m-1 Report

Client Name EUROCHEM Designer HAK
Project Name 22156 Company Birikim Mühendislik End.

Conveyor Name M-1 Filename M-1
Location KOVDORSKIY GOK Date Mart 2, 2023
Description:
System Information
Calculation method DIN / ISO Idler Set Data
Conveyor Length / Height 354 / 48,8 m Carry Return
Material lift 48,8 m Series name Series 50 Series 30
Ambient temperature range -40 to 35 °C Bearing 6310 6206
Kt factor at minimum temperature 3,01 Number of rolls 3 2
Trough angle (deg) 45 10
Material Properties Type Inline Inline
Type rock Idler spacing (m) 1,50 3,00
Design Tonnage 9000 t/h Number of ıdler sets 237 116
Density 2070 kg/m3 Roll diameter 194 159
Maximum lump size 300 mm Roll rpm 512 625
Surcharge angle 22 deg Total drag (N) --- ---
Roll length 576 1150
Shaft diameter (mm) 50,0 30,0
Belt Properties
Dynamic capacity (kN) 65,0 20,3
Type Steel cord L10 life1 (1000 hrs) 324,3 / 69,2 114,5
Width 1600 mm Shaft deflection (min) 0,73 / 2,18 5,61
Rating 2000 N/mm 1
L10 life above which 95% of idlers exceed
Speed 5,20 m/s
Top / bottom cover thickness 10,0 x 4,0 mm Drive Station
Total thickness 18 mm
Weight (new / worn) 50,6 / 38,7 kg/m Type Variable speed
Modulus 144.000 kN/m Synchronous RPM 1500 RPM
Tape length 742,2 m Motor quantity / rating 4 / 560 kW
Belt cycle time 143 s Total ınstalled power 2240 kW
Nominal empty / full power (13 / 83%) 286 / 1849 kW
Tension Summary Running Momentary Min / max demand power (7 / 89%) 166 / 2000 kW
Maximum tension (kN) 434 442 Frame Size IEC 400J
Minimum safety factor 7,38 7,23 Motor Voltage 400 V
Minimum tension (kN) 68,4 35,9 Efficiency 94,5 to 97,5%
Maximum belt sag (%) 1,02 2,42 Maximum starting torque 92%
Inertia - Motor 12,5 kg·m²
Cross Sectional Loading Pulley lagging type Ceramic
Material mass (wm) 480,8 kg/m Motor wrap angles 181 / 189
Combined mass (wm + wb) 531,3 kg/m Lagging friction factor (run / accel) 0,36 / 0,45
Edge distance (required / actual) 105 / 212 mm
Cross sectional area 0,232 m² Take-up Data
Cross sectional loading (utility / total) 69 % / 52 %
Bed depth 312 mm Type Gravity
Location Head / Pulley #5
Required belt line tension 81,3 kN
Cable reeving ratio (trolley:counterweight) 1:1
Counterweight mass 16,6 tonnes
Required pulley displacement 2,63 m

Dynamic displacement (incl thermal) 0,57 m
Permanent elongation 0,74 m
Splice length (1 included) 0,83 m
Clearance 0,50 m
Flooded belt tonnage 17.409 t/h
Backstops
Flooded (wm + wb) 980,5 kg/m
Location Head on Pulley #1
Sidewinder - v7.22 - Conveyor Design Software

Advanced Conveyor Technologies, Inc.
Page 1 / 58
Description:
Backstop (quantity x type) 1 x Low speed

Pulley diameter 832 mm Tension Ratios (Motor Station 1/2)
Load Share Factor % 100 Allowable (running) 3,12 / 3,27
Service Factor - Material Lift 1,50 Running tension ratio 1,67 / 3,21
Service Factor - Motor Rating 1,00 Allowable (dynamic) 4,15 / 4,41
Material Lift Criteria 122.949 N·m Starting tension ratio 1,68 / 3,27
Motor Torque Criteria 179.231 N·m
Torque rating at low speed shaft 179.231 N·m
Transition Lengths
Location Head on Pulley #4 Transition method CEMA 7
Backstop (quantity x type) 1 x Low speed Tail transition length (inline) 7,10 m
Pulley diameter 832 mm Head transition length (elevated 121 mm) 8,50 m
Load Share Factor % 100
Service Factor - Material Lift 1,50 Estimated Splice Data
Service Factor - Motor Rating 1,00 Splice type 2-Step
Material Lift Criteria 122.949 N·m Splice step length 350 mm
Motor Torque Criteria 179.231 N·m Transition length (each side) 150 mm
Torque rating at low speed shaft 179.231 N·m 22 degree bias angle 650 mm
Total splice length 1650 mm
Brakes Cable diameter 4,4 mm
Brake type None installed Number of cables 160
Cable pitch / cable gap in splice 9,59 / 1,98 mm
Reducer Information
Manufacture N/A
Frame size N/A
Take-Up Cable
Reducer ratio 12,380 Counterweight mass 16,6 tonnes
Catalog reducer ratio 0,000 Cable reeving ratio (trolley:counterweight) 1:1
RPM (High Speed) 1500 RPM Take-up cable tension 162,6 kN
RPM (Low Speed) 121,2 RPM Cable diameter 32,0 mm
Configuration Shaft Mount Cable breaking strength (1800 MPa) 692,0 kN
Number of stages 3 Safety factor 4,3
Service factor 1,4 Number of clips (crosby clamps) 5
Power rating 0 Turnback / free end length 1120 / 130 mm
Sheave Root Diam 560 mm
Motor Torque
100% Motor Torque - High Speed 3.619 N·m
Motor Shaft Torque - Running (FN) 2.987 N·m
Other Information
Motor Shaft Torque - Starting (FN) 3.078 N·m Loaded beltline mass (excluding motors) 232.287 kg
100% Motor Torque - Low Speed 44.808 N·m Total inertia (ref HS shaft) 262 kg·m2
Low Speed Shaft Torque - Running (FN) 35.119 N·m
Low Speed Shaft Torque - Running (Max) 37.677 N·m Demand Power (kW)
Low Speed Shaft Torque - Starting (FN) 36.040 N·m Demand % Motor
Case
Low Speed Shaft Torque - Starting (Max) 38.605 N·m power Nameplate
Empty - NF 286 12,8
Starting and Stopping Full - NF 1849 82,6
Empty - LF 166 7,4
Start control Fixed time
Empty - HF 383 17,1
Start time 135,0 s
Full - LF 1671 74,6
Emergency stop control Drift
Full - HF 2000 89,3
Emergency stop time 3,9 to 16,3 s
Material buildup in chute 2,8 m³

Page 2 / 58
Description:
Din Factor and Total Equivalent Mass Belt Safety Factor

Belt line Case Running Dynamic
Case Din factor
mass (kg) Empty - NF 26,43 25,99
Empty - NF 0,0300 105.677 Full - NF 7,74 7,58
Full - NF 0,0300 276.421 Empty - LF 30,14 29,65
Empty - LF 0,0255 96.890 Empty - HF 23,97 23,59
Empty - HF 0,0345 107.102 Full - LF 8,18 8,01
Full - LF 0,0255 267.633 Full - HF 7,38 7,23
Full - HF 0,0345 277.846
Minimum Belt Tensions (kN)
Maximum Belt Tensions (kN) Case Running Dynamic
Case Running Dynamic Empty - NF 68,4 56,2
Empty - NF 121 123 Full - NF 68,4 37,9
Full - NF 414 422 Empty - LF 70,6 64,3
Empty - LF 106 108 Empty - HF 69,4 52,8
Empty - HF 134 136 Full - LF 70,6 42,2
Full - LF 391 400 Full - HF 69,4 35,9
Full - HF 434 442
Maximum Belt Sag (%)
Case Running Dynamic
Empty - NF 0,27 0,33
Full - NF 0,97 2,42
Empty - LF 0,20 0,22
Empty - HF 0,28 0,36
Full - LF 1,02 2,27
Full - HF 0,89 2,17

Page 3 / 58
Description:
Conveyor Profile
Overall length = 354 m - Overall height = 48,8 m - True Length = 358,1 m
Tail Arrangement Head Arrangement
Maximum Pulley Tensions (without any additional safety factors)

Steady State Tensions (kN) Momentary Tensions (kN)
Wrap
Pulley Type Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
Mtrs 1/2 - Bstp 1 1-HT 181 434 260 693 442 264 706
Pulley 2 2-MT 91 260262 373 264266 379
Pulley 3 2-MT 99 259261 395 263265 401
Mtrs 3/4 - Bstp 2 3-MT 189 261 81,2 341 265 81,6 346
Take-up Pulley 4-LT 180 81,382,6 164 81,382,6 164
Pulley 6 4-LT 90 82,683,4 117 82,783,4 117
Pulley 7 4-LT 90 86,787,4 123 86,887,5 123
Tail Pulley 5-LT 180 70,972,7 143 71,773,7 145
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these values.

Page 4 / 58
Description:
Pulley Shaft Results

Shaft Shaft Design Design
Bearing Pulley & Resultant Resultant Resultant Bending
Safety Slope at Deflection T1 T2
Pulley # L10 Life Shaft Force Angle Torque Moment
Factor Hub at Center Tension Tension
1000 hrs Mass (kg) (kN) (deg) (kN·m) (kN·m)
(min) (% span) (kN) (kN)
1 2,71 4,80 0,050 89 477 286 3028 763 182 39,8 143,0
2 3,14 4,64 0,046 149 325 327 1918 480 313 0,7 78,0
3 3,14 4,63 0,046 150 324 326 1918 479 48 0,7 77,8
4 3,33 4,16 0,042 269 326 101 2514 430 190 46,7 69,9
5 4,88 3,88 0,039 425 102 103 1535 205 356 0,5 33,4
6 7,35 2,57 0,026 500 103 104 1535 136 139 0,3 22,2
7 6,09 3,11 0,031 500 108 109 1535 165 228 0,3 26,8
8 4,29 4,94 0,049 186 88,6 89,9 1353 179 356 0,4 29,1
Design tensions for shaft fatigue are based on all design level 1 cases. Running tensions have an added multiplier of 1,10 on high tension
pulleys, and a multiplier of 1,25 on all other pulleys.
Pulley Geometry Details (Pulley Types)

Diameter Shaft Bearing Pulley
Lagging Face Bearing
Lagging Diameter with Center Center Plummer Bearing Shaft
Type Thickness Width Diameter
Type (mm) Lagging Diameter Distance Block Series Bearing
(mm) (mm) (mm)
(mm) (mm) (mm) Mass (kg)
1 Ceramic 800 12,0 824 1800 300 260 2350 3156 23156 4.012
Rubber
2 630 12,0 654 1800 260 220 2250 3148 23148 2.539
Plain
3 Ceramic 800 12,0 824 1800 260 220 2250 3148 23148 3.135
Rubber
4 630 12,0 654 1800 220 200 2250 3044 23044 2.012
Plain
Rubber
5 630 12,0 654 1800 200 160 2250 3036 23036 1.615
Plain
Pulley Shaft Information

Overhun
Hub Bearing
Tensile Yield Fatigue Hub Fillet Overhun g
Locking Shaft Center to Fillet
Type Strength Strength Strength Diameter Radius g Load Moment
Device Material Distance Distance
(MPa) (MPa) (MPa) (mm) (mm) (kN) Arm
(mm) (mm)
(mm)
1 B-LOC 115 SAE 4140 655,0 417,0 327,5 300 1600 165 60 0,0 0
2 B-LOC 106 SAE 4140 655,0 417,0 327,5 260 1600 160 60 0,0 0
3 B-LOC 115 SAE 4140 655,0 417,0 327,5 260 1600 160 60 0,0 0
4 B-LOC 106 SAE 4140 655,0 417,0 327,5 220 1600 145 30 0,0 0
5 B-LOC 106 SAE 4140 655,0 417,0 327,5 200 1600 120 60 0,0 0

Page 5 / 58
Description:
Conveyor Load Cases

During the course of operation, the conveyor experiences different operating conditions at various frequencies. Normal
operating conditions, such as steady state running, loading and unloading, and other common load cases are designated as
Design Level 1. Unusual operating conditions, such as when all incline or decline section are simultaneously loaded, are
defined as Design Level 2. These design levels allow easy summarization of the various possible loading conditions.
For this conveyor, there are two Design Level 1 loads, which are:
1. Empty
2. Fully Loaded
In the load case figures, the red line is the conveyor profile and the blue line indicates positions that are loaded.
Empty
Fully Loaded (Material Lift = 48,8 m)

Page 6 / 58
Description:
Take-up Displacement Summary

1. Type Gravity
2. Location Head / Pulley #5
3. Belt line tension 81,3 kN
4. Take-up pulley displacement range
a. Running -0,45 to 0,00 m
b. Momentary -0,45 to 0,11 m
Take-up Pulley Displacement Summary

1. Dynamic displacement (incl thermal) 0,57 m
2. Permanent elongation 0,74 m
3. Splice length (1 included) 0,83 m
4. Clearance 0,50 m
5. Required displacement 2,63 m
Counterweight Displacement Summary (1:1 Cable Reeving Ratio)

1. Dynamic displacement 0,57 m
2. Permanent elongation 0,74 m
3. Splice length (1 included) 0,83 m
4. Clearance 0,50 m
5. Required displacement 2,63 m

Page 7 / 58
Description:
Pulley Details
The following table lists recommended pulley design tensions. The first column lists belt tensions for bearing L10
life and pulley fatigue stress calculations. Belt tensions for the fatigue design criterion are based on all design
level 1 cases. Running tensions have an added multiplier of 1,10 on high tension pulleys, and a multiplier of 1,25
on all other pulleys.
Pulleys are also to be design for the structural design tensions. For structural design tensions, the pulley
manufacturer is to ensure that the pulleys will be adequate to meet these worst case conditions.
Pulley Design Tensions (added safety factors as described above)

Fatigue Design Tensions (kN) Structural Design Tension (kN)
Wrap
(deg) T1 T2 T1 T2
Force Force
Motors 1/2 - Backstop 1 1-HT 181 477 286 763 749 420 1.170
Pulley 2 2-MT 91 325327 480 421424 618
Pulley 3 2-MT 99 324326 479 421424 627
Motors 3/4 - Backstop 2 3-MT 189 326 101 430 424 89,8 517
Take-up Pulley 4-LT 180 102103 205 89,491,4 181
Pulley 6 4-LT 90 103104 136 91,692,9 120
Pulley 7 4-LT 90 108109 165 96,898,2 149
Tail Pulley 5-LT 180 88,689,9 179 96,4100 197
Required Pulley Diameter (Tension based on a safety factor of 6,67)

Required
%
Pulley Wrap Diameter Pulley % Running
Pulley Location Momentary
Type (deg) (mm) Diameter Tension
tension
(mm)
Motors 1/2 - Backstop 1 Head (15) 1 - HT 181 800 800 90 92
Pulley 2 Head (17) 2 - MT 91 630 630 55 55
Pulley 3 Head (19) 2 - MT 99 630 630 54 55
Motors 3/4 - Backstop 2 Head (21) 3 - MT 189 800 630 54 55
Take-up Pulley Head (23) 4 - LT 180 630 500 17 17
Pulley 6 Head (25) 4 - LT 90 630 500 17 17
Pulley 7 Head (27) 4 - LT 90 630 500 18 18
Tail Pulley Tail (41) 5 - LT 180 630 500 15 15
Pulley Shaft Stress Analysis (Individual Pulleys)

Hub Hub Fillet Fillet Fillet Von Hub Von Overhung
Shaft Slope
Pulley Safety Bending Torsion Bending Torsion Mises Mises Von Mises
Type at Hub
# Factor Stress Stress Stress Stress Stress Stress Stress
(min)
(MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)
1 1 2,71 4,80 54,0 7,5 50,2 11,5 55,5 54,0 0,0
2 2 3,14 4,64 45,2 0,2 49,7 0,3 45,2 49,7 0,0
3 2 3,14 4,63 45,1 0,2 49,6 0,3 45,1 49,6 0,0
4 3 3,33 4,16 40,5 13,5 44,5 22,3 46,8 59,0 0,0
5 4 4,88 3,88 31,9 0,3 27,1 0,3 31,9 27,1 0,0
6 4 7,35 2,57 21,2 0,1 18,0 0,2 21,2 18,0 0,0
7 4 6,09 3,11 25,6 0,2 21,8 0,2 25,6 21,8 0,0
8 5 4,29 4,94 37,0 0,3 34,8 0,6 37,0 34,8 0,0

Page 8 / 58
Description:
Running Drive Tensions by Load Case (kN)

Motors 1/2 - Backstop 1 Motors 3/4 - Backstop 2
Load Case Resultant Resultant
T1 T2 T1 T2
Force Force
Empty - NF 121 103 224 102 81,2 183
Full - NF 414 250 663 249 81,2 330
Empty - LF 106 95,3 201 93,6 81,2 174
Empty - HF 134 110 243 109 81,2 190
Full - LF 391 238 629 237 81,2 317
Full - HF 434 260 693 261 81,2 341

Page 9 / 58
Description:
Pulley Tension Summary - All Load Cases and Conditions

Page 10 / 58
Description:
Load Case Running Starting O-Stop E-Stop

Pulley T1 T2 T1 T2 T1 T2 T1 T2
ID Description
(kN) (kN) (kN) (kN) (kN) (kN) (kN) (kN)
Mtrs 1 / 2 - Bstp 1 121 103 123 104 92,9 90,0 92,9 90,0
Pulley 2 104 104 105 105 90,0 90,0 90,0 90,0
Pulley 3 101 102 102 103 87,1 87,0 87,1 87,0
Mtrs 3 / 4 - Bstp 2 102 81,2 103 81,2 87,1 81,4 87,1 81,4
EM-N Empty - NF
Take-up Pulley 81,3 82,3 81,3 82,3 81,3 81,9 81,3 81,9
Pulley 6 82,3 82,8 82,3 82,9 81,9 82,0 81,9 82,0
Pulley 7 86,0 86,6 86,1 86,7 85,1 85,2 85,1 85,2
Tail Pulley 68,8 70,8 69,8 71,7 56,2 57,8 56,2 57,8
Mtrs 1 / 2 - Bstp 1 414 250 422 254 127 108 127 108
Pulley 2 250 251 254 255 108 108 108 108
Pulley 3 248 249 252 253 105 105 105 105
Mtrs 3 / 4 - Bstp 2 249 81,2 254 81,2 105 81,6 105 81,6
FL-N Full - NF
Take-up Pulley 81,3 82,3 81,3 82,3 81,3 81,3 81,3 81,3
Pulley 6 82,3 82,8 82,3 82,9 81,2 80,8 81,2 80,8
Pulley 7 86,0 86,6 86,1 86,7 83,6 83,2 83,6 83,2
Tail Pulley 68,8 70,8 69,8 71,7 37,9 39,0 37,9 39,0
Mtrs 1 / 2 - Bstp 1 106 95,3 108 96,1 90,8 88,0 90,8 88,0
Pulley 2 95,4 95,6 96,2 96,4 88,0 87,9 88,0 87,9
Pulley 3 93,4 93,5 94,2 94,4 85,6 85,5 85,6 85,5
Mtrs 3 / 4 - Bstp 2 93,6 81,2 94,5 81,2 85,6 81,3 85,6 81,3
EM-L Empty - LF
Take-up Pulley 81,3 81,9 81,3 81,9 81,3 81,6 81,3 81,6
Pulley 6 81,9 82,2 81,9 82,3 81,6 81,7 81,6 81,7
Pulley 7 84,6 85,0 84,7 85,1 84,1 84,1 84,1 84,1
Tail Pulley 70,9 71,9 71,7 72,8 64,3 65,1 64,3 65,1
Mtrs 1 / 2 - Bstp 1 134 110 136 111 95,5 91,9 95,5 91,9
Pulley 2 110 111 111 112 91,9 92,0 91,9 92,0
Pulley 3 108 109 109 110 89,3 89,3 89,3 89,3
Mtrs 3 / 4 - Bstp 2 109 81,2 110 81,2 89,4 81,4 89,4 81,4
EM-H Empty - HF
Take-up Pulley 81,3 82,6 81,3 82,6 81,3 82,1 81,3 82,1
Pulley 6 82,6 83,4 82,7 83,4 82,0 82,3 82,0 82,3
Pulley 7 86,7 87,4 86,8 87,5 85,4 85,6 85,4 85,6
Tail Pulley 69,9 72,7 70,9 73,7 52,8 55,1 52,8 55,1
Mtrs 1 / 2 - Bstp 1 391 238 400 242 133 110 133 110
Pulley 2 238 238 242 243 110 109 110 109
Pulley 3 236 237 240 241 107 106 107 106
Mtrs 3 / 4 - Bstp 2 237 81,2 241 81,2 106 81,5 106 81,5
FL-L Full - LF
Take-up Pulley 81,3 81,9 81,3 81,9 81,3 81,0 81,3 81,0
Pulley 6 81,9 82,2 81,9 82,3 80,9 80,4 80,9 80,4
Pulley 7 84,6 85,0 84,7 85,1 82,5 82,0 82,5 82,0
Tail Pulley 70,9 71,9 71,7 72,8 46,9 47,1 46,9 47,1
Mtrs 1 / 2 - Bstp 1 434 260 442 264 125 107 125 107
Pulley 2 260 262 264 266 107 107 107 107
Pulley 3 259 261 263 265 104 105 104 105
Mtrs 3 / 4 - Bstp 2 261 81,2 265 81,2 105 81,6 105 81,6
FL-H Full - HF
Take-up Pulley 81,3 82,6 81,3 82,6 81,3 81,6 81,3 81,6
Pulley 6 82,6 83,4 82,7 83,4 81,5 81,2 81,5 81,2
Pulley 7 86,7 87,4 86,8 87,5 84,1 83,8 84,1 83,8
Tail Pulley 69,9 72,7 70,9 73,7 35,9 37,7 35,9 37,7

Page 11 / 58
Description:
#1 - Motors 1/2 - Backstop 1 Design Tensions and Loads

Pulley Location and Geometry 28. Running T1 Tension 414 kN
1. Name (Type-1) Motors 1/2 - Backstop 1 29. Running T2 Tension 250 kN
2. Pulley Diameter 800 mm 30. Design T1 Tension 477 kN
3. Face Width 1800 mm 31. Design T2 Tension 286 kN
32. Wrap angle 181 deg
33. Design Resultant Tension 763 kN
Lagging
34. Resultant Angle 182 deg
4. Lagging Type Ceramic
35. Resultant Moment 143 kN·m
5. Lagging Thickness 12 mm
36. Resultant Torque 39,8 kN·m
6. Diameter with lagging 824 mm
37. Estimated Pulley & Shaft Mass 3.028 kg
38. Estimated Mass with Bearings 4.012 kg
Shaft Specification
7. Shaft Center Diameter 300 mm
Shaft Stresses & Deflections
8. Shaft Material SAE 4140
39. Shaft slope at hub 4,80 min
9. Yield Strength 417,0 MPa
40. Shaft slope at bearing 6,10 min
10. Fatigue Strength 327,5 MPa
41. Shaft deflection at center 1,17 mm
42. Shaft deflection at center (%) 0,050
Locking Device 43. Shaft Safety Factor (CEMA) 2,71
11. Hub Center Distance 1600 mm 44. Shaft Safety Factor (AS1403) 2,57
12. Shaft diameter at hub 300 mm 45. Bending Stress 54,0 MPa
13. Turndown radius at hub 0 mm 46. Torsional Stress 7,5 MPa
14. Locking Device B-LOC 115 47. Von Mises Stress 55,5 MPa
15. Size 300 x 375 48. Fillet Von Mises Stress 54,0 MPa
16. Hub width 120 mm
17. Hub pressure 154,0 N/mm²
Shell Dimension and Stresses
18. Maximum torque 248.087 N·m
49. Shell thickness 30 mm
19. Hub outer diameter 587 mm
50. Sitzwohl reqd shell thickness1 32 mm
51. Sitzwohl shell stress 38,9 MPa
Bearing Specifications 52. Shell stress at 180 wa 37,9 MPa
20. Bearing Center Distance 2350 mm 1
Assumes 180 deg wrap and allowable stress of 34,0 MPa
21. Shaft diameter at bearing 260 mm
22. Bearing to Fillet Distance 165 mm End Disk Dimension and Stresses
23. Turndown radius at bearing 60 mm 53. End disk thickness 42 mm
24. Bearing 23156 54. End disk stress 77,1 MPa
25. SNL Plummer Block 3156
26. Dynamic Capacity 2.650 kN
27. Bearing L10 89.346 hours

Page 12 / 58
Description:

#2 - Pulley 2
Pulley Location and Geometry Design Tensions and Loads
1. Name (Type-2) Pulley 2 29. Running T1 Tension 250 kN
2. Pulley Diameter 630 mm 30. Running T2 Tension 251 kN
32. Design T2 Tension 327 kN
Lagging
4. Lagging Type Rubber
5. Lagging Pattern Plain
36. Resultant Moment 78,0 kN·m
Shaft Specification
17. Hub width 55 mm

Page 13 / 58
Description:

#3 - Pulley 3
Lagging
Shaft Specification
17. Hub width 55 mm

Page 14 / 58
Description:

1. Name (Type-3) Motors 3/4 - Backstop 2 29. Running T2 Tension 81,2 kN
Lagging
Shaft Specification

Page 15 / 58
Description:

#5 - Take-up Pulley
1. Name (Type-4) Take-up Pulley 29. Running T1 Tension 81,3 kN
2. Pulley Diameter 630 mm 30. Running T2 Tension 82,3 kN
Lagging
Shaft Specification
17. Hub width 55 mm

Page 16 / 58
Description:

#6 - Pulley 6
1. Name (Type-4) Pulley 6 29. Running T1 Tension 82,3 kN
Lagging
Shaft Specification
17. Hub width 55 mm

Page 17 / 58
Description:

#7 - Pulley 7
Lagging
Shaft Specification
17. Hub width 55 mm

Page 18 / 58
Description:
27. Dynamic Capacity 830 kN

#8 - Tail Pulley 28. Bearing L10 186.217 hours
Pulley Location and Geometry
1. Name (Type-5) Tail Pulley Design Tensions and Loads
3. Face Width 1800 mm 30. Running T2 Tension 70,8 kN
31. Design T1 Tension 88,6 kN
Lagging
Shaft Specification 39. Estimated Mass with Bearings 1.615 kg
Locking Device 43. Shaft deflection at center (%) 0,049
12. Hub Center Distance 1600 mm 44. Shaft Safety Factor (CEMA) 4,29
13. Shaft diameter at hub 200 mm 45. Shaft Safety Factor (AS1403) 3,89
14. Turndown radius at hub 0 mm 46. Bending Stress 37,0 MPa
15. Locking Device B-LOC 106 47. Torsional Stress 0,3 MPa
16. Size 200 x 260 48. Von Mises Stress 37,0 MPa
17. Hub width 50 mm 49. Fillet Von Mises Stress 34,8 MPa
Bearing Specifications 52. Sitzwohl shell stress 12,1 MPa
21. Bearing Center Distance 2250 mm 53. Shell stress at 180 wa 12,1 MPa
22. Shaft diameter at bearing 160 mm 1
23. Bearing to Fillet Distance 120 mm
24. Turndown radius at bearing 60 mm End Disk Dimension and Stresses
25. Bearing 23036 54. End disk thickness 19 mm
26. SNL Plummer Block 3036 55. End disk stress 122,4 MPa

Page 19 / 58
Description:
Belt Flap Summary

Belt flap may occur when the natural frequency of the belt matches the rotational frequency of the idlers. If belt flap is
severe, it can destroy the idlers and increase the demand power of the conveyor. Belt flap should be avoided.
The belt flap ratio is defined as the rotational frequency of the idler divided by the natural frequency of the belt. If this ratio
is equal to an integer (i.e. 1, 2, 3) then the idler may induce transverse vibrations at the natural frequency mode and result in
resonance.
The chart below shows the flap ratio along the length of the conveyor. The solid green line shows flap mode of the empty
belt under the normal friction case. The shaded pink areas should be avoided.
*
Belt flap resonance occurs at flap ratios 1, 2, 3, and 4

Page 20 / 58
Description:
Material Trajectory
The image below shows the material trajectory for the fully loaded normal friction case.
Material Trajectory

Page 21 / 58
Description:
Belt Transition Length Requirements

The table below lists the required transition length at head and tail pulleys. Transition lengths are based on the CEMA 7th
Method. The figure below shows the geometry of the inline transition and elevated pulley transition.
Geometry of inline and elevated pulley transition
Required transition lengths

Head pulley transition
Tail pulley transition (m)
(m)
Inline transition (L1) 7,04 12,80
Elevated pulley transition (L2) 4,96 8,48
Pulley elevation (h) 120,680 120,680

Page 22 / 58
Description:
Material Loading Profiles
Material Properties Material 1 on Idler Set 1

Type rock
Design Tonnage 9000 t/h
Density 2070 kg/m3
Maximum lump size 300 mm
Surcharge angle 22 deg
Material 1 on Idler Set 3
Tonnage 9000 t/h

Belt speed 5,20 m/s
Material mass 480,8 kg/m
Bed depth 312 mm
Tonnage 9000 t/h
Belt speed 5,20 m/s
Material mass 480,8 kg/m
Empty Idler Set 2
Bed depth 312 mm

Page 23 / 58
Description:
Idler Specifications
Idler Specifications
Equal Roll Equal Roll
Type VEE
Trough Trough
Number of rolls 3 2 3
Trough angle (deg) 45 10 45
Roll diameter (mm) 194 159 194
Roll length (mm) 576 1150 576
Shaft diameter (mm) 50,0 30,0 50,0
Bearing series 6310 6206 6310
Maximum roll RPM 512 625 512
Min Life (1000 hrs) 316 / 68 114 350 / 114
95% life1 (1000 hrs) 324 / 69 114 350 / 114
Shaft deflection (min) 0,73 / 2,18 5,61 0,47 / 2,46
Mass per Roll (kg) 15,8 21,3 15,8
Rotating mass for set (kg) 47,5 42,5 47,5
Wk2 for set (kg·mm²) 395.134 245.957 395.134
Idler Spacing and Count Summary

General Carry Return Impact
Idler spacing (m) 1,50 3,00 0,30
Number of ıdler sets 237 116 8
Number of rolls 711 232 24
Total drag (N)
Nominal friction 13,9 7,9 13,9
High friction 13,9 7,9 13,9
Low friction 0,0 0,0 0,0
Idler Life and Shaft Deflection Summary-Carry Side

Center
Idler Wing L10 Center L10 Wing Shaft
Vertical Idler Shaft
# Station (m) Length (m) Spacing Life Life Deflection
Radius (m) Type Deflection
(m) (hours) (hours) (min)
(min)
1 0,0 3,0 1,50 1 350.000 350.000 0,12 0,17
2 3,0 2,4 0,30 3 350.000 113.708 0,47 2,46
3 5,4 18,6 1,50 1 350.000 85.782 0,57 1,95
4-7 24,0 89,3 -396 1,50 1 350.000 93.293 0,55 1,87
8 112,6 99,9 1,50 1 350.000 89.638 0,58 1,94
9-14 210,0 144,9 643 1,50 1 316.386 68.413 0,73 2,18
15 353,6 0,0 1,50 1 350.000 75.438 0,65 2,08

Page 24 / 58
Description:
Idler Life and Shaft Deflection Summary-Return Side

Center
Idler Wing L10 Center L10 Wing Shaft
Vertical Idler Shaft
# Station (m) Length (m) Spacing Life Life Deflection
Radius (m) Type Deflection
(m) (hours) (hours) (min)
(min)
29-30 344,6 9,6 3,00 2 240.349 4,42
31-34 335,0 106,7 472 3,00 2 113.982 5,61
35-36 229,2 113,5 3,00 2 257.541 4,33
37-40 118,6 100,5 -450 3,00 2 350.000 3,37
41 19,0 19,0 3,00 2 251.984 4,36

Page 25 / 58
Description:
Structural Loads
The live load structural design tensions should be based on the maximum dynamic tensions plus 10% (to account for
misalignment and abnormalities in the belt, pulleys, and structures). Additionally they must include any other external loads
(wind & snow loads, seismic, etc.) that the system will encounter. These forces must then be multiplied by the required live
load structural design safety factor requirements (typically 1.6) to meet the specific structural design codes for the project.
The dead load structural design loads must be calculated from the masses of the pulleys, drives, reducers, and other
components. These loads are not included in this report as they will depend on the specific manufacture selection and other
details. These forces must then be multiplied by the required dead load structural design safety factor requirements (typically
1.2) to meet the specific structural design codes for the project. The live and dead loads are then added together to obtain the
total structural design forces.
The table below includes the belt tensions from all current load cases. Additionally, steady state and dynamic tensions for the
high friction case with 10.937 t/h have also been included. This specific load case results in 100% nameplate motor power,
excluding any reducer losses. The starting torque has been set to 150% for this case. The maximum tension values have been
multiplied by 110% and the pulley shaft calculations shown in the table reflect these values. The minimum tensions have
been reduced by 10%. The resultant force values include the vertical weight of the pulley.
Structural Live Loads - Includes case with 10.937 t/h under steady state and dynamic conditions + 110% multiplier
Shaft Shaft Shaft Minimum Tensions (kN) Maximum Tensions (kN)
Wrap Hub stress Center
(deg) Slope safety Def. T1 T2 T1 T2
Force Force
(min) factor (mm)
Motors 1/2 -
Backstop 1
1 181 7,36 2,70 1,79 81,7 79,2 163 749 420 1.170
Pulley 2 2 91 5,97 3,14 1,34 79,279,1 127 421424 618
Pulley 3 2 99 6,07 3,14 1,36 77,176,9 103 421424 627
Motors 3/4 -
Backstop 2
3 189 5,00 3,15 1,12 77,0 72,9 153 424 89,8 517
Take-up Pulley 4 180 3,42 4,88 0,77 73,272,9 147 89,491,4 181
Pulley 6 4 90 2,27 7,35 0,51 72,872,3 92,7 91,692,9 120
Pulley 7 4 90 2,81 6,09 0,63 74,373,8 116 96,898,2 149
Tail Pulley 5 180 5,44 4,29 1,22 32,333,9 67,5 96,4100 197
Bearing Reaction Forces (excluding any overhung loads)

Entry Exiting Pulley, Bearing Horizontal Direction (kN) Bearing Vertical Direction (kN)
Wrap Vector Vector Shaft & Structural Structural Structural Structural
Pulley FL-N FL-N
(deg) Angle Angle Bearings Min Max Min Max
Case Case
(deg) (deg) Mass (kg) Tension Tension Tension Tension
Motors 1/2 -
Backstop 1
181 180 179 4.012 -161 -663 -1.170 -37,6 -33,8 -30,0
Pulley 2 91 359 270 2.539 79,2 250 421 -106 -281 -458
Pulley 3 99 90 9 2.539 76,0 246 419 63,9 261 461
Motors 3/4 -
Backstop 2
189 189 180 3.135 -149 -327 -509 -42,5 -68,9 -95,6
Take-up Pulley 180 0 0 2.012 146 164 181 -19,7 -19,7 -19,7
Pulley 6 90 180 90 2.012 -72,8 -82,3 -91,6 52,6 63,1 73,2
Pulley 7 90 270 180 2.012 -73,8 -86,6 -98,2 -94,0 -106 -117
Tail Pulley 180 0 0 1.615 66,2 140 196 -15,8 -15,7 -15,6
The idler stringer loading should be based on the flooded belt surge capacity of 17.409 t/h and 980,5 kg/m plus the idler and
frame masses. Additionally, all other loads (hood covers, wind loads, etc.) must also be taken into consideration.
Page 26 / 58
Description:

Page 27 / 58
Description:
Element Summary Details
Tension Summary
Power Summary

Page 28 / 58
Description:
Vertical Curve Summary

Summary of Vertical Curve on Carry Strand
Running Tension Momentary Tension
Elements Station (m) Type Radius (m) Req'd Radius Req'd Radius
Reason Reason
(m) (m)
4-8 24 - 113 concave -396 -432 Lift Off -440 Lift Off
9-15 210 - 354 convex 643 606 Max Stress 606 Max Stress
Summary of Vertical Curve on Return Strand

Running Tension Momentary Tension
Elements Station (m) Type Radius (m) Req'd Radius Req'd Radius
Reason Reason
(m) (m)
37-41 19 - 119 concave -450 -192 Lift Off -194 Lift Off
31-35 229 - 335 convex 472 209 Min Stress 209 Min Stress

Page 29 / 58
Description:
Element Summary Details

Summary of Conveyor Elements - Part 1 / 2
Vertical Idler
Station Elevation Length Height Slope Idler
# Name Radius Spacing
(m) (m) (m) (m) (deg) Type
(m) (m)
1 0,0 0,00 3,0 0,00 0,00 1,50 1
2 Loading Point 3,0 0,00 2,4 0,00 0,00 0,30 3
3 Skirtboards Only 5,4 0,00 18,6 0,00 0,00 1,50 1
4 24,0 0,00 22,3 0,63 1,62 -396 1,50 1
5 46,3 0,63 22,3 1,89 4,85 -396 1,50 1
6 68,6 2,52 22,3 3,14 8,09 -396 1,50 1
7 90,7 5,66 22,3 4,38 11,32 -396 1,50 1
8 112,6 10,05 99,9 22,38 12,94 1,50 1
9 210,0 32,43 24,1 4,96 11,86 643 1,50 1
10 233,6 37,39 24,1 4,07 9,71 643 1,50 1
11 257,4 41,46 24,1 3,18 7,56 643 1,50 1
12 281,3 44,64 24,1 2,27 5,41 643 1,50 1
13 305,4 46,92 24,1 1,37 3,25 643 1,50 1
14 329,5 48,29 24,1 0,46 1,10 643 1,50 1
15 353,6 48,75 0,0 0,00 0,03 1,50 1
16 Motors 1/2 - Backstop 1 353,6 48,75 0,8 -0,82 ---
17 353,6 47,93 7,1 0,16 1,32
18 Pulley 2 346,6 48,09 0,5 -0,33 ---
19 346,2 47,76 6,4 -6,45 -90,00
20 Pulley 3 346,2 41,31 0,5 -0,32 ---
21 346,6 40,99 2,0 0,31 8,80
22 Motors 3/4 - Backstop 2 348,6 41,30 0,8 -0,82 ---
23 348,6 40,48 6,0 0,00 0,00
24 Take-up Pulley 342,6 40,48 0,7 0,65 ---
25 342,6 41,13 2,0 0,00 0,00
26 Pulley 6 344,6 41,13 0,5 0,33 ---
27 344,9 41,46 6,5 6,45 90,00
28 Pulley 7 344,9 47,91 0,5 0,33 ---
29 344,6 48,24 8,9 0,00 0,00 3,00 2
30 335,7 48,24 0,7 0,00 0,00 3,00 2
31 335,0 48,24 26,7 -0,75 -1,62 472 3,00 2
32 308,4 47,49 26,7 -2,26 -4,85 472 3,00 2
33 281,8 45,23 26,7 -3,75 -8,09 472 3,00 2
34 255,4 41,48 26,7 -5,24 -11,32 472 3,00 2
35 229,2 36,24 56,8 -12,71 -12,94 3,00 2
36 173,9 23,53 56,8 -12,71 -12,94 3,00 2
37 118,6 10,82 25,1 -4,94 -11,34 -450 3,00 2
38 94,0 5,88 25,1 -3,56 -8,14 -450 3,00 2
39 69,1 2,32 25,1 -2,16 -4,94 -450 3,00 2

Page 30 / 58
Description:
Summary of Conveyor Elements - Part 2 / 2

Vertical Idler
Station Elevation Length Height Slope Idler
# Name Radius Spacing
(m) (m) (m) (m) (deg) Type
(m) (m)
40 44,1 0,16 25,1 -0,76 -1,74 -450 3,00 2
41 19,0 -0,61 19,0 -0,05 -0,15 3,00 2
42 Tail Pulley 0,0 -0,65 0,7 0,65 ---

Page 31 / 58
Description:
Min/Max Tension Summary per Element

Element Tension (kN) - Part 1 / 2
Running Momentary
# Name
Maximum Minimum %Sag Maximum Minimum %Sag
1 72,7 70,8 0,13 73,7 37,7 0,26
2 Loading Point 72,8 70,8 0,28 73,8 37,4 0,52
3 Skirtboards Only 111 80,2 1,02 112 59,8 1,63
4 116 82,1 0,98 118 50,9 1,92
5 124 82,8 0,92 126 42,4 2,31
6 138 83,8 0,82 140 40,4 2,42
7 158 85,4 0,70 161 44,9 2,18
8 185 87,4 0,59 189 55,9 1,75
9 321 97,6 0,33 327 85,3 0,82
10 351 99,9 0,30 358 87,1 0,74
11 377 102 0,28 384 88,5 0,70
12 398 103 0,26 406 89,6 0,68
13 415 105 0,25 423 90,4 0,69
14 427 106 0,25 435 90,8 0,72
15 434 106 0,24 442 90,8 0,79
Motors 1/2 -
16 Backstop 1
434 106 0,00 442 90,8 0,00
17 260 95,3 0,00 264 88,0 0,00
18 Pulley 2 260 95,4 0,00 264 88,0 0,00
19 262 95,6 0,00 266 87,9 0,00
20 Pulley 3 259 93,4 0,00 263 85,6 0,00
21 261 93,5 0,00 265 85,5 0,00
Motors 3/4 -
22 Backstop 2
261 93,6 0,00 265 85,6 0,00
23 81,2 81,2 0,00 81,6 81,2 0,00
24 Take-up Pulley 81,3 81,3 0,00 81,3 81,3 0,00
25 82,6 81,9 0,00 82,6 81,0 0,00
26 Pulley 6 82,6 81,9 0,00 82,7 80,9 0,00
27 83,4 82,2 0,00 83,4 80,4 0,00
28 Pulley 7 86,7 84,6 0,00 86,8 82,5 0,00
29 87,4 85,0 0,22 87,5 82,0 0,23
30 87,6 85,1 0,22 87,8 81,6 0,23
31 87,7 85,1 0,22 87,8 81,5 0,23
32 87,9 85,1 0,22 88,1 80,0 0,24
33 87,3 84,6 0,22 87,5 77,9 0,25
34 85,9 83,6 0,22 86,3 74,5 0,26
35 83,8 81,9 0,23 84,2 70,1 0,28
36 78,5 77,5 0,25 79,1 59,8 0,32
37 73,7 72,3 0,26 74,2 49,6 0,39
38 72,1 70,3 0,27 72,7 45,4 0,43
39 71,1 69,0 0,28 71,8 41,9 0,46

Page 32 / 58
Description:
Element Tension (kN) - Part 2 / 2

Running Momentary
# Name
Maximum Minimum %Sag Maximum Minimum %Sag
40 70,6 68,4 0,28 71,3 39,2 0,49
41 70,6 68,5 0,28 71,4 37,1 0,52
42 Tail Pulley 70,9 68,8 0,00 71,7 35,9 0,00

Page 33 / 58
Description:
Te Tension Summary per Load Cases

Belt Tension Summary per Load Case (N)
EM-N FL-N EM-L EM-H FL-L FL-H
Total (Beltline) 37.480 331.393 22.653 50.729 308.463 352.779
Total (Power) 54.936 355.600 31.914 73.671 321.260 384.657
Lift Force 0 229.844 0 0 229.844 229.844

Frictional Drag 37.480 101.550 22.653 50.729 78.620 122.935
Motor Pulley/Reducer Drag 17.456 24.207 9.260 22.942 12.796 31.878
Rolling Resistance 15.002 64.597 10.634 17.717 52.790 74.751

Material+Belt Flexure 0 0 0 0 0 0
Idler Bearing Drag 0 0 0 0 0 0
Idler Alignment 0 0 0 0 0 0
Pulleys & Accessories 20.639 21.911 10.286 31.068 10.905 33.025
Loading Point 1.839 15.042 1.734 1.944 14.925 15.159
Mechanical Losses 13.259 17.921 7.217 16.503 9.727 22.377

Motor Pulley Drag Components 4.197 6.286 2.043 6.439 3.069 9.502

Page 34 / 58
Description:
Pulley Summary Table - All Cases

Pulley Geometry Details
Type 1 2 3 4 5
Lagging Type Ceramic Rubber Ceramic Rubber Rubber
Diameter (mm) 800 630 800 630 630
Lagging Thickness (mm) 12,0 12,0 12,0 12,0 12,0
Diameter with Lagging (mm) 824 654 824 654 654
Face Width (mm) 1800 1800 1800 1800 1800
Shaft Center Diameter (mm) 300 260 260 220 200
Bearing Diameter (mm) 260 220 220 200 160
Bearing Center Distance (mm) 2350 2250 2250 2250 2250
Plummer Block 3156 3148 3148 3044 3036
Pulley & Shaft Mass (kg) 3.028 1.918 2.514 1.535 1.353
Locking Device B-LOC 115 B-LOC 106 B-LOC 115 B-LOC 106 B-LOC 106
Hub Center Distance (mm) 1600 1600 1600 1600 1600
Hub Diameter (mm) 300 260 260 220 200
Bearing to Fillet Distance (mm) 165 160 160 145 120
Fillet Radius (mm) 60 60 60 30 60
Shaft Material SAE 4140 SAE 4140 SAE 4140 SAE 4140 SAE 4140
Yield Strength (MPa) 417,0 417,0 417,0 417,0 417,0
Fatigue Strength (MPa) 327,5 327,5 327,5 327,5 327,5

Page 35 / 58
Description:
Element Tension Details per Case
Element Tension Breakdown - (EM) Empty - Normal

Page 36 / 58
Description:
Individual drag components per element

Running Running Element Pulley Feeder Extra
Wm+Wb Lift Belt Idler
# Tension Ten Diff Tonnage Drag Pt. Force Accessory
(kg/m) Force (N) Force (N) Force (N)
(N) (N) (t/h) Force (N) (N) Force (N)
1 70.755 69 50,6 69
2 70.825 16.345 50,6 135 210 16.000
3 87.169 2.059 50,6 430 1.629
4 89.228 829 50,6 313 516
5 90.057 1.452 50,6 937 515
6 91.508 2.071 50,6 1.558 513
7 93.579 2.684 50,6 2.174 510
8 96.263 13.371 50,6 11.099 2.272
9 109.634 3.011 50,6 2.461 550
10 112.645 2.572 50,6 2.019 553
11 115.217 2.130 50,6 1.575 555
12 117.347 1.684 50,6 1.128 556
13 119.031 1.237 50,6 680 557
14 120.268 788 50,6 230 558
15 121.056 0 50,6 0
16 - M 121.057 -17.673 50,6 -409 774 2.800
17 103.383 185 50,6 80 105
18 - P 103.569 426 50,6 -162 489 100
19 103.995 -2.697 50,6 -3.197 500
20 - P 101.298 353 50,6 -160 513
21 101.651 181 50,6 152 29
22 - M 101.832 -20.621 50,6 -406 623
23 81.211 89 50,6 89
24 - T 81.300 962 50,6 324 638
25 82.262 29 50,6 29
26 - P 82.291 538 50,6 162 376
27 82.829 3.200 50,6 3.200
28 - P 86.030 553 50,6 162 391
29 86.582 167 50,6 167
30 86.749 12 50,6 12
31 86.762 125 50,6 -373 498
32 86.887 -621 50,6 -1.119 497
33 86.265 -1.366 50,6 -1.860 495
34 84.900 -2.105 50,6 -2.596 491
35 82.794 -5.263 50,6 -6.303 1.039
36 77.531 -5.263 50,6 -6.303 1.039
37 72.268 -1.987 50,6 -2.450 462
38 70.280 -1.298 50,6 -1.764 466
39 68.982 -605 50,6 -1.073 468
40 68.377 90 50,6 -379 469
41 68.467 331 50,6 -24 354
42 - P 68.797 1.958 50,6 324 514 1.120

Page 37 / 58
Description:
Element Tension Breakdown - (FL) Fully Loaded - Normal

1 70.755 69 50,6 69
2 70.825 29.707 9.000 531,3 474 13.233 16.000
3 100.532 4.869 9.000 531,3 3.061 1.809
4 105.401 6.959 9.000 531,3 3.284 3.675
5 112.361 13.505 9.000 531,3 9.843 3.662
6 125.866 20.010 9.000 531,3 16.370 3.640
7 145.876 26.452 9.000 531,3 22.845 3.607
8 172.328 132.680 9.000 531,3 116.630 16.050
9 305.008 29.755 9.000 531,3 25.863 3.892
10 334.763 25.139 9.000 531,3 21.221 3.919
11 359.902 20.489 9.000 531,3 16.549 3.940
12 380.391 15.809 9.000 531,3 11.853 3.956
13 396.200 11.107 9.000 531,3 7.141 3.967
14 407.307 6.391 9.000 531,3 2.418 3.972
15 413.698 1 9.000 531,3 1
16 - M 413.698 -164.198 50,6 -409 2.250 2.800
17 249.500 185 50,6 80 105
18 - P 249.685 1.039 50,6 -162 1.102 100
19 250.725 -2.697 50,6 -3.197 500
20 - P 248.028 1.011 50,6 -160 1.172
21 249.040 181 50,6 152 29
22 - M 249.221 -168.010 50,6 -406 1.236
23 81.211 89 50,6 89
24 - T 81.300 962 50,6 324 638
25 82.262 29 50,6 29
26 - P 82.291 538 50,6 162 376
27 82.829 3.200 50,6 3.200
28 - P 86.030 553 50,6 162 391
29 86.582 167 50,6 167
30 86.749 12 50,6 12
31 86.762 125 50,6 -373 498
32 86.887 -621 50,6 -1.119 497
33 86.265 -1.366 50,6 -1.860 495
34 84.900 -2.105 50,6 -2.596 491
35 82.794 -5.263 50,6 -6.303 1.039
36 77.531 -5.263 50,6 -6.303 1.039
37 72.268 -1.987 50,6 -2.450 462
38 70.280 -1.298 50,6 -1.764 466
39 68.982 -605 50,6 -1.073 468
40 68.377 90 50,6 -379 469
41 68.467 331 50,6 -24 354
42 - P 68.797 1.958 50,6 324 514 1.120

Page 38 / 58
Description:
Element Tension Breakdown - (EM) Empty - Low

1 71.939 50 38,7 50
2 71.989 8.212 38,7 107 105 8.000
3 80.201 1.939 38,7 310 1.629
4 82.140 612 38,7 239 373
5 82.752 1.089 38,7 717 372
6 83.841 1.563 38,7 1.193 370
7 85.405 2.033 38,7 1.665 368
8 87.438 10.143 38,7 8.500 1.643
9 97.581 2.283 38,7 1.885 398
10 99.863 1.946 38,7 1.547 399
11 101.809 1.607 38,7 1.206 401
12 103.416 1.266 38,7 864 402
13 104.682 923 38,7 520 402
14 105.604 579 38,7 176 403
15 106.183 0 38,7 0
16 - M 106.183 -10.913 38,7 -313 348 1.400
17 95.271 130 38,7 62 68
18 - P 95.401 153 38,7 -124 227 50
19 95.554 -2.198 38,7 -2.448 250
20 - P 93.355 116 38,7 -123 239
21 93.471 135 38,7 116 19
22 - M 93.607 -12.365 38,7 -311 295
23 81.242 58 38,7 58
24 - T 81.300 567 38,7 248 318
25 81.867 19 38,7 19
26 - P 81.886 311 38,7 124 187
27 82.197 2.451 38,7 2.451
28 - P 84.648 317 38,7 124 192
29 84.965 116 38,7 116
30 85.080 8 38,7 8
31 85.089 59 38,7 -286 345
32 85.148 -513 38,7 -857 344
33 84.635 -1.082 38,7 -1.425 342
34 83.552 -1.648 38,7 -1.988 340
35 81.904 -4.107 38,7 -4.827 720
36 77.797 -4.107 38,7 -4.827 720
37 73.690 -1.556 38,7 -1.876 320
38 72.134 -1.029 38,7 -1.351 322
39 71.105 -498 38,7 -822 324
40 70.607 34 38,7 -290 325
41 70.641 227 38,7 -18 245
42 - P 70.868 1.071 38,7 248 262 560

Page 39 / 58
Description:
Element Tension Breakdown - (EM) Empty - High

1 72.729 82 52,5 82
2 72.811 24.472 52,5 156 315 24.000
3 97.283 2.135 52,5 506 1.629
4 99.418 933 52,5 324 608
5 100.350 1.579 52,5 972 607
6 101.929 2.221 52,5 1.617 604
7 104.150 2.857 52,5 2.257 600
8 107.007 14.197 52,5 11.520 2.676
9 121.204 3.203 52,5 2.555 648
10 124.407 2.747 52,5 2.096 651
11 127.154 2.288 52,5 1.635 654
12 129.442 1.826 52,5 1.171 655
13 131.268 1.362 52,5 705 657
14 132.630 896 52,5 239 657
15 133.527 0 52,5 0
16 - M 133.527 -23.551 52,5 -424 1.257 4.200
17 109.976 209 52,5 83 125
18 - P 110.185 757 52,5 -168 775 150
19 110.942 -2.568 52,5 -3.318 750
20 - P 108.374 651 52,5 -166 818
21 109.025 192 52,5 157 35
22 - M 109.218 -28.024 52,5 -422 981
23 81.193 107 52,5 107
24 - T 81.300 1.294 52,5 337 957
25 82.594 35 52,5 35
26 - P 82.629 735 52,5 168 566
27 83.363 3.322 52,5 3.322
28 - P 86.685 758 52,5 168 590
29 87.443 198 52,5 198
30 87.641 14 52,5 14
31 87.656 203 52,5 -387 590
32 87.859 -572 52,5 -1.161 589
33 87.287 -1.345 52,5 -1.931 586
34 85.942 -2.113 52,5 -2.695 581
35 83.828 -5.311 52,5 -6.542 1.231
36 78.518 -5.311 52,5 -6.542 1.231
37 73.207 -1.995 52,5 -2.543 548
38 71.212 -1.279 52,5 -1.831 552
39 69.933 -560 52,5 -1.114 555
40 69.373 162 52,5 -394 556
41 69.536 395 52,5 -25 420
42 - P 69.931 2.799 52,5 337 782 1.680

Page 40 / 58
Description:
Element Tension Breakdown - (FL) Fully Loaded - Low

1 71.939 50 38,7 50
2 71.989 21.512 9.000 519,5 396 13.117 8.000
3 93.501 4.355 9.000 519,5 2.547 1.809
4 97.856 6.269 9.000 519,5 3.211 3.057
5 104.125 12.671 9.000 519,5 9.624 3.047
6 116.796 19.034 9.000 519,5 16.005 3.029
7 135.830 25.337 9.000 519,5 22.336 3.001
8 161.166 127.385 9.000 519,5 114.031 13.354
9 288.551 28.525 9.000 519,5 25.286 3.238
10 317.076 24.008 9.000 519,5 20.748 3.260
11 341.084 19.458 9.000 519,5 16.180 3.278
12 360.542 14.880 9.000 519,5 11.589 3.291
13 375.423 10.282 9.000 519,5 6.981 3.300
14 385.704 5.669 9.000 519,5 2.365 3.305
15 391.374 1 9.000 519,5 1
16 - M 391.374 -153.602 38,7 -313 1.077 1.400
17 237.772 130 38,7 62 68
18 - P 237.902 452 38,7 -124 526 50
19 238.354 -2.198 38,7 -2.448 250
20 - P 236.156 436 38,7 -123 559
21 236.592 135 38,7 116 19
22 - M 236.727 -155.485 38,7 -311 592
23 81.242 58 38,7 58
24 - T 81.300 567 38,7 248 318
25 81.867 19 38,7 19
26 - P 81.886 311 38,7 124 187
27 82.197 2.451 38,7 2.451
28 - P 84.648 317 38,7 124 192
29 84.965 116 38,7 116
30 85.080 8 38,7 8
31 85.089 59 38,7 -286 345
32 85.148 -513 38,7 -857 344
33 84.635 -1.082 38,7 -1.425 342
34 83.552 -1.648 38,7 -1.988 340
35 81.904 -4.107 38,7 -4.827 720
36 77.797 -4.107 38,7 -4.827 720
37 73.690 -1.556 38,7 -1.876 320
38 72.134 -1.029 38,7 -1.351 322
39 71.105 -498 38,7 -822 324
40 70.607 34 38,7 -290 325
41 70.641 227 38,7 -18 245
42 - P 70.868 1.071 38,7 248 262 560

Page 41 / 58
Description:
Element Tension Breakdown - (FL) Fully Loaded - High

1 72.729 82 52,5 82
2 72.811 37.897 9.000 533,3 547 13.350 24.000
3 110.708 5.341 9.000 533,3 3.532 1.809
4 116.048 7.537 9.000 533,3 3.296 4.241
5 123.585 14.105 9.000 533,3 9.879 4.226
6 137.690 20.630 9.000 533,3 16.429 4.201
7 158.320 27.090 9.000 533,3 22.927 4.162
8 185.409 135.572 9.000 533,3 117.051 18.521
9 320.981 30.448 9.000 533,3 25.956 4.491
10 351.429 25.819 9.000 533,3 21.297 4.522
11 377.248 21.155 9.000 533,3 16.608 4.547
12 398.403 16.461 9.000 533,3 11.896 4.565
13 414.864 11.744 9.000 533,3 7.166 4.577
14 426.608 7.011 9.000 533,3 2.427 4.584
15 433.619 1 9.000 533,3 0 1
16 - M 433.619 -173.989 52,5 -424 3.375 4.200
17 259.630 209 52,5 83 125
18 - P 259.839 1.699 52,5 -168 1.717 150
19 261.538 -2.568 52,5 -3.318 750
20 - P 258.970 1.666 52,5 -166 1.832
21 260.636 192 52,5 157 35
22 - M 260.829 -179.635 52,5 -422 1.927
23 81.193 107 52,5 107
24 - T 81.300 1.294 52,5 337 957
25 82.594 35 52,5 35
26 - P 82.629 735 52,5 168 566
27 83.363 3.322 52,5 3.322
28 - P 86.685 758 52,5 168 590
29 87.443 198 52,5 198
30 87.641 14 52,5 14
31 87.656 203 52,5 -387 590
32 87.859 -572 52,5 -1.161 589
33 87.287 -1.345 52,5 -1.931 586
34 85.942 -2.113 52,5 -2.695 581
35 83.828 -5.311 52,5 -6.542 1.231
36 78.518 -5.311 52,5 -6.542 1.231
37 73.207 -1.995 52,5 -2.543 548
38 71.212 -1.279 52,5 -1.831 552
39 69.933 -560 52,5 -1.114 555
40 69.373 162 52,5 -394 556
41 69.536 395 52,5 -25 420
42 - P 69.931 2.799 52,5 337 782 1.680

Page 42 / 58
Description:
Equipment Tags and Commodity Codes

Table of major items with description, tags, and commodity codes.
Item Description Equipment Tag Commodity Code
Pulley Pulley 1
Motor Motor 1
Reducer Reducer 1
Backstop Backstop 1
Motor Motor 2
Reducer Reducer 2
Pulley Pulley 2
Pulley Pulley 3
Pulley Pulley 4
Motor Motor 3
Reducer Reducer 3
Backstop Backstop 2
Motor Motor 4
Reducer Reducer 4
Pulley Pulley 5
Pulley Pulley 6
Pulley Pulley 7
Pulley Pulley 8
Idlers Carry
Idlers Return
Idlers 6310
Belt -

Page 43 / 58
Description:
Belt Supplier Data Sheet System Information

Type Steel cord Calculation method DIN / ISO
Width 1600 mm Conveyor Length / Height 354 / 48,8 m
Rating 2000 N/mm Ambient temperature range -40 to 35 °C
Speed 5,20 m/s Kt factor at minimum temperature 3,01
Top / bottom cover thickness 10,0 x 4,0 mm
Total thickness 18 mm Material Properties
Weight (new / worn) 50,6 / 38,7 kg/m Type rock
Modulus 144.000 kN/m Design Tonnage 9000 t/h
Tape length 742,2 m Density 2070 kg/m3
Belt cycle time 143 s Maximum lump size 300 mm
Cross Sectional Loading Surcharge angle 22 deg
Material mass (wm) 480,8 kg/m
Combined mass (wm + wb) 531,3 kg/m Drive Station
Edge distance (required / actual) 105 / 212 mm Type Variable speed
Cross sectional area 0,232 m² Synchronous RPM 1500 RPM
Cross sectional loading (utility / total) 69 % / 52 % Motor quantity / rating 4 / 560 kW
Bed depth 312 mm Total ınstalled power 2240 kW
Nominal empty / full power (13 / 83%) 286 / 1849 kW
Min / max demand power (7 / 89%) 166 / 2000 kW
Maximum starting torque 92%
Pulley lagging type Ceramic
Motor wrap angles 181 / 189
Idler Set Data

Carry Return
Series name Series 50 Series 30
Bearing 6310 6206
Flooded belt tonnage 17.409 t/h Number of rolls 3 2
Flooded (wm + wb) 980,5 kg/m Trough angle (deg) 45 10
Type Inline Inline
Tension Summary Running Momentary Idler spacing (m) 1,50 3,00
Maximum tension (kN) 434 442
Minimum safety factor 7,38 7,23
Pulley Details
Estimated Splice Data Pulley diameter (Type 1) 800 mm
Pulley diameter (Type 2) 630 mm
Splice type 2-Step Pulley diameter (Type 3) 800 mm
Splice step length 350 mm Pulley diameter (Type 4) 630 mm
Transition length (each side) 150 mm Pulley diameter (Type 5) 630 mm
22 degree bias angle 650 mm
Total splice length 1650 mm
Take-up Data
Cable diameter 4,4 mm
Number of cables 160 Type Gravity
Cable pitch / cable gap in splice 9,59 / 1,98 mm Location Head / Pulley #5
Transition Lengths Required pulley displacement 2,63 m
Transition method CEMA 7
Tail transition length (inline) 7,10 m
Head transition length (elevated 121 mm) 8,50 m

Page 44 / 58
Description:
System Information
Idler Set Data Calculation method DIN / ISO
Carry Return Conveyor Length / Height 354 / 48,8 m
Series name Series 50 Series 30 Ambient temperature range -40 to 35 °C
Bearing 6310 6206 Kt factor at minimum temperature 3,01
Number of rolls 3 2
Trough angle (deg) 45 10 Material Properties
Type Inline Inline Type rock
Idler spacing (m) 1,50 3,00 Design Tonnage 9000 t/h
Roll diameter 194 159 Density 2070 kg/m3
Roll rpm 512 625 Maximum lump size 300 mm
Total drag (N) --- --- Surcharge angle 22 deg
Shaft diameter (mm) 50,0 30,0 Cross Sectional Loading
Dynamic capacity (kN) 65,0 20,3 Material mass (wm) 480,8 kg/m
L10 life1 (1000 hrs) 324,3 / 69,2 114,5 Combined mass (wm + wb) 531,3 kg/m
Shaft deflection (min) 0,73 / 2,18 5,61 Edge distance (required / actual) 105 / 212 mm
Cross sectional area 0,232 m²
Number of ıdler sets 237 116 Cross sectional loading (utility / total) 69 % / 52 %
Number of rolls 711 232 Bed depth 312 mm
Idler Set Data

Impact Transition
Series name Series 50
Bearing 6310
Number of rolls 3 0
Trough angle (deg) 45 0
Type Inline
Idler spacing (m) 1,50 3,00
Roll diameter 194 0 Flooded belt tonnage 17.409 t/h
Roll rpm 512 0 Flooded (wm + wb) 980,5 kg/m
Total drag (N) --- --- Belt Supplier Data Sheet
Roll length 576 0
Type Steel cord
Width 1600 mm
Dynamic capacity (kN) 65,0 0,0
Rating 2000 N/mm
L10 life1 (1000 hrs) 350,0 / 113,7 0,0 / 0,0
Speed 5,20 m/s
Shaft deflection (min) 0,47 / 2,46 0,00
Weight (new / worn) 50,6 / 38,7 kg/m
Number of ıdler sets 8 0
Number of rolls 24 0 Tension Summary Running Momentary
Maximum tension (kN) 434 442
1
L10 life above which 95% of idlers exceed Minimum safety factor 7,38 7,23

Page 45 / 58
Description:
System Information Flooded (wm + wb) 980,5 kg/m

Calculation method DIN / ISO
Conveyor Length / Height 354 / 48,8 m Idler Set Data
Material lift 48,8 m Carry Return
Ambient temperature range -40 to 35 °C Series name Series 50 Series 30
Kt factor at minimum temperature 3,01 Bearing 6310 6206
Number of rolls 3 2
Material Properties Trough angle (deg) 45 10
Type rock Type Inline Inline
Design Tonnage 9000 t/h Idler spacing (m) 1,50 3,00
Density 2070 kg/m3 Number of ıdler sets 237 116
Maximum lump size 300 mm Roll diameter 194 159
Surcharge angle 22 deg Roll rpm 512 625
Total drag (N) --- ---
Belt Properties
Type Steel cord Dynamic capacity (kN) 65,0 20,3
Width 1600 mm L10 life1 (1000 hrs) 324,3 / 69,2 114,5
Rating 2000 N/mm Shaft deflection (min) 0,73 / 2,18 5,61
Speed 5,20 m/s 1
L10 life above which 95% of idlers exceed
Total thickness 18 mm Drive Station
Weight (new / worn) 50,6 / 38,7 kg/m
Modulus 144.000 kN/m Type Variable speed
Tape length 742,2 m Synchronous RPM 1500 RPM
Belt cycle time 143 s Motor quantity / rating 4 / 560 kW
Total ınstalled power 2240 kW
Tension Summary Running Momentary Nominal empty / full power (13 / 83%) 286 / 1849 kW
Maximum tension (kN) 434 442 Min / max demand power (7 / 89%) 166 / 2000 kW
Minimum safety factor 7,38 7,23 Frame Size IEC 400J
Minimum tension (kN) 68,4 35,9 Motor Voltage 400 V
Maximum belt sag (%) 1,02 2,42 Efficiency 94,5 to 97,5%
Cross Sectional Loading Inertia - Motor 12,5 kg·m²
Material mass (wm) 480,8 kg/m Pulley lagging type Ceramic
Combined mass (wm + wb) 531,3 kg/m Motor wrap angles 181 / 189
Edge distance (required / actual) 105 / 212 mm Lagging friction factor (run / accel) 0,36 / 0,45
Cross sectional area 0,232 m²
Cross sectional loading (utility / total) 69 % / 52 % Take-up Data
Bed depth 312 mm
Type Gravity
Location Head / Pulley #5
Cable reeving ratio (trolley:counterweight) 1:1
Counterweight mass 16,6 tonnes
Required pulley displacement 2,63 m

Dynamic displacement (incl thermal) 0,57 m
Permanent elongation 0,74 m
Splice length (1 included) 0,83 m
Clearance 0,50 m
Flooded belt tonnage 17.409 t/h

Page 46 / 58
Description:
Conveyor Profile
Overall length = 354 m - Overall height = 48,8 m - True Length = 358,1 m
Tail Arrangement Head Arrangement

Page 47 / 58
Description:
Maximum Pulley Tensions (without any additional safety factors)

Steady State Tensions (kN) Momentary Tensions (kN)
Wrap
(deg) T1 T2 T1 T2
Force Force
Mtrs 1/2 - Bstp 1 1-HT 181 434 260 693 442 264 706
Pulley 2 2-MT 91 260262 373 264266 379
Pulley 3 2-MT 99 259261 395 263265 401
Mtrs 3/4 - Bstp 2 3-MT 189 261 81,2 341 265 81,6 346
Take-up Pulley 4-LT 180 81,382,6 164 81,382,6 164
Pulley 6 4-LT 90 82,683,4 117 82,783,4 117
Pulley 7 4-LT 90 86,787,4 123 86,887,5 123
Tail Pulley 5-LT 180 70,972,7 143 71,773,7 145
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these values.
Pulley Shaft Results

Shaft Shaft Design Design
Bearing Pulley & Resultant Resultant Resultant Bending
Safety Slope at Deflection T1 T2
Pulley # L10 Life Shaft Force Angle Torque Moment
Factor Hub at Center Tension Tension
1000 hrs Mass (kg) (kN) (deg) (kN·m) (kN·m)
(min) (% span) (kN) (kN)
1 2,71 4,80 0,050 89 477 286 3028 763 182 39,8 143,0
2 3,14 4,64 0,046 149 325 327 1918 480 313 0,7 78,0
3 3,14 4,63 0,046 150 324 326 1918 479 48 0,7 77,8
4 3,33 4,16 0,042 269 326 101 2514 430 190 46,7 69,9
5 4,88 3,88 0,039 425 102 103 1535 205 356 0,5 33,4
6 7,35 2,57 0,026 500 103 104 1535 136 139 0,3 22,2
7 6,09 3,11 0,031 500 108 109 1535 165 228 0,3 26,8
8 4,29 4,94 0,049 186 88,6 89,9 1353 179 356 0,4 29,1
Design tensions for shaft fatigue are based on all design level 1 cases. Running tensions have an added multiplier of 1,10 on high tension
pulleys, and a multiplier of 1,25 on all other pulleys.
Pulley Geometry Details (Pulley Types)

Diameter Shaft Bearing Pulley
Lagging Face Bearing
Lagging Diameter with Center Center Plummer Bearing Shaft
Type Thickness Width Diameter
Type (mm) Lagging Diameter Distance Block Series Bearing
(mm) (mm) (mm)
(mm) (mm) (mm) Mass (kg)
1 Ceramic 800 12,0 824 1800 300 260 2350 3156 23156 4.012
Rubber
2 630 12,0 654 1800 260 220 2250 3148 23148 2.539
Plain
3 Ceramic 800 12,0 824 1800 260 220 2250 3148 23148 3.135
Rubber
4 630 12,0 654 1800 220 200 2250 3044 23044 2.012
Plain
Rubber
5 630 12,0 654 1800 200 160 2250 3036 23036 1.615
Plain

Page 48 / 58
Description:
Pulley Shaft Information

Overhun
Hub Bearing
Tensile Yield Fatigue Hub Fillet Overhun g
Locking Shaft Center to Fillet
Type Strength Strength Strength Diameter Radius g Load Moment
Device Material Distance Distance
(MPa) (MPa) (MPa) (mm) (mm) (kN) Arm
(mm) (mm)
(mm)
1 B-LOC 115 SAE 4140 655,0 417,0 327,5 300 1600 165 60 0,0 0
2 B-LOC 106 SAE 4140 655,0 417,0 327,5 260 1600 160 60 0,0 0
3 B-LOC 115 SAE 4140 655,0 417,0 327,5 260 1600 160 60 0,0 0
4 B-LOC 106 SAE 4140 655,0 417,0 327,5 220 1600 145 30 0,0 0
5 B-LOC 106 SAE 4140 655,0 417,0 327,5 200 1600 120 60 0,0 0

Page 49 / 58
Description:

1. Name (Type-1) Motors 1/2 - Backstop 1 29. Running T2 Tension 250 kN
Lagging
35. Resultant Moment 143 kN·m
Shaft Specification

Page 50 / 58
Description:

#2 - Pulley 2
Lagging
Shaft Specification
17. Hub width 55 mm

Page 51 / 58
Description:

#3 - Pulley 3
Lagging
Shaft Specification
17. Hub width 55 mm

Page 52 / 58
Description:

1. Name (Type-3) Motors 3/4 - Backstop 2 29. Running T2 Tension 81,2 kN
Lagging
Shaft Specification

Page 53 / 58
Description:

#5 - Take-up Pulley
1. Name (Type-4) Take-up Pulley 29. Running T1 Tension 81,3 kN
Lagging
Shaft Specification
17. Hub width 55 mm

Page 54 / 58
Description:

#6 - Pulley 6
Lagging
Shaft Specification
17. Hub width 55 mm

Page 55 / 58
Description:

#7 - Pulley 7
Lagging
Shaft Specification
17. Hub width 55 mm

Page 56 / 58
Description:

#8 - Tail Pulley
1. Name (Type-5) Tail Pulley 29. Running T1 Tension 68,8 kN
3. Face Width 1800 mm 31. Design T1 Tension 88,6 kN
Lagging
Shaft Specification
17. Hub width 50 mm
27. Dynamic Capacity 830 kN

Page 57 / 58
Description:
Demand Power (kW)

Drive Station Case
Demand % Motor
Type Variable speed power Nameplate
Synchronous RPM 1500 RPM Empty - NF 286 12,8
Motor quantity / rating 4 / 560 kW Full - NF 1849 82,6
Total ınstalled power 2240 kW Empty - LF 166 7,4
Nominal empty / full power (13 / 83%) 286 / 1849 kW Empty - HF 383 17,1
Min / max demand power (7 / 89%) 166 / 2000 kW Full - LF 1671 74,6
Frame Size IEC 400J Full - HF 2000 89,3
Motor Voltage 400 V
Efficiency 94,5 to 97,5%
Inertia - Motor 12,5 kg·m²
Pulley lagging type Ceramic
Motor wrap angles 181 / 189
Lagging friction factor (run / accel) 0,36 / 0,45
Reducer Information
Manufacture N/A
Frame size N/A
Reducer ratio 12,380
Catalog reducer ratio 0,000
RPM (High Speed) 1500 RPM
RPM (Low Speed) 121,2 RPM
Configuration Shaft Mount
Number of stages 3
Service factor 1,4
Power rating 0
Motor Torque
100% Motor Torque - High Speed 3.619 N·m
Motor Shaft Torque - Running (FN) 2.987 N·m
Motor Shaft Torque - Starting (FN) 3.078 N·m
100% Motor Torque - Low Speed 44.808 N·m
Low Speed Shaft Torque - Running (FN) 35.119 N·m
Low Speed Shaft Torque - Running (Max) 37.677 N·m
Low Speed Shaft Torque - Starting (FN) 36.040 N·m
Low Speed Shaft Torque - Starting (Max) 38.605 N·m
Starting and Stopping

Start control Fixed time
Start time 135,0 s
Emergency stop control Drift
Emergency stop time 3,9 to 16,3 s
Material buildup in chute 2,8 m³

Page 58 / 58

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Client Name EUROCHEM Designer HAK

Project Name 22156 Company Birikim Mühendislik End.

Required pulley displacement 2,63 m

Sidewinder - v7.22 - Conveyor Design Software

Backstop (quantity x type) 1 x Low speed

Sidewinder - v7.22 - Conveyor Design Software

Din Factor and Total Equivalent Mass Belt Safety Factor

Sidewinder - v7.22 - Conveyor Design Software

Tail Arrangement Head Arrangement

Maximum Pulley Tensions (without any additional safety factors)

Sidewinder - v7.22 - Conveyor Design Software

Pulley Shaft Results

Pulley Geometry Details (Pulley Types)

Pulley Shaft Information

Sidewinder - v7.22 - Conveyor Design Software

Conveyor Load Cases

Fully Loaded (Material Lift = 48,8 m)

Sidewinder - v7.22 - Conveyor Design Software

Take-up Displacement Summary

Take-up Pulley Displacement Summary

Counterweight Displacement Summary (1:1 Cable Reeving Ratio)

Sidewinder - v7.22 - Conveyor Design Software

Pulley Design Tensions (added safety factors as described above)

Required Pulley Diameter (Tension based on a safety factor of 6,67)

Pulley Shaft Stress Analysis (Individual Pulleys)

Sidewinder - v7.22 - Conveyor Design Software

Running Drive Tensions by Load Case (kN)

Sidewinder - v7.22 - Conveyor Design Software

Pulley Tension Summary - All Load Cases and Conditions

Sidewinder - v7.22 - Conveyor Design Software

Load Case Running Starting O-Stop E-Stop

Sidewinder - v7.22 - Conveyor Design Software

#1 - Motors 1/2 - Backstop 1 Design Tensions and Loads

Sidewinder - v7.22 - Conveyor Design Software

28. Bearing L10 148.782 hours

Sidewinder - v7.22 - Conveyor Design Software

28. Bearing L10 149.533 hours

Sidewinder - v7.22 - Conveyor Design Software

#4 - Motors 3/4 - Backstop 2 Design Tensions and Loads

Sidewinder - v7.22 - Conveyor Design Software

28. Bearing L10 424.814 hours

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28. Bearing L10 500.000 hours

Sidewinder - v7.22 - Conveyor Design Software

28. Bearing L10 500.000 hours

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27. Dynamic Capacity 830 kN

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Belt Flap Summary

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Belt Transition Length Requirements

Geometry of inline and elevated pulley transition

Required transition lengths

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Material Loading Profiles

Material Properties Material 1 on Idler Set 1

Tonnage 9000 t/h