Output Summary

Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:04 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
No Data Check Messages.
See Runtime Message Report for Warning Messages.
Process Conditions Outside Tubeside
Fluid name Hydrocarbon Gas
Fluid condition Sens. Gas Cond. Vapor
Total flow rate (kg/hr) 260122.714 24104.390
Weight fraction vapor, In/Out 1.0000 1.0000 1.0000 0.9975
Temperature, In/Out (Deg C) 39.00 66.77 162.90 45.00
Skin temperature, Min/Max (Deg C) 41.81 97.51 42.82 108.41
Pressure, Inlet/Outlet (kPa) 101.33 101.10 4851.3 4789.5
Pressure drop, Total/Allow (Pa) (kPa) 236.49 250.00 61.856 70.000
Midpoint velocity (m/s) 7.10 8.57
- In/Out (m/s) 3.99 7.75
Heat transfer safety factor (--) 1.0000 1.0000
Fouling (m2-K/W) 0.000100 0.000200
Exchanger Performance
Outside film coef (W/m2-K) 50.27 Actual U (W/m2-K) 19.135
Tubeside film coef (W/m2-K) 1118.8 Required U (W/m2-K) 17.332
Clean coef (W/m2-K) 21.394 Area (m2) 3737.9
Hot regime Cond. Vapor Overdesign (%) 10.41
Cold regime Sens. Gas Tube Geometry
EMTD (Deg C) 31.2 Tube type High-finned
Total duty (kW) 2021.267 Tube OD (mm) 25.400
Unit Geometry Tube ID (mm) 22.098
Bays in parallel per unit 1 Length (m) 5.700
Bundles parallel per bay 2 Area ratio(out/in) (--) 27.087
Extended area (m2) 3737.9 Layout Staggered
Bare area (m2) 158.62 Trans pitch (mm) 66.000
Bundle width (m) 1.561 Long pitch (mm) 57.156
Nozzle Inlet Outlet Number of passes (--) 6
Number (--) 1 1 Number of rows (--) 8
Diameter (mm) 193.68 193.68 Tubecount (--) 184
Velocity (m/s) 3.59 2.32 Tubecount Odd/Even (--) 23 / 23
R-V-SQ (kg/m-s2) 407.43 263.70 Material SA-213 TP316L Tube (S) S31603
Pressure drop (kPa) 0.224 0.092 Fin Geometry
Fan Geometry Type Circular
No/bay (--) 2 Fins/length (fin/meter) 433.1
Fan ring type Straight Fin root (mm) 25.400
Diameter (m) 2.438 Height (mm) 15.875
Ratio, Fan/bundle face area (--) 0.5248 Base thickness (mm) 0.410
Driver (kW) 12.91 / - Over fin (mm) 57.150
Tip clearance (mm) 12.192 Efficiency (%) 81.1
Efficiency (%) 65.000 Area ratio (fin/bare) (--) 23.6
Fans turned-down (--) All Fans On Material Aluminum 1060 - H14

Airside Velocities Actual Standard Thermal Resistance, %

Face (m/s) 3.59 3.38 Air 38.06
Maximum (m/s) 6.98 6.57 Tube 46.33
Flow (m3/hr) 230000 216518 Fouling 10.56
Velocity pressure (Pa) 26.51 Metal 5.05
Bundle pressure drop (Pa) 208.10 Bond 0.00
Bundle flow fraction (--) 1.000
Bundle 88.00 Airside Pressure Drop, % Louvers 0.00
Ground clearance 1.93 Fan guard 0.00 Hail screen 0.00
Fan ring 10.08 Fan area blockage 0.00 Steam coil 0.00
 Final Results
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:04 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
Process Data Airside Tubeside
Fluid name Hydrocarbon Gas
Fluid condition Sens. Gas Cond. Vapor
Total flow rate (kg/hr) 260122.714 24104.390
Weight fraction vapor, In/Out (--) 1.0000 1.0000 1.0000 0.9975
Temperature, In/Out (Deg C) 39.00 66.77 162.90 45.00
Skin temperature, Min/Max (Deg C) 41.81 97.51 42.82 108.41
Wall temperature, Min/Max (Deg C) 41.83 97.64 42.15 101.17
Pressure, In/Out (kPa) 101.33 101.10 4851.3 4789.5
Pressure drop, Total/Allowed (Pa) (kPa) 236.49 250.00 61.856 70.000
Pressure Drop, A-frame reflux section (kPa)
Velocity - Midpoint (m/s) 7.10 8.57
- In/Out (m/s) 3.99 7.75
Film coefficient, Bare/Extended (W/m2-K) 1184.7 50.27 1118.8
Mole fraction inert (--) 0.9933
Heat transfer safety factor (--) 1.0000 1.0000
Fouling resistance (m2-K/W) 0.000100 0.000200
Overall Performance Data
Overall coef, Design/Clean/Actual (W/m2-K) 17.332 / 21.394 / 19.135
Total Duty, Calculated/Specified (kW) 2021. / 0.
Effective mean temperature difference (Deg C) 31.20

See Runtime Message Report for Warning Messages.

Unit and Bundle Construction Information

Bays in parallel/unit (--) 1 Bundles in parallel/bay 2
Extended area/unit (effective) (m2) 3737.9 Bare area/unit (effective) (m2) 158.62
Extended area/bundle (m2) 1869.0 Bare area/bundle (m2) 79.308
Tubepasses/Tuberows (--) 6/ 8 Number of tubes/bundle (--) 184
Tubecount, Odd rows/Even rows (--) 23 / 23 Edge seals (--) No
Bundle width (m) 1.561 Fan guard (--) No
Clearance (mm) 9.525 Louvers (--) No
Header depth (mm) 101.60 Steam coil (--) No
Header Box Hail screen (--) No
- Plate thickness (mm) 98.425 Tube support information
- Tubesheet thickness (mm) 111.13 - Number (--) 3
Plenum type Box - Width (mm) 25.400
Bundle(s) weight (kg) 9631 Orientation (from horiz.) (deg) 0.00
Structure weight (kg) 3710 Tubeside volume (L) 487.2
Total weight, Dry / Wet (kg) 26027 / 27000
Ladder/walkway weight (kg) 3056 Cost Factor (--) 87.372
Tube Information
Straight length (m) 5.700 Tube type High-finned
Unfinned length (mm) 0.000 Unheated length (mm) 298.45
Layout (--) Staggered Area ratio (fin/bare) (--) 23.566
Transverse pitch (mm) 66.000 Fins per unit length (fin/meter) 433.1
Longitudinal pitch (mm) 57.156 Fin root diameter (mm) 25.400
Tube form (--) Straight Fin height (mm) 15.875
Outside diameter (mm) 25.400 Fin thickness at base (mm) 0.410
Inside diameter (mm) 22.098 Fin thickness at tip (mm) 0.410
Area ratio (out/in) (--) 27.087 Fin type (--) Circular
Over fin diameter (mm) 57.150 Fin efficiency (%) 81.1
Tube material SA-213 TP316L Tube (S) S31603 Internal tube type None
Fin material Aluminum 1060 - H14
 Final Results
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:04 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
Inlet Airside Velocities Actual Standard
Face velocity (m/s) 3.59 3.38
Maximum velocity (m/s) 6.98 6.57
Volumetric flow (m3/hr) 230000 216518
Maximum mass velocity (kg/s-m2) 7.894
Air humidity (%)
Volumetric flow per fan at fan inlet (m3/hr) 115000
Velocity at fan inlet (m/s) 6.84
Fan Description and Fan Power
Number of fans per bay (--) 2
Diameter (m) 2.438
Tip clearance (mm) 12.192
Ratio, fan area to bay face area (--) 0.5248
Fan ring type (--) Straight
Percent open area - in fan guard (%) 0.0000
- in hail screen (%) 0.0000
Ratio, ground clearance to fan diameter (--) 1.230
Percent blockage, other obstruction (%) 0.0000
Bundle pressure drop/ Velocity pressure (Pa) 208.10 / 26.51
Fan and drive efficiency (%) 65.000
Motor power per fan-design air temperature (kW) 12.91
Motor power per fan-minimum air temperature (kW) 0.00
Ambient temperature, maximum / minimum (Deg C) /
Fans turned-down (--) All Fans On
Two-Phase Parameters
Method Inlet Center Outlet Mix F
RPM Sen Gas Sen Gas An-Mist 0.0417
Bundle flow fraction (--) 1.000
Heat Transfer and Pressure Drop Parameters Tubeside Outside
Midpoint j-factor (--) 0.0062
Heat transfer Wall Correction (--) 1.0000 0.9878
Row Correction (--) 1.0000
Midpoint f-factor (--) 0.0045 0.2227
Pressure drop Wall Correction (--) 1.0120 1.0012
Row Correction (--) 1.0000
Reynolds number Inlet (--) 173178 10528
Midpoint (--) 618745 10401
Outlet (--) 636205 9945
Fouling layer thickness (mm) 0.000 0.000
Input minimum velocity (m/s)
Input maximum velocity (m/s)
Input minimum wall temperature (Deg C)
Input maximum wall temperature (Deg C)
Thermal Resistance (Percent) Over
Air Tube Fouling Metal Bond Design
38.06 46.33 10.56 5.05 0.00 10.41
Airside Pressure Drop (Percent)
Across bundle 88.00 Other obstruction 0.00
Fan ring 10.08 Steam coil 0.00
Fan guard 0.00 Louvers 0.00
Ground clearance 1.93
Tube Nozzle (Perpendicular) Inlet Outlet
Number of nozzles (--) 1 1
Diameter (mm) 193.68 193.68
Velocity (m/s) 3.59 2.32
Nozzle R-V-SQ (kg/m-s2) 407.43 263.70
Pressure drop (kPa) 0.224 0.092
 Final Results
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:04 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
Mean Metal Temperatures

Mean tube metal temperature in each tubepass, (Deg C)

Tuberow Tubepass Inside Outside Radial

1 1 84.37 81.99 83.13
2 1 80.16 77.66 78.86
3 1 75.76 73.13 74.38
4 2 64.98 63.01 63.95
5 3 55.40 54.13 54.73
6 4 49.51 48.66 49.06
7 5 45.63 45.03 45.32
8 6 42.94 42.53 42.73
 Drawings
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:04 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

Unit Bundle 1 Plenum height 0.132 m Stream ID Airside Tubeside

Orientation horizontal Tube length 5.7 m Stream name -- Hydrocarbon Gas
Bay width 3.529 m Single bundle wt. 9631 kg Flow (total), kg/hr 260123 24104
Bays in parallel 1 Total bundle wt. -- Pressure drop, kPa 0.236 61.856
Bundle width 3.122 m Structure wt. 3710 kg Temperature, C 39.00 66.77 162.90 45.00
Bundles in parallel 2 Walkway ladder wt. 3056 kg Wt. fraction vapor 1.0000 1.0000 1.0000 0.9975
Fans per bay 2 Dry weight 26027 kg Pressure, kPa 101.33 101.10 4851.3 4789.5
Fan diameter 2.438 m Wet weight 27000 kg
Ground clearance 3 m

5.7
m

0.132
m
0.254
m

3
m

2.85
m
 Drawings
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:04 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

0.914
m

3.529
m

0.914 5.7 0.914

m m m
 Drawings
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:04 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

1.561 m

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

Air
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Flow

Outer Wall Transverse Longitudinal Fin Bundle Information

Diameter Thickness Pitch Pitch Height Unit Bundle 1
ID Name Type (mm) (mm) (mm) (mm) (mm) Orientation Horizontal
Bundle width 1.561 m
T1 TubeType1 High-finned 25.400 1.6510 66.000 57.156 15.875 Number of tube rows 8
Number of tubes 184
Minimum wall clearance
Row Wall Row Wall
Left 9.5250 mm
From Number Tube Type Clearance From Number Tube Type Clearance
Right 9.5250 mm
Top of Tubes Name (mm) Top of Tubes Name (mm)
Number of tubes per pass
1 23 TubeType1 9.5250 5 23 TubeType1 9.5250 Tubepass # 1: 69
2 23 TubeType1 42.525 6 23 TubeType1 42.525 Tubepass # 2: 23
3 23 TubeType1 9.5250 7 23 TubeType1 9.5250 Tubepass # 3: 23
4 23 TubeType1 42.525 8 23 TubeType1 42.525 Tubepass # 4: 23
Tubepass # 5: 23
Tubepass # 6: 23