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AUTOMATIC TRANSAXLE

C TRANSMISSION/TRANSAXLE

AUTOMATIC TRANSAXLE
SECTION AT B

AT

E
CONTENTS
INDEX FOR DTC ........................................................ 4 Possible Cause ....................................................... 59 F
Alphabetical Index .................................................... 4 DTC Confirmation Procedure ................................. 59
PRECAUTIONS .......................................................... 5 VEHICLE SPEED SENSOR MTR ............................. 61
Precautions for Supplemental Restraint System Description .............................................................. 61 G
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- CONSULT-II Reference Value ................................ 61
SIONER” .................................................................. 5 On Board Diagnosis Logic ...................................... 61
Precautions .............................................................. 5 Possible Cause ....................................................... 61
H
Service Notice or Precautions .................................. 6 DTC Confirmation Procedure ................................. 61
PREPARATION ........................................................... 7 ACCELERATOR PEDAL POSITION (APP) SEN-
Special Service Tools ............................................... 7 SOR ........................................................................... 62
Commercial Service Tools ........................................ 7 Description .............................................................. 62 I
A/T FLUID ................................................................... 8 CONSULT-II Reference Value ................................ 62
Checking A/T Fluid ................................................... 8 On Board Diagnosis Logic ...................................... 62
Changing A/T Fluid .................................................. 9 Possible Cause ....................................................... 62 J
TROUBLE DIAGNOSIS ............................................ 10 DTC Confirmation Procedure ................................. 62
DTC Inspection Priority Chart ................................ 10 SHIFT SOLENOID VALVE A .................................... 63
Fail-safe ................................................................. 10 Description .............................................................. 63
K
How to Perform Trouble Diagnoses for Quick and CONSULT-II Reference Value ................................ 63
Accurate Repair ..................................................... 12 On Board Diagnosis Logic ...................................... 63
A/T Electrical Parts Location .................................. 17 Possible Cause ....................................................... 63
Circuit Diagram ...................................................... 18 DTC Confirmation Procedure ................................. 63 L
TCM Terminals and Reference Value ..................... 20 Component Inspection ............................................ 64
Inspections Before Trouble Diagnosis .................... 22 SHIFT SOLENOID VALVE B .................................... 65
Road Test ............................................................... 27 Description .............................................................. 65 M
Check Before Engine is Started ............................. 27 CONSULT-II Reference Value ................................ 65
Check at Idle .......................................................... 27 On Board Diagnosis Logic ...................................... 65
Cruise Test — Part 1 .............................................. 29 Possible Cause ....................................................... 65
Cruise Test — Part 2 .............................................. 31 DTC Confirmation Procedure ................................. 65
Cruise Test — Part 3 .............................................. 32 Component Inspection ............................................ 66
Vehicle Speed at Which Gear Shifting Occurs ....... 33 OVERRUN CLUTCH SOLENOID VALVE ................. 67
Vehicle Speed at Which Lock-up Occurs/Releases... 33 Description .............................................................. 67
Symptom Chart ...................................................... 34 CONSULT-II Reference Value ................................ 67
CONSULT-II Function (A/T) ................................... 44 On Board Diagnosis Logic ...................................... 67
Diagnostic Procedure Without CONSULT-II ........... 55 Possible Cause ....................................................... 67
VEHICLE SPEED SENSOR·A/T (REVOLUTION DTC Confirmation Procedure ................................. 67
SENSOR) .................................................................. 59 Component Inspection ............................................ 68
Description ............................................................. 59 TORQUE CONVERTER CLUTCH SOLENOID
CONSULT-II Reference Value ................................ 59 VALVE ....................................................................... 69
On Board Diagnosis Logic ..................................... 59 Description .............................................................. 69
CONSULT-II Reference Value ................................ 69

Revision: 2005 September AT-1 C11


On Board Diagnosis Logic ...................................... 69 Possible Cause .......................................................85
Possible Cause ....................................................... 69 DTC Confirmation Procedure ..................................86
DTC Confirmation Procedure ................................. 69 A/T TCC S/V FUNCTION (LOCK-UP) .......................87
Component Inspection ............................................ 70 Description ..............................................................87
BATT/FLUID TEMP SEN (A/T FLUID TEMP SEN- CONSULT-II Reference Value .................................87
SOR CIRCUIT AND TCM POWER SOURCE) .......... 71 On Board Diagnosis Logic ......................................87
Description .............................................................. 71 Possible Cause .......................................................87
CONSULT-II Reference Value ................................ 71 DTC Confirmation Procedure ..................................88
On Board Diagnosis Logic ...................................... 71 CONTROL UNIT (RAM), CONTROL UNIT (ROM) ...89
Possible Cause ....................................................... 71 Description ..............................................................89
DTC Confirmation Procedure ................................. 71 On Board Diagnosis Logic ......................................89
Component Inspection ............................................ 72 Possible Cause .......................................................89
ENGINE SPEED SIGNAL ......................................... 73 DTC Confirmation Procedure ..................................89
Description .............................................................. 73 PNP, OD SWITCH AND CLOSED THROTTLE,
CONSULT-II Reference Value ................................ 73 WIDE OPEN THROTTLE POSITION SIGNAL CIR-
On Board Diagnosis Logic ...................................... 73 CUIT ...........................................................................90
Possible Cause ....................................................... 73 CONSULT-II Reference Value .................................90
DTC Confirmation Procedure ................................. 73 TCM Terminals and Reference Value .....................90
TURBINE REVOLUTION SENSOR .......................... 74 Component Inspection ............................................91
Description .............................................................. 74 TROUBLE DIAGNOSIS FOR SYMPTOMS ..............92
CONSULT-II Reference Value ................................ 74 OD OFF Indicator Lamp Does Not Come On .........92
On Board Diagnosis Logic ...................................... 74 Engine Cannot Be Started in “P” and “N” Position...94
Possible Cause ....................................................... 74 In “P” Position, Vehicle Moves Forward or Backward
DTC Confirmation Procedure ................................. 74 When Pushed .........................................................95
LINE PRESSURE SOLENOID VALVE ..................... 75 In “N” Position, Vehicle Moves ................................95
Description .............................................................. 75 Large Shock “N” → “R” Position .............................96
CONSULT-II Reference Value ................................ 75 Vehicle Does Not Creep Backward in “R” Position...97
On Board Diagnosis Logic ...................................... 75 Vehicle Does Not Creep Forward in “D”, “2” or “1”
Possible Cause ....................................................... 75 Position ...................................................................99
DTC Confirmation Procedure ................................. 75 Vehicle Cannot Be Started from D1 ....................... 100
Component Inspection ............................................ 76 A/T Does Not Shift: D1 → D2 or Does Not Kickdown:
CAN COMMUNICATION LINE .................................. 77 D4 → D2 ................................................................ 102
Description .............................................................. 77 A/T Does Not Shift: D2 → D3 ................................ 104
On Board Diagnosis Logic ...................................... 77 A/T Does Not Shift: D3 → D4 ................................ 106
Possible Cause ....................................................... 77 A/T Does Not Perform Lock-up ............................. 108
DTC Confirmation Procedure ................................. 77 A/T Does Not Hold Lock-up Condition .................. 109
MAIN POWER SUPPLY AND GROUND CIRCUIT... 78 Lock-up Is Not Released ....................................... 110
Description .............................................................. 78 Engine Speed Does Not Return to Idle (Light Brak-
On Board Diagnosis Logic ...................................... 78 ing D4 → D3 ) ........................................................ 110
Possible Cause ....................................................... 78 A/T Does Not Shift: D4 → D3 , When OD OFF ..... 112
DTC Confirmation Procedure ................................. 78 A/T Does Not Shift: D3 → 22 , When Selector Lever
A/T 1ST GEAR FUNCTION ...................................... 79 “D” → “2” Position ................................................. 113
Description .............................................................. 79 A/T Does Not Shift: 22 → 11 , When Selector Lever
On Board Diagnosis Logic ...................................... 79 “2” → “1” Position .................................................. 115
Possible Cause ....................................................... 79 Vehicle Does Not Decelerate by Engine Brake ..... 117
DTC Confirmation Procedure ................................. 80 TCM Self-diagnosis Does Not Activate ................. 121
A/T 2ND GEAR FUNCTION ...................................... 81 TRANSMISSION CONTROL MODULE .................. 122
Description .............................................................. 81 Removal and Installation ....................................... 122
On Board Diagnosis Logic ...................................... 81 SHIFT CONTROL SYSTEM .................................... 123
Possible Cause ....................................................... 81 Control Device Removal and Installation .............. 123
DTC Confirmation Procedure ................................. 82 Control Device Disassembly and Assembly ......... 126
A/T 3RD GEAR FUNCTION ...................................... 83 Selector Lever Knob Removal and Installation ..... 127
Description .............................................................. 83 Adjustment of A/T Position .................................... 127
On Board Diagnosis Logic ...................................... 83 Checking of A/T Position ....................................... 128
Possible Cause ....................................................... 83 A/T SHIFT LOCK SYSTEM ..................................... 129
DTC Confirmation Procedure ................................. 84 Shift Lock System Parts Location ......................... 129
A/T 4TH GEAR FUNCTION ...................................... 85 Circuit Diagram — AT — SHIFT ........................... 130
Description .............................................................. 85 KEY INTERLOCK CABLE ...................................... 131
On Board Diagnosis Logic ...................................... 85 Removal and Installation ....................................... 131

Revision: 2005 September AT-2 C11


ON-VEHICLE SERVICE ......................................... 133 Vehicle Speed at Which Gear Shifting Occurs ..... 144
Control Valve Assembly and Accumulators .......... 133 Vehicle Speed at When Lock-up Occurs/Releases. 144 A
Park/Neutral Position (PNP) Switch ..................... 136 Stall Speed ........................................................... 144
Revolution Sensor ................................................ 137 Line Pressure ....................................................... 144
Turbine Revolution Sensor (Power Train Revolution Accumulator .......................................................... 144 B
Sensor) ................................................................. 138 Removal and Installation ...................................... 145
Differential Side Oil Seal ...................................... 139 Shift Solenoid Valves ............................................ 145
AIR BREATHER HOSE .......................................... 141 Solenoid Valves .................................................... 145
Removal and Installation ...................................... 141 A/T Fluid Temperature Sensor .............................. 145 AT
TRANSAXLE ASSEMBLY ...................................... 142 Revolution Sensor ................................................ 145
Removal and Installation ...................................... 142 Dropping Resistor ................................................. 145
SERVICE DATA AND SPECIFICATIONS (SDS) .... 144 Turbine Revolution Sensor (Power Train Revolution D
General Specifications ......................................... 144 Sensor) ................................................................. 145

Revision: 2005 September AT-3 C11


INDEX FOR DTC

INDEX FOR DTC PFP:00024

Alphabetical Index GCS000AQ

NOTE:
If DTC “CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis for
DTC “CAN COMM CIRCUIT”. Refer to AT-77 .
X: Applicable, —: Not applicable
TCM self-diagnosis
Reference
Items (CONSULT-II screen terms) OD OFF indi- “A/T” with page
cator lamp CONSULT-II
A/T 1ST GR FNCTN — X AT-79
A/T 2ND GR FNCTN — X AT-81
A/T 3RD GR FNCTN — X AT-83
A/T 4TH GR FNCTN — X AT-85
A/T TCC S/V FNCTN — X AT-87
BATT/FLUID TEMP SEN X X AT-71
CAN COMM CIRCUIT X X AT-77
CONTROL UNIT (RAM) — X AT-89
CONTROL UNIT (ROM) — X AT-89
ENGINE SPEED SIG X X AT-73
LINE PRESSURE S/V X X AT-75
OVERRUN CLUTCH S/V X X AT-67
SHIFT SOLENOID/V A X X AT-63
SHIFT SOLENOID/V B X X AT-65
T/C CLUTCH SOL/V X X AT-69
THROTTLE POSI SEN X X AT-62
TURBINE SENSOR X X AT-74
VHCL SPEED SEN-A/T X X AT-59
VHCL SPEED SEN-MTR X X AT-61

Revision: 2005 September AT-4 C11


PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” GCS000AS

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. AT
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. F
Precautions GCS000AV

● Before connecting or disconnecting the TCM harness con- G


nector, turn ignition switch OFF and disconnect the battery
cable from the negative terminal. Failure to do so may dam-
age the TCM. Because battery voltage is applied to TCM
even if ignition switch is turned off. H

SEF289H J

● When connecting or disconnecting pin connectors into or


from TCM, take care not to damage pin terminals (bend or
break). K
Make sure that there are not any bends or breaks on TCM
pin terminal, when connecting pin connectors.
L

AAT470A

● Before replacing TCM, perform TCM input/output signal


inspection and make sure whether TCM functions properly
or not. (See page AT-20, "TCM Terminals and Reference
Value".)
● After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed.
● Before proceeding with disassembly, thoroughly clean the out-
side of the transaxle. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter. MEF040DA

● Disassembly should be done in a clean work area.

Revision: 2005 September AT-5 C11


PRECAUTIONS

● Use lint-free paper for wiping parts clean. Common shop rags can leave fibers that could interfere with the
operation of the A/T.
● Place disassembled parts in order for easier and proper assembly.
● All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
● Gaskets, seals and O-rings should be replaced any time the A/T is disassembled.
● It is very important to perform functional tests whenever they are indicated.
● The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
● Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
● Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
● Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
● After overhaul, refill the A/T with new ATF.
● When the A/T drain plug is removed, only some of the fluid is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT-9, "Changing A/T Fluid" , AT-8, "Checking A/T Fluid" .
Service Notice or Precautions GCS000AW

TORQUE CONVERTER SERVICE


The torque converter should be replaced under any of the following conditions:
● External leaks in the hub weld area.
● Converter hub is scored or damaged.
● Converter pilot is broken, damaged or fits poorly into crankshaft.
● Steel particles are found after flushing the cooler and cooler lines.
● Pump is damaged or steel particles are found in the converter.
● Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
● Converter is contaminated with engine coolant containing antifreeze.
● Internal malfunction of stator roller clutch.
● Heavy clutch debris due to overheating (blue converter).
● Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
● The ATF has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
● The threads in one or more of the converter bolt holes are damaged.
● A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate
lining material in unit and inside the fluid filter.
● Vehicle has been exposed to high mileage (only). The exception may be where the torque converter
clutch dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic,
such as taxi, delivery or police use.

Revision: 2005 September AT-6 C11


PREPARATION

PREPARATION PFP:00100
A
Special Service Tools GCS000AY

Tool number
Description
Tool name B
ST2505S001 Measuring line pressure
Oil pressure gauge set
1. ST25051001 AT
Oil pressure gauge
2. ST25052000
Hose D
3. ST25053000
Joint pipe
4. ST25054000 E
NT097
Adapter
5. ST25055000
Adapter
F
ST35325000 Installing LH differential side oil seal
Drift (Use with KV31103000)
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia. G
c: M12 X 1.5P

SCIA7102E
H
KV31103000 Installing LH differential side oil seal
Drift (Use with ST35325000)
a: 59 mm (2.32 in) dia. I
b: 49 mm (1.93 in) dia.

J
SCIA7103E

Commercial Service Tools GCS000AZ


K
Tool name Description

Drift Installing RH differential side oil seal


a: 54 mm (2.13 in) dia. L
b: 47 mm (1.85 in) dia.

NT115

Revision: 2005 September AT-7 C11


A/T FLUID

A/T FLUID PFP:KLE40

Checking A/T Fluid GCS000B0

1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.

SCIA3451E

d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using a stopper attached.
SMA051D
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add ATF to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes in urban areas.
5. Re-check A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:
● When wiping away the A/T fluid level gauge, always use lint-free paper, not cloth one.

● Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using a stopper attached.

6. Check A/T fluid condition:


● If ATF is very dark or smells burned, check operation of A/T and repair if necessary. Flush cooling sys-
tem after repair of A/T.
● If ATF contains frictional material (clutches, bands, etc.), replace radiator and flush cooler line using
cleaning solvent and compressed air after repair of A/T. Refer to CO-2, "RADIATOR" .
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using a stopper attached.

Revision: 2005 September AT-8 C11


A/T FLUID

Changing A/T Fluid GCS000B1

A
1. Warm up ATF.
2. Stop engine.
3. Drain ATF from drain hole and refill with new ATF. Always refill same volume with drained ATF.
B
CAUTION:
Do not reuse drain plug gasket.
Fluid grade: Genuine NISSAN ATF Matic Fluid D or equivalent. AT
Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" .

Fluid capacity: Approx. 7.7 (6-3/4 Imp qt)


D
Drain plug: Refer to AT-133, "COMPONENTS" .
4. Run engine at idle speed for 5 minutes. E
5. Check A/T fluid level and condition. Refer to AT-8, "Checking A/T Fluid" . If ATF is still dirty, repeat steps 2
through 5.
F

Revision: 2005 September AT-9 C11


TROUBLE DIAGNOSIS

TROUBLE DIAGNOSIS PFP:00004

DTC Inspection Priority Chart GCS000BD

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis for
DTC “CAN COMM CIRCUIT”. Refer to AT-77 .
Priority Detected items
1 CAN communication line
2 Except above

Fail-safe GCS000BE

The TCM has an electronic Fail-safe mode. This allows the vehicle to be driven even if a major electrical input/
output device circuit is damaged.
Under Fail-safe, the vehicle always runs in third gear, even with a shift lever position of “1”, “2” or “D”. The cus-
tomer may complain of sluggish or poor acceleration.
Always follow the “AT-13, "WORK FLOW" ”.
The SELF-DIAGNOSIS results will be as follows:
● The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor.
● During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
FAIL-SAFE FUNCTION
The following fail-safe functions allow vehicles to be driven even when sensor, switch or solenoid malfunction
occurs.
Vehicle Speed Sensor·A/T (Revolution Sensor)
Vehicle speed sensor·MTR signal is input from combination meter.
Accelerator Pedal Position Sensor Signal and Throttle Position Sensor Signal
TCM controls the throttle opening angle to a predetermined fixed position to enable driving if a malfunctioning
signal is input to TCM.
PNP Switch
When the multiple PNP switch signals are input to TCM, the priority of selector lever position becomes “D”,
“N”, “R”, “2” and “1” in order by internal TCM determination.
The use of 4th gear is inhibited until normal operation resumes. Because the hydraulic circuit of the control
valve is switched by manual valve according to the selector lever position, however, actual operating condition
of vehicle becomes as follows.
Actual lever position PNP switch input signal Running status
“P” “P” position and other position signals P
“R” “R” position and other position signals R
“N” “N” position and other position signals N
“D” “D” position and other position signals D1 ⇔D2 ⇔D3 ⇔D4
“2” position and other position signals (Except “1” position) 21 ⇔22 ⇔23
“2”
“2” position and “1” position signals 21 ⇔22
“1” position and other position signals (Except “2” position) 11 ⇔12 ⇔13
“1”
“1” position and “2” position signals 11 ⇔12

Revision: 2005 September AT-10 C11


TROUBLE DIAGNOSIS

Shift Solenoid Valve A and B


If non-standard solenoid signal is sent to TCM, use of certain gears is limited. Refer to chart shown below. A
Malfunction in solenoid Malfunction in solenoid Malfunction in solenoid
Normal
Shift position valve A valve B valves A and B
B
A B Gear A B Gear A B Gear A B Gear
● ● 1st – ●→× ●→× – – –
× ● 2nd – ●→× × – – – AT
“D” position
× × 3rd – x × – – –
● × 4th – x ●→× – – –
● ● 1st – ●→× ●→× – – – D
3rd 3rd 3rd
“2” position × ● 2nd – ●→× × – – –
× × 3rd – x × – – –
E
● ● 1st – ●→× ●→× – – –
“1” position × ● 2nd – ●→× × – – –
× × 3rd – x × – – – F
●: Solenoid ON
×: Solenoid OFF
–: Non-standard condition G
Line Pressure Solenoid Valve
If non-standard solenoid signal is sent to TCM, line pressure solenoid valve is turned OFF to achieve maxi-
mum oil pressure. H

Torque Converter Clutch Solenoid Valve


If non-standard solenoid signal is sent to TCM, torque converter clutch solenoid valve is turned OFF to release I
lock-up.
Overrun Clutch Solenoid Valve
If non-standard solenoid signal is sent to TCM, overrun clutch solenoid valve is turned OFF to engage overrun J
clutch. This will result in more effective engine brake during deceleration.

Revision: 2005 September AT-11 C11


TROUBLE DIAGNOSIS

How to Perform Trouble Diagnoses for Quick and Accurate Repair GCS000BF

INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelera-
tor pedal position sensor or PNP switch and provides shift control or
lock-up control via A/T solenoid valves.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.

SAT631IA

It is much more difficult to diagnose a malfunction that occurs inter-


mittently rather than continuously. Most intermittent malfunctions are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only, may not find the cause of the malfunctions. A
road test with CONSULT-II or a circuit tester connected should be
performed. Follow the AT-13, "WORK FLOW" .

SAT632I

Before undertaking actual checks, take a few minutes to talk with a


customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such malfunctions, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A “DIAGNOSTIC WORKSHEET”
like the example (AT-14, "DIAGNOSTIC WORKSHEET" ) should be
used.
Start your diagnosis by looking for “conventional” malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
Also check related Service bulletins for information.
SEF234G

Revision: 2005 September AT-12 C11


TROUBLE DIAGNOSIS

WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In A
general, each customer feels differently about a malfunction. It is important to fully understand the symptoms
or conditions for a customer complaint.
Make good use of the two sheets provided, AT-14, "Information from Customer" and AT-15, "Diagnostic Work- B
sheet Chart" , to perform the best troubleshooting possible.
Work Flow Chart
AT

SCIA7147E

*1 AT-14 *2 AT-15 *3 AT-10


*4 AT-22 *5 AT-22, AT-25 *6 AT-27
*7 AT-47 *8 AT-55 *9 AT-59
*10 AT-89 *11 AT-92 *12 AT-34
*13 AT-48 *14 AT-58 *15 AT-59
*16 AT-89

Revision: 2005 September AT-13 C11


TROUBLE DIAGNOSIS

DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS
● WHAT..... Vehicle & A/T model
● WHEN..... Date, Frequencies
● WHERE..... Road conditions
● HOW..... Operating conditions, Symptoms
Customer name MR./MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
Frequency ❏ Continuous ❏ Intermittent ( times a day)
Symptoms ❏ Vehicle does not move. (❏ Any position ❏ Particular position)
❏ No up-shift (❏ 1st → 2nd ❏ 2nd → 3rd ❏ 3rd → 4th)
❏ No down-shift (❏ 4th → 3rd ❏ 3rd → 2nd ❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D ❏ Lock-up ❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
( )

Revision: 2005 September AT-14 C11


TROUBLE DIAGNOSIS

Diagnostic Worksheet Chart


❏ Read the Fail-safe and listen to customer complaints. AT-10,
A
1.
AT-14
❏ Check A/T fluid AT-8
B
2. ❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
❏ Perform “STALL TEST” and “LINE PRESSURE TEST”. AT-22, AT
AT-25
❏ “STALL TEST” — Mark possible damaged components/others.
❏ Torque converter one-way clutch ❏ Low & reverse brake
❏ Reverse clutch ❏ Low one-way clutch
D
3. ❏ Forward clutch ❏ Engine
❏ Overrun clutch ❏ Line pressure is low
❏ Forward one-way clutch ❏ Clutches and brakes except high clutch and E
brake band are OK
❏ “LINE PRESSURE TEST” — Suspected parts:
❏ Perform “Road Test”. AT-27 F
“Check Before Engine is Started” AT-27
❏ AT-92, "OD OFF Indicator Lamp Does Not Come On"
❏ Perform self-diagnosis. Enter checks for detected items. AT-47 , AT-55 . G
❏ AT-77, "CAN COMMUNICATION LINE" .
❏ AT-59, "VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" .
❏ AT-61, "VEHICLE SPEED SENSOR MTR" . H
❏ AT-74, "TURBINE REVOLUTION SENSOR" .
❏ AT-62, "ACCELERATOR PEDAL POSITION (APP) SENSOR" .
❏ AT-63, "SHIFT SOLENOID VALVE A" .
4. ❏ AT-65, "SHIFT SOLENOID VALVE B" . I
4-1. ❏ AT-67, "OVERRUN CLUTCH SOLENOID VALVE" .
❏ AT-69, "TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-71, "BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE)" . J
❏ AT-73, "ENGINE SPEED SIGNAL" .
❏ AT-79, "A/T 1ST GEAR FUNCTION" .
❏ AT-81, "A/T 2ND GEAR FUNCTION" .
❏ AT-83, "A/T 3RD GEAR FUNCTION" . K
❏ AT-85, "A/T 4TH GEAR FUNCTION" .
❏ AT-87, "A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-75, "LINE PRESSURE SOLENOID VALVE" . L
❏ AT-89, "CONTROL UNIT (RAM), CONTROL UNIT (ROM)" .

Revision: 2005 September AT-15 C11


TROUBLE DIAGNOSIS

“Check at Idle” AT-27


❏ AT-94, "Engine Cannot Be Started in “P” and “N” Position" .
❏ AT-95, "In “P” Position, Vehicle Moves Forward or Backward When Pushed" .
4-2. ❏ AT-95, "In “N” Position, Vehicle Moves" .
❏ AT-96, "Large Shock “N” → “R” Position" .
❏ AT-97, "Vehicle Does Not Creep Backward in “R” Position" .
❏ AT-99, "Vehicle Does Not Creep Forward in “D”, “2” or “1” Position" .
“Cruise Test” AT-29
Part 1
❏ AT-100, "Vehicle Cannot Be Started from D1" .
❏ AT-102, "A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
❏ AT-104, "A/T Does Not Shift: D2 → D3" .
❏ AT-106, "A/T Does Not Shift: D3 → D4" .
❏ AT-108, "A/T Does Not Perform Lock-up" .
❏ AT-109, "A/T Does Not Hold Lock-up Condition" .
❏ AT-110, "Lock-up Is Not Released" .
❏ AT-110, "Engine Speed Does Not Return to Idle (Light Braking D4 → D3 )" .
Part 2 AT-31
❏ AT-100, "Vehicle Cannot Be Started from D1" .
❏ AT-102, "A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
❏ AT-104, "A/T Does Not Shift: D2 → D3" .
❏ AT-106, "A/T Does Not Shift: D3 → D4" .
4. Part 3 AT-32
❏ AT-112, "A/T Does Not Shift: D4 → D3 , When OD OFF" .
❏ AT-113, "A/T Does Not Shift: D3 → 22 , When Selector Lever “D” → “2” Position" .
4-3. ❏ AT-115, "A/T Does Not Shift: 22 → 11 , When Selector Lever “2” → “1” Position" .
❏ AT-117, "Vehicle Does Not Decelerate by Engine Brake" .
❏ Perform self-diagnosis. Enter checks for detected items. AT-47 , AT-55 .
❏ AT-77, "CAN COMMUNICATION LINE" .
❏ AT-59, "VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" .
❏ AT-61, "VEHICLE SPEED SENSOR MTR" .
❏ AT-74, "TURBINE REVOLUTION SENSOR" .
❏ AT-62, "ACCELERATOR PEDAL POSITION (APP) SENSOR" .
❏ AT-63, "SHIFT SOLENOID VALVE A" .
❏ AT-65, "SHIFT SOLENOID VALVE B" .
❏ AT-67, "OVERRUN CLUTCH SOLENOID VALVE" .
❏ AT-69, "TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-71, "BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE)" .
❏ AT-73, "ENGINE SPEED SIGNAL" .
❏ AT-79, "A/T 1ST GEAR FUNCTION" .
❏ AT-81, "A/T 2ND GEAR FUNCTION" .
❏ AT-83, "A/T 3RD GEAR FUNCTION" .
❏ AT-85, "A/T 4TH GEAR FUNCTION" .
❏ AT-87, "A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-75, "LINE PRESSURE SOLENOID VALVE" .
❏ AT-89, "CONTROL UNIT (RAM), CONTROL UNIT (ROM)" .
5. ❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. AT-56
6. ❏ Perform “Road Test”. AT-27
7. ❏ Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts. AT-34
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)
8. ❏ Erase DTC from TCM memories. AT-48,
AT-58

Revision: 2005 September AT-16 C11


TROUBLE DIAGNOSIS

A/T Electrical Parts Location GCS000BG

AT

SCIA7091E

Revision: 2005 September AT-17 C11


TROUBLE DIAGNOSIS

Circuit Diagram GCS000BH

TCWB0317E

Revision: 2005 September AT-18 C11


TROUBLE DIAGNOSIS

AT

TCWB0318E

Revision: 2005 September AT-19 C11


TROUBLE DIAGNOSIS

TCM Terminals and Reference Value GCS000BS

TCM CONNECTOR TERMINAL LAYOUT

SCIA0495E

TCM INSPECTION TABLE


TCM terminal data are reference values, measured between each terminal and ground.
Wire Judgement stan-
Terminal Item Condition
color dard (Approx.)
When releasing accelerator pedal after
1.5 - 3.0 V
Line pressure solenoid warming up engine.
1 W
valve When depressing accelerator pedal
0 V
fully after warming up engine.
When releasing accelerator pedal after
Line pressure solenoid 4 - 14 V
warming up engine.
2 P valve (with dropping
resistor) When depressing accelerator pedal
0 V
fully after warming up engine.
When A/T performs lock-up. 8 - 15 V
Torque converter clutch
3 GR
solenoid valve When A/T does not perform lock-up. 0 V

5 L CAN H — —
6 P CAN L — —
When turning ignition switch to ON. Battery voltage
10 R Power supply
When turning ignition switch to OFF. 0 V
When shift solenoid valve A operates.
Battery voltage
(When driving in “D1 ” or “D4 ”.)
11 O Shift solenoid valve A When shift solenoid valve A does not
operate. 0 V
(When driving in “D2 ” or “D3 ”.)
When shift solenoid valve B operates.
Battery voltage
(When driving in “D1 ” or “D2 ”.)
12 G Shift solenoid valve B When shift solenoid valve B does not
operate. 0 V
(When driving in “D3 ” or “D4 ”.)
When turning ignition switch to ON. Battery voltage
19 R Power supply
When turning ignition switch to OFF. 0 V
When overrun clutch solenoid valve
operates. (When overrun clutch disen- Battery voltage
Overrun clutch solenoid gaged.)
20 V
valve When overrun clutch solenoid valve
does not operate. (When overrun 0 V
clutch engaged.)
25 B Ground Always 0 V

Revision: 2005 September AT-20 C11


TROUBLE DIAGNOSIS

Wire Judgement stan-


Terminal Item Condition
color dard (Approx.) A
When setting selector lever to “1” posi-
Battery voltage
tion.
26 Y PNP switch “1” position
When setting selector lever to other B
0 V
positions.
When setting selector lever to “2” posi-
and Battery voltage
tion. AT
27 G PNP switch “2” position
When setting selector lever to other
0 V
positions.
Power supply D
28 GR Always Battery voltage
(memory back-up)

29 V Revolution sensor When driving at 20 km/h (12 MPH) 150 Hz E

30*1 BR CONSULT- II (RX) — —


F
31*1 Y CONSULT- II (TX) — —
When setting selector lever to “D” posi-
Battery voltage
tion.
34 LG PNP switch “D” position G
When setting selector lever to other
0 V
positions.
When setting selector lever to “R” posi- H
Battery voltage
tion.
35 SB PNP switch “R” position
When setting selector lever to other
and 0 V
positions.
I
When setting selector lever to “N” or
Battery voltage
PNP switch “N” or “P” “P” position.
36 R
position When setting selector lever to other
0 V J
positions.

Turbine revolution sen-


38 G sor (power train revolu- When driving at 20 km/h (12 MPH) 360 Hz
tion sensor) K

39*2 L Engine speed signal Refer to EC-38 .


L
and
Voltage varies
When driving vehicle at 2 to 3 km/h (1 between less
40 O Vehicle speed sensor M
to 2 MPH) for 1 m (3 ft) or more. than 0 V and
more than 4.5 V
42 B Sensor ground Always 0 V
When A/T fluid temperature is 20°C
1.5 V
A/T fluid temperature (68°F).
47 BR
sensor When A/T fluid temperature is 80°C
and 0.5 V
(176°F).
48 B Ground Always 0 V
*1: These terminals are connected to the data link connector.
*2: These terminals are connected to the ECM.

Revision: 2005 September AT-21 C11


TROUBLE DIAGNOSIS

Inspections Before Trouble Diagnosis GCS000BI

A/T FLUID CHECK


A/T Fluid Leakage and A/T Fluid Level Check
Check A/T fluid leakage and check the A/T fluid level. Refer to AT-8, "Checking A/T Fluid" .
A/T Fluid Condition Check
Check the A/T fluid condition.
Fluid status Conceivable Cause Required Operation
Replace the ATF and check the A/T
Varnished (viscous Clutch, brake main unit and the vehicle for mal-
varnish state) scorched functions (wire harnesses, cooler
pipes, etc.)
Milky white or Replace the ATF and check for
Water in the ATF
cloudy places where water is getting in.
Large amount of Unusual wear of
Replace the ATF and check for
metal powder mixed sliding parts within
improper operation of the A/T.
in A/T SAT638A

STALL TEST
Stall Test Procedure
1. Check ATF and engine oil levels. If necessary, add ATF and
engine oil.
2. Drive vehicle for approximately 10 minutes or until ATF and
engine oil reach operating temperature.
ATF operating temperature: 50 to 80°C (122 to 176°F)

SAT647B

3. Set parking brake and block wheels.


4. Install a tachometer where it can be seen by driver during test.
● It is good practice to mark the point of specified engine
rpm on indicator.

SAT513G

5. Start engine, apply foot brake, and place selector lever in “D”
position.

SAT775B

Revision: 2005 September AT-22 C11


TROUBLE DIAGNOSIS

6. Accelerate to wide open throttle gradually while applying foot


brake. A
7. Quickly note the engine stall revolution and immediately release
throttle.
CAUTION: B
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
Stall revolution AT
: 2,250 - 2,700 rpm
SAT514G

D
8. Move selector lever to “N” position.
9. Cool off ATF.
CAUTION: E
Run the engine at idle for at least 1 minute.
10. Repeat steps 6 through 9 with selector lever in “2”, “1” and “R”
positions.
F

G
SAT771B

Judgement of Stall Test


The test result and possible damaged components relating to each result are shown in the figure on next H
page.
In order to pinpoint the possible damaged components, refer to AT-13, "Work Flow Chart" .
NOTE: I
Stall revolution is too high in “D”, “2”, or “1” position:
● Slippage occurs in 1st gear but not in 2nd and 3rd gears. ..... Low one-way clutch slippage
● Slippage occurs in the following gears: J
1st through 3rd gears in “D” position and engine brake functions with OD OFF. (OD OFF indicator lamp is
on.)
1st and 2nd gears in “2” position and engine brake functions with accelerator pedal released (fully closed K
throttle)...... Forward clutch or forward one-way clutch slippage
Stall revolution is too high in “R” position:
● Engine brake does not function in “1” position. ..... Low & reverse brake slippage L
● Engine brake functions in “1” position. ..... Reverse clutch slippage
Stall revolution within specifications:
● Vehicle does not achieve speed of more than 80 km/h (50 MPH). ..... One-way clutch seizure in torque M
converter housing
CAUTION:
Be careful because A/T fluid temperature increases abnormally:
● Slippage occurs in 3rd and 4th gears in “D” position. ..... High clutch slippage
● Slippage occurs in 2nd and 4th gears in “D” position. ..... Brake band slippage
● Engine brake does not function in 2nd and 3rd gears in “D” position, 2nd gear in “2” position, and 1st gear
in “1” position with OD OFF. (OD OFF indicator lamp is on.) ..... Overrun clutch slippage
Stall revolution less than specifications:
● Poor acceleration during starts. ..... One-way clutch seizure in torque converter

Revision: 2005 September AT-23 C11


TROUBLE DIAGNOSIS

SCIA7113E

Revision: 2005 September AT-24 C11


TROUBLE DIAGNOSIS

LINE PRESSURE TEST


Line Pressure Test Ports A
Location of line pressure test ports are shown in the figure.
● Always replace pressure plugs as they are self-sealing
bolts. B

AT

D
SCIA7187E

Line Pressure Test Procedure E


1. Check ATF and engine oil levels. If necessary, add ATF or
engine oil.
2. Drive vehicle for approx. 10 minutes or until engine oil and ATF F
reach operating temperature.
ATF operating temperature: 50 to 80°C (122 to 176°F)
G

H
SAT647B

3. Install oil pressure gauge to corresponding line pressure test


port. I

SCIA6528J
L
4. Set parking brake and block wheels.

SAT513G

Revision: 2005 September AT-25 C11


TROUBLE DIAGNOSIS

5. Start engine and measure line pressure at idle and stall speed.
CAUTION:
● Keep the brake pedal pressed all the way down during
measurement.
● When measuring the line pressure at the stall speed,
refer to AT-22, "STALL TEST" .

SAT493G

Line Pressure
Line pressure kPa (bar, kg/cm2 , psi)
Engine speed
“D”, 2nd and 1st positions “R” position
Idle speed 500 (5.0, 5.1, 73) 778 (7.8, 7.9, 113)
Stall speed 1,160 (11.6, 11.8, 168) 1,804 (18.0, 18.4, 262)

Judgement of Line Pressure Test


Judgement Suspected parts
Line pressure is low in all positions. ● Oil pump wear
● Control piston damage
● Pressure regulator valve or plug sticking
● Spring for pressure regulator valve damaged
● Fluid pressure leakage between oil strainer and pressure regulator valve
● Clogged strainer
Line pressure is low in particular posi- ● Fluid pressure leakage between manual valve and particular clutch
tion. ● For example, line pressure is:
− Low in “R” and “1” positions, but
At idle
− Normal in “D”, and “2” positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Line pressure is high. ● Accelerator pedal position signal malfunction
● A/T fluid temperature sensor damaged
● Line pressure solenoid valve sticking
● Short circuit of line pressure solenoid valve circuit
● Pressure modifier valve sticking
● Pressure regulator valve or plug sticking
● Open in dropping resistor circuit
Line pressure is low. ● Accelerator pedal position signal malfunction
● Line pressure solenoid valve sticking
At stall ● Short circuit of line pressure solenoid valve circuit
speed ● Pressure regulator valve or plug sticking
● Pressure modifier valve sticking
● Pilot valve sticking

Revision: 2005 September AT-26 C11


TROUBLE DIAGNOSIS

Road Test GCS000BJ

DESCRIPTION A
● The purpose of the test is to determine overall performance of A/T and analyze causes of malfunctions.
● The road test consists of the following three parts:
B
1. Check before engine is started. Refer to AT-27 .
2. Check at idle. Refer to AT-27 .
3. Cruise test
AT
● Inspection all the item from Part 1 to Part 3. Refer to AT-29 , AT-31 and AT-32 .

● Before road test, familiarize yourself with all test procedures and items to check.
● Perform tests on all items until specified symptom is found. Troubleshoot the items which are checked out D
to be no good after road test. Refer to AT-44, "CONSULT-II Function (A/T)" , AT-55, "Diagnostic Procedure
Without CONSULT-II" and AT-92, "TROUBLE DIAGNOSIS FOR SYMPTOMS" .
Check Before Engine is Started GCS000BK E
1. CHECK OD OFF INDICATOR LAMP
1. Park vehicle on flat surface. F
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.) G
Does OD OFF indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
H
2. Perform self-diagnosis and note NG items.
Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" , AT-55, "Diagnostic Procedure Without
CONSULT-II" .
3. Go to AT-27, "Check at Idle" . I
NO >> Stop “Road Test”. Go to AT-92, "OD OFF Indicator Lamp Does Not Come On" .
Check at Idle GCS000BL J
1. CHECK ENGINE START
1. Park vehicle on flat surface. K
2. Turn ignition switch ON. (Do not start engine.)
3. Move selector lever to “P” or “N” position.
4. Turn ignition switch to “START” position. L
Is engine started?
YES >> GO TO 2.
NO >> ● Stop “Road Test”. Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" . M
● Go to AT-94, "Engine Cannot Be Started in “P” and “N” Position" .

2. CHECK ENGINE START


1. Turn ignition switch ON. (Do not start engine.)
2. Move selector lever to “R”, “D”, “2” or “1” position.
3. Turn ignition switch to “START” position.
Is engine started?
YES >> ● Stop “Road Test”. Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-94, "Engine Cannot Be Started in “P” and “N” Position" .

NO >> GO TO 3.

Revision: 2005 September AT-27 C11


TROUBLE DIAGNOSIS

3. CHECK VEHICLE MOVE


1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release parking brake.
4. Push vehicle forward or backward.
Does vehicle move when it is pushed forward or backyard?
YES >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-95, "In “P” Position, Vehicle Moves Forward or Backward When Pushed" .

● Continue “Road Test”.

NO >> GO TO 4.

4. CHECK VEHICLE MOVE


1. Apply parking brake.
2. Start engine.
3. Move selector lever to “N” position.
4. Release parking brake.
Does vehicle move forward or backward?
YES >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-95, "In “N” Position, Vehicle Moves" .

● Continue “Road Test”.

NO >> GO TO 5.

5. CHECK SHIFT SHOCK


1. Apply foot brake.
2. Move selector lever to “R” position.
Is there large shock when changing from “N” to “R” position?
YES >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-96, "Large Shock “N” → “R” Position" .

● Continue “Road Test”.

NO >> GO TO 6.

6. CHECK VEHICLE MOVE


Release brake pedal for several seconds.
Does vehicle creep backward when brake pedal is released?
YES >> GO TO 7.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-97, "Vehicle Does Not Creep Backward in “R” Position" .

● Continue “Road Test”.

7. CHECK VEHICLE MOVE


Move selector lever to “D”, “2” and “1” positions and check if vehicle creeps forward.
Does vehicle creep forward in all three positions?
YES >> Go to AT-29, "Cruise Test — Part 1" .
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-99, "Vehicle Does Not Creep Forward in “D”, “2” or “1” Position" .

● Continue “Road Test”.

Revision: 2005 September AT-28 C11


TROUBLE DIAGNOSIS

Cruise Test — Part 1 GCS000BM

1. CHECK STARTING GEAR (D1 ) POSITION A

1. Drive vehicle for approximately 10 minutes to warm engine oil and ATF up to operating temperature.
B
ATF operating temperature: 50 to 80°C (122 to 176°F)
2. Park vehicle on flat surface.
3. Push overdrive control switch. (OD OFF indicator lamp is off.) AT
4. Move selector lever to “P” position.
5. Start engine.
6. Move selector lever to “D” position. D
7. Accelerate vehicle by constantly depressing accelerator pedal half-way.
Read gear position. Refer to AT-49, "DATA MONITOR MODE" .
E
Does vehicle start from D1 ?
YES >> GO TO 2.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
F
● Go to AT-100, "Vehicle Cannot Be Started from D1" .

● Continue “Road Test”.

G
2. CHECK SHIFT-UP (D1 TO D2 )
Check shift-up (D1 to D2 ).
Specified speed when shifting from D1 to D2. Refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs" . H
Read gear position, throttle opening and vehicle speed. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T shift from D1 to D2 at the specified speed?
YES >> GO TO 3. I
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-102, "A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
J
● Continue “Road Test”.

3. CHECK SHIFT-UP (D2 TO D3 )


K
Check shift-up (D2 to D3 ).
Specified speed when shifting from D2 to D3. Refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs" .
Read gear position, throttle opening and vehicle speed. Refer to AT-49, "DATA MONITOR MODE" . L
Does A/T shift from D2 to D3 at the specified speed?
YES >> GO TO 4.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" . M
● Go to AT-104, "A/T Does Not Shift: D2 → D3" .

● Continue “Road Test”.

4. CHECK SHIFT-UP (D3 TO D4 )

Check shift-up (D3 to D4 ).


Specified speed when shifting from D3 to D4. Refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs" .
Read gear position, throttle opening and vehicle speed. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T shift from D3 to D4 at the specified speed?
YES >> GO TO 5.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-106, "A/T Does Not Shift: D3 → D4" .

● Continue “Road Test”.

Revision: 2005 September AT-29 C11


TROUBLE DIAGNOSIS

5. CHECK LOCK-UP (D4 TO D4 L/U)

Check lock-up (D4 to D4 L/U).


Specified speed when lock-up occurs. Refer to AT-33, "Vehicle Speed at Which Lock-up Occurs/Releases" .
Read vehicle speed, throttle opening when lock-up duty becomes 94%. Refer to AT-49, "DATA
MONITOR MODE" .
Does A/T perform lock-up at the specified speed?
YES >> GO TO 6.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-108, "A/T Does Not Perform Lock-up" .

● Continue “Road Test”.

6. CHECK LOCK-UP HOLD


Check lock-up hold.
When lock-up duty becomes 94%. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T hold lock-up condition for more than 30 seconds?
YES >> GO TO 7.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-109, "A/T Does Not Hold Lock-up Condition" .

● Continue “Road Test”.

7. CHECK SHIFT-DOWN (D4 L/U TO D4 )


Release accelerator pedal.
When lock-up duty becomes 4%. Refer to AT-49, "DATA MONITOR MODE" .
Is lock-up released when accelerator pedal is released?
YES >> GO TO 8.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-110, "Lock-up Is Not Released" .

● Continue “Road Test”.

8. CHECK SHIFT-DOWN (D4 TO D3 )

Decelerate vehicle by applying foot brake lightly.


Read gear position and engine speed. Refer to AT-49, "DATA MONITOR MODE" .
Does engine speed return to idle smoothly when A/T is shifted from D4 to D3 ?
YES >> 1. Stop vehicle.
2. Go to AT-31, "Cruise Test — Part 2" .
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-110, "Engine Speed Does Not Return to Idle (Light Braking D4 → D3 )" .

● Continue “Road Test”.

Revision: 2005 September AT-30 C11


TROUBLE DIAGNOSIS

Cruise Test — Part 2 GCS000BN

1. CHECK STARTING GEAR (D1 ) POSITION A

1. Push overdrive control switch. (OD OFF indicator lamp is off.)


2. Move selector lever to “D” position. B
3. Accelerate vehicle by half throttle again.
Read gear position. Refer to AT-49, "DATA MONITOR MODE" .
AT
Does vehicle start from D1 ?
YES >> GO TO 2.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
D
● Go to AT-100, "Vehicle Cannot Be Started from D1" .

● Continue “Road Test”.

2. CHECK SHIFT-UP AND SHIFT-DOWN (D3 TO D4 TO D2 )


E

1. Accelerate vehicle to 80 km/h (50 MPH).


2. Release accelerator pedal and then quickly depress it fully. F
Read gear position and throttle opening. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T shift from D4 to D2 as soon as accelerator pedal is depressed fully?
G
YES >> GO TO 3.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-102, "A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
H
● Continue “Road Test”.

3. CHECK SHIFT-UP (D2 TO D3 )


I
Check shift-up (D2 to D3 ).
Specified speed when shifting from D2 to D3 . Refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs"
. J
Read gear position, throttle opening and vehicle speed. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T shift from D2 to D3 at the specified speed?
YES >> GO TO 4. K
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-104, "A/T Does Not Shift: D2 → D3" .

● Continue “Road Test”. L

4. CHECK SHIFT-UP (D3 TO D4 ) AND ENGINE BRAKE


M
Release accelerator pedal after shifting from D2 to D3 .
Read gear position, throttle opening and vehicle speed. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T shift from D3 to D4 and does vehicle decelerate by engine brake?
YES >> 1. Stop vehicle.
2. Go to AT-32, "Cruise Test — Part 3" .
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-106, "A/T Does Not Shift: D3 → D4" .

● Continue “Road Test”.

Revision: 2005 September AT-31 C11


TROUBLE DIAGNOSIS

Cruise Test — Part 3 GCS000BO

1. CHECK SHIFT-DOWN (D4 TO D3 )

1. Push overdrive control switch. (OD OFF indicator lamp is off.)


2. Move selector lever to “D” position.
3. Accelerate vehicle using half throttle to D4 .
4. Release accelerator pedal.
5. Push overdrive control switch. (OD OFF indicator lamp is on.)
Read gear position and vehicle speed. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T shift from D4 to D3 (OD OFF)?
YES >> GO TO 2.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-112, "A/T Does Not Shift: D4 → D3 , When OD OFF" .

● Continue “Road Test”.

2. CHECK ENGINE BRAKE


Check engine brake.
Does vehicle decelerate by engine brake?
YES >> GO TO 3.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-117, "Vehicle Does Not Decelerate by Engine Brake" .

● Continue “Road Test”.

3. CHECK SHIFT-DOWN (D3 TO 22 )

Move selector lever from “D” to “2” position while driving in D3 (OD OFF).
Read gear position. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T shift from D3 (OD OFF) to 22 ?
YES >> GO TO 4.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-113, "A/T Does Not Shift: D3 → 22 , When Selector Lever “D” → “2” Position" .

● Continue “Road Test”.

4. CHECK ENGINE BRAKE


Check engine brake.
Does vehicle decelerate by engine brake?
YES >> GO TO 5.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-117, "Vehicle Does Not Decelerate by Engine Brake" .

● Continue “Road Test”.

5. CHECK SHIFT-DOWN (22 TO 11 )

Move selector lever from “2” to “1” position while driving in 22 .


Read gear position. Refer to AT-49, "DATA MONITOR MODE" .
Does A/T shift from 22 to 11 position?
YES >> GO TO 6.
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" .
● Go to AT-115, "A/T Does Not Shift: 22 → 11 , When Selector Lever “2” → “1” Position" .

● Continue “Road Test”.

Revision: 2005 September AT-32 C11


TROUBLE DIAGNOSIS

6. CHECK ENGINE BRAKE A


Check engine brake.
Does vehicle decelerate by engine brake?
YES >> 1. Stop vehicle. B
2. Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" , AT-55, "Diag-
nostic Procedure Without CONSULT-II" .
NO >> ● Mark the box on the AT-14, "DIAGNOSTIC WORKSHEET" . AT
● Go to AT-117, "Vehicle Does Not Decelerate by Engine Brake" .

● Stop “Road Test”.


D
Vehicle Speed at Which Gear Shifting Occurs GCS000BP

Vehicle speed km/h (MPH)


Throttle position E
D1 → D2 D2 → D3 D3 → D4 D4 → D3 D3 → D2 D2 → D1
51 - 59 97 - 105 154 - 162 150 - 158 87 - 95 41 - 49
Full throttle
(32 - 37) (60 - 65) (96 - 101) (93 - 98) (54 - 59) (25 - 30)
F
31 - 39 60 - 68 122 - 130 63 - 71 36 - 44 5 - 13
Half throttle
(19 - 24) (37 - 42) (76 - 81) (39 - 44) (22 - 27) (3 - 8)

● At half throttle, the accelerator opening is 4/8 of the full opening. G


Vehicle Speed at Which Lock-up Occurs/Releases GCS000BQ

Vehicle speed km/h (MPH) H


Throttle position Selector lever position
Lock-up “ON” Lock-up “OFF”
D position 76 - 84 (47 - 52) 56 - 64 (35 - 40)
2.0 / 8 I
D position (OD OFF) 86 - 94 (53 - 58) 83 - 91 (52 - 57)

Revision: 2005 September AT-33 C11


TROUBLE DIAGNOSIS

Symptom Chart GCS000BR

Numbers are arranged in order of inspection.


Perform inspections starting with number one and work up.
*1 : Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.

Items Symptom Condition Diagnostic item Reference page


1. Accelerator pedal position sensor AT-62
2. Vehicle speed sensor·A/T (Revolution sensor)
AT-59, AT-61
and vehicle speed sensor·MTR
3. Engine speed signal AT-73
Torque converter is ON vehicle
4. A/T fluid temperature sensor AT-71
not locked up.
5. Line pressure test AT-25
6. Torque converter clutch solenoid valve AT-69
7. Control valve assembly AT-133
OFF vehicle 8. Torque converter *1

1. A/T fluid level AT-8


No Lock-up Engage-
ment/TCC Inopera- 2. Accelerator pedal position sensor AT-62
tive
3. Line pressure test AT-25
Torque converter ON vehicle
4. Torque converter clutch solenoid valve AT-69
clutch piston slip.
5. Line pressure solenoid valve AT-75
6. Control valve assembly AT-133
OFF vehicle 7. Torque converter *1

1. Accelerator pedal position sensor AT-62


2. Vehicle speed sensor·A/T (Revolution sensor)
Lock-up point is AT-59, AT-61
ON vehicle and vehicle speed sensor·MTR
extremely high or low.
3. Torque converter clutch solenoid valve AT-69
4. Control valve assembly AT-133
1. Engine idling speed EC-21
2. Accelerator pedal position sensor AT-62
3. Line pressure test AT-25
4. A/T fluid temperature sensor AT-71
Sharp shock in shift- ON vehicle
ing from “N” to “D” 5. Engine speed signal AT-73
position. 6. Line pressure solenoid valve AT-75
7. Control valve assembly AT-133

Shift Shock 8. N-D accumulator AT-133


OFF vehicle 9. Forward clutch *1

1. Accelerator pedal position sensor AT-62


2. Line pressure test AT-25
Too sharp a shock in ON vehicle 3. Accumulator servo release AT-133
changing from D1 to
D2 . 4. Control valve assembly AT-133
5. A/T fluid temperature sensor AT-71
OFF vehicle 6. Brake band *1

Revision: 2005 September AT-34 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


A
1. Accelerator pedal position sensor AT-62
ON vehicle 2. Line pressure test AT-25
Too sharp a shock in
changing from D2 to 3. Control valve assembly AT-133 B
D3 .
4. High clutch
OFF vehicle *1
5. Brake band
1. Accelerator pedal position sensor AT-62 AT
ON vehicle 2. Line pressure test AT-25
Too sharp a shock in 3. Control valve assembly AT-133
changing from D3 to D
Shift Shock D4 . 4. Brake band
OFF vehicle 5. Overrun clutch *1

6. Forward one-way clutch E


1. Accelerator pedal position sensor AT-62
Gear change shock
during deceleration 2. Line pressure test AT-25
ON vehicle F
by releasing accelera- 3. Overrun clutch solenoid valve AT-67
tor pedal.
4. Control valve assembly AT-133
Large shock in ON vehicle 1. Control valve assembly AT-133 G
changing from 12 to
OFF vehicle 2. Low & reverse brake *1
11 in “1” position.
1. Accelerator pedal position sensor AT-62 H
Too high a gear 2. Vehicle speed sensor·A/T (Revolution sensor)
change point from D1 AT-59, AT-61
ON vehicle and vehicle speed sensor·MTR
to D2 , from D2 to D3 ,
from D3 to D4 . 3. Shift solenoid valve A AT-63 I
4. Shift solenoid valve B AT-65
1. A/T fluid level AT-8
Gear change directly ON vehicle J
from D1 to D3 2. Accumulator servo release AT-133
occurs. *1
OFF vehicle 3. Brake band
Too high a change 1. Accelerator pedal position sensor AT-62 K
point from D4 to D3 ,
ON vehicle 2. Vehicle speed sensor·A/T (Revolution sensor)
from D3 to D 2 , from AT-59, AT-61
D2 to D1 . and vehicle speed sensor·MTR
L
Kickdown does not 1. Accelerator pedal position sensor AT-62
Improper Shift Timing operate when 2. Vehicle speed sensor·A/T (Revolution sensor)
depressing accelera- AT-59, AT-61
ON vehicle and vehicle speed sensor·MTR
tor pedal in D4 within M
kickdown vehicle 3. Shift solenoid valve A AT-63
speed. 4. Shift solenoid valve B AT-65

Kickdown operates or 1. Vehicle speed sensor·A/T (Revolution sensor)


AT-59, AT-61
engine overruns and vehicle speed sensor·MTR
when depressing 2. Accelerator pedal position sensor AT-62
ON vehicle
accelerator pedal in
D4 beyond kickdown 3. Shift solenoid valve A AT-63
vehicle speed limit. 4. Shift solenoid valve B AT-65

Gear change from 22 1. PNP switch adjustment AT-136


ON vehicle
to 23 in “2” position. 2. Control cable adjustment AT-127

Gear change from 11 1. PNP switch adjustment AT-136


ON vehicle
to 12 in “1” position. 2. Control cable adjustment AT-127

Revision: 2005 September AT-35 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


1. A/T fluid level AT-8
2. Accelerator pedal position sensor AT-62
3. Overrun clutch solenoid valve AT-67
ON vehicle
Failure to change 4. Shift solenoid valve A AT-63
gear from D4 to D3 . 5. Line pressure solenoid valve AT-75
6. Control valve assembly AT-133
7. Brake band
OFF vehicle *1
8. Overrun clutch
1. A/T fluid level AT-8
2. Accelerator pedal position sensor AT-62
ON vehicle 3. Shift solenoid valve A AT-63
Failure to change
gear from D3 to D2 4. Shift solenoid valve B AT-65
or from D4 to D2 .
5. Control valve assembly AT-133
6. High clutch
OFF vehicle *1
7. Brake band
1. A/T fluid level AT-8
2. Accelerator pedal position sensor AT-62
ON vehicle 3. Shift solenoid valve A AT-63
No Down Shift
Failure to change 4. Shift solenoid valve B AT-65
gear from D2 to D1
or from D3 to D1 . 5. Control valve assembly AT-133
6. Low one-way clutch
OFF vehicle 7. High clutch *1

8. Brake band
1. Accelerator pedal position sensor AT-62
Failure to change
2. Shift solenoid valve B AT-65
from D3 to 22 when ON vehicle
shifting selector lever 3. Control valve assembly AT-133
into “2” position. 4. Control cable adjustment AT-127
AT-113
OFF vehicle 5. Brake band *1

1. PNP switch adjustment AT-136


2. Vehicle speed sensor·A/T (Revolution sensor)
AT-59, AT-61
and vehicle speed sensor·MTR
ON vehicle
Does not change 3. Shift solenoid valve A AT-63
from 12 to 11 in 1st
4. Control valve assembly AT-133
position.
5. Overrun clutch solenoid valve AT-67
6. Overrun clutch
OFF vehicle *1
7. Low & reverse brake

Revision: 2005 September AT-36 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


A
1. Control cable adjustment AT-127
2. Shift solenoid valve A AT-63

Failure to change 3. Control valve assembly AT-133 B


ON vehicle
gear from D1 to D2 . 4. Vehicle speed sensor·A/T (Revolution sensor)
AT-59, AT-61
and vehicle speed sensor·MTR
5. Accelerator pedal position sensor AT-62 AT
OFF vehicle 6. Brake band *1

1. Control cable adjustment AT-127


D
2. Shift solenoid valve B AT-65
3. Control valve assembly AT-133
ON vehicle
Failure to change 4. Vehicle speed sensor·A/T (Revolution sensor)
AT-59, AT-61
E
gear from D2 to D3 . and vehicle speed sensor·MTR
5. Accelerator pedal position sensor AT-62
6. High clutch F
OFF vehicle *1
7. Brake band
1. PNP switch adjustment AT-136
G
2. Overdrive control switch AT-90
No Up Shift 3. Control cable adjustment AT-127
Failure to change ON vehicle 4. Shift solenoid valve A AT-63 H
gear from D3 to D4 . 5. Vehicle speed sensor·A/T (Revolution sensor)
AT-59, AT-61
and vehicle speed sensor·MTR
6. A/T fluid temperature sensor AT-71 I
OFF vehicle 7. Brake band *1

1. Accelerator pedal position sensor AT-62


J
2. PNP switch adjustment AT-136
3. Overdrive control switch AT-90
4. Vehicle speed sensor·A/T (Revolution sensor) K
AT-59, AT-61
and vehicle speed sensor·MTR
A/T does not shift to ON vehicle
5. Shift solenoid valve A AT-63
D4 when driving with
OD ON. (OD OFF 6. Overrun clutch solenoid valve AT-67 L
indicator lamp is off.)
7. Control valve assembly AT-133
8. A/T fluid temperature sensor AT-71
M
9. Line pressure solenoid valve AT-75
10. Brake band
OFF vehicle *1
11. Overrun clutch

Revision: 2005 September AT-37 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


1. Control cable adjustment AT-127
2. Stall test AT-22
ON vehicle 3. Line pressure test AT-25
Vehicle will not run in
“R” position (but runs 4. Line pressure solenoid valve AT-75
in “D”, “2” and “1” 5. Control valve assembly AT-133
positions). Clutch
slips. 6. Reverse clutch
Very poor accelera- 7. High clutch
tion.
OFF vehicle 8. Forward clutch *1

9. Overrun clutch
10. Low & reverse brake
Vehicle will not run in ON vehicle 1. Control cable adjustment AT-127
“D” and “2” positions
(but runs in “1” and OFF vehicle 2. Low one-way clutch *1
“R” positions).
1. A/T fluid level AT-8
2. Stall test AT-22
3. Line pressure test AT-25
ON vehicle
4. Line pressure solenoid valve AT-75
Vehicle will not run in
“D”, “1”, “2” positions 5. Control valve assembly AT-133
(but runs in R posi-
6. N-D accumulator AT-133
tion). Clutch slips.
Very poor accelera- 7. Reverse clutch
tion.
8. High clutch
Slips/Will Not Engage
OFF vehicle 9. Forward clutch *1

10. Forward one-way clutch


11. Low one-way clutch
1. A/T fluid level AT-8
2. Control cable adjustment AT-127
3. Accelerator pedal position sensor AT-62
ON vehicle 4. Line pressure test AT-25
5. Line pressure solenoid valve AT-75
Clutches or brakes 6. Control valve assembly AT-133
slip somewhat in
starting. 7. N-D accumulator AT-133
8. Forward clutch
9. Reverse clutch
OFF vehicle 10. Low & reverse brake *1

11. Oil pump


12. Torque converter
1. A/T fluid level AT-8
ON vehicle 2. Line pressure test AT-25

No creep at all. 3. Control valve assembly AT-133


AT-97, AT-99 4. Forward clutch
OFF vehicle 5. Oil pump *1

6. Torque converter

Revision: 2005 September AT-38 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


A
1. A/T fluid level AT-8
2. Accelerator pedal position sensor AT-62
Almost no shock or
clutches slipping in ON vehicle 3. Line pressure test AT-25 B
change from D1 to D2 4. Accumulator servo release AT-133
.
5. Control valve assembly AT-133
OFF vehicle 6. Brake band *1 AT

1. A/T fluid level AT-8


2. Accelerator pedal position sensor AT-62 D
ON vehicle
Almost no shock or 3. Line pressure test AT-25
slipping in changing
from D2 to D3 . 4. Control valve assembly AT-133
5. High clutch E
OFF vehicle *1
6. Forward clutch
1. A/T fluid level AT-8
F
2. Accelerator pedal position sensor AT-62
Almost no shock or ON vehicle
slipping in changing 3. Line pressure test AT-25
from D3 to D4 . 4. Control valve assembly AT-133 G
OFF vehicle 5. Brake band *1
Slips/Will Not Engage
1. A/T fluid level AT-8 H
2. Accelerator pedal position sensor AT-62

Races extremely fast 3. Line pressure test AT-25


ON vehicle
or slips in changing 4. Line pressure solenoid valve AT-75 I
from D4 to D3 when
depressing accelera- 5. Shift solenoid valve A AT-63
tor pedal. 6. Control valve assembly AT-133
J
7. Brake band
OFF vehicle *1
8. Forward clutch
1. A/T fluid level AT-8 K
2. Accelerator pedal position sensor AT-62
3. Line pressure test AT-25
Races extremely fast L
ON vehicle 4. Line pressure solenoid valve AT-75
or slips in changing
from D4 to D2 when 5. Shift solenoid valve A AT-63
depressing accelera-
6. Shift solenoid valve B AT-65 M
tor pedal.
7. Control valve assembly AT-133
8. Brake band
OFF vehicle *1
9. Forward clutch

Revision: 2005 September AT-39 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


1. A/T fluid level AT-8
2. Accelerator pedal position sensor AT-62

Races extremely fast 3. Line pressure test AT-25


ON vehicle
or slips in changing 4. Line pressure solenoid valve AT-75
from D3 to D2 when
depressing accelera- 5. Shift solenoid valve B AT-65
tor pedal. 6. Control valve assembly AT-133
7. Brake band
OFF vehicle *1
8. High clutch
1. A/T fluid level AT-8
2. Accelerator pedal position sensor AT-62
3. Line pressure test AT-25

Races extremely fast ON vehicle 4. Line pressure solenoid valve AT-75


or slips in changing 5. Shift solenoid valve A AT-63
from D4 or D3 to D 1
when depressing 6. Shift solenoid valve B AT-65
Slips/Will Not Engage
accelerator pedal. 7. Control valve assembly AT-133
8. Forward clutch
OFF vehicle 9. Forward one-way clutch *1

10. Low one-way clutch


1. A/T fluid level AT-8
2. Control cable adjustment AT-127
ON vehicle
3. Line pressure test AT-25
4. Line pressure solenoid valve AT-75

Vehicle will not run in 5. Oil pump


any position. 6. High clutch
7. Brake band
OFF vehicle *1
8. Low & reverse brake
9. Torque converter
10. Parking components
Engine cannot be 1. Ignition switch and starter PG-2, SC-4
started in “P” and “N”
ON vehicle 2. Control cable adjustment AT-127
positions.
AT-94 3. PNP switch adjustment AT-136
Engine starts in posi- 1. Control cable adjustment AT-127
tions other than “P” ON vehicle
and “N”. 2. PNP switch adjustment AT-136

Others 1. A/T fluid level AT-8


2. Line pressure test AT-25
ON vehicle 3. Accelerator pedal position sensor AT-62
Transaxle noise in“ P”
and “N” positions. 4. Vehicle speed sensor·A/T (Revolution sensor)
AT-59, AT-61
and vehicle speed sensor·MTR
5. Oil pump
OFF vehicle *1
6. Torque converter

Revision: 2005 September AT-40 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


A
Vehicle moves when ON vehicle 1. Control cable adjustment AT-127
changing into “P”
position or parking
gear does not disen- OFF vehicle 2. Parking components *1 B
gage when shifted out
of “P” position.
ON vehicle 1. Control cable adjustment AT-127
AT
Vehicle runs in “N” 2. Forward clutch
position.
OFF vehicle 3. Reverse clutch *1
AT-95
4. Overrun clutch D
1. A/T fluid level AT-8
2. Control cable adjustment AT-127
E
ON vehicle 3. Line pressure test AT-25
4. Line pressure solenoid valve AT-75
Vehicle braked when
shifting into “R” posi- 5. Control valve assembly AT-133 F
tion.
6. High clutch
7. Brake band
OFF vehicle *1
G
8. Forward clutch
9. Overrun clutch
Others
Excessive creep. ON vehicle 1. Engine idling speed EC-21 H
1. Engine idling speed EC-21
Engine stops when 2. A/T fluid level AT-8
ON vehicle
shifting lever into “R”, 3. Torque converter clutch solenoid valve AT-69 I
“D”, “2” and “1” posi-
tions. 4. Control valve assembly AT-133
OFF vehicle 5. Torque converter *1
J
ON vehicle 1. A/T fluid level AT-8
2. Reverse clutch
Vehicle braked by
gear change from D1 3. Low & reverse brake K
OFF vehicle *1
to D2 .
4. High clutch
5. Low one-way clutch
L
Vehicle braked by ON vehicle 1. A/T fluid level AT-8
gear change from D2
OFF vehicle 2. Brake band *1
to D3 .
M
ON vehicle 1. A/T fluid level AT-8
Vehicle braked by 2. Overrun clutch
gear change from D3
OFF vehicle 3. Forward one-way clutch *1
to D4 .
4. Reverse clutch

Revision: 2005 September AT-41 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


1. A/T fluid level AT-8
2. PNP switch adjustment AT-136
3. Overdrive control switch AT-90
4. Accelerator pedal position sensor AT-62
ON vehicle 5. Vehicle speed sensor·A/T (Revolution sensor)
AT-59, AT-61
and vehicle speed sensor·MTR
6. Shift solenoid valve A AT-63
Maximum speed not
attained. Poor accel- 7. Shift solenoid valve B AT-65
eration. 8. Control valve assembly AT-133
9. Reverse clutch
10. High clutch
11. Brake band
OFF vehicle *1
12. Low & reverse brake
13. Oil pump
14. Torque converter
Transaxle noise in ON vehicle 1. A/T fluid level AT-8
“D”, “2”, “1” and “R”
OFF vehicle 2. Torque converter *1
positions.
1. PNP switch adjustment AT-136
2. Control cable adjustment AT-127
Others 3. Vehicle speed sensor·A/T (Revolution sensor)
ON vehicle AT-59, AT-61
Engine brake does and vehicle speed sensor·MTR
not operate in “1”
4. Control valve assembly AT-133
position.
5. Overrun clutch solenoid valve AT-67
6. Overrun clutch
OFF vehicle *1
7. Low & reverse brake
1. A/T fluid level AT-8
2. Engine idling speed EC-21
3. Accelerator pedal position sensor AT-62
ON vehicle
4. Line pressure test AT-25
5. Line pressure solenoid valve AT-75
6. Control valve assembly AT-133
7. Oil pump
Transaxle overheats.
8. Reverse clutch
9. High clutch
10. Brake band
OFF vehicle *1
11. Forward clutch
12. Overrun clutch
13. Low & reverse brake
14. Torque converter

Revision: 2005 September AT-42 C11


TROUBLE DIAGNOSIS

Items Symptom Condition Diagnostic item Reference page


A
ON vehicle 1. A/T fluid level AT-8
2. Reverse clutch
ATF shoots out during
3. High clutch B
operation.
White smoke emitted 4. Brake band
OFF vehicle *1
from exhaust pipe
5. Forward clutch
during operation.
6. Overrun clutch AT
7. Low & reverse brake
ON vehicle 1. A/T fluid level AT-8
Others D
2. Torque converter
3. Oil pump
4. Reverse clutch E
Unusual smell at A/T
5. High clutch
fluid charging pipe. OFF vehicle *1
6. Brake band
F
7. Forward clutch
8. Overrun clutch
9. Low & reverse brake G

Revision: 2005 September AT-43 C11


TROUBLE DIAGNOSIS

CONSULT-II Function (A/T) GCS000BT

CONSULT-II can display each diagnostic item using the diagnostic test models shown following.
FUNCTION
Diagnostic test mode Function Reference page
This mode enables a technician to adjust some devices faster and more accurately by
Work support —
following the indications on CONSULT-II.
Self-diagnostic results Self-diagnostic results can be read and erased quickly. AT-47
Data monitor Input/Output data in the TCM can be read. AT-49
CAN diagnostic support
The results of transmit/receive diagnosis of CAN communication can be read. AT-51
monitor
Performed by CONSULT-II instead of a technician to determine whether each system
Function test —
is “OK” or “NG”.
DTC work support Select the operating condition to confirm Diagnostic Trouble Codes. AT-51
TCM part number TCM part number can be read. —

CONSULT-II REFERENCE VALUE


NOTICE:
1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each sole-
noid).
Check for time difference between actual shift timing and the CONSULT-II display. If the difference is
noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
– Actual shift schedule has more or less tolerance or allowance,
– Shift schedule indicated in Service Manual refers to the point where shifts start, and
– Gear position displayed on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is dis-
played upon completion of shifting (which is computed by TCM).
Item name Condition Display value (Approx.)
VHCL/S SE-A/T Approximately matches the speedometer
During driving
VHCL/S SE-MTR reading.

Released accelerator pedal. 0.0/8


THROTTLE POSI
Fully depressed accelerator pedal. 8.0/8
When A/T fluid temperature is 20°C (68°F). 1.5 V
FLUID TEMP SE
When A/T fluid temperature is 80°C (176°F). 0.5 V
BATTERY VOLT When turning ignition switch to ON. Battery voltage
Approximately matches the tachometer
ENGINE SPEED Engine running
reading.
TURBINE REV During driving (lock-up ON) Approximately matches the engine speed.
When overdrive control switch is depressed. ON
OVERDRIVE SW
When overdrive control switch is released. OFF
When setting selector lever to “N” or “P” posi-
ON
PN POSI SW tion.
When setting selector lever to other positions. OFF
When setting selector lever to “R” position. ON
R POSITION SW
When setting selector lever to other positions. OFF
When setting selector lever to “D” position. ON
D POSITION SW
When setting selector lever to other positions. OFF

Revision: 2005 September AT-44 C11


TROUBLE DIAGNOSIS

Item name Condition Display value (Approx.)


A
When setting selector lever to “2” position. ON
2 POSITION SW
When setting selector lever to other positions. OFF
When setting selector lever to “1” position. ON B
1 POSITION SW
When setting selector lever to other positions. OFF
When releasing accelerator pedal after warming
ON
CLOSED THL/SW up engine. AT
When depressing accelerator pedal. OFF
When fully depressing accelerator pedal after
ON
W/O THRL/P-SW warming up engine. D
When releasing accelerator pedal. OFF
When shift solenoid valve A operates.
ON E
(When driving in “D1 ” or “D4 ”.)
SHIFT S/V A
When shift solenoid valve A does not operate.
OFF
(When driving in “D2 ” or “D3 ”.)
When shift solenoid valve B operates. F
ON
(When driving in “D1 ” or “D2 ”.)
SHIFT S/V B
When shift solenoid valve B does not operate.
OFF
(When driving in “D3 ” or “D4 ”.) G
When overrun clutch solenoid valve operates.
ON
(When overrun clutch disengaged.)
OVERRUN/C S/V
When overrun clutch solenoid valve does not H
OFF
operate. (When overrun clutch engaged.)
Depressed brake pedal. ON
BRAKE SW I
Released brake pedal. OFF
GEAR During driving 1, 2, 3, 4
When setting selector lever to “N” or “P” posi-
N·P J
tion.
When setting selector lever to “R” position. R
SLCT LVR POSI
When setting selector lever to “D” position. D K
When setting selector lever to “2” position. 2
When setting selector lever to “1” position. 1
Approximately matches the speedometer
L
VEHICLE SPEED During driving
reading.
Small throttle opening (Low line pressure) ⇔
LINE PRES DTY 0% ⇔ 94%
Large throttle opening (High line pressure) M
TCC S/V DUTY Lock-up OFF ⇔ Lock-up ON 4% ⇔ 94%

Revision: 2005 September AT-45 C11


TROUBLE DIAGNOSIS

CONSULT-II SETTING PROCEDURE


CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
● For details, refer to the separate “CONSULT-II Operations Manual”.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector, which is located in instrument lower panel on
driver side.
3. Turn ignition switch ON. (Do not start engine.)

SCIA7185E

4. Touch “START (NISSAN BASED VHCL)”.

BCIA0029E

5. Touch “A/T”.
If “A/T” is not indicated, go to GI-39, "CONSULT-II Data Link
Connector (DLC) Circuit" .

BCIA0030E

6. Perform each diagnostic test mode according to each service


procedure.

BCIA0031E

Revision: 2005 September AT-46 C11


TROUBLE DIAGNOSIS

SELF-DIAGNOSTIC RESULT MODE


After performing self-diagnosis, place check marks for results on the AT-14, "DIAGNOSTIC WORKSHEET" . A
Reference pages are provided following the items.
Operation Procedure
B
1. Perform AT-46, "CONSULT-II SETTING PROCEDURE" .
2. Touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation. AT

E
BCIA0031E

Display Items List


Items (CONSULT-II screen terms) Malfunction is detected when... Reference page F
VHCL SPEED SEN-A/T ● TCM does not receive the proper voltage signal from the sensor. AT-59
VHCL SPEED SEN-MTR ● TCM does not receive the proper voltage signal from the sensor. AT-61
G
● TCM does not receive the proper accelerator pedal position signals
THROTTLE POSI SEN AT-62
(input by CAN communication) from ECM.
● TCM detects an improper voltage drop when it tries to operate the sole-
SHIFT SOLENOID/V A AT-63 H
noid valve.
● TCM detects an improper voltage drop when it tries to operate the sole-
SHIFT SOLENOID/V B AT-65
noid valve.
I
● TCM detects an improper voltage drop when it tries to operate the sole-
OVERRUN CLUTCH S/V AT-67
noid valve.
● TCM detects an improper voltage drop when it tries to operate the sole-
T/C CLUTCH SOL/V AT-69 J
noid valve.
BATT/FLUID TEMP SEN ● TCM receives an excessively low or high voltage from the sensor. AT-71
ENGINE SPEED SIG ● TCM does not receive the proper voltage signal from the ECM. AT-73 K
TURBINE SENSOR ● TCM does not receive proper voltage signal from sensor. AT-74
● TCM detects an improper voltage drop when it tries to operate the sole-
LINE PRESSURE S/V AT-75
noid valve. L
CAN COMM CIRCUIT ● When malfunction is detected in CAN communication line. AT-77
● A/T cannot be shifted to the 1st gear position even if electrical circuit is
A/T 1ST GR FNCTN AT-79 M
good.
● A/T cannot be shifted to the 2nd gear position even if electrical circuit is
A/T 2ND GR FNCTN AT-81
good.
● A/T cannot be shifted to the 3rd gear position even if electrical circuit is
A/T 3RD GR FNCTN AT-83
good.
● A/T cannot be shifted to the 4th gear position even if electrical circuit is
A/T 4TH GR FNCTN AT-85
good.
A/T TCC S/V FNCTN ● A/T cannot perform lock-up even if electrical circuit is good. AT-87
CONTROL UNIT (RAM) ● TCM memory (RAM) is malfunctioning. AT-89
CONTROL UNIT (ROM) ● TCM memory (ROM) is malfunctioning. AT-89

Revision: 2005 September AT-47 C11


TROUBLE DIAGNOSIS

Items (CONSULT-II screen terms) Malfunction is detected when... Reference page


● This is not a malfunction message (Whenever shutting off a power sup-
INITIAL START ply to the TCM, this message appears on the screen). Refer to AT-78, AT-78
"MAIN POWER SUPPLY AND GROUND CIRCUIT" .
No failure
(NO SELF DIAGNOSTIC FAILURE
● No failure has been detected. —
INDICATED FURTHER TESTING
MAY BE REQUIRED)

How to Erase Self-diagnostic Results


1. Perform AT-46, "CONSULT-II SETTING PROCEDURE" .
2. Touch “SELF-DIAG RESULTS”.

BCIA0031E

3. Touch “ERASE”. (The self-diagnostic results will be erased.)

SCIA4849E

Revision: 2005 September AT-48 C11


TROUBLE DIAGNOSIS

DATA MONITOR MODE


Operation Procedure A
1. Perform AT-46, "CONSULT-II SETTING PROCEDURE" .
2. Touch “DATA MONITOR”.
B
NOTE:
When malfunction is detected, CONSULT-II performs
“REAL-TIME DIAGNOSIS”. Also, any malfunction detected
while in this mode will be displayed in real time. AT

BCIA0031E
E
Display Items List
X: Standard, —: Not applicable, : Option
Monitor Item Selection F
Monitored item (Unit) SELEC- Remarks
TCM INPUT MAIN SIG-
TION FROM
SIGNALS NALS
MENU G
VHCL/S SE-A/T (km/h) X — Revolution sensor

Vehicle speed display may not be accu-


rate under approx. 10 km/h (6 mph). It H
VHCL/S SE-MTR (km/h) X —
may not indicate 0 km/h (0 mph) when
vehicle is stationary.

THRTL POS SEN (V) X — I


FLUID TEMP SE (V) X —

BATTERY VOLT (V) X — J


ENGINE SPEED (rpm) X X

TURBINE REV (rpm) X —


K
OVERDRIVE SW (ON/OFF) X —

PN POSI SW (ON/OFF) X —
L
R POSITION SW (ON/OFF) X —

D POSITION SW (ON/OFF) X —
M
2 POSITION SW (ON/OFF) X —

1 POSITION SW (ON/OFF) X —

ASCD-CRUISE (ON/OFF) X —
Signal input with CAN communication.
ASCD-OD CUT (ON/OFF) X —

KICKDOWN SW (ON/OFF) X —
Not mounted but displayed.
POWERSHIFT SW (ON/OFF) X —

CLOSED THL/SW (ON/OFF) X —


Signal input with CAN communication.
W/O THRL/P-SW (ON/OFF) X —

*SHIFT S/V A (ON/OFF) — — Displays status of check signal (reinput


signal) for TCM control signal output.
*SHIFT S/V B (ON/OFF) — —
Remains unchanged when solenoid
*OVRRUN/C S/V (ON/OFF) — — valves are open or shorted.

Revision: 2005 September AT-49 C11


TROUBLE DIAGNOSIS

Monitor Item Selection

Monitored item (Unit) SELEC- Remarks


TCM INPUT MAIN SIG-
TION FROM
SIGNALS NALS
MENU

HOLD SW (ON/OFF) X — Not mounted but displayed.

BRAKE SW (ON/OFF) X — Stop lamp switch

Gear position recognized by the TCM


GEAR — X
updated after gear-shifting
Selector lever position is recognized by
the TCM.
SLCT LVR POSI — X
For fail-safe operation, the specific value
used for control is displayed.

VEHICLE SPEED (km/h) — X Vehicle speed recognized by the TCM.

Degree of opening for accelerator recog-


nized by the TCM
THROTTLE POSI (0.0/8) — X
For fail-safe operation, the specific value
used for control is displayed.

LINE PRES DTY (%) — X

TCC S/V DUTY (%) — X

SHIFT S/V A (ON/OFF) — X

SHIFT S/V B (ON/OFF) — X

OVERRUN/C S/V (ON/OFF) — X

SELF-D DP LMP (ON/OFF) — X

TC SLIP RATIO (0.000) — —

Difference between engine speed and


TC SLIP SPEED (rpm) — —
torque converter input shaft speed
Displays the value measured by the volt-
Voltage (V) — —
age probe.

Frequency (Hz) — —

DUTY-HI (high) (%) — —


The value measured by the pulse probe
DUTY-LOW (low) (%) — —
is displayed.
PLS WIDTH-HI (ms) — —

PLS WIDTH-LOW (ms) — —

Revision: 2005 September AT-50 C11


TROUBLE DIAGNOSIS

CAN DIAGNOSTIC SUPPORT MONITOR MODE


Operation Procedure A
1. Perform AT-46, "CONSULT-II SETTING PROCEDURE" .
2. Touch “CAN DAIG SUPPORT MNTR”.
B

AT

BCIA0031E
E
DTC WORK SUPPORT MODE WITH CONSULT-II
Operation Procedure
1. Perform AT-46, "CONSULT-II SETTING PROCEDURE" . F
2. Touch “DTC WORK SUPPORT”.

I
BCIA0031E

3. Touch select item menu (1ST, 2ND, etc.). J

SAT018K M
4. Touch “START”.

SAT589J

Revision: 2005 September AT-51 C11


TROUBLE DIAGNOSIS

5. Perform driving test according to “DTC Confirmation Procedure”


in “TROUBLE DIAGNOSIS FOR DTC”.

SAT019K

● When testing conditions are satisfied, CONSULT-II screen


changes from “OUT OF CONDITION” to “TESTING”.

SAT591J

6. Stop vehicle.

SAT592J

● If “NG” appears on the screen, malfunction may exist. Go


to “Diagnostic Procedure”.

SAT593J

Revision: 2005 September AT-52 C11


TROUBLE DIAGNOSIS

7. Perform test drive to check gear shift feeling in accordance with


the instructions displayed. A

AT

SAT594J

D
8. Touch “YES” or “NO”.

G
SAT595J

9. CONSULT-II procedure ended. H

SAT596J
K

● If “NG” appears on the screen, malfunction may exist. Go


to “Diagnostic Procedure”. L

SAT593J

Revision: 2005 September AT-53 C11


TROUBLE DIAGNOSIS

Display Items List


DTC work support item Description Check item
Following items for “A/T 1st gear function (P0731)” can be con- ● Shift solenoid valve A
firmed.
● Shift solenoid valve B
1ST GR FNCTN P0731 ● Self-diagnosis status (whether the diagnosis is being performed
or not) ● Each clutch

● Self-diagnostic results (OK or NG) ● Hydraulic control circuit

Following items for “A/T 2nd gear function (P0732)” can be con-
firmed. ● Shift solenoid valve B
2ND GR FNCTN P0732 ● Self-diagnosis status (whether the diagnosis is being performed ● Each clutch
or not) ● Hydraulic control circuit
● Self-diagnostic results (OK or NG)
Following items for “A/T 3rd gear function (P0733)” can be con-
firmed. ● Shift solenoid valve A
3RD GR FNCTN P0733 ● Self-diagnosis status (whether the diagnosis is being performed ● Each clutch
or not) ● Hydraulic control circuit
● Self-diagnostic results (OK or NG)
● Shift solenoid valve A
Following items for “A/T 4th gear function (P0734)” can be con- ● Shift solenoid valve B
firmed.
● Overrun clutch solenoid valve
4TH GR FNCTN P0734 ● Self-diagnosis status (whether the diagnosis is being performed
or not) ● Line pressure solenoid valve

● Self-diagnostic results (OK or NG) ● Each clutch


● Hydraulic control circuit
Following items for “A/T TCC S/V function (lock-up) (P0744)” can
● Torque converter clutch sole-
be confirmed.
noid valve
TCC S/V FNCTN P0744 ● Self-diagnosis status (whether the diagnosis is being performed
● Each clutch
or not)
● Hydraulic control circuit
● Self-diagnostic results (OK or NG)

Revision: 2005 September AT-54 C11


TROUBLE DIAGNOSIS

Diagnostic Procedure Without CONSULT-II GCS000BU

TCM SELF-DIAGNOSTIC PROCEDURE A


Description
If a malfunction occurs in electrical system, turning ignition switch ON will illuminate OD OFF indicator lamp for
2 seconds. To detect a malfunction, entering a self-diagnosis start signal retrieves information on malfunctions B
from memory and indicates malfunction by blinking OD OFF indicator lamp.
Diagnostic Procedure
AT
1. CHECK OD OFF INDICATOR LAMP
1. Park vehicle on flat surface.
D
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.) E
Does OD OFF indicator lamp come on about 2 seconds?
YES >> GO TO 2.
NO >> Stop procedure. Perform AT-92, "OD OFF Indicator Lamp Does Not Come On" before proceed- F
ing.

2. JUDGEMENT PROCEDURE G
1. Turn ignition switch OFF.
2. Keep pressing shift lock release button.
3. Move selector lever from “P” to “D” position. H
4. Turn ignition switch ON. (Do not start engine.)
5. Keep pressing overdrive control switch while OD OFF indicator lamp is lighting up for 2 seconds. (OD
OFF indicator lamp is on.) I
6. Keep pressing overdrive control switch and shift selector lever to the “2” position. (OD OFF indicator lamp
is on.)
J
7. Stop pressing overdrive control switch. (OD OFF indicator lamp is on.)
8. Shift selector lever to the “1” position. (OD OFF indicator lamp is on.)
9. Keep pressing overdrive control switch. (OD OFF indicator lamp is off.)
K
10. Depress accelerator pedal fully while pressing overdrive control switch.

>> GO TO 3. L

3. CHECK SELF-DIAGNOSIS CODE


Check OD OFF indicator lamp. Refer to AT-56, "Judgement of Self-diagnosis Code" . M

>> DIAGNOSIS END

Revision: 2005 September AT-55 C11


TROUBLE DIAGNOSIS

Judgement of Self-diagnosis Code


OD OFF indicator lamp
All judgement flickers are the same. 1st judgement flicker is longer than others.

SCIA7161E SCIA5591E

All circuits that can be confirmed by self-diagnosis are OK. Revolution sensor circuit is short-circuited or disconnected.
Þ Go to AT-59, "VEHICLE SPEED SENSOR·A/T (REVOLU-
TION SENSOR)" .
2nd judgement flicker is longer than others. 3rd judgement flicker is longer than others.

SCIA5592E SCIA5593E

Vehicle speed sensor circuit is short-circuited or disconnected. TCM does not receive the proper accelerator pedal position sig-
Þ Go to AT-61, "VEHICLE SPEED SENSOR MTR" . nals (input by CAN communication) from ECM.
Þ Go to AT-62, "ACCELERATOR PEDAL POSITION (APP)
SENSOR" .
4th judgement flicker is longer than others. 5th judgement flicker is longer than others.

SCIA5594E SCIA5595E

Shift solenoid valve A circuit is short-circuited or disconnected. Shift solenoid valve B circuit is short-circuited or disconnected.
Þ Go to AT-63, "SHIFT SOLENOID VALVE A" . Þ Go to AT-65, "SHIFT SOLENOID VALVE B" .

Revision: 2005 September AT-56 C11


TROUBLE DIAGNOSIS

OD OFF indicator lamp


A
6th judgement flicker is longer than others. 7th judgement flicker is longer than others.

AT

D
SCIA5596E SCIA5597E

Overrun clutch solenoid valve circuit is short-circuited or discon- Torque converter clutch solenoid valve circuit is short-circuited or
nected. disconnected. E
Þ Go to AT-67, "OVERRUN CLUTCH SOLENOID VALVE" . Þ Go toAT-69, "TORQUE CONVERTER CLUTCH SOLENOID
VALVE" .
8th judgement flicker is longer than others. 9th judgement flicker is longer than others.
F

I
SCIA5598E SCIA5599E

A/T fluid temperature sensor is disconnected or TCM power sup- Engine speed signal circuit is short-circuited or disconnected.
ply circuit is damaged. Þ Go to AT-73, "ENGINE SPEED SIGNAL" .
Þ Go to AT-71, "BATT/FLUID TEMP SEN (A/T FLUID TEMP J
SENSOR CIRCUIT AND TCM POWER SOURCE)" .
10th judgement flicker is longer than others. 11th judgement flicker is longer than others.
K

SCIA7082E SCIA7083E

Turbine revolution sensor (power train revolution sensor) circuit is Line pressure solenoid valve circuit is short-circuited or discon-
short-circuited or disconnected. nected.
Þ Go to AT-74, "TURBINE REVOLUTION SENSOR" . Þ Go to AT-75, "LINE PRESSURE SOLENOID VALVE" .

Revision: 2005 September AT-57 C11


TROUBLE DIAGNOSIS

OD OFF indicator lamp


12th judgement flicker is longer than others. Lamp turns off.

SCIA7085E SCIA4674E

CAN communication line is damaged. PNP switch, overdrive control switch, closed throttle position sig-
Þ Go to AT-77, "CAN COMMUNICATION LINE" . nal or wide open throttle position signal circuit is disconnected or
TCM is damaged.
(Because overdrive control switch signal, closed throttle position
signal and wide open throttle position signal are input via CAN
communication line malfunction may continue after self-diagno-
sis.)
Þ Go to AT-121, "TCM Self-diagnosis Does Not Activate" .
Flickers as shown below.

SCIA4675E

Battery power is low.


Battery has been disconnected for a long time.
Battery is connected reversely.
(When reconnecting TCM connectors.—This is not a malfunc-
tion.)
Þ Go to AT-78, "MAIN POWER SUPPLY AND GROUND CIR-
CUIT" .
t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second t4 = 1.0 second

How to Erase Self-diagnostic Results


1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait for at least
5 seconds and then turn it ON again.
2. Perform AT-55, "Diagnostic Procedure Without CONSULT-II" .
3. Turn ignition switch OFF. (The self-diagnostic results will be erased.)

Revision: 2005 September AT-58 C11


VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)

VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) PFP:32702


A
Description GCS000G2

The revolution sensor detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal.
The pulse signal is sent to the TCM which converts it into vehicle speed. B
CONSULT-II Reference Value GCS000G3

Remarks: Specification data are reference values.


Item name Condition Display value AT
VHCL/S SE-A/T During driving Approximately matches the speedometer reading.

On Board Diagnosis Logic GCS000G4 D


Diagnostic trouble code “VHCL SPEED SEN-A/T” with CONSULT-II or 1st judgement flicker without CON-
SULT-II is detected when TCM does not receive the proper voltage signal from the sensor.
E
Possible Cause GCS000G5

● Harness or connector
(Sensor circuit is open or shorted.) F
● Revolution sensor
DTC Confirmation Procedure GCS000G6
G
CAUTION:
● Always drive vehicle at a safe speed.
● Be careful not to rev engine into the red zone on the tachometer. H
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated. I
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. J
3. Touch “START”.
4. Drive vehicle and check for an increase of “VHCL/S SE-MTR”
value. K
If the check result is NG, check possible cause items.
If the check result is OK, go to following step.
5. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. L
6. Touch “START”.
7. Start engine and maintain the following conditions for at least 5 BCIA0031E

consecutive seconds. M
VEHICLE SPEED: 30 km/h (19 MPH) or more
THROTTLE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
If the check result is NG, check possible cause items.
If the check result is OK, go to following step.
8. Maintain the following conditions for at least 5 consecutive seconds.
ENGINE SPEED: 3,500 rpm or more
THROTTLE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.

Revision: 2005 September AT-59 C11


VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions for more than 5 seconds.
Selector lever position: “D” position
Vehicle speed: 30 km/h (19 MPH) or more
Throttle position: greater than 1.0/8 of the full throttle position
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-60 C11


VEHICLE SPEED SENSOR MTR

VEHICLE SPEED SENSOR MTR PFP:24814


A
Description GCS000G9

The vehicle speed sensor·MTR is built into the speedometer assembly. The sensor functions as an auxiliary
device to the revolution sensor when it is malfunctioning. The TCM will then use a signal sent from the vehicle B
speed sensor·MTR.
CONSULT-II Reference Value GCS000GA

Remarks: Specification data are reference values. AT


Item name Condition Display value
VHCL/S SE-MTR During driving Approximately matches the speedometer reading.
D
On Board Diagnosis Logic GCS000GB

Diagnostic trouble code “VHCL SPEED SEN-MTR” with CONSULT-II or 2nd judgement flicker without CON-
SULT-II is detected when TCM does not receive the proper voltage signal from the sensor. E

Possible Cause GCS000GC

● Harness or connector F
(Sensor circuit is open or shorted.)
● Vehicle speed sensor
DTC Confirmation Procedure GCS000GD
G

CAUTION:
● Always drive vehicle at a safe speed.
H
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
I
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. J
3. Touch “START”.
4. Start engine and accelerate vehicle from 0 to 25 km/h (0 to 16
MPH). K
5. If DTC is detected, check possible cause items.

BCIA0031E

WITH GST M
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever position: “D” position
Vehicle speed: Higher than 25 km/h (16 MPH)
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-61 C11


ACCELERATOR PEDAL POSITION (APP) SENSOR

ACCELERATOR PEDAL POSITION (APP) SENSOR PFP:22620

Description GCS000GG

Electric throttle control actuator consists of throttle control motor, accelerator pedal position sensor, throttle
position sensor, etc. The actuator sends signals to the ECM, and ECM sends signals to TCM via CAN commu-
nication.
CONSULT-II Reference Value GCS000GH

Remarks: Specification data are reference values.


Item name Condition Display value (Approx.)
Released accelerator pedal. 0.0/8
THROTTLE POSI
Fully depressed accelerator pedal. 8.0/8

On Board Diagnosis Logic GCS000GI

Diagnostic trouble code “THROTTLE POSI SEN” with CONSULT-II or 3rd judgement flicker without CON-
SULT-II is detected when TCM does not receive the proper accelerator pedal position signals (input via CAN
communication) from ECM.
Possible Cause GCS000GJ

Harness or connector
(Sensor circuit is open or shorted.)
DTC Confirmation Procedure GCS000GK

CAUTION:
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Depress accelerator pedal fully and release it, then wait for 5
seconds.
4. If DTC is detected, check possible cause items.

BCIA0031E

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Depress accelerator pedal fully and release it, then wait for 5 seconds.
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-62 C11


SHIFT SOLENOID VALVE A

SHIFT SOLENOID VALVE A PFP:31940


A
Description GCS000GM

Shift solenoid valves A and B are turned ON or OFF by the TCM in response to signals sent from the PNP
switch, vehicle speed and ECM (throttle opening). Gears will then be shifted to the optimum position. B
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
AT
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)

CONSULT-II Reference Value GCS000GN

Remarks: Specification data are reference values. D


Item name Condition Display value
When shift solenoid valve A operates.
ON
(When driving in “D1 ” or “D4 ”.) E
SHIFT S/V A
When shift solenoid valve A does not operate.
OFF
(When driving in “D2 ” or “D3 ”.)

On Board Diagnosis Logic GCS000GO


F

Diagnostic trouble code “SHIFT SOLENOID/V A” with CONSULT-II or 4th judgement flicker without CON-
SULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid valve.
G
Possible Cause GCS000GP

● Harness or connector
(Solenoid circuit is open or shorted.) H
● Shift solenoid valve A
DTC Confirmation Procedure GCS000GQ
I
CAUTION:
● Always drive vehicle at a safe speed.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait J
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
K
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
L
3. Touch “START”.
4. Start engine.
5. Drive vehicle in “D” position and allow the transaxle to shift 1 → M
2 (“GEAR”).
6. If DTC is detected, check possible cause items.

BCIA0031E

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle in D1 → D2 position.
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-63 C11


SHIFT SOLENOID VALVE A

Component Inspection GCS000GT

SHIFT SOLENOID VALVE A


● For removal, refer to AT-133, "Control Valve Assembly and Accumulators" .
Resistance Check
● Check resistance between terminal and ground.
Resistance
Solenoid valve Connector Terminal
(Approx.)
Shift solenoid valve A F23 2 Ground 20 - 30 Ω

SCIA2049E

Operation Check
● Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground.

SCIA2052E

Revision: 2005 September AT-64 C11


SHIFT SOLENOID VALVE B

SHIFT SOLENOID VALVE B PFP:31940


A
Description GCS000GU

Shift solenoid valves A and B are turned ON or OFF by the TCM in response to signals sent from the PNP
switch, vehicle speed and ECM (throttle opening). Gears will then be shifted to the optimum position. B
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
AT
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)

CONSULT-II Reference Value GCS000GV

Remarks: Specification data are reference values. D


Item name Condition Display value
When shift solenoid valve B operates.
ON
(When driving in “D1 ” or “D2 ”.) E
SHIFT S/V B
When shift solenoid valve B does not operate.
OFF
(When driving in “D3 ” or “D4 ”.)

On Board Diagnosis Logic GCS000GW


F

Diagnostic trouble code “SHIFT SOLENOID/V B” with CONSULT-II or 5th judgement flicker without CON-
SULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid valve.
G
Possible Cause GCS000GX

● Harness or connector
(Solenoid circuit is open or shorted.) H
● Shift solenoid valve B
DTC Confirmation Procedure GCS000GY
I
CAUTION:
● Always drive vehicle at a safe speed.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait J
at least 10 seconds before continuing.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) K
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
L
4. Start engine.
5. Drive vehicle in “D” position and allow the transaxle to shift 1 →
2 → 3 (“GEAR”).
M
6. If DTC is detected, check possible cause items.

BCIA0031E

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle in D1 → D2 → D3 position.
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-65 C11


SHIFT SOLENOID VALVE B

Component Inspection GCS000H1

SHIFT SOLENOID VALVE B


● For removal, refer to AT-133, "Control Valve Assembly and Accumulators" .
Resistance Check
● Check resistance between terminal and ground.
Resistance
Solenoid valve Connector Terminal
(Approx.)
Shift solenoid valve B F23 1 Ground 5 - 20 Ω

SCIA2055E

Operation Check
● Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground.

SCIA2058E

Revision: 2005 September AT-66 C11


OVERRUN CLUTCH SOLENOID VALVE

OVERRUN CLUTCH SOLENOID VALVE PFP:31940


A
Description GCS000H2

The overrun clutch solenoid valve is activated by the TCM in response to signals sent from the PNP switch,
overdrive control switch, vehicle speed and ECM (throttle opening). The overrun clutch operation will then be B
controlled.
CONSULT-II Reference Value GCS000H3

Remarks: Specification data are reference values. AT


Item name Condition Display value
When overrun clutch solenoid valve operates. (When
ON
overrun clutch disengaged.) D
OVERRUN/C S/V
When overrun clutch solenoid valve does not operate.
OFF
(When overrun clutch engaged.)
E
On Board Diagnosis Logic GCS000H4

Diagnostic trouble code “OVERRUN CLUTCH S/V” with CONSULT-II or 6th judgement flicker without CON-
SULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid valve. F
Possible Cause GCS000H5

● Harness or connector
G
(Solenoid circuit is open or shorted.)
● Overrun clutch solenoid valve
DTC Confirmation Procedure GCS000H6 H
CAUTION:
● Always drive vehicle at a safe speed.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait I
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
J
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II K
3. Touch “START”.
4. Start engine.
5. Accelerate vehicle to a speed of more than 10 km/h (6 MPH) L
with “D” position (OD ON).
6. Release accelerator pedal completely with “D” position (OD
OFF). M
7. If DTC is detected, check possible cause items.
BCIA0031E

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever position: “D” position (OD ON)
Vehicle speed: Higher than 10 km/h (6 MPH)
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-67 C11


OVERRUN CLUTCH SOLENOID VALVE

Component Inspection GCS000H9

OVERRUN CLUTCH SOLENOID VALVE


● For removal, refer to AT-133, "Control Valve Assembly and Accumulators" .
Resistance Check
● Check resistance between terminal and ground.
Resistance
Solenoid valve Connector Terminal
(Approx.)
Overrun clutch
F23 3 Ground 20 - 30 Ω
solenoid valve

SCIA2059E

Operation Check
● Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground.

SCIA2062E

Revision: 2005 September AT-68 C11


TORQUE CONVERTER CLUTCH SOLENOID VALVE

TORQUE CONVERTER CLUTCH SOLENOID VALVE PFP:31940


A
Description GCS000HA

● The torque converter clutch solenoid valve is activated, with the gear in D4 and D3 , by the TCM in
response to signals sent from the vehicle speed sensor and the ECM (throttle opening). Lock-up piston B
operation will then be controlled.
● Lock-up operation, however, is prohibited when A/T fluid temperature is too low.
● When the accelerator pedal is depressed (less than 2.0/8) on lock-up condition, the engine speed should AT
not change abruptly. If there is an abrupt change in engine speed, there is no lock-up.
CONSULT-II Reference Value GCS000HB

Remarks: Specification data are reference values. D


Item name Condition Display value (Approx.)
TCC S/V DUTY Lock-up OFF ⇔ Lock-up ON 4% ⇔ 94%
E
On Board Diagnosis Logic GCS000HC

Diagnostic trouble code “T/C CLUTCH SOL/V” with CONSULT-II or 7th judgement flicker without CONSULT-II
is detected when TCM detects an improper voltage drop while it tries to operate the solenoid valve. F

Possible Cause GCS000HD

● Torque converter clutch solenoid valve G


● Harness or connector
(Solenoid circuit is open or shorted.)
DTC Confirmation Procedure GCS000HE
H

CAUTION:
● Always drive vehicle at a safe speed.
I
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
J
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II and K
wait at least 1 second.
3. Touch “START”.
4. Start engine and maintain the following conditions for at least 5 L
consecutive seconds.
VEHICLE SPEED: 80 km/h (50 MPH) or more
THROTTLE POSI: 0.5/8 - 1.0/8 M
SLCT LVR POSI: “D” position
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions BCIA0031E

required for this test.


5. If DTC is detected, check possible cause items.

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle in D1 → D2 → D3 → D4 → D4 lock-up position.
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-69 C11


TORQUE CONVERTER CLUTCH SOLENOID VALVE

Component Inspection GCS000HH

TORQUE CONVERTER CLUTCH SOLENOID VALVE


● For removal, refer to AT-133, "Control Valve Assembly and Accumulators" .
Resistance Check
● Check resistance between terminal and ground.
Resistance
Solenoid valve Connector Terminal
(Approx.)
Torque converter
clutch solenoid F23 5 Ground 5 - 20 Ω
valve

SCIA2063E

Operation Check
● Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground.

SCIA2066E

Revision: 2005 September AT-70 C11


BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POW-
ER SOURCE)

BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE) PFP:31940 A

Description GCS000HI

The A/T fluid temperature sensor detects the A/T fluid temperature and sends the signal to the TCM. B
CONSULT-II Reference Value GCS000HJ

Remarks: Specification data are reference values.


AT
Item name Condition Display value (Approx.)
When A/T fluid temperature is 20°C (68°F). 1.5 V
FLUID TEMP SE
When A/T fluid temperature is 80°C (176°F). 0.5 V D
On Board Diagnosis Logic GCS000HK

Diagnostic trouble code “BATT/FLUID TEMP SEN” with CONSULT-II or 8th judgement flicker without CON- E
SULT-II is detected when TCM receives an excessively low or high voltage from the sensor.
Possible Cause GCS000HL

● Harness or connector F
(Sensor circuit is open or shorted.)
● A/T fluid temperature sensor
G
DTC Confirmation Procedure GCS000HM

CAUTION:
● Always drive vehicle at a safe speed. H
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated. I
WITH CONSULT-II
1. Start engine.
J
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
4. Drive vehicle under the following conditions. K
SLCT LVR POSI: “D” position
VEHICLE SPEED: Higher than 20 km/h (12 MPH)
5. If DTC is detected, check possible cause items.
L

M
BCIA0031E

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions.
Selector lever position: “D” position
Vehicle speed: Higher than 20 km/h (12 MPH)
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-71 C11


BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POW-
ER SOURCE)

Component Inspection GCS000HP

A/T FLUID TEMPERATURE SENSOR


● For removal, refer to AT-133, "Control Valve Assembly and
Accumulators" .
● Check resistance between terminal cord assembly harness con-
nector terminals while changing temperature as shown.
Tempera-
Item Connector Terminal Resistance (Approx.)
ture°C (°F)
A/T fluid 20 (68) 2.5 kΩ
tempera- F23 6-7
ture sensor 80 (176) 0.3 kΩ

SAT298F

Revision: 2005 September AT-72 C11


ENGINE SPEED SIGNAL

ENGINE SPEED SIGNAL PFP:24825


A
Description GCS000HQ

The engine speed signal is sent from the ECM to the TCM.
B
CONSULT-II Reference Value GCS000HR

Remarks: Specification data are reference values.


Item name Condition Display value
AT
ENGINE SPEED Engine running Approximately matches the tachometer reading.

On Board Diagnosis Logic GCS000HS

D
Diagnostic trouble code “ENGINE SPEED SIG” with CONSULT-II or 9th judgement flicker without CONSULT-
II is detected when TCM does not receive the proper voltage signal from ECM.
Possible Cause GCS000HT E
Harness or connector
(Circuit is open or shorted.)
F
DTC Confirmation Procedure GCS000HU

CAUTION:
● Always drive vehicle at a safe speed.
G
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated. H
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. I
3. Touch “START”.
4. Start engine and maintain the following conditions for at least 10
consecutive seconds. J
VEHICLE SPEED: 10 km/h (6 MPH) or more
THROTTLE POSI: More than 1.0/8
SLCT LVR POSI: “D” position K
5. If DTC is detected, check possible cause items.
BCIA0031E

L
WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II M
1. Start engine.
2. Drive vehicle under the following conditions for more than 10 seconds.
Selector lever position: “D” position
Vehicle speed: Higher than 10 km/h (6 MPH)
Throttle position: Greater than 1.0/8 of the full throttle position
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-73 C11


TURBINE REVOLUTION SENSOR

TURBINE REVOLUTION SENSOR PFP:31935

Description GCS000HX

The turbine revolution sensor (power train revolution sensor) detects forward clutch drum rpm (revolutions per
minute). It is located on the input side of the automatic transaxle. The vehicle speed sensor A/T (Revolution
sensor) is located on the output side of the automatic transaxle. With the two sensors, input and output rpms
are accurately detected. As a result, optimal shift timing during deceleration and shift quality can be improved.
CONSULT-II Reference Value GCS000HY

Remarks: Specification data are reference values.


Item name Condition Display value
TURBINE REV During driving (lock-up ON) Approximately matches the engine speed.

On Board Diagnosis Logic GCS000HZ

Diagnostic trouble code “TURBINE SENSOR” with CONSULT-II or 10th judgement flicker without CONSULT-II
is detected when TCM does not receive the proper voltage signal from the sensor.
Possible Cause GCS000I0

● Harness or connector
(Sensor circuit is open or shorted.)
● Turbine revolution sensor (power train revolution sensor)
DTC Confirmation Procedure GCS000I1

CAUTION:
● Always drive vehicle at a safe speed.
● Be careful not to rev engine into the red zone on the tachometer.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
4. Drive vehicle under the following conditions for more than 5 sec-
onds.
SLCT LVR POSI: “D” position
VEHICLE SPEED: Higher than 40 km/h (25 MPH)
ENGINE SPEED: Higher than 1,500 rpm
THROTTLE POSI: Greater than 1.0/8 of the full throttle posi-
tion
5. If DTC is detected, check possible cause items.
BCIA0031E

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions for more than 5 seconds.
Selector lever position: “D” position
Vehicle speed: Higher than 40 km/h (25 MPH)
Engine speed: Higher than 1,500 rpm
Throttle position: 1.0/8 of the full throttle position
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-74 C11


LINE PRESSURE SOLENOID VALVE

LINE PRESSURE SOLENOID VALVE PFP:31940


A
Description GCS000I4

The line pressure solenoid valve regulates the oil pump discharge pressure to suit the driving condition in
response to signals sent from the TCM. B
The line pressure duty cycle value is not constant when the closed throttle position switch is ON. To
confirm the line pressure duty cycle at low-pressure, the accelerator (throttle) should be open until the
closed throttle position switch is OFF.
AT
CONSULT-II Reference Value GCS000I5

Remarks: Specification data are reference values.


Item name Condition Display value (Approx.) D
Small throttle opening (Low line pressure) ⇔ Large
LINE PRES DTY 0% ⇔ 94%
throttle opening (High line pressure)
E
On Board Diagnosis Logic GCS000I6

Diagnostic trouble code “LINE PRESSURE S/V” with CONSULT-II or 11th judgement flicker without CON-
SULT-II is detected when TCM detects an improper voltage drop while it tries to operate the solenoid valve.
F
Possible Cause GCS000I7

● Harness or connector
(Solenoid circuit is open or shorted.) G
● Line pressure solenoid valve
DTC Confirmation Procedure GCS000I8
H
CAUTION:
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing. I
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) J
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
4. Depress accelerator pedal completely and wait at least 1 sec- K
ond.
5. If DTC is detected, check possible cause items.
L

BCIA0031E
M

WITH GST
Follow the procedure “WITH CONSULT-II”.
WITHOUT CONSULT-II
1. Start engine.
2. With brake pedal depressed, shift the lever from “P” → “N” → “D” → “N” → “P” positions.
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-75 C11


LINE PRESSURE SOLENOID VALVE

Component Inspection GCS000IB

LINE PRESSURE SOLENOID VALVE


● For removal, refer to AT-133, "Control Valve Assembly and Accumulators" .
Resistance Check
● Check resistance between terminal and ground.
Resistance
Solenoid valve Connector Terminal
(Approx.)
Line pressure
F23 4 Ground 2.5 - 5.0 Ω
solenoid valve

SCIA4951E

Operation Check
● Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground.

SCIA3275E

DROPPING RESISTOR
● Check resistance between terminals.
Item Connector Terminal Resistance (Approx.)
Dropping resistor E7 1-2 12 Ω

SCIA4950E

Revision: 2005 September AT-76 C11


CAN COMMUNICATION LINE

CAN COMMUNICATION LINE PFP:31940


A
Description GCS000IC

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability. B
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only. AT

On Board Diagnosis Logic GCS000ID

Diagnostic trouble code “CAN COMM CIRCUIT” with CONSULT-II or 12th judgement flicker without CON- D
SULT-II is detected when TCM cannot communicate to other control units.
Possible Cause GCS000IE
E
Harness or connector
(CAN communication line is open or shorted.)
DTC Confirmation Procedure GCS000IF F
CAUTION:
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing. G
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
H
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
I
4. Wait at least 6 seconds or start engine and wait for at least 6
seconds.
5. If DTC is detected, check possible cause items. J

K
BCIA0031E

WITH GST
Follow the procedure “WITH CONSULT-II”. L
WITHOUT CONSULT-II
1. Turn ignition switch ON.
M
2. Wait at least 6 seconds or start engine and wait at least 6 seconds.
3. Perform self-diagnosis. Refer to AT-55, "Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, check possible cause items.

Revision: 2005 September AT-77 C11


MAIN POWER SUPPLY AND GROUND CIRCUIT

MAIN POWER SUPPLY AND GROUND CIRCUIT PFP:00100

Description GCS000II

When the power supply to the TCM is cut OFF, for example because the battery is removed, and the self-diag-
nostics memory function stops, malfunction is detected.
On Board Diagnosis Logic GCS000IJ

● Diagnostic trouble code “INITIAL START” with CONSULT-II is detected when TCM does not receive the
voltage signal from the battery power supply.
● This is not a malfunction message. (Whenever shutting OFF a power supply to the TCM, this message
appears on the screen.)
Possible Cause GCS000IK

Harness or connector
(Battery or ignition switch and TCM circuit is open or shorted.)
DTC Confirmation Procedure GCS000IL

CAUTION:
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
4. Wait for at least 2 consecutive seconds.
5. If DTC is detected, check possible cause items.

BCIA0031E

Revision: 2005 September AT-78 C11


A/T 1ST GEAR FUNCTION

A/T 1ST GEAR FUNCTION PFP:31940


A
Description GCS000IO

● This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosis
malfunction. B
● This malfunction is detected when the A/T does not shift into first gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such
as control valve sticking, improper solenoid valve operation, etc. AT
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
D
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)

On Board Diagnosis Logic GCS000IP

● Diagnostic trouble code “A/T 1ST GR FNCTN” with CONSULT-II is detected when A/T cannot be shifted E
to the 1st gear position even if electrical circuit is good.
● This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM
as follows: F
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM G
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (1st) supposed by TCM, the slip ratio will be more
than normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction.
This malfunction will be caused when either shift solenoid valve A is stuck open or shift solenoid valve B is H
stuck open.
● Gear positions supposed by TCM are as follows:
In case of gear position with no malfunctions: 1 , 2, 3 and 4 positions I
In case of gear position with shift solenoid valve A stuck open: 2* , 2, 3 and 3 positions
In case of gear position with shift solenoid valve B stuck open: 4* , 3, 3 and 4 positions to each gear posi-
tion above J
*: “A/T 1ST GR FNCTN” is detected.
Possible Cause GCS000IQ

● Shift solenoid valve A K


● Shift solenoid valve B
● Each clutch
L
● Hydraulic control circuit

Revision: 2005 September AT-79 C11


A/T 1ST GEAR FUNCTION

DTC Confirmation Procedure GCS000IR

CAUTION:
● Always drive vehicle at a safe speed.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive the vehicle to decrease the voltage (warm
up the fluid) or stop engine to increase the voltage (cool down
the fluid).
4. Select “1ST GR FNCTN P0731” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”. BCIA0031E

5. Accelerate vehicle to 20 to 25 km/h (12 to 16 MPH) under the following conditions and release the accel-
erator pedal completely.
THROTTLE POSI: Less than 1.0/8 (at all times during step 4)
SLCT LVR POSI: “D” position
– Make sure that “GEAR” shows “2” after releasing pedal.
6. Depress accelerator pedal to WOT (more than 7.0/8 of “THROTTLE POSI”) quickly from a speed of 20 to
25 km/h (12 to 16 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETED”. (It will take
approximately 3 seconds.)
If the check result NG appears on CONSULT-II screen, check possible cause items.
If “STOP VEHICLE” appears on CONSULT-II screen, go to the following step.
– Make sure that “GEAR” shows “1” when depressing accelerator pedal to WOT.
– If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a DTC other than “A/T 1ST GR FNCTN” is shown, refer to AT-54, "Display Items List"
.
7. Stop vehicle.
8. Follow the instruction displayed. (Check for normal shifting referring to the table below.)
Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4
No malfunction exists. 1→2→3→4
2→2→3→3
Malfunction for “A/T 1ST GR FNCTN ” exists.
4→3→3→4

9. Make sure that “OK” is displayed. (If “NG” is displayed, check possible cause items.)
Refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs" .
WITH GST
Follow the procedure “WITH CONSULT-II”.

Revision: 2005 September AT-80 C11


A/T 2ND GEAR FUNCTION

A/T 2ND GEAR FUNCTION PFP:31940


A
Description GCS000IT

● This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosis
malfunction. B
● This malfunction is detected when the A/T does not shift into second gear position as instructed by the
TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction
such as control valve sticking, improper solenoid valve operation, etc. AT
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
D
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)

On Board Diagnosis Logic GCS000IU

● Diagnostic trouble code “A/T 2ND GR FNCTN” with CONSULT-II is detected when A/T cannot be shifted E
to the 2nd gear position even if electrical circuit is good.
● This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM
as follows: F
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM G
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (2nd) supposed by TCM, the slip ratio will be more
than normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction.
This malfunction will be caused when shift solenoid valve B is stuck open. H
● Gear positions supposed by TCM are as follows:
In case of gear position with no malfunctions: 1, 2 , 3 and 4 positions
In case of gear position with shift solenoid valve B stuck open: 4, 3* , 3 and 4 positions to each gear posi- I
tion above
*: “A/T 2ND GR FNCTN” is detected.
Possible Cause GCS000IV
J

● Shift solenoid valve B


● Each clutch K
● Hydraulic control circuit

Revision: 2005 September AT-81 C11


A/T 2ND GEAR FUNCTION

DTC Confirmation Procedure GCS000IW

CAUTION:
● Always drive vehicle at a safe speed.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive the vehicle to decrease the voltage (warm
up the fluid) or stop engine to increase the voltage (cool down
the fluid).
4. Select “2ND GR FNCTN P0732” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”. BCIA0031E

5. Accelerate vehicle to 45 to 50 km/h (28 to 31 MPH) under the following conditions and release the accel-
erator pedal completely.
THROTTLE POSI: Less than 1.0/8
SLCT LVR POSI: “D” position
– Make sure that “GEAR” shows “3” or “4” after releasing pedal.
6. Depress accelerator pedal to WOT (more than 7.0/8 of “THROTTLE POSI”) quickly from a speed of 45 to
50 km/h (28 to 31 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETE”. (It will take
approximately 3 seconds.)
If the check result NG appears on CONSULT-II screen, check possible cause items.
If “STOP VEHICLE” appears on CONSULT-II screen, go to following step.
– Make sure that “GEAR” shows “2” when depressing accelerator pedal to WOT.
– If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a DTC other than “A/T 2ND GR FNCTN” is shown, refer to AT-54, "Display Items
List" .
7. Stop vehicle.
8. Follow the instruction displayed. (Check for normal shifting referring to the table below.)
Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4
No malfunction exists 1→2→3→4
Malfunction for “A/T 2ND GR FNCTN” exists. 4→3→3→4

9. Make sure that “OK” is displayed. (If “NG” is displayed, check possible cause items.)
Refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs" .
WITH GST
Follow the procedure “WITH CONSULT-II”.

Revision: 2005 September AT-82 C11


A/T 3RD GEAR FUNCTION

A/T 3RD GEAR FUNCTION PFP:31940


A
Description GCS000IY

● This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosis
malfunction. B
● This malfunction is detected when the A/T does not shift into third gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such
as control valve sticking, improper solenoid valve operation, malfunctioning servo piston or brake band, AT
etc.
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed) D
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)

On Board Diagnosis Logic GCS000IZ E


● Diagnostic trouble code “A/T 3RD GR FNCTN” with CONSULT-II is detected when A/T cannot be shifted
to the 3rd gear position even if electrical circuit is good.
● This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM F
as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor G
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (3rd) supposed by TCM, the slip ratio will be more
than normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction. H
This malfunction will be caused when shift solenoid valve A is stuck closed.
● Gear positions supposed by TCM are as follows.
In case of gear position with no malfunctions: 1, 2, 3 and 4 positions I
In case of gear position with shift solenoid valve A stuck closed: 1, 1, 4* and 4 positions to each gear
position above
*: “A/T 3RD GR FNCTN” is detected. J
Possible Cause GCS000J0

● Shift solenoid valve A


K
● Each clutch
● Hydraulic control circuit
L

Revision: 2005 September AT-83 C11


A/T 3RD GEAR FUNCTION

DTC Confirmation Procedure GCS000J1

CAUTION:
● Always drive vehicle at a safe speed.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive the vehicle to decrease the voltage (warm
up the fluid) or stop engine to increase the voltage (cool down
the fluid).
4. Select “3RD GR FNCTN P0733” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”. BCIA0031E

5. Accelerate vehicle to 60 to 75 km/h (37 to 47 MPH) under the following conditions and release the accel-
erator pedal completely.
THROTTLE POSI: Less than 1.0/8 (at all times during step 4)
SLCT LVR POSI: “D” position
– Make sure that “GEAR” shows “4” after releasing pedal.
6. Depress accelerator pedal steadily with 3.5/8 - 4.5/8 of “THROTTLE POSI” from a speed of 60 to 75 km/h
(37 to 47 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETED”. (It will take approxi-
mately 3 seconds.)
If the check result NG appears on CONSULT-II screen, check possible cause items.
If “STOP VEHICLE” appears on CONSULT-II screen, go to following step.
– Make sure that “GEAR” shows “3” when depressing accelerator pedal with 3.5/8 - 4.5/8 of
“THROTTLE POSI”.
– If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a DTC other than “A/T 3RD GR FNCTN” is shown, refer to AT-54, "Display Items
List" .
7. Stop vehicle.
8. Follow the instruction displayed. (Check for normal shifting referring to the table below.)
Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4
No malfunction exists. 1→2→3→4
Malfunction for “A/T 3RD GR FNCTN” exists. 1→1→4→4
9. Make sure that “OK” is displayed. (If “NG” is displayed, check possible cause items.)
Refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs" .
WITH GST
Follow the procedure “WITH CONSULT-II”.

Revision: 2005 September AT-84 C11


A/T 4TH GEAR FUNCTION

A/T 4TH GEAR FUNCTION PFP:31940


A
Description GCS000J3

● This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosis
malfunction. B
● This malfunction is detected when the A/T does not shift into fourth gear position or the torque converter
clutch does not lock up as instructed by the TCM. This is not caused by electrical malfunction (circuits
open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve AT
operation, malfunctioning oil pump or torque converter clutch, etc.
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed) D
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)

CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE E


Remarks: Specification data are reference values.
Item name Condition Display value (Approx.)
Small throttle opening (Low line pressure) ⇔ Large
LINE PRES DTY 0% ⇔ 94% F
throttle opening (High line pressure)

On Board Diagnosis Logic GCS000J4

● Diagnostic trouble code “A/T 4TH GR FNCTN” with CONSULT-II is detected when A/T cannot be shifted G
to the 4th gear position even if electrical circuit is good.
● This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM
as follows: H
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM I
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is much lower than the position (4th) supposed by TCM, the slip ratio will be
much less than normal. In case the ratio does not reach the specified value, TCM judges this diagnosis
malfunction. J
This malfunction will be caused when shift solenoid valve B is stuck closed.
● Gear positions supposed by TCM are as follows.
In case of gear position with no malfunctions: 1, 2, 3 and 4 positions K
In case of gear position with shift solenoid valve A stuck open: 2, 2, 3 and 3* positions
In case of gear position with shift solenoid valve B stuck closed: 1, 2, 2 and 1* positions to each gear
position above L
*: “A/T 4TH GR FNCTN” is detected.
Possible Cause GCS000J5

M
● Shift solenoid valve A
● Shift solenoid valve B
● Line pressure solenoid valve
● Each clutch
● Hydraulic control circuit

Revision: 2005 September AT-85 C11


A/T 4TH GEAR FUNCTION

DTC Confirmation Procedure GCS000J6

CAUTION:
● Always drive vehicle at a safe speed.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive the vehicle to decrease the voltage (warm
up the fluid) or stop engine to increase the voltage (cool down
the fluid).
4. Select “4TH GR FNCTN P0734” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”. BCIA0031E

5. Accelerate vehicle to 55 to 65 km/h (34 to 40 MPH) under the following conditions and release the accel-
erator pedal completely.
THROTTLE POSI: Less than 5.5/8 (at all times during step 4)
SLCT LVR POSI: “D” position
– Make sure that “GEAR” shows “3” after releasing pedal.
6. Depress accelerator pedal steadily with 1.0/8 - 2.0/8 of “THROTTLE POSI” from a speed of 55 to 65 km/h
(34 to 40 MPH) until “TESTING” has turned to “STOP VEHICLE” or “COMPLETED”. (It will take approxi-
mately 3 seconds.)
If the check result NG appears on CONSULT-II screen, check possible cause items.
If “STOP VEHICLE” appears on CONSULT-II screen, go to following step.
– Make sure that “GEAR” shows “4” when depressing accelerator pedal with 1.0/8 - 2.0/8 of
“THROTTLE POSI”.
– If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a DTC other than “A/T 4TH GR FNCTN” is shown, refer to AT-54, "Display Items List"
.
7. Stop vehicle.
8. Follow the instruction displayed. (Check for normal shifting referring to the table below.)
Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4
No malfunction exists 1→2→3→4
2→2→3→3
Malfunction for “A/T 4TH GR FNCTN” exists.
1→2→2→1
9. Make sure that “OK” is displayed. (If “NG” is displayed, check possible cause items.)
Refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs" .
WITH GST
Follow the procedure “WITH CONSULT-II”.

Revision: 2005 September AT-86 C11


A/T TCC S/V FUNCTION (LOCK-UP)

A/T TCC S/V FUNCTION (LOCK-UP) PFP:31940


A
Description GCS000J8

● This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosis
malfunction. B
● This malfunction is detected when the A/T does not shift into fourth gear position or the torque converter
clutch does not lock-up as instructed by the TCM. This is not caused by electrical malfunction (circuits
open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve AT
operation, malfunctioning oil pump or torque converter clutch, etc.
CONSULT-II Reference Value GCS000J9

Remarks: Specification data are reference values. D


Item name Condition Display value (Approx.)
TCC S/V DUTY Lock-up OFF ⇔ Lock-up ON 4% ⇔ 94%
E
On Board Diagnosis Logic GCS000JA

● Diagnostic trouble code “A/T TCC S/V FNCTN” with CONSULT-II is detected when A/T cannot perform
lock-up even if electrical circuit is good. F
● This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM
as follows:
Torque converter slip ratio = A x C/B G
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is much lower than the position (4th) supposed by TCM, the slip ratio will be H
much less than normal. In case the ratio does not reach the specified value, TCM judges this diagnosis
malfunction.
This malfunction will be caused when shift solenoid valve B is stuck closed. I
● Gear positions supposed by TCM are as follows.
In case of gear position with no malfunctions: 1, 2, 3 and 4 positions
In case of gear position with shift solenoid valve B stuck closed: 1, 2, 2 and 1* positions to each gear J
position above
*: “A/T TCC S/V FNCTN” is detected.
Possible Cause GCS000JB K
● Line pressure solenoid valve
● Torque converter clutch solenoid valve
● Each clutch L
● Hydraulic control circuit
M

Revision: 2005 September AT-87 C11


A/T TCC S/V FUNCTION (LOCK-UP)

DTC Confirmation Procedure GCS000JC

CAUTION:
● Always drive vehicle at a safe speed.
● If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive vehicle to decrease voltage (warm up the
fluid) or stop engine to increase voltage (cool down the fluid).
4. Select “TCC S/V FNCTN P0744” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”.
BCIA0031E
5. Accelerate vehicle to more than 80 km/h (50 MPH) and maintain
the following conditions continuously until “TESTING” has turned to “COMPLETE”. (It will take approxi-
mately 30 seconds after “TESTING” shows.)
THROTTLE POSI: 1.0/8 - 2.0/8 (at all times during step 4)
SLCT LVR POSI: “D” position
TCC S/V DUTY: More than 94%
VEHICLE SPEED: Constant speed of more than 80 km/h (50 MPH)
– Make sure that “GEAR” shows “4”.
– For shift schedule, refer to AT-33, "Vehicle Speed at Which Gear Shifting Occurs" .
– If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS”. In
case a DTC other than “A/T TCC S/V FNCTN” is shown, refer to AT-47, "Display Items List" .
6. Make sure that “OK” is displayed. (If “NG” is displayed, check possible cause items.)
Refer to AT-33, "Vehicle Speed at Which Lock-up Occurs/Releases" .
WITH GST
Follow the procedure “WITH CONSULT-II”.

Revision: 2005 September AT-88 C11


CONTROL UNIT (RAM), CONTROL UNIT (ROM)

CONTROL UNIT (RAM), CONTROL UNIT (ROM) PFP:31036


A
Description GCS000JE

The TCM consists of a microcomputer and connectors for signal


input and output and for power supply. The unit controls the A/T. B

AT

SAT574J

E
On Board Diagnosis Logic GCS000JF

Diagnostic trouble code “CONTROL UNIT (RAM)”, “CONTROL UNIT (ROM)” with CONSULT-II is detected
when TCM memory (RAM) or (ROM) is malfunctioning. F
Possible Cause GCS000JG

TCM.
G
DTC Confirmation Procedure GCS000JH

CAUTION:
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at H
least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II I
1. Turn ignition switch ON and select “DATA MONITOR” mode for
A/T with CONSULT-II.
2. Touch “START”. J
3. Start engine.
4. Run engine for at least 2 seconds at idle speed.
K
5. If the check result is NG, check possible cause items.

L
BCIA0031E

Revision: 2005 September AT-89 C11


PNP, OD SWITCH AND CLOSED THROTTLE, WIDE OPEN THROTTLE POSI-
TION SIGNAL CIRCUIT

PNP, OD SWITCH AND CLOSED THROTTLE, WIDE OPEN THROTTLE POSITION


SIGNAL CIRCUIT PFP:31918

CONSULT-II Reference Value GCS000JJ

Remarks: Specification data are reference values.


Item name Condition Display value
When setting selector lever to “N” or “P” position. ON
PN POSI SW
When setting selector lever to other positions. OFF
When setting selector lever to “R” position. ON
R POSITION SW
When setting selector lever to other positions. OFF
When setting selector lever to “D” position. ON
D POSITION SW
When setting selector lever to other positions. OFF
When setting selector lever to “2” position. ON
2 POSITION SW
When setting selector lever to other positions. OFF
When setting selector lever to “1” position. ON
1 POSITION SW
When setting selector lever to other positions. OFF
When overdrive control switch is depressed. ON
OVERDRIVE SW
When overdrive control switch is released. OFF
When releasing accelerator pedal after warming up engine. ON
CLOSED THL/SW
When depressing accelerator pedal. OFF
When fully depressing accelerator pedal after warming up engine. ON
W/O THRL/P-SW
When releasing accelerator pedal. OFF

TCM Terminals and Reference Value GCS000JK

TCM terminal data are reference values, measured between each terminal and ground.
Judgement standard
Terminal Wire color Item Condition
(Approx.)

PNP switch “1” posi- When setting selector lever to “1” position. Battery voltage
26 Y
tion When setting selector lever to other positions. 0 V

PNP switch “2” posi- When setting selector lever to “2” position. Battery voltage
27 G
tion When setting selector lever to other positions. 0 V

PNP switch “D” posi- When setting selector lever to “D” position. Battery voltage
34 LG and
tion When setting selector lever to other positions. 0 V

PNP switch “R” posi- When setting selector lever to “R” position. Battery voltage
35 SB
tion When setting selector lever to other positions. 0 V
When setting selector lever to “N” or “P” posi-
PNP switch “N” or “P” Battery voltage
36 R tion.
position
When setting selector lever to other positions. 0 V

Revision: 2005 September AT-90 C11


PNP, OD SWITCH AND CLOSED THROTTLE, WIDE OPEN THROTTLE POSI-
TION SIGNAL CIRCUIT

Component Inspection GCS000JM

OVERDRIVE CONTROL SWITCH A


● Check continuity between A/T device harness connector termi-
nals.
B
Overdrive control
Item Connector Terminal Continuity
switch condition
A/T device harness con- Released No
nector (Overdrive con- M30 1-2
AT
trol switch) Depressed Yes

D
SCIA5330E

PNP SWITCH E
1. Check continuity between PNP switch harness connector termi-
nals.
Selector lever position Connector Terminal Continuity F
“P” 1 - 2, 3 - 7 Yes
“R” 3-8 *Continuity
should not G
“N” 1 - 2, 3 - 9 exist in posi-
F22
“D” 3-6 tions other
than the
“2” 3-5 specified H
“1” 3-4 positions. SCIA5588E

2. If NG, check again with control cable (2) disconnected from I


manual shaft of A/T assembly. Refer to step 1.
(1): Lock nut
(3): Manual shaft
J
3. If OK on step 2, adjust control cable (2). Refer to AT-127,
"Adjustment of A/T Position" .
4. If NG on step 2, remove PNP switch from A/T assembly and K
check continuity of PNP switch terminals. Refer to step 1.
5. If OK on step 4, adjust PNP switch. Refer to AT-137, "PARK/
NEUTRAL POSITION (PNP) SWITCH ADJUSTMENT" .
SCIA6370J L
6. If NG on step 4, replace PNP switch. Refer to AT-136, "Park/
Neutral Position (PNP) Switch" .
M

Revision: 2005 September AT-91 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

TROUBLE DIAGNOSIS FOR SYMPTOMS PFP:00007

OD OFF Indicator Lamp Does Not Come On GCS000JO

SYMPTOM:
OD OFF indicator lamp does not come on for about 2 seconds when turning ignition switch to ON.
1. CHECK CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" .
Is a malfunction in CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-77, "CAN COMMUNICATION LINE" .
NO >> GO TO 2.

2. CHECK TCM POWER SOURCE


1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between TCM connector terminals and ground.
Refer to AT-18, "Circuit Diagram" .
Item Connector Terminal Judgement standard (Approx.)
10
E101
TCM connector 19 Battery voltage
E102 28

SCIA2656E

3. Turn ignition switch OFF.


4. Check voltage between TCM connector terminals and ground.
Item Connector Terminal Judgement standard (Approx.)
10 0 V
E101
TCM connector 19 0 V
E102 28 Battery voltage

OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
SCIA2657E

3. DETECT MALFUNCTIONING ITEM


Check the following.
● Harness for short or open between ignition switch and TCM connector terminals 10, 19
● Harness for short or open between battery and TCM connector terminal 28
● 10A fuse (No.13, located in the fuse block) and 10A fuse (No.58, located in the IPDM E/R)
● Ignition switch. Refer to PG-2, "POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.

Revision: 2005 September AT-92 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

4. CHECK TCM GROUND CIRCUIT A


1. Turn ignition switch OFF.
2. Disconnect TCM connector.
3. Check continuity between TCM connector terminals and ground. B
Refer to AT-18, "Circuit Diagram" .
Item Connector Terminal Continuity
AT
TCM connector E102 25, 48 - Ground Yes

OK or NG
OK >> GO TO 5. D
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
E
SCIA2671E

5. DETECT MALFUNCTIONING ITEM


F
Check the following.
● Harness for short or open between ignition switch and combination meter
● Combination meter. Refer to DI-3, "COMBINATION METERS" . G
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts. H

6. CHECK SYMPTOM
Check again. Refer to AT-27, "Check Before Engine is Started" . I
OK or NG
OK >> INSPECTION END
J
NG >> GO TO 7.

7. CHECK TCM
K
1. Check TCM input/output. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG L
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
M

Revision: 2005 September AT-93 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

Engine Cannot Be Started in “P” and “N” Position GCS000JP

SYMPTOM:
● Engine cannot be started with selector lever in “P” or “N” position.
● Engine can be started with selector lever in “D”, “2”, “1” or “R” position.
1. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-
56, "Judgement of Self-diagnosis Code" .
NO >> GO TO 2.

2. CHECK PNP SWITCH


Check continuity between PNP switch harness connector terminals.
Refer to AT-18, "Circuit Diagram" .
Selector lever position Connector terminal Continuity
“P”, “N” Yes
F22 1-2
Other positions No
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
SCIA5606E

3. CHECK CONTROL CABLE ADJUSTMENT


Check PNP switch again with control cable disconnected from manual shaft of A/T assembly. Refer to test
group 2.
OK or NG
OK >> Adjust control cable. Refer to AT-127, "Adjustment of A/T Position" .
NG >> 1. Check PNP switch (Refer to test group 2.) again after adjusting PNP switch (Refer to AT-137 ).
– If OK, INSPECTION END

– If NG, repair or replace PNP switch. Refer to AT-136, "Park/Neutral Position (PNP) Switch" .

4. CHECK STARTING SYSTEM


Check starting system. Refer to SC-4, "STARTING SYSTEM" .
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.

Revision: 2005 September AT-94 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

In “P” Position, Vehicle Moves Forward or Backward When Pushed GCS000JQ

A
SYMPTOM:
Vehicle moves when it is pushed forward or backward with selector lever in “P” position.
1. CHECK CONTROL CABLE B
Check control cable. Refer to AT-128, "Checking of A/T Position" .
OK or NG
AT
OK >> GO TO 2.
NG >> Adjust control cable. Refer to AT-127, "Adjustment of A/T Position" .

2. CHECK PARKING COMPONENTS D

Check parking components. Refer to A/T AXLE (RE4F03B) UNIT


SERVICE MANUAL.
E
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
F

SAT282F

In “N” Position, Vehicle Moves GCS000JR


H

SYMPTOM:
Vehicle moves forward or backward when selecting “N” position.
I
1. CHECK CONTROL CABLE
Check control cable. Refer to AT-128, "Checking of A/T Position" .
J
OK or NG
OK >> GO TO 2.
NG >> Adjust control cable. Refer to AT-127, "Adjustment of A/T Position" .
K
2. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-8, "Checking A/T Fluid" . L
OK or NG
OK >> GO TO 3.
NG >> Refill ATF. M
3. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

Revision: 2005 September AT-95 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

4. DETECT MALFUNCTIONING ITEM


1. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
2. Check the following items:
– Forward clutch assembly
– Overrun clutch assembly
– Reverse clutch assembly
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.

5. CHECK SYMPTOM
Check again. Refer to AT-27, "Check at Idle" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.

6. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Large Shock “N” → “R” Position GCS000JS

SYMPTOM:
There is a large shock when changing from “N” to “R” position.
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-
56, "Judgement of Self-diagnosis Code" .
NO >> GO TO 2.

2. CHECK LINE PRESSURE


Check line pressure at idle with selector lever in “D” position. Refer to AT-25, "LINE PRESSURE TEST" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

Revision: 2005 September AT-96 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

3. DETECT MALFUNCTIONING ITEM A


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot fil- B
ter)
– Line pressure solenoid valve
– Oil pump assembly. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL. AT
OK or NG
OK >> GO TO 4.
D
NG >> Repair or replace damaged parts.

4. CHECK SYMPTOM
E
Check again. Refer to AT-27, "Check at Idle" .
OK or NG
OK >> INSPECTION END F
NG >> GO TO 5.

5. CHECK TCM G
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
H
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
I
Vehicle Does Not Creep Backward in “R” Position GCS000JT

SYMPTOM:
Vehicle does not creep backward when selecting “R” position. J
1. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-8, "Checking A/T Fluid" . K
OK or NG
OK >> GO TO 2.
NG >> Refill ATF. L

2. CHECK LINE PRESSURE


Check line pressure at idle with selector lever in “R” position. Refer to AT-25, "LINE PRESSURE TEST" . M
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

Revision: 2005 September AT-97 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

3. DETECT MALFUNCTIONING ITEM


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot fil-
ter)
– Line pressure solenoid valve
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
4. Check the following item:
– Oil pump assembly
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.

4. CHECK STALL REVOLUTION


Check stall revolution with selector lever in “1” and “R” positions. Refer to AT-22, "STALL TEST" .
OK or NG
OK >> GO TO 6.
OK in “1” position, NG in “R” position>> GO TO 5.
NG in both “1” and “R” positions>> GO TO 7.

5. DETECT MALFUNCTIONING ITEM


1. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
2. Check the following items:
– Low & reverse brake assembly
– Reverse clutch assembly
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.

6. CHECK A/T FLUID CONDITION


1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING ITEM


1. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
2. Check the following items:
– Reverse clutch assembly
– High clutch assembly
– Low & reverse brake assembly
– Forward clutch assembly
– Overrun clutch assembly
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

Revision: 2005 September AT-98 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

8. CHECK SYMPTOM A
Check again. Refer to AT-27, "Check at Idle" .
OK or NG
OK >> INSPECTION END B
NG >> GO TO 9.

9. CHECK TCM AT
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
D
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. E
Vehicle Does Not Creep Forward in “D”, “2” or “1” Position GCS000JU

SYMPTOM:
Vehicle does not creep forward when selecting “D”, “2” or “1” position. F

1. CHECK A/T FLUID LEVEL


Check A/T fluid level. Refer to AT-8, "Checking A/T Fluid" . G
OK or NG
OK >> GO TO 2.
NG >> Refill ATF. H

2. CHECK LINE PRESSURE


I
Check line pressure at idle with selector lever in “D” position. Refer to AT-25, "LINE PRESSURE TEST" .
OK or NG
OK >> GO TO 4. J
NG >> GO TO 3.

3. DETECT MALFUNCTIONING ITEM K


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot fil- L
ter)
– Line pressure solenoid valve
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL. M
4. Check the following item:
– Oil pump assembly
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.

4. CHECK STALL REVOLUTION


Check stall revolution with selector lever in “D” position. Refer to AT-22, "STALL TEST" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

Revision: 2005 September AT-99 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

5. DETECT MALFUNCTIONING ITEM


1. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
2. Check the following items:
– Oil pump assembly
– Forward clutch assembly
– Forward one-way clutch
– Low one-way clutch
– Torque converter
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.

6. CHECK A/T FLUID CONDITION


1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.

7. CHECK SYMPTOM
Check again. Refer to AT-27, "Check at Idle" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.

8. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Vehicle Cannot Be Started from D1 GCS000JV

SYMPTOM:
Vehicle cannot be started from D1 on “Cruise Test — Part 1”.
1. CHECK SYMPTOM
Check symptom. Refer to AT-27, "Check at Idle" .
Is “Vehicle Dose Not Creep Backward in “R” Position” OK?
OK >> GO TO 2.
NG >> Go to AT-97, "Vehicle Does Not Creep Backward in “R” Position" .

2. CHECK SELF-DIAGNOSTIC RESULTS


Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-
56, "Judgement of Self-diagnosis Code" .
NO >> GO TO 3.

Revision: 2005 September AT-100 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

3. CHECK ACCELERATOR PEDAL POSITION SENSOR A


Check accelerator pedal position sensor. Refer to AT-62, "ACCELERATOR PEDAL POSITION (APP) SEN-
SOR" .
OK or NG B
OK >> GO TO 4.
NG >> Repair or replace accelerator pedal position sensor.
AT
4. CHECK LINE PRESSURE
Check line pressure at stall point with selector lever in “D” position. Refer to AT-25, "LINE PRESSURE TEST" .
D
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
E
5. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" . F
2. Check the following items:
– Shift valve A
– Shift valve B G
– Shift solenoid valve A
– Shift solenoid valve B
H
– Pilot valve
– Pilot filter
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
I
4. Check the following items:
– Forward clutch assembly
– Low one-way clutch J
– Forward one-way clutch
– High clutch assembly
– Torque converter K
– Oil pump assembly
OK or NG
L
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

6. CHECK A/T FLUID CONDITION M

1. Remove oil pan. Refer to AT-133, "COMPONENTS" .


2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.

Revision: 2005 September AT-101 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

7. DETECT MALFUNCTIONING ITEM


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Shift valve A
– Shift valve B
– Shift solenoid valve A
– Shift solenoid valve B
– Pilot valve
– Pilot filter
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damage parts.

8. CHECK SYMPTOM
Check again. Refer to AT-29, "Cruise Test — Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.

9. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2 GCS000JW

SYMPTOM:
A/T does not shift from D1 to D2 at the specified speed on “Cruise Test — Part 1”.
A/T does not shift from D4 to D2 when depressing accelerator pedal fully at the specified speed on
“Cruise Test — Part 2”.
1. CHECK SYMPTOM
Check symptom . Refer to AT-27, "Check at Idle" and AT-29, "Cruise Test — Part 1" .
Are “Vehicle Dose Not Creep Forward in “D”, “2” or “1” Position” and “Vehicle Cannot Be Started from D1 ”
OK?
YES >> GO TO 2.
NG >> Go to AT-99, "Vehicle Does Not Creep Forward in “D”, “2” or “1” Position" and AT-100, "Vehicle
Cannot Be Started from D1" .

2. CHECK CONTROL CABLE


Check control cable. Refer to AT-128, "Checking of A/T Position" .
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT-127, "Adjustment of A/T Position" .

Revision: 2005 September AT-102 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT A


Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-59,
"VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-61, "VEHICLE SPEED SENSOR MTR"
. B
OK or NG
OK >> GO TO 4.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR AT
circuits.

4. CHECK ACCELERATOR PEDAL POSITION SENSOR D


Check accelerator pedal position sensor. Refer to AT-62, "ACCELERATOR PEDAL POSITION (APP) SEN-
SOR" .
OK or NG E
OK >> GO TO 5.
NG >> Repair or replace accelerator pedal position sensor.
F
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
G
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 7. H
NG >> GO TO 6.

6. DETECT MALFUNCTIONING ITEM


I
1. Remove control valve. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Shift valve A J
– Shift valve B
– Shift solenoid valve A
– Shift solenoid valve B K
– Pilot valve
– Pilot filter
L
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
4. Check the following items:
– Servo piston assembly M
– Brake band
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

Revision: 2005 September AT-103 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

7. DETECT MALFUNCTIONING ITEM


1. Remove control valve. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Shift valve A
– Shift valve B
– Shift solenoid valve A
– Shift solenoid valve B
– Pilot valve
– Pilot filter
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

8. CHECK SYMPTOM
Check again. Refer to AT-29, "Cruise Test — Part 1" and AT-31, "Cruise Test — Part 2" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.

9. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
A/T Does Not Shift: D2 → D3 GCS000JX

SYMPTOM:
A/T does not shift from D2 to D3 at the specified speed on “Cruise Test — Part 1” and “Cruise Test —
Part 2”.
1. CHECK SYMPTOM
Check symptom. Refer to AT-27, "Check at Idle" and AT-29, "Cruise Test — Part 1" .
Are “Vehicle Does Not Creep Forward in “D”, “2” or “1” Position” and “Vehicle Cannot Be Started from D1 ”
OK?
YES >> GO TO 2.
NO >> Go to AT-99, "Vehicle Does Not Creep Forward in “D”, “2” or “1” Position" and AT-100, "Vehicle
Cannot Be Started from D1" .

2. CHECK CONTROL CABLE


Check control cable. Refer to AT-128, "Checking of A/T Position" .
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT-127, "Adjustment of A/T Position" .

Revision: 2005 September AT-104 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT A


Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-59,
"VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-61, "VEHICLE SPEED SENSOR MTR"
. B
OK or NG
OK >> GO TO 4.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR AT
circuits.

4. CHECK ACCELERATOR PEDAL POSITION SENSOR D


Check accelerator pedal position sensor. Refer to AT-62, "ACCELERATOR PEDAL POSITION (APP) SEN-
SOR" .
OK or NG E
OK >> GO TO 5.
NG >> Repair or replace accelerator pedal position sensor.
F
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
G
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 7. H
NG >> GO TO 6.

6. DETECT MALFUNCTIONING ITEM


I
1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Shift valve B J
– Shift solenoid valve B
– Pilot valve
– Pilot filter K
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
4. Check the following items:
L
– Servo piston assembly
– High clutch assembly
– Oil pump assembly M
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

7. DETECT MALFUNCTIONING ITEM


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Shift valve B
– Shift solenoid valve B
– Pilot valve
– Pilot filter
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

Revision: 2005 September AT-105 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

8. CHECK SYMPTOM
Check again. Refer to AT-29, "Cruise Test — Part 1" and AT-31, "Cruise Test — Part 2" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.

9. CHECK TCM
1. Check TCM input/output signal. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
A/T Does Not Shift: D3 → D4 GCS000JY

SYMPTOM:
● A/T does not shift from D3 to D4 at the specified speed on “Cruise Test — Part 1” and “Cruise Test
— Part 2”.
● A/T must be warm before D3 to D4 shift will occur.
1. CHECK SYMPTOM
Check symptom. Refer to AT-27, "Check at Idle" and AT-29, "Cruise Test — Part 1" .
Are “Vehicle Does Not Creep Forward in “D”, “2” or “1” Position” and “Vehicle Cannot Be Started from D1 ”
OK?
YES >> GO TO 2.
NO >> Go to AT-99, "Vehicle Does Not Creep Forward in “D”, “2” or “1” Position" and AT-100, "Vehicle
Cannot Be Started from D1" .

2. CHECK SELF-DIAGNOSTIC RESULTS


Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-
56, "Judgement of Self-diagnosis Code" .
NO >> GO TO 3.

3. CHECK ACCELERATOR PEDAL POSITION SENSOR


Check accelerator pedal position sensor. Refer to AT-62, "ACCELERATOR PEDAL POSITION (APP) SEN-
SOR" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace accelerator pedal position sensor.

4. CHECK A/T FLUID CONDITION


1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

Revision: 2005 September AT-106 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

5. DETECT MALFUNCTIONING ITEM A


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Shift valve A B
– Overrun clutch control valve
– Shift solenoid valve A
AT
– Overrun clutch solenoid valve
– Pilot valve
– Pilot filter D
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
4. Check the following items:
– Servo piston assembly E
– Brake band
– Torque converter
– Oil pump assembly F
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts. G

6. DETECT MALFUNCTIONING ITEM


H
1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Shift valve A I
– Overrun clutch control valve
– Shift solenoid valve A
– Pilot valve J
– Pilot filter
OK or NG
K
OK >> GO TO 7.
NG >> Repair or replace damaged parts.

7. CHECK SYMPTOM L

Check again. Refer to AT-29, "Cruise Test — Part 1" and AT-31, "Cruise Test — Part 2" .
OK or NG M
OK >> INSPECTION END
NG >> GO TO 8.

8. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.

Revision: 2005 September AT-107 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

A/T Does Not Perform Lock-up GCS000JZ

SYMPTOM:
A/T does not perform lock-up at the specified speed on “Cruise Test — Part 1”.
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-
56, "Judgement of Self-diagnosis Code" .
NO >> GO TO 2.

2. CHECK ACCELERATOR PEDAL POSITION SENSOR


Check accelerator pedal position sensor. Refer to AT-62, "ACCELERATOR PEDAL POSITION (APP) SEN-
SOR" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace accelerator pedal position sensor.

3. DETECT MALFUNCTIONING ITEM


1. Remove control valve. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check following items:
– Torque converter clutch control valve
– Torque converter clutch solenoid valve
– Torque converter relief valve
– Pilot valve
– Pilot filter
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
4. Check the following items:
– Torque converter
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.

4. CHECK SYMPTOM
Check again. Refer to AT-29, "Cruise Test — Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.

5. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.

Revision: 2005 September AT-108 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

A/T Does Not Hold Lock-up Condition GCS000K0

A
SYMPTOM:
A/T does not hold lock-up condition for more than 30 seconds on “Cruise Test — Part 1”.
1. CHECK SELF-DIAGNOSTIC RESULTS B
Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results? AT
YES >> Check the malfunctioning system. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-
56, "Judgement of Self-diagnosis Code" .
NO >> GO TO 2. D

2. CHECK A/T FLUID CONDITION


E
1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
F
OK >> GO TO 4.
NG >> GO TO 3.

3. DETECT MALFUNCTIONING ITEM G

1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items: H
– Torque converter clutch control valve
– Torque converter clutch solenoid valve
– Pilot valve I
– Pilot filter
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
J
4. Check the following items:
– Torque converter
– Oil pump assembly K
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts. L

4. DETECT MALFUNCTIONING ITEM


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" . M
2. Check the following items:
– Torque converter clutch control valve
– Torque converter clutch solenoid valve
– Pilot valve
– Pilot filter
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.

5. CHECK SYMPTOM
Check again. Refer to AT-29, "Cruise Test — Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.

Revision: 2005 September AT-109 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

6. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Lock-up Is Not Released GCS000K1

SYMPTOM:
Lock-up is not released when accelerator pedal is released on “Cruise Test — Part 1”.
1. CHECK SELF-DIAGNOSTIC RESULTS

Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-
56, "Judgement of Self-diagnosis Code" .
NO >> GO TO 2.

2. CHECK SYMPTOM
Check again. Refer to AT-29, "Cruise Test — Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.

3. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return to Idle (Light Braking D4 → D3 ) GCS000K2

SYMPTOM:
Engine speed does not smoothly return to idle when A/T shifts from D4 to D3 on “Cruise Test — Part
1”.
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-
56, "Judgement of Self-diagnosis Code" .
NO >> GO TO 2.

2. CHECK ACCELERATOR PEDAL POSITION SENSOR


Check accelerator pedal position sensor. Refer to AT-62, "ACCELERATOR PEDAL POSITION (APP) SEN-
SOR" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace accelerator pedal position sensor.

Revision: 2005 September AT-110 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

3. CHECK A/T FLUID CONDITION A


1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG B
OK >> GO TO 5.
NG >> GO TO 4.
AT
4. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
D
2. Check the following items:
– Overrun clutch control valve
– Overrun clutch reducing valve E
– Overrun clutch solenoid valve
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
4. Check the following items: F
– Overrun clutch assembly
OK or NG
G
OK >> GO TO 6.
NG >> Repair or replace damaged parts.

5. DETECT MALFUNCTIONING ITEM H

1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items: I
– Overrun clutch control valve
– Overrun clutch reducing valve
– Overrun clutch solenoid valve J
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts. K

6. CHECK SYMPTOM
L
Check again. Refer to AT-29, "Cruise Test — Part 1" .
OK or NG
OK >> INSPECTION END M
NG >> GO TO 7.

7. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.

Revision: 2005 September AT-111 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

A/T Does Not Shift: D4 → D3 , When OD OFF GCS000K3

SYMPTOM:
A/T does not shift from D4 to D3 when OD OFF (OD OFF indicator lamp is on) on “Cruise Test — Part
3”.
1. CHECK CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is a malfunction in CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-77, "CAN COMMUNICATION LINE" .
NO >> GO TO 2.

2. CHECK OVERDRIVE CONTROL SWITCH CIRCUIT


With CONSULT-II
1. Turn ignition switch ON. (Do not start engine)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out “OVERDRIVE SW”.
Check the signal of the overdrive control switch is indicated
properly.
Overdrive control switch
Item name Display value
Condition
Depressed ON
OVERDRIVE SW
Released OFF
SCIA4730E

Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine)
2. Check voltage between A/T device harness connector terminal
and ground. Refer to AT-18, "Circuit Diagram" .
Judge-
Overdrive
ment
Item Connector Terminal control switch
standard
Condition
(Approx.)

A/T device harness Battery


Released
connector (Overdrive M30 1 - Ground voltage
control switch) Depressed 0 V

OK or NG SCIA5336E

OK >> Go to AT-104, "A/T Does Not Shift: D2 → D3" .


NG >> Check overdrive control switch circuit. Refer to AT-90, "PNP, OD SWITCH AND CLOSED
THROTTLE, WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT" .

Revision: 2005 September AT-112 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

A/T Does Not Shift: D3 → 22 , When Selector Lever “D” → “2” Position GCS000K4

A
SYMPTOM:
A/T does not shift from D3 to 22 when changing selector lever from “D” to “2” position on “Cruise
Test — Part 3”.
B
1. CHECK SYMPTOM
Check symptom. Refer to AT-29, "Cruise Test — Part 1" or AT-31, "Cruise Test — Part 2" .
Is “A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2 ” OK? AT
YES (With CONSULT-II) >>GO TO 2.
YES (Without CONSULT-II) >>GO TO 3.
NO >> Go to AT-102, "A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" . D

2. CHECK PNP SWITCH CIRCUIT


E
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for F
“A/T” with CONSULT-II.
3. Read out “P·N”, “R”, “D”, “2” and “1” position switches moving
selector lever to each position.
G
Monitor item Condition Display value
When setting selector lever to “N” or “P” posi-
ON H
PN POSI SW tion.
When setting selector lever to other positions. OFF
When setting selector lever to “R” position. ON
R POSITION SW SAT701J I
When setting selector lever to other positions. OFF
When setting selector lever to “D” position. ON
D POSITION SW
When setting selector lever to other positions. OFF J
When setting selector lever to “2” position. ON
2 POSITION SW
When setting selector lever to other positions. OFF
K
When setting selector lever to “1” position. ON
1 POSITION SW
When setting selector lever to other positions. OFF

OK or NG L
OK >> INSPECTION END
NG >> Check PNP switch circuit. Refer to AT-90, "PNP, OD SWITCH AND CLOSED THROTTLE, WIDE
OPEN THROTTLE POSITION SIGNAL CIRCUIT" . M

Revision: 2005 September AT-113 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

3. CHECK PNP SWITCH CIRCUIT


Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between TCM connector terminals and ground
while moving selector lever through each position. Refer to AT-
18, "Circuit Diagram" .
Terminal
Selector lever position
36 35 34 27 26
“P”, “N” B 0 0 0 0
“R” 0 B 0 0 0
“D” 0 0 B 0 0
“2” 0 0 0 B 0
“1” 0 0 0 0 B
B: Battery voltage
0: 0V
OK or NG
OK >> INSPECTION END
NG >> Check PNP switch circuit. Refer to AT-90, "PNP, OD
SWITCH AND CLOSED THROTTLE, WIDE OPEN
THROTTLE POSITION SIGNAL CIRCUIT" .

SCIA7162E

Revision: 2005 September AT-114 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

A/T Does Not Shift: 22 → 11 , When Selector Lever “2” → “1” Position GCS000K5

A
SYMPTOM:
A/T does not shift from 22 to 11 when changing selector lever from “2” to “1” position on “Cruise Test
— Part 3”.
B
1. CHECK PNP SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) AT
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
D
3. Read out “P·N”, “R”, “D”, “2” and “1” position switches moving
selector lever to each position.
Monitor item Condition Display value E
When setting selector lever to “N” or “P” posi-
ON
PN POSI SW tion.
When setting selector lever to other positions. OFF F
When setting selector lever to “R” position. ON
R POSITION SW SAT701J
When setting selector lever to other positions. OFF
G
When setting selector lever to “D” position. ON
D POSITION SW
When setting selector lever to other positions. OFF
When setting selector lever to “2” position. ON H
2 POSITION SW
When setting selector lever to other positions. OFF
When setting selector lever to “1” position. ON
1 POSITION SW I
When setting selector lever to other positions. OFF

OK or NG
OK >> GO TO 3 J
NG >> Check PNP switch circuit. Refer to AT-90, "PNP, OD SWITCH AND CLOSED THROTTLE, WIDE
OPEN THROTTLE POSITION SIGNAL CIRCUIT" .

Revision: 2005 September AT-115 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

2. CHECK PNP SWITCH CIRCUIT


Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between TCM connector terminals and ground
while moving selector lever through each position. Refer to AT-
18, "Circuit Diagram" .
Terminal
Selector lever position
36 35 34 27 26
“P”, “N” B 0 0 0 0
“R” 0 B 0 0 0
“D” 0 0 B 0 0
“2” 0 0 0 B 0
“1” 0 0 0 0 B
B: Battery voltage
0: 0V
OK or NG
OK >> GO TO 3
NG >> Check PNP switch circuit. Refer to AT-90, "PNP, OD
SWITCH AND CLOSED THROTTLE, WIDE OPEN
THROTTLE POSITION SIGNAL CIRCUIT" .

SCIA7162E

3. CHECK CONTROL CABLE


Check control cable. Refer to AT-128, "Checking of A/T Position" .
OK or NG
OK >> GO TO 4.
NG >> Adjust control cable. Refer to AT-127, "Adjustment of A/T Position" .

4. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT


Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-59,
"VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-61, "VEHICLE SPEED SENSOR MTR"
.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR
circuits.

5. CHECK A/T FLUID CONDITION


1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

Revision: 2005 September AT-116 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

6. DETECT MALFUNCTIONING ITEM A


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following items:
– Shift valve A B
– Shift solenoid valve A
– Overrun clutch control valve
AT
– Overrun clutch solenoid valve
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
4. Check the following items: D
– Servo piston assembly
– Brake band
OK or NG E
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
F
7. CHECK SYMPTOM
Check again. Refer to AT-32, "Cruise Test — Part 3" .
G
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
H

SAT778B
J
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" . K
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END L
NG >> Repair or replace damaged parts.
Vehicle Does Not Decelerate by Engine Brake GCS000K6
M
SYMPTOM:
● Vehicle does not decelerate by engine brake when shifting from 22 (12 ) to 11 “Cruise Test — Part
3”.
● Vehicle does not decelerate by engine brake when OD OFF (OD OFF indicator lamp is on) on
“Cruise Test — Part 3”.
● Vehicle does not decelerate by engine brake when shifting A/T from “D” to “2” position on “Cruise
Test — Part 3”.
1. CHECK CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to AT-47, "SELF-DIAGNOSTIC RESULT MODE" or AT-55, "Diagnostic Proce-
dure Without CONSULT-II" .
Is a malfunction in CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-77, "CAN COMMUNICATION LINE" .
NO >> GO TO 2.

Revision: 2005 September AT-117 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

2. CHECK OVERDRIVE CONTROL SWITCH CIRCUIT


With CONSULT-II
1. Turn ignition switch ON. (Do not start engine)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out “OVERDRIVE SW”.
Check the signal of the overdrive control switch is indicated
properly.
Overdrive control switch
Item name Display value
Condition
Depressed ON
OVERDRIVE SW
Released OFF
SCIA4730E

Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine)
2. Check voltage between A/T device harness connector terminal
and ground. Refer to AT-18, "Circuit Diagram" .
Judge-
Overdrive
ment
Item Connector Terminal control switch
standard
Condition
(Approx.)

A/T device harness Battery


Released
connector (Overdrive M30 1 - Ground voltage
control switch) Depressed 0 V

OK or NG SCIA5336E

OK (With CONSULT-II)>>GO TO 3.
OK (Without CONSULT-II)>>GO TO 4.
NG >> Check overdrive control switch circuit. Refer to AT-90, "PNP, OD SWITCH AND CLOSED
THROTTLE, WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT" .

Revision: 2005 September AT-118 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

3. CHECK PNP SWITCH CIRCUIT A


With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
B
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out “P·N”, “R”, “D”, “2” and “1” position switches moving
selector lever to each position. AT

Monitor item Condition Display value


When setting selector lever to “N” or “P” posi-
ON D
PN POSI SW tion.
When setting selector lever to other positions. OFF
When setting selector lever to “R” position. ON E
R POSITION SW SAT701J
When setting selector lever to other positions. OFF
When setting selector lever to “D” positions. ON
D POSITION SW F
When setting selector lever to other position. OFF
When setting selector lever to “2” position. ON
2 POSITION SW
When setting selector lever to other positions. OFF G
When setting selector lever to “1” position. ON
1 POSITION SW
When setting selector lever to other positions. OFF
H
OK or NG
OK >> GO TO 5
NG >> Check PNP switch circuit. Refer to AT-90, "PNP, OD SWITCH AND CLOSED THROTTLE, WIDE
OPEN THROTTLE POSITION SIGNAL CIRCUIT" . I

4. CHECK PNP SWITCH CIRCUIT


J
Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between TCM connector terminals and ground K
while moving selector lever through each position. Refer to AT-
18, "Circuit Diagram" .
L
Terminal
Selector lever position
36 35 34 27 26
“P”, “N” B 0 0 0 0 M
“R” 0 B 0 0 0
“D” 0 0 B 0 0
“2” 0 0 0 B 0
“1” 0 0 0 0 B
B: Battery voltage
0: 0V
OK or NG
OK >> GO TO 5
NG >> Check PNP switch circuit. Refer to AT-90, "PNP, OD
SWITCH AND CLOSED THROTTLE, WIDE OPEN
THROTTLE POSITION SIGNAL CIRCUIT" .

SCIA7162E

Revision: 2005 September AT-119 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

5. CHECK CONTROL CABLE


Check control cable. Refer to AT-128, "Checking of A/T Position" .
OK or NG
OK >> GO TO 6.
NG >> Adjust control cable. Refer to AT-127, "Adjustment of A/T Position" .

6. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT


Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-59,
"VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-61, "VEHICLE SPEED SENSOR MTR"
.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR
circuits.

7. CHECK ACCELERATOR PEDAL POSITION SENSOR


Check accelerator pedal position sensor. Refer to AT-62, "ACCELERATOR PEDAL POSITION (APP) SEN-
SOR" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace accelerator pedal position sensor.

8. CHECK A/T FLUID CONDITION


1. Remove oil pan. Refer to AT-133, "COMPONENTS" .
2. Check A/T fluid condition. Refer to AT-22, "A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. DETECT MALFUNCTIONING ITEM


1. Remove control valve assembly. Refer to AT-133, "Control Valve Assembly and Accumulators" .
2. Check the following.
– Shift valve A
– Overrun clutch solenoid valve
3. Disassemble A/T. Refer to A/T AXLE (RE4F03B) UNIT SERVICE MANUAL.
4. Check the following.
– Overrun clutch assembly
– Low & reverse brake assembly
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.

10. CHECK SYMPTOM


Check again. Refer to AT-32, "Cruise Test — Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.

Revision: 2005 September AT-120 C11


TROUBLE DIAGNOSIS FOR SYMPTOMS

11. CHECK TCM A


1. Check TCM input/output signals. Refer to AT-20, "TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG B
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT
TCM Self-diagnosis Does Not Activate GCS000K7

SYMPTOM:
OD OFF indicator lamp does not come on in TCM self-diagnostic procedure even if the lamp circuit is D
good.
DESCRIPTION
● PNP switch E
PNP switch assembly includes a transaxle position switch. The
transaxle position switch detects the selector lever position and
sends a signal to the TCM. F

SCIA7141E
H

● Overdrive control switch


Overdrive control switch detects the switch position (ON or OFF) I
and sends a signal to the TCM.

SCIA7142E

L
● Closed throttle position signal and wide open throttle position
signal
ECM judges throttle opening based on a signal from accelerator
pedal position sensor, and sends the signal via CAN communi- M
cation to the TCM.

SCIA7143E

DIAGNOSTIC PROCEDURE
NOTE:
The diagnostic procedure includes inspection for the PNP stitch, overdrive control switch, closed throttle posi-
tion signal and wide open throttle position signal circuit. Refer to AT-90, "PNP, OD SWITCH AND CLOSED
THROTTLE, WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT" .

Revision: 2005 September AT-121 C11


TRANSMISSION CONTROL MODULE

TRANSMISSION CONTROL MODULE PFP:31036

Removal and Installation GCS000K8

COMPONENTS

SCIA6963E

1. TCM
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .

Revision: 2005 September AT-122 C11


SHIFT CONTROL SYSTEM

SHIFT CONTROL SYSTEM PFP:34901


A
Control Device Removal and Installation GCS000K9

CONTROL DEVICE COMPONENTS


B

AT

SCIA6961E
K
1. Selector lever knob 2. Knob cover 3. Lock pin
4. Overdrive control switch 5. Knob finisher 6. Selector button
L
7. Selector button return spring 8. Position indicator plate 9. Position lamp
10. Dust cover 11. Bracket 12. Shift lock solenoid and park position
switch assembly
13. A/T device harness connector 14. Plate 15. Control device assembly M
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .

Revision: 2005 September AT-123 C11


SHIFT CONTROL SYSTEM

CONTROL CABLE COMPONENTS


Refer to the figure below for control cable removal and installation procedure.
NOTE:
Remove battery, air duct (inlet), air duct and air cleaner case before working on the transaxle side. Refer to
SC-3, "Removal and Installation" and EM-6, "AIR CLEANER AND AIR DUCT" .

SCIA6222J

1. Selector lever knob 2. Control device assembly 3. Lock plate


4. Floor panel 5. Control cable 6. Bracket
7. Lock plate 8. Lock nut 9. A/T assembly
10. Bracket 11. Bracket
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .

Revision: 2005 September AT-124 C11


SHIFT CONTROL SYSTEM

REMOVAL
Refer to the figure for control device assembly removal procedure. A
CAUTION:
Make sure that parking brake is applied before removal/installation.
● The following are the procedure for removing control device assembly. B
– Insert flat-bladed screwdrivers at (A) and (B) as shown in the fig-
ure, and press both tabs (E) and (F) at the front (C) and rear (D)
slightly toward the center of control device assembly to remove AT
control device assembly downward of the vehicle.
: Vehicle front
D

SCIA6970E I
INSTALLATION
Note the following, and install in the reverse order of removal.
J
● When installing control cable (1) to control device assembly (2),
make sure that control cable (1) is fully pressed in with the
ribbed (A) surface facing downward of the vehicle.
: Vehicle front K
● After installation is completed, adjust and check A/T position.
Refer to AT-127, "Adjustment of A/T Position" and AT-128,
"Checking of A/T Position" . L

M
SCIA6253E

Revision: 2005 September AT-125 C11


SHIFT CONTROL SYSTEM

Control Device Disassembly and Assembly GCS000KA

DISASSEMBLY
NOTE:
Refer to AT-123, "CONTROL DEVICE COMPONENTS" to disassemble.
● The followings are the procedure for disassemble control device.
– Insert a flat-bladed screwdriver to (A) (at 4 locations) as shown
in the figure, and bend each hook slightly to raise position indi-
cator plate (1) and remove from control device assembly (2).

SCIA6969E

– Release tabs (A) on shift lock solenoid and park position switch
assembly from hooks (B) on control device assembly to shift
lock solenoid and park position switch assembly.

SCIA6977E

ASSEMBLY
Assemble in the reverse order of disassembly.

Revision: 2005 September AT-126 C11


SHIFT CONTROL SYSTEM

Selector Lever Knob Removal and Installation GCS000KB

REMOVAL A
CAUTION:
Make sure that parking brake is applied before removal/installation.
1. Set selector lever knob (1) in “N” position. B
2. Slide knob cover (2) downward.
3. Pull out lock pin (3) from selector lever knob (1).
AT
4. Remove selector lever knob (1) and knob cover (2) as a set from
selector lever.
CAUTION:
Do not push selector button. D

SCIA6971E
E

INSTALLATION
Note the following, and install in the reverse order of removal. F
● Install selector lever knob over selector lever until a click is felt.
CAUTION:
● Do not tilt selector lever knob when installing. Install it straight, and do not tap or apply any
G
shock to install it.
● Do not push selector button.

Adjustment of A/T Position GCS000KC


H

Move selector lever from “P” position to “1” position. You should be able to feel the detents in each position. If
the detents cannot be felt or if the pointer indicating the position is improperly aligned, the control cable needs
adjustment. I
1. Place selector lever in “P” position.
CAUTION:
Turn wheels more than 1/4 rotations and apply the park lock. J
2. Remove air duct (inlet) and air duct. Refer to EM-6, "AIR CLEANER AND AIR DUCT" .
3. Remove lock nut (1) and control cable (2) from manual shaft (3).
K
4. Place manual shaft (3) in “P” position.
5. Hold the control cable (2) at the end. Push and pull it twice or
three times, and then pull it with a specified force. Temporarily
L
tighten lock nut (1) with the control cable loose.
Specified force : 9.8 N (1.0 kg, 2.2 lb)
6. Tighten lock nut (1) to the specified torque. Refer to AT-124, M
"CONTROL CABLE COMPONENTS" .
CAUTION:
SCIA6370J
Do not apply any force to manual shaft (3) after lock nut (1)
is tightened.
7. Move selector lever from “P” to “1” position again. Make sure that selector lever moves smoothly.
8. Check A/T position. AT-128, "Checking of A/T Position" .
9. Install any part removed.

Revision: 2005 September AT-127 C11


SHIFT CONTROL SYSTEM

Checking of A/T Position GCS000KD

1. Place selector lever in “P” position, and turn ignition switch ON (Do not start engine.).
2. Make sure selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
make sure selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm selector lever stops at each position with the feel of engagement when it is moved through all the
positions. Check whether or not the actual position selector lever is in matches the position shown by the
shift position indicator and transaxle body.
5. The method of operating selector lever to individual positions
correctly should be as shown in the figure.
6. Confirm back-up lamps illuminate only when selector lever is
placed in “R” position. Confirm back-up lamps do not illuminate
when selector lever is in “P” or “N” position even if it is pushed
toward “R” position without pressing selector button.
7. Confirm engine can only be started with selector lever in “P” and
“N” positions.
8. Make sure A/T is locked completely in “P” position.
SCIA6984E

Revision: 2005 September AT-128 C11


A/T SHIFT LOCK SYSTEM

A/T SHIFT LOCK SYSTEM PFP:34950


A
Shift Lock System Parts Location GCS000KF

AT

SCIA6974E

1. Key interlock cable 2. Key cylinder 3. Brake pedal J


4. Stop lamp switch
A. Park position switch B. Shift lock solenoid C. Shift lock release button
K

Revision: 2005 September AT-129 C11


A/T SHIFT LOCK SYSTEM

Circuit Diagram — AT — SHIFT GCS000KG

TCWB0319E

Revision: 2005 September AT-130 C11


KEY INTERLOCK CABLE

KEY INTERLOCK CABLE PFP:34908


A
Removal and Installation GCS000KI

COMPONENTS
B

AT

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K
1. Key interlock cable 2. Key cylinder 3. Control device assembly
A. Lock plate B. Holder C. Clip
L
D. Slider E. Key interlock rod F. Adjust holder
G. Casing cap

REMOVAL M
Refer to the figure for key interlock cable removal procedure.
CAUTION:
Make sure that parking brake is applied before removal/installation.
● Slide slider (A) toward casing cap (B) while pressing tabs (C) on
slider to separate slider (A) from adjust holder (D).
(E): Key interlock rod

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Revision: 2005 September AT-131 C11


KEY INTERLOCK CABLE

INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
● Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or inter-
ference with adjacent parts.
● After installing key interlock cable to control device assembly, make sure that casing cap and
bracket are firmly secured in their positions.
● Temporarily install adjust holder (A) to key interlock rod (B).
Install casing cap (C) to cable bracket (D) on control device
assembly.
CAUTION:
● Do not bend or twist key interlock cable excessively
when installing.
● After installing key interlock cable to cable bracket (D) on
control device assembly, make sure casing caps (C) is
firmly secured in cable bracket (D) on control device
assembly.
● If casing cap (C) is loose [less than 39.2 N (4.0 kg, 8.8 lb) SCIA6188E

removing force], replace key interlock cable.


● Slide slider (A) toward key interlock rod (D) while pressing pull
lock (B) down to securely connect adjust holder (C) with key
interlock rod (D).
CAUTION:
● Do not press tabs when holding slider (A)

● Do not apply any force at the right angle to key interlock


rod (D) when slider (A).

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Revision: 2005 September AT-132 C11


ON-VEHICLE SERVICE

ON-VEHICLE SERVICE PFP:00000


A
Control Valve Assembly and Accumulators GCS0014T

COMPONENTS
B

AT

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J
1. A/T 2. O-ring 3. Return spring
4. Control valve assembly 5. Oil pan gasket 6. Oil pan
7. Drain plug gasket 8. Drain plug 9. Magnet K
10. Oil pan fitting bolt 11. Snap ring 12. O-ring
13. Servo release accumulator piston 14. N-D accumulator piston 15. O-ring
16. Return spring 17. Lip seal L
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .

REMOVAL AND INSTALLATION


M
Removal
Refer to the figure for control valve assembly and accumulators removal procedure.
CAUTION:
● Be careful not to drop manual valve and servo release accu-
mulator return spring.

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Revision: 2005 September AT-133 C11


ON-VEHICLE SERVICE

● Check foreign materials in oil pan to help determine causes of


malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, frictional material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates var-
nish build up. Varnish can cause valves, servo, and clutches to
stick and can inhibit pump pressure.
– If frictional material is detected, replace radiator after repair
of A/T. Refer to CO-2, "RADIATOR" .

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● Remove servo release accumulator piston and N-D accumulator


piston by applying compressed air if necessary.
CAUTION:
Hold each piston with lint-free cloth.

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– Apply compressed air to the oil hole as shown in the figure, and
remove servo release accumulator piston from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. Cover the area with lint-free
cloth and blow air little by little to avoid this.

SAT019DA

– Apply compressed air to the oil hole as shown in the figure, and
remove N-D accumulator piston and return spring from transaxle
case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. Cover the area with lint-free
cloth and blow air little by little to avoid this.

SAT020D

– Remove O-rings (1) from servo release accumulator piston (2)


and N-D accumulator piston (3).
CAUTION:
Wrap the removed servo release accumulator piston (2) and
N-D accumulator piston (3) in a lint-free cloth.

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Revision: 2005 September AT-134 C11


ON-VEHICLE SERVICE

Inspection A
● Inspect the sliding surfaces of each accumulator piston and
transaxle case, and replace if damaged or dented.
(1): Servo release accumulator piston B
(2): N-D accumulator piston
● Inspect the sliding surfaces of manual valve and valve body, and
replace if damaged or dented. AT

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● Inspect each return spring, and replace if damaged, deformed or E


worn. Refer to AT-144, "Accumulator" for free length (L1 ) and
length (L2 ).
(1): Return spring (Servo release accumulator) F
(2): Return spring (N-D accumulator)
CAUTION:
Do not remove spring retainer (3).
G

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Installation L
Note the following, and install in the reverse order of removal.
● Install bolts A , B and C in control valve assembly .
M
Bolt symbol A B C

Bolt length “ ” mm (in) 40.0 mm 33.0 mm 43.5 mm


(1.575 in) (1.299 in) (1.713 in)

Number of bolts 5 6 2

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Revision: 2005 September AT-135 C11


ON-VEHICLE SERVICE

● Set manual shaft in “N” position, then align manual plate (1) with
groove in manual valve (2).
● After installing control valve assembly to transaxle case, make
sure that selector lever can be moved to all positions.
● After completing installation, check for A/T fluid leakage and A/T
fluid level. Refer to AT-8, "Checking A/T Fluid" .
CAUTION:
● Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of transaxle case
and oil pan.
SCIA7090E
● Do not reuse O-rings, lip seals, oil pan gasket and oil pan
fitting bolts.
● Apply ATF to manual valve, O-rings, lip seals and sliding surfaces transaxle case.
Park/Neutral Position (PNP) Switch GCS0014U

COMPONENTS

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1. A/T 2. PNP switch


Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .

REMOVAL
Refer to the figure for PNP switch removal procedure.
INSTALLATION
Note the following, and install in the reverse order of removal.
● Align PNP switch position when installing.
● After installation is completed, adjust and check A/T position. Refer to AT-127, "Adjustment of A/T Posi-
tion" ,AT-128, "Checking of A/T Position" .
● After installation is completed, check continuity of PNP switch. Refer to AT-91, "PNP SWITCH" .

Revision: 2005 September AT-136 C11


ON-VEHICLE SERVICE

PARK/NEUTRAL POSITION (PNP) SWITCH ADJUSTMENT


1. Set selector lever and manual shaft (1) in “N” position. A
2. Remove air duct (inlet). Refer to EM-6, "AIR CLEANER AND
AIR DUCT" .
3. Remove control cable from manual shaft (1). Refer to AT-124, B
"CONTROL CABLE COMPONENTS"
4. Loosen PNP switch fitting bolts.
5. Insert the pin (3) [4 mm (0.16 in) dia.] straight into manual shaft AT
(1) adjustment hole.
6. Rotate PNP switch (2) until the pin (3) can also be inserted
straight into hole in PNP switch (2). SCIA6218J
D
7. Tighten PNP switch fitting bolts to the specified torque. Refer to
AT-136, "COMPONENTS" .
8. Remove the pin (3) from adjustment hole after adjusting PNP switch (2). E
9. Check continuity of PNP switch (2). Refer to AT-91, "PNP SWITCH" .
10. Adjust and check A/T position. Refer to AT-127, "Adjustment of A/T Position" , AT-128, "Checking of A/T
Position" . F
11. Reinstall any parts removed.
Revolution Sensor GCS0014V
G
COMPONENTS

M
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1. A/T 2. Revolution sensor


Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .

REMOVAL
Refer to the figure for revolution sensor removal procedure.

Revision: 2005 September AT-137 C11


ON-VEHICLE SERVICE

INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Ensure revolution sensor harness is firmly secured with bolt.
(1): Revolution sensor
: Bolt (1)

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Turbine Revolution Sensor (Power Train Revolution Sensor) GCS0014W

COMPONENTS

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1. A/T 2. O-ring 3. Turbine revolution sensor (power


train revolution sensor)
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .

REMOVAL
Refer to the figure for turbine revolution sensor (power train revolution sensor) removal procedure.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
● Do not reuse O-ring.
● Apply ATF to O-ring.
After installing control cable, adjust and check A/T position. Refer to AT-127, "Adjustment of A/T Position" , AT-
128, "Checking of A/T Position" .

Revision: 2005 September AT-138 C11


ON-VEHICLE SERVICE

Differential Side Oil Seal GCS0014X

COMPONENTS A

AT

SCIA6061J G
1. A/T 2. LH differential side oil seal 3. RH differential side oil seal
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .
H
REMOVAL
Refer to figure for differential side oil seals removal procedure.
● Remove differential side oil seal using a flat-bladed screwdriver. I
CAUTION:
Be careful not to scratch transaxle case and converter
housing.
J

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L
INSTALLATION
Note the following, and install in the reverse order of removal.
● Drive each differential side oil seal evenly using a drift (SST and M
commercial service tool) so that differential side oil seal pro-
trudes by the dimension “C” or “D” respectively.
(1): LH differential side oil seal
(2): RH differential side oil seal
(A): Transaxle case side
(B): Converter housing side
Unit: mm (in)
Dimension “C” 0 ± 0.5 (0 ± 0.020)
Dimension “D” 1.1 ± 0.5 (0.043 ± 0.020)
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NOTE:
Differential side oil seal pulling direction is used as the reference.

Revision: 2005 September AT-139 C11


ON-VEHICLE SERVICE

Drift to be used:
Location Tool number
ST35325000
Transaxle case side (A)
KV31103000
Commercial service tool [Inner diameter: 47 mm (1.85 in), outer
Converter housing side (B)
diameter: 54 mm (2.13 in)]

After installing differential side oil seal, check A/T fluid leakage and A/T fluid level. Refer to AT-8, "Checking A/
T Fluid" .

Revision: 2005 September AT-140 C11


AIR BREATHER HOSE

AIR BREATHER HOSE PFP:31098


A
Removal and Installation GCS000KO

COMPONENTS
B

AT

G
SCIA6208J

1. Air cleaner case 2. Air duct 3. Air breather hose


H
4. Clip 5. Air breather tube 6. A/T

REMOVAL
Refer to the figure for air breather hose removal procedure. I
INSTALLATION
Note the following, and install in the reverse order of removal.
J
● Install air breather hose (1) to air breather tube (2) so that the
paint mark (3) faces upward. Also make sure air breather hose
end laps with air breather tube 17 mm (0.67 in) or more.
K
● When installing air breather hose to air duct and air cleaner
case, make sure to fully insert the hose with clip.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to L
folding or bending when installed.

M
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Revision: 2005 September AT-141 C11


TRANSAXLE ASSEMBLY

TRANSAXLE ASSEMBLY PFP:32020

Removal and Installation GCS000KP

COMPONENTS

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1. Rear torque rod 2. Rear engine mounting bracket 3. A/T fluid charging pipe
4. A/T fluid level gauge 5. O-ring 6. Fluid cooler tube
7. Copper washer 8. Bracket 9. Fluid cooler tube
10. A/T assembly 11. Engine mounting bracket (LH) 12. Bracket
13. Washer
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "Components" .
: For tightening torque, refer to AT-143, "INSTALLATION" .

REMOVAL
Refer to the figure above for A/T assembly removal procedure.
CAUTION:
● Crankshaft should be rotated clockwise, viewed from front of engine.
● When setting the transmission jack, be careful not to allow it to collide against the drain plug.
● Refer to the followings when removing A/T assembly from vehicle.
– Secure troupe converter to prevent it from dropping.
– Secure A/T assembly to a transmission jack.

Revision: 2005 September AT-142 C11


TRANSAXLE ASSEMBLY

INSPECTION
Installation and Inspection of Torque Converter A
● After inserting a torque converter to a A/T, be sure to check
dimension “A” to ensure it is within the reference value limit.
B
Dimension “A”: 16.2 mm (0.638 in) or more

AT

D
SAT430D

INSTALLATION E
Note the following, and install in the reverse order of removal, while paying attention to the following work.
CAUTION:
Do not reuse O-ring and copper washers. Refer to AT-142, "COMPONENTS" . F
● When installing A/T assembly to engine assembly, attach fixing bolts in accordance with the following
standard.
Bolt No. 1 2 3 4 G
Number of bolts 2 2 1 3
Bolt length “L”
40 (1.57) 44 (1.73) 69 (2.72) 49 (1.93) H
[mm (in)]
Tightening torque
48 (4.9, 35)
[N·m (kg-m, ft-lb)]
I
(A): A/T to engine
(B): Engine to A/T
SCIA7096E
J

● Align the positions of tightening bolts for drive plate with those of
torque converter, and temporarily tighten bolts. Then, tighten K
bolts to the specified torque.

: 51 N·m (5.2 kg-m, 38 ft-lb)


L
CAUTION:
● When turning crankshaft, turn it clockwise as viewed from
front of engine.
M
● When tightening the tighten bolts for the torque converter
after fixing crankshaft pulley bolts, be sure to confirm the
SCIA6225J
tightening torque of crankshaft pulley mounting bolts.
Refer to EM-16, "Components" .
● After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
A/T rotates freely without binding.
● After completing installation, check for A/T fluid leakage, A/T fluid level and A/T positions. Refer to AT-8,
"Checking A/T Fluid" and AT-128, "Checking of A/T Position" .

Revision: 2005 September AT-143 C11


SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

General Specifications GCS000LD

Engine HR16DE
Automatic transaxle model RE4F03B
Automatic transaxle assembly Model code number 3CX0C
1st 2.861
2nd 1.562
3rd 1.000
Transaxle gear ratio
4th 0.697
Reverse 2.310
Final drive 4.072
Recommended fluid Genuine NISSAN ATF Matic Fluid D or equivalent*

Fluid capacity [ (Imp qt)] 7.7 (6-3/4)


*: Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" .

Vehicle Speed at Which Gear Shifting Occurs GCS000LE

Vehicle speed km/h (MPH)


Throttle position
D1 → D2 D2 → D3 D3 → D4 D4 → D3 D3 → D 2 D2 → D 1
51 - 59 97 - 105 154 - 162 150 - 158 87 - 95 41 - 49
Full throttle
(32 - 37) (60 - 65) (96 - 101) (93 - 98) (54 - 59) (25 - 30)
31 - 39 60 - 68 122 - 130 63 - 71 36 - 44 5 - 13
Half throttle
(19 - 24) (37 - 42) (76 - 81) (39 - 44) (22 - 27) (3 - 8)

● At half throttle, the accelerator opening is 4/8 of the full opening.


Vehicle Speed at When Lock-up Occurs/Releases GCS000LF

Vehicle speed km/h (MPH)


Throttle position Selector lever position
Lock-up ON Lock-up OFF
D position 76 - 84 (47 - 52) 56 - 64 (35 - 40)
2.0/8
D position (OD OFF) 86 - 94 (53 - 58) 83 - 91 (52 - 57)

Stall Speed GCS000LG

Stall revolution (rpm) 2,250 - 2,700

Line Pressure GCS000LH

Line pressure kPa (bar, kg/cm2 , psi)


Engine speed
D, 2nd and 1st positions R position
Idle speed 500 (5.0, 5.1, 73) 778 (7.8, 7.9, 113)
Stall speed 1,160 (11.6, 11.8, 168) 1,804 (18.0, 18.4, 262)

Accumulator GCS000LK

RETURN SPRINGS
Unit: mm (in)
Location Free length (L1 )
Servo release accumulator 62.8 (2.472)

Unit: mm (in)
Location Length (L2 )
N-D accumulator 46.5 (1.831)

Revision: 2005 September AT-144 C11


SERVICE DATA AND SPECIFICATIONS (SDS)

O-RINGS
Unit: mm (in) A
Location Inner diameter (Small) Inner diameter (Large)
Servo release accumulator 26.9 (1.059) 44.2 (1.740)
N-D accumulator 34.6 (1.362) 39.4 (1.551) B

Removal and Installation GCS000LW

Distance between end of converter housing and torque converter [mm (in)] 16.2 (0.638)
AT

Shift Solenoid Valves GCS000LX

Gear position 1 2 3 4
D
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open) E
Solenoid Valves GCS000LY

Solenoid valve designation Resistance (Approx.) Terminal


F
Shift solenoid valve A 20 - 30 Ω 2
Shift solenoid valve B 5 - 20 Ω 1
Overrun clutch solenoid valve 20 - 30 Ω 3 G
Line pressure solenoid valve 2.5 - 5.0 Ω 4
Torque converter clutch solenoid valve 5 - 20 Ω 5
H
A/T Fluid Temperature Sensor GCS000LZ

Remarks: Specification data are reference values.


Condition Specification (Approx.) I
Cold [20°C (68°F)] 1.5V 2.5 kΩ
↓ ↓ ↓
Hot [80°C (176°F)] 0.5V 0.3 kΩ J
Revolution Sensor GCS000M0

Condition Judgement standard K


When driving at 20 km/h (12 MPH) 150 Hz (Approx.)

Dropping Resistor GCS000M1


L
Resistance 12 Ω (Approx.)

Turbine Revolution Sensor (Power Train Revolution Sensor) GCS000M2


M
Condition Judgement standard
When driving at 20 km/h (12 MPH) 360 Hz (Approx.)

Revision: 2005 September AT-145 C11


SERVICE DATA AND SPECIFICATIONS (SDS)

Revision: 2005 September AT-146 C11

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