ECRM UR ProductSpec D04

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To: Diebold, Incorporated

HOTS Universal Recycler (UR)

Product Specifications
Model: TS-M1U1-XXX

Rev.04
Name & Signature Date
T. Kanagawa
Drawn 16. Aug.’10
__________________________________________
T. Kanagawa
Checked 16. Aug.’10
__________________________________________
T. Kanagawa
Approved 16. Aug. ’10
__________________________________________
Hitachi-Omron Terminal Solutions, Corp.

All rights reserved, Copyright © 2006-2010, Hitachi-Omron Terminal Solutions, Corp.

Hitachi-Omron Terminal Solutions Confidential


Rev.04
DWG.No. 7P018708 SH.1
CONTENTS
1. INTRODUCTIONS...............................................................................................................................3

2. GENERAL SPECIFICATION ..............................................................................................................3


2.1 BASIC FUNCTIONS ..........................................................................................................................3
2.2 CONFIGURATIONS ..........................................................................................................................4
2.3 FEATURES........................................................................................................................................5
2.4 MODULARITY ...................................................................................................................................8
2.5 BLOCK DIAGRAM ..........................................................................................................................13
3. FUNCTIONAL SPECIFICATIONS....................................................................................................15
3.1 HARDWARE SPECIFICATIONS ....................................................................................................15
3.2 HARDWARE SPECIFICATIONS OF UR INSTALLED IN ATM .....................................................19
3.3 VALIDATION SPECIFICATIONS....................................................................................................20
4. INTERFACE ......................................................................................................................................23
4.1 ELECTRICAL INTERFACE.............................................................................................................23
4.2 MECHANICAL INTERFACE ...........................................................................................................25
4.3 MAINTENANCE AREA ...................................................................................................................30
5. SOFTWARE INTERFACE ................................................................................................................32

6. ENVIRONMENT CONDITIONS ........................................................................................................33

7. RELIABILITY.....................................................................................................................................35
7.1 PRODUCT RELIABILITY ................................................................................................................35
7.2 PREMISED CONDITIONS...............................................................................................................37
8. REGULATORY APPROVAL ............................................................................................................38
8.1 SAFETY STANDARDS ...................................................................................................................38
8.2 EMC STANDARDS..........................................................................................................................38
8.3 MARKING ........................................................................................................................................38
8.4 WHQL ..............................................................................................................................................38
8.5 REMARKS .......................................................................................................................................38
9. MAINTENANCE ................................................................................................................................39

10. REFERENCE DOCUMENTS ............................................................................................................40


10.1 ENGINEERING ISSUES................................................................................................................40
10.2 OPERATION AND LOGISTICS CONTROL ISSUES ...................................................................40
10.3 MAINTENANCE AND SERVICE ISSUES ....................................................................................41

Hitachi-Omron Terminal Solutions Confidential


Rev.04
DWG.No. 7P018708 SH.2
1. INTRODUCTIONS
This document defines the product specifications of HOTS Cash Module II (here in after called as UR).

2. GENERAL SPECIFICATION
2.1 BASIC FUNCTIONS

UR is connected to the dominant system like an ATM application (hereinafter, called “ATM PC”), and provides such
functions as the followings.

1) Counts and validates the banknotes that are deposited by a customer, and responds the total amount of the notes to
the ATM PC.
2) Stores those banknotes into the cassettes.
3) Dispenses banknotes, based on the ATM-PC requirements, validating each banknote from the cassettes.
4) All the notes are validated in both of accepting and dispensing processes.
5) Capable for counterfeit classification, which is typified by Article 6 of the Council Regulation (EC)
No.1338/2001 of 28 June 2001.
In the case of being required by markets of supporting currencies such as GBP, UR classifies counterfeits
separately from the other validation results to be rejected, in order to provide the other specific way of handling
counterfeits. For example, not reject to return to the depositor but withdraw from the deposit transaction.
6) In the case of supporting EURO currency, UR is capable to provide the following functions, with regard to
European Central Bank’s publication, “The Euro system’s terms of reference for the use of cash-recycling
machines by credit institutions and other euro area institutions engaged in the sorting and distribution of
banknotes to the public as a professional activity”, which regards Article 6 of the Council Regulation (EC)
No.1338/2001 of 28 June 2001:
z Classifies the accepted banknotes into the categories, such as ‘counterfeits’, ‘suspected as counterfeits’ and
‘real notes’, then send some of the categories into additional storage as specified through ATM-PC
application, in order to separate the other categories of the notes.
z Transmits the banknote data to ATM-PC through the optional USB interface. By handling the banknote data
for tracing with the external application, depositors of suspected note can be traced back, with regard to
European Central Bank’s publication defined above.
z With regard also to the European Central Bank’s publication, “Minimum standards for fitness sorting of
Euro banknotes by Cash-recycling machines” of 2 May 2002, detects unfit banknotes, which is not suitable
for recycling, and store them to the separate storage.

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Rev.04
DWG.No. 7P018708 SH.3
2.2 CONFIGURATIONS

R consists of Upper Unit, Cash Slot Shutter assembly, Lower Unit, Cassettes, External Transport, Junction Kit and
Configuration kit.
Upper Unit works as notes management unit, and has Presenter-type Cash in/out Slot, Bill Validator, Temporary
Stacker and notes transportation mechanism connecting the above-mentioned elements each other.
Cash Slot Shutter assembly is separate assembly from Upper Unit and to be attached to the ATM Fascia.
Lower Unit works as a note storage, and has 4 or 5 Cassettes loading area and transportation mechanism.
The types of the Cassettes are selectable between Cash Acceptance Box and Cash Recycling Box for each loading area.
But at least one Cash Acceptance Box has to be installed to the Lower unit to store such notes as rejected notes in
dispensing process, the notes left behind in the Cash in/out Slot, or deposited notes not for recycling.
Junction Kit is to be attached to the Upper unit and has some selectable options, which allows Upper unit to take the
different offset positions against the safe to fit to the various installation such as Through The Wall and Lobby type
ATM.
External Transport Assembly connects the transportation mechanism between Upper and Lower Units, and to be
mounted in an opening of the safe.
Fig. 2.2.1 shows the external appearance of the UR.

Temporary stacker (Escrow) Bill Validator Cash Slot Shutter assembly

Upper unit

External Transport

Lower unit

Safe *1

Cassettes

Note *1: Safe is to be provided by ATM manufacturer.

Fig. 2.2.1 External appearance

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Rev.04
DWG.No. 7P018708 SH.4
2.3 FEATURES

(1) OVERALL

UR universally fits to the various types of banknote handling systems and customer’s applications.
UR provides the following features, succeeding and enhancing the flexibility and high quality performance of the
existing HOTS cash module (HCM):

1) Integrates Configurable Customer Interface (CCI) in the Cash Slot, which is specially developed based on Diebold
requirements for the customer’s usability.
2) Unit dimensions and configurations are prepared to fit to Diebold ATMs, Opteva 760 and Opteva 720 series (for
both Frontload and Rearload type).
3) The existing Type-4 Bill Validator (HOTS-BV (ZBV), Advanced and Basic version) for HCM can be applied.
And its currency firmware can be applied after upgrades for the use of both HCM and UR.
4) Enhances HCM’s flexibility to the various type of customer applications by succeeding the configurable and
selectable cassette layout of HCM, various cassette options, which are to be prepared in sequence, and the versatile
module layout not only to fit to ATM but also to Teller Assist system.

(2) PRESENTER TYPE CASH SLOT

Presenter type Cash Slot largely consists of two parts. One is Configurable Customer Interface (CCI), which works as
interface to the customers depositing / withdrawing banknotes to / from the cash module. And another is Stack & Feed
part, which delivers / receives banknotes to / from internal mechanisms of UR.
CCI can provide three patterns of cash in operations, which are Shallow, Continuous and Deep mode, and two patterns
of cash out operations, whish are Presenting and Deep mode, by making the different ways in controlling the
components of presenter part, such as Shutter, Center Plate and Clamp belts.
Those operation modes are configurable, and ATM-PC can select each mode via firmware parameter setting.
CCI is specially developed based on Diebold requirements and Stack & Feed part has basically the same configurations
as HOTS standard UR series.
Fig. 2.3.1 shows the basic components of Presenter type Cash Slot.
Shutter

Configurable Customer
Interface (CCI) Clamp belts

Center plate
Stack & Feed part

Pick-up / Feed rollers

Cash pocket

Fig. 2.3.1 Basic Components

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Rev.04
DWG.No. 7P018708 SH.5
1) Cash In operations

● Shallow mode

In the Shallow mode, the customer put the banknotes to the shallow pocket, which has the bottom created by
Center Plate in the cash slot. When banknotes are put into the shallow pocket, the Clamp belts clamps the
banknotes and carry it into the Stack & Feed part of Cash Slot after taking the Center Plate away.

Center plate

Fig. 2.3.2 Cash in (Shallow mode)

● Continuous mode

In the Continuous mode, the customer slips the banknotes into a pair of Clamp Belts. When banknotes
approaches to the Clamp Belts, they are activated and pull in the banknotes to transport into the Stack & Feed
part of Cash Slot.

Clamp belts
Fig. 2.3.3 Cash in (Continuous mode)
● Deep mode

In the Deep mode, the customer put the banknotes into the deep pocket, which is originally prepared in the Stack
& Feed part of the Cash slot.

Fig. 2.3.4 Cash in (Deep mode)

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Rev.04
DWG.No. 7P018708 SH.6
2) Cash Out Operation

● Presenting mode

In the Presenting mode, the customer can take out the banknotes, which are protruded from the Cash Slot.
When banknotes to be taken out are inside the Stack & Feed part of Cash Slot, the shutter opens and the Clamp
Belts clamps and transport the banknotes until they are protruded from the Cash Slot.

Fig. 2.3.5 Cash out (Presenting mode)

● Deep mode

In the Deep mode, the customer put the banknotes into the deep pocket, to take out the dispensed / returned
banknotes.
If there are bad conditioned banknotes, which may not delivered properly with the Presenting mode, or if there is
an error during the deposit / dispense transaction, UR simply open the shutter in the same hardware configuration
as Deep mode, regardless with the selected mode by ATM-PC, in order that the customer can securely take out
the banknotes and empty the cash slot.

In the case of bad transporting


conditioned banknotes are found, or
error occurred during deposit /
dispense transaction, UR simply open
the shutter in the same hardware
configuration as Deep mode,
regardless with the selected mode by
ATM-PC.

Fig. 2.3.6 Cash out (Returning of bad-conditioned notes)

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Rev.04
DWG.No. 7P018708 SH.7
2.4 MODULARITY

(1) UPPER UNIT


Upper unit consists of Presenter-type Cash Slot (CS), Bill Validator (BV), Temporary Stacker (ESC), Bill Validator
(BV), Upper Transport Front assembly (UTF), Upper Transport Rear assembly (UTR) and Upper Reject Box (URJB).
and Junction Kit (JKT).
Upper unit has two options to fit to the different types of ATM installations. One is Upper unit for Through The Wall
type and another is Upper unit for Lobby type. Both options are different in UTF and CS, and have the following
different features each other:
• Upper unit for TTW takes forward shifted position to Lower unit and allows CS in Upper unit locating closer to
ATM operator thorough the building wall. Upper unit for TTW is only for Rearload application of UR.
CS is resistant to the water, which may enter through the opened cash slot shutters.
• Upper unit for Lobby type takes almost same position in front-back directions to Lower unit to save the footprint
of ATM. This option for Lobby can be applied for both Frontload and Rearload, which are selectable by changing
the configuration kits. CS is not resistant to the water, which may enter through the opened cash slot shutters.
Each option of Upper unit has another variations in BV. One is Type-A BV, which is Advanced version for banknote
verifications mainly for Article-6 type of notes classifications, and another is Type-B BV, which is Basic version for
standard banknote verifications.
For a customer interface in the CS, UR has two shutters, Outer Shuter and Inner Shutter. The Inner Shuterr locates at
CS of Upper unit. Outer Shutter locates in Cash Slot Shutter assembly (CSS), which is separate assembly to the
Upper unit and to be installed at ATM fascia side.

Table 2.4.1 Upper unit

No. ITEM CONTENTS PART NUMBER


1 Upper unit for TTW Upper unit for TTW type Rearload w/ Type-4A BV TS-M1U1-UPTA111
Upper unit for TTW type Rearload w/ Type-4B BV TS-M1U1-UPTB111
2 Upper unit for Lobby Upper unit for Lobby type w/ Type-4A BV TS-M1U1-UPLA111
Upper unit for Lobby type w/ Type-4B BV TS-M1U1-UPLB111
Upper Transport Rear assembly (UTR) Inner Shutter
Temporary Stacker
(Escrow) (ESC)
(Cash Slot Shutter (CSS) *1)

Upper Reject Box (URJB) Cash Slot assembly (CS)

Upper Transport Front assembly (UTF)

Fig. 2.4.1a Upper Unit for TTW

Upper Transport Rear assembly (UTR) Inner Shutter


Temporary Stacker
(Escrow) (ESC) (Cash Slot Shutter (CSS) *1)

Upper Reject Box (URJB) Cash Slot assembly (CS)

Upper Transport Front assembly (UTF)

Fig. 2.4.2b Upper Unit for Lobby

NOTE *1: Cash Slot Shutter (CSS) is not included to Upper unit and is separated module to be installed behind the ATM
fascia.

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Rev.04
DWG.No. 7P018708 SH.8
(2) CASH SLOT SHUTTER ASSEMBLY
Cash Slot Shutter assembly (CSS) is a separate shutter assembly to Upper unit and to be mounted over the Inner Shutter
of Upper unit Cash Slot.
CSS has two options to fit to the different environmental requirements. One is Standard type for lobby (indoor) use and
another is for TTW use, which has heating device for shutter surface to prevent icing / freezing of the shutter in the cold
region and water resistant ability to cope with rain.
The color and texture of the shutter surface can be selected and specified by Diebold.
controlled by UR
Table 2.4.3 Cash Slot Shutter Assembly
No. ITEM CONTENTS PART NUMBER
1 Cash Slot Shutter for Lobby Cash Slot Shutter assembly in standard type for TS-M1U1-CSS01
(w/ heater & water-resistance) normal temperature region and Lobby use.
2 Cash Slot Shutter for TTW Cash Slot Shutter assembly with heater and TS-M1U1-CSS11
water-resistance for TTW use.

Cash Slot Shutter assembly (CSS)


Outer shutter

(Position of Upper unit)

Fig. 2.4.3 Cash Slot Shutter assembly (CSS)

(3) LOWER UNIT


Lower unit consists of Lower Top transport assembly (LT), and Lower Bottom assembly (LB).
Lower bottom assembly has 4 or 5 cassette loading area.
The types of the Cassettes are selectable among Cash Acceptance Box (AB), Cash Recycling Box (RB),
Dual-Acceptance Box (DAB) and Dual Recycling Box (DRB), but there are limitations at each lane as shown in
Fig.2.4.5.
The standard version of Lowe unit cannot drive the DAB and DRB, which has two stacking compartments in one
cassette. To drive the DAB and DRB, additional enhance kit is required at each Lane, which has additional electrical
drivers for actuators and sensors for DAB and DRB. The enhance kit is defined in

Table 2.4.4 Part Number of Lower unit


No. ITEM CONTENTS PART NUMBER
1 Lower Unit (Standard) 5-cassettes type Lower Unit for AB and RB. TS-M1U1-LWS51
4-cassettes type Lower Unit for AB and RB. TS-M1U1- LWS41
2 Lower Unit (for DAB/DRB) 5-cassettes type Lower Unit for DAB and DRB TS-M1U1-LWD51
4-cassettes type Lower Unit for DAB and DRB TS-M1U1-LWD41

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Rev.04
DWG.No. 7P018708 SH.9
Lower Top transport assembly (LT) (Front side)

(Limitations in Cassette types)


Cassette Lane
Lower Bottom Type 1 2 3 4 5
assembly (LB)
AB OK OK OK OK OK
RB NO OK OK OK OK
DAB OK OK OK OK OK
(*1)(*1) (*1) (*1) (*1)
DRB NO OK OK OK OK
Lane 5 Lane 4 Lane 3 Lane 2 Lane 1
(*1) (*1) (*1) (*1)
NOTE *1: Additional enhance kit is required to
Cassette loading area operate DAB and DRB at each Lane.

Fig. 2.4.5 Lower Unit and Cassettes (example for 5-cassette type)

(4) CASSETTES
There are four types in the cassettes for UR, which are Cash Acceptance Box (AB), Cash Recycling Box (RB), Dual
Acceptance Box (DAB) and Dual Recycling Box (DRB).
The functions of the cash module, such as, Recycling, Non-recycling and Deposit only, are available by selecting the
combination of those types of Cassettes.
Cash Acceptance Box (AB) can handle deposit of multiple denomination / sizes of banknotes.
Cash Recycling Box (RB) can handle both deposit (cash in) and dispensing (cash out) of 1 denomination of the
banknote in the same size.
Dual Acceptance Box (DAB) has two compartments, which can handle deposit of multiple denomination / sizes of
banknotes individually.
Dual Recycling Box (DRB) has two compartments, which can handle both deposit (cash in) and dispensing (cash
out) of 1 denomination of the banknote in the same size individually.
By software parameter setting, Cash Recycling Box and each compartments of Dual Recycling Box also can be used
for deposit only or dispensing use only.
Table 2.4.5 shows the part number of Cassettes.

Table 2.4.5 Part numbers of Cassettes


No. TYPE CONTENTS PART NUMBER
1 Cash Acceptance Box Cash Acceptance Box. TS-M1U1-SAB1
2 Cash Recycling Box Cash Recycling Box TS-M1U1-SRB1
3 Dual-Acceptance Box (*1) Dual Acceptance Box TS-M1U1-DAB1
4 Dual Recycling Box (*1) Dual Recycling Box TS-M1U1-DRB1
Note *1: Dual-Acceptance Box and Dual Recycling Box are under studying and designing and not yet ready to release.

(5) EXTERNAL TRANSPORT


External Transport connects the transportation paths between Upper and Lower units through the safe wall up to
40mm.
There are options in External Transport, to be adapted to the different safe thicknesses and to be adapted to Front
load or Rear load types of installations, which are listed in Table 2.4.6.

Table 2.4.6 Type of External Transports


No. TYPE ADAPTING WALL THICKNESS of SAFE PART NUMBER
1 ET (Type-40, Frontload) Up to 40 mm TS-M1U1-FET401
2 ET (Type-40, Rearload) Up to 40 mm TS-M1U1-RET401

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Rev.04
DWG.No. 7P018708 SH.10
(6) JUNCTION KIT
Junction Kit is to select the relative position of Upper unit against Lower unit in front-back direction in order to fit
and layout UR appropriately to various type of ATM cabinet, such as lobby type front-load, lobby type rear-load and
Through The Wall type rear-load.
When using Upper unit without Junction Kit, or if it is necessary to modify the type of existing Junction Kit in Upper
unit, this kit needs to be prepared.
There are three variations in Junction Kit as described in Table 2.4.7.
The exact relative positions of Upper unit to Lower unit with each Junction Kit is described in chapter 4.2
Mechanical Interface.

Table 2.4.7 Options of Junction Kit

No. TYPE CONTENTS PART NUMBER


1 Junction Kit (JKT-T) Additional transport assembly for Upper unit to TS-M1U1-TJK1
provide adequate offset for TTW type, Rearload
2 Junction Kit (JKT-F) Additional transport assembly for Upper unit to (TBD)
provide adequate offset for Lobby type, Frontload
3 Junction Kit (JKT-R) Additional transport assembly for Upper unit to (TBD)
provide adequate offset for Lobby type, Rearload

Junction Kit (JKT-F) Junction Kit for (JKT-T)

a) Junction Kit (JKT-F) is used b) Junction Kit (JKT-T) is used

Fig. 2.4.4 Different offset of Upper unit

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(6) CONFIGURATION KIT
One of these options has to be chosen and installed to HCM units / modules, based on the ATM service side. Each
Kit also contains some of the unit installation parts, which are remarked as ‘Included in Front / Rear Load Kits’ in
Table 4.2.1 and Fig. 4.2.1.

Table 2.4.8 Frontload Kit and Rearload Kit


No. TYPE CONTENTS PART NUMBER
3 Rear-load Kit for TTW ● Unit lock sub-assemblies for the use of UR in the TS-M1U1-RLKAS1
w/ single USB cable ATM at service side rear.
● Cables with DC power supply.
● DC/DC converter for supplying DC power to Upper
and Lowe unit.
● USB cable (5m) from Lower unit.
4 Rear-load Kit for TTW ● Unit lock sub-assemblies for the use of UR in the TS-M1U1-RLKAD1
w/ Dual USB cable ATM at service side rear.
● Cables with DC power supply.
● DC/DC converter for supplying DC power to Upper
and Lowe unit.
● USB cable (5m) from Lower unit.
● USB cable (5m) from Bill Validator
7 Front-load Kit for Lobby ● Unit lock sub-assemblies for the use of UR in the TS-M1U1-FLKLS1
w/ single USB cable ATM at service side front.
● Cables with DC power supply.
● USB cable (5m) from Lower unit.
8 Front-load Kit for Lobby ● Unit lock sub-assemblies for the use of UR in the TS-M1U1-FLKLD1
w/ Dual USB cable ATM at service side front.
● Cables with DC power supply.
● USB cable (5m) from Lower unit.
● USB cable (5m) from Bill Validator
5 Rear-load Kit for Lobby ● Unit lock sub-assemblies for the use of UR in the TS-M1U1-RLKLS1
w/ single USB cable ATM at service side rear.
● Cables with DC power supply.
● USB cable (5m) from Lower unit.
6 Rear-load Kit for Lobby ● Unit lock sub-assemblies for the use of UR in the TS-M1U1-RLKLD1
w/ Dual USB cable ATM at service side rear.
● Cables with DC power supply.
● USB cable (5m) from Lower unit.
● USB cable (5m) from Bill Validator

(7) OPTIONAL FUNCTION KIT

There are optional kits to upgrade elements or enhance the functions of UR as in Table 2.4.9.

Table 2.4.9 Optional Function Kits

No. TYPE CONTENTS PART NUMBER


1 Lower unit Upgrade Kit Enhancement kit to upgrade the Standard Lower unit TS-FM1U1-DRBKT4
to 4 Cassettes Lower unit for DAB and DRB.
2 Lower unit Upgrade Kit Enhancement kit to upgrade the Standard Lower unit TS-FM1U1-DRBKT5
to 5 Cassettes Lower unit for DAB and DRB.
3 Back-up Power Supply Back-up power supply for closing the shutters of UR TS-FM1U1-BBKUP
in the case of power failure.

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2.5 BLOCK DIAGRAM

Fig. 2.5.1 shows the Block diagram of the UR, and the Table 2.5.2 shows the functions of its components.
Table 2.5.1 shows functions of each component.

UR
DE board Presenter-type Cash Slot Assembly
Temporary stacker (Escrow)

Upper Transport Assembly


UP
Junction Kit
USB
ATM-PC (*1) communication Bill Validator

USB (To be attached to ATM cabinet)


(*1) communication
Cash Slot Shutter assembly
Back-up
DC POWER Power Supply External Transport
SUPPLY (*2) (*3)

CE board Cash Acceptance Box

Cash Recycling Box

Lower Top Transport

Lower Bottom assembly


LOW

Note*1: Based on the existence of USB communication between ATM-PC and Bill Validator, ATM-PC chooses
connection of the USB cable to Bill Validator or CE board in Lower unit.
*2: When integrating two (or more) DC Power supply to secure the required power consumption, the ground
voltage levels of the power supplies have to be the same.
*3: Back-up Power Supply is an optional function kit defined in the Table 2.4.9 , which enable minimum actions
for closing Outer Shutter after power failure occurs.

Fig. 2.5.1 Block diagram

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Table 2.5.2 Function of each component

No. NAME of the COMPONENT FUNCTION ACRONYM


1 Accepts depositing banknotes and feeds them into the
Presenter-type transportation path.
CS
Cash Slot Assembly Stacks dispensing / returning banknotes and provides
them to the customer.
2 Stacks banknotes temporary during the banknotes
Temporary stacker (ESCrow) ESC
handling process.
3 Upper Transport Assembly Transports banknotes in Upper unit. UTN / UT
4 Transports banknotes at the bottom of Upper unit with
three options of different length, for the different offsets
Junction Kit JK
position of Upper unit to the Lower unit, required by
ATM.
5 Identify and verify the banknotes.
Bill Validator BV
Communication for firmware downloading from ATM-PC.
6 Open and Close the shutter in front of the Cash Slot.
Cash Slot Shutter assembly CSS
To be attached to the ATM fascia.
7 Transports banknotes between Junction Kit and Lower
External Transport ET
unit with two options for different safe thickness.
8 Stores deposited banknotes not for recycling, rejected
Cash Acceptance Box banknotes in dispensing process and left behind AB
banknotes in the cash slot.
9 Stores the deposited banknotes and feeds out the
Cash Recycling Box RB
dispensing banknotes.
10 Lower Top transport assembly Transports banknotes at the top of Lower unit. LT
11 Lower Bottom assembly Cassettes loading area in Lower unit. LB
12 DE board Control board for Upper unit
13 CE board Control board for Lower unit -

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3. FUNCTIONAL SPECIFICATIONS
3.1 HARDWARE SPECIFICATIONS

Table 3.1.1 shows the basic hardware specifications.


The specifications to be fulfilled when installed in ATM are defined in 3.2.

Table 3.1.1 Hardware Specifications (1)


No. ITEM SPECIFICATIONS
1 DIMENSIONS (approx.)
NOTE: *1: Including the cable handling area and unit locking mechanisms.
*2: To be detailed in the document “Unit Installing Specifications (Mechanical drawings)”.
1-1 Overall a) Width 402
b) Height 1) w/ ET Type-40: 827
c) Depth 1) TTW type Rearload 5-cassettes type: 1201
2) TTW type Rearload 4-cassettes type: 1061
3) Lobby type Frontload 5-cassettes type: 913
4) Lobby type Frontload 4-cassettes type: 773
5) Lobby type Rearload 5-cassettes type: 913
6) Lobby type Rearload 4-cassettes type: 796
1-2 Upper Unit 1) TTW type Rearload: (H) 282 (*1) (W) 358 (D) 796
2) Lobby type Frontload: (H) 282 (*1) (W) 358 (D) 760
3) Lobby type Rearload: (H) 282 (*1) (W) 358 (D) 796
NOTE *1: Including Junction Kit. Height of CS is 250mm.
1-3 Lower Unit 1) 5-cassettes type: (H) 476 (W) 391 (D) 770
2) 4-cassettes type: (H) 476 (W) 391 (D) 630
1-4 Cassettes (H) 400 (W) 260 (D) 140
NOTE *1: Common for both AB and RB.
1-5 External Transport 1) Type-40: (H) 82 (*1) (W) 299 (D) 110
NOTE *1: From top surface of Lower unit to bottom surface of Upper
unit.
2 WEIGHT (approx.)
NOTE *1: Excluding the weight of stored note, without Optional Kits
2-1 Overall Approx. 130 132 kg
2-2 Upper Unit (Total *1) Approx. 50 kg
2-3 Lower Unit (Total *1) Approx. 55 kg
2-4 Cassettes a) AB Approx. 5 kg
b) RB Approx. 5 kg
2-5 External Transport Approx. 2 kg
2-6 Others Approx. 8 kg (in total)
*1: Including Front / Rear Load Kit. Excluding such unit installation parts supplied by ATM manufacturer as
Upper / Lower Tray, withdrawal rails etc. (ref. Table 4.2.1)
3 NOTE TRANSPORTING Long edge first
DIRECTION Both way
4 NOTE SIZE RANGE
NOTE *1: In some cases, the notes cannot be handled depending on the materials, the stiffness,
arrangement of the thickness and other quality of notes.
4-1 Width (Long edge) Standard: 120 mm - 170 mm
Narrow: 120 mm – 160 mm
Notes *1: Narrow setting is an optional for further improvement of UR
performance, when handling note sizes do not excess
160mm. It can be applied by adjustment of internal parts of
Cash Slot.
4-2 Height (Short edge) 60 mm - 85 mm

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Table 3.1.1 Hardware Specifications (2)

No. ITEM SPECIFICATIONS


5 COMMUNICATION INTERFACE
5-1 ATM-PC ~ UR ~ BV USB 2.0 (Full Speed)
(Command and response):
5-2 ATM-PC ~ BV USB 2.0 (Full Speed)
(Firmware / Note data
transfer)
6 POWER REQUIREMENT DC +24V
7 POWER CONSUMPTION
7-1 In operation Total: Less than 410VA in average (w/o DRB)
7-2 Standby 72VA (w/o shutter heater)
264VA (w/ shutter heater)
8 DATA ENCRYPTION Yes (Provided as optional standard firmware)
9 SERVICE SIDE TTW Type: Rearload
Lobby Type: Front Load / Rear Load
10 APPLICABLE ATM SAFE With External Transport Type-40: Up to 40mm
THICKNESS
11 NOTES CAPACITY
NOTE: Numbers of notes are affected by the thickness and the quality of notes.
11-1 Cash Slot Max. 200 notes (Deposit in Deep mode and Dispense) (*1)
Max. 100 notes (Deposit in Shallow / Continuous mode) (*2)
NOTE *1: The bundle thickness should be less than 25mm.
NOTE *2: The bundle thickness should be less than 15mm.
11-2 Temporally Stacker (Escrow) Max. 400 notes
11-3 Cash Acceptance Box 295 mm (Approx. 2,300 deposit / rejected notes)
11-4 Cash Recycling Box 295 mm (Approx. 2,700 notes)
11-5 Dual Cash Acceptance Box Upper compartment: 55mm
Lower compartment: 135mm
11-6 Dual Cash Recycling Box Upper compartment: 55mm (Approx. 500 notes.)
Lower compartment: 135mm (Approx. 1300 notes.)
11-7 Upper Reject Box MAX. 200 notes
12 MAX. NUMBER of CASSETTES Up to 5 Cassettes
NOTE: In the case of 5 Cassette type, Including one Acceptance Box
13 NUMBER of HANDLING DENOMINATIONS
13-1 Deposit Max. 127 denominations
NOTE: Maximum number of the denominations cannot exceed the
number of templates supported by currency firmware, which
depends on the qualities and volumes of the security features
on the supporting currency.
The number of templates is separately defined in the “Product
Specifications of Validation” for each currency.
13-2 Dispensing (Recycling) Up to 4 denominations (when 4 RBs are installed)
NOTE: In the case of 5 Cassette type.
Number of Dispensing / Recycling denomination can be
enhanced up to 8 by installing up to 4 DRBs instead of RBs.
14 LOCKING SYSTEM
14-1 UPPER UNIT Mechanical lock without key
WITHDRAWAL
14-2 LOWER UNIT Mechanical lock without key
WITHDRAWAL
14-3 CASSETTE REMOVAL Mechanical lock without key
14-4 CASSETTE LID z Mechanical lock with key
z Binding-tag is also applicable
14-5 UPPER REJECT BOX LID Mechanical lock with key
14-6 ESCROW LID Mechanical lock with key

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Table 3.1.1 Hardware Specifications (3)

No. ITEM SPECIFICATIONS


15 CASH PRESENTER INTERFACE
15-1 STACK NEATNESS Neatly deliver the banknotes easy to grasp and remove with one hand
in as single operation.
Delivered notes should generally be contained within a stack:
Height: No more than 15mm higher than the largest note in bundle.
Width: No more than 40mm larger than the largest note in bundle.
NOTE: The dimensions are the reference value, which can be
generally obtained in the most cases of note delivery.
15-2 NOTE GRIP Maximum force to remove dispensed, rejected or returned notes:
Less than 15N.
15-3 CASH POCKET LIGHT Equipped with light to illuminate inside of the cash slot pocket
15-4 USERS ILLUMINATION Equipped with the hardware and software interface to connect the
Lead thru LED, which is supplied by Diebold, for the guidance of ATM
user.
NOTE: Detailed specification is to be defined in chapter 4.1 of this
document
16 CASH IN/OUT SLOT SHUTTER The color and texture of the shutter are to be selected and specified by
Diebold.
17 REJECTION FUNCTION Note by note
18 RETRACTION of LEFT NOTES Yes
NOTE *1: To be mixed with rejected / deposited notes in AB, or
separated in optional Upper reject boxes.
19 CASSETTE IDENTIFICATION • UR unit has 128bytes of free use memory area, which is at
MEMORY FUNCTIONS IN UNIT / ATM-PC’s disposal, on CE-Board located in Lower unit.
CASSETTE • Each Cassette has small memory board to store the information.
(1) Type of Cassette
(2) Currency Code
(3) Denomination Code
(4) Usage of Cash Recycling Box
(5) Free use memory area (128bytes)
20 SOFTWARE UPGRADE-ABILITY Firmware and Validation software can be downloaded individually
from ATM PC.
21 SENSING (1) Original Position of Upper Unit, Lower Unit, and each Cassette
(2) Shutter Open / Close of Cash Slot
(3) Full of Temporally Stacker and each Cassette
(4) Empty of Temporally Stacker, each Cassette and Upper Reject
Box Near-empty of each Cassette
(5) Over-load of each Cassette
(6) Notes Passage and Presence
(7) Double-fed Notes etc.
22 VALIDATION (1) Full face scanning of both note sides
(2) Both depositing and dispensing validation
(3) Article-6 (Option)
23 NOTE HANDLING SPEED Around 8 notes per a second

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No. ITEM SPECIFICATIONS
24 MEAN TRANSACTION TIME Deposit transaction:
● Deep mode: 23sec.
● Continuous mode: 28sec.
● Shallow mode: 30sec.
Counting process (CS - Escrow):
● Deep mode: 14sec.
● Continuous mode: 19 sec.
● Shallow mode: 21sec.
Sorting process (Escrow – Cassette): 9sec.

Withdrawal transaction:
● Deep mode: 14sec.
● Present mode: 18 sec.

NOTE: Time for handling 10 notes without rejects, excluding the time
for human operation and communication with ATM PC.
Dispensed from one single cassette in the case of withdrawal.
25 ACOUSTICAL NOISE LEVEL Lp < 75dB A in operating mode

NOTES:
(1) Lp: The mean value of the space/time averaged A-weighted
sound pressure level at 1-meter position of each 4 directions
(front, rear, and right/left sides), above 1 meter from the floor.
(2) The measurement duration is adjusted to the operation of UR.

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3.2 HARDWARE SPECIFICATIONS OF UR INSTALLED IN ATM

Table 3.2.1 shows the hardware specifications to be fulfilled when UR is installed in ATM.

Table 3.2.1 Hardware Specifications in ATM


No. ITEM SPECIFICATIONS
1 WIND RESISTANCE OF Presented bundle is not blown away under the condition up to
PRESENTED BANKNOTE 26.7m/s (60miles/h) of wind.

NOTES:
Presented note bundle expects to be protected from the blowing wind
by ATM fascia configuration or other means outside UR, in order to
fulfill and further reduce the necessary note grip force for users better
operability.
2 WEATHERPROOF (1) When Cash Slot Shutter is closed:
Water dropped on the closed Cash In/Out Slot shutter was guided
out to the drainpipes, which is to be connected to the other water
drain means in ATM side.

NOTE:
The other area than the shutter moving area should be properly
sealed by means of UR and ATM-fascia.

(2) When Cash Slot Shutter is opened:


Electrical components in delivery interface area are to be protected
against minimal amount of raindrops, which may enter via opened
shutter and partially wet the interiors but can be dried within a short
time range.

NOTE:
Under the consumption that the rain/snow are mostly protected by
ATM fascia, user’s body in front of ATM and/or other means
outside UR.

3 COLD TOLERANCE UR may have the heating equipment at CS and/or front part of Upper
unit, if necessary to secure the expected environmental conditions of
delivery interface area.

NOTE:
The necessity and the specification of the heating equipment is to be
defined in the mutual testing installed with ATM cabinet.

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3.3 VALIDATION SPECIFICATIONS

This chapter defines the common part of the specifications of validations. Detailed specifications in each individual
currency are separately defined in the document, “Product Specification of Validator”.
In the case if Article 6 in EURO area or similar regulations, which defines the fitness levels of the recycling notes, are
required at the operating country, those regulations takes precedence over the following definitions.

3.3.1 VALIDATION SPECIFICATION OF BV

3.3.1.1 Processing Data

Bill Validator (BV) reads the data shown in Table 3.3.1 of the banknote passing through and processes them to
identify.
Table 3.3.1 Processing data
NO. DATA SENSOR NAME
1 Visible Image data Image sensor
2 Magnetic pattern Magnetic sensor
3 Fluorescent pattern Fluorescent sensor
4 Infrared pattern Infrared sensor
5 Transparency image Transparency sensor

3.3.1.2 Functions

(1) Dimension Check


Measure the width and length of the note by using the transparency sensor and when each of them excesses the
tolerances, the note is rejected. The tolerances are defined for each currency individually in the document “Product
Specifications of Validator”.

(WIDTH)

(LENGTH)

Fig. 3.3.1 Dimension check


(2) Transporting Condition Check

The following transporting conditions are checked and when they are not in good condition, the note is rejected.

(a) Skew check


(b) Shift check
(c) Interval check
(d) Spacing check
(e) Double-fed check

(3) Verification / Identifying Denomination

Based on the investigation of the data shown in Table 3.3.1, note is verified and identified its denomination.

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(4) Fitness Check

BV judges the condition of the note by checking whether the following features exist or not, unless otherwise defined
in the document, “Product Specifications of Validator” for each country.
When such a note is found, it is rejected.

(a) Tears in long edge

about 1 mm or
about 10 mm or more

about 10 mm or more
about 1 mm or

Fig. 3.3.2 Tears in long edge

(b) Tears / Missing part in short edge

about 17 mm or more

about 1.5 mm or more

Fig. 3.3.3 Tears in short edge

(c) Foreign object in short edge

about 17 mm or more

Fig. 3.3.4 Foreign object in short edge

(c) Partial shrinkage of width

Average width are calucurated and compared to the original width.

Average width
about 4 mm or more

Fig. 3.3.5 Partial shrinkage

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(d) Partial stretch of width

Average width are calucurated and compared to the original width.

about 4 mm or more

Average width

Fig. 3.3.6 Partial stretch

(e) Missing parts / Holes

Total area of all missing parts are calculated and compared to an allowable level. The level is 30mm2 or more if not
otherwise defined for individual currency in the document “Product Specifications of Validator”.

h2 m1

m2

h1

Fig. 3.3.7 Missing parts / Holes

(f) Dog-ears or corner missing

about 10 mm or more about 10 mm or more

about 10 mm or

about 10 mm or more

Fig. 3.3.8 Dog-ears or corner missing

(g) Soiled

Measure the brightness of the note, and when it is darker than a certain threshold level, the note is judged as soiled.
The threshold level is defined for each denomination individually, in the document “Product Specifications of
Validator” for each currency.

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4. INTERFACE
4.1 ELECTRICAL INTERFACE

(1) D.C. INTERFACE


1) Connectors
The connectors of D.C. Interface are defined in Fig. 4.1.1.

ATM UR
DC POWER SUPPLY

(To be provided from ATM side)

Connector of Power Supply; Connector of UR Side;


Product code Product code
• Housing (Receptacle): 350780-1 • Housing (Plug): 350779-1
• Contact Pin: 350218-3 • Contact Socket: 350536-3
Manufacturer: Tyco Electronics AMP Manufacturer: Tyco Electronics AMP

Fig. 4.1.1 Connectors of D.C. Interface

2) Pin assignments
The connector pin assignments of UR side are as shown in Fig.4.1.2 and Table 4.1.1.

Table 4.1.1 Pin assignments of D.C. Interface

Pin No. Definition


1 +24V
1 2 +24V
2 3 SG
3 4 SG
4
FG
Fig. 4.1.2 Pin assignments of D.C. Interface of UR side

3) Power requirements
Table 4.1.3 shows the power requirements of D.C. Interface.

Table 4.1.2 Power requirements

No. ITEM Requirement Notes


1 Voltage DC +24V
2 Current (operation) +17A Average
(*1) +18A Pulse width: 2 seconds
+28A Pulse width: 50 milliseconds
3 Current (standby) + 3A (w/o shutter heater)
+11A (w/ shutter heater)
4 Voltage deflection +/-10%
5 Ripple Less than 1 VP-P
6 Noise Less than 1 VP-P
7 Overall stability +/-10%
8 Variation of current Less than ± 0.11A / microseconds
NOTE *1: The current requirements are when neither DRB or DAB is installed. When DRB is installed, each item
increases +1A. per each DAB or DRB.
Shutter heater is not activated during HCM is in operation, and it does not affect Currents in operation.
*2: The ground of ATM DC Power supply needs to be electrically connected to the safe and ATM cabinet.

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(2) USB HARDWARE INTERFACE

The specifications of USB1.1 interface is based on “Universal Serial Bus Specification Revision 1.1 September 23,
1998”.

1) Connectors
ATM-PC
BV
UR

Connector of ATM-PC Side; Connector of UR Side;


“A” Receptacles (Down stream Output from the “A” Plugs (From the USB Device) in ‘Series “A”
USB Host or Hub in ‘Series “A”
(To be provided from ATM side)

Fig. 4.1.3 Connectors of USB Interface

2) Requirement for ATM-PC

• ATM-PC needs to be grounded.


• The bare metal of USB connector is recommended to be sealed from electrical noise.
• USB plugs are to be directly connected to ATM-PC, or via Bill Validator when using the extension cables.
• USB cable connector should not be unplugged easily and unexpectedly.

(3) Lead thru indicator at Cash Slot Shutter

This connector is to be connected to User’s illumination provided by Diebold.

Product code:
• Housing: 70107-0003
• Contact: 16-02-0105
Manufacturer: molex

Table 4.1.3 Pin assignments

Pin No. Definition


1 FL Red
2 FL Green
3 FL Yellow
4 FL +24V

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4.2 MECHANICAL INTERFACE

4.2.1 UNIT INSTALLATIONS

In order to secure positions of each UR units and components, UR should be installed by using the Unit installation parts,
which are defined in Table 4.2.1 and Fig. 4.2.1.
About the details of unit installations, refer to the document, Unit Installing Specifications (DWG. No. 1P013253).
Some of the Unit Installation parts are included in UR, but others are to be supplied by ATM manufacture.

Table 4.2.1 Parts for unit installation

No. Part Name Q’ty Remark


1 Upper Tray 1 To be supplied by ATM manufacturer
2 Upper Unit Stopper 2 (Included in Front / Rear Load Kits)
3 Upper Unit Lock Bracket 1 (Included in Front / Rear Load Kits)
4 Upper Unit Withdrawal Rail 2 To be supplied by ATM manufacturer
5 Upper Unit Support Pin 4 To be supplied by ATM manufacturer
6 Lower Tray 1 To be supplied by ATM manufacturer
7 Lower Top Push Down Plate 1 (Included in Front / Rear Load Kits)
8 Lower Top Control Bracket 1 (Included in Front / Rear Load Kits)
9 Lower Side Control Bracket 2 (Included in Front / Rear Load Kits)
10 Connecting Shaft 8 To be supplied by ATM manufacturer
11 Lower Unit Rail Mount 2 To be supplied by ATM manufacturer
12 Lower Unit Withdrawal Rail 2 To be supplied by ATM manufacturer
13 Lower Unit Support Pin 4 To be supplied by ATM manufacturer
14 Shutter Mounts - To be supplied by ATM manufacturer

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1 Safe 3 5 4

5 4

TOP VIEW
Upper unit
Upper unit 14 ATM Fascia 2 Cable
assembly

1 10 4 4

ET
ET
Cable
Z Z 8 assembly

9 9
Lower
6 6
unit

12 11

11 11
Lower unit Safe 12 13 12 Safe

LEFT SIDE VIEW FRONT VIEW

7 8

X : Included in Front / Rear Load Kit


X : To be supplied by ATM manufacturer

VIEW FROM Z

Fig. 4.2.1 Units mounting parts

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4.2.2 MODULE DIMENSIONS

(1) UPPER UNIT

Cash In/Out Slot

Center of the
Transportation

TOP VIEW

Position of water drainpipes (*2)

Junction Kit (Fascia Front edge)


Cable area

796 (attached with Rearload Kit) 358


760 (attached with Frontload Kit) 135.5

281.6 c) a) b)
250

31.6
Safe wall 251
321
Note pass (*1) 481 (Withdrawal
Rails)

LEFT SIDE VIEW FRONT VIEW

NOTE *1: Note pass can be selected by Junction Kit options.


a) Note pass for JKT-R, Lobby type Rearload
b) Note past for JKT-F, Lobby type Frontload
c) Note pass for JKT-T, Through The Wall type Rearload
*2: Water dropped on the Cash In/Out Slot shutter was guided out to the drainpipes, which are located at
both edges of the shutter assembly.

Fig. 4.2.2 Upper unit

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(2) LOWER UNIT

Center of the
Transportation

TOP VIEW

Note pass
47

Cable area

476

Withdrawal
630 (4-cassette type) 136 Rails
770 (5-cassette type)
337
171
391

LEFT SIDE VIEW FRONT VIEW

Fig. 4.2.3 Lower unit

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(3) EXTERNAL TRANSPORT

Installing base
(Provided by ATM) External Transport
UPPER UNIT
D
TM
Ts
H
SAFE

LOWER UNIT

No. TYPE Wall thickness of Safe (Ts) *1 Installing Base (TM) Height (H) *2 Depth (D)
1 Type 40 Up to 40 mm 2.6 mm 101 mm 110 mm
NOTE *1: The wall thickness (Ts) means the total dimension of the safe wall between Upper and Lower units, excluding
the thickness of installing base (2.6mm) where ET is fixed.
*2: Height (H) means the distance between bottom surface of Junction Kit and Top Surface of Lower Unit

Fig. 4.2.4 External Transport

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4.3 MAINTENANCE AREA

(1) FRONTLOAD TYPE Top View, unit: mm

a) Upper Unit

w/o URJB: 100 or more w/o URJB: 760 100


w/ URJB: 200 or more w/ URJB: 760 or more

500
10 or more
or more

378 358
or more

10
or more 500
or more

Maintenance Area

b) Lower Unit
100 100
or more 770 or more

Door (LT) opening area

600
10 or more
or more

419 399
or more

10
or more 500
or more

Maintenance Area

Fig. 4.3.1 Maintenance area (Frontload)

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(2) REARLOAD TYPE

a) Upper Unit Top View, unit: mm

100 w/o URJB: 760 100


or more w/ URJB: 760 or more

500
10 or more
or more

378 358
or more

10
or more 500
or more

Maintenance Area

b) Lower Unit
100 100
or more 770 or more

500
10 or more
or more

419 399
or more

10
or more 600
or more

Door (LT) opening area


Maintenance Area

Fig. 4.3.2 Maintenance area (Rearload)

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5. SOFTWARE INTERFACE
Software interface is based on the following documents listed in the chapter 10 of this document.

(1) ATM-HCM USB Interface Specifications (Message Layer and Data-link Control Layer)
(2) ATM - ZBV USB Interface Specifications (Message Layer and Data-link Control Layer)
(3) UR Interface Specifications (Message Volume)
(4) Message Authentication (SPEAR) Interface Specifications

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6. ENVIRONMENT CONDITIONS
Table 6-1-1 shows the general specifications of the environmental conditions for UR. The delivery interface area of
UR, which means the outside surface of the cash-slot shutter, can cope with additional environmental conditions
defined in Table 6.1.2.

Table 6.1.1 Environmental Conditions

No. ITEM SPECIFICATIONS


1 Temperature Operation: 5 ~ 50 deg C
Standby: 0 ~ 50 deg C
Storage: -10 ~ 55 deg C
-40 ~ 55 deg C (packaged for up to 16 hours)
2 Relative humidity Operation: 15 - 85%, Non-condensing
(Absolute humidity 2 ~ 24 g/m3, Max. wet bulb 30 deg C)
Standby: 10 ~ 90%, Non-condensing
Storage: 5 ~ 95%, Non-condensing
3 Dust accumulation Total mass of the floating dusts, which sizes are less than 10
micrometers, is less than 0.15 mg/m3
4 Corrosive gasses Not allowed

5 Lighting Inside the module / Cash Slot: Lower than 1,000 Lux, no direct sunlight.

Outside surface of the cash slot shutter: Can be exposed to Direct sunlight

6 External vibration Less than 0.25 G in operation


Storage: Less than 1 G (packaged)
(The module should not be broken. Excluding stops in error, which
can be recovered without any mechanical adjustments and repairs
or exchanging parts.)
7 Altitude Operation: Max. 3,000 m
Storage: Max. 15,000 m (packaged for up to 16 hours)

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Table 6.1.2 Environmental Conditions for delivery interface area of UR

No. ITEM SPECIFICATIONS


1 Delivery interface area Temperature: -40 ~ 55 deg C
Max rate of change 0.5 deg-C per minute
Humidity: 5 to 100% RH (including condensation)
High absolute humidity 36g/m3
Solar radiation, rain, snow, hail, ice and frost formation, sand, dust,
(refer to IEC 721-3-4)

NOTES:
Separate condition have to be defined in the case of the cash slot shutter
is opened, since the effect of severe environmental conditions largely
depends on the opening time-length and position of ATM users, other
means of protection outside UR module, etc..

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7. RELIABILITY
The rates measuring the reliability are affected by various conditions.
Generally, they might be worse just after the installation but become better as time goes by, and then after the stable
period, it become worse again as the product life approaches.
Followings are the average in the stable period.
And the rates for validation are affected by the processed banknotes regarding their machine-readable recognition and
verification criteria, their manufacturing tolerances and their quality (fitness).

7.1 PRODUCT RELIABILITY

The Table 7.1.1 shows the rates of hardware reliability of UR. These rates are estimated under the premised conditions
defined in the Chapter 7.2 with proper maintenance defined in the Section 9.
The actual rates in field, especially both of Jam Rate and Reject Rate are much influenced by where to be used, amount
of transactions, media condition, environmental conditions, and the experience and the skill of user / bank staff / service
staff, and so on.
Therefore, the activities are required in order to keep and improve the reliability according to the result of managing and
investigating the field performance in collaboration both of the vender and customers of the terminal installing UR, and
Hitachi.

Table 7.1.1 Product Reliability (1)


No. ITEM SPECIFICATION
1 MTBF 4,500 hr
(Mean Time Between Failure)
NOTES: This rate means the rate of module stops caused by hardware
trouble, which cannot be recovered without any mechanical
adjustments defined in the document, “Adjustment Manual”, and
exchanging parts to repair.
2 JAM RATE Less than 2/100,000 notes
NOTE: Quality target in the actual field installation is to achieve 30%
better performance than the existing HCM.
3 REJECT RATE of Less than 1%
MECHANICAL FACTOR
NOTES: Rejects caused by mechanical factors only, such as large
skewed, large shifted, and double fed, short of interval length,
long/short of note length.
4 ACCEPTANCE RATE of More than 95 %
VALIDATION NOTES:
(1) This rate is the verification results using 1,000 normal genuine notes
in each denomination properly sampled from the market, which fulfill
the requirements defined in chapter 6.2.
(2) In case this rate of each currency validation should be specified, it is
separately defined in the document, “Product Specifications of
Validator” for each currency.
5 DENOMINATION ERROR Less than 10-8
RATE of VALIDATION NOTES:
(1) This rate is the simulated results of validation.
(2) In case this rate of each currency validation should be specified, it is
separately defined in the document, “Product Specifications of
Validator” for each currency.

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Table 7.1.1 Product Reliability (2)

No. ITEM SPECIFICATION


6 CLASSIFICATION of the The counterfeit notes are classified as bellow, unless in otherwise
COUNTERFEITS and defined in the document, “Product Specifications of Validator” for each
VALIDATION currency.
PERFORMANCE The destination of each group can be specified by ATM-PC, according
to the UR Interface Specifications (Message Volume).

The GROUP-A notes can be classified as counterfeits.


GROUP-B and C notes are not guaranteed to be classified as
counterfeits.
GROUP-D can be simply rejected without being classified as
counterfeit.

GROUP A: Both picture and format is good, but no security features


such as magnetism or infrared cutting is recognized.
E.g., Simple color copy or print of scanned image of the
genuine note.
GROUP B: Format is good, security features such as magnetism or
infrared cutting recognized, but deviations in the quality of
picture, or in security features are large.
GROUP C: Format is good, security features such as magnetism and
infrared cutting are recognized, and quality of picture,
security features are good. (Like a super counterfeit note)
GROUP D: Picture or format is poor, and no security features are
recognized.
Or, in the case of bad banknote transporting condition, such
as skewing, double-fed, etc, the note can be classified to
this group.

NOTES: In case if any of the expected security features are not in the
verifying note, as exampled in the following cases among
others, it is possible that such genuine note can be classified
as counterfeit:
z The note is soiled, worn or washed and neither magnetism nor
infrared cutting is recognized.
z Specifications of the security features or their tolerances are
changed after the release of validation firmware, and such
changes affects verification performances.

7 PRODUCT LIFE 5 years


NOTES:
(1) In order to work after this period, UR needs overhauls and
replacements of some parts, and the life can be expanded up to
10 years.
(2) MTBF averaged during next 5 years after these overhauls and
replacements is estimated 3,000 hr.
(3) These overhaul and replacements is defined in the document
“Maintenance Manual”.

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7.2 PREMISED CONDITIONS

The Table 7.2.1 describes the Premised Conditions for indicative indications in chapter 7.1, Product Reliability.

Table 7.2.1 Premised Conditions for Product Reliability (1)


No. ITEM CONDITION
1 OPERATION CONDITIONS
1-1 Average Deposit 10 notes / transaction
number of
Notes Dispensing 10 notes / transaction

1-2 Average Deposit 100 transactions / day


number of
Transactions Dispensing 100 transactions / day

1-3 Service hours 24 hours / day

1-4 Working days 365 days / year

1-5 Environmental condition At normal room temperature and humidity

2 EXCLUDING CAUSES of FAILURE


2-1 Serviceman’s improper Ex.
maintenance • Improper adjustment/works
• Insufficient removing of jam/foreign matters
• Rough handling of machines
2-2 Customer’s improper Ex.
operation • Insufficient setting of notes in the cassettes
• Insufficient removing of jam/foreign matters
• Rough handling of machine
2-3 User’s improper operation Ex.
• Insufficient setting of notes in the cash slot
• Putting foreign matters
• Tamper, vandalism
2-4 Installation environment Ex.
• Rain, leakage of electricity, intrusion of insects, dusts, etc.
3 CONDITION of NOTES (1) Equivalent to Hitachi test notes, excluding such unfit notes folded,
torn, soiled notes, etc, defined in the chapter 2.4.1.2 (4) of this
document.
(2) Typical features of Hitachi test notes
• Stiffness: Equivalent to circulated Chinese Yuan, which Hitachi got
locally during the year 2000.
• Thickness: 0.08 - 0.10mm
(3) Banknote quality / tolerances should be inside the specifications from
issuing banks. Banknotes with considerable or changed
manufacturing tolerances are explicitly excluded from the reliability
rates.
(4) Other conditions or limitations, which are specific to each currency,
are separately defined in the document, “Product Specifications of
Validator”.

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8. REGULATORY APPROVAL
8.1 SAFETY STANDARDS
(1) EN60950
The UR is tested at a CB (Certification Body) -certified testing organization in Japan under EN60950, and obtain CB
test certificate.
The testing items are limited to those required for module level that is for an equipment to be installed inside a
terminal. (*1)
(2) UL60950 / CSA C22.2 No.60950 (cUL)
Upper unit, Lower unit, Cash acceptance box and Cash recycling box are certified according to UL1950 and CSA
C22.2 No.950 (cUL).
The testing items are limited to those required for module level that is for an equipment to be installed inside a
terminal. (*1)

NOTE *1: UR itself has no switch for power off.


If it is necessary for emergency, ATM should cut off the power providing to UR.

8.2 EMC STANDARDS

About EMI (Electro Magnetic Interference) and EMS (Electro Magnetic Susceptibility), UR is tested at a CB
(Certification Body) -certified testing organization in Japan.
The results of testing under the following standards are provided as EMC test report, but UR itself does not obtain any
certification about EMI / EMS.
• EN55022
• EN55024

8.3 MARKING

The following certification mark is labeled on Upper unit and Lower unit.
• CE (cf. Fig 7-3-1) (*1)
• UL / cUL, UL recognized component mark for United States and Canada. (cf. Fig 7-3-2)

NOTE *1: Hitachi-Omron Terminal Solutions shall provide Diebold with EMC test report and CB test certificate,
which are required for CE marking.

Fig. 8.3.1 CE marking Fig. 8.3.2 UL / cUL marking

8.4 WHQL

USB driver for the UR obtains WHQL standards applicable for Windows XP and Vista.

8.5 REMARKS

UR does not obtain the other certification, which exists in each country individually.

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9. MAINTENANCE
The maintenance should be done properly in accordance to the document, “Maintenance Manual”, listed in the chapter
10. of this document

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DWG.No. 7P018708 SH.39
10. REFERENCE DOCUMENTS
10.1 ENGINEERING ISSUES

(1) Unit Installing Specifications (with mechanical drawings) … DWG.No. 1P013253


This document defines how to combine each unit / assembly of UR when installing to the terminal, and requirement
to the ATM cabinet / safe.

(2) ATM-HCM USB Interface Specifications (Message Layer and Data-link Control Layer)…DWG.No D0003983
This document defines the specification of the USB communication protocols between UR and ATM PC.
NOTE: Common document for HCM.

(3) ATM - ZBV USB Interface Specifications (Message Layer and Data-link Control Layer) ... D0003825
This document defines the specification of the USB communication protocols between Bill Validator of UR and
ATM PC.
NOTE: Common document for HCM.

(4) UR Interface Specifications (Message Volume) …DWG.No. 4P012600


This document defines the data format and the usage of the messages (the commands and the responses) exchanging
between UR and ATM PC.

(5) SPEAR Interface Specifications …DWG.No. D0001811


This document defines the specification of authentication method, which establishes the security in exchanging the
messages between UR and ATM PC.

(6) Product Specifications of Validator …DWG.No. is defined individually for each currency validation software.
This document defines the specifications of the validation software. And this document is issued individually for each
currency validation software.
NOTE: Common document for HCM.

10.2 OPERATION AND LOGISTICS CONTROL ISSUES

(1) Unit Operation Manual …DWG.No. D0001810


This manual defines the basic instructions for UR, including how to remove jams, access the cash boxes, etc..

(2) Error Codes Specifications …DWG.No. D0004582


This document defines the summary of the meaning for each error code, which UR returns to ATM PC when a
response, against the issued command from ATM PC, ends abnormally or with warnings.

(3) Seven Segment LED Indication Specifications …DWG.No. D0004583


This document defines the meanings of the 2-digit codes indicated by the 7-segment LED on the DE board, which is
installed at UR lower unit.

(4) Trouble Shooting Manual …DWG.No. D0004588


This manual shows the detailed explanations, causes and checkpoints for each error code in order to enable the
operator to remove / maintain the occurred problems with UR.

(5) Shipping Preparation & Packing Manual …DWG.No. D0004240


This document defines the necessary preparation to the UR before shipping, and how to pack each unit when
shipping UR individually.

(6) Hardware Setting Manual…DWG.No. D0002384


This manual defines the hardware initial setting of switches on CE board and some mechanical adjustments
(Cassettes and Slot).

(7) Hardware Setting Table…DWG.No. D0002382


This table defines the parameters in setting / adjusting the internal guides of cash recycling box and the width of cash
slot.

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DWG.No. 7P018708 SH.40
10.3 MAINTENANCE AND SERVICE ISSUES

(1) Maintenance Manual …DWG.No. D0004450


This manual defines the list of all the manuals related for maintaining UR.

(2) Periodical Inspection & Periodical Maintenance Manual …DWG.No. D0002386


This manual defines the items of periodical inspection and periodical maintenance for UR.

(3) Lubrication Manual …DWG.No. D0004454


This manual defines how to lubricate the mechanisms of UR.

(4) Adjustment Manual …DWG.No. D0004453


This manual defines how to do the adjustment for the mechanisms of UR.

(5) Unit Replacement Manual …DWG.No. D0004455


This document defines the procedures for replacing the major units and assemblies constructing UR.

(6) Assembly and Disassembly Manual …DWG.No. D0004451


This document defines the procedures for assembling and disassembling major parts of UR.

(7) Maintenance Parts & Maintenance Tools List …DWG.No. D0004583


This is the list of the maintenance parts and tools of UR.

(8) Cabling Specifications…DWG.No. D0002387


Detailed descriptions about Electrical Interface and internal cable connections.

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Document revision control

Rev Page Descriptions Date Drawn Checked Approved


R0 All First edition for proposal (draft) 14.Dec.’06 T. Kanagawa T. Kanagawa T. Kanagawa
R1 4 Modification of module layout in Fig.2.2.1 6.Mar.’07 T. Kanagawa T. Kanagawa T. Kanagawa
5 Add concepts of junction kits, and modify Table 2.3.1,
Table 2.3.2 and Fig 2.3.1
6 Change the description around Dual Recycle Box.
Modification of the Table 2.3.3 and 2.3.4.

7 Add description of Optional kits.


Change the description of junction kits in Fig. 2.3.2

8 Change the contents of Fig. 2.4.1 and Table 2.4.1.

9, 10,11 Supply figures and remarks in Table 3.1.1


15 Add remark in Chapter 4.
Change description of No.5 of Table 6.1.1.
16 Change description in Table 6.1.2.
R2 All Change the module name to UR. 18.May.’07 T. Kanagawa T. Kanagawa T. Kanagawa
5-7 Add chapter 2.3 features
10 ● Change safe thickness for ET from 52 to 40mm.
● Change No. of options in Junction Kit from 2 to 3.
11 Add Dual USB type Frontload and Rearload Kit.
12 Describe two options in ATM-PC, w/ and w/o BV
communication. Add Notes.
14 Change dimension in No.1 of Table 3.1.1.
15 Add increase number of denominations to 127 in
No.13-1 of Table 3.1.1.
16 Add No.15 in Table 3.1.1.
26 Add WHQL descriptions.
R3 4 Add description for Junction Kit and CSS. 6.Aug.’07 T. Kanagawa T. Kanagawa T. Kanagawa
Change Fig. 2.2.1
8 Add description that CSS can be separated.
Add USB-hub to the contents of Upper unit w/ URJB
9 Add (2) CASH SLOT SHUTTER ASSEMBLY
10, 15 Add ET for safe thickness 15mm
11 Delete Front / Rear load kit w/USB-hub.
12 Change Fig.2.4.1
13 Change Table 2.4.1
14 ● Update module dimensions in No.1.
● Change the definition of Cash Slot width.
15 Add description of Diebold lead thru LED.
16 Add breakdown in Deposit transaction time,
definition in dispensing transaction.
17 Add chapter 3.2 HARDWARE SPEC OF URD
INSTALLED IN ATM
21-25 Add 4.2 MECHANICAL INTERFACE AND 4.3
MAINTENANCE AREA
26 Add 5 SOFTWARE INTERFACE
Add Notes to chapter 6.
28 Change JAM RATE from 3/100000 to 2/100000.
Add quality target of 30% better than HCM.
32, 33 Add Chapter 9 MAINTENANCE and 10
REFERENCE DOCUMENTS.

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Rev.04
DWG.No. 7P018708 SH.42
Rev Page Descriptions Date Drawn Checked Approved
00 5 Change the wording from ‘Presenter part’ to ‘Customer 01.Aug.’08 T. Kanagawa T. Kanagawa T. Kanagawa
Configurable Interface (CCI)’.
8 Change the variations of Upper unit.
9 Add variations in Cash Slot Shutter.
Add restriction for the location of Acceptance Box at
the most front part of Cassette loading area.
11 Change descriptions about variations of Junction Kit.
12 Add options with dual USB cables for Front Rear /
Load kit.
13 Eliminate descriptions about USB hub.
15, 27, Change descriptions for the width of Upper and
28 Lower unit.
16 Change power consumptions from 580VA to 410VA
in operation and from 110VA to 100VA in Stand-by.
22 Add descriptions for Electrical Interface and
specifications. (Upper: 354 to 358, LOW: 354 to 399)
01 8 Change the name of Junction Kits. 05.Sep.’08 T. Kanagawa T. Kanagawa T. Kanagawa
9 Add descriptions for MAB and DRB.
Add table to explain limitations in Cassette types.
10 Add descriptions for MAB and DRB.
Change the name of ET.
11 Change the name of Junction Kits.
15 Correct descriptions for dimensions in No.1.
Change the definition of Standard / Narrow width of
Cash Slot in No.4.
16 Add descriptions for shutter heater in power
consumption in No.7.
Add descriptions about denomination and template in
No.13.
22 Add specification of connectors for DC power supply.
Change description in Current (operation) and Current
(standby).
24 Change name of Junction Kits.
25 Add correct dimensions in Lower unit.
26 Add descriptions about dimensions of ET.
02 8,9,10, Add descriptions for Part Number 16.Jan.’09 T. Kanagawa T. Kanagawa T. Kanagawa
11,12
10 Add descriptions for Frontload and Rearload options
13, 14 Delete descriptions for Authentication board, which is
included in CE board.
16 • Add descriptions for Cash Slot capacity in Shallow /
Continuous mode. (No.11-1)
• Correct number of denominations 128 -> 127.
(No.13-1)
19 • Add description for Free use memory area
128kbytes. (No.19)
• Correct Mean transaction time and separate into
each control mode of configurable customer
interface.
22 Add definitions of Power cable connector and correct
power requirements.
23 Add definitions of User’s illumination interface.
24,25 Add definitions of Unit installation parts.

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Rev.04
DWG.No. 7P018708 SH.43
Rev Page Descriptions Date Drawn Checked Approved

03 7 Change wording: ‘bad conditioned’ to ‘bad 16.Apr.’09 T. Kanagawa T. Kanagawa T. Kanagawa


transporting conditioned’
9 Add definitions in Cash Slot Shutter options.
13, 14 Remove D/D Converter
15 • Correct wrong descriptions in 1-1 c) Depth
• Correct overall weight in 2-1
• Add ATM-PC ~ BV 5-2
16 • Correct wrong description in 8. Data encryption:
‘optional’ to ‘standard’.
17 • Correct Item name to 19. Memory Functions in Unit
/ Cassette
• Add descriptions about unit memory
22 • Modify DC Interface between ATM and UR.
23 • Modify interface for Lead thru indicator.
04 4,8,11 Remove descriptions about Junction Kit. 16.Aug, ’1 T. Kanagawa T. Kanagawa T. Kanagawa
0
4, 9 Add descriptions for 4 cassettes type Lower unit.

7,16 Correct wrong descriptions.

8,15 Add descriptions for Lobby type UR.

9 Re-definitions for TTW and Lobby type CSS (from w/


and w/o heater)
9,10,16 Add / modify descriptions for DRB and DAB

12,13 Add descriptions for Optional Function Kit.


15 Correct wrong descriptions and add descriptions
4-cassettes type in 1.DIMENSIONS
16 Add descriptions for Escrow key
Add descriptions for DRB/DAB.
17 Add descriptions for free memory area of UR and
memory board in Cassettes.
27 Correct dimensions for Frontload/Rearload.
28 Add dimensions for 4-cassette type Lower unit.
40-41 Add descriptions for each document no.

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Rev.04
DWG.No. 7P018708 SH.44

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