DANGER: Not Intended For Use in Critical Life Support Application. DANGER: Generator Must Be Installed and Operated Outdoors Only

DANGER: Not intended for use in critical life support application.
REV 100136-20151109 DANGER: Generator must be installed and operated outdoors only.
CALIFORNIA PROPOSITION 65 WARNING
Certain components in this product and its related accessories contain chemicals known to the state of California
to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
CALIFORNIA PROPOSITION 65 WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth
defects or other reproductive harm.
DISCLAIMERS
All information, illustrations and specifications in this manual are based on the latest information available at
the time of publishing. The illustrations used in this manual are intended as representative reference views only.
Products are under a continuous improvement policy. Thus, information, illustrations and/or specifications to explain
and/or exemplify a product, service or maintenance improvement may be changed at any time without notice.
ALL RIGHTS RESERVED

No part of this publication may be reproduced or used in any form by any means – graphic, electronic or
mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the
written permission of Champion Power Equipment (CPE).
Have questions or need assistance?

Do not return this product to the store!
WE ARE HERE TO HELP!

Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates • Tech Bulletins
• Frequently Asked Questions • Product Registration
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
This manual must be used with Champion Power Equipment (CPE) manuals:
• Installation Manual, Part No. 101308

• Transfer Switch Manual, Part No. 101111
It is also recommended to refer to the reference materials list on
page 16 of the Installation Manual.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Model 100136
CONTENTS
CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Emission Requirements . . . . . . . . . . . . . . . . . . . . 19
Home standby generator . . . . . . . . . . . . . . . . . . . . 5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parts Included . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
General information, Standards and Codes . . . . . . . 6 Battery Requirements . . . . . . . . . . . . . . . . . . . . . 21
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . 21
Safety Symbol Definitions . . . . . . . . . . . . . . . . . . . 7 Model and Serial Number . . . . . . . . . . . . . . . . . . 21
Installation Hazards. . . . . . . . . . . . . . . . . . . . . . . . 8 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Enclosure and Access . . . . . . . . . . . . . . . . . . . . . 22
Operating Hazards . . . . . . . . . . . . . . . . . . . . . . . . 9 Pre-Start Checklist . . . . . . . . . . . . . . . . . . . . . . . 22
Accidental Starting . . . . . . . . . . . . . . . . . . . . . . . 10 Turning Off the Generator . . . . . . . . . . . . . . . . . . 22
Carbon Monoxide Hazards. . . . . . . . . . . . . . . . . . 10 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Electrical Shock Hazards . . . . . . . . . . . . . . . . . . . 11 Scheduled Maintenance Chart . . . . . . . . . . . . . . . 23
Fire/Explosion Hazards . . . . . . . . . . . . . . . . . . . . 11 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Burn Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Engine Oil Requirements . . . . . . . . . . . . . . . . . . . . 23
Entanglement Hazards . . . . . . . . . . . . . . . . . . . . 12 Checking the Engine Oil Level . . . . . . . . . . . . . . . . . 23
Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12 Changing the Engine Oil . . . . . . . . . . . . . . . . . . . . . 24
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Inspect and Clean Engine Air Cleaner . . . . . . . . . . 25

Safety Labels on Unit . . . . . . . . . . . . . . . . . . . . . . . 13 Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Safety, Serial/Model, Nameplate Label Locations . . . 14 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . 26
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . 15 Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . 26
Component Identification –12.5 kW Generator . . . 15 Maintenance After Submersion . . . . . . . . . . . . . . 26
Component Identification – Engine . . . . . . . . . . . . 16 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Return to Service after Storage . . . . . . . . . . . . . . . . 27
Main Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . 16 Engine Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . 28
Exercise Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Engine Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Set Exercise Time. . . . . . . . . . . . . . . . . . . . . . . . . . 17 Enclosure and Assemblies Diagram . . . . . . . . . . . . . 30
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Enclosure and Assemblies Parts List . . . . . . . . . . . . 31
Engine Control Module . . . . . . . . . . . . . . . . . . . . . . 17 Alternator and Exhaust System Diagram . . . . . . . . . 32
Reset Fault Code(s) . . . . . . . . . . . . . . . . . . . . . . . . 17 Alternator and Exhaust System Parts List . . . . . . . . . 33
ATS Control Module . . . . . . . . . . . . . . . . . . . . . . . . 18 Control Panel Diagram . . . . . . . . . . . . . . . . . . . . . . 34
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . 19 Control Panel Parts List . . . . . . . . . . . . . . . . . . . . . 35
© 2015 Champion Power Equipment Part No. 101306 Rev. A 3

Model 100136
CONTENTS
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 37
ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . 39
Identify / Select Standby Circuits . . . . . . . . . . . . . 39
Surge Protection. . . . . . . . . . . . . . . . . . . . . . . . . 39
Customer Familiarization Summary . . . . . . . . . . . 40
HSB, ATS Model & Serial Reference
Back-Up Circuits . . . . . . . . . . . . . . . . . . . . . . . .41
Maintenance and Service Record . . . . . . . . . . . . .42
4 Part No. 101306 Rev. A

Model 100136
INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) home standby generator. This generator is
PARTS INCLUDED
designed and engineered in the USA to exacting standards of the Your HSB ships with the following:
North American market. This engine-powered generator meets
all Environmental Protection Agency (EPA) Phase 3 requirements • Operators Manual
and is approved by CETLUS as tested to UL2200 and CSA22.2 No. • Installation Manual
100 in both the USA and Canada. • Oil Drain Pan
With proper use and maintenance, this generator will provide • Flexible Fuel Line
years of satisfying service. • HSB Enclosure Keys
• Battery Cable Connection
The Champion Staff,
• LPG Low-speed and Main Converting Jets
Champion Power Equipment • Jet Change Tool
12039 Smith Ave.
Santa Fe Springs, CA 90670 • Lock Nut M6, Flange
• Washer, Ø6
Toll-free: 1-877-338-0999
Mon-Fri 8:30 AM – 5:00 PM (PST/PDT) • Flange bolt, M6 x 20
HOME STANDBY GENERATOR

This home standby generator is intended exclusively for outdoor
installation. This generator will operate using either liquefied
petroleum gas (LPG) or natural gas (NG).
This generator is designed to supply typical home load such as:
• Induction motors – sump pumps, refrigerators, air

conditioners, furnaces
• Electronic items – televisions, computers
• Household lighting
• Microwaves
• This generator is not intended for use in critical life
support applications.
Proper sizing of the generator is required to ensure proper
operation of appliances. Some appliances require additional
wattage to start and must be considered.

Model 100136
INTRODUCTION
GENERAL INFORMATION, NFPA NO. 70, NFPA HANDBOOK OF ELECTRIC CODE
National Fire Protection Association
STANDARDS AND CODES 470 Atlantic Avenue, Boston, Ma. 02210
The following information related to General Information and
Standards was gathered from the list of publications related
to installing the HSB generator. A multitude of other materials ARTICLE X, NATIONAL BUILDING CODE
related to generators were also used concerning common American Insurance Association
practice, knowledgeable installation practices, certified
electrical experience and work related experiences. This 85 John Street, New York, N.Y. 10038
information is not all inclusive and the manufacturer strongly
recommends the owner and installer become familiar with all AGRICULTURAL WIRING HANDBOOK
pertinent codes, standards and regulations. Always check for
Food and Energy Council
the latest publications date to ensure you are current. Have
only a qualified/certified electrician or installation technician 909 University Avenue, Columbia, Mo. 65201
who is knowledgeable about applicable codes, standards and
regulations install and service the generator.
ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
FARM STANDBY ELECTRICAL SYSTEMS
NFPA NO. 30, FLAMMABLE AND CONBUSTIBLE LIQUID American Society of Agricultural Engineers
CODE
National Fire Protection Association 2950 Niles Road, St. Joseph, Mi. 49085
470 Atlantic Avenue, Boston, MA. 02210
NFPA NO. 37, STATIONARY COMBUSTION ENGINES AND

GAS TURBINES
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR

HEALTH CARE FACILITIES
NFPA NO. 54, NATIONAL FUEL GAS CODE

NFPA NO. 58, AMERICAN NATIONAL STANDARD FOR

STORAGE AND HANDLING OF LIQUID PETROLEUM GAS

Model 100136
SAFETY
This is the safety alert symbol. It is used to alert SAFETY SYMBOL DEFINITIONS
! you to potential physical injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
Black hazard pictorial on yellow
!
equilateral triangle enclosed by black
The words DANGER, WARNING, CAUTION and NOTICE are used triangular band
throughout this manual to highlight important information. Warns that hazard exists and describes
its nature and/or consequences
! DANGER Black hazard pictorial on white circle
enclosed by red circular band with red
Indicates a hazardous situation that, if not avoided, will diagonal bar
result in death or serious injury.
Depicts action NOT to be taken or
action to be stopped in order to avoid
hazard
! WARNING
White hazard pictorial on blue circle
Indicates a hazardous situation that, if not avoided,
Depicts action to be taken in order to
could result in death or serious injury.
avoid hazard
! CAUTION
Indicates a hazardous situation that, if not avoided,
WARNINGS
could result in minor or moderate injury.
NOTICE ! Safety alert symbol
Indicates a situation that can cause damage to the

equipment, personal property and/or the environment, or
cause the equipment to operate improperly.
Asphyxiation hazard
NOTE: Indicates a procedure, practice or condition that

should be followed in order for the generator to
function in the manner intended.
Electrical shock hazard
Entanglement hazard
Fire hazard

Model 100136
SAFETY
INSTALLATION HAZARDS
Explosion hazard
! WARNING
Have only a qualified electrician
!
or installation technician who is
familiar with applicable codes,
Burn hazard standards and regulations install
and service the generator.
ALWAYS comply with local, state
and national electrical and building
codes when installing the generator.
Sever hazard (rotating blade)
NEVER alter the recommended
installation in a way that would
render the unit noncompliant with
these codes.
ALWAYS comply with regulations
Crush hazard (top)
that Occupational Safety and
Health Administration (OSHA) has
established.
ENSURE the generator is installed
MANDATORY ACTIONS following the manufacturer’s
instructions.
Read manufacturer’s instructions NOTICE

Before welding components on the generator, contact CPE
for recommended welding instructions.
Wear eye protection

! WARNING
Not intended for use in critical life
!
support applications.
Wear personal protective equipment
Do not leave tools in the area

Model 100136
SAFETY
BEFORE STARTING OPERATING HAZARDS
! CAUTION ! WARNING
Before starting, operating and ALWAYS operate the generator
!
maintaining this generator, be sure following the manufacturer’s
to read and understand the content instructions. Operating the generator
and safety messages in this manual. imprudently, neglecting maintenance
The operator is responsible for safe or being careless can result in injury
operation and maintenance of the or possible death.
generator. Be sure all potential users DO NOT allow children or unqualified
of the generator also understand persons to operate or service the
these instructions. If any portion generator.
of this manual is not understood,
contact your dealer for assistance NEVER operate the generator
before operating the generator. with the covers open. Operate the
generator only with the covers
The operator is responsible for closed and secured in place. NEVER
performing all safety checks, making leave the covers unlocked.
sure all maintenance is properly
performed and making sure the Remain alert at all times when
generator is periodically checked by working on the generator. NEVER
the dealer. work on the generator when
physically or mentally fatigued.
Inspect the generator regularly.
Contact your dealer if repairs are Never operate the generator while
needed. under the influence of alcohol
or drugs. Their effects on vision
NEVER climb or step on any part or and judgment make operating a
components of the generator. Doing generator dangerous.
so may result in injury and cause
leaking fuel and exhaust.

Model 100136
SAFETY
ACCIDENTAL STARTING CARBON MONOXIDE HAZARDS
! WARNING ! DANGER
ALWAYS prevent the generator from Generator exhaust contains carbon
starting while the covers are open. monoxide, a colorless, odorless,
The generator may crank and start poisonous gas. Breathing carbon
at any time without notice. Follow monoxide will cause nausea,
these steps in order: dizziness, fainting or death. If you
1. Turn the exercise switch to start to feel dizzy or weak, get to
the OFF position. fresh air immediately.
2. Switch the main circuit • The generator must be installed

breaker to the OFF position. and operated outdoors only.
NEVER install the generator where
3. Turn the ATS control module exhaust fumes could seep inside
to the OFF position. or be drawn into a potentially
4. Turn the engine control occupied building through
module switch to the OFF windows, air intake vents or other
position. openings.
5. Disconnect the NEGATIVE, NEG • Avoid breathing exhaust fumes
or (-) battery cable first, and when near an operating generator.
then remove the POSITIVE, • NEVER alter or add to the exhaust
POS or (+) battery cable. system or do anything that might
To return the generator to service, render the system unsafe or in
follow these steps in order: noncompliance with applicable
codes, standards, laws and
1. Connect the POSITIVE, POS
regulations.
or (+) battery cable first, and
then connect the NEGATIVE, • Install a battery-operated carbon
NEG or (-) battery cable. monoxide detector on each
level of any building adjacent
2. Turn the engine control
to the generator following the
module switch to the ATS
manufacturer’s instructions.
position.
• NEVER permit even partial
3. Turn the ATS control module
blockage of engine cooling
switch to the AUTO position.
ventilation air. Doing so can
4. Switch the main circuit seriously affect safe operation of
breaker to the ON position. the generator.
5. Turn the exercise switch to
the ON position. Carbon monoxide poisoning symptoms include but are not
limited to the following:
• Light-headedness, dizziness
• Physical fatigue, weakness in joints and muscles
• Sleepiness, mental fatigue, inability to concentrate or
speak clearly, blurred vision
• Stomachache, vomiting, nausea

Model 100136
SAFETY
Carbon monoxide poisoning is possible if someone is
experiencing any of these symptoms. Seek fresh air immediately.
FIRE/EXPLOSION HAZARDS
DO NOT sit, lie down or fall asleep. Alert others to the possibility
of carbon monoxide poisoning. If the affected person does ! WARNING
not improve within minutes of breathing fresh air, call 911
immediately. NG and LPG are extremely explosive.
• NEVER allow any flames or smoke
near the fuel system.
ELECTRICAL SHOCK HAZARDS • Wipe up any oil spills immediately.
• NEVER allow any combustible
! WARNING materials to be near the generator
or to be left in the generator
Use extreme caution when near compartment.
the generator while it is operating.
The generator produces dangerous • ALWAYS keep the surrounding
voltage. area near the generator clean and
free of debris.
• Avoid contact with bare wires,
terminals and connections while • Be sure to properly purge the fuel
the generator is operating. lines and leak-test according to
applicable codes before placing
• ALWAYS stand on an insulated dry the generator in service.
surface to reduce shock hazard
if work must be done on an • Be sure to regularly inspect the
operating generator. fuel system for leaks. NEVER
operate the generator if a fuel leak
• NEVER wear jewelry that can is present.
conduct electricity when working
on the generator. • Install a fire extinguisher near
the generator. Keep it properly
• NEVER handle any kind of charged and be familiar with
electrical device while hands or its use. An ABC rated National
feet are wet, while standing in Fire Protection extinguisher is
water or while barefoot. appropriate for use on standby
• Proper earth grounding of the electric systems. Contact your
frame and external electrical local fire department with any
conductive components is questions concerning the fire
required by the National Electrical extinguisher.
Code (NEC). State and local codes
for proper grounding may also
apply.
• Avoid direct contact with an
electric shock victim. Immediately
shut down the source of electrical
power. If this is not possible,
attempt to free the victim from
the live conductor using a
nonconducting item such as a
dry board or rope. If the victim is
unconscious, apply first aid and
call 911 immediately.

Model 100136
SAFETY
BURN HAZARDS ! WARNING
! WARNING Batteries contain sulfuric acid and
generate explosive mixtures of
ALWAYS allow hot surfaces to cool to hydrogen and oxygen gases. Keep
the touch. Running engines produce any device that may cause sparks
heat. Severe burns can occur on or flames away from the battery to
contact. prevent explosion.
• DO NOT touch hot surfaces.
Always wear protective glasses
• Avoid contact with hot exhaust or goggles and protective clothing
components and gases. when working with batteries.
You must follow the battery
manufacturer’s instructions on
ENTANGLEMENT HAZARDS safety, maintenance and installation
procedures.
! WARNING
Use extreme caution when near SAFETY LABELS
rotating parts. Rotating parts can
entangle hands, feet, hair, clothing
and/or accessories. Traumatic
! WARNING
amputation or severe laceration can All safety labels must be legible to
!
result. alert personnel of safety hazards.
• Keep hands and feet away from • Replace any illegible or missing
rotating parts. label immediately. Missing safety
• Tie up long hair and remove labels must be replaced in their
jewelry. original position before the
generator is operated.
• Operate equipment with guards in
place. • DO NOT operate the generator if
there are missing or badly worn
• DO NOT wear loose-fitting
safety labels.
clothing, dangling drawstrings or
items that could become caught.
BATTERY HAZARDS
! WARNING
Always read and comply with
the battery manufacturer’s
recommendations for procedures
concerning proper battery use and
maintenance.

Model 100136
SAFETY
SAFETY LABELS ON UNIT
! ! ! !
1 2
Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon Fire Hazard ALWAYS keep the surrounding
monoxide will cause nausea, dizziness, and Burn Hazard DO NOT touch hot area near generator clean and free of debris Burn Hazard DO NOT
and/or dry vegetation. The generator may touch hot surfaces. Allow
fainting, and it may cause death. surfaces. Avoid contact with create sparks while operating.
exhaust components and gases. the engine and alternator
! !
to cool to the touch
Risque d’empoisonnement par le gaz Les gaz
! before servicing.
Risque d’incendie Nettoyez TOUJOURS la
d’échappement de groupe électrogène contiennent Risque de brûlure NE touchez surface à proximité du groupe électrogène et
!
du monoxyde de carbone. Si l’on respire du PAS les surfaces chaudes. Evitez enlevez les débris et/ou la végétation sèche.
monoxyde de carbone, ceci peut provoquer des Le groupe électrogène peut générer des
nausées, un évanouissement et une perte de
le contact avec les composants et étincelles pendant son fonctionnement. Danger de brulure NE
conscience, et ceci peut provoquer la mort. les gaz d’échappement. TOUCHEZ PAS les
! surfaces chaudes.
! ! Laissez le moteur et
Riesgo de incendio SIEMPRE mantenga el
Riesgo de quemaduras NO toque área circundante cerca del generador limpia y
l’alternateur devenir froid
Riesgo de gas venenoso El escape del au toucher avant
generador contiene monóxido de carbono. Aspirar las superficies calientes. Evite el libre de escombros y/o vegetación seca. El
contacto con los componentes de generador puede crear chispas mientras está d’intervenir.
monóxido de carbono causará náuseas, mareos,
en funcionamiento.
desvanecimiento y hasta la muerte. escape y gases. 101500
!
101500 Riesgo de quemaduras
NO toque las superficies
calientes. Deje que el
motor y el alternador se
enfríen para tocarlos
antes de realizarles el
mantenimiento. 100794
100794
!
3 4 5
!
!
Electrical Shock Hazard ALWAYS

close and lock generator covers before
Burn Hazard DO NOT touch hot operating. The generator produces
Electrical Shock Hazard surfaces. Avoid contact with dangerous voltage.
Do not remove this access panel. The panel exhaust components and gases.
!
should only be removed by an authorized !
Service Dealer or a qualified electrician; Risque de choc électrique Fermez et
Risque de brûlure NE touchez verrouillez TOUJOURS les capots de
high voltage inside. PAS les surfaces chaudes. Evitez groupe électrogène avant d’utiliser le
le contact avec les composants et groupe. Le groupe électrogène génère
des tensions dangereuses.
! les gaz d’échappement.
!
!
Risque de choc électrique Riesgo de descarga eléctrica
Riesgo de quemaduras NO toque
N’enlevez pas ce panneau d’accès. SIEMPRE cierre y trabe las tapas del
las superficies calientes. Evite el generador antes de ponerlo en
Le panneau ne devrait être enlevé que par contacto con los componentes de funcionamiento. El generador produce
un concessionnaire d’entretien agréé ou un escape y gases. 101051
un voltaje peligroso. 100789
électricien qualifié ; haute tension à l’intérieur.
101051 100789
!
Riesgo de descarga eléctrica
No remueva este tablero de acceso. El tablero
sólo deberá ser removido por un distribuidor
de servicio autorizado o un electricista
calificado; alto voltaje al interior. 101045
101045
6 ! ! !
Starting Hazard The generator may crank and

start at any time without notice. Prevent the
Read Operator’s Manual Read, generator from starting while the covers are open.
Explosion Hazard Battery gases are explosive. understand and follow all safety See the safety section of the operator’s manual for
Keep sparks and flames away from the battery messages in Installation and Operator’s further detail.
compartment. manuals.
!
! ! Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
Lisez le manuel d’utilisation Lisez, préavis. Ne démarrez pas le groupe électrogène
Risque d’explosion Les gaz dégagés par la comprenez bien et respectez tous les lorsque les capots sont ouverts. Consultez la
batterie peuvent exploser. Ecartez les étincelles messages de sécurité dans les manuels section sécurité du manuel d’utilisation pour plus
de détail.
et les flammes du compartiment batterie. d’installation et d’utilisation.
!
! !
Riesgo de inicio El generador puede encenderse
Lea el manual del operador Lea, y ponerse en marcha en cualquier momento sin
Riesgo de explosión Los gases de las baterías comprenda y siga todos los mensajes previo aviso. Evite que el generador se ponga en
son explosivos. Mantenga las chispas y llamas de seguridad en los manuales de marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
alejadas del compartimento de las baterías. instalación y del operador. para más detalles. 101499
101499

Model 100136
SAFETY
SAFETY, SERIAL/MODEL, NAMEPLATE LABEL LOCATIONS
The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing.
1
!
(inner part of cover)
A) Serial number location
B) Nameplate

Model 100136
GENERAL INFORMATION
COMPONENT IDENTIFICATION – 12.5 KW GENERATOR
6
7
2 4 5
1
8
10
11
12
Figure 1
1. Exhaust System 7. Exercise Switch

2. Air Inlet 8. ATS Control Module
3. Fuel Regulator/Wire 9. Engine Control Module
Connections (behind panel) 10. Batteries (not included)
4. Main Circuit Breaker 11. Engine
5. Hour Meter 12. Alternator
6. Exterior Fault Code Indicator
Light

Model 100136
GENERAL INFORMATION
COMPONENT IDENTIFICATION – CONTROL PANEL
ENGINE MAIN CIRCUIT BREAKER
2
The 52-amp main circuit breaker protects the generator from
1 circuit overload. The main circuit breaker controls total output of
the generator. (Figure 3)
3 MAIN CIRCUIT BREAKER

DISJONCTEUR PRINCIPAL
INTERRUPTOR DE CIRCUITO PRINCIPAL
ON OFF
MARCHE ARRÊT
ENCENDIDO APAGADO
4
5
Figure 3
Figure 2
EXERCISE SWITCH
1. Engine Oil Dipstick 4. Spark Plug (second on
2. Air Cleaner opposite side) The exercise switch incorporates a built-in timer. The generator
5. Oil Filter will automatically perform an exercise period once every
3. Oil Cap seven days (168 hours). At the start of the exercise period, the
engine will start and run for 15 minutes. Load transfer from the
generator output will not occur unless the utility power is lost.
When the switch is in the OFF position, the exercise function is
disabled. Refer to Set Exercise Time to reset. (Figure 4)
EXERCISE / EXERCICE
EJERCICIO
ON
MARCHE
ENCENDIDO
OFF
ARRÊT
APAGADO
Figure 4

Model 100136
GENERAL INFORMATION
SET EXERCISE TIME ATS OFF Manual
ATS ARRÊT Manuel
To set the exercise time, the engine control module switch Exercise / Exercice /
ATS APAGADO Manual
must be in the ATS mode. Decide on the desired day and time Ejercicio
to exercise the generator. Press the exercise switch to ON. The Low battery / Batterie faible
generator will start and run for 15 minutes and then shut off. Batería baja
The exercise time is now set. The generator will begin the next Hz over/under / Hz plus / sous
exercise period exactly 168 hours from when the exercise switch Hz Más / Menos
was pressed to the ON position. High engine temperature
Surchauffe moteur
Alta temperatura del motor
If you choose to change the current exercise time setting, choose Low oil / Huile basse
the new day and time and cycle the exercise switch from off to Baja de aceite
on and it will begin the cycle again. (Figure 4) Over crank
Surdémarrage
Sobre manivela
The exercise time will have to be reset if: Run / Marche
Funcionar
• The battery was disconnected from the generator
Power / Alimentation
• The switch was moved to the OFF position for Potencia
maintenance
HOUR METER Figure 5

The generator is equipped with an hour meter that will display
the generator actual run and exercise times. MODE SWITCH
• ATS – This position allows for fully automatic operation. If
utility power is lost, the generator will automatically start
ENGINE CONTROL MODULE up. It also allows the generator to automatically perform
The engine control module contains the ATS/OFF/Manual mode the exercise period.
switch and the LEDs that indicate if a generator operation is • OFF – This position shuts down the engine and prevents
being performed or if there is an active alarm. (Figure 5) automatic operation of the generator.
If the exterior fault code indicator light is on, open the enclosure • Manual – This position allows manual starting of the
to view the engine control module. Determine what the fault code engine. Load transfer from the generator output does not
is and remedy the situation or have the generator serviced by an occur unless the utility power is lost.
authorized Service Dealer or contact Champion Customer Service
at 1-877-338-0999. EXERCISE LED
The green LED will be lit when the generator is performing the
exercise period. When the exercise period has completed, the
RESET FAULT CODE(S) LED will turn off.
There is also an exterior fault code indicator light located on the
back of the enclosure. This should be checked weekly to make LOW BATTERY LED
sure there are no active fault codes. The yellow LED will be lit if the battery voltage fell below 21.0
volts for at least one minute while the engine was running. If
The fault code(s) can be reset by placing the Engine Control battery voltage rises above 21.1 volts, the LED will turn off.
Module (Figure 5) in the OFF position. This will reset fault LED, Battery voltage is not monitored when cranking the engine.
however if a fault code(s) re-occurs it must be addressed.

Model 100136
GENERAL INFORMATION
HIGH ENGINE TEMP LED POWER LED
The red LED will be lit if the engine operating temperature The green LED will be lit indicating the generator is working
exceeds the factory preset limits. If excessive operating correctly and loads can be connected to it.
temperature is detected, the HSB will shut down and re-start
will be disabled. The RED LEDs on the module and enclosure
exterior are lit. ATS CONTROL MODULE
This failure could be the result of an excessive load or high The ATS control module contains the TEST/AUTO/OFF switch and
ambient temperatures. Should this fault occur do the following; LEDs that indicate type of power delivery. (Figure 6)
1. Open the enclosure doors to increase air flow throughout

the unit
2. Check oil level, add oil if required
3. Inspect the interior and exterior of the enclosure for debris,
leaves, ect., and remove them to increase air flow around
and inside the unit. UTILITY LOAD GENSET
4. Once the engine temperature falls into the normal UTILITÉ CHARGER GENSET
operating range, generally 30 minutes, follow the reset UTILIDAD CARGA GENSET
procedures in the manuals specific to your model to clear TEST / ESSAI / PRUEBA
and correct fault.
5. Close the enclosure doors and the unit is ready to run. AUTO / AUTO / AUTOMÁTICO
HZ OVER / UNDER SPEED LED

OFF / ARRÊT / APAGADO
The red LED will be lit if the engine was operating above or
below its preset speed limit. The engine will shut down, and the
LED will remain lit until the generator is repaired and operating
correctly. Appliances connected to the generator circuit could be
damaged from high generator output if the engine is allowed to
operate above its preset limit. If this failure occurs, contact an
authorized Service Dealer or contact Champion Customer Service Figure 6
at 1-877-338-0999.
TEST/AUTO/OFF SWITCH
LOW OIL LED • TEST – This position allows verification that the generator
The red LED will be lit if the engine oil level has dropped below power delivery circuit is functional. With the switch in
the safe operating level. When this happens, the engine will shut the TEST position, the engine will start and the ATS will
down. Check the engine oil level before attempting to restart the transfer. The GENSET LED, ATS LED (middle LED) and
engine. The engine will not start until the problem is corrected. LOAD LED should be lit, indicating the generator power
delivery circuit is functional.
• AUTO – This position allows automatic delivery of power
OVER CRANK LED
from the generator if there is a utility outage. With the
The red LED will be lit if the engine tried to start but was switch in the AUTO position and the engine not running,
unable to start in the specified time period. The engine will try the UTILITY LED, ATS LED (middle LED) and LOAD LED
to start five times and if unsuccessful the light will turn on. This should be lit, indicating the household is using utility
may occur on initial start-up, the fuel system needs to be fully provided power.
pressurized to start and operate. Follow reset procedure on page
15. • OFF – This position will not allow any power to be
delivered to the ATS when the engine is running.
RUN LED
The green LED will be lit indicating the engine is running.

Model 100136
GENERAL INFORMATION
BATTERY CHARGER EMISSION REQUIREMENTS
The LEDs on the battery charger indicate the state of the This engine-powered generator meets all United States
battery’s charge level. Battery charger rating 24 Vdc 1.6A. Environmental Protection Agency (EPA) Phase 3 requirements
(Figure 7) and is approved in both the USA and Canada.
This generator is certified to operate on pipeline NG and LPG

NO CHARGE / PAS DE CHARGE /
SIN CARGA
(vapor) fuel for use as a stationary engine for standby power
POWER
ALIMENTATION generation. Federal and/or local laws may be violated if it is used
POTENCIA
RECOGNIZED for any other purpose.
COMPONENT
The maintenance schedule must be followed to ensure that the

E. O. engine complies with the applicable emission standards for the
AUTOMATIC BATTERY CHARGER / duration of the engine’s life.
CHARGE AUTOMATIQUE DE BATTERIE /
CARGADOR DE BATERÍA AUTOMÁTICO The following components on the engine consist of the emission
Conforms to UL MODEL / MODÈLE / MODELO : 100482
control system:
Std. 1236
Power: 80-125 Vac 1.0 A 50 / 60 Hz Output: 24 Vdc 1.6 A • Fuel metering system – mixer and fuel regulator
Alimentation : 80-125 V c.a. 1,0 A 50 / 60 Hz Sortie : 24 V c.c. 1,6 A
Potencia: 80 - 125 V C.A. 1,0 A 50 / 60 Hz Producción: 24 V C.C. 1,6 A • Air induction system – air cleaner housing and element
• Ignition system – spark plug and ignition module
The emissions compliance period for which the engine has been
POWER / ALIMENTATION / OUTPUT / SORTIE / shown to meet federal emission requirements is stated on the
POTENCIA PRODUCCIÓN V emission compliance label attached to the engine. Emission
L N ADJ Control System Warranty found at the end of this manual.
Black Figure 7
PMS 109 C
PMS 485 C
POWER
PMS Reflex Blue Lit
C to indicate the battery is fully charged.
Lit to indicate the battery is receiving a
Small Bar
trickle charge
Middle Bar Lit to indicate current output is near 50%.
Lit to indicate the charger is operating
Large Bar
above 50% capacity.
Lit to indicate a battery charging problem.
If this LED is lit, the LED on the Engine
NO CHARGE
Controller module, “LOW BATTERY” will
also be lit.

Model 100136
GENERAL INFORMATION
SPECIFICATIONS
Home standby generator
Maximum continuous power, LPG 12.5 kW
Maximum continuous power, NG 11 kW
Rated voltage 120/240
Amps 104/52 LPG (propane), 91.6/45.8 NG (natural gas)
Harmonic distortion Less than 5%
Main line circuit breaker 52 amp
Phase Single
Frequency 60 Hz
Unit weight 425.5 lb. (193 kg)
Size (L x W x H) 49 x 28 x 28 in. (124.5 x 71 x 71 cm)
Engine
Type Milwaukee Series OHV Commercial V-Twin
No. of cylinders 2
Displacement 717 cc
Cylinder block Aluminum with cast iron sleeves
Ignition system Solid state – magneto
Spark plug F7RTC (NGK BPR7ES)
Governor Mechanical
Starter Electric 24V DC
Oil capacity 1.5 qt (1.4 L)
RPM 3600
Controls
Mode switch auto Auto start on utility failure
Mode switch manual Starts on demand
Mode switch off Stops unit/control and charger active
Ready to run/maintenance messages Standard
Programmable start delay Standard
Engine start sequence Standard
Starter lockout Standard
Battery charger/low battery indicator Standard
Charger fault Standard
AVR over voltage protection Standard
Low oil protection Standard
Safety fused Standard
Overcrank/overspeed/underspeed protection Standard

Model 100136
GENERAL INFORMATION
FUEL SYSTEM BATTERY CHARGING
The engine is fitted with a dual master mixer assembly The generator is equipped with an automatic battery charger. The
carburetion system, which allows it to run on either NG or charger will sense the battery’s state of charge and automatically
LPG. It has been configured at the factory to run on NG. If your charge the battery when required. LED lights on the charger display
installation requires the engine to run on LPG, orifices in the the battery state of charge. See Figure 7 on page 19.
master mixer assembly carburetor must be changed.
MODEL AND SERIAL NUMBER

BATTERY REQUIREMENTS The model and serial number plate is affixed to the generator
Two (2) 12 volt Group U1 batteries with a minimum of above the control panel. Have this information if calling for
350 CCA each. Battery size: 7 3/4 L x 5 3/16 W x 7 5/16 H inches service or ordering parts. (Figure 9)
(196mm L x 131mm W x 185mm H). This is based on testing
in extreme cold and heat -22° F (-30° C) to 104 ° F (40° C).
INSULATION CLASS
RATED AMBIENT TEMP

RAINPROOF ENCLOSURE FITTED
FOR STANDBY SERVICE
NEUTRAL
RATED ENGINE SPEED
MAX LOAD UNBALANCE
POWER FACTOR
RATED CURRENT
RATED FREQUENCY
RATED VOLTAGE
GENERADOR ACCIONADO POR MOTOR ESTACIONARIO

STATIONARY ENGINE DRIVEN GENERATOR / STATIONNAIRE GÉNÉRATEUR ENTRAÎNÉ PAR UN MOTEUR /
Purchase batteries locally. Install positive cable first..
Install a cable from the positive (+) terminal of one battery to the
negative (–) terminal of the other battery. Always connect the
positive (+) battery cable to the generator first. (Figure 8)
25-40 ºC
3600 r/min
50%
1.0
104 A / 52 A (LPG)
60 Hz
120/240~,single-phase
FLOATING
To Starter
ISOLATION DE CLASSE
TEMPÉRATURE AMBIANTE NOMINALE

BOÎTIER ÉTANCHE À LA PLUIE ÉQUIPÉ
POUR LE SERVICE DE SECOURS
RÉGIME MOTEUR NOMINAL
MAX DÉSÉQUILIBRE DE CHARGE
FACTEUR DE PUISSANCE
COURANT NOMINALE
FRÉQUENCE NOMINALE
TENSION NOMINALE
NEUTRE
To Ground 2 1
12039 Smith Ave., Santa Fe Springs, CA 90670 USA
CHAMPION POWER EQUIPMENT
120 / 240~,monophasées TENSIÓN NOMINAL

H
25-40 ºC
3600 r/min
50 %
1,0
104 A / 52 A (GPL)
60 Hz
FLOTTANT
Figure 8
TEMPERATURA AMBIENTE NOMINAL
CARCASA A PRUEBA DE LLUVIA EQUIPADO
VELOCIDAD NOMINAL DEL MOTOR
MAX DESEQUILIBRIO DE LA CARGA
FACTOR DE POTENCIA
PARA EL SERVICIO SUPLENTE
AISLANTE CLASE
CORRIENTE NOMINAL
FRECUENCIA NOMINAL
NEUTRO
U1 battery post style

120 / 240~,monofásicas
H
25-40 ºC
3600 r/min
50 %
1,0
104 A / 52 A (GLP)
60 Hz
FLOTANTE
MODELO
MODÈLE
MODEL
Conforms to UL Std.
CAN/CSA Standard
CAUTION
100136
C22.2 No. 100
!
Certified to
No. 2200
P/N 101501
For battery installation, maintenance, and safety

requirements refer to purchased manufacturer battery
installation and safety manual.
Figure 9

Model 100136
OPERATION
Before operating the generator, review SAFETY section starting
on page 7.
PRE-START CHECKLIST
To make sure the generator is ready for proper operation, the
following items should be checked:
ENCLOSURE AND ACCESS • Fuel valve is in the ON position
Open the enclosure to gain access to the generator and its • No fault code LEDs are lit
components. (Figure 10) Unlock the handles. Turn the handles
and lift the hoods up and to the outside. • Battery is at full charge
• ATS control module is in the AUTO position
• Engine control module is in the ATS position
• Transfer switch lever is in the Utility Power position
TURNING OFF THE GENERATOR

If you need to shut off the generator when it is running, turn
the engine control module switch to the OFF position. This will
shut off the engine. With the engine control module in the OFF
position, the generator will not start, even if there is loss of utility
power.
Figure 10

Model 100136
MAINTENANCE
Before performing maintenance procedures, review SAFETY
section starting on page 7.
ENGINE OIL
Ensure that the ATS and Engine Switches are in the OFF position ENGINE OIL REQUIREMENTS
before performing any maintenance or cleaning.
Use American Petroleum Institute (API) Service Class SN or
better. Do not use special additives. All temperatures full
SCHEDULED MAINTENANCE synthetic 5W-30.
CHART Over 32 °F (0 °C) SAE 30

40 °F to -10 °F (4 °C to -23 °C) 10W-30
Every 10 °F or less (-12 °C or less) Sinthetic 5W-30
First 2 Years
5 Hours of Weekly Monthly or 100
Operation Hours of
Operation CHECKING THE ENGINE OIL LEVEL
Change engine
√ √** Check the oil level daily when the generator is running for an
oil
extended period of time.
Change the
√**** √****
engine oil filter 1. If the generator is running during a utility outage, turn off
Check engine oil all household loads.
√*
level 2. Turn the engine control module switch to the OFF position.
Inspect fuel lines
√ 3. Remove the dipstick. Wipe it dry with a clean cloth and
and connections
completely reinsert it into the dipstick tube. See figure 12,
Check exterior
page 24.
fault code √
indicator light
Inspect and
clean enclosure √
louvers
Inspect and
clean battery √
terminals
Inspect and
clean engine air √**
cleaner
Inspect engine
√
spark plug
Complete
inspection of
generator and √***
engine tune-up
* Monthly or 24 hours of continuous operation
** Service sooner if operating in high ambient temperatures or a

dusty and dirty environment.
*** Maintenance should be performed by your service dealer. Figure 11

**** If so equiped

Model 100136
MAINTENANCE
NOTICE
NOTICE Always be environmentally responsible. Consult the local
authorities or reclamations facility for proper disposal of
DO NOT overfill the engine with engine oil. Damage to the engine oil waste.
engine may occur.
5. Position drain pan under alternator.
4. Remove the dipstick. The oil level should be at the FULL 6. Loosen hose clamp on oil drain hose and slide drain hose
mark. If necessary, add oil. DO NOT overfill. off retaining pin. (Figure 13)
3
2
Figure 12
5. Install the dipstick.

6. Turn the engine control module switch to its prior position.
Figure 13
CHANGING THE ENGINE OIL
1. Oil Drain Hose 3. Retaining Pin
2. Hose Clamp
! WARNING
Always wear protective glasses 7. Position drain hose into drain pan and allow crankcase to
or goggles and protective clothing empty.
when changing hot engine oil.
8. With the oil drained, remove oil filter by turning
counterclockwise.
9. Apply a light coat of clean engine oil to the gasket of the
new oil filter.
10. Screw the new oil filter on (turning clockwise) by hand
until the gasket contacts the engine block.
11. Screw the filter an additional 3/4 turn.
1. Turn the ATS to the OFF position.
12. Reinstall the hose onto the retaining pin and reposition
2. Turn the engine control module switch to the MANUAL hose clamp.
position.
13. Fill the engine with the proper amount of engine oil. See
3. Allow the engine to run until it reaches operating Figure 12.
temperature.
4. Turn the engine control module switch to the OFF position.
15. Turn the ATS to the AUTO position.

Model 100136
MAINTENANCE
INSPECT AND CLEAN ENGINE SPARK PLUG
AIR CLEANER 1. Turn the ATS to the OFF position.
3. Remove the spark plug cable from the spark plug.
2. Unsnap the clips holding the air cleaner cover in place and
remove the air cleaner cover. 4. Clean the area around the spark plug to keep dirt out of
the engine and remove the spark plug.
3. Remove the paper element.
5. Inspect the spark plug electrode and replace the plug if
the electrode shows signs of deterioration.
6. Check the gap before installing the spark plug. The spark
plug gap should be 0.028 – 0.031 in. (0.7 – 0.8 mm).
1
Figure 14
1. Air Cleaner Cover 3. Air Cleaner Base

Clips
2. Paper Element 0.028 - 0.031 in.
(0.7 - 0.8 mm)
4. Inspect the paper element for any rips or tears. Replace if
damaged.
Figure 15
5. Hold the paper element up to a light. You should be able
to see light through the paper element, if not replace the 7. Carefully thread the spark plug into the engine and tighten
element. Inspect air cleaner cover, remove any dirt or to 20-30 N-m (14.8-22.1 lbf-ft).
debris. 8. Re-connect the spark plug cable.
6. Fit paper element over air cleaner base inlet lip. Push 9. Turn the engine control module switch to its prior position.
element gently downward to fully seat element into air
cleaner base. 10. Turn the ATS to the AUTO position.
7. Install the cover and snap the clips in place.


Model 100136
MAINTENANCE
BATTERY MAINTENANCE If the house or building has been exposed to a flood, it should
be inspected by a certified electrician for any electrical problems
1. Turn the engine control module switch to the OFF position. that may occur if the generator is put back into service or if utility
2. Inspect the battery cables and terminals for corrosion. power is restored.
3. Check that the cables are securely fastened to the
terminals.
4. Check the ground lug and make sure the connections are
STORAGE
tight. If the generator is not going to be used for several months and
not exercised every 7 days, it should be prepared for storage.
5. Check the fluid level of the battery, unless sealed. If low,
top off the level using distilled water only. 1. Manually start the engine and run it for several minutes to
Follow all battery instructions provided by the battery allow it to warm up.
manufacture. 2. With the engine running, turn the fuel shutoff valve to the
closed position and let the engine continue to run until it
shuts down.
CORROSION PROTECTION 3. Once the engine has shut down, turn the engine control
module switch and the ATS control module switch to the
NOTICE OFF position.
4. Switch the generator’s main circuit breaker to the OFF
Never use a pressure washer to wash the interior of the (OPEN) position.
generator with water.
5. Turn off the utility power to the transfer switch.
Wash the outside of the enclosure using a mild soap and water. 6. Disconnect the battery cables. Remove the negative cable
Use an automotive-type wax and wax the outside of the enclosure first.
to protect it from the elements. If used in a salt water/coastal 7. Change the engine oil. See CHANGING THE ENGINE OIL on
area, the enclosure should be washed more frequently to prevent page 24.
corrosion. Spray light oil on the hinges for the enclosure doors. 8. Remove the spark plug and spray fogging oil into the
spark plug hole. Install the spark plug and tighten.
MAINTENANCE AFTER 9. Thoroughly wash and wax the exterior of the generator
enclosure. Do not use a pressure washer.
SUBMERSION
! WARNING
Never try to start or operate the
!
generator if it has been submerged
underwater or exposed to a flood.
If the generator has been in conditions where it became

submerged underwater, the generator must be inspected and
maintenance must be performed before returning the generator
to service.
Turn engine control module and ATS control module to the

OFF position. Have a authorized Champion Dealer inspect the
generator and perform any necessary maintenance.

Model 100136
MAINTENANCE
RETURN TO SERVICE AFTER
STORAGE
1. Make sure the utility power to the transfer switch is off.
2. The engine control module switch and the ATS control
module switch should be in the OFF position.
3. Check the engine oil level. Add oil if needed.
4. Recharge the batteries to 100% state of charge. If the
batteries will not fully charge, replace the batteries.
! WARNING
Always connect the positive
!
(+) battery cable first. After the
positive cable is connected, then
the negative (-) battery cable can
be attached. This minimizes the
possibility of electrical contact.
5. Connect the positive (+) battery cable to the positive

(+) battery terminal first and then connect the negative
battery cable to the negative (-) battery terminal.
6. Clean and wipe down the generator with mild soap and
water.
7. Turn the fuel shutoff valve to the ON position.
8. Turn the engine control module switch to the manual
position. The engine should start. Run the engine for 15
minutes to allow it to warm up. The fuel system might
require more than one start cycle to fully pressurize the
fuel system for operation.
9. Make sure there are not any active fault codes.
10. Turn the engine control module switch to the OFF position
to shut off the engine.
11. Turn the ATS module switch to the AUTO position.
12. Turn on the utility power to the transfer switch. The utility
LEDs on the ATS module should be lit.
13. Turn the engine control module switch to the ATS position.
14. Set the exercise time. See EXERCISE SWITCH on pages
16 and 17.

145
8X 69
6X 26 144
Model 100136
68
4X 94 121
102 143 65
2X 67
4X 97 137 100
103
ENGINE PARTS
2X 120
51 138 139 140
101
2X 91 136

4X 96
2X 86
142
4X 84
4X 50
4X 146
MAINTENANCE
4X 95 92
46
141
4X 48 60
4X 49 52
2X 56
59
4X 114 51
79
4X 47 111
54
110 93
2X 107
53 98 80
73 4X 33
2X 28
16 105 77
55
4X 25 17
2X 14 2X 104
4X 12 118
71 2X 13 40
2X 27
3X 41
2X 18
2X 85 2X 42 35 78 39
15
2X 45 31 33 38
117
29 37
2X 22
116 2X 58
66
4X 21
30
75 82
44 2X 123 122 32
2X 57 89
2X 34
43
81
2X 9 88
2
10 73
2X 5 11
2X 6 87 3 4X 73 2X 56
2X 74
2X 7 56
70
4X 8
4 76 72 112
108
132 124 23
4X 90
133 131 115

99
9X 119
1
19
24
2X 20
2X 56
36
128
127 2X 62 113
130 3X 63
147
129 61
2 3X 135 106 64
134
126
Model 100136
MAINTENANCE
# Part Number Description Qty # Part Number Description Qty
1 717.030100.00 Crankcase comp. 1 81 717.123000.04 Ignition coil assy, cylinder 2, emc 1
2 2.11.010 Seal, pto oil 1 82 717.010100.20 Cyl head #2 1
3 1.276.6003.1 Bearing, roller d35 x id17 x 10 1 83 717.010100.10 Cyl head #1 1
4 717.051101.04 Assy, crankshaft - taper pto 1 84 717.040202.00 Bracket, rocker arm 4
5 717.050200.00 Assy, connecting rod 2 85 1.16674.08110 Hex small flange bolt, m8x110 2
6 101396 Piston, 78mm standard ceramic crown 2 86 717.010003.00 Lift strap 2
7 100968 Pin, piston (17 x 53.8) 2 87 101454 Camshaft assembly 1
8 2.09.009 Retainer, piston pin 4 88 101463 Follower assy, camshaft 1
9 100784 Ring assy, oil control 2 89 2.04.005 Pin, 8x10 location 1
10 1.16674.0625 Hex small flange bolt, m6x25 1 90 100847 Clamp, oil hose 4
11 1.5789.0516 Hex flange bolt, m5x16 1 91 1.16674.0820 Hex small flange bolt, m8x20 2
12 717.040005.00 Push rod 4 92 717.080300.01 Air guide, inner cylinder 1 assy 1
13 1.5801.0810 Bearing, roller 2 93 717.080300.02 Air guide assy, inner cyl#2 1
14 1.97.1.08 Washer, 8.4 X 16 x 1.6 Flat 2 94 717.040016.00 Sleeve, rocker arm 4
15 61.110001.00 Shaft,governor arm 1 95 1.70.1.0816 Screw, m8x16 socket head cap 4
16 2.11.006 Shaft oil seal 1 96 2.08.086 Bolt, m8 x 1.25 Hhw special 4
17 2.03.019 Washer, id8.2-Od17-t0.8 1 97 1.6170.08 Hex nut, gb6170 m8 4
18 61.110008.00 Pin, shaft 2 98 717.130012.00 Intake manifold 1
19 100596 O-ring 12x3.5 1 99 717.152100.00 Oil cooler, internal mount 1
20 2.04.002 Location pin 8x14 2 100 717.090005.00 Gasket, ac assembly 1
21 2.04.004 Location pin 12x20 4 101 1.5789.0688 Hex flange bolt, m6 x 88 4
22 717.030009.00 Gasket, cylinder head 2 102 100342 Hose, gaseous fuel id12.7 1
23 2.03.026 Washer, crankshaft thrust 1 103 100825 Clamp, hose id 25 1
24 100261 Gasket, crankcase cover 1 104 2.06.009 Clamp, 17x1.5 2
25 2.01.010 Bolt, exhaust stud 4 105 100432 Spring, governor 1
26 2.08.014 Bolt, hex flange (m10 x 1.25) 6 106 100831 Switch, low oil shut-down 0.6Bar 1
27 100179 Valve, exhaust 2 107 2.15.008 Spark plug, f7rtc 2
28 717.130011.00 Gasket, intake manifold 2 137 100662 Mixer assy 1
29 61.030027.00 Valve, unilateral 1 109 100726 Tube, oil dipstick assy 1
30 100260 Gasket, breather cover 1 110 100740 O ring, dipstick 2
31 717.030021.00 Cover, breather 1 111 100223 Link, governor 1
32 61.030006.00 Retainer, wire 1 112 100263 Spring, link take up 1
33 1.5789.0629 Hex flange bolt, m6x29 5 113 100941 Hose, oil line 1
34 1.5789.0615 Hex flange bolt, m6x15 2 114 100942 Hose, oil line 1
35 1.5789.0620 Hex flange bolt, m6x20 1 115 45.010104.00 Clip 4
36 2.14.005 Key, flywheel 1 116 45.110012.00 Bushing, governor gear 1
37 100745 Flywheel assembly 1 117 100699 Blade assy, oil dipstick 1
38 717.080001.00 Fan , cooling 1 118 101115 Motor assy, 24v solenoid shift starter 1
39 61.080005.00 Plate, fan 1 119 100303 Tube, breather 1
40 1.6177.20 Nut, m20 x 1.5 Flange 1 120 1.5789.0850 Hex flange bolt, m8x50 9
41 1.5789.0816 Hex flange bolt, m8x16 3 121 2.08.122 Bolt, hex flange (m10 x 1.25) 2
42 45.040002.00 Valve, intake 2 122 101482 Protective sleeve 1
43 2.03.023 Washer, drain bolt 2 123 100937 Switch, thermal shutdown 1
44 2.08.039 Bolt, drain 2 124 1.818.0305 Screw, m3x5 2
45 2.04.003 Pin, dowel d10 x 14 2 125 2.03.053 Washer, id6.2_Od17_t0.8 1
46 717.040015.00 Shim, valve spring 2 100119 Cover, crankcase subassembly 1
47 45.0400017.00 Oil seal, valve stem 4 126 61.030011.00 Plug, crankcase cover 1
48 45.040001.00 Retainer, valve 4 45.110013.00 Shaft, governor gear 1
49 45.040003.00 Spring, valve 4 127 61.151000.00 Oil pump assy 1
50 1.16674.0640 Hex small flange bolt, m6x40 4 128 1.70.0616 Screw, m6x16 socket head cap 2
51 100258 Gasket, carburetor 2 129 1.308.9.5 Ball, steel check valve 1
52 61.130001.00 Insulator, carburetor 1 130 61.150004.00 Spring, oil pressure relief 1
53 100178 Lever, governor arm 1 131 2.03.020.1 Washer id6.2_0D15_t0.5 1
54 2.08.107 Bolt, governor arm 1 132 61.110100.00 Gear assy, governor 1
55 1.6177.06 Nut, m6 hexagon flange 1 133 21.110011.00 Clip,governor gear 1
56 1.5789.0612 Hex flange bolt, m6x12 14 61.150302.00 Base, oil filter 1
134
57 717.050302.00 Ring, piston (2nd) 2 61.150301.00 Filter, oil 1
58 717.050301.00 Ring, top piston 2 135 1.5789.0620 Hex flange bolt, m6x20 3
59 717.070004.00 Bracket, fuel pump 1 136 100662 Mixer assy, 2bbl-27b-21v 1
60 100347 Cap, oil fill assembly 1 137 100845 Gasket, fuel inlet chamber 1
61 717.150200.03 "Base assy, oil filter w/oil cooler & low press sensor 1 100929 Main jet, #490 NG - left 1
138
62 2.07.004 O-ring 12x2.5 2 100310 Main jet, # 390 LPG - left 1
63 1.16674.0624 Hex small flange bolt, m6x24 3 100928 Main jet, #510 NG - right 1
139
64 100916 Filter, oil 1 100909 Main jet, # 410 LPG - right 1
65 717.081100.00 “Cover, fan (rotating screen with oil cooler ribs)” 1 100910 Slow jet, #280 NG - left 1
140
66 100515 Rocker cover assy, oil fill 1 100671 Slow jet, #130 LPG - left 1
67 100226 O-ring, rocker cover 2 100910 Slow jet, #280 NG - right 1

141
68 100244 Rocker cover assy 1 101032 Slow jet, #120 LPG - right 1
69 1.5789.0625 Hex flange bolt, m6x25 8 142 101020 Base assy, air cleaner 1
70 717.080600.00 Air guide, outer, cylinder 2 assy 1 143 100275 Air filter assembly 1
71 717.080500.00 Air guide, outer cylinder 1 assy 1 144 101004 Seal, 717 hsb ac base 1
72 717.080800.01 Air board assy, cylinder 2, oil cooler 1 145 101021 Cover, ac base 1
73 2.08.083 Bolt, hex flange m6 6 717.040200.02 Rocker arm 4
74 1.5789.0608 Hex flange bolt, m6x8 2 146 21.040021.00 Jam nut, m6 0.5mm pitch 4
75 717.080800.02 Air board, cylinder 1 assy 1 22.040012.00 Adjuster, lash 4

76 717.030026.01 Plug, npt 1/8-27 hexagon socket 1 2.03.023 Washer 12.5 Id x 20 0d x 2 1
77 61.120800.00 Diode assy, engine stop 1 45.030200.00 Hose assembly 1
147
78 2.12.004 Grommet 9.5Mm 1 2.06.013 Clamp, 13.5 Od x 10 1
79 100170 Bracket, governor spring 1 45.030200.00 Bracket, support 1
80 717.123000.03 Ignition coil assy, cylinder 1, emc 1

24 21 20 19
23 22 18 17
16 15
Model 100136
14 13
12 11
10 9 8 7 6 5
4
3 2 1

MAINTENANCE
25 26 27 28
29 30 31
32 33
34 35 36
37 38
ENCLOSURE AND ASSEMBLIES
39
40
41 42
43
44 45 46
44 65
64 63
61 60 62
59
58 57
56
55 54 53
52 51
50 49
48 47
77 76 75 74 73 72 71
66
67
68 69 70
Model 100136
MAINTENANCE
1 1.6177.1.06 Flange Lock Nut M6 24 37 163.200017.01 Thermal Baffle 1
2 1.5789.0615 Flange bolt, M6 x 15 6 38 163.200017.00.24 Muffler Cover, Top, Silk Grey 1
3 161.200507.00 Curb Chain Assembly, Cover 2 39 161.1010005.00.2 Supportor, Muffler, Top, Black 1
Top Cover Assembly, Right, 40 100136.901 Generator Assembly 1
4 163.200500.01.24 1
Silk Grey 41 2.06.035 Clamp , Ø23.5 1
5 161.200110.00 Hook Lock Assembly 2 42 2.06.037 Clamp, Ø28 1
6 161.200110.00.01 Key Hook Lock 2 43 100136.902 Control Panel Assembly 1
7 161.200021.16 Seal, Access Cover 1 44 161.200021.02 Seal Strip, Right/Left Cover 2
8 1.16674.0820 Flange bolt, M8 x 20 9 45 161.200302.00.24 Right Cover Assembly, Silk Grey 1
9 1.16674.0812 Flange bolt, M8 x 12 26 46 161.201900.00 Hinge 4
Access Cover, Electric Cabinet, 47 161.134100.00 Solenoid Valve LPG/NG 1
10 161.200402.00.24 1
Silk Grey 48 161.133106.01 Nipple, NPT 3/4 1
11 161.200109.03 Rubber Strip, 575 mm 2 49 161.133106.00 Nipple, NPT 3/8 1
12 163.200401.00.24 Rear Cover, Silk Grey 1 Pressure Reducing Valve, LPG/
13 5.1460.015 Indicator Light 24 v 1 50 161.136000.00 1
NG
14 161.192100.00 Supporter,Air Guide Alternator 2 Supportor, Pressure Reducing
51 161.200018.00 1
15 1.862.06 Toothed Lock Washer, Ø6 5 Valve
16 5.1560.000 Ground Wire Teminal, Ø6, UL 1 52 1.5789.0629 Flange bolt, M6 x 29 2
17 717.090004.21 Pipe, Air Cleaner 1 53 1.5783.0825 Bolt, M8 x 25 8
18 2.06.036 Clamp, Ø75 1 54 161.200601.00.24 Base Center, Silk Grey 1
Acoustic Panel, Rear Center 55 2.08.133 Male Female bolt,M5 x 50 2
19 163.200021.02 1
Chamber 56 1.16674.0516 Flange bolt, M5 x 16 2
20 9.3410.02 Nylon Cable Ties 5 x 500 mm 1 57 161.210018.00 Cover,Terminal Block 1
21 161.192300.00 Air Guide, Alternator 1 58 161.210011.02 Terminal Block, 60A, 90° Angle 1
Top Cover Assembly, Left, Silk 59 161.200017.01.24 Muffler Cover, Front, Silk Grey 1
22 163.200500.00.24 1
Grey 60 163.200021.00 Acoustic Panel, Left Firewall 1
Seal Strip, Top Cover, Long 61 163.200005.01.24 Firewall, Left, Silk Grey 1
23 161.200021.17 1
625 x 50 x 25 mm
62 1.6177.1.08 Flange Lock Nut, M8 21
24 161.201600.02.1 Gutter, Black 1
63 163.192300.00.2 Fan Cover, Rotor, Black 1
25 161.100006.00 Spring , Muffler 3
64 163.200021.04 Foams, Fan Cover 1
26 2.08.119 Flange Bolt M8 x 35, Muffler 3
65 161.200201.00.24 Left Cover, Silk Grey 1
Supportor, Muffler, Bottom,
27 163.1010005.00.2 1 66 161.200109.02 Rubber Strip, 530 mm 2
Black
Acoustic Panel, Muffler Cover, 67 161.200101.00.24 Front Cover , Silk Grey 1
28 161.200021.13 1 68 161.200021.11 Foams, Front Cover 1
Front
Seal Strip, Top Cover, Short, 69 161.201800.00 Plastic Pallet, PP 1
29 161.200021.18 1
50 x 320 x 25 mm 70 163.200021.10 Foams, Heat Insulation 1
30 2.02.032 Cage Nut, M8 4 71 163.130021.01 LPG Hose With NPT3/4 Nipple 1
31 161.200017.03.24 Muffler Cover, Back, Silk Grey 1 72 9.1120.001 Screwdriver, Jet 1
32 161.200021.15 Foams, Muffler Cover, Back 2 Battery Jump Wire, 275 mm,
73 5.1900.074 1
Acoustic Panel, Muffler Cover, 6 AWG
33 163.200021.05 1
side 74 161.200023.00.1 Oil Container, Black 1
Acoustic Panel, Muffler Cover, 75 1.6182.06 Lock Nut M6, Flange 4
34 163.200021.03 1
top 76 1.97.1.06 Washer, Ø6 4
35 1.5789.0612 Flange Bolt, M6 x 12 8 77 1.5789.0620 Flange bolt, M6 x 20 4
36 2.03.004 Washer Ø24 x Ø6.5 x 1.5 4

Model 100136
MAINTENANCE
ALTERNATOR AND EXHAUST SYSTEM
33
32
30 31
29
27 28
2 1
26
3
4
24 25
5
34
23
22
6
35
21
7
19 20
36
8
18
37
9
16
12 11 10
38
17
39
15
14 13
40

Model 100136
MAINTENANCE
1 100185 Engine 1 25 1.6187.1.08 Nut, M8 4
2 161.190007.00 Front Housing, Stator 1 26 1.6177.1.10 Flange Lock Nut, M10 4
3 1.5789.1022 Flange Bolt, M10 x 22 4 27 161.201600.01 Supportor, End Housing 1
4 163.191100.00 Rotor Component, Ø135 x 160 1 28 161.200605.00 Motor Mount 4
5 163.191002.00 Stator Cover 1 29 1.6177.1.08 Flange Lock Nut, M8 4
6 163.191200.00 Stator Assembly, Ø230 x 160 1 30 161.201600.00 Supportor, Engine 1
7 161.190002.00 End Housing, Stator 1 31 2.06.015 Clamp, Ø16-Ø25 1
8 2.08.112 Bolt Assembly, M8 x 210 4 32 163.130021.00 Pipe , LPG/NG 1
9 161.190300.00 Carbon Brush Assembly 1 Sheath, LPG Hose, PVC, Ø25
33 5.1330.019 1
10 122.190004.01 Pinch, Carbon Brush 1 × 200
11 1.93.05 Lock Washer, Ø5 1 34 163.080009.01.2 Air Guide, Muffler Pipe, Bottom 1
12 1.5783.0520 Bolt, M5 x 20 1 35 1.96.08 Washer, Ø8 1
13 163.190001.00 Rotor Fan, 12.5 KW 1 36 1.93.08 Lock Washer, Ø8 1
14 1.5789.0625 Flange Bolt, M6 x 25 4 37 1.16674.0825 Flange Bolt, M8 x 25 1
Flange Bolt Assembly, 38 1.7244.10 Lock Washer, Ø10 2
15 2.08.115 1
M10 x 375 39 1.6187.1.10 Nut, M10 4
16 161.190019.00 Flange Plate, Fan 1 40 161.101002.00 Gasket, Muffler 1
17 163.101000.00 Muffler Assembly 1
18 163.101001.00 Exhaust Pipe 1
19 2.03.004 Washer, Ø24 x Ø6.5 x 1.5 6
20 1.5789.0615 Flange bolt, M6 x 15 6
21 1.93.06 Lock Washer, Ø6 6
22 163.080009.00.2 Air Guide, Muffler Pipe, Above 1
23 1.5789.0608 Flange bolt, M6 x 8 6
24 47.101002.00 Gasket, Exhaust Pipe 2

37 36
Model 100136
CONTROL PANEL
22 38

21
20 19
MAINTENANCE
18 17
16
15 14 13 12 11
10 9 8 7 6 5 4 3
2
1
23
24
25 26 27
28 29 30 32
4 31
32 33 34 35
Model 100136
MAINTENANCE
1 5.1600.010 Connector, Ten Holes, Male 1 20 163.200109.00 Rubber Strip, 1040 mm 1
2 5.1610.010 Connector, Ten Holes, Female 1 21 163.200021.01 Foams, Right Firewall 1
3 5.1810.007 Over Voltage Protector 1 22 1.16674.0812 Flange Bolt, M8 × 12 3
4 1.818.0514 Screw, M5 x 14 3 23 163.210003.00 Grommet, Wire 1
5 161.210011.02 Terminal Block, 60A, 90°Angle 1 24 2.02.031 Cage Nut, M6 2
6 2.02.032 Cage Nut, M8 7 25 161.190200.00 AVR, TT91-15U 1
Cover, Electric Cabinet, Silk 26 2.13.029 Bushing, Ø7 × Ø14 × 50 2
7 163.200004.00.24 1
Grey 27 1.5789.0675 Flange Bolt, M6 x 75 2
8 5.1000.006.3 Switch, UL, Red 1 28 5.1820.003 Charger, Battery, 24V 1
9 5.1420.002 Hour Meter 1 29 1.9074.4.0414.2 Screw, M4 x 14 3
52Amp Circuit Breaker, Double 30 163.200004.01.24 Cover, Charger, Silk Grey 1
10 5.1241.952 1
Pole, UL Electrical Resistance,
11 5.1850.004 ATS Controller, ATS100 1 31 5.1860.004 1
GH-RX24-50W
12 5.1850.003.Y Generator Controller,100666Y 1 32 1.9074.4.0306 Screw, M3 x 6 6
13 1.5789.0550 Flange Bolt, M5 x 50 4 33 1.823.0412 Screw, M4 x 12 2
14 2.13.028 Bushing, Ø5.5 x Ø14 x 25 4 Supportor, Ten Holes,
34 161.210017.00 1
15 5.1850.005 Relay Module, Engine 1 Connector
16 2.08.068 Flange Bolt, M5 x 13 4 Plastic Conduit, CSA,
35 5.1320.017 1
17 161.200020.00 Grille 1 Ø29 x 50mm
18 2.02.030 Cage Nut M5 8 36 100136.21.10.V1.0 Wire Assembly 1
19 163.200005.00.24 Firewall, Right, Silk Grey 1 37 163.230003.00.V1.0 Decal, Nameplate, 100136 1
38 163.230004.00.V1.0 Decal, Control Panel, 100136 1

44
Terminal Block #1 Terminal Block #2
Y 9 B+ 1 W
Low Oil Level/Pressure
Power Winding W Neutral line
DC 24V Sampling Winding 33
Br10 2 G
High Engine Temperature B-
STATOR G Ground line
Motor 22 Circuit
O/B11 3 B/W Excitation Winding
Exercise Y W L L Breaker
Power Winding R Generator line L2
Model 100136
5A
Valve 11
O 12 4 G/B
ATS
100666 B Generator line L1
5A
To ATS
& Indicator Light DC24V
B 13 Alarm 5 L
F.D1 100666Y G CB ROTOR
5A
Carbon Brush B R W
R 14 Stop 6 L/B GND + - GND
F.D2
5A
Magnetize 7 R/B R
G W L L B

5A
WIRING DIAGRAM
Charge Connector Assembly

8
N/C
+
Br
- Generator position micro switch
AVR G/B
5
G Utility line L2
MAINTENANCE
O
GND
12
Utility line L1
Pu
11
BATTERY CHARGER Utility position micro switch
Y
MODEL:100482
6
Utility transfer signal
B/W
N/C L N - + 2
Generator transfer signal
ATS
L
Freq. Freq. ATS IN.1 WATR OIL ALT FUEL Start Stop B+ B- G P W N/C B R 1
Load bus L2
Br
GND GND 10
Load bus L1
P
9
40A
Transfer common
G
250VAC 5A
100417
3
Micro switch common
L1 G
W + B 7
Freq. Freq. ATS IN.1 WATR OIL ALT FUEL Start Stop B+ B- - L2
G R
R B O O/B Br Y N/C G/B B/W L/B W G Hour Meter
R R
G
50W10Ω Power Resistance W
L/B
GND
Over Voltage Protector
Fuel Valve Iginition Coil
Fuel Valve GND
Thermal Switch
Exercise Switch
G G G G
Low Oil Level/Pressure Switch

R G R B/W L R G O
1
2
3
4
5
6
7
8
GND
GND M R
Start Motor
B-
B-
B+
GND
DC 24V
Start ATS
GND
Utility Close
Utility Close
Gen-set Close
Gen-set Close
5A 5A 5A
24V 100667
R
B
Battery
GND
Gen-set C.B
Utility C.B.
Utility AC Detect
Utility AC Detect
Load AC Detect
Load AC Detect
Gen-AC Detect
Gen-AC Detect
9
10
11
12
13
14
15
16
G/B Y Pu O P Br B R
R Red G Green O/B Orange/Black N/C Not Connect
B Black O Orange G/B Green/Black
Br Brown W White R/B Red/Black
Y Yellow P Pink B/W Black/White
L Blue Pu Purple L/B Blue/Black
PART NO:101526.REV 1.0
Model 100136
TROUBLESHOOTING
TROUBLESHOOTING HSB
The number one problem which relates to starting, output and performance is “Fuel Pressure Insufficient”. Utility fuel regulator and pipe
sized to small which can be compounded by pipe run distance to long for the size of pipe installed. Confirm fuel pressure to the fuel
regulator during No-load and Load operation.
ENGINE WILL NOT CRANK/TURN OVER

1. HSB set in “OFF” mode. Place the HSB controllers in the proper AUTO and ATS start positions.
2. Battery not connected or loose, Connect the batteries according to owner’s manual, clean and tighten the
corroded posts or wires. battery connections
3. Battery(s) not charged or low charge. Recharge or replace battery(s).
4. Check for active fault code. Identify fault code, correct and reset.
5. Defective starter solenoid *
6. Defective starter *
GENERATOR WILL CRANK/TURN OVER BUT WILL NOT START

2. Fuel valve(s) turned off. Turn on fuel supply.
3. Fuel pressure insufficient*. Manometer check, confirm fuel pressure to fuel regulator*.
4. Weak battery(s). Recharge or replace battery(s)
5. Low oil level. Check for oil leaks. Check the oil level and add oil if necessary.
6. Spark plug wire is disconnected. Connect spark plug wire.
7. Defective fuel solenoid/regulator. *
ENGINE STARTS, RUNS ROUGH

1. Fuel pressure insufficient*. Manometer check, confirm fuel pressure to fuel regulator*.
2. Wrong fuel jets. Check jets for NG or LPG, change to correct Master Mixer fuel jets.
3. Faulty spark plug, loose spark plug wire. Change spark plug, set gap, connect wire.
4. Plugged air cleaner Clean or replace air cleaner.
5. Generator overloaded*. Remove one or more loads*.
6. Shorted circuit *
HSB STARTS, THEN SUDDENLY STOPS

2. Fuel supply insufficient* Manometer check, confirm fuel pressure to fuel regulator*.
3. Low oil, pressure shut down. Check for oil leaks. Check the oil level and add oil if necessary.
4. Generator over loaded. Turn off standby circuits for house, reset fault, place unit back into AUTO and
ATS mode. Turn on standby circuits for house. If problem returns contact
Champion or Champion service dealer*.
5. Engine high/over temperature shut down. Check all intake and exhaust ventilation around the HSB, remove all debris.
Let HSB sit for 30 minutes to cool down.

Model 100136
TROUBLESHOOTING
NO AC OUTPUT
1. HSB set in “TEST” mode. Place HSB in AUTO and ATS mode.
2. Circuit breaker in “OFF” position. Turn on breaker.
3. ATS control in “OFF” mode. Place ATS module in ATS mode.
4. Main circuit breaker in “OFF” position. Turn on breaker.
5. Transfer switch breaker in “OFF” position. Turn on breaker.
6. Standby breakers set in “OFF” position. Turn on breaker.
7. Line circuit tripping breaker because of short circuit *
8. Line circuit tripping breaker because of overload *
9. Poor wiring connections*
10. ATS problems*
LED INDICATORS
In all cases when the LED is GREEN, this is an indicator that the HSB is performing properly.
In all cases when the LED is RED, this is an indicator that the HSB has registered a fault and must be corrected. Only the “LOW BATTERY
LED” will not latch out or shut down the HSB. All other RED LED faults will latch out, shut down, disable starting and light the RED LEDS on
the Engine Control Module and the exterior fault code light on the backside of the HSB.
RESET FAULT CODE(S)

There is an exterior fault code indicator light located on the back of the enclosure. This should be checked weekly to make sure there are
no active fault codes.
The fault code(s) can be reset by placing the Engine Control Module in the OFF position for 10 seconds and then placed into ATS mode.
This will reset fault LED, however if a fault code(s) re-occurs it must be addressed.
BATTERY(S) NO OR LOW LEVEL CHARGED, BATTERY(S) DEAD, NEEDS REPLACEMENT, THE EXERCISE TIME MUST BE RESET
ONCE THE BATTERY(S) HAVE BEEN DISCONNECTED.
*Contact Champion Power Equipment, Technical Service toll free 1-877-338-0999,
[email protected] or your nearest Champion dealer.

Model 100136
ADDITIONAL INFORMATION
IDENTIFY/SELECT STANDBY SURGE PROTECTION
CIRCUITS
Identify the basic needs ! CAUTION
It is very important to understand what items the home owner Voltage fluctuation may impair the proper functioning
wants powered by the HSB during a utility failure. The selection of sensitive electronic equipment.
of these items will indicate which circuits will be selected for
connection to the ATS so that they are powered by the HSB.
Unforeseen power outages can last from minutes to days, so
it is important to focus circuit selections on those that power Electronic devices, including computers and many programmable
household items that are deemed essential and within the output appliances use components that are designed to operate within a
capability of the HSB narrow voltage range and may be affected by momentary voltage
fluctuations. While there is no way to prevent voltage fluctuations,
An authorized or certified dealer or electrician can come to your you can take steps to protect sensitive electronic equipment.
home and measure the loads with a clamp-on AMP meter which
would provide accurate load demands for each circuit tested. 1. Install UL1449, CSA-listed, plug-in surge suppressors
on the outlets feeding your sensitive equipment. Surge
Once you have identified the customer needs, you can suppressors come in single or multi-outlet styles. They’re
properly size the HSB by referring to the sizing guide provided designed to protect against virtually all short-duration
by Champion, www.championpowerequipment.com or call voltage fluctuations.
Champion 1-877-338-0999.
Circuits must be protected by the same size breaker. For

example, a 15 amp 120 volt circuit in the ATS will replace a 15
amp 120 volt circuit in the main utility distribution panel. When
tied together or backed up, the breakers must be the same size.

Model 100136
CUSTOMER FAMILIARIZATION NOTICE
SUMMARY By law it is required in many states to have a Carbon
It’s important to educate the home owner on proper Monoxide (CO) detector in operating condition in your
maintenance, operation and service call procedures. A properly home. Carbon Monoxide detector(s) must be installed
educated home owner can reduce unnecessary service trips and and maintained indoors according to the manufacturer’s
phone calls. instructions. A CO monitor is an electric device that detects
hazardous levels of CO. When there is a buildup of CO, the
Ensure that the installation of the HSB and ATS has been monitor will alert the occupants by flashing a visual light
correctly performed as outlined by the manufacturer and that it indicator and an audible alarm. Smoke alarms cannot detect
meets all applicable codes. CO gas.
Test and confirm proper operation of the HSB and ATS system as
outlined in the appropriate installation and owner’s manuals. CO gas is odorless, colorless and tasteless and is unlikely to
be noticed until a person is overcome. Standby generators emit
Educate the home owner on the location and operation of; carbon monoxide (CO) gas in the engine exhaust.
1. Full flow shutoff valve

2. Automatic operation of the HSB system
3. Engine Control Module and LED indicators
4. ATS Module and LED indicators
5. Battery Charger and LED indicators
6. Exterior fault code indicator LED on the backside of the
HSB
7. ATS operation
8. Exercise scheduled time of operation
9. Scheduled Maintenance
10. Fill out and provide the customer a copy of the HSB,
ATS model & serial number reference. This information
is extremely important for part purchases and service
information, these numbers are specific to each HSB and
ATS.
11. Fill out and provide the customer a copy of the ATS back-
up circuits.
12. Fill out the Circuit Label inside the ATS..
It’s always a good business practice to place business cards in
the Owner’s and Installation manuals and place dealer stickers
on the HSB and ATS for the customer’s reference.

Model 100136
HSB, ATS MODEL & SERIAL REFERENCE ATS BACK-UP CIRCUITS
HSB Model Number _____________________________________
HSB Serial Number _____________________________________
Fuel Type LP______________ NG__________________
ATS Model Number ______________________________________
ATS Serial Number ______________________________________
ATS circuits powered ______________________________________
____________________________ ____________________________
____________________________ ____________________________
____________________________ ____________________________
____________________________ ____________________________
____________________________ ____________________________
____________________________ ____________________________
____________________________ ____________________________
Date Installed _____________________________________
Dealer/Installer _____________________________________________________
Address _____________________________________________________
_____________________________________________________
Phone _____________________________________________________
Cell _____________________________________________________
Purchased from _____________________________________________________

Model 100136
MAINTENANCE AND SERVICE RECORD
Keeping accurate records when any service is preformed is important. Records replace guessing when a repair was done or when it
should be scheduled. Hour Meter notation as well as the date provides better time period records. To maintain the overall performance
throughout the life of the product follow the scheduled maintenance chart contained in your owner’s manual or refer to www.
championpowerequipment.com. Genuine Champion parts must be used to ensure warranty coverage.
Date Hour Meter Service Preformed _________________________________________________________

__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
_________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
______________
Record the name, address and phone number of your authorized Champion dealer
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________

Champion Power Equipment
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
Made in China
5 Year Limited Warranty
Basic Warranty Provisions
Champion Air-Cooled 8.5kW – 20kW Home Standby Units
USA and Canadian Models
For a period of 5 years or 2000 hours (whichever occurs first) from successful activation by an Authorized
Champion Home StandbyDealer, Champion Power Equipment will, at its option, repair or replace any part(s)
which upon examination, inspection and testing by Champion Power Equipment or an Authorized Champion
Home Standby Dealer is found to be defective under normal use and service, in accordance with the Warranty
Schedule set forth below.
Any equipment that the purchaser/owner claims to be defective must be examined by the nearest
Authorized/Certified Champion Home Standby Service Dealer. This warranty applies only to Champion Power
Equipment automatic standby generators used in "Standby" applications as Champion has defined Standby.
Scheduled Maintenance, as outlined by the generator owner’s manual is required. This Scheduled Maintenance
should be performed by an Authorized/Certified Champion Home Standby Service Dealer.
WARRANTY SCHEDULE
Years 1 and 2 – Limited comprehensive coverage on mileage, labor and parts

Year 3 – Limited comprehensive coverage on parts only
Years 4 and 5 – Limited comprehensive coverage on engine (short block) and alternator (rotor and stator)
parts only
GUIDELINES:
• Warranty begins upon the successful activation of the unit.

• Unit should be Registered and Proof of Purchase and Maintenance must be available.
• Warranty is transferable between ownership of original installation site.
• Warranty only applies to permanently wired and mounted units.
• Any and all warranty repairs and/or concerns must be performed and/or addressed by an
Authorized/Certified Champion Home Standby Service Dealer. Repairs or diagnostics performed by
individuals other than Authorized/Certified Champion Home Standby Service Dealers not authorized in
writing by Champion Power Equipment will not be covered.
• A Champion approved Transfer Switch is highly recommended to be used in conjunction with the generator
set. If a Non-Champion approved Transfer Switch is substituted for use and directly causes damage to the
generator set, no warranty coverage shall apply.
• Steel enclosures are warranted against rusting for the first year of ownership only. Damage caused after
receipt of generator is the responsibility of the owner and is not covered by this warranty. Nicks, scrapes,
dents or scratches to the painted enclosure should be repaired promptly by the owner.
• All warranty expense allowances are subject to the conditions defined in Champion Power Equipment
“Home Standby” Warranty Policy and Procedures Manual.
1
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
Original installation or start-up costs
Champion Home Standby generators that utilize non-Champion Power Equipment replacement parts
Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation
and start-up)
Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications
Damage to generator system (including transfer switch) caused by improper installation or costs necessary to
correct installation
Units used for Prime Power in place of existing utility power (where utility power is present) or in place of utility
power where utility power service does not normally exist
Fuel connections other than conventional utility company supplied natural gas systems or conventional LP vapor
withdrawal systems
Any failure caused by contaminated fuels, oils or lack of proper fuels, oils or failure to perform scheduled
maintenance and service the air filter
Steel enclosures that are rusting due to the improper installation, location in a harsh or saltwater environment or
scratched where integrity of paint applied is compromised
Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper
installation. As with all mechanical devices, the Champion engines need periodic part(s) service and fluid
replacement to perform as designed.
Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear
holocaust, fire, freezing, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or
hurricane
Damage related to rodent and/or insect infestation
Covered warranty labor rates are based on normal working hours. Overtime, holiday, or emergency labor costs
for repairs outside of normal business hours will be the responsibility of the customer
Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay
in repair or replacement of the defective part(s)
Failure due to misapplication to provide sufficient cooling air and to regularly exercise the generator under load
Telephone, cellular phone, facsimile, internet access or other communication expenses
Living or travel expenses of person(s) performing service, except as specifically included within the terms of a
specific unit warranty period
Expenses related to "customer instruction" or troubleshooting where no manufacturing defect is found
Rental equipment used while warranty repairs are being performed and/or overnight freight costs for
replacement part(s)
2
Costs incurred for equipment used for removal and/or reinstallation of generator, (i.e.: cranes, hoists, lifts, etc.)
Planes, ferries, railroad, buses, helicopters, snowmobiles, snow-cats, off-road vehicles or any other mode of
transport deemed abnormal
Starting batteries, fuses, light bulbs, engine fluids, and spark plugs
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,

SPECIFICALLY, CHAMPION POWER EQUIPMENT MAKES NO OTHER WARRANTIES AS TO THE
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Any implied warranties which are allowed by law, shall be limited in duration to the terms of the express
warranty provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitation may not apply to purchaser/owner.
CHAMPION POWER EQUIPMENT’S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF

PART(S) AS STATED ABOVE. IN NO EVENT SHALL CHAMPION POWER EQUIPMENT BE LIABLE FOR
ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT
OF CHAMPION POWER EQUIPMENT’S NEGLIGENCE.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitations may not apply to purchaser/owner. Purchaser/owner agrees to make no claims against Champion
Power Equipment based on negligence. This warranty gives purchaser/owner specific legal rights.
Purchaser/owner also may have other rights that vary from state to state.
To obtain warranty service or your nearest Champion Home Standby Dealer call Champion Power Equipment
Customer Service toll free 1-877-338-0999, Monday - Friday from 8:30 AM - 5:00 PM (PST/PDT).
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
12039 Smith Avenue
Santa Fe Springs, CA 90670
Customer Service and Technical Support

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-388-0999
[email protected]
Fax No.: 1-562-236-9429
3
Champion Power Equipment, Inc. (CPE),
United States Environment Protection Agency (U.S. EPA) and Environment Canada (EC)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with U.S. EPA and EC emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA, EC AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2015
small off-road engine and engine powered equipment. New engines and equipment must be designed, built and
equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE warrants the emission
control system on your small off-road engine and equipment for the period of time listed below, provided there has
been no abuse, neglect, unapproved modification, or improper maintenance of your equipment.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system,
catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related
assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you
including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during the
warranty period, emission related part on your engine is defective in materials or workmanship, the part will be
repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in
your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-
road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if
your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate
service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists.
The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:

Customer Service
12039 Smith Ave.
1-877-338-0999
[email protected]
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS
Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use
purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent
purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited
engines at or below 19 kilowatts.
b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical
in all material respects to the part as described in the engine manufacturer’s application for certification for a period
of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:

a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners
Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it
shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under
the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the
Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the
effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or
replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in
the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that
part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE
according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty,
shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for
such emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be
performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered
by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized
Service Outlet.
f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the
following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S.
Census 2000 without a CPE Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile
limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska,
Nevada, New Mexico, Oregon, Texas, Utah and Wyoming.
g. CPE shall be liable for damages to other original engine components or approved modifications
proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts
sufficient to meet the expected demand for such emission-related parts.
i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of
any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not
reduce CPE’s warranty obligation.
j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids
this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable
hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or
modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)
Systems covered by this Parts Description

warranty
Fuel Metering System Fuel regulator, Carburetor and internal parts
Air Induction System Air cleaner, Intake manifold
Ignition System Spark plug and parts, Magneto ignition system
Exhaust System Exhaust manifold, catalytic converter
Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed
systems.
Evaporative Emissions Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls,
Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge
Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister
Mounting Brackets, Carburetor Purge Port Connector
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or
other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is
authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business
hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims
for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because
the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty
service, please write or call Customer Service at Champion Power Equipment, Inc.

12039 Smith Ave.
1-877-338-0999
Attn.: Customer Service
[email protected]

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CALIFORNIA PROPOSITION 65 WARNING

ALL RIGHTS RESERVED

Have questions or need assistance?

WE ARE HERE TO HELP!

• Installation Manual, Part No. 101308

Entanglement Hazards . . . . . . . . . . . . . . . . . . . . 12 Checking the Engine Oil Level . . . . . . . . . . . . . . . . . 23

Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12 Changing the Engine Oil . . . . . . . . . . . . . . . . . . . . . 24

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Inspect and Clean Engine Air Cleaner . . . . . . . . . . 25

Main Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . 16 Engine Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . 28

Exercise Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Engine Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Set Exercise Time. . . . . . . . . . . . . . . . . . . . . . . . . . 17 Enclosure and Assemblies Diagram . . . . . . . . . . . . . 30

Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Enclosure and Assemblies Parts List . . . . . . . . . . . . 31

Engine Control Module . . . . . . . . . . . . . . . . . . . . . . 17 Alternator and Exhaust System Diagram . . . . . . . . . 32

Reset Fault Code(s) . . . . . . . . . . . . . . . . . . . . . . . . 17 Alternator and Exhaust System Parts List . . . . . . . . . 33

ATS Control Module . . . . . . . . . . . . . . . . . . . . . . . . 18 Control Panel Diagram . . . . . . . . . . . . . . . . . . . . . . 34

Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . 19 Control Panel Parts List . . . . . . . . . . . . . . . . . . . . . 35

© 2015 Champion Power Equipment Part No. 101306 Rev. A 3

Maintenance and Service Record . . . . . . . . . . . . .42

4 Part No. 101306 Rev. A

HOME STANDBY GENERATOR

This generator is designed to supply typical home load such as:

• Induction motors – sump pumps, refrigerators, air

© 2015 Champion Power Equipment Part No. 101306 Rev. A 5

470 Atlantic Avenue, Boston, MA. 02210

NFPA NO. 37, STATIONARY COMBUSTION ENGINES AND

470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR

470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 54, NATIONAL FUEL GAS CODE

470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 58, AMERICAN NATIONAL STANDARD FOR

470 Atlantic Avenue, Boston, Ma. 02210

6 Part No. 101306 Rev. A

NOTICE ! Safety alert symbol

Indicates a situation that can cause damage to the

NOTE: Indicates a procedure, practice or condition that

© 2015 Champion Power Equipment Part No. 101306 Rev. A 7

Read manufacturer’s instructions NOTICE

Wear eye protection

Wear personal protective equipment

Do not leave tools in the area

8 Part No. 101306 Rev. A

© 2015 Champion Power Equipment Part No. 101306 Rev. A 9

2. Switch the main circuit • The generator must be installed

10 Part No. 101306 Rev. A

© 2015 Champion Power Equipment Part No. 101306 Rev. A 11

12 Part No. 101306 Rev. A

Electrical Shock Hazard ALWAYS

Starting Hazard The generator may crank and

© 2015 Champion Power Equipment Part No. 101306 Rev. A 13

(inner part of cover)

A) Serial number location

14 Part No. 101306 Rev. A

1. Exhaust System 7. Exercise Switch

© 2015 Champion Power Equipment Part No. 101306 Rev. A 15

3 MAIN CIRCUIT BREAKER

16 Part No. 101306 Rev. A

HOUR METER Figure 5