Re5f22a PDF
Re5f22a PDF
Re5f22a PDF
AUTOMATIC TRANSAXLE
SECTION AT B
AT
E
CONTENTS
SERVICE INFORMATION ............................ 5 TROUBLE DIAGNOSIS .................................... 39 F
DTC Inspection Priority Chart ..................................39
INDEX FOR DTC ................................................. 5 Fail-Safe ..................................................................39
Alphabetical Index ..................................................... 5 How To Perform Trouble Diagnosis for Quick and G
DTC No. Index .......................................................... 5 Accurate Repair .......................................................41
A/T Electrical Parts Location ...................................47
PRECAUTIONS ................................................... 7 Circuit Diagram ........................................................49
Precaution for Supplemental Restraint System H
Inspections Before Trouble Diagnosis .....................49
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Check Before Engine Is Started ..............................54
SIONER" ................................................................... 7
Check at Idle ............................................................54
Precaution for On Board Diagnosis (OBD) System Cruise Test - Part 1 .................................................55 I
of A/T and Engine ..................................................... 7
Cruise Test - Part 2 .................................................57
Precaution for A/T Assembly or TCM Replace- Cruise Test - Part 3 .................................................57
ment .......................................................................... 7
Shift Schedule .........................................................58 J
Precaution ................................................................. 8 Symptom Chart ........................................................59
Service Notice or Precaution ..................................... 9 TCM Input/Output Signal Reference Value .............66
PREPARATION ..................................................10 CONSULT-III Function (TRANSMISSION) ..............69 K
Special Service Tool ............................................... 10 Diagnosis Procedure ...............................................74
Commercial Service Tool ........................................ 12 DTC U1000 CAN COMMUNICATION LINE ..... 77
Description ...............................................................77 L
A/T FLUID ...........................................................13
Changing A/T Fluid ................................................. 13 On Board Diagnosis Logic .......................................77
Checking A/T Fluid .................................................. 13 Possible Cause ........................................................77
A/T Fluid Cooler Cleaning ....................................... 14 DTC Confirmation Procedure ..................................77 M
Wiring Diagram - AT - CAN .....................................78
A/T CONTROL SYSTEM ....................................18 Diagnosis Procedure ...............................................79
Cross-Sectional View .............................................. 18
DTC P0500 VEHICLE SPEED SENSOR MTR... 80 N
Shift Mechanism ...................................................... 18
TCM Function .......................................................... 30 Description ...............................................................80
Input/Output Signal of TCM ..................................... 32 On Board Diagnosis Logic .......................................80
CAN Communication ............................................... 32 Possible Cause ........................................................80 O
Line Pressure Control ............................................. 32 DTC Confirmation Procedure ..................................80
Shift Control ............................................................ 33 Diagnosis Procedure ...............................................80
Lock-Up Control ...................................................... 34 DTC P0613 TCM PROCESSOR ....................... 82 P
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......36 Description ...............................................................82
Introduction ............................................................. 36 On Board Diagnosis Logic .......................................82
OBD-II Function for A/T System .............................. 36 Possible Cause ........................................................82
One or Two Trip Detection Logic of OBD-II ............ 36 DTC Confirmation Procedure ..................................82
OBD-II Diagnostic Trouble Code (DTC) .................. 36 Diagnosis Procedure ...............................................82
Malfunction Indicator Lamp (MIL) ............................ 38
DTC
OBD-II Except OBD-II D
Items
Reference page
(CONSULT-III screen terms) CONSULT-III CONSULT-III
only “TRANSMIS-
GST*1 SION” E
A/T 1ST GR FNCTN P0731 P0731 AT-108
A/T 2ND GR FNCTN P0732 P0732 AT-111
F
A/T 3RD GR FNCTN P0733 P0733 AT-116
A/T 4TH GR FNCTN P0734 P0734 AT-120
A/T 5TH GR FNCTN P0735 P0735 AT-123 G
A/T TCC S/V FNCTN P0744 P0744 AT-127
ATF TEMP SEN/CIRC P0710 P0710 AT-88
CAN COMM CIRCUIT U1000 U1000 AT-77
H
ELEC TH CONTROL — P1726 AT-192
ENG SPD INP PERFOR — P0726 AT-106
I
FLUID TEMP SEN P0711 P0711 AT-93
GEAR LEVER SWITCH — P0825 AT-184
PC SOL A(L/PRESS) P0745 P0745 AT-130 J
PC SOL B(SFT/PRS) P0775 P0775 AT-165
PC SOL C(TCC&SFT) P0795 P0795 AT-174
K
PC SOL C STC ON P0797 P0797 AT-179
PNP SW/CIRC P0705 P0705 AT-83
SHIFT P0780 P0780 AT-170 L
SHIFT SOL A P0750 P0750 AT-135
SHIFT SOL B P0755 P0755 AT-140
M
SHIFT SOL C P0760 P0760 AT-145
SHIFT SOL D P0765 P0765 AT-155
SHIFT SOL E P0770 P0770 AT-160 N
SFT SOL C STUCK ON P0762 P0762 AT-150
TCM POWER INPT SIG P0882 P0882 AT-188
TCM PROCESSOR — P0613 AT-82
O
TURBINE SENSOR P0717 P0717 AT-98
VEH SPD SE/CIR-MTR — P0500 AT-80
P
VHCL SPEED SEN-A/T P0722 P0722 AT-102
*1: These numbers are prescribed by SAE J2012.
NOTE:
DTC
OBD-II Except OBD-II
Items
Reference page
CONSULT-III CONSULT-III (CONSULT-III screen terms)
only “TRANSMIS-
GST*1 SION”
— P0500 VEH SPD SE/CIR-MTR AT-80
— P0613 TCM PROCESSOR AT-82
P0705 P0705 PNP SW/CIRC AT-83
P0710 P0710 ATF TEMP SEN/CIRC AT-88
P0711 P0711 FLUID TEMP SEN AT-93
P0717 P0717 TURBINE SENSOR AT-98
P0722 P0722 VHCL SPEED SEN-A/T AT-102
— P0726 ENG SPD INP PERFOR AT-106
P0731 P0731 A/T 1ST GR FNCTN AT-108
P0732 P0732 A/T 2ND GR FNCTN AT-111
P0733 P0733 A/T 3RD GR FNCTN AT-116
P0734 P0734 A/T 4TH GR FNCTN AT-120
P0735 P0735 A/T 5TH GR FNCTN AT-123
P0744 P0744 A/T TCC S/V FNCTN AT-127
P0745 P0745 PC SOL A(L/PRESS) AT-130
P0750 P0750 SHIFT SOL A AT-135
P0755 P0755 SHIFT SOL B AT-140
P0760 P0760 SHIFT SOL C AT-145
P0762 P0762 SFT SOL C STUCK ON AT-150
P0765 P0765 SHIFT SOL D AT-155
P0770 P0770 SHIFT SOL E AT-160
P0775 P0775 PC SOL B(SFT/PRS) AT-165
P0780 P0780 SHIFT AT-170
P0795 P0795 PC SOL C(TCC&SFT) AT-174
P0797 P0797 PC SOL C STC ON AT-179
— P0825 GEAR LEVER SWITCH AT-184
P0882 P0882 TCM POWER INPT SIG AT-188
— P1726 ELEC TH CONTROL AT-192
U1000 U1000 CAN COMM CIRCUIT AT-77
*1: These numbers are prescribed by SAE J2012.
B
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS AT
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual. D
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
F
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors. G
Precaution for On Board Diagnosis (OBD) System of A/T and Engine INFOID:0000000001717840
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the H
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch “OFF” and disconnect the negative battery cable before any repair I
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MIL to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease, J
dirt, bent terminals, etc.)
• Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit. K
• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
L
ECM before returning the vehicle to the customer.
Precaution for A/T Assembly or TCM Replacement INFOID:0000000001717841
M
• When replacing A/T assembly or TCM, refer to the pattern table below and initialize TCM if necessary.
TCM INITIALIZATION PATTERNS
N
TCM A/T assembly Erasing EEPROM in TCM Remarks
Not replaced
Replaced with Not required because the EEPROM in TCM is in the default
Replaced with Not required O
new one state.
new or old one
Replaced with
Not replaced
new or old one P
Required because data cannot be conformed to previous
Not replaced Required
Replaced with old data written in the EEPROM in TCM.
one Replaced with
new or old one
NOTE:
“Old one” is the TCM or A/T assembly that has been used on other vehicles.
NOTE:
Do not remove or disassemble any RE5F22A model transaxle parts unless specified to do so in AT
section.
• Before connecting or disconnecting the TCM harness connec-
tor, turn ignition switch “OFF” and disconnect negative bat-
tery cable. Because battery voltage is applied to TCM even if
ignition switch is turned “OFF”.
SEF289H
SEF291H
MEF040DA
AT
SEF217U
D
• Always use the specified brand of A/T fluid. Refer to MA-11, "Fluids and Lubricants".
• Use paper rags not cloth rags during work.
• After replacing the A/T fluid, dispose of the waste oil using the methods prescribed by law, ordinance, etc. E
• Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to prevent
the internal parts from becoming contaminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere F
with the operation of the transaxle.
• Place disassembled parts in order for easier and proper assembly.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or G
reassembly.
• Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
• It is very important to perform functional tests whenever they are indicated. H
• The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight. I
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling. J
• After overhaul, refill the transaxle with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to K
AT-13, "Changing A/T Fluid", AT-13, "Checking A/T Fluid".
Service Notice or Precaution INFOID:0000000001717843
L
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
— Measuring line pressure
(J-34301-C)
Oil pressure gauge set
1 —
(J-34301-1)
Oil pressure gauge
2 —
(J-34301-2)
Hoses
3 —
(J-34298)
Adapter
4 —
(J-34282-2)
Adapter AAT896
5 —
(790-301-1230-A)
60° Adapter
6 —
(J-34301-15)
Square socket
KV311J0010 Measuring line pressure
(J-45542)
Adapter
SCIA3019E
SCIA3018E
NT414
NT086
AT
NT423
NT115 F
ST30612000 Removing outer race and adjust shim
(J-25742-2) a: 62 mm(2.44 in) dia.
Drift b: 40 mm(1.57 in) dia. G
H
NT073
SCIA5517E
N
NT073
NT115
SCIA5518E
SCIA5519E
PBIC0190E
NT077
NT411
1. Run the engine to warm up the transaxle until the fluid is at full operating temperature “HOT”. B
Temperature range
COLD : 30° – 40° C (86° – 104° F) AT
HOT : 70° – 80° C (158° – 176° F)
2. Stop the engine. D
3. Remove the engine undercover.
4. Drain the A/T fluid by removing the drain plug. Reinstall the drain
plug to the specified tightness using a new drain washer. E
LLIA0066E
H
5. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume amount that was drained out.
Temperature range
COLD : 30° – 40° C (86° – 104° F) N
HOT : 70° – 80° C (158° – 176° F)
a. Park the vehicle on a level surface and set parking brake.
O
b. Start the engine and move the transaxle selector lever through
each gear position. Leave the selector lever in the “P” park posi-
tion. WLIA0014E
sary specified A/T fluid through the A/T fluid charging pipe and
then re-insert the A/T fluid level gauge.
CAUTION:
• Do not overfill the transaxle.
• Firmly secure the A/T fluid level gauge into the A/T fluid charging pipe using the attached stop-
per, this will provide an accurate reading on the gauge, and will keep the gauge in position while
driving.
4. Drive the vehicle for approximately 5 minutes at moderate speeds.
5. Re-check the fluid level at fluid temperatures using the “HOT”
range on the A/T fluid level gauge.
CAUTION:
Firmly secure the A/T fluid level gauge into the A/T fluid
charging pipe using the attached stopper, this will provide
an accurate reading on the gauge, and will keep the gauge
in position while driving.
Temperature range
COLD : 30° – 40° C (86° – 104° F)
HOT : 70° – 80° C (158° – 176° F) WLIA0014E
SMA853B
Whenever an automatic transaxle is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the
radiator must be inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the automatic transaxle's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses.
SCIA2945E
D
5. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose. E
CAUTION:
• Wear safety glasses and rubber gloves when spraying the
Transmission Cooler Cleaner.
• Spray cooler cleaner only with adequate ventilation. F
• Avoid contact with eyes and skin.
• Do not breath vapors or spray mist.
6. Hold the hose and can as high as possible and spray Transmis- G
sion Cooler Cleaner in a continuous stream into the cooler outlet SCIA2955E
hose until fluid flows out of the cooler inlet hose for 5 seconds.
7. Insert the tip of an air gun into the end of the cooler outlet hose. H
8. Wrap a shop rag around the air gun tip and of the cooler outlet
hose.
I
SCIA2962E K
9. Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi) through the cooler outlet hose for 10 seconds
to force out any remaining fluid. L
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connect the fluid cooler steel lines to the transaxle.
12. Remove the banjo bolts. M
13. Flush each steel line from the cooler side back toward the transaxle by spraying Transmission Cooler
Cleaner in a continuous stream for 5 seconds.
N
14. Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi) through each steel line from the cooler side
back toward the transaxle for 10 seconds to force out any remaining fluid.
15. Ensure all debris is removed from the steel cooler lines.
O
16. Ensure all debris is removed from the banjo bolts and fittings.
17. Perform "A/T FLUID COOLER DIAGNOSIS PROCEDURE".
A/T FLUID COOLER DIAGNOSIS PROCEDURE P
NOTE:
Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification.
1. Position an oil pan under the automatic transaxle's inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
SCIA2965E
6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
8. Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi)
through the cooler outlet hose to force any remaining A/T fluid
into the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform "A/T FLUID COOLER INSPECTION PROCEDURE".
SCIA2966E
SCIA2967E
AT
SCIA5257E
D
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
E
SCIA2575E
CONSTRUCTION
Revision: August 2007 AT-18 2008 Quest
A/T CONTROL SYSTEM
< SERVICE INFORMATION >
AT
I
SCIA2576E
1st
1⇔2
2nd
2⇔3
Automatic shift
D*1 3rd 1⇔2⇔3⇔
4⇔5
3⇔4
4th
4⇔5
5th
1st
1⇔2
Automatic shift
L*2 2nd
1⇔2⇔3
2⇔3
3rd
: Operates
: In transition between applied and released.
*1: A/T will not shift to 5th when lever switch is pushed (indicated A/T indicator “4”).
*2: A/T will not shift to 3th when lever switch is pushed (indicated A/T indicator “2”).
NOTE:
When shifting D to L position or lever switch pushes (indicated A/T indicator “4” at D position or “2” at L position), down shift permission
control is activated. Refer to AT-33, "Shift Control".
POWER TRANSMISSION
“N” position
Since both the forward clutch and the direct clutch are released, torque from the input shaft drive is not trans-
mitted to the output shaft.
“P” position
• The same as for the “N” position, both the forward clutch and the direct clutch are released, so torque from
the input shaft drive is not transmitted to the output shaft.
• The parking pole linked with the selector lever meshes with the parking gear and fastens the output shaft
mechanically.
AT
I
SCIA2577E
SCIA2585E
SCIA2587E
SCIA2588E
AT
L
SCIA2592E
SCIA2593E
SCIA2594E
WCIA0645E
Operation signal(*5) X X X
ASCD
(*5) X X X
Overdrive cancel signal
TCM power supply voltage signal X X X X X X X
Shift solenoid valve A/B/C/D/E X X X X
Pressure control solenoid valve A X X X X X X X
Out- Pressure control solenoid valve B X X X X X
put
Pressure control solenoid valve C X X X X
Self-diagnostics table(*5) X
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
For details, refer to LAN-3, "CAN Communication System".
Line Pressure Control INFOID:0000000001717854
• The pressure control solenoid A controls linear line pressure by control signal from TCM and line pressure
for clutches and brakes to reduce shift shock.
• This pressure control solenoid A controls the pressure regulator valve as the signal pressure and adjusts the
pressure of the operating oil discharged from the oil pump to the line pressure most appropriate to the driv-
ing state.
AT
E
SCIA2605E
LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PAT-
TERN F
In order to obtain the most appropriate line pressure characteristic to meet the current driving state, the TCM
controls the pressure control solenoid A current valve and thus controls the line pressure.
G
Shift Control INFOID:0000000001717855
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes H
possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change charac-
teristic is attained.
I
M
SCIA3569E
Basically TCM programmed for economy mode, but TCM changes to several shift schedule automatically
according to specified condition. N
SPECIAL SHIFT MODE
Upslope Mode
When TCM detects upslope from load of engine torque and decrease of acceleration, this mode changes shift O
points in high-speed side according to the upslope degree and avoids busy shift of A/T.
Downslope Mode
P
When TCM detects downslope from increase of acceleration with accelerator full close, this mode operates
moderate engine brake by changing shift points in high-speed side.
Hot Mode Control
This control lowers ATF temperature by changing shift points when the temperature is extremely high.
Down Shift Permission Control
In order to avoid the over speed of the engine, down shift is done only at under a constant vehicle speed.
The torque converter clutch piston in the torque converter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
The torque converter clutch control valve operation is controlled by the pressure control solenoid valve C,
which is controlled by a signal from TCM, and the torque converter clutch control valve engages or releases
the torque converter clutch piston.
Lock-up Operation Condition Table
Selector lever D position L position
Lever switch OFF ON OFF ON
(A/T indicator) (D) (4) (3) (2)
Gear position 5 4 4 3 2
Lock-up × – × × –
Slip lock-up × × × – –
SCIA2612E
The ECM provides emission-related on board diagnostic (OBD-II) functions for the A/T system. One function
is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of OBD-II INFOID:0000000001717859
Priority Items
AT
1 Freeze frame data Misfire — DTC: P0300 - P0306
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
D
3 1st trip freeze frame data
Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM mem-
ory is erased. E
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT-III, GST or ECM DIAGNOSTIC TEST MODE as
described following. F
• If the battery cable is disconnected, the diagnostic trouble code will be lost within 24 hours.
• When you erase the DTC, using CONSULT-III or GST is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC G
related to OBD-II. For details, refer to EC-43, "Emission-related Diagnostic Information".
• Diagnostic trouble codes (DTC)
• 1st trip diagnostic trouble codes (1st trip DTC) H
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
I
• Test values
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned “ON” with-
out the engine running. This is a bulb check.
• If the MIL does not light up, refer to DI-23, or see EC-616.
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
SEF217U
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority B
chart.
NOTE:
If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to
AT-77. AT
Fail-Safe INFOID:0000000001717863 E
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is a malfunc-
tion in a main electronic control input/output signal circuit. F
In fail-safe mode, a driving condition is selected according to the malfunctioning location, and line pressure is
set at the maximum. For this reason, the customer will be subjected to uncomfortable “slipping” or “poor accel-
eration” of the vehicle.
In that case, handle according to the “diagnostics flow” (Refer to AT-41). G
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to make driving possible.
H
NOTE:
Line pressure is set at the maximum in fail-safe mode. Although gear position differs depending on
the type of fail-safe modes, CONSULT-III indicates “5th”.
I
DTC Malfunction items Fail-safe*
P0500 Vehicle speed signal No learning control.
P0613 TCM processor Fail-safe mode 4 J
P0705 PNP switch Fail-safe mode 4
Sets ATF temperature data at 111°C (232°F) after 15 minutes. Inhibits
P0710 ATF temperature sensor circuit K
lock-up control.
Sets ATF temperature data at 111°C (232°F) after 15 minutes. Inhibits
P0711 ATF temperature sensor function
lock-up control.
L
P0717 Turbine revolution sensor Fail-safe mode 1
Uses vehicle speed signal from combination meter as a substitute. Inhib-
P0722 Revolution sensor
its learning control.
M
Engine speed signal input circuit perfor-
P0726 Fail-safe mode 1
mance
P0731 1st gear function No 1st gear, no control for N-D shift.
N
Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slip-
P0732 2nd gear function
ping.
Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slip- O
P0733 3rd gear function
ping.
Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slip-
P0734 4th gear function
ping.
P
Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slip-
P0735 5th gear function
ping.
P0744 Lock-up function Fail-safe mode 1
Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slip-
P0745 Pressure control solenoid valve A
ping.
INTRODUCTION L
The TCM receives a signal from the vehicle speed signal, ECM (throttle opening) or PNP switch and provides
shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal M
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory. N
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc- O
tion, etc.
SAT631IB
P
SAT632I
WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, “Information From Customer” (Refer to "Information From Cus-
tomer") and “Diagnostic Worksheet” (Refer to "Diagnostic Worksheet Chart"), to perform the best trouble-
shooting possible.
Work Flow Chart
AT
L
SCIA8466E
*1. "Information From Customer" *2. "Diagnostic Worksheet Chart" *3. AT-39 M
*4. AT-49 *5. AT-49, AT-49 *6. AT-49
*7. AT-69 *8. AT-36 *9. AT-38
*10. AT-77 *11. AT-192 *12. AT-193 N
*13. AT-59 *14. AT-36 *15. AT-77
*16. AT-192 *17. EC-43
O
DIAGNOSTIC WORKSHEET
Information From Customer
P
KEY POINTS
• WHAT..... Vehicle & A/T model
• WHEN..... Date, Frequencies
• WHERE..... Road conditions
• HOW..... Operating conditions, Symptoms
1 ❏ Read the item on cautions concerning fail-safe and understand the customer's complaint. AT-39
❏ A/T fluid inspection
AT
P
WCIA0583E
1. A. TCM (transmission control module 2. A. Shift lock button 3. O/D OFF indicator
(view with glove box removed) B. Overdrive control switch
C. Shift position indicator
4. A. Turbine revolution sensor F37 5. Revolution sensor F38 6. Accelerator pedal position sensor
B. Terminal cord assembly F30, F62 (view with intake air duct removed) harness connector E20
C. Park/neutral position (PNP) switch
F29
(view with battery tray removed)
AT
BCWA0594E
P
STALL TEST
Stall test procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/
T fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of A/T fluid. Replenish if necessary.
3. Switch of A/C and light etc. are off.
SAT647B
4. Securely engage the parking brake so that the tires do not turn.
SCIA7463E
5. Engine start, apply foot brake, and place selector lever in “D”
position.
6. While holding down the foot brake, gradually press down the
accelerator pedal.
7. Quickly read off the stall speed, then quickly remove your foot
from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
8. Move the selector lever to the “N” position.
SAT514G
9. Cool down the A/T fluid.
CAUTION:
Run the engine at idle for at least one minute.
10. Repeat step 5 through 9 with selector lever in “L” and “R” positions.
SAT647B
M
4. Securely engage the parking brake so that the tires do not turn.
5. Engine start, apply foot brake.
N
6. Measure time lag by using stopwatch from moment when shift
lever is shifted in “N” to “D” position and “N” to “R” position until
moment slightly shock can be felt.
CAUTION: O
• Make sure to take 3 measurement and take the average
value.
• Make sure to keep interval for more than one minute
P
between time lag tests.
(That purpose is to remove clutch/brake pressure was left SCIA7463E
unfinished.)
Time lag:
“N” to “D” position: Less than 0.7 sec.
“N” to “R” position: Less than 1.2 sec.
SCIA2669E
SCIA7463E
D
CAUTION:
Do not reuse O-ring.
Line pressure E
P
SAT786A
SAT496G
When the transaxle changes speed D2 → D3, return the accelerator pedal.
Does the A/T shift-up D3 → D4 and apply the engine brake? N
YES >> 1. Stop the vehicle.
2. Go to Cruise test - Part 3 (Refer to AT-57).
NO >> Enter a check mark at “A/T does not shift D3 → D4” on the diagnostics worksheet, then continue
the road test. O
P
1.CHECK SHIFT DOWN (D5 TO D4)
1. Confirm lever switch is in OFF position. (O/D OFF indicator lamp “OFF”.)
2. Confirm gear selector lever is in D position.
3. Accelerate vehicle using half-throttle to D5.
4. Release accelerator pedal.
5. Push lever switch while driving in D5. (O/D OFF indicator lamp “ON” and A/T indicator “4”.)
With CONSULT-III
Revision: August 2007 AT-57 2008 Quest
TROUBLE DIAGNOSIS
< SERVICE INFORMATION >
Read the gear position, throttle degree of opening, and vehicle speed.
Does A/T shift from D5 to D4?
YES >> GO TO 2.
NO >> Enter a check mark at “Vehicle does not shift: 5th gear → 4th gear, when lever switch OFF → ON”
on diagnostics worksheet, then continue the road test.
2.CHECK SHIFT DOWN (D4 TO L3)
1. Driving in D4.
2. Move selector lever from D to L position while D4.
3. Release accelerator pedal.
With CONSULT-III
Read the gear position, throttle degree of opening, and vehicle speed.
Does A/T shift from D4 to L3?
YES >> GO TO 3.
NO >> Enter a check mark at “Vehicle does not shift: 4th gear → 3rd gear, when selector lever D → L
position” on diagnostics worksheet, then continue the road test.
3.CHECK SHIFT DOWN (L3 TO L2)
1. Confirm lever switch is in OFF position. (A/T indicator “3”.)
2. Confirm gear selector lever is in L position.
3. Accelerate vehicle using half-throttle to L3.
4. Release accelerator pedal.
5. Push lever switch while driving in L3. (A/T indicator “2”.)
With CONSULT-III
Read the gear position, throttle degree of opening, and vehicle speed.
Does A/T shift from L3 to L2?
YES >> GO TO 4.
NO >> Enter a check mark at “Vehicle does not shift: 3rd gear → 2nd gear, when lever switch OFF →
ON” on diagnostics worksheet, then continue the road test.
4.CHECK SHIFT DOWN (L2 TO L1)
Release accelerator pedal.
With CONSULT-III
Read the gear position, throttle degree of opening, and vehicle speed.
Does A/T shift from L2 to L1?
YES >> GO TO 5.
NO >> Enter a check mark at “Vehicle does not shift: 2nd gear → 1st gear, when release accelerator
pedal” on diagnostics worksheet, then continue the road test.
5.CHECK ENGINE BRAKE
Depress and release accelerator pedal while driving in L1.
With CONSULT-III
Read the gear position.
Does engine braking effectively reduce speed in L1 position?
YES >> 1. Stop the vehicle.
2. Perform the self-diagnostics. Refer to AT-74, "Diagnosis Procedure".
NO >> Enter a check mark at “Vehicle does not decelerate by engine brake” on the diagnostics work-
sheet, then continue trouble diagnosis.
Shift Schedule INFOID:0000000001717873
Reference
Symptom Condition Diagnostic Item
page
1. Fluid level and state AT-49
AT-221, AT-
2. Control cable and PNP switch adjustment
219
ON vehicle
3. TCM AT-66
With selector lever in D position, driving is 4. Pressure control solenoid valve A AT-130
not possible.
5. Control valve assembly AT-222
6. Torque converter AT-224
7. Forward and direct clutch assembly AT-232
OFF vehicle
8. B5 brake AT-259
9. One-way clutch No.2 AT-232
1. Fluid level and state AT-49
AT-221, AT-
2. Control cable and PNP switch adjustment
219
3. TCM AT-66
ON vehicle
4. Shift solenoid valve A AT-135
5. Shift solenoid valve B AT-140
With selector lever in R position, driving is
not possible. 6. Pressure control solenoid valve A AT-130
7. Control valve assembly AT-222
8. Torque converter AT-232
9. Forward and direct clutch assembly AT-232
OFF vehicle
10. 1st and reverse brake AT-232
11. B5 brake AT-259
1. Fluid level and state AT-49
AT-221, AT-
2. Control cable and PNP switch adjustment
219
3. TCM AT-66
4. Shift solenoid valve A AT-135
No shock at all or the clutch slips when vehi- ON vehicle
5. Shift solenoid valve B AT-140
cle changes speed.
6. Shift solenoid valve E AT-160
7. Pressure control solenoid valve A AT-130
8. Pressure control solenoid valve C AT-174
9. Control valve assembly AT-222
OFF vehicle 10. Accumulator AT-232
1. Fluid level and state AT-49
2. Actual engine torque signal AT-106
ON vehicle 3. Turbine revolution sensor AT-98
Time lag is large. (“N” →“ D” position) 4. TCM AT-66
5. Control valve assembly AT-222
6. Accumulator AT-232
OFF vehicle
7. Forward and direct clutch assembly AT-232
WCIA0537E
3 L CAN-H – – D
4 P CAN-L – –
14 B Ground – 0V
E
Lever switch: “ON” position 0V
16 O Lever switch
Lever switch: “OFF” position Battery voltage
F
Pressure control
When engine is running with idle speed and set-
21 G/B solenoid valve B 0V
ting selector lever to “P” position.
ground
G
22 L
Revolution sensor H
power supply
When turning ignition switch OFF. 0V
I
Pressure control
When engine is running with idle speed and set-
28 W solenoid valve C 0V
ting selector lever to “P” position.
ground
Turbine revolution
30 R When moving at 20 km/h (12 MPH) in 1st gear. 371Hz
sensor
34 P Power supply
Pressure control When engine is running with idle speed and set-
35 L/Y 300Hz
solenoid valve A ting selector lever to “P” position.
Pressure control When engine is running with idle speed and set-
36 W/L 300Hz
solenoid valve B ting selector lever to “P” position.
When shift solenoid valve C operates.
Battery voltage
(When driving in 1st, 2nd, 3rd or reverse gear.)
Shift solenoid
37 R/B
valve C
When shift solenoid valve C does not operate. 0V
Pressure control
When engine is running with idle speed and set-
40 L/G solenoid valve A 0V
ting selector lever to “P” position.
ground
Pressure control When engine is running with idle speed and set-
45 O/B 300Hz
solenoid valve C ting selector lever to “P” position.
AT
When shift solenoid valve A operates.
Shift solenoid Battery voltage
46 W/G (When driving in 1st gear.)
valve A D
When shift solenoid valve A does not operate. 0V
When shift solenoid valve E operates.
Shift solenoid Battery voltage
47 BR/Y (When driving in reverse gear.)
valve E E
When shift solenoid valve E does not operate. 0V
48 B Ground – 0V
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
G
A/T diagnostic mode Description
Supports inspections and adjustments. Commands are transmitted to the TCM for setting the status
WORK SUPPORT suitable for required operation, input/output signals are received from the TCM and received data is H
displayed.
SELF-DIAG RESULTS Displays TCM self-diagnosis results.
DATA MONITOR Displays TCM input/output data in real time. I
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
J
FUNCTION TEST Conducted by CONSULT-III instead of a technician to determine whether each system is "OK" or "NG".
ECU PART NUMBER TCM part number can be read.
INITIALIZATION Under the following conditions. Use to initialize TCM in a case of replacing tran-
• Ignition switch “ON”. saxle or TCM. Refer to AT-7, "Precaution for A/T
• Selector lever “P” or “N” position. Assembly or TCM Replacement". M
• Engine not running.
• Vehicle speed is 0 km/h (0 MPH).
• Ignition voltage is more than 10.5V.
• Malfunction was not detected. N
VEH SPD SE/CIR- • ECM detects a malfunction in vehicle speed sensor signal,
X P0500 P0500
MTR after that TCM inputs the result by CAN communication.
TCM PROCESSOR • TCM processor is malfunctioning. — P0613 —
PNP SW/CIRC • PNP switch signals input with impossible pattern X P0705 P0705
• Normal voltage is not applied to ATF temperature sensor
ATF TEMP SEN/ due to open, short, and so on.
X P0710 P0710
CIRC • During running, the ATF temperature sensor signal voltage
is excessively high or low.
FLUID TEMP SEN • ATF temperature signal does not change. — P0711 P0711*2
• Signal from turbine revolution sensor does not input due to
TURBINE SENSOR open, short, and so on. X P0717 P0717
• Unexpected signal input during running.
• Signal from revolution sensor does not input due to open,
VHCL SPEED SEN-
short, and so on. X P0722 P0722
A/T
• Unexpected signal input during running.
• Malfunction is detected in engine speed signal, actual en-
ENG SPD INP PER-
gine torque signal or torque reduction signal that is output X P0726 P0726
FOR
from ECM through CAN communication.
• A/T cannot be shifted to the 1st gear position even if elec-
A/T 1ST GR FNCTN
trical circuit is good.
X P0731 P0731*2
A/T 2ND GR • A/T cannot be shifted to the 2nd gear position even if elec-
FNCTN trical circuit is good.
X P0732 P0732*2
A/T 3RD GR • A/T cannot be shifted to the 3rd gear position even if elec-
FNCTN trical circuit is good.
X P0733 P0733*2
A/T 4TH GR • A/T cannot be shifted to the 4th gear position even if elec-
FNCTN trical circuit is good.
X P0734 P0734*2
A/T 5TH GR • A/T cannot be shifted to the 5th gear position even if elec-
FNCTN trical circuit is good.
X P0735 P0735*2
>> GO TO 3. F
3.CHECK SELF-DIAGNOSIS CODE
Check O/D OFF indicator lamp. G
Refer to "Judgement self-diagnosis code".
If the system does not go into self-diagnostics, refer to AT-209, "TCM Self-Diagnosis Does Not Activate".
H
>> DIAGNOSIS END
Judgement self-diagnosis code
When a malfunction is detected, the malfunction route is indicated by longer illumination of the indicator lamp. I
SCIA2758E
ERASE SELF-DIAGNOSIS
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission AT
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000001717879
D
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “CAN COMM CIRCUIT” with CONSULT-III or U1000 without CONSULT-III is
detected when TCM cannot communicate to other control units. E
Possible Cause INFOID:0000000001717880
Harness or connectors F
(CAN communication line is open or shorted.)
DTC Confirmation Procedure INFOID:0000000001717881
G
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test. H
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.) I
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Drive vehicle and maintain the following condition for at least 6 seconds. J
SLCT LVR POSI: “D” position
5. If DTC is detected, go to AT-79, "Diagnosis Procedure".
WITH GST K
Follow the procedure “WITH CONSULT-III”.
BCWA0604E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
A
1.CHECK CAN COMMUNICATION CIRCUIT
With CONSULT-III
B
1. Turn ignition switch “ON” and start engine.
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with in CONSULT-III.
Is any malfunction of the "CAN COMM CIRCUIT" indicated?
AT
Yes >> Print out CONSULT-III screen, GO TO LAN-41, "CAN System Specification Chart".
No >> INSPECTION END
The vehicle speed sensor·MTR signal is transmitted from combination meter to TCM by CAN communication
line. The signal functions as an auxiliary device to the revolution sensor when it is malfunctioning. The TCM
will then use the vehicle speed sensor·MTR signal.
On Board Diagnosis Logic INFOID:0000000001717885
• Harness or connectors
(The signal circuit is open or shorted.)
• Combination meter
• ABS actuator and electric unit (control unit)
• Wheel sensor
DTC Confirmation Procedure INFOID:0000000001717887
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON” and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Start engine.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
VHCL/S SE-A/T: 30 km/h (17 MPH) or more
ACCELE ANGLE: 10 % or less
4. If DTC is detected, go to AT-80, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000001717888
SCIA2820E
TCM
DTC Confirmation Procedure INFOID:0000000001717892
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Run engine for at least 2 consecutive seconds at idle speed.
5. If DTC is detected, go to AT-82, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000001717893
1.CHECK DTC
With CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT-III.
3. Touch “ERASE”.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Perform DTC confirmation procedure, AT-82, "DTC Confirmation Procedure".
Is the “TCM PROCESSOR” displayed again?
YES >> Replace TCM.
NO >> INSPECTION END
Selector lever PNP switch A PNP switch B PNP switch C PNP switch PA PNP switch PN AT
P ON OFF OFF ON ON
R ON ON OFF OFF OFF
D
N OFF ON OFF ON ON
D OFF ON ON OFF OFF
L ON ON ON ON OFF E
F
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “PNP SW/CIRC” with CONSULT-III or P0705 without CONSULT-III is detected when
PNP switch signals input with impossible pattern.
G
Possible Cause INFOID:0000000001717896
• Harness or connectors
H
[The park/neutral position (PNP) switch and TCM circuit is open or shorted.]
• Park/neutral position (PNP) switch
DTC Confirmation Procedure INFOID:0000000001717897
I
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test. J
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
K
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Move selector lever to each position.
SLCT LVR POSI: “P”, “R”, “N”, “D” or “L” position L
4. Wait for at least 5 consecutive seconds at each position.
5. If DTC is detected, go to AT-85, "Diagnosis Procedure".
WITH GST M
Follow the procedure “With CONSULT-III”.
BCWA0595E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
A
1.CHECK PNP SWITCH CIRCUIT
With CONSULT-III
B
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Move selector lever to “P”, “R”, “N”, “D” and “L” position and check the value of “PNP SW A”, “PNP SW B”,
“PNP SW C”, “PNP SW PA” and “PNP SW PN”. AT
P
Connector Terminal Voltage
F29 1 - Ground Battery voltage
5. Turn ignition switch “OFF”.
6. Check voltage between PNP switch connector terminal 1 and
ground.
SCIA3576E
SCIA3577E
F
2. If NG, check again with control cable disconnected. (Refer to step 1 above.)
3. If OK on step 2, adjust control cable. Refer to AT-221, "Control Cable Adjustment".
4. If NG on step 2, remove park/neutral position (PNP) switch from A/T and check continuity of park/neutral G
position (PNP) switch terminals. (Refer to step 1 above.)
5. If OK on step 4, adjust park/neutral position (PNP) switch. Refer to AT-219, "Park/Neutral Position (PNP)
Switch Adjustment". H
6. If NG on step 4, replace park/neutral position (PNP) switch.
The A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to the TCM.
On Board Diagnosis Logic INFOID:0000000001717902
• Harness or connectors
(The sensor circuit is open or shorted.)
• A/T fluid temperature sensor
DTC Confirmation Procedure INFOID:0000000001717904
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Warm up engine so that engine coolant temperature is more than 50°C (122°F).
COOLAN TEMP: More than 50°C (122°F)
5. Maintain the following conditions for at least 16 minutes (Total). (It is not necessary to drive vehicle.)
COOLAN TEMP: More than 50°C (122°F)
SLCT LVR POSI: “D” position
6. If DTC is detected, go to AT-90, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
P
BCWA0340E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
Without CONSULT-III
1. Start engine.
2. Check voltage between TCM connector terminals 41 and 42
while warming up A/T. Refer to AT-89, "Wiring Diagram - AT -
FTS".
Resistance (Ap-
Connector Terminal Temperature
prox.)
0°C (32°F) 9.8 kΩ
20°C (68°F) 4.2 kΩ
E142 41 - 42 (ground)
80°C (176°F) 0.54 kΩ
100°C (212°F) 0.31 kΩ
4. Check if there is continuity between the connector terminal and SCIA2872E
ground.
OK or NG
OK >> GO TO 6.
NG >> GO TO 3.
3.CHECK TERMINAL CORD ASSEMBLY WITH A/T FLUID TEMPERATURE SENSOR
1. Turn ignition switch “OFF”.
2. Disconnect terminal cord assembly harness connector.
NG >> GO TO 5. D
4.CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY
E
Check the following.
• Open or short-circuit in the harness between TCM and terminal cord assembly.
OK or NG
OK >> GO TO 6. F
NG >> Repair or replace damaged parts.
5.CHECK A/T FLUID TEMPERATURE SENSOR G
1. Remove side cover. Refer to AT-222, "Side cover".
2. Disconnect A/T fluid temperature sensor.
3. Check resistance between terminals 4 and 8.
H
SCIA4323E
The A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to the TCM. B
On Board Diagnosis Logic INFOID:0000000001717909
• Harness or connectors
(The sensor circuit is open or shorted.) E
• A/T fluid temperature sensor
DTC Confirmation Procedure INFOID:0000000001717911
F
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” G
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
H
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine. I
4. Drive vehicle and maintain the following conditions for at least 15 minutes (Total). (It is not necessary to
maintain continuously.)
VHCL SPEED SE-A/T: 40 km/h (25 MPH) or more J
SLCT LVR POSI: “D” position
5. If DTC is detected, go to AT-95, "Diagnosis Procedure".
WITH GST K
Follow the procedure “With CONSULT-III”.
BCWA0341E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value" .
A
1.CHECK FLUID TEMPERATURE SENSOR SIGNAL
With CONSULT-III
B
1. Start engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Read out the value of “FLUID TEMP SE”.
AT
Item name Condition Display value (Approx.)
0°C (32°F) 4.0V
20°C (68°F) 3.0V D
Fluid temperature sensor
80°C (176°F) 0.8V
100°C (212°F) 0.5V
E
Without CONSULT-III
1. Start engine. F
2. Check voltage between TCM connector terminals 41 and 42
while warming up A/T. Refer to AT-94, "Wiring Diagram - AT -
FTSP".
G
Connector Terminal Temperature Voltage (Approx.)
0°C (32°F) 4.0V
H
20°C (68°F) 3.0V
E142 41 - 42 (ground)
80°C (176°F) 0.8V
100°C (212°F) 0.5V I
SCIA2871E
3. Turn ignition switch “OFF”.
4. Disconnect the TCM connector.
5. Check if there is continuity between the connector terminal and ground. J
OK or NG
OK >> GO TO 6.
NG >> GO TO 2. K
2.CHECK FLUID TEMPERATURE SENSOR CIRCUIT
1. Turn ignition switch “OFF”. L
2. Disconnect the TCM connector.
3. Check resistance between terminals 41 and 42.
M
Resistance (Ap-
Connector Terminal Temperature
prox.)
0°C (32°F) 9.8 kΩ
N
20°C (68°F) 4.2 kΩ
E142 41 - 42 (ground)
80°C (176°F) 0.54 kΩ
100°C (212°F) 0.31 kΩ O
4. Check if there is continuity between the connector terminal and SCIA2872E
ground.
OK or NG P
OK >> GO TO 6.
NG >> GO TO 3.
3.CHECK TERMINAL CORD ASSEMBLY WITH A/T FLUID TEMPERATURE SENSOR
1. Turn ignition switch “OFF”.
2. Disconnect terminal cord assembly harness connector.
OK >> GO TO 4.
NG >> GO TO 5.
4.CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY
Check the following.
• Open or short-circuit in the harness between TCM and terminal cord assembly.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
5.CHECK A/T FLUID TEMPERATURE SENSOR
1. Remove side cover. Refer to AT-222, "Side cover".
2. Disconnect A/T fluid temperature sensor.
3. Check resistance between terminals 4 and 8.
6.CHECK DTC
Perform “DTC Confirmation Procedure”. Refer to AT-93, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
7.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Component Inspection INFOID:0000000001717914
SCIA4323E
• Harness or connectors
(The sensor circuit is open or shorted.)
• Turbine revolution sensor
DTC Confirmation Procedure INFOID:0000000001717918
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Drive vehicle and maintain the following conditions for at least 1 consecutive minute.
FLUID TEMP: More than 20°C (68°F)
VHCL/S SE-A/T: 70 km/h (43 MPH) or more
SLCT LVR POSI: “D” position
GEAR: Except 1st position
5. If DTC is detected, go to AT-100, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
P
BCWA0342E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
Without CONSULT-III
1. Start the engine.
2. Check pulse between TCM connector terminals 23 and 30.
Data (Ap-
Connector Terminal Condition
prox.)
When moving at 20 km/h (12
E142 23 - 30 (ground) 371 Hz
MPH) in 1st gear.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
SCIA2925E
SCIA3578E
Signal Voltage (Approx.)
D
HIGH 1.2 - 1.6V
LOW 0.4 - 0.8V
4. If NG, replace turbine revolution sensor. E
• The revolution sensor detects the revolution of the idler gear park-
ing pawl lock gear and emits a pulse signal. The pulse signal is
sent to the TCM which converts it into vehicle speed.
• Hall IC is installed in revolution sensor, it itself handles in pulse of
rectangular wave signal and transmits it to TCM due to hall effect.
TCM recognizes the pulse with vehicle speed. Size of output
doesn't depend on a rotation number and is fixed.
SCIA2830E
• Harness or connectors
(The sensor circuit is open or shorted.)
• Revolution sensor
DTC Confirmation Procedure INFOID:0000000001717925
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Drive vehicle and check for an increase of “VHCL/S SE-A/T” value in response to “VHCL/S SE-MTR”
value.
If the check result is NG, go to AT-104, "Diagnosis Procedure".
If the check result is OK, go to following step.
5. Maintain the following conditions for at least 2 consecutive minutes.
FLUID TEMP: More than 20°C (68°F)
VHCL/S SE-A/T: 70 km/h (43 MPH) or more
SLCT LVR POSI: “D” position
If the check result is NG, go to AT-104, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
P
BCWA0596E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
Without CONSULT-III
1. Start the engine.
2. Check pulse between TCM connector terminals 22 and 29.
Data (Ap-
Connector Terminal Condition
prox.)
When moving at 20 km/h
E142 22 - 29 (ground) 119 Hz
(12 MPH) in 1st gear.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
SCIA2928E
REVOLUTION SENSOR
1. Remove revolution sensor.
SCIA3578E
Signal Voltage (Approx.)
D
HIGH 1.2 - 1.6V
LOW 0.4 - 0.8V
4. If NG, replace revolution sensor. E
The engine speed signal is sent from the ECM to the TCM.
On Board Diagnosis Logic INFOID:0000000001717930
• Harness or connectors
(The signal circuit is open or shorted.)
• ECM
DTC Confirmation Procedure INFOID:0000000001717932
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Drive vehicle and maintain the following conditions for at least 10 consecutive seconds.
VHCL/S SE-A/T: 10 km/h (6 MPH) or more
ACCELE ANGLE: More than 10 %
SLCT LVR POSI: “D” position
5. If DTC is detected, go to AT-106, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000001717933
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis
malfunction.
• This malfunction is detected when the A/T does not shift into first gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc.
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that ATF temperature is within the range below.
FLUID TEMP: More than 20°C (68°F)
If out of range, drive the vehicle to warm up the fluid.
3. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds.
SLCT LVR POSI: “D” position
GEAR: 1st position
[Vehicle speed and accelerator angle: 1st gear position retainable condition. (Refer to AT-292,
"Shift Schedule".)]
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
4. If DTC is detected, go to AT-110, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
P
BCWA0344E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value" .
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis B
malfunction.
• This malfunction is detected when the A/T does not shift into second gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc. AT
CAUTION:
N
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” O
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III P
1. Start engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that ATF temperature is within the range below.
FLUID TEMP: More than 20°C (68°F)
If out of range, drive the vehicle to warm up the fluid.
3. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds.
SLCT LVR POSI: “D” position
GEAR: 2nd position
AT
P
BCWA0597E
BCWA0598E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value" .
A
1.CHECK EACH SHIFT SOLENOID VALVE CIRCUIT
Perform “Diagnostic Procedure” for the following DTCs.
• “DTC P0750 SHIFT SOLENOID VALVE A” (Refer to AT-137, "Diagnosis Procedure".) B
• “DTC P0755 SHIFT SOLENOID VALVE B” (Refer to AT-142, "Diagnosis Procedure".)
• “DTC P0760 SHIFT SOLENOID VALVE C” (Refer to AT-147, "Diagnosis Procedure".)
• “DTC P0765 SHIFT SOLENOID VALVE D” (Refer to AT-157, "Diagnosis Procedure".) AT
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts. D
2.CHECK EACH PRESSURE CONTROL SOLENOID VALVE CIRCUIT
Perform “Diagnostic Procedure” for the following DTCs.
E
• “DTC P0745 PRESSURE CONTROL SOLENOID VALVE A” (Refer to AT-132, "Diagnosis Procedure".)
• “DTC P0795 PRESSURE CONTROL SOLENOID VALVE C” (Refer to AT-176, "Diagnosis Procedure".)
OK or NG
F
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK MALFUNCTIONING ITEM G
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following item: H
- U/D brake. Refer to AT-232.
- 2nd coast brake. Refer to AT-251, "Oil Pump, 2nd Coast Brake & 2nd Brake", AT-257, "One-Way Clutch
Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1".
- 2nd brake. Refer to AT-251, "Oil Pump, 2nd Coast Brake & 2nd Brake". I
- One-way clutch No.1. Refer to AT-257, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake
Hub & One-Way Clutch No.1".
- One-way clutch No.2. Refer to AT-232. J
- B5 brake. Refer to AT-259, "Transaxle Case Cover & B5 Brake".
OK or NG
OK >> GO TO 4. K
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform “DTC Confirmation Procedure”. Refer to AT-111, "DTC Confirmation Procedure". L
OK or NG
OK >> INSPECTION END
NG >> Replace control valve assembly. Refer to AT-222, "Control Valve Assembly". M
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis
malfunction.
• This malfunction is detected when the A/T does not shift into third gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc.
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that ATF temperature is within the range below.
FLUID TEMP: More than 20°C (68°F)
If out of range, drive the vehicle to warm up the fluid.
3. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds.
SLCT LVR POSI: “D” position
GEAR: 3rd position
[Vehicle speed and accelerator angle: 3rd gear position retainable condition. (Refer to AT-292,
"Shift Schedule".)]
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
4. If DTC is detected, go to AT-119, "Diagnosis Procedure".
AT
BCWA0599E
BCWA0313E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
A
1.CHECK EACH SHIFT SOLENOID VALVE CIRCUIT
Perform “Diagnostic Procedure” for the following DTCs.
• “DTC P0750 SHIFT SOLENOID VALVE A” (Refer to AT-137, "Diagnosis Procedure".) B
• “DTC P0755 SHIFT SOLENOID VALVE B” (Refer to AT-142, "Diagnosis Procedure".)
• “DTC P0760 SHIFT SOLENOID VALVE C” (Refer to AT-147, "Diagnosis Procedure".)
• “DTC P0765 SHIFT SOLENOID VALVE D” (Refer to AT-157, "Diagnosis Procedure".) AT
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts. D
2.CHECK PRESSURE CONTROL SOLENOID VALVE A CIRCUIT
Perform “Diagnostic Procedure” for DTC P0745. Refer to AT-132, "Diagnosis Procedure".
E
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
F
3.CHECK MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232. G
3. Check the following item:
- B5 brake. Refer to AT-259, "Transaxle Case Cover & B5 Brake".
- U/D clutch. Refer to AT-232. H
- U/D brake. Refer to AT-232.
OK or NG
OK >> GO TO 4. I
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform “DTC Confirmation Procedure”. Refer to AT-116, "DTC Confirmation Procedure". J
OK or NG
OK >> INSPECTION END
NG >> Replace the control valve assembly. Refer to AT-222, "Control Valve Assembly". K
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis
malfunction.
• This malfunction is detected when the A/T does not shift into fourth gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc.
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that ATF temperature is within the range below.
FLUID TEMP: More than 20°C (68°F)
If out of range, drive the vehicle to warm up the fluid.
3. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds.
SLCT LVR POSI: “D” position
GEAR: 4th position
[Vehicle speed and accelerator angle: 4th gear position retainable condition. (Refer to AT-292,
"Shift Schedule".)]
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
4. If DTC is detected, go to AT-122, "Diagnosis Procedure".
WITH GST
Revision: August 2007 AT-120 2008 Quest
DTC P0734 A/T 4TH GEAR FUNCTION
< SERVICE INFORMATION >
Follow the procedure “With CONSULT-III”.
A
Wiring Diagram - AT - 4THSIG INFOID:0000000001717956
AT
BCWA0345E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis B
malfunction.
• This malfunction is detected when the A/T does not shift into fifth gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc. AT
G
• Shift solenoid valve B
(Off stick.)
• Shift solenoid valve C
(On stick.) H
• Shift solenoid valve E
(On stick.)
• Pressure control solenoid valve A I
(On stick.)
• Pressure control solenoid valve B
(On stick.)
• Forward and direct clutch assembly J
• Direct clutch
• 2no coast brake
• One-way clutch No.1 K
• Hydraulic control circuit
DTC Confirmation Procedure INFOID:0000000001717961
L
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer. M
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. N
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that ATF temperature is within the range below. O
FLUID TEMP: More than 20°C (68°F)
If out of range, drive the vehicle to warm up the fluid.
3. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds. P
SLCT LVR POSI: “D” position
GEAR: 5th position
[Vehicle speed and accelerator angle: 5th gear position retainable condition. (Refer to AT-292,
"Shift Schedule".)]
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
4. If DTC is detected, go to AT-126, "Diagnosis Procedure".
BCWA0346E
AT
BCWA0347E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis B
malfunction.
• This malfunction is detected when the torque converter clutch does not lock up as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, malfunctioning oil pump or torque converter clutch, AT
etc.
On Board Diagnosis Logic INFOID:0000000001717965
D
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “A/T TCC S/V FNCTN” with CONSULT-III or P0744 without CONSULT-III is
detected when A/T cannot perform lock-up even if electrical circuit is good. E
Possible Cause INFOID:0000000001717966
CAUTION:
• Always drive vehicle at a safe speed.
I
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test. J
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III. K
2. Make sure that ATF temperature is within the range below.
FLUID TEMP: More than 20°C (68°F)
If out of range, drive the vehicle to warm up the fluid. L
3. Accelerate vehicle to more than 100 km/h (62 MPH) and maintain the following conditions for at least 12
consecutive seconds.
SLCT LVR POSI: “D” position
GEAR: 5th position M
SLIP REV: Less than 100 rpm
ACCELE ANGLE: More than 5 %
LOCK-UP: ON (Refer to AT-292, "Shift Schedule".) N
[Vehicle speed: Constant speed of more than 100 km/h (62 MPH).]
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
O
4. If DTC is detected, go to AT-129, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”. P
BCWA0348E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
A
1.CHECK SHIFT SOLENOID VALVE D CIRCUIT
Perform “Diagnostic Procedure” for DTC P0765. Refer to AT-157, "Diagnosis Procedure".
B
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
AT
2.CHECK PRESSURE CONTROL SOLENOID VALVE C CIRCUIT
Perform “Diagnostic Procedure” for DTC P0795. Refer to AT-176, "Diagnosis Procedure".
OK or NG D
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK MALFUNCTIONING ITEM E
SCIA2831E
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Pressure control solenoid valve A
DTC Confirmation Procedure INFOID:0000000001717973
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Run engine for at least 13 consecutive seconds at idle speed.
5. If DTC is detected, go to AT-132, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
P
BCWA0349E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
Display value
Monitor item Condition
(Approx.)
When releasing accelerator pedal with set-
1.00 A
• PC SOL A OUT ting selector lever to “P” position.
• PC SOL A MON When depressing accelerator pedal fully set-
0.32 A
ting selector lever to “P” position.
Without CONSULT-III
1. Start the engine.
2. Check pulse between TCM connector terminals 35 and 40.
Data (Ap-
Connector Terminal Condition
prox.)
When engine is running with idle
E142 35 - 40 speed and setting selector lever to 300 Hz
“P” position.
OK or NG
OK >> GO TO 7. SCIA2908E
NG >> GO TO 2.
2.CHECK PRESSURE CONTROL SOLENOID VALVE A CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect the TCM connector.
3. Check resistance between TCM connector terminals 35 and 40.
Resistance
Connector Terminal Condition
(Approx.)
E142 35 - 40 Temperature: 20°C (68°F) 5.0 - 5.6 Ω
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
SCIA2909E
SCIA2910E
SCIA4326E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND PRESSURE CONTROL SOLENOID K
VALVE A
8.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value". P
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
SCIA4326E
• Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and B
OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear
positions.
• The shift solenoid valve A is a normally open, ON-OFF type solenoid.
AT
Gear position D1, L 1 D2, L2 D3, L3 D4 D5 Reverse
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) OFF (Open) OFF (Open) OFF (Open)
D
On Board Diagnosis Logic INFOID:0000000001717978
G
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Shift solenoid valve A
H
DTC Confirmation Procedure INFOID:0000000001717980
CAUTION:
• Always drive vehicle at a safe speed. I
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” J
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III K
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine. L
4. Drive vehicle and allow the following conditions.
SLCT LVR POSI: “D” position
GEAR: 1st ⇒ 2nd position
5. If DTC is detected, go to AT-137, "Diagnosis Procedure". M
WITH GST
Follow the procedure “With CONSULT-III”.
N
BCWA0350E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
A
1.CHECK SHIFT SOLENOID VALVE A SIGNAL
With CONSULT-III
B
1. Start engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Drive vehicle and read out the value of “SFT SOL A OUT” and “SFT SOL A MON”.
AT
Monitor item Condition Indication
When shift solenoid valve A operates.
• SFT SOL A OUT ON D
(When driving in 1st gear.)
• SFT SOL A MON
When shift solenoid valve A does not operate. OFF
E
Without CONSULT-III
1. Drive vehicle.
2. Check voltage between TCM connector terminal and ground.
F
Voltage
Connector Terminal Condition
(Approx.)
When shift solenoid valve A op-
G
Battery
erates.
voltage
E142 46 - Ground (When driving in 1st gear.)
When shift solenoid valve A H
0V
does not operate.
OK or NG SCIA2875E
OK >> GO TO 7. I
NG >> GO TO 2.
2.CHECK SHIFT SOLENOID VALVE A CIRCUIT J
1. Turn ignition switch “OFF”.
2. Disconnect the TCM connector.
3. Check resistance between TCM connector terminal 46 and
ground. K
Resistance
Connector Terminal Condition
(Approx.)
L
E142 46 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
OK or NG M
OK >> GO TO 7.
NG >> GO TO 3.
SCIA2877E
N
3.CHECK TERMINAL CORD ASSEMBLY WITH SHIFT SOLENOID VALVE A
1. Turn ignition switch “OFF”.
2. Disconnect terminal cord assembly harness connector. O
SCIA2878E
SCIA4334E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE A
Check the following.
• Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve A.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace transmission wire. Refer to AT-222, "Transmission wire".
7.CHECK DTC
Perform “DTC Confirmation Procedure”. Refer to AT-135, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Component Inspection INFOID:0000000001717983
B
Connector Terminal Condition Resistance (Approx.)
F67 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
4. If NG, replace the control valve assembly. Refer to AT-222, AT
"Control Valve Assembly".
D
SCIA4334E
• Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and
OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear
positions.
• The shift solenoid valve B is a normally closed, ON-OFF type solenoid.
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Shift solenoid valve B
DTC Confirmation Procedure INFOID:0000000001717987
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Drive vehicle and allow the following conditions.
SLCT LVR POSI: “D” position
GEAR: 1st ⇒ 2nd and 4th ⇒ 5th position
5. If DTC is detected, go to AT-142, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
BCWA0351E
P
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
Without CONSULT-III
1. Drive vehicle.
2. Check voltage between TCM connector terminal and ground.
Voltage
Connector Terminal Condition
(Approx.)
When shift solenoid valve B oper-
Battery
ates.
voltage
E142 25 - Ground (When driving in 1st or 5th gear.)
When shift solenoid valve B does
0V
not operate.
OK or NG SCIA2880E
OK >> GO TO 7.
NG >> GO TO 2.
2.CHECK SHIFT SOLENOID VALVE B CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect the TCM connector.
3. Check resistance between TCM connector terminal 25 and
ground.
Resistance
Connector Terminal Condition
(Approx.)
E142 25 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
SCIA2881E
SCIA2882E
SCIA4335E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE B K
SCIA4335E
• Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and B
OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear
positions.
• The shift solenoid valve C is a normally closed, ON-OFF type solenoid.
AT
Gear position D1, L 1 D2, L2 D3, L3 D4 D5 Reverse
Shift solenoid valve C ON (Open) ON (Open) ON (Open) OFF (Closed) OFF (Closed) ON (Open)
D
On Board Diagnosis Logic INFOID:0000000001717992
G
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Shift solenoid valve C
H
DTC Confirmation Procedure INFOID:0000000001717994
CAUTION:
• Always drive vehicle at a safe speed. I
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” J
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III K
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine. L
4. Drive vehicle and allow the following conditions.
SLCT LVR POSI: “D” position
GEAR: 3rd ⇒ 4th position
5. If DTC is detected, go to AT-147, "Diagnosis Procedure". M
WITH GST
Follow the procedure “With CONSULT-III”.
N
BCWA0352E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value" .
A
1.CHECK SHIFT SOLENOID VALVE C SIGNAL
With CONSULT-III
B
1. Start engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Drive vehicle and read out the value of “SFT SOL C OUT” and “SFT SOL C MON”.
AT
Monitor item Condition Indication
When shift solenoid valve C operates.
• SFT SOL C OUT ON D
(When driving in 1st, 2nd, 3rd or reverse gear.)
• SFT SOL C MON
When shift solenoid valve C does not operate. OFF
E
Without CONSULT-III
1. Drive vehicle.
2. Check voltage between TCM connector terminal and ground.
F
Voltage
Connector Terminal Condition
(Approx.)
When shift solenoid valve C op-
G
erates. Battery
(When driving in 1st, 2nd, 3rd or voltage
E142 37 - Ground reverse gear.) H
When shift solenoid valve C
0V
does not operate.
SCIA2884E
OK or NG I
OK >> GO TO 7.
NG >> GO TO 2.
2.CHECK SHIFT SOLENOID VALVE C CIRCUIT J
Resistance
L
Connector Terminal Condition
(Approx.)
E142 37 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
M
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
N
SCIA2885E
SCIA2886E
SCIA4338E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE C
Check the following.
• Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve C.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace transmission wire.
7.CHECK DTC
Perform “DTC Confirmation Procedure”. Refer to AT-145, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Component Inspection INFOID:0000000001717997
B
Connector Terminal Condition Resistance (Approx.)
F69 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
4. If NG, replace the control valve assembly. Refer to AT-222, AT
"Control Valve Assembly".
D
SCIA4338E
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis
malfunction.
• This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc.
• Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and
OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear
positions.
• The shift solenoid valve C is a normally closed, ON-OFF type solenoid.
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Drive vehicle and allow the following conditions.
SLCT LVR POSI: “D” position
GEAR: 3rd ⇒ 4th position
ACCELE ANGLE: More than 10 %
5. If DTC is detected, go to AT-152, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
BCWA0353E
P
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value" .
Without CONSULT-III
1. Drive vehicle.
2. Check voltage between TCM connector terminal and ground.
Voltage
Connector Terminal Condition
(Approx.)
When shift solenoid valve C op-
erates. Battery
(When driving in 1st, 2nd, 3rd or voltage
E142 37 - Ground reverse gear.)
When shift solenoid valve C
0V
does not operate.
SCIA2884E
OK or NG
OK >> GO TO 7.
NG >> GO TO 2.
2.CHECK SHIFT SOLENOID VALVE C CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect the TCM connector.
3. Check resistance between TCM connector terminal 37 and
ground.
Resistance
Connector Terminal Condition
(Approx.)
E142 37 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
SCIA2885E
SCIA2886E
SCIA4338E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE C K
SCIA4338E
• Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and B
OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear
positions.
• The shift solenoid valve D is a normally open, ON-OFF type solenoid.
AT
Gear position D1, L 1 D2, L2 D3, L3 D4 D5 Reverse
Shift solenoid valve D OFF (Open) OFF (Open) ON (Closed) ON (Closed) ON (Closed) OFF (Open)
D
On Board Diagnosis Logic INFOID:0000000001718006
G
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Shift solenoid valve D
H
DTC Confirmation Procedure INFOID:0000000001718008
CAUTION:
• Always drive vehicle at a safe speed. I
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” J
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III K
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine. L
4. Drive vehicle and allow the following conditions.
SLCT LVR POSI: “D” position
GEAR: 2nd ⇒ 3rd position
5. If DTC is detected, go to AT-157, "Diagnosis Procedure". M
WITH GST
Follow the procedure “With CONSULT-III”.
N
BCWA0600E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
A
1.CHECK SHIFT SOLENOID VALVE D SIGNAL
With CONSULT-III
B
1. Start engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Drive vehicle and read out the value of “SFT SOL D OUT” and “SFT SOL D MON”.
AT
Monitor item Condition Indication
When shift solenoid valve D operates.
• SFT SOL D OUT ON D
(When driving in 3rd, 4th or 5th gear.)
• SFT SOL D MON
When shift solenoid valve D does not operate. OFF
E
Without CONSULT-III
1. Drive vehicle.
2. Check voltage between TCM connector terminal and ground.
F
Voltage
Connector Terminal Condition
(Approx.)
When shift solenoid valve D op-
G
erates. Battery
(When driving in 3rd, 4th or 5th voltage
E142 26 - Ground gear.) H
When shift solenoid valve D
0V
does not operate.
SCIA2889E
OK or NG I
OK >> GO TO 7.
NG >> GO TO 2.
2.CHECK SHIFT SOLENOID VALVE D CIRCUIT J
Resistance
L
Connector Terminal Condition
(Approx.)
E142 26 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
M
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
N
SCIA2890E
SCIA2891E
SCIA4339E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE D
Check the following.
• Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve D.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace transmission wire. Refer to AT-222, "Transmission wire".
7.CHECK DTC
Perform “DTC Confirmation Procedure”. Refer to AT-155, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Component Inspection INFOID:0000000001718011
B
Connector Terminal Condition Resistance (Approx.)
F70 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
4. If NG, replace the control valve assembly. Refer to AT-222, AT
"Control Valve Assembly".
D
SCIA4339E
• Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and
OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear
positions.
• The shift solenoid valve E is a normally closed, ON-OFF type solenoid.
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Shift solenoid valve E
DTC Confirmation Procedure INFOID:0000000001718015
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Move selector lever between “N” and “R”.
SLCT LVR POSI: “N”⇔“R” position
5. If DTC is detected, go to AT-162, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
BCWA0355E
P
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
Without CONSULT-III
1. Drive vehicle.
2. Check voltage between TCM connector terminal and ground.
Voltage
Connector Terminal Condition
(Approx.)
When shift solenoid valve E op-
Battery
erates.
voltage
E142 47 - Ground (When driving in reverse gear.)
When shift solenoid valve E
0V
does not operate.
OK or NG SCIA2896E
OK >> GO TO 7.
NG >> GO TO 2.
2.CHECK SHIFT SOLENOID VALVE E CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect the TCM connector.
3. Check resistance between TCM connector terminal 47 and
ground.
Resistance
Connector Terminal Condition
(Approx.)
E142 47 - Ground Temperature: 20°C (68°F) 11 - 16 Ω
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
SCIA2897E
SCIA2898E
SCIA4340E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE E K
SCIA4340E
E
SCIA2831E
• Harness or connectors
(The solenoid circuit is open or shorted.) I
• Pressure control solenoid valve B
DTC Confirmation Procedure INFOID:0000000001718022
J
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
K
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.) L
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Run engine for at least 13 consecutive seconds at idle speed.
5. If DTC is detected, go to AT-167, "Diagnosis Procedure". M
WITH GST
Follow the procedure “With CONSULT-III”. N
BCWA0356E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
A
1.CHECK PRESSURE CONTROL SOLENOID VALVE B SIGNAL
With CONSULT-III
B
1. After warming up the engine and transaxle, turn ignition switch “OFF”.
2. Turn ignition switch “ON”. (Do not start engine.)
3. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
4. Read out the value of “PC SOL B OUT” and “PC SOL B MON”. AT
Display value
Monitor item Condition
(Approx.) D
• PC SOL B OUT Selector lever: Manual shift gate position 1.00 A
• PC SOL B MON Other than the above. 0.30 A
E
Without CONSULT-III
1. Start the engine.
2. Check pulse between TCM connector terminals 21 and 36. F
Data (Ap-
Connector Terminal Condition
prox.) G
When engine is running with idle
E142 36 - 21 (Ground) speed and setting selector lever 300 Hz
to “P” position. H
OK or NG
OK >> GO TO 7. SCIA2911E
NG >> GO TO 2. I
2.CHECK PRESSURE CONTROL SOLENOID VALVE B CIRCUIT
1. Turn ignition switch “OFF”. J
2. Disconnect the TCM connector.
3. Check resistance between TCM connector terminals 21 and 36.
K
Resistance
Connector Terminal Condition
(Approx.)
E142 36 - 21 (Ground) Temperature: 20°C (68°F) 5.0 - 5.6 Ω
L
OK or NG
OK >> GO TO 7.
NG >> GO TO 3. M
SCIA2912E
SCIA2913E
SCIA4341E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND PRESSURE CONTROL SOLENOID
VALVE B
SCIA4341E
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis
malfunction.
• This malfunction is detected when the A/T does not shift as instructed by the TCM. This is not caused by
electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking,
improper solenoid valve operation, etc.
On Board Diagnosis Logic INFOID:0000000001718027
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that ATF temperature is within the range below.
FLUID TEMP: More than 60°C (140°F)
If out of range, drive the vehicle to warm up the fluid.
3. Drive vehicle and allow the following conditions.
SLCT LVR POSI: “D” position
GEAR: 1st ⇒ 2nd ⇒ 3rd ⇒ 4th ⇒ 5th position
(Vehicle speed: Refer to AT-292, "Shift Schedule".)
4. If DTC is detected, go to AT-173, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
P
BCWA0601E
BCWA0602E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
A
1.CHECK EACH SHIFT SOLENOID VALVE CIRCUIT
Perform “Diagnostic Procedure” for the following DTCs.
• “DTC P0765 SHIFT SOLENOID VALVE D” (Refer to AT-157, "Diagnosis Procedure".) B
• “DTC P0770 SHIFT SOLENOID VALVE E” (Refer to AT-162, "Diagnosis Procedure".)
OK or NG
OK >> GO TO 2. AT
NG >> Repair or replace damaged parts.
2.CHECK EACH PRESSURE CONTROL SOLENOID VALVE CIRCUIT D
Perform “Diagnostic Procedure” for the following DTCs.
• “DTC P0745 PRESSURE CONTROL SOLENOID VALVE A” (Refer to AT-132, "Diagnosis Procedure".)
• “DTC P0775 PRESSURE CONTROL SOLENOID VALVE B” (Refer to AT-167, "Diagnosis Procedure".)
E
• “DTC P0795 PRESSURE CONTROL SOLENOID VALVE C” (Refer to AT-176, "Diagnosis Procedure".)
OK or NG
OK >> GO TO 3.
F
NG >> Repair or replace damaged parts.
3.CHECK DTC
Perform “DTC Confirmation Procedure”. Refer to AT-170, "DTC Confirmation Procedure". G
OK or NG
OK >> INSPECTION END
NG >> Replace transmission wire or control valve assembly. Refer to AT-222, "Transmission wire" or AT- H
222, "Control Valve Assembly".
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Pressure control solenoid valve C
DTC Confirmation Procedure INFOID:0000000001718035
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Run engine for at least 13 consecutive seconds at idle speed.
5. If DTC is detected, go to AT-176, "Diagnosis Procedure".
WITH GST
Follow the procedure “With CONSULT-III”.
AT
P
BCWA0357E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value".
Display value
Monitor item Condition
(Approx.)
Without CONSULT-III
1. Start the engine.
2. Check pulse between TCM connector terminals 28 and 45.
Data (Ap-
Connector Terminal Condition
prox.)
When engine is running with idle
E142 45 - 28 (Ground) speed and setting selector lever 300 Hz
to “P” position.
OK or NG
OK >> GO TO 7. SCIA2914E
NG >> GO TO 2.
2.CHECK PRESSURE CONTROL SOLENOID VALVE C CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect the TCM connector.
3. Check resistance between TCM connector terminals 28 and 45.
Resistance
Connector Terminal Condition
(Approx.)
E142 45 - 28 (Ground) Temperature: 20°C (68°F) 5.0 - 5.6 Ω
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
SCIA2915E
SCIA2916E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND PRESSURE CONTROL SOLENOID
VALVE C H
SCIA4342E
• This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis B
malfunction.
• This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc.
• The pressure control solenoid valve C is normally low, 3-port linear AT
pressure control solenoid.
• The pressure control solenoid valve C is activated to control the
apply and release of the 2nd brake and 1st and reverse brake, and D
torque converter clutch.
• Lock-up operation, however, is prohibited when A/T fluid tempera-
ture is too low.
• When the accelerator pedal is depressed (less than 1/8) in lock-up E
condition, the engine speed should not change abruptly. If there is
a big jump in engine speed, there is no lock-up.
SCIA2833E
F
G
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “PC SOL C STC ON” with CONSULT-III or P0797 without CONSULT-III is detected
when condition of pressure control solenoid valve C is different from monitor value, and relation between
gear position and actual gear ratio or lock-up status is irregular. H
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” K
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III L
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine. M
4. Run engine for at least 4 consecutive minutes at idle speed.
5. If DTC is detected, go to AT-181, "Diagnosis Procedure".
WITH GST N
Follow the procedure “With CONSULT-III”.
BCWA0358E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value" .
A
1.CHECK PRESSURE CONTROL SOLENOID VALVE C SIGNAL
With CONSULT-III
B
1. After warming up the engine and transaxle, turn ignition switch “OFF”.
2. Turn ignition switch “ON”. (Do not start engine.)
3. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
4. Read out the value of “PC SOL C OUT” and “PC SOL C MON”. AT
Display value
Monitor item Condition
(Approx.) D
• PC SOL C OUT Selector lever: Manual shift gate position 1.00 A
• PC SOL C MON Other than the above. 0.20 A
E
Without CONSULT-III
1. Start the engine.
2. Check pulse between TCM connector terminals 28 and 45. F
Data (Ap-
Connector Terminal Condition
prox.) G
When engine is running with idle
E142 45 - 28 (Ground) speed and setting selector lever 300 Hz
to “P” position. H
OK or NG
OK >> GO TO 7. SCIA2914E
NG >> GO TO 2. I
2.CHECK PRESSURE CONTROL SOLENOID VALVE C CIRCUIT
1. Turn ignition switch “OFF”. J
2. Disconnect the TCM connector.
3. Check resistance between TCM connector terminals 28 and 45.
K
Resistance
Connector Terminal Condition
(Approx.)
E142 45 - 28 (Ground) Temperature: 20°C (68°F) 5.0 - 5.6 Ω
L
OK or NG
OK >> GO TO 7.
NG >> GO TO 3. M
SCIA2915E
SCIA2916E
SCIA4342E
6.CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND PRESSURE CONTROL SOLENOID
VALVE C
SCIA4342E
Lever switch is installed in A/T device. It sends lever switch position (ON or OFF) signals to TCM.
On Board Diagnosis Logic INFOID:0000000001718047
• Harness or connectors
(Lever switch circuit is open or shorted.)
• Lever switch (built into A/T device)
DTC Confirmation Procedure INFOID:0000000001718049
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Set overdrive control switch to “OFF” position.
4. Wait for at least 30 consecutive seconds.
5. If DTC is detected, go to AT-186, "Diagnosis Procedure".
AT
P
BCWA0606E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value" .
Connector Voltage
Terminal Condition
No. (Approx.)
Lever switch: “ON” position 0V
E143 16 - Ground Battery
Lever switch: “OFF” position
voltage
OK or NG
OK >> GO TO 4. SCIA3580E
NG >> GO TO 2.
2.CHECK HARNESS BETWEEN TCM AND A/T DEVICE (LEVER SWITCH)
1. Turn ignition switch “OFF”.
2. Disconnect the TCM connector.
3. Check the continuity between TCM connector terminal 16 and
ground.
Connector
Terminal Condition Continuity
No.
Lever switch: “ON” position Yes
E143 16 - Ground
Lever switch: “OFF” position No
4. If OK, check harness for short-circuit to ground or power source.
OK or NG
SCIA3581E
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
Check the following.
• Open or short-circuit in the harness between TCM and A/T device (lever switch).
• Open or short-circuit in the harness for ground of lever switch.
• Lever switch. Refer to AT-187, "Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform “DTC Confirmation Procedure”. Refer to AT-184, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
5.CHECK TCM
1. Check TCM input/output signal.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
SCIA3582E
F
When the power supply to the TCM is cut “OFF”, for example because the battery is removed, and the self-
diagnostics memory function stops, malfunction is detected.
On Board Diagnosis Logic INFOID:0000000001718054
• Harness or connectors
(Battery or ignition switch and TCM circuit is open or shorted.)
• A/T PV IGN relay
DTC Confirmation Procedure INFOID:0000000001718056
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Depress accelerator pedal or drive vehicle and maintain the following condition for at least 20 consecutive
seconds.
TURBINE REV: More than 800 rpm
5. If DTC is detected, go to AT-190, "Diagnosis Procedure".
AT
P
BCWA0605E
TCM Input/Output Signal Reference Values. Refer to AT-66, "TCM Input/Output Signal Reference Value" .
SCIA2933E
4.CHECK DTC
Check again. Refer to AT-188, "DTC Confirmation Procedure".
This DTC is displayed with other DTCs regarding ECM. Perform the trouble diagnosis for other DTCs dis-
played. Refer to AT-39.
When this DTC is detected, lock-up operation and learning control are canceled.
SYMPTOM: B
O/D OFF indicator lamp does not come on for about 2 seconds when turning ignition switch to “ON”.
DIAGNOSTIC PROCEDURE
AT
1.CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis.
Is a malfunction in the CAN communication indicated in the results? D
YES >> Check the CAN communication line. Refer to AT-77.
NO >> GO TO 2.
2.CHECK TCM POWER SOURCE CIRCUIT E
SYMPTOM:
• Engine cannot be started with selector lever in “P” or “N” position.
• Engine can be started with selector lever in “D”, “L” or “R” position.
DIAGNOSTIC PROCEDURE
1.CHECK STARTING SYSTEM
Check starting system. Refer to SC-10.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK CONTROL CABLE
Check the control cable.
• Refer to AT-221, "Control Cable Adjustment".
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT-221, "Control Cable Adjustment".
3.CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis.
Do the self-diagnostic results indicate PNP switch?
B
SYMPTOM:
Even though the selector lever is set in the “P” position, the parking mechanism is not actuated,
allowing the vehicle to be moved when it is pushed.
AT
DIAGNOSTIC PROCEDURE
1.CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis. D
Do the self-diagnostic results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT-83.
E
NO >> GO TO 2.
2.CHECK CONTROL CABLE
Check the control cable. F
• Refer to AT-221, "Control Cable Adjustment".
OK or NG
OK >> GO TO 3. G
NG >> Adjust control cable. Refer to AT-221, "Control Cable Adjustment".
3.SYMPTOM CHECK
H
Check again.
OK or NG
OK >> INSPECTION END I
NG >> Repair or replace damaged parts.
In "N" Position, Vehicle Moves INFOID:0000000001718064
J
SYMPTOM:
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE K
SYMPTOM:
A noticeable shock occurs when the selector lever is shifted from the “N” to “D” position.
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
- Accumulator. Refer to AT-232.
- Forward and direct clutch assembly. Refer to AT-232.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK SYMPTOM
Check again.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Vehicle Does Not Creep Backward in "R" Position INFOID:0000000001718066
SYMPTOM:
The vehicle does not creep in the “R” position. Or an extreme lack of acceleration is observed.
SYMPTOM:
Vehicle does not creep forward when selecting “D” or “L” position. P
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 2.
Revision: August 2007 AT-197 2008 Quest
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION >
NG >> Refill ATF.
2.CHECK CONTROL CABLE AND PNP SWITCH POSITION
Check the control cable and PNP switch position.
• Refer to AT-221, "Control Cable Adjustment".
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable and PNP switch position. Refer to AT-221, "Control Cable Adjustment" or AT-
219, "Park/Neutral Position (PNP) Switch Adjustment".
3.CHECK PRESSURE CONTROL SOLENOID VALVE A CIRCUIT
Perform self-diagnosis.
Do the self-diagnostic results indicate pressure control solenoid valve A?
YES >> Check the malfunctioning system. Refer to AT-130.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
- Forward and direct clutch assembly. Refer to AT-232.
- One-way clutch No.2. Refer to AT-232.
- B5 brake. Refer to AT-259, "Transaxle Case Cover & B5 Brake".
- Torque convertor. Refer to AT-232.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.CHECK SYMPTOM
Check again.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Vehicle Cannot Be Started from D1 INFOID:0000000001718068
SYMPTOM:
Vehicle cannot be started from D1 on cruise test - Part 1.
DIAGNOSTIC PROCEDURE
1.CONFIRM THE SYMPTOM
Check if vehicle creeps in “R” position.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-196, "Vehicle Does Not Creep Backward in "R" Position".
2.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system.
Check the line pressure at the engine stall point. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG B
OK >> GO TO 4.
NG >> Check the malfunctioning item. Refer to AT-49, "Inspections Before Trouble Diagnosis".
4.DETECT MALFUNCTIONING ITEM AT
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items: D
- Forward and direct clutch assembly. Refer to AT-232.
- One-way clutch No.2. Refer to AT-232.
- B5 brake. Refer to AT-259, "Transaxle Case Cover & B5 Brake". E
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts. F
5.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. G
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts. H
6.CHECK SYMPTOM
Check again. I
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. J
A/T Does Not Shift: D1→ D2 INFOID:0000000001718069
SYMPTOM: K
The vehicle does not shift-up from the D1 to D2 gear at the specified speed.
DIAGNOSTIC PROCEDURE L
1.CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” or “L” position and vehicle can be started from D1.
M
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-197, "Vehicle Does Not Creep Forward in "D" or "L" Position", AT-198, "Vehicle Can-
not Be Started from D1". N
SYMPTOM:
The vehicle does not shift-up from D2 to D3 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1.CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” or “L” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-197, "Vehicle Does Not Creep Forward in "D" or "L" Position",AT-198, "Vehicle Cannot
Be Started from D1".
2.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
G
SYMPTOM:
• The vehicle does not shift-up from the D3 to D4 gear at the specified speed.
• The vehicle does not shift-up from the D3 to D4 gear unless A/T is warmed up.
H
DIAGNOSTIC PROCEDURE
1.CONFIRM THE SYMPTOM
I
Check if vehicle creeps forward in “D” or “L” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2. J
NG >> Refer to AT-197, "Vehicle Does Not Creep Forward in "D" or "L" Position", AT-198, "Vehicle Can-
not Be Started from D1".
2.CHECK A/T FLUID LEVEL K
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 3. L
NG >> Refill ATF.
3.CHECK SELF-DIAGNOSTIC RESULTS M
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system. N
NO >> GO TO 4.
4.DETECT MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly". O
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
- U/D brake. Refer to AT-232. P
- U/D clutch. Refer to AT-232.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
5.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
SYMPTOM:
• The vehicle does not shift-up from the D4 to D5 gear at the specified speed.
• The vehicle does not shift-up from the D4 to D5 gear unless A/T is warmed up.
DIAGNOSTIC PROCEDURE
1.CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” or “L” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-197, "Vehicle Does Not Creep Forward in "D" or "L" Position",AT-198, "Vehicle Cannot
Be Started from D1".
2.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
- Forward and direct clutch assembly. Refer to AT-232.
- 2nd coast brake. Refer to AT-251, "Oil Pump, 2nd Coast Brake & 2nd Brake", AT-257, "One-Way Clutch
Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1".
- One-way clutch No.1. Refer to AT-257, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake
Hub & One-Way Clutch No.1".
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
N
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
O
6.CHECK SYMPTOM
Check again.
OK or NG P
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
A/T Does Not Hold Lock-up Condition INFOID:0000000001718074
SYMPTOM:
The lock-up condition cannot be maintained for more than 30 seconds.
SYMPTOM:
The lock-up condition cannot be cancelled even after releasing the accelerator pedal.
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2.CHECK STOP LAMP SWITCH CIRCUIT
Check the stop lamp switch circuit. Refer to BRC-10 (with TCS/ABS) or BRC-50 (with VDC/TCS/ABS).
A/T Does Not Shift: 5th gear → 4th gear, When Lever Switch "OFF" → "ON"
INFOID:0000000001718076
K
SYMPTOM:
A/T does not shift from D5 to D4, when pushed lever switch to “ON” position. (O/D OFF indicator lamp
“ON” and A/T indicator “4”.) L
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL M
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
N
OK >> GO TO 2.
NG >> Refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS O
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system. P
NO >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
- Forward and direct clutch assembly. Refer to AT-232.
SYMPTOM:
A/T does not shift from D4 to L3, when changed selector lever from “D” to “L” position. (A/T indicator
“3”.)
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
- U/D clutch. Refer to AT-232.
- U/D brake. Refer to AT-232.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
SYMPTOM:
A/T does not shift from L3 to L2, when pushed lever switch to “ON” position. (A/T indicator “2”.) D
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL E
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 2. F
NG >> Refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS G
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system. H
NO >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
I
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
- U/D brake. Refer to AT-232. J
- B5 brake. Refer to AT-259, "Transaxle Case Cover & B5 Brake".
OK or NG
OK >> GO TO 4. K
NG >> Repair or replace damaged parts.
4.CHECK TCM
L
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
M
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK SYMPTOM N
Check again.
OK or NG
OK >> INSPECTION END O
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 2nd gear → 1st gear, When Release Accelerator Pedal P
INFOID:0000000001718079
SYMPTOM:
A/T does not shift from L2 to L1, when releasing accelerator pedal.
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL
Revision: August 2007 AT-207 2008 Quest
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION >
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis.
Is any malfunction detected by self-diagnostic?
YES >> Check the malfunctioning system.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232.
3. Check the following items:
- 2nd coast brake. Refer to AT-251, "Oil Pump, 2nd Coast Brake & 2nd Brake", AT-257, "One-Way Clutch
Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1".
- 2nd brake. Refer to AT-251, "Oil Pump, 2nd Coast Brake & 2nd Brake".
- One-way clutch No.1. Refer to AT-257, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake
Hub & One-Way Clutch No.1".
- One-way clutch No.2. Refer to AT-232.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK TCM
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK SYMPTOM
Check again.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Vehicle Does Not Decelerate By Engine Brake INFOID:0000000001718080
SYMPTOM:
No engine brake is applied when the gear is shifted from the 2nd to 1st gear in “L” position.
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-49, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis.
Do the self-diagnostic results indicate shift solenoid valve E, electric throttle control system?
YES >> Check the malfunctioning system. Refer to AT-160, AT-192.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
Revision: August 2007 AT-208 2008 Quest
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION >
1. Control valve assembly. Refer to AT-222, "Control Valve Assembly".
2. Disassemble A/T. Refer to AT-232. A
3. Check the following items:
- 2nd coast brake. Refer to AT-251, "Oil Pump, 2nd Coast Brake & 2nd Brake", AT-257, "One-Way Clutch
Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1".
B
- U/D brake. Refer to AT-232.
- B5 brake. Refer to AT-259, "Transaxle Case Cover & B5 Brake".
OK or NG
AT
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK TCM D
1. Check TCM input/output signal. Refer to AT-66, "TCM Input/Output Signal Reference Value".
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG E
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK SYMPTOM F
Check again.
OK or NG
G
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
TCM Self-Diagnosis Does Not Activate INFOID:0000000001718081 H
SYMPTOM:
O/D OFF indicator lamp does not come on in TCM self-diagnostic procedure even if the lamp circuit is
I
good.
DESCRIPTION
• Park/neutral position (PNP) switch J
The park/neutral (PNP) switch assembly includes a transmission range switch. The transmission range
switch detects the selector lever position and sends a signal to the TCM.
• Stop lamp switch signal
Detects the brake pedal state (stop lamp switch is ON or OFF) and sends a signal via CAN communication K
line to the TCM.
• Closed throttle position signal
ECM judges throttle opening based on a signal from accelerator pedal position sensor, and sends the signal L
via CAN communication line to TCM.
DIAGNOSTIC PROCEDURE
M
1.CHECK PARK/ NEUTRAL POSITION (PNP) SWITCH CIRCUIT
Check the park/neutral position (PNP) switch circuit. Refer to AT-83.
OK or NG N
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK STOP LAMP SWITCH CIRCUIT O
Check the stop lamp switch circuit. Refer to BRC-10 (with TCS/ABS) or BRC-50 (with VDC/TCS/ABS).
OK or NG
P
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK CLOSED THROTTLE POSITION SIGNAL CIRCUIT
Perform self-diagnosis for ECM. Refer to EC-43, "Emission-related Diagnostic Information".
OK or NG
OK >> GO TO 4.
BCIA0017E
BCWA0603E
SYMPTOM 1:
• Selector lever cannot be moved from “P” position with key in ON position and brake pedal applied.
• Selector lever can be moved from “P” position with key in ON position and brake pedal released.
• Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2:
Revision: August 2007 AT-212 2008 Quest
A/T SHIFT LOCK SYSTEM
< SERVICE INFORMATION >
• Ignition key cannot be removed when selector lever is set to “P” position.
• Ignition key can be removed when selector lever is set to any position except “P”. A
OK or NG I
OK >> INSPECTION END
NG >> GO TO 4.
4.CHECK POWER SOURCE J
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
Check stop lamp switch after adjusting brake pedal — refer to
BR-5.
OK or NG
OK >> GO TO 6. SCIA2126E
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
Check the following items. If any items are damaged, repair or replace damaged parts.
• 10A fuse [No.1, located in the fuse block (J/B)]
• Harness for short or open between ignition switch and stop lamp switch harness connector E38 terminal 3.
• Harness for short or open between stop lamp switch harness connector E38 terminal 4 and diode-4 harness
connector E149 terminal 2.
• Harness for short or open between diode-4 harness connector E149 terminal 1 and A/T device harness con-
nector M34 terminal 5.
• Diode-4
• Ignition switch (Refer to PG-3.)
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect A/T device harness connector.
3. Check continuity between A/T device harness connector M34
terminal 6 and ground.
CONTROL DEVICE B
AT
WDIA0357E
J
1. Selector knob 2. Cluster lid C 3. Selector lever
4. Shift lock solenoid 5. A/T device harness connector
K
SELECTOR KNOB
Removal
• ⇐ : Front of vehicle L
1. Slide the selector knob cover (1) downwards with fingers to
reveal the selector knob clip (2).
2. Gently pry the selector knob clip (2) outward to remove it using M
suitable tool.
3. Lift the selector knob up to remove.
N
O
LDIA0198E
Installation
P
1. Set the selector knob in place on the selector lever and push the selector knob downward.
2. Install the selector knob clip into the groove on the selector knob.
3. Slide the selector knob cover upwards to conceal the selector knob clip.
CONTROL CABLE
WDIA0358E
AT
WCIA0231E
CAUTION: I
• Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or interfer-
ence with adjacent parts.
• After installing key interlock cable to control device, make sure that casing cap and bracket are J
firmly secured in their positions. If casing cap can be removed with an external load of less than 39.2
N (4.0 kg, 8.8 lb), replace key interlock cable with new one.
Removal INFOID:0000000001718088 K
WCIA0232E
WCIA0233E
Installation INFOID:0000000001718089
WCIA0233E
WCIA0234E
BBIA0272E E
Turbine Revolution Sensor Replacement INFOID:0000000001718091
I
BBIA0273E
J
1. Remove battery and bracket.
2. Remove cable from range lever.
3. Set range lever in neutral position. K
4. Remove range lever and install Tool.
N
SCIA5374E
BBIA0274E
REMOVAL
1. Drain ATF.
2. Drain engine coolant. Refer to MA-13, "Changing Engine Coolant".
3. Remove hose clamps and hoses from ATF cooler.
4. Remove bolt from ATF cooler and remove ATF cooler.
INSTALLATION
Installation is the reverse order of removal.
• Do not reuse sealing parts.
BBIA0275E
SCIA2975E
COMPONENT INSPECTION
AT
SCIA2711J
D
2. Submerge ATF cooler valve in a water-filled container, and then
heat it up with temperature of over 82°C (180°F) for 10 minutes
more. E
G
SCIA2993E
SCIA2711J
K
L
Move selector lever from the P position to the D position. You should
be able to feel the detent in each position. If the detent cannot be felt
or the pointer indicating the position is improperly aligned, the control
cable needs adjustment. M
1. Place selector lever in the P position.
CAUTION:
Turn wheels more than 1/4 turn and apply the parking brake. N
2. Loosen control cable lock nut.
3. Using the specified force, push control cable in the direction of
the arrow shown. O
BBIA0279E
REMOVAL
1. Remove engine under cover.
2. Drain ATF. Refer to MA-24, "Changing A/T Fluid".
3. Remove side cover bolts and side cover.
SCIA4144E
INSTALLATION
Installation is the reverse order of removal. Refer to AT-225, "Component".
Control Valve Assembly INFOID:0000000001718097
REMOVAL
1. Remove side cover. Refer to AT-222, "Side cover".
2. Disconnect solenoid valve connectors.
3. Disconnect control valve assembly bolts and remove control
valve assembly.
SCIA4151E
INSTALLATION
Installation is the reverse order of removal.
• Install bolts in sequence as shown. Refer to AT-225, "Component"
for specified torque.
SCIA4152E
REMOVAL
1. Remove PNP switch. Refer to AT-225, "Component".
2. Remove side cover. Refer to AT-222, "Side cover".
AT
WCIA0238E
D
INSTALLATION
Installation is the reverse order of removal.
E
Remove the engine and transaxle assembly from the vehicle. Refer to EM-110.
Inspection After Removal INFOID:0000000001718100
SAT977H
SAT044A
Installation INFOID:0000000001718101
AT
SCIA5433E
AT
O
SCIA5434E
AT
SCIA5435E
P
1. Transaxle case cover 2. Seal ring 3. Forward clutch accumulator piston
4. Compression spring 5. Accumulator cover 6. O-ring
7. Seal ring 8. Range lever 9. Washer plate
10. PNP switch 11. Lock washer 12. Parking lock pawl
13. Torsion spring No.1 14. Parking lock pawl shaft 15. Spring guide sleeve
16. Torsion spring No.2 17. Parking lockpin sub assembly 18. U/D brake apply tube sub assembly
AT
P
SCIA5436E
SCIA4134E
SCIA4135E
SCIA4137E
SCIA4136E
AT
SCIA4138E
D
11. Pry off the lock washer using suitable tool.
G
SCIA4139E
K
SCIA4140E
SCIA4141E
SCIA4142E
SCIA4143E
SCIA4144E
SCIA4146E
AT
SCIA4148E
D
21. Remove sensor clamp and A/T fluid temperature sensor.
CAUTION:
Be careful not to damage A/T fluid temperature sensor.
E
G
SCIA4147E
SCIA4150E K
SCIA4149E
O
24. Remove control valve assembly bolts from transaxle case.
SCIA4152E
SCIA4153E
SCIA4154E
SCIA4155E
SCIA4156E
AT
SCIA4157E
G
SCIA5359E
30. Remove oil seal from oil pump assembly using suitable tool.
CAUTION: H
Be careful not to scratch oil pump assembly.
SCIA4396E
K
31. Remove one-way clutch outer race sub assembly.
32. Remove thrust washer.
L
N
SCIA4159E
SCIA4160E
SCIA4162E
SCIA4163E
SCIA4164E
AT
SCIA4165E
D
39. Remove oil reservoir plate.
G
SCIA4166E
SCIA4167E K
SCIA4168E
O
42. Remove oil strainer sub assembly.
SCIA4169E
SCIA4170E
SCIA4171E
45. Remove U/D brake apply tube sub assembly using suitable tool.
CAUTION:
• Be careful not to bend or damage U/D brake apply tube
sub assembly.
• Be careful not to damage transaxle case.
SCIA4172E
SCIA4174E
47. Remove manual valve lever sub assembly from parking lock rod
sub assembly.
SCIA4175E
AT
SCIA4176E
D
49. Remove bolts for manual detent spring sub assembly.
G
SCIA4177E
SCIA4178E K
51. Remove parking lock pawl shaft and torsion spring No.1.
L
SCIA4179E
O
52. Remove parking lock pawl bracket and parking lock pawl.
WCIA0420E
SCIA4181E
SCIA4182E
SCIA4183E
56. Remove thrust needle roller bearing and thrust bearing race
from U/D gear assembly.
WCIA0338E
SCIA4185E
AT
SCIA4186E
D
60. Remove anchor bolt.
G
SCIA4193E
SCIA4187E K
SCIA5505E
O
64. Remove thrust needle roller bearing, adjust shim and thrust
bearing race from U/D RR planetary ring gear sub assembly.
P
WCIA0339E
SCIA4190E
SCIA4191E
SCIA4192E
SCIA4194E
AT
SCIA4196E
D
72. Remove transaxle case cover.
G
SCIA4197E
SCIA4198E K
SCIA4199E
SCIA4200E
SCIA5421E
78. Remove planetary sun gear sub assembly and thrust needle
roller bearings.
SCIA5499E
SCIA4255E
SCIA4256E
SCIA4203E
AT
SCIA4204E
D
84. Using a bore gauge, measure the inner diameter of planetary
gear assembly bushing.
CAUTION:
E
Measure at different places and take an average. If it is
greater than the maximum, replace it with a new planetary
gear assembly.
F
Standard :30.056 - 30.082mm (1.1833 - 1.1843in)
Allowable limit :30.132 (1.1863in)
G
SCIA4254E
SCIA4205E
K
86. Remove snap ring using suitable tool.
L
SCIA4206E
87. Remove 1st and reverse brake flanges, 1st and reverse brake O
discs and 1st and reverse brake plates.
• INSPECTION
- Check that the sliding surface of discs are not worn and burnt. P
If necessary, replace them.
CAUTION:
Replace new discs by soaking them at least 2 hours in A/T
fluid.
SCIA4207E
SCIA4208E
89. Make sure that the FR planetary ring gear assembly turns freely
counterclockwise and locks clockwise.
SCIA4414E
SCIA4209E
SCIA4210E
92. While pushing the piston by hand, apply compressed air (4Kg/
cm2) into the oil passage of transaxle case as shown and
remove 1st and reverse brake piston.
SCIA4211E
AT
SCIA4212E
D
94. Remove thrust bearing and thrust bearing race from counter
drive gear sub assembly.
E
G
SCIA4213E
SCIA4214E K
SCIA4215E
O
97. Remove differential side oil seal from transaxle case and tran-
saxle housing using suitable tool.
CAUTION:
Be careful not to scratch transaxle case and transaxle P
housing.
SCIA4216E
SCIA4217E
98. Remove outer race and adjust shim from transaxle case.
SCIA5360E
SCIA5361E
COMPONENTS B
AT
SCIA4384E
K
1. Return spring 2. Snap ring 3. O-ring
4. Oil seal 5. Oil pump assembly 6. 2nd brake piston
L
7. 2nd brake sleeve 8. O-ring 9. 2nd brake flange
10. 2nd brake plate 11. 2nd brake disc 12. Snap ring
13. 2nd coast brake piston 14. Return spring 15. Thrust washer
M
16. 2nd coast brake flange 17. 2nd coast brake plate 18. Snap ring
19. 2nd coast brake disc 20. Snap ring
DISASSEMBLY N
1. Remove oil seal from oil pump assembly using suitable tool.
CAUTION:
Be careful not to scratch oil pump assembly. O
SCIA4396E
SCIA4218E
SCIA4219E
4. Remove 2nd coast brake flange, 2nd coast brake discs and 2nd
coast brake plates.
SCIA4220E
SCIA5362E
SCIA4222E
SCIA4223E
D
10. Remove snap ring using suitable tool.
G
SCIA4224E
11. Remove 2nd brake flange, 2nd brake discs and 2nd brake H
plates.
SCIA4225E K
SCIA4226E
SCIA4227E
SCIA4228E
INSPECTION
• Check that the sliding surface of discs and plates is not worn or burnt. If the discs or plates is worn or burnt,
replace it
CAUTION:
Replace new clutch discs by soaking them at least 2 hours in ATF.
ASSEMBLY
1. Install O-rings in 2nd brake sleeve and 2nd brake piston.
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
2. Coat the inner surfaces of oil pump assembly with ATF.
3. Press 2nd brake piston and 2nd brake sleeve into oil pump
assembly.
SCIA4229E
SCIA4227E
5. Place return spring on 2nd brake piston with the spring side up.
SCIA4226E
AT
SCIA4225E
D
7. Install snap ring using suitable tool.
G
SCIA4224E
SCIA4230E
K
11. Install return spring.
N
SCIA4222E
12. Place Tool on return spring, and compress return spring with a O
press.
SCIA5362E
SCIA4220E
15. Place clutch spring compressor on 2nd coast brake flange, and
compress return spring with a press.
SCIA5363E
SCIA5500E
SCIA5501E
SCIA4218E
AT
SCIA5364E
D
One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way
Clutch No.1 INFOID:0000000001718106
E
COMPONENTS
F
SCIA4234E
1. Thrust washer 2. One-way clutch outer race sub assembly 3. One-way clutch No.1 N
4. Thrust washer 5. 2nd coast brake hub
DISASSEMBLY O
SCIA4235E
2. Remove 2nd coast brake hub from one-way clutch outer race
sub assembly.
3. Remove thrust washer from 2nd coast brake hub.
SCIA4236E
SCIA4237E
ASSEMBLY
1. Install one-way clutch No.1 into the one-way clutch outer race
sub assembly.
CAUTION:
Do not mistake the direction of one-way clutch No.1.
SCIA4238E
SCIA4236E
D
4. Coat the thrust washer with petroleum jelly. Align the tab of the
washer with the hollow of the one-way clutch outer race sub
assembly.
E
CAUTION:
Apply petroleum jelly to thrust washer.
G
SCIA4235E
INSPECTION
• Hold one-way clutch outer race sub assembly, and check that 2nd H
coast brake hub turns freely clockwise and locks counterclockwise.
SCIA4239E
K
L
COMPONENTS
SCIA5441E
DISASSEMBLY
1. Remove tube clamps.
SCIA5502E
AT
SCIA4241E
D
3. Remove bearing race and seal rings from transaxle case cover.
G
WCIA0386E
SCIA4243E
K
7. Remove snap ring using suitable tool.
N
SCIA4244E
SCIA4245E
SCIA5365E
SCIA4247E
SCIA4248E
SCIA4249E
INSPECTION
• Check that the sliding surface of discs and plates are not worn or burnt. If the discs or plates are worn or
burnt, replace them.
CAUTION:
Soak new clutch discs at least 2 hours in ATF.
ASSEMBLY
D
5. Place return spring on B5 brake piston.
G
SCIA4247E
SCIA5365E
K
8. Install B5 brake cushion plate.
CAUTION:
Be sure direction of B5 brake cushion plate. L
9. Install B5 brake flange, B5 brake plates and B5 brake discs as
shown.
M
N
SCIA4245E
SCIA4244E
to "COMPONENTS".
15. Install seal rings and bearing race in transaxle case cover.
CAUTION:
• Do not reuse seal rings.
• Apply ATF to seal rings.
• Apply petroleum jelly to bearing race.
• Assemble the selected bearing race in the correct order.
Refer to AT-268.
WCIA0386E
16. Install the U/D clutch apply tube sub assembly using suitable
tool.
SCIA4252E
SCIA5502E
SCIA5503E
D
Differential Gear Assembly INFOID:0000000001718108
COMPONENTS E
J
SCIA4407E
DISASSEMBLY L
1. Remove O-rings from differential gear assembly.
O
SCIA4408E
SCIA5366E
ASSEMBLY
1. Install tapered roller bearings in differential gear assembly using
Tools.
SCIA5368E
AT
SCIA4408E
1. Install the new differential side oil seal into transaxle case using
Tool.
SCIA5369E
SCIA4473E
SCIA4215E
SCIA4214E
AT
SCIA4212E
D
7. Put return spring on 1st and reverse brake piston.
G
SCIA4210E
SCIA4209E
K
9. Put thrust bearing race and thrust bearing on counter drive gear
sub assembly.
CAUTION: L
Apply petroleum jelly to thrust bearing and thrust bearing
race.
M
N
SCIA4213E
10. Install FR planetary ring gear assembly with one-way clutch No. O
2.
SCIA4208E
SCIA4207E
SCIA4206E
SCIA4205E
SCIA4204E
AT
SCIA4203E
D
20. Install planetary sun gear sub assembly and thrust needle roller
bearings.
CAUTION: E
Apply petroleum jelly to thrust needle roller bearings.
G
SCIA5499E
22. Install thrust bearing race, thrust needle roller bearing and new
seal ring in forward and direct clutch assembly.
CAUTION: I
• Apply petroleum jelly to thrust needle roller bearing and
thrust bearing race.
• Apply ATF to seal ring. J
• Do not reuse seal ring.
SCIA5412E
SCIA4259E
O
SCIA4260E
SCIA4199E
SCIA4198E
SCIA4197E
SCIA4194E
G
SCIA4193E
SCIA4192E
K
SCIA4191E
O
35. Install snap ring using suitable tool.
CAUTION:
If the snap ring is deformed, replace it.
P
SCIA4190E
SCIA5414E
SCIA5505E
SCIA4187E
SCIA4186E
41. Measure the U/D brake piston stroke by applying and releasing
the compressed air (4Kg/cm2) as shown.
CAUTION:
Measure U/D brake piston stroke after assembling U/D
clutch assembly.
SCIA4263E
AT
SCIA4625E
42. If the piston stroke is out of standards, select another U/D brake D
piston. Refer to AT-294, "Clutch, Gear and Brakes".
G
SCIA4264E
Adjustment INFOID:0000000001718110
H
ADJUST PRELOAD OF TAPERED ROLLER BEARING
1. Install adjust shim and outer race in transaxle case using Tools.
I
Tool numbers : KV40100621 (J-25273)
: ST30022000 ( — )
J
SCIA5370E
L
2. Install differential gear assembly in transaxle case.
3. Install transaxle housing into transaxle case.
M
O
SCIA4265E
D* — 1
*:Torx bolt
SCIA5495E
5. Measure turning torque of differential gear assembly using
Tools.
If the preload is not within specification, remove differential gear assembly from transaxle case. Re-select
adjust shim. Refer to AT-296, "Final Drive".
Assembly (2) INFOID:0000000001718111
1. Remove transaxle housing and differential gear assembly from transaxle case.
2. Install new seal rings in U/D gear assembly.
CAUTION:
• Do not reuse seal rings.
• Apply ATF to seal rings.
3. Install U/D gear assembly.
SCIA4185E
AT
SCIA5415E
D
b. Make sure that measurement “E” is within the specifications.
G
SCIA5452E
SCIA5459E
SCIA5488E
SCIA5452E
5. Install new manual valve oil seal into transaxle case until it is
flush using Tool.
SCIA5486E
SCIA4182E
SCIA4181E
WCIA0420E
AT
SCIA4179E
D
11. Install manual detent spring sub assembly.
G
SCIA4178E
SCIA4177E K
SCIA4176E
O
14. Install manual valve lever sub assembly connect parking lock
rod sub assembly to it.
SCIA4175E
SCIA4174E
SCIA4550E
17. Install U/D brake apply tube sub assembly using suitable tool.
CAUTION:
Be careful not to damage U/D brake apply tube sub assem-
bly.
SCIA4270E
SCIA4171E
SCIA4170E
AT
SCIA4169E
D
23. Install differential gear assembly.
G
SCIA4168E
24. Drive new differential side oil seal into transaxle housing using H
Tool.
N
SCIA4474E
25. Install new thrust roller bearing in transaxle housing using Tool. O
Tool number : ST30720000 (J-25405)
CAUTION: P
Do not reuse thrust roller bearing.
SCIA5373E
SCIA4167E
SCIA4166E
29. install differential gear lube apply tube using suitable tool.
CAUTION:
Be careful not to bend or damage differential gear lube
apply tube.
SCIA4272E
SCIA4164E
SCIA4163E
AT
SCIA5506E
D
34. Install transaxle housing in transaxle case.
35. Tighten transaxle housing and transaxle case bolts to specified
torque. Refer to AT-225, "Component". E
CAUTION:
Do not reuse seal bolts.
F
SCIA4267E
H
I
Bolt symbol Length mm (in) Number of bolts
A 30 (1.18) 13
B 35 (1.38) 2 J
C 45 (1.77) 1
D* — 1
*:Torx bolt K
SCIA5495E
36. Install new oil seal into oil pump assembly until it is flush using L
Tool.
SCIA5364E O
SCIA4274E
SCIA4275E
39. Place oil pump assembly through the input shaft in horizontal
position, and align the bolt holes of the oil pump assembly with
transaxle case. Lightly press oil pump assembly.
CAUTION:
Be careful not to drop one-way clutch outer race sub
assembly.
SCIA4276E
40. Tighten oil pump assembly bolts to specified torque. Refer to AT-
225, "Component".
SCIA4156E
SCIA4157E
AT
SCIA4277E
D
If the end play is out of standards, select another thrust bearing
race. Refer to AT-294, "Clutch, Gear and Brakes".
E
G
SCIA5417E
H
42. Remove transaxle case cover.
43. Apply silicone RTV to transaxle case cover as shown. Refer to
GI-42, "Recommended Chemical Product and Sealant". I
CAUTION:
Completely remove all moisture, oil and sealant from tran-
saxle case cover and transaxle.
J
K
SCIA5507E
SCIA4197E
O
SCIA4194E
SCIA4154E
SCIA4155E
48. While holding control valve assembly, connect the parking lock
rod sub assembly to manual valve lever sub assembly.
NOTE:
Shift position is “N”.
SCIA4153E
SCIA4152E
D
50. Install new suction cover and suction cover gasket in control
valve assembly.
CAUTION: E
Do not reuse suction cover gasket.
G
SCIA4149E
51. Tighten suction cover gasket and suction cover bolts to specified H
torque. Refer to AT-225, "Component".
SCIA4150E K
52. Install sensor clamp and A/T fluid temperature sensor in control
valve assembly. L
SCIA4147E
SCIA4148E
SCIA4146E
SCIA5508E
SCIA4143E
AT
SCIA4144E
D
58. Install new O-rings in ATF cooler assembly.
CAUTION:
• Do not reuse O-rings.
E
• Apply ATF to O-rings.
59. Install ATF cooler assembly, washer and new spring washer.
CAUTION:
Do not reuse spring washer. F
60. Tighten hexagon bolt to specified torque. Refer to AT-225,
"Component".
G
SCIA4142E
SCIA4141E
K
63. Install new washer plate and new lock washer.
CAUTION:
Do not reuse washer plate and lock washer. L
64. Tighten nut to specified torque. Refer to AT-225, "Component".
SCIA4140E
SCIA5374E
SCIA4434E
SCIA4139E
SCIA4138E
SCIA4137E
SCIA4136E
I
SCIA4134E
SCIA4279E
M
Engine VQ35DE
Automatic transaxle model RE5F22A
Automatic transaxle model code number CK710
Stall torque ratio 1.8: 1
1st 4.657
2nd 3.032
3rd 1.982
Transaxle gear ratio 4th 1.341
5th 1.018
Reverse 5.114
Final drive 2.269
Recommended fluid Genuine NISSAN Matic K ATF *
Fluid capacity 7.4 (7-7/8 US qt, 6-1/2 Imp qt)
CAUTION:
• Use only Genuine Nissan Matic K ATF. Do not mix with other fluid.
• Using automatic transaxle fluid other than Genuine Nissan Matic K ATF will deteriorate in driveability and automatic tran-
saxle durability, and may damage the automatic transaxle, which is not covered by the warranty.
*: Refer to MA-11.
H
Stall speed 2,430 - 2,730 rpm
L
Selector lever Time
N to D position Less than 0.7 sec.
M
N to R position Less than 1.2 sec.
2ND BRAKE
B5 BRAKE
AT
Number of B5 brake plates 6
Number of B5 brake discs 6
Number of B5 brake flange 1 D
Number of B5 brake cushion plate 1
Piston stroke mm (in) 2.34 - 2.70 (0.0921 - 0.1063)
E
Thickness mm (in) Part number*
5.0 (0.197) 31667 8Y016
Thickness of B5 brake flanges 5.1 (0.202) 31667 8Y017 F
5.2 (0.205) 31667 8Y018
5.3 (0.209) 31667 8Y019
5.5 (0.217) 31667 8Y020
*: Always check with the Parts Department for the latest parts information. G
U/D BRAKE N
TURNING TORQUE
Turning torque of final drive assembly 0.7 - 1.2 N·m (0.08 - 0.12kg-m, 7 - 10 in-lb)
G
Condition Signal Voltage* (Approx.)
HIGH 1.2 - 1.6V
Connect 12V power supply and 100 Ω resistance, and then shake magnetic body.
LOW 0.4 - 0.8V H
*: Voltage with both end of 100 Ω resistance.