains, including biode-
gradable oil, and dispose of it in an environmentally friendly manner.
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-13

Maintenance
Monitoring the hydraulic oil return filter

On the instrument panel, the red indicator light 39 monitors return pressure and the return
40
filter, and indicator light 40 monitors oil temperature.
39 The filter element must be replaced by an authorized service center:
☞ If indicator light 39 illuminates
➥ The return pressure in the filter is too high
1
☞ If indicator light 40 illuminates

➥ The hydraulic oil temperature is too high
➥ Have the filter element changed by an authorized service center.
Indicator light 39 on the instrument panel can illuminate in cold weather immediately after
starting the engine. This is caused by increased oil viscosity. In this case:
Fig. 146: Preheating start switch ☞ Set engine speed so that indicator light 39 on the instrument panel goes out.
☞ Bear in mind the instructions concerning warmup - see chapter 3 “Starting the engine”
on page 3-15.
Important information for the use of biodegradable oil

• Use only the biodegradable hydraulic fluids which have been tested and approved by
your Wacker Neuson dealer - see Fluids and lubricants on page 5-37. Always contact
your dealer for the use of other products which have not been recommended. In
addition, ask the oil supplier for a written declaration of guarantee. This guarantee is
applicable to damage occurring on the hydraulic components, which can be proved to
be due to the hydraulic fluid.
• Use only biodegradable oil of the same type for filling up. In order to avoid misunder-
standings, a label providing clear information is located on the hydraulic oil reservoir
(next to the filler inlet) regarding the type of oil currently used! Replace missing labels!
The combined use of two different biodegradable oils can affect the quality of one of the
oil types. Therefore, make sure the remaining amount of initial hydraulic fluid in the
hydraulic system does not exceed 8 % when changing biodegradable oil (manufacturer
indications).
• Do not fill up with mineral oil—the content of mineral oil should not exceed 2 % in order
to avoid foaming problems and to ensure biological degradability.
• When running the machine with biodegradable oil, the same oil and filter replacement
intervals are valid as for mineral oil – see maintenance plan.
• Have the condensation water in the hydraulic oil reservoir drained by an authorized
service center every 500 service hours, in any case before the cold season. The water
content must not exceed 0.1 % by weight.
• The instructions in this Operator's Manual concerning environmental protection are also
valid for the use of biodegradable oil.
• If additional hydraulic attachments are mounted or operated, use the same type of
biodegradable oil for these attachments to avoid mixtures in the hydraulic system.
Subsequent change from mineral oil to biodegradable oil must be performed by
an authorized service center or by your Wacker Neuson dealer.
5-14 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
Checking the hydraulic oil level

• Park the machine on level ground.
• Retract all hydraulic cylinders.
✓ A • Stop the engine.
• Apply the parking brake.
• Open the engine cover.
• Check the hydraulic oil level in sight glass A.
☞ If the oil level is visible in the lower half of the oil level sight glass.
➥ OK
☞ If the oil level is not visible in the oil level sight glass (not enough oil).
Fig. 147: Oil level sight glass on the hydraulic oil reservoir
➥ Add hydraulic oil.
NOTICE
Any excess quantity of hydraulic oil in the reservoir escapes via the breather as soon as
the temperature rises! If the oil level is no longer visible in the upper half of the oil level
sight glass.
☞ Drain hydraulic oil
Adding hydraulic oil

Do not add hydraulic oil unless the engine is stopped. Otherwise, hydraulic oil will run out
of the filler opening on the hydraulic reservoir.
☞ Add oil as follows:
B • Park the machine on level ground.
• Retract all hydraulic cylinders.
• Apply the parking brake.
• Open the engine cover.
• Clean the area around the filler and breather filter B with a cloth.
• Place a container to collect the oil as it drains.
• Open breather filter B by hand.
☞ With the filter insert in place.
Fig. 148: Filler cap for hydraulic oil reservoir
• Add hydraulic oil.
• Check the hydraulic oil level in the oil level sight glass (fig. 147/A).
• Add hydraulic oil if necessary and check again.
• Firmly close breather filter B by hand.
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-15

Maintenance
5.8 Checking hydraulic pressure lines

Specific safety instructions regarding pressure line checks
WARNING
Pressurized hydraulic oil hazard. Hydraulic oil escaping under high pressure
can catch fire, damage property, penetrate the skin and cause severe burns
and injuries.
☞ Never search for leaks with your bare hands, but wear protective gloves.
☞ Do not operate the machine with leaking or damaged hydraulic system
components.
☞ Use a piece of cardboard, paper, or wood to diagnose the source of
hydraulic leaks. Never use an unprotected light bulb or open flame.
☞ Hydraulic oil can be hot and can cause serious burns if contact is made with
skin. If contact occurs with hot oil, seek immediate medical attention and
treatment for the burn.
☞ Wear safety glasses to avoid eye contact. If oil contacts the eye, flush
immediately with clean water and seek emergency medical treatment.
☞ Retighten leaking threaded fittings and hose connections only when the
system is not under pressure.
☞ Release the pressure before working on pressurized lines.
☞ Never weld or solder damaged or leaking pressure lines and threaded fit-
tings. Replace damaged parts with new ones.
☞ Have damaged hydraulic lines replaced by an authorized Wacker Neuson
technician.
• Leaks and damaged pressure lines must be immediately repaired or replaced by an

authorized service center or after-sales personnel.
This not only increases the operating safety of your machine but also helps to protect
the environment.
• Replace hydraulic hoses every 6 years from the date of manufacture, even if they do
not seem to be damaged.
Observe all the relevant safety regulations for hydraulic lines, as well as the safety regula-
tions regarding accident prevention and occupational health and safety in your country.
The date of manufacture (month or quarter and year) is indicated on the flexible line.
1 Q/09 Example:
The indication “1 Q/09” means manufactured in the 1st quarter of 2009.
5-16 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
5.9 Lubrication work

General instructions regarding lubrication work
Important
Lubricate all lubrication points mentioned below with lithium-saponified brand-

name grease - see Fluids and lubricants on page 5-37
Lubricating the rear axle oscillation-type bearing
Important
The machine has an oscillation-type rear axle. Grease the bearing at the latest
after every 50 service hours or once a week.
☞ Lubricate grease nipple A of the oscillation-type bearing

A
Fig. 149: Grease nipples for oscillation-type bearing
Lubricating the front and rear axle planetary drive steering joint bearings
☞ Lubricate grease nipples B (2x) on each planetary drive steering joint bearing
every 50 service hours or once a week
Fig. 150: Grease nipples on planetary drive steering joint

bearings
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-17

Maintenance
Lubricating the pivots on the loader unit

Lubricate the following lubrication points on the loader unit of the machine:
C ☞ Lubricate grease nipple C on the tilt cylinder bearing on the frame with grease
every 50 service hours (or once a week). Lubricate more frequently when in heavy-
duty operation (once a day).
D ☞ Lubricate grease nipple D on the loader unit bearing every 10 service hours (or once
a day). Lubricate more frequently when in heavy-duty operation.
☞ Lubricate grease nipple E on the lift cylinder bearing on the frame
E every 50 service hours (or once a week). Lubricate more frequently when in heavy-
duty operation (once a day).
Fig. 151: Lubrication points on frame
☞ Lubricate grease nipple F on the tilt rod bearing every 10 service hours (or once a
day). Lubricate more frequently when in heavy-duty operation.
F ☞ Lubricate grease nipple G on the tilt cylinder bearing every 50 service hours (or once
a week). Lubricate more frequently when in heavy-duty operation (once a day).
L G ☞ Lubricate grease nipple H on the lift cylinder bearing every 50 service hours (or once
a week). Lubricate more frequently when in heavy-duty operation (once a day).
☞ Lubricate grease nipple I on the tilt lever bearing every 10 service hours (or once a
☞ Lubricate grease nipple K on the quickhitch bearing every 10 service hours (or once a
☞ Lubricate grease nipple L on the tilt lever bearing every 10 service hours (or once a
K I H
Fig. 152: Lubrication points for lift and tilt cylinder bearings
5-18 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
5.10 Lubricating with the central lubrication system (option)

General functional description of the central lubrication system
The central lubrication system allows you to lubricate all lubrication points of the wheel
loader in one single step.
• The yellow LED or the green indicator light in the cab (option) illuminates for 1.5
seconds upon switching on starter to indicate functional readiness of the controls
(switch-on check). It stays lit during the entire lubrication procedure.
• The integrated electronic control unit has a data memory for saving the times that have
been set or that have elapsed. The time is taken and saved if starter is switched off
during lubrication or during a break. The remaining lubrication time or break time is
read from the memory upon switching the starter on again, and lubrication is resumed
where it was interrupted.
Time control
Break and lubrication times can be set with the time-dependent control of the central lubri-
cation system. Break times are the periods between two lubrication times
➥ - see Setting the lubrication and break times on page 5-20.
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-19

Maintenance
Setting the lubrication and break times

Break times and lubrication times are set with the notched switches S and P in the window
of the controls.
Break time ☞ Remove the red frame on the protective motor housing of the pump with a flat screw-
driver to set the time.
Lubrication time
☞ Loosen the four cross-slotted screws and remove the transparent cover.
☞ Set the break time P and the lubrication time S with a flat screwdriver.
Lubrication times (S):
➥ 1 to 16 minutes (16 notches, 1 minute each)
➥ 2 to 32 minutes (16 notches, 2 minutes each)
Break time (P):
➥ 0.5 to 8 h (16 notches, 0.5 h each)
S P L Yellow LED (L)
➥ (B) lubrication system in operation
➥ (A) lubrication under progress: 0.5 seconds LED ON/0.5 seconds LED OFF.
B
☞ Install the transparent cover (window) once the settings are performed.
A
Fig. 153: Setting the lubrication times
NOTICE
If the filler cap of the lubrication system is not closed correctly, the controls can be
destroyed by water entering the system.
☞ Make sure that the transparent cover is fitted and closed correctly after setting the lubri-
cation and break times.
Filling the central lubrication system

The lubrication system is filled via conical grease nipple 1 or a fill coupling with a manual or
pneumatic grease gun.
1
NOTICE
Inadmissible greases can damage the lubrication system and the lubrication points.
☞ Use only commercially available greases up to NLGI-Kl. 2.
☞ - see Fluids and lubricants on page 5-37
Fig. 154: Filling the central lubrication system
5-20 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
5.11 Maintenance of the brake system

Specific safety instructions regarding the brake system
Brakes are crucial to safety. Incorrect work can cause brake failure.
Therefore all maintenance and repair work on the brakes must be performed by
trained personnel. An exception to this is the following work which must be performed by
the operator of the machine:
• Daily check of the level in the brake fluid reservoir!
• Daily check of the brake lines
CAUTION
Risk of brake malfunction.
Damaged brake lines or hoses must immediately be replaced by an authorized
service center.
Checking/filling up the brake fluid level

The brake fluid reservoir is located at the front left in the cab (next to the brake/inching
pedal)
A CAUTION
Risk of reduced brake effectiveness or malfunction. An incorrect brake fluid
grade or an insufficient brake fluid level can impair the operation of the brake
system.
MAX
☞ Add brake fluid up to the upper edge of the sight glass.
MIN ☞ The brake fluid must comply with the SAE specification
- see Fluids and lubricants on page 5-37
☞ The brake fluid must be replaced every 2 years by an authorized service
center.
Fig. 155: Checking the brake fluid level in the reservoir
☞ If the brake system loses too much brake fluid, have the brake system
checked and repaired by an authorized service center.
If the level is below the upper edge of the sight glass:

☞ Clean the area around the opening with a clean cloth.
☞ Open reservoir cover A.
☞ Add brake fluid up to the upper edge of the sight glass MAX.
☞ Close reservoir cover A.
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-21

Maintenance
5.12 Tires
Daily tire checks
WARNING
Personal injury hazard from improperly repaired tires or rims.

☞ All repair work on tires and rims may only be performed by an authorized
service center.
Important
Regular inspections of the tires

• Improve operating safety
• Increase the service life of the tires
• Reduce machine downtimes
• Refer to the table in chapter “Specifications” on page 6-8 for the autho-
rized tire types and the correct tire pressures. Machines are also delivered
ex works with a tire table sticker on the front window or on the loader unit
bulkhead.
☞ Check tire pressure - see chapter 6 “Tires” on page 6-8

☞ Check tires and rims for damage (cracks, ageing etc.) – also on the inside
☞ Remove foreign bodies from the tire tread
☞ Remove traces of oil and grease from the tires
5-22 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
Wheel change
WARNING

Use of wrong tires or wheels can cause traffic or work site accidents.
☞ Use only wheels and tires authorized for the machine - see chapter 6
“Tires” on page 6-8
☞ Check the wheel nuts for tightness after every wheel or tire change
- see chapter 6 “Tightening torques, conversion tables” on page 6-10
NOTICE
The threads on the wheel studs can be damaged when mounting the wheels.
☞ Use suitable assembly tools, such as covering sleeves and a jack capable of handling
the load.
Note: Check the wheel nuts for tightness after every wheel change
- see chapter 6 “Tightening torques, conversion tables” on page 6-10.
Removing the wheels

• Park the machine on level and firm ground and prevent it from rolling away -
see chapter 3 “Stopping/parking the machine” on page 3-36.
• Loosen the wheel nuts slightly of the wheel you want to remove.
• Place a jack under the axle beam, making sure it is standing firmly.
• Raise the side of the axle from which you want to remove the wheel.
• Check the machine is standing firmly.
• Completely remove the wheel nuts.
• Remove the wheel.
Fitting the wheels
• Place the wheel onto the wheel studs.
• Tighten all wheel nuts part-way.
• Lower the raised axle.
• Tighten the wheel nuts to the prescribed tightening torque
- see chapter 6 “Specific tightening torques” on page 6-10.
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-23

Maintenance
5.13 Heating and ventilation system maintenance

General instructions regarding the heating system
The heating system of the machine is equipped with a fine-dust filter (EU4, option) which
must be cleaned at regular intervals and replaced every 500 service hours by a new one if
necessary.
➥ - see Maintenance plan on page 5-40
The fine-dust filter is located behind maintenance flap A on the outside right of the cab.
Cleaning the dust filter of the heating system

A fine-dust filter cleans the air taken in by the heater. The volume of warm air flowing out of
the air vents decreases as filter contamination increases.
Clean the filter as follows:
☞ Open maintenance flap A.
☞ Remove dust filter B.
A ☞ Clean dust filter B with compressed air, or replace it every 500 service hours by a new
one.
☞ Close maintenance flap A.
Fig. 156: Replacing the dust filter of the heating system
5-24 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
5.14 Air conditioning (option): maintenance

General instructions regarding the air conditioning system
For your own safety, please bear the following instructions in mind:
• Maintenance and repair work may only be performed by trained personnel or by an
authorized service center.
• Careful when performing maintenance and repair work –the sharp-edged fins on the
condensor and the heat exchanger can cut.
• Wear protective equipment (protective gloves and safety glasses) during maintenance
and repair work.
• Do not perform maintenance work unless the heating and air conditioning systems are
switched off.
• Bear in mind the pertinent regulations relevant to accident prevention, other generally
acknowledged regulations regarding safety and occupational medicine.
WARNING
Burn hazard.
Lines and hoses containing refrigerants and cooling fluids are under pressure
and can be hot.
☞ Avoid touching parts containing refrigerants.
☞ Switch off the air conditioning during checks and when performing mainte-
nance work.
WARNING
Explosion hazard.
Gases within the closed air conditioning system can explode during soldering
and welding work.
☞ Have repair work performed by an authorized service center with trained
technicians only.
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-25

Maintenance
Daily functional and visual checks of the air conditioning

The operator must perform visual checks once a day
WARNING
Burn hazard.
The engine and radiator become very hot during operation and must be
allowed to cool before maintenance work is performed.
☞ Do not perform any maintenance work for at least 15 minutes after stopping
the engine.

☞ Stop the engine and remove the starter key.
☞ Check for damage of the refrigerating and heating lines.
B ☞ Check the hoses for tightness, leaks and chafing.
☞ Check the electrical connections for correct condition and tightness.
☞ Clean the dirty condenser A.
• Remove fastening screws B.
A • Fold away condenser A.
☞ Clean the condenser with compressed air or with a water jet (do not use high-pressure
cleaners).
C NOTICE
Do not damage the fins as you clean the condenser!
☞ Mount condenser A once cleaning is over

☞ Check V-belt tension C and if necessary, retighten the V-belt
➥ Press with your thumb to check whether the V-belt can be deflected between the
pulleys by no more than about 10 mm (0.4”) (arrow).
➥ Have the V-belt replaced or retightened by an authorized service center only.
NOTICE
The air conditioning system must be checked and serviced twice a year by trained
personnel in an authorized service center! Replace dehumidifier D every 2 years!
Fig. 157: Air conditioning: evaporator, dehumidifier
5-26 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
5.15 Electrical system

Specific safety instructions regarding the electrical system
WARNING
Explosion hazard.
Batteries can explode or cause chemical burns. A battery contains sulfuric acid
and emits explosive gases when heavily discharged.
☞ Do not smoke or use an open flame near the battery.
☞ Do not handle the battery recklessly, causing acid to leak or spill.
☞ Do not add circuits or electrical accessories that exceed the system capac-
ity.
☞ Do not connect a circuit without a correctly-rated fuse or circuit breaker.
NOTICE
Possible equipment damage from improper battery connections.
☞ When connecting the battery leads, make sure the poles +/– are not inverted, otherwise
sensitive electric components will be destroyed.
☞ Use only 12 V power sources. Higher voltages will damage the electric components.
☞ Do not interrupt voltage-carrying circuits at the battery terminals because of the danger
of sparking.
☞ To prevent short circuits, never place tools or other conductive articles on the battery.
☞ Disconnect the negative (–) battery terminal from the battery before starting repair work
on the electrical system.
☞ Dispose of used batteries properly.
Service and maintenance work at regular intervals

Before operating the machine
☞ Check every time before operating the machine:
• Is the light system OK?
• Is the signaling and warning system OK?
Every week
☞ Check once a week:
• Electric fuses
- see chapter 6 “Fuse box” on page 6-6
• Cable and ground connections.
• Charge condition of battery - see Checking/replacing the battery on page 5-30.
• Condition of battery terminals.
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-27

Maintenance
Electric lines, bulbs, fuses and starter lock

Always observe the following instructions:
• Malfunctioning components of the electrical system must always be replaced by an
authorized technician. Bulbs and fuses may be changed by the operator.
• When performing maintenance work on the electrical system, pay particular attention to
ensuring good contact in leads and fuses.
• Blown fuses indicate overloading or short circuits. The electrical system must therefore
be checked before installing the new fuse.
• Only use fuses with the specified load capacity (amperage) - see chapter 6 “Fuse box”
on page 6-6.
Alternator
Always observe the following instructions:
• Only test run the engine with the battery connected.
• When connecting the battery, make sure the poles (+/-) are not inverted
• Always disconnect the battery before performing welding work or connecting a quick
battery charger.
• Replace malfunctioning charge indicators immediately.
5-28 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
Checking/replacing relays and fuses

Checking/replacing fuses
A The fuses are located at the right in the side console.
NOTICE
Blown fuses indicate overloading or short circuits. Have the electrical system checked
before using new fuses!
Note: Only use fuses with the specified amperage
- see chapter 6 “Fuse box” on page 6-6
Checking/replacing switching relays

The switching relays are located under the switch panel (board) on the right-hand side
console (accessed from the maintenance flap on the outside right on the cab)
☞ Switch off ignition and disconnect the battery lead (-)
☞ Relay descriptions and output indications
➥ - see chapter 6 “Switching relays” on page 6-7
F7 F6 F5 F4 F3 F2 F1
F16 F15 F14 F13 F12 F11 F10 F9 F8
Fig. 158: Fuse box
Checking/replacing relays and fuses in the main fuse box

The main fuse box with the power relays and the preheating time control unit is located in
the engine compartment on the left underneath the battery
Switch off ignition and disconnect the battery leads
☞ Remove the fuse box cover
☞ Main fuse and relay descriptions and output indications
➥ - see chapter 6 “Main fuse box with relays” on page 6-7
Fig. 159: Main fuse box
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-29

Maintenance
Checking/replacing the battery
WARNING
Battery acid hazard.

The battery contains highly caustic sulphuric acid. This acid must not be
allowed to come into contact with the skin, the eyes, clothing or the machine.
☞ When recharging and/or working near the battery, always wear safety
glasses and protective clothing with long sleeves.
☞ If acid is spilled, thoroughly rinse affected skin immediately with clean water
and seek medical attention immediately.
WARNING
Battery explosion hazard.

Batteries can explode or rupture during jump starting, particularly if the
electrolyte is low or has been frozen.
☞ Avoid open flames and sparks in the vicinity of the battery. Do not smoke.
☞ Before jump starting, take the battery to the dealer for appraisal by a quali-
fied technician.
☞ Replace a dead battery with a new one equivalent to the original.
☞ Always disconnect the negative terminal (–) from the battery before starting
repair work on the electrical system.
Battery A is located in the engine compartment, on the left next to the hydraulic oil reser-
voir. The battery is low in maintenance and no fluid needs to be refilled under normal oper-
- + ating conditions. However have the battery checked at regular intervals.
Always follow the specific battery safety instructions!
A Replacing the battery
☞ Switch off ignition and remove the starter key
☞ Remove the key from the battery master switch (option)
☞ Remove the battery lead from the negative terminal (-)
☞ Remove the battery lead from the positive terminal (+)
Fig. 160: Battery ☞ Remove the battery brackets from the base
☞ Replace the battery with a new one
☞ Install the battery in the reverse order
NOTICE
Bear in mind the correct order under all circumstances when mounting the battery leads.
☞ Install the positive lead (+) first and then the negative lead (-)
5-30 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
5.16 General cleaning and maintenance work

Specific safety instructions regarding cleaning
Cleaning the machine is divided into 3 separate areas:
• Inside the cab
• Exterior of the machine
• Engine compartment
The wrong choice of cleaning equipment and agents can impair the operating safety of the
machine on the one hand, and on the other undermine the health of the persons in charge
of cleaning the machine. Therefore always observe the following instructions.
Cleaning with washing solvents

• Ensure adequate room ventilation
• Wear suitable protective clothing
• Do not use flammable liquids, such as gasoline or diesel
Cleaning with compressed air

• Work carefully
• Wear safety glasses and protective clothing
• Do not aim the compressed air at the skin or at other persons
• Do not use compressed air for cleaning your clothing
Cleaning with a high-pressure cleaner or steam jet

• Cover damping material and do not expose it directly to the jet
• Cover the vent filter and the cap on the hydraulic oil reservoir.
• Cover the piston rods of the hydraulic cylinders
➥ The scraper is not water-tight; water in the guide bushing causes corrosion and
damage to the piston rod
• Protect the following components from moisture:
• Cover electric parts, e.g. alternator, starter lock, turn indicator and light switches,
relays, control elements
• Air intake filters etc.
Cleaning with volatile and flammable anticorrosion agents and sprays

• Ensure adequate room ventilation
• Do not use unprotected lights or open flames
• Do not smoke!
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-31

Maintenance
Cleaning inside the cab
NOTICE
Damage can be caused by water penetrating into the electrical system under high
pressure and causing short circuits.
☞ Do not use high-pressure cleaners, steam jets or high-pressure water to clean inside
the cab.
We recommend using the following aids to clean the cab:

• Broom
• Vacuum cleaner
• Damp cloth
• Bristle brush
• Water with mild soap solution
Cleaning the seat belt

• Clean the seat belt (which remains fitted in the machine) only with a mild soap solution;
do not use chemical agents as they can destroy the fabric!
CAUTION
Dirt and water accumulating on the seat belt and in the winding mechanism
can eventually deteriorate these components and impair winding.
☞ Keep the seat belt and winding mechanism clean.
☞ Only wind the seat belt when it is dry.
Cleaning the exterior of the machine

The following articles are generally suitable:
• High-pressure cleaner
• Steam jet
5-32 BA 34603_04 US – Edition 2.1 * 34603_04b510.fm

Maintenance
Cleaning the engine compartment
WARNING
Crushing, cutting, or burn hazards.

☞ Stop the engine before cleaning.
NOTICE
Possibility of electronic component damage.
Water or steam jet cleaners can penetrate sensitive electronic components, leading to
sensor failure and possible engine damage.
☞ Allow the machine to cool completely before cleaning the engine with a water or steam
jet.
☞ Do not point the jet directly at electric sensors such as the oil pressure switch.
Checking screw connections

All screw connections must be checked regularly, even if they are not listed in the mainte-
nance plans.
Tighten loose connections immediately. Refer to chapter “Specifications” for the tightening
torques.
Checking pivots and hinges

All mechanical pivot points on the machine (e.g. door hinges, joints) and fittings (e.g. door
arresters) must be lubricated regularly, even if they are not listed in the lubrication plan.
5.17 Maintenance of attachments and of the work equipment
Important
Correct maintenance and service is absolutely necessary for smooth and con-
tinuous operation, and for an increased service life of the attachments.
Observe the lubrication and maintenance instructions in the Operator's Manu-
als of the attachments
BA 34603_04 US – Edition 2.1 * 34603_04b510.fm 5-33

Maintenance
Maintenance
5.18 Maintenance work “Aggressive Media” (option)

Your machine is specially protected against corrosion for work in aggressive media (e.g. a
saline environment).
However, this anticorrosion protection is affected by external factors e.g. dirt, cleaning etc.
This is why it only has ongoing effect if checked at regular intervals and renewed or reap-
plied as required.
If no anticorrosion protection is applied to your machine, for instance for work in a saline
environment, we recommend retrofitting your machine with the “Aggressive Media” option
by your sales partner.
Anticorrosion protection applied in the factory

The following anticorrosive wax has been used in the factory:
Description: ANTICORIT BW 366

Manufacturer: FUCHS MINERALOELWERKE GMBH/Mannheim
Specification: TI 8030-015/K 19/MIL-C-16 173 C-Grade 4
Components coated with anticorrosive wax
Component Remarks
Before applying the wax:
• Apply contact spray to contact surfaces and
connect the plug and socket connections
All electrical plug-and-socket, ground-
again
ing and crimp connections
• Apply a particularly thick anticorrosion layer
to the connecting parts of the fuel level trans-
mitter
Except:
• Piston rods (chromium layer)
• Cab, cab bearings
• Engine cover, engine mounting
All parts of the machine, e.g. • Air filter
Axles, gearbox, trim panels, servicing • Counterweight
lids, loader unit, quickhitch • Fastening surfaces for mounting parts on
frame
• Radiator and insulating mats
• Mudguards, rubber and plastic parts
• Light elements
Flange surfaces E.g. axles, engine and
cab bearing:
• Seal gaps with anticorrosion wax after
assembly
5-34 BA 34603_04 US – Edition 2.1 * * Aggressive Medien.fm

Maintenance
Measures for maintaining anticorrosive protection

Safety instructions
• When handling chemical substances of any kind, such as solvents, wax etc., observe
the specific product-related safety regulations (safety data sheet)!
• When using volatile and easily flammable anticorrosive agents and solvents:
• Ensure adequate room ventilation!
• Do not use unprotected lights or open flames!
• Do not smoke!
• Corrosion on electrical connections or components can lead to dangerous operating
malfunctions. Therefore check the electrical functions of the machine with special care.
Immediately take the machine out of service if you detect any defects and have defects
rectified immediately.
• Perform work on the electrical system only with the battery disconnected and the
engine stopped!
Cleaning
• If the machine is used in corrosive environment over a longer period of time, we
recommend removing the floor mat in the cab to avoid collecting corrosive humidity.
• Thoroughly clean machines that are put out of service over a longer period of time.
• Clean the machine at least once a week. In particular, remove corrosive deposits (such
as salt crusts) as soon as possible.
• Clean the machine with cold running water if possible.
NOTICE
The anticorrosion protection (wax coating) can be damaged by aggressive cleaning
procedures.
☞ If cleaning the machine with a bristle brush, a steam jet, or a high-pressure cleaner,
check the wax coating very carefully and have it renewed or reapplied as required.
☞ If you replace components, check whether they are classified as in Components coated
with anticorrosive wax on page 5-34 and whether they are subject to special treatment
before assembly.
BA 34603_04 US – Edition 2.1 * Aggressive Medien.fm 5-35

Maintenance
Applying the protective anticorrosion coating

Bear in mind the following instructions as you apply the anticorrosive wax:
NOTICE
Carefully cover all fastening surfaces and elements to which the anticorrosive
protection may not be applied - see Components coated with anticorrosive wax on
page 5-34
• ANTICORIT BW 366 or U.S. Protect T can be applied with a brush, by means of

immersion or with all commercially available spray guns.
• ANTICORIT BW 366 or U.S. Protect T protective coating can be removed with fuel,
RENOCLEAN E/K , FUCHS MULTICLEAN or Gunk® Purple Degreaser as required.
• ANTICORIT BW 366 or U.S. Protect T spots are difficult to remove on clothing.
• Affix a “Wet paint!” or a similar sign to newly coated machines.
Treatment of oxidized surfaces

If in spite of all precautionary measures some components should be affected by corrosion
(oxidized), proceed as follows depending on the affected component:
Electrical connections
☞ Remove the remaining protective wax in the oxidized area with fuel,
RENOCLEAN E/K , FUCHS MULTICLEAN or Gunk® Purple Degreaser
☞ Treat all affected parts with an oxide solvent, such as
KONTAKT 60 or Gunk® Electronic Cleaner
☞ Rinse the area with e.g. KONTAKT WL or CRC HF Contact Cleaner
☞ Treat the contact surfaces of the connection with e.g. KONTAKTSPRAY WD 40 or
Liquid Wrench® Super Lubricant
☞ Establish the connection
☞ Apply/spray anticorrosion wax onto the electrical connection from all sides
Sheet-metal parts
☞ Remove the remaining protective wax in the oxidized area with fuel,
RENOCLEAN E/K , FUCHS MULTICLEAN or Gunk® Purple Degreaser.
☞ Remove all remaining corrosion and paint coating from the affected area down to the
bare material, otherwise the paint coating will not adhere properly!
☞ Clean the affected part with a cleaning solvent
☞ Apply a 2-component prime coating to the affected area and then a 2-component paint
coating
☞ Preserve the area with anticorrosion wax
5-36 BA 34603_04 US – Edition 2.1 * * Aggressive Medien.fm

Maintenance
Maintenance
5.19 Fluids and lubricants

Engine/ Season/
Component/ application SAE grade Specification Capacities1
machine fluid temperature
SAE 10W; EO103 Below -5 °C (23 °F)
-10 to +10 °C
SAE 20W20; EO203
(14 to 50 °F)
About 10.5 l
Diesel engine Engine oil with oil filter2 SAE 30; EO303 5 to 30 °C
(41 to 86 °F) (2.77 gal)
HD-C 10W-40; EO1040B3
Year-round
HD-C 15W-40; EO1540B3
Gearbox 0.8 l (0.21 gal)
Front and rear axle differentials 85 W 90 API GL5 or 4.0 l (1.05 gal)
Gearbox oil4 Year-round
Planetary drives – left and right, SAE 90 LS (hypoid gear oil)
0.9 l (0.23 gal) each
front and rear axles
Up to -25 °C
SAE 5 W/30
(-13 °F)
Engine oil2 SAE 5 W/40; EO 0540B3
SAE 10 W/40; EO 0540B3 Up to -15 °C (5 °F)
SAE 15 W/40; EO 1540B3 Up to -10 °C (14 °F)
About 64 l
Hydraulic oil reservoir HVLPD 46 (HYD05303)
Hydraulic oil5 (16.90 gal)
200 Hydraulic
AVILUB Syntofluid 46
Year-round
Biodegradable oil PANOLIN HLP Synth 46
404 Biodegradeable
Hydraulic 32/46
Grease nipples, loader unit/ Lithium-saponified brand-
Multipurpose grease Year-round As required
axles name grease MPG-A3
Battery terminals Acid-proof grease SP-B3 Mobilux EP2 Year-round As required
Aggressive media (option) Anticorrosion protection Anticorit BW 3666 Year-round As required
Optimoly paste “TA”
Mounting of pins, shafts7 Special grease Year-round As required
White-Paste
Grade no. 2-D Over 4 °C (39.2 °F)
Fuel reservoir Diesel fuel8 Below About 60 l (15.85 gal)
Grade no. 1-D
4 °C (39.2 °F)
Brake system Brake fluid9 Agip LHM Super/Shell LHM Year-round –
Water
MS Frostschutz Year-round (45 %) 5.2 l (1.37 gal)
Engine cooling Antifreeze10, 11, 12
HAVOLINE XLC -31 °C (-23.8 °F) Antifreeze
(55 %) 4.3 l (1.13 gal)
Water
Year-round (67 %) 1.3 l (0.34 gal)
Washer system Cleaning agent11 Water + antifreeze
-20 °C (-4 °F) Antifreeze
(33 %) 0.7 l (0.18 gal)
1. The capacities indicated are approximative values; the oil level check alone is relevant for the correct oil level
2. MIL-L-2104C; API CD/CE/CH4; CCMC-D4
3. Abbreviation for lubricants (Hauptverband der Deutschen Bauindustrie e. V. – German construction engineering association)
4. MIL-L-2105B; API-GL5
5. DIN 51 524
6. TI 8030-015/K 19/MIL-C-16 173 C-Grade 4
7. Notice! Pins (hard-chromium plated or coated with Molykote 3400A) are inserted in dry state. Lubricate via grease nipples once assembly is over
8. DIN EN 590 (EU)/ASTM D975-94 (USA)
9. Standard: B 71 2710
10. SeeCoolant compound table on page 6-9
11. See manufacturer's indications on the packaging and bear in mind the antifreeze compound table
12. Replace the coolant every 2 years!
BA 34603_04 US – Edition 2.1 * 34603_04b520.fm 5-37

Maintenance
5.20 Explanation of symbols on the maintenance label

Symbol Explanation
Caution!
Before starting maintenance work, read the “Maintenance” chapter in the Operator's Manual.
Perform a functional check of the light system.
Check tires for damage, pressure and tread depth.
Perform a functional check and synchronize the steering system.
Perform a functional check of the brake system.
Check hydraulic oil level. Fill up if necessary.
Check engine oil level. Fill up if necessary.
Compress the dust valve.
Check radiator for engine coolant and hydraulic oil for contamination. Clean if necessary.
Check condition and initial tension of V-belt. Retighten or replace if necessary.
Leakage check: check for tightness, leaks and chafing: pipes, flexible lines and screw connections. Rectify if nec-
essary.
Leakage check:
check the fuel/water separator. Drain water if necessary.
Lubrication service:
Lubricate the assemblies concerned.
5-38 BA 34603_04 US – Edition 2.1 * 34603_04b520.fm

Maintenance
5.21 Maintenance label

Location: inside the cab on the rear window
100 010 40 14
Täglich
10 h Daily
Tous les jours
50 h
342 00 343 01 346 03 347 02
342 01 346 01 346 04 347 03
343 00 346 02 347 01 347 04
BA 34603_04 US – Edition 2.1 * 34603_04b520.fm 5-39

Maintenance plan/service hours (s/h)
5-40
5.22 Maintenance plan
Work description
Maintenance
“A”
“B”
“C”
For service and maintenance work on the attachment, please refer to the operation and maintenance manual of the
Delivery
Maintenance
at 100 s/h
inspection
attachment manufacturer as well.
once a year
every 50 s/h
(once a day)
once a week
every 500 s/h2
every 1500 s/h
2nd Inspection
1st Inspection1
Maintenance work
Oil and filter changes ( ):
Perform the following oil and filter changes (check oil levels after test run):
• Engine oil ● ● ●
• Engine oil filter ● ● ●
• Fuel filter, fuel prefilter ● ● ●
• Air filter insert 3,4 replace safety cartridge every 3rd time the air filter insert is replaced ● ●
• Gearbox oil in front and rear axle differentials and in rear axle gearbox ● ●
• Gearbox oil in front and rear axle planetary drives (left and right) ● ●
• Hydraulic oil5 ●
• Microfilter (line filter in drive) ● ●
• Hydraulic oil filter insert ● ●
• Hydraulic oil reservoir breather filter 4 ●
• Heating: fine-dust filter6 ● ●
Inspection work ( ):
Check the following material. Refill if necessary:
• Engine oil ● ● ●
• Hydraulic oil ● ● ● ● ● ●
• Engine coolant 7(also check antifreeze in autumn/winter and at temperatures below 4 °C!) ● ● ● ●
• Gearbox oil in front and rear axle differentials and in rear axle gearbox ● ● ● ●
• Gearbox oil in front and rear axle planetary steering joint drives (left and right) ● ● ● ●
• Brake fluid8 ● ● ● ● ● ●
• Check radiator for engine and hydraulic oil for contamination. Clean if necessary9 ● ● ● ● ●
5 ● ●
• When using biodegradable oil: drain the condensation water in the hydraulic oil reservoir
3 ● ● ● ● ● ●
• Clean dust valve on air filter housing
10 ● ● ● ● ● ●
• V-belt: check condition and pre-tension. Retighten or replace if necessary
• Check the fuel/water separator. Drain water if necessary ● ● ● ●
• Clean filter insert on fuel pump, replace if necessary ● ● ● ●
• Check valve clearance (engine timing). Set if necessary ●
BA 34603_04 US – Edition 2.1 * 34603_04b540.fm

Work description
“A”
“B”
“C”
Delivery
at 100 s/h
inspection
once a year
every 50 s/h
(once a day)
once a week
every 500 s/h2
every 1500 s/h
2nd Inspection
1st Inspection1
Maintenance work
Other inspection work ( ):
• Battery: check charge condition ● ●
●
BA 34603_04 US – Edition 2.1 * 34603_04b540.fm

• Heating: clean the fine-dust filter
• Check and set service and parking brake pads. Replace if necessary ● ● ●
• Tire check (damage, air pressure, tread depth) ● ● ● ● ● ●
• Aggressive media (option): check anticorrosion protection, renew if necessary11 ● ● ● ●
Check screws and nuts or screw connections for tightness on the following assemblies/components. Retighten if necessary
• Engine and engine bearing ● ● ●
• Steering system ● ● ●
• Hydraulic system ● ● ●
• Loader unit (pin locking) ● ● ●
• Axle mounting, axle suspension ● ● ●
• Counterweight (attachment) ● ● ●
• Fastening screws of cardan shafts ● ● ●
• Fastening screws of cab ● ● ●
• Wheel nuts ● ● ● ●
Electrical system: check electrical and earth connections, chafing on wiring harness, battery terminals ● ● ● ●
Lubrication service ( ):12
Lubricate the following assemblies/components:
• Hinges, joints and fittings (e.g. door arrester) ● ● ● ● ●
• Rear axle oscillating bearing ● ● ● ● ●
• Front and rear axle planetary drive steering joint bearings (left and right) ● ● ● ● ●
• Loader unit - see Lubricating the pivots on the loader unit on page 5-18
• Lift frame bearing ● ● ● ● ● ●
• Tilt rod bearing ● ● ● ● ● ●
• Tilt lever bearing ● ● ● ● ● ●
• Lift cylinder bearing ● ● ● ● ●
• Tilt cylinder bearing ● ● ● ● ●
• Quickhitch: bearing on lift frame ● ● ● ● ● ●
Maintenance
5-41
5-42
Work description
“A”
“B”
“C”
Delivery
Maintenance
at 100 s/h
inspection
once a year
every 50 s/h
(once a day)
once a week
every 500 s/h2
every 1500 s/h
2nd Inspection
1st Inspection1
Maintenance work
Functional check ( ):
Check the function of the following assemblies/components. Rectify if necessary:
• Service and parking brake ● ● ● ● ● ●
• Steering system ● ● ● ● ● ●
• Lights and electrical system ● ● ● ● ● ●
• Air conditioning (option) ● ● ● ● ● ●
Leakage check ( ):
Check for tightness, leaks and chafing: pipes, flexible lines and screw connections of the following assemblies and components. Rectify if necessary:
• Air intake line (air filter – engine) ● ● ● ● ● ●
• Engine lubrication (engine – filter) ● ● ● ● ● ●
• Fuel lines 13 ● ● ● ● ● ●
• Cooling system (engine – hydraulic oil) ● ● ● ● ● ●
• Steering system (flexible lines and cylinders) ● ● ● ● ● ●
14 ● ● ● ● ● ●
• Hydraulic system/loader unit (flexible lines and cylinders)
• Brake system (flexible lines and cylinders) ● ● ● ● ● ●
• Air conditioning flexible lines (option) ● ● ● ● ● ●
1. Work to be performed once after the first 100 s/h. This work must be performed by an authorized service center for warranty claims to be acknowledged.
2. Work after the first 500 s/h (2nd Inspection) must be performed by an authorized service center for warranty claims to be acknowledged
3. Replace filter insert as indicated by the indicator light on the air filter housing, however at least every 12 months or 1500 s/h.
4. When working in an acidic environment, replace the filter every 300 s/h!
5. When using biodegradable oil: drain the condensation water in the hydraulic oil reservoir every 500 s/h, in any case before the cold season.
6. Depending on operation and dust conditions, it may be necessary to replace the fine-dust filter more frequently
7. Replace the engine coolant every other year!
8. Replace every 2 years
9. Depending on operation and dust conditions, it can be necessary to clean the radiator more frequently
10. Replace the toothed belt every 3000 s/h or after 5 years at the latest (toothed belt must be replaced by authorized personnel)
11. See maintenance instructions for aggressive media, order no. 1000108296
12. Lubricate attachment according to manufacturer's instructions!
13. Replace flexible fuel leak oil lines every 2 years
14. Replace flexible lines every 6 years (UVV, DIN 20066 part 5)
BA 34603_04 US – Edition 2.1 * 34603_04b540.fm

Specifications
Specifications
6 Specifications
6.1 Models and trade names: overview
Wheel loader model Trade name
346-03 WL 750
346-04 WL 850
6.2 Frame
Sturdy steel sheet frame, rubber-mounted engine
6.3 Engine
Engine Wheel loader models 346-03/346-04

Product Deutz diesel engine
Type D 2011 L04 W
Design In line
No. of cylinders 4
Displacement 3620 cm³ (221.2 cu. in.)
Bore and stroke 96 x 125 mm (3.78 x 4.92”)
Compression ratio 1:19
45 kW (61 hp)
Output (as per ISO 9249)
at 2300 rpm
Max. torque 210 Nm (155 ft. lbs.) at 1700 rpm
Minimum idling speed 900 rpm
Specific minimum fuel consumption 220 g/kWh (7.74 oz/kWh)
Fuel injection system Direct fuel injection
Firing order 1-3-4-2
Starting aid Glow plug
30° in all directions
Max. inclined position (engine no lon-
Observe the tilting limit of the machine!
ger supplied with oil):
(20° laterally)
Oil pressure 3.0 – 4.5 bar (43 – 64 psi) at 2300 rpm
Exhaust emissions according to EC
2004/26 EC
standard
BA 34603_04 US – Edition 2.1 * 34603_04b610.fm 6-1

Specifications
6.4 Power train

Variable displacement pump
Variable displacement
Wheel loader models 346-03/346-04
pump
Automotive, infinitely variable hydrostatic
Design
axial-piston gearbox
Displacement
0 – 45 cm³/rev (0 – 2.75 cu. in./rev)
20 kph (12.4 mph)
Displacement
0 – 56 cm³/rev (0 – 3.42 cu. in./rev)
30 kph (18.6 mph) option
Max. operating pressure 340 bar (4859 psi)
Starting engine speed 1250 – 1300 rpm at 50 bar (715 psi) HP
Droop 2150±50 rpm at 250 bar (3573 psi) HP
Boost pump
Boost pump Wheel loader models 346-03/346-04

Design Internal gear pump
Displacement 11.6 cm³/rev (0.71 cu. in./rev)
Charging/boost pressure 30 bar (429 psi) at 1500 rpm
Speed-sensitive, hydraulic displacement adjustment with
Control
pressure cutoff
Traveling direction Electrohydraulic control
Inching Inching valve
Variable displacement motor
Wheel loader models 346- 20 kph 30 kph

03/346-04 (0 – 12.4 mph) (0 – 18.6 mph) (option)
Design Axial piston motor (swash plate design)
20.6 – 80.7 cm³/rev 25 – 107 cm³/rev
Capacity
(1.26 – 4.92 cu. in./rev) (1.53 – 6.53 cu. in./rev)
1st speed range: 1st speed range:
Travel speed 0 – 6 kph (0 – 3.7 mph), 0 – 7 kph (0 – 4.3 mph),
forward and reverse 2nd speed range: 2nd speed range:
0 – 20 kph (0 – 12.4 mph), 0 – 30 kph (0 – 18.6 mph),
Pushing power 34.5 kN (25,427 ft. lbs.) 39.0 kN (28,743 ft. lbs.)
6-2 BA 34603_04 US – Edition 2.1 * 34603_04b610.fm

Specifications
6.5 Axles
Front axle

Planetary steering and drive axle, rigid screw connection
Design
with frame
Differential lock Self-locking differential 45 %
King-pin inclination 0°
Camber 0°
Steering angle 40°
Toe-in 0 mm 0 mm (0 in)
Track width 1400 mm (55.12 in)
Rear axle

Design Oscillating planetary steering and drive axle
Differential lock Self-locking differential 45 %
King-pin inclination 0°
Camber 0°
Total oscillation angle1 +/- 11°
Steering angle 40°
Toe-in 0 mm 0 mm (0 in)
Track width 1400 mm (55.12 in)
1. Model 346-03 with tires 12.5-18

Model 346-04 with tires 12.5-20
BA 34603_04 US – Edition 2.1 * 34603_04b610.fm 6-3

Specifications
6.6 Brakes
Service brake
Service brake Wheel loader models 346-03/346-04

Design Foot-operated hydraulic disc brake
Location Front axle input
Effect On both axles via cardan shaft
Brake fluid - see chapter 5 “Fluids and lubricants” on page 5-37
Parking brake

Design Manual mechanical disc brake
Location Front axle input
6.7 Steering system
Wheel loader Wheel loader

Description
model 346-03 model 346-04
Hydrostatic 4 wheel steering
Design
with emergency steering features
Steering mode 4 wheel steering
Hydraulic pump, steering unit with priority valve, steering
Assemblies cylinders with automatic synchronisation in left and right
final positions
Max. pressure of hydraulic
175 – 180 bar (2500 – 2572 psi)
lines
Displacement
Hydraulic pump Displacement
22.5 cm³/rev
(gear pump) 32 cm³/rev (1.96 cu. in./rev)
(1.37 cu. in./rev)
Maximum steering angle ±40°
6-4 BA 34603_04 US – Edition 2.1 * 34603_04b610.fm

Specifications
6.8 Work hydraulics

Hydraulic pump, control valve, lift and tilt cylinders
Description Wheel loader model 346-03 Wheel loader model 346-04

Hydraulic pump Gear pump
22.5 cm³/rev
32 cm³/rev (1.96 cu. in./rev)
(1.37 cu. in./rev)
Displacement
50 l/min (13.21 gal/min) 71 l/min (18.76 gal/min)
at 2300 rpm at 2300 rpm
Control valve 3 sections (control circuits)
Four-way lever – control of lift and tilt cylinders with mechan-
Control lever (joystick) ical lock against unintentional actuation, with electrical con-
trol for traveling direction and neutral position
3rd control circuit control Operation – quickhitch or hydraulic attachments with
lever mechanical lock against unintentional actuation
Tip switch in control lever Operation – quickhitch or attachments with hydraulic func-
(joystick) 3rd control circuit tions with lock against unintentional actuation, electrical with
(option) switch in switch panel
Max. service pressure 210 bar (3000 psi)
Secondary protection of Rod side 240 bar (3430 psi)
tilt cylinder Base side 120 bar (1715 psi)
Secondary protection of
Base side 300 bar (4287 psi)
lift cylinder
Filter Suction return filter
BA 34603_04 US – Edition 2.1 * 34603_04b610.fm 6-5

Specifications
6.9 Electrical system

Electric units
Electrical system
Alternator 14 V/95 A
Starter 12 V/2.3 kW
Battery 12 V/72 Ah
Fuse box
Rated
No. Protected circuit
current
F1 7.5 High beam (left)
F2 7.5 High beam (right)
F3 5 Left side marker and rear lights, front socket
Switch assignment: front/rear working lights, front attachments
(option), rotating beacon (option)
F4 5
Switch lights: lights, heating S5, load stabilizer S8, 3rd control
circuit, right side marker and rear lights, front socket (option)
High current relay – preheating and starting, high current relay,
F5 7.5 interior light, relays – minus compensation, preheating indicator
light, hazard warning light
12V power outlet, rotating beacon (option), front/rear working
F6 25
light
F7 25 All lights
F8 7.5 Low beam (left)
F9 7.5 Low beam (right)
F7 F6 F5 F4 F3 F2 F1
Switching relay – front attachment (option), instrument panel,
F10 5
cutoff solenoid, sensor (coolant level indication)
F16 F15 F14 F13 F12 F11 F10 F9 F8 Washer pump, rear wiper, relays – wiper,
F11 15
front wiper, horn
Fig. 161: Fuse box F12 7.5 Solenoid valve 1st/2nd speed range, load stabilizer
Relays – forward/reverse, solenoid valve – forward/reverse,
F13 7.5
backup warning system
F14 20 Front attachment (option), heating fan
Relay – turn indicators, brake lights, solenoid valve (exhaust gas
F15 7.5
recirculation)
F16 5 Radio (option)
6-6 BA 34603_04 US – Edition 2.1 * 34603_04b610.fm

Specifications
Main fuse box with relays

The main fuse box with the power relays and the preheating time control unit is located in
F18 the engine compartment on the left underneath the battery.
F17
K5
Fuse no. Rated current (A) Protected circuit
K7 F17 80 A Main fuse (machine)

F19
F18 40 A Preheating (air-intake preheating)
K29
F19 10 A Minus compensation
Fig. 162: Main fuse box

Relay no. Protected circuit
K5 Preheating: power relay
K7 Start: starter relay
K29 Minus compensation
Switching relays
The switching relays are located underneath the switch panel on the right in the side con-
sole.
(accessed via the maintenance flap on the right on the outside of the cab)
Switching relay
Protected circuit
K10 no.
K1 High current relay
K3 Reverse driving switching relay

K3 K4 Forward driving switching relay
K10 Switching relay – turn indicators

K4
K16 Switching relay – front socket (option)
K23 Wiper switching relay

K16
K23
K1
Fig. 163: Relays
BA 34603_04 US – Edition 2.1 * 34603_04b610.fm 6-7

Specifications
6.10 Tires
Tires for wheel loader model 346-03
Tire pressure1 Wheel rims

Tire size Wheel
Front Rear Wheel rim
offset
2.3 2.0
12.5-18 MPT 04 10 PR 128B
(33 psi) (29 psi)
340/80 R18 XMCL
335/80 R18 XZLS 151 A2 11 x 18 0 mm

2.5 2.0 (0”)
365/70 R18 SPT9 132B
(36 psi) (29 psi)
365/70 R18 EM01 132B
375/70 R 20 MPT AC70G 11 x 20
1. Increase front tire pressure by 0.5 bar (7.15 psi) during pallet forks operation!
Tires for wheel loader model 346-04
Tire pressure1 Wheel rims

Tire size Wheel
Front Rear Wheel rim
offset
12.5-20 MPT 04 10 PR
335/80 R20 SPT9 136B

11 x 20
375/70 R20 MPT AC70G 132B 2.5 2.0
335/80 R20 MPT81 (36 psi) (29 psi)
0 mm
365/70 R18 EM SPT9 132B (0”)
11 x 18
365/70 R18 EM-01 135 B
405/70 R18 EM01 141B 3.0 2.5

13 x 18
405/70 R18 EM SPT9 (43 psi) (36 psi)
1. Increase front tire pressure by 0.5 bar (7 psi) during pallet forks operation!
6.11 Weights
Wheel loader model Wheel loader model

Weight
346-03 346-04
Curb weight1 4200 kg (9260 lb) 4500 kg (9920 lb)
Gross weight rating 5500 kg (12125 lb) 6000 kg (13228 lb)
Front axle weight rating
3600 kg (7937 lb) 4000 kg (8819 lb)
Rear axle weight rating
Max. authorized load for towing facility None
1. With standard bucket, operator and full fuel reservoir
6-8 BA 34603_04 US – Edition 2.1 * 34603_04b610.fm

Specifications
6.12 Noise levels

Sound power level, wheel loader models 346-03/346-04 dB(A)
Measured value 99.8
Guaranteed value 101
Noise level in the cab 78
Important
Measurement of sound power level according to EC Directive 2000/14 EC.

Noise level at the operator's ear measured according to EC Directives
84/532/EEC, 89/514/EEC and 95/27/EEC. Measurements performed on
asphalted surface.
6.13 Vibration
Vibration
Effective acceleration value for the m
< 2.5 ------ (< 8.2 feet/s²)
upper extremities of the body s2
Effective acceleration value for the m

< 0.5 ------ (< 1.64 feet/s²)
body s2
6.14 Coolant compound table

Outside temperature Water1 Antifreeze2
Up to °C (°F) % by volume % by volume
4 °C (39 °F) 99 –
-10 °C (14 °F) 79 20
-20 °C (-4 °F) 65 34
-25 °C (-13 °F) 59 40
-30 °C (-22 °F) 55 45
42 °C (-43 °F) 50 50
1. Water quality at 20 °C (68 °F)= 6.5 – 8.5 ph/overall hardness 3 – 20 °dGH
2. SeeFluids and lubricants on page 5-37
BA 34603_04 US – Edition 2.1 * 34603_04b610.fm 6-9

Specifications
6.15 Tightening torques, conversion tables

General tightening torques
Screw Tightening torques in Nm1 (ft. lbs.)

dimensions 8.8 10.9 12.9
M4 3 Nm (2.2 ft. lbs.) 4 Nm (2.9 ft. lbs.) 5 Nm (3.7 ft. lbs.)
M5 5.5 Nm (4.1 ft. lbs.) 8 Nm (5.9 ft. lbs.) 10 Nm (7.4 ft. lbs.)
M8 23 Nm (17 ft. lbs.) 34 Nm (25 ft. lbs.) 40 Nm (29.5 ft. lbs.)
M14 125 Nm (92.1 ft. lbs.) 185 Nm (136 ft. lbs.) 220 Nm (162 ft. lbs.)
M16 195 Nm (144 ft. lbs.) 290 Nm (214 ft. lbs.) 340 Nm (250 ft. lbs.)
1. These values are valid for screws with untreated, non-lubricated surfaces
Specific tightening torques
Description Tightening torque

Wheel nut 390 ±10 Nm (287.6±7 ft. lbs.)
Track-rod end (steering cylinder) 280±10 Nm (206.5±7 ft. lbs.)
Piston rod (steering cylinder/track rod) 260±10 Nm (191.8±7 ft. lbs.)
6-10 BA 34603_04 US – Edition 2.1 * 34603_04b610.fm

Specifications
Conversion table: DIN standard – USA standard

All indications made without engagement.
Volume
1 litre = 2.1 pts (pints)
1 litre = 1.06 qts (quarts)
1 litre = 0.26 gals (gallons)
1 cm³ (cubic centimeter) = 0.0611 cu. in. (cubic inches)
Lengths
1 mm (millimeter) = 0.03937” (inches)
1 m (meter) = 3.281 feet
1 m (meter) = 1.0936 yards
1 km (kilometer) = 0.622 miles
Masses (weights)
1 kp/cm² (kilopond/cm²) = 2.2 lbs.
1 kg (kilogram) = 2.205 lbs. (pounds)
1 g (gram) = 0.035 oz (ounces)
Torques
1 Nm (Newton meter) = 0.737 ft./lbs. (foot-pounds)
1 Nm (Newton meter) = 0.102 kp/cm² (kilopond/cm²)
1 Nm (Newton meter) = 0.102 mkg (meter/kilogram)
Pressure
1 kp/cm² (kilopond/cm²) = 14.22 psi
1 bar = 14.29 psi
Force
1 N (Newton) = 0.225 lbs. (pounds)
1 hp (horse power) = 0.735 kW (kilowatt)
1 kW (kilowatt) = 1.36 hp (horse power)
BA 34603_04 US – Edition 2.1 * 34603_04b610.fm 6-11

Specifications
6.16 Payloads
Loader unit with bucket
Bucket 1, 2 Wheel loader model 346-03 Wheel loader model 346-04

0.75 m³ (2.46 cu. ft.) 0.85 m³ (2.79 cu. ft.)
Bucket capacity
according to ISO according to ISO
Tipping load 3000 kg (6614 lbs.) 3200 kg (7055 lbs.)
Payload 1350 kg (2976 lbs.) 1530 kg (3373 lbs.)
Breakout force (lift cylinder) 31 kN (22847 ft. lbs.) 40 kN (29480 ft. lbs.)
Breakout force (tilt cylinder) 29 kN (21373 ft. lbs.) 35 kN (25795 ft. lbs.)
Scraping depth 50 mm (1.97”) 60 mm (2.36”)
1. Model 346-03 (WL 750) with tires 12.5-18
Model 346-04 (WL 850) with tires 12.5-20
2. Model 346-03 (WL 750) with standard bucket 1000102344
Model 346-04 (WL 850) with standard bucket 1000096388
Loader unit with pallet forks
500 mm (19.69”)
Wheel loader model 346-03 Wheel loader model 346-04
load distance
Payload,
1900 kg (4189 lbs.) 2000 kg (4409 lbs.)
safety factor 1.25
Payload,
1430 kg (3153 lbs.) 1500 kg (3307 lbs.)
safety factor 1.67
Transport position:
movable payload, 2300 kg (5070 lbs.) 2350 kg (5181 lbs.)
safety factor 1.25
Transport position:
safety factor 1.67
Lift height 2800 mm (110.2”) 3000 mm (118.1”)
6-12 BA 34603_04 US – Edition 2.1 * 34603_04b610.fm

Specifications
Loader unit with pallet forks (foldable fork arms option)
500 mm load distance Wheel loader model 346-03 Wheel loader model 346-04
Payload,
safety 1900 kg (4189 lbs.) 2000 kg (4409 lbs.)
factor 1.25
Payload, safety factor 1.67 1430 kg (3153 lbs.) 1500 kg (3307 lbs.)
Transport position:
safety factor 1.25
Transport position:
safety factor 1.67
Lift height 2800 mm (110.2”) 3000 mm (118.1”)
Loader unit with load hook (option)
Payload1 Wheel loader model 346-03 Wheel loader model 346-04

Payload with extended
loader unit and quickhitch 1900 kg (4189 lbs.) 1700 kg (3748 lbs.)
tilted in
Payload with extended
1400 kg (3086 lbs.) 1350 kg (2976 lbs.)
loader unit and quickhitch
1. Payloads apply with lifting gear (chains, cables, suspension devices)
BA 34603_04 US – Edition 2.1 * 34603_04b610.fm 6-13

Specifications
6.17 Dimensions: wheel loader with bucket, model 346-03 (WL 750)
45°
750
3065
2915
2400
2480
2680
200
50° 300
1570 1920 1350 1400
4840 1750
Fig. 164: Machine dimensions model 346-03
Dimensions
Overall length1 4840 mm (190.55”)
Overall height 2, 3 2480 mm (97.64”)
2
Overall height with rotating beacon 2680 mm (105.51”)
4
Overall width without bucket 1720 mm (67.72”)
Overall width1 1750 mm (68.90”)
Ground clearance in transport position of loader unit 200 mm (7.87”)
2
Ground clearance below rear axle gearbox 300 mm (11.81”)
Pin height 3065 mm (120.67”)
Load-over height 2915 mm (114.76”)
Dump height 2400 mm (94.49”)
Dump reach 750 mm (29.52”)
Dump-in angle 50°
Dump-out angle 45°
Track width, front/rear 1400 mm (55.11”)
Wheelbase (front/rear axles) 1920 mm (75.59”)
5
Turning radius 2550 mm (100.39”)
1. With standard bucket order no. 1000102344
2. With tires 12.5-18
3. 2510 mm with protective FOPS screen (option)
4. With outside mirrors folded in
5. Measured at outer edge of wheel
6-14 BA 34603_04 US – Edition 2.1 * 34603_04b610.fm

Specifications
6.18 Dimensions: wheel loader with bucket, model 346-04 (WL 850)
45°
660
3250
3100
2500
2510
2710
200
50° 300
1770 1920 1350 1400
5040 1850
Fig. 165: Machine dimensions model 346-04
Dimensions
Overall length1 5040 mm (198.42”)
Overall height 2, 3 2510 mm (98.82”)
2
Overall height with rotating beacon 2710 mm (106.69”)
4
Overall width without bucket 1720 mm (67.72”)
Overall width1 1850 mm (72.83”)
Ground clearance in transport position of loader unit 200 mm (7.87”)
2
Ground clearance below rear axle gearbox 300 mm (11.81”)
Pin height 3250 mm (127.95”)
Load-over height 3100 mm (122.05”)
Dump height 2500 mm (98.42”)
Dump reach 660 mm (25.98”)
Dump-in angle 50°
Dump-out angle 45°
Track width, front/rear 1400 mm (55.11”)
Wheelbase (front/rear axles) 1920 mm (75.59”)
5
Turning radius 2550 mm (100.39”)
1. With standard bucket order no. 1000096388
3. 2510 mm with protective FOPS screen (option)
4. With outside mirrors folded in
5. Measured at outer edge of wheel
BA 34603_04 US – Edition 2.1 * 34603_04b610.fm 6-15

Specifications
6.19 Dimensions: wheel loader with pallet forks,

model 346-03/346-04 (WL 750/WL 850)
d
b
a
Fig. 166: Machine dimensions with pallet forks
Wheel loader model 346-03 346-04

3065 mm1 3250 mm2
a Pin height
(120.67”1) (127.59”2)
2800 mm1 3000 mm2
b Pallet height
(110.24”1) (118.11”2)
c Dump-in angle in transport position3 17°
3
d Dump-out angle 85°
3. With pallet forks order no. 1000101820 (1000 mm or 39.37”)
Other dimensions
➥ - see Dimensions: wheel loader with bucket, model 346-03 (WL 750) on page 6-14
➥ - see Dimensions: wheel loader with bucket, model 346-04 (WL 850) on page 6-15
6-16 BA 34603_04 US – Edition 2.1 * 34603_04b610.fm

KRAMER-WERKE GmbH keep abreast of the latest technical developments and constantly
improve their products. For this reason, we may from time to time need to make changes to
diagrams and descriptions in this documentation which do not reflect products which have
already been delivered and which will not be implemented on these machines.
Technical data, dimensions and weights are given as an indication only. Responsibility for
errors or omissions not accepted.
No reproduction or translation of this publication, in whole or part, without the written
consent of KRAMER-WERKE GmbH.
All rights under the provision of the Copyright Act are reserved.
Kramer-Werke GmbH
D-88630 Pfullendorf
Germany
Wacker Neuson Corporation
P. O. Box 9007
Menomonee Falls, WI 53052-9007
Phone: (262) 255-0500
Fax: (262) 255-0550
Phone: (800) 770-0957
www.wackerneuson.com
Kramer-Werke GmbH
D-88630 Pfullendorf
Phone 0080090209020
E-mail [email protected]
www.kramer.de
Order no. 1000184973 US

WL 750 WL 850: Wheel Loaders

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1000184973 US 2.

Title Order no.

Operator's Manual 1000184973 US

Edition 1.0 2.0

Date 09/2008 09/2009

Original Operator's Manual x x

BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm I-1

Personal safety measures ............................................................................... 2-10

I-2 BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm

Jump-starting the engine (external battery) ........................................................... 3-23

BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm I-3

Horizontal adjustment ...................................................................................... 3-44

I-4 BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm

Traveling on public roads with the multipurpose bucket .................................. 3-73

BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm I-5

Important information for the use of biodegradable oil .................................... 5-14

I-6 BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm

Engine ...................................................................................................................... 6-1

BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deIVZ.fm I-7

I-8 BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deSIX.fm

BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deSIX.fm I-9

I-10 BA 34603_04 US - Edition 2.1 * BA_34603_04_20_us_deSIX.fm

Traveling direction in drawings or figures.

BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-1

1.2 Machine overview

Fig. 1: Machine outside views

Pos. Description Pos. Description

1-2 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

1.3 Models and trade names: overview

1.4 Brief description of the wheel loader

BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-3

Work hydraulics and 4 wheel steering

1-4 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

To minimize the risk of equipment damage and unsafe operating characteris-

Attachments with certified material densities

Description of Wheel Part no.

1000102344 1750 mm (68.89”) with teeth

WL 750 1000096394 Picking up, transporting and loading light-

BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-5

Description of Wheel Part no.

1000156433 1850 mm (72.83”) without teeth As standard bucket, with a 80 – 100 cm

Picking up and transporting e.g. bulky and

WL 750 1000101820 1000 mm (39.37”) Picking up and transporting

Pallet forks with foldable fork Picking up and transporting

WL 750 Picking up and transporting e.g. grass,

WL 750 800 – 1800 mm

WL 750 For repair, assembly, disassembly, mainte-

1. Bucket with screwed-on exchangeable blade

1-6 BA 34603_04 US – Edition 2.1 * 34603_04b110.fm

1.6 EC declaration of conformity, model 346-03 (WL 750)

Product Wheel Loader

Conformity assessment procedure

Directives and standards

Dipl.-Ing. Manfred Mack

BA 34603_04 US – Edition 2.1 * 34603_04b110.fm 1-7

1.7 EC declaration of conformity, model 346-04 (WL 850)

Product Wheel Loader

Conformity assessment procedure

Directives and standards