Technical Information Manual: 12 January 2010 Revision n.2

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Technical

Information
Manual
Revision n.2
12 January 2010

MOD. SY8800
UNIVERSAL
MULTICHANNEL LV
POWER SUPPLY SYSTEM
NPO:
00111/08:S8800.MUTx/02
CAEN will repair or replace any product within the guarantee period if the Guarantor declares
that the product is defective due to workmanship or materials and has not been caused by
mishandling, negligence on behalf of the User, accident or any abnormal conditions or
operations.

CAEN declines all responsibility for damages or


injuries caused by an improper use of the Modules due
to negligence on behalf of the User. It is strongly
recommended to read thoroughly the CAEN User's
Manual before any kind of operation.

CAEN Technologies reserves the right to change partially or entirely the contents of this
Manual at any time and without giving any notice.

Disposal of the Product


The product must never be dumped in the Municipal Waste. Please check your local
regulations for disposal of electronics products.
PRELIMINARY
Document type: Title: Revision date: Revision:
User's Manual (MUT) Mod. SY8800 Universal Multichannel LV Power Supply System 12/01/2010 2

TABLE OF CONTENTS
1. GENERAL DESCRIPTION .......................................................................................................... 6

1.1 OVERVIEW .................................................................................................................................. 6


1.2 SAFETY INFORMATION AND INSTALLATION REQUIREMENTS ............................................................. 7
1.2.1 General safety information ................................................................................................ 7
1.2.2 Injury Precautions.............................................................................................................. 7
1.2.3 Grounding .......................................................................................................................... 8
1.2.4 Input ratings ....................................................................................................................... 8
1.2.5 Output connectors ............................................................................................................. 8
1.2.6 Live circuits ........................................................................................................................ 8
1.2.7 Parts substitutions and modifications ................................................................................ 9
1.3 INSTALLATION ............................................................................................................................. 9
1.3.1 Preparation for use ............................................................................................................ 9
1.3.2 Initial inspection ................................................................................................................. 9
1.3.3 Rack mounting................................................................................................................... 9

2. TECHNICAL SPECIFICATIONS ............................................................................................... 10

2.1 TECHNICAL SPECIFICATION TABLE .............................................................................................. 10


2.2 FRONT PANEL ........................................................................................................................... 13
2.2.1 CAN bus connector Specifications .................................................................................. 13
2.2.2 RS-232 Connector Specifications ................................................................................... 14
2.2.3 Ethernet LAN Connector Specifications .......................................................................... 15
2.2.4 FAIL Connector Specifications ........................................................................................ 15
2.3 BACK PANEL ............................................................................................................................. 16
2.3.1 Channel output ................................................................................................................ 16
2.3.2 Reference Ground ........................................................................................................... 16
2.3.3 Analog Input..................................................................................................................... 17
2.3.4 Digital Input...................................................................................................................... 17
2.3.5 Digital Output ................................................................................................................... 18
2.3.6 Mains ............................................................................................................................... 18
2.3.7 Voltage sensing ............................................................................................................... 19
2.4 INTERLOCK LOGIC ...................................................................................................................... 20

3. OPERATIONAL DESCRIPTION................................................................................................ 21

3.1 SY8800 LOCAL OPERATION ....................................................................................................... 21


3.1.1 Mains Voltage and Connection ....................................................................................... 21

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3.1.2 SY8800 ON/OFF..............................................................................................................21


3.1.3 SY8800 Display Menu .....................................................................................................21
3.2 SY8800 OPERATION VIA TERMINAL ............................................................................................23
3.2.1 Control and Monitor menus .............................................................................................23
3.2.2 Firmware Update menus .................................................................................................27
3.2.3 Remote connection ..........................................................................................................28
3.2.4 RS232 /USB connection ..................................................................................................29

4. COMMUNICATION PROTOCOL...............................................................................................30

4.1 COMMAND FORMAT ...................................................................................................................30


4.2 MONITOR COMMANDS RELATED TO THE CHANNEL 'X' ...................................................................30
4.3 SET COMMANDS RELATED TO THE CHANNEL 'X' ...........................................................................31
4.4 MONITOR COMMANDS RELATED TO THE CRATE (CHANNEL 8)......................................................32
4.5 SET COMMANDS RELATED TO THE CRATE (CHANNEL 8)..............................................................33

LIST OF FIGURES
FIG. 1.1: THE MOD. SY8800 - MAIN LV POWER SUPPLY SYSTEM ............................................................7
FIG. 2.1: MOD. SY8800 FRONT VIEW ....................................................................................................13
FIG. 2.2: CAN BUS CONNECTOR ..........................................................................................................14
FIG. 2.3: RS-232 CONNECTOR (CONNECTOR 9-PIN DSUB FEMALE) .......................................................14
FIG. 2.4: ETHERNET LAN CONNECTOR..................................................................................................15
FIG. 2.5: FAIL OUTPUT CIRCUIT.............................................................................................................15
FIG. 2.6: FAIL SIGNAL TIMING ...............................................................................................................16
FIG. 2.7: MOD. SY8800 REAR VIEW ......................................................................................................16
FIG. 2.8: DIGITAL INPUT ELECTRICAL SCHEME ........................................................................................17
FIG. 2.9: DIGITAL OUTPUT ELECTRICAL SCHEME.....................................................................................18
FIG. 2.10: REMOTE VOLTAGE SENSING SCHEME .....................................................................................19
FIG. 2.11: REMOTE VOLTAGE SENSING TEST SET UP ...............................................................................19
FIG. 3.1: MOD. SY8800 TERMINAL MENU WINDOW ................................................................................24
FIG. 3.2: MOD. SY8800 CRATE STATUS 1 MENU WINDOW .....................................................................24
FIG. 3.3: MOD. SY8800 CRATE STATUS 2 MENU WINDOW .....................................................................25
FIG. 3.4: MOD. SY8800 GENERAL STATUS WINDOW ..............................................................................25
FIG. 3.5: MOD. SY8800 CHANNELS MAP WINDOW ..................................................................................26
FIG. 3.6: MOD. SY8800 EXTERNAL I/O MENU .......................................................................................26
FIG. 3.7: MOD. SY8800 INTERLOCK MENU ............................................................................................27
FIG. 3.8: MOD. SY8800 FIRMWARE UPDATE WINDOW 1 .........................................................................28
FIG. 3.9: MOD. SY8800 FIRMWARE UPDATE WINDOW 2 .........................................................................28

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FIG. 3.10: MOD. SY8800 FIRMWARE UPDATE WINDOW 2....................................................................... 28

LIST OF TABLES
TABLE 1.1: AVAILABLE ITEMS .................................................................................................................. 7
TABLE 2.1: MOD. SY8800 TECHNICAL FEATURES .................................................................................. 10
TABLE 2.2: MOD. SY8800 POWER FACTOR CORRECTION MODULE SPECIFICATIONS ............................... 11
TABLE 2.3: MOD. SY8800 POWER MODULE (2V÷7V) TECHNICAL SPECIFICATIONS.................................. 11
TABLE 2.4: MOD. SY8800 POWER MODULE (± 7V÷16V) TECHNICAL SPECIFICATIONS ............................. 11
TABLE 2.5: MOD. SY8800 POWER MODULE (± 20V÷28V) TECHNICAL SPECIFICATIONS ........................... 12
TABLE 3.1: HIRSCHMANN CONNECTOR CABLING ..................................................................................... 21
TABLE 3.2: DISPLAY MENU ................................................................................................................... 22

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1. General description
1.1 Overview
The Mod. SY8000 is a high density floating low voltage power supply system, designed
to power low noise electronics with medium and high currents. Six modules have been
developed so far:
• 2÷7V 550W (typ. 110A @ 5V)
• 2÷7V 1100W (typ. 220A @ 5V)
• ±7÷16V 550W (typ. 23A @ ±12V)
• ±7÷16V 1100W (typ. 46A @ ±12V)
• ±20÷28V 550W (typ. 11A@ ±24V)
• ±20÷28V 1100W (typ. 22A@ ±24V)
The system is factory-configured.
The system is provided with Remote Sensing Lines to compensate for the voltage drop
over the connection cables.
Safety features include:
• OVERVOLTAGE and UNDERVOLTAGE protection when the output voltage differs
from the programmed value
• Programmable maximum channel output voltage limit (VOVP): the channel is tripped off
when its output voltage exceeds VOVP
• OVERCURRENT detection: if a channel tries to draw a current larger than its
programmed limit, it is switched off.
• Channels can be enabled or disabled through the Interlock logic. The LV output RAMP-
UP and RAMP-DOWN times may be selected independently for each channel in 5ms
steps.
Module control can take place either locally, assisted by a Graphic color display or
remotely, via Ethernet, USB, CANBUS and RS232.

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Fig. 1.1: The Mod. SY8800 - Main LV Power Supply System

Table 1.1: Available items

Code Version Slots Description


WSY8800XXXXX SY8800 SY8800 - Main LV Power Supply System (1250WUS-2500WEU)
WPERS8800B01 2Ch 1 2Ch - LV Floating Power Module ± 7V-16v / 23A (550W)
WPERS8800B02 2Ch 1 2Ch - LV Floating Power Module ± 20V-28V / 11A(550W)
WPERS8800B21 2Ch 2 2Ch - LV Floating Power Module ± 7V-16v / 46A (1100W)
WPERS8800B22 2Ch 2 2Ch - LV Floating Power Module ± 20V-28V / 22A(1100W)
WPERS8800M01 1Ch 1 1Ch - LV Floating Power Module 2V-7V / 110A (550W)
WPERS8800M21 1Ch 2 1Ch - LV Floating Power Module 2V-7V / 220A (1100W)

1.2 Safety information and installation requirements

1.2.1 General safety information


This section contains the fundamental safety rules for the installation and operation of the
boards. Read thoroughly this section before starting any procedure of installation or
operation of the product.
1.2.1.1 Safety Terms and Symbols on the Product
These terms may appear on the product:
• DANGER indicates an injury hazard immediately accessible as you read the
marking.
• WARNING indicates an injury hazard not immediately accessible as you read the
marking.
• CAUTION indicates a hazard to property including the product.

1.2.2 Injury Precautions


Review the following precautions to avoid injury and prevent damage to this product or
any products connected to it. To avoid potential hazards, use the product only as
specified. Only qualified personnel should perform service procedures.
1.2.2.1 Caution
The following safety precaution must be observed during all phases of operation, service
and repair of this equipment. Failure to comply with the safety precautions or warnings in

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this document violates safety standards of design, manufacture and intended use of this
equipment and may impair the built-in protections within.
CAEN shall not be liable for user’s failure to comply with these requirements.
To avoid electric shock or fire hazard, do not apply a voltage to a load that is outside the
range specified for that load.
To avoid electric shock or fire hazard, do not operate this product with covers or panels
removed.
Do Not Operate Without Covers.
To avoid electric shock or fire hazard, do not operate this product with covers or panels
removed.
Do Not Operate in Wet/Damp Conditions.
To avoid electric shock, do not operate this product in wet or damp conditions.
Do Not Operate in an Explosive Atmosphere.
To avoid injury or fire hazard, do not operate this product in an explosive atmosphere.
Do Not Operate With Suspected Failures.
If you suspect there is damage to this product, have it inspected by qualified service
personnel.

WARNING: DO NOT TOP LOAD

1.2.3 Grounding
This product is a Safety Class 1 instrument. To minimize shock hazard, the instrument
chassis must be connected to an electrical ground. The instrument must be connected to
the AC power supply mains through a three conductor power cable, with the ground wire
firmly connected to an electrical ground (safety ground) at the power outlet.
For instruments designed to be hard-wired to the supply mains, the protective earth
terminal must be connected to the safety electrical ground before another connection is
made. Any interruption of the protective ground conductor or disconnection of the
protective earth terminal will cause a potential shock hazard that might cause personal
injury.

1.2.4 Input ratings


Do not use AC supply, which exceeds the input voltage and frequency rating of this
instrument. For input voltage and frequency rating of the module see § 2.1. For safety
reasons, the mains supply voltage fluctuations should not exceed above voltage range.

1.2.5 Output connectors


Output connectors deliver high energy; be careful to not short them, when cable
connectors are not plugged, otherwise big sparks will occur.

1.2.6 Live circuits


Operating personnel must not remove the instrument cover. No internal adjustment or
component replacement is allowed by non-CAEN personnel. Never replace components
with power cable connected. To avoid injuries, always disconnect power, discharge
circuits and remove external voltage source before touching components (wait 15 min at
least).

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1.2.7 Parts substitutions and modifications


Always disconnect power, discharge circuits and remove external voltage source prior to
fuse replacement (wait 15 min at least). Other parts substitutions and modifications are
allowed by authorized CAEN service personnel only.

1.3 Installation
This Chapter contains instructions for initial inspection, preparation for use and
repackaging for shipment.

1.3.1 Preparation for use


In order to be operational the unit must be connected to an appropriate AC source. The
AC source voltage should be within the unit specification.

1.3.2 Initial inspection


Prior to shipment this unit was inspected and found free of mechanical or electrical
defects.
Upon unpacking of the unit, inspect for any damage, which may have occurred in transit.
The inspection should confirm that there is no exterior damage to the unit such as broken
knobs or connectors and that the front panel and meters face are not scratched or
cracked. Keep all packing material until the inspection has been completed. If damage is
detected, file a claim with carrier immediately and notify CAEN service.

1.3.3 Rack mounting


The Mod. SY8800 is an equipment for BUILDING-IN: it must be ventilated and installed
in a 19” equipment rack. Use the front panel rack-mount brackets to install the unit in the
rack.

The Unit is powered by 92 ÷264 Vac, 50÷60 Hz, power factor 0.98% (230VAC); see § 2.1

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2. Technical specifications
2.1 Technical specification table

Table 2.1: Mod. SY8800 technical features

Mechanics 3U x 19” x 35 cm crate size


Auto range: 92 ÷264 Vac, 50÷60 Hz,
Mains input inrush current: <16 A @ 230 Vac
power. fact. > 0.98 @ Output Power > 1 kW
Maximum Total Output 1250 W @ 100 Vac
Power 2530 W @ 211 Vac
Interface RS 232, USB (2.0), CAN bus, Ethernet
Fuse External 16 A, type B/C
Maximum currents 110/220 A @ +5 V, 23/46A @ ±12 V, 11/28 A @ ±24V
Power Modules 5 slots (Max 5 Modules of width = 1 slot)
Isolation CE acc. to EN 61010
< 10 mV for 0-100% load change @ 2V÷7V
Load Regulation < 15 mV for 0-100% load change @ ± 7V÷16V
< 15 mV for 0-100% load change @ ± 20V÷28V
Efficiency 75% ÷ 85% @ 230 Vac configuration dependent
2V÷7V < 10 mVpp, <2 mVrms(1) Typ: 6.0 mVpp, 1.5 mVrms (1)
< 5 mVpp, <1.5 mVrms (2) Typ: 2.5 mVpp, 0.5 mVrms (2)
± 7V÷16V < 10 mVpp, <2 mVrms (1) Typ: 4.5 mVpp, 1.0 mVrms (1)
< 10 mVpp, <1.5 mVrms(2) Typ: 5.5 mVpp, 0.5 mVrms (2)
± 20V÷28V < 10 mVpp, <2 mVrms (1) Typ: 4.5 mVpp, 1.0 mVrms (1)
Ripple and Noise
< 10 mVpp, <1.5 mVrms(2) Typ: 5.5 mVpp, 0.5 mVrms (2)

(1) Measured at the Output connector (full load).


(2) Measured at load (0.5 m wire). Load conditions: full; parallel (X) 330μF and
1μF ceramic; conducting to case (Y) 100nF polyester each line.
Temperature sensors Power Supply Control: nr. 1
Over Voltage Protection Trip Off when the output voltage > VOVP (programmable)
Under Voltage
Trip Off when the output voltage < 90% of set voltage
Protection
Over Current Protection Trip Off when the current > programmable Iset value
Over Temperature Trip Off when temperature of a single Power Supply block > 90° C
Protection Signaled when temperature Power Supply Control > 65° C
Operation 0÷50°C without derating
Firmware SY8800 firmware can be upgraded via Ethernet

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Table 2.2: Mod. SY8800 Power Factor Correction Module specifications

Input voltage 92 ÷ 264 Vac Frequency 50 ÷ 60 Hz


<16 A @ 230 Vac
Inrush Current Fuse External 16A type B/C
Power Factor > 0.98 @ Output Power > 1 kW
16A type B/C
Fuse External
Power Factor > 0.98 @ Output Power > 1 kW
Power Factor > 0.98 @ Output Power > 1 kW
1200 W @ 100 Vac
Maximum Total Output Power
2530 W @ 211 Vac
Turn on Delay 50 ms to 100% of voltage, monotonic rise
Efficiency 75% ÷ 85% @ 230 Vac configuration dependent
CE EN 60950
Isolation Input to Output 3000 Vac
Input to GND 1500 Vac

Table 2.3: Mod. SY8800 Power Module (2V÷7V) technical specifications

Voltage 2V ÷ 7V
Current 115 A / 230 A
Ramp Up/Down time Max 5s; 10 ms step
< 10 mVpp(1) Typ: 6.0 mVpp(1)
< 5 mVpp(2) Typ: 2.5 mVpp(2)
Ripple and Noise
<2 mVrms(1) Typ: 1.5 mVrms(1)
<1.5 mVrms(2) Typ: 0.5 mVrms(2)
Voltage Accuracy ± 20 mV
Minimum Load No
Load Regulation < 10 mV (sense) for 0-100% load change
< 100 mV @ ±25A current step change
6 ms for recovery to ±1% of set voltage @ 25A to 0A current step change
Transient Response Recovery
0.5 ms for recovery to ± 1% of set voltage @ ±25A current step change
0.7 ms for recovery to ± 0.1% of set voltage @ ±25A current step change
Short Circuit Protection <125 A / 250 A @ 7 Vout
Over Temperature Protection When the Power module temperature > 90° C
Flicker immunity < 50 ms
Environment Temperature 0° to 50° Operational

Table 2.4: Mod. SY8800 Power Module (± 7V÷16V) technical specifications

Voltage ±7V ÷ ±16V


Current 23 A / 46 A
Ramp Up/Down time Max 5s; 10 ms step
< 10 mVpp(1) Typ: 4.5 mVpp(1)
< 10 mVpp(2) Typ: 5.5 mVpp(2)
< 2 mVrms(1) Typ: 1.0 mVrms(1)
< 1.5 mVrms(2) Typ: 0.5 mVrms(2)
Ripple and Noise
(1) Measured at the Output connector (full load).
(2) Measured at load (0.5 m wire). Load conditions: full; parallel (X) 330μF and
1μF ceramic; conducting to case (Y) 100nF
polyester each line.
Voltage Accuracy ± 20 mV
Minimum Load No

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Load Regulation < 15 mV for 0-100% load change


< 100 mV @ ±5A current step change
8 ms for recovery to ±1% of set voltage @ 5A to 0A current step change
Transient Response Recovery
1.0 ms for recovery to ± 1% of set voltage @ ±5A current step change
1.8 ms for recovery to ± 0.1% of set voltage @ ±5A current step change
Short Circuit Protection < 26 A / 52 A @ 16 Vout
Over Temperature Protection When the Power module temperature > 90° C
Flicker immunity < 30 ms
Environment Temperature 0°
0° to 50° Operational
to 50° Operational

Table 2.5: Mod. SY8800 Power Module (± 20V÷28V) technical specifications

Voltage ± 20V÷28V
Current 23 A / 46 A
Ramp Up/Down time Max 5s; 10 ms step
< 10 mVpp(1) Typ: 4.5 mVpp(1)
< 10 mVpp(2) Typ: 5.5 mVpp(2)
< 2 mVrms(1) Typ: 1.0 mVrms(1)
< 1.5 mVrms(2) Typ: 0.5 mVrms(2)
Ripple and Noise
(1) Measured at the Output connector (full load).
(2) Measured at load (0.5 m wire). Load conditions: full; parallel (X) 330μF and
1μF ceramic; conducting to case (Y) 100nF
polyester each line.
Voltage Accuracy ± 20 mV
Minimum Load No
Load Regulation < 15 mV for 0-100% load change
< 100 mV @ ±5A current step change
8 ms for recovery to ±1% of set voltage @ 5A to 0A current step change
Transient Response Recovery
1.0 ms for recovery to ± 1% of set voltage @ ±5A current step change
1.8 ms for recovery to ± 0.1% of set voltage @ ±5A current step change
Short Circuit Protection < 26 A / 52 A @ 16 Vout
Over Temperature Protection When the Power module temperature > 90° C
Flicker immunity < 30 ms
Environment Temperature 0° to 50° Operational

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2.2 Front Panel

Fig. 2.1: Mod. SY8800 Front view


The location of the components is shown in the figure above. Their electromechanical
specifications are listed here below.
USB DEVICE PORT: Mechanical specifications:
USB B female connector
Electrical specifications:
USB 2.0 compliant

RS232 INTERFACE CONNECTOR: Mechanical specifications:


9 pin D type female connector

ETHERNET INTERFACE CONNECTOR: Mechanical specifications:


10Base-T female connector (RJ 145)

CAN BUS INTERFACE CONNECTOR: Mechanical specifications:


9 pin D type male connector

FAIL Output Connector: Mechanical specifications:


LEMO connector
Electrical specifications:
See § 2.2.4

Display: Mechanical specifications:


OLED 3.3-inch. 288x48 Type

4-directional Switch: Mechanical specifications:


RKJXL100401V Type

2.2.1 CAN bus connector Specifications


CAN BUS interface features are as follows:
− CAN protocol 2.0B
− Transceiver PCA82C250
− 110 nodes at least guaranteed by the transceiver
− CAN connector 9-pin DSUB male
− TX/RX of standard frames with 11 bit identifier

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Pinout of CAN bus connector is as follows:

1 5

6 9

Pin 5 N.C.
Pin 9 N.C.
Pin 4 N.C.
Pin 8 N.C.
Pin 3 GND
Pin 7 CAN_H
Pin 2 CAN_L
Pin 6 N.C.
Pin 1 N.C.

Fig. 2.2: CAN BUS connector

If the Bit Rate is higher than 100 Kbit/s it is necessary to terminate the CAN BUS
line on 120 Ohm (inserted between CAN_H and CAN_L)

2.2.2 RS-232 Connector Specifications

Fig. 2.3: RS-232 Connector (connector 9-pin DSUB female)

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2.2.3 Ethernet LAN Connector Specifications


1 8

GREEN YELLOW

Fig. 2.4: Ethernet LAN Connector

Pin 1: TXD+ (Transmit Data +)


Pin 2: TXD- (Transmit Data -)
Pin 3: RXD+ (Receive Data +)
Pin 4: EPWR+ (Power from switch +)
Pin 5: EPWR+ (Power from switch +)
Pin 6: RXD- (Receive Data -)
Pin 7: EPWR- (Power from switch -)
Pin 8: EPWR- (Power from switch -)
Network Link LED: Yellow LED indicates network link is operational
Network Activity LED: Green LED indicates network traffic detected

2.2.4 FAIL Connector Specifications

Fig. 2.5: FAIL output circuit

- Transistor model: 2N3904


- max Current: 30 mA
- stand by: pull-up 24V
- ALARM: 0.3V

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Fig. 2.6: FAIL signal timing

Fail LED and buzzer work like FAIL Connector

2.3 Back Panel

Fig. 2.7: Mod. SY8800 rear view

2.3.1 Channel output

Mechanical specifications: Screw locks, Hexagonal, M8, Brass, 40mm length

2.3.2 Reference Ground

Mechanical specifications: PA258 S – 5 Rising clamp terminal blocks;


Function: Chassis ground reference

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2.3.3 Analog Input

Mechanical specifications: PA258 S – 5 Rising clamp terminal blocks (4 input channels);


Function: Analog Input can be used for the interlock logic (see § 2.4).
Specifications:
ƒ Vin = differential input, 0÷10 V range
ƒ Common mode range = ±270 V

2.3.4 Digital Input

Mechanical specifications: PA258 S – 5 Rising clamp terminal blocks (4 input channels)


Function: Digital Inputs are active low and can be used for the interlock logic (see § 2.4).

Fig. 2.8: Digital Input electrical scheme


Specifications:
ƒ FVDD = 5V referred to REF GND (see § 2.3.2)
ƒ Input range (between DIG+ and DIG-) = 4 ÷ 7V

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2.3.5 Digital Output

Mechanical specifications: PA258 S – 5 Rising clamp terminal blocks (4 output channels)


Function: Digital Outputs can be programmed (open/closed) via software and can be
used for the interlock logic (see § 2.4).

Fig. 2.9: Digital Output electrical scheme


Digital Outputs are realized with Photo-Relais component; specifications are the
following:
ƒ Maximum ON state current = 400 mA
ƒ Maximum OFF state voltage = 60V

2.3.6 Mains
The Power supplies are equipped with a “World”- mains input (rated voltage range: 100-
240 VAC, frequency: 50-60 Hz, rated current: 16 A).

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2.3.7 Voltage sensing

Mechanical specifications: PA258 S – 5 Rising clamp terminal blocks


Function: All output channels have a Remote Sensing Line to compensate for the voltage
drop over the cable. Voltage is monitored directly at the load by an high input impedance
differential amplifier through the sense wires; the voltage sensing circuit is schematically
illustrated in the figure below.
OUT + R cable

SENSE + L
VMON
O
A
SENSE - D

OUT- R cable

Fig. 2.10: Remote voltage sensing scheme


When the sense wires are connected to the load, the Vset value equals the voltage on
the load; if the sense wires are not connected (to the load), Vset will equal the voltage on
the connector. If sense lines are not used, then it is necessary to short circuit OUT+ with
SENSE+ and OUT- with SENSE-.
Channels tested with cables that permit a 20% maximum drop (of Vset); load changed
impulsively and recovery time measured; test results:
Output (Vset) Rcable Load change Recovery time (within ±1%)
+5V 5 mohm 27 ÷ 82 A 10 ms
±12V 62.5 mohm 5.7 ÷ 17.2 A 10 ms
±24V 250 mohm 2.9 ÷ 8.6 A 10 ms

OUT + R cable

SENSE +

VMON 330µF

SENSE -

OUT- R cable

Fig. 2.11: Remote voltage sensing test set up

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2.4 Interlock logic


The SY8800 is provided with 3 Digital Input lines (DI0..DI3), 3 Analog Input lines
(ANI0..ANI3) and 3 Digital Output lines (DO0..DO3); see § 2.3.2, § 2.3.4 and § 2.3.4.
Via the Interlock Logic menu (see § 3.2.1) it is possible to:
ƒ Turn OFF one or more channels as one of the digital IN associated becomes active
ƒ Turn OFF one or more channels as one of the analog IN associated exceeds the
programmed threshold
ƒ Drive active one or more digital Outputs, as the associated channels are turned OFF
due to an alarm status

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3. Operational description

3.1 SY8800 local operation

3.1.1 Mains Voltage and Connection


The Power supplies are equipped with a “World”- mains input, which works properly from
92Vac up to 264Vac and within a frequency range of 50 to 60Hz. Before connecting to
the mains please double-check correspondence. Mains input connection at the power
supply side is done with a 3-pin “Hirschmann” 16 A connector or power terminals.

Table 3.1: Hirschmann connector cabling

Hirschmann pin nr. Signal Description Color of the Wire

Pin 1 L Phase black or brown

Pin 2 N Return, Neutral blue

Pin 3 not connected

Earth PE Protective Earth green/yellow

3.1.2 SY8800 ON/OFF


The front panel ON/OFF switch (see § 2.2) allows the general module ON/OFF; at
turning ON all channels are turned ON with the pre-set Ramp Up Time. At turning OFF
all channels are turned OFF with the pre-set Ramp Down Time.

3.1.3 SY8800 Display Menu


As the module is ON, the SY8800 Display Menu is available

Menu 1..11 are displayed by pulling UP/DOWN the 4-directional Switch with Center Push
and are the following:

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Table 3.2: Display Menu

Nr. Display Description Parameters displayed

- Vout Value
CHANNEL - Current Value
1. ON/OFF: center push to toggle
Monitor -
- Set: center push to enter
- Vset
CHANNEL - Vovp
2. Set - Iset
- Rupt
- Rdwt
- Power Supply Status
- CTR Status
ALARM
3. - INT Comm
- Clear Alarm
- Buzzer ON/OFF
- CTR Sub Menu
GENERAL
4. - PS Sub menu
- COM Sub Menu
- Status
- Temp
5. Controller
- Release
- Serial number
- Status
- Temp
6. Power Supply
- Release
- Serial number
- RS232
Communication
7. - CAN bus
- Ethernet

Communication - Bit rate


8. - Port
RS232

Communication - Address
9. - Bit rate
CAN bus

Communication
- Mac Address (show 5 sec)
10. Ethernet

Communication
11. Ethernet - status and set value

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In the above described menu, by pulling the switch RIGHT/LEFT and UP/DOWN, it is
possible to shift between the available sub-menu/command. The selectable
command/menu is high lit.
On Menu 7 it is possible only to move RIGHT/LEFT
NOTE: ! before any value signal anomalous value.

In order to enter a Sub-menu or launch a command, it is necessary to push the button.

3.2 SY8800 operation via Terminal


SY8800 operation via Terminal is intended as the interactive control and monitoring of
one or more SY8800 systems by using a remote terminal. The remote operation via
Terminal can be performed in different ways, according to the interface used to
communicate with the system. Nominally, it can be achieved by:
• Using the RS232 interface to connect one Mod. SY8800 system to a VT100-like
terminal or to a standard PC running a terminal emulator program;
• Using the USB interface to connect one Mod. SY8800 system to a standard PC
(the USB is managed as RS232 as described in § 3.2.4)
• Using the TCP/IP protocol via Ethernet to perform a Telnet connection.

3.2.1 Control and Monitor menus


From the Terminal prompt:
Digit CAEN + <Cr> the following Main menu opens:

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Fig. 3.1: Mod. SY8800 Terminal Menu window

- Update option is available only with Ethernet connection


From Main menu, by pressing “C”, it opens:

Fig. 3.2: Mod. SY8800 Crate Status 1 Menu window


The arrows allows to select the desired parameter; when it is active it is possible to write
a correct value; use <space> to toggle ON/OFF in the Power (Pw) field

From this point, by pressing “M”, it opens:

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Fig. 3.3: Mod. SY8800 Crate Status 2 Menu window

Press “M” again to go back; other commands are:


O = All channels ON
F = All channels OFF
R = Reset alarm
Q = Quit (go to Main menu)

From Main menu, by pressing “G”, it opens:

Fig. 3.4: Mod. SY8800 General Status window

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From Main menu, by pressing “M”, it opens:

Fig. 3.5: Mod. SY8800 Channels map window

From Main menu, by pressing “I”, it opens:

Fig. 3.6: Mod. SY8800 External I/O Menu

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From this point, by pressing “I”, it opens:

Fig. 3.7: Mod. SY8800 Interlock Menu


In order to turn OFF one or more channels as one of the digital IN associated becomes
active, it is necessary to use the arrows to move through rows and columns and use
<space> to toggle from disabled (.) to active (*).
In order to turn OFF one or more channels as one of the analog IN associated exceeds
the programmed threshold, it is necessary to use the arrows to move through rows and
columns and use <space> to toggle from disabled (.) to active (*).

In order to drive active or more digital Outputs, as the associated channels are turned
OFF due to an alarm status, it is necessary to use the arrows to move through rows and
columns and use <space> to toggle from disabled (.) to active (*).

3.2.2 Firmware Update menus


This option is available only with Ethernet connection.
These menus allows to upgrade the firmware of the Mod. SY8800 control boards.
The files can be retrieved from a computer connected to the crate via TCP/IP protocol by
using a TFTP (Trivial File Transfer Protocol) Server Software1.
In order to add a file in the system flash memory via TFTP, follow this procedure:

- check if the system is connected via TCP/IP protocol to a computer able to run a
TFTP (Trivial File Transfer Protocol) Server Software and configured properly;
- run the TFTP Server Software and select the directory containing the file you
want to add;

1
The TFTP Server is usually available on Unix workstations. In case of PCs with Windows
XP/2000, there are various shareware programs available on Internet, e.g. the program Pumpkin by
the KLEVER GROUP INC. (www.klever.net).

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- enter the Update Menu by pressing “U” in the Mod. SY8800 Terminal Menu
window.

Fig. 3.8: Mod. SY8800 Firmware Update window 1


by pressing “Y”, it opens:

Fig. 3.9: Mod. SY8800 Firmware Update window 2


by pressing “C”, it opens:

Fig. 3.10: Mod. SY8800 Firmware Update window 2

3.2.3 Remote connection


Connections available
- Ethernet connection via:
o Telnet (terminal emulator)
- RS232 via terminal
- USB managed as RS232 requires driver for USB RS232 converter. (The Mod.
SY8800 control board houses a FT232BM chip which allows to manage the Unit
via USB.
NOTE:
- RS232 and USB cannot be operated at the same time
- Maximum of 3 Ethernet connection are allowed
- Configure Ethernet connection On a Local Area Network with DHCP Server

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In order to Obtain Configuration From Dynamic Host Configuration Protocol (DHCP)


Server, the user must write Ethernet IP address = all 0; in this case, the server
automatically assigns the IP address for the SY8800.

3.2.4 RS232 /USB connection

3.2.4.1 USB connection


The Mod. SY8800 control board houses a FT232B chip which allows to manage the unit
via USB.
Drivers for this device are freely available at: http://www.ftdichip.com/Drivers/VCP.htm
Connection is made via HyperTerminal configured as follows:
- baud rate 9600
- Data bits: 8
- Parity: none
- stop bit: 1
- Flow control: Xon Xoff

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4. Communication Protocol
The Protocol is based on commands made of ASCII characters strings; it is common to
all interfaces (RS232, USB, CAN BUS and ETHERNET)

4.1 Command Format


The Format of a command string is the following:

CMD:***,CH*,PAR:***,VAL:***.**<Cr>

The fields that form the command are:

CMD : MON, SET


CH : 0..8 (CH8 for the commands related to all Channels)
PAR : (see parameters tables)
VAL : (numerical value must have a Format compatible with resolution and range)

#CMD:ERR<Cr> Wrong command Format or command not recognized

#CH:ERR<Cr> Channel Field not present or wrong Channel value

#PAR:ERR<Cr> Field parameter not present or parameter not recognized

#VAL:ERR<Cr> Wrong set value (<Min or >Max)

#CMD:OK,VAL:*****<Cr> Command Ok ***** = value

4.2 Monitor commands related to the Channel 'X'


$CMD:MON,CH:X,PAR:NAME<Cr> Readout name del channel (ex. +2..7V/110A)

$CMD:MON,CH:X,PAR:VSET<Cr> Readout value of voltage Set

$CMD:MON,CH:X,PAR:VOVP<Cr> Readout value of voltage of Over Voltage Protection

$CMD:MON,CH:X,PAR:VMON<Cr> Readout value of voltage Monitor

$CMD:MON,CH:X,PAR:VMIN<Cr> Readout min value of voltage Mon

$CMD:MON,CH:X,PAR:VMAX<Cr> Readout max value of voltage Mon

$CMD:MON,CH:X,PAR:VRES<Cr> Readout resolution value of voltage Mon

$CMD:MON,CH:X,PAR:ISET<Cr> Readout value of current limit

$CMD:MON,CH:X,PAR:IMON<Cr> Readout value of current Monitor

$CMD:MON,CH:X,PAR:IMAX<Cr> Readout max value of current limit

$CMD:MON,CH:X,PAR:IMIN<Cr> Readout value min del current limit

$CMD:MON,CH:X,PAR:IRES<Cr> Readout resolution value of current limit

$CMD:MON,CH:X,PAR:RUTIME<Cr> Readout value of Ramp Up Time

$CMD:MON,CH:X,PAR:RDTIME<Cr> Readout value of Ramp Down Time

$CMD:MON,CH:X,PAR:RTMAX<Cr> Readout max value of Ramp Time

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$CMD:MON,CH:X,PAR:RTMIN<Cr> Readout min value of Ramp Time

$CMD:MON,CH:X,PAR:RTRES<Cr> Readout resolution value of Ramp Time

$CMD:MON,CH:X,PAR:IOCONF<Cr> Readout resolution value of External signals


configuration

$CMD:MON,CH:X,PAR:STAT<Cr> Readout value of channel status


Readout value are reported in the correct format (comma and decimal where necessary).
Meaning of STATUS bits

Bit 0 → ON/OFF 1 : ON 0 : OFF

Bit 1 → Over Current 1 : Current output> Iset

Bit 2 → Over Voltage Protection 1 : Channel OFF because VOUT > VOVP

Bit 3 → Under Voltage Protection 1 : Channel OFF because VMON < VSET - 10%

Bit 4 → Over Temperature 1 : Channel OFF because channel Temperature > 90°C
Bit 5 → Ramp UP 1 : Channel in Ramp UP
Bit 6 → Ramp DOWN 1 : Channel in Ramp DOWN
Bit 7 → External 1 : Channel OFF due to DIGITAL IN active or ANALOG IN
over threshold
( see External I/O Configuration)
Bit 8 → Calibration Error 1 : Error on calibration coefficient

Bit 9..15 → N.C.

4.3 Set commands related to the Channel 'X'


$CMD:SET,CH:X,PAR:VSET,VAL:XX.<Cr> Set Value of voltage

$CMD:SET,CH:X,PAR:VOVP,VAL:XX<Cr> Set Value of Voltage limit

$CMD:SET,CH:X,PAR:ISET,VAL:XX<Cr> Set Value of current limit

$CMD:SET,CH:X,PAR:RUTIME,VAL:XX<Cr> Set Value of Ramp Up Time

$CMD:SET,CH:X,PAR:RDTIME,VAL:XX<Cr> Set Value of Ramp Down Time

$CMD:SET,CH:X,PAR:IOCONF,VAL:XX<Cr> Set Value of configuration for external I/O

$CMD:SET,CH:X,PAR:ON<Cr> ON Channel

$CMD:SET,CH:X,PAR:OFF<Cr> OFF Channel

Values of VSET,VOVP,ISET, RUTIME,RDTIME, and IOCONF must be passed in the


correct format (comma and decimal when foreseen).

Meaning of bits value ('VAL') related to IOCONF parameter:

DIGITAL OUT ANALOG IN DIGITAL IN


DO3 DO2 DO1 DO0 ANI3 ANI2 ANI1 ANI0 DI3 DI2 DI1 DI0

DI0..DI3 If one or more of these bits value is 1, channel is turned OFF as one of the
digital IN associated becomes active.

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ANI0..ANI3 If one or more of these bits value is 1, channel is turned OFF as one of the
analog IN associated exceeds the programmed threshold.
DO0..DO3 If one or more of these bits value is 1, as the channel is turned OFF due to an
alarm status the relevant digital Outputs become active.

4.4 Monitor commands related to the CRATE (channel 8)


$CMD:MON,CH:8,PAR:CRNAME<Cr> Readout Crate name: 'SY8800'

$CMD:MON,CH:8,PAR:NUMCH<Cr> Readout number of channels present

$CMD:MON,CH:8,PAR:CHPRES<Cr> Readout of channels present (x,x,x,x..)

$CMD:MON,CH:8,PAR:PSSNUM<Cr> Readout value of PS serial number

$CMD:MON,CH:8,PAR:PSFREL<Cr> Readout of Release Firmware PS Ctr

$CMD:MON,CH:8,PAR:PSTEMP<Cr> Readout value of Temperature PS Ctr

$CMD:MON,CH:8,PAR:CTRSNUM<Cr> Readout value of serial number of Ctr user interface

$CMD:MON,CH:8,PAR:CTRFREL<Cr> Readout of Release Firmware of Ctr user interface

$CMD:MON,CH:8,PAR:CTRTEMP<Cr> Readout value of Temperature of Ctr user interface

$CMD:MON,CH:8,PAR:CRST<Cr> Readout value of Crate status

$CMD:MON,CH:8,PAR:DIGIN<Cr> Readout value of DIGITAL INPUT status

$CMD:MON,CH:8,PAR:DIGOUT<Cr> Readout value of DIGITAL OUTPUT status

$CMD:MON,CH:8,PAR:ANIN0<Cr> Readout value of ANALOG INPUT 0

$CMD:MON,CH:8,PAR:ANIN1<Cr> Readout value of ANALOG INPUT 1

$CMD:MON,CH:8,PAR:ANIN2<Cr> Readout value of ANALOG INPUT 2

$CMD:MON,CH:8,PAR:ANIN3<Cr> Readout value of ANALOG INPUT 3

$CMD:MON,CH:8,PAR:ANTHR0<Cr> Readout value of ANALOG INPUT 0 threshold

$CMD:MON,CH:8,PAR:ANTHR1<Cr> Readout value of ANALOG INPUT 1 threshold

$CMD:MON,CH:8,PAR:ANTHR2<Cr> Readout value of ANALOG INPUT 2 threshold

$CMD:MON,CH:8,PAR:ANTHR3<Cr> Readout value of ANALOG INPUT 3 threshold

$CMD:MON,CH:8,PAR:ANMAX<Cr> Readout max value of analog thresholds

$CMD:MON,CH:8,PAR:ANMIN<Cr> Readout min value of analog thresholds

$CMD:MON,CH:8,PAR:ANRES<Cr> Readout resolution value of analog thresholds

$CMD:MON,CH:8,PAR:RS232BR<Cr> Readout Bit Rate RS232 : 0..4 (see below)۞

$CMD:MON,CH:8,PAR:CANBR<Cr> Readout Bit Rate CANBUS : 0..5 (see below)۞

$CMD:MON,CH:8,PAR:CANADD<Cr> Readout Address CANBUS : 0..255۞

$CMD:MON,CH:8,PAR:IPADD<Cr> Readout Address IP : xxx.xxx.xxx.xxx۞

$CMD:MON,CH:8,PAR:IPMSK<Cr> Readout IP Netmask : xxx.xxx.xxx.xxx۞

$CMD:MON,CH:8,PAR:IPGTW<Cr> Readout Gateway : xxx.xxx.xxx.xxx۞

$CMD:MON,CH:8,PAR:MACADD<Cr> Readout Mac Address : xx.xx.xx.xx.xx.xx۞

Rs232 Bitrate : 0 -> 9600

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1 -> 19200
2 -> 38400
3 -> 57600
4 -> 115200

CanBus Bitrate : 0 -> 1M


1 -> 500K
2 -> 250K
3 -> 100K
4 -> 50K
5 -> 10K
Meaning of Crate STATUS bits

Bit 0 → ON/OFF 1 : at least one channel ON

Bit 1 → VCC Supply Fail 1 : issue on local power supplies (PS)

Bit 2 → Temperature Fail 1 : Temperature on Ctr PS < 5°C or > 65°C

Bit 3 → AC Fail 1 : issue on MAIN POWER SUPPLY

Bit 4..12 → N.C.

Bit 13 → Temperature Fail 1 : Temperature Ctr user interface < 5°C or > 65°C

4.5 Set commands related to the CRATE (channel 8)


$CMD:SET,CH:8,PAR:ON<Cr> All channels ON

$CMD:SET,CH:8,PAR:OFF<Cr> All channels OFF

$CMD:SET,CH:8,PAR:CLR<Cr> Clear Alarm

$CMD:SET,CH:8,PAR:DIGOUT,VAL:X<Cr> Set DIGITAL OUTPUT

$CMD:SET,CH:8,PAR:ANTHR0,VAL:XX.XX<Cr> Set ANALOG THRESHOLD 0

$CMD:SET,CH:8,PAR:ANTHR1,VAL:XX.XX<Cr> Set ANALOG THRESHOLD 1

$CMD:SET,CH:8,PAR:ANTHR2,VAL:XX.XX<Cr> Set ANALOG THRESHOLD 2

$CMD:SET,CH:8,PAR:ANTHR3,VAL:XX.XX<Cr> Set ANALOG THRESHOLD 3

۞ commands tagged with this symbol are not available for CAN BUS interface.

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