EVL400W-ADP/ATXDm 00164908

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EVL400W-ADP/ATX

12 V 400 W SMPS for adapter, desktop and AIO using L4984D,


L6699 and SRK2000A
Data brief

Description
The EVAL400W-ADP/ATX evaluation board is
a 400 W, wide input mains range, power factor
corrected solution for high power adapters and
ATX power supplies with very low power
consumption at no/light-load operation without
a dedicated standby supply.

Features
Universal input mains voltage range:
from 90 Vac to 264 Vac
- frequency from 45 to 65 Hz
Output voltage: 12 V 2% at 33 A continuous
operation
Overall efficiency at full load: above 87%
according to ENERGY STAR 6.1 for
computers and compliant with 80PLUS Gold
Level
Average efficiency: > 89%, according to
European CoC ver. 5 Tier 2 for external power
supplies
No load mains consumption: < 0.15 W
at 230 Vac, according to European CoC ver. 5
Tier 2 for external power supplies
Light-load efficiency: European CoC ver. 5
Tier 2 requirements for external power
supplies and EuP lot 6 Tier 2 for office
equipment (Pin < 500 mW for Pout = 250 mW
at 115 Vac and 230 Vac)
Mains harmonics: meets EN61000-3-2
Class-D and JEITA-MITI Class-D
EMI: according to EN55022 Class-B

The application architecture is based on two


stages: a front-end PFC pre-regulator based on
a CCM (continuous conduction mode) boost PFC
controller, using the L4984D, and
a downstream LLC resonant half bridge
converter, designed around the L6699 device,
providing a 12 V regulated output voltage,
dedicated to supply the ATX or similar
applications requiring to meet the most stringent
efficiency and standby regulations.
The main focus of this evaluation board is the
light-load efficiency, achieved through the burst
mode function of both PFC and LLC controllers
and the self-adaptive deadtime of the L6699
device, modulated by the internal logic according
to the half bridge node transition times, which
allows the maximization of the transformer
magnetizing inductance, reducing the primary
current at light-load operation.
An active high voltage startup circuitry based on
a depletion MOSFET provides a very fast startup
time and minimizes the residual consumption
during normal operation to a negligible level.
The very high efficiency during normal load
operation and the very small heatsink used at the
secondary side is obtained by using synchronous
rectification, based on the SRK2000A device.

Safety: meets EN60950 standards


RoHS compliant

February 2015

DocID027569 Rev 1

For further information contact your local STMicroelectronics sales office.

1/10
www.st.com

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DocID027569 Rev 1

2
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2/10

$0/

EVL400W-ADP/ATX

Figure 1. Circuit diagram

4')

EVL400W-ADP/ATX
Table 1. Bill of material
Ref.

P. N.

Description

Supplier

BD1

BU1506

Enhanced PowerBridge rectifiers 3.4 A 600 V

Vishay

C11

68 nF

50 V CERCAP X7R - general purpose

BC Components

C12

680 nF

50 V CERCAP X7R - general purpose

BC Components

C13

220 F/25 V

El. cap. RS 220 F, 20%, 25 V DC, +105 C

RS

C14

0.1 F

50 V CERCAP X7R - general purpose

BC Components

C15

2200 pF

50 V CERCAP X7R - general purpose

BC Components

C16

470 pF

50 V CERCAP X7R - general purpose

BC Components

C19

1 F

50 V CERCAP X7R - general purpose

BC Components

C20

68 nF/400 V

B32652A6683 - resonant capacitor

EPCOS

C21

0.22 F

50 V CERCAP X7R - general purpose

BC Components

C22

0.22 F

50 V CERCAP X7R - general purpose

BC Components

C23

680 pF

50 V CERCAP X7R - general purpose

BC Components

C24

2.2 F

16V CERCAP X7R - general purpose

BC Components

C25

330 pF

50 V CERCAP X7R - general purpose

BC Components

C27

1 F

25V CERCAP X7R - general purpose

BC Components

C29

3900 pF

50 V CERCAP X7R - general purpose

BC Components

C30

10 F

50 V CERCAP X7R - general purpose

BC Components

C31

22 nF

50 V CERCAP X7R - general purpose

BC Components

C32

4700 pF

50 V CERCAP X7R - general purpose

BC Components

C33

10 nF

50 V CERCAP X7R - general purpose

BC Components

C34

220 pF/500 V

CERCAP 500 V X7R-C0805C221KDRACTU

KEMET

C35

1500 pF

50 V CERCAP X7R - general purpose

BC Components

C36

1000 pF

50 V CERCAP X7R - general purpose

BC Components

C39

68 nF

50 V CERCAP X7R - general purpose

BC Components

C4

0.47 F/400 V

El. cap. MM474K - 450V0V

EPCOS

C40

820 F/25 V

El. cap. EKZE250E00821MJ25S

Nippon Chemi-Con

C41

1000 pF

50 V CERCAP X7R - general purpose

BC Components

C44

1 F

25V CERCAP X7R - general purpose

BC Components

C46

0.1 F

50 V CERCAP X7R - general purpose

BC Components

C47

560 pF

50 V CERCAP X7R - general purpose

BC Components

C5

270 F/450 V

PFC output capacitor - EETHD2W271JJ

Panasonic

C501

4700 pF

50 V CERCAP X7R - general purpose

BC Components

C502

0.1 F

50 V CERCAP X7R - general purpose

BC Components

C503

1 F

25V CERCAP X7R - general purpose

BC Components

C504

100 pF

50 V CERCAP X7R - general purpose

BC Components

DocID027569 Rev 1

3/10
10

EVL400W-ADP/ATX
Table 1. Bill of material (continued)
Ref.

P. N.

Description

Supplier

C505

100 pF

50 V CERCAP X7R - general purpose

BC Components

C51

2200 F

El. cap. - KZE series - EKZE250E00222MK35S

Nippon Chemi-Con

C52

2200 F

El. cap. - KZE series - EKZE250E00222MK35S

Nippon Chemi-Con

C53

2200 F

El. cap. - KZE series - EKZE250E00222MK35S

Nippon Chemi-Con

C54

2200 F

El. cap. - KZE series - EKZE250E00222MK35S

Nippon Chemi-Con

C55

2200 F

El. cap. - KZE series - EKZE250E00222MK35S

Nippon Chemi-Con

C56

820 F

EEUTP1E821

Panasonic

C57

1 F

50 V CERCAP X7R - general purpose

BC Components

C6

1000 pF/1 kV

C330C102JDG5TA CAP. MLCC, 1000 pF, 1 KV, 5%

EPCOS

C70

0.1 F

50 V CERCAP X7R - general purpose

BC Components

C71

22 F /50 V

SK050M0022B2F-0511

Yageo

C72

0.1 F

50 V CERCAP X7R - general purpose

BC Components

C73

1 F

25 V CERCAP X7R - general purpose

BC Components

CX

0.22 F

X2 - film cap. B32922C3224K

EPCOS

CX1

0.47 F

X2 - film cap. B32922C3474K

EPCOS

CX2

0.47 F

X2 - film cap. B32922C3474K

EPCOS

CY1

2200 pF

Y1 safety cap. CD12-E2GA222MYGSA

TDK

CY2

2200 pF

Y1 safety cap. CD12-E2GA222MYGSA

TDK

CY4

3300 pF

Y1 safety cap. CD14-E2GA332MY

TDK

D1

STTH5L06

Turbo 2 ultrafast high voltage rectifier 600 V - 5 A

STMicroelectronics

D6

0R0

SMD standard film res. - 1/4 W - 5% - 250 ppm/C

BC Components

D8

0R0

SMD standard film res. - 1/8 W - 5% - 200 ppm/C

BC Components

D11

1N4148WS

Fast switching diode

Vishay

D13

1N4148WS

Fast switching diode

Vishay

D14

1N4148WS

Fast switching diode

Vishay

D16

1N4148WS

Fast switching diode

Vishay

D18

0R0

SMD standard film res. - 1/4 W - 5% - 250 ppm/C

BC Components

D2

STTH8S06FP

Turbo 2 ultrafast high voltage rectifier

STMicroelectronics

D20

STPS1H100A

High voltage power Schottky rectifier

STMicroelectronics

D3

LL4148

Fast switching diode

Vishay

D503

1N4148WS

Fast switching diode

Vishay

D504

1N4148WS

Fast switching diode

Vishay

D9

1N4148WS

Fast switching diode

Vishay

FUSE

6.3 A

TR5/TE5 250 V 6,3A

Littelfuse

IC1

L4984D

CCM PFC controller

STMicroelectronics

4/10

DocID027569 Rev 1

EVL400W-ADP/ATX
Table 1. Bill of material (continued)
Ref.

P. N.

Description

Supplier

IC2

L6699D

Enhanced high voltage resonant controller

STMicroelectronics

IC3

SFH6156-3

Optoc., 5300 VRMS - CTR 100 - 200%

Vishay

IC4

SFH6156-3

Optoc., 5300 VRMS - CTR 100 - 200%

Vishay

IC5

SRK2000A

Synchronous rectifier for LLC resonant converters

STMicroelectronics

IC6

TSC888CILT

High-side current sense amplifier-fixed gain A V = 100

STMicroelectronics

IC7

TSM1014AID

Low consumption voltage and current

STMicroelectronics

L1

L1-370 H

Boost inductor- QP3038 - 25 H- 370 H - 40 - 70 kHz

YUJING

L2

1 H

Output ripple filter

YUJING

LF1

FOTC21

Common mode choke - EMI filter

YUJING

LF2

FOTC27

Common mode choke - EMI filter

YUJING

Q1

BTA42

NPN small signal surface mount transistor

Diodes

Q11

BSS126

SIPMOS small signal transistor

Infineon

Q2

STF22NM60N

N-channel 600 V, 0.2 , 16 A MDmesh II power MOS

STMicroelectronics

Q3

STF22NM60N

N-channel 600 V, 0.2 , 16 A MDmesh II power MOS

STMicroelectronics

Q4

STF19NM50N

N-channel 500 V - 0.2 - 14 A MDmesh II power MOS

STMicroelectronics

Q5

STF19NM50N

N-channel 500 V - 0.2 - 14 A MDmesh II power MOS

STMicroelectronics

Q501

STL140N4LLF5

N-channel 40 V, 0.00275 , 32 A - STripFET V powerMOS

STMicroelectronics

Q502

STL140N4LLF5

N-channel 40 V, 0.00275 , 32 A - STripFET V powerMOS

STMicroelectronics

Q503

STL140N4LLF5

N-channel 40 V, 0.00275 , 32 A - STripFET V powerMOS

STMicroelectronics

Q504

STL140N4LLF5

N-channel 40 V, 0.00275 , 32 A - STripFET V powerMOS

STMicroelectronics

Q7

MMBT4401

Small signal transistors (NPN)

Vishay

Q8

MMBT2907

PNP general purpose amplifier

Fairchild

Q9

MMBT2907

PNP general purpose amplifier

Fairchild

R10

2.2 M

SMD standard film res. - 1/4 W - 5% - 250 ppm/C

BC Components

R11

4.7 K

SMD standard film res. - 1/4 W - 5% - 250 ppm/C

BC Components

R12

4.75 M

SMD standard film res. - 1/4 W - 5% - 250 ppm/C

BC Components

R13

3.32 M

SMD standard film res. - 1/4 W - 5% - 250 ppm/C

BC Components

R14

75 K

SMD standard film res. - 1/8 W - 5% - 200 ppm/C

BC Components

R15

82.5 K

SMD standard film res. - 1/8 W - 5% - 200 ppm/C

BC Components

R16

82.5 K

SMD standard film res. - 1/8 W - 5% - 200 ppm/C

BC Components

R17

0.30

RSMF1TB - metal film res. - 1 W - 2% -250 ppm/C

Akane:ohm

R19

8.2 K

SMD standard film res. - 1/8 W - 5% - 200 ppm/C

BC Components

R2

2.2 M

SMD standard film res. - 1/4 W - 5% - 250 ppm/C

BC Components

R20

100 k

SMD standard film res. - 1/8 W - 5% - 200 ppm/C

BC Components

R21

SMD standard film res. - 1/8 W - 5% - 200 ppm/C

BC Components

DocID027569 Rev 1

5/10
10

EVL400W-ADP/ATX
Table 1. Bill of material (continued)
Ref.

P. N.

Description

Supplier

R22

100 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R23

15

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R24

2.2 M

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R25

180 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R26

33 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R27

470

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R28

15

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R29

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R30

5 m

SMD standard film res.

BC Components

R31

5 m

SMD standard film res.

BC Components

R32

1 M

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R33

0.3

RSMF1TB - metal film res. - 1 W - 2% - 250 ppm/C

Akane:ohm

R34

0.3

RSMF1TB - metal film res. - 1 W - 2% - 250 ppm/C

Akane:ohm

R35

5 m

SMD standard film res.

BC Components

R37

7.5 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R39

15

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R4

2.2 M

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R41

56

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R42

20 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R43

8.2 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R44

75 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R45

75 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R46

15

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R47

27 K

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R47A

27 k

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R48

27 K

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R48A

27 k

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R49

75 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R50

3.92 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R501

10

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R502

10

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R503

10

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R504

150 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R505

33 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R506

330

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

6/10

DocID027569 Rev 1

EVL400W-ADP/ATX
Table 1. Bill of material (continued)
Ref.

P. N.

Description

Supplier

R507

330

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R508

100

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R509

100

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R51

1 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R510

10

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R511

10

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R52

10

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R53

47

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R54

6.8 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R55

270

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R56

330 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R57

56

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R58

90.9 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R59

0.33

3 x SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R6

2.2 M

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R60

12 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R61

33 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R62

47 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R63

220 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R66

1 MV

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R69

4.75 M

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R70

120 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R71

43 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R72

100 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R73

100 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R74

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R75

47

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R76

820 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R80

15 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R81

22

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R82

392 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R83

392 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R88

82.5 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

R9

2.2 M

SMD standard film res.- 1/4 W - 5% - 250 ppm/C

BC Components

R99

N. C.

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

DocID027569 Rev 1

7/10
10

EVL400W-ADP/ATX
Table 1. Bill of material (continued)
Ref.

P. N.

Description

Supplier

RA

6.8 K

SMD standard film res.- 1/8 W - 5% - 200 ppm/C

BC Components

JP3

1.5

B57237S109M

BC Components

T1

T1

HB transformer - LP3925 - 3C94 - 65 - 70 kHz - Lp = 720 H Llk = 95 H

YUJING

ZD3

BZV55-C15

Zener diode 5% - Sz 11.4 mV/K - SMD

SOD80C SMD

ZD6

BZV55-C15

Zener diode 5% - Sz 11.4 mV/K - SMD

SOD80C SMD

H1

Heatsink

Extrusion 8359

PADA

H2

heatsink

Extrusion 8359

PADA

H3

Heatsink

Extrusion 8359

PADA

H4

Heatsink

Extrusion 8359

PADA

H5

Heatsink

Extrusion 8380

PADA

H6

Heatsink

Half bridge

PADA

Conn.1

Line input

Connector MKDS

1.5/3 - 5.08 PS.5.08

RT

Wire jumper 0

Rb

36 k

Film res. - 1/4 W - 5% - 250 ppm/C


(in parallel to C57, by rework)

BC Components

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Revision history

Revision history
Table 2. Document revision history
Date

Revision

26-Feb-2015

Changes
Initial release.

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